TO FAE TO FAE TO FAE TO FAE TO FAE

TO FAE TO FAE
TOWER #3 TOWER #1 TOWER #3
TOWER #2 TOWER #4 TOWER #2 TOWER #4

TO FAE
TOWER #1

GAS FLOW

GAS FLOW
PROJECT :

OWNER :

NOTES:-
OWNERS
CONSULTANT:

BOP CONTRACTOR :

Signature Not Verified Digitally signed by P R SEN

Date: 2014.11.12 12:28:02 IST
Reason: CAT I
Location: NTPCEOC
 RESPONSE SHEET

DOC. TITLE: Single Line Flow Diagram for instrument air system of AHP
NTPC DRG NO: 9661-162-PVM-L-006

Resolution/ NTPC MBE Response Resolution

Sl. No. NTPC Comments on R0 MBE Response
Comments on R1

Kindly provide air receiver Please be noted that air receiver is required for
for 2x100% capacity to dampening any pressure fluctuation before
maintain required pressure supplying air to required points in case of
at all locations. reciprocating compressors only. IAC pertaining
to SCCL project is a screw type compressor &
compressed air discharge from screw type IAC is
continuous. In our system, total FAD at absolute
Please be informed that stop
pressure requirement considering simultaneous
male connector is already
operation of BA disposal & FA disposal (worst
provided for all the pneumatic
case scenario) is 808.48 cu.m/h, refer approved
operated valves which is actually
As per note indicated at doc no 9661-162-PVM-U-019. Whereas we have
an isolation valve used in
tender drg-Instrument air line provided 900 cu.m/h capacity IAC. Please also be
compressed air system for
isolation valve for each ash noted that hydraulic cylinders for pneumatic
isolation purpose. Kindly refer
1. intake valves, segregation operated gate/valves are designed to operate at 5
‘TYP PN. CYLINDER
valves & all pneumatically to 6 kg/sq.cm (g) of air pressure. Whereas
OPERATED VALVE
actuated valves shall be discharge pressure of IAC is 8 kg/sq.cm (g). So in
CONNECTION DETAIL’. The
provided actual scenario there will not be any requirement
same was discussed in detail
of storage of compressed air in IAC system.
during TCM dated 5th to 7th
Please be informed that requirement of air
August, 2014 at Kolkata office
receiver at different locations i.e. ESP area, FA
& accepted by NTPC.
silo area, HCSD silo area etc are not asked in
NIT. However total 8 nos of IAC receiver i.e. 4
nos at the compressor discharge (capacity 3cum),
2 nos at ESP areas (capacity 1cum), 1 no at FA
silo area (capacity 1cum) & 1 no at HCSD silo
area (capacity 1cum) are provided which are
more than adequate.

Page 1 of 5

DOC. TITLE: Single Line Flow Diagram for instrument air system of AHP
NTPC DRG NO: 9661-162-PVM-L-006
Sl. No. NTPC Comments on R0
Kindly provide as per tender
2.
drg-TE,TG,PI,PTX2
As per tender drg 2 nos PT, 1
no TE with TT, 1 no PG, 1
3.
no TG to be provided in
header
Merely instruments given in
header will not suffice the
requirement of tender drg. as
4. per tender drg it is clearly
indicated the instruments for
individual inlet & outlet line
of each compressor
As per tender drg 2 nos FS, 1
no PI, 1 no FI required for
5.
outlet CW line of each
compressor (typ)
Kindly provide VG, DPG as
6.
per tender drg
RESPONSE SHEET
Resolution/ NTPC MBE Response Resolution
MBE Response
Comments on R1
Kindly provide PG in each Please be informed that all equipments for Fly
line as per operational ash Vacuum Removal System is fully automatic,
requirement for facilitating with intermittent and cyclic operation through
to check pressure drop in PLC. Manual intervention in ESP operation is
each line while operation strictly not recommended. So manual checking of
Incorporated each pass of ESP IA pressure in ESP area is not required & that is
why pressure gauge in individual header is not
provided. PG at individual header in ESP area is
not also asked in NIT. However one no PG is
provided at the header to a particular ESP area
which is more than adequate.
Please justify the capacity Kindly refer our reply against your comment at sl
selection. It should be no 1.
Incorporated
preferably 2 cu.m
Please be informed that all the
instruments are provided as per
Tender drg.
Incorporated
Incorporated
Page 2 of 5
 RESPONSE SHEET

DOC. TITLE: Single Line Flow Diagram for instrument air system of AHP
NTPC DRG NO: 9661-162-PVM-L-006

Resolution/ NTPC MBE Response Resolution

Sl. No. NTPC Comments on R0 MBE Response
Comments on R1

Indicate the drg no where

7. details would be given for air Incorporated
compressor

NRV is provided as per NIT.

Utilization of air dryer in the
instrument air circuit eliminates
the chances of water deposition
inside air receiver. Moreover all
Air receiver-NRV, LI the air receivers are provided
8.
with auto drain tap which
facilitates the drainage of water
(if any) inside air receiver
automatically. So level indicator
is not required for air receiver &
accordingly not provided.

9. Air receiver-Capacity Already shown in drg.

Detail C- as per tender drg

one no PT, one no TI, one no
SG to be provided for
10. individual CW inlet line of Incorporated
each compressor. Instruments
given in header of CW line
will not suffice

Page 3 of 5
 RESPONSE SHEET

DOC. TITLE: Single Line Flow Diagram for instrument air system of AHP
NTPC DRG NO: 9661-162-PVM-L-006

Resolution/ NTPC MBE Response Resolution

Sl. No. NTPC Comments on R0 MBE Response
Comments on R1

Please be informed that PG is

ESP area- Kindly provide
11. pressure gauge for all field as
provided in Mauda
provided at individual header to
a particular ESP area which is
more than adequate. PG at
individual connection is not
required & also not asked in
NIT.

Kindly refer our reply against

ESP area-PG shall be
comments at sl no 11 regarding
provided in individual line
PG. Please be informed that ESP
12. (typ). Pls make a correlation
fields are already shown w.r.t the
with drg no 9661-162-PVM-
gas flow as shown in drg no
L-002
9661-162-PVM-L-002.

Please be informed that all the

Kindly provide sizing instruments air pipes are
13.
calculation for pipes provided as per flow & velocity
requirement specified in NIT.

Please be informed that PG is

provided at individual header to
FAE tower area-PG shall be a particular FAE tower which is
14. provided in individual more than adequate. PG at
line(typ) individual connection is not
required & also not asked in
NIT.

Please be informed that

As discussed kindly check
instruments air systems with all
15. with approved Mauda SLD &
accessories are provided in line
provide as per approved drg
with SCCL NIT specification.

Page 4 of 5
 RESPONSE SHEET

DOC. TITLE: Single Line Flow Diagram for instrument air system of AHP
NTPC DRG NO: 9661-162-PVM-L-006

Resolution/ NTPC MBE Response Resolution

Sl. No. NTPC Comments on R0 MBE Response
Comments on R1

Air receiver- as per tender

Kindly refer our reply against
16. drg level gauge shall be
the comments at sl no 8.
required for all receiver

Page 5 of 5