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The corporate

ABB technical journal

review
IEC 61850: The new approach 7
Products for the standard 16
Verification and validation 23
Case studies of IEC 61850 38

Special Report
IEC 61850
Communication is more than ex-
changing data; it means globally
understandable information based on
syntax and semantic. This is behind
IEC 61850, the topic of this issue of
ABB Review Special Report.

Electric energy is the backbone of


our global society. Its reliable sup-
ply from conventional and renew-
able sources via complex networks
requires seamless control that is only
possible with the help of a standard
providing a high-level and compre-
hensive description of the information
exchanged. ABB serves the power
system with substations as well as
utility automation solutions. Learn
more about IEC 61850 and ABB’s
commitment from the onset both to
developing the standard and imple-
menting it in products and system
solutions.

2 ABB review special report


Contents

Background 7 The concept of IEC 61850


A new approach for communication in substation
automation and beyond

Innovation and 13 Common denominator


Common components have helped ABB adopt the
IEC 61850 substation communication standard in

development 16
record time
Pushing the limits
ABB product development based on the IEC 61850
standard
23 Verified and validated
ABB has its own system verification and validation
center
29 A testing environment
ABB’s comprehensive suite of software testing and
commissioning tools for substation automation systems

Smarter 33 Next generation substations


Impact of the process bus

substations
Project 38

42
IEC 61850 at work
Five case studies
When two become one
experience IEC 61850 in combination with ABB’s award-winning
Extended Automation System 800xA is opening doors to
new and cost-effective solutions

The way forward 47

53
IEC 61850 Edition 2
From substation automation to power utility automation
Reliable networking
Impact of modern communication technology on system
reliability
57 Seamless redundancy
Bumpless Ethernet redundancy for substations with
IEC 61850

Enabling the 62 IEC 61850 – a success around the world


Substation automation systems pave the way to a
smarter grid

smart grid

Contents 3
Editorial

IEC 61850 – A unifying global


communication standard

Dear Reader,
Substations are key components of the power control the devices, and how conformity to
grid, facilitating the efficient transmission and the standard should be tested.
distribution of electricity. They play a vital role
in terms of monitoring and controlling power Following its introduction, the implementation
flows and provide the interconnection be- of IEC 61850 has advanced at a remarkable
tween generating facilities, transmission and pace. Perhaps never before has an industrial
distribution networks and end consumers. standard been accepted with such speed.
Substation automation systems make their Within two years of its release, a majority of
control and monitoring possible in real time the market was demanding IEC 61850 as the
and help maximize availability, efficiency, preferred communication protocol.
reliability, safety and data integration.
Peter Leupp It is increasingly being used for the integration
Head of Power Systems division For decades, the power sector was geo- of electrical equipment into distributed control
Member ABB Group
graphically split between two major standards systems in process industries. The fact that
Executive Committee
– IEC (International Electrotechnical Commis- new application areas, such as hydro and
sion) and ANSI (American National Standards wind power are being added is yet another
Institute). This often proved a deterrent to indication of its success.
the development of a global technology
offering. The bottom line is about how technology can
lower costs, improve reliability and enhance
IEC 61850 broke this deadlock. Since its efficiency. IEC 61850 has a proven track
publication in 2004, it has been embraced by record of deliverable benefits to both small
both the IEC and ANSI communities. The new and large utilities. Communication infrastruc-
standard was designed to: ture costs money to install, configure and
− Provide a single protocol for a complete maintain. But the savings that IEC 61850
substation delivers by way of substation design, installa-
− Implement a common format to describe tion, commissioning, and operation combined
the substation and facilitate object model- with new capabilities that are not practical or
ing of data required in the substation cost effective using legacy approaches,
Claes Rytoft − Define the basic services required to makes it a worthwhile investment.
Head of Technology transfer data using different communication
Power Systems division
protocols This special edition of ABB Review looks at
− Allow for interoperability between products this truly global and unifying standard from
from different vendors different angles and relates many of our
experiences based on the vast installed base
The standardization work commenced in the we have built during the years. We shall also
mid 1990s and continued for almost a attempt to take a peek into some possible
decade, involving more than 60 experts from future developments in this area.
utility and technology providers across the
globe. ABB was very much a part of this We hope you enjoy reading this dedicated
process and some of the contributors are special issue.
represented in this report.

IEC 61850 provides a standardized frame-


work for substation integration that specifies
the communications requirements, the
functional characteristics, the structure of
data in devices, the naming conventions for
the data, how applications interact and Peter Leupp Claes Rytoft

4 ABB review special report


Editorial 5
6 ABB review special report
The concept
of IEC 61850
A new approach for communication in
substation automation and beyond

S
KLAUS-PETER BRAND, WOLFGANG ubstation automation (SA) is The connection of the SA system with
WIMMER – The ability to cope with commonly used to control, the switchgear and instrument trans-
the natural migration of technology protect and monitor a substa- formers was still left to analog standards
combined with the need for interoper- tion [1]. However, over the such as 1 A and 3 A for current trans-
ability are just some of the reasons the years advances in electronics, informa- formers, and 110 V and 220 V for voltage
IEC 61850, an international standard tion and communications technology transformers and contact circuits for
that defines communication in and have brought about sweeping changes switchgear operations.
between electrical substation auto- in the way substations are operated. The
mation systems was developed. Using advent of software-based substation au- It took over 20 years before global forc-
it’s object-oriented hierarchical data tomation systems (hereafter referred to es, such as international suppliers and
model approach with high-level as SA systems) connected by serial links transnational utilities raised their voices
standardized semantics, IEC 61850 rather then rigid parallel copper wiring to request a solution, in the form of a
enables the abstract definition of data gradually became
items and services to not only specify the norm rather
what data or information needs to than the exception. Using it’s object-oriented hier-
be exchanged but also the mechanics Though successful
of how it is to be exchanged using and widely accept- archical data model approach
mainstream communication and
networking (mainly Ethernet) technolo-
ed, these systems
were based on ei-
with high-level standardized
gies. In addition, the cost benefits of ther the manufac- semantics, IEC 61850 enables
implementing IEC 61850 can already turers’ own propri-
be seen in the system design phase etary communica- the abstract definition of data
and experienced right through to the
commissioning and operating phases.
tion solutions or the
defined use of com-
items and services.
All of these factors help to explain the munication stan-
eagerness and speed with which the dards from other application domains, substation communication standard, to
first edition of the standard has been such as DNP3 or IEC 60870-5-104. overcome the interoperability prob-
accepted around the globe. These solutions made interoperability lem ➔ 1. While interoperability was a ma-
between devices from different suppliers, jor concern, it wasn’t the only one. Only
and sometimes even between different too aware of the dizzying pace at which
versions of devices from the same sup- technologies change, the authors of this
plier, an engineering nightmare which new standard, known as IEC 61850, also
could only be mitigated by expensive set about finding a way to create a “future
protocol conversion or re-engineering. -proof” standard that would be immune

The concept of IEC 61850 7


to any future technological develop-
1 Substation automation (SA) architecture from hardwires over proprietary protocols
ments. to IEC 61850

As the IEC 61850 standard evolved, oth-


1965 1985 2005 Year
er features, such as the definition of two
time-critical services – the fast transmis- Hardwired SA Legacy SA IEC 61850 based SA Location
sion of trip-type signals and sampled
MMI, Control board
analog current and voltage values – were HMI HMI Operating
Gateway Gateway
added. These time-critical services en- room

able the extension of the serial links to be


Event recording Copper
used between any intelligent electronic Protection cables Serial communication Serial communication
(Fiber optics) (Fiber optics) Relay
device (IED) and the electronic interfaces room
in GIS
near the switchyard equipment. Demand- SCADA-distribution, metering
Proprietary
Station bus and
Process bus*
ing market requirements, such as the Station bus
according to IEC 61850 Relay
house
shortening of transfer times down to to other bays to other bays in AIS
3 ms and time synchronization in the Copper cables
order of 1 µs had also to be considered. Swith
yard
GIS GIS GIS
Perhaps the cornerstone of the standard GIS
is the innovative extensible markup lan- Sensors &
or
Bay cubicle Copper cables Bay cubicle Copper cables Bay cubicle AIS
guage or XML-based substation configu- actuators

ration description language (SCL). SCL * The process bus is not a must in IEC 61850 but only an option

formally describes the configuration of


IEDs in terms of functionality (eg, circuit
breaker control, measurements and sta- and devices would need to be standard- various technologies employed in a typi-
tus values) communication addresses ized, thus blocking any technical evolu- cal substation. For example, fast-chang-
and services (eg, reporting). It also de- tion and functional competition. Never- ing mainstream communication technol-
scribes the switchyard layout and its re- theless it must be possible to exchange ogy will always need to serve the
lation to the functions implemented in faulty IEDs within the lifetime of the slower-changing requirements of protec-
the IEDs. SA system. Using IEDs that are com- tion and substation automation.
pliant with the same standard in terms
The emergence of a new standard of interoperability will facilitate easy To facilitate the use of the standard for
When the authors of the IEC 61850 stan- exchangeability. users, the identification of all transmitted
dard first sat together, they identified a data should not be based on a limited
list of market requirements that would in- Free architecture number scheme derived from contact
fluence the form the new standard would For a standard to be termed “global,” it terminal rows, but rather on the object-
take. The most important ones were in- must support the operation philosophy oriented grouping of data and a naming
teroperability, free architecture and long- of utilities around the world. It has to structure that uses standardized acro-
term stability. support an arbitrary allocation of func- nyms understandable to any substation
tions to devices and should therefore be engineer. In addition, configuration and
Interoperability capable of supporting centralized and engineering tools should be used to cre-
To begin with, the standard must be able decentralized system architectures. ate systems with minimum effort and
to support all functions in its application with a minimum risk of failure.
domain substation. Therefore, in addition Long-term stability
to protection, automation, control and Given that the lifetime of a substation The basic approach of IEC 61850
monitoring functions, many service func- (primary equipment) is between 40 and To reach long-term interoperability, ie, to
tions, such as time synchronization, self 60 years, it is anticipated that compo- cope with the different time scales of
supervision and version handling have nents of the SA system have to be ex- function evolution in the domain substa-
also to be supported. These functions changed, on average, around two to tion and with changing communication
are executed by software implemented in three times during this period; some technology, the approach taken in the
the IEDs. Interoperability in the SA sys- components may need replacements on IEC 61850 standard separates the do-
tem means that IEDs from different sup- a more regular basis. Naturally over time main related model for both data and
pliers or different versions from the same the substation will have to cope with the communication services from the proto-
supplier must be able to exchange and integration of new components from the cols, ie, the ISO/OSI seven-layer stack
use information in real time without any same or new suppliers, or it may need to used to code and decode information
protocol converters and without the need be extended. The point is that irrespec- into bit strings for communication over a
for human interpretation. tive of the changes, interoperability must serial link. This approach not only ac-
be maintained indefinitely, or to be more commodates state-of-the-art communi-
It is important to distinguish interopera- specific, the standard has to be future- cation technology, but it also safeguards
bility from interchangeability. If IEDs were proof. This requirement not only applies investments in applications and engi-
also to be interchangeable, the functions to substation devices, but also to the neering (based on the object and com-

8 ABB review special report


2 The split between data model and communication stack 3 The parts of the standard IEC 61850
Edition 1

Slow Communication networks and systems


changes Definition in substations
Data
Data and services according
model
Domain substation: to the domain substation Part 1: Introduction and overview
What data have to be Part 2: Glossary

Communication
communicated?
Part 3: General requirements
Mapping
Part 4: System and project management
SPLIT! Data model to the
communication stack Part 5: Communication requirements for
Communication functions and device models
technology:
Part 6: Configuration description language
How are the data
communicated? Selection for communication in electrical
ISO/OSI
ISO/OSI stack from the substations related IEDs
stack
Fast mainstream
Part 7-1: Principles and models
changes
Part 7-2: Abstract communication
service interface
Part 7-3: Common data classes
Part 7-4: Compatible logical node (LN)
munication service model). Therefore, physical device itself are dealt with by an classes and data classes
Part 8-1: Mapping to MMS and to
the standard is future-proof. The map- LN class named LPHD.
ISO/IEC 8802-3
ping of the data model to the communi- Part 9-1: Sampled values over serial
cation stack is also standardized in Only if a LN class for some function is unidirectional multidrop
IEC 61850 to ensure interoperable com- missing it may be substituted by generic point-to-point link
Part 9-2: Sampled values over ISO 8802-3
munication ➔ 2. LN classes that have restricted semantic
Part 10: Conformance testing
meaning. More demanding, however, is
The object-oriented data model the extension of LNs and data according
The basic data model structure defined to the strict and restrictive extension
in the IEC 61850 standard is application rules of the standard, including name
independent. However, depending on spaces as unambiguous references to
the scope of the standard, the object semantic meaning. These rules preserve All application
model classes, as issued in edition 1 of interoperability, even in cases where ex-
the standard ➔ 3 [2], are related to the tensions are required. functions, including
domain substation. Object models for
wind power [3], hydro power [4] and dis- For the functional identification of each
the data interfaces
tributed energy resources [5] were added data in the context of the switchyard, a to the primary
at a later date. All application functions, hierarchical plant designation system
including the data interfaces to the pri- shall be used for the designation of sub- equipment, are
mary equipment, are broken down into station objects and functions preferably
the smallest feasible pieces, which may according to IEC 61346 [6].
broken down into
communicate with each other and, more the smallest fea-
importantly, may be implemented sepa- The services of the data model
rately in dedicated IEDs. In IEC 61850, Interoperability requires the standardiza- sible pieces, which
these basic objects are called logical tion of not only the data objects but also
nodes (LNs). The class name of the LN the access to them. Therefore, standard-
may communicate
refers to the function the data objects
belong to. The data objects contained in
ized abstract services also belong to
IEC 61850. The most common ones
with each other
a LN may be mandatory, optional or con- include: and be implement-
ditional. The data objects themselves – Read: reading data such as the value
contain attributes 1, which may be seen of an attribute ed separately in
as values or detailed properties of the
data objects. This hierarchical data mod-
– Write: for example writing the value of
a configuration attribute
dedicated IEDs.
el is illustrated in ➔ 4. – Control: controlling switching devices
and other controllable objects using
Since the class names of LNs and the full standardized methods such as “select
names of data objects and attributes are before operate” or “direct operate”
standardized, they formally provide the – Reporting: for example, event driven
semantics of all exchanged values within reporting after value changes
the scope of IEC 61850. LNs may be – Logging: the local storage of time-
grouped into logical devices (LDs) with stamped events or other historical data
non-standardized names, and these LDs – Get directory: in other words, to read
are implemented in servers residing in out the data model (important part of
IEDs. The common properties of the self-description)

The concept of IEC 61850 9


4 Hierarchical data model 5 An illustration of the control service

HMI CSWI XCBR Circuit


Physical device (IED) Names not
Breaker IED (BIED) breaker
defined as Server standardized Select
Implementation

Command sequence
Logical device (LD) Breaker controller Control circuit
Selected for
Grouping
commands
Logical node (LN) XCBR (circuit breaker) Names Operate
standardized
Data
Operated

Selected state
Data (Object) Indication
Pos (position)
circuit
Properties Started for breaker
position

Indication
StVal (status value)
Attribute
Intermediate-state/off/on/bad-state
New position
Attribute q (quality)
good/invalid/reserved/questionable
Attribute
t (time stamp) Cmd
time of change termination
Value Enhanced security

– File transfer: for configuration, firmation”), which terminates the control


GOOSE is the disturbance recording or historical service.
data
acronym for generic – GOOSE: GOOSE is the acronym for Performance requirements

object oriented generic object oriented system event


and is a service used for the speedy
The transfer time of messages between
the sending application (eg, protection
system event and transmission of time critical informa- function issuing the trip) and the receiv-
tion like status changes, blockings, ing application (breaker function per-
is a service used releases or trips between IEDs forming the breaker operation) is deter-
– Sampled value (SV): the SV service mined by the requirements of functions
for the speedy quickly transmits a synchronized that depend on this message transfer.
transmission of stream of current and voltage sam- As a protection trip is time critical, with
ples for voltages and currents a worst case taking around 20 ms, it is
time critical infor- allocated to the most demanding trans-
The control service implementing the fer requirement class, which means 3 ms.
mation like status “select before operate with enhanced The transfer of samples using the SV
changes, block- security” mode is illustrated in ➔ 5 in
the context of a switch operation: The
service is also assigned to this require-
ment class to avoid, for example, delays
ings, releases or SELECT command is issued at the in fault detection by protection. The re-
operator’s HMI and communicated to the quirements have to be fulfilled not only
trips between IEDs. bay control unit represented by the LN by the IEDs but also by the SA system
CSWI. Depending on the system archi- design. The transfer time of a GOOSE
tecture the SELECT command is con- message over a serial link is compared
firmed either by the bay controller or the in ➔ 6 and ➔ 7 with the response time of
circuit-breaker IED, which is represented a hardwired contact circuit.
by the LN XCBR. When the operator re-
ceives a positive acknowledgement (ie, To properly analyze the sequence of
“Selected”) from the CSWI, he then is- events in the system and for post-event
sues an OPERATE command. Once per- fault analysis, the events need a time
mission has been granted, an operation stamp with an accuracy against real time
request is sent via the bay controller to of 1 ms; this incidentally is better than
the circuit breaker (XCBR). The execu- any contact change. However, time syn-
tion of the command request is positively chronization for current and voltage
acknowledged using the message “Op- samples, which are needed for differen-
erated.” Additional feedback is provided tial or distance protection or global pha-
using the reporting service, which is initi- sor comparison, requires an accuracy of
ated by the start of the circuit-breaker the order of 1 µs! The 1 ms accuracy lev-
contact movement (“Started”) and when el is achieved using the simple network
the end position is reached (“New posi- time protocol (SNTP) directly over a se-
tion”). In cases where a command ser- rial communication link, while one pulse
vice with enhanced security is chosen, per second (pps) over a separate wire or
the end result is confirmed by the com- fiber achieves the 1 µs time synchroniza-
mand termination message (“Cmd con- tion. In the future, the IEEE 1588 stan-

10 ABB review special report


6 Transfer time definition with hardwired contacts 7 Transfer time definition with communication stacks

Transfer time t = ta + tb + tc Transfer time t = ta + t b + t c

ta tb tc ta tb tc

Coding Decoding
Application Application Application Application
Physical link (wire circuit) in the in the
function 1 function 2 function 1 function 2
stack stack
Physical Physical
device PD1 device PD1
Physical device PD1 Physical device PD2

dard [7] will allow high-precision time Edition 2 [8] of the standard scheduled
8 Mapping to the stack
synchronization also directly over Ether- for publication in 2010 will define proto-
net. cols for the connection of IEDs with
Data Model (Data and services)
two ports to two redundant communica-
The communication stack and tion systems or the formation of a ring Client-Server GOOSE Sampled values
mapping with redundant traffic in both ring direc-
Mapping
IEC 61850 has selected mainstream tions 3.
technology for the communication stack, 7

ISO/OSI Stack Layers


ie, a stack structure according to the The station and process buses 6 MMS
5 Time critical services
ISO/OSI layers consisting of Ethernet The station bus connects the IEDs for
4 TCP
(layers 1 and 2), TCP/IP (layers 3 and 4) protection, control and monitoring (ie,
3 IP
and manufacturing messaging specifica- bay units) with station level devices (ie, 2 Ethernet link layer with priority tagging
tion, MMS, (layers 5 to 7). The object the station computer with HMI and the 1 Ethernet physical layer with 100 MB/s
model and its services are mapped gateway to the network communication
to the MMS application layer (layer 7). center (NCC)) using whatever services
Only time-critical services, such as SV are required by the applications. The
and GOOSE are mapped directly to the process bus connects the bay units with The station bus may be configured in
Ethernet 2 link layer (layer 2) ➔ 8. the switchyard devices, and the com- a ring topology with ring redundancy, a
munication of status information, com- redundant star for IEDs with dual port
Ethernet bus architectures and dual mands and trips is the same as for redundancy or any solutions which fulfill
port redundancy the station bus ➔ 9.
IEC 61850 uses Ethernet as the basic However, getting
communication technology, currently synchronized sam- Such is the potential of
with a speed of 100 MBit/s at the IEDs. ples of current and
Support of message priorities by man- voltage to the rele- IEC 61850 that in the future
aged switches allows time critical re-
quirements, such as the 3 ms applica-
vant protection IEDs
using the SV ser-
it is hoped it can be applied
tion to application transfer time, to be vice is quite chal- right across the power
met. Tree and ring topologies are possi- lenging.
ble with switches. However, according system spectrum.
to the first edition of the standard, the The conversion of
Ethernet ring topology with automatic proprietary signals from nonconventional the requested performance and reliability
reconfiguration in case of link or switch instrument transformers for current and requirements. The process bus may also
failures is the most common architecture voltage or of the analog values from con- adopt a ring or even a star topology, but
for systems. Tree topologies are not used ventional instrument transformers to at the very least one or more point-to-
very often because the switch represent- IEC 61850 telegrams is done using an point connections.
ing the root is a potential single point of IED called a merging unit (MU). An MU
failure. It should be noted that in the ring, merges the 3-phase currents and volt- SCL supported engineering
one switch connection has to be always ages, including the zero-components of In order to process data received from
open – creating in effect a kind of tree one bay high-precision time-synchro- IEDs, the receiving IED needs to know
topology – to avoid endlessly circulating nized by definition. The process bus how this data has been sent; how it has
telegrams. The open switch connection functionality for the switchgear is pro- been coded; what it means in the con-
is automatically closed if a failure in any vided by the so-called breaker or switch text of the switchyard; and the function-
of the ring links or in another switch cre- IEDs (BIED, SIED). The free allocation of ality of the sender. To be able to transfer
ates an unwanted second opening (ie, a functions allows the creation of IEDs with this information from one tool to another
tree recovery algorithm). both BIED and SIED, and MU functional- in a standardized way, the XML-based
ities. SCL language has been defined.

The concept of IEC 61850 11


9 Station and process bus examples 10 Example of engineering with SCL

Network IED
IEDConfiguration
IEDConfiguration
configuration
Description ICD
level Description
Device description ICD
(ICD) Device in the system
Station Station Station capability
SCD per IED
HMI
level computer gateway
Device
Device (IED)
specific tool
Station Device
Device data
Devicedata
data Device
Device data
Devicedata
data
bus

Device selection
Stand-alone device
configuration
System
Bay Protection
Control Protection Control Protection configurator
level & control System
configuration System configuration description (SCD)

Process System specification description (SSD)


Cu wires System and device
bus
configuration and
Single-line diagram with data flow
MU BIED SIED
SIED MU BIED SIED
SIED allocated functions “system as built”
Process SIED SIED Process interface
represented by logical nodes (LNs)
level System
“system as specified”
Switchgear/switchyard Reusable for testing, documentation
maintenance and extensions

To allow the exchange of data between the system. The principles of engineering Klaus-Peter Brand
tools from different manufacturers, with SCL files are shown in ➔ 10. Wolfgang Wimmer
IEC 61850 introduces a basic engineer- ABB Substation Automation
ing process: Based on the system speci- As the entire IED data model is visible via Baden, Switzerland
fication and the description of the IEDs, the communication system, including klaus-peter.brand@ch.abb.com
the required device types are selected possible configuration and setting para- wolfgang.wimmer@ch.abb.com
and their formal description, in the form meter values, and all this can be de-
of an ICD file, is loaded into the system scribed in SCL, the SCD file is also a
Footnotes
medium usable by other applications in
1 The attributes carry the data values.
the life-cycle of the system [9], such as 2 Nowadays in communication technology, most
The station bus the archiving of the system configuration efforts and money are invested in Ethernet
technology. In fact Ethernet is now successfully
in a standardized form and the transfer
connects the IEDs of protection parameters to protection
competing with the traditional field busses.
3 Please refer to "Seamless redundancy " on
for protection, con- system configuration tools. It may be
used in simulation and testing tools or
page 57 of this issue of ABB Review.

trol and monitoring to check the configuration (version) state


of the running system against the intend- References
with station-level ed state. While these applications are [1] Brand, K.P., Lohmann, V., Wimmer, W. (2003)
Substation Automation Handbook. UAC,
outside the scope of IEC 61850 as a
devices while the communication standard, they are of ad-
ISBN 3-85759-951-5. (www.uac.ch).
[2] IEC 61850 Ed. 1 (2002-2005). Communication
process bus con- ditional benefit for the user of the stan- networks and systems in substations. www.iec.ch.
dard. [3] IEC 61400-25-2. Communications for
nects the bay units monitoring and control of wind power plants –
Part 25-2: Information models for Wind turbines.
A future-proof outlook
with the switchyard The long-term value of IEC 61850 for
[4] IEC 61850-7-410. Communication networks
and systems for power utility automation –

devices. users lies in its object-oriented hierarchi-


cal data model approach with its high-
Part 7-410: Hydroelectric power plants
Communication for monitoring and control.
[5] IEC 61850-7-420. Communication networks
level standardized semantics and the use and systems for power utility automation –
configuration tool. The system configura- of mainstream communication technolo- Part 7-420: Basic communication structure –
tion tool then defines the meaning of IED gy, which is dominated by Ethernet. Distributed energy resources logical nodes.
functions in the context of the switchyard However, IEC 61850 is much more than [6] IEC 81346. Industrial systems, installations and
equipment and industrial products – Structuring
by allocating LNs to elements of the just a normal communication protocol. principles and reference designations.
switchyard single-line diagram. The data Such is its potential that in the future it is [7] IEEE 1588 – 2008. Standard for a precision
flow between all IEDs is then defined, hoped IEC 61850 can be applied right clock synchronization protocol for networked
and all IED names and communication across the power system spectrum. measurement and control systems.
[8] IEC 61850 Ed2 (scheduled for 2010).
related addresses and parameters are Communication Networks and Systems for
configured. The resulting SCD file is a A second edition of the standard is Power Utility Automation. www.iec.ch.
comprehensive description of the entire scheduled for publication in 2010. It will [9] Baass, W., Brand, K.P., Gerspach, S., Herzig,
system in the context of IEC 61850. This contain many additional features, such M., Kreuzer, A., Maeda, T. (2008). Exploiting the
IEC 61850 potential for new testing and
file is then imported into the device tools as the support of dual port redundancy maintenance strategies. Paper presented at the
of the different IEDs to complete their in- for IEDs. meeting of the International Council on Large
dividual configuration in the context of Electric Systems (CIGRE), Paris, Paper B5-201.

12 ABB review special report


Common
denominator
MARTIN OSTERTAG – With the advent of the IEC 61850
Common components have standard in 2002, and its growing success in substation

helped ABB adopt the automation and later in several other industries, ABB was
faced with the challenge of adapting a variety of its prod-
IEC 61850 substation commu- ucts to the new technology in a relatively short time. This
was successfully accomplished in part due to the develop-
nication standard in record time ment of common components designed for use in a wide
variety of ABB products.

Common denominator 13
1 Interoperability demonstration between major vendors at the IEEE PSRC meeting in Sun
Valley in the United States in 2003

2 Use of common components in a variety of ABB products

MicroSCADA Pro / SYS 600 C COM600 REB500

Engineering and
ttesting tools
ti too

Common IEC 61850


components:
IEC 61850 communication
– communication stacks
– tool libraries

A
BB was heavily involved in the
process of creating the IEC
61850 standard. As the stan-
dardization was in progress,
and in order to enable a fast time-to-mar- Relion ® 630 series 650 series IEDs 670 series IEDs
ket, the standard was already being im-
plemented in products in parallel to the
standard's finalization between 2002 and Already in its fourth edition, the guideline specification (MMS) and generic object
2004. In order to support the standardiza- serves as a good introduction to the oriented substation event (GOOSE) serv-
tion, interoperability tests were arranged soon-to-be-available second edition of ers and clients. More importantly, it hides
for these early implementations. As ABB the IEC 61850 standard and defines the the nitty-gritty details from the more ap-
believed that the standard would be a stepwise transition from the first edition plication oriented research and develop-
success, it realized that a wide variety of to the second. ment found in ABB’s products, thereby
products would need to support it. The allowing developers to concentrate on
company thus decided to implement re- Based on the principles defined in the providing application value to customers.
usable components right from the begin- application guideline, ABB started to Currently, the communication stack is in-
ning. The results of these activities were develop reusable
reported back to the IEC organization that components for a
used them to improve the clarity and qual- variety of products Currently, the IEC 61850 com-
ity of the standard. In addition, they were and tools in its
presented to the public at the IEEE PSRC portfolio. Two im- munication stack is integrated
meeting in Sun Valley, USA in 2003 ➔ 1
and at the Hannover Fair in April 2004.
portant compo-
nents are the com-
into more than 12 ABB prod-
munication stack ucts or product families, with
At that time, ABB outlined a clear step- and a set of librar-
wise strategy for the introduction of ies that handles a growing number of host
IEC 61850 into its solutions in its very
own internal IEC 61850 application
IEC 61850 object
models and con-
platforms set to follow suit.
guideline. This guideline defines the man- figurations ➔ 2.
datory subset of IEC 61850 services that tegrated into more than 12 ABB prod-
is supported by all ABB devices, it adds Communication stack ucts or product families, with a growing
additional ABB internal convention, and The IEC 61850 communication stack ➔ 3 number of host platforms set to follow
clarifies and details certain sections is effectively a piece of software that im- suit as IEC 61850 continues to be ac-
where the standard leaves room for in- plements the communication services for cepted by other industries. The benefits
terpretation. IEC 61850-8-1 manufacturing message of the IEC 61850 stack include portabili-

14 ABB review special report


3 Use of IEC 61850 stack component 4 Aspects that need to be observed to
capitalize on component development

− Always be a step ahead of the products


and tools that will use the components. In
other words anticipate upcoming or future
IEC 61850 specific communication
requirements that component users might
not even be aware of at the time they are
implemented in the product.
− Fast reaction and premium support during
the integration phase of the products
research and development. In other
SYN 5202
SYN 5200 /
SYN 5201 /
words, the component research and
IED Application/Data interface
development team must have a very
“service provider” oriented mindset in that
Layer 4 IEC 61850 IED interface (IAL and direct write/read to application)
requests and problems from product
research and development teams must be

Configuration

SCL-parser
Layer 3 DB IEC 61850 SERVER / CLIENT
dealt with relatively quickly.

handler
− Version traceability. Keep track of the
distributed versions and version
Control Report IEC 61850 GOOSE FileXfer Setting Subst. Mod
Layer 2 dependencies, ie, which version of a
handler handler model H. handler handler handler handler handler
product contains which version of the
SNTP component.
Layer 1 Third-party MMS protocol SW
client − Backward compatibility of the component
is very important. If substation primary
IEC 61850-8-1 MMS/ IEEE802.3 GOOSE equipment can have a life expectancy of
between 30 and 40 years, it is an absolute
certainty that the substation automation
system will be extended and upgraded at
ty, and it runs on different real-time oper- XML-based substation configuration lan- least once during this time. As a conse-
quence, different versions of products and
ating systems as well as under Windows guage (SCL) comes into play. In addition,
tools need to co-exist in the same system.
for PC-based products and tools. the communication stack, which is a re- This puts certain requirements on the
usable component, needs configuration definition of the component’s software
information to enable such communica- interfaces and the way functionality is

For the upcoming tion to take place. implemented.


− The proper clustering of functionality in a

edition 2 of the Configuration tools rely on a software


way that keeps the level of detail
component users need to know about
IEC 61850 at an appropriate level. This in
IEC 61850 com- component that interprets and generates
both SCL and stack configuration files. turn allows the product engineers to focus
more on application modeling and concept
munication stan- This component allows the tools to work development.
on an object-oriented data model rather
dard, common than parsing and interpreting raw files. In
addition, it helps to avoid syntax and se- shows several important aspects that
components will mantic errors and contributes to the high need to be observed to successfully
continue to play an quality of ABB’s products. capitalize on component develop-
ment ➔ 4.
important role in Benefits of ABB’s approach
The main benefits of such a component For the upcoming edition 2 of the
supporting a mar- include: IEC 61850 substation communication
ket-driven, phased − The ability to carry out maintenance
and improvements in one place,
standard, common components will con-
tinue to play an important role in sup-
upgrade and migra- allowing all products to benefit porting a market-driven, phased upgrade
− The uniform implementation of and migration strategy for ABB’s product
tion strategy for functionality, which is crucial for and tool portfolio. Close links to IEC
ABB’s product and interoperability between devices from
ABB and third-parties
working groups combined with imple-
mentation in parallel to standardization
tool portfolio. − Detailed testing and experience in the will allow ABB to maintain and strength-
field. Because it is integrated into a en its front-row position in IEC 61850
File handling and object modeling variety of products, its functionality is technology.
Each product to be integrated into an tested way beyond what can be achieved
IEC 61850-based system needs to have for product-specific implementations.
its functionality defined in a standardized Martin Ostertag
way that enables it to communicate with, Success factors for component reuse ABB Substation Automation Products
and process information from other prod- ABB’s experience in the development of Baden, Switzerland
ucts in the system. This is where the common components for IEC 61850 martin.h.ostertag@ch.abb.com

Common denominator 15
Pushing the limits
ABB product development based
on the IEC 61850 standard

JANNE STARCK, STEVEN A. KUNSMAN – Since the publication participated in the standardization work from day one, and
of the first edition in 2004, the IEC 61850 communication as it was being developed it was decided to upgrade ABB’s
standard has practically become the de-facto standard in Relion® protection and control product family to support the
the context of substation automation. Almost from the IEC 61850 standard. By the time the standard came into
moment of its publication, intelligent electronic devices existence, ABB had already adopted a philosophy of “native
(IEDs) supporting IEC 61850 started to appear on the IEC 61850 implementation” in that the standard is imple-
market. However, for many of these IEDs, it soon became mented from the start in new product developments. Today,
clear that performance and flexibility were sacrificed in the ABB’s IEC 61850-based protection and control products are
race to get to the market first. ABB took a somewhat recognized as the number one choice for both utility and
different approach. Experts from within the company industrial power systems.

16 ABB review special report


1 Phase time overcurrent (PTOC) overcurrent function design

PTOC Logical Node Class


Data Object Explanation Mandatory/ IED Design
Name Optional
Mod Mode M X
Beh Behavior M X
Health Health M X
NamePlt Name Plate M X
OpCnt Operation Counter O
OpCntRs Operation Counter Reset O
Str Start M X
Op Operate M X
TmASt Active Curve Characteristic O
TmACrv Operating Curve Type O X
StrVal Start Value O X
TmMult Time Dial Multiplier O
MinOpTmms Minimum Operate Time O X
MaxOpTmms Maximum Operate Time O
OpDITmms Operate Delay Time O X
TypRsCrv Type of Reset Curve O X
RsDITmms Reset Time Delay O X
DirMod Directional mode O

W
ith the introduction of the As the standard became better known, IEC 61850 implementation” philosophy,
IEC 61850 standard, the however, engineers realized the benefits which stated that from then on the stan-
world of substation auto- it provided presented them with an op- dard would be implemented in new prod-
mation has taken its big- portunity to rethink IED platform and ar- uct developments.
gest technology leap since the intro- chitecture development and introduce
duction of microprocessor-based pro- Native IEC 61850 implementation
tection and control devices in the early In a typical IEC 61850 native design, the
1980s. Even before its functionality of the IED must consider the
entire process, including specification
As soon as the standard was published, publication in and evaluation, system and device engi-
intelligent electronic devices (IEDs) sup-
porting IEC 61850 started to appear on
2004, ABB was neering, system commissioning, and op-
erations and maintenance. An IEC 61850
the market. The speed at which this hap- extending the limits native IED should provide:
pened was achieved by upgrading exist- – A full set of protection and control
ing IED platforms with an internal or ex- of IEC 61850 with data to SA systems, and to other
ternal gateway serving as a proxy to IEDs and third-party tools in compli-
the IEC 61850 Ethernet-based protocol.
its full implementa- ance with the defined data models
Because this approach left the IED archi- tion of the stan- and LNs to achieve a high level of
tecture, internal software and tools interoperability
unchanged, protocol conversion was dard in many of its – Fast communication and application
required to enable communication be- performance, which is critical when
tween existing IEDs and a modern
devices, tools and using generic object oriented substa-
IEC 61850-based substation. At the
time, the IEC 61850 standard was just
substation automa- tion events (GOOSE) peer-to-peer
communication for distributed
one of a number of protocols to expose tion (SA) systems. protection algorithms, and complex
the IED’s internal information, which was station and bay control interlocking
mapped to the IEC 61850 data models new conceptual ideas for substation au- schemes over Ethernet in the substa-
and logical nodes (LNs). The internal ar- tomation. ABB was taking this approach tion station bus
chitecture did not differ from other point even before the standard’s publication – Adherence to data modeling and
or register-based communication proto- by fully and genuinely implementing the substation configuration language
cols (eg, DNP V3.00 and MODBUS). standard in many of its devices, engi- (SCL) information available for system
While these early implementations result- neering and commissioning tools, and engineering, device configuration,
ed in a fast time-to-market, performance substation automation (SA) systems. In diagnostics and commissioning
and flexibility were sacrificed as a result. fact, ABB had already adopted a “native tools

Pushing the limits 17


2 Visualization of the substation configuration language (SCL) 3 Data structure in a PTOC function

– Ease of adaptation and be future proof fully base the IED’s functionality on the this is dependent on the product and in-
to evolving technologies enabled by data model and LNs as defined in the tended application ➔ 1. The supported
Ethernet and IEC 61850, for example, standard. As it now stands, protection standard data objects are documented
utilizing IEC 61850-9-2 sampled values and control algorithms, which provide in the mandatory model implementation
and microsecond-level time synchroni- the core IED functionality, are modeled conformance statement (MICS) docu-
zation accuracy via IEEE 1588 and implemented fully according to the ment.
IEC 61850 standard rules. In the new ar-
ABB’s Relion® protection and control chitecture, the data models are support- In the next stage, the standard LN and
product family was one of the first to un- ed directly in the protection and control its selected functionality are modeled
dergo the IEC 61850 transformation. The functions, making the LN data directly using the SCL, which describes the func-
products required a completely new plat- accessible from the communications tion structures, data objects and data
form architecture that would integrate services. With this approach the data types of an LN ➔ 2. With the defined
mapping and con- function structures according to the SCL,
version process is it is possible to automatically generate
ABB’s Relion® protection and not required, some- the skeleton of the application data ac-
thing that is a key cess functions (read, write) for the IED
control product family was factor in IED per- system software. These functions are in-

one of the first to undergo the formance. IED data


are therefore di-
herited and directly linked to the protec-
tion algorithm (eg, PTOC) data in the IED
IEC 61850 transformation, a rectly available with- architecture’s core protection and con-
out time-consum- trol subsystem. This direct mapping pro-
development that was carried ing additional pro- vides a high-performance interface to
cessing. the IED’s IEC 61850 communication
out in parallel with the devel- stack, which in turn makes the data ac-
opment of the standard. When a new pro- cessible to the station bus ➔ 3. No addi-
tection function, tional conversion of protection and con-
such as overcur- trol data is required to support the
communication services and data repre- rent protection, is implemented, the communication’s architecture and proto-
sentation into the core protection and standard phase time overcurrent (PTOC) col. Structures based on LNs can also
control applications. This development LN-class definition is the foundation have a function for settings, which are
was carried out in parallel with the devel- for modeling the protection algorithm. directly visible to the SA system via the
opment of the IEC 61850 standard (pre- Depending on product and application communication stack.
2004) to ensure that the future ABB requirements, all mandatory and select-
Relion family was designed from the be- ed optional attributes of the LN-class In general, the IEC 61850 standard pro-
ginning to support IEC 61850. are used in the function design. The vides a solid foundation for the design of
IEC 61850 standard requires that the native IEC 61850 protection and control
Transforming the Relion IEDs mandatory data objects must exist in the IEDs due to the fact that data models
One of the key factors that led to suc- data model of the device. The optional have been defined by an international
cessful product transformations was to parts are only used when applicable, and working group composed of experts in

18 ABB review special report


4 GOOSE data and message handling 5 IEC 61850 handling in case of a separate communications module

Physical I/O
Physical
Protection Change GOOSE RX Protection Change IEC
I/O Station bus
task detector task task detector 61850
Station IED
IED bus
PTOC
PTOC GOOSE TX
IED RREC
RREC task
DB Internal Internal CSWI
CSWI
bus bus
Mod
Mod
IED Beh
Beh
Health
Health
NamePlt
NamePlt
Loc
Loc
OpCntRs
OpCntRs
Pos
Pos
ctlVal
ctlVal
operTm
operTm
stVal
stVal Main Comm
q
q
stSeld
stSeld
pulseConfig
pulseConfig

the field. With standard-based data mod- ticular LN structure. After a protection
6 IEC 61850 event handling
eling, faster development of IED applica- task cycle completes, the IED process-
tion functions and communication inter- ing subsystem performs a signal com-
Physical
faces can be obtained. The improvements parison to identify new data in the I/O
Protection Change IEC 61850
are due to the LN structures, which are IEC 61850 connected datasets. In the task detector MMS stack
inherent in the protection application. IEC 61850 data model, most data-
IED
This therefore makes data access from change driven activities are based on the
PTOC
the IEC 61850 based SA system to the datasets, for example, event reporting RREC IED
IED's internal protection and control al- and GOOSE data publishing. The IED CSWI DB
gorithms very computationally efficient change detector identifies changes in Mod
Beh
and eliminates the need for time-con- the datasets and if a new value is detect- Health
NamePlt
suming protocol conversion processing. ed, the dataset and its connected func- Loc
tionality are triggered. In an IED using OpCntRs
Pos
The performance of a native GOOSE, the internal high-priority sub- ctlVal
Relion IED system executing the GOOSE function is operTm
stVal
IED architectures designed to support triggered. Subsequently, the modified q
stSeld
IEC 61850 from the start need to ensure data is sent as quickly as possible pulseConfig
that the delay in communicating control through the IED communication interface
signals, analog values and other time to the SA system station bus using a
critical data between the process and GOOSE multicast message. GOOSE
the IEDs is as small as possible. In tradi- multicast messages are unsolicited In IEC 61850-based
tional IEDs, the binary and analog signals broadcasts which do not require any cy-
were processed by the IED hardware I/O clical data polling mechanism. Data architectures, con-
subsystem. In IEC 61850-based archi- structures used in GOOSE include direct
tectures, conventional wiring has been access to the IED internal database, and
ventional wiring
eliminated and these signals are trans- because the internal data model exactly has been eliminat-
mitted and received via the communica- matches the IEC 61850 standard, no
tions interface. Thus, the communication data conversions are required ➔ 4. ed and binary and
interface in the new IEC 61850-based
IEDs must be very efficient at processing In the same way, the IED’s IEC 61850 na-
analog signals are
the communication data. tive design yields high-performance sub-
scribing GOOSE datasets from other
transmitted and
The fast GOOSE performance of a Relion IEDs in the local sub-network. As GOOSE received via the
IED is critical in a native IEC 61850 im- messages are processed in the data link
plementation to allow control signal pro- layer in the Ethernet stack, this does not communications
cessing as if it were a traditional hard-
wired IED. During IED algorithm execution
require additional processing through the
TCP and IP layers. This type of Ethernet
interface.
or task cycle, the data values of a pro- communication is very fast since the data
tection function (eg, the protection start is retrieved directly from the IED commu-
in PTOC) can change if an overcurrent is nications hardware interface. The IED’s
detected on a feeder, and this in turn up- GOOSE processing capabilities can de-
dates the database supporting the par- code the message in less than 1 ms and

Pushing the limits 19


are defined and used in the IED tool and
7 System engineering workflow
connectivity packages, and are available
Engineering for the user when an IEC 61850 configu-
environment System specification ration (SCL) is exported using the IED
(Single line, IEDs,…)
tool.
IED Capabilities (LN, DO,…) System
IED
lib ICD configurator In the new IED architecture, traditional
Associations, relation to
communication protocols, such as Mod-
SCD single line, preconfigured bus, IEC 60870-5-103 and DNP 3.0 are
reports, GOOSE
mapped from the IEC 61850-based data
Engineering IED model and event datasets. The conve-
workplace configurator
nience of protocol mapping stems from
CID the fact that IEC 61850 includes most of
File transfer
remote the different data and service types re-
File transfer
quired for legacy protocols. A compari-
local
File transfer and
son of legacy protocols and IEC 61850
Substation
gateway parametrization with typically shows that legacy protocols
IEC 61850 services
have a subset of services and data types
SA system
available. Many customers prefer to use
IED IED IED legacy protocols and the internal archi-
tecture of an IED must be ready to sup-
port multiple protocols. IEC 61850, how-
ever, is the preferred superset in terms of
deliver only the modified subscribed its associated timestamp and quality at- functionality and services.
GOOSE data to the IED’s internal data- tributes are stored in an internal event
base, which makes it immediately acces- queue by the IED’s change detector. At System engineering
sible to the next execution of the protec- the same time, the IED’s communication IEDs belonging to the Relion product
tion and control algorithms. A “put” interface is triggered and starts sending family are configured according to the
operation is a single data value copy queued events to clients (eg, the gate- rules defined in the IEC 61850 standard.
from a GOOSE frame to the internal LN way or station HMI) on the station The configuration is based on library in-
structure database ➔ 4. No conversion is bus ➔ 6. As internal data models and stallable client driver (ICD) files available
required as the data in both the IED da- stack data structures are based on the in the IED connectivity packages where
tabase and incoming GOOSE message same IEC 61850 data model, there is no these library files include the IED’s data
comply with IEC 61850 data types. The need to carry out any additional data model. In the top-down engineering pro-
next application execution checks for processing. cess, the system integrator selects the
new input values and processes them appropriate library ICD files representing
accordingly. ABB has created an internal IEC 61850 the Relion IED types and builds the sys-
application guideline that defines the ap- tem configuration description (SCD) ac-
If GOOSE was based on a non-native propriate default dataset names and cording to the substation design. In this
IEC 61850 implementation, a conver- phase, the substation configuration al-
sion from an internal data model to an ready includes all IEDs, the single-line
IEC 61850 data model would be needed. The configuration diagram, the GOOSE links between the
It would therefore be difficult to achieve devices and the event definitions. The
the performance classes for protec- of IEDs belonging SCD file is imported to the IED tool where
tion communication as stated in the
IEC 61850 standard. In some architec-
to the Relion prod- the IEDs are parameterized and config-
ured according to the application/power
tures, the processing of horizontal com- uct family is based system specifications ➔ 7.
munication utilizes a different processor
on a separate IED communication card on ICD files avail- In small and simple IEC 61850 based
or an external gateway, which would substations, the system engineering of
make the performance and configuration
able in the IED the substation automation system can
even more challenging ➔ 5. connectivity pack- be done using a bottom-up process. The
workflow starts from the IED tool, which
Reporting events to SCADA systems ages. creates the set of IEDs and exports the
using standard buffered or unbuffered initial SCD file to the system configura-
reporting services is based on the same uses; for example, StatNrml for protec- tion tool. Using connectivity packages,
mechanism that is implemented to de- tion events and StatUrg for primary the IED tool exports the SCD file, includ-
tect GOOSE data changes. When a equipment value changes. In this way, ing a default single-line diagram and
change of data is activated by an appli- different IEDs in the Relion family have datasets for event reporting. In many
cation, for example, a protection start similar properties and are easier to con- cases, these values, as such, fit custom-
signal in PTOC, the new data value and figure in the SA system. Default values er specifications. In the system configu-

20 ABB review special report


8 A KEMA certificate 9 IED members of the Relion family and their installation in ABB's UniGear MV switchgear

ration tool, the system engineer can add therefore capable of interoperating with
GOOSE links and if required, customize other systems offering IED protocol ser- All Relion IEDs have
the details of the single-line diagram and vices and which have SCL files exported
event datasets. The system engineer ex- from the IED tool. A typical IEC 61850
been tested and
ports the completed SCD file back to the
relay setting tool where the IED's appli-
certificate from KEMA is shown in ➔ 8. certified according
cation configuration is finalized. To date the IEC 61850 standard confor- to the IEC 61850
mance test does not test IED perfor-
In both top-down and bottom-up system mance. However, part 5 of the standard standard; for end
engineering processes, the final result is
an SCD file which is needed for the con-
defines, for example, a performance
class P1, type 1A “Trip” for protection
users and manu-
figuration of substation SCADA systems purposes using horizontal GOOSE com- facturers, this
and gateways. The substation section of munication. According to this definition,
the SCD file can be used as an informa- data exchange times between IEDs must means that no non-
tion source to create the substation sin-
gle-line diagram, which in turn minimizes
not exceed 10 ms in distribution automa-
tion applications.
conformities to the
any additional work needed for the de- standard have been
sign of the substation’s graphical dia- Two IEDs, the REF630 and REF615, both
gram. In this way, the SA system greatly members of the Relion family, were in- found in the behav-
benefits from the self-descriptive feature
of the IEC 61850 defined SCL.
stalled in ABB’s UniGear medium-voltage
switchgear cubicles and tested accord-
ior of the IEDs.
ing to the procedures stated in the
Testing and using Relion IEDs IEC 62271-3 standard 2 ➔ 9. This stan-
The capability of the native IEC 61850 dard, applicable to switchgear and con-
implementation and the IED design have trol gear, specifies equipment for digital
been thoroughly tested as part of the de- communication with other parts of the
velopment validation – as have products substation and its impact on testing.
already on the market – at the ABB UCA Specifically, the standard defines perfor-
level B certified System Verification test mance test procedures with reference to
Center (SVC) 1. The most important test the IEC 61850 performance classes and
is the basic IEC 61850 conformance test. the requirements which the IED must ful-
All Relion IEDs have been tested and fill for these applications.✎
certified according to the procedures de-
fined in part 10 of the IEC 61850 stan- The test results more than proved the
dard. For end users and manufacturers, concept. In fact the functional and per-
the certificate states that no nonconfor- formance test results have been nothing
mities to the standard have been found short of impressive. The Relion IEDs ful-
in the behavior of the IEDs. The IEDs are filled the performance class defined by

Pushing the limits 21


Keep pushing the limits
10 IEC 62271-3 performance test results
The introduction of the IEC 61850 stan-
dard and its achievement in enabling
Protection blocking data exchange time between Relion® IEDs using hard
wired signals (max) including protection activation time 32 ms device level interoperability is consid-
Protection blocking data exchange time between Relion® IEDs using ered a major advancement over legacy
IEC 61850 GOOSE (max) including protection activation time 16 ms and proprietary protocols. ABB’s native
®
Signal transfer time between Relion IEDs using hard IEC 61850 Relion product family imple-
wired signals (max) 24 ms mentation demonstrates that interopera-
Signal transfer time between Relion® IEDs using bility is only one goal that can be realized
IEC 61850 GOOSE (max) 8 ms
by this standard. The product architec-
tures provide increased value and high
performance, and are capable of meet-
IEC 61850-5 for protection applications SCL. The complete topology of both the ing the most demanding application
using GOOSE. In addition, they showed primary and secondary network of a sub- requirements. Another main goal of
that the signaling between devices using station is described in the SCD file. This IEC 61850 is that it future proof’s a com-
GOOSE was faster than with traditional information source can be used to auto- pany’s investment. This can only be done
hardwired signals ➔ 10. matically generate graphical diagrams on when the products meet tomorrow’s an-
the station HMI, such as the communi- ticipated performance requirement and
The performance capability of the Relion cation network overview including super- engineering tools, and processes can be
product family allows the customer to vision data and the station single-line di- easily extended in future station expan-
fully exploit the benefits of the IEC 61850 agram. While this reduces the engineering sion. ABB continues to explore advanced
standard in SA systems and smart grid work needed, it also improves quality applications and engineering improve-
solutions. Based on a native implemen- with respect to consistency because of ments. Its GOOSE performance is best
tation, the Relion product technology is the single information source being used. in its class and the goal is to continue to
well prepared for tomorrow's challenges. Furthermore, maintenance and extension push the benefits of IEC 61850 well
This surely puts ABB's solution in a pre- work becomes more efficient and the beyond what is now possible.
eminent position among competitors efforts needed for testing can be auto-
worldwide. mated or reduced. Moreover, based on
the static information available in the
SA application perspectives for SCD file together with the online status
IEC 61850 transmission applications information from the substation IEDs,
The benefits of IEC 61850 over tradition- new types of applications can be devel- Janne Starck
al communication protocols are not oped. ABB Distribution Automation
strictly limited to IEDs, open infrastruc- Vaasa, Finland
tures and device interoperability in multi- One example of a new application al- janne.starck@fi.abb.com
vendor systems. ready implemented in today’s products,
and which is very beneficial to operators, Steven A. Kunsman
is dynamic busbar coloring. The primary ABB Substation Automation

ABB continues to network layout (ie, conducting equip- Raleigh, United States
ment, objects) is known from the SCD steven.a.kunsman@us.abb.com
explore advanced file. Together with the actual positions

applications and and measurements reported from the


IEDs, all information is available to per- References

engineering im- form this task.


[1] IEC 61850 (2003). Communication networks
and systems in substations, International
Standard.
provements and A more complex function or application [2] IEC 62271 (2006). High-voltage switchgear and
is station interlocking. Algorithms can be controlgear.
the goal is to implemented to dynamically adapt the
[3] Hakala-Ranta, A., Rintamaki, O., Starck, J.
(2009). Utilizing Possibilities of IEC 61850 and
continue to push interlocking rules based on the current GOOSE. CIRED, Prague.
substation network topology. Again, the
the benefits of required information to perform this to-
pology-based interlocking can be re-
IEC 61850 well trieved from the SCD file and the online
Footnotes
1 The UCA users group maintains the IEC 61850

beyond what is data provided by the IEDs. standard and defines different levels of certified
IEC 61850 test centers. Independent labs are

now possible. And last but not least, the IEC 61850
generally classed as level A test centers while
manufacturer test labs, like ABB SVC, are
LNs allow the implementation of distrib- certified as level B test centers. For more
uted functions, which will no doubt lead information on SVC, please also read "Verified
and validated" on pages 23–28 of this ABB
To explain further, major features of the to new applications in the not too distant Review Special Report
standard that are used include the self- future. 2 The tests were witnessed and reported by
describing IEDs and the standardized KEMA.

22 ABB review special report


Verified and
validated
STEPHAN GERSPACH, PETER WEBER – When the IEC 61850 standard was
ABB has its own introduced, ABB not only implemented it in its product portfolio, but also

system verification established a system verification and validation center (SVC), to verify
correct implementation. In this test center, each and every product,
and vaildation center system component, application and tool is tested in a real-life system
environment to demonstrate its specified functionality and performance.
Complete systems are verified to ensure that they fully meet the require-
ments in terms of communication, integration, functionality, security and
performance.

Verified and validated 23


Validation means:
1 ABB’s system verification and validation
– Is the right product being built? center (SVC)
– Is it meeting the operational need in
the designated environment? All actions of the SVC are focused on the
following targets:
Tests performed as part of SVC valida-
– Ensure a common understanding for
tion focus on the behavior of the product
the system integration of products
in the specified system environment. – Ensure a common understanding for
the engineering process.
Both verification and validation are nec- – Aim at a consistent philosophy within
ABB systems and products
essary throughout the product-develop-
– Identify and initiate the closing of gaps
ment cycle ➔ 2. between system requirements and
product features
UCAIug – Improve the quality of the system
solution in architecture, integration
The UCA 1 International Users Group
and performance
(UCAIug) is a not-for-profit consortium of – Decrease demand for specialized
leading utilities and their supplier compa- expertise within a customer system project
nies. UCAIug is dedicated to promoting – Build up integral know how in testing and
system integration of third party products
the integration and interoperability of
– Reduce cost and execution time of
electric/gas/water utility systems through customer projects
technology based on international stan-
dards. The group is an international or- The SVC’s purpose is to ensure the high
quality of ABB’s system automation system
ganization and strongly supports open
solutions and provide a platform for the
standards and the free exchange of in- exchange of experience between IEC 61850
formation. One activity of UCAIug is the experts within ABB.
provision of a forum in which members
coordinate their efforts in relation to the

T
he purpose and scope of SVC various technical committees. Although The editor of the Testing Quality Assur-
is summarized in ➔ 1. The cen- the group does not write standards as ance Program (QAP) was also the editor
ter does not only test individu- such, its activities affect the definition of of Part 10, “Testing Requirements”, of
al devices, but also tests their standards as well as the implementation the IEC 61850 document. Furthermore,
integration into larger systems and fur- of testing and product certification pro- many members of TC57/WG10 are on
thermore provides support and under- grams. One focus has been on the “Com- UCAIug’s Technical Subcommittee for
standing of the standard, leading to its munication Networks and Systems in the Resolution of 61850 Issues (Tissues).
improved integration and implementa- Substations" section of IEC 61850. The group works closely with standards
tion. organizations to support technology
transfer, resolution of issues and assists
Verification versus validation Each and every users in the testing and implementation
The relative concepts of verification and of products. One major focus of UCAI-
validation are sometimes a cause of con- product, system ug’s charter is the Testing Quality Assur-
fusion.
component, appli- ance Program (QAP).

Verification means: cation and tool is A recognized IEC 61850 conformance test
– Is the product being built according to center
the original specification? tested in a real-life UCAIug has qualified SVC as an
– Are the specified requirements being IEC 61850 test facility and competence
met?
system environ- centre. SVC is thereby officially qualified
ment to demon- to test and certify the IEC 61850 confor-
Verification testing should thus be about mity of products and confer the users’
the product’s conformance to the origi- strate its specified group label to them.
nal specification.
functionality and SVC is represented on UCA’s IEC 61850
In SVC verification, all tests performed
assure the product accords with the de-
performance. testing subcommittee. This strengthens
the center’s ability to support upcoming
fined substation automation require- IEC 61850 test procedures and keeps it
ments. These requirements are defined UCAIug complements the activities of informed about UCA- and IEC-driven
and reviewed by a group of experts ap- international standards organizations. changes regarding IEC 61850 testing.
proximately once per year and have to For example, UCAIug works closely with
be implemented in each ABB product. IEC. The convener of IEC TC57/WG10
(IEC 61850) is on several UCAIug com- Footnotes
mittees and is an advisor to their board. 1 UCA: Utility Communications Architecture

24 ABB review special report


2 Both verification and validation are part of the product-development cycle. 3 The fact that products conform to the stan-
dard does not guarantee interoperability.

System unit products (SAP) Verification and validation IEC 61850


– Engineering
SA products with IEC 61850 – Functionality Company C profile
ready for gate 5 – Performance
SVC – Redundancy
System integration, – Security
verification and validation Based on “most common use”

Interoperable
Interoperatbility
profile
– ABB-products
– System solutions – 3 rd party products
(Control, Protection, SAS) in ABB systems
– System engineering tools and processes – Tools
– Definition of system functionality
IEC 61850 conformance Company A profile

System unit systems (SAS) – IED’s Company B profile


– Tools

Various profiles
from different
products may
conform to the
standard but may
still not be totally
interoperable.

Beyond conformance testing: The fact that standard products from dif-
system verification and validation ferent suppliers or different products
Once a product has passed conformance from the same supplier conform to the
testing, it can be accepted for formal standard is in itself no guarantee for their
system verification and validation. interoperability. The reason for this is that
communication profiles can differ.
Interoperability
Interoperability testing is neither part of A communication profile defines the
the scope of the standard nor is it tested mandatory subset of a standard con-
by all UCAIug accredited test centers or sisting of the selected options that
are implemented.
Thus various pro-
An interoperability test looks files from different
products may con-
at the dynamic interaction form to the stan-
of at least two IEDs in a sub- dard but may still
not be totally in-
station automation system teroperable ➔ 3.

covering (as far as possible) It is the responsi-

all potential configurations. bility of the system


integrator to check
the interoperability
in all procedures. However, the verifica- of two or more products. The require-
tion of conformance is a very important ments for this are based on the confor-
milestone. mance statements of the different prod-
ucts and the system functionality

Verified and validated 25


4 Configuration of the SVC system

SVC system configuration – overview single lines

245 kV voltage level D1 transmission 132 kV voltage level E1 sub transmission

33 kV voltage level H1 distribution 11 kV voltage level H1 distribution

All configurations are based on system unit solutions to ensure "most common use" of the IEDs/SAS

required. For example, one vendor might and XML) is also imporant here. As a
The goal of implement only GOOSE 2 and a second side effect, this testing also permits the
vendor might implement only GSSE 3. system configuration tool and its inter-
IEC 61850 is the Both devices would pass conformance face with the product tools to be veri-

interoperability tests but would not be able to interoper-


ate.
fied.

of IEDs in SASs. Test setup, SVC environment


An interoperability test looks at the dy- The SVC installation represents all areas
The system test namic interaction of at least two IEDs in of ABB’s system-automation activities
a substation automation system (SAS) from distribution to transmission appli-
should therefore covering (as far as possible) all potential cations (245 kV, 132 kV, 33 kV, 11 kV). All
be part of R&D configurations. This is especially impor- configurations are based on system-unit
tant for their interaction in executing dis- solutions to ensure ”most common use“
and conformance tributed functions. Furthermore, it per- of the IEDs/SAS.
mits the verification of the performance
testing. of services provided by communication The primary process is completely simu-
equipment such as switches (including lated by process-simulation equipment.
delays caused). This test must be per- The related single-line diagrams are
formed independently of specific projects shown in ➔ 4.
as a kind of type test for the system.
Such testing will reduce the risks for cus- From product to lifecycle testing of
tomer projects considerably. The interop- SA systems
erabillity of the different configuration It is not possible to consider the lifecycle
and engineering tools (based on SCL of any SAS without taking into account
the lifecycles of all integrated products.
Footnotes
The process of creating a substation
2 GOOSE: Generic Object Oriented Substation automation system involves numerous
Event, A data-set format permitting the tests, from the development and produc-
exchange of a wide range of possible common tion of an individual IED to the comple-
data.
3 GSSE: Generic Substation Status Event. In
tion of the system. Testing improves the
contrast to GOOSE this supports only a fixed quality and reduces costly risks both for
data structure. the supplier and the users.

26 ABB review special report


5 Testing sequence for product testing by R&D, performed 7 Testing sequence for customer project
independently of customer project

R&D testing sequence Customer project testing sequence

Device type test Integration test System test Factory test FAT Site test SAT

The base for reliable in-house testing is


6 Overview of R&D testing sequence
the quality system of the manufacturer
and supplier according to ISO 9001/9002
Test
Pre-condition Executed tests Result (as far as applicable). The life-cycle testing
related to
sequence can be divided into two parts:
Device Product Specification and Function and type tests are performed Clearance for – Testing independent of the customer-
Type Test development of continuously by the R&D of the Integration
new functions … manufacturer Test specific project, handled entirely by
… based on an The product with its functions is tested the R&D organization.
existing platform as stand-alone unit (“white box”)
or IEC 61850 conformance tests – Testing of configurations specific to
… based on a the customer project, completely
new platform
handled by the system supplier or
Integration Product Device type tests Tests are performed in a small, Clearance for system integrator in cooperation with
test are finalized well-defined and normally fixed IEC System Test the end-user.
successfully 61850 test system
Test of IEC 61850 communications and
verification of tools including
Testing independent of the customer-specific
commissioning and application
engineering aspects project
Focus on the products and its
interfaces to the rest of the system
The test sequence for the standalone
(“Black box”) product (which can be the device or the
IED configuration tool will be tested
also regarding IEC 61850 aspects like IED) starts with the device’s type test and
generation and exchange of SCL Files

System
test
System Integration tests
are finalized
successfully
– Verification of products with a clear
focus on IEC 61850 system aspects
– Tools and their interaction in the
Release for
use in
customer
Several hundred
engineering process (exchange
IEC 61850 SCL files)
projects
IEDs can be simu-
– Verification of the system under
normal operation, avalanche and
fault conditions (evaluation
lated in the SVC,
IEC 61850 system performance)
– System-security testing. helping identify the
Manufac- Product All tests up to SW has dedicated manufacturing test Product limitations of SA
turing Test system test available for
finalized
successfully
customer
projects
Systems.
ends with its integration test ➔ 5. The
conformance test is the type test relating
to standards such as IEC 61850. The
successful passing of type tests is the
prerequisite to begin integration testing.
Integration testing involves testing the
new product in a small and fixed test
system. Type tests and integration tests
are performed (as a minimum) by the
product supplier and (if applicable and
requested) by an independent test au-
thority. Normally, the conformance of the
IED is confirmed by the issuing of a cer-
tificate. In addition, routine tests or man-
ufacturing tests performed in the pro-
duction chain ensure a constant quality
of delivered devices.

The goal of IEC 61850 is the interopera-


bility of IEDs in SASs. Therefore, the sys-

Verified and validated 27


dures for all labs in accordance with
8 Overview of testing sequence for customer project
IEC 61850-10 and the UCA Quality As-
surance Program (Level A independent
Test
related to
Pre-condition Executed tests Result lab, Level B manufacturer’s lab).

Factory test Customer All tests up to Configuration of the full system The substation The SVC is an active member of UCA
project system test Project assembled and pre-tested automation
finalized especially regarding project specific system is inter national users group and the
successfully and parts; parts not available in the factory running as IEC 61850 testing subcommittee. In
products available are simulated on IEC 61850 network. specified
for projects Tests performed according to the 2007, SVC extended the test centre to
agreed test plan.
fulfill new upcoming requirements. Be-
sides the verification and validation of
Factory Customer All factory tests System test witnessed by the customer Clearance for
acceptance project are finalized shipping, ABB products against IEC 61850-8-1,
test (FAT) successfully commissioning
and SAT
activities were extended to third party
IED’s, redundancy concepts, and
Site test Customer FAT finalized Complete system goes into operation, The complete IEC 61850-9-2.
project successfully. fully functional including all connections substation
All system to switchgear and remote systems and automation
components are work places system is Today the SVC test system comprises a
installed. Last adaptations if needed running as
specified considerable quantity of relays from ABB
as well as from several other manufactur-
Site Customer System Complete system will be witnessed by System handed ers. In addition, several hundred IEDs
acceptance project commissioned the customer. over to the
test on-site customer, incl can be simulated, helping identify the
(SAT) final SCD file!
limitations of SA Systems in terms of ar-
chitecture, engineering processes, engi-
neering tools, system functionality, sys-
tem security and performance.

SVC helps ensure the high quality of


ABB’s IEC 61850 offerings through its
verification and validation capabilities
and provide a platform for the exchange
of experience between IEC 61850 ex-
perts within ABB. SVC actively influences
further IEC 61850 developments both
within and outside ABB.

tem test should also be part of the R&D site tests are carried out to prepare the
testing sequence and conformance test- system for the site acceptance test (SAT).
ing. However, as explained above, both The testing sequence for customer proj-
the content of IEC 61850-10 and the de- ects consists of project-related tests,
tailed test procedures defined by the based on the specification for the system
UCAIug only focus on IED (single prod- ordered. Such tests are performed by
uct) testing. Today’s conformance certifi- the system supplier or system integrator
cates are thus no guarantee for interop- and witnessed by the customer. These
erability from a system perspective ➔ 6. tests confirm that the delivered individual
SAS is running as specified ➔ 8.
In summary: SVC takes care of that part
of system testing not covered by the pre- Successful operation of the test center
vious quality assurance steps. Following the planning and build-up
phase, by mid 2005, SVC was ready for
Testing of configurations specific to operation. In 2006, the center was quali-
customer-projects fied by the UCAIug for use as an Stephan Gerspach
The customer-project testing sequence ➔ 7 IEC 61850 test facility and competence Peter Weber
starts with the factory test. This is a proj- centre. SVC was the first manufacturer’s ABB Substation Automation Systems
ect-related test that prepares the cus- test lab in the world to earn this level of Baden, Switzerland
tomized system for the factory accep- qualification. It meets the high quality stephan.gerspach@ch.abb.com
tance test (FAT). Following the installation, levels set out for common test proce- peter.weber@ch.abb.com

28 ABB review special report


A testing
environment
ABB’s comprehensive suite of software testing and
commissioning tools for substation automation systems

TETSUJI MAEDA – The testing and

T
he IEC 61850 standard is built the IEC 61850 system integration pro-
commissioning of IEC 61850-based mainly on known technologies cess was needed.
substation automation systems intro- such as extensible markup
duce new challenges and demands language (XML), Ethernet, ABB’s approach, taken during the initial
for advanced software applications. manufacturing messaging specification phase of the introduction of IEC 61850,
ABB recognized this at a very early (MMS) and transmission control proto- was to take the existing expert tools and
stage of the introduction of IEC 61850 col/Internet protocol (TCP/IP), each of identify clear functional gaps in them.
and redesigned the engineering and which have a number of well established This information was then used to de-
testing tool landscape to serve these software tools to handle them. Why then velop (and afterwards continuously im-
purposes. was it initially quite challenging to deal prove) a comprehensive suite of software
with IEC 61850-based systems? testing tools for communication, and
protection and control application spe-
The crux of the matter lies in the ap- cialists in the field of substation automa-
proach taken. IEC 61850 seamlessly tion.
combines the un-
derlying technology
components and ABB developed the Integrated
application aspects
from an integral Testing Toolbox, a software
system point of
view. Existing tools,
tool suite used to manage and
however, were de- support the IEC 61850 sys-
signed to focus on
specialized single tem integration process and
tasks, for example
communication
which has proven invaluable
analysis, and leave in many turnkey SA projects.
out any substation
automation appli-
cation aspects, and are therefore no lon- With the benefit of active participation in
ger capable of addressing today’s chal- the IEC 61850 standardization group on
lenges. To overcome this problem, it was its side combined with its in-depth knowl-
evident a new generation of software edge and experience in designing and
tools to efficiently manage and support building substation automation (SA) sys-

A testing environment 29
1 Typical contents of a system 2 Application areas for analytical and 3 Typical features of a diagnosis
configuration description (SCD) file diagnostic tools and analysis tool

– Description of complete substation – The use of project specific data (SCD file)
topology and primary equipment for configuration
− All protection and control devices − Establishing an online communication
(servers), and station level automation connection to the IEDs using either static
system (clients) including the standardized or dynamic configured data sets and
data models of their functionality control blocks for reports
− All communication addresses IEC 61850-8-1 − Visualizing the health of the running system
− Complete horizontal and vertical data-flow − Checking data consistencies and
within the system configuration revisions against the SCD file
− Relationship between SA functionality − Analyzing and verifying running
and the primary equipment applications
IE
IEC 61850-9-1 − Decoding Ethernet traffic to the substation
automation (SA) domain language based
on the SCD file
− Showing functional (system-oriented) or
product-oriented addressing of logged data

tems, ABB developed the Integrated plete SA system ➔ 1. For creation and diagnosis and analysis of the running
Testing Toolbox (ITT), a tool suite which maintenance, an IEC 61850 system con- applications.
has proven invaluable in over 900 turnkey figuration tool is required.
SA projects delivered by the company. Conformance testing
From the system point of view, the inter- One very important aspect of IEC 61850
From the very beginning, ABB’s approach faces for each device (client or server) system integration is the selection of
was to build a tool suite that would hide connected to the system are described standard complaint intelligent electronic
the complexity of the technology compo- in this file. This makes the complete SCD devices (IEDs). Compliant in the sense
nents IEC 61850 is built on and focus on file the central part of the IEC 61850 sys- that all selected IEDs have been tested
displaying application relevant data only. tem documentation, which makes it in- to ensure that they conform to the
While having an in-depth knowledge of teresting to be used for all future activi- IEC 61850 standard and are officially
the technologies was necessary to ties performed on the SA system, such certified by a test center which itself is
achieve this, the complexity lay in creat- as testing, maintenance and extensions. accredited by the UCA international us-
ing the interfaces that would enable the The engineer no longer needs to worry ers group. This certification covers the
application and display layer of the test- about error-prone manual configuration verification of the data model, the stan-
ing tool to be tailored to project specific of the testing and analysis tool environ- dardized documentation and a black-box
configuration data. test of all the communication services
the IED supports. The conformance test
Substation configuration language ABB’S approach gives a minimum guarantee that the se-
(SCL) lected IEDs will interoperate with other
One of the greatest achievements of the was to build a tool certified devices if they are configured
IEC 61850 standard and one of the
things that differentiates it from other
suite that would and loaded correctly within the system.
This prerequisite relieves the testing tools
communication standards was the intro- hide the complexity from research and development related
duction of the substation configuration bits and bytes analysis even more.
language (SCL). SCL makes it possible of the technology
to create files that are used for the ex- Revealing inconsistencies
change of configuration data (eg, stan-
components There are often situations, specifically
dardized object models and data flow IEC 61850 is built during the testing and commissioning
configurations of devices in a system) phase of an IEC 61850 based system,
between engineering tools. Several file on and focus on where temporary inconsistencies due to
types have been defined in IEC 61850, stepwise integration, the configuration of
and the content of each type depends
displaying applica- systems parts or simply human error re-
on the role of a specific tool (e.g., system
configuration tool or device configuration
tion relevant data sult in a situation where distributed func-
tions do not interoperate. Debugging can
tool) that it is created for and the different only. be very time consuming and often re-
evolution phases of the system integra- quires expert know-how, which is not al-
tion process. ways available. To handle such situations
ment; all he has to do is simply import ABB has developed a tool called the
The system configuration description the project-specific SCD file into the test- ITT600 SA Explorer. It simplifies the diag-
(SCD) file is one such file type, and is de- ing tool. This in turn focuses the effort to nosis and troubleshooting of IEC 61850-
fined as the master document of a com- where it is most needed, on functional based SA systems by combining a set of

30 ABB review special report


4 Consistency check – comparison of an SCD file with online 5 Decoding the horizontal Ethernet traffic with an IEC 61850
data using ITT600 analyzer (ITT600)

powerful online diagnostic tools with Tools support processes


built-in intelligence to interpret IEC 61850 To support the ABB project execution The ITT600 SA
data. Typical application areas within an process the IEC 61850 simulation tool
SA system where the ITT600 SA Explorer out of the ITT tool suite has proven to be Explorer simplifies
can be of great value is shown in ➔ 2,
while typical features of a diagnostic and
very useful. Specifically during engineer-
ing phases or factory acceptance tests
the diagnosis and
analytical tool are listed in ➔ 3. when not all system components are troubleshooting of
physically available but nevertheless ap-
Narrowing down a problem source basi- plication tests must proceed, simulation IEC 61850-based
cally requires some quick consistency of non-existing devices is essential for
checks ➔ 4. One such check that can im- efficient workflows.
SA systems by
mediately reveal inconsistencies involves combining a set
comparing the correct offline configura- The IEC 61850 simulation tool can be
tion with the online communication – as connected either to the system bus or of powerful online
it actually is – world. directly to an IED ➔ 7. The SCD file that
has been created and used during the
diagnostic tools
The comprehensive decoding by ABB’s
ITT600 SA Explorer of an IEC 61850 ge-
engineering process of the specific SA
system, and which is now part of the
with built-in intelli-
neric object oriented substation event common system documentation any en- gence to interpret
(GOOSE) message, which is used for gineer should have available when he
horizontal real-time communication be- goes on site, is then loaded into the IEC 61850 data.
tween multiple IEDs, is illustrated in ➔ 5. tool. In both cases the tool could simu-
The on-screen display of clear text pro- late one or more user selected clients/
tocol and application information, with servers based on the interface descrip-
the mapping of it to the IEC 61850 tion extracted from the SCD file. If the
SCD file in the background, gives an ex- SCD file is missing or incomplete, then
cellent view of the corresponding online the engineering and configuration work
Ethernet traffic. Additional checks on the has to be completed first. Based on this
IEC 61850 object model reveal potential simulation, application tests on real sys-
sources of interoperability problems. tem components can be performed. If
the process bus or additional injection
Tools visualize applications hardware is used, then closed loop test-
Another way of supporting the testing of ing of an IED is possible. Typical features
distributed functions is shown in ➔ 6. of a simulation tool are summarized
Here the GOOSE messages from multi- in ➔ 8.
ple IEDs can be displayed along a com-
mon timeline, making it easy to follow the Various substation automation projects
interaction of various applications, such have shown that the most obvious and
as interlocking or double command common application for using GOOSE
blocking. messages is interlocking. The horizontal
GOOSE service uses publisher-subscrib-
er communication, which corresponds to

A testing environment 31
6 Horizontal GOOSE communication between multiple IEDs with ITT600 7 Application areas for simulation tools

IEC 61850-8-1

IEC 61850-8-1
IED simulation
IEC 61850-9-2

IEC 61850-9-2
Merging unit
simulation

vertical server-client communication. In a neering and reloading of the configura-


8 Typical features of a simulation tool
situation when a specific IED “publishes” tion.
data for interlocking, eg, switch positions
– Uses project specific data (SCD file) for
have failed (and therefore the IED must A growing trend configuration
be taken out of service or disconnected The IEC 61850 standard is complex and − An IED specific configuration can be
from the communication bus), the sub- cannot be applied without any signifi- extracted from the SCD file
− The consistent simulation of selected IEDs
cant software sup-
− Real life simulation of communication
port. The degrees services
There is a strong trend toward of freedom and − Horizontal communication – repeated
sending of GOOSE messages and cyclic
new possibilities
the use of more modern com- that it offers, com- sending of sampled values
− Vertical communication – spontaneous
munication technology to dis- bined with varying
levels of IEC 61850
sending of reports
− Setting any data configured in the IEDs

tribute critical data and this integration, both in selected for simulation
− Tailored scripts for the simulation of simple
the configuration
demands more advanced tools and IEDs
applications, such as control applications
double command blocking
from different sup-
integration and verification pliers, emphasize Note: Receiving IEDs and clients cannot see

processes. the challenge even any difference between simulated and real
data on the bus
the more.

scribers of the now missing data on the Evidently, the strong trend toward the
bus must be operated in an interlock- use of more modern communication
override mode. This is because applica- technology to distribute mission critical
tions running on the IEDs usually refuse data demands very advanced integration
operations with obsolete data that have and verification processes. To manage
not been refreshed in time by the pub- these challenges, engineering, testing
lisher. Maintenance concepts for such and commissioning tools have been de-
situations must be considered in order to veloped which incorporate all the possi-
ensure that the remaining healthy or un- bilities offered by the IEC 61850 stan-
affected parts of the system continue to dard. They have been proven to facilitate
work undisturbed. This type of situation and ensure the high standards of ABB's
can typically occur during the testing and project execution.
commissioning phase where the sequen- Tetsuji Maeda
tial adding of bays – including their con- ABB Substation Automation Systems
trol and protection IEDs – to an energized Baden, Switzerland
system should not lead to major re-engi- tetsuji.maeda@ch.abb.com

32 ABB review special report


Next generation
substations
HANS-ERIK OLOVSSON, THOMAS WERNER, PETER RIETMANN – Substations
Impact of the process are a crucial element for the transmission and distribution of electrical
bus energy. Their primary role is to transfer and transform electrical energy
(stepping-up or down the voltage). This is done with high voltage
switching equipment and power transformers. In order to protect and
control, instrument transformers supply the status of the primary system
to secondary equipment. ABB has the expertise, experience and
technology to design and build substations of any size.

Next generation substations 33


1 Development of secondary systems for substations

1975 1995 2010 Year

Traditional SA with station &


SA with station bus
MMI / control board process bus

NCC NCC NCC


Network control

RTU
Copper
event recording cable 1
protection
Gateway/ SAS Gateway/ SAS
protocol conv. protocol conv.
Station level
SCADA-distribution, metering

Station bus Station bus


to other bays to other bays
Copper cables
Process bus

GIS GIS GIS


Bay level
IED IED
Process level IED IED

Sensors &
Bay cubicle Copper cables Bay cubicle Copper cables Bay cubicle actuators

disconnecting function was still required creases gradually over time the require-
but more for maintenance of overhead ment for a secondary system to support
lines and power transformers. This led to both CIT and non-conventional instru-
the development of two types of solu- ment transformers (NCIT) during this
tions with disconnect switches (DSs) in- transition period will become apparent.

S
ince the first substations were tegrated with the CB function. One was This requirement is obvious when ex-
built more than 100 years a hybrid (PASSTM), which has a separate tending substations, since the new bays
ago, there has been tremen- DS design in the same gas compartment will contain NCITs and existing bays will
dous development of both the as the CB. Another one was the discon- contain CITs.
primary equipment (switchgear, power necting CB (DCB), which uses the same
transformers, etc.) and the secondary contact for both breaking and discon- The greatest physical impact of process
equipment (protection, control and me- necting functions. Due to the reduced bus will be on AIS with live tank CBs or
tering, etc). maintenance of CBs and the protection DCBs, where the measuring transform-
by SF6 gas of the DSs’ primary contacts ers can be integrated in the CB or DCB,
ABB has been engineering and con- from external pollution, the availability allowing the substation’s footprint to be
structing substations from their very be- and reliability of AIS substations using reduced substantially. For hybrid and GIS
ginning and has delivered more substa- hybrid or DCB has increased. Further- solutions, the footprint reduction will be
tions than any other supplier. The first more the footprint of AIS substations us- less significant as the insulation distance
substations deployed had air-insulated ing this technique can now be reduced between primary and secondary equip-
switchgear (AIS). The development focus to about 50 percent. ment is already reduced by the use of
for AIS was on circuit breaker (CB) tech- SF6 gas. However, the process bus will
nology that would increase reliability and The latest step in substation develop- enable the use of non conventional volt-
reduce maintenance. In 1965 ABB deliv- ment comes with the introduction of the age transformers (VTs) making equip-
ered the world’s first substation with gas- standard IEC 61850-9-2 for the process ment much lighter (a traditional VT is
insulated switchgear (GIS). With GIS the bus interface. For
footprint of substations can be reduced primary equipment,
by about 60 percent, by housing all pri- this means con- The latest step in substation
mary conductors within earthed SF6 gas- ventional instru-
insulated aluminum tubes. Over the years ment transformers development comes with the
new generations of GIS have been devel-
oped, providing today’s GIS with, among
(CIT) that use cop-
per, iron and insu-
introduction of the standard
other things, a considerably smaller foot- lation material pro- IEC 61850-9-2 for the pro-
print (for more detail see “Compact and viding analogue
reliable” on pages 92-98 of ABB Review values (1 A, 110 V) cess bus interface.
issue 1/2009). can be exchanged
for fiber-optic sensors that send a pro- quite heavy). Further, the manufacturing
Due to the reduced maintenance of CBs, cess bus digital signal via fiber optic ca- time can be reduced since all adapta-
new substation design principles bles to metering, protection and control tions can be done with software and the
emerged for AIS in the late 1990s. The equipment. As the use of sensors in- hardware can be standardized.

34 ABB review special report


ing can be made at the factory before
2 Topology of substation secondary systems
delivery to site, leading to a secondary
Operator Engineering
system of higher overall quality. Also the
Control center
workplace workplace architecture of the secondary systems
will change compared with today’s sub-
stations. The bay house principle, in
Gateway
which the relay and control equipment
are decentralized in the switchyard, will
IEC 61850 disappear since there will be no copper
Switch station bus
connections between the switchgear ap-
paratus and metering, protection and
control devices, as the process devices
Bay
IED A IED B
Bay
IED A IED B can now be mounted directly onto the
controller controller
primary apparatus. The central control
room of the substation will become the
IEC 61850
process bus natural location for relay and control
equipment connected by fiber optics to
Conventional Modern Modern Modern marshalling cubicles close to the primary
switchgear CT / VT’s switchgear CT / VT’s equipment. Interface equipment, such as
merging units will be located in the mar-
shalling cubicle.

The introduction of the process bus will IEC 61850 also includes a new standard Process Bus – connecting the
also mean changes regarding interfaces for the communication between the high- last mile
for CBs and DSs. All signals, digital and voltage apparatus and IEDs, the so called The widely accepted standard IEC 61850
analogue, to and from the control room process bus using the 9-2 profile and defines the complete communications
can now be run via process bus in a few communications architecture. The pro- architecture for station and process bus
optical fibers instead of tons of copper cess bus has high requirements on band- to ensure a high level of device interoper-
cables. The CBs and DSs will include I/O width since it will be used to transfer ability. The standard’s data models and
electronics for signal transfer from opti- continuous sampled values from the pri- communication services are the key to
cal to electrical and vice versa. mary process. interoperability between multi-vendor
substation protection, control devices
Secondary side developments On the secondary equipment side the (IEDs), and station computers (gateways)
The digital (r)evolution has provided tech- most obvious physical change will be via Ethernet. A substation’s secondary
nical solutions for substations. Digital from copper cables to fiber optic cables. system with station and bay level devices
technology was first implemented in sub- The massive reduction of secondary ca- communicating over the so-called sta-
stations in the 1970s, providing commu- bling will mean reduced cost for cables tion bus has been widely adopted by
nication channels from the substations utilities and vendors ➔ 2.
to control centers ➔ 1.
The widely accept- The cyclic exchange of sampled values,
During the early 1990s, with the in- ie, between NCIT and IED devices for
creased capacity and speed of comput- ed IEC 61850 protection functions and other purposes
ing and communications technology, is also defined in the standard (part 9-2).
digital protection and control devices,
standard defines The interconnection between sensors,
the so called IEDs (intelligent electronic the complete com- actuators, protection and control devic-
devices) were installed in substations. es, is referred to as "process bus" (lower
Digital communication between the IEDs munications archi- part ➔ 3). This means that not only ana-
was introduced using station bus with log data, but also status information from
protocols that differed between manu-
tecture for station primary switchgear to IEDs, as well as
facturers ➔ 1. and process bus to command signals from IEDs to the pri-
mary switchgear can be exchanged. This
With the introduction of the IEC 61850 ensure a high level interconnection between sensors, actua-
standard, substations are moving into a tors, protection and control devices, is
new era regarding communications. All of device interoper- referred to as the “process bus” (lower
manufacturers can adapt their products
to the same communication model and
ability. part ➔ 2). A vendor-agreed subset under
the umbrella of the utility communication
protocol, making it possible for different architecture (UCA) foundation has been
manufacturers IEDs to “talk with each and associated equipment such as cable in place since 2004. This subset speci-
other” and thus interoperate on the same trenches and installation material. Man fies the exchange of sampled values and
station bus, replacing all previous propri- hours for installation and testing on-site is called IEC 61850-9-2LE (light edition).
etary protocols. will be reduced and more thorough test- Today, pilot projects utilizing the process

Next generation substations 35


formation and commands through the
3 Control system architecture and its life times
process bus.
Network control center Life-cycle
– Operator workplaces 6-10 years The location of the electronics depends
– SCADA servers
– Front-ends
on a number of criteria. Primary appara-
tus with electronics integrated in the drive
Remote communication Life-cycle cubicles is one possibility. On the other
– Communication equipment 6-20 years
hand, it must be possible to handle cases
where the primary equipment does not
Substation level Life-cycle
– Substation HSI 7-10 years
yet contain communication interfaces.
– Substation gateway Here, system integrators need to mount
the process electronics as near as pos-
Bay level Life-cycle
– Secondary equipment 15-25 years
sible to the primary equipment, eg, to lo-
– P & C IEDs cate them within the marshalling kiosks.

Primary equipment Life-cycle Interoperability and architecture on


– Switchgear 30-40 years
– Transformers the process bus
Field experience with sensors has been
gathered for more than ten years now,
mostly in conjunction with protection and
bus for sampled values are in operation control equipment from the same vendor.
Both new installa- already and the execution of the first For the process bus, utilities are execut-
commercial project for Powerlink Queen- ing an increasing number of pilot installa-
tions as well as the sland’s Loganlea 275 kV substation is tions in order to gain experience. Wide-

increasing number well underway. spread commercial adoption has not yet
taken place.
of secondary retro- Modern substations, both new installa-
tions as well as the increasing number of Interoperability
fit or extension secondary retrofit or extensions installa- Both the communication architectures
tions will see both sensor and conven- (9-2, 9-2LE) and the steady-state behav-
installations will tional instrument transformer technolo- ior of sensors are defined (IEC 60044).
see both sensor gies side-by-side. The same applies for The transient signal response of merging
handling signaling commands and posi- units has not yet been standardized. The
and conventional tion indications to and from primary latter defines the extent (in terms of angle
switchgear. and amplitude) to which a merging unit
instrument trans- output signal is allowed to differ from its
former technolo- Realizing the process bus
With the process bus, new devices such
corresponding input signal. This is es-
sential since protection algorithms and
gies side-by-side. as merging units (MU) for the optical sen- the corresponding data acquisition hard-
sors, as well interface units for conven- ware and filtering has so far been “inter-
tional instrument transformers, are need- connected” within one device, the IED.
ed. In addition switchgear controllers for Now those parts are split up into differ-
circuit breakers and disconnectors ent physical devices that can be supplied
(“Breaker IEDs”) will be introduced. from different vendors, and therefore a
Those devices can be seen as conver- transient signal response standard is es-
sion “endpoints” to and from the primary sential for correct functioning. A newly
process to the secondary equipment. formed working group with Cigré (B5.24)
is addressing signal interoperability and
A merging unit, as the name implies, results are expected during 2011.
merges various input signals into one
digital output signal, eg, three phase Process bus communication architectures
sensors can have one common electron- Several different process bus architec-
ic unit, which transform the optical sig- tures exist. In fact, depending on factors
nals from the sensors into digital sampled such as distance (location of MUs and
values and make them available on the IEDs), communication capabilities (single
process bus. port, multiple ports), available network
bandwidth, availability considerations or
A switchgear controller contains elec- communication topologies, such as
tronics for handling binary input and out- point-to-point, star or ring configurations
put signals (signal and power contacts). the process bus architecture can vary
The device will communicate status in- considerably. Both utilities and vendors

36 ABB review special report


are working on guidelines for reference system or SCADA, allows continuous equipment such as cable trenches and
topologies for such architectures. monitoring of all connected secondary installation material. Testing at site will be
equipment. very much reduced and more thorough
Refurbishment and extension of testing can be made at the factory. This
existing SA systems Increased system and personnel safety will lead to higher quality overall and a
The typical life cycle of the primary and Remote control combined with authority reduced time at site.
secondary equipment of a substation is and rule-based access and remote test-
illustrated in ➔ 3. During the life time of ing, allows increased system safety and Changing to optical sensors (NCIT) will
the primary equipment the entire sec- security. Personnel safety is increased increase personnel safety since there will
ondary equipment or parts of the sec- since more tests can be done without be no risk of injuries due to the inadver-
ondary equipment are replaced between putting the test personnel close to pri- tent opening of current transformer sec-
one to four times. mary equipment or without the risk of ondary electrical circuits.
inadvertently opening current transform-
The most interesting and future prrof mi- er (CT) circuits. For retrofit, the possibility of installing the
gration scenarios will be the ones in new 9-2 process bus system in parallel
which IEC 61850-based equipment is in- Increased functionality with the existing system will allow the
troduced in steps to already installed Fully distributed system architecture substation to remain in service during the
systems. There are two main driving fac- coupled with un-restricted communica- main part of the work. This will be a big
tors for this: Retrofit and extension of tion and process capability enables the advantage, reducing outages to a mini-
substations or of system functionality. system to add new functions easily with mum, during the retrofit process.
With the long life of primary equipment zero or minimal outage time, giving the
compared to secondary equipment, user additional benefit with respect to
there will be a continuous need for sec- safe and secure system operation.
ondary equipment replacement, while
retaining the existing primary equip- Interoperability
ment. By deploying the IEC 61850 compliant
solution 1, interoperability with regard to
By introducing the process bus it will be communications with other manufactur-
possible to make a very efficient retrofit er’s equipment can be achieved. The
of protection and control systems with benefit to customers is that IEDs from
minimum outage. While keeping the sub- different suppliers can be mixed on the
station in service using the old equip- same bus without concern for communi-
ment, the new IEC 61850-9-2-based cation incompatibilities.
equipment can be installed and tested
using new fiber optic cables laid in paral- Prospects
lel to existing copper cables. A short out- The introduction of the IEC 61850-9-2
age is necessary to connect the new process bus standard in substations will
protection and control equipment to the give the following main advantages:
existing primary equipment. When the
substation is taken into service again the The footprint of primary switchgear can
old protection and control equipment to- be reduced since fiber optic sensors
gether with all copper cabling can be re- (NCIT) can replace conventional measur-
moved or can remain. ing transformers. This will be most pro-
nounced for air-insulated substations,
Refurbishment drivers especially when using live tank CBs. Hans-Erik Olovsson
There are different reasons for refurbish- ABB Substations
ing a substation or parts thereof. These Traditional VTs are quite a heavy part of Västerås, Sweden
can depend on the starting point (eg, GIS and by using new sensor technology hans-erik.olovsson@se.abb.com
whether starting from a conventional re- for voltage measurement the equipment
mote terminal unit, RTU, solution or from can be made much lighter. Further, the Thomas Werner
a proprietary numerical control system). manufacturing time can be reduced since Peter Rietmann
All of the below drivers may be applicable all adaptations of NCIT can be done with ABB Substation Automation Systems
or only a selection of them. software and their hardware can be stan- Baden, Switzerland
dardized leading to an overall shorter de- thomas.werner@ch.abb.com
Increase system availability livery time. peter.rietmann@ch.abb.com
Exchanging of electromechanical, static
or old fashioned digital secondary equip- On the secondary side the massive re-
ment with modern numerical devices duction of secondary cabling by going
Footnote
bundled to a real-time communication from a lot of copper cables to a few fiber
1 There are a number of solutions slightly different
network and connected to a higher level optic communication cables will mean in architecture etc. that will be compliant with
system such as a substation automation reduced costs for cables and associated IEC 61850.

Next generation substations 37


Case studies

IEC 61850 at work


The goal of IEC 61850 is to facilitate interoperability of
substation devices while simplifying engineering and
maintenance. The examples described in this section
present some of the standard’s successes.

was commissioned, the new IEDs were


Retrofitting for the connected to the primary equipment.
future The substation was configured to
enable concurrent operation of the
existing and new equipment during this
It is inevitable that as substations transition phase.
age, their parts will need to be
replaced. The 380/220 kV air-insulated After successfully retrofitting the
substation (AIS) located in the Alps in 380 kV substation, the 220 kV part
Sils, Switzerland was one such case. was integrated into the new control
Its secondary infrastructure – ie, system. The existing IEDs were
protection, control and metering – equipped with a new IEC 61850
and parts of its primary equipment at engineering processes, helping to communication interface, allowing
the 380 kV level – ie, switchgear, keep data and data flow consistent for communication with the new Mi-
power transformers and circuit the whole substation. In this project, croSCADA control system and
breakers – had reached the end of the horizontal bay-to-bay communica- ensuring that both the 380 kV and
their life cycles. The operator KHR tion model GOOSE was used to 220 kV switchyards could be operated
(Kraftwerke Hinterrhein) thus turned considerably reduce the copper wiring and monitored from the central control
to ABB for an economically feasible, between the bays. All information for system. A hot standby system was
standardized and forward-looking interlocking between bays is now put in place to provide backup should
solution for one of the most important exchanged between the ABB Relion® a failure occur.
nodes of the Swiss transmission 670 series IEDs on the IEC 61850 bus
network. The answer: a substation via GOOSE messages.
automation retrofit using IEC 61850
technology. Although testing was a major part of
the retrofit, the greater challenge was
Implementing the IEC 61850 standard to avoid a shutdown during commis-
enables availability of all necessary sioning. Outage time of individual
information – which supports exten- feeders had to be minimized and
sions, replacements or upgrades of all coordinated with the grid operator
or part of the substation automation months in advance. The complete
system – and enables integration of system was manufactured and Marcel Lenzin
products from different suppliers. It delivered to the site where, except for ABB Substation Automation Systems
also ensures data consistency within the connection to the AIS interfaces, it Baden, Switzerland
the complete system and defines the was installed. Once the dedicated bay marcel.lenzin@ch.abb.com

38 ABB review special report


Challenges build
partnerships
In 2006, ABB supplied a pioneering
substation-automation project to the
Brazilian government power trans-
mission utility, Eletrosul. This utility
is responsible for electrical transmis-
sion in the south of Brazil. The pro-
jects delivered were based on the
IEC 61850 standard, with applications
using messages between IEDs,
GOOSE 1, redundant control units and
featuring interoperability between
systems from different vendors.

The first project consisted of three


substations, “Atlântida 2”, “Gravataí
3” and “Osório 2”. These are 230 kV
and 138 kV transmission substations.
“Atlântida 2” uses 60 IEDs (14 with
redundancy and 32 without) for
protection, acquisition and control.
These are mapped to 13,683 dynamic redundant signals by the receiving monitoring aspects not defined in the
objects from a total of 28,786 objects logic. standard (mostly complex interlocks
available in the IED. About 3,300 of and automatic logic) the use of GGIOs
these were distributed to centers of In this project, GOOSE was widely is still very high. It is hoped that as the
higher hierarchy. used both for monitoring the active IEC 61850 standard evolves, more
terminal and for interlocks and standard signs will be provided. In IED
Redundant control automatic logics. This permitted a protection, it was found that the use
Redundant control was one of the considerable saving of cables, as of GGIOs was reduced because of the
special challenges of this project. This twice as many signals are generated standard, and because ABB IEDs use
philosophy, used by Eletrosul for many and received in this philosophy versus standards for all protection functions.
years, uses two control terminals (for a philosophy of simple control.
ABB’s projects this meant two The three substation projects fostered
REC670s). These have exactly the Interoperability a spirit of partnership between
same functionality in terms of control Eletrosul uses SAGE (an open-source Eletrosul and ABB, resulting in new
logic, interlocking and automatisms energy-management system) as projects being carried out together
for controlling a certain number of SCADA software. SAGE was devel- delivering the benefits of IEC 61850.
bays. Both units are active, but just oped by CEPEL, a Brazilian govern-
one is monitored by the supervisory ment research center. The MMS
system. In case of unavailability of a protocol defined in IEC 61850 was
terminal, the SCADA system switches implemented in SAGE in 2006. The
to the other IED. ABB project was thus a test of the Maurício Pereira
standard’s interoperability. This test ABB Power Systems
Based on this philosophy, Eletrosul was passed successfully. Guarulhos, São Paulo, Brazil
clearly defines how a system should mauricio.pereira@br.abb.com
react, for example, in contingency Results
situations. Briefly, the terminal Another request from Eletrosul was to Gonzalo Humeres Flores
managed by the supervisory system is minimize the number of hours required Eletrosul
monitored and executes remote for the preparation of texts in the
commands. In case of interlocks, the system database. For this, it encour-
two redundant terminals send signals aged the use of generic signs (GGIOs) Footnote
to external bays. This affects the to be minimized. Even so, in the 1 GOOSE: Generic Object Oriented Substation
philosophy of treatment of these control terminals that use many Event

Case studies 39
starting point and permitted ABB to
Portuguese quickly identify the required solution.
transmission The Lagoaça substation uses a system
substations based on a decentralized Ethernet ring.
The main products from ABB are:
– MicroSCADA Pro for local HMI, and
REN is the main Portuguese utility for automated sequences
electrical energy transmission. ABB – COM500i as Gateway, for commu-
supplied the utility’s first IEC 61850 nication with network control center
system, installing it at the 400/220 kV – IED's 670 for control and protection
Lagoaça substation. The installation units
is responsible for some of the most – REB 500 Systems for busbar – Remote access via RX1000 routers
important interconnection points with protection from RUGGEDCOM
the Spanish grid on the 400 kV voltage
level. Third party products used were: The adoption of IEC 61850 was
– Switches and routers from clearly beneficial. It allows both
Of all the benefits of migrating RUGGEDCOM customers and vendors to retain
substation automation systems to the – Meinberg GPS servers for SNTP extensive functional freedom in their
new standard, the customer was time synchronization definitions and philosophies. It also
especially focused on one in particu- – Computers with no-moving parts assures independence from single
lar: standardizing the system architec- running Windows XP Embedded suppliers as well as cost savings in
ture, ie, using the same network platform both engineering and maintenance.
topology and overall arrangement – KVM switches and fallback switches
independently of the supplier. from Black-Box
– Industrial computers from Advan-
ABB brought much experience into tech, for remote access and
this project that it had built up in engineering stations. Carlos Caetano
previous deliveries to the customer. – RTU servers and local-event ABB Substation Automation Systems
The previous platform may have been printing system from SYCOMP Paço de Arcos, Portugal
different, but marked an excellent Germany (REN mandatory). carlos.caetano@pt.abb.com

dancy concept. Prior to IEC 61850


Wuskwatim such integration would have been
transmission challenging if not impossible, espe-
cially for large systems due to incon-
system sistency of data and engineering.

The IEC 61850 engineering approach


In order to strengthen the existing and data structure using SCL language
230kV network, Manitoba Hydro main significantly facilitated the engineering
utility in Manitoba contracted with of interfaces between different units.
ABB for the design, engineering, The descriptive power of the SCL
supply and commissioning of Wusk- language enabled part of the integra-
watim Transmission System Complex, tion to occur without having access to messages for bay-to-bay interlocking
comprising three new stations and all devices or bay level information. and intertrip reduced the amount of
expansion of four existing ones. The copper wiring required. The complete
new stations featured distributed Because design, manufacturing and communication of the substations are
control, bay protection and a bay testing of the two SA systems was now described and documented in
controller concept. The entire control completed in close colaboration SCD-files, which is of advantage for the
and communication process used the between ABB and Manitoba Hydro, an future maintenance and extension of
IEC 61850 standard. attuned and future-proof system was the stations that are now in service.
delivered. The IEC 61850 standard
Protection devices were sourced from made it possible to combine and inte- Mansour Jalali
three different manufacturers. In fact grate ABB, Siemens and Areva Protec- ABB Substation Automation Systems
the use of different suppliers was a tion IEDs within the SA and thus to fulfill Burlington, Canada
requirement of the protection redun- safety requirements. The use of GOOSE mansour.j.jalali@ca.abb.com

40 ABB review special report


The Star of
Laufenburg shines
The 380 kV Laufenburg substation –
one of the largest and most important
in Europe – boosts several world
premieres. Staying abreast of the
development and extension of
IEC 61850, its owners, the Swiss
utility EGL AG, were the first to equip
a high-voltage substation with an
IEC 61850 automation system, doing
so shortly after the release of the
standard in 2004, and even opting for
a multi-vendor solution. Two years on,
the utility issued the very first open
tender based on a SCD (substation
configuration description) file, and
most recently implemented the
9-2 process bus.

When built in 1967 at the inception


of the European grid, the Laufenburg space and simplify maintenance as On the primary side, there is a
substation, with its key position in replacement of a complete pole can combined and fully redundant CP-3
terms of interconnection and meter- be performed in less than 24 hours. current and voltage sensor with
ing, was dubbed the “Star of Laufen- merging units for protection and
burg”. It was extended and upgraded The future-proof secondary retrofit metering. On the secondary side, a
from 1979 to 1981. From 2004 to concept addressed the varying REL670 line distance protection IED
2009, EGL undertook the following lifecycles of bay and station-level and a REB500 busbar protection
refurbishment work: equipment. With the latter equipment system with three bay units are in
– Step 1: retrofit of primary and being retained, ABB integrated its new operation. Metering is performed by
secondary equipment IEC 61850 compliant bay control and an L+G energy meter. For supervision
– Step 2: replacement of old station protection IEDs (Intelligent Electronic and easy access, a SAS using
HMI Devices) to the third-party control IEC 61850 station bus completes
– Step 3: pilot project for system using a gateway converting the pilot installation.
IEC 61850-9-2 IEC 61850 to IEC 60870-5-101. ABB
also successfully integrated a third- The pilot is running in parallel to the
Step 1: Bay retrofit party main protection device with an conventional control and protection
Both primary and secondary equip- IEC 61850 interface. Consistency of system and enables collection of long-
ment of the 17 feeders was replaced bay data during the stepwise upgrade term real-life experience as well as
in a bay-by-bay manner, warranting an was supported by pre-configuring and comparison of behavior. Since its
almost interruption-free retrofit. The pre-testing using an SCL-based tool. commissioning in 2009, the system
migration was supported by a com- has been in continuous operation.
pact hybrid solution that connects the Step 2: Station-level replacement
new gas-insulated switchgear (GIS) In 2007, ABB won an open tender for
modules to the existing air-insulated the replacement of the old station
switchgear (AIS) busbar using silicon HMI (human-machine-interface). ABB Petra Reinhardt
bushings. The GIS modules compris- installed a new IEC 61850 HMI fully ABB Substations
ing circuit breaker, disconnector, re-using the engineering data from the Baden, Switzerland
earthing switch and instrument SCD file generated for the bay retrofit. petra.reinhardt@ch.abb.com
transformers were pre-tested to
enable short installation times. They Step 3: Introduction of process bus Stefan Meier
offer maximum operational safety and The pilot installation contains a ABB Substation Automation Systems
high immunity to environmental selection of products and systems Baden, Switzerland
conditions. They also require less ready for the IEC 61850 process bus. stefan.meier@ch.abb.com

Case studies 41
When two
become one
IEC 61850 in combination with ABB’s award-winning
Extended Automation System 800xA is opening doors
to new and cost-effective solutions.

JOHAN HANSSON, STEFAN BOLLMEYER – The successful process and power generation plant automation. These
introduction of the IEC 61850 standard some six years ago plants are controlled and monitored from a central control
has already brought huge benefits to power distribution and room in which there are typically two different systems
substation automation in terms of scalability, interoperability, deployed; one for process control and the other for monitor-
safety and data management. Even though it was drafted by ing and controlling the electrical system. Plant operators, in
substation automation domain experts, it is by no means their quest to reduce complexity and optimize efficiency have
exclusively reserved for that domain alone. In fact, IEC 61850 been actively seeking solutions that overcome the separation
is more than capable of operating in other areas, such as in of the systems and the extra costs associated with it.

42 ABB review special report


Even though it was
drafted by substa-
tion automation
domain experts,
the IEC 61850
standard is capa-
ble of operating in
process and power
generation plant
automation.

T
he integration of field instru- trol system, IED monitoring and control is IEC 61850 integration in System 800xA
ments into process control ap- usually implemented by a separate sub- The combination of ABB’s Extend-
plications is based on a limited station automation (SA) system while ed Automation System 800xA with
set of industry standards that connectivity between the electrical sys- IEC 61850 not only addresses the above-
provide harmonized access to process tem and process control is limited to the mentioned end-user demands, but it also
data and diagnostics. For electrical most essential data, eg, for interlocking gives greater synergy and flexibility to
equipment, however, a multitude of dif- purposes. Although only a limited set of fully integrated plant operations.
ferent, often proprietary communication signals is selected for data exchange, to-
protocols is deployed. Therefore electri- day’s practice for this type of electrical Introduced in December 2003, System
cal systems, especially those composed and control system interfacing, such as 800xA provides a scalable solution that
of equipment from different vendors, are hardwiring or Modbus connectivity, still extends traditional process control by in-
often characterized by multiple different requires significant hardware and engi- corporating: safety; discrete logic and
interfaces, a broad variety of engineering neering efforts. The presence of two dif- sequence control; production manage-
tools, protocol converters and gate- ferent systems also increases costs be- ment; information management; smart
ways. cause, for example, different spare parts instrumentation; asset management; and
and a duplicated effort to ensure integra- document management. Based on As-
Process control systems typically do not tion with enterprise level systems are re- pect Object technology, System 800xA
offer built-in support for those communi- quired ➔ 1. is capable of adopting data models from
cation protocols and data models. And different disciplines and making them
because of this significant engineering To help plant operators overcome these available in a harmonized way through a
and adaptation efforts need to be made expensive complexities, IEC 61850, with singular virtual database environment.
on a project-by-project basis to make its standardized communication proto-
the increasing amount of information, cols and data model, in combination with The integration of IEC 61850 into System
which modern intelligent electronic de- ABB’s award-winning Extended Automa- 800xA supports both generic object ori-
vices (IEDs) provide, available to a moni- tion System 800xA is opening doors to ented substation events (GOOSE) and
toring and control system. Nowadays to new and cost-effective solutions. manufacturing message specification
mitigate the impact on the process con- (MMS) protocol options described in the

When two become one 43


zation workflows can be harmonized
1 Traditional process control systems do not offer built-in support for proprietary
communication protocols and data models once IED data is available in System
800xA, allowing instrument maintenance
engineers and those servicing electrical
devices to work from the system’s com-
Operator Operator
workplace for workplace for mon maintenance workplace. System
process automation power automation 800xA’s maintenance structure gives an
overview of all plant assets in a single dis-
System networks System networks play. Conditions can be monitored, and
System servers SCADA Server
diagnostics and maintenance related
Gateway/
Controllers
Protocol converter alarms for electrical devices and process
Fieldbuses
instruments are presented in practically
Protocol 1 Protocol 3
the same fashion. For further in-depth
LV Switchgear Protocol 2
Drives Protection analysis, additional IED data points can
Hardwired & Control
Motor be subscribed to or disturbance records
Instruments Serial buses IEDs
controllers
can be uploaded. Access-right settings
ensure that only authorized people are al-
lowed to perform such detailed analysis.
Process Process Substation Power
instrumentation electrification automation management
As the ultimate step, System 800xA’s As-
Process automation Power automation set Optimization functionality can be in-
tegrated with a computerized mainte-
nance management system (CMMS) so
standard. GOOSE communication is di- tion configuration file to create all data that work order handling is automatically
rectly connected to the AC 800M con- items for vertical integration as well as treated the same for both electrical and
troller (one of many from the System the connections for horizontal communi- process equipment. This eliminates the
800xA family of controllers) via a com- cation. Separate gateway configuration need for separate working procedures or
munication interface so that the data be- or additional project-specific software in- the adaption of different systems to the
comes available in the controller applica- terfaces become obsolete. CMMS.
tion. This so-called horizontal integration 1
enables the AC 800M controller to com- To be more specific, System 800xA
municate with all other IEDs on the same seamlessly integrates IEC 61850, deliv- The Flåsjö facility
IEC 61850 network in real time ➔ 2. ering the features and benefits requested
Moreover, the AC 800M controller acts by end users, such as: is one of the first
like an IED on the IEC 61850 network,
and can therefore be involved in load
– Reduced cost of ownership through
fewer components and spare parts,
hydro power plants
shedding or other power management and less system administration. to utilize a combi-
applications. – Greater flexibility as integration is
much less complicated than before nation of IEC 61850
MMS communication is used for the ver- and the interfaces adapt easier to
tical integration of IEC 61850. Via an changes.
and System 800xA
OPC 2 interface, System 800xA has di- – Centralized data recording, including for process and
rect access to all IED data such as cur- the plant-wide sequence of events
rent and voltage measurements, status, and a harmonized interface to substation auto-
interlocking, time-stamped alarms and enterprise level systems.
events. The system can also send open – A complete view of electrical system
mation.
and close commands to IEDs. Logical data, especially to process operators
nodes (LNs) of IEDs are modeled as As- so they can make educated decisions. The possibility of electrical integration
pect Objects in System 800xA and there- – Improved operator effectiveness with presented by ABB’s System 800xA in
fore all system features, such as freely one user interface that can consis- combination with IEC 61850 has been
configurable graphics, faceplates, alarms tently present plant-wide data, enable keenly observed by industries other than
and event lists, and historian capabilities data access and display operating power distribution. The Oil & Gas and
are available for IED data. procedures. Power Generation industries in particular
have been evaluating these new oppor-
To engineer IEC 61850 integration, Sys- Because of its flexibility, System 800xA tunities and some have even taken the
tem 800xA uses the information con- allows the configuration of individual first steps toward the implementation of
tained in the substation configuration workplaces for both electrical and pro- such a system.
description (SCD) file, which describes cess operators so that they can retain the
the complete substation configuration. graphical displays and workflows familiar
System 800xA processes the extensible to them while operating in a single envi-
markup language (XML) based substa- ronment. Maintenance and asset optimi-

44 ABB review special report


2 Communication with all other IEDs on the same IEC 61850 network is possible 3 The Flåsjö hydro power plant
in real time

Common operator workplace for


process and power automation Upstream, Flåsjö is the first of E.ON’s
hydropower plants on the 350-kilometer long
river Ljungan. The Ljungan runs to the
northeast of Helagsfjället and flows into the
Gulf of Bothnia just south of Sundsvall. The
power plant was built in 1975 and has a
System networks
System servers maximum waterfall of 46 meters and a flow
through the turbine of 60 m3 per second. The
AC 800M Vertical
Flåsjö plant produces about 73 GWh with an
controller integration installed capacity of 24 MW. The plant is
unmanned, and controlled and monitored
Fieldbuses IEC 61850 from E.ON Vattenkraft’s control center in
Horizontal integration Sundsvall. Communications between the
LV Switchgear power plant in Flåsjö and the control center
Protection &
Drives
Control IEDs in Sundsvall is via satellite transmission.
Instruments Motor controllers

Process Process Substation Power


instrumentation electrification automation management

Integrated process and power automation

E.ON integrates substation and For substation automation, the IEDs are
process automation the most critical devices in the plant in The use of
E.ON Vattenkraft, a subsidiary of E.ON that they provide protection, control and
Sverige, is the third largest hydroelectric monitoring of generators and lines from IEC 61850 with
power producer in Sweden. In a typical
year it produces about 8 TWh from 77
the outgoing high-voltage substation.
Three native IEC 61850 compliant ABB
a single control
hydro power plants, from Kristianstad in Relion® IEDs are integrated with System system provided
the south to Lycksele in the north. Most 800xA, two redundant REG670 IEDs are
of these plants were built between the used for generator protection and one E.ON with the
1950s and 1970s using what is now con- REL670 for protection of the outgoing
sidered legacy technology. Up to 2015, 130 kV line. All the IEDs are integrated
means to investi-
E.ON plans to invest SEK 6 billion ($763 with the AC 800M controller using gate the benefits
million) in safety, renewal and productivity IEC 61850-defined GOOSE. This enables
improvements in installed power plants. the AC 800M controller to function not of using the stan-
All of E.ON's hydro power plants are usu- only as the process controller, but also to
ally operated remotely from the central act as an IED on the IEC 61850 network,
dard for standard-
control center in Sundsvall, and are visit-
ed only for maintenance reasons.
communicating horizontally with all other
IEDs as well as with the control center via
ized system inte-
satellite communication. Important data gration, application
One of these, the Flåsjö hydro power from the IEDs include measurements such
plant, was the first upstream plant installed as power, reactive power, voltages and building, installa-
on the river Ljungan in northern Swe-
den ➔ 3. Since 2009, it holds the distinc-
currents, together with breaker and dis-
connector statuses ➔ 4. This data is dis-
tion and testing.
tion of being one of the first hydro power played at the local System 800xA opera-
plants in the world to utilize a combination tor workplace and the control center in
of IEC 61850 and System 800xA for both Sundsvall some 260 km away from where
process and substation automation. the system is usually monitored and con-
trolled ➔ 5. In addition, alarms and events
In the installation at Flåsjö, the original from the combined process and substa-
relay-based system was replaced by one tion automation system are also transmit-
System 800xA together with an AC 800M ted to Sundsvall, providing operators with
controller. Process control handles appli- valuable information about the plant. At
cations such as turbine control, vibration the control center, the operators monitor
protection and synchronization. Process and control the plant using an ABB Net-
electrification and control of auxiliaries work Management System. They also
and pumps are done using Profibus have remote access to the System 800xA
communication with ABB’s modular low- operator workplace, providing a redun-
voltage switchgear MNS. dant connection to the control system.

When two become one 45


4 IED data include power, reactive power, voltage and current 5 The control center in Sundsvall from which all of E.ON’s
measurements hydropower plants in Sweden are controlled and monitored

Main benefits when so many power plants are con-


6 Assar Svensson is involved in many of E.ON
The use of IEC 61850 with a single con- trolled from one location, it’s very impor- Vattenkraft’s upgrades and modernizations
trol system in the Flåsjö hydro power tant that there is a standard on which
plant was a pilot installation for E.ON. It everything is based.
provided the means from which the com-
pany could investigate the benefits of us- From an E.ON point of view, there are
ing the renowned global standard for many benefits of using IEC 61850 and
substation automation not only as a System 800xA:
communication protocol for devices, but – Complete system configuration is
also for standardized system integration, more efficient and safer because
application building, installation and test- standardized solutions for IED
ing. The success of this pilot project is configuration, substation automaton
very important to E.ON because it will in- design and control system program-
fluence the upgrade of the substation ming are used.
and process control systems in other – The testing of protection, control and
hydro power plants. monitoring functions can be carried
out before installation begins, and this “I now have major expectations regarding
Assar Svensson worked on technology helps to minimize the downtime our supplier’s ability to give us additional
assessment and plant design for the needed for installation and commis- capabilities to standardize and simplify
power plant in Flåsjö and is now involved sioning. construction of electrical and control
in the majority of E.ON Vattenkraft’s up- – IEC 61850 is standard for Ethernet- systems for hydropower plants. With the
grades and modernizations ➔ 6. Of the based communication solutions and installation in Flåsjö, we have hopefully
renewal plans for the hydropower plants, that means reduced wiring, which in just opened the door to the future.”
he says, “this is an extensive conversion turn leads to shorter installation time
job we have ahead of us. We’re therefore and reduced sources of errors during
looking for standardized solutions in ac- operations. Johan Hansson
cordance with IEC 61850. Thus far, it – With improved access to electrical ABB AB
only concerns relay protection.” For and process data from the entire Västerås, Sweden
E.ON, IEC 61850 will provide new op- plant, the focus is shifted from johan.hansson@se.abb.com
portunities to increase availability and troubleshooting to more preventive
simplify engineering. Several standard- maintenance. The system itself can Stefan Bollmeyer
ized components provide the capability indicate when a component needs ABB Automation GmbH
to build plants in a more structured man- servicing or replacing. Minden, Germany
ner. “We want to be able to receive deliv- – A common event list for both the stefan.bollmeyer@de.abb.com
eries in which all components can be process and electrical monitoring
tested together prior to initiating opera- makes it easier to monitor errors and
tions.” Another important reason for a draft maintenance plans. Footnotes
more standardized structure for the con- 1 Horizontal integration can also replace the
hardwiring traditionally used for interlocking
trol systems is that all E.ON Vattenkraft These benefits are such that according
signals.
facilities in Sweden are controlled from a to Assar Svensson, E.ON will continue to 2 Object linking and embedding (OLE) for process
single control center. Svensson says that ask for IEC 61850 in its specifications: control

46 ABB review special report


IEC 61850
Edition 2
From substation automation to power utility automation
KLAUS-PETER BRAND, WOLFGANG WIMMER – The final part of IEC 61850 Edition 1 “Communica-
tion Networks and Systems in Substation Automation” [1] was published in June 2005. Among
the standard’s greatest achievements and benefits are the use of standardized semantics and
a formal system description (the latter being the key to efficient engineering of substation
automation systems) as well as it being embedded into the broader scope of power-system
management. Since its introduction, IEC 61850 has established itself as global standard for
substation automation. An example from Switzerland is the system installed in Sils ➔ 1 [2].
This is, however, far from the conclusion of its development. Additional application areas are
being considered by IEC. The standard is thus being extended.

IEC 61850 Edition 2 47


changes. In many cases, only a These extensions do not only concern
subset of them is needed. the application-data model itself, but
– The basic substation-automation also the capabilities of the SCL (substa-
related data model has to be extend- tion configuration language) to support
ed only by additional logical node new data models and enhanced engi-
classes needed for functions from neering processes.
these other domains.
– The communication stack used is very Remaining challenges from Edition 1
common (especially TCP/IP and 61850-9-2 defines the standardized
Ethernet). communication of current and voltage
samples across an Ethernet-based serial
The standard extends beyond the link. Besides transmitting such analog
switch yard samples, the link also transmits switch
There is a significant advantage for utili- positions, commands and protection
ties if data from substation IEDs can be trips. According to IEC 61850-8-1, this
used directly on higher system levels for combination results in a complete pro-
control and monitoring purposes, without cess bus between primary and second-
there being a need for protocol converters ary equipment ➔ 3.
or having to handle numerous different
protocols. Therefore two working groups The response time and throughput re-
of IEC TC57 have looked at the use of quirements on this bus are determined
IEC 61850 for real-time applications such mainly by the samples. The advantages
as line protection and also other applica- of such a process bus are:
tions that involve communication between – It permits the replacement of many
substations as well as monitoring and copper cables by a few optical cables
control applications involving communi- (lower cabling costs)
cation between substations and network – Optical cables achieve the galvanic

T
he development of the control centers. The results will be pub- decoupling of primary and secondary
IEC 61850 standard is con- lished as technical reports. equipment (makes maintenance and
tinuing. This work is primarily replacement easier).
aimed at remedying various The report that handles communication – The serial interface makes the applica-
shortcomings that were identified during between substations is published as tions independent of the physical
the first installations, but it also seeks to IEC TR 61850 90 1 [8]. Its results are principle of the instrument transformer
enhance its application range – as is re- being integrated into the second edition (electromagnetic, capacitive, optical,
flected in its changed title “Communica- of the base standard. Besides discuss- others) allowing more flexibility on the
tion Networks and Systems for Power ing direct tunneling of Ethernet-level primary equipment side.
Utilities” [3]. This work is resulting in Edi- messages on high-bandwidth links, it
tion 2 of the standard, which is being also looks at the usage of proxy gate- Edition 1 of the standard did not define a
published in 15 parts during 2010. ways with low-bandwidth links ➔ 2. solution for the time synchronization re-
quired for the communication of samples
Expanding into new application areas The report handling communications at rates in the region of microseconds.
IEC 61850 was originally defined exclu- between substations and network con- Therefore, and to achieve the accep-
sively for substation automation systems trol centers will be published as IEC tance of a faster process bus, the user
(including protection applications). It has TR 61850-90-2 [9] and any resulting add- organization, UCA International [11], de-
since been extended to other application ons to the base standard will be integrat- veloped an application recommendation
areas. These are automation of wind ed into an amend-
power systems [4], hydro power systems ment to Edition 2,
[5], and distributed energy resources or at the latest in IEC 61850 was originally
such as combined heat and power sys- Edition 3 of the
tems or photovoltaic plants [6]. The fact base standard. defined exclusively for substa-
that the standard is being applied in the
domain of distributed energy resources Work on a third re-
tion automation systems, but
indicates the significance of IEC 61850 port handling the has since been extended to
for smart grids. automated trans-
formation and map- other application areas.
Aspects of the extension of IEC 61850 to ping between the
these domains include the following: IEC 61850 data
– The services of IEC 61850 have been model and the IEC 61970 Common known as IEC 61850-9-2LE (Light Edi-
proven to fulfill the known require- Information Model (CIM, [10]) has just tion). This recommendation is based on
ments of these other domains and begun. the concept of a merging unit (MU) that
may hence be applied without delivers all current and voltage samples

48 ABB review special report


1 IEC 61850 based substation automation system in Sils. This implementation is also discussed on page 38.

Engineering workstation Station HMI Remote control

GPS
Station Backup
server (NAS)
Redundant
gateways

Ethernet switch RSG2100


Bay side
Ethernet switch RSG2100 Ethernet switch RSG2100
Transformer 2 Transformer 1

BBP/BFP
central unit
REB500 REC670 7SA612 REC670 7SA612 REC670 7SA612 REC670 7SA612 REC670 7SA612

REL670 REL670 REL670 REL670 REL670


BCM800 BCM800 BCM800 BCM800 BCM800

SIMEAS R SIMEAS R SIMEAS R SIMEAS R SIMEAS R

L+G ZMQ REB500 BU L+G ZMQ REB500 BU L+G ZMQ REB500 BU L+G ZMQ REB500 BU L+G ZMQ REB500 BU

MWU MWU MWU MWU DSAS-RTU

380 kV BBP 380 kV line 1 380 kV coupler 380 kV transformer 2 380 kV transformer 1 380 kV line 2

from a given bay in a time-synchronized the conventional current transformer of


manner. It defines a telegram format type TPY for protection. This allows the More components
containing voltages and currents from type testing of the combined set of NCIT
the three phases and the zero compo- and MU. This has been done success- will facilitate the
nents. It specifies two sample rates (80
and 256 samples per period) and a time
fully for ABB’s NCIT CP, (combined cur-
rent and voltage sensors for GIS) which
adoption of the
synchronization by a pulse per second are now ready for use. architecture of the
(1 pps) with a synchronization accuracy
class of T4 (± 4 µs). Meanwhile, a profile Some questions remain unresolved, es- SA system and
of the standard IEEE 1588 [12] is being pecially how the signal from a conven-
worked on, which will support high-pre- tional transformer (CIT) is changed due
permit the better
cision time synchronization across to digitalization in the MU. These ques- physical distribu-
switch-based Ethernet. tions are addressed by the IEC TC38 (In-
strument Transformers) that has started tion of the primary
The numerous features and benefits that replacing IEC 60444 by new standard
the process bus offers are considered in IEC 61869 [14] in a step by step manner.
equipment, provid-
a discussion on optimal processes in
connection with communication archi-
It will define in its part 9 the “digital inter-
face” covering the whole issue of MUs.
ing the full advan-
tecture. The interoperable application The result will not be available in time to tage of the process
has been delayed, however, because the be referenced in Edition 2 of IEC 61850.
dynamic behavior (step and frequency bus.
response) of the samples has not been Several manufacturers are already offer-
sufficiently defined to guarantee applica- ing MUs as pilot products. However, the
tion-level interoperability. The behavior of electronic interface to a switch (often
conventional instrument transformers is called a breaker IED or BIED) is rare even
defined in the standard IEC 60044 [13] as as a pilot product. Sometimes “normal”
is the behavior of electronic current and controllers are used in a similar way to
voltage transformers, thus summarizing BIEDs, eg, by receiving GOOSE (Generic
all NCITs. It is stated, eg, that the elec- Object Oriented Substation Event) trips
tronic current transformer behaves as from protection devices. This can for ex-

IEC 61850 Edition 2 49


2 Communication principles between substations based on 3 Process bus with merging unit (MU), switch interface (BIED) and
IEC 61850 external Ethernet switch

Fiber optical
Special Station bus
Station A Communication Station B
Mechanism Currents (I)
Function (typically low Function Voltages (U) MU
A1 bandwidth) A1
Merging Unit
IED
Protection Fiber optical
Trip decision Process bus
Function Proxy Function BIED
A2 B2 B2 Breaker
Protection trip Interface

“Teleprotection Equipment” IEC 61850-90-1


acting as Gateway
Secondary equipment Primary equipment

ample be used for the two affected verified that the Edition 1 devices used
It is possible to breakers of a 1 ½ breaker switchyard di- already implement resolutions of all tech-
ameter, or for breaker failure protection. nical problems identified up to Edition 2.
use Edition 2 engi- This can be done by means of the so

neering and SCL There are also ideas to combine a MU


and a BIED into one product. However,
called TICS document, which should be
available from the manufacturer for each
descriptions with this is not a matter for IEC 61850 but for certified IED type.
the optimized application of the process
IEDs still having an bus. The benefits of process bus appli- Beyond Edition 2
cations can already be reaped today. IEC standards are being developed in a
Edition 1 data More components will facilitate the adop- time-consuming procedure involving
model. tion of the architecture of the SA system commenting and voting by the national
and permit the better physical distribu- committees in several steps and via dif-
tion of the primary equipment, providing ferent drafts as they work towards the
the full advantage of the process bus. final international standard (IS). There-
fore, some task forces have already
IEC 61850 Edition 2 started work on topics for amendments
Besides the correction of errors and or for a future Edition 3, which will fulfill
many small details, Edition 2 will contain further user requirements. Some of the
the add-ons laid out in ➔ 5. topics being considered are:
– Ethernet network architectures within
It is planned to publish all parts of Edition substations including redundancy and
2 with the exception of 7-5xy as an inter- Ethernet switch configuration.
national standard during the course of – A setup for the supervision and diagno-
2010. The question of when correspond- sis of primary equipment, called CMD
ing tools and products will appear on the (condition monitoring and diagnosis).
market depends on the manufacturers
and appropriate requirements from cus- To provide an overview of the standard’s
tomers and is difficult to predict. All error fast-growing data model for both present
corrections, clarifications and restrictions and future application domains, and to
contained in Edition 2 with respect to be able to realize extensions more quick-
Edition 1, however, should already be ly than is possible in the normal stan-
followed by the next releases of Edition 1 dardization process, the introduction of
devices. In this context it should also be an IEC database for model definitions is
mentioned that it is possible to use Edi- under discussion. This would be acces-
tion 2 engineering and SCL descriptions sible via Internet. A standardized formal
with IEDs still having an Edition 1 data description of the model definitions de-
model. Edition 2 and all following edi- fined in Edition 2 will help with the rapid
tions will be backwards compatible to integration of new models into the tools.
Edition 1 (with the exception of error cor-
rections). A customer or supplier today IEC 61850 and Smart Grids
deciding to apply IEC 61850 Edition 1 The discussion around the future of the
will thus benefit from all present advan- power grid with more and more decen-
tages and future benefits of this stan- tralized power generation, flexible power
dard. To assure as much compatibility to buying and high grid reliability often labels
future editions as possible, it should be this objective as “smart grid”. An as-

50 ABB review special report


5 IEC 61850 Edition 2

Besides the correction of errors and many small details, Edition 2 of – Management hierarchies of logical devices: Especially complex
IEC 61850 will contain the following add-ons: multifunctional protection IEDs require more functional levels for the
management of common parameters. For an example see ➔ 5b: The
– Clarifications of unclear parts such as: logical device Ocp controls the mode of the lower level logical devices
– buffered reporting OpcPhs and OpcGnd by group reference (GrRef) which additionally could
– mode switch (test mode) be controlled individually.
– control access hierarchy (local / remote) – New data objects and concepts for testing of function parts in the
– Data model and SCL extensions for communication between running system: This feature allows now a standardized application of
substations: discussed above and outlined in ➔ 2 the test and test-blocked mode which was already introduced in Edition
– Support for redundant IED interfaces: discussed in "Seamless 1 and is now clarified in Edition 2. It supports the handling of test
redundancy” on pages 57-61 of this ABB Review Special Report. messages in parallel to the real messages.
– Data model extensions for new application functions: supervision of – SCL extensions to describe new IED properties and better support
non electrical quantities, etc. (These new logical nodes have been mainly of engineering processes and retrofit: The data exchange between
introduced by other application domains such as hydro-power plants) different projects in a controlled way allows coordinated engineering in
– Statistical evaluations of measurements as contained in the logical parallel running subprojects.
nodes MMXU and MMXN: Triggered by power-quality discussions and – SCL implementation conformance statement (SICS): stating
other application domains such as wind power ➔ 5a. mandatory and optional features of IED tools and system tools. This
– Support for tracking and logging of services and service responses: feature allows judging the degree of interoperability between different
This feature makes service parameters and service handling visible engineering tools, system tools as well as IED tools.
without the use of protocol analyzers by the standard’s existing reporting – An informative part 7-5x with examples of modeling important
and logging facilities and allows, eg, the logging of negative answers on application functions in the system: This part is intended to support
service requests (negative acknowledgements). This feature is useful both common understanding of modeling and to move towards broadly
for commissioning and security supervision. accepted modeling solutions

5a Example for statistical methods (ClcMth) applied on MMXU 5b Management hierarchy for logical devices

MMXU 1 Clc Mth MMXU 2 IED1


Ocp
TotW Total Active Power TotW Total Active Power
PRES LLNO
TotVAr Total Reactive TotVAr Total Reactive
TRUE_RMS
Power Power
PEAK_FUNDAMENTAL
TotVA Total Apparent TotVA Total Apparent
RMS_FUNDAMENTAL
Power Power GrRef = IED1.Ocp.LLN0
MIN
TotPF Average Power TotPF Average Power
MAX
Factor Factor
AVG OcpGnd OcpPhs
PPV Phase to phase PPV Phase to phase
SDV
Voltages Voltages
PREDICTION LLNO LLNO
V Phase to ground V Phase to ground
RATE
Voltages Voltages PTOC 1 PTOC 1
A Phase Currents A Phase Currents
....................................... ...... ....................................... RDIR 1 RDIR 1

sumed prerequisite to the functioning of References [9] IEC/TR 61850-90-2, Communication networks
such a grid is that more information can [1] IEC 61850 (Ed 1), Communication Networks and systems for power utility automation – Part
be made available in a reliable and timely and Systems in Substations, 14 Parts, 90-2: Use of IEC 61850 for the communication
2003-2005, http://www.iec.ch. between substation and network control
manner to more and more distributed ap-
[2] Brand, K.P, Reinhardt, P, 2008, Experience center, in work
plications and users, permitting control to with IEC 61850 based Substation Automation [10] IEC 61970-301, Energy management system
be optimized. This will assure the grid’s Systems, Praxis Profiline – IEC 61850, 66-71 application program interface (EMS-API) – Part
stability, make electrical energy available [3] IEC 61850 Ed 2, Communication Networks 301: Common Information Model (CIM) Base,
and Systems for Power Utility Automation, 2003-11
where needed, and permit interactive
scheduled for 2010, http://www.iec.ch [11] IEC 61850-9-2LE (Light edition) Implementa-
communication with consumers. This re- [4] IEC 61400-25-x, Wind turbines – Part 25-1: tion Guideline for Digital Interface to Instrument
quires the needed data to be made avail- Communications for monitoring and control of Transformers using IEC 61850-9-2, UCA
able within a common information net- wind power plants, 2006-12 International Users Group, www.ucainterna-
[5] IEC 61850-7-410, Communication networks tional.org
work and according to standardized data
and systems for power utility automation – Part [12] IEEE 1588, Precision Clock Synchronization
semantics. This is precisely where IEC 7-410: Hydroelectric power plants – Communi- Protocol for Networked Measurement and
61850 fits in. Therefore IEC 61850 has cation for monitoring and control, 2007-08 Control Systems
been taken up alongside IEC 61970 in a [6] IEC 61850-7-420, Communication networks [13] IEC 60444 Instrument transformers
and systems for power utility automation – Part [14] IEC 61869, Instrument transformers – Part 1:
smart-grid related report from EPRI [15]
7 420: Basic communication structure – Distri- General requirements, 2007-10 (others parts in
and adopted by NIST as a key interest. buted energy resources logical nodes, 2009-03 work)
[7] Swiss Chapter of IEEE PES, Hydro Power [15] Electric Power Research Institute (EPRI),
Klaus-Peter Brand Workshop I (Handeck, 2008) und Workshop II Report to NIST on the Smart Grid Interoper-
(Genf, 2009), http://pes.ieee.ch ability Standards Roadmap, June 17, 2009
Wolfgang Wimmer
[8] IEC/TR 61850-90-1, Communication (www.nist.gov/smartgrid )
ABB Substation Automation networks and systems for power utility
Baden, Switzerland automation – Part 90-1: Use of IEC 61850 for
klaus-peter.brand@ch.abb.com the communication between substations, to
be published summer 2009
wolfgang.wimmer@ch.abb.com

IEC 61850 Edition 2 51


52 ABB review special report
Reliable
networking
Impact of modern communication
technology on system reliability

S
KLAUS-PETER BRAND, WOLFGANG ubstation automation (SA) is include the maximum allowed response
WIMMER – The communication stan- commonly used to control, time for an action. Ethernet was origi-
dard IEC 61850 was introduced to protect and monitor substa- nally designed to be tolerant of failures,
standardize the communication for tions [1]. Up to now, the com- but not to guarantee response times.
substation automation so that all munication for SA has used proprietary Therefore for this purpose special rules
devices, no matter their origin, could serial communication systems comple- must be applied so that the Ethernet can
communicate using a standard mented by conventional parallel copper be used for time critical application func-
protocol replacing wires with serial wiring, especially from the bay level tions.
communication. Based on mainstream to the switchgear. With the advent of
communication technology, like that IEC 61850 [2], a comprehensive global Failure modes and services
of the Ethernet, IEC 61850 benefits standard for all communication needs in A failure means that some component in
from a high degree of flexibility with the substation is available. the SA system is not working as intend-
regard to communication architecture. ed, which impacts the functionality of the
Any solution, however, has to fulfill The reliability of SA communication ar- SA system. Failures can be permanent or
stringent reliability requirements to chitectures is of great importance for the temporary. Failures produce errors in the
ensure a constant power supply in reliability of the power supply from the intended system functionality. The result
transmission and distribution grids to power transmission and distribution grid. of a permanent failure may be the loss of
accomplish the safety-critical mission Up until now a dedicated communica- power supply, loss of processing elec-
of substation automation. Mainstream tion system has been used, however the tronics, or loss of communication ports,
Ethernet connections do not neces- IEC 61850 uses a standard mainstream like failing diodes for fiber optic links.
sarily provide the required reliability. communication means like Ethernet, These kinds of errors can be accommo-
The IEC 61850 reaches the required which provides a high degree of flexibili- dated by appropriate redundancy strate-
level of communication reliability for ty, but does it bring reliability? gies as discussed in the context of com-
substation automation by configuring munication in the previous article (see
appropriate message filtering and Reliability according to IEC 60870-4 [3] is "Seamless redundancy" on page 57 of
checking the load for worst case defined as a measure of the equipment this issue of the ABB Review Special
application scenarios for time critical or a system to perform its intended func- Report).
communication traffic. tion, under specified conditions, for a
specified period of time. Often investiga- Often, especially in the context of com-
tions concentrate on reliability with re- munication, temporary errors can occur
gard to hardware faults. In the case of as a result of electromagnetic distur-
time-critical functions, like protection or bances or the intermittent failure of com-
load shedding based on serial communi- ponents. These may be caused by tem-
cation, the “specified conditions’ also perature fluctuations, the distortion of

Reliable networking 53
the delay, which for a 1,000 Byte (8 kBit)
1 Collision on a bus with hubs 2 Switches with “store-and-forward”
message and 100 MBit / s Ethernet,
equates to about 100 µs. This is typically
collision much more than the routing time within a
Hub Switch switch. Assuming a ring with 20 switch-
IED IED IED IED es, for example, an additional delay of
g e m
es Hop 1 2 ms can occur between sender and
sa sa ge
es sa
m
ge
m
es Hop 2 receiver.
IED IED IED IED

IED
IED IP-based traffic normally has a deter-
mined destination. Thus a switch can
learn to route a corresponding Ethernet
optical cables that have been bent too The GOOSE service is meant for fast message to a particular port, as shown
much or similar, leading to temporarily sending of process state changes in ➔ 2. The disadvantage of this point to
disturbed or missed messages in the (events). Therefore, to overcome tempo- point traffic is that the sender has to send
communication system. These kinds of rary errors on single messages, the mes- separate messages to each intended re-
failures are typically detected by high- sage is repeated in case a value in the ceiver. For real-time messages there is
level protocols like transmission control GOOSE message changes a few times often more than one receiver of the same
protocol (TCP), and are handled by tell- very quickly (eg, within 4 ms intervals). message. The interlocking function, for
ing the sender about a missed message After this, a fall back to the periodic example, needs the state (switch posi-
and then repeating its dispatch. For this background period occurs in the order of tions) of the bus coupler at all bay con-
reason all IEC 61850-based communica- a second (see “The concept of IEC 61850” trollers of all bays at the same voltage
tions, which are not time critical, are built on page 7 of this issue of the ABB Re- level. Therefore, the GOOSE and SV ser-
on the TCP protocol. To allow additional view Special Report). The time span be- vices use Ethernet-level multicast ad-
routing in arbitrary communication net- tween three or four fast sendings is a dresses. These configurable, hardware-
works, TCP runs on top of the Internet configuration parameter, which typically independent link level addresses also
networking protocol (IP). depends on the maximum tolerable delay. make maintenance easier. As a switch
These services can be used for protec- does not know where the receivers of
Unfortunately, the handling of message tion and other safety related functions [4]. multicast messages are, it typically for-
errors through repetition results in further wards the messages to all devices con-
message delays. The detection of a failed Ethernet specific challenges nected to it, thus producing a lot of pos-
message and its repeated dispatch in Ethernet was originally developed as a sibly unwanted load for the receivers.
TCP is based on an acknowledgement bus system, in which several devices are Considering the interlocking function for
mechanism with timeouts that may lead coupled to a common communication 30 bays, where each bay sends the state
to delays in the order of seconds. How- medium. This mechanism leads to colli- of its busbar related primary switches to
ever, the acceptable maximum delay for sions if two devices
a time critical application function is in try to send data at
the order of 10 ms to 100 ms. TCP- the same time ➔ 1. The reliability of SA communi-
based services, therefore, are not suit- Due to such colli-
able for many automation and protection sions, the response cation architectures is of great
functions. For this reason IEC 61850 in-
troduces the GOOSE (generic object ori-
times during burst
situations are un-
importance for the reliability
ented system event) and SV (sampled predictable, and the of the power supply from
value) services for functions needing maximum through-
real-time performance. Both services are put is less than 10 the power transmission and
directly mapped onto the Ethernet link to 20 percent of the
layer. Both periodically send sequentially raw bit rate of the
distribution grid.
numbered messages, which allow a re- bus. This is over-
ceiver to detect missing messages as come by using Ethernet switches with all other bays in the same voltage level
well as permanent failures. Sampled val- duplex connections between them and with a background period of 1 s, this re-
ues are transmitted with a high rate cor- to the end devices. sults in a background load of 30 mes-
responding to the sampling rate of cur- sages per second. This load is needed at
rents and voltages, eg, 80 messages per Switches work with a “store-and-for- the controllers, however not at the pro-
cycle being 4,000 messages / s for a ward” principle like IP level routers ➔ 2. tection devices, which instead might
50 Hz system, thus replacing a missed They receive a message completely, and need other GOOSE messages eg, for the
sample by the next one very quickly. It is then forward it to the known output port, breaker failure function.
up to the receiving application to handle thereby avoiding message collisions
single lost values, eg, by interpolating completely by prioritizing messages To separate wanted load from unwanted
the received well-known ones already within the switches. The disadvantage of load, Ethernet switches support the con-
from any A/D conversion. switched Ethernet is, that each hop from cept of multicast message filtering. This
one respective switch to another adds to can be based on multicast addresses as

54 ABB review special report


are lost due to insufficient buffer
3 Logical data flow in a small system
space.

These challenges can be tackled with


Interlock
P2KA1 StatUrgC1 appropriate tools. The IEC 61850 data
REC 316-4 StatUrgM1
P2WA1 MeasFlt flow allows the intended destinations for
Interlock
P2KA4
Interlock Interlock Positions all kinds of messages to be described,
REC 316-4 thus defining the required data flow at
P2WA1
GooseSt MMXU1URptMxDs
the application level. An example for
P2KA2
C264 GOOSE (green) and TCP based (blue)
P2WA1
data flow is shown in ➔ 3. The load situa-
tion based on the presumed data flow
can be determined easily at each receiv-
DataSet1 P2KA3 StatUrg er in normal and burst situations ➔ 4.
Siprotec-7SJ6xx Comparing this with the input capacity of
P2WA1
ProtTrip StatUrg the devices gives a quick check as to
P2FA1
REL 316-4 whether the intended function distribu-
P2WA1
tion and data flow at application level is
GOOSE traffic P2Y1
COM581 reasonable and will work from a commu-
TCP traffic
***GW***
nication point of view.

The boxes in ➔ 3 represent intelligent


well as on the introduction of virtual LANs To a certain extent this can be handled electronic devices (IEDs), whose names
(VLAN). Therefore, IEC 61850 introduces by the Ethernet priority feature. TCP- are written in the first line, and which all
a separately configurable multicast ad- based time uncritical traffic has no prior- communicate within the SubNetwork
dress as well as a separate VLAN identi- ity and can also be delayed by appropri- P2WA1 (third line in each box). The IEDs
fication for each GOOSE or SV message ate configuration at the sender by 50 to P2KA1, P2KA2, P2KA3 and P2KA4 are
source. This leads to additional engineer- 200 ms. GOOSE and SV traffic gets pri- controllers sending GOOSE messages
ing effort to identify the flow of multicast ority in the switches and is put first into for interlocking to each other. The IED
messages from the source to all intended the output message queues. Thus it is P2FA1 is a protection device, which
destinations through the switch network not delayed by TCP traffic, just by other sends a trip with GOOSE to the control-
and to configure the concerned switches GOOSE and SV messages. ler P2KA1 to trigger a disturbance re-
accordingly. corder. The IED P2Y1 is a gateway to a
To sum up: network control center, which receives
Another challenge, with the store-and- – The IEC 61850 usage of switched reports from all other devices.
forward principle of switches, is the re- Ethernet for time critical applications
lated intermediate buffering (storing) of can guarantee maximum response ➔4 shows the load calculated from a
messages in case of bursts. In such a times down to a few milliseconds. substation configuration language (SCL)
situation, a lot of messages from differ- – To reach this performance and also to description of this system for all receiv-
ent input ports arrive at a switch, which restrict unwanted load on the end ers based on the configured data flow.
typically has to be forwarded through a devices, the Ethernet must be built This results in the required load for a
single output port eg, to the station level. with duplex connections to and switch network that is correctly config-
If the inputs of 10 ports are routed to one between managed switches, ie, ured. If the allowed message input rate
output port with the same bit rate, then switches supporting priorities and to an application IED is known, it can be
nine messages have to be buffered in VLAN or multicast address-based checked if the application would really
between. This leads to additional mes- filtering. work. ➔ 5 now contains the calculated
sage delays, and in extreme cases may – It is necessary to configure priorities, load based on the configured virtual local
result also in message losses due to in- VLAN IDs and multicast addresses at area network (VLAN) identifications. By
sufficient buffer capacity. the GOOSE and SV sources as well comparison with ➔ 4 it can be easily seen
as appropriate message filtering at that this configuration using mainly VLAN
It should be kept in mind that the reliabil- the switches for the intended high- 000, ie, no VLAN, leads to a suboptimal
ity of GOOSE messages depends on the performance multicast data flow. situation. Even the gateway P2Y1, which
prerequisite that not more than two con- should only receive reports and does not
secutive messages are lost. This prereq- Solutions to remaining problems belong to any VLAN, is loaded with
uisite has been validated by a lot of tests Two main challenges remain: GOOSE messages, and the protection
based on physical disturbance scenari- – Configuring VLAN or Multicast filtering device P2FA1, which should receive
os. However, if in a busbar trip situation, into the switches nothing, gets 3 GOOSE messages / s.
GOOSE messages are lost in the switch- – Assuring that for big systems the For this small system the resulting load,
es due to insufficient buffer size, delayed maximum delay in the switch network even during a burst, is no problem at all.
GOOSE-based actions may result. fits within the required maximum However, for a bigger system a better
response time, and that no messages VLAN configuration should be used to

Reliable networking 55
4 Expected load at receivers due to configured data flow 5 Actual load in normal situation due to configured VLANs

Received load per IED based on client allocation Received SV/GOOSE load per IED due to VLAN config, and VLAN list

IED name kBit/s Msgs/s Burst msgs IED name kBit/s Msgs/s Burst msgs VLAN IDs

P2KA1 11 2 6 P2KA1 12 2 9 000

P2KA4 16 2 9 P2KA4 17 2 12 001 000

P2KA2 10 1 3 P2KA2 21 3 9 000

P2KA3 10 1 3 P2KA3 22 3 12 000

P2Y1 5 5 25 P2FA1 21 3 9

P2Y1 22 3 12

get closer to the minimum message rate delays in worst case situations. The main This bottleneck can be easily found by
needed for the application level engi- problem here is to know what are the just analyzing the receiver load for nor-
neering as shown ➔ 4. worst case situations seen from the pro- mal data flow based on the SCD file ➔ 4.
cess point of view, and how do they This kind of analysis is recommended for
In a ring network, the filtering configura- manifest themselves in message load for a system without process bus, if it han-
tion at the switches can be derived from the devices hosting application func- dles more than 30 bays. The trend to put
the logical data flow. To avoid filter recon- tions. One typical scenario is a busbar more and more devices to 100 MBit / s
figuration in case of switch ring reconfig- trip, resulting in a change of all measure- Ethernet will make this analysis more and
uration, the filtering should only be con- ments and the tripping of all circuit break- more urgent, since it is the receiving end
figured for the receiving devices or ers within a very short time span, with devices that have the bottlenecks and
between different rings, while all ports the addition of 10 alarms from the switch- not the communication system itself.
between switches should allow all used yard or protection system. Other scenar-
VLANs. The filter to the receiving devices ios depend on the switch yard configura- To conclude, networking can be highly re-
can be automatically calculated together tion and its place in the power network liable for substations and utility automa-
with the receiver load. As an example ➔ 5 and must be defined by the utilities. If tion is possible using modern main stream
contains the VLAN identifications, which these scenarios and the resulting mes- communication technology, such as Eth-
should be configured at the switches to sage load are known, the system de- ernet, in accordance with IEC 61850.
be sent to the port where the correspond- scription as IEC 61850 SCL file allows for
ing device is connected. As VLAN 000 a tool to determine the resulting mes-
just means “ignore the VLAN and send sages and their flow to the end devices
everywhere”, here the only thing to be as illustrated above. With a description
configured is the VLAN 001 as output to of the physical structure, the flow through
the device P2KA4. In a similar way a re- the switch network may be calculated
lated configuration for filtering based on also; this includes the required maximum Klaus-Peter Brand
multicast addressing can be generated. buffer size to ensure that no message is Wolfgang Wimmer
lost, as well as the maximum delay in the ABB Substation Automation
For tree networks a similar strategy output queues. This allows the maximum Baden, Switzerland
could be used. However, if within the tree GOOSE and SV message delay to be de- klaus-peter.brand@ch.abb.com
network appropriate filtering is also termined in advance, and the buffer size wolfgang.wimmer@ch.abb.com
needed, an additional formal description of the switches to be check against their
of the physical network, as defined in required size. If this is not consistent,
IEC 61850-6 Ed2 [5], also permits the then redesigning the communication ar- References
switch filter configuration to be automat- chitecture might be a solution. More buf- [1] Brand, K.P., Lohmann, V., Wimmer, W. (2003)
Substation Automation Handbook, UAC.
ically derived from the logical data flow. fer space in the switches might be re-
ISBN 3-85759-951-5. Retrieved June 6 2010
quired, or in the worst case the application from www.uac.ch
Finally the configuration data must be implementation itself may need to be [2] IEC 61850 (2002 2005) Communication
manually loaded into the switches (differ- changed to reduce the communication networks and systems in substations. Retrieved
June 6, 2010 from www.iec.ch
ently per switch manufacturer). This load required.
[3] IEC 60870-4 (1990) Telecontrol equipment and
should change in the future, since IEC systems; Part 4 – Performance requirements.
TC57 WG10 is working on a standard- However, these kinds of problems only Retrieved June 6, 2010 from www.iec.ch
ized switch configuration description in arise in very big systems or systems [4] Brand, K.P., Ostertag, M., Wimmer, W. (2003)
Safety related distributed functions in
SCL, which should then be used as input where SV messages are used between
Substations and IEC 61850. IEEE BPT Bologna,
to switch engineering tools. several bays. It is common today in big Paper 660
systems without process bus and only a [5] IEC 61850-6Ed2 (2009) Communication
The formal description of the physical few GOOSE-based functions to find bot- networks and systems for power utility
automation – Part 6: Configuration description
structure also supports handling of the tle necks typically at the station level de-
language for communication in electrical
last problem: probable message loss due vices, may be at the human machine in- substations related to IEDs. Retrieved June 6,
to insufficient buffer size and additional terface (HMI), or may be at the gateway. 2010 from http://electronics.ihs.com

56 ABB review special report


Seamless
redundancy
Bumpless Ethernet redundancy
for substations with IEC 61850

HUBERT KIRRMANN – The IEC 61850 standard has become the the station bus as well as for the process bus. It is based on
backbone of substation automation, allowing for the first time two complementary protocols defined in the IEC 62439-3
interoperation between protection, measurement and control standard: parallel redundancy protocol (PRP) and high-avail-
devices from different manufacturers on the same Ethernet ability seamless redundancy (HSR) protocol. Both are able to
local area network, station or process bus. This network is overcome the failure of a link or switch with zero switchover
duplicated in substations that require a very high availability. time, while allowing clock synchronization according to IEEE
Interoperability requires that all devices use the same redun- 1588 to operate reliably. Developed by ABB in collaboration
dancy concept. IEC 61850 now specifies a network redundan- with other companies, both PRP and HSR will be part of the
cy that fulfills the requirements of substation automation, for second edition of the IEC 61850 standard.

Seamless redundancy 57
1 A non-redundant station bus

logger
gg GPS network
control centre
printer
station
supervisory operator
level workplace gateway

switch S
optical fibre links
station bus (ring)

switch 1 switch 2 switch N

main main main


IED IED IED

backup backup backup
IED IED copper IED
control control links control
IED IED IED
bay 1 bay 2 bay N

all transmitted information and provide


2 A ring with switching end nodes
zero-switchover time if links or switches
fail, thus fulfilling all the difficult real-time
requirements of substation automation. operator workplace network
control centre

PRP (IEC 62439-3 Clause 4) specifies


gateway
that each device is connected in parallel
to two local area networks of similar to-

T
he IEC 61850 standard re- pology. HSR (IEC 62439-3 Clause 5) ap- station bus as ring
places the numerous busses plies the PRP principle to rings and to
and links in use today by a hi- rings of rings to achieve cost-effective
erarchy of well specified redundancy. To this effect, each device IED IED IED IED
switched Ethernet networks, namely the incorporates a switch element that for-
switch
station bus between the bays and the wards frames from port to port. element IED
process bus within a bay. To achieve in-
teroperability, IEC 61850 Edition 2 speci- IEC 61850 network topology
fies in greater detail the underlying proto- IEC 61850 encompasses two busses physical Ethernet network could carry
cols of these busses. Two indispensable based on switched Ethernet technology both the station and the process bus
network features for a real-time system [4]: traffic.
are given particular attention: time syn- – The station bus [5] interconnects all
chronization and network redundancy. bays and the station supervisory level; For the station bus, the network topology
Time synchronization is solved by the it mainly carries control information, generally adopted in large substations is
simple network time protocol (SNTP) [1], such as measurements, interlocking that each voltage level uses a ring of
with stricter requirements taken care of and select-before-operate. Typically switches, which connect the main pro-
by the IEEE standard 1588 [2]. Redun- the manufacturing messaging specifi- tection, backup protection and control
dancy was a major hurdle, since the lack cation (MMS) protocol is used to IEDs ➔ 1. In smaller medium-voltage
of a commonly accepted redundancy transfer data between station level substations, a cost-effective arrange-
protocol prompted manufacturers to and bay level intelligent electronic ment uses IEDs that include a switch ele-
market incompatible proprietary solu- devices (IEDs) while generic object ment, which can be chained into a ring
tions. oriented substation events (GOOSE) topology, making the network resilient to
looks after bay IED to bay IED data the loss of one link ➔ 2.
IEC 61850 edition 2 now includes two transfer.
redundancy protocols, which are defined – The process bus [6] interconnects the In large substations, the different voltage
in the IEC standard 62439-3 [3] and ap- IEDs within a bay and mainly carries level rings are connected to the station
plicable to substations of any size and measurements, known as sampled level in a tree formation, allowing the sta-
topology for the station bus as well as for values (SV), for protection. The SV are tion bus to exhibit a mixed ring and tree
the process bus: parallel redundancy sampled at a nominal value of 4 kHz topology. Alternatively, a ring of rings for-
protocol (PRP) and high-availability in 50 Hz grids (4.8 kHz in 60 Hz mation can also be used.
seamless redundancy (HSR). In both grids).
protocols, each node has two identical At the process bus level, IEDs are typically
Ethernet ports for one network connec- IEC 61850 does not prescribe a topolo- simple measurement and control devices
tion. They rely on the duplication of gy, tree, star or ring. Indeed, the same connected to the protection and control

58 ABB review special report


3 A process bus topology 5 Redundancy in the nodes

U/I sensors U AS U AL PI SAN DANP DANP


A1
I sensors IA1 IAL PI

switch control PI

IA2 PI
PMC1
I sensors switch switch
IB1 PI
switched local area switched local area
9-2 traffic network (ring) LAN_A network (tree) LAN_B
actor PI
switch switch switch switch
PMC2
IB2 PI
I sensors
IC1 PI 8-1 traffic
SAN SAN SAN
switch control PI
A2 B1 B2

PI RedBox
I sensors IC2 ICL DANP DANP DANP
PI: Process interface
PMC: Protection, SAN SAN
U/I sensors U CS U CL PI
measurement, control R1 R2

control sequence is issued. The process


4 Recovery times compiled by the
IEC TC57 WG10 bus, which carries time-critical data from In a redundant
the measuring units, requires a determin-
Communicating Communicating Recovery istic mode of operation, with maximum network, the most
partners
SCADA to IED
partners Time delays in the order of 4 ms. The recovery
times compiled by IEC technical commit-
important param-
client-server
IED to IED
station bus 100 ms tee 57 (TC57) working group 10 (WG10) eter is the recovery
are summarized in ➔ 4.
interlocking
IED to IED
station bus 4 ms
time needed to
Redundancy will be regularly checked at
reverse blocking station bus 4 ms
intervals of less than one minute for the
restore error-free
bus bar
protection station bus 0 ms complete network. Only one device, sta- operation after a
sampled values process bus 0 ms tion operator or gateway to the network
communication center (NCC) is needed failure. Both PRP
to monitor the network. Configuration er-
rors are reported to the station operator
and HSR offer zero
units, which interface to the station
bus ➔ 3. A ring topology at this level also
or the NCC gateway. recovery time.
offers a cost-effective wiring solution. Highly available network topology
IEC 62439 [3] is applicable to all indus-
Timing requirements in substation trial Ethernet networks [7], since it con-
networks siders only protocol-independent meth-
The timing requirements for the station ods. It contemplates two basic methods
and process buses are distinct; they dic- to increase the availability of automation
tate how redundancy is used. networks through redundancy:
− Redundancy in the network. The
The time during which the substation tol- network offers redundant links and
erates an outage of the automation sys- switches, but nodes are individually
tem is called the “grace” time, and the attached to the switches through
network recovery time must be lower non-redundant links. The gain in
than the grace time. As well as applying availability is small since only part of
in cases of failure, the recovery time also the network is redundant. Redundancy
applies to the reinsertion of repaired is normally not active, and its insertion
components. costs a recovery delay. A typical
example of such a method is the rapid
When the station bus carries only com- spanning tree protocol (RSTP IEEE
mand information, delays of some 100 ms 802.1D [8]). However, RSTP can only
are tolerated. However, a delay of only guarantee a recovery time of less than
4 ms is tolerated when interlocking, trip a second in a restricted topology.
and reverse blocking signals are carried, Nevertheless, RSTP is a good choice
although it is unlikely that a failure will for the station bus in non-redundant
take place exactly when an (infrequent) systems, such as that shown in ➔ 1.

Seamless redundancy 59
6 A duplicated station bus with parallel redundancy protocol (PRP) 7 A high-availability seamless redundancy (HSR) protocol ring

singly attached nodes


DANP DANP
source destinations

node node switch


“C”-frame “D”-frame interlink

switch Red Box


“A”-frame “B”-frame
switch (HSR) (HSR)

switch switch switch

switch switch switch

… B A
DANP DANP DANP

DANP DANP SAN


Red node node node node node
Box
DANP SAN SAN
destinations

− Redundancy in the nodes. A node is nicate only with DANPs and SANs at- ring and every node forwards the frames
attached to two different redundant tached to the same network), or are at- it receives from one port to the other.
networks of arbitrary topology by two tached through what is known as a red When the originating node receives a
ports ➔ 5. Each node independently box, a device that behaves like a frame it sent itself, it discards it to avoid
chooses the network to use. This DANP ➔ 6. loops; therefore, no special ring protocol
scheme supports any network is needed.
topology; the redundant networks can The nodes detect the duplicates with a
even exhibit a different structure. The sequence number inserted in the frames To detect duplicates, the Ethernet frames
cost of implementing this redundancy after the payload. This allows full trans- include a sequence number incremented
method is about twice that of the parency of PRP (DANP) and non-PRP by the source for each sent frame. Con-
redundancy method discussed in the (SANP) nodes. The complete PRP proto- trary to PRP, the sequence number is not
previous bullet, but the gain in col can be executed in software. Node inserted after the payload, but in the
availability is large. The only non- failures are not covered by PRP, but du- header so the switch element can recog-
redundant parts are the nodes plicated nodes may be connected via a nize the duplicates before they are re-
themselves. PRP network. ceived entirely. Therefore, cut-through
operation with less than 5 µs per node is
With regard to PRP, IEC 62439-3 Clause HSR possible.
4 specifies redundancy in devices in HSR applies the PRP principle of parallel
which the nodes use the two networks operation to a single ring, treating the With respect to a single ring, the bus
simultaneously. This offers zero recovery two directions as two virtual LANs. This traffic is roughly doubled, but the aver-
time, making PRP suited for all difficult allows a significant reduction in hardware age propagation time is reduced, allow-
real-time applications. costs because no switches are used and ing the ring to support a similar number
only one link is added. However, all of devices. Individually attached nodes,
IEC 62439-3 Clause 5 defines another such as laptops and printers are at-
redundancy-in-the-nodes solution with tached through a “redundancy box” that
HSR, in which a switch element is inte- PRP offers easy acts as a ring element.
grated in each device. The operating
mode is the same as for PRP. integration of non- A pair of redundancy boxes can be used

PRP operating principle


redundant devices, to attach a seamless ring to a duplicated
PRP network. In this case, each red box
Each PRP node, called a doubly attached while HSR offers sends the frames in one direction only.
node with PRP (DANP) is attached to This overcomes the basic limitation of a
two independent local area networks cost-effective ring ring, and enables the construction of a
(LANs) operated in parallel. The networks hierarchical or peer network ➔ 8.
are completely separated to ensure fail-
topologies.
ure independence and can have different Precision clock synchronization
topologies. Both networks operate in nodes of the ring must be switching The PRP/HSR scheme presents a chal-
parallel, thus providing zero-time recov- nodes, ie, they have two ports and inte- lenge for time synchronization as defined
ery and the continuous checking of re- grate a switch element, preferably imple- in IEEE 1588 because the delays over
dundancy to avoid lurking failures ➔ 5. mented in hardware, as shown in ➔ 7. the two redundant networks are differ-
ent. Here, some restriction to IEEE 1588
Non-PRP Nodes, called singly attached For each frame sent, a node sends two actually enabled the robustness and pre-
nodes (SAN) are either attached to one frames – one over each port. Both frames cision of the clock system to be in-
network only (and can therefore commu- circulate in opposite directions over the creased.

60 ABB review special report


8 HSR ring of rings 9 A system overview using PRP

operator workplace printer


MicroSCADA 1 GPS GPS MicroSCADA 2
GPS
clock

upper ring (station level)


Switch Switch Switch Switch Switch Switch
quadboxes

voltage level 1 voltage level 2 voltage level 3


Redundant Ethernet Bus

sub-ring REC 670 REC 670 REC 670 ....

REC 670 REC 670 REC 670


maintenance laptop
m

The bay control units (REC670) are con- Hubert Kirrmann


10 PRP and HSR features
nected by two completely separated net- ABB Switzerland
work rings. The entire system is synchro- Corporate Research
PRP and HSR provide ideal redundancy
schemes for IEC 61850-based substations in nized using SNTP sent in parallel to both Baden, Switzerland
that they: networks using two independent GPS hubert.kirrmann@ch.abb.com
receivers with integrated SNTP time
– Fulfill all requirements of substation
servers. The communication system is
automation according to IEC 61850
supervised using SNMP and the failure of References
– Can be used in a variety of topolgies, eg,
[1] Internet RFC 2030 simple network time
rings, trees. the redundant connection of any device
protocol (SNTP) Version 4 (1996) from IPv4,
– Are transparent to the application is immediately reported to the system. IPv6 and OSI.
– Tolerate any single network
[2] The Institute of Electrical and Electronic
component failure
Ideal redundancy schemes Engineers. IEEE Std 1588: Standard for a
– Achieve zero recovery time, making it
precision clock synchronization protocol for
suitable for the most time-critical processes PRP and HSR make an important contri-
networked measurement and control systems.
– Do not rely on higher layer protocols bution in achieving interoperability – with [3] International Electrotechnical Commission,
– Are compatible with RSTP
respect to redundant communication – Geneva IEC 62439 (2010). Highly available
– PRP allows nodes not equipped for redun-
between protection, measurement and automation network suites.
dancy to operate on the same network
[4] The Institute of Electrical and Electronic
– Use off-the shelf network components control devices from different manufac-
Engineers, (2005). CSMA/CD access method
(tools, controllers, switches and links) turers ➔ 10. Their success relies on the and physical layer specifications. IEEE Std
– Support precision time synchronization
ability of ABB to team up with competi- 802.3.
according to IEEE 1588
tors and suppliers to ensure device in- [5] International Electrotechnical Commission,
– Have been proven in the field in
Geneva. IEC 61850-8: Communication
high-voltage substations teroperability in the customer’s interest.
networks and systems in substations. Part 8-1:
Specific communication service mapping
(SCSM) – Mappings to MMS (ISO 9506-1 and
Field experience ISO 9506-2) and to ISO/IEC 8802-3.
[6] International Electrotechnical Commission,
The first substation automation (SA) sys-
Geneva. IEC 61850-9-2: Communication
tem for a high-voltage substation with networks and systems in substations. Part 9-2:
control devices operating under PRP is Specific communication service mapping
now ready for installation. The tests have (SCSM) – Sampled values over ISO/IEC 8802-3.
[7] International Electrotechnical Commission,
proven that the technology is mature for
Geneva (2006). IEC 61784-2, Additional profiles
substation automation devices and it for ISO/IEC 8802.3 based communication
performs as expected. One of the major networks in real-time applications.
requirements for this project was to have [8] The Institute of Electrical and Electronic
Engineers, (2004). ANSI/IEEE Std 801.2D,
fully redundant communication down to
Media access control (MAC) Bridges.
the bay level IEDs to remove any single
point of failure in the substation control.
This called for full duplication, with re- Futher reading
dundant station computers (MicroSCA- – International Electrotechnical Commission,
Geneva TC57 WG10 IEC 6185090-4. Network
DA 1 and MicroSCADA 2 in hot stand-by engineering guidelines (in preparation).
configuration for control and monitoring – Dzung, D., and Kirrmann, H. (2006). Selecting a
at the substation level as well as redun- standard redundancy method for highly
dant gateway functionality for telecontrol. available industrial networks. WFSC 2006
Torino.
For bay level control, ABB’s latest control – Meier, S. (2007, January 25). ZHW InES – PRP:
device for high-voltage applications, the Doppelt gemoppelt hält besser. Electrosuisse,
REC670, is used ➔ 9. ITG Fachtagung, Zurich-Kloten.

Seamless redundancy 61
IEC 61850 – a
success story
around the world
Substation automation systems pave the
way to a smarter grid

PETRA REINHARDT – Since the publica-


tion of the IEC 61850 standard and the
commissioning of the world’s first
multi-vendor project in Laufenburg in
2004, ABB has supported numerous
customers in accomplishing the
paradigm change associated with
introducing IEC 61850 substation 1
automation systems. Meanwhile, more
than a thousand systems and a vast 3
number of products have been deliv-
ered to around 70 countries resulting in
comprehensive experience with new
4
installations, retrofit and migration
projects.
5

T
he development of powerful technologies such as sensors integrated
tools and efficient processes via the process bus.
6
simplifies the implementation
of IEC 61850 across the port- The continuous commitment to the global
folio of products, applications and sys- IEC 61850 standard from the mid nineties
tems. Full compliance to the standard is and into the future with expert engage-
verified by an in-house system verifica- ment in new editions as well as extensions
tion center, the world’s first vendor- into other domains such as power gener-
owned test laboratory to earn qualifica- ation, communication between substa-
tion by the UCA International Users tions and to network control centers al-
Group. lows ABB to support customers wanting
to benefit from these developments. enable efficient power system manage-
The state-of-the-art product portfolio ment and integrate substations that are
along with proven system integration ca- Offering its comprehensive domain knowl- reliably supplying energy from conven-
pabilities enables ABB to realize the edge both of the power value chain and tional and renewable resources to millions
standard’s full potential in substation au- industrial processes, ABB provides utility of people or are powering industrial pro-
tomation systems. This is equally en- and industry customers with SA systems ductivity, into the smart grid.
sured in systems with centralized and leveraging both current and future per-
decentralized architectures, GOOSE- spectives and benefits of the standard. This map shows a selection of IEC 61850
based and distributed functions as well Facilitating enterprise-wide data integra- implementations around the world with
as multi-vendor integration and latest tion, the IEC 61850 automation systems ABB participation.

62 ABB review special report


ABB Review Special Report
IEC 61850
August 2010

Editorial Council

Peter Terwiesch
Chief Technology Officer
Group R&D and Technology

Claes Rytoft
Head of Technology
Power Systems division
claes.rytoft@ch.abb.com

Hugo E. Meier
Head of Global Product Management
Substation Automation
hugo.e.meier@ch.abb.com

Harmeet Bawa
Head of Communications
Power Systems and Power Products
harmeet.bawa@ch.abb.com

Petra Reinhardt
Communications Manager
Business Unit Substations
petra.reinhardt@ch.abb.com

Andreas Moglestue
Chief Editor, ABB Review
andreas.moglestue@ch.abb.com

Publisher
10 ABB Review is published by ABB Group R&D and
Technology.

ABB Asea Brown Boveri Ltd.


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Printer
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AT-6850 Dornbirn/Austria

Layout
DAVILLA Werbeagentur GmbH
New installation AT-6900 Bregenz/Austria
Retrofit/migration
Disclaimer
The information contained herein reflects the views
of the authors and is for informational purposes
➔ 1 Teck Cominco’s Waneta 230/63 kV S/S, Canada only. Readers should not act upon the information
➔ 2 EGL’s Laufenburg 380 kV Substation, Switzerland contained herein without seeking professional
➔ 3 EDP Distribuiçao Energia’s six HV/MV stations, Portugal advice. We make publications available with the
➔ 4 Senelec’s Hann 90/30 kV S/S, Senegal understanding that the authors are not rendering
➔ 5 ENELVEN’s and ENELCO’s Soler & Médanos S/Ss, Venezuela technical or other professional advice or opinions
➔ 6 Eletrosul’s three 230/69 kV S/Ss, Brazil on specific facts or matters and assume no
➔ 7 EWA’s Financial Harbour, Sitra & Buquwwah S/Ss, Bahrain liability whatsoever in connection with their use.
The companies of the ABB Group do not make any
➔ 8 DEWA SA frame contracts, Dubai
warranty or guarantee, or promise, expressed or
➔ 9 Transco’s and ADWEA’s new 400 - 11 kV GIS S/Ss, Abu Dhabi
implied, concerning the content or accuracy of the
➔ 10 Federal Grid Company’s Ochakovo 500/220/110 kV S/S, Russia views expressed herein.
➔ 11 NTC’s six new 161/22.8 kV S/Ss, Taiwan
➔ 12 Six new HV substations for PGCIL, India ISSN: 1013-3119
➔ 13 SA for PT PLN’s five retrofit 150 kV S/Ss, Indonesia
➔ 14 NGCP’s Pitogo S/S and Meralco’s Amadeo S/S, Philippines www.abb.com/abbreview
➔ 15 Rio Tinto/Hamersley Iron’s 220 kV Juna Downs S/S, Australia

63
Power under control?
Absolutely.

The IEC 61850 open communication standard provides a common framework for substation
automation and facilitates interoperability across devices and systems. ABB’s IEC 61850
compliant systems enable real-time control and monitoring and help maximize availability,
efficiency, reliability and safety. They enable flexibility for multi-vendor integration and
extension, in addition to supporting enterprise-wide data integration for efficient power system
management. With an unparalleled installed base and a proven track record of technology
and innovation, ABB is a substation partner you can depend on. www.abb.com
www.abb.com/substationautomation

ABB Switzerland Ltd


Tel. +41 58 585 77 44
Fax. +41 58 585 55 77
Email: substation.automation@ch.abb.com

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