Beruflich Dokumente
Kultur Dokumente
I. INTRODUCTION Motors
Electronics
46%
10%
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VII Simposio Internacional sobre
industrial enterprises and contribute to the reducing of the at the stator copper, at the rotor copper, by friction and
greenhouse effect, it is essential that all participants of cooling, and load-dependent additional losses [27], [28].
motorized systems join efforts to get potential energy savings. Therefore, efficiency is determined if it is known a power
In this sector, savings are estimated close to 20% to 30%, (output or input) and the losses.
which account a reduction of total global electricity The main difference between international standards used to
consumption near to 10% [2], [6], [20], [21], [22] [23]. measure induction motor efficiency is the method to calculate
the load-dependent additional losses. These losses are more
TABLE I
ELECTRIC POWER DEMANDED BY INDUCTION MOTORS [16]
complex to determine that the others, so the process to
Number
calculate them has generated an intense debate along decades
All kinds Output size Pm (kW) running Electricity demand [5], [41], [42], [43], [44], [45], [46]. Moreover, the simple
of electric stock approach to determine efficiency directly by measure of the
motors Total
Min Max Million TWh/a fraction input electric power with a wattmeter and output mechanical
GW
Small 0.001 0.75 316 2000 632 9.1% power using a torque sensor, and speed with a tachometer,
Medium 0.75 375 2182 230 4676 67.6% could lead to big mistakes. Even, this estimation is more
Large 375 100000 450 0.60 1611 23.3% complicated in high efficiency motors where both powers are
Total 2948 2230 6919 100.0%
bigger than the motor losses [13].
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Labeling and Appliance Standards Program (CLASP) [34]. management system used for the testing procedures [13], [39],
From such suggestions, it has been possible to identify seven [40]. This quantity of diverse electric motor efficiency
sectors where are centralized the politics and programs on standards complicates direct comparison of efficiency
efficiency applied to final use of electric energy. These sectors indicators and obstructs trade of efficient motors.
are: illumination, buildings, cogeneration, transport, electrical
appliances, pumping systems, and electric motors. In the first USA, Canada & Mexico Russia
six categories, most countries of the region present important (NEMA) (GOST)
advances, but excepting Brazil, Mexico and Chile, the rest of Europe
(CEMEP) Korea
countries do not have shown enough interest to improve (KEMCO
electric motor efficiency [15], [38]. )
Japan
(JIS)
Taiwan
C. Mutual Recognition Agreements and Multilateral (CNS)
China
Agreements (CCC)
India
The determination of the efficiency of an electric motor (IS)
implies two important concepts: i) a test procedure to calculate South Africa
energy performance of the motor, developed in an accredited (SABS) Australia
Brazil (AS/NS)
test laboratory, and ii) an established limit over energy (ABTN)
consumption, globally known as Minimum Energy
Fig. 3. Significant agreements and energy efficiency standards for electric
Performance Standards (MEPS). Fig. 2 shows a simplified motors worldwide [57].
procedure to certificate electric motor efficiency. The use of
this scheme allows assuring the accomplishment of procedure In this sense, IEC has worked joined to NEMA, CEMEP,
technical standards and test methods for evaluating electric JEMA, IEEE, and other international organizations in order to
motor efficiency. Moreover, following the procedure harmonize the procedure standards and the test methods; the
presented in Fig. 2 is possible to satisfy and/or achieve Mutual efficiency classes; and the subsequent process of motor
Recognition Agreements (MRAs) or Multilateral Agreements labeling, with the purpose of recognizing high efficiency
(MLAs) approved by accreditation organisms. Notice that motors in the market. As a result of this work, many countries
MRAs and MLAs required the acceptance of the technical have adopted an efficiency classification scheme (IEC 60034-
competence of the laboratory responsible for emitting the 30:2008) and test methods (IEC 60034-2-1:2007) applied to
certificate. In any case, the tests to determine motor efficiency electric motors [13].
should be done by an accredited test laboratory.
TABLE II
Standards and technical regulations MEPS, CLASSIFICATION STANDARDS AND TEST METHODS FOR ELECTRIC
MOTORS [17]
Efficiency Efficiency Classes Testing Standard Performance Standard
Conformity Assessment Levels
3-phase
induction IEC 60034-30 IEC 60034-2-1 Mandatory MEPS***
motors
Testing laboratories Global classes IE- incl. stray load
Code losses
National Policy Goal
2007;
2008; rev. 2012 *
International Mutual Recognition rev. 2012 **
National Accreditation Super ---
Agreements
Premium IE4
Efficiency ---
Preferred Method Canada
Certification and labeling of motor efficiency Premium Mexico
IE3
Efficiency USA
Europe**** 2015/2017
Fig. 2. Electric motors efficiency certification process Australia
Brazil
Fig. 3 shows some of most important international, regional Summation of
China
High losses with load
and national technical standards on classification, test Efficiency
IE2
test:
Europe
procedures and labeled of induction motor energy efficiencies. PLL determined South Korea
from New Zealand
On the other hand, the Table II presents a summary of the Switzerland
residual loss
most widely used classes for the efficiency of electric motor. Costa Rica
Standard
Nowadays there are many international mutual recognition Efficiency
IE1 Israel
agreements to evaluate the acceptance and certification of Taiwan
laboratories that satisfy the requirements of the standard **) for three- ***) Minimum ****) Europe 2015
*) Sizes 0.12
ISO/IEC17025:2005. Those agreements are validated and kW- 800kW,
phase machines, Energy (below 7.5 kW), 2017,
rated output power Performance IE3 or IE2 + Variable
accepted depending upon the technical competency and the 50 and 60 Hz
< 1 MW Standard Speed Drive
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VII Simposio Internacional sobre
The IEC 60034-30:2008 standard defines the classes IE1 advances in electric motor energy efficiency is an important
(Standard Efficiency), IE2 (High Efficiency), and IE3 pendent issue in most LA&C countries. The main regional
(Premium Efficiency), for three-phase induction motors from initiative on this aspect corresponds to CT 52-005 technical
0.75 kW to 375 kW, 50/60 Hz, 1000 V, of 2, 4 and 6 poles. committee of the Comisión Panamericana de Normas
There is a calendar to apply these efficiency classes as Table II Técnicas (COPANT). This committee has proposed a new
shows: IE3 is obligatory in USA (2010), Canada (2010), standard titled “Energy efficiency. Three-phase induction
Mexico (2010), EU (2015-2017), and voluntary in Japan motors. Efficiency and power factor determination”. This
(2015); IE2 is obligatory in Australia (2006), Korea (2008), standard is in voting process, so has not been yet accepted by
Brazil (2009), China (2011), EU (2011), Taiwan (2013), and any National Standard Body (NSB) of the region [42], [43].
voluntary in India (2011); IE1 currently is applied in many Table IV shows the energy efficiency standards for three-
countries of Latin America, Asia and Africa. phase induction motors in LA&C. Most of them have a similar
The IEC standards do not yet have into account EMS title ("Energy Efficiency. AC motors, three-phase induction
concept, however the publication of revised standard, squirrel-cage type, rated output of 0746-373 kW. Limits, test
programmed to 2012, will probably include all motor classes
TABLE IV
(from 0.12kW to 800kW; 2, 4, 6, 8 poles; and permanent ENERGY EFFICIENCY STANDARDS FOR INDUCTION MOTORS IN LA&C.
magnet motors). In addition, it is probable that efficiency SOURCE: NATIONAL STANDARDS BODIES OF EACH COUNTRY, 2011.
classification be extended to IE4, and it is possible that it Reference
Country Standard Current
includes IE5 class (Ultra-Premium Efficiency), which at Standard
Emitted, validity: IEC 60034-2-1;
present is not available [14], [28], [1], [41]. In Table III others Argentina IRAM 62405
15/7/2010 IEC 60034-30
updated and supplementary standards are presented. In those ABNT NBR Published:
IEC 60034-1
standards, characteristics such as total energy efficiency are Brazil
17094-1:2008 12/12/2002 in force
accounted. In this sense, motor, frequency drive, and operated NBR 5383-1:1999
in force IEC 60034-1
(ABNT 1999)
equipment (pump, fan, compressor, transporter, etc.) were IEC 60034-1;
recognized as a unified system. Published:2009
Chile NCh3086.Of2008 IEC 60034-2-1;
Effective:2011
Unfortunately, whereas many countries progressively are IEC 60034-5
IEC 60034-2-
using High Efficiency and Premium Efficiency motors, the NTC 3477 Ratified: 2008-12-10
1:2007
Colombia Draft Technical
TABLE III NTC 3477;
RETIQ, Annex E Regulation
CURRENT OVERVIEW OF STANDARD IEC [17] IEC 60034-2-1
July 8, 2010
Related Approved and COPANT 152-
Description Standard Title Publication INTE 28-01-10-
Motors published 005: Efficiency
08
Evaluation October 2008 classes
IEC Rating and
and 2010 Approved and
60034-1 performance INTE 28-01-11- COPANT 152-
performance Costa Rica published
08 005: Labeling
Standard methods October 2008
for determining Approved and COPANT 152-
Standard INTE 28-01-12-
losses and published 005: Test
IEC 2007 Motors (AC, 08
efficiency from October 2008 Methods
60034-2-1 (in review) DC and
tests (excluding Cuba NC 719 Effective since 2009 ISO 15550: 2006
synchronous)
machines for
traction vehicles) Released: 2009-06-16 NTC 5105;
Specific methods Ecuador NTE 2498:2009 Approved: 2009-02- NTP 399.450;
for determining 27 IRAM 62405
Special Published on
Efficiency separate losses of Honduras NHN 5:2008 Not available
IEC motors and December 17, 2009
test large machines 2010
60034-2-2 high power NOM-016-ENER- CAN/CSA C390
from tests- Mexico 2010-10-20
motors 2010 IEEE 112
supplement to IEC
60034-2-1 NOM-016: 2002;
Specific test Published on March CSA C390;
Nicaragua NTON 10 007-08
methods for 10, 2010 IEEE 112;
IEC determining losses 2011 NEMA MG 1
Drive motors NTP Published: 2008-12- IEC 60034-2-
60034-2-3 and efficiency of (draft)
converter-fed AC 399.450:2008 17 1:2007
Peru
motors NTP IEC 60034- IEC 60034-2-
Published : 2010-03-2
Induction 2-1:2010 1:2007
Efficiency classes Published, January NOM-016: 2002;
motors of
of single-speed, 22, 2009. Effective CSA C390;
Efficiency IEC 2008 0.75 kW to Salvador NSO 29.47.02:08
three-phase, August, 2009. Under IEEE 112;
classes 60034-30 (in review) 375 kW, 2-
cage-induction Consideration NEMA MG 1
pole 4.6; of
motors (IE-code)
50/60Hz Approved November
IEC 60034-1:
Selection of 2010 by the General
2010
energy-efficient Uruguay UNIT 1192:2010 Committee of
IEC 60034-2-1:
Application IEC motors including Motors and Standards on
2010 2007
Guide 60034-31 variable speed inverters December 15, 2010
applications - COVENIN
Venezuela In Review ---
Application guide 862:1976
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VII Simposio Internacional sobre
methods and labeling"), and refer or literally quote the content TABLE V
of an international standard or part of the technical data of this TESTING LABORATORIES OF MOTOR EFFICIENCY ACCREDITED IN LA&C
SOURCE: NATIONAL ACCREDITATION BODIES OF EACH COUNTRY, 2011.
standard. These standards comply with the precepts specified
Laboratory/ Specifications/
in Annex 3 of the Agreement on Technical Barriers to Trade Country Standard
Institution Tests
(Code of practice for the preparation, adoption and application Instituto
of technical standards - ISO, 2010); therefore its application in Argentino de Efficiency Labeled Tests. IEC
IEC 60034-
Ensayos de 60034-2-1: 2007 Sólo cláusulas
each country is recognized internationally. Argentina* Verificación S.A. 5.7, 6.4.2, 6.4.4.1, 6.4.4.2,
2-1: 2007
Before update of the standards IEC in 2007 (test methods) IADEV 6.4.5.3, 8.2.2.1, 8.2.2.2, 8.2.2.3,
and 2008 (efficiency classification), Colombia was recognized 8.2.2.4 y 8.2.2.5.1 IEC 60034-
Lenor SRL
2-1: 2007
in region because applied standards on efficiency motor using
Instituto de
the methods IEEE 112 (NTC 5111: 2002) and IEC 61972 Eletrotécnica e ABNT NBR 17094-1:2008
(NTC 5293: 2004). In addition, this country currently has a Energia da Rotating electrical machines –
ABNT NBR
project of Technical Regulation of Labeled (RETIQ), which Universidade de Three-phase induction motors.
17094-1;
São Paulo - Part 1: establishes the minimum
takes into account a method to determine energy efficiency of IEE/USP requirements for induction
three-phase induction motors. It is expected this standard is ABNT NBR
Brazil CEPEL Centro de motors.
5383-1;
applied from 2012. Pesquisas de ABNT NBR 5383-1:2002
Energia Electrica applicable tests to determine the
ABNT NBR
Labelo Pontifícia performance characteristics of
5110
Universidade three-phase induction motors and
D. Accredited test laboratories in LA&C verification
Católica do Rio
Agencies of normalization and national accreditation, Grande do Sul
researchers and industrial sector recognize the importance of Laboratorio de NOM-016-ENER Energetic
NOM-014-
Pruebas ANCE, Efficiency in Three-phase motors
accreditation of the test laboratories. Some LA&C A.C. México up to 5 hp
ENER-2004
governments have shown important advances in legislation IEEE 112, Method B Electric
GEIMM Ultra
and/or have training programs related with energy efficiency Motor Efficiency - Input-Output IEEE 112-B;
Test Lab.,
with Loss Segregation (for
of electric motors. Nevertheless, LA&C is not prepared Monterrey García,
accreditation purposes, CSA C390,
properly to face the challenge to locally certify the energy NL 66000,
equivalent to CSA C390, Method Method 1
México
efficiency of induction motors. This problem remains because 1)
there are not an adequate number of accredited test 1) Tests for determining energy
efficiency to product certification
laboratories. Therefore, most countries in region are obligated ANCE under NOM-014 and NOM-014-
to trust in nameplate data of motors and its available technical NOM-016. ENER-2004;
documentation. Moreover, most these countries are obligated Siemens, S.A. de 2) Determination of energy
C.V. Laboratorio efficiency for squirrel-cage NOM-016-
to establish multilateral agreements of mutual recognition with de Pruebas induction motors, Canadian ENER-2010;
foreign accredited motor test laboratories. PEM-LAB standard (C390 of CSA),
As shown in the Table V, few countries in LA&C have Mexican Official Standard NOM- IEEE-112
Mexico
014 (single) and NOM-016 método B
accredited test laboratories: there are two in Argentina, three (three-phase), IEEE-112 method
in Brazil, five in Mexico, and one in Peru. B, valid.
Test efficiency of electric motors
III. SUPPORT PROGRAMS FOR EFFICIENCY OF ELECTRIC according to the scope and NOM-016-
USEM de procedures given in Method B of ENER-2010;
MOTOR SYSTEM México, S.A. de Institute Standard 112 (IEEE)
The European Union, the United States, Canada, China and C.V., Apodaca Test Method for induction motors IEEE 112-B;
NL 66600, and polyphase generators, and
Australia have wide experience implementing national and MEXICO Method 1 of the Canadian CSA C390,
regional programs and projects to improve efficiency of EMS. Standards Association (CSA) Method 1
Some examples of this initiative are specialized conferences standard C390
NOM-016-
such as EEMODS (International Conference on Energy WEG de México,
ENER-2010;
Efficiency in Motor Driven Systems) and MDS (Motor Driven S.A. de C.V.
Determining the efficiency by NMX-J-
Laboratorio de
Systems Conference) celebrated for first time in 2012. In methods A, B, E1, F1 075/3-1994-
Pruebas de Media
ANCE;
particular, EEMODS has had great success congregating Tensión
IEE112-2004
international experts and interested public, including FIEE: Facultad de
politicians, motors manufacturers, academics and final users Motors. Generators. Motors AC /
Ingeniería
DC. No load test; Load test;
of EMS [12]. Eléctrica y
Speed torque test; Efficiency test;
Electrónica. NOM-016-
In last fifteen years, it have been established several Peru
Universidad
Insulation test; winding
ENER-2010;
regional negotiated agreements related with efficiency classes resistance test; Applied voltage
Nacional de
test; and Induced voltage testing
of three-phase induction motors of squirrel-cage, some of most Ingeniería de
(2 VN, 2 FN).
Lima
important are described below:
* Lenor SRL has subsidiaries with certification scope in China: Lenor Asia Ltd.,
A. EU CEMEP agreement Chile: Lenor Chile Ltda., and Colombia: Lenor Colombia SAS.
This voluntary agreement began in 2000 and had validity
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VII Simposio Internacional sobre
until 2010. This agreement took into account normalized of electric motor efficiency reported by different test
motors IEC 60034 with powers of 1.1 to 90 kW, 2 and 4 poles, laboratories worldwide. It is expected the results help to
and 400V-50 Hz, according to IEC 60034-2:1996. This estimate more accurately the level of uncertainty in testing
agreement classified to motors in three efficiency categories. methods for electric motors in order to evaluate the deviation
These categories indicated the rating efficiency values like a of the test measurements and to define the precision of the
function of poles number and IEC size that a motor must instrumentation. In this project participated 13 laboratories in
comply. In 2009, European Commission published 640/2009 12 countries and they were done 68 tests. The results of this
regulation to apply 2009/125/CE directive, which includes job will be considered to improve and optimize test procedures
electric motors in Eco-Design program, and establishes a of IEC 60034-2-1 and to revise the tolerance limit of IEC
calendar to start a new agreement EU MEPS. 60034-1 standard [46], [47].
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VII Simposio Internacional sobre
TABLE VI especially dedicated programs to fomenting improvements in
SUPPORT PROGRAMS TO EMS EFFICIENCY [12] electric motor efficiency.
Country Program Name Description It is possible that the most serious difficulties that LA&C
Equipment Energy MEPS; test compliance in accredited countries face to locally evaluate electric motor efficiency are
Australia
Efficiency (E3) Program laboratories lack in accredited test laboratories under an international
Energy auditor training, audit standard as ISO/IEC 17025, and incapacity to do tests
KLIMA:AKTIV Energy guidelines motor systems
Austria Efficient Companies (compressed air systems, fans, according to the reach and procedures defined in IEC60034-2-
Program pumps), the template for audit reports, 1:2007 or NEMA, IEEE 112B standards. This research shows
awards, workshops, conferences that LA&C only has 11 laboratories: 8 in Mexico and Brazil,
China Energy Label;
China Energy Savings
and 3 in Argentina and Peru. Therefore in order to determine
Program; China Motor electric motor efficiency either to new machines or after
MEPS; labeled, accredited
China System Market
laboratories program maintenance or a reparation operation is imperative to increase
Transformation the quantity of certified testing laboratories in this region.
Program; Motor Systems
Challenge
Program for Improving
Energy audit, purchase
Energy Efficiency in REFERENCES
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