Greenfield Photovoltaic Power Plant in Tataouine

Tataouine 10MW Photovoltaic Project

PRECOMMISSIONING & COMMISSIONING PROCEDURE

B 07/03/20 Issued for approval RM JF EM/FR

20
A 24/02/20 Issued for comment RM JF E
20 M
Validat R Date Description Prepared Checked by Approved by Comp
ion e by any
Statu v. Appro
s val
Project name: Company doc. Identification
Company logo and business name
Greenfield
Photovoltaic Power 00332100DWPV12001
plant in Tataouine

Job N

Contractor logo and business name

Contractor doc.
Identification: AR231-
COM-001-B

Contract N: 01/2019
Facility Name Location Sc Sheet of
al Sheets
Greenfield Photovoltaic Power plant in Tataouine Onshore e 1/38
n.a.
Supersedes N na
Document Title Superseded by N
PRECOMMISSIONING & COMMISSIONING PROCEDURE na
Plant Plant
Area Unit
n.a. n.a.
 Company doc. Identification:
00332100DWPV12001
Contractor document identification:
PRECOMMISSIONING & AR231-COM-001-B
COMMISSIONING
PROCEDURE Revision: B

Sheet of Sheets: 2/39

INDEX

1. INTRODUCTION.......................................................................................................................................................... 5
1.1 TERMS AND DEFINITIONS................................................................................................................................ 5
1.2 STANDARD REFERENCES............................................................................................................................... 5
1.3 UNITS OF MEASUREMENT............................................................................................................................... 7
1.4 ABREVIATIONS.................................................................................................................................................. 7
2. HSE REQUIREMENTS…………………………………………………………………………………………………………
2.1 JSA AND HARC…………………………………………………………………………………………………………………
2.2 FIRE FIGHTING SYSTEM……………………………………………………………………………………………………..
2.3 PERSONAL PROTECTIVE EQUIPMENT …………………………………………………………………………………..
2.4 SAFETY EQUIPMENT …………………………………………………………………………………………………………
2.5 LOCK OUT TAG OUT…………………………………………………………………………………………………………..
2.6 STAFF INVOLVED ……………………………………………………………………………………………………………..
2.7 EMERGENCY TEAM...................................................................................................................................................
2.8 EARTHING ON SITE …………………………………………………………………………………………………………..
3. GENERALITIES........................................................................................................................................................... 8
3.1 GENERAL PROCEDURE.................................................................................................................................... 8
3.2 SCHEDULE OF PRECOMMISIONING & COMMISSIONING...........................................................................11
3.3 ORGANIZATION CHART.................................................................................................................................. 12
3.4 LISTS OF EQUIPEMENT AND CONSUMABLES.............................................................................................12
3.5 VALIDATION OF THE TESTS...........................................................................................................................13
3.6 CERTIFICATION OF TESTS.............................................................................................................................13
4. FUNCTIONAL SYSTEMS.......................................................................................................................................... 14
5. PLANT DOCUMENTATION....................................................................................................................................... 16
6. PRELIMINARY CHECK............................................................................................................................................. 17
7. CHECKS AND TESTS UP TO THE FIRST POWER.................................................................................................17
7.1 CIVIL AREA COMPLETION................................................................................................................................................................................ 18
7.2 EARTHING SYSTEM AND LIGHTNING PROTECTION............................................................................................................................ 18
7.2.1 EARTHING SYSTEM.................................................................................................................................... 18
7.2.2 LIGHTNING PROTECTION.......................................................................................................................... 19
7.3 MTR ELECTRICAL SUBSTATION....................................................................................................................19
7.3.1 AUXILIARY TRANSFORMER MV/LV TSA 200 KVA....................................................................................19
7.3.2 DIESEL GENERATOR 200 KVA...................................................................................................................20
7.3.3 UPS AND BATTERIES SYSTEM.................................................................................................................. 21
7.3.4 LIGHTING SYSTEM...................................................................................................................................... 21
7.3.5 SMOKE DETECTION & FIRE FIGHTING SYSTEM.....................................................................................21
7.3.5.1 SMOKE DETECTION SYSTEM...........................................................................................................21
7.3.5.2 FIRE FIGHTING SYSTEM...................................................................................................................22
7.3.6 ACCESS CONTROL SYSTEM..................................................................................................................... 22
7.3.7 HVAC SYSTEM............................................................................................................................................. 22
7.3.8 SCADA SYSTEM.......................................................................................................................................... 23

This document is property of SEREE. who will safeguard its rights according to the civil and penal provision of the law.
 Company doc. Identification:
00332100DWPV12001
Contractor document identification:
PRECOMMISSIONING & AR231-COM-001-B
COMMISSIONING
PROCEDURE Revision: B

Sheet of Sheets: 3/39

7.3.9 LV SWITCHGEAR......................................................................................................................................... 24
7.3.10 MV SWITCHGEAR................................................................................................................................... 25
7.3.11 MV CABLES............................................................................................................................................. 25
7.3.12 LV CABLES.............................................................................................................................................. 26
7.3.13 INSTRUMENTATION CABLES................................................................................................................26
7.4 GATE HOUSE................................................................................................................................................... 27
7.4.1 LIGHTING SYSTEM...................................................................................................................................... 27
7.4.2 HVAC SYSTEM............................................................................................................................................. 27
7.4.3 SMOKE DETECTION &FIRE FIGHTING SYSTEM......................................................................................27
7.5 TRANSFORMER BAY....................................................................................................................................... 27
7.5.1 LIGHTING SYSTEM...................................................................................................................................... 27
7.5.2 20/30 KV TRANSFORMER...........................................................................................................................27
7.5.3 MV CABLES.................................................................................................................................................. 28
7.6 POWER GENERATION - SUBFIELD – 2,5 MW...............................................................................................28

7.6.1 POWER STATION............................................................................................................................................ 28

7.6.1.1 LV/MV TRANSFORMER......................................................................................................................28
7.6.1.2 MV SWITCHGEAR...............................................................................................................................28
7.6.1.3 QPPI..................................................................................................................................................... 28
7.6.1.4 SMOKE DETECTION SYSTEM...........................................................................................................29
7.6.1.5 ANTIINTRUSION SYSTEM..................................................................................................................29
7.6.1.6 LIGHTING SYSTEM.............................................................................................................................29
7.6.1.7 RODENT DETERRENT SYSTEM........................................................................................................29
7.6.1.8 SCADA PANEL.................................................................................................................................... 29
7.6.1.9 INVERTER........................................................................................................................................... 30
7.6.1.10 DC CABLES......................................................................................................................................... 31
7.6.1.11 METEO STATION................................................................................................................................ 32
7.6.2 TRACKER SUBSYSTEM.............................................................................................................................. 32
7.6.2.1 PLANT TRACKER WITH ELECTRICAL CONNECTION.....................................................................32
7.6.2.2 TRACKER SCADA............................................................................................................................... 32
7.6.3 STRING BOX................................................................................................................................................ 33
7.6.4 PV MODULES............................................................................................................................................... 33
7.6.4.1 INDENTIFICATION OF PV MODULES................................................................................................34
7.6.4.2 ELECTRICAL CONNECTIONS............................................................................................................34
7.6.4.3 POLARITY CHECK.............................................................................................................................. 34
7.6.4.4 OPEN CIRCUIT VOLTAGE OF THE STRINGS...................................................................................35
7.6.4.5 SHORT-CIRCUIT CURRENT OF THE PHOTOVOLTAIC STRINGS..................................................35
7.6.4.6 IV CURVE TEST.................................................................................................................................. 36
7.7 EXTERNAL AREA............................................................................................................................................. 37
CCTV SYSTEM................................................................................................................................................. 37
6.7.1.......................................................................................................................................................................... 37
6.7.2 ANTI-INTRUSION SYSTEM.......................................................................................................................... 38
7.8 STEG SS CONNECTION MV LINE...................................................................................................................38
8. THERMAL IMAGING................................................................................................................................................. 39

This document is property of SEREE. who will safeguard its rights according to the civil and penal provision of the law.
 ILLUSTRATION TABLE

FIGURE 1 : TAKE OVER PROTOCOL................................................................................................. 9

FIGURE 2: PAC PROTOCOL............................................................................................................. 10
FIGURE 3:ORGANIZATION CHART.................................................................................................. 12
 1. INTRODUCTION
The aim of this document is to give the description and the requirements of the pre-commissioning and
commissioning activities, for the acceptance of the equipment of a PV power plant connected to the
electrical grid.
This document provides a guideline related to:
 Necessary documentation;
 Operational sequences;
 Test to be performed;
 Any particular procedure to be implemented and necessary for the commissioning of a PV plant.

1.1 TERMS AND DEFINITIONS

In this document, the following definitions will be applied:

Project: Greenfield Photovoltaic Power Plant in TATAOUINE

Company: SEREE
Contractor: SOCOBAT/ETELEC CONSORTIUM
Site: Greenfield – Tataouine (33° 2'59.84"N 10°28'13.54"E)
Country: TUNISIA
A manager who shall supervise all the pre-
Commissioning Manager: commissioning,
commissioning and performance test activities.
Start-up Manager: Manager of the Electrical National Grid
Independent professional who shall verify the results of the
Commissioning Consultant:
performance tests in the Provisional Acceptance
A person who will be in charge of the O&M activities for 24 months
O&M Responsible:
starting from the date of issuance of the PAC

1.2 STANDARD REFERENCES

The commissioning activities will be carried according to the standard as below:
 IEC 60287 Electric cables;
 IEC 60060-1, High-voltage test techniques;
 IEC 60183, Guide to the selection of high-voltage cables;
 IEC TR 61000 Electromagnetic compatibility (EMC);
 IEC 60885 series on electrical test methods for electric cables;
 IEC 62446:2009 Grid connected PV systems - Minimum requirements for system documentation,
commissioning tests and inspection;
 IEC 61727 Photovoltaic (PV) systems - Characteristics of the utility interface;
 IEC 61724 Photovoltaic System Performance Monitoring – Guidelines for Measurement, Data
Exchange and Analysis;
 IEC 61829 Crystalline silicon photovoltaic (PV) array – on-site measurement of I-V characteristics;
 IEC 60891 Photovoltaic Devices - Photovoltaic devices - Procedures for temperature and irradiance
corrections to measured I-V;
 IEC 62271 series on high-voltage switchgear and control gear;
 IEC 60243 series on test methods for electrical strength of insulating materials;
 CEI 11-37 Guidelines for the construction of grounding systems where consumption is greater than 1
kV;
 IEEE 400-2 Guide for Field Testing of Shielded Power Cable Systems Using Very Low Frequency;
 IEEE Std 80-2000 guide for safety in AC substation grounding;
 IEEE 81, IEEE Guide for Measuring Earth Resistivity, Ground Impedance, And Earth
 Surface Potentials of a Ground System;
 ANSI C37.55 for Switchgear Medium Voltage Metal Clad Assemblies—Conformance Test Procedures
 IEC TS 62344 Design of earth electrode stations for high-voltage direct current;
 Reference CEI EN, IEC and UNI standards for plant components;
 IEC 60840:2011 Power cables with extruded insulation and their accessories for rated voltages above
30 kV;
 IEC 61280-4-1 : Fiber optic telecommunications subsystem test procedures;
 IEC 61280-4-2 : Basic test procedures for fiber optic telecommunications subsystems;
 IEC 61280-4-5. Fibre-optic communication subsystem test procedures. Part 4-5. Installed cabling plant.
Attenuation measurement of MPO terminated fibre optic cabling plant using test equipment with MPO
interfaces;
 ISO/IEC 14763-3:2014 [ISO/IEC 14763-3:2014] Information technology - Implementation and operation
of cabling in user networks - Part 3: Control of fiber optic cabling;
 1.3 UNITS OF MEASUREMENT
All the units of measurement are in accordance with the International System S.I.

1.4 ABREVIATIONS
AC Alternating Current
FS Functional System
CM Commissioning Manager
FAT Factory Acceptance Test
RTS Representant of Suppliers
SCP Safety Coordination Plan
DC Direct Current
FAC Final Acceptance Certificate
LV Low Voltage
MCC Mechanical Completion Certificate
MV Medium Voltage
MTR Main Technical Room
GT Gate House
STB Transformer Bay
PAC Provisional Acceptance Test
PE Protective Conductor
PL Punch List
PAC Provisional Acceptance Certificate
PS Power Station
PV Photovoltaic
RTU Remote Technical Unit
SB String Box
SCADA Supervisory Control and Data Acquisition
PPC Power Plant Controller
SI International System of Unit
UPS Uninterrupted Power Supply
SUP Start Up Plan
O&M Operation & Maintenance
 2. HSE REQUIREMENTS
During the precommissioning and commissioning, control measures will change according to the risk which will
raise as well.

2.1 JSA AND HARC

A specific JSA and HARC should be prepared according to the needed activities

2.2 FIRE FIGHTING SYSTEM

An approved firefighting system must be implemented before starting any commissioning task
Enough number of fire extinguishers must be provided according to the nature of the task

2.3 PERSONAL PROTECTIVE EQUIPMENT:

All workers shall be provided with adequate PPE. The HSE team has the responsibility to check if workers are
wearing Personal Protective Equipment (PPE) in a proper way.

2.4 SAFETY EQUIPMENT

A specific list of equipment should be provided in order to work in a safe way:
-Insulated hook
-insulated mat
-LOTO TAGS
-electrical markup
-plastic chain
-insulated chair
-Fire extinguishers

2.5 LOCK OUT TAG OUT

A LOTO system must be implemented by qualified persons during commissioning and following these steps:
-Identification of energy sources
-separation of energy sources
-installation of the locking device
-label the condemned equipment
-verification of the removal of energy sources
-test the equipment to determine if the energy sources are under control

2.6 STAFF INVOLVED

 The involved staff for the commissioning must be qualified and identified.
A commissioning manager
Electricians
Venders
Helpers

2.7 TOOLBOX MEETING

A toolbox meeting shall be performed before the operations, in order to confirm the awareness of the whole
commissioning team with the requirements of the WMS and associated JSA. During the toolbox, all risks
mentioned in the special JSA related to the task should be communicated to all employees involved in the
operation. Such toolbox meeting shall be performed by the responsible of the operations
Reviewing the operation, verifying the composition of the team as it has been approved and the suitability of the
equipment. Specific deviations or remarkable situations shall be reported.

2.8 EMERGENCY RESCUE TEAM

A well trained team will support the commissioning activities in order to react in case of an accident.
An emergency contact list will be communicated with all workforce and spreaded all over the site to facilitate
communication.

2.9 EARTHING
Commissioning activities could not start until the earthing test report is approved

3. GENERALITIES
This document forms the basis of preparation and execution of commissioning.
Commissioning takes place when Mechanical completion is completed for a functional system or sub
functional system.
Commissioning can be divided into two main activities:
1. Commissioning preparation (pre commissioning)
2. Commissioning execution
The tests shall be carried to confirm the compliance with the design approved and the project
specifications, to check its inherent safety and the system in its entirety.
A report for each equipment installed with the final design documentation will be delivered.
CM will supervise and approve all checks and tests.
The commissioning activity shall include the following operations:
 Define a commissioning Team;
 Define the Functional Systems for the project;
 Define the Schedule for Commissioning & Start-Up tests and related activities;
  Perform the pre-commissioning tests for the FS and the entire system;
The commissioning tests shall include (but not limited to) the following activities:
 Checking that the new plant corresponds with the system's final documentation;
 Visual inspections, including presence of nameplate for each component/panel;
 Any checking calculations;
 Measurements and instrumental tests;
 Test, under load, of the FSs;
 Plant’s commissioning tests;
The inspections and tests should be performed with appropriate PPE and aid of appropriate instruments.

2.1 GENERAL PROCEDURE

The delivery of the PV plant to the client by the contractor will be according to the following procedure:
 Phase 1: Mechanical Completion
 Phase 2: Pre commissioning
 Phase 3: Commissioning
 Phase 4: Provisional Acceptance Testing
 Phase 5: Intermediate Acceptance Testing
 Company doc. Identification:
00332100DWPV12001
Contractor document identification:
PRECOMMISSIONING & AR231-COM-001-B
COMMISSIONING
PROCEDURE Revision: B

Sheet of Sheets: 9/39

 Phase 6: Final Acceptance Test & Take Over

A certificate must be delivered at the end of each phase.

Figure 1 : Take Over Protocol

This document is property of SEREE. who will safeguard its rights according to the civil and penal provision of the law.
 Company doc. Identification:
00332100DWPV12001
Contractor document identification:
PRECOMMISSIONING & AR231-COM-001-B
COMMISSIONING
PROCEDURE Revision: B

Sheet of Sheets: 10/39

NOTICE OF READNEESS FOR INSPECTION

MECHANICAL COMPLETION +PRECOMMISSIONING

NOTICE OF COMPLETION

INSPECTION BY TWO PARTIES

READY FOR COMMISSIONING CERTIFICATE

COMMISSIONING

READY FOR START UP CERTIFICATE

START UP

READY FOR PERFORMANCE TEST

PERFORMANCE TESTS

PROVISIONAL ACCEPTANCE CERTIFICATE

Figure 2: PAC Protocol

 Company doc. Identification:
00332100DWPV12001
Contractor document identification:
PRECOMMISSIONING & AR231-COM-001-B
COMMISSIONING
PROCEDURE Revision: B

Sheet of Sheets: 11/39

2.2 SCHEDULE OF PRECOMMISIONING & COMMISSIONING

SYSTEM /ACTIVITY Number of days

PRE-COMMISSIONING

Civil Area Completion 1d

Earthing System 1d

MTR Electrical Substation 1d

Gate House 0.5 d

STB 0.5 d

Power Generation Subfield “A “ 1d

Power Generation Subfield “B “ 1d

Power Generation Subfield “C “ 1d

Power Generation Subfield “D “ 1d

External Area 1d

STEG SS Connection MV Line 1d

COMMISSIONING

Open Circuit Voltage Test 1d

Open Circuit Current Test 0.5 d

DC Current Test 0.5 d

Grid Connection 1d

This document is property of SEREE. who will safeguard its rights according to the civil and penal provision of the law.
 2.3 ORGANIZATION CHART

Commissioning Manager

O&M Responsible
Commissioning Consultant

Commissioning Coordinator

Start -Up Manager

Power Station/StringBox VENDOR Tracker VENDOR Security System VENDOR

Figure 3:Organization Chart

2.4 LISTS OF EQUIPEMENT AND CONSUMABLES

For each test shall be fulfilled a report sheet where are inserted data of each test.
In order to successfully perform the required tests, the availability of a minimum set of instruments and
suitable equipment is necessary.
Moreover, all the tests on live parts must be carried out solely using 1000 V insulated gloves and electric
arc resistant hard hat with visor. Asses conditions for proper PPE.
As regards the instrumentation is :
 True RMS multifunction digital multimeter suitable for measurement of AC and DC voltages with 1500V
full scale or higher if necessary;
 AC/DC (True RMS) clamp meter with at least 200 A full scale;
 Pyranometer (measuring range: 1 ÷ 1999 [W/m2]);
 Megohmmeter with 1000 Vdc test voltage;
 Set of 1000 V insulated screwdrivers and wrenches;
 IR camera;
  Insulation tester for 20KV and 30KV cables;
 Insulation tester for MT 20 and 30KV cubicles;
 Earthing circuit resistance tester;
 Fiber optic tester.
Certificate shall strongly be delivered before any inspection; non availability of equipment’s certificate lead to
the non-inspection from our part.
2.5 VALIDATION OF THE TESTS
In order to conduct that each test will be certified the contractor/supplier team party shall prepare a short
report to be submitted to CM & company representative for revision and approval.
In general, this should contain:
 A description and purpose of the test;
 A mention of the reference design documentation (specifications, drawings, layouts, standards, etc.)
and, in this respect, the chapters dedicated to the tests;
 References to timings, names and roles of those involved in the tests;
 The instruments used for the tests;
 The environmental conditions and conditions at the peripheries. The description of other tests, their
purpose and the method for conducting each of these;
 The list of the recordings carried out;
 The outcome of tests and the final evaluation.

2.6 CERTIFICATION OF TESTS

In order for the tests on each of the Sub FS (Sub functional System) to be certified, the contracting party will
prepare a short report to be submitted to the commissioning manager CM for revision and approval. In
general, this should contain:
 A mention of the reference design documentation (specifications, drawings, diagrams, standards, etc.)
and, in relation to this, any chapters dedicated to the tests;
 Any observations on the design, in particular on the modifications with the respect to the original
version;
 References to times, names and roles of those involved in the tests;
 The instruments used for the tests;
 The environmental conditions and/or any other conditions in particular;
 A description of any other tests, their purpose and the method for conducting each of these.
 3. FUNCTIONAL SYSTEMS
The PV plant will be subdivided to Functional System as described in the table below:

SYSTEM DESCRIPTION SUB SYSTEM DESCRIPTION

00-TGF-CA-01 FENCING AND GATES

00-TGF-CA-02 PILES FOUNDATION

00-TGF-CA-03 ROADS

00-TGF-CA-04 MTR CIVIL

00-TGF-CA- CIVIL AREA COMPLETION 00-TGF-CA-05 STB

FS01
00-TGF-CA-06 GATE HOUSE

00-TGF-CA-07 POWER STATION

00-TGF-CA-08 CABLES TRANCHES

00-TGF-CA-09 DRAINAGE SYSTEM

01-TGF-EL-01 FENCE EARTHING

01-TGF-EL-02 MTR EARTHING

01-TGF-EL-03 GT EARTHING

EARTHING AND 01-TGF-EL-04 STB EARTHING

01-TGF-EL-
FS02 LIGHTNING PROTECTION POWER STATION
01-TGF-EL-05
EARTHING
01-TGF-EL-06 TRACKER EARTHING
LIGHTNING
01-TGF-EL-07 PROTECTION
ALL AREA
02-TGF-EL- MTR 02-TGF-SS-01 AUXILIARY
FS03
 ELECTRICAL SUBSTATION TRANSFORMER
MV/LV
TSA 200 KVA
DIESEL GENERATOR
02-TGF-SS-02
200 KVA
UPS AND BATTERIES
02-TGF-SS-03
SYSTEM
02-TGF-SS-04 LIGHTING SYSTEM
SMOKE
02-TGF-SS-05 DETECTION&FIRE
FIGHTING SYSTEM
ACCESS CONTROL
02-TGF-SS-06
SYSTEM
02-TGF-SS-07 HVAC SYSTEM
02-TGF-SS-08 SCADA SYSTEM
02-TGF-SS-09 LV SWITCHGEAR
02-TGF-SS-10 MV SWITCHGEAR
02-TGF-SS-11 MV CABLES
02-TGF-SS-12 LV CABLES
INSTRUMENTATION
02-TGF-SS-13
CABLES

03-GTF-GT-01 LIGHTING SYSTEM

03-GTF-GT-02 HVAC SYSTEM

SMOKE DETECTION
03-TGF-EL- GATE HOUSE
FS04 03-GTF-GT-03 & FIRE FIGHTING
SYSTEM
03-GTF-GT-04 LV CABLES
20/30KV
04-TGF-TR-01
TRANSFORMER
04-TGF-TR- TRANSFORMER BAY
FS05 04-TGF-TR-02 MV CABLES
04-TGF-TR-03 LIGHTING SYSTEM
05-TGF-GEN- POWER GENERATION - 05-TGF-GEN-01 POWER STATION A
FS06 SUBFIELD A - 2,5MW 05-TGF-GEN-02 TRACKER
 SUBSYSTEM A
05-TGF-GEN-03 STRING BOX A
05-TGF-GEN-04 PV MODULE A
06-TGF-GEN-01 POWER STATION B
06-TGF-GEN- POWER
TRACKER
FS07 GENERATION - 06-TGF-GEN-02
SUBSYSTEM B
SUBFIELD B - 2,5MW
06-TGF-GEN-03 STRING BOX B
06-TGF-GEN-04 PV MODULE B
07-TGF-GEN-01 POWER STATION C
07-TGF-GEN-
TRACKER
FS08 POWER 07-TGF-GEN-02
SUBSYSTEM C
GENERATION -
07-TGF-GEN-03 STRING BOX C
SUBFIELD C - 2,5MW
07-TGF-GEN-04 PV MODULE C
07-TGF-GEN-05 METEO STATION
08-TGF-GEN-01 POWER STATION D
POWER TRACKER
08-TGF-GEN- 08-TGF-GEN-02
GENERATION - SUBSYSTEM D
FS09
SUBFIELD D - 2,5MW 08-TGF-GEN-03 STRING BOX D
08-TGF-GEN-04 PV MODULE D
08-TGF-ER-01 CCTV SYSTEM
08-TGF-ER- EXTERNAL AREA ANTI INTRUSION
FS10 08-TGF-ER-02
SYSTEM
10-TGF-ER-FS11-01 MV LINE CIVIL WORK
10-TGF-GEN- STEG SS CONNECTION
10-TGF-ER-FS11-02 MV CABLES
FS11 MV LINE
10-TGF-ER-FS11-03 FO LINE

4. PLANT DOCUMENTATION
The different manuals and Factory Acceptance Tests (FAT) report shall be sent before start of
commissioning phase.
 5. PRELIMINARY CHECK
In advance to commissioning activities, has to be performed preliminary checks for each Functional
System, to verify the conformity to the project specifications and the eligibility to put on service.
The checks shall include at list, but not limited to:
 Check for each FS of completeness of documentation supplied for the commissioning;
 Check for each FS of completeness and finishing of the system/component;
 Check that the involved areas are kept clear of people and things;
 Check that all parts, if necessary, are properly and permanently connected to the ground grid;
 Checking for mechanical defects (cracks, moisture penetration, bubbles, water etc.);
 Check for corrosions in the components, the frames and the structures;
 Check the presence and completeness of all the nameplates and all the information required for correct
identification of each main component;
 Check the integrity of the PE conductor and the status of the grounding clamps;
 Checking for shading and interference by obstacles as stipulated in the design.
Carried out the preliminary checks, it is necessary to set up a system in order to put on safety from the point
of view electrical and mechanical the areas involved, including among others and where necessary:
 The provisional demarcation of areas in which the elements of sub FS are installed;
 The block, or other equivalent maneuvering, of switches or disconnectors necessary to isolate the FS;
 The affixing of any safety signs needed;
 Communication to all personnel operating at the work site of the beginning of the test on that FS;
 Any other measure necessary for the performance of tests in safety.

6. CHECKS AND TESTS UP TO THE FIRST POWER

Once having visually checked the system’s status, the CM will prepare a schedule of activities, CM draft
the Start-Up Plan (SUP), in which are highlighted the interdependencies between the different stages.
In agreement with the site project HSE Support, the CM will invite all parties involved (Start-Up manager,
commissioning consultant, O&M responsible, commissioning coordin and representant of Suppliers
(RTS)) to a meeting.
With no different agreement, each suppliers or constructor of the components/systems is responsible to
perform every check and test up to their fine setting an up to when are ready to be put on service, in a
way to guarantee the conformity of supply to project specifications and safety requirements.
The SUP shall allow for uncontrollable factors such as the weather, levels of atmospheric precipitation or
other, analyzing the climate at the site and employing appropriate safety margins when drawing up a
timetable. The SUP has to be discussed in order to finalize a proposal version. All parties involved shall
subscribe the SUP agreed.
Any variations in the program/schedule shall be promptly bought to the attention of all parties involved
and, if necessary, all steps shall be taken to avoid changing the final dates for commissioning.
When conducting tests on FS, the supplier may come across:
1) Design errors (for example: the layout is not working, undersized/oversized component
parts, etc.);
2) The design is operational but is lacking in terms of safety;
3) Errors in operation, non-compliance with specifications or contractual requirements.
Any kind of observation shall be immediately passed on to the CM. In cases (1) and (2) the CM will refer to
engineering in order to identify any modifications as quickly as possible, implement them and test them out
on the FS. The changes identified by Engineering will be transmitted to the Start-Up Team in paper and
digital format and shall be added to the basic documentation by the contracting party.
At the end any deviation shall be in log-sheet communicated to client for traceability and approval.

6.1 CIVIL AREA COMPLETION

For the entire PV plant and before starting all the tests, a list checks shall be performed:
 Roads are completed and have been constructed according to the design;
 Drainage system complies with design;
 All cable trenches have been properly filled and compacted;
 All cable trenches follow the prescribed paths and are duly signposted;
 All concrete works are complete and concrete has cured according to prescriptions;
 Location of the concrete basement is as per design;
 The entire works are located within the boundaries of the site;
 Pre-fabricated cabins have been laid correctly and perfectly vertical, cabin basement is properly poured
and does not feature cracks or partitioning;
 Foundations of metallic structures (Frames) have been properly poured and reinforced where
necessary.

6.2 EARTHING SYSTEM AND LIGHTNING PROTECTION

6.2.1 EARTHING SYSTEM
Entire PV plant shall be placed over an earthing shape. It is subdivided on six sub functional systems as
 below:
 Fence earthing system
 MTR earthing system
 GT earthing system
 STB earthing system
 PS earthing system
 Tracker earthing system
The efficiency of the earthing system shall be checked.
The check shall take place in accordance with existing regulations and shall include:
 Visual inspection of the grounding conductors (visible tips, connections etc.); to check their integrity and
appropriateness dimensioning;
 Measurement of the grounding resistance of the grounding shape;
 Verify the continuity of the grounding conductors and the accessible metal parts.
For each test shall be fulfilled a report sheet where are inserted data of each test.

6.2.2 LIGHTNING PROTECTION

On lightning shall be checked the correctness of installation of the system and its possible accessories,
discharge counter functionality, connections, etc. in accordance with installation manuals and project
documents, and shall be performed:
 Insulation resistance measurement;
 Check discharge counter.

6.3 MTR ELECTRICAL SUBSTATION

The MTR is composed by sub functional systems that shall be checked as described in the following
sections.
6.3.1 AUXILIARY TRANSFORMER MV/LV TSA 200 KVA
In advance to put on service the auxiliary transformer 200KVA, shall be performed at list these tests:
 Visual check and correctness of installation and anchoring;
 Check of transformer grounding connection (to metal part and to LV neutral)
 Check correctness of connection of power cables;
 Check correctness of connection of all auxiliary cables;
 Check tap changer position;
 Check the correct connection of all circuits;
 Check connection of all auxiliary circuits;
 Check insulation of transformer.
Before powering up on the TSA, ensure that there are no foreign components/tools, and that the area
where it is located, is free of people.
After performing the first power on, on LV side shall checked:
 Right voltage level between both phases,
 Right voltage level between phases and grounding;
 The cyclical sense;
 the concordance of phases with any other power sources already on service.
For each test shall be fulfilled a report sheet where are inserted data of each test.

6.3.2 DIESEL GENERATOR 200 KVA

The standard checks and test to be performed on Diesel Generator are:
 Visual check and correctness of installation and anchoring;
 Insulation of components and cables;
 Check of all power, auxiliary and command connections (electrical continuity, correspondence with
the circuit diagrams and the correct labeling);
 Check correctness of functionality of local panel, including all external connection.
 Check the battery
 Check setting of protection and regulation as per constructor sheet of settings;
 Check all operating logics.
During first power on shall be verified:
 The proper functioning of the single equipment installed;
 The correspondence of guaranteed data listed in the table "Technical Data";
 The correct interface with the boundary organs;
 The proper intervention, in operating conditions, of all the control devices
 The Operation in Manual and Automatic ways;
 The check of commands and remote signaling;
After performing the first power on, on LV side shall checked:
 Right voltage level between both phases and grounding.
 6.3.3 UPS AND BATTERIES SYSTEM
For the rectifier and inverter, the visual checks are:
 Check of connections to ground;
 Insulation test of cables external to panels;
 Check setting of protections of switch.
The Measurements and controls are:
 Check the AC power supplies input (Value and phase rotation);
 Check the DC power supplies output (value and polarity);
 Check the AC. power supplies output from inverter (Value and phase rotation);
 Verify by simulating the various anomalies, the appropriate alarm signals and interventions
associated;
 Check the automatic switching logic between the rectifier;
 Check the automatic switching of static breaker logic between the UPS inverters;
For the Batteries, the visual checks are:
 Check the correct tightening of all bolts of bars and connections;
 Check battery total voltage level with any load attached.

6.3.4 LIGHTING SYSTEM

For lighting system, it shall be performed:
 Preliminary visual check by checking all lighting circuits, power sockets, emergency lighting,
checking for all sockets, switches, control points, elements, and their proper operation;
 Testing the operation of any planned automation (Twilight switch.)
 Check the right lighting levels values expected according to Technical Specification;
 Check the type and dimensioning of the components and cables and installing all required
identification marks;
 Measuring Insulation resistance.

6.3.5 SMOKE DETECTION & FIRE FIGHTING SYSTEM

6.3.5.1 SMOKE DETECTION SYSTEM
The smoke detection system as a whole need to be responsive to all the specifications and with current
Safety standards, and have a high degree of reliability, documented by appropriate technical references
and certifications.
The system shall ensure for all technical area (under that name shall be given all those rooms containing
electrical panels, equipment and machinery):
The intervention of protection in all point like:
 ceilings,
 panels area,
 cable ducts, etc.
The protection of all adjacent areas from which it is feared could start the fire attack (where
requested)
The plant, in general is constituted by a detection unit powered by uninterruptible supply and provided with
internal backup power.
The tests shall ensure the functionality of various components, as well as their integration. Shall be checked:
 Alarms and any other additional interfaces to other systems
6.3.5.2 FIRE FIGHTING SYSTEM
For the firefighting system, it shall be checked:
 The presence of the fire extinguisher (ABC or CO2) in accordance with firefighting specifications and
layouts.

6.3.6 ACCESS CONTROL SYSTEM

The tests shall ensure the functionality of the various sections for the system, as well as their
integration.
The section tests shall perform on each section and consist of:
 Visual inspection to confirm that the positioning of the central and their related equipment/component
and the relative electrical/communication system correspond to the design documents;
 Check the correctness of all the supply;
 Testing the functionalities simulating a real attempted intrusion;
 Check the operation of all signals.

6.3.7 HVAC SYSTEM

For HVAC system, shall be performed:
 Visual inspection equipment installed;
 Correctness of electrical connections;
 Correct functionality of equipment.
 6.3.8 SCADA SYSTEM
The automation and control system of the PV plant is composed by:
 Plant SCADA with an RTU;
 Power station SCADA;
 Power Plant Controller PPC.
During commissioning phase, a data exchanger system will be installed to facilitate the commissioning of
plant SCADA.
For each test shall be fulfilled a report sheet where are inserted data of each test.
The plant SCADA is destined to the role of a centralized point of control, supervision, storage of historical
data at the power plant, and the data flow management with remote centers. The plant SCADA performs
the normal functions of monitoring and control of the entire system.
In addition, provide to exchange of all the signals (commands, states, alarms and measurements) with
the remote centers.
During execution of the activation tests, shall proceed to the verification of the correct interfacing of all
components of the system, of the control functions, signaling, protection and regulation.
The power station SCADA system acquire and manage all data of PV panels, string boxes, inverters,
cabin power transformer LV/MV, MV Switchgears and other data related to PV panels area like:
 Meteo station
 Constants of the solar and temperature sensors.
The PPC provide the regulation of active and reactive Power to each inverter to guarantee and
completely fulfill the grid code requirements.
On the following the list of checks and tests that shall be carried out:
 Visual inspection with particular attention to the following aspects:
 No visible defects in manufacture of mechanical parts on circuit boards, solders, with cabling and
connections;
 Proper placement and sizing of terminal blocks and connectors, and the presence of any proof
pins devices, if necessary and / or required;
 Installation of all ground connections;
 Installation of all the components required;
 Proof of correctness of all the feeds provided input, and activation of all power and of all the
components
 Verifying proper operation of all the framework of internal services (lights, fans, etc.)
 Activation tests of all the fiber optic and copper bus, checking, for each section, the dB attenuation.
  Functional tests in the final configuration with all of the communication lines and the various
contributors activated and / or simulated, and with the relative complete data- base;
 Check functionality of System Configurator of system and development environments;
 Check proper operation of analog and digital signal input / output modules and the associated
acquisition function;
 Check the implemented interface in operator panels and the presentation of information. The
messages displayed in the panel could be forced in input;
 Check the implemented interface for visualization of data. The messages displayed in the panel
could be forced in input;
 Check the functionality required to SCADA, with particular attention to data storing;
 Check Redundancy for necessary devices;
 Check system performance, to verify if operations are on time, with a rated load system, and the
proper execution of all programs;
 Check the correct acquisition of all signals (status, alarms, measurements) from the field and
execution of all commands, with verification of the real replay from the field;
 Check serial signals; this check must be performed defining the set of plant elements of the same
technology (e.g. inverters, string box, etc.), then establish a sample object among these and check all
the signals (from the definition of the sets, and then protection relays must be excluded from the sample
element, all digital and serial signals shall be checked individually for the protection relays);
 Check all logic installed;
 Check all regulation installed;
 Check the execution of all commands;
 A finite number of sample tests shall be performed for each set of elements of the same type:
 Pyranometer and temperature sensors constants;

6.3.9 LV SWITCHGEAR
The standard checks and test to be performed on LV Switchgear are:
 Dimensional checks and position of each panel;
 Leveling and anchoring: control of the perfect leveling of the bases of all the panels and the proper
bolts tightening of the panel to the floor and between them;
 Check of the proper connection to grounding system of the grounding bar
 Check Tags
 6.3.10 MV SWITCHGEAR
The standard checks and test to be performed on MV Switchgear are:
 Dimensional checks and position of each panel;
 Leveling and anchoring: control of the perfect leveling of the bases of all the panels and the proper
bolts tightening of the panel to the floor and between them;
 Bars and equipment: Monitoring compliance with the single line diagram of the panel;
 Check of the proper connection to grounding system of the grounding bar
 External integrity check of insulators, apparatus, and insulating diaphragms;
 Control inside the panel the removal of foreign ‘components’:
 Tools;
 Waste materials;
 Foreign objects;
 Insects;
 Excessive dust accumulation;
 Check the correspondence of nameplate data of all equipment with the indications written on
drawings;
On completion of the visual checks above mentioned to the switchgear, that are normally assembled on site,
the following tests has to be carried out:
1. Mechanical test: has to guarantee the correctness of overall installation, correctness of
operation of moving mechanism and joints, the limit switch contacts, the key locks and closures,
the mechanical finishing, insulating surfaces and coatings.
2. Insulation tests are those which guarantee the integrity of the insulation after transport and
assembly on site.
The insulation test of the MV switchgear will be done with a megger
3. Functional tests are those that guarantee the correct functioning of all auxiliary circuits,
signaling circuits and command and control, and that the wiring of the panel match the wiring
diagrams.
For each electrical test shall be fulfilled a report sheet where are inserted data of each test.

6.3.11 MV CABLES
All MV cables connected to MV switchgears, after their laydown and termination, shall be verified
performing the checks and tests here in after listed.
The list of checks is as below:
 Conformity of the cable duct to the executive project (deep excavations, interference, materials,
accessories used, etc.);
 Correct execution of terminals;
 Checking that screen insulation connections have been carried out correctly;
 Characteristics of cable terminals with the referenced to the project;
 Correctness of the connection (check point to point right cable laying);
 Check cables TAG
The list of tests is as below:
 Insulation test
For each cable/core shall be checked point to point to confirm the right cable connection.

6.3.12 LV CABLES
All LV cables connected to LV switchboards / panels, after their laydown and their termination, shall be
verified performing the checks here in after listed.
The list of the checks is as below:
 Conformity of the cable duct to the executive project (deep excavations, interference, materials,
accessories used, etc.);
 Correct execution of terminals;
 Correctness of the connection (check point to point right cable laying);
 Check cable TAG
 For cables related to power supply (230/400Vca) a test with megger to verify the insulation.
For each cable/core shall be checked point to point to confirm the right cable connection.
For each cable based on design documents (cable list and cable sheet prepared in responsibility of people
that lay and connect cables) has to be verified:
 Cable characteristics type with the referenced to the project;
 Identification of circuits and their conformity with design documents;
 Presence of mechanical damage, overheating and/or short circuiting;
For each test shall be fulfilled a report sheet where are inserted data of each test.

6.3.13 INSTRUMENTATION CABLES

The list of the checks for instrumentation cables is as below:
  Conformity of the cable duct to the executive project (deep excavations, interference, materials,
accessories used, etc.);
 Correct execution of terminals;
 Correctness of the connection (check point to point right cable laying);
 Check cable TAG

6.4 GATE HOUSE

The GT is composed by sub functional systems that shall be checked as described in the following sections.

6.4.1 LIGHTING SYSTEM

The lighting systemin the GT shall be checked as described in the section 6.3.4.

6.4.2 HVAC SYSTEM

The HVAC system shall be checked as described in the section 6.3.7.

6.4.3 SMOKE DETECTION &FIRE FIGHTING SYSTEM

The smoke detection system & the firefighting shall be checked as described in the section 6.3.5.

6.5 TRANSFORMER BAY

6.5.1 LIGHTING SYSTEM
The lighting system shall be checked as described in the section 6.3.4.

6.5.2 20/30 KV TRANSFORMER

The tests on 20/30KV transformer are distinguished:
 Visual checks;
 Functional tests of auxiliary and control circuits.
The visual inspections are:
 Checking clearances between the metal parts and the live parts;
 Control of correctness and the tightening torques of all 20KV and 30KV connections;
 Control of the anchors to the structure;
 Checking correct grounding;
 Control of the correct oil level in the conservator;
 Checking the correct position of all valves;
  Check of the Insulation
The functional tests of auxiliary circuits, command and control consist on:
 Check the correct connection of the auxiliary circuit;
 Check the correct operation of the equipment;
 Checking the correct operation of the off-Load Tap Changer and their local interlocks;
 Check alarm causing the real intervention of the same or, where not possible, through simulation of
field contacts;
 Check of the opening command up to MV Breaker and the real evidence of all causes (high
temperature switch, etc.);
 Check the correct exchange of signals and commands with the related board.

6.5.3 MV CABLES
MV cables shall be checked as described in the section 6.3.11.

6.6 POWER GENERATION - SUBFIELD – 2,5 MW

6.6.1 POWER STATION
6.6.1.1 LV/MV TRANSFORMER
LV/MV Transformer shall be checked as described in the section 6.3.1.

6.6.1.2 MV SWITCHGEAR
MV switchgear shall be checked as described in the section 6.3.10.

6.6.1.3 QPPI
For the QPPI, it shall be checked:
 Positioning;
 Mechanical integrity (faults, breakages or incomplete assembly);
 Visual inspection of the terminals, panels and conductors for abnormalities;
 Visual Check for loose connections / torque;
 Check the condition of the surge arrestors;
 Check the door and locking mechanisms for correct operation;
 Check the labels are present, in line with the documentation and readable;
 Check torque of unmarked screws.
 6.6.1.4 SMOKE DETECTION SYSTEM
Smoke detection system shall be checked as described in the section 6.3.5.

6.6.1.5 ANTIINTRUSION SYSTEM

Anti-intrusion system shall be checked as described in the section 6.7.2.

6.6.1.6 LIGHTING SYSTEM

Lighting system shall be checked as described in the section 6.3.4.

6.6.1.7 RODENT DETERRENT SYSTEM

The list of checks and tests to be performed are:
 Continuity, insulation, resistance for all the cables;
 System installation proper as per drawing;
 Carry out visual checks on all satellites & consoles free from any mechanical damage, cables,
interface modules etc. to ensure they are properly installed;
 Check for proper termination & feruling;
 Check Input A/C Supply Voltage;
 In Test mode check for each transducer generating sound;
 Check frequency output from panel should be set as per manual recommendation;
 If power fails, whether panel working on battery supply;
 Panel display and all key working properly.

6.6.1.8 SCADA PANEL

For the SCADA panel, the following list of checks shall be carried out:
 Check the implemented interface in operator panel and the presentation of information. The
messages displayed in the panel could be forced in input;
 Check the implemented interface for visualization of data. The messages displayed in the panel
could be forced in input;
 Check system performance, to verify if operations are on time, with a rated load system, and the
proper execution of all programs;
 Check the correct acquisition of all signals (status, alarms, measurements) from the field and
execution of all commands, with verification of the real replay from the field;
 Check serial signals; this check must be performed defining the set of plant elements of the same
 technology (e.g. inverters, string box, etc.), then establish a sample object among these and check all
the signals (from the definition of the sets, and then protection relays must be excluded from the sample
element, all digital and serial signals shall be checked individually for the protection relays);
 Check the execution of all commands.

6.6.1.9 INVERTER
The operational tests on the static conversion system, with reference to the user and maintenance
manual, in different power conditions (switching on, switching off, and failure of the distributor’s grid) are:
 Visual inspection of cables and connections, the signs of clamping shall be visible on all the connecting
cables, be it in marker pen or paint on the threaded connections with nuts and bolts;
 Checking of the continuous voltages arriving at the converter and coming from the field;
 Checking of the connection phases of the converter towards the transformer;
 Checking of the detection of the photovoltaic field on the part of the inverter;
 Checking of the detection of the presence of a distribution network on the part of the inverter;
 Checking ventilation functionality;
 Checking connections to strings;
 Checking of operation on full load and on a partial load;
 Placing the converter in parallel and checking the adjustments, the control system and the converter’s
internal protections;
 Checking of the adjustments and the operation of the interface relay;
 Checking of the interface relay and the system’s associated disconnection/reconnection system;
 Checking of the switching off of the inverter where the distribution network fails.
 Check that the fuses installed comply with specifications;
 Check correct settings of sensors and monitoring devices;
 Check that all covers removed for connection are re-installed.
For each test shall be fulfilled a report sheet where are inserted data of each test.
OPERATIONAL TESTS
All the operational tests shall be described by the supplier in a test report to be submitted to the CM for
approval and acceptance. This shall include an explanation of the purposes, conditions and methods for
carrying these out and the results and shall be carried out in compliance with the program agreed.
In order to check the inverter’s correct operation at least one system start-up test and one failure of the
electrical power grid test shall be carried out.
Start-up Test
With the switch set to the AC open side, the isolation devices close on the DC side. The inverter shall
indicate the presence of voltage, by means of the optical device (LED or display) and it shall position
itself to tracking the electrical power grid.
Following the closure of the switch on the AC side, the inverter shall confirm that the voltage values and
frequency both return to within the set limits and begin to supply power.
The inverter shall proceed with maximum power point tracking and provide the maximum power obtainable
from the photovoltaic generator in the environmental conditions in which the test is being conducted.
Electrical power grid failure test
A power failure on the electrical power grid is simulated by opening the switch on the AC side. In this
situation the inverter shall switch to stand-by and the anticipated indicator warning shall issue an alert
for the presence of the photovoltaic generator and a failure of the electrical power grid.
Once the switch on the AC side has been closed again, the inverter will reset itself
automatically and begin providing power once more.
Measurements
 Check all strings for same voltage and polarity;
 Check polarity at the DC connection terminals;
 Measurement of the PV generator open circuit voltage;
 AC connection of internal supply;
 Check clockwise rotating field;
 Measurement of internal supply voltage between;
 MPP operation;
 Grid parameters.

6.6.1.10 DC CABLES
All DC cables connecting the string box to the QPPI, after their laydown and their termination, shall be
verified performing the checks here in after listed:
 Conformity of the cable duct to the executive project (deep excavations, interference, materials,
accessories used, etc.);
 Correct execution of terminals;
 Correctness of the connection (check point to point right cable laying);
 A test with megger to verify the insulation;
 Check cable TAG;
  Correctness of polarity.

6.6.1.11 METEO STATION

The standard checks and test to be performed on the weather station are:
 Visual check and correctness of installation and anchoring;
 General inspection of the components;
 Check mast is vertical and that the foundation and fixings are secure;
 Check all fasteners;
 Check sensor mounts for integrity, corrosion, check and re-torque fasteners as required;
 Check proper sensor orientation and positioning;
 Check silica desiccant gel in pyranometers.
The Meteo station is located in the subfield C.

6.6.2 TRACKER SUBSYSTEM

Prior to start-up of trackers, the following must be checked for compliance with installation requirements:
 Electrical connections (e.g. controllers, drives, modules, ...)
 Mechanical connections (e.g. fixed parts, moving parts, ...)
All safety devices must be checked for proper operation after the first start-up of the machine and before
it is used for power generation.

6.6.2.1 PLANT TRACKER WITH ELECTRICAL CONNECTION

The Plant tracker with electrical connection is destined to the role of a tracker box which is a centralized
point of control, communication and electrical rotation of the tracker.
In addition, provide to exchange of all the signals (commands, states, alarms and measurements) with
the remote centers.
During execution of the activation tests, shall proceed to the verification of the correct interfacing of all
components of the system, of the control functions, signaling, protection and regulation.

6.6.2.2 TRACKER SCADA

The tracker SCADA system manage PV panels rotation to guarantee right inclination to sun position to
increase energy production.
This SCADA shall guarantee to avoid dangerous hot spot for shading of other panels.
 6.6.3 STRING BOX
Checking the:
 Positioning.
 Mechanical integrity (faults, breakages or incomplete assembly);
 Electrical panel cleanliness
 Check door seal integrity for damage and water ingress
 Visual inspection of the terminals, panels and conductors for abnormalities
 Check grounding and bonding cables and terminals
 Visual Check for loose connections / torque
 Check the condition of switches and circuit breakers
 Check the condition of the surge arrestors
 Check the door and locking mechanisms for correct operation
 Check the labels are present, in line with the documentation and readable
 Check torque of unmarked screws
 Check integrity and compliance of materials used and connected;
 Cable glands’ tightness;
 Check Insulation;
 Check Continuity.

6.6.4 PV MODULES

The following shall be verified:

 the mechanical integrity of the modules

 The correct cabling (external cables, any goose necks, cable gland)
 The correct mounting according to PV modules’ manufacturer instructions.

As required by IEC 62446, all the module strings shall be tested before their connection to the inverter.

As a minimum, the continuity, insulation and connection polarity tests shall be executed. In addition, string
and short-circuit currents must be carried out.
 6.6.4.1 INDENTIFICATION OF PV MODULES
Every panel considered suitable for the installation shall be added to a list so that its serial number and
location, within the photovoltaic field, can be kept on record. The sample chosen will be identified by
means of the serial number and the model etc., as shown in the following table:

String String Power

N° Serial Power Model Tracker Inverter
N° N° Box station
1

…
…
n

6.6.4.2 ELECTRICAL CONNECTIONS

Checking the:
 Correct installation of wiring and the marking of cables;
 Visual check for module Junction boxes defects
 Visual check for connector and cable defects
 Visual check of cables correct fixing to rails with cable ties;
 Check solar cable protection from direct sun ray;
 Continuity test of protective and equipotential conductors;
 Visual inspection of the disconnection, protections and isolating units.

6.6.4.3 POLARITY CHECK

The polarity of all the DC cables shall be checked using the appropriate testing equipment. Once the
polarity has been confirmed, the cables shall be checked to guarantee that they have been correctly
identified and connected to their respective terminal boards or switching units. Shall be checked color of
cores, the red one for positive cables connection and the black one for negative cable connection.
 6.6.4.4 OPEN CIRCUIT VOLTAGE OF THE STRINGS

The open circuit voltage (no load) of each PV string will be measured by a suitable measurement tool. The
verification shall be carried out before closing the switches or installing string fuses.

In accordance with the IEC 62446, the following procedure will be used for the verification of the open
circuit voltage of the photovoltaic strings:

The measured Voc shall satisfy the following condition, w/r to the PV plant design:

95% of Voc_expected ≤ Voc ≤ 105% of Voc_expected

where Vexpected is the open circuit voltage theoretically recordable for the PV strings and calculated as
follows:

Voc_expected= N * Voc_ref * [1+β * (Tmod – Tmod_ref)]

where:

 N is the number of the modules which compose each tested string

 Voc_ref is the nominal open circuit voltage of the modules, as indicated by the module supplier in the
module data sheet

 Tmod is the temperature recorded on the photovoltaic module representing the tested string (which
shall be centrally located on the tested string), measured with an infrared thermometer with a precision
better than ± 1%;

 Tmod_ref is the module back sheet temperature at reference conditions (typically 25°C)

 β is the temperature coefficient of Voc supplied by the module supplier in the module data sheet.

6.6.4.5 SHORT-CIRCUIT CURRENT OF THE PHOTOVOLTAIC STRINGS

The short-circuit current of each PV string should be measured with suitable equipment (measurement
accuracy of at least 1%).

The measures will be carried out after checking that all PV strings are isolated from each other and that all
switching devices and disconnector to other strings are open.

All strings shall be tested.

The test shall be conducted during periods of irradiance greater than 500 W/m2.
The measured values must be compared with the expected design values and the following condition must
be satisfied:

95% of Isc_expected ≤ Isc ≤ 105% of Isc_expected

where Isc_expected is the short circuit current theoretically recordable for the PV strings calculated as
follows:

Icc_expected = Isc_ref * Gmeas / GSTC

where:

 Isc is the measured short circuit current;

 Isc_ref is the nominal short circuit current of the modules, as indicated by the module supplier in the
module data sheet;

 Gmeas is the irradiation recorded on the photovoltaic strings representing the tested electrical panel,
measured through a Secondary Standard (ISO 9060) pyranometer installed with the same tilt of the
panels with an installation precision (inclination) better than ± 1°

 GSTC is standard conditions irradiation equal to 1,000 W/m2.

In the case of systems with several identical strings and stable irradiation conditions, the currents can be
compared between the strings. The obtained values may differ for not more than 5% in a stable irradiance
condition.

In the case of unstable irradiation, the testing will be having to be postponed.

A short circuit will be made in the test string. This can be achieved by means of:

 A temporary short-circuit cable connected to a switch disconnector already present in the tested
circuit;

 A device suitable for the purpose, temporarily installed in the tested circuit and removed right after the
test.

In any case, the device or the short-circuit cables must be sized to withstand a higher than the open circuit
voltage and the short-circuit current of the tested string.

6.6.4.6 IV CURVE TEST

IV curves shall be obtained for a sample of strings covering at least 5% of overall strings.
The I-V-curve tracer will be able to measure single strings or complete junction boxes.
The instrument shall have the following accuracies or better, for each parameter to be measured:
 V: +/-1%
 I: +/- 1%
 Irradiation: +/- 5% (Reference Cell)
 Temperature +/- 3%

The whole I-V curve of one string or one junction box will be measured within about 100 ms. Current, voltage
and irradiance are recorded simultaneously. Each string or junction box will be measured twice in immediate
succession; in case of large deviations, one additional I-V curve of the same sub-array is to be measured.

Average irradiance in the IV curve trace shall be at least 600 W/m 2. In case a lower value is recorded, the
measure shall be repeated.

In the case that the above irradiation threshold is not reached in a reasonable amount of days, a smaller
value can be agreed to be used.

A representative sample shall be agreed on site by the parties, in order to verify the IV curves for strings in
different locations of the PV plant.

Before starting the measurements of the I-V-curves the sub-arrays to be measured have to be disconnected
completely from the inverter, using the DC-switch in the Junction Boxes.

6.7 EXTERNAL AREA

6.7.1 CCTV SYSTEM
The tests shall ensure the functionality of the various sections and camera, as well as their integration.
The section tests shall perform on each section isolated from the other section and consist of:
 Visual inspection to confirm that the positioning of the camera and the relative
electrical/communication system correspond to the design documents;
 Check the correctness of all the supply (power and IT);
 Testing the functionalities simulating a real attempted detection;
 Check the operation of all signals.
 6.7.2 ANTI-INTRUSION SYSTEM
The tests shall ensure the functionality of the various sections, as well as their integration. The section
tests shall perform on each section isolated from the other section and consist on:
 Visual inspection to confirm that the positioning of detectors and the relative electrical
 system correspond to the design documents;
 Check the correctness of all the supply;
 Testing the sensitivity and speed of intervention of all the detectors simulating a real attempted
intrusion;
 Check the "cross-check" of the local excluding one or more lines of detectors and verifying the
operation of the remaining detectors with a real attempted intrusion;
 Check the operation of all acoustic.

6.8 STEG SS CONNECTION MV LINE

All MV cables connected STEG MV Substation 30KV switchgear, after their laydown and
termination, shall be verified performing the checks and tests here in after listed.
The list of checks is as below:
 Conformity of the cable duct to the executive project (deep excavations, interference, materials,
accessories used, etc.);
 Correct execution of terminals;
 Checking that screen insulation connections have been carried out correctly;
 Characteristics of cable terminals with the referenced to the project;
 Correctness of the connection (check point to point right cable laying);
The list of tests is as below:
 Insulation test.
 High pot test
Communication cable following the MV line will be a Fibre Optic cable and to be tested;

For each cable/core shall be checked point to point to confirm the right cable connection
 7. THERMAL IMAGING

Following the start-up of each Functional System, the Contractor, under the supervision of the Client, shall
carry out a thermal imaging inspection on all major components using appropriate equipment (IR camera or
equivalent).

The datasheet of the IR camera will be submitted.

The inspections will be carried out after the Plant or a Functional System has been operating at 100% of the
rated power for at least one hour.

In particular, the checks will be carried out on:

 Surface of the photovoltaic modules

 Solar Connectors (output from the modules and input to the string box)
 String Box
 MV/LV transformer
 MV switchgear / cubicles