Connector Location¹ Component Location SENR5852-02

Connector Number
Schematic Machine
Component
Schematic Machine
Component
Schematic Machine June 2003
Location Location Location Location Location Location
CONN 1 A-8 6 Alarm - Backup A-9 1 Resistor - Blower (Heater) D-4 13
CONN 2 B-8 26 Alarm - Park Brake C-6 A Resistor - Key Start D-7 A
CONN 3 B-8 26 Alternator B-2 2 Sender - Converter B-2 14
CONN 4 B-8 26 Battery A-3 3 Sender - Coolant C-1 15
CONN 5 B-9 26 Beacon - Fixed E-9 4 Sender - Fuel F-4 16
CONN 6 B-9 6 Beacon - Fixed F-9 4 Solenoid - A/C Clutch D-1 17
CONN 7 B-9 6 Beacon - Magnetic F-9 4 Solenoid - Bucket Positioner A-4 8
CONN 8 B-6 6 Breaker - Acc Relay B-8 A Solenoid - Engine Shutdown E-2 18
CONN 9 B-6 6 Control - Shift D-5 5 Solenoid - Front Drive C-3 19
CONN 10 C-6 26 Control - Transmission A-5 6 Solenoid - No. 1 (Reverse) B-2 14
CONN 11 A-7 8 Diode Block As E-5 B Solenoid - No. 2 (Forward) C-2 14
CONN 12 A-6 8 Flasher C-7 A Solenoid - No. 3 (Fourth Gear) C-2 14
24 16
CONN 13 E-4 27 Fuses F-5 A Solenoid - No. 4 (First Gear) C-2 14
CONN 14 C-4 26 19 22 Fuses C-9, D-9 A Solenoid - No. 5 (Second Gear) C-2 14
CONN 15 B-4 26 4 27 Gauge - Converter Temp D-8 A Solenoid - No. 6 (Third Gear) C-2 14
CONN 16 B-4 26 13 21 18 17
9 23 Gauge - Coolant Temp E-8 A Solenoid - Start Aid A-2 7
CONN 17 A-4 26 12 Gauge - Fuel D-9 A Starter A-2 20
11 5 B 14
¹ The connectors shown in this chart are for harness to harness connectors. Gauge - Voltmeter D-8 A Switch - Beacon E-7 A
1 7
Connectors that join a harness to a component are generally located at or 26 2 15 Horn - Forward A-2 7 Switch - Blower F-5 9
25 20
near a component. See the Component Location Chart. Lamp - Action A-7 8 Switch - Brake C-2 21
8
10 Lamp - Air Inlet Heater D-7 A Switch - Brake (2) E-4 22
A 6 3 Lamp - Brake Fluid D-3 B Switch - Coolant C-2 15
Lamp - Coolant Temp E-3 B Switch - Engine Oil C-2 23
Lamp - Engine Oil Pressure E-3 B Switch - Flood Lamp (Front) E-7 A
Lamp - Front Drive D-3 B Switch - Flood Lamp (Rear) E-7 A
Lamp - Left Turn Indicator E-3 B Switch - Flood Lamp (Rear) E-9 A
Lamp - Park Brake E-3 B Switch - Forward Horn D-3 B
Lamp - Primary Steer D-3 B Switch - Front Drive D-3 B
Lamp - Right Turn Indicator
Lamp - Start Aid
E-3
D-7
B
A
Switch - Heater Blower
Switch - Key Start
E-4
D-7
13
A 446B Backhoe Loader
Meter - Service D-8 A Switch - Park Brake D-6 24
Motor - Blower
Motor - Blower
Motor - Fan As
D-4
E-6
F-7
9
9
10
Switch - Primary Steer
Switch - Refrigerant
Switch - Return to Dig
C-3
F-1
A-3
B
17
25
Electrical System
Related Electrical Service Manuals Motor - Wiper (Front) E-3 9 Switch - Running Lamp E-7 A
Title Form No. Motor - Wiper (Rear) E-9 11 Switch - Start Aid C-2 A

Alternator SENR3685
Relay - A/C
Relay - Air Inlet Heater
C-9
B-2
A
14
Switch - Start Aid
Switch - Thermostat
D-7
E-6
A
9
5BL1500-2499
3E-7295 (Std 55A) Relay - Accessory C-7 A Switch - Turn/Hazard F-3 B
9X-0341 (Att 90A) Relay - Cab C-9 A Switch - Wiper (Front) D-6 A
4
Starting Motor 111-9860 SENR3828 Relay - Lamp Check C-7 A Switch - Wiper (Rear) E-6 A
12 9
Relay - Main C-8 A Switch - XMSN Neutralizer B-6 A
Transmission and Shift Control SENR5856 11 10
Relay - Park Brake Alarm C-7 A Tachometer D-9 A
Relay - Start C-8 A As.-Timer C-7 A
Resistor - Blower (A/C) E-5 12
Machine location are repeated for components located close together
5 B
A = Operator Compartment - Right Console
B = Operator Compartment - Front Dash
A 27
13 7
17
24 6
22 21
8
14 18 2 15
25
1 16 23
19 20
3 26

Diagnostic Code Conversion Machine Harness Connector And Component Locations

Code Flashed CID-FMI Description
No Active D85129
11 Not Applicable
Faults
No Inactive
12 Not Applicable
Faults
31 641-05 Solenoid 1 Open Circuit
© 2003 Caterpillar Printed in U.S.A.
32 642-05 Solenoid 2 Open Circuit All Rights Reserved
33 643-05 Solenoid 3 Open Circuit
34 644-05 Solenoid 4 Open Circuit
35 645-05 Solenoid 5 Open Circuit
36 646-05 Solenoid 6 Open Circuit
Parking Brake Alarm Relay Open
37 683-05
Circuit
41 641-06 Solenoid 1 Short to Ground
42 642-06 Solenoid 2 Short to Ground
43 643-06 Solenoid 3 Short to Ground Harness And Wire Electrical Schematic Symbols Electrical Schematic Symbols And Definitions
44 644-06 Solenoid 4 Short to Ground Off Machine Switch Specification Wire Description
45 645-06 Solenoid 5 Short to Ground Part No. Function Actuate Deactuate Contact Position Wire Wire Wire Wire
46 646-06 Solenoid 6 Short to Ground 9W-1519 Coolant 689 kPa ± 103 kPa 415 kPa 1-2 Normally Open
Description Description
Number Color Number Color A AA 1 1
Parking Brake Alarm Relay Short to (100 psi ± 14.9 psi) (60.2 psi) 1-3 Normally Closed Power Distribution Circuits Accessory Circuits
47 683-06 1 2 2
Ground 9X-3395 Primary Steer .25Nm to .43Nm -- Normally 101 RD Bat (+) 500 BR Wiper - Front (Park)
51 641-03 Solenoid 1 Short to + Battery (.19 lb ft to .32 lb ft) -- Open 102 BU Hd Lmp 501 GN Wiper - Front (Lo) Typical representation of a Typical representation of a
52 642-03 Solenoid 2 Short to + Battery 114-5333 Refrigerant Pressure 275 to 1750 kpa¹ -- Normally ² 103 YL Aux Ckt 502 OR Wiper - Front (Hi) Deutsch connector. The Sure-Seal connector. The T
53 643-03 Solenoid 3 Short to + Battery (40 to 255 psi) -- Open 105 BR KEY SW 503 BR Wiper - Rear (Park) Receptacle
Plug plug contains all sockets plugand receptacle contain
54 644-03 Solenoid 4 Short to + Battery 138-7008 Start Aid 0 °F 10 °F to 25 °F A-C Normally Closed 109 OR Alt Output (+) Term. 504 YL Wiper - Rear (Lo)
and the receptacle contains both pins and sockets. Pressure Temperature Level Flow
55 645-03 Solenoid 5 Short to + Battery 32 °C (-12.2 °C to -3.9 °C) A-B Normally Open Symbol
112 PU Main Power Rly Output 505 BU Wiper - Rear (Hi)
2 all pins. Symbol Symbol Symbol
56 646-03 Solenoid 6 Short to + Battery ¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition 113 OR Opr Mon Panel VMIS B+ Switched 513 OR A/C Compressor/Refrigerant Press Sw
Parking Brake Alarm Relay Short to can be maintained down to 170 kpa (25 psi). 116 BR Aux Ckt 515 GY Blower Motor (Hi)
57 683-03
Battery ² Contact position at the contacts of the harness connector. 118 GY Aux Ckt 516 GN Blower Motor (Medium)
69 668-02 Invalid Shift Lever Input 119 PK Aux Ckt 517 BU Blower Motor (Lo) Pin or Socket
71 168-00 System Voltage Above Normal 120 YL Aux Ckt 520 WH Opr A/C Sw to Thermostat/Fuse Number
72 168-01 System Voltage Below Normal 121 YL Bckp Alarm to Lamp 521 YL A/C Sw to Refrigerant Sw
73 650-02 Invalid Harness Code 122 BU Aux Ckt 522 WH A/C Clutch to Thermostat Sw Wire, Cable, or Harness Component
123 WH Aux Ckt 536 WH Hazard Sw to Turn Sw Assembly Identification Part Number
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
124 GN A/C 552 WH Four Wheel Drive Sol
Single Wire
126 PK XMSN Ctrl 568 GN Warning Buzzer to Diodes Connector
128 PK Aux Ckt Lighting Circuits
A AA 9X-1123 Normally open switch that is closed due to an applied condition, and will open again with a
143 BR Aux Ckt 603 PK Rotary Beacon C A
157 YL Aux Ckt 604 OR Stop Lamp specific decrease in that condition.
325-PK-14 1 325-PK-14
161 PK Aux Ckt 605 YL Turn Lamp - Left
194 GN Aux Ckt 606 GY Turn Lamp - Right Wire
Ground Circuits 608 GN Flood Lamp - Rear
Pin Socket Color
200 BK Main Chassis 610 OR Head Lamp Basic Normally closed switch that will open with an increase of a specific condition.
202 BK XMSN Ctrl 614 PU Park/Tail/Dash Lamp
276 BK XMSN Ctrl Ident Code 0 617 BR Tail/Position Lamp - Left (Road Pkg)/Width
2 200-BK-14
277 BK XMSN Ctrl Ident Code 1 618 YL Tail/Position Lamp - Right (Road Pkg)/Width
Resistor,Sender, And Solenoid Specifications 278 BK XMSN Ctrl Ident Code 2 620 WH Flood Lamp - Front
Part No Component Resistance (Ohms)¹
Normally closed switch that is open due to an applied condition, and will close again
279 BK XMSN Ctrl Ident Code 3 630 GY Flood Lamp Rear (Attach) Circuit Number Wire
7T-3828 Resistor - A/C Blower Overall - 1.0 ± .1; Tap - .5 with a specific decrease in that condition.
280 BK XMSN Ctrl Ident Code 4 639 WH Left Hand Stop/Tail Lamp Identification
8C-4110 Resistor - Key Switch 22 ± 1.1 Gauge
281 BK XMSN Ctrl Ident Code 5 640 GN Right Hand Stop/Tail Lamp
102-346 Solenoid - A/C Clutch 3.5 ± 0.15 Basic Machine Circuits Control Circuits
3E-8620 Solenoid - Bucket Positioner 32.1 301 BU Starter No. 1 Sol 720 PU XMSN Brake Sw
6T-6885 Solenoid - Front Drive 8.9 ± 0.3 303 BR Key Sw Acc Position 751 GN XMSN Shift Sol No. 1 or 3 Electrical Schematic Symbols And Definitions The circle indicates that the component has screw terminals and a wire can be disconnected
Failure Mode Identifiers (FMI) 3T-9493 Solenoid - Start Aid 1.5 304 WH Starter Rly No. 1 Output 752 YL XMSN Shift Sol No. 2 from it.
FMI No. Failure Description ¹At room temperature. 306 GN Starter Rly Coil to Neut Start Sw or Key Sw 754 BU XMSN Shift Sol No. 3 or 1
0 Data valid but above normal operational range. 307 OR Key Sw to Neut Start Sw or VMIS Sensor Module 755 OR XMSN Shift Sol No. 4 or 5 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
1 Data valid but below normal operational range. 308 YL Main Power Rly Coil 762 YL Bucket Positioner Sol Sw
through it.
2 Data erratic, intermittent, or incorrect. 309 GY Alt Regulator Term. 900 PU XMSN Shift Sol No. 5 or 4 No circle indicates that the wire cannot be disconnected from the component.
3 Voltage above normal or shorted high. 310 PU Start Aid Sw to Start Aid Sol 901 WH XMSN Shift Sol No. 6 REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
4 Voltage below normal or shorted low. 311 WH Start Aid Sol to Temp Sw 944 OR Data Link + (CAT) contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
5 Current below normal or open circuit. 321 BR Bckp Alarm Lamp TRAVEL Alarm 945 BR Data Link - (CAT)
6 Current above normal or grounded circuit. 322 GY Warning Horn (Forward) 958 YL Relay Logic
7 Mechanical system not responding properly. 326 PU Key Sw "C" Term. 965 WH Trans Sol 1 Sw to Gnd (Fwd Hi:CST, Rev:LRT)
8 Abnormal frequency, pulse width, or period. SENDER - A component that is used with a temperature or pressure gauge. The sender
Monitoring Circuits 966 GY Trans Sol 3 Sw to Gnd (Fwd Lo:CST, 4th:LRT)
9 Abnormal update. measures the temperature or pressure. Its resistance changes to give an indication to the This indicates that the component has a wire connected to it that is connected to ground.
405 GY Opr Mon Oil Press. (Lo Setting) 968 BR Trans Sol 2 Sw to Gnd (Rev:CST, Fwd:LRT)
10 Abnormal rate of change.
T gauge of the temperature or pressure.
406 PU Opr Mon Coolant Temp 969 YL Trans Sol 3 Sw to B+ :CST, for LRT Sol 2
11 Failure mode not identifiable. Component Identifier (CID¹) List Trans Control
409 OR Opr Mon Neut 970 GN Trans Sol 4 Sw to Gnd (Spd1:CST, 3rd:LRT)
12 Bad device or component. MID14(Product) MID13(Retrofit) 415 GN Opr Mon Test Sw 971 YL Trans Sol 5 Sw to Gnd
13 Out of calibration. CID Component 415 GN Opr Mon Test Sw 972 BU Trans Sol 6 Sw to Gnd (Spd3:CST, 1st:LRT)
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
14 Parameter failures. 168 Electrical System 417 GY Primary Ster SW 975 WH Cst Autoshift - Sol Return It has a coil that makes an electromagnet when current flows through it. The electromagnet This indicates that the component does not have a wire connected to ground. It is grounded
15 Parameter failures. 641 Solenoid #1 (Rev) 419 YL Opr Mon Parking Brake C920 GY Action Lamp - Control can open or close the switch part of the relay. by being fastened to the machine.
16 Parameter not available. 642 Solenoid #2 (Fwd) 441 OR Eng Coolant Temp Gauge E999 GN Reverse Parity (Sol 1 to B+)
17 Module not responding. 643 Solenoid #3 (Sp4) 443 YL Power Train Temp Gauge
18 Sensor supply fault. 644 Solenoid #4 (Sp1) CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
447 PK Fuel Level Gauge
19 Condition not met. 645 Solenoid #5 (Sp2) much current flows through it. This does not destroy the circuit breaker and it can be reset to
450 YL Tach Sender (+)
20 Parameter failures. 646 Solenoid #6 (Sp3) 483 BR Brake Fluid Level
become part of the circuit again.
The FMI is a diagnostic code that indicates what type of failure has 650 Harness Code
occurred. 668 Shift Lever SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
683 Parking Brake Alarm that makes an electromagnet when current flows through it. The electromagnet can open or
¹ The CID is a diagnostic code that indicates which component is faulty. close a valve or move a piece of metal that can do work.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
 9 8 7 6 5 4 3 2 1
S B B
603-PK-16
S FLOOD TURN
200-BK-16 608-GN 605-YL 2
LAMP L31 L31 LAMP
200-BK 610-OR 1
107-1301 200-BK-16 3E-7500
E

603-PK-16
603-PK-16
447-PK FUEL 620-WH
SENDER WIRES THAT HAVE BATTERY VOLTAGE
200-BK-16

B
FLOOD 630-GY 6T-0454 WHEN THE KEY SWITCH IS OFF.

200-BK
FIXED LAMP 200-BK
BEACON 107-1301 OPERATOR STATION OPERATOR STATION WIRES THAT HAVE BATTERY VOLTAGE
S WHEN THE KEY SWITCH IS ON.
128-6984 A
RD
BK

B B 102-BU WH DOME
S S STOP/ LAMP B FLOOD STARTING CIRCUIT.
603-PK-16 S C 639-WH 200-BK 200-BK 200-BK BK 610-OR
603-PK
TAIL T B 617-BR 200-BK 200-BK A 4M-3601 200-BK LAMP
LAMP L26 L26 GAUGE CIRCUIT.
TO A 200-BK 200-BK 107-1301
PLATFORM 3E-7398 TO RADIO
A MONITOR CIRCUIT.

102-BU
F L
MOTOR
OR-14 119-PK A 200-BK FUSE HOLDER
4K-5122
10A FUSE 3K-8782
25A FUSE 128-0669
TURN/HAZARD SW
9X-9547
B
FLOOD
F
H RD-14 A 102-BU 200-BK PANEL LAMP CIRCUIT.
CONNECT HARNESS AS. S TO HARNESS FAN AS. 522-WH 620-WH LAMP
AS. B AND BEACON 9R-8250 AS SHOWN 605-YL Y 5D-2855 521-YL 10A 520-WH-12 E 107-1301 WASHER/WIPER CIRCUIT.

119-PK
L31 P
610-OR P 605-YL 3 OR-16
L17 HEATER AND AIR CONDITIONER CIRCUIT.
620-WH BK-14 120-YL-12 25A 124-GN-12 606-GY 2 YL-16
P

102-BU
200-BK-16 Y P 536-WH-16 1 WH-16
200-BK-12

606-GY
MAGNETIC GROUND CIRCUIT.

605-YL
604-OR-16 4 RD-16
BEACON TO A/C
T 640-GN 5 GN-16
128-6985 V V V PLATFORM BLOWER SW ENGINE SHUTDOWN CONTROL CIRCUIT.
603-PK-16 447-PK 639-WH 6 BK-16
V 6P-3236
200-BK-16 536-WH-16
T T 640-GN E L TURN SIGNAL CIRCUIT.
SOCKET AS. B P
119-PK 639-WH 12

200-BK-16
119-PK
9R-7941 L27 L27 1 L START AID CIRCUIT/AIR INLET HEATER.
L26 124-GN-12 606-GY 606-GY 8 200-BK
603-PK

200-BK
200-BK
200-BK

200-BK

200-BK
200-BK

200-BK
T 2 L
520-WH-12 605-YL 605-YL 7 200-BK
W/ATCH HARNESS AS. T CONNECT REAR FLOOD FRONT FLOOD 5 200-BK-12 L TRANSMISSION CONTROL CIRCUIT.
515-GY-12 128-PK 128-PK 2

200-BK-16
4 L16 200-BK
HARNESS AS. B AND BEACON TO LAMP SW LAMP SW 516-GN-12 419-YL 419-YL 4 200-BK 200-BK-12

620-WH
639-WH

608-GN

610-OR
L

630-GY
603-PK

200-BK
200-BK
200-BK
617-BR

605-YL
9X-8079 AS SHOWN PLATFORM BB 3E-7270 3E-7270 3 F N
517-BU-12 406-PU 406-PU 5 605-YL

113-OR
405-GY

606-GY

322-GY
501-GN

502-OR

406-PU

143-BR
ALL DASHED LINES ARE ATTACHMENTS.

118-GY

128-PK
500-BR
B

503-BR

505-BU

102-BU

200-BK
B

419-YL
119-PK
504-YL
NOTE E NOTE E P TO FRONT WIPER
322-GY 322-GY 1 200-BK
ATTACHMENT REAR FLOOD LAMP SW B B 113-OR 113-OR 3 PLATFORM MOTOR GP
G H 2 1 H H 2 1 H P
B 116-BR-16 157-YL 620-WH-16 405-GY 405-GY 6 LEFT TURN 3E-7306
A IND LAMP
TO P 143-BR 143-BR 9 H
1 PLATFORM P 8M-6176
608-GN-16 552-WH 552-WH 10
2 4 H A/C RESISTOR L P
116-BR-16 483-BR 483-BR 11
3 L30 L30 L25 L25 BLOWER 7T-3828 BRAKE SW L MOTOR

604-OR-16
3E-7501 405-GY
4 630-GY-16 H 5 CONN 13 105-8034
116-BR-16 113-OR

B+
200-BK-12
5 NOTE B REFRIGERANT SW
116-BR-16 L 116-BR-12 P ENGINE OIL 114-5333
6 A PRESS LAMP
116-BR-12 WH/RD-14 515-GY-12 200-BK

~
113-OR
113-OR
MOTOR T NOTE A
H 1 630-GY-16 620-WH-16 BK-14 200-BK-12 161-PK-16 8M-6176 GND
REAR FLOOD MOTOR L39 L39 W
BK-16 2 200-BK 608-GN-16 610-OR-16 122-BU-10 604-OR A
LAMP SW GN-16 4 504-YL 119-PK 417-GY 161-PK C BK 1 521-YL
2 3 L6
3E-7268 608-GN-16 L39 L39 1 BK 2 513-OR
GY-16 6 119-PK 504-YL 200-BK-12 415-GN B
L27 L27 L38 E F L

GN-16

OR-16
GY-16
BR-16
NOTE E

BK-16
BR-16 3 503-BR 503-BR 630-GY-16 113-OR 113-OR
603-PK E F
OR-16 5 505-BU 505-BU 417-GY 419-YL

417-GY
L16 L16
E E

200-BK-16
REAR WIPER

417-GY
FIXED BRAKE SW PARK BRAKE

522-WH
MOTOR GP 447-PK 447-PK
L44 L44 L37 LAMP

1
2
BEACON E 105-8034

6
3
5
3E-7304 443-YL 443-YL A
128-6984 NOTE B 8M-6176
RD
BK

B 441-OR 441-OR

501-GN

502-OR
118-GY
500-BR
200-BK
603-PK 200-BK 450-YL P L
TO 200-BK 603-PK K 9 113-OR
PLATFORM L42
200-BK 121-YL 7 604-OR A 406-PU

113-OR
417-GY
1 H 610-OR-16

119-PK
200-BK H H 2 ~T 6 161-PK C
2 1

116-BR-12
200-BK BEACON SW 102-BU-16 5 406-PU B COOLANT STOP
L30 L30 3E-7270 3 REAR WIPER THERMOSTAT SW TEMP LAMP D
441-OR H 4 326-PU

157-YL
4 H SW 3E-5465 8M-6176
123-WH 123-WH 102-BU-16 614-PU 3 405-GY
5 7T-9303 HEATER L26 ENGINE
123-WH 102-BU-16 614-PU 2 483-BR L
COOLANT 6 K BLOWER SW SHUTDOWN
123-WH L987-WH 119-PK 10 417-GY 606-GY GND

L14
H 6P-3236 D
123-WH TEMP GAUGE H 11 200-BK SOL 200-BK-10
H 1 2 K H D
123-WH

123-WH 3E-8535 308-YL-16 505-BU B B 12 8C-3662 301-BU-10

123-WH

E 1
OPERATOR STATION

LAMP IGN H RUNNING 1 415-GN 122-BU-10 RIGHT TURN START

L41
H START 2
CONV 8M-6176 LAMP SW 8 568-GN IND LAMP
SEND AID SW N 5 8M-6176
LAMP TACHOMETER TEMP 614-PU 3E-7268 200-BK-12
443-YL

H L41 3E-7272 L38 L38 N 4

8M-6176 141-5903 GAUGE H GRD
DIODE BLOCK AS
K L

322-GY
128-PK
3E-8534 112-4735 N 3 FORWARD
450-YL IGN 504-YL
123-WH

H H P W SEAT COMPRESSOR HORN SW

LAMP H L
SIG 8M-6176 H SEND START 503-BR
K J
113-OR 3T-2357
200-BK-12 D

515-GY-12
516-GN-12
AID LAMP

517-BU-12
GRD 382-PK 200-BK MOTOR 483-BR 200-BK-10 TO
K 140-6193 L42 FRONT C594-YL-12 BRAKE FLUID ENGINE
- + H 200-BK 200-BK L L
H WIPER SW L16 LAMP BLOCK
200-BK
614-PU

H AIR INLET 7T-9303 8L-9801 FRONT DRIVE

200-BK F793-OR 200-BK 419-YL SW
H HEATER LAMP L43 BASE 9D-8047
614-PU 123-WH 200-BK 200-BK AIR SEAT 3E-7270
200-BK

POWER SEAT RELAY

200-BK

123-WH 140-6193 LENS 9D-2868 L6

H 614-PU 200-BK N L 1 L
FUEL GAUGE L42 L42 K W B K 3E-9362 N N 2 L6
614-PU 450-YL 202-BK 143-BR
H IGN 3E-8532 H L43 L43 P B 200-BK C593-OR 515-GY-12
H 85 86 SEAT SW
614-PU IGN LAMP

552-WH
L

118-GY
SEND H H RESISTOR PARK RESISTOR

200-BK-12

513-OR
+ -
8M-6176 30 87a 200-BK

521-YL
L
614-PU

LAMP SEND 8C-4110 H BRAKE SW C594-YL-12 2 1 7T-3828

GRD 614-PU H 122-BU-12 J 552-WH 552-WH
447-PK

200-BK
8M-6176 H SERVICE K K 105-8034 122-BU-12 FRONT DRIVE
GRD 87
450-YL

C593-OR LAMP

C
METER

A
B
H H 122-BU-12
D D

119-PK
H VOLTMETER A E
200-BK 6T-7337 303-BR DIODE H 8M-6176
104-5687

OPERATOR STATION
L987-WH
200-BK KEY SW 8C-5444 C C F W MUR440 ARC SUPPRESSOR

309-GY
L43 110-7883 K 106-8704
200-BK 308-YL 113-OR 1 513-OR 1

308-YL
H H N L14
200-BK 308-YL-16 H 119-PK 417-GY 2 522-WH 2

FORWARD PARITY
118-GY

NEUTRALIZER SW
REVERSE PARITY
R H
614-PU 308-YL OR-14

202-BK

BACKUP ALARM
419-YL
H MOTOR

SECOND GEAR
FOURTH GEAR
FUSE 614-PU 308-YL PANEL BK-14 PRIMARY STEER LAMP

START RELAY
614-PU
200-BK

501-GN
502-OR
118-GY
505-BU

503-BR
500-BR
M

504-YL
OFF C

THIRD GEAR
HOLDER LAMP 8L-9801 W AIR

FIRST GEAR
308-YL 521-YL

118-GY
119-PK
119-PK
H L7

+BAT (12V)
ACC

FORWARD
9W-2035 8L-9801 BLOWER BASE 9D-8047 CONDITIONER

REVERSE
10A LEFT TAIL LAMP

NEUTRAL
617-BR 326-PU 522-WH 522-WH 1 BK-14

L36

GROUND
UNUSED
UNUSED
UNUSED

UNUSED
H L34 ON S

KEY SW
NOTE C 10A RIGHT TAIL LAMP 618-YL 307-OR SHIFT CTRL MOTOR LENS 9D-2868 513-OR 2 BK-14 CLUTCH SOL
L34 H ST B 136-7821 3E-7501 3E-1908
H
L14 L14

L37
H

L40
15A KEY 105-BR-16 105-BR-16 W M

L36
H
15A H HAZARD LAMPS

965-WH
E999-GN
161-PK-16

126-PK
1 522-WH

970-GN

306-GN
307-OR

409-OR
966-GY
968-BR

972-BU
720-PU

321-BR
202-BK
102-BU-16

969-YL

971-YL
H STOP LAMPS 161-PK-16 2 521-YL
103-YL-16

K PARK BRAKE BRAKE SW ENGINE ABBREV COLOR

101-RD-10
101-RD-12

20A HEATER 122-BU-12 405-GY

L40

10
9W-4139

1
2
3
4
5
6
7
8
9

10
K ALARM OIL SW

9
8
1
2
3
4
5
6
7
119-PK E D
K L40 110-8046 E E 7W-1238 RD RED
15A REAR WIPER 119-PK BAT POS RD 1 308-YL L16
K K TIMER H WH WHITE
10A FRONT WIPER 118-GY BAT NEG BK 2 200-BK 113-OR + 483-BR 2 RD-16 D D
L41

H AS. 568-GN H - OR ORANGE

NOTE D

20A REAR FLOOD 116-BR-12 116-BR-12 HEAT SW GN 3 F874-PK L16 200-BK 1 BK-16 406-PU 200-BK
H
BACKUP ALARM/BEACON 121-YL L41 138-7009 RELAY YL 4 L990-GN E FRONT DRIVE YL YELLOW
10A 121-YL
SOLENOID COOLANT SW T~ PK PINK
157-YL 552-WH 2 RD-16
H
126-PK 6T-6885 9W-1519 BK BLACK
H 10A XSMN CONTROL 200-BK 1 RD-16
H L35 GY GRAY

536-WH-16
MONITOR LAMPS 113-OR

122-BU-10
10A

161-PK-16
L28
OPERATOR STATION

L28
101-RD-10

101-RD-10

113-OR H E PU PURPLE

639-WH
ACTION ALARM 200-BK 200-BK-10 200-BK

552-WH
640-GN

113-OR
415-GN
606-GY

322-GY

405-GY

417-GY
143-BR

406-PU

483-BR
128-PK
447-PK

200-BK
419-YL
419-YL

605-YL
H H
101-RD-12

BUCKETPOS/HORN 128-PK 303-BR BR BROWN

112-PU-10

10A 202-BK 202-BK 2 568-GN

H F D GN GREEN
194-GN-10

85 958-YL 7 TO C
H NO. 6 SOL BU BLUE
10A FRONT DRIVE 143-BR 202-BK 958-YL 568-GN 6 382-PK 417-GY 3 BU 901-WH 1 16 GA ENGINE A
H 86 (THIRD GEAR) START AID
10A FRONT FLOOD 157-YL F874-PK 3 F793-OR 2 RD 975-WH 2 16 GA B
H 87a L29 L29 3E-6268 D
H 10A GAUGES 123-WH 200-BK 568-GN L990-GN 4 F874-PK 200-BK 1 BK SW SYMBOL DESCRIPTION
C H H 30 D C 138-7008 C

L29
112-PU-10 568-GN 8 L990-GN 382-PK

L19
L23

L22
194-GN-10 308-YL 86 85 87 5 958-YL PRIMARY 755-OR 1 16 GA NO. 5 SOL F874-PK A BLADE, SPADE, RING,
103-YL-16

ACC RELAY STEER SW (SECOND GEAR) T~ OR SCREW TERMINAL

PARK BRAKE ALARM 1 202-BK 975-WH 2 16 GA L987-WH B WH
30

OPERATOR STATION
200-BK

L35 L35 3E-9362 87a L28 L28 9X-3395 3E-6268

K K RELAY L29 CIRCUIT CONNECTED
200-BK 308-YL 101-RD-10 H FLASHER CONN 10 901-WH D
K 86 85 H 87 3E-9362
H 7T-4848 755-OR 900-PU 1 16 GA NO. 4 SOL
K MAIN 49 (FIRST GEAR) CIRCUIT NOT CONNECTED
101-RD-12 87a H 200-BK 103-YL-10 161-PK-16 + BATTERY 900-PU 975-WH 2 16 GA
CAB RELAY H 49A 3E-6268
536-WH-16 OUT (LAMP) F793-OR 751-GN
RELAY 30 3E-9362 85 86 31 D COOLANT ELECTRICAL CONNECTION
200-BK 200-BK GROUND 382-PK 975-WH D
3E-9362 87 200-BK 200-BK 752-YL 751-GN 1 16 GA NO. 3 SOL 441-OR SENDER TO MACHINE STRUCTURE
87a 30 LAMP CHECK H (FOURTH GEAR) 4W-9972
200-BK M 306-GN 307-OR 200-BK 754-BU 975-WH 2 16 GA T~ INTERNAL ELECTRICAL
A/C M H RELAY 86 3E-6268
308-YL 112-PU-10 H 202-BK 200-BK CONNECTION TO SURFACE
RELAY 85 86 87 H 3E-9362 85 D
202-BK 307-OR OF COMPONENT
200-BK

307-OR
306-GN
720-PU

321-BR
202-BK
3E-9362 101-RD-10 85 87a 415-GN H 382-PK 752-YL 1 16 GA NO. 2 SOL

126-PK-16
M 86 H 30 (FORWARD) CONNECTOR
307-OR

87a 101-RD-12 200-BK 200-BK L990-GN E D 975-WH 2 16 GA ALTERNATOR

M 30 M 87a 30 87 3E-6268 55A 3E-7295 STD
103-YL-16

200-BK F793-OR 901-WH 1

306-GN

87 H 90A 9X-0341 ATCH ATCH WIRE, CABLE,

101-RD-10 H 200-BK 200-BK F874-PK 755-OR 2 D COMPONENT
H CONN 14 NO. 1 SOL
101-RD-12 87 200-BK 405-GY 900-PU 3 754-BU 1 16 GA
(REVERSE) D D
304-WH-10 200-BK 200-BK 406-PU 751-GN 4 975-WH 2 16 GA 450-YL ALT 101-RD-4 L# CIRCUIT GROUPING
3E-6268 R B+ DESIGNATION
START 751-GN 975-WH 5
RELAY 200-BK-16 752-YL 752-YL 6 GND D+
3E-9362 7 D

126-PK-16
754-BU 754-BU X
120-YL-12

307-OR
306-GN
L36 L36 CONVERTER
755-OR 8

126-PK-16
126-PK

126-PK
126-PK
L37 L37 D SENDER

309-GY
900-PU 443-YL 443-YL

101-RD-6
H H 4W-9972 IDENT PART NO. CHG LOC NOTE
103-YL-16 102-BU-16 901-WH

BK-6
15A T~
L35

K 102-BU 975-WH E D
L38 HARNESS AS.
309-GY 406-PU 1
L37

L34 L39 L39 X A 9R-9554 01 B-7 WIPER MOTORS - ATCH

326-PU 405-GY 2 326-PU

L45
L34 L35 L38 L25 L25 TO
K A CONN 7 L12 441-OR 443-YL 3 405-GY B 9R-8619 05 A-8 CANOPY
ENGINE
RUNNING LAMP L36 L17 CONN 15 C 9R-9606 01 C-3 PRI STEER LMP - ATCH
503-BR 1 L17 443-YL 441-OR 4 406-PU
536-WH-16

BREAKER D 139-4609 01 B-4 ENGINE

161-PK-16

500-BR 2 450-YL 450-YL 5 382-PK

200-BK-16

620-WH-16

3T-2662 P E 139-4607 03 B-4 PLATFORM

608-GN-16

610-OR-16
630-GY-16

501-GN 3 309-GY 6 L987-WH

113-OR

306-GN

307-OR

441-OR

P
309-GY
617-BR

143-BR

415-GN
126-PK

128-PK

447-PK
326-PU
618-YL

450-YL

443-YL

L987-WH

502-OR 4 TRANSMISSION 326-PU 7 F874-PK F 9R-9607 03 C-3 PRI STEER - ATCH

603-PK

L25 CONN 9
1
2

118-GY 5 M NEUTRALIZER SW 382-PK 8 441-OR G 140-7602 00 A-4 FRAME

B CONN 8 8Y-7237 H 139-4608 03 B-7 SIDE CONSOLE B
200-BK-12

119-PK
120-YL-12

6 M L987-WH L987-WH 9 450-YL

E J 161-6360 00 D-5 POWER SEAT
522-WH
521-YL

382-PK F874-PK 10 309-GY

505-BU B GN 2 382-PK 11 K 109-7457 02 B-7 WIPERS - ATCH
E
304-WH-10
101-RD-10
101-RD-10

504-YL C PK 1 12 L990-GN 1 L990-GN L 106-1689 01 E-4 FRONT CONSOLE

102-BU A 200-BK 2 200-BK INLET AIR M 142-3025 01 D-2 AIR COND - ATCH
101-RD-12 K A L990-GN F793-OR HEATER RELAY N 7T-3550 02 D-4 HEATER BLOWER - ATCH
202-BK

AIR INLET HEATER

122-BU-12 F793-OR F793-OR CABLE AS 117-9080 P 3E-9093 01 B-6 A/C BLOWER - ATCH
L7

H H H CONN 6 155-4911 E
K H 200-BK 110-2706 GG R 116-4236 00 A-6 CODE PLUG
FF
10

12

11

10
11
12
1
2
3
4

5
7

9
6

S 9R-7939 02 F-9 DUAL BEACON - ATCH

2
3
4
6
7
1
8
9

OPERATOR STATION 160-PU-4 160-PU-4 101-RD-6

CONN 2 E E E L28 L7 CONNECTS TO T 9R-8722 00 F-9 MAG BEACON - ATCH
E E 202-BK 200-BK FF D
V 9R-7958 01 F-9 BEACON AS - ATCH
443-YL

415-GN
441-OR

307-OR

113-OR

FRAME
536-WH-16
309-GY
326-PU

143-BR

L987-WH 200-BK 200-BK

304-WH-10

450-YL
101-RD-10
101-RD-10

CONN 3
161-PK-16

L30 L30 CONN 4 CONN 5 M L7

101-RD-12

E
620-WH-16

W 142-3026 00 D-2 AIR COND - ATCH

610-OR-16

608-GN-16
630-GY-16

200-BK-12 E D CONN 16
200-BK-16

126-PK-16

200-BK-16 200-BK
200-BK-16 202-BK-14 200-BK-10 200-BK-10 200-BK-10
306-GN

122-BU-12
617-BR
603-PK

128-PK
447-PK
618-YL

E E 200-BK 304-WH-10 WIRE AS.

TO PLATFORM 202-BK 101-RD-10 X 4D-6565 01 B-1
122-BU-12 L7 L18 L18 Y 1V-1151 01 E-7 ATCH
L22 L22 DD 9R-6859 01 A-2
101-RD-10
L12

L45 L45 EE 8R-6892 00 A-2

101-RD-10
D FF 104-5467 03 B-2
G 304-WH-10
L18

D GG 110-2706 00 B-2
128-PK L11 101-RD-4
L11 101-RD-12 L12 L12 E G D S G
321-BR 382-PK 101-RD-10
G CONN 17 D EE D
200-BK 5 101-RD-10
BK-00 D BAT MTR CABLE AS.
BACKUP L30 200-BK 321-BR 382-PK 6 101-RD-10 301-BU-10 301-BU-10
ALARM L18 AA EE AA 9R-6500 01 A-3
L19 322-GY 200-BK 3 RD-00 RD-00 RD-00
102-9236 L18 L19 322-GY BB AA BB 9R-6501 01 A-3
128-PK 2 AA BK-00
128-PK NEG POS POS NEG BB MOTOR CC 7P-6682 01 A-2
128-PK 4 TO
321-BR 1 BB TO STARTER FRAME
202-BK-14 202-BK FRAME 111-9860 BK-00 BK-6
200-BK-16

BATTERY BATTERY L3 CC CC DD DD
202-BK 202-BK-16
639-WH

620-WH

TO
608-GN

610-OR
630-GY

617-BR
200-BK
200-BK
200-BK

603-PK
605-YL

3T-5760 3T-5760 G G BUCKET

202-BK ENGINE
L11 L3 762-YL POSITIONER G
321-BR 382-PK
B L11 SW L3 START AID THIS SCHEMATIC IS FOR THE 446B BACKHOE
307-OR 202-BK 128-PK 200-BK 200-BK 1 BK
STOP/ L45 129-6466 L3 SOL (105-3504 CH03)
S C 640-GN 126-PK-16 200-BK 382-PK 2 BK
TAIL L45 12V TO 3T-9493
T B 618-YL 603-PK 1 306-GN 200-BK 200-BK
LAMP OUTPUTS GND L2 L2 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
A A 200-BK 610-OR-16 2 322-GY A
126-PK-16

3E-7398 SOLENOIDS B SOL OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
C920-GY

E999-GN

630-GY-16 3
965-WH

901-WH

975-WH
944-OR

970-GN

755-OR

751-GN
966-GY
945-BR
968-BR

972-BU

754-BU
900-PU

GEAR 1 2 3 4 5 6 T U RET
276-BK
277-BK
278-BK
279-BK
280-BK
281-BK

202-BK
202-BK
202-BK
202-BK

B
971-YL

969-YL

419-YL
958-YL

752-YL

FLOOD FORWARD AND XMSN SHIFTER IN NEUTRAL

620-WH-16 4 126-PK 4F 620-WH
617-BR 5 126-PK 944-OR 3F 200-BK LAMP HORN NOTE
618-YL 6 945-BR 2F B 107-1301 7T-0635 LOC UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE
FLOOD B E 1F F-1 NOTE A: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE
200-BK 608-GN-16 7 122-BU-10 C920-GY N G
B E-4 NOTE B: NORMALLY CLOSED WHEN BRAKE IS DEPRESSED
24
25
26
27
28
29
30

12
13
14
15
16
17
18
19
10
11
40
20

21
22

23

37
38
31
32
33
34
35
36
39

LAMP 610-OR
8
9

4
7

5
6
2

1
3

630-GY 639-WH 8 639-WH 1R 200-BK

107-1301 B L23 2R FLOOD L2 D-9 NOTE C: FUSES 10A-9W-1442 15A-9W-1441 20A-9W-1446
640-GN 9 640-GN E 8 B 322-GY
605-YL 10 605-YL A 126-PK 2 202-BK 3R G 200-BK LAMP G 25A-1Q-1905
SPEED 1 SOLENOID
SPEED 2 SOLENOID
SPEED 3 SOLENOID
SPEED 4 SOLENOID
FWD SW TO GND IN

SOLENOID RETURN

E
REV SW TO GND IN

ACTION 4R
UNUSED SPEED IN
UNUSED SPEED IN

107-1301 C-9 NOTE D: WITH ATTACH BEACON REPLACE 10A FUSE WITH
HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4
HARNESS CODE 5

606-GY 11 606-GY D 944-OR 126-PK LAMP 1 281-BK BK 2 128-PK

FWD PAR (+B IN)

PARK BK ALARM

15A FUSE
REV PAR (+B IN)

FWD SOLENOID
PARK BK SW IN

REV SOLENOID

12 E 3 280-BK BK 1 762-YL
SPEED 1 SW IN
SPEED 2 SW IN
SPEED 3 SW IN
SPEED 4 SW IN

945-BR 3E-8679

200-BK
ACTION LAMP

DATA B 4 279-BK XMSN CONTROL E-7 NOTE E: WHEN ATACHMENT FRONT & REAR FLOOD LAMPS,
E 202-BK
DATA LINK +

B
+BATT (12V)
DATA LINK -

LINK C 137-9647 620-WH 9X-6853, ARE INSTALLED ADD ATACHMENT FRONT

606-GY 5 278-BK
CONN 1 PLUG FLOOD LAMP SWITCH, 3E-7270. ALSO REMOVE
GROUND

BUCKET
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

UNUSED

620-WH F 6 277-BK 610-OR B

B L1 E L1 STANDARD REAR FLOOD LAMP SWITCH, 3E-7270,
FLOOD 608-GN 610-OR G C920-GY 7 276-BK POSITIONER 200-BK-16 1 TURN
CONN 11 LAMP AND REPLACE WITH 3E-7268 SWITCH.
LAMP 200-BK 200-BK-16 H R E CODE SOLENOID 606-GY 2
107-1301 B J 3E-8620 3E-7500
CONN 12 PLUG

9 8 7 6 5 4 3 2 1