MACHINING & MANUFACTURING

TECHNOLOGY
(MEC2006)

VIT AP UNIVERSITY
 SYLLABUS
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MODULE-1: INTRODUCTION TO MACHINING & LATHE

MODULE-2: INTRODUCTION TO VARIOUS MACHINE TOOLS & THEIR

OPERATIONS

MODULE-3: INTRODUCTION TO CNC MACHINING & FINISHING

PROCESSES

MODULE-4: INTRODUCTION TO UN-CONVENTIONAL MACHINING

PROCESSES

MODULE-5: INTRODUCTION TO METROLOGY & MEASUREMENTS

MODULE-6:INTRODUCTION TO PRODUCTION & OPERATIONS

MANAGEMENT

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 MODULE-3
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Introduction, differences between machining and grinding, basic principles,

methods and applications of grinding

grinding requirements, grinding wheels, mechanism of grinding,

classifications of grinding machines, specifications, different bonds and
abrasives

INTRODUCTION TO CNC MACHINING, G Codes & M Codes

Programming on CNC Machines

Tool, job holders and tool life

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GRINDING

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 Grinding/abrasive cutting
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 Grinding/abrasive cutting
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 Characteristics of Grinding
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•High grinding velocities and interfaces

temperatures

•Varied and indeterminate geometry of grits

•Random orientation of grits leads to

unknown rake angles

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 Grinding/abrasive cutting
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 Grinding/abrasive cutting
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 Grinding/abrasive cutting
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 Grinding/abrasive cutting
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 Grinding/abrasive cutting
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 Grinding/abrasive cutting
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 Grinding/abrasive cutting
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BROACHING

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 Effect of grinding speed
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 Effect of table speed
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 Effect of depth of cut
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 Truing and Dressing
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Dressing

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 Surface grinding
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 Cylindrical grinding
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 Bench grinder
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 Abrasive Materials
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 Grinding/abrasive cutting
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Conventional grinding machines

Surface grinding Cylindrical grinding Internal grinding Tool and cutter

machine machine machine grinding
machine

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 Grinding/abrasive cutting
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Horizontal spindle and
reciprocating table

Vertical spindle and

reciprocating table

Surface grinding
machines
Horizontal spindle and
rotary table

Vertical spindle and rotary

table
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 Grinding/abrasive cutting
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Horizontal spindle and reciprocating table

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 Grinding/abrasive cutting
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Horizontal spindle and reciprocating table

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 Grinding/abrasive cutting
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Vertical spindle and reciprocating table

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 Grinding/abrasive cutting
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Horizontal spindle and rotary table

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 Grinding/abrasive cutting
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Vertical spindle and rotary table

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 Grinding/abrasive cutting
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•Conventional
•Creep feed
•High efficiency deep grinding

Type of Grinding Process Parameters

Vc (m/s) Vw (m/min) Depth of cut (mm)

Conventional 20-30 1-30 0.01-0.5

Creep feed 60-80 0.05-0.5 0.1-30

HEDG >80 0.5-10 0.1-30

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 Grinding/abrasive cutting
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Plain centre type
cylindrical grinder

Cylindrical surface Universal cylindrical

grinding machine surface grinder

Centre less cylindrical

surface grinder
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 Grinding/abrasive cutting
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Plain centre type cylindrical grinder

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 Grinding/abrasive cutting
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Plain centre type cylindrical grinder

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 Grinding/abrasive cutting
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Universal cylindrical surface grinder

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 Grinding/abrasive cutting
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Thread Grinding

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 Grinding/abrasive cutting
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Centre less cylindrical surface grinder

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 Grinding/abrasive cutting
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Chucking type internal
grinder

Internal
Planetary internal grinder
grinding machine

Centre less internal

grinder
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 Grinding/abrasive cutting
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Chucking type internal grinder

Internal grinding
in planetary grinder

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 Grinding/abrasive cutting
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Centre less internal grinder

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 Grinding/abrasive cutting
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Tool and cutter grinding

Pictorial view of a tool and cutter grinder

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