Beruflich Dokumente
Kultur Dokumente
Lovejoy LV-Torsional
Coupling Designed For
Industrial Diesel Engines
The LV torsional coupling from Lovejoy is designed and built to offer an
inexpensive, economical alternative for the agricultural market and
off-highway industrial equipment industry. Two different styles are
available; the LV type for u-joint drive systems and the LV-C type for
direct-drive systems. Agricultural usage would attach the LV type
coupling to Diesel engines driving deep well and centrifugal pumps,
while the industrial industry uses the LV-C type of coupling on engines
that run Diesel powered portable compressors.
LV COUPLINGS
Coupling Nominal Nominal Horsepower kW Max Torque Max Torque Cont Torq Cont Torq Dyn Stiff Dyn Stiff Flange Size
Size Torque in-lbs Torque N-m @2000 RPM @2000 RPM in-lbs N-m in-lbs N-m in-lbs/Deg N-m/Deg
see SAE
200 5,578 630 177 132 16,815 1,900 1,395 158 726 82 Flywheel table
see SAE
250 7,500 847 238 178 21,596 2,440 1,875 212 871 98 Flywheel table
see SAE
350 10,820 1,223 343 256 31,860 3,600 2,705 306 1,417 160 Flywheel table
see SAE
450 15,930 1,800 506 377 47,790 5,400 3,983 450 2,154 243 Flywheel table
see SAE
500 22,125 2,500 702 524 66,375 7,500 5,531 625 3,385 380 Flywheel table
LV-C COUPLINGS
Coupling Nominal Nominal Horsepower kW Max Torque Max Torque Cont Torq Cont Torq Dyn Stiff Dyn Stiff Flange Size
Size Torque in-lbs TorqueN-m @2000 RPM @2000 RPM in-lbs N-m in-lbs N-m in-lbs/Deg N-m/Deg
see SAE
20 1,800 203 57 43 5,500 621 450 51 229 26 Flywheel table
see SAE
25 2,800 316 89 66 9,000 1,017 700 79 359 41 Flywheel table
see SAE
30 5,300 599 168 125 16,000 1,808 1,325 150 1,041 118 Flywheel table
see SAE
35 7,800 881 248 185 24,000 2,712 1,950 220 2,224 251 Flywheel table
see SAE
40 12,500 1,412 397 296 40,000 4,520 3,125 353 3,346 378 Flywheel table
see SAE
45 15,500 1,751 492 367 50,000 5,650 3,875 438 3,652 413 Flywheel table
D-1
Disc Couplings General Overview
Lovejoy brings to market the best disc coupling yet to be offered. This disc coupling joins the wide range of Lovejoy couplings that are already in use through-
out the world. Lovejoy has teamed up with its partner, Jaure of Zizurki, Spain to offer the disc coupling in several variations to cover all the industrial require-
ments for these low maintenance, long life couplings. The Lovejoy/Jaure disc coupling utilizes the latest design efforts through Finite Element Analysis, exten-
sive testing of materials and couplings, and several years of operational experience in actual applications. The Lovejoy/Jaure disc
coupling is manufactured in the ISO 9001 certified manufacturing facilities of both companies.
The improvements in this coupling come from modifying the disc profile by using the latest Finite Element Analysis. As a result of the development work,
the Lovejoy/Jaure disc coupling 6 bolt type can operate at 1.5° misalignment (see graphs on following pages). The coupling can do so up to 50% torque
capability. The coupling imposes smaller forces on the bearings for a given misalignment and transmits more torque than other competitive couplings.
Types of couplings include the three piece industrial spacer unit used for general industrial applications and on OEM equipment. The 5-piece drop-out coupling
is specially suited for refinery and API type applications. The close coupled units fit in place of standard gear couplings. The SXGS reduced moment type and
the DIR drop out type can replace gear coupling floating shaft units by matching up to the existing gear coupling rigid hubs mounted on the driver and
driven equipment. Variations to these can also be made as shown on the back pages of this catalog.
It should be noted that disc couplings will impose high axial forces on the thrust bearings if the machines are not properly spaced. The piloting of the disc pack
to the hub is a key factor especially for high speed applications.
The Lovejoy/Jaure disc coupling uses fitted bolts as pilots, but for high speed applications has also found a straight-forward method of piloting the disc packs
to their hubs (see below). By machining rabbets in the washers that are used to unitize the disc pack,** it ensures the repeatability of residual unbalance
standards, as mandated by API 671.
Note: Specifications are subject to change without notice, and without liability therefore.
D-2
Disc Couplings General Overview
The angular misalignment between shafts can vary from 0 to 2 times α as per the figure shown:
α°
2 α°
2x
α°
The discs of the Lovejoy/Jaure couplings are made of high-grade stainless steel (AISI-301), ensuring not only a high strength and high endurance to fatigue,
but also the resistance to most environmental conditions. Furthermore, discs can be covered with a low friction coefficient coating to improve the resistance to
fretting wear.
The coupling utilizes unitized disc packs with 6, 8 and 10 bolts. The greater the number of bolts, the higher the torque that can be transmitted, but the
coupling can accommodate less misalignment.
The disc couplings can be fitted with overload bushings which serve as an anti-flail device.
The Lovejoy/Jaure couplings are offered in a variety of configurations to fit most applications. In addition, our engineering department can customize a
coupling to special requirements: close-cropped, drop-out, electrically insulated, vertical mounting, safety couplings, etc. A notable design is our Lovejoy/Jaure
reduced moment coupling, that not only has the anti-flail device mandated by API 610, but offers a low weight and a short center of gravity
to bearing distance.
The design and manufacture of the disc coupling is integrated into a certified Quality System according to ISO 9001 to fulfill the high quality requirements of
D
Lovejoy/Jaure disc couplings.
D-3
Disc Couplings Selection Data
Selection procedure
1. Select the coupling type.
2. Select the driven machine service factor SFA from Table 1.
3. Select the driving machine service factor SFD from Table 2.
Care should be taken when the driving machine is other than a standard electric motor or turbine. Some engines will impose extra fluctuations on the drive
system and allowance should be made accordingly. Please refer to Table 2. A torsional coupling may be required for diesel drives.
The two service factors SFA and SFD must be added resulting in the combined service factor SF.
SF = SFA + SFD
Driven machine service factor SFA Table 1.
Driven equipment SFA MARINE APPLICATIONS 2.5 Tube and welding machines 2.0
Winding machines 1.5
BLOWERS , FANS MINING AND STONES Wire drawing benches 1.5
Centrifugal 1.0 Crushers 2.5
Mills 2.5 RUBBER INDUSTRY
Lobe / Vane / Turboblowers 1.25
Forced draught fans 1.5 Mine ventilators 2.0 Extruder 1.75
Induc.draught with damper 1.5 Vibrators 1.5 Calender 2.0
Mixing mill / Refiner / Crusher 2.5
Induc.draught without control 2.0 OIL INDUSTRY
Cooling towers 2.0 Pipeline pumps 1.5 STEEL PLANTS
CHEMICAL INDUSTRY Rotary drilling equipment 2.0 Blast furnace blowers 1.5
Agitators (thin liquid) 1.0 Converters 2.5
PAPER INDUSTRY
Agitators (viscous liquid) 1.5 Inclined blast furnace elev. 2.0
Calenders 2.0 Crushers 2.0
Centrifuges (light) 1.25 Couches 2.0
Centrifuges (heavy) 1.75 Drying cylinders 2.25 TEXTILE MACHINES
Mixers 1.75 Pulpers 2.0 Printing and drying machines 1.5
COMPRESSORS Pulp grinders 2.0 Tanning vats 1.5
Centrifugal 1.0 Suction rolls 2.0 Calenders 1.5
Lobe/Rotary 1.25 Wet presses 2.0 Looms 1.5
Turbocompressors 1.75 Reels 2.0 WATER AND WASTE INDUSTRY
Reciprocating: Agitators 2.0 Aerators , Screw pumps , Screens. 1.5
1 to 3 cylinders 3.0 PLASTIC INDUSTRY
4 or more cylinders 1.75 WOOD WORKING MACHINERY
Calenders, Crushers , Mixers. 1.75 Trimmers, Barkers , Saws, Planes 2.0
CONVEYOR, HOISTS, ELEVATORS
PUMPS The factors in Table 1 are for general guidance and
Conveyors:
Screw / Apron / Belt / Chain 1.25 Centrifugal,General Feed or Boiler Feed 1.0 can be modified by customers´ specialist
Bucket / Rotary / Lifts 1.5 Centrifugal , Slurry 1.5 knowledge of their own equipment.
Reciprocating 3.0 Centrifugal , Dredge 2.0
Rotary / Gear / Lobe or Vane 1.5
D
Hoists:
Medium duty 2.5 Reciprocating :
Heavy duty 3.0 1 cylinder 3.0
2 cylinder , single acting 2.0 Driving machine service factor SFD Table 2.
Elevators:
Centrifugal and gravity disch. 1.25 2 cylinders , double acting 1.75
3 cylinders or more 1.5 Driving equipment SFD
DREDGERS 2.0 Multi-cylinder engine
FOOD INDUSTRY ROLLING MILLS
8 or more 0.5
Packaging machines and fillers. 1.25 Billet shears 2.5
6 1.0
Kneading machines. 1.5 Chain transfers 1.5
4 or 5 1.5
Cane crushers 1.5 Cold rolling mills 2.0
Less than 4 Refer to Lovejoy
Cane cutters 1.5 Continuous casting plants 2.5
Cane mills 2.0 Cooling beds 1.5
Variable speed motors 0.8
Sugar beet cutters 1.5 Cropping shears 2.0
Electric motors1 and turbines 0
Sugar beet washing machines 1.5 Cross transfers 1.5
Descaling machines 2.0
GENERATORS 1
Except variable speed motors
Heavy and medium duty mills 3.0
Even load 1.0 Ingot and blooming mills 2.5
Frequency converters 1.5 Please consult our Application Engineering
Ingot handling machinery 2.5
Welding generators 2.0 Department if axial excitations are foreseeable
Ingot pushers 2.5
MACHINE TOOLS either on the driving or driven side.
Manipulators 2.0
Main Drives 2.0 Plate shears 2.0
Auxiliary and transverse drives 1.5 Roller adjustment drives 1.5
METAL WORKING Roller straighteners 1.5
Presses / Hammers. 2.0 Roller tables (heavy) 2.5
Straighteners. 2.0 Roller tables (light) 1.5
Bending machines / Shears. 1.5 Sheet mills 2.5
Punching machines 2.0 Trimming shears 1.5
D-4
Disc Couplings Selection Data
4. Calculate the minimum torque rating as per,
HP x 63025 x SF
Torque (in-lbs.) =
n (rpm)
5. The coupling to be selected must have an equal or greater rated torque capacity than the torque calculated in step 4. Check the peak or starting torque
capacity of the selected coupling. For systems which frequently utilize the peak torque capability of the power source, verify that the magnitude of the peak
torque does not exceed twice the rated nominal torque of the coupling selected.
6 Check if existing or predicted axial, angular and offset misalignments are within permissible values as shown in the catalog. The permissible axial
misalignment and torque depend on the angular misalignment as per shown below. (Angular misalignment is given for a disc pack. Axial misalignment is
measured for a complete coupling with two disc packs.)
Angular misalignment
1° 6 Bolts ((above 202)) 6 Bolts ((above 202))
1°
The listed values represent the total permissible misalignment which may occur during operation. Consult the appropriate operating instructions for allowable
shaft misalignments when installing the coupling.
S- ∆Ka
Kr
D
Kw
S+ ∆Ka
L
7. Check the maximum hub bores, speed and if the shaft to hub assembly will transmit the torque. If the speed exceeds 3000 r.p.m., consult our
Application Engineering Department.
D-5
Disc Couplings Selection Data
Example of selection
Select a spacer coupling to connect a standard electric motor rated at 350 HP running at 1150 r.p.m. to a centrifugal pump rated at 308 HP. The shafts are 3”
and 2-3/4” respectively.
1. Coupling type SX
2. Service factor
The coupling selected is SX size 185-6 with a nominal torque of 29,205 in.-lbs., peak torque of 58,410, ∆Ka = ± 0.145 in. and ∆Kw = 1.5 º.
4. Check peak torque (Coupling peak torque is 29,205 in. lbs. x 2 =58,410 in. lbs.)
5. Check expected misalignment .
6. Check maximum bores: SX 185-6 has a maximum bore of 3.13 inches, therefore this dimension is larger than the existing bores. The speed check shows
it to be less than allowable speed (1150 .rp.m < 6850 r.p.m).
• Expected misalignments.
• Space limitations.
• Special requirements (vertical mounting, spark free, API 610 or 671, etc).
D-6
Disc Couplings Selection Data
Performance Data by Coupling Size1
D
635-8 5,379 4,013 3,390 383.0 6,780 766 0.323 8.20 1248 141
675-8 6,376 4,756 4,018 454.0 8,037 908 0.331 8.40 1496 169
700-8 7,415 5,532 4,673 528 9,347 1056 0.350 8.90 1637 185
730-8 8,539 6,370 5,381 608 10,763 1216 0.362 9.20 1859 210
760-8 9,831 7,334 6,196 700 12,391 1400 0.378 9.60 2053 232
505-10 3,076 2,294 1,938 219.0 3,877 438.0 0.197 5.0
540-10 3,848 2,871 2,425 274.0 4,850 548 0.213 5.4
570-10 4,536 3,384 2,859 323.0 5,718 646 0.224 5.7
605-10 5,533 4,128 3,487 394.0 6,975 788 0.228 5.8 Refer Refer
635-10 6,741 5,029 4,248 480.0 8,497 960 0.244 6.2 Factory Factory .4°
675-10 8,005 5,972 5,045 570 10,090 1140 0.252 6.4
700-10 9,269 6,915 5,842 660 11,683 1320 0.264 6.7
730-10 10,673 7,962 6,727 760 13,454 1520 0.276 7.0
760-10 12,218 9,115 7,700 870 15,401 1740 0.295 7.5
1) For the availability of a size within a coupling type refer to the specific type on the following pages.
2) The value for axial misalignment is given for a complete 2 Disc pack. Angular misalignment is given per pack. Refer to page 3 for combined permissible
misalignment.
3) Torsional stiffness is given for one disc pack. This should be combined with hubs spacers, etc. as calculated from AGMA 9004-A99.
D-7
Disc Couplings Overview
Lovejoy/Jaure Disc Coupling Overview
The SX coupling can be fitted with overload bushings, which protect the disc pack in case
of a torque overload. They also serve as an anti-flail device.
The drop out coupling has a factory assembled center section that includes the spacer,
two disc packs and two guard rings. The disc packs are bolted to the spacer and guard
ring at the factory and tightened to the proper torque. The entire package is mounted
between the shaft hubs at the installation. Unlike the type SX the disc packs do not have
to be attached when the coupling is installed. Disc packs are unitized. The coupling has
two flex planes (one at each disc pack) so it can accommodate parallel misalignment by
the angular misalignment in each disc pack. It is suitable for axial displacement within
specified limits. The DI coupling is available with 6 & 8 bolt configuration. Standard hubs
and jumbo hubs are available, allowing up to 15.94 inches (400 mm) max. bore on the
largest hub.
Other types of Lovejoy/Jaure disc couplings are shown on pages 18 and 19 of this catalog.
Refer to the Lovejoy/Jaure applications department for special requirements that are not
shown in this catalog.
D-8
Disc Couplings Dimensional Data
SU-6, SUO-6 Industrial Single Unit Disc Coupling, 6-bolt
D
Type TORQ. TORQ. SPEED SPEED Misalig.
SU in-lbs in-lbs UNBAL. BAL. MAX BSE ±∆Ka
Size x103 x103 r.p.m. r.p.m. BORE FD D LS Standard PW OAL inch
SU 90-6 2.1 4.2 9,100 22,700 1.50 3.54 2.28 1.57 0.295 0.295 3.44 0.059
SU 110-6 5.1 10.2 7,200 18,000 1.81 4.33 2.56 1.97 0.331 0.331 4.27 0.083
SU 132-6 9.7 19.5 5,840 14,600 2.38 5.20 3.31 2.36 0.331 0.331 5.05 0.102
SU 158-6 17.7 35.4 4,920 12,300 2.75 6.22 3.86 2.76 0.441 0.441 5.96 0.122
SU 185-6 29.2 58.4 4,200 10,500 3.13 7.28 4.41 3.15 0.551 0.551 6.85 0.146
SU 202-6 40.7 81.4 3,840 9,600 3.50 7.95 4.92 3.54 0.610 0.610 7.69 0.150
SU 228-6 62.0 123.9 3,400 8,500 3.94 8.98 5.51 3.94 0.689 0.689 8.57 0.165
SU 255-6 90.3 180.6 3,080 7,700 4.31 10.04 6.10 4.53 0.807 0.807 9.87 0.185
SU 278-6 125.7 251.4 2,800 7,000 4.88 10.95 6.85 4.92 0.835 0.835 10.67 0.205
SU 302-6 177.0 354.0 2,560 6,400 5.31 11.89 7.48 5.32 0.961 0.961 11.60 0.224
SU 325-6 221.3 442.6 2,400 6,000 5.75 12.80 8.07 5.71 1.024 1.024 12.44 0.256
SU 345-6 274.4 549 2,200 5,500 6.06 13.58 8.55 6.10 1.110 1.110 13.31 0.272
SU 380-6 374.4 749 2,040 5,100 6.69 14.96 9.37 6.70 1.260 1.260 14.66 0.299
SU 410-6 505 1,011 1,880 4,700 7.13 16.14 10.04 7.28 1.307 1.307 15.87 0.323
SU 440-6 651 1,301 1,740 4,350 7.69 17.32 10.75 7.68 1.433 1.433 16.79 0.346
SU 475-6 814 1,629 1,680 4,200 8.25 18.70 11.62 8.27 1.504 1.504 18.04 0.374
SU 505-6 1,036 2,071 1,520 3,800 8.75 19.88 12.20 9.06 1.654 1.654 19.77 0.398
Larger sizes are available on demand.
1) Operating speed must be equal or less than permissible speed. Permissible speeds could be limited by the weight and critical speeds of spacers.
2) For higher speeds consult Lovejoy.
3) The maximum bores shown are for cylindrical or taper shafts with keys. For other type of connections consult Lovejoy.
4) Dimension BSE is the distance between shaft ends and is a variable parameter.
5) Weight of complete coupling with BSE min. dimension and max. bore.
6) The value for axial misalignment is given for a complete 2 Disc pack. Angular misalignment is given per pack. Refer to page 3 for combined permissible
misalignment. D-9
Disc Couplings Dimensional Data
SX-6, SXO-6 Industrial 3-piece Disc Coupling, 6-bolt
D-10
Disc Couplings General Overview
SX-8, SXO-8 Industrial 3-piece Disc Coupling, 8-bolt
D
SX in-lbs in-lbs UNBAL. BAL. MAX BSE Weight 5 ±∆Ka
Size x103 x103 r.p.m. r.p.m. BORE FD D LS Standard PW S OAL lbs inch
SX 278-8 117.0 354 2,800 7,000 4.88 10.95 6.85 4.92 8.63 0.835 6.96 18.47 130 0.146
SX 302-8 265.5 531 2,560 6,400 5.38 11.89 7.48 5.32 9.25 0.961 7.33 19.89 169 0.157
SX 325-8 327.5 655 2,400 6,000 5.75 12.80 8.07 5.71 10.00 1.024 7.95 21.42 202 0.169
SX 345-8 407.1 814 2,200 5,500 6.13 13.58 8.55 6.10 10.63 1.110 8.41 22.83 246 0.181
SX 380-8 558 1,115 2,040 5,100 6.63 14.96 9.37 6.70 11.68 1.260 9.16 25.08 330 0.197
SX 410-8 761 1,522 1,880 4,700 7.13 16.14 10.04 7.28 12.62 1.307 10.01 27.18 429 0.213
SX 440-8 974 1,947 1,740 4,350 7.69 17.32 10.75 7.68 13.19 1.433 10.32 28.55 506 0.228
SX 475-8 1,221 2,443 1,680 4,200 8.25 18.70 11.62 8.27 14.13 1.504 11.12 30.67 649 0.248
SX 505-8 1,549 3,098 1,520 3,800 8.88 19.88 12.20 9.06 15.50 1.654 12.19 33.62 823 0.264
SX 540-8 1,947 3,894 1,440 3,600 9.25 21.26 12.99 9.45 16.38 1.811 12.76 35.28 999 0.283
SX 570-8 2,292 4,585 1,360 3,400 9.88 22.44 13.78 9.84 17.75 2.031 13.69 37.43 1,177 0.299
SX 605-8 2,788 5,576 1,280 3,200 10.44 23.82 14.57 10.43 18.69 2.094 14.50 39.55 1,357 0.307
SX 635-8 3,390 6,780 1,240 3,100 10.88 25.00 15.16 11.03 20.50 2.394 15.71 42.56 1,602 0.323
SX 675-8 4,018 8,037 1,160 2,900 11.50 26.58 16.14 11.81 22.00 2.567 16.87 45.62 1,925 0.331
SX 700-8 4,673 9,347 1,120 2,800 11.81 27.56 16.54 12.40 23.44 2.709 18.02 48.24 2,246 0.350
SX 730-8 5,381 10,763 1,080 2,700 12.44 28.74 17.32 12.99 24.13 2.803 18.52 50.11 2,486 0.362
SX 760-8 6,196 12,391 1,040 2,600 13.00 29.92 18.11 13.78 25.31 2.866 19.58 52.87 2,882 0.378
Larger sizes are available on demand.
1) Operating speed must be equal or less than permissible speed. Permissible speeds could be limited by the weight and critical speeds of spacers.
2) For higher speeds consult Lovejoy.
3) The maximum bores shown are for cylindrical or taper shafts with keys. For other type of connections consult Lovejoy.
4) Dimension BSE is the distance between shaft ends and is a variable parameter.
5) Weight of complete coupling with BSE min. dimension and max. bore.
6) The value for axial misalignment is given for a complete 2 Disc pack. Angular misalignment is given per pack. Refer to page 3 for combined permissible
misalignment.
D-11
Disc Couplings Dimensional Data
SX-10, SXO-10 Industrial 3-piece Disc Coupling, 10-bolt
SX 505-10 1,938 3,877 1,520 3,800 8.75 19.88 12.20 9.06 15.50 1.654 12.19 33.62 833 0.197
SX 540-10 2,425 4,850 1,440 3,600 9.25 21.26 12.99 9.45 16.38 1.811 12.76 35.28 1,012 0.213
SX 570-10 2,859 5,718 1,360 3,400 9.88 22.44 13.78 9.84 17.75 2.031 13.69 37.43 1,190 0.224
SX 605-10 3,487 6,975 1,280 3,200 10.44 23.82 14.57 10.43 18.69 2.094 14.50 39.55 1,371 0.228
SX 635-10 4,287 8,497 1,240 3,100 10.88 25.00 15.16 11.03 20.50 2.394 15.71 42.56 1,618 0.244
SX 675-10 5,045 10,090 1,160 2,900 11.50 26.58 16.14 11.81 22.00 2.567 16.87 45.62 1,944 0.252
SX 700-10 5,842 11,683 1,120 2,800 11.81 27.56 16.54 12.40 23.44 2.709 18.02 48.24 2,269 0.264
SX 730-10 6,727 13,454 1,080 2,700 12.44 28.74 17.32 12.99 24.00 2.803 18.39 49.98 2,511 0.276
SX 760-10 7,700 15,401 1,040 2,600 13.00 29.92 18.11 13.78 25.31 2.866 19.58 52.87 2,910 0.295
D-12
Disc Couplings Dimensional Data
SXC-6 Close Coupled Industrial Style Disc Coupling, 6-bolt
OAL
S
FW PW
FC
FD
LS BSE1
D
HUB
FW
SPACER
D
SXC in-lbs in-lbs UNBAL. BAL. BORE Weight5 ±∆Ka
Size x103 x103 r.p.m. r.p.m. inch lbs inch
SXC 110-6 5.1 10.2 7,200 18,000 1.14 4 0.083
SXC 132-6 9.7 19.5 5,840 14,600 2.06 8 0.102
SXC 158-6 17.7 35.4 4,920 12,300 2.38 13 0.122
SXC 185-6 29.2 58.4 4,200 10,500 2.68 22 0.146
SXC 202-6 40.7 81.4 3,840 9,600 3.06 33 0.150
SXC 228-6 62.0 123.9 3,400 8,500 3.44 46 0.165
SXC 255-6 90.3 180.6 3,080 7,700 3.88 60 0.185
SXC 278-6 125.7 251.4 2,800 7,000 4.25 79 0.205
SXC 302-6 177.0 354.0 2,560 6,400 4.63 101 0.224
SXC 325-6 221.3 442.6 2,400 6,000 4.88 121 0.256
SXC 345-6 274.4 548.8 2,200 5,500 5.25 154 0.272
SXC 380-6 374.4 748.8 2,040 5,100 5.75 203 0.299
SXC 410-6 505.4 1,011 1,880 4,700 6.25 256 0.323
SXC 440-6 650.5 1,301 1,740 4,350 6.50 300 0.346
SXC 475-6 814.3 1,629 1,680 4,200 7.06 379 0.374
SXC 505-6 1,036 2,071 1,520 3,800 7.75 503 0.398
Larger sizes are available on demand.
1) Operating speed must be equal or less than permissible speed. Permissible speeds could be limited by the weight and critical speeds of spacers.
2) For higher speeds consult Lovejoy.
3) The maximum bores shown are for cylindrical or taper shafts with keys. For other type of connections consult Lovejoy.
4) Dimension BSE is the distance between shaft ends and is a variable parameter.
5) Weight of complete coupling with BSE min. dimension and max. bore.
6) The value for axial misalignment is given for a complete 2 Disc pack. Angular misalignment is given per pack. Refer to page 3 for combined permissible
misalignment.
D-13
Disc Couplings Dimensional Data
SXC-6 Close Coupled Industrial Style Disc Coupling, 6-bolt
OAL
S
FW PW
FC
FD
LS BSE1
D
HUB
FW
SPACER
D-14
Disc Couplings Dimensional Data
SXC-8 Close Coupled Industrial Style Disc Coupling, 8-bolt
OAL
S
FW PW
FC
FD
LS BSE1
D
HUB
FW
SPACER
D
SXC in-lbs in-lbs UNBAL. BAL. BORE Weight5 ±∆Ka
Size x103 x103 r.p.m. r.p.m. inch lbs inch
SXC 278-8 117.0 354 2,800 7,000 4.06 79 0.146
SXC 302-8 265.5 531 2,560 6,400 4.44 99 0.157
SXC 325-8 327.5 655 2,400 6,000 4.69 112 0.169
SXC 345-8 407.1 814 2,200 5,500 5.00 141 0.181
SXC 380-8 558 1,115 2,040 5,100 5.50 185 0.197
SXC 410-8 761 1,522 1,880 4,700 6.06 240 0.213
SXC 440-8 974 1,947 1,740 4,350 6.31 287 0.228
SXC 475-8 1,221 2,443 1,680 4,200 6.88 362 0.248
SXC 505-8 1,549 3,098 1,520 3,800 7.50 467 0.264
SXC 540-8 1,947 3,894 1,440 3,600 7.81 584 0.283
SXC 570-8 2,292 4,585 1,360 3,400 8.06 686 0.299
SXC 605-8 2,788 5,576 1,280 3,200 8.56 778 0.307
SXC 635-8 3,390 6,780 1,240 3,100 9.06 895 0.323
SXC 675-8 4,018 8,037 1,160 2,900 9.88 1010 0.331
SXC 700-8 4,673 9,347 1,120 2,800 10.25 1226 0.350
SXC 730-8 5,381 10,763 1,080 2,700 10.50 1351 0.362
SXC 760-8 6,196 12,391 1,040 2,600 11.13 1539 0.378
Larger sizes are available on demand.
1) Operating speed must be equal or less than permissible speed. Permissible speeds could be limited by the weight and critical speeds of spacers.
2) For higher speeds consult Lovejoy.
3) The maximum bores shown are for cylindrical or taper shafts with keys. For other type of connections consult Lovejoy.
4) Dimension BSE is the distance between shaft ends and is a variable parameter.
5) Weight of complete coupling with BSE min. dimension and max. bore.
6) The value for axial misalignment is given for a complete 2 Disc pack. Angular misalignment is given per pack. Refer to page 3 for combined permissible
misalignment.
D-15
Disc Couplings Dimensional Data
SXC-8 Close Coupled Industrial Style Disc Coupling, 8-bolt
OAL
S
FW PW
FC
FD
LS BSE1
D
HUB
FW
SPACER
D-16
Disc Couplings Dimensional Data
SXCS-6 Close Coupled Industrial Style Disc Coupling Split Spacer, 6-bolt
AXIAL SPLIT OAL
PW BSE
FD D OD
HUB
D
Size x103 x103 r.p.m. r.p.m. inch lbs inch
SXCS 110-6 5.1 10.2 7,200 18,000 1.14 4 0.083
SXCS 132-6 9.7 19.5 5,840 14,600 2.06 8 0.102
SXCS 158-6 17.7 35.4 4,920 12,300 2.38 13 0.122
SXCS 185-6 29.2 58.4 4,200 10,500 2.68 22 0.146
SXCS 202-6 40.7 81.4 3,840 9,600 3.06 33 0.150
SXCS 228-6 62.0 123.9 3,400 8,500 3.44 46 0.165
SXCS 255-6 90.3 180.6 3,080 7,700 3.88 60 0.185
SXCS 278-6 125.7 251.4 2,800 7,000 4.25 79 0.205
SXCS 302-6 177.0 354.0 2,560 6,400 4.63 101 0.224
D-17
Disc Couplings Dimensional Data
SXCS-6 Close Coupled Industrial Style Disc Coupling Split Spacer, 6-bolt
AXIAL SPLIT OAL
PW BSE
FD D OD
HUB
D-18
Disc Couplings Dimensional Data
Drop in (API) Style 5-piece Disc Coupling, 6-bolt
D
Type TORQ. TORQ. SPEED SPEED DIMENSIONS (in) Misalig.
DI in-lbs in-lbs UNBAL. BAL. MAX BORE MAX BORE Weight5 ±∆Ka
Size x103 x103 r.p.m. r.p.m. Standard Jumbo SD FD D LP S HH BSE OAL lbs inch
DI 090-6 2.1 4.2 9,100 22,700 1.68 2.25 3.54 3.70 2.36 1.30 1.68 0.51 3.11 6.10 8 0.059
DI 110-6 5.1 10.2 7,200 18,000 2.06 2.94 4.33 4.53 2.87 1.97 2.41 0.51 4.25 8.19 12 0.083
DI 132-6 9.7 19.5 5,840 14,600 2.69 3.56 5.20 5.47 3.74 2.36 2.54 0.51 4.38 9.10 22 0.102
DI 158-6 17.7 35.4 4,920 12,300 3.13 4.13 6.22 6.50 4.41 2.76 3.12 0.67 5.50 11.02 40 0.122
DI 185-6 29.2 58.4 4,200 10,500 3.75 4.94 7.28 7.60 5.28 3.15 3.48 0.75 6.31 12.61 62 0.146
DI 202-6 40.7 81.4 3,840 9,600 4.06 5.38 7.95 8.27 5.67 3.54 4.12 0.87 7.31 14.39 84 0.150
DI 228-6 62.0 123.9 3,400 8,500 4.50 5.94 8.98 9.29 6.30 3.94 4.48 0.94 8.06 15.94 121 0.165
DI 255-6 90.3 180.6 3,080 7,700 4.94 6.63 10.04 10.35 6.89 4.53 5.51 1.06 9.88 18.94 159 0.185
DI 278-6 125.7 251.4 2,800 7,000 5.50 7.31 10.94 11.26 7.68 4.92 5.63 1.18 10.06 19.90 223 0.205
DI 302-6 177.0 354.0 2,560 6,400 6.13 7.88 11.89 12.20 8.54 5.31 6.15 1.26 11.06 21.68 293 0.224
DI 325-6 221.3 442.6 2,400 6,000 6.75 8.44 12.80 13.11 9.45 5.71 6.21 1.26 11.25 22.67 353 0.256
DI 345-6 274.4 549 2,200 5,500 7.13 9.13 13.58 13.98 10.04 6.10 7.18 1.18 12.63 24.83 425 0.272
DI 380-6 374.4 749 2,040 5,100 8.31 9.88 14.96 15.35 11.61 6.69 7.49 1.26 13.63 27.01 578 0.299
DI 410-6 505 1,011 1,880 4,700 8.88 10.63 16.14 16.54 12.40 7.28 8.12 1.42 14.75 29.31 739 0.323
DI 440-6 651 1,301 1,740 4,350 9.25 11.44 17.32 17.72 12.99 7.68 9.10 1.61 16.38 31.74 875 0.346
DI 475-6 814 1,629 1,680 4,200 9.94 12.25 18.70 19.09 13.98 8.27 9.94 1.81 17.75 34.29 1,113 0.374
DI 505-6 1,036 2,071 1,520 3,800 10.88 13.13 19.88 20.28 15.16 9.06 10.81 1.81 19.31 37.43 1,391 0.398
Larger sizes are available on demand.
1) Operating speed must be equal or less than permissible speed. Permissible speeds could be limited by the weight and critical speeds of spacers.
2) For higher speeds consult Lovejoy.
3) The maximum bores shown are for cylindrical or taper shafts with keys. For other type of connections consult Lovejoy.
4) Dimension BSE is the distance between shaft ends and is a variable parameter.
5) Weight of complete coupling with BSE min. dimension and max. bore.
6) The value for axial misalignment is given for a complete 2 Disc pack. Angular misalignment is given per pack. Refer to page 3 for combined permissible
misalignment.
D-19
Disc Couplings Dimensional Data
DI-8 Drop in (API) Style 5-piece Disc Coupling, 8-bolt
OAL
LS BSE LS
FD
SD
D JD
STANDARD
HUB
GUARD JUMBO
SPACER
RING HUB
Size x103 x103 r.p.m. r.p.m. Standard Jumbo SD FD D JD LS BSE OAL lbs inch
DI 278-8 177.0 354.0 2,800 7,000 5.50 7.31 10.95 13.07 7.68 10.24 4.92 10.06 19.90 287 0.146
DI 302-8 265.5 531 2,560 6,400 6.13 7.88 11.89 14.02 8.54 11.22 5.32 11.06 21.70 362 0.157
DI 325-8 327.5 655 2,400 6,000 6.75 8.50 12.80 15.75 9.45 12.00 5.71 11.25 22.67 470 0.169
DI 345-8 407.1 814 2,200 5,500 7.13 9.06 13.58 16.42 10.04 12.68 6.10 12.63 24.83 551 0.181
DI 380-8 558 1,115 2,040 5,100 8.31 10.13 14.96 17.91 11.61 14.17 6.69 13.63 27.01 717 0.197
DI 410-8 761 1,522 1,880 4,700 8.88 10.94 16.14 19.60 12.40 15.35 7.28 14.75 29.31 908 0.213
DI 440-8 974 1,947 1,740 4,350 9.25 11.88 17.32 20.79 12.99 16.54 7.68 16.38 31.74 1,058 0.228
DI 475-8 1,221 2,443 1,680 4,200 9.94 12.63 18.70 23.03 13.98 17.72 8.27 17.72 34.26 1,393 0.248
DI 505-8 1,549 3,098 1,520 3,800 10.88 13.44 19.88 24.21 15.16 18.90 9.06 19.31 37.43 1,750 0.264
DI 540-8 1,947 3,894 1,440 3,600 11.63 14.25 21.26 26.38 16.34 20.00 9.45 22.06 40.96 1,852 0.283
DI 570-8 2,292 4,585 1,360 3,400 12.63 15.25 22.44 27.64 17.72 21.26 9.84 23.88 43.56 2,094 0.299
DI 605-8 2,788 5,576 1,280 3,200 12.88 15.94 23.82 28.62 18.11 22.24 10.43 24.44 45.30 2,469 0.307
D-20
Disc Couplings Dimensional Data
SXGS Replacement for Floating Shaft Gear Coupling Reduced Moment
D
SX in-lbs in-lbs UNBAL. BAL. MAX BSE S Weight 5 ±∆Ka
Size x103 x103 r.p.m. r.p.m. BORE FD SD CH LS MIN MIN lbs in
SXGS 132-6 / 1 9.7 19.5 5,840 14,600 2.06 5.20 4.56 2.60 2.36 3.82 3.35 17 0.102
SXGS 158-6 / 1.5 17.7 35.4 4,920 12,300 2.38 6.22 6.00 3.19 2.76 5.20 4.33 35 0.122
SXGS 185-6 / 2 29.2 58.4 4,200 10,500 2.75 7.28 7.00 3.78 3.15 5.79 4.53 53 0.146
SXGS 202-6 / 2.5 40.7 81.4 3,840 9,600 3.06 7.95 8.38 4.33 3.54 6.89 5.31 84 0.150
SXGS 255-6 / 3 90.3 180.6 3,080 7,700 3.88 10.04 9.44 5.12 4.53 6.50 5.31 126 0.185
SXGS 287-8 / 3.5 177.0 354 2,800 7,000 4.06 10.95 11.00 5.90 4.92 8.86 6.89 201 0.146
SXGS 302-8 / 4 265.5 531 2,560 6,400 4.44 11.89 12.50 6.30 5.32 8.86 6.89 260 0.157
SXGS 325-8 / 4.5 327.5 655 2,400 6,000 4.68 12.80 13.63 6.50 5.71 8.46 6.89 295 0.169
SXGS 345-8 / 5 407.1 814 2,200 5,500 5.00 13.58 15.31 7.28 6.10 11.02 8.66 432 0.181
SXGS 380-8 / 5.5 558 1,115 2,040 5,100 5.50 14.96 16.75 7.87 6.69 11.02 8.66 540 0.197
SXGS 410-8 / 6 761 1,522 1,880 4,700 6.06 16.14 18.00 7.87 7.28 8.27 7.09 560 0.213
SXGS 540-8 / 7 1,947 3,894 1,440 3,600 7.75 21.26 20.75 9.25 9.45 7.48 7.09 1,120 0.283
Larger sizes are available on demand.
1) Operating speed must be equal or less than permissible speed. Permissible speeds could be limited by the weight and critical speeds of spacers.
2) For higher speeds consult Lovejoy.
3) The maximum bores shown are for cylindrical or taper shafts with keys. For other type of connections consult Lovejoy.
4) Dimension BSE is the distance between shaft ends and is a variable parameter.
5) Weight of complete coupling with BSE min. dimension and max. bore.
6) The value for axial misalignment is given for a complete 2 Disc pack. Angular misalignment is given per pack. Refer to page 3 for combined permissible
misalignment.
D-21
Disc Couplings Dimensional Data
Replacement for Floating Shaft Gear Coupling Drop-In Style
S
RD
FD FD
D
RD
P SE P
DIR
DILR
Cplg. NOM. PEAK MAX1 MAX2 DIMENSIONS (mm) AXIAL6
Type TORQ. TORQ. SPEED SPEED Misalig.
SX Nm Nm UNBAL. BAL. MAX BORE BSE Weight 5 ±∆Ka
Size x103 x103 r.p.m. r.p.m. STD. KEY FD RD D LP LS MIN kg mm
DIR 132-6 / 1 1.1 2.2 5,840 14,600 56 132 116 78 40 42 170 5 2.6
DIR 158-6 / 1.5 2.0 4.0 4,920 12,300 76 158 152 101 47 48 225 11 3.1
DIR 185-6 / 2 3.3 6.6 4,200 10,500 95 185 178 125 58 60 265 17 3.7
DIR 202-6 / 2.5 4.6 9.2 3,480 9,600 114 202 213 150 74 73 300 24 3.8
DIR 255-6 / 3 10.2 20.4 3,080 7,700 134 255 240 176 86 84 365 42 4.7
DIR 287-8 / 3.5 20.0 40.0 2,800 7,000 150 278 279 201 101 97 405 67 3.7
DIR 302-8 / 4 30.0 60.0 2,560 6,400 176 302 318 235 113 108 440 86 4.0
DIR 325-8 / 4.5 37.0 74.0 2,400 6,000 202 325 346 264 128 122 455 102 4.3
DIR 345-8 / 5 46.0 92.0 2,200 5,500 231 345 389 294 145 140 500 139 4.6
DIR 380-8 / 5.5 63.0 126.0 2,040 5,100 260 380 425 325 156 152 545 179 5.0
DIR 410-8 / 6 86.0 172.0 1,880 4,700 288 410 457 356 188 170 555 199 5.4
DIR 540-8 / 7 110.0 220.0 1,440 3,600 318 540 527 400 221 187 680 419 7.2
Metric dimensions are rounded to the nearest “mm” except where otherwise shown.
SX in-lbs in-lbs BAL. MAX. BORE MAX BORE BSE Weight 5 ±∆Ka
Size x103 x103 r.p.m. STD. KEY RED. KEY FD RD D LP LS MIN lb inch
DIR 132-6 / 1 9.7 19.5 14,600 2.13 2.25 5.20 4.56 3.06 1.56 1.66 6.69 11 0.102
DIR 158-6 / 1.5 17.7 35.4 12,300 2.81 3.06 6.22 6.00 3.97 1.84 1.88 8.86 24 0.122
DIR 185-6 / 2 29.2 58.4 10,500 3.50 3.75 7.28 7.00 4.91 2.28 2.38 10.43 37 0.146
DIR 202-6 / 2.5 40.7 81.4 9,600 4.25 4.50 7.95 8.38 5.91 2.90 2.88 11.81 53 0.150
DIR 255-6 / 3 90.3 180.6 7,700 4.88 5.25 10.04 9.44 6.91 3.40 3.31 14.37 93 0.185
DIR 287-8 / 3.5 177.0 354 7,000 5.63 5.88 10.95 11.00 7.91 3.96 3.81 15.94 148 0.146
DIR 302-8 / 4 265.5 531 6,400 6.50 6.50 11.89 12.50 9.25 4.43 4.25 17.32 190 0.157
DIR 325-8 / 4.5 327.5 655 6,000 7.38 7.63 12.80 13.63 10.38 5.03 4.81 17.91 225 0.169
DIR 345-8 / 5 407.1 814 5,500 8.38 8.75 13.58 15.31 11.56 5.69 5.50 19.69 306 0.181
DIR 380-8 / 5.5 558 1,115 5,100 9.25 9.75 14.96 16.75 12.81 6.15 6.00 21.46 395 0.197
DIR 410-8 / 6 761 1,522 4,700 11.13 10.75 16.14 18.00 14.00 7.41 6.69 21.85 439 0.213
DIR 540-8 / 7 1,947 3,894 3,600 11.25 12.00 21.26 20.75 15.75 8.69 7.38 26.77 924 0.283
Larger sizes are available on demand.
1) Operating speed must be equal or less than permissible speed. Permissible speeds could be limited by the weight and critical speeds of spacers.
2) For higher speeds consult Lovejoy.
3) The maximum bores shown are for cylindrical or taper shafts with keys. For other type of connections consult Lovejoy.
4) Dimension BSE is the distance between shaft ends and is a variable parameter.
5) Weight of complete coupling with BSE min. dimension and max. bore.
6) The value for axial misalignment is given for a complete 2 Disc pack. Angular misalignment is given per pack. Refer to page 3 for combined permissible
misalignment.
7) DIR is with rigid hubs. DILR are less rigid hubs.
D-22
Disc Couplings Dimensional Data
Various examples for the disc coupling
Our Application Engineering Department is ready to supply the most suitable configuration to fit your requirements.
SXFS Type
(With floating shaft)
D
SXV Type
(For vertical mounting)
D-23
Disc Couplings Dimensional Data
SXHP Type
(High performance)
D-24
Disc Couplings Technical Data
Engineering Section/Bore and Keyway Standards
Inch Bore Standards to AGMA 9002-A96 Metric Bore per ISO/R775;1969 (mm) H7
Shaft Diameter inches Shaft Diameter mm
Nominal Shaft Tolerance
Over Thru Diam. Less Bore Tolerance Over Thru H7 mm
— 1.5000 0.001 +0.0005 -0.000 1 3 +0.010 -0.0
1.5000 3.0000 0.002 +0.0010 -0.000 3 6 +0.012 -0.0
3.0000 4.0000 0.003 +0.0015 -0.000 6 10 +0.015 -0.0
4.0000 5.0000 0.0035 +0.0015 -0.000 10 18 +0.018 -0.0
5.0000 7.0000 0.004 +0.0015 -0.000 18 30 +0.021 -0.0
7.0000 8.0000 0.005 +0.002 -0.000 30 50 +0.025 -0.0
8.0000 9.0000 0.0055 +0.002 -0.000 50 80 +0.030 -0.0
80 120 +0.035 -0.0
120 180 +0.040 -0.0
180 250 +0.046 -0.0
250 315 +0.052 -0.0
315 400 +0.057 -0.0
Keyway Standards for Inch Bores Keyway Standards for Metric Bores JS9
Nominal Keyway inches Nominal Bore Diam.
Square (up to 6.5000 mm Nominal Keyway mm Nominal Key mm
Nominal Bore inches), rectangular Over To Width Depth Width Height
Diam. Inches over Nominal Key inches 6 8 2 1.0 2 2
Over To Width Depth Width Height 8 10 3 1.4 3 3
0.4375 0.5625 0.1250 0.0625 0.1250 0.1250 10 12 4 1.8 4 4
0.5625 0.8750 0.1875 0.0937 0.1875 0.1875 12 17 5 2.3 5 5
0.8750 1.2500 0.2500 0.1250 0.2500 0.2500 17 22 6 2.8 6 6
D
1.2500 1.3750 0.3125 0.1562 0.3125 0.3125 22 30 8 3.3 8 7
1.3750 1.5000 0.3750 0.1875 0.3750 0.3750 30 38 10 3.3 10 8
1.5000 1.7500 0.3750 0.1875 0.3750 0.3750 38 44 12 3.3 12 8
1.7500 2.0000 0.5000 0.2500 0.5000 0.5000 44 50 14 3.8 14 9
2.0000 2.2500 0.5000 0.2500 0.5000 0.5000 50 58 16 4.3 16 10
2.2500 2.7500 0.6250 0.3125 0.6250 0.6250 58 65 18 4.4 18 11
2.7500 3.0000 0.7500 0.3750 0.7500 0.7500 65 75 20 4.9 20 12
3.0000 3.2500 0.7500 0.3750 0.7500 0.7500 75 85 22 5.4 22 14
3.2500 3.7500 0.8750 0.4375 0.8750 0.8750 85 95 25 5.4 25 14
3.7500 4.0000 1.0000 0.5000 1.0000 1.0000 95 110 28 6.4 28 16
4.0000 4.5000 1.0000 0.5000 1.0000 1.0000 110 130 32 7.4 32 18
4.5000 5.0000 1.2500 0.6250 1.2500 1.2500 130 150 36 8.4 36 20
5.0000 5.5000 1.2500 0.6250 1.2500 1.2500 150 170 40 9.4 40 22
5.5000 6.5000 1.5000 0.7500 1.5000 1.5000 170 200 45 10.4 45 25
6.5000 7.0000 1.7500 0.7500 1.7500 1.5000 200 230 50 11.4 50 28
7.0000 7.5000 1.7500 0.7500 1.7500 1.5000 230 260 56 12.4 56 32
7.5000 8.0000 2.0000 0.7500 2.0000 1.5000 260 290 63 12.4 63 32
8.0000 9.0000 2.0000 0.7500 2.0000 1.5000 290 330 70 14.4 70 36
330 380 80 15.4 80 40
380 440 90 17.4 90 45
D-25
Disc Couplings Installation Instructions
Installation of hubs. Machinery alignment.
Installation of disc packs and spacer.
1. Installation of the hubs on the machine shafts.
a) Straight shafts with keyway.
Lovejoy/Jaure supplies inch dimensioned hub bores to AGMA 9002-A96 interference fit.
Lovejoy supplies disc hubs machined with clearance to H7 or interference to P7. Lovejoy/Jaure recommends that the shaft should be machined for an
interference fit using tolerance s6 (ISO-286). Whenever shafts are already machined with a different tolerance from s6, Lovejoy will customize the hub bores.
The following tolerances are recommended by Lovejoy.
c) Clamping devices.
When clamping devices such as tapered bushings, shrink discs or locking rings are used, please contact the Lovejoy Application Engineering Department.
2. Machinery Alignment.
As long as the machines are aligned within the mounting specifications from this catalog, the disc couplings will operate for a long time. However, it should be
understood that the useful life of any disc pack coupling is directly influenced by the operating misalignment: the better the alignment, the longer the coupling
life.
Although the disc couplings can operate satisfactorily at the misalignment listed in the catalog, both the coupling life and machine bearing wear can be greatly
D
improved if the machines are aligned better than the maximum value that the coupling can accommodate. Lovejoy/Jaure recommends that the working
misalignment should not exceed 20% of the catalog values. Therefore, the following formulas show Lovejoy/Jaure´s recommendations for maximum
misalignment.
Three types of machine misalignment (offset, angular and axial) should be checked. Lovejoy/Jaure has the following recommendations:
• The maximum offset misalignment that the disc coupling can accommodate is a function of the distance between the disc packs. For the configurations
SX, this distance is practically the same as the distance between the shaft ends. This statement is not valid for other configurations, such as SXC, DI, SXGS,
and DIR.
If shafts have an offset misalignment with minimum angular misalignment, the following maximum values for the offset are applicable.
Disc with 6 bolts TIR ≤( disc pack to disc pack distance ) / 150
Disc with 8 bolts TIR ≤ ( disc pack to disc pack distance ) / 300
Disc with 10 bolts TIR ≤ ( disc pack to disc pack distance ) / 350
(NOTE: TIR is the Total Indicator Reading, which is twice the shaft offset )
D-26
Disc Couplings Installation Instructions
The maximum angular misalignment at each disc pack is listed in the tables. This angular misalignment can be verified by measuring the flange-to-flange
distance (see figure below) and subtracting the smallest reading from the largest reading (Y-Z). The maximum value of (Y-Z) depends on the flange diameter
and therefore on the coupling size. Based on the data from the tables, the following maximum values for (Y-Z) are recommended:
Example: For Disc size 380-6 ( maximum angular misalignment of 1° ). (Y-Z) should not exceed 380/7620 = .05 inch.
The axial displacement allowable between shafts during installation should not exceed 20% of the allowable displacement given in the catalog. This
displacement is a function of the coupling size and the number of bolts utilized. The larger the size, the larger axial displacement. The axial displacement
creates large stresses in the discs. For a long life, it is recommended that the discs are as close as possible to being flat. Therefore, the movements of the
shafts as caused by thermal expansion should be carefully considered. For instance, if the distance between shaft ends changes by .196 in. (the shafts are
coming closer to each other) from cold to hot machines, the distance between shaft ends with cold machines should intentionally be made larger by .196 in.
when the coupling is installed.
D
Note: For lubricated threads, multiply the values by 0.8.
Spacer and Flange Bolt Rightening Torque (dry thread)
For styles SXGS, DILR, and DIR styles
Size Nm ft-lbs Size Nm ft-lbs
132-6/ 1 15 11 302-8/ 4 298 220
158-6/ 1.5 47 35 325-8/ 4.5 298 220
185-6/ 2 106 78 345-8/ 5 412 304
202-6/ 2.5 197 145 380-8/ 5.5 412 304
255-6/ 3 197 145 410-8/ 6 412 304
278-8/ 3.5 298 220 540-8/ 7 412 304
Note: For lubricated threads, multiply the values by 0.8.
To install the hubs on their shafts, the shafts must be spaced apart at least the length of one hub (see dimension LS in the table). To install the coupling, the
disc packs can be first attached with their bolts to the spacer, then slide over one of the hubs and attached to it. Next, the machines must be brought in
position so that the second disc pack can be attached to its hub.
The machine alignment can now be performed. Because the spacer covers the shaft ends, the axial spacing must be checked by measuring the flange to
flange distance (dimension “PW” in tables). The offset and angular misalignments can be checked as previously described.
The bolts that attach the disc packs to the hubs and spacer must be tightened to specification (using a torque wrench at the nuts) while the bolt heads are held
stationary.
The coupling assembly will not fit between the hubs as long as the shaft-to-shaft distance was correctly set. The coupling ends should be brought together by
compressing the disc packs using the shipping screws so that the assembly will fit between the male rabbets.
Once in position, the coupling will snap in place and the bolts that attach the assembly to the shaft hubs must be tightened to Lovejoy/Jaure specifications using
a torque wrench. This operation must be carefully performed as these bolts transmit the full coupling torque.
To remove the coupling assembly, first remove all the bolts that retain it to the hubs. Then compress the assembly by introducing the existing flange bolts in the
shipping holes and press the coupling away from the male rabbets.
d) Reduced moment coupling with spacer according to AGMA 516, SXGS type.
D
The reduced moment configuration is used whenever the shaft stresses require that the center of gravity of the coupling is very close to the machine bearings.
This configuration also allows either machine to be removed by dropping the spacer without the need to disturb the disc-pack assemblies.
e) Drop-out coupling with floating assembly, flanges according to AGMA 516, DIR type.
Machine alignment should be done before the coupling assembly is in place. The drop-out configuration allows the installation and removal of the coupling
assembly without the need to remove the hubs from their shafts. The coupling is received from Lovejoy/Jaure fully assembled with the bolts tightened to
specifications. If, however, there is a need to disassemble the coupling assembly (in case the disc packs need to be replaced) the nuts should be tightened to
specification using a torque wrench while the bolt heads are held stationary.
The coupling assembly will fit between the hubs as long as the shaft-to-shaft distance was correctly set. Once in position, the nuts that attach the assembly to
the shaft hubs must be tightened to specifications using a torque wrench and adaptor while the bolt heads are held stationary. This operation must be carefully
performed, as these bolts transmit the full coupling torque.
D-28
Miniature Couplings
M-1
Miniature Couplings Overview
Mini Flexible Couplings — Four Designs Beam Coupling
The Lovejoy Beam Miniature coupling is formed from one piece of
The Lovejoy Miniature flexible couplings have proven to be particularly
aluminum rod, resulting in a truly flexible coupling that transmits torque
suitable in all light duty and precision applications. The design objective of a
through the flexure while accommodating angular, parallel and axial
Miniature flexible coupling is to transmit torque loads without permanent
misalignment.
distortion or damage and without imposing undue bending or radial loads
upon the driver or driven components. The specific characteristics of each ■ High temperature applications
application determine the proper flexible coupling to use. ■ Zero backlash
■ Low reactionary loads on bearings
Typical operational requirements for Miniature flexible couplings include ■ No wear parts
light duty, torque ratings less than 50 in-lbs., torsional rigidity, low inertia, ■ Good chemical resistance
constant velocity, low radial stiffness, zero backlash, corrosion resistance ■ Constant velocity
and the capability of cyclic (repeated start/stop/reverse) activity. Applica- ■ Lightweight
tions that normally use Miniature flexible couplings have a fractional
electrical motor driver, such as shaft encoders, resolvers, all forms of Oldham Coupling
servo devices, linear and ball screw actuators, robots, stepmotors, light The Lovejoy Oldham coupling is a precision-engineered, torsionally stiff,
duty pumps and metering devices, plotters, positioning tables, computers three-part coupling suitable for a great many applications ranging from
M
and radar. incremental control of fluid valves to highly dynamic drives in a closed
loop servo system. It accommodates misalignment mechanically
through a floating disc that engages tenons machined out of the hubs.
■ Positive engagement
■ Good torque overload capacity
■ Good parallel misalignment capacity
■ Vibration damping ability
■ Easy to install
BEAM COUPLING ■ Raised dots on the spacer sets the gap
between the hubs
! WARNING
You must refer to page iv for Important Safety Instructions and Precautions for
the selection and use of these products. Failure to follow the instructions and
JAW TYPE COUPLING precautions can result in severe injury or death.
M-2
Miniature Couplings Selection Process
requirements. The Coupling Comparison chart (M-4) provides a method ■ Shaft size of driver and driven
Soft, and Jaw couplings and determining the coupling design with the ■ Environmental conditions (i.e. extreme temperature,
best potential for fulfilling the requirements. Once a design is selected, corrosive conditions, space limitations)
the proper size must be determined based on the capabilities of the Formulas:
particular design. Nominal Torque = in-Ibs = (HP x 63025)
RPM
In the Beam coupling, one part is selected since the Beam design is of a
single piece construction. In the Oldham, Mini Soft, and Jaw coupling Nm = (KW x 9550)
designs, three parts are selected; two hubs and a center member. When RPM
the shaft size of the driver and driven are the same diameter, the hubs Design Torque = Nominal Torque x Application Service Factor
selected will be the same. When the shaft diameters differ, hubs selected (In the case of the Beam coupling only,
will differ accordingly. Design Torque = Nominal Torque)
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Steps In Selecting A Coupling. Oldham, Mini Soft, and Jaw Coupling Selection
Step 4: For the Oldham coupling determine if the coupling should be
Step 1: Determine the Nominal Torque of your application by using the mounted with set screws or by the split hub/clamp method.
following formula: The split hub/clamp method is recommended for accurate
positioning. For the Oldham, Mini Soft and Jaw coupling, refer
Nominal Torque = in-Ibs = (HP x 63025) to the Application Service Factors chart (pg. M-4). Review the
RPM Application Service Factor and select the factor that is best
related to the application operating environment.
Nm = (KW x 9550)
RPM Step 5: Calculate the Design Torque of your application by multiplying the
Step 2: If you are selecting an Oldham, Mini Soft or Jaw coupling Nominal Torque calculated in Step 1 by the Application Service
please skip to Step 4. Factor. Design Torque = Nominal Torque x Application Service
Factor. Refer to the appropriate coupling Performance Data Chart
Beam Coupling Selection (pg. M-8) and scan down the Rated Torque column. The first
entry to accommodate the calculated Design Torque is then
Step 3: For the Beam coupling determine if the coupling should
sufficiently rated for the application.
be mounted with set screws or by the split hub/clamp method.
The split hub/clamp method is recommended for accurate General selection process
positioning. Step 6: Compare the application driver/driven shaft sizes to the
Maximum Bore size available for the coupling selected. If the
In the case of the Beam coupling, Design Torque = Nominal
coupling bore size is not large enough for the shaft diameter,
Torque. Using the Beam Coupling Performance Data chart
select the next largest coupling that will accommodate the
(pg. M-7), select the coupling size by first matching the application
driver/driven shaft diameters.
Design Torque requirements to the Beam Coupling Rated Torque
shown in the chart. If the application is continuous operation in one Step 7: Using the Product Number Selection charts (pg. M-5 and
direction, use the column titled Rated Torque Nominal. If the M-6) locate the appropriate bore size for the model coupling
application is back/forth or start/stop/reverse, use the column titled you have selected. Keyways are only available in the Jaw
Rated Torque Reversing. coupling design of the Miniature coupling series. Find the
associated Lovejoy Item (UPC) number. Use of the Lovejoy Item
Scan down the appropriate column to the first entry where
(UPC) will ensure accuracy when placing your order. If the
the Rated Torque value in the column is greater than or equal
available bore sizes for the coupling you have selected are not
to the Nominal Torque calculated in Step 1. Note that windup
shown in sizes to match your application requirements, please
will be less with a Beam coupling that is oversized. This can be
contact Lovejoy Engineering for further advice.
useful in applications that require close positioning in
start/stop/reverse drives. Note: When specifying the coupling order, the Beam coupling only
requires one UPC number since it is a single piece construction
coupling. The Oldham, Mini Soft, and Jaw couplings require
Continue with selection by going to Step 6. three UPC numbers, one to specify the center member and two to
specify each of the hubs. M-3
Miniature Couplings Selection Data
Mini Coupling Selection Process
The Coupling Comparison chart compares the four types of Lovejoy
Miniature couplings on the basis of several performance characteristics. It is
to be used to determine the type of coupling that is best suited for the
application. The performance characteristic values are used to weigh each
characteristic on the following scale:
3 Excellent
2 Good
1 Fair
Coupling Comparison
Characteristics Beam Oldham Mini Soft Jaw
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Note: 1. Varying Torque is defined as any load that varies in magnitude or direction.
M-4
Miniature Couplings Item Selection
Product Number Selection Charts
When referencing the Lovejoy Item (UPC) number, include 685144 as a prefix to the number shown in the table below.
Beam
Bore ES050 EC050 ES075 EC075 ES100 EC100 ES112 EC112
1
/8 x 1/8 56618 56620 ..... ..... ..... ..... ..... .....
3
/16 x 3/16 ..... ..... 56622 56628 ..... ..... ..... .....
3
/16 x /8 1
58286 58284 ..... ..... ..... ..... ..... .....
3
/16 x 1/4 ..... ..... 56624 56630 ..... ..... ..... .....
1
/4 x 1/4 ..... ..... 56626 56632 56634 56640 ..... .....
1
/4 x 3/8 ..... ..... ..... ..... 56636 56642 ..... .....
3
/8 x /8 3
..... ..... ..... ..... 56638 56644 56646 56652
3
/8 x /2 1
..... ..... ..... ..... ..... ..... 56648 56654
5
/16 x 5/16 ..... ..... ..... ..... 58294 58292 58302 58298
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1
/2 x 1/2 ..... ..... ..... ..... ..... ..... 56650 56656
3mm x 3mm 56666 56668 ..... ..... ..... ..... ..... .....
4mm x 4mm ..... ..... 56670 56676 ..... ..... ..... .....
5mm x 5mm ..... ..... 56672 56678 ..... ..... ..... .....
6mm x 6mm ..... ..... 56674 56680 56682 56688 ..... .....
8mm x 8mm ..... ..... ..... ..... 56684 56690 ..... .....
10mm x 10mm ..... ..... ..... ..... 56686 56692 56694 56698
12mm x 12mm ..... ..... ..... ..... ..... ..... 56696 56700
Oldham
For Oldham couplings order two hubs and one center member.
M-5
Miniature Couplings Item Selection
Product Number Selection (cont.)
When referencing the Lovejoy Item (UPC) number, include 685144 as a prefix to the number shown in the table below.
Mini Soft
For Mini Soft couplings order two hubs and one center member.
Bore MSF16 MSF20 MSF25 MSF32
Jaw
For Jaw couplings order two hubs and one center member.
Hub
Center Member L035 L050 Bore Keyway L035 L050
1
NBR (SOX) (solid) 10118 10194 /8 no keyway 10124 .....
3
Urethane (solid) ..... 37786 /16 no keyway 10126 .....
1
Hytrel (solid) ..... 25307 /4 no keyway 10127 10206
5
Bronze (open center) ..... 10198 /16 no keyway 10128 10207
3
/8 no keyway 24687 10208
7
/16 no keyway ..... 10209
1
/2 no keyway ..... 10210
1 1
/2 /8 x 1/16 ..... 10211
9
/16 no keyway ..... 10212
9 1
/16 /8 x 1/16 ..... 10213
5
/8 no keyway ..... 10214
4mm no keyway 41850 .....
5mm no keyway 47419 46214
6mm no keyway 45872 50351
7mm no keyway 60679 10215
8mm no keyway 55169 41460
9mm 3 x 1.4mm ..... 41313
10mm no keyway ..... 10216
10mm 3 x 1.4mm ..... 41450
11mm 4 x 1.8mm ..... 41314
12mm 4 x 1.8mm ..... 41315
14mm 5 x 2.3mm ..... 41316
15mm 5 x 2.3mm ..... 41451
16mm 5 x 2.3mm ..... 56176
M-6
Miniature Couplings Performance Data
Beam Coupling Performance Data—Inch Bores
Rated Rated
Bore Torque Torque Torsional Misalignment Weight1 Screw Max.
1
+.001 Nominal Reversing Stiffness Inertia, J Parallel Angular Screw Torque RPM
in-lb Nm x10E-7 x10E-7 Size x1000
Size Attachment A1 A2 in-lb Nm in-lb Nm /rad /rad in-lb-sec2 Nm-sec2 in mm degrees oz. g in-lb Nm
ES050 Set Screw .125 .125 1.75 0.2 .88 0.1 42.8 4.8 6.9 0.8 0.01 .25 5 0.1 3.6 4-40 5 0.6 10
.188 .125 1.35 0.2 .68 0.1 21.3 2.4
EC050 Clamp .125 .125 1.75 0.2 .88 0.1 42.8 4.8 10.9 1.2 0.01 .25 5 0.2 5.8 1-72 4 0.5 10
.188 .125 1.35 0.2 .68 0.1 21.3 2.4
ES075 Set Screw .188 .188 4.55 0.5 2.28 0.3 119.4 13.5 52.3 5.9 0.01 .25 5 0.4 12.0 8-32 20 2.3 10
.250 .188 4.00 0.5 2.00 0.2 119.4 13.5
.250 .250 4.00 0.5 2.00 0.2 77.4 8.7
EC075 Clamp .188 .188 4.55 0.5 2.28 0.3 119.4 13.5 64.5 7.3 0.01 .25 5 0.5 15.0 4-40 13 1.5 10
.250 .188 4.00 0.5 2.00 0.2 119.4 13.5
.250 .250 4.00 0.5 2.00 0.2 77.4 8.7
ES100 Set Screw .250 .250 10.50 1.2 5.25 0.6 286.5 32.4 225.0 25.4 0.01 .25 5 1.1 30.0 10-24 35 4.0 10
.313 .313 9.50 1.1 4.75 0.5 204.6 23.1
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.375 .250 8.50 1.0 4.25 0.5 146.9 16.6
.375 .375 8.50 1.0 4.25 0.5 146.9 16.6
EC100 Clamp .250 .250 10.50 1.2 5.25 0.6 286.5 32.4 289.0 32.7 0.01 .25 5 1.3 38.0 6-32 25 2.8 10
.313 .313 9.50 1.1 4.75 0.5 204.6 23.1
.375 .250 8.50 1.0 4.25 0.5 146.9 16.6
.375 .375 8.50 1.0 4.25 0.5 146.9 16.6
1
ES112 Set Screw .313 .313 16.50 1.9 8.25 0.9 409.3 46.2 386.0 43.6 0.01 .25 5 1.4 39.0 /4-20 80 9.0 10
.375 .375 15.00 1.7 7.50 0.8 301.6 34.1
.500 .375 11.50 1.3 5.75 0.6 163.7 18.5
.500 .500 11.50 1.3 5.75 0.6 163.7 18.5
EC112 Clamp .313 .313 16.50 1.9 8.25 0.9 409.3 46.2 536.0 60.6 0.01 .25 5 1.9 54.0 6-32 25 2.8 10
.375 .375 15.00 1.7 7.50 0.8 301.6 34.1
.500 .375 11.50 1.3 5.75 0.6 163.7 18.5
.500 .500 11.50 1.3 5.75 0.6 163.7 18.5
Bore Rated Torque Torsional Inertia, J2 Misalignment Weight2 Screw Screw Max
Maximum Nominal Stiffness Parallel Angular Size Torque RPM
+.001 H8 in-lb Nm x10E-7 x10E-7 x1000
Size Attachment in mm in-lb Nm /rad /rad in-lb-sec2 Nm-sec2 in mm degrees oz. g in-lb Nm
MOL-16 Set Screw .250 6 6.2 0.7 620 70 22.1 2.5 .04 1.00 3 0.2 7 M3 6 0.7 24.0
MOL-16C Clamp .188 6 6.2 0.7 620 70 35.4 4.0 .04 1.00 3 0.4 11 M2.5 9 1.0 9.5
MOL-20 Set Screw .313 8 10.6 1.2 974 110 69.0 7.8 .06 1.50 3 0.5 15 M4 16 1.8 19.0
MOL-20C Clamp .313 8 10.6 1.2 974 110 97.4 11.0 .06 1.50 3 0.8 22 M2.5 9 1.0 7.6
MOL-25 Set Screw .375 10 17.7 2.0 1770 200 204 23.0 .08 2.00 3 1.0 28 M5 35 4.0 15.0
MOL-25C Clamp .375 10 17.7 2.0 1770 200 292 33.0 .08 2.00 3 1.4 40 M3 13 1.5 6.1
MOL-32 Set Screw .500 14 39.8 4.5 7877 890 646 73.0 .10 2.50 3 1.9 55 M6 62 7.0 12.0
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MOL-32C Clamp .500 14 39.8 4.5 7877 890 885 100.0 .10 2.50 3 2.6 75 M4 22 2.5 4.8
Bore Rated Torque Torsional Inertia, J2 Misalignment Weight2 Screw Screw Max
Maximum Nominal Stiffness Parallel Angular Size Torque RPM
+.001 H8 in-lb Nm x10E-7 x10E-7 x1000
Size Attachment in mm in-lb Nm /rad /rad in-lb-sec2 Nm-sec2 in mm degrees oz. g in-lb Nm
MSF-16 Set Screw .313 8 4.4 0.5 27 3 81.4 9.2 .01 .20 2 0.8 22 M3 6 0.7 24
MSF-20 Set Screw .375 10 8.9 1.0 80 9 248.0 28.0 .01 .20 2 1.5 43 M3 6 0.7 19
MSF-25 Set Screw .438 12 13.3 1.5 106 12 735.0 83.0 .01 .20 2 3.0 84 M4 16 1.8 15
MSF-32 Set Screw .500 14 26.6 3.0 266 30 2390.0 270.0 .01 .20 2 5.6 160 M4 16 1.8 12
Bore Rated Torque Inertia, J2 Misalignment Weight2 Set Screw Set Screw Max
Maximum Nominal Parallel Angular Size Torque RPM
+.001 H8 x10E-7 x10E-7 x1000
Size Attachment in mm in-lb Nm in-lb-sec2 Nm-sec2 in mm degrees oz. g in mm in-lb Nm
L-035 NBR (SOX) .375 9 3.5 0.4 77.6 8.8 .015 .381 1 1.6 45.4 6-32 M3 8 0.9 31
1
L-050 NBR(SOX) .625 16 26.3 3.0 1397.5 158.0 .015 .381 1 3.2 90.8 /4-20 M6 83 9.4 18
1
Urethane .625 16 39.5 4.5 1397.5 158.0 .015 .381 1 3.2 90.8 /4-20 M6 83 9.4 18
1
Hytrel .625 16 50.0 5.6 1397.5 158.0 .015 .381 0.5 3.2 90.8 /4-20 M6 83 9.4 18
1
Bronze .625 16 50.0 5.6 1816.0 205.4 .010 .254 0.5 4.2 119.2 /4-20 M6 83 9.4 .25
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windup or torque capabilities.
The Lovejoy Beam coupling is offered with either one set screw or with a CLAMPING TYPE SET SCREW TYPE
split clamping hub for attachment to shafts. The clamping hub is highly
recommended for instrumentation type applications due to the reliability of
the attachment method to inhibit any movement on the shaft. Features
■ All-metal coupling.
The Lovejoy Beam coupling is made of Aluminum Alloy 7075-T6 and has a ■ Easy to install...one piece.
Sulphuric Acid Anodized (Type 2) finish. ■ High angular misalignment capability to 5°.
■ Parallel .010 shaft centerline offset (.020 TIR). (Note that the maximum
Hub Material: Aluminum angular and parallel offsets cannot both occur at the same time.)
Finish: Anodized ■ Axial motion +/- .010. (Care must be taken at the time of instal-
Attachment: Set Screw or Clamping lation not to compress or expand the coupling axially, the springs
should be relaxed.)
■ Temperature allowable up to 200° F (93.3° C) maximum
continuous duty.
■ Speed Limit: 10,000 RPM at full misalignment with standard coupling.
Dimensional Data
Bore Sizes
Available
+.001 H8 OD LTB OAL SL T
Size in mm Attachment in mm in mm in mm in mm in mm
Oldham Couplings
The Lovejoy Oldham coupling is a precision engineered, torsionally stiff,
three-piece coupling suitable for a great many applications ranging from
incremental control of fluid valves to highly dynamic drives in closed loop
servo systems. It accommodates misalignment mechanically through a
floating disc that engages tenons machined out of the hubs. As the coupling
rotates, the floating disc aligns with each hub alternately to an extent
demanded by the alignment error. The principle of operation should not be
confused with that of the Jaw coupling which accommodates misalignment CLAMPING TYPE SET SCREW TYPE
through compression of an elastomer.
The Oldham coupling is the sacrificial element in the drive train. Under
severe overload it will break cleanly, and act as a mechanical fuse to
protect equipment. The floating disc is replaceable and a new floating disc
fitted to undamaged hubs restores the coupling to its original specification.
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The Lovejoy Oldham coupling features raised dots on both sides of the
floating disc which act as an effective spacer. The dots keep the face of the
tenon from contacting the bottom of the floating disc and allows the coupling
greater angular misalignment capability. A very important effect is that the
spacer dots will greatly reduce the bending load on the shafts because of Features
the freedom of the floating disc. ■ High torsional stiffness.
■ Corrosion resistant.
■ Angular misalignment 3°.
■ Maximum temperature 176° F (80° C).
Hub Material: Aluminum
Finish: Polyaccetal
Attachment: Set Screw or Clamping
Dimensional Data
Bore Sizes
Available
OD LTB OAL G SL T
+.001 H8
Size in mm Attachment in mm in mm in mm in mm in mm mm
MOL-16 .250 6 Set Screw .630 16 .276 7.0 .709 18 .157 4 .138 3.5 M3
MOL-16C .180 6 Clamp .630 16 .492 12.5 1.142 29 .157 4 .118 3.0 M2.5
MOL-20 .312 8 Set Screw .789 20 .354 9.0 .906 23 .197 5 .177 4.5 M4
MOL-20C .312 8 Clamp .789 20 .551 14.0 1.300 33 .197 5 .118 3.0 M2.5
MOL-25 .375 10 Set Screw .984 25 .433 11.0 1.102 28 .236 6 .217 5.5 M5
MOL-25C .375 10 Clamp .984 25 .650 16.5 1.535 39 .236 6 .150 3.8 M3
MOL-32 .500 14 Set Screw 1.260 32 .512 13.0 1.300 33 .276 7 .256 6.5 M6
MOL-32C .500 14 Clamp 1.260 32 .748 19.0 1.772 45 .276 7 .177 4.5 M4
M-10
Miniature Couplings Dimensional Data
The Mini Soft coupling design is comprised of three parts. Two hubs with MINI SOFT
internal teeth engage an elastomeric flexible center, or sleeve, with external
teeth. Each hub is attached to the respective shaft of the driver and driven,
and torque is transmitted across the hubs through the center member
sleeve. Misalignment and torsional shock loads are absorbed by shear
deflection in the center sleeve element.
The shear characteristic of the coupling is very well suited to absorb impact.
The Lovejoy Mini Soft coupling is designed with tooth contact which
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provides more surfaces carrying the load resulting in less wear at any one
point, and torque that flows more smoothly. Additionally, the coupling allows
for axial freedom which results in easier assembly and spacing of shafts.
This feature is particularly useful in reducing thrust loads on bearings.
When operating within its rating, the coupling is torsionally stiff and will not
react with twist during operation. The Polyurethane center member sleeve is
known for its toughness and resistance to abrasion, and also provides for
good damping and shock load capabilities. High speed performance is
available with speeds up to 3,600 RPM when alignment not exceeding .01
parallel and 2 degrees angular is maintained. Electrical isolation is provided
due to the center member sleeve forcing separation of the two hubs
inhibiting transmission of electrical charges. The simple design of the
coupling allows for “blind” installation.
Features
Hub Material: Cast Zinc alloy ■ Easy blind assembly.
Sintered metal MSF-32 only ■ Good shock load absorption.
Center material: Polyurethane ■ Good abrasion resistance.
Attachment: Set Screw ■ Maximum temperature 140° F (60° C).
■ Angular misalignment 2°.
Dimensional Data
Maximum
Bore Center Member
OD LTB OAL G SL T Inside Diameter
+.001 H8
Size in mm in mm in mm in mm in mm in mm mm in mm
M-11
Miniature Couplings Dimensional Data
Miniature Jaw
The Lovejoy Miniature Jaw coupling provides positive engagement resulting
in great strength because of the large area of contact of the elastomer or
“spider” center member with the interlocking jaws. This Miniature coupling
provides “fail safe” operations and is the only coupling that will continue to
run, even if the elastomer “spider” fails. Torque will continue to be transmit-
ted through the metal jaw contact.
The Miniature Jaw coupling is radially stiff when misaligned beyond its limits
of .015ⴖ offset and 1 degree angular. Radial stiffness results in radial loads
on the bearings, called reactionary loads. As the elastomer “set” takes
place, the radial loads are eased.
Elastomer Materials
NBR (SOX) Rubber – Nitrile Butadiene Rubber NBR (SOX) is a flexible
insert material that is oil resistant, resembles natural rubber in resilience and
elasticity and operates effectively in a temperature range of -40° to +212°F
(-40° to +100°C). NBR (SOX) also provides good resistance to oil and is the
standard Jaw coupling elastomer.
Urethane – Urethane has greater torque capability (1.5 times) than NBR
(SOX), provides less damping effect, and operates at a temperature range
of -30° to 160°F (-34° to +71°C) and has good resistance to oil and
chemicals.
Hytrel – Hytrel is a flexible elastomer designed for high torque and high
temperature operations. Hytrel can operate in temperatures of -60° to
+250°F (-51° to +121°C) and has an excellent resistance to oil and Features
chemicals. ■ Positive engagement with jaw interlocking
■ Fail safe
Bronze – Bronze is a rigid, porous, oil-impregnated metal insert exclusively
■ Good torsional stiffness
for slow speed (maximum 250 RPM) applications requiring high torque
■ Vibration damping ability
■ Easy to install
■ Hub Material: Sintered iron ■ Center elastomer dits keep hubs form touching
■ Center Material: NBR (SOX) Rubber L035 &L050 ■ Exceptional overload capacity
Urethane L050 only ■ Spider arms are in compression
Hytrel L050 only ■ Widely distributed
Bronze L050 only ■ Choice in center elastomer hardness
Dimensional Data
Maximum Outer Overall Distance Length Thru Screw Screw Approx Wt. Moment of
Bore Diameter Length Between Flanges Bore Location Size (lbs.) Inertia
Model
+.001 H8 OD OAL G LTB SL T WR2
Number
in mm in mm in mm in mm in mm in mm in mm Solid Max. Bore lb-in2 (Solid)
L-035 .375 10 .625 16 .81 21 .28 7 .27 7 .13 3.3 6-32 M3 .1 .083 .003
1
L-050 .625 16 1.075 27 1.71 44 .48 16 .62 16 .31 8 /4-20 M6 .3 .240 .054
SP SP
SP-1
Specialty Couplings Overview
Saga
The Saga series of couplings offer lower torsional stiffness than any other
UNIFLEX COUPLING
rubber-in-compression coupling. There is no equal for high shock start/stop
applications such as many piston-driven devices, compressors, violent
pounding, or crushing units.
Shaft Collars
A shaft collar limits the range of travel allowed along the shaft by motor
bases, machine tools, and other such items. The precision-machined collars
offer ease of installation and the best possible holding strength.
Rigid Sleeve
Our Rigid Sleeve couplings are suitable for use in joining any two shafts
when flexibility is not required. Consisting of a one piece sleeve, the cou- SAGA COUPLING
pling slips onto the ends of the two shafts and is held in place by two set
screws. This coupling is best suited for light- to medium-duty applications.
SP
SHAFT COLLARS
! WARNING
You must refer to page iv for Important Safety Instructions and Precautions for
the selection and use of these products. Failure to follow the instructions and
precautions can result in severe injury or death.
SP-2
Specialty Couplings Overview
In addition, the Deltaflex coupling gives longer life to equipment shaft bearings. That
means longer operating time and reduced maintenance cost. The Deltaflex can han- TYPE 1 DELTAFLEX COUPLING
dle greater shaft misalignment without generating heavy reaction loads on the
equipment shaft bearings.
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ILLUSTRATION B
STANDARD SERIES
ILLUSTRATION C
HT SERIES
GRAPH A GRAPH B
SP
MAX.
GRAPH C GRAPH D
SP-4
Specialty Couplings Overview
SP
between drive motor and gear reduction or on output side of reducer.
3. Cooling Tower Drive—The Deltaflex floating shaft coupling permits
greater ease of installation with its generous axial misalignment capabili-
ties. Also available in stainless steel.
INDEXING TABLE
Type 1
Shaft to Shaft—Hubs Mounted Internally
This is the standard arrangement for most shaft to shaft applications.
There are five basic coupling sizes in all types, each with a Standard and TYPE 1 ARRANGEMENT
a High Torque (HT) Series. Both the Standard and the HT Series are
dimensionally interchangeable.
Type 2
Shaft to Shaft—Hubs Mounted Externally
This arrangement is similar to Type 1 in that all components are the
same, except the delta hubs are mounted outside the flanges.
Type 2A
Shaft to Shaft—One Hub Mounted Externally,
One Hub Mounted Internally TYPE 2 ARRANGEMENT
One hub mounted on the inside of the flange and one hub mounted on
the outside.
Type 3
Spacer Type
This arrangement is specifically designed for the pump industry. It is
available in a variety of industry standard shaft separations. The shaft
center spacer drops out to facilitate easier maintenance of pump parts
without disturbing the alignment of pump and motor.
Type 4
Floating Shaft Type TYPE 2A ARRANGEMENT
Type 4 coupling components are the same as Type 3, except that the
floating shaft design uses a longer spacer tube to span distances up to
12 feet. Deltaflex floating shaft couplings are light weight, dynamically
balanced (as required) and corrosion resistant, which makes them ideal
for applications in cooling towers and petrochemical service.
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TYPE 3 ARRANGEMENT
TYPE 4 ARRANGEMENT
SP-6
Specialty Couplings Selection Process
Selection Example: Step 3: In this case, the maximum bore for size #50 coupling is 1.875”;
A centrifugal fan requires 20 HP, 1,150 RPM motor, direct coupled from therefore, the selection size stands.
the motor to the fan. The motor frame is 286T (1.875” shaft) and the fan
Step 4: Since this is a shaft-to-shaft application, you will be using the stan-
SP
shaft is 1.625”.
dard Deltaflex coupling Type 1. Determine if any other selection
Step 1: Referring to Chart 1, the driven equipment service factor for a factors apply as described in steps 4 and 5 of the selection guide.
centrifugal fan is 1.5 = SFa. The load is uniform and the driver is
smooth, therefore SFb is 0. Floating Shaft Type Coupling Selection
The total service factor SF is 1.5 + 0 = 1.5 Example
Using the preceding data, assume that the shaft spacing from end of shaft
Step 2: 20 x 100 x 1.5 to end of shaft is 36(. A floating shaft coupling is then required. The 36” is
HP/100 RPM = = 2.6 HP/100 RPM
1,150 specified as BE (Between Ends) = 36”.
Referring to Chart 3, under the column of HP/100RPM, the small-
est coupling you can select is #50 which is rated for 3.0 HP/100 Refer to the Type 3 and 4 Chart to find the overall length of the coupling;
RPM. add dimension 2 x LTB to BE.
NOTE: You can also find the coupling size by multiplying
SF x 20: For a size #50 type 3, the overall length will be 36” + 2 x 1.69 = 39.38.
SF x 20 = 1.5 x 20 = 30 HP Note that the length of the spacer tube assembly will be 36” - 2R =
In Chart 3 for motor drives the coupling to select is, again, #50 36 - 1.62 = 34.38.
under 1,150 RPM motors. The size is rated at 34 HP @ 1,150
RPM. This is the amount of space, or dropout section, between the fixed portions
of the coupling.
SP-7
Specialty Couplings Selection Process
Deltaflex Coupling Service Factors
Chart 1 —Typical Service Factors Electric Motor and Turbine Driven Equipment
Agitators Edgar Feed..................................................3.0 Bleacher ......................................................2.5
Liquids ........................................................2.0 Live Rolls ....................................................3.0 Calenders ....................................................3.0
Variable Density ..........................................3.0 Log Haul—Incline ........................................3.0 Cylinders......................................................3.0
Blowers Log Haul—Well Type ..................................3.0 Dryers ..........................................................3.0
Centrifugal ..................................................1.5 Planer Feed Chains ....................................3.0 Jordans........................................................3.0
Lobe ............................................................2.0 Planer Floor Chains ....................................3.0 Log Haul ......................................................3.0
Vane ............................................................2.0 Planer Tilting Hoist ......................................3.0 Presses........................................................3.0
Car Dumpers......................................................3.0 Slab Conveyor ............................................2.5 Suction Roll ................................................3.0
Car Pullers ........................................................2.0 Sorting Table................................................2.5 Washers and Thickeners ............................2.5
Clay Working Machinery ..................................2.5 Trimmer Feed ..............................................3.0 Winders ......................................................3.0
Compressors Machine Tools Printing Presses ................................................2.5
Centrifugal ..................................................1.5 Bending Roll ................................................3.0 Pumps
Lobe, Vane, Screw ......................................2.0 Punch Press—Gear Driven ........................3.0 Centrifugal
Reciprocating— Tapping Machines........................................4.0 General Duty (Liquid) ..........................1.5
Multi-cylinder ..........Not Recommended Auxiliary Drives............................................2.5 Boiler Feed ..........................................1.5
Conveyors—Uniformly Loaded Or Fed ..........2.0 Metal Mills Slurry (Sewage, etc.) ..........................2.5
Conveyors—Heavy Duty Draw Bench—Carriage................................3.5 Dredge ................................................3.0
Not Uniformly Fed ....................................2.5 Draw Bench—Main Drive ............................3.5 Reciprocating ................................................
Conveyors—Vibratory ......................................3.5 Forming Machines ......................................3.5 Double Acting ........Not Recommended
Cranes and Hoists................Not Recommended Slitters..........................................................3.0 Single Acting ..........Not Recommended
Crushers ............................................................4.0 Table Conveyors Rotary—Gear, Lobe, Vane ..........................2.0
Extruders Non-Reversing ....................................3.5 Rubber Industry
Plastic ..........................................................2.0 Reversing ............................................4.0 Mixer—Banbury ..........................................4.0
Metal............................................................2.5 Wire Drawing & Flattening Machine ............3.0 Rubber Calender ........................................3.0
Fans Wire Winding Machine ................................3.0 Rubber Mill (2 or more) ..............................3.5
Centrifugal ..................................................1.5 Mills, Rotary Type Sheeter ........................................................3.0
Axial ............................................................1.5 Ball ............................................................3.5 Tire Building Machines ................................3.5
Mine Ventilation ..........................................3.5 Cement Kilns ..............................................3.0 Tubers and Strainers ..................................3.0
Cooling Towers ............................................3.0 Dryers & Coolers ........................................3.0 Screens
Light Duty Blowers & Fans ..........................1.5 Kilns ............................................................3.0 Rotary—Stone or Gravel ............................2.5
Feeders Pebble..........................................................3.0 Traveling Water Intake ................................2.5
Light Duty ....................................................1.5 Rod ............................................................3.0 Vibratory ......................................................3.5
Heavy Duty ..................................................2.5 Tumbling Barrels..........................................3.0 Sewage Disposal Equipment ..........................2.5
Food Industry Mixers Textile Industry
Cereal Cooker ............................................1.5 Concrete Mixers ..........................................3.0 Batchers ......................................................2.5
Dough Mixer ................................................2.5 Drum Type ..................................................3.0 Calenders ....................................................3.0
Meat Grinder ..............................................2.5 Oil Industry Card Machines ............................................2.5
Can Filling Machine ....................................1.5 Chillers ........................................................2.5 Dry Cans ....................................................3.0
Bottling ........................................................1.5 Oil Well Pumping ........................................3.0 Dryers ..........................................................2.5
Generators Rotary Kilns ................................................3.0 Dyeing Machinery........................................2.5
Non-Welding ................................................2.5 Paper Mills Looms..........................................................2.5
SP
1.5 4.0
2.0
2.5
3.0
Note: * indicates that torque load reversal can exist without reversing
rotation and can be caused by overrunning the load with inertia or
shifting of the load. Consult Lovejoy Engineering.
SP-8
Specialty Couplings Performance Data
Deltaflex Coupling Ratings
Chart 3—HP and Torque Ratings
Maximum Peak
Maximum Bore Continuous Overload HP Rating1
Delta Hub Round Hub Torque Torque HP/100 @Standard Motor RPM
Size inch mm inch mm in-lbs Nm in-lbs Nm RPM 875 1,150 1,750 3,500
40 1.38 35 1.63 42 750 84 1,125 127 1.2 10.5 13.8 21.0 42
40HT 1.38 35 1.63 42 1,260 142 1,890 213 2.0 17.5 23.0 35.0 70
50 1.88 50 2.25 58 1,900 214 2,850 322 3.0 26.2 34.0 52.4 105
50HT 1.88 50 2.25 58 2,835 320 4,235 478 4.5 39.0 52.0 78.0 156
60 2.50 66 3.00 81 4,100 463 6,150 695 6.5 57.0 75.0 114.0 228
60HT 2.50 66 3.00 81 6,000 678 9,000 1,017 9.5 83.0 109.0 166.0 332
80 3.38 93 4.00 110 9,500 1,073 14,250 1,610 15.0 131.0 173.0 262.0 524
80HT 3.38 93 4.00 110 15,000 1,695 22,500 2,542 23.8 208.0 274.0 416.0 832
100 4.25 114 5.00 136 22,900 2,587 34,500 3,898 36.3 317.0 418.0 634.0 1,268
100HT 4.25 114 5.00 136 33,000 3,728 49,500 5,593 52.4 458.0 603.0 916.0 1,832
Note: 1. The HP ratings listed are for drives with a Service Factor of 1.0
(refer to Chart 1 for Service Factors). Further, the ratings are
based on prime movers such as electric motors or turbines.
HP/100RPM = HP x 100
RPM
T(Torque) = HP x 63,025
RPM
HP = Tx RPM
63,025
SP
SP-9
Specialty Couplings Dimensional Data
Type 1 features the standard inner and outer flanges and delta hubs, which
are triangular in shape to accommodate the delta flex-link pattern. The
standard flanges are stamped steel, while the flex links in all Deltaflex cou-
plings are precipitation-hardened (PH 17-7) stainless steel. Delta hubs are
ductile iron, zinc clear dichromate-plated and available from stock in a vari-
ety of bore sizes. Every Deltaflex hub is standard with two set screws at
120º. Hub to flange (axial) and flange to flange (radial) hardware is SAE
Grade 5. Stainless steel flanges with standard ductile iron delta hubs are
available from stock as an option. Delta style hubs are not available in
stainless steel.
2. Peak Overload Torque = Torque that can be applied for short periods,
such as shock loads, start up, etc.
3. See illustrations B & C on page SP-3 for combined maximum misalignment.
4. Axial Freedom is provided only for the purpose of system expansion or due to
OAL2
temperature changes or shaft flotation (such as with sleeve bearing motors).
5. Balancing is not required below 60% of Maximum RPM. LTB
Type 2
Shaft to Shaft—Hubs Mounted Externally
This arrangement is similar to Type 1 in that all components are the same, except the
delta hubs are mounted outside the flanges. An optional version of the Type 2 uses
round hubs mounted externally on both ends or on one end to accommodate larger HD OD
bore requirements. Type 2 is available as a stock option with stainless steel flanges
and stainless steel round hubs. Delta style hubs are not available in stainless steel.
See next page for dimensions.
SP-10
Specialty Couplings Dimensional Data
Max. Peak
Max. Bore Min. Bore1 Cont. Overload
Delta Hub Round Hub Delta Hub OD OAL12 OAL22 G13 G23 HD LTB HP/100 Torque Torque Max.
Size inch mm inch mm inch mm inch inch inch inch inch inch inch RPM in-lbs Nm in-lbs Nm RPM
40 1.375 35 1.625 42 .44 12 4.38 4.51 5.51 1.67 3.05 2.56 1.23 1.2 750 84 1,125 127 8,000
40HT 1.375 35 1.625 42 .44 12 4.38 4.54 5.54 1.70 3.08 2.56 1.23 2.0 1,260 142 1,890 213 8,000
50 1.875 49 2.250 58 .44 12 6.18 6.10 7.37 2.47 4.23 3.56 1.57 3.0 1,900 214 2,850 322 6,000
50HT 1.875 49 2.250 58 .44 12 6.18 6.14 7.41 2.51 4.27 3.56 1.57 4.5 2,835 320 4,235 478 6,000
60 2.500 65 3.000 79 .75 20 7.25 7.77 9.33 3.38 5.53 4.50 1.90 6.5 4,100 463 6,250 695 5,000
60HT 2.500 65 3.000 79 .75 20 7.25 7.82 9.37 3.42 5.57 4.50 1.90 9.5 6,000 678 9,000 1,017 5,000
80 3.375 90 4.000 106 1.38 35 9.62 9.58 11.64 3.80 6.58 5.88 2.53 15.0 9,500 1,073 14,250 1,610 4,000
80HT 3.375 90 4.000 106 1.38 35 9.62 9.63 11.69 3.85 6.63 5.88 2.53 23.8 15,000 1,695 22,500 2,542 4,000
100 4.250 112 5.000 132 1.75 45 12.75 12.91 16.08 4.58 8.58 7.25 3.75 36.3 22,900 2,587 34,500 3,898 3,000
100HT 4.250 112 5.000 132 1.75 45 12.75 12.99 16.16 4.66 8.66 7.25 3.75 52.4 33,000 3,728 49,500 5,593 3,000
Notes: 1. Min. bore hubs are furnished with two set screws at 120º, no keyway.
2. OAL1 is overall length with one hub mounted externally; OAL2 is with both hubs mounted externally.
3. G1 is hub gap with one hub mounted externally; G2 is with both hubs mounted externally.
4. For misalignment capabilities, see illustrations B and C on page SP-3, or Type 1 data on previous page. See page SP-9
for Performance Data.
Type 3
Spacer Type
This arrangement is specifically designed for the pump industry and is
available in a variety of industry standard shaft separations. The shaft
SP
center spacer drops out to facilitate easier maintenance of pump parts
without disturbing the alignment of pump and motor. Spacer type cou- Floating Shaft Coupling Maximum Parallel Misalignment
plings utilize either standard delta hubs or optional round hubs. The center
Dimensions in Inches
member of the Deltaflex is captured by the construction of the spacer
at Max. Span @ RPM
flanges for greater safety. Standard spacer drop out lengths are available
Size 1,750
to accommodate shaft separations of 3.50, 4.38, 5, 7, 10, 12 and 15 inch-
es. Special spacer lengths and stainless steel spacer couplings are avail- 40 2.50
40HT 2.00
able as an option.
50 3.00
50HT 2.50
Type 4 60 3.25
Floating Shaft Type 60HT 3.00
The Type 4 coupling components are identical to Type 3, except the float- 80 4.00
ing shaft design uses a longer spacer tube to span distances up to 12 80HT 3.50
feet. Deltaflex floating shaft couplings are lightweight, dynamically bal- 100 4.25
100HT 4.00
anced (as required) and corrosion resistant. The center member of the
Deltaflex is captured by the construction of the spacer flanges for greater
safety. Floating shaft couplings are also available in stainless steel.
See next page for dimensions.
SP-11
Specialty Couplings Dimensional Data
Deltaflex Coupling Data 2500
2000
Ba
Speed In RPM
Dynamic Balancing Of Center Member
l an
Required, Consult Lovejoy.
ci n
1500
g
ay
M
Be
1000 Re
qu
ir e d
Dep
e ndin
500 g On A
pplication
Balancing Not Required
Max. Peak
Max. Bore Min. Bore1 Cont Overload
Delta Hub Round Hub Delta Hub OD HD LTB4 D R S3 HP/100 Torque Torque
Size inch mm inch mm inch mm inch inch inch inch inch inch RPM in-lbs Nm in-lbs Nm
40 1.375 35 1.625 42 .44 12 4.38 2.56 1.34 1.50 0.50 See 1.2 750 84 1,125 127
40HT 1.375 35 1.625 42 .44 12 4.38 2.56 1.34 1.50 0.50 Chart 2.0 1,260 142 1,890 213
50 1.875 49 2.250 58 .44 12 6.18 3.56 1.68 2.00 0.81 for 3.0 1,900 214 2,850 322
50HT 1.875 49 2.250 58 .44 12 6.18 3.56 1.68 2.00 0.81 Type 3 4.5 2,835 320 4,235 478
60 2.500 65 3.000 79 .75 20 7.25 4.50 2.03 2.62 0.94 Below 6.5 4,100 463 6,250 695
60HT 2.500 65 3.000 79 .75 20 7.25 4.50 2.03 2.62 0.94 9.5 6,000 678 9,000 1,017
80 3.375 90 4.000 106 1.38 35 9.62 5.88 2.66 3.50 1.00 15.0 9,500 1,073 14,250 1,610
80HT 3.375 90 4.000 106 1.38 35 9.62 5.88 2.66 3.50 1.00 23.8 15,000 1,695 22,500 2,542
100 4.250 112 5.000 132 1.75 45 12.75 7.25 3.88 4.38 1.25 36.3 22,900 2,587 34,500 3,898
100HT 4.250 112 5.000 132 1.75 45 12.75 7.25 3.88 4.38 1.25 52.4 33,000 3,728 49,500 5,593
Notes: 1. Minimum bore hubs are furnished with 2 set screws at 120º, no keyway.
2. BE is the distance between the ends of equipment shafts—please supply
this dimension when placing orders, BE = OAL-2 (LTB), BE = S + 2 (R)
3. S is the Spacer drop out or floating shaft length, S = BE-2(R).
4. LTB is the length through the hub bore. OAL is the overall length,
OAL = BE + 2(LTB)
SP
Type 3 Type 4
Standard Spacer Drop Out Assemblies Dimensional Data Floating Shaft Coupling Maximum Span – Inch
BE S OAL Max. Span - BE
Size inch mm inch mm inch mm Size 1,750 RPM 1,150 RPM 875 RPM
SP-12
Specialty Couplings Dimensional Data
Deltaflex Coupling Data
SP
Size 2.125 2.250 2.375 2.500 2.625 2.750 2.875 3.000 3.125 3.250 3.375 3.500
40/40HT N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
50/50HT R R N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
60/60HT S S S S R R R R N/A N/A N/A N/A
80/80HT S S S S S S S S S S S S
100/100HT S S S S S S S S S S S S
Size 3.625 3.750 3.875 4.000 4.125 4.250 4.375 4.500 4.625 4.750 4.875 5.000
40/40HT N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
50/50HT N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
60/60HT N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
80/80HT R R R R N/A N/A N/A N/A N/A N/A N/A N/A
100/100HT S S S S S S R R R R R R
Notes: 1. S indicates Standard hub, finished bores available from stock, two set screws @ 120º and standard keyway.
2. R indicates Round hub, finished bores available from stock, two set screws @ 120º and standard keyway.
3. D indicates Delta hubs, rough stock bores available from stock, two set screws @ 120º, no keyway.
4. N/A indicates not available
SP-13
Specialty Couplings Overview
The Uniflex Coupling is an all steel, single piece coupling that solves a vari-
ety of application concerns including: high misalignment, space limitations,
high temperature, and exceptionally low backlash/windup. The unique flexing
center of the Uniflex consists of three opposingly wound square wire springs
for forward or reverse operation. Two steel hubs are then brazed to the steel
spring pack to create a durable one-piece flexible coupling. Benefits of this
coupling include: UNIFLEX TRIPLE SPRING COUPLING
U Type
This is a durable one-piece flexible coupling for general purpose shaft-to- U TYPE
shaft applications. It is the basis for all Uniflex coupling types.
RRU Type
SP
This design offers “quick disconnect” for drop out requirements. It can
also accomodate a slightly larger shaft diameter than the standard U
type.
UFH Type
A flange-to-shaft configuration, this couples flange mounted equipment to
a shaft with all the benefits of Uniflex versatility. The stock flange plate is
UF TYPE
the same as used on the UF type.
Uniflex Coupling Selection Step 3: Determine the application service factor from page JW-6.
Once it is determined that the unique features of Uniflex meet your appli- Multiply the nominal torque by the application service factor to
cation, selection of the proper coupling depends on three factors: torque determine the total required torque.
transmission, bore requirements, and RPM. When selecting a Uniflex cou- Step 4: Select the size.
pling, the torque capability shown as maximum must not be exceeded. Step 5: Check to be sure the peak torque or maximum torque from start-
Nominal torque adjusted by an application service factor, start up torque, ing, braking or cyclic peaks does not exceed the coupling maxi-
braking torque and any cyclic shock or peak torques inherent in the appli- mum capability. For applications involving frequent starts and
cation must be considered. stops, refer to Lovejoy Engineering. NOTE: Diesel and gasoline
engine drives usually require special considerations. Refer to
Determine the correct Uniflex coupling size by working out the following Lovejoy Engineering.
calculations: Step 6: a.Check the coupling maximum bore capability versus the shaft
to be used. If necessary, pick a larger size coupling to get the
Step 1: Determine the Uniflex type or configuration from page SP-14. needed bore capacity.
Step 2: Calculate the nominal torque as T or nominal HP/100RPM b.Check the maximum speed.
c.Check any limiting dimensions.
T= (KW* x 9,550)
(Nm) RPM
Selection Example Step 3: The U-125 has a maximum bore capability of 1.250”, which covers
A rolling device operates at 6,000 RPM and requires 15 HP. The driving the application driver shaft of the same size. The roll shaft is
shaft is 1.250” diameter and the roll shaft is 1.125” diameter. Select the 1.125”, which is less than maximum.
proper U type shaft-to-shaft coupling. Occasional emergency stops impose
675 in-lbs of torque, otherwise the operation has no cyclic loading. Start up Note: Uniflex maximum bore sizes includes a standard keyway allowance.
SP
torque is 1/3 of emergency stopping torque. Rolls of various types typically
have a 1.5 - 2.0 application service factor.
Determine the nominal torque or HP/100RPM:
The U-125 coupling meets all the above requirements with the key
item as the maximum stopping torque.
SP-15
Specialty Couplings Performance Data
Misalignment Capability
Wind Up Maximum Maximum
At Max. Maximum Parallel Recommended Maximum Maximum
Size Torque1 Angular Offset End Play Torque HP Speed
Offset in mm in mm in-lbs Nm 100RPM RPM
18 Reg. 1.80º 3.0º 0.008 0.20 0.010 0.25 18 2.0 0.03 30,000
25 Reg. 1.80º 4.5º 0.011 0.28 0.020 0.51 34 3.8 0.05 30,000
37 Reg. 1.78º 4.5º 0.014 0.36 0.020 0.51 39 4.4 0.06 30,000
50 Reg. 1.82º 4.5º 0.021 0.53 0.035 0.89 82 9.3 0.13 30,000
62 Reg. 0.85º 3.0º 0.019 0.48 0.035 0.89 126 14.2 0.20 20,000
75 Reg. 1.82º 4.5º 0.028 0.71 0.040 1.02 175 19.8 0.28 20,000
87 Reg. 1.68º 4.5º 0.035 0.89 0.040 1.02 346 39.1 0.55 10,000
100 Reg. 1.03º 3.0º 0.030 0.76 0.040 1.02 565 63.8 0.90 6,000
125 Reg. 1.85º 4.5º 0.044 1.12 0.040 1.02 755 85.3 1.21 6,000
137 Reg. 1.85º 3.0º 0.035 0.89 0.040 1.02 1,260 142.4 2.02 6,000
150 Reg. 0.85º 3.0º 0.041 1.04 0.040 1.02 1,890 213.5 3.02 3,000
25 Short 1.07º 3.0º 0.007 0.18 0.015 0.38 34 3.8 0.05 30,000
37 Short 1.09º 3.0º 0.009 0.23 0.015 0.38 39 4.4 0.06 30,000
50 Short 1.05º 3.0º 0.014 0.36 0.010 0.25 82 9.3 0.13 30,000
62 Short 0.85º 3.0º 0.019 0.48 0.020 0.51 126 14.2 0.20 20,000
75 Short 1.12º 3.0º 0.019 0.48 0.020 0.51 175 19.8 0.28 20,000
87 Short 1.17º 3.0º 0.024 0.61 0.020 0.51 346 39.1 0.55 10,000
100 Short 1.03º 3.0º 0.030 0.76 0.020 0.51 565 63.8 0.90 6,000
125 Short 1.22º 3.0º 0.030 0.76 0.020 0.51 755 85.3 1.21 6,000
137 Short 1.35º 3.0º 0.035 0.89 0.020 0.51 1,260 142.4 2.02 6,000
150 Short 0.85º 3.0º 0.041 1.04 0.020 0.51 1,890 213.5 3.02 3,000
Notes: 1. Total backlash is approximately /3 of windup at maximum
1
SP-16
Specialty Couplings Dimensional Data
The U type is the basis for all Uniflex couplings. It is a shaft-to-shaft flexi-
ble coupling with a simple one piece design, making it ideal for indexing,
robotic or positioning applications. The U type consists of a triple-wound
flexible steel spring brazed to a steel hub at each end.
This all steel design ensures optimum equipment protection in severe U TYPE
environments and/or high temperature applications.
Regular and short versions are available for most sizes to accommodate
different overall length requirements. Special hub or bore modifications
are also possible. These units can be supplied with either pin holes or
with keyways and set screws. Lovejoy does not recommend the reboring
of uniflex couplings by customers due to potential damage to the brazed
joint.
SP
U-150 2.98 0.75 19 1.50 38 1.88 1.72 6.28 5.00 0.81 0.81 3/
8 1 3/ -16
8 8.00 3.63
Note: 1. OAL Tolerance + 1/8 inch.
UF Type — Flange-to-Flange
This coupling is actually the center dropout section of the RRU type, but it
can be purchased separately for direct flange-to-flange mounting of the
driving unit to the driven. The UF type coupling compensates for high mis-
alignment to protect connected equipment, yet it is also well-suited for
applications which require negligible backlash or windup and reliability
under high temperature conditions. Stock flange sizes are shown in the
Dimensional Data table below, but other sizes can be provided to meet
special mounting requirements.
UF TYPE
SP
RRU-50 2.00 0.38 10 1.00 25 1.00 ..... 0.25 3.52 1.88 2.00 0.50 1/ 1.56 1.50 3 1/ -20 1 1/ -20
8 4 4
RRU-75 2.50 0.38 10 1.25 32 1.25 ..... 0.38 4.27 2.38 2.50 0.62 1/ 1.81 2.00 3 1/ -20 1 1/ -20
8 4 4
RRU-87 2.87 0.44 11 1.38 35 1.38 ..... 0.38 4.84 2.75 2.88 0.69 3/ 2.12 2.25 3 1/ -20 1 1/ -20
16 4 4
RRU-100 2.31 0.44 11 1.38 35 1.38 0.50 0.38 4.90 3.12 3.25 0.44 5/ 2.18 2.68 3 5/ -18 1 1/ -20
16 16 4
RRU-125 2.75 0.62 16 1.62 41 1.62 0.50 0.50 5.84 3.56 3.68 0.56 5/ 2.62 3.12 3 5/ -18 1 3/ -16
16 16 8
RRU-137 3.25 0.62 16 1.88 48 1.88 0.50 0.50 6.53 4.25 4.38 0.69 3/ 2.81 3.75 3 3/ -16 1 3/ -16
8 8 8
RRU-150 3.75 0.75 19 2.12 54 2.12 0.62 0.50 7.66 5.00 5.38 0.82 3/ 3.44 4.38 4 3/ -16 1 3/ -16
8 8 8
Notes: 1. OAL Tolerance + .19 inch.
2. UF Center Drop out Length Tolerance + .12 inch.
3. Screws not supplied for UF.
4. When ordering specify prefix RRU or UF; dimensions remain the same for either.
5. See page SP-16 for Performance Data.
SP-18
Specialty Couplings Dimensional Data
Regular and short versions are available for each size to accommodate UFH TYPE
different overall length requirements. For increased versatility, the hub can
be modified with a tapered, spline, hex or square bore. The standard hub
is furnished with either a pre-drilled pin hole or with a keyway and set
screw. Specify when ordering.
UFH-50 1.04 0.31 8 0.50 13 0.64 0.50 0.25 2.03 1.50 2.00 1.88 0.31 1/ 1.50 3 1/ -20 1 1/ -20
8 4 4
UFH-75 1.42 0.38 10 0.75 19 0.84 0.84 0.38 2.58 2.00 2.50 2.38 0.41 1/ 2.00 3 1/ -20 1 1/ -20
8 4 4
UFH-87 1.73 0.44 11 0.88 22 0.84 0.84 0.38 2.82 2.24 2.88 2.75 0.44 3/ 2.25 3 1/ -20 1 1/ -20
16 4 4
SP
UFH-100 2.11 0.44 11 1.00 25 1.29 1.00 0.38 3.17 2.88 3.25 3.12 0.56 5/ 2.68 3 5/ -18 1 1/ -20
16 16 4
UFH-125 2.17 0.62 16 1.25 32 1.28 1.10 0.50 3.75 2.82 3.68 3.56 0.62 5/ 3.12 3 5/ -18 1 3/ -16
16 16 8
UFH-137 2.54 0.62 16 1.38 35 1.58 1.02 0.50 4.03 3.46 4.38 4.25 0.69 3/ 3.75 3 3/ -16 1 3/ -16
8 8 8
UFH-150 2.98 0.75 19 1.50 ..... 1.88 1.72 0.63 4.86 3.75 5.38 5.00 0.81 3/ 4.38 4 3/ -16 1 3/ -16
8 8 8
Notes: 1. OAL Tolerance + .12 inch.
2. Screws not supplied.
3. See page SP-16 for Performance Data.
SP-19
Specialty Couplings Overview
SAGA TYPE
While the Saga coupling is normally associated with shaft-to-shaft appli-
cations, adaptations for flange and flywheel mountings can be made. In
addition, a floating shaft version for use in lieu of a u-joint drive shaft with
separate torsional coupling is available. Its elements can also be stacked
in series for use in applications with extreme transient or permanent par-
allel misalignment, or where torsional dynamics demand an extremely
soft element for proper damping and/or vibratory decoupling. The rubber’s
stiffness of 60 as measured against Shore A by durometer, covers the
majority of such situations.
SP-20
Specialty Couplings Dimensional Data
S-11 0.56 350 40 1,000 113 47 2,693 7.69 10,000 4.75 2.2 3.0
S-13 0.95 600 68 1,800 203 67 3,839 6.40 8,400 6.50 2.9 6.6
S-15 1.59 1,000 113 3,000 339 120 6,875 6.88 7,000 10 4.5 14.3
S-18 3.17 2,000 226 6,000 678 200 11,459 5.73 5,600 17 7.7 40.0
S-22 4.76 3,000 339 9,000 1017 400 22,918 7.64 5,000 31 14.1 102.0
S-26 7.93 5,000 565 15,000 1695 590 33,805 6.76 4,000 46 20.9 234.0
S-30 11.11 7,000 791 21,000 2373 800 45,837 6.55 3,500 64 29.0 384.0
S-34 19.04 12,000 1356 36,000 4067 2,000 114,592 9.55 2,800 122 55.3 832.0
S-40 31.73 20,000 2260 60,000 6779 3,500 200,535 10.03 2,200 175 79.4 1,200.0
Note: 1. For higher speeds, balancing may be necessary.
Bolt Data
Bolt Rec. Tightening
Grade No. 5 Torque of Bolts
Size T Wet Dry
Qty. Size ft-lb Nm ft-lb Nm
S-11 6 ⁵⁄₁₆ - 18 x 1³⁄₄ 13 18 17 23
S-13 6 ³⁄₈ - 16 x 2 23 31 30 41
S-15 6 ³⁄₈ - 16 x 2 ¹⁄₂ 23 31 30 41
S-18 6 ¹⁄₂ - 13 x 3 55 75 75 102
S-22 6 ⁵⁄₈ - 11 x 3 ¹⁄₄ 110 149 150 203
S-26 6 ³⁄₄ - 10 x 4 200 271 260 353
S-30 6 ³⁄₄ - 10 x 4 - ¹⁄₂ 200 271 260 353
S-34 8 ³⁄₄ - 10 x 4- ¹⁄₂ 200 271 260 353
S-40 8 1 -8 x 5 - ¹⁄₂ 480 651 640 868
SP
Dimensional Data
Rough Max
Stock Bore2 Bore
B B OAL OD HD W LTB BC Dia. D L
Size in mm in. mm in in in in in in in in
S-11 0.63 15.88 1.19 30.16 4.56 3.56 1.84 1.06 1.50 2.56 1.38 1.13
S-13 0.75 19.05 1.38 34.93 5.22 4.28 2.25 1.22 1.75 3.06 1.63 1.31
S-15 0.88 22.22 1.88 47.63 6.41 5.09 2.88 1.53 2.13 3.69 2.00 1.63
S-18 1.00 25.40 2.25 57.15 7.44 6.28 3.44 1.81 2.50 4.56 2.33 1.81
S-22 1.00 25.40 2.50 63.50 8.69 7.31 3.88 2.06 3.00 5.20 2.75 2.06
S-26 1.50 38.10 2.88 73.02 9.88 8.63 4.59 2.38 3.38 6.20 3.25 2.25
S-30 1.63 41.28 3.38 85.73 11.38 9.63 5.31 2.63 3.88 6.94 3.63 2.75
S-34 2.13 53.97 4.00 101.60 12.66 11.09 6.25 2.95 4.34 8.25 4.75 3.44
S-40 2.25 57.15 4.75 120.65 14.81 13.38 7.50 3.56 5.00 10.00 6.00 3.88
Note: 2. Standard bores available by 1/16( increments. Some metric sizes also available as standard.
SP-21
Specialty Couplings Dimensional Data
8 8
SC-1250 14349 2.25 4.00 1.00 3/ -16 x 3/
8 8 1.25
SC-1375 14352 2.50 4.50 1.00 3/ -16 x 3/
8 8 1.38
Note: * indicates that these sizes do not have keyways
SP-22
Selection &
Specialty Couplings Dimensional Data
Dimensional Data
Shaft Collars
Zinc Plated and Stainless Steel
Item (UPC) numbers
Bore2 Size Zinc Plated Stainless OD W Set Screw
Lovejoy shaft collars are precision machined for the best
possible fit. Standard steel collars are made from highest 1/ LSC-2 17507 17557 0.38 0.25 6-32 x 1/8
8
3/ LSC-3 17508 17559 0.44 0.25 8-32 x 1/8
quality cold finished steel bar stock and zinc plated for cor- 16
1/ LSC-4 17509 17561 0.50 0.31 10-24 x 1/8
rosion resistance and outstanding appearance. Stainless 4
5/ LSC-5 17510 17563 0.62 0.31 10-32 x 3/16
16
steel collars are made from type 303 stainless and include
a stainless steel set screw. All Lovejoy shaft collars use 3/ LSC-6 17511 17565 0.75 0.38 1/ -20 x 3/
8 4 16
7/ LSC-7 17512 17567 0.88 0.44 1/ -20 x 1/
socket cup point set screws for ease of installation and best 16 4 4
1/ LSC-8 17513 17569 1.00 0 44 1/ -20 x 1/
possible holding strength. Made in USA. 2 4 4
9/ LSC-9 17514 17571 1.00 0.44 1/ -20 x 1/
16 4 4
5/ LSC-10 17515 17573 1.12 0.50 5/ -18 x 1/
8 16 4
SP
2
Note: When referencing the Lovejoy item (UPC) number, include 685144 as a
prefix to the number shown in the chart above.
SP-24
Selection &
Specialty Couplings Dimensional Data
Tolerances:
SC2-17 11/16 63257 17/8 1/
2
1/ -28 x .625
4
SC2-18 11/8 63258 17/8 1/ 1/ -28 x .750
Bore Diameter - +.003, -.000 in 2 4
SC2-19 13/16 63259 21/16 1/
2
1/ -28 x .750
4
Outside Diameter - +.000, -.015 in
SC2-20 11/4 63260 21/16 1/ 1/ -28 x .750
Width - + .015 in 2 4
SC2-21 15/16 63261 21/4 9/
16
1/ -28 x .750
4
SC2-22 13/8 63262 21/4 9/
16
1/ -28 x .750
4
SC2-23 17/16 63263 21/4 9/
16
1/ -28 x .750
4
SC2-24 11/2 63264 23/8 9/
16
1/ -28 x .750
4
SC2-25 19/16 63265 23/8 9/
16
1/ -28 x .750
4
SC2-26 15/8 63266 25/8 11/
16
5/ -24 x 1.000
16
SC2-27 111/16 63267 23/4 11/
16
5/ -24 x 1.000
16
SC2-28 13/4 63268 23/4 11/
16
5/ -24 x 1.000
16
SC2-30 17/8 63269 27/8 11/
16
5/ -24 x 1.000
16
SC2-31 115/16 63270 3 5/
8
5/ -24 x 1.000
16
SC2-32 2 63271 3 11/
16
5/ -24 x 1.000
16
SC2-34 21/8 63272 31/4 3/
4
5/ -24 x 1.000
16
SC2-35 23/16 63273 31/4 3/
4
5/ -24 x 1.000
16
SP
SC2-36 21/4 63274 31/4 3/
4
5/ -24 x 1.000
16
SC2-38 23/8 63275 31/2 3/
4
5/ -24 x 1.000
16
SC2-39 27/16 63276 31/2 3/
4
5/ -24 x 1.000
16
SC2-40 21/2 63277 33/4 7/
8
3/ -24 x 1.250
8
SC2-42 25/8 63278 37/8 7/
8
3/ -24 x 1.250
8
SC2-43 211/16 63279 4 7/
8
3/ -24 x 1.250
8
SC2-44 23/4 63280 4 7/
8
3/ -24 x 1.250
8
SC2-46 27/8 63281 41/4 7/
8
3/ -24 x 1.250
8
SC2-47 215/16 63282 41/4 7/
8
3/ -24 x 1.250
8
SC2-48 3 63283 41/4 7/
8
3/ -24 x 1.250
8
Note: When referencing the Lovejoy item (UPC) number, include 685144 as a
prefix to the number shown in the chart above.
SP-25
Specialty Couplings
SP
SP-26
Torsional Couplings
T-1
Torsional Couplings
Torsional Couplings
The Lovejoy Torsional Family of couplings solve torsional vibration
problems typical of those found in diesel engine applications. The
Torsional coupling dampens torsional vibrations and tunes the system to
have critical speeds outside the operating range. Lovejoy application
engineers can analyze the application with their computer program and
determine the exact coupling needed for most any application.
T-2
Torsional Couplings
The LF Torsional Coupling System Overview
The Lovejoy LF Torsional coupling system consists of six basic models LF Torsional couplings provide:
or configurations. Each model is designed to satisfy user requirements in
a particular area of application and is available in a wide range of torque • Extensive experience in tough power transmission applications
sizes (90-70,800 in. Lbs.). Flexible elements of various materials and
durometer hardness may be substituted for each other in each size with- • Wide range of standard designs and materials
out complicated and uneconomical changes in coupling hardware or
design. No other coupling design has achieved this versatility and • Application engineering
economy from common components.
• Reliable and cost effective solutions
The LF Torsional coupling system has readily available solutions for user
requirements of misalignment, installation environmental conditions (cor- • Worldwide service and distribution network
rosives, temperature, etc.), torsional vibration dampening, noise reduc-
tion, reliability, reaction force reduction and more.
T
The LF Torsional coupling is one of the leading couplings in the field of
hydrostatic drives in rugged off-road construction equipment.
T-3
Torsional Couplings
LF Torsional Family Coupling System
Unique Features:
• Free end float (Type S)
• Substantial shock, vibration, and misalignment capabilities
• Fail-safe operation
• Coupling allows “blind” connection of equipment
• High-speed capabilities
• Economic design
• Application versatility
• Low weight, low moment of inertia
• Free from noise and electrically insulating
• No lubrication, maintenance free
• Oil, heat, and corrosion resistant elements (Hytrel®, Zytel®)
• Easy to disconnect driver and driven without moving equipment or coupling hub
• Unique “air flow” design assists in keeping components cool during operation
• Short profile for tight engine housing, or shaft-to-shaft requirements
• Easily assembled, no special bands, tools or time consuming assembly procedures
• Professional application assistance and expertise worldwide
• Torque transmission does not exert harmful reaction loads on equipment
• Various element materials for variation in torsional stiffness and environmental resistance
T
T-4
Torsional Couplings
LF Torsional Family Coupling System
Shown on this and the next page are the standard LF Torsional coupling models. The simple, unique design of the LF Torsional coupling permits this wide
range of models, from common components, to meet each application requirement. From hot engine flywheel housing or the long corrosive span of a cooling
tower, Lovejoy has the optimum LF Torsional coupling model available for your application.
Model 1/S is shown with the S-style axial screw (similar to a dowel) for
quick blind assembly of the drive package. The same element
combinations available in Model 1 are also available in the Model 1/S.
Model 1 and 1/S
T
Model 2 and 2/S
Provides a complete shaft-to-shaft coupling in a range of sizes for all
industrial power transmission applications. It is similar to Model 1 shown
above, except a flanged hub is added to make the shaft to shaft
connection.
Model 2/S allows the drive package to be “blind” connected. As with all
S-style models, free axial end float of equipment shafts is accomplished
without harmful push-pull force.
T-5
Torsional Couplings
LF Torsional Family Coupling System
Model 4
Similar to Model 3/S, this model consists of a cylindrical hub for shaft
mounting and a high performance Hytrel® element, which is pilot-
mounted to a cast alloy SAE flywheel adapter plate machined to SAE
J620 specifications. Model 4 features a thin coupling profile for tight
engine housing/pump or compressor application requirements. This is a
reliable solution for problems of torsional resonance and performance in
hot, oily environments.
Model 4
Model 6, 6/S, 6B
Floating shafts are available in customer specified assembly length, with
T
special corrosion and heat resistant elements and materials. This model
surpasses all other floating shaft designs in assembly, simplicity and
reliability. Model 6/S accommodates free endplay without harmful push-
pull reaction forces. Model 6B is a highly elastic floating shaft coupling
with accurate, maintenance- free centering flanges for applications with
long spans and high misalignment and/or speed requirements.
Model 6B
Model 6 Model 6S
T-6
Torsional Couplings
LF Torsional Flexible Elements
The focus of any coupling is the flexible elements; the "working component." This is the part that must effectively absorb the shock loads, misalignment forces,
torsional vibrations and the abuse of environmental conditions. It must be reliable, economical and not harmful to the connected equipment. It is virtually
impossible for one single element material, or coupling configuration, to satisfy all these user requirements. That's why we use different materials for our
flexible elements. Optimum and reliable performance is the result of the unique LF Torsional coupling design, which permits easy adaptation and assembly to
any application.
T
reduces harmful axial reactionary forces.
T-7
Torsional Couplings
L-Loc Spline Shaft Clamping Feature
For years, spline shaft profile distortion and fretting were a major problem for hydraulic pump manufacturers. Now Lovejoy offers a simple solution: L-Loc.
It is well known that normal manufacturing tolerances between the spline shaft and its mating spline coupling hub create unavoidable play. This play permits
minor movements between the components. Compounding this tolerance related movement is misalignment and the hammering forces during power
transmission. Eventually, spline profile distortion occurs, even with shafts and hubs of high quality hardened steel. When spline distortion and wear occur, a
decrease in pump efficiency results, and abnormal stresses are placed on seals, bearings and other engine/pump components. Equipment operation may
become sluggish; horsepower and fuel is wasted. Premature maintenance or even failure of the shaft or other components may result.
It appeared that the only way to eliminate spline distortion and wear was to eliminate the backlash and clearance related to mating tolerances and assembly
misalignment, however, this became expensive, time consuming, and was for the most part unsuccessful.
The Torsional coupling with the L-Loc spline-clamping hub can dampen harmful torsional vibrations, compensate for assembly misalignments and dramatically
inhibit spline profile distortion.
T
This unique design is remarkably simple and effective. The design of L-Loc consists of a unique slot that is placed slightly above and parallel to the spline
bore. Two set screws are fitted perpendicularly into this slot. As the set screws are torqued, this spline shaft is "wrapped" with a clamping force around its
entire profile.
The hub becomes firmly locked around the spline shaft, and the set screws never touch the spline profile. No dents, no gouges, no burrs, no hammering on
and off “shrink fits” occur. The hub and shaft are absolutely free from play; a single assembly. By loosening the set screw, the clamping force is removed.
L-Loc Benefits
• Eliminates premature spline shaft maintenance or replacement
• Reduces stress on equipment components
• Quick assembly and removal
• Maintains equipment efficiency
• Reduces equipment noise
T-8
Torsional Couplings
Torsional Coupling Selection for Internal Combustion Engine Applications
When correctly sized and selected, the Lovejoy Torsional coupling will effectively dampen vibration and tune critical frequencies out of the operating range of
systems driven by diesel, gasoline or natural gas reciprocating engines. But to make sure the coupling will do its job as intended, the selection should be veri-
fied with a torsional vibration analysis of the system.
We will insure that the correct coupling size and stiffness is selected not only for proper nominal and maximum torque, but also for the elusive factor of
continuous vibratory torque which can otherwise melt or rupture an elastomeric coupling or damage other system components.
Please complete the information worksheet on page 11 and fax it to Lovejoy for selection or you may e-mail us by filling out the version of this
worksheet found on Lovejoy’s web site at www.lovejoy-inc.com. For those confident in their technical abilities and understanding of system torsional
analysis who prefer to make their own coupling selection, we provide the following essential guidelines.
1. Choose a model that suits your drive arrangement using the 3. Peak torque pulses
descriptions of basic models given previously on pages 4 and 5.
The magnitude of the maximum torque pulses that occur during
• Model 3 , 3/S or 4–For mounting directly to standard SAE operation (Tmax ) at all operating temperatures must not exceed the
flywheels. maximum torque rating of the coupling (TKmax). These are short-
duration transient pulses that would result from start-up, shock, or
• Model 2 or 2/S–For shaft-to -shaft applications such as PTOs. acceleration through a system resonance to reach operating
Also, the flanged hub can be modified to adapt to front damper speed. By definition, these pulses may occur over the life of the
pulleys. coupling 105 times in one direction of rotation, or 5 x 104 times
reversing.
• Model 1 or 1/S–For connecting a shaft to a flange or non-
standard flywheel. TKmax ≥ Tmax • St
T
• Model 6–Various different universal floating shaft arrangements
available (see page 21) 4. Determine critical speeds due to resonance
Select coupling stiffness so that the system does not run at high
2. Nominal torque resonance, or in other words, make sure normal running and idle
speeds are not at or near critical speeds.
The nominal torque transmitted though the coupling (TLN ) must be
no more than the nominal torque rating for the coupling (TKN) at Critical speeds are related to the system natural frequency and the
any given operating temperature: number of pulses or excitations generated per revolution i (order).
For analysis, if possible, reduce the application to a 2-mass system
TKN ≥ TLN • St and apply the following equation on next page.
T-9
Torsional Couplings
Torsional Selection for Internal Combustion Engine Applications
where TKW ≥ TW • St • Sf
CTdyn = the dynamic torsional stiffness of the coupling TKW = coupling rating for continuously oscillating torque at 10Hz
(lb-in/rad),
and
JA = the mass moment of inertia for the drive side (lb-in-sec2),
Sf = the frequency factor that relates the operating frequency to the
and coupling's 10Hz rating (see Fig. 3, p.15).
JL = the mass moment of inertia for the load side (lb-in-sec2). The magnitude of the continuously oscillating torque (TW) is
dependent on an amplifying factor (V) based on the distance of the
system steady-state operating speed n from the resonance speed
The coupling would be modeled as the spring controlling torsional nR:
oscillations of the engine and flywheel on one side and the driven
equipment on the other: 1
V ≈ (see Fig. 4, p.15).
1-(n/nR)2
JA JL
T
CTdyn
6. Other considerations
T-10
Torsional Couplings
Coupling Selection Worksheet for Engine Applications
For systems driven by an internal combustion engine, complete this worksheet and fax it to the Lovejoy engineering department. We will respond with the
proper coupling selection.
T
DRIVEN EQUIPMENT Shaft Diameter or Spline Information: Driven From:
❐ Compressor ______________________________ ❐ Flywheel
❐ Water Pump ______________________________ ❐ Front PTO
❐ Hydraulic Pump Type of Equipment Mounting: ❐ Other (Explain)____________________
❐ Generator/Alternator ❐ Flange-Mounted to Engine Pilot
❐ Other __________________ ❐ Independent of Engine Ambient Operating Temperature:____°F
Mass Moment Of Inertia (J or WR2) Sketch or Remarks (Attach Additional Sheets if Necessary):
Provide mass-elastic diagram if available
(Please Include Units)
Engine: ____________________
Flywheel:___________________
Driven Equipment: 1. __________________________
2. __________________________
3. __________________________
4. __________________________
T-11
Torsional Couplings
Torsional Coupling Selection for General Industrial Applications
While the LF Torsional coupling was developed to solve the unique problems associated with torsional vibration in equipment driven by internal combustion
engines, the coupling works equally well in general industrial applications. For these electric motor-powered and other non-engine applications, use the
following simple selection procedure (Refer to page 9 for engine-driven applications).
1. Choose a model that suits your drive arrangement using the 3. Choose a service factor from the chart on page 14 for your
descriptions of basic models given previously on pages 4 and 5: application.
• Model 2–Most common for shaft-to-shaft applications. Example: Centrifugal pump fi SF=1.0
T-12
Torsional Couplings
LF Torsional Performance Data
ALLOWABLE
MAX CONTINUOUS DYNAMIC TORSIONAL STIFFNESS Ctdyn
NOMINAL MAXIMUM SPEED VIBRATORY RUBBER RUBBER
COUPLING ELEMENT TORQUE TORQUE (RPM) TORQUE 60 SHORE 50 SHORE
SIZE MATERIAL* Tkn TKmax nmax TKW (STANDARD) (OPTIONAL) HYTREL^ ZYTEL
LF1 HTR 90 in-lb 200in-lb 10,000 44in-lb 1240in-lb/rad 800in-lb/rad
10Nm 25Nm 5Nm 140Nm/rad 90Nm/rad
LF2 HTR 180 in-lb 530in-lb 8000 89in-lb 2570in-lb/rad 1600in-lb/rad
20Nm 60Nm 10Nm 290Nm/rad 180Nm/rad
ZYTEL 265in-lb 530in-lb 10,000 n/a 55,150in-lb/ra
30Nm 60Nm 6230Nm/rad
LF4 HTR 440in-lb 1100in-lb 7000 180in-lb 7500in-lb/rad 4870in-lb/rad
50Nm 125Nm 20Nm 850Nm/rad 550Nm/rad
ZYTEL 530in-lb 1060in-lb 8000 n/a 186,200in-lb/rad
60Nm 120Nm 1650Nm/rad
LF8 HTR 885in-lb 2480in-lb 6500 355in-lb 13,300in-lb/rad 7970in-lb/rad
100Nm 280Nm 40Nm 1500Nm/rad 900Nm/rad
HYTREL 885in-lb 2480in-lb 6500 n/a 204,000in-lb/rad
100Nm 280Nm 23,000Nm/rad
ZYTEL 1060in-lb 2480in-lb 7000 n/a 414,370in-lb/rad
120Nm 280Nm 46,820Nm/rad
LF12 HTR 1240in-lb 3190in-lb 6500 440in-lb 38,900in-lb/rad 23,900in-lb/rad
140Nm 360Nm 50Nm 4400Nm/rad 2700in-lb/rad
LF16 HTR 1770in-lb 4960in-lb 6000 710in-lb 30,100in-lb/rad 17,700in-lb/rad
200Nm 560Nm 80Nm 3400Nm/rad 2000Nm/rad
HYTREL 1770in-lb 4960in-lb 5500 n/a 320,000in-lb/rad
200Nm 560Nm 36,000Nm/rad
ZYTEL 2120in-lb 4960in-lb 6000 n/a 654,800in-lb/rad
240Nm 560Nm 74,000Nm/rad
LF22 HTR 2430in-lb 6640in-lb 6000 885in-lb 79,600in-lb/rad 54,000in-lb/rad
275Nm 750Nm 100Nm 9000Nm/rad 6100Nm/rad
LF25 HTR 2790in-lb 7740in-lb 5000 1100in-lb 39,800in-lb/rad 4,800in-lb/rad
315Nm 875Nm 125Nm 4500Nm/rad 2800Nm/rad
HYTREL 3100in-lb 7740in-lb 5000 n/a 1,060,000in-lb/rad
350Nm 875Nm 120,000Nm/rad
ZYTEL 3275in-lb 7080in-lb 5000 n/a 987,600in-lb/rrad
370Nm 800Nm 111,600Nm/rad
T
LF28 HTR 3700in-lb 10,600in-lb 5000 1330in-lb 106,200in-lb/rad 66,400in-lb/rad
420Nm 1200Nm 150Nm 12,000Nm/rad 7500Nm/rad
LF30 HTR 4400in-lb 12,400in-lb 4000 1770in-lb 69,000in-lb/rad 42,500in-lb/rad
500Nm 1400Nm 200Nm 7800Nm/rad 4800Nm/rad
HYTREL 4400in-lb 12,400in-lb 4000 n/a 780,000in-lb/rad
500Nm 1400Nm 88,000Nm/rad
ZYTEL 4870in-lb 12,400in-lb 4500 n/a 1,187,000in-lb/rad
550Nm 1400Nm 134,100Nm/rad
LF50 HTR 6200in-lb 18,600in-lb 4000 2650in-lb 168,100in-lb/rad 106,200in-lb/rad
700Nm 2100Nm 300Nm 19,000Nm/rad 12,000Nm/rad
HYTREL 7100in-lb 17,700in-lb 4000 n/a 2,300,000in-lb/rad
800Nm 2000Nm 262,000Nm/rad
LF80 HTR 7960in-lb 18,600in-lb 4000 2830in-lb 221,200in-lb/rad 141,600in-lb/rad
900Nm 2100Nm 320Nm 25,000Nm/rad 16,000Nm/rad
LF90 HTR 9700in-lb 27,900in-lb 3600 3980in-lb 141,600in-lb/rad 92,900in-lb/rad
1100Nm 3150Nm 450Nm 16,000Nm/rad 10,500Nm/rad
LF140 HTR 15,000 in-lb 43,400in-lb 3600 6200in-lb 354,000in-lb/rad 234,500in-lb/rad
1700Nm 4900Nm 700Nm 40,000Nm/rad 26,500Nm/rad
HYTREL 14,200in-lb 35,400in-lb 3600 n/a 3,900,000in-lb/rad
1600Nm 4000Nm 440,000Nm/rad
LF250 HTR 26,500 in-lb 77,400in-lb 3000 11,000in-lb 592,900in-lb/rad 380,500in-lb/rad
3000Nm 8750Nm 1250Nm 67,000Nm/rad 43,000Nm/rad
LF400 HTR 44,200in-lb 110,600in-lb 2500 17,700in-lb 1,062,000in-lb/rad 663,700in-lb/rad
5000Nm 12,500Nm 2000Nm 120,000Nm/rad 75,000Nm/rad
* HTR = High Temperature Natural Rubber
^ For Hytrel, dynamic torsional stiffness values are non-linear with respect to torque. Value given is for 100% of nominal torque. Please Call Lovejoy for stiffness at lower torques.
T-13
Torsional Couplings
Torsional LF Performance Data (continued)
MAX. ALLOWABLE MISALIGNMENT** WIND UP (ANGLE OF TWIST)
AXIAL AXIAL @ NOMINAL @ MAXIMUM
CLPG ELEMENT ANGULAR (END FLOAT) (END FLOAT) TORQUE TORQUE STATIC STIFFNESS
SIZE MATERIAL* (DEGREES) PARALLEL STANDARD S-STYLE*** (DEGREES) (DEGREES) AXIAL Ca RADIAL Cr ANGULAR Cw
LF1 HTR 3 .06" +/-.08" +.18"-.08" 6 17 220lb/in 860lb/in 2.66in-lb/deg
1.5mm +/-2mm +4.6mm/-2mm 38N/mm 150N/mm .3Nm/grad
LF2 HTR 3 .06" +/-.12" +.12"/-.12" 6 17 130lb/in 860lb/in 2.66in-lb/deg
1.5mm +/-3mm +3mm/-3mm 22N/mm 150N/mm .3Nm/grad
ZYTEL 1 .004" +/- .02" +.12"/-.02"
.1mm +/- .5mm +3mm/-.5mm
LF4 HTR 3 .06" +/-.12" +.17"/-.12" 5 12 430lb/in 2860lb/in 21.3in-lb/deg
1.5mm +/-3mm +4.3mm/-3mm 75N/mm 500N/mm 2.4Nm/grad
ZYTEL 1 .004" +/- .02" +.17"-.02"
.1mm +/- .5mm +4.3mm/-.5mm
LF8 HTR 3 .08" +/-.16" +.20"/-.16" 5 14 430lb/in 2860lb/in 31.9in-lb/deg
2mm +/-4mm +5mm/-4mm 75N/mm 500N/mm 3.6Nm/grad
HYTREL 0 0 +.12"/-.08" n/a
+3mm/-2mm
ZYTEL 1 .004" +/- .02" +.20"/-.02"
.1mm +/- .5mm +5mm/-.5mm
LF12 HTR 2 .08" +/-.12" +.20"/-.16" 3 7.5 1430lb/in 5710lb/in 80in-lb/deg
2mm +/-3mm +5mm/-4mm 250N/mm 1000N/mm 9.0Nm/grad
LF16 HTR 3 .08" +/-.20" +.23"/-.20" 5 14 570lb/in 2860lb/in 44in-lb/deg
2mm +/-5mm +5.8mm/-5mm 100N/mm 500N/mm 5.0Nm/grad
HYTREL 0 0 +.12"/-.08" n/a
+3mm/-2mm
ZYTEL 1 .004" +/- .02" +.23"/-.02"
.1mm +/- .5mm +5.8mm/-.5mm
LF22 HTR 2 .08" +/-.12" +.23"/-.20" 3 7.5 2860lb/in 7420lb/in 106in-lb/deg
2mm +/-3mm +5.8mm/-5mm 500N/mm 1300N/mm 12.0Nm/grad
LF25 HTR 3 .08" +/-.20" +.26"/-.20" 5 14 800lb/in 3400lb/in 62.0in-lb/deg
2mm +/-5mm +6.6mm/-5mm 140N/mm 600N/mm 7.0Nm/grad
HYTREL 0 0 +.12"/-.08" n/a
+3mm/-2mm
ZYTEL 1 .004" +/- .02" +.26"/-.02"
.1mm +/- .5mm +6.6mm/-.5mm
LF28 HTR 2 .08" +/-.12" +.26"/-.20" 3 7.5 3140lb/in 8000lb/in 150in-lb/deg
T
St
Reciprocating . . . . . . . . . . . . . . . . . . . . . . . . . . .*
Conveyors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0-1.25 1
Live Roll, shaker & Reciprocating . . . . . . . . . . . .3.0
Conveyors (Heavy Duty) . . . . . . . . . . . . . . . . . . .1.25-2.5 0.5
Cranes & Hoists . . . . . . . . . . . . . . . . . . . . . . . . .2.0 50 100 150 200
Crushers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.0
* HTR only Degrees F
Dredges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5-2.0
Elevators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5-2.0
Evaporators . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0-1.5
Fig. 2
Feeders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 Permissible Misalignment vs. Speed HTR (Angular &
Reciprocating . . . . . . . . . . . . . . . . . . . . . . . . .2.5 Parallel)
Generators 5000
Zytel (Angular)
Not Welding . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0
Operating Speed
4000
Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.0
3000
Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5
Hammer Mills . . . . . . . . . . . . . . . . . . . . . . . . . . .2.0 2000
Kilns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5 1000
Laundry Washers
0
Reversing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.0 0 50 100 150
Line Shafting . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5
Percent of Rating for Allowable
Lumber Machinery . . . . . . . . . . . . . . . . . . . . . . .2.0 Misalignment at TKN
Machine Tools . . . . . . . . . . . . . . . . . . . . . . . . . .1.5-2.0
Metal Forming Machines . . . . . . . . . . . . . . . . . . .1.5-2.5 Fig. 3 Frequency Factor
Mills, Rotary Type . . . . . . . . . . . . . . . . . . . . . . . .2.0
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Mixers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5-1.8 Operating Frequency f (Hz) ≤ 10 > 10
Paper Mills Equipment . . . . . . . . . . . . . . . . . . . .1.2-2.0
Pumps Frequency Factor Sf 1
Centrifugal . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 f/10
Gear, Rotary or Vane . . . . . . . . . . . . . . . . . . . .1.25
Reciprocating 1 Cyl. single . . . . . . . . . . . . . . .2.0
or double acting Fig. 4 Resonance Factor Vr and Relative
2 Cyl. single acting . . . . . . . . . . . . . . . . . . . . . .2.0
Damping Factor
2 Cyl. double acting . . . . . . . . . . . . . . . . . . . . .1.75
3 or more Cyl. . . . . . . . . . . . . . . . . . . . . . . . . .1.5
Coupling Element Vr
Rubber Machinery . . . . . . . . . . . . . . . . . . . . . . .2.0-2.5
Stokers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 HTR 50 Shore 10 0.6
Textile Machinery . . . . . . . . . . . . . . . . . . . . . . . .1.2 HTR 60 Shore 8 0.78
Windlass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.0 Hytrel — 0.5
Woodworking Machinery . . . . . . . . . . . . . . . . . . .1.0
Zytel — 0.4
T-15
Torsional Couplings
LF Torsional Weights and Mass Moment of Inertia
Weights & Mass Moment Of Inertia For Couplings With Rubber (HTR) Elements
Weight* Inertia*
Model 0 Model 1 Model 1/S Model 2 Model 2/S Model 0 Model 1 Model 1/S Model 2 Model 2/S
Coupling lbs lbs lbs lbs lbs Lb-in2 Lb-in2 Lb-in2 Lb-in2 Lb-in2
Size (kg) (kg) (kg) (kg) (kg) (kg-cm2) (kg-cm2) (kg-cm2) (kg-cm2) (kg-cm2)
0.13 0.46 0.53 1.04 1.08 0.12 0.26 0.29 0.55 0.58
LF1
(0.06) (0.21) (0.24) (0.47) (0.49) (0.35) (0.75) (0.86) (1.60) (1.70)
0.33 1.01 1.08 2.34 2.40 0.43 0.85 1.13 2.5 2.8
LF2
(0.15) (0.46) (0.49) (1.06) (1.09) (1.25) (2.5) (3.3) (7.3) (8.1)
0.46 2.89 1.54 5.09 3.75 1.13 1.71 2.22 3.9 4.4
LF4
(0.21) (1.31) (0.70) (2.31) (1.70) (3.3) (5.0) (6.5) (11.3) (12.8)
0.71 2.98 3.17 7.61 7.80 2.39 5.13 6.36 14.0 15.2
LF8
(0.32) (1.35) (1.44) (3.45) (3.54) (7.0) (15.0) (18.6) (41.0) (44.6)
0.77 3.20 3.44 7.83 8.07 2.87 6.22 6.83 15.1 15.8
LF12
(0.35) (1.45) (1.56) (3.55) (3.66) (8.4) (18.2) (20.0) (44.2) (46.1)
1.43 5.03 5.14 13.58 13.69 8.00 14.5 16.8 40.6 42.9
LF16
(0.65) (2.28) (2.33) (6.16) (6.21) (23.4) (42.5) (49.1) (118.8) (125.4)
1.54 5.56 5.78 14.15 14.59 9.09 17.2 24.0 43.2 50.0
LF22
(0.70) (2.52) (2.62) (6.42) (6.62) (26.6) (50.4) (70.2) (126.5) (146.3)
1.85 7.91 8.31 20.53 20.92 17.2 31.0 35.1 73.5 77.6
LF25
(0.84) (3.59) (3.77) (9.31) (9.49) (50.2) (90.7) (102.7) (215.0) (227.0)
2.09 8.36 8.93 20.97 21.52 19.0 35.0 38.7 84.7 88.3
LF28
(0.95) (3.79) (4.05) (9.51) (9.76) (55.6) (102.4) (113.2) (247.8) (258.5)
3.15 12.48 13.27 33.53 34.33 34.9 68.3 75.3 186.4 193.4
LF30
(1.43) (5.66) (6.02) (15.21) (15.57) (102.0) (200.0) (220.4) (545.5) (565.9)
3.53 13.32 14.33 34.39 35.38 35.5 70.1 86.6 188.1 204.7
LF50
(1.60) (6.04) (6.50) (15.60) (16.05) (104.0) (205.0) (253.4) (550.5) (598.9)
4.63 15.10 15.98 36.60 37.48 45.0 82.1 90.2 200.1 208.1
LF80
(2.10) (6.85) (7.25) (16.60) (17.00) (131.8) (240.3) (263.9) (585.5) (609.1)
7.28 25.46 26.96 63.21 64.71 153.8 224.7 259.4 557.0 591.8
LF90
(3.30) (11.55) (12.23) (28.67) (29.35) (450.0) (657.5) (759.2) (1630.1) (1731.8)
8.05 27.18 29.15 64.93 66.93 195.5 263.1 298.3 595.5 630.7
LF140
(3.65) (12.33) (13.22) (29.45) (30.36) (572.0) (770.0) (873.0) (1742.6) (1845.6)
15.65 41.84 44.11 97.93 100.18 599.4 821.5 864.2 1798.8 1841.5
LF250
(7.10) (18.98) (20.01) (44.42) (45.44) (1754.0) (2404.0) (2529.0) (5264.0) (5389.0)
24.80 58.60 64.68 126.17 132.17 1155.0 1532.6 1600.3 3119.9 3187.9
LF400
(11.25) (26.58) (29.34) (57.23) (59.95) (3380.0) (4485.0) (4683.0) (9130.0) (9329.0)
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For Couplings With Hytrel (HY) Elements For Couplings With Zytel (X) Elements
Weight Inertia Weight Inertia
Model 1 Model 2 Model 4 Model 1 Model 2 Model 4 Model 0/0S Model 1/1S Model 2/2S Model 0/0S Model 1/1S Model 2/2S
Coupling lbs lbs lbs Lb-in2 Lb-in2 Lb-in2 Coupling lbs lbs lbs Lb-in2 Lb-in2 Lb-in2
Size (kg) (kg) (kg) (kg-cm2) (kg-cm2) (kg-cm2) Size (kg) (kg) (kg) (kg-cm2) (kg-cm2) (kg-cm2)
2.87 6.83 6.57 15.46 0.2 0.9 2.2 0.42 0.62 2.26
LF8HY — — LF2X
(1.30) (3.10) (76.9) (181.0) (0.1) (0.4) (1.0) (1.23) (1.81) (6.61)
5.07 10.58 17.65 43.74 0.3 2.8 5.0 0.90 1.24 3.40
LF16HY — — LF4X
(2.30) (4.80) (206.6) (512.0) (0.1) (1.3) (2.3) (2.63) (3.63) (9.95)
11.46 29.32 14.33 68.4 186.5 150.3 (SAE 10) 0.6 3.3 7.7 3.6 5.0 13.9
LF30HY LF8X
(5.20) (13.30) (6.50) (800.7) (2183.2) (1759.4) (0.3) (1.5) (3.5) (10.5) (14.6) (40.7)
12.35 30.20 15.43 80.5 198.7 197.4 (SAE 11.5) 1.0 4.6 13.1 9.4 12.5 38.6
LF50HY LF16X
(5.60) (13.70) (7.00) (942.3) (2326.0) (2310.8) (0.5) (2.1) (5.9) (27.5) (36.6) (113.0)
17.20 1.5 8.0 20.1 17.2 24.7 67.1
LF110HY — — — — — LF25X
(7.80) (0.7) (3.6) (9.1) (50.3) (72.3) (196.4)
26.46 63.93 31.97 287.6 620.0 2.5 11.8 32.8 41.7 60.8 178.9
LF140HY — LF30X
(12.00) (29.00) (14.50) (3366.6) (7257.7) (1.1) (5.4) (14.9) (122.0) (177.9) (523.5)
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Model 1, Rubber Model 1, Hytrel® Model 1, Zytel®
T-17
Torsional Couplings
LF Torsional Dimensions
T-18
Torsional Couplings
LF Torsional Flywheel Couplings
T
Model 3 and 3/S, Zytel® Model 4, Hytrel®
Damper Couplings
The damper coupling (sometimes referred to as the
intermediate coupling) is used with U-Joint and Cardan
shafts to eliminate torsional vibrations from the diesel
engine being transmitted to the driven equipment.
T-19
Torsional Couplings
LF Torsional Flywheel Couplings
Flywheel Couplings Model 3, 3/S and 4 Dimensions (Inches)
Coupling Bore B1 OD ET TL L1 ER* W R LTB
Size Min Max HTR HY ZY HTR HY ZY HTR HY ZY
LF1 0.31 0.63 2.20 — — 0.94 — — 0.28 1.02 — — 0.87 — 0.43 0.94
LF2 0.44 0.88 3.35 — 3.48 0.94 — 0.94 0.31 1.26 — 1.26 0.79 — 0.39 1.10
LF4 0.47 1.00 3.94 — 3.94 1.10 — 0.98 0.31 1.34 — 1.28 0.94 — 0.47 1.18
LF8 0.50 1.38 4.72 4.92 4.92 1.26 1.34 1.18 0.39 1.81 1.89 1.77 1.10 0.19 0.55 1.65
LF12 0.50 1.38 4.80 — — 1.26 — — 0.39 1.81 — — 1.10 0.19 0.55 1.65
LF16 0.63 1.63 5.91 6.10 6.10 1.65 1.69 1.38 0.47 2.20 2.28 2.08 1.42 0.19 0.71 1.97
LF22 0.63 1.63 5.91 — — 1.65 — — 0.47 2.20 — — 1.42 0.19 0.71 1.97
LF25 0.63 2.13 6.69 7.17 6.89 1.81 1.85 1.57 0.55 2.40 2.44 2.28 1.57 0.19 0.79 2.16
LF28 0.63 2.13 6.69 — — 1.81 — — 0.55 2.40 — — 1.57 0.19 0.79 2.16
LF30 0.81 2.44 7.87 8.07 8.07 2.28 2.28 1.97 0.63 2.91 2.99 2.79 1.97 0.19 0.98 2.60
LF50 0.81 2.44 7.87 8.07 — 2.28 2.28 — 0.63 2.91 2.99 — 1.99 0.19 0.98 2.60
LF80 0.81 2.44 8.07 — — 2.56 — — 0.63 2.97 — — 2.40 0.19 1.20 2.81
LF90 1.19 3.13 10.24 — — 2.76 — — 0.79 3.46 — — 2.44 0.19 1.22 3.15
LF140 1.19 3.13 10.24 10.63 — 2.76 2.28 — 0.79 3.46 3.46 — 2.44 0.19 1.22 3.15
LF250 1.63 4.25 13.38 10.63 — 3.34 4.06 — 0.79 4.25 4.06 — 3.03 .50/.75 0.89/2.15 3.94
LF400 1.63 4.75 14.57 — — 4.13 — — 0.98 5.31 — — 3.74 0.75 1.12/2.62 4.92
*Dimension ER for HTR (rubber) only.
T-20
Torsional Couplings
LF Torsional Model 6 & 6B
Model 6, Rubber
Model 6, Zytel®
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speeds, as well as high angular misalignment, which can be obtained with rubber
flexible elements.
The drawing at the lower left shows one of the many special designs available. In
this case, a standard flywheel adapter plate (see Model 3) is used to couple to a
diesel engine flywheel. The flanged hub on the other end is supplied with extra
long S-style connecting screws. (Notice that the element is reversed from its
normal direction). This arrangement permits extensive axial movement (free end Model 6B, Rubber
float) of the drive package.
One of the many features of the Model 6 is that the center floating shaft can be
18
radially removed without displacing the coupled machines. Flexible elements may
be pre-assembled to the center segment and then final assembled to the hubs
quickly, with little hardware.
T-21
Torsional Couplings
Torsional LF Model 6 & 6B
Model 6 and 6B Dimensions (inches)
Nominal Torque Bore Diameter Element
Coupling (in—lb) B2 OD Flange Hub Span ET
Size Rubber Zytel Min. Max. Rubber Zytel FOD LTB L Y BT FT TD** Rubber Zytel
LF1 90 — 0.313 0.875 2.20 — 2.20 0.94 * 0.51 0.20 0.28 1.18 0.94 —
LF2 180 265 0.500 1.375 3.35 3.48 3.35 1.10 * 0.55 0.20 0.31 1.62 0.94 0.94
LF4 440 530 0.625 1.750 3.94 3.94 3.94 1.18 * 0.63 0.20 0.31 1.81 1.10 0.98
LF8 885 1060 0.750 2.000 4.72 4.92 4.72 1.65 * 0.71 0.20 0.39 2.38 1.26 1.18
LF12 1240 — 0.750 2.000 4.80 — 4.80 1.65 * 0.71 0.20 0.39 2.38 1.26
LF16 1770 2120 0.813 2.625 5.91 6.10 5.91 1.97 * 0.94 0.20 0.47 2.75 1.65 1.38
LF22 2430 — 0.813 2.625 5.91 — 5.91 1.97 * 0.94 0.20 0.47 2.75 1.65 —
LF25 2790 3275 0.813 2.750 6.69 6.89 6.69 2.16 * 1.02 0.20 0.55 3.38 1.81 1.57
LF28 3700 — 0.813 75.000 6.69 — 6.69 2.16 * 1.02 0.20 0.55 3.38 1.81 —
LF30 4425 4870 1.000 3.750 7.87 8.07 7.87 2.60 * 1.30 0.20 0.63 4.00 2.28 1.97
LF50 6195 — 1.000 3.750 7.87 — 7.87 2.60 * 1.30 0.20 0.63 4.00 2.28 —
LF80 7960 — 1.000 3.750 8.07 — 8.07 2.60 * 1.36 0.20 0.63 4.00 2.56 —
LF90 9735 — 1.188 4.250 10.24 — 10.24 3.15 * 1.54 0.20 0.75 5.00 2.76 —
LF140 15,000 — 1.188 4.250 10.24 — 10.24 3.15 * 1.54 0.20 0.75 5.00 2.76 —
LF250 26,500 — 1.625 5.000 13.38 — 13.38 3.94 * 1.81 0.39 0.75 6.25 3.35 —
LF400 44,200 — 1.625 5.500 14.57 — 14.57 4.92 * 2.24 0.39 0.98 6.69 4.13 —
* Please specify distance between shaft ends L. Refer to table below for max. and min. values.
T-22
Torsional Couplings
LF Torsional Model 6 & 6B (continued)
These guidelines cover additional considerations unique to the floating-shaft versions of the coupling. Use them together with the selection information for
general applications or engine applications found on pages 9 through 12.
1. Torque capacity
For Model 6B:
Values for nominal torque Tkn, maximum torque TKmax and
continuous vibratory torque Tkw remain the same and are r = [L-2(Y+BT)]tanα
found in the table of Performance Data on page 12 and 13.
where
2. Stiffness values and wind-up
∝ = angular misalignment (degrees),
Because 2 torsional rubber elements are used together in
r = parallel misalignment (inches),
series, values from the Performance Data table on page 12 and
and L,Y and BT (inches) are from the dimension table.
13 for dynamic torsional stiffness CTdyn, static angular stiffness
cw, and static axial stiffness ca, should be multiplied by one half.
Please note that angular and parallel misalignment values are
Values for wind-up should be doubled.
dependent on speed and should be adjusted according to Fig. 2,
page 14.
3. Misalignment
Performance Data table values for allowable axial
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misalignment are doubled for the standard element
design. Values for the S-Style version will be the same
but can be increased by use of special-length sleeves
(consult Lovejoy).
T-23
Torsional Couplings
LF Torsional Assembly Instructions
Assembly Notes and Instructions - Important Notes
For optimum coupling performance and longevity, the radial and axial screws connecting the element to the hubs or adapter plate must be tightened to the
torque given in the table below. It is recommended that a torque wrench be used. This is particularly important with larger couplings. Tightening “by feel” is
normally not sufficient.
Tightening torques which are too low will inevitably lead to slackening of the screws and consequently lead to undesirable results.
In order to reduce friction between the screw head and the metal insert in the element, it is suggested that a small amount of grease be applied to the under-
side of the screw head before assembly. This also reduces the possibility of twisting the element (see diagrams to the left). It is important that the element be
mounted correctly and not be twisted.
T-24
Torsional Couplings
LF Torsional Assembly Instructions Continued
Models 1, 2 & 3
● Place hubs on shafts, or the adapter plate onto the flywheel. If a key is used, make sure it does not extend past the end of the shaft.
● Attach rubber element to the flanged hub (or adapter plate) with the axial screws. Hand tighten. (Be sure to place a drop of oil or grease under each screw
head to reduce friction and twisting of the element at final assembly).
● Align equipment so the cylindrical hub in the other shaft is placed into the center of the element. Install the radial screws.
● Tighten all axial screws first, then all radial screws to the proper torque shown above. Tighten set screws.
● Mount the element on the cylindrical hub and fasten with radial screws.
Torque these screws to the proper value. Do not forget to place a drop of
oil or grease under the screw head before fastening. Also, make sure the
hub is set on the shaft with the proper shaft engagement. Normally, the
end of the shaft is flush with the end of the hub. Tighten set screws.
● Pilot the hub assembly onto the flanged hub or adapter plate.
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16 0.24 1.57
diameter of the flanged hub must be flush with the element diameter where 22 0.24 1.57
the radial screws are placed. Check each position for proper alignment. In 25 0.24 1.67
Models 1 and 3 the distance must be measured at each axially bolted point 28 0.24 1.67
30 0.31 1.97
of the rubber element, and should be set as accurately as possible to the
50 0.31 1.97
value “Z” shown in the table on this page. 80 0.16 2.07
90 0.31 2.66
In models that use the S-Style screws, alignment is normally not required. 140 0.31 2.66
The parallel and angular misalignment is small when the equipment is pilot 250 0.31 3.54
400 0.39 3.94
assembled. As example of this would be a hydraulic pump mounted to an
SAE engine pump mounting flange. Hytrel® Torsional couplings are pilot
mounted only.
T-25
Torsional Couplings
LF Assembly Instructions for Torsional Hytrel ® Assembly Instructions
T-26
Torsional Couplings
LK Torsional Family Coupling System
The Torsional LK coupling is a simple, robust, two-piece coupling consisting of an element or flywheel adapter together with a splined hub. It is used on
applications that have a diesel, gasoline or natural gas engine driving one or more flange mounted hydraulic pumps. The couplings are torsionally very stiff
(almost rigid) enabling drives of hydraulic pumps and similar equipment having low mass of inertia to operate below the critical speed. The very stiff LK raises
the critical speed well above the operating range providing a drive free of any harmful torsional vibrations. The LK is an ideal choice for hydrostatic
construction drives, mainly in the low to mid power ranges. Typical applications are excavators, vibratory rollers, loaders, cranes, manlifts, forklifts,
tractors, etc. Virtually all engine driven hydrostatic applications in the low to mid power range can use the LK coupling.
Hubs:
High-quality, precision powdered-metal hubs are used for all sizes of the LK. These hubs are thoroughly tested by Lovejoy and proven in many applications.
These one-piece hubs (or hubstars) have "dogs" that provide the engagement with the element. The sides of the dogs are lightly crowned to avoid edge
pressure at angular misalignments.
Flywheel flanges:
These flanges are molded in high quality plastic, strengthened with glass fiber to produce a heat-stabilized product displaying high impact strength.
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Fundamentally the flywheel flange is available in two different designs:
The one-piece flanges can be mounted to the flywheel in two different positions, resulting in two different axial mounting lengths. The two-piece flanges with
adapter can be arranged in four different positions, resulting in four different axial mounting lengths. By using the different positions of the flanges and different
lengths of the hubs, the ideal overall length for the coupling can be reached. It is important that the flange is mounted in the correct position. We have
numerous application drawings for the various combinations of engines and pumps, gears etc. which include all important details such as position of the
flange, length of the hub, spline of the hub, flange between pump and flywheel housing etc. Therefore, please ask for the correct drawing for your specific
application. Should we not have the drawing already available, we will gladly make your specific drawing on our CAD system.
T-27
Torsional Couplings
LK Torsional System
LK Performance Data
Nominal Maximum Maximum Dynamic Torsional Stiffness Relative
Coupling Torque Torque Speed CTdyn 103lb-in/rad (kNm/rad) Damping
Size TKN TKmax (RPM) 0.25 TKN 0.50 TKN 0.75 TKN 1.00 TKN
90 ft-lb 240 ft-lb
LK80 6000 Consult Lovejoy
125 Nm 330 Nm
295 ft-lb 590 ft-lb 490 550 800 1060
LK100 5000
400 Nm 800 Nm (55) (62) (90) (120)
590 ft-lb 1180 ft-lb 1370 1590 2800 4070
LK125 4500 0.4
800 Nm 1600 Nm (155) (180) (315) (460)
885 ft-lb 2200 ft-lb 2300 2480 3700 7950
LK150 4000
1200 Nm 3000 Nm (260) (280) (420) (900)
1770 ft-lb 4400 ft-lb 4600 4960 7400 15900
LK150D 4000
2400 Nm 6000 Nm (520) (560) (840) (1800)
Misalignment:
As the coupling is torsionally very stiff, it is also very stiff in the radial direction. It is suitable for accurately aligned drives, (flange mounted). The coupling is
able to compensate for the small radial and angular misalignments that must normally be expected on flange mounted drives. In the axial direction, the hub
can move freely and be located a few millimeters from the ideal axial position, even to the point of protruding out of the flange. However, for highly loaded
couplings, it is recommended that the dogs be completely engaged at all times.
Mounting:
In most cases, the diameter of the hubstar is smaller than the center locating diameter of the pump flange (the hubstar passes through bore in the flange
which connects the pump with the flywheel housing). The diameter of the hubstar is always a little smaller than the normal size of the coupling (the rotation
diameter of the hubstar for LF-K-100 is <100mm; it will pass through the bore in the pump mounting plate provided it is 100 mm or 4 inches diameter or
greater). In this case the installation can be carried out as follows: (See bottom left picture)
T-28
Torsional Couplings
LK Torsional System
T
LK150 885 ft.lb. 1" 2-3/4" 11.5 1-PIECE 13.875" 3.125" 8 x .41" 0.79" 4.33" 2.09" 2.09" 1.26/1.34"
1200 Nm 25mm 70mm 352.4mm 333.4mm 8 x 10.5mm 20mm 110mm 53mm 53mm 33mm+/-1mm
14 2-PIECE 18.375" 17.250" 8 x .50" 0.19" 2.09" 2.09" 0.94/1.02"
466.7mm 438.2mm 8 x 12.7mm 5mm 53mm 53mm 25mm+/-1mm
LK150D 1770 ft.lb. 1-3/16" 2-3/4" 14 ** 18.375 17.250" 8 x .50" 0.13" 4.33" 2.05" 2.13" 0.94/1.02"
2400 Nm 30mm 70mm 466.7mm 438.2mm 8 x 12.7mm 3.4mm 110mm 52mm 54mm 25mm+/-1mm
*Other shorter or longer hub lengths available for special requirements.
** LK150D uses 2 Zytel elements in parallel with 1 steel plate.
Dimensions for universal elements (for non-SAE flywheels, etc.) SAE Pump Splines*
NUMBER HOLE SAE NUMBER SPLINE MAJOR
ELEMENT PILOT B.C. OF DIAMETER O.D. CODE OF TEETH PITCH DIAMETER
SIZE A B HOLES S C D E F G H A-A 9 20/40 0.500"
LK80-6-106 4.173 in. 5.118 in. 5 0.33 in. 5.91 in. 3.60 in. 1.12 in. 0.19 in. 0.55 in. 0.38 in. A 9 16/32 0.625"
106 mm 130 mm 8.4 mm 150 mm 91.4 mm 28.4 mm 4.8 mm 14.0 mm 9.7 mm B 13 16/32 0.875"
LK80-6-135 5.315 in. 3.937 in. 3 0.41 in. 5.315 in. 3.63 in. 1.00 in. * 0.39 in. 0.61 in. B-B 15 16/32 1.000"
135 mm 100 mm 10.4 mm 135 mm 92.2 mm 25.4 mm 9.9 mm 15.5 mm C 14 12/24 1.250"
LK100-165 4.921 in. 5.591 in. 3 0.49 in. 6.85 in. 4.921 in. 1.34 in. 0.16 in. 0.39 in. 0.79 in. C-C 17 12/24 1.500"
125 mm 142 mm 12.5 mm 174 mm 125 mm 34 mm 4 mm 10 mm 20 mm D 13 8/16 1.750"
LK100-072 2.835 in. 6.496 in. 3 0.65 in. 7.87 in. 4.33 in. 1.34 in. 0.16 in. 0.39 in. 0.79 in. E 13 8/16 1.750"
72 mm 165 mm 16.5 mm 200 mm 110 mm 34 mm 4 mm 10 mm 20 mm F 15 8/16 2.000"
LK125-195 5.315 in. 6.496 in. 6 0.49 in. 7.68 in. 5.315 in. 1.18 in. 0.24 in. 0.39 in. 0.55 in. *SAE J744
135 mm 165 mm 12.5 mm 195 mm 135 mm 30 mm 6 mm 10 mm 14 mm
LK150-230 6.496 in. 7.874 in. 8 0.49 in. 9.06 in. 6.500 in. 1.06 in. 0.20 in. 0.39 in. 0.47 in.
165 mm 200 mm 12.5 mm 230 mm 165 mm 27 mm 5 mm 10 mm 12 mm
*Size LK80-6-135 pilots on the O.D.
T-29
Torsional Couplings
Lovejoy Pump Mounting Plates
Lovejoy pump mounting plates complete your engine, coupling, and hydraulic
pump package. These plates provide easy mounting of pumps to the engine
flywheel housing.
Pump mounting plates are available in two standard types: flat and spacer
types. Stock plates are available for all SAE housings size 1 to 6 and all types
of SAE A to D hydraulic pumps. DIN hydraulic pump pilot and bolt patterns also
available.
NOTE: Pump mounting plate is cut away in photo to right, for clarity.
T-30
Torsional Couplings
Lovejoy Pump Mounting Plates
T
5 12.375 in. 13.125 in. 14.00 in. 0.50 in. 0.44 in. 1.93 in. 1.87 in. 1.30 in.
6 10.500 in. 11.250 in. 12.13 in. 0.50 in. 0.44 in. 1.58 in. 1.52 in. 0.95 in.
*Custom sizes available. Please ask Lovejoy.
Spacer Rings
Spacer rings are available for all SAE bell housing sizes (1,2,3,4,5,6). These rings will provide additional
space standoff from the engine flywheel housing and the pump mounting spacer plate. In most cases,
the standard pump mounting spacer plate will provide the necessary area between the flywheel and the
pump for the proper Torsional coupling. When ordering spacer rings, simply specify the SAE bell housing
size and required thickness, T. Example: Spacer Ring, SAE 3/.50 (min. thickness is .50", use increments
of 1/8").
T-31
Torsional Couplings
Lovejoy Pump Mounting Housings
Typical Housings
For hydraulic pumps mounting to engines that do not have an SAE flywheel housing, Lovejoy offers pump mounting housings for the following engines:
All are available with SAE pump mounting pilots and bolt pattern or can be custom made to your requirements.
Housings are high-strength aluminum, designed to support the weight of hydraulic pumps without the need for a rear support bracket while reducing the over-
all length of engine/pump package.
T
The LK80 and/or LK100 are available to match flywheel options for the various engines and can be paired with the appropriate housing to provide a
complete kit.
T-32
Torsional Couplings
Lovejoy Pump Mounting Housings
T-33
Torsional Couplings
Lovejoy Pump Mounting Housings
T
T-34
Torsional Couplings
Lovejoy Pump Mounting Housings
T
GM 3l Kubota Super Mini
Shown with LK 100. Shown with LK 80.
T-35
Torsional Couplings
Lovejoy Pump Mounting Housings
T
Kubota Super 05
Shown with LK 80.
Kubota Super 03
Shown with LK 80.
T-36
Torsional Couplings
Lovejoy Pump Mounting Housings
T
Perkins® 103-10
Shown with LK 100.
Perkins® 104-22
Shown with LK 100.
T-37
Torsional Couplings
LM Torsional Coupling System
LM Couplings Maritime Classification
The Lovejoy LM torsional couplings, like our other torsional couplings, are We can supply LM couplings to meet the requirements of most leading
made especially for diesel engine drives. In particular, the LM couplings are classification societies. Please specify when ordering.
highly elastic torsionally, allowing the engine to drive a relatively small inertia
load safely free from damaging torsional resonance over a wide speed Materials
range from low idle RPM to full engine speed. They accomplish this task by • Elastomeric Element
shifting the critical speeds far enough below the idle speed to allow full use Temperature-resistant natural rubber available in a variety of Shore
of the entire working speed range of the engine without limitation. In hardnesses to suite individual application requirements. Our natural
essence, these sophisticated couplings effect an attenuated level of rubber is good for -110°F to +200°F (-45°C to +90°C).
stress throughout the whole drive train by reducing vibratory torque to a
very low level. For unusually high ambient temperatures, especially in non-ventilated
flywheel housings, we recommend using our special silicone version,
How They Work rated for -110°F to +250°F (-45°C to +120°C).
A compact, disc-shaped elastomeric element lies at the heart of the LM
coupling that gives it its high torsional elasticity. This element has molded • Outer Ring
cogs or teeth around its outside diameter. These cogs make a backlash-free High-grade cast aluminum alloy.
engagement with internal cogs on an aluminum ring which drives it from the
engine flywheel. This arrangement pre-loads the elastomer to increase its • Inner Hub
damping and load carrying capacity, and gives the coupling the ability to slip Steel with minimum tensile strength of 85,000 psi (600 N/mm2)
together and “blind assemble” inside the engine’s flywheel housing. It also
gives the coupling some torque limiting ability to further protect the drive
train, as the cogs are able to slip position during rare transient torque spikes
(5 to 6 times rated torque) without damage to the coupling. If these spikes
were to occur frequently, only harmless bits of rubber would shed from the
coupling causing no further damage.
all couplings available on the market. And at the thick center portion near
the hub, as well as at the cogs, stresses are further reduced to a very low
level, providing a very reliable and robust drive.
T-38
Torsional Couplings
LM Torsional System
Typical Applications
Torsionally very soft. Backlash-free, even after long service hours. No • Protects equipment from vibration and shock load
moving parts to wear out or make noise. No wearing parts and no damage
lubrication needed. • Noise silencing for quieter equipment running
• Maintenance-free
• Reliable service
• Long life
Simple “plug-in” assembly designed for blind fitting inside a flywheel • Installation is easy and fast
housing. No mounting bolts to access through holes. Special tapered hub
grips firmly yet removes without special tools or pullers.
No axial forces generated by transmission of torque. Compensates for • Extends life of bearings and seals on coupled equipment
axial, parallel and angular misalignment. Permits free axial float.
Wide range of toque sizes. Suitable for high engine speeds. Standard input • Versatile solutions for small, medium or large horsepower applications
flanges for SAE flywheels. Large bore capacity hubs. Slim profile, compact
T
design.
Unique torque limiting feature provides fast, automatic disconnect of the • Protects engine and equipment from extreme overload damage
engine should the driven machinery lock up or a gen-set experience
incorrect synchronization or short circuit.
Coupling torsional stiffness is adjustable by simply changing the elastomeric • Simple frequency tuning of the power train
elements, which are available in several Shore hardness ratings and torque
values.
Special high-temperature rubber compound. Holes in hub and adapter • Good intrinsic heat dissipation for extended life
flange promote flow-through air cooling.
Linear torsional stiffness characteristic (rubber) means resonance • Allows gen-sets to perform even when engines misfire
frequencies are not shifted by the load.
T-39
Torsional Couplings
LM Torsional Coupling Design Types
1. Type SB
Sizes 240 to 2400
The driven inner hub consists of two pieces: the vulcanized steel
ring and the inner tapered hub. These two parts are bolted together
and the torque is transmitted by the friction force created by the
axial bolts, drawing the tapered hub into a mating taper in the
element.
This is a long tapered fit, but can easily disassembled if the coupling
has to be removed. The vulcanized steel ring creates a very high
inward pressure acting on the inner driven tapered hub. To utilize
this pressure, the driven hub is slotted in an axial direction. This
compresses the driven hub to provide a very strong backlash-free
connection between the driven hub and driven shaft. This clamping
effect can be used equally well on cylindrical shafts with keys or
splined shafts. Type SB
L-Loc
2. Type SC
Sizes 2800 to 3500
An inner ring made of spheroidal cast iron is vulcanized into the
elastomeric element. This flange is bolted to the inner tapered hub.
Depending upon the arrangement of the elastomeric element, two
different lengths are possible utilizing the same components.
Short Version: SCA
Long Version: SCB
T
4. Special Types
In addition to the standard types shown here, many special types
have been developed. Please contact Lovejoy for more information.
T-40
Torsional Couplings
LM Torsional Coupling Selection
Use the following 3 steps in conjunction with the technical data and dimension tables contained in the following sections to make the preliminary coupling
selection:
1. Application Torque
Select a coupling size with a nominal torque rating (Tkn) greater or equal to the application torque (T) calculated with the equation:
T = HP*63025/RPM
provided
T < Tkn*St1
where St1 is the temperature factor for nominal torque found from the chart. This number will typically be at least .6 or .7 (for typical ambient
temperature of at least 140 to 160°F inside the flywheel housing).
Select the appropriate SAE J620 flange size to match your flywheel.
3. Shaft Dimensions
Make sure maximum bore capacity of coupling will accommodate the dimensions of your driven shaft. Coupling hub length can usually be shortened
if necessary to fit into tight space envelopes.
IMPORTANT:
Final selection of coupling size requires verification by torsional vibration analysis. This analysis will identify the location of critical speeds and confirm the
absence of excessive steady-state and peak resonance conditions over the normal operating cycle of the equipment.
T
LM couplings are robust, reliable and unique in their ability to solve torsional vibration problems in certain applications. But as with all torsional couplings,
inappropriate coupling selection can lead to unstable conditions that place the coupling as well as the rest of the drive train at danger. Lovejoy can perform
the torsional vibration analysis for you if necessary. Simply complete the worksheet found on page 10 and fax it to us.
You can find more details regarding coupling selection based on this analysis on pages 9 and 10.
T-41
Torsional Couplings
LM Torsional Coupling Technical Data—Natural Rubber
Shore Nominal *Continuous Allowable **Dynamic Mass Moment of Inertia
Hardness Torque Max. Torque Vibratory Power Torsional Flange Size Max.
Coupling (Durometer) Rating Rating Torque Loss Stiffness SAE J 620 Speed ***Primary Secondary Coupling
Size Shore A Tkn Tkmax Tkw Pkv Ctdyn Flywheel nmax J J Size
2210 in-lb 4430 in-lb 885 in-lb 8190 in-lb/rad 17.77 lb-in2 3.246 lb-in2
50
(250 Nm) (500 Nm) (100 Nm) (925 Nm/rad) 8 4000 RPM
2
2660 in-lb 5310 in-lb 1060 in-lb 12400 in-lb/rad (0.0208 kgm ) (0.0038 kgm2)
LM240 60 37 W LM240
(300 Nm) (600 Nm) (120 Nm) (1400 Nm/rad) 26.74 lb-in 2
3.246 lb-in2
3100 in-lb 6640 in-lb 1240 in-lb 19900 in-lb/rad 10 3600 RPM
70 (0.0313 kgm2) (0.0038 kgm2)
(350 Nm) (750 Nm) (140 Nm) (2250 Nm/rad)
3540 in-lb 7080 in-lb 1420 in-lb 14200 in-lb/rad
50
(400 Nm) (800 Nm) (160 Nm) (1600 Nm/rad)
4430 in-lb 8850 in-lb 1770 in-lb 22100 in-lb/rad 0.0373 lb-in2 0.0114 lb-in2
LM400 60 62 W 10 3600 RPM LM400
(500 Nm) (1000 Nm) (200 Nm) (2500 Nm/rad) (0.0373 kgm2) (0.0114 kgm2)
4870 in-lb 9740 in-lb 1950 in-lb 35400 in-lb/rad
70
(550 Nm) (1100 Nm) (220 Nm) (4000 Nm/rad)
6200 in-lb 12400 in-lb 2480 in-lb 24800 in-lb/rad 51.17 lb-in2 25.29 lb-in2
50 10 3600 RPM
(700 Nm) (1400 Nm) (280 Nm) (2800 Nm/rad) (0.0599 kgm2) (0.0296 kgm2)
7520 in-lb 15000 in-lb 3000 in-lb 37200 in-lb/rad 62.53 lb-in2 25.29 lb-in2
LM800 60 105 W 111/2 3500 RPM LM800
(850 Nm) (1700 Nm) (340 Nm) (4200 Nm/rad) (0.0732 kgm2) (0.0296 kgm2)
8400 in-lb 17700 in-lb 3360 in-lb 60200 in-lb/rad 117.7 lb-in2 25.2 lb-in2
70 14 3000 RPM
(950 Nm) (2000 Nm) (380 Nm) (6800 Nm/rad) (0.1378 kgm2) (0.0295 kgm2)
8850 in-lb 17700 in-lb 3540 in-lb 39800 in-lb/rad 65.61 lb-in2 38.95 lb-in2
50 111/2 3500 RPM
(1000 Nm) (2000 Nm) (400 Nm) (4500 Nm/rad)
10600 in-lb 21200 in-lb 4250 in-lb 61900 in-lb/rad (0.0768 kgm2) (0.0456 kgm2)
LM1200 60 150 W LM1200
(1200 Nm) (2400 Nm) (480 Nm) (7000 Nm/rad) 12.23 lb-in 2
38.95 lb-in2
11500 in-lb 26600 in-lb 4600 in-lb 104000 in-lb/rad 14 3000 RPM
70 (0.0143 kgm2) (0.0456 kgm2)
(1300 Nm) (3000 Nm) (520 Nm) (11700 Nm/rad)
12800 in-lb 26700 in-lb 5130 in-lb 53100 in-lb/rad 191.4 lb-in2 66.63 lb-in2
50 11 /2
1
3200 RPM
(1450 Nm) (2900 Nm) (580 Nm) (6000 Nm/rad) (0.2240 kgm2) (0.0780 kgm2)
168.3 lb-in2 66.63 lb-in2
14 3000 RPM
15900 in-lb 31900 in-lb 6370 in-lb 79600 in-lb/rad (0.1970 kgm2) (0.0780 kgm2)
LM1600 60 220 W LM1600
(1800 Nm) (3600 Nm) (720 Nm) (9000 Nm/rad) 234.1 lb-in2 66.63 lb-in2
16 2500 RPM
(0.2740 kgm2) (0.0780 kgm2)
17700 in-lb 35400 in-lb 7080 in-lb 133000 in-lb/rad 329.3 lb-in2 66.63 lb-in2
70 18 2300 RPM
(2000 Nm) (4000 Nm) (800 Nm) (15000 Nm/rad) (0.3855 kgm2) (0.0780 kgm2)
17700 in-lb 35400 in-lb 7080 in-lb 88500 in-lb/rad 182.0 lb-in2 130.7 lb-in2
50 14 3000 RPM
(2000 Nm) (4000 Nm) (800 Nm) (10000 Nm/rad) (0.2130 kgm2) (0.1530 kgm2)
22100 in-lb 44300 in-lb 8850 in-lb 133000 in-lb/rad 247.7 lb-in2 130.7 lb-in2
LM2400 60 300 W 16 2500 RPM LM2400
(2500 Nm) (5000 Nm) (1000 Nm) (15000 Nm/rad) (0.2900 kgm2) (0.1530 kgm2)
24800 in-lb 53100 in-lb 9910 in-lb 221000 in-lb/rad 343 lb-in2 130.7 lb-in2
70 18 2300 RPM
(2800 Nm) (6000 Nm) (1120 Nm) (25000 Nm/rad) (0.4015 kgm2) (0.1530 kgm2)
24800 in-lb 53100 in-lb 9910 in-lb 221000 in-lb/rad 14 3000 RPM 242.3 lb-in2 192.8lb-in2
50
T
(2800 Nm) (6000 Nm) (1120 Nm) (25000 Nm/rad) (0.2836 kgm2) (0.2257 kgm2)
26600 in-lb 66400 in-lb 10600 in-lb 332000 in-lb/rad 269.8 lb-in2 19.28 lb-in2
LM2800 60 360 W 16 2500 RPM LM2800
(3000 Nm) (7500 Nm) (1200 Nm) (37500 Nm/rad) (0.3158 kgm2) (0.0226 kgm2)
28300 in-lb 70800 in-lb 11300 in-lb 558000 in-lb/rad 364.9 lb-in2 192.8 lb-in2
70 18 2300 RPM
(3200 Nm) (8000 Nm) (1280 Nm) (63000 Nm/rad) (0.4271 kgm2) (0.2257 kgm2)
28300 in-lb 57500 in-lb 11300 in-lb 142000 in-lb/rad 242.3 lb-in2 196.1 lb-in2
50 14 3000 RPM
(3200 Nm) (6500 Nm) (1280 Nm) (16000 Nm/rad) (0.2836 kgm2) (0.2295 kgm2)
31000 in-lb 70800 in-lb 12400 in-lb 212000 in-lb/rad 374.9 lb-in2 196.1 lb-in2
LM3500 60 450 W 16 2500 RPM LM3500
(3500 Nm) (8000 Nm) (1400 Nm) (24000 Nm/rad) (0.4388 kgm2) (0.2295 kgm2)
33600 in-lb 75200 in-lb 13500 in-lb 336000 in-lb/rad 501.7 lb-in2 196.1 lb-in2
70 18 2300 RPM
(3800 Nm) (8500 Nm) (1520 Nm) (38000 Nm/rad) (0.5873 kgm2) (0.2295 kgm2)
*At 10 Hz.
**Constant value for natural rubber because of linear characteristic
***Primary means the flywheel side of the coupling
Frequency Factor Sf
f in Hz <10 >10
Sf 1 √ f/10
Resonance Factor VR Temperature Factor St1 T < Tkn * St1
Temperature Factor St2
for Cont. Vibr. Torque Tkw
Pv < Pkv * St2
Tw < Tkw * St2 * (1/Sf)
Relative Damping Factor Ψ and Allowable Power Loss Pkv
RUBBER
1
RUBBER
Tkw
Natural Rubber (NR) 1
St1
Ψ
St2
0.5
f in Hz Vr 0.5
Pkv
35-40 12 0.52 0
0
80 100 120 140 160 180 200
50 6.0 1.05 Degrees F
80 100 120 140 160 180 200
Degrees F
60 5.7 1.10
70 5.5 1.15
T-42
Torsional Couplings
LM Torsional Series Technical Data—Silicone (50 Shore A)
Nominal Continuous Allowable
Torque *Max. **Max. Vibratory Power Dynamic Torsional Stiffness Relative
Coupling Rating Torque1 Torque2 Torque Loss Ctdyn Damping
Size Tkn Tkmax1 Tkmax2 Tkw Pkv 10% Tkn 25% Tkn 50% Tkn 75% Tkn 100% Tkn Ψ
6200 in-lb 9290 in-lb 12400 in-lb 2480 in-lb 19500 in-lb/rad 21200 in-lb/rad 24800 in-lb/rad 31000 in-lb/rad 40700 in-lb/rad
LM800 105 W
(700 Nm) (1050 Nm) (1400 Nm) (280 Nm) (2200 Nm/rad) (2400 Nm/rad) (2800 Nm/rad) (3500 Nm/rad) (4600 Nm/rad)
8850 in-lb 13300 in-lb 17700 in-lb 3540 in-lb 31900 in-lb/rad 34500 in-lb/rad 39800 in-lb/rad 49600 in-lb/rad 65500 in-lb/rad
LM1200 150 W
(1000 Nm) (1500 Nm) (2000 Nm) (400 Nm) (3600 Nm/rad) (3900 Nm/rad) (4500 Nm/rad) (5600 Nm/rad) (7400 Nm/rad)
12800 in-lb 19500 in-lb 25700 in-lb 5100 in-lb 42500 in-lb/rad 46000 in-lb/rad 53100 in-lb/rad 66400 in-lb/rad 87600 in-lb/rad
LM1600 220 W
(1450 Nm) (2200 Nm) (2900 Nm) (580 Nm) (4800 Nm/rad) (5200 Nm/rad) (6000 Nm/rad) (7500 Nm/rad) (9900 Nm/rad) 1.15
17700 in-lb 26600 in-lb 35400 in-lb 7080 in-lb 70800 in-lb/rad 77000 in-lb/rad 88500 in-lb/rad 111000 in-lb/rad 146000 in-lb/rad
LM2400 300 W
(2000 Nm) (3000 Nm) (4000 Nm) (800 Nm) (8000 Nm/rad) (8700 Nm/rad) (10000 Nm/rad) (12500 Nm/rad) (16500 Nm/rad)
24800 in-lb 37200 in-lb 49600 in-lb 9910 in-lb 360 W 186000 in-lb/rad 20400 in-lb/rad 221000 in-lb/rad 288000 in-lb/rad 376000 in-lb/rad
LM2800
(2800 Nm) (4200 Nm) (5600 Nm) (1120 Nm) (21000 Nm/rad) (2300 Nm/rad) (25000 Nm/rad) (32500 Nm/rad) (42500 Nm/rad)
28300 in-lb 42500 in-lb 56600 in-lb 11300 in-lb 113000 in-lb/rad 123000 in-lb/rad 142000 in-lb/rad 177000 in-lb/rad 235000 in-lb/rad
LM3500 450 W
(3200 Nm) (4800 Nm) (6400 Nm) (1280 Nm) (12800 Nm/rad) (13900 Nm/rad) (16000 Nm/rad) (20000 Nm/rad) (26500 Nm/rad)
*Tmax1 indicates the maximum allowable value for transient torque spikes during the normal work cycle, for example from accelerating through a resonance during starting and
stopping or clutching.
**Tmax2 represents the absolute maximum peak torque allowable during rare occasions such as during a short circuit of a gen-set or incorrect synchronization.
***The silicone material creates a progressive stiffness characteristic dependant on load. These values have tolerance of + or - 15%.
1 Tkw
St2SI
0.5
Pkv
T
0
120 140 160 180 200 220 240
Degrees F
T-43
Torsional Couplings
LM Torsional Coupling Dimensions
Standard Types
Dimensions
Coupling SAE d1 (bore)
Size J620 A C* min. max. d3 D8 E L L1 N1 Weight Order Code
1.81 in. 2.95 in. ± 0.35 in. 0.59 in. 1.97 in. 10.31 in. 1.97 in. 1.06 in. 2.95 in. 2.36 in. 2.87 in. 2.77 lb
8 (46 mm) (75 mm ± 9 mm) (15 mm) (50 mm) (262 mm) (50 mm) (27 mm) (75 mm) (60 mm) (73 mm) (6.1 kg) LM - 240 - SB1 - ** - 8
240 SB1
1.81 in. 2.95 in. ± 0.35 in. 0.59 in. 1.97 in. 8.86 in. 1.97 in. 1.06 in. 2.95 in. 2.36 in. 2.87 in. 2.95 lb
10 (46 mm) (75 mm ± 9 mm) (15 mm) (50 mm) (225 mm) (50 mm) (27 mm) (75 mm) (60 mm) (73 mm) (6.5 kg) LM - 240 - SB1 - ** - 10
1.77 in. 2.95 in. ± 0.28 in. 0.79 in. 2.36 in. 12.32 in. 2.40 in. 0.98 in. 3.15 in. 2.56 in. 3.54 in. 3.90 lb
400 SB1 10 (45 mm) (75 mm ± 7 mm) (20 mm) (60 mm) (313 mm) (61 mm) (25 mm) (80 mm) (65 mm) (90 mm) (8.6 kg) LM - 400 - SB1 - ** - 10
1.97 in. 3.22 in. ± 0.08 in. 0.79 in. 2.76 in. 12.44 in. 2.80 in. 0.71 in. 3.31 in. 2.60 in. 4.21 in. 5.03 lb
10 (50 mm) (82 mm ± 2 mm) (20 mm) (70 mm) (316 mm) (71 mm) (18 mm) (84 mm) (66 mm) (107 mm) (11.1 kg) LM - 800 - SB1 - ** - 10
1.54 in. 2.80 in. ± 0.12 in. 0.79 in. 2.76 in. 13.82 in. 2.80 in. 0.71 in. 3.31 in. 2.60 in. 4.21 in. 4.58 lb
800 SB1 111/2 (39 mm) (71 mm ± 3 mm) (20 mm) (70 mm) (351 mm) (71 mm) (18 mm) (84 mm) (66 mm) (107 mm) (10.1 kg)
LM - 800 - SB1 - ** - 11
1.81 in. 2.91 in. ± 0.24 in. 0.79 in. 2.76 in. 12.52 in. 2.80 in. 0.71 in. 3.31 in. 2.60 in. 4.21 in. 5.22 lb
14 (46 mm) (74 mm ± 6 mm) (20 mm) (70 mm) (318 mm) (71 mm) (18 mm) (84 mm) (66 mm) (107 mm) (11.5 kg) LM - 800 - SB1 - ** - 14
1.54 in. 2.56 in. ± 0.16 in. 0.79 in. 2.76 in. 13.82 in. 2.80 in. 0.71 in. 3.31 in. 2.60 in. 4.21 in. 6.58 lb
11 /2
1
(39 mm) (65 mm ± 4 mm) (20 mm) (70 mm) (351 mm) (71 mm) (18 mm) (84 mm) (66 mm) (107 mm) (14.5 kg)
LM - 1200 - SB1 - ** - 11L
1200 SB1
1.81 in. 2.91 in. ± 0.24 in. 0.79 in. 2.76 in. 13.82 in. 2.80 in. 0.71 in. 3.31 in. 2.60 in. 4.21 in. 7.44 lb
14 (46 mm) (74 mm ± 6 mm) (20 mm) (70 mm) (351 mm) (71 mm) (18 mm) (84 mm) (66 mm) (107 mm) (16.4 kg) LM - 1200 - SB1 - ** - 14
2.40 in. 3.82 in. ± 0.43 in. 1.18 in. 4.13 in. 18.31 in. 4.17 in. 1.02 in. 4.17 in. 3.35 in. 5.91 in. 10.21 lb
14 (61 mm) (97 mm ± 11 mm) (30 mm) (105 mm) (465 mm) (106 mm) (26 mm) (106 mm) (85 mm) (150 mm) (22.5 kg) LM - 1600 - SB1 - ** - 14
2.40 in. 3.82 in. ± 0.43 in. 1.18 in. 4.13 in. 16.42 in. 4.17 in. 1.02 in. 4.17 in. 3.35 in. 5.91 in. 10.80 lb
1600 SB1 16 (61 mm) (97 mm ± 11 mm) (30 mm) (105 mm) (417 mm) (106 mm) (26 mm) (106 mm) (85 mm) (150 mm) (23.8 kg) LM - 1600 - SB1 - ** - 16
2.40 in. 3.82 in. ± 0.43 in. 1.18 in. 4.13 in. 16.42 in. 4.17 in. 1.02 in. 4.17 in. 3.35 in. 5.91 in. 11.48 lb
18 (61 mm) (97 mm ± 11 mm) (30 mm) (105 mm) (417 mm) (106 mm) (26 mm) (106 mm) (85 mm) (150 mm) (25.3 kg) LM - 1600 - SB1 - ** - 18
2.40 in. 3.82 in. ± 0.24 in. 1.18 in. 4.13 in. 18.31 in. 4.17 in. 1.02 in. 4.17 in. 3.35 in. 5.91 in. 14.11 lb
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14 (61 mm) (97 mm ± 6 mm) (30 mm) (105 mm) (465 mm) (106 mm) (26 mm) (106 mm) (85 mm) (150 mm) (31.1 kg) LM - 2400 - SB1 - ** - 14
2.40 in. 3.82 in. ± 0.24 in. 1.18 in. 4.13 in. 16.42 in. 4.17 in. 1.02 in. 4.17 in. 3.35 in. 5.91 in. 14.70 lb
2400 SB1 16 (61 mm) (97 mm ± 6 mm) (30 mm) (105 mm) (417 mm) (106 mm) (26 mm) (106 mm) (85 mm) (150 mm) (32.4 kg) LM - 2400 - SB1 - ** - 16
2.40 in. 3.82 in. ± 0.24 in. 1.18 in. 4.13 in. 16.42 in. 4.17 in. 1.02 in. 4.17 in. 3.35 in. 5.91 in. 15.38 lb
18 LM - 2400 - SB1 - ** - 18
(61 mm) (97 mm ± 6 mm) (30 mm) (105 mm) (417 mm) (106 mm) (26 mm) (106 mm) (85 mm) (150 mm) (33.9 kg)
2.40 in. 3.66 in. ± 0.16 in. 1.38 in. 4.33 in. 18.31 in. — 1.34 in. — 4.13 in. 6.38 in. 14.29 lb
14 LM - 2800 - SCA1 - ** - 14
(61 mm) (93 mm ± 4 mm) (35 mm) (110 mm) (465 mm) — (34 mm) — (105 mm) (162 mm) (31.5 kg)
2.40 in. 3.66 in. ± 0.16 in. 1.38 in. 4.33 in. 16.42 in. — 1.34 in. — 4.13 in. 6.38 in. 14.88 lb
2800 SCA 1 16 LM - 2800 - SCA1 - ** - 16
(61 mm) (93 mm ± 4 mm) (35 mm) (110 mm) (417 mm) — (34 mm) — (105 mm) (162 mm) (32.8 kg)
2.40 in. 3.66 in. ± 0.16 in. 1.38 in. 4.33 in. 16.42 in. — 1.34 in. — 4.13 in. 6.38 in. 15.56 lb
18 (61 mm) (93 mm ± 4 mm) (35 mm) (110 mm) (417 mm) — (34 mm) — (105 mm) (162 mm) (34.3 kg) LM - 2800 - SCA1 - ** - 18
2.40 in. 5.31 in. ± 0.16 in. 1.38 in. 4.33 in. 18.31 in. — 2.99 in. 5.16 in. 4.13 in. 6.38 in. 14.29 lb
14 (61 mm) (135 mm ± 4 mm) (35 mm) (110 mm) (465 mm) — (76 mm) (131 mm) (105 mm) (162 mm) (31.5 kg) LM - 2800 - SCB1 - ** - 14
2.40 in. 5.31 in. ± 0.16 in. 1.38 in. 4.33 in. 16.42 in. — 2.99 in. 5.16 in. 4.13 in. 6.38 in. 14.88 lb
2800 SCB 1 16 (61 mm) (135 mm ± 4 mm) (35 mm) (110 mm) (417 mm) — (76 mm) (131 mm) (105 mm) (162 mm) (32.8 kg) LM - 2800 - SCB1 - ** - 16
2.40 in. 5.31 in. ± 0.16 in. 1.38 in. 4.33 in. 16.42 in. — 2.99 in. 4.96 in. 4.13 in. 6.38 in. 15.56 lb
18 (61 mm) (135 mm ± 4 mm) (35 mm) (110 mm) (417 mm) — (76 mm) (126 mm) (105 mm) (162 mm) (34.3 kg) LM - 2800 - SCB1 - ** - 18
2.76 in. 3.94 in. ± 0.31 in. 1.38 in. 4.33 in. 18.31 in. — 0.98 in. — 4.13 in. 6.38 in. 15.38 lb
14 (70 mm) (100 mm ± 8 mm) (35 mm) (110 mm) (465 mm) — (25 mm) — (105 mm) (162 mm) (33.9 kg) LM - 3500 - SCA1 - ** - 14
2.76 in. 3.94 in. ± 0.31 in. 1.38 in. 4.33 in. 18.31 in. — 0.98 in. — 4.13 in. 6.38 in. 16.60 lb
3500 SCA 1 16 (70 mm) (100 mm ± 8 mm) (35 mm) (110 mm) (465 mm) — (25 mm) — (105 mm) (162 mm) (36.6 kg) LM - 3500 - SCA1 - ** - 16
2.76 in. 3.94 in. ± 0.31 in. 1.38 in. 4.33 in. 18.31 in. — 0.98 in. — 4.13 in. 6.38 in. 17.46 lb
18 LM - 3500 - SCA1 - ** - 18
(70 mm) (100 mm ± 8 mm) (35 mm) (110 mm) (465 mm) — (25 mm) — (105 mm) (162 mm) (38.5 kg)
2.76 in. 5.31 in. ± 0.31 in. 0.24 in. 4.33 in. 18.31 in. — 2.36 in. 5.51 in. 4.13 in. 6.38 in. 15.38 lb
14 (70 mm) (135 mm ± 8 mm) (6 mm) (110 mm) (465 mm) — (60 mm) (140 mm) (105 mm) (162 mm) (33.9 kg) LM - 3500 - SCB1 - ** - 14
2.76 in. 5.31 in. ± 0.31 in. 1.38 in. 4.33 in. 18.31 in. — 2.36 in. 5.51 in. 4.13 in. 6.38 in. 16.60 lb
3500 SCB 1 16 (70 mm) (135 mm ± 8 mm) (35 mm) (110 mm) (465 mm) — (60 mm) (140 mm) (105 mm) (162 mm) (36.6 kg) LM - 3500 - SCB1 - ** - 16
2.76 in. 5.31 in. ± 0.31 in. 1.38 in. 4.33 in. 18.31 in. — 2.36 in. 5.51 in. 4.13 in. 6.38 in. 17.46 lb
18 LM - 3500 - SCB1 - ** - 18
(70 mm) (135 mm ± 8 mm) (35 mm) (110 mm) (465 mm) — (60 mm) (140 mm) (105 mm) (162 mm) (38.5 kg)
“* The LM coupling is very adaptable with regard to axial length. The rubber element can be positioned closer to or farther from the flywheel within the limits shown for this dimension, while maintaining full
engagement with the outer drive ring. Hub length L1 is adjustable as well with corresponding changes to mounting length dimension C.
**Indicate Shore hardness for rubber element here.
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Torsional Couplings
LM Torsional Series Dimensions–Continued
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2800 SCE 2.40 in. 6.46 in. ± 0.08 in. 1.38 in. 4.13 in. 16.42 in. 4.06 in. 6.22 in. 4.13 in. 6.06 in. 15.24 lb
16 LM - 2800 - SCE - ** - 16 - 164 - ***
(61 mm) (164 mm ± 2 mm) (35 mm) (105 mm) (417 mm) (103 mm) (158 mm) (105 mm) (154 mm) (33.6 kg)
2.40 in. 6.46 in. ± 0.08 in. 1.38 in. 4.13 in. 16.42 in. 4.06 in. 6.22 in. 4.13 in. 6.06 in. 15.92 lb
18 (61 mm) (164 mm ± 2 mm) (35 mm) (105 mm) (417 mm) (103 mm) (158 mm) (105 mm) (154 mm) (35.1 kg) LM - 2800 - SCE - ** - 18 - 164 - ***
2.76 in. 7.28 in. ± 0.08 in. 0.24 in. 4.13 in. 18.31 in. 4.06 in. 7.20 in. 4.13 in. 6.06 in. 16.92 lb
14 (70 mm) (185 mm ± 2 mm) (6 mm) (105 mm) (465 mm) (103 mm) (183 mm) (105 mm) (154 mm) (37.3 kg) LM - 3500 - SCE - ** - 14 - 185 - ***
3500 SCE 2.76 in. 7.28 in. ± 0.08 in. 1.38 in. 4.13 in. 18.31 in. 4.06 in. 7.20 in. 4.13 in. 6.06 in. 18.14 lb
16 LM - 3500 - SCE - ** - 16 - 185 - ***
(70 mm) (185 mm ± 2 mm) (35 mm) (105 mm) (465 mm) (103 mm) (183 mm) (105 mm) (154 mm) (40.0 kg)
2.76 in. 7.28 in. ± 0.08 in. 1.38 in. 4.13 in. 18.31 in. 4.06 in. 7.20 in. 4.13 in. 6.06 in. 19.01 lb
18 LM - 3500 - SCE - ** - 18 - 185 - ***
(70 mm) (185 mm ± 2 mm) (35 mm) (105 mm) (465 mm) (103 mm) (183 mm) (105 mm) (154 mm) (41.9 kg)
“* The LM coupling is very adaptable with regard to axial length. The rubber element can be positioned closer to or farther from the flywheel within the limits shown for this dimension, while maintaining full
engagement with the outer drive ring. Hub length L1 is adjustable as well with corresponding changes to mounting length dimension C.
** Indicate Shore hardness for rubber element here.
***Indicate finished bore here.
Finished Bore
Coupling Type
Coupling Size
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Torsional Couplings
LM Coupling Installation Instructions
Installation Instructions
The outer aluminum ring is bolted to the engine flywheel with tightening torque TA2. The driven hub is mounted onto the driven shaft. The rubber disc with the
vulcanized ring is then assembled to the hub with screws, which must be tightened to the correct torque TA1 (SB, SC) or TA3 (SBE, SCE) as stated in the
tables.
For types SB with conical hub: The screws must be tightened alternately in several steps until
they have all reached the correct tightening torque. The tightening torque of all screws must
then be checked all around. Secure axial fixing of the inner hub on the shaft has to be Allowable Misalignment vs. Speed
ensured. 5000
Operating Speed
4000
Allowable Misalignment
3000
The couplings can accommodate the following maximum misalignment:
2000
Axial: Several mm (as stated in dimension tables)
Angular: 0.5 degrees 1000
Parallel: 0.5 mm 0
0 50 100 150
These values for angular and radial misalignment are based on 1500 rpm. For other speeds Percent of Rating for Allowable Axial and
convert according to the diagram at right. Parrallel Misalignment at TKN
Since radial and angular misalignment cause relative movement, that mans wear between the rubber elements and the outer aluminum ring, it is advisable to
keep the misalignment as low as possible - better than above values - in order to ensure long coupling life and smooth running. For non-flanged drives, we
recommend the following effective range of maximum misalignment:
Above values are for continuous duty.. For short periods (i.e. during starting and stopping the engine, at heave sea, etc.) up to five times higher values for
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Alignment of Coupling
The alignment of free mounted, non-flanged drives should be checked in the usual way, by checking the radial and angular misalignment between driving and
driven side with a dial indicator. As a reference surface, the inner hub should be used on the driven and the other a flywheel or flywheel housing. If the engine
is placed on flexible mounts, then the alignment should be checked at the earliest, 2 days after the engine has been put on its flexible mounts, because only
then will these mounts have taken most of their permanent set. In addition, the rigidly mount driven unit should be placed about 0.3 mm lower than the flexibly
mounted engine. In this way, upon further setting of the engine a misalignment improvement can be achieved and the engine’s position, after some running
time, will not be essentially lower than the driven unit. Further setting of the engine is thus anticipated and compensated if necessary.
Ventilation
The LM Torsional Couplings are produced of special rubber which has a higher temperature resistance than normal rubber. However, it is a fact, that every
rubber becomes harder with time under the influence of high temperature, and its mechanical properties are reduced. Therefore, it is always advantageous to
ensure that the flange and flywheel housing have many rather large ventilation holes in order to provide adequate air flow. The temperature will then be
reduced and the life of the coupling element considerably increased.
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Torsional Couplings
LM Coupling Installation Instructions—Continued
Standard Types SB, SCA, SCB Drop Out Types SBE, SCE
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Tightening Torque—Inner Hub Screws (TA1)
For special types SB, SCA, SCB
Coupling Size LM240 LM400 LM800 LM1600 LM2800
LM1200 LM2400 LM3500
Screw Size M8X20mm M8X20mm M10X20mm M12X25mm M16X40mm
DIN 912 Class 8.8 8.8 8.8 .8. 10.9
Tightening
Torque 19 19 37 63 230
TA1 (in-lbs)
Quantity 8 8 8 8 8
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Torsional Couplings
Product Warranty
Lovejoy warrants all products it manufactures to be of good material and workmanship and to be free of defects if properly installed and operated. REMEDY
FOR BREACH OF THIS WARRANTY IS EXPRESSLY LIMITED TO REPLACEMENT OF DEFECTIVE PARTS, AS HERINAFTER SET FORTH, LOVEJOY
EXPRESSLY DISCLAIMS ALL CLAIMS FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES ARISING FROM ANY BREACH OF THIS WARRANTY. Any
product which, under normal use and service, is proven to breach the warranty contained herein within ONE YEAR from date of sale will, upon examination
by Lovejoy, be replaced free F.O.B. Downers Grove, Illinois, or South Haven, Michigan, depending upon origin of manufacture. In all cases, transportation
costs and charges for returned goods shall be paid for by the purchaser, Lovejoy hereby disclaims all responsibility for such transportation costs and charges.
This warranty will not be breached, and Lovejoy will give no credit for products it manufactures which shall have received normal wear and tear, been
damaged, improperly installed, repaired or altered outside of Lovejoy’s factory.
THE ABOVE-DESCRIBED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, AND ALL OTHER WARRANTIES
ARE HEREBY EXPRESSLY DISCLAIMED, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. LOVEJOY EXPRESSLY DISCLAIMS ALL LIABILITY FOR SPECIAL, CONSEQUENTIAL OR
INCIDENTAL DAMAGES, WHETHER ARISING IN TORT OR BY CONTRACT. LOVEJOY FURTHER DISCLAIMS ALL LIABILITY FROM PERSONAL INJURY
RELATING TO ITS PRODUCTS TO THE EXTENT PERMITTED BY LAW. BY ACCEPTANCE OF ANY OF LOVEJOY’S EQUIPMENT OR PRODUCTS, THE
PURCHASER ASSUMES ALL LIABILITY FOR THE CONSEQUENCES ARISING FROM THEIR USE OR MISUSE. NO PERSON, FIRM OR CORPORATION
IS AUTHORIZED TO ASSUME FOR LOVEJOY ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF ITS PRODUCTS. FURTHERMORE,
NO PERSON, FIRM OR CORPORATION IS AUTHORIZED TO MODIFY OR WAIVE THE TERMS OF THIS PARAGRAPH, AND THE PRECEDING
PARAGRAPH, UNLESS DONE IN WRITING AND SIGNED BY A DULY AUTHORIZED AGENT OF LOVEJOY.
Note: Specifications are subject to change without notice, and without liability therefore.
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T-48