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Designation: Signal and Actuators

OpCon Electrical Design
Documentation – Signal and Actuator Designation

Ch a n g e in d e x (AtmoDesignation_Signal-Actuators_EN.doc)

%VERSION_INFO%
Version Dated Processed Changes
by

1.0 21.09.04 Müller First issue

1.1 12.11.04 Durchdewald New BMK for station lamps (page 11)
1.2 11.01.05 Müller New Line Designation (page 12)
Installation identification adjusted (page 5)
1.3 03.04.2012 Häußer Change DIN EN 61346 / 81346
1.4 01.02.2013 Häußer Expansion installation identification hydraulics
1.5 15.04.2014 Häußer Station lamps Mapping of the colour changed
green-P993 Automatic mode to Basic position and
white-P995 Automatic mode
%VERSION_INFO_END%

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OpCon Electrical Design
Documentation – Signal and Actuator Designation

Ta b le o f c o n te n ts
Change index (AtmoDesignation_Signal-Actuators_EN.doc) ...................................................................... 2
Table of contents ...................................................................................................................... 3
1. Designation: Signal and Actuators (electrical share) .................................................................................... 4
1.1 Installation identification ( = ) : ................................................................................................................ 5
1.2 Location identification (+) : ...................................................................................................................... 6
1.3 Type, counting number, function ( - ) : ...................................................................................................... 7
1.4 Designation “Group” and “Counting number” ........................................................................................ 7
1.5 Connection ( : ) .................................................................................................................... 12
1.6 Line designation (cable, -W) .................................................................................................................... 12
1.7 Examples for labeling a station's BMKs .................................................................................................. 13

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OpCon Electrical Design
Documentation – Signal and Actuator Designation

1. De s ig n a tio n : S ig n a l a n d Ac tu a to rs (e le c tric a l s h a re )

Resource identification as per EN 81346-2

Composed as follows:

Identification block 1 = Installation

Identification block 2 Location

+

Identification block 3 Type Counting Function

number

Identification block 4 Connection

:

Layout of BMK identification blocks graphically:

= A N N N + A N - A N N N A N
: N N N

Meaning:
A -> An alphabetic data position (letter)
N -> A numeric data position (digit)
Caution: The displayed digit must not be exceeded

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OpCon Electrical Design
Documentation – Signal and Actuator Designation

1.1 In s ta lla tio n id e n tific a tio n ( = ) :

=ANNN Installation identification, whereby :

Processing position
Functional unit

A-F FlexCon process module

M or non-binding (ATMO)
Module ( in BhP )
R or non-binding (ATMO)
Rack ( in BhP )

Station/Cell: = 000 = 101

Higher-ranking station
Processing position 00 – 99
Resources
Functional unit 1 - 8

Transfer system = 900 = 901

in station: Higher-ranking transfer Node – no. 01 – 99
Actuation by station Resources Functional unit 9

Transfer system
/ Lift: = 000 = 001
Higher-ranking transfer-/ lift
Resources Node – no. 01 – 99
Functional unit 0

Hydraulics: = 000 = 190

Higher-ranking station Hydraulics 90 - 99
Resources Testing hydraulics 90
Clamping hydraulics 91
Lubricating hydraulics 92
Cooling water 93
… …

Functional unit 1-8

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OpCon Electrical Design
Documentation – Signal and Actuator Designation

1.2 Lo c a tio n id e n tific a tio n (+) :

+AN Location identification, whereby :

Counting number 1...9

S Cabinet
K Terminal box
B Control panel
M Mechanics (counting number not permitted)
E Electrical installation
I ISM
V Vision
Z Extras

Note:
If a location identification is given once only, then the
counting number is no longer applicable.

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OpCon Electrical Design
Documentation – Signal and Actuator Designation

1.3 Typ e , c o u n tin g n u m b e r, fu n c tio n ( - ) :

-A NNN A N whereby the 1 refers to A (type) (as per EN 81346-2)

A
B
C
D Reserved for later standardization
E
F
G
H Reserved for later standardization
J Reserved for later standardization
K
L Reserved for later standardization
M
N Reserved for later standardization see list
P BMK_Examples_EN81346-2.xls
Q
R
S
T
U
V
W
X
Y Reserved for later standardization
Z Reserved for later standardization

1.4 De s ig n a tio n “Gro u p ” a n d “Co u n tin g n u m b e r”

= A N N N + A N N A N N N A N

Group Counting Function

number
0 01 – 99 I/O module
1 01 – 99 Main circuit 115V..480V
2 01 – 99 Control circuit 0...48V
3 01 – 99 Not used
4 01 – 99 Not used
5 01 – 99 I/O module BhP
6 01 – 99 Project-specific control panel, control
7 01 – 99 Peripheral output
8 01 – 99 Peripheral data
EMERGENCY STOP, command and
9 01 – 99
registration devices

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OpCon Electrical Design
Documentation – Signal and Actuator Designation

Detailed overview of electrical number circuits NNN

Group 0: I/O module

Device, module,
N N N Specifications Terminal strip Note
Consumer
0 0 0 Reserved for software
0 1 0 I/O module in switch cabinet -K010 to -K015

0 1 6 I/O module on machine -K016 ........

Group 1: Main circuit 115V..230V..480V..

Device, module,
N N N Specifications Terminal strip Note
Consumer
1 0 0 Reserved for terminal strips -X100 to -X109 -X100 Mains terminal strip
-W100 PEN-, -W101 PE-
Reserved for bus bars -W100 to -W109
, -W102 N-terminals
Reserved for plugs -X110 to -X199
Master switch,
1 1 0 -Q110 ,-X110
2,3 phase

Service socket
1 1 1 Power pack -Q111 ,-T111

1 4 0 -F140 ,-Q140
1 phase

Group 2: Control circuit 0V..48V

Device, module,
N N N Specifications Terminal strip Note
Consumer
2 0 0 Reserved for terminal strips -X200 to -X209
-W200 to -W209 -W201 0V-terminals,
Reserved for bus bars
-W202 0V test terminals
Reserved for plugs -X210 to -X299
Component voltage supply in
2 1 0 -F210 to -F219
cabinet
-Q210 to -Q219
Component voltage supply
2 2 0 -F220 to -F299
outside cabinet
-Q220 to -Q299

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OpCon Electrical Design
Documentation – Signal and Actuator Designation

Group 3: Not used

Device, module,
N N N Specifications Terminal strip Note
Consumer
3 0 0 Reserved for terminal strips -X300 to -X309
Reserved for plugs -X310 to -X399
3 1 0

Group 4: Not used

Device, module,
N N N Specifications Terminal strip Note
Consumer
4 0 0 Reserved for terminal strips -X400 to -X409
Reserved for plugs -X410 to -X499
4 1 0

Group 5: I/O module in BhW

Device, module,
N N N Specifications Terminal strip Note
Consumer
5 0 0 Reserved for terminal strips -X500 to -X509
Reserved for plugs -X510 to -X599
5 1 0

Group 6: Control panel, actuations ( PLC etc. )

Device, module,
N N N Specifications Terminal strip Note
Consumer
6 0 0 Reserved for terminal strips -X600 to -X609
Reserved for plugs -X610 to -X699
6 1 0 Control panel , VPP21 -A610

6 1 1 Network connection -A611

6 2 0 Control, PLC -A620

6 3 0 Not used

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OpCon Electrical Design
Documentation – Signal and Actuator Designation

Group 7: Peripheral output

Device, module,
N N N Specifications Terminal strip Note
Consumer
7 0 0 Reserved for terminal strips -X700 to -X709
Reserved for plugs -X710 to -X799

7 1 0 Stepper motors, -A710 Servo drives

7 2 0 Output stages, -A720 Valve control units

7 3 0 Converters, -A730 Lenze, AMK etc.

Additional devices:
7 4 0 Not used Nutrunners, controllers for
vibrating rails
Robot controls, lasers,
motors

Group 8: Peripheral data

Device, module,
N N N Specifications Terminal strip Note
Consumer
8 0 0 Reserved for terminal strips -X800 to -X809
Reserved for plugs -X810 to -X899

8 1 0 PSIO -A810

8 2 0 ISM -A820

Additional devices: Burster,

8 3 0 Not used Meltron, Digiforce,
Heidenhain, Kistler
Pressure calibration device,
Danfoss, charge boosters
etc.
8 5 0 Vision -A850

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OpCon Electrical Design
Documentation – Signal and Actuator Designation

Group 9: Emergency -Stop, command and registration devices

Device, module,
N N N Specifications Terminal strip, Note
Consumer
-S900 to -S909 control
Reserved for terminal strips
9 0 0 -X900 to -X909 On/Off, Emergency-Stop
and switches in panel
-X900 terminal strip CPS21
Reserved for plugs -X910 to -X999 -X910 Panel plug CPS21
9 1 0 Emergency-Stop not actuated -K910
Emergency-Stop switch units
9 1 1 -K911
(PNOZ)
Control On (PNOZ) Guard
9 1 2 -K912
door bypassed
Control On (PNOZ) Guard
9 1 3 -K913
door not bypassed
9 1 8 “Bus running” -K918
9 2 0 Guard door enable -K920
9 3 0 Bypass guard door -K930
9 5 0 Acknowledge Emergency-Stop -K950
9 5 1 Control On -K951
Command and registration -S960 to -S979 OK or NOK display, WT
9 6 0
devices outside control panel - P960 to –P979 enable etc.
-K981 to –K987
9 8 0 Guards
-B981 to -B987
-P991 Malfunction indicator
(red)
-P992 Part shortage display
(yellow)
-P993 Basic position
-P991 to -P996
display (green)
9 9 0 Station lamps
-P994 Convert display
(blue)
-P995 Automatic mode
display (white)
-P996 buzzer, siren

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OpCon Electrical Design
Documentation – Signal and Actuator Designation

1.5 Co n n e c tio n ( : )

Example for terminal designation

:N N N Connection identification, whereby :

Counting number 01...99

0–7 General terminals

8 0V - Terminals
9 24V - Terminals

Note:
This example shows the terminal assignment designation at PA-ATMO.
A “connection” can also be a ground contact ( :13 or :14 ).

For general terminals counting starts with a “1”.

The zero in front is not displayed. 0V – Start terminals
with “801”, 24V – terminals with “901”.

1.6 Lin e d e s ig n a tio n (c a b le , -W)

= A N N N + A N N A N A N N N A N

Type counting number Target BMK

-W 1-9 M740
-W 1-9 M741

- The type always starts with lines with : -W

- Counting number for more than one line: 1-9
- Designation of associated target BMKs : e.g. M740
e.g. X112A1

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 Q110 Q111 Q112 Q113 Q120 Q121 to..Q139 F140 Q141 to..F199
1.7

X100 T111 Q112A Q113A Q120A Q120B Q121A Q139A K140 Q141A T199

K110
X112 X113 X120 X139 X140 X141
Switch cabinet +S
OpCon Electrical Design

A120 X101 A140 X101

Terminal strip Terminal strip
Group 1: Main circuit 115V..480V , 3 - and 1-phase

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Terminal box +K
Exa m p le s fo r la b e lin g a s ta tio n 's BMKs

X112 X113 X120 X121 X139 X140

External machine +E
Documentation – Signal and Actuator Designation

Mechanics +M M741 M742 M743 M744 M745 M746

The counting numbers are defined for specific electrical circuits and where possible named the same from the origin to
the target. In doing so the 1st. counting number assigned to the Electrics group or Mechanics group (for signal and actuators).
The 2nd. counting number is partially pre-defined in the Electrics/Mechanics group. The 3rd. counting number is a pure counting number.
If several components appear in a path, then these have to be boosted in terms of their function ( A,B,C..).
 24V

F210A F210B F211 to..F219 F220A F220B F220C F221A F221B to F299

K010 K211 K221A K221B Q299

I/O module
Level 1

X220 X221 X299

Switch cabinet +S
OpCon Electrical Design

A220 X200 A221 X200

Terminal strip Terminal strip
Level 2

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Terminal box +K

K016 K017 K018 K019

Level 3

External machine +E
Documentation – Signal and Actuator Designation

Examples for labeling a station's BMKs Group 2: Control voltage 0...48V

M741
Mechanics +M
Level 4

The counting numbers are defined for specific electrical circuits and where possible named the same from the origin to
the target. In doing so the 1st. counting number assigned to the Electrics group or Mechanics group (for signal and actuators).
The 2nd. counting number is partially pre-defined in the Electrics/Mechanics group. The 3. counting number is a pure counting number.
If several components appear in a path, then these have to be boosted in terms of their function ( A,B,C..).
 L1
L2
L3
Q111

T111

F210 F211 F220A F220B F220C F221

Level 1

VPP21 K010 X220 X221

Examples for labeling a station's BMKs

Switch cabinet +S
OpCon Electrical Design

A220 X200 A221 X200

Terminal strip Terminal strip
Level 2

Terminal box +K

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A810 PSIO A820 ISM

K1 K2 K3 K4 K0 K1 K2 K3 ... K8
Documentation – Signal and Actuator Designation

Level 3
Supply 24V here: PSIO and ISM

External machine +E

X820A X820B X820C X820D

A830 A831 A832 A833 B830 B831 B832 B833

Level 4

Machine +E/+M
 K911

Switch cabinet +S

X911

X911A
X911A1 X911B1
A911 X900, terminal strip
Terminal box +K1
X911B
External machine +E
X911A2
OpCon Electrical Design

X911B2

X911A
X911A3 A911 X900, terminal strip
Examples for labeling a station's BMKs Plug example

Terminal box +K2

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X911B

A911 X900
Terminal strip
Documentation – Signal and Actuator Designation

Terminal box +K3

X911A4 X911A6 X911A8

B984
External machine +E X911A5 X911A7 X911A9

B981 B982 B983

 F220

Switch cabinet +S

X220

W1X220A W1X220B W1X220C

X220A X220B X220C

A220
X900
OpCon Electrical Design

Terminal strip
Terminal box +K

X220D X220E X220F X220G

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Examples for labeling a station's BMKs Terminal box/plug

W1X220D1 W1X220E W1X220F1 W1X220G1

Documentation – Signal and Actuator Designation

X220D1 X220E1 X220F1 X220G1

External machine +E X220D2 X220E2 X220F2

X220D3