Calculations

Title: Design Calculation for HAT Section issued date 24MAY20

Sheet No.:
Calc No.: MMS Structure 15deg wind 50m/s Ultimate Prpd by: RMG Chkd by:. . . . Rev.: beta

Design Code AISI : AISI S100-16w/S1-18

Direct Strength Method (DSM) Design Guide CF06-01, June 2006
Design of Cold Form Section : HAT Section
1. Section Geometry
Length of Member, L = 2000 mm
Depth of Section, D = 75 mm
Top Width, B1 = 55 mm
Bot Flange, S1 = 30 mm
Lip Length, S2 = 10 mm Y
Thickness of section,t = 1.5 mm
Web angle(θ) = 80 deg = 1.396 rad
Lip angle (α) = 45 deg = 0.785 rad
Curve bend radius(R) = 1.5 mm

2. Steel Property
Yield strength(Fy=f) = 550 MPa X
Tensile strength(Fu) = 580 MPa
Elastic modulus(E) = 210000 MPa Steel material complies Cl A3.1.3
Poison's ratio of steel = 0.3 Elongation is <3%;
Shear Modulus of Steel, G = 80769 MPa

3. LRFD Design Forces

Maximum Bending Moment, Mu 2.5 kN-m (+ve = Hat top is in compression)
Maximum Bending Shear, Vu 3.8 kN
Maximum Axial force, Pu 4.8 kN (+ve = Section is in compression)
Bending Moment at service load, M 2 kN-m
Deflection at service load, Defl 6.8 mm

Modified Yield Strength per Cl.A3 413 MPa

Modified Tensile Strengthper Cl.A3 435 MPa
Strength Increase From Cold Work of Forming as per Cl A3.3.2 has not been considered conservatively.

4. Steel Section Property

Area (mm^2) = 380.77 Radius of gyration,Rx(cm) = 2.88
Mass (kg/m) = 2.99 Radius of gyration,Ry(cm) = 2.93
CG from top, Cy(mm) = 38.22 Shear Center from CG, Xo (mm) = -63.19
Ixx (cm^4) = 31.52 Torsion Const, J (cm^4) = 0.03
Iyy (cm^4) = 32.79 Warping Const, Cw (cm^6) = 167.11

4. 1 Section Parameters (Pcrl/Mcrl, Pcrd/Mcrd) using Software CUFSM

Pcrl/Mcrl Pcrl/Mcrd Yield Cap

Pure Comp 1.14 1.44 157.07 kN
Top comp 2.61 8.74 3.54 kN-m
Bot comp 7.54 2.49 3.68 kN-m

5. Bending Moment Check

Bending moment generates Top tension
5.1 Checking against Yielding and Global (Lateral-Torsional) Buckling
Ref Cl F2 & Cl F2.1.2 for HAT section supporting modules
Resistance factor, Bending f b= 0.90

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 Calculations
Title: Design Calculation for HAT Section issued date 24MAY20
Sheet No.:
Calc No.: MMS Structure 15deg wind 50m/s Ultimate Prpd by: RMG Chkd by:. . . . Rev.: beta

Section Modulus _comp fiber Sf= 8.5779 cm^3

Section Modulus _extrem fiber Sfy
= 8.5779 cm^3 Kx = 1
Cs
= 1 Buckling Length, Lx = 2000 mm
Sigma_ex = 428.93 MPa rx = 28.772 mm
C_TF= 1
Twisting Length, Lt = 1000 mm
Polar radius of gyration about Shear Center,r0 = 75.38 mm
Sigma_t = 169.9 MPa
Critical Elastic Lat Tors Buckling Stress, Fcre = 10099 MPa Fcre > 2.78 Fy
Stree_comp Fn = 412.5 MPa
Sf x Fn = 3.5384 kN-m
Sfy x Fy = 3.5384 kN-m
Nom flex strength for yielding/global buckling, Mne = 3.538 kN-m

5.2 Checking against Local Buckling Interacting w/ Yielding and Global Buckling
Ref Cl F3 & Cl F3.2 for HAT section supporting modules
Resistance factor, Bending f b= 0.90

Nom flex strength for yielding/global buckling, Mne = 3.5384 kN-m

Cri elas local buckling mom, Mcrl = 9.2352 kN-m Calculated from CUFSM software
Lamda_l = 0.619
Nom flex strength under local buckling, Mnl = 3.5384 kN-m

5.3 Checking against Distortional Buckling

Ref Cl F4 & Cl F4.1 for HAT section supporting modules
Resistance factor, Bending f b= 0.90
Bending Moment, extreme fiber yield, My = 3.5384 kN-m
Cri elas distorsional buckling mom, Mcrd= 30.926 kN-m Calculated from CUFSM software
Lamda_d = 0.3383
Nom flex strength under local buckling, Mnd = 3.5384 kN-m

Available Strength of HAT Section under flexure = 3.1846 kN-m Capacity = 3.1846 kN
Required Strength of HAT Section under flexure = 2.5 kN-m
Section is safe; U =0.79

6. Shear and Web Crippling check

6.1 Flexural member w/o Trans Web Stiffeners
Resistance factor, Shear fv= 0.95
Ref Cl G2.1 for HAT section supporting modules
Shear buckling coeff (unreinf webs) kv= 5.34
Depth of flat portion of web, h = 69.115 mm
Elastic shear buckling stress, Fcr = 21997 MPa
Area of web element, Aw = 103.67 mm^2
Elastic shear buckling force, Vcr = 2280.4 kN
Yield shear force, Vy = 25.659 kN
Lamda_v = 0.1061
Nom shear strength Vn = 25.659 kN
Capacity = 24.376 kN

6.2 Web Crippling Strength of webs w/o Holes

Ref Cl G5 for HAT section supporting modules
Resistance factor, Shear fv= 0.95 from Table below
Pn : Nominal web crippling strength

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 Calculations
Title: Design Calculation for HAT Section issued date 24MAY20
Sheet No.:
Calc No.: MMS Structure 15deg wind 50m/s Ultimate Prpd by: RMG Chkd by:. . . . Rev.: beta

Coeff C= 8
Coeff Cr= 0.1
Coeff Cn= 0.17
Coeff Ch= 0.004
fw= 0.85

Considering Bearing of HAT with supporting member is 45 mm

h/t = 46.077 N/t = 30 N/h = 0.6511 Angle = 80 deg
Conditions for using Table G5-5 are Satisfied.
Pn = 12.363 kN/ Web
Total Pn = 24.726 kN
Capacity = 21.017 kN

7. Tension check
7.1 Yielding of Gross Section
Resistance factor, tension ft= 0.9
Ref Cl D2 for HAT section supporting modules
Nominal tensile strength, Tn = 157.07 kN

7.2 Rupture of Net Section

Resistance factor, tension ft= 0.75
Ref Cl D2 for HAT section supporting modules
2 nos of holes of diameter in lips = 12.00
Net Area of section, Anet = 356.77 mm^2
Nominal tensile strength, Tn = 155.2 kN
Capacity = 116.4 kN

8. Compression check
8.1 Yielding and Global (Flexural, Flexural-Torsional and Torsional) Buckling
Ref Cl E2 for HAT section supporting modules
Resistance factor, tension fc= 0.85
Cl E2.1 w/o torsion/ Flex Torsion, Fcre = 446.18 MPa Kx = 1

Ref Cl E2.2 for HAT section supporting modules

Polar radius of gyration about Shear Center,r0 = 75.38 mm
Sigma_t = 169.9 MPa
Sigma_ex = 428.93 MPa
Conservatively , Fcre = 121.7 MPa
Lamda_c = 1.8411
Stress_comp Fn = 106.73 MPa
Nom comp strength for yielding/global buckling, Pne = 40.639 kN

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 Calculations
Title: Design Calculation for HAT Section issued date 24MAY20
Sheet No.:
Calc No.: MMS Structure 15deg wind 50m/s Ultimate Prpd by: RMG Chkd by:. . . . Rev.: beta

8.2 Local Buckling Interacting with Yielding and Global Buckling

Resistance factor, tension fc= 0.85
Ref Cl E3 for HAT section
Critical elastic Local col buckling load = 179.06 kN
Global Col strength under Yield Pne = 40.64 kN
Lamda_l = 0.4764
Nominal strength for Local buckling Pnl = 40.639 kN

8.3 Distortional Buckling

Resistance factor, tension fc= 0.85
Ref Cl E4 for HAT section
Critical elastic Disortional buckling load = 226.18 kN
Yield Load Py = 157.07 kN
Lamda_d = 0.8333
Nominal strength for Local buckling Pnl = 134.66 kN

Available Strength of HAT Section under flexure = 34.543 kN-m Capacity = 34.543 kN
Required Strength of HAT Section under flexure = 4.8 kN-m
Section is safe; U =0.14

9. Member under Combined force

9.1 Combined Tension Axial Load with Bending
Ref Cl H1.1
Required Flexural Strength, Mx = 2.50 kNm
Section modulus for Tension fibre, Sft = 8.58 cm^3
Availale Flexural Strength, Max = 3.18 kNm considering fb= 0.90
Required Flexural Strength, My = 0.00 kNm
Section modulus for Tension fibre, Sft = 0.00 cm^3
Availale Flexural Strength, May = 0.00 kNm
Required Tensile Strength, T = 0.00 kN
Available Tensile Strength, Ta = 116.40 kN
Referring Eq. H1.1-1
Mx/ Mxa + Mx/ Mxa + T/ Ta
0.785 0 0 = 0.785 < 1.0 ; Safe.

Referring Eq. H1.1-2

Mx/ Mxa + Mx/ Mxa - T/ Ta
0.785 0 0 = 0.785 < 1.0 ; Safe.

9.2 Combined Compressive Axial Load with Bending

Ref Cl H1.2
Required Flexural Strength, Mx = 2.50 kNm
Availale Flexural Strength, Max = 3.18 kNm
Required Flexural Strength, My = 0.00 kNm
Availale Flexural Strength, May = 0.00 kNm
Required Compression Strength, P = 4.80 kN
Available Compression Strength, Pa = 34.54 kN
Referring Eq. H1.2-1
Mx/ Mxa + Mx/ Mxa + P/ Pa
0.785 0 0.139 = 0.924 < 1.0 ; Safe.

9.3 Combined Bending and Shear

Ref Cl H2
Required Flexural Strength, Mx = 2.50 kNm
Availale Flexural Strength, Malo = 3.18 kNm
Required Shear Strength, V = 3.80 kN
Available Shear Strength, Va = 24.38 kN
Referring Eq. H2-1
(Mx/ Malo)^2 + (V/ Va )^2
0.6163 + 0.0243 = 0.641 < 1.0 ; Safe.

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 Calculations
Title: Design Calculation for HAT Section issued date 24MAY20
Sheet No.:
Calc No.: MMS Structure 15deg wind 50m/s Ultimate Prpd by: RMG Chkd by:. . . . Rev.: beta

9.4 Combined Bending and Web Crippling

Ref Cl H3
Required Flexural Strength, Mx = 2.50 kNm
Availale Flexural Strength, Malo = 3.18 kNm
Required Shear Strength, P = 4.75 kN Assuming the comp on Web to cripple is
Available Shear Strength, Pn = 24.73 kN 1.25 times Shear
Referring Eq. H3-1b

0.91 x P/ Pn + Mx/ Mxa <= 1.33 f whereas f= 0.9

0.91 x 0.19 + 0.79 <= 1.197
0.960 <= 1.197 …. Safe.

10. Deflection Check

Referring Cl L2: The bending deflection at any moment, M due to service loads is permitted to be
determined by reducing the gross mement of inertia Ig, to an effective moment of inertia for deflection
as
Ieff = Ig x (Md / M) <= Ig
Md : Nominal flexural strength, Mn but with My replaced by M in all equations.
M : Moment due to service loads on member
Calculating Md with replacing My with M
Considering Service load Moment, M = 2.00 kNm
Nom flex strength for yielding/global buckling, Mde = 2.00 kN-m
Cri elas local buckling mom, Mcrl = 9.2352 kN-m
Lamda_l = 0.4654
Nom flex strength under local buckling, Mnl = 2 kN-m

Ref Cl F4 & Cl F4.1 for HAT section supporting modules

Bending Moment, extreme fiber yield, Mde = 2.00 kN-m
Cri elas distorsional buckling mom, Mcrd= 30.926 kN-m
Lamda_d = 0.2543
Nom flex strength under local buckling, Mnd = 2 kN-m

For reduced moment of Inertia, Md = 2.00 kN-m

Ieff = 1.00 * Iyy

Deflection of member considering effective inertia = 6.80 mm

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 Calculations
Title: Design Calculation for HAT Section issued date 24MAY20
Sheet No.:
Calc No.: MMS Structure 15deg wind 50m/s Ultimate Prpd by: RMG Chkd by:. . . . Rev.: beta

Appendix 1 : Local and Distorsional capacity under Axial Compression Load

Appendix 2 : Local and Distorsional capacity under Bending Moment

(Top Compression)

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 Calculations
Title: Design Calculation for HAT Section issued date 24MAY20
Sheet No.:
Calc No.: MMS Structure 15deg wind 50m/s Ultimate Prpd by: RMG Chkd by:. . . . Rev.: beta

Appendix 3 : Local and Distorsional capacity under Bending Moment

(Bottom Compression)

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