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ANDHRAPRADESHPOLLUTIONCONTROI~BOARD ."
.~=~ pARYAVARANBHAVAN,A-3,INDUSTRIAL ESTATE, Phon~...~887S00 ..
~~~~ SANATHNAGAR,HYDERABAD-500 018 Webslte.www.appcb.ap.mc.lI1
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Sub: APPCB -CFE -MIs. Oil & Natural Gas Corporation Ltd., i:<asanapalli (V),
Malkipuram (M), East Godavari District -Consent for Establishment (CFE) of the
Board for Laying and Commissioning of the pipeline for marine disposal of treated
effluent from ETP at Kesanapalli GGS, East Godavari District under Sec.25 of Water
(P &Cof P) Act, 1974 and Under Sec.21 of Air (P&C of P4 Act, 1981 -for Marine outfall
-Issued -Reg.
1, In the reference 1 st cited, an application was submitted to the Board seeking Consent for
Est~blishment (CFE) for laying and commissioning of the pipeline for marine disposal
o~eated effluent from ETP a! Kes~li GGS, East Godavari District to Bay of
2. As per the application the marine pipeline to the length of approx 8 km. with marine
disposal line (2 km is on land-and 5-6 km in subsea) for discharge of the treated effluent
from ETP at Kesa.napalli(W)-GGS to the landfall point on surface and the subsea line to be
laid till the final discharge point in the. sea for discharging effluent of 1500 cu. m per day.
3. The site proposed for alignment of marine outfall for the Oil and Natural Gas Corporation
Ltd., Kesanapalli, ETP was inspected by the Asst. Environmental Engineer-I, Regional "-
4. The Board, after careful scrutiny of the application verification report of Regional Officer and
recommendations of the CFE Committee, hereby issues CONSENT FOR
'II---~ ESTABLISHMENT (NOC) TO YOUR ACTIVITY FOR ESTABLISHMENT OF MARINE
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Section 21 of Air (Prevention & Control of Pollution) Act, 1981 and the rules made there
under.
.5. This Consent Order now issued is subject to the conditipns mentioned in Schedule 'A' .
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6, This ?rder is issued from pollution control point of view only. Zoning and other regulations
Sd/-
MEMBER SECRETARY
/ To, -
M/s.Oil & Natural Gas Corporation Ltd.,
Godavari Bhavan,
ONGC Base Complex, Lala Cheruvu,
Rajahmundry -533106.
East Godavari District.
II T.C.F.B.O.II
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Page 2 of 3
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';,'" SCHEDULE -A
The proponent shall obtain CRZ Clearance before starting the pipeline project.
3. The proponent shall obtain amendment to Consents for Operation (CFO) from APPCB, as
required Under Sec.25/26 of the Water (P&C of P) Act, 1974 and under sec. 21/22 of the
Air (P&C" of P) Act, 1981, before commencement of the activity.
4. Notwithstanding anything contained in this conditional letter or consent, the Board hereby
reserves its right and power Under Sec.27(2) of Water (Prevention and Control of
Poflution) Act, 1974 and Under Sec.21 (4) of Air (Prevention and Control of Pollution) Act,
1981 to review any or all the conditions imposed herein and to make such alternation as
deemed fit and stipulate any additional conditions qy the Board.
6. The effluents shall be treated to the marine discharge standards, as stipulated under
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Schedule VI of E!1vironment (Protection) Rules, 1986, notified by Ministry of Environment
and Forests, Government of India vide G.S.R.422 (E), dt.19.05.1993 and its
amendments thereof.
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7. The proponent shall construct guard pond of 8 days storage capacity of effluent day
generation capacity.
8. The proponent shall regularly monitor the flora and fauna of the marine aquatic life. The
trend analysis of the monitoring repor1s shall be compared with the base line data. If it is
found any negative impacts, itnmediate restorative measures shall be implemented duly
submitting a repor1 to Board.
9. The proponent shall dispose only treated effluents into Bay of Bengal through
marine outfall. !
10. The propol'lent shall provide magnetic flow meter with the digital totalizer with recording
facility for the purpose of quantification of treated effluent discharged through marine '-
outfall.
.
11. Concealing the factual data or submission of false information! fabricated data and failure --
to comply with any of the conditions mentioned in this 9rder may result in withdrawal of
this order and attract action under the provisions of releva!1t pollution control Acts.
12. The Board reserves its right to modify above conditions or stipulate any additional
conditions in the interest of environment protection. .
13. This order is valid for period of 5 years from the date of issue.
Sd/-
MEMBERS~CRETARY
To,
M/s.Oil & Natural Gas Corporation Ltd.,
Godavari Bhavan,
ONGC Base Complex, Lala Cheruvu,
Rajahmundry -533106.
East Godavari District.
II T.C.F.B.O.II
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.JOINT CHIEF ENVIRONMENTAL ENG'lNeER (UH-1)
IJr Page 3 of 3 h
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AMMENDMENTS CARRIED OUT
S. No. Amendment Details Para/Page Name, Designation Date
Reference No. and Signature
1
BASIS AND METHODOLOGY OF DISASTER
MANAGEMENT PLAN
Rajahmundry Asset is a unique E&P Operational Hub located at East Coast. Its operational
activities are spread over through East Godavari, West Godavari & Krishna Districts. The
existing risk studies conducted by various agencies have been considered as vital data for
formulating the DMP. The perceived risk, failure of frequency have been identified and
referred respectively from the available published literature of HSE.
In view of distances from the base Disaster Management Control Room, the emergencies and
on-site plan has been formulated. Based on infrastructure and trained human resource
available the emergency procedures have been postulated. In the event of any emergency at
the drilling rig, the well trained and equipped crisis management team is in place. The DMP
has been formulated based on stipulated guidelines, rules & notifications issued by the
MOEF, MINISTRY OF HOME, CPCB etc.,
Even though the key contact personnel and the role clarity are spelt out, experience has
shown that in a critical situation like a Disaster, there is invariably some sort of panic at the
beginning. At this stage, the confidence of the leader should be of the highest order, as he
has to ensure awareness of the functions, sub - functions and command system, so that
everybody starts playing their roles as per the standing instructions and the whole machinery
starts moving in the desired direction. Each coordinator must have a manual with him to
train the personnel under him. This can be achieved if regular mock drills are undertaken.
Each and everyone will become more conscious of the type of roles they will have to play
successfully to combat the crisis situation. The successful implementation of DMP will
depend upon that how fast the structure of Disaster Management Control Room, Roles and
Responsibilities of individuals and procedures are created and being practiced by the
concerned authorities. The on scene Coordinators, Chief Emergency Coordinators, Chief
Reaction Coordinators, Assembly point is also to be notified for successfully implementation
of the DMP.
2
ACRONYMS
ARMV - ACCIDENT RELIEF MEDICAL VANS
ALR - ADIABATIC LAPSE RATE
BLEVE - BOILING LIQUID EXPANDING VAPOUR EX-PLOSIONS
CBOs - COMMUNITY BASED ORGANISATIONS
CCMNC - CABINET COMMITTEE ON MANAGEMENT OF NATURAL
CALAMITIES
CCS - CABINET COMMITTEE ON SECURITY
CER - CHIEF EMERGENCY CO-ORDINATOR
CPQRA - CHEMICAL PROCESS QUANTITATIVE RISK ANALYSIS
CRC - CHIEF REACTION CO-ORDINATOR
CMT - CRISIS MANAGEMENT TEAM
DDMA - DISTRICT DISASTER MANAGEMENT AUTHORITY
DM - DISASTER MANAGEMENT
DMCR - DISASTER MANAGEMENT CONTROL ROOM
ERP - EMERGENCY RESPONSE PLAN
IDRN - INDIAN DISASTER RESOURCE NETWORK
MHA - MINISTRY OF HOME AFFAIRS
NCMC - NATIONAL CRISIS MANAGEMENT COMMITTEE
NDMA - NATIONAL DISASTER MANAGEMENT AUTHORITY
NDMRC - NATIONAL DISASTER MITIGATION RESOURCE CENTRES
OSC - ONSCENE CO-ORDINATOR
OSCER - ON SCENE EMERGENCY CONTROL ROOM
PRA - PROBABILISTIC RISK ASSESSMENT
RCMT - REGIONAL CRISIS MANAGEMENT TEAM
3
PURPOSE OF THE PLAN
The purpose of this Disaster Management Plan (DMP) is to set out the appropriate
mechanism and course of action to mitigate the impact of an Emergency event. The plan
provides a procedure allowing all those involved in and outside ONGC to mobilize their
resources in an orderly way and react in time and effectively.
Disaster, in present context means an occurrence resulting in uncontrolled release of Oil &
Gas and other associated developments. Most Disaster have three common characteristic
features i.e., Loss of control, Unwanted release of Energy and Failure to arrest chain of
events. These may result in Loss of Life, Damage to property and Environment and
Ecology imbalance.
4
GLOSSARY ON RISK AND DISASTER MANAGEMENT
Hazard warning structure:
It is a modified form of fault tree highlighting event mitigating feature pairs. These are often
pairing of incident precursors and protective devices of event terminating features which are
combined through an AND gate.
Human Error:
Any Action by designers, operators, or managers that may result in accident.
Accident Site:
The Location of an unexpected occurrence, failure, or loss either at a facility or along a
transportation route, resulting in a release of hazardous materials on incident site.
Airborne Release:
Release of any chemical into the air.
Aerosol Fraction:
The fraction of liquid phase which, when flashed to the atmosphere, remains suspended as an
aerosol.
5
Atmospheric Dispersion:
The low momentum mixing of a gas or vapor with air. The mixing is the result of turbulent
energy exchange, which is a function of wind (mechanical eddy formation) and atmospheric
temperature profile (thermal eddy formation).
Atmospheric Stability:
A measure of the degree of atmospheric turbulence commonly defined in terms of the
vertical temperature gradient. In neutral stability the gradient is equivalent to the Adiabatic
Lapse Rate (ALR). Stable atmospheric conditions refer to a gradient less than the ALR
(ultimately to a temperature inversion) and unstable conditions to a gradient greater than the
ALR.
Averaging Time:
The length of time in atmospheric dispersion testing over which concentration data is
averaged to produce the concentration-time series.
6
Basic Event :
A fault tree event that is sufficiently basic that no further development is necessary (eg.,
equipment item failure, human failure, or external event). See also Undeveloped Event.
BLEVE:
Boiling Liquid Expanding Vapour Ex-plosions (BLEVE) are amongst the most feared events
when tanks of hazardous chemical are exposed to fire or physical damage or other events that
cause excessive pressure within the tank. The pressure inside the tank eventually vents itself
through the weakest area of the tank. This sudden venting of pressure and vaporasation of
product involves violent rupture of the container with rocketing fragments.
Chronic Effects:
Of long duration or having frequent recurrence. Chronic health effects are those that become
apparent or continue for some time after exposure to hazardous chemicals.
Contingency Plan:
A document to identify and catalogue the elements required to respond to an emergency, to
define responsibilities and specific tasks, and to serve as a response guide.
Catastrophic Incident:
An incident with an outcome effect zone that extends off site into the surrounding
community.
7
Component Technique:
One member of the roster of methods that collectively form the complete CPQRA procedure.
Conditional probability:
Probability of occurrence given that a precursor event has occurred.
Confidence Interval:
A range of values of a variable with a specific probability that the value of the variable lies
within the range.
Confidence Limits:
The upper and lower endpoints of a confidence interval.
Confined Explosions:
An explosion of a fuel-oxidant mixture inside a closed system (eg., vessel or building).
Consequence analysis:
The analysis of the expected effects of incident outcome cases independent of frequency or
probability.
Consequences:
A measure of the expected effects of an incident outcome case.
Continuous release:
Emissions that are long in duration compared with the travel time (time for cloud to reach
location of interest) or averaging or sampling time.
CPQRA:
The acronym is Chemical Process Quantitative Risk Analysis. It is the process of hazard
identification followed by numerical evaluation of incident consequences and frequencies,
and their combination into an overall measure of risk when applied to the chemical process
8
industry. It is particularly applied to episodic events. It differs from but is related to a
Probabilistic Risk Assessment (PRA), a quantitative tool used in the nuclear industry.
Demand:
(1) A signal or action that should change the state of a device, or
(2) An opportunity to act, and thus, to fail.
Demand Rate:
The number of demands divided by the total elapsed operating time during which the
demands occur.
Demand-related failure:
A failure that is primarily related to the number of times that a device or system is challenged
(cycled) rather than the length of time the device or system is in service.
Dense gas:
A gas with density exceeding that of air at ambient temperature.
Dependent failure:
A failure of multiple devices due to some common cause, for example, the failure of all
temperature sensors in a system due to miscalibration during maintenance.
Detonation:
A release of energy caused by the extremely rapid chemical reaction of a substance in which
the reaction front advances into the unreacted substance at greater than sonic velocity.
Dispersion coefficient:
The standard deviation in a specified direction of the Gaussian distribution model used in
atmosphere dispersion. The dispersion coefficient is normally expressed as a function of
distance for a given weather stability.
9
Domino effects:
The triggering of secondary events, such as toxic releases, by a primary event, such as an
explosion, such that the result is an increase in consequences or area of an effect zone.
Generally only considered when a significant escalation of the original incident results.
Effect models:
Models that predict effects of incident outcomes usually with respect to human injury or
fatality or property damaged.
Effect zone:
For an incident that produces an incident outcomes to toxic release, the area over which the
airborne concentration equals or exceeds some level of concern. For a flammable release the
area over which a particular incident outcome case produces an effect based on a specified
criterion. For a loss of containment incident producing thermal effects, the area over which a
particular incident outcome case produces an effect based on a specified radioactive heat
stress limit.
Emissivity:
The ratio of the radiant energy emitted by a surface to that emitted by a blackbody at the
same temperature.
Entrain:
The suspension of liquid as an aerosol in the atmospheric dispersion of a two-phase release or
the aspiration of air into a jet discharge.
Episodic release:
A release of limited duration usually associated with an accident.
10
Event:
An occurrence involving equipment performance or human action, or an occurrence external
to the system that causes system upset. In this book an event is associated with an incident
either as the cause or a contributing cause of the incident or as a response to the initiating
event.
Event Sequence:
A specific unplanned sequence of events composed of initiating event and intermediate
events that may lead to an incident.
Explosions:
A release of energy that causes a pressure discontinuity or blast wave.
Exposure Period:
Expressed in terms of a continuous variable, such as the time equipment is operating, or as a
function of a discrete variable, such as the number of demands (also called cycles in some
tests) imposed on a piece of equipment.
External Event:
Event accused by
11
1. A natural hazard – earthquake, flood, tornado, extreme temperature, lightening etc. or
2. Man-induced events – aircraft crash, missile, nearby industrial activity, sabotage etc.
Emergency:
A situation created by an accidental release or spill of hazardous chemicals which poses a
threat to the safety of workers, residents, the environment or property.
Evacuation:
Removal of residents and other persons from an area of danger.
Exercise:
A stimulated accident or release set up to test emergency response methods and for use as a
training tool.
Failure frequency:
The number of failure events that occur divided by the total elapsed calendar time during
which those events occur or by the total number of demands, as applicable.
Failure mode:
It is a symptom, condition, or fashion in which hardware fails. A mode might be identified as
a loss of function; or a simple physical characteristic such as a leak (incipient failure mode)
observed during inspection.
Failure rate:
The number of failure events that occur divided by the total elapsed operating time during
which these events occur or by the total number of demands, as applicable.
Failure severity:
The degree of function degradation of equipment usually noted through deficient
performance; categorized by the terms catastrophic, “degraded” and “incipient”.
12
Fault tree:
A method for representing the logical combinations of various system states which lead to a
particular outcome (top event).
Fireball:
The atmospheric burning of a fuel air cloud in which the energy is mostly emitted in the form
of radiant heat. The inner core of the fuel release consists of almost pure fuel whereas the
outer layer in which ignition first occurs is a flammable fuel air mixture. As buoyancy forces
of the hot gases begin to dominate the burning cloud rises and becomes more spherical in
shape.
Fault tolerant:
A control system configuration that inherently provides auto selection of alternate or
redundant signal paths to effect uninterrupted operations.
Fault Tolerant:
A control system configurations that inherently provides auto selection alternate or redundant
signal paths to effect uninterrupted operations.
Flash fire:
The combustion of a flammable vapor and air mixture in which flame passes through that
mixture at less than sonic velocity, such that negligible damaging overpressure is generated.
Frequency:
Number of occurrences of an event per unit of time.
13
Gaussian model:
A dispersion model based on the concept that atmospheric dilution is a random mixing
process driven by turbulence in the atmosphere. The concentration at any point downwind of
a release source is approximated by a Gaussian concentration profile in both the horizontal
and vertical dimensions.
Generic Data:
Data that are built using inputs from all of the plants within a company or from various plants
within the CPI, from literature sources, past CPQRA reports, and commercial data bases.
Hazard rate:
Also known as the Time-related equipment failure rate, is an instantaneous Failure Rate
function of time (see equation (5.5.6).
Hazard:
A chemical or physical condition that has the potential for causing damage to people,
property or the environment.
Human Factors:
A discipline concerned with designing machines, operations, and work environments so that
they match human capacities and limitations.
Human reliability:
The study of human errors.
14
Human reliability analysis (HRA):
A method by which the probability of a person successfully performing a task is estimated.
Hazardous Chemicals:
A chemical which is explosive, flammable, poisonous, corrosive, reactive or radio-active and
requires special care in handling because of the hazards it poses to public health and
environment.
Hazardous Installation:
An industry handling hazardous chemicals.
Hazard Analysis :
Identification of undesired events that lead to the materialization of the hazard. The analysis
of the mechanism by which those undesired events could occur and usually the estimation of
ht extent, magnitude and relative likelihood of any harmful effects.
Hazards Identification:
Provides information on available extremely hazardous substances (EHSs) on site, their
nature, quantities and also on storages and conditions of storage.
Impulse:
There are under the overpressure time curve for explosions. The area can be calculated for
the positive phase or negative phase of the blast.
Incident:
The loss of containment of material or energy.
Incident Enumeration:
The identification and tabulation of incidents without regard to significance or other biases.
15
Individual risk:
The risk to a person in the vicinity of a hazard. This includes the nature of the injury to the
individual the likelihood of the injury occurring, and the time period over which the injury
might occur.
Instantaneous release:
Emissions that are short in duration compared with the travel time (time for cloud to reach
location of interest) or sampling (or averaging) time.
Intermediate event:
An event that propagates or mitigates the initiating event during an event sequence.
Isopleth:
A plot of specific locations (in the three spatial coordinates : x,y,z) downwind from the
release source that is corresponding to a concentration of interest (e.g. fixed by toxic load or
flammable concentration).
IDLH:
Immediately dangerous to life or health (IDLH) level means the maximum level to which a
healthy worker can be exposed for 30 minutes without suffering irreversible health effects or
escape impairing symptoms.
Jet discharge:
The release of vapor and/or liquid at sufficient pressure such that significant air entertainment
results.
Jet fire:
Fire type resulting from fires from pressurized release of gas and/or liquid.
16
Localized incident:
An incident whose effect zone is limited to a plant area (e.g. pump fire, small toxic release),
and does not extend into the off-site surrounding community.
LCLO:
Where acute exposure data are available (30 minutes to 4 hours exposure), the lowest
exposure concentration causing death or irreversible health effects in any species is used as
the IDLH concentration. These data are often reported as lethal concentration low (LCLO).
Lethal:
Causing or capable of causing death.
Major incident:
An incident whose effect zone, while significant, is still limited to site boundaries (e.g. major
fire, spill ).
17
Minimal cut set approach:
A term used in Fault Tree Analysis to describe the smallest combination of component and
human failures which, if they all occur, will cause the top event to occur. The failures all
correspond to Basic or Undeveloped Events.
Mortality Index:
An index based on the observed average ratio of casualties to the mass of material or every
released, as derived from the historical record.
On-site Emergency:
An accident which takes place in a chemical industry and its effects are confined to the
factory premises involving only the people working in the factory.
Off-site Emergency:
If an accident takes place in a chemical industry and its effects are felt outside the factory
premises, the situation thus generated is called an off-site emergency.
Occupier:
“Occupier” in relation to any factory or premises, means a person who has control over the
affairs of the factory or the premises and includes, in relation to any substance, the person in
possession of the substance.
18
Probability:
A number expressing the likelihood of occurrence of a specific event. Such as the ratio of the
number of outcomes that will produce a given event to the total number of possible outcomes.
Phased models:
Models that provide quantitative information on source rates and extent of damage (thermal
radiation, explosion overpressure, or concentration of dispersing vapor clouds).
Physical explosion:
The catastrophic rupture of a pressurized gas-filled vessel.
Plant-specific data:
Failure rate data generated from collecting information on equipment failure experience at a
specific plant.
Pool fire:
The combustion of material evaporating from a layer of liquid at the base of the fire.
Predicted data:
19
Data generated by using correlation, factored estimation procedures, and analogies to predict
equipment failure rates.
Probability:
The expression for the likelihood of occurrence of an event or an event sequence during an
interval of time or the likelihood of the success or failure of an event on test or on demand.
By definition, probability must be expressed as a number ranging from 0-1.
Reflected pressure:
The pressure on a structure perpendicular to the shock water.
Reliability parameters:
The collection of mathematically defined properties (e.g. Reliability, Availability,
Dependability) used in reliability engineering to describe the behavior of systems and their
elements, such as chemical processes, process systems, equipment and their components.
(See Appendix E).
Response:
20
The efforts to minimize the risks created in an emergency by protecting the people, the
environment or the property and the efforts to return the scene to normal pre-emergency
conditions
Risk:
A measure of economic loss or human injury in terms of both the incident likelihood and the
magnitude of the loss of injury.
Risk analysis:
The development of a quantitative estimate of risk based on engineering evaluation and
mathematical techniques for combining estimates of incident consequences and frequencies.
Risk Assessment:
The process by which the results of a risk analysis (i.e., risk estimates) are used to make
decisions, either through relative ranking of risk reduction strategies or through comparison
with risk targets.
Risk Contour:
Lines that connect points of equal risk around the facility (“iso-risk” lines).
Risk Estimation:
Combining the estimated consequences and likelihood of all incident outcomes from all
selected incidents to provide a measure of risks.
Risk management:
The systematic application of management policies, procedures and practices to the tasks of
analyzing, assessing and controlling risk in order to protect employees, the general public and
the environment as well as company assets while avoiding business interruptions.
Risk measures:
Ways of combining information on likelihood with the magnitude of loss or injury (e.g. risk
indices, individual risk measures, and societal risk measures).
Risk Targets:
Objective based risk criteria established as goals or guidelines for performance.
21
Sampling time:
The length of time in atmospheric dispersion testing over which concentration data are
sampled. Sampling time is normally synonymous with averaging time.
Sensitivity:
The sensitivity of a measure to a parameter is defined as the change in the measure per unit
change in that parameter.
Site/Facility:
Any location where actually toxic chemicals are manufactured, processed, stored. Handled
used or disposed; in short any place where these chemicals may be found.
Societal risk:
A measure of risk to a group of people. It is most often expressed in terms of the frequency
distribution of multiple casualty events.
Storage:
Methods of keeping raw materials, finished goods or products while awaiting use, shipment
or consumption.
Study Cube:
A geometrical representation of the variety of depths of study possible for a
CPQRA using the three major factors that define the scope of a CPQRA ; risk estimation
technique, complexity of analysis and number of incidents selected for study.
Task Analysis:
A human error analysis method that requires breaking down a procedure or overall task into
unit tasks and combining this information in the form of event trees.
Time-related failure:
A failure than is primarily due to the degradation over the time that a device or system is in
service. For example, the failure of a pump after 2000 hours of continuous service due to
wear on the bearings would be considered time-related failure.
22
Time to failure:
The time period measured from the moment when equipment installation is complete to the
release rate varies significantly with time.
Time in service:
Time from that moment when equipment installation is complete, the time period for
equipment commissioning, and the operating time thereafter.
Toxic Dose:
The combination of concentration and time for inhalation of a toxic gas that produces a
specific harmful effect.
Transfer :
Loading and unloading of chemicals between transport vehicles and storage vessels and
sending chemicals via pipes between storage vessels and process reactors.
Transport:
To carry or convey good from one place to another using ships, tanks, trains, pipelines or
airplanes.
Threshold Planning:
A quantity designated for each chemical which requires the Quantity (TPQ) occupier to take
various steps in preparation of emergency planning like preparation of onsite plans,
submission of information for preparation of off-site plan or making a safety report as per
Manufacture, Storage and Import of Hazardous Chemicals Rules, 1989.
Transmissivity:
The fraction of radiant energy that is transmitted from the radiating object through the
atmosphere to a target. The transmissivity is reduced due to the absorption and scattering of
energy by the atmosphere itself.
Unavailability:
The profitability the fault event exists at a specified time.
23
Uncertainty:
A measure, often quantitative, of the degree of doubt or lack of certainty associated with an
estimate of the true value of a parameter.
Undependability:
The probability the fault event exists at a specified time or occurs during a specified time
interval.
Undeveloped event:
A base event that is not developed because of insufficient consequence or because
information is unavailable.
Unreliability:
The probability that the fault event occurs during a specified time interval.
Virtual Source:
The offset in distance to the specified source of a gas or vapor release that results in a
maximum concentration of 100% at the source using a Gaussian dispersion model.
Vulnerable Zone:
It is an estimated geographical area that may be affected by the toxic release at levels that
could cause irreversible acute health effects or death to human.
24
CHAPTER - 1
INTRODUCTION TO RAJAHMUNDRY ASSET, PROFILE
AND AREAWISE FACILITIES
1.1 LOCATION
Rajahmundry is situated on 170-1’ Northern Latitude, 810-41’ Eastern Longitude. It is
on the left bank of river Godavari just above the Head of Delta. The average rainfall is
about 1057.2 m. Rajahmundry Asset has a large hinterland comprising of delta of
Godavari. This is blessed with vast agricultural land with irrigation potential.
1.2 TOPOGRAPHY
The Rajahmundry Asset-Operational Area is bounded on the north by the Satmala Hills,
the Ajanta Range and the Mahadeo Hills, on the south and east by the Eastern Ghats and
on the west by the Western Ghats. It is roughly triangular in shape and the main river
itself runs practically along the base of the triangle. Except for the hills forming the
watershed around the basin, the entire drainage basin of the river Godavari comprises of
undulating country, a series of ridges and valleys interspersed with low hill ranges. Large
flat areas which are characteristic of the Indo-Gangetic plains are scarce except in the
delta. The Sahyadri ranges of Western Ghats form the western edge of the basin. The
interior of the basin is a plateau divided into a series of valleys sloping generally towards
east. The EasternGhats, which form the eastern boundary, are not so well defined as the
Sahyadri range on the west. The northern boundary of the basin comprises of tablelands
with varying elevation. Large stretches of plains interspersed by hill ranges lie to the
south. Like most of the parts of India, the Rajahmundry Asset receives the major portion
of its rainfall during the south-west monsoon period. The other rainy seasons are not so
well defined and well spread as the south-west monsoon season. They contribute about
16% of the total annual rainfall in the Godavari basin. The Godavari River receives the
drainage from a length of about 129 km of the high rainfall zone in the Western Ghats.
The annual rainfall varies from 3000 mm to 1000 mm in this reach. East of the Western
Ghats, the annual rainfall decreases rapidly to less than 600 mm along a line appearing
approximately from Chitradurga to Sangli and Pune to a point north-east of the line
connecting Kurnool, Raichur, Bijapur and Ahmednagar. East of this line the rainfall
again gradually increases to about 900 mm in and around Guntur.
25
There is a belt, some distance east of the Western Ghats and in width varying from about
80 km in the south to about 97 km in the north, with less than 600 mm, the normal annual
rainfall. This belt, which is about 10360 km2 in area, includes portions of the
Aurangabad and Ahmednagar districts of Maharashtra. January and February are almost
entirely dry in the Godavari basin, the rainfall during these two months being less than 15
mm. During the next three months up to end of May, it varies from 20mm to about 50mm
in most parts of the basin. The Rajahmundry Asset has a tropical climate. The mean
annual surface temperature in the Western Ghats area is about 24o C, and it increases
gradually towards the east and attains a maximum of 29.4 o C on the east coast. During
January, which may be taken as a typical winter month, the mean daily minimum
o
temperature going from west to east, increases from 15 C, on the Western Ghats to
about 18 o C on the east coast; the mean daily maximum temperature generally exceeds
30 o C in the western part of the Rajahmundry Asset and it is only slightly less than 30 o C
in the eastern part. The population of the basin, based on 1991 census was 51.6 million
out of which about 77% live in rural and remaining 23% in urban areas. The density of
population is around 165 persons per km2. Nearly 40% of work force is engaged in
cultivation, 30% as agriculture labour and balance 30% in mining, manufacturing etc.
26
1.3 PROFILE OF RAJAHMUNDRY ASSET – KG BASIN
The Operational Areas in Rajahmundry Asset covering an area of 28000 sq.km on land
and 1,45,000 sq.km in the offshore including deep waters. This is a unique one in the
sense that the hydrocarbons are discovered in the geologically oldest (250 Million years)
to the youngest (5 Million years) sediments and also from both on land and offshore parts
of the basin. As on date we are holding the PEL acreage in 2 onland blocks viz Godavari
AND West Godavari . Two blocks KG-DWN-98/2 and KG-ONN-2003/1) are under
joint venture. Ravva field located off Amalapuram coast, discovered by ONGC is on
joint venture (Production sharing contract). Overcoming the challenges of high pressure,
high temperature, and other drilling problems, to date 590 on land wells and 241 offshore
wells (excluding wells drilled in Ravva field) have been drilled with an overall success
ratio of 1:2.58. These exploratory efforts led to the discovery of 59 small to medium
sized HC fields with 248.53 MMT (O+OEG) of initial In-place reserves as on 1.04.2014
(excluding Ravva field).
Dispersed hydrocarbon habital of the basin resulting in small to medium sized fields also
poses exploitation challenges.
Presently, the Asset is progressing with 8 On land rigs with capability to drill 3000-6000
meters, 02 Workover rig, 18 Installations.
The current production of Oil and Gas is 686 Metric tons /day 16.6 LSCM / day
respectively from various facilities located in East Godavari, West Godavari and Krishna
district.
27
Table 1.1 The Area Wise Details of Facilities
Area I
Oil Prod Gas Distance (In Kms)
(MT) per Prod.(SCM) From Rajahmundry
S. No. Installation day per day
1 Mandapeta GCS 4.8 3,00,000 40
2 Endamuru GCS 3.2 2,20,000 70
3 MDP(W) EPS 0.64 34,000 44
Area II
Area III
Oil Prod Gas Distance (In Kms)
S. No. Installation (MT) Prod.(SCM) From Rajahmundry
1 GGS Lingala 46.261 32,155 160
2 Kaikalur EPS 1.655 9,766 160
3 Nandigama EPS 1.558 30,060 195
4 Suryaraopeta EPS 3.143 0 150
28
1.4 EAST GODAVARI DISTRICT PRODUCTION INSTALLATIONS
1.4.1 Introduction of Adavipalem Field
Location : Adavipalem Production Oil Mine is located near Sankarguptam village
(Razole Mandal) in E.G. District in Andhra Pradesh and is connected through state
highway.
Airport: Rajahmundry is about 90 Kms North West of Adavipalem town and
Hyderabad is about 460 Kms. North West
Railway station: Palakollu is the nearest Railway station falling in line Narasapur-
Bhimavaram-Gudivada-Vijayawada sector
Road: Plenty of Buses are flying for Vijayawada from Razole town. Normally it
takes about 4 hours to reach Vijayawada by Bus.
Details of Equipment’s
1) DG Set-62 Kva
2) Effluent Injection pump-30 KW
3) HP Sep-1 No
4) LP Sep-1 No
5) LP Compression Capcity-1 Lakh m3
6) HP Filters-2 Nos
29
1.4.2 Introduction of Endamuru Field
Location:. ENDAMURU Production Oil Mine is located near ENDAMURU Village near
Kakinada Town in Andhra Pradesh and is connected through state highway.
Railway station: Kakinada is the terminal point for the branch line KAKINADA-
SAMALKOT--Vijayawada.
Road: Plenty of Buses are plying for Rajahmundry from KAKINADA town. Normally it
takes about 2 hours to reach Vijawada by Bus.
Brief on Field: The ONGC started exploration activity in ENDAMURU area in 1992.
The production from the field has started after commissioning to the GCS on 1st JULY-
1992. Gas consumers have come up in the vicinity for consumption of gas from the GCS.
M/S GAIL draws gas from the GCS and adds on to distribution network system for
distribution to consumers.
Brief description of GCS-ENDAMURU
ENDAMURU-GCS is located at about 25 Km from KAKINADA Town. KAKINADA Town is
on the state High way. The ENDAMURU GCS is located near ENDAMURU Village of
KARAPA Mandal. The fluid from different wells is brought to the GCS through flow lines to the
header and then to gas separator whereby the gas is separated from liquid. The produced water is
decanted from liquid and oil is stored in storage tanks. The oil thus stored is transported through
road tankers to the unloading station at S/Yanam, which collects oil from all production
installations of the Asset for custody transfer aft.
The effluent is collected in one tank and transported by road tankers to injection wells.
There are two numbers of headers viz, High pressure Group header, and high –pressure
Test header.
Presently, 6 Nos. of wells are connected and 5 No of wells are flowing and producing gas,
condensate oil and effluent
Details of Equipment’s
a) Storage Tank-2 nos each with a capacity of 40 m3
b) Effluent Storage Tank-40 m3 and 70 m3
c) HP filter-2 Nos
d) Seperator-3 Nos(Production./Test/Group)
e) Gas receiver(InsT)
f) LP Sep-6 ATM
g) DG Set-1 no-30kva
h) Gas Gen Set 1: No
30
1.4.3 Introduction of Gopavaram Field (Amalapuram Area)
32
1.4.4 Introduction of Kesanapalli Field
Location :.. KESANAPALLI Production Oil Mine is located near Thurupalem village (
Malkipuram Mandal ) in E.G. District in Andhra Pradesh and is connected through state
highway
Airport: Rajahmundry is about 100 Kms North West of KESANAPALLI town.
Hyderabad is about 460 Kms. North West
Railway station: Palakollu is the nearest Railway station falling in line Narsapur-
Bhimavaram-Gudivada-Vijayawada sector.
Road: Plenty of Buses are flying for Rajahmundry from Razole town. Normally it takes
about 2 hours to reach Rajahmundry by Bus.
34
1.4.5 Introduction of Mandapeta Field
Location: Mandapeta Production Oil Mine is located near KOTTURU Village near
Mandapeta Town in Andhra Pradesh and is connected through state highway.
Airport: Rajahmundry is about 40 Kms North West of Kottur Village
Railway station: RAJAHMUNDRY is the point for the main line From
Visakhapatnam-Vijayawada.
Road: Plenty of Buses are plying for Mandapeta from RAJAHMUNDRY town.
Normally it takes about 1 hour to reach Mandapeta by Bus.
Brief on Field:
The ONGC started exploration activity in MANDAPETA area in 1993 and struck Gas
in MANDAPETA well number-1. The present GCS is located in the campus of the well
site of the well MANDAPETA-1
The production from the field has started after commissioning to the GCS on 29 th
September’1994.Gas consumers have come up in the vicinity for consumption of gas
from the GCS. M/S GAIL draws gas from the GCS and feeds on to distribution network
system for distribution to consumers.
Details of Equipment’s:
1)HP Compressors-1 No @3 Lac m3/Day
2)HP Filter-1 No
3) Storage Tank-45m3-3Nos
4)HP Header-1 No
5)Test Header-1No
6)Production Header-1 No
35
Introduction to Mandapeta (W)-EPS
Details of Equipment’s:
1) Storage Tanks:1 Nos with 40 m3 capacity
2) Separators(HP)-1 No
3) LP separator-1 No
4) 6 ATM Vertical Vessel
5) 16 ATM Vertical Vessel
6) DG SET-1 NO
7) Gas gen Set-1no
36
1.4.6 Introduction of Mori-Field
Brief on Mori Field: The ONGC started exploration activity in Mori area in 1990 and
struck Gas in well number Mori -1. The present GCS is located within the well site of
Mori -1. The production from the field has started after commissioning of the GCS on
March1991. M/S GAIL draws gas from the GCS and adds on to distribution network
system for distribution to consumers. Direct marketing to M/S VENKATARAYA
POWER PLANT situated near the site.
The fluid from different wells is brought to the GCS through flow lines to the header
and then to gas separator whereby the gas is separated from liquid. The produced water
is decanted from liquid and effluent water is stored in storage tanks and subsequently
injected into water injection well. The oil thus stored is transported through road tankers
to the unloading station at S-Yanam, which collects oil from all production installations
of the Asset for custody transfer/pumped to Tatipaka Refinery. There are two numbers
of headers viz, High Pressure Group header, and High –Pressure Test header. Presently,
41 Wells are connected and 19 Wells are flowing and producing gas, condensate oil and
effluent.
38
1.4.7 Introduction of Pasaralapudi Field (Amalapuram Area)
Location :.. PASARALAPUDI Production Oil Mine is located near Amalapuram town
in Andhra Pradesh and is connected by road
Road: Plenty of Buses are plying from Rajahmundry to Amalapuram town (12 km
away from PSARALAPUDI). Regular Buses are also available from Amalapuram to
PSARALAPUDI
39
Details of Major Equipment’s
a) HPSep-1 Nos
b) LP Test Sep-1 Nos
c) HP Filters-2 Nos
d) ]LP Sep-1Nos
e) LP Header
f) MP Header
g) HP header
h) DG Set-2 Nos-=125 Kva
i) Oil loading pumps
40
1.4.8 Introduction of Ponnamonda Field
Road: Plenty of Buses are flying for Rajahmundry from Razole town. Normally it takes
about 2 hours to reach Rajahmundry by Bus.
41
Details of Fire Fighting System:
1) FWP – 2Nos
2) Reservoir-60m3
3) Jockey Pump-1 No
4) Fire water Pumps, DCP fire tender (150 kg) and fire extinguishers positioned at
adequate locations as per the requirement.
5) Electric fire alarm and fire bell installed.
42
1.4.9 Introduction of Tatipaka Field
Location: Tatipaka Complex is located near Nagaram village in Tatipaka town in East
Godavari district Andhra Pradesh and is connected through road – 65Kms from
Rajahmundry. Tatipaka Complex consists of Tatipaka Mini Refinery, Gas Collection
Station and Effluent Treatment Plant.
Airport: Rajahmundry is about 90 Kms North West of Ponnamonda town.
Hyderabad is about 460 Kms. North West
Road: Plenty of Buses are plying from Rajahmundry to Tatipaka, Razole and
Sakhinetipalli town. Normally it takes about 2½ hours to reach from Rajahmundry by
Bus.
BRIEF ABOUT TATIPAKA FIELD: The onshore area enclosed between Vasistha
river and Vynateyam-Godavari river and bay of Bengal in the east is termed as Island
area and is highly gas prospective. In this Island area Tatipaka-Pasarlapudi field is
located at about 22kms and 26 Kms north east of Narsapuram town respectively.
Production from Tatipaka field started by connecting Tatipaka#1,&2 to Tatipaka gas
collecting station ( GCS ) in Feb. 1989. With connection of more number of wells
Tatipaka GCS in the present form commissioned on 23.11.93
The well fluid from different wells flows through flow lines to production header and
goes to Production Separator. Production Separator pressure maintained at 65Kg/cm2
and these separators are 3 phase separators. Gas that is separated in production separator
moves out from top of the production separator and is supplied to various consumers
through GAIL. Water separated at production separator sent to Oily Water Sump
through a network of underground pipelines. Condensate that is separated in production
separator enters into H.P. separator which is maintained at 17.5kg/cm2.In this separator
water present if any gets separated and dissolved gas in the liquid gets separated due to
pressure difference and this gas will be used for internal consumption. Condensate from
H.P. separator enters the L.P. separator whose pressure maintained at 3.5kg/cm2. Again
dissolved Gas from condensate separated and this L.P. gas is used for internal
consumption. The stabilized condensate stored in condensate storage tanks. Water if any
present in condensate gets separated in L.P. separator and this water is sent to ows.
44
1.5 WEST GODAVARI DISTRICT PRODUCTION INSTALLATIONS
Location:.. Narasapur Production Oil Mine is located near Narasapur town in Andhra
Pradesh and is connected through state highway
Airport:
Rajahmundry is about 100 Kms North East of Narasapur Town.
Vijayawada is about 150 Kms North West
Hyderabad is about 420 Kms. North West
Railway station: Narasapur is the terminal point for the branch line Narasapur-
Bhimavaram-Gudivada-Vijayawada.
Road: Plenty of Buses are plying for Rajahmundry and Vijayawada from Narasapur
town. Normally it takes about 3 hours to reach Rajahmundry and 4 hours to reach
Vijayawada by Bus.
45
3. LP Seperators-2 No’s
4. HP Filters-2 No’s
5. Test Seperator-1 No’s
6. Storage tank-225 m3
7. Storage Tank-200 m3
8. DG Set-1 No’s
46
1.6 KRISHNA DISTRICT PRODUCTION INSTALLATIONS
The production from the field has started after commissioning of the GGS on 18-
December-1989. Initially, production facilities were adequate for one Well. Later, the
Installation was upgraded to GGS as more number of wells was added.
Gas consumers have come up in the vicinity for consumption of gas from the GGS. M/S
GAIL draws gas from the GGS and distributes to local consumers. There is one direct
gas consumer nearby the GGS, who uses gas for power production.
48
1.6.2 Introduction of Kaikaluru Field
Location :.. KAIKALURU Production Oil Mine is located near Gudiwada town in
Andhra Pradesh and is connected through national highway - 214
Road: Plenty of Buses are plying for Vijayawada from Gudiwada town. Normally it
takes about 1½ hours to reach Vijawada by Bus.
50
1.6.3 Introduction of Nandigama Field
Location: Nandigama Production Oil Mine is located near Machlipatnam town in Andhra
Pradesh and is connected through national highway - 214.
Airport:
Vijayawada is about 60 Kms SouthWest of Gudiwada town.
Hyderabad is about 330 Kms. South West
Railway station:
Pedana falls on Vijayawada- gudiwada- Machlipatnam and 10 Kms. North of
Machlipatnam town.Pedana falls on a branch line from Vijayawada to Machilipatnam
Road: Plenty of Buses are plying for Vijayawada from Machlipatnam town. Normally
it takes about 1 ½ hours to reach Vijayawada by Bus.
Brief on Field:
The ONGC started exploration activity in NANDIGAMA area in 1988 and struck oil in
1989 Lingla well number-1. the present EPS is located around the well site of the well
NANDIGAMA-1The production from the field has started after commissioning to the
EPS on 18th December 1999.Initially production facilities ar adequate for a Well Head
Installation which have been up graded to EPS and EPS during the course with more
number of wells getting added. Gas consumers have come up in the vicinity for
consumption of gas from the EPS. M/S GAIL draws gas from the EPS and distributes to
consumers numbering 5 at present. There is one direct consumer who produces power
from feeding the same to State Electricity Board (APTRANSO)
Brief description of EPS
EPS Nandigama is located at about 16 Km from Machlipatnam Town. Pedana Town is
on Gudiwada-Machlipatnam road. The nearest village from Nandigama EPS is Kuduru
of the Pedana Mandal.
The fluid from different wells is brought to the EPS through flow lines to the header and
then to gas separator whereby the gas and oil are separated. and oil is stored in storage
tanks.The oil thus stored is transported through road tankers to the unloading station at
S-Yanam, which collects oil from all production installations of the Asset for custody
transfer aft. The effluent is collected in to tanks and transported to injection wells
presently. An effluent injection facility for disposal is coming up near Lingala-GGS.
Presently, 03 Nos. of wells are connected and flowing and producing gas, oil/emulsion.
Details of Major Equipments
Separator (100 M3 Liquid,3,00,000 M3 Gas) 1
Storage Tanks (40 M3 ) 1
Produced water Tanks ( Concrete 40 M3 ) 1
Loading Pumps(40M3/Hr) 1
Loading Bay 1
Details of Fire Fighting System:
51
Fire water storage Tank Capacity 280 M3
Fire water Diesel engine driven pump(26.6LPS) at7 kg/cm2
1
Hydrants 2
3
CO2 6.8 kg
6
DCP 10kg 5
Foam 9 litrs
52
1.6.4 Introduction of Malleshwaram EPS field
Railway station: Gudiwada is the railway terminal point from the installation
.
Road:
1. Plenty of Buses are plying for Vijayawada from Bantumilli Village
2. From Bantumilli to Singarayapalem via Bhimavaram to Rajahmundry
3. Normally it takes about 2 hours to reach Vijayawada by Bus and Rajahmundry it takes
4 hours
Brief on Field: The ONGC started exploration activity in Malleshwaram in 2010.
The production from the field has started after commissioning the EPS in 2011.
Presently the field is under development phase.
53
1.7 FOLLOWING DRILLING RIGS ARE OPERATIONAL IN THE
ASSET
On land Area
1. E- 2000-1
2. E- 2000-III
3. E -760-M
4. BI 2000-II
5. E-1400-16
6. F-6100-3
7. E-1400-17
8. EV-2000-I
54
1.8 LIST OF EQUIPMENT AT DRILLING RIGS
Rig E-760-M
MAST
1 Height of Mast 142 feet
2 Height of Substructure 25 feet
3 Type Type – 1
4 Make BHEL
5 Capacity 350 Tons –Hook load
ENGINES
1 MAKE Caterpillar
2 Model CAT3512
3 Quantity Four
5 Rating RPM 933 KW @ 1000
7 Displacement 51.8 Liters
8 No. of cylinders 12
9 Compression Ratio 14:1
10 Crank case capacity 318 Liters
DRAW WORKS
1 Make BHEL
2 Model E 760
3 Rating 1000 HP
4 Casing line diameter 32 mm
5 Rotary speed 3
6 No of hoisting speeds 6
CROWN BLOCK
1 Make BHEL
2 Model BHEL 350 T
3 No of sheaves 5+1
4 Wire rope 32mm
5 Sheave diameter 50.1 inch
TRAVELLING BLOCK
1 Make BHEL
2 Model BHEL 350 T
3 Capacity 350 T
4 No of sheaves 5
5 Wire rope dia 32 mm
6 Sheave diameter 42 inch
HOOK
1 Make Joy Hydra
2 Model HYDRA JOY-350T
3 Capacity 350 Tons
SWIVEL
1 Make BHEL
2 Model PC 300
3 Max RPM 400
4 Capacity 300 Tons
5 Oil capacity 59 Liters
ROTARY TABLE
55
1 Make BHEL
2 Model BHEL 27 ½”
3 Capacity 500 Tons
4 Gear ratio 3.84:1
5 Oil capacity 59 Liters
MUD PUMPS
1 Make BPCL
2 Model A850PT
3 Numbers Two
4 Rating, RPM 850 HP@160
5 Dia x Stroke 7.5” x 9”
6 Gear Ratio 4.48:1
7 Discharge Pressure 5000 psi
8 Suction Pressure 250 psi
9 Oil capacity 322 Liters
AIR COMPRESSOR
1 Make Elgi
2 Model ELGI-E55-11.5
3 Number of unit Two
4 Pressure 10.5 kg/cm2
5 Rating 55 KW
Rig E-2000-I
MAST
1 Height of Mast 142 feet
2 Height of Substructure 30 feet
3 Type Type – 2,BRANHAM
4 Make BHEL
5 Capacity 450 Tons –Hook load
ENGINES
1 MAKE Cummins
2 Model KTA 50 G
3 Quantity Four
5 Rating RPM 1200 HP @ 1500
7 Displacement 50.3 Liters
8 No. of cylinders 16
9 Compression Ratio 14:1
10 Crank case capacity 318 Litres
DRAW WORKS
1 Make BHEL
2 Model E 2000
3 Rating 2000 HP
4 Casing line diameter 32 mm
5 Rotary speed 2
6 No of hoisting speeds 4
56
CROWN BLOCK
1 Make BHEL
2 Model SKY TOP 500T
3 No of sheaves 6+1
4 Wire rope 1 ¼”
5 Sheave diameter 60 inch
TRAVELLING BLOCK
1 Make BHEL
2 Model American Block 650 T
3 Capacity 350 T
4 No of sheaves 6
5 Wire rope dia 1 ¼”
6 Sheave diameter 60 inch
HOOK
1 Make Joy Hydra
2 Model Hydra Joy 500 T
3 Spring capacity 8100 lbs
4 Spring Travel 10”
5 Shank diameter 8”
SWIVEL
1 Make BHEL
2 Model PC650
3 Max RPM 400
4 Capacity 650 Ton
ROTARY TABLE
1 Make BHEL
2 Model BHEL 27 ½”
3 Capacity 500 Ton
4 Gear ratio 3.84:1
5 Oil capacity 32 Liters
MUDPUMPS
1 Make BPCL
2 Model A1400PT
3 Numbers Two
4 Rating, RPM 1400 HP@150
5 Dia x Stroke 7.5” x 12”
6 Gear Ratio 4.48:1
7 Discharge Pressure 5000 psi
8 Suction Pressure 250 psi
9 Oil capacity 322 Liters
AIR COMPRESSOR
1 Make Elgi
2 Model EH04100
3 Number of unit Two
4 Pressure 10.5 kg/cm2
5 Rating 100 HP
57
Rig E-2000-III
MAST
1 Height of Mast 142 feet
2 Height of Substructure 30 feet
3 Type Type – 2,BRANHAM
4 Make BHEL
5 Capacity 450 Tons –Hook load
ENGINES
1 MAKE Caterpillar
2 Model CAT 3512
3 Quantity Four
5 Rating RPM 933 HP @ 1000
7 Displacement 51.8 Liters
8 No. of cylinders 12
9 Compression Ratio 14:1
10 Crank case capacity 318 Liters
DRAW WORKS
1 Make BHEL
2 Model E 2000
3 Rating 2000 HP
4 Casing line diameter 32 mm
5 Rotary speed 2
6 No of hoisting speeds 4
CROWN BLOCK
1 Make BHEL
2 Model BHEL 500T
3 No of sheaves 6+1
4 Wire rope 1 ¼”
5 Sheave diameter 60 inch
TRAVELLING BLOCK
1 Make BHEL
2 Model BHEL 500 T
3 Capacity 500 T
4 No of sheaves 6
5 Wire rope dia 1 ¼”
6 Sheave diameter 60 inch
HOOK
1 Make Joy Hydra
2 Model Hydra Joy 500 T
3 Spring capacity 8100 lbs
4 Spring Travel 10”
5 Shank diameter 8”
SWIVEL
1 Make BHEL
2 Model PC650
3 Max RPM 400
4 Capacity 650 Ton
ROTARY TABLE
58
1 Make BHEL
2 Model BHEL A 27 ½”
3 Capacity 500 Ton
4 Gear ratio 3.84:1
5 Oil capacity 32 Liters
MUDPUMPS
1 Make BPCL
2 Model A1400PT
3 Numbers Two
4 Rating, RPM 1100 HP@150
5 Dia x Stroke 7.5” x 12”
6 Gear Ratio 4.48:1
7 Discharge Pressure 5000 psi
8 Suction Pressure 250 psi
9 Oil capacity 322 Liters
AIR COMPRESSOR
1 Make ATLAS COPCO
2 Model PNA600215
3 Pressure 13 bar
4 Rating 55 KW
59
Rig E-1400-16
MAST
1 Height of Mast 142 feet
2 Height of Substructure 30 feet
3 Type Type – 2,BRANHAM
4 Make BHEL
5 Capacity 450 Tons –Hook load
ENGINES
1 MAKE Cummins
2 Model KTA 50 G
3 Quantity Four
5 Rating RPM 1200 HP @ 1500
7 Displacement 50.3 Liters
8 No. of cylinders 16
9 Compression Ratio 14:1
10 Crank case capacity 318 Liters
DRAW WORKS
1 Make BHEL
2 Model E 1400
3 Rating 1400 HP
4 Casing line diameter 1 ¼”
5 Rotary speed 2
6 No of hoisting speeds 4
CROWN BLOCK
1 Make BHEL
2 Model SKY TOP 500T
3 No of sheaves 6+1
4 Wire rope 1 ¼”
5 Sheave diameter 60 inch
TRAVELLING BLOCK
1 Make BHEL
2 Model BHEL 500 T
3 Capacity 500 T
4 No of sheaves 6
5 Wire rope dia 1 ¼”
6 Sheave diameter 60 inch
HOOK
1 Make BJ Dynaplex
2 Model BJ 5500
3 Spring capacity 8100 lbs
4 Spring Travel 10”
5 Capacity 500 T
SWIVEL
1 Make BHEL
2 Model PC 425
3 Max RPM 400
4 Capacity 500 Ton
ROTARY TABLE
60
1 Make BHEL
2 Model BHEL 27 ½”
3 Capacity 500 Ton
4 Gear ratio 3.84:1
5 Oil capacity 32 Litres
MUDPUMPS
1 Make BPCL
2 Model A1100PT
3 Numbers Two
4 Rating, RPM 1100 HP@150
5 Dia x Stroke 7.5” x 12”
6 Gear Ratio 4.48:1
7 Discharge Pressure 5000 psi
8 Suction Pressure 250 psi
9 Oil capacity 322 Liters
AIR COMPRESSOR
1 Make Elgi
2 Model ELGI-SR12100LH
3 Pressure 10.5 kg/cm2
4 Rating 100 HP
61
Rig E-1400-17
MAST
1 Height of Mast 142 feet
2 Height of Substructure 25 feet
3 Type Type – 2,BRANHAM
4 Make BHEL
5 Capacity 450 Tons –Hook load
ENGINES
1 MAKE Cummins
2 Model KTA 50 G
3 Quantity Four
5 Rating RPM 1200 HP @ 1500
7 Displacement 50.3 Liters
8 No. of cylinders 16
9 Compression Ratio 14:1
10 Crank case capacity 318 Liters
DRAW WORKS
1 Make BHEL
2 Model E 1400
3 Rating 1400 HP
4 Wireline rope diameter 1 ¼”
5 Rotary speed 2
6 No of hoisting speeds 4
CROWN BLOCK
1 Make BHEL
2 Model BHEL 500T
3 No of sheaves 6+1
4 Wire rope 1 ¼”
5 Sheave diameter 60 inch
TRAVELLING BLOCK
1 Make BHEL
2 Model BHEL 500 T
3 Capacity 500 T
4 No of sheaves 6
5 Wire rope dia 1 ¼”
6 Sheave diameter 60 inch
HOOK
1 Make Joy Hydra
2 Model Joy Hydra500
3 Spring capacity 8100 lbs
4 Spring Travel 10”
5 Capacity 500 T
SWIVEL
1 Make BHEL
2 Model PC425
3 Max RPM 400
4 Capacity 500 Ton
ROTARY TABLE
62
1 Make BHEL
2 Model BHEL 27 ½”
3 Capacity 500 Ton
4 Gear ratio 3.84:1
5 Oil capacity 32 Liters
MUDPUMPS
1 Make BPCL
2 Model A1100PT
3 Numbers Two
4 Rating, RPM 1100 HP@150
5 Dia x Stroke 7.5” x 12”
6 Gear Ratio 4.48:1
7 Discharge Pressure 5000 psi
8 Suction Pressure 250 psi
9 Oil capacity 322 Litres
AIR COMPRESSOR
1 Make Elgi
2 Model ELGI-E55-10.5
3 Pressure 10.5 kg/cm2
4 Rating 55 KW
63
Rig F-6100-3
MAST
1 Height of Mast 145 feet
2 Height of Substructure 25 feet
3 Type Type – 2
4 Make ROMANIAN
5 Capacity 450 Tons –Hook load
ENGINES
1 MAKE Cummins
2 Model KTA 50 G
3 Quantity Four
5 Rating RPM 1200 HP @ 1500
7 Displacement 50.3 Liters
8 No. of cylinders 16
9 Compression Ratio 14:1
10 Crank case capacity 318 Liters
DRAW WORKS
1 Make GD
2 Model GD 1500 RE
3 Rating 2000 HP
4 Casing line diameter 1 ¼”
5 Rotary speed 2
6 No of hoisting speeds 4
CROWN BLOCK
1 Make GD
2 Model GF 600
3 No of sheaves 6+1
4 Wire rope 13/8”
5 Sheave diameter 60 inch
TRAVELLING BLOCK
1 Make GD
2 Model MCM 500
3 Capacity 500 T
4 No of sheaves 6
5 Wire rope dia 1 3/8”
6 Sheave diameter 60 inch
HOOK
1 Make Joy Hydra
2 Model Joy Hydra500
3 Spring capacity 8100 lbs
4 Spring Travel 10”
5 Capacity 500 T
SWIVEL
1 Make BHEL
2 Model PC425
3 Max RPM 400
4 Capacity 425 Ton
ROTARY TABLE
64
1 Make GD
2 Model GD 27 ½”
3 Capacity 500 Ton
4 Gear ratio 3.84:1
5 Oil capacity 32 Liters
MUDPUMPS
1 Make National
2 Model 12P160
3 Numbers Two
4 Rating, RPM 1100 HP
5 Dia x Stroke 7.5” x 12”
6 Gear Ratio 4.48:1
7 Discharge Pressure 5000 psi
8 Suction Pressure 250 psi
9 Oil capacity 322 Litres
AIR COMPRESSOR
1 Make Elgi
2 Model ELGI-SR12100LH
3 Pressure 10.5 kg/cm2
4 Rating 100 HP
65
Rig BI-2000-II
MAST
3 Type Type – 2
4 Make BRANHAM
ENGINES
1 MAKE Caterpillar
3 Quantity Five
8 No. of cylinders 12
DRAW WORKS
1 Make BHEL
2 Model E 2000
3 Rating 2000 HP
5 Rotary speed 2
6 No of hoisting speeds 4
CROWN BLOCK
1 Make BHEL
2 Model SKEW
66
3 No of sheaves 6+1
TRAVELLING BLOCK
1 Make GD
2 Model GD 550
3 Capacity 550 T
4 No of sheaves 6
HOOK
5 Capacity 500 T
SWIVEL
1 Make GD
2 Model GDS500
ROTARY TABLE
1 Make BHEL
2 Model BHEL A 27 ½”
67
5 Oil capacity 32 Liters
MUDPUMPS
1 Make GD
2 Model GD-PZ-11
3 Numbers Two
4 Rating 1600 HP
AIR COMPRESSOR
1 Make CP
2 Model SEA100
5 Rating 100 HP
68
Rig EV-2000-1
MAST
1 Height of Mast 147 feet
2 Height of Substructure 35 feet
3 Type Type – 3
4 Make BHEL /NOV
5 Capacity 500Tons –Hook load
ENGINES
1 MAKE Caterpillar
2 Model CAT 3512 B
3 Quantity FOUR
5 Rating RPM 933 KW @ 1900
7 Displacement 51.8 Liters
8 No. of cylinders 12
9 Compression Ratio 14:1
10 Crank case capacity 318 Litres
DRAW WORKS
1 Make BHEL/NOV
2 Model ADS10SD
3 Rating 2000 HP
4 Casing line diameter 1 ¼”
5 Rotary speed 2
6 No of hoisting speeds AUTO
CROWN BLOCK
1 Make BHEL
2 Model D2A-8378
3 No of sheaves 6+1
4 Wire rope 1 1/4”
5 Sheave diameter 60 inch
TRAVELLING BLOCK
1 Make BHEL
2 Model TYPE 500
3 Capacity 500 T
4 No of sheaves 6
5 Wire rope dia 1 1/4”
6 Sheave diameter 60 inch
HOOK
1 Make AMERCIAN BLOCK
2 Model 500-HH-R
3 Spring capacity 500 T
4 Spring Travel 10”
5 Capacity 500 T
SWIVEL
1 Make BHEL
2 Model PC500
3 Max RPM 400
69
4 Capacity 500 Ton
ROTARY TABLE
1 Make BHEL
2 Model BHEL B- 37 1/2
3 Capacity 500 Ton
4 Gear ratio 3.84:1
5 Oil capacity 32 Liters
MUDPUMPS
1 Make BPCL
2 Model A1700-PT
3 Numbers Two
4 Rating 1700 HP
5 Dia x Stroke 7.5” x 12”
6 Gear Ratio 4.48:1
7 Discharge Pressure 5000 psi
8 Suction Pressure 250 psi
9 Oil capacity 320 Liters
AIR COMPRESSOR
1 Make CP
2 Model SEA100
3 Number of unit Two
4 Pressure 10.5 kg/cm2
5 Rating 100 HP
70
1.8.1 LIST OF ELECTRICAL EQUIPMENT –
71
ELECTRICAL EQUIPMENT - RIG E-2000-III
78
ELECTRICAL EQUIPMENT - RIG EV-2000-1
S.N Equipment Name Make Model Sl.No Specifications
o
1 ALTERNATOR-1 BHEL 4600845 1430 KVA, 600
OA7002A V, 1375 A,1000
Z RPM
2 ALTERNATOR-2 BHEL OA7002A 4600850 1215 KVA,600
Z V,1155 A,1000
RPM.
3 ALTERNATOR-3 BHEL OA7002A 4600843 1215 KVA,600
Z V,1155 A,1000
RPM.
4 ALTERNATOR-4 BHEL OA7002A 4600846 1215 KVA,600
Z V,1155 A,1000
RPM.
5 ALTERNATOR-5 STAMPFOR OA7002A NOV13BO7198 250
D Z 6 KVA,415V,115
5 A,1000 RPM.
5 DRAW WORKS- GE 5GEB22A5 RR12060047H 1150HP,600 V
A 1000 RPM.
6 DRAW WORKS- GE 5GEB22A5 RR12050131H 1150 HP,600 V
B 1000 RPM.
7 MUD PUMP -1A GE 5GEB22A5 RR12040125 1150 HP,600 V
1000 RPM.
8 MUD PUMP-1B GE 5GEB22A5 RR1209008 1150HP,600 V,
1000 RPM.
9 MUD PUMP-2A GE 5GEB22A5 RR12080155 1150 HP,600 V,
1050 RPM
10 MUD PUMP--2B GE 5GEB22A5 RR12090007 1150HP,600 V,
1050 RPM
11 IRD MOTOR GE 5GEB22A5 RR12080063 750 HP,600 V,
800RPM
12 TRANSFORMER MGM ACN370- 85-2-23659-A1 500 KVA
-1 U0109 600/440V
13 TRANSFORMER MGM ACN370- 85-2-23659-A5 500 KVA
-2 U0109 600/440V
14 IRON ROUGH : NOV ST-80C ST80C HF 75-130VHP-
NECK: A03W569 806-AC
15 TOP DRIVE PARKER, TC- : 10664682 GEAR BOX:
2356546- 500 TON;
01;
79
1.8.2 GAS DETECTORS AVAILABLE IN THE DRILLING RIGS OF
RAJAHMUNDRY ASSET
80
Detector 1 Instruments Sensor
(India) PVT Ltd
Portable LEL Crowcon Tetra Portable Catalytic Bead
Detector 2 Detection Gas Detectors Sensor
Instruments
F-6100-III Online LEL GDS Corp GASMAX CL Catalytic Bead
Detector 1, Groups Sensor
A,B,C,D (LEL)
Online H2S GDS Corp GASMAX CL Catalytic Bead
Detector 1, Groups Sensor
A,B,C,D (H2S)
Portable LEL Detection GASMAN FL Catalytic Bead
Detector 1 Instruments Sensor
(India) PVT Ltd
Portable LEL Crowcon Tetra Portable Catalytic Bead
Detector 2 Detection Gas Detectors Sensor
Instruments
E-760-M Online LEL GDS Corp GASMAX CL Catalytic Bead
Detector 1, Groups Sensor
A,B,C,D (LEL)
Online H2S GDS Corp GASMAX CL Catalytic Bead
Detector 1, Groups Sensor
A,B,C,D (H2S)
Portable LEL Crowcon Tetra Portable Catalytic Bead
Detector 1 Detection Gas Detectors Sensor
Instruments
Portable LEL Crowcon Tetra Portable Catalytic Bead
Detector 2 Detection Gas Detectors Sensor
Instruments
BI-2000-II Online LEL GDS Corp GASMAX CL Catalytic Bead
Detector 1, Groups Sensor
A,B,C,D (LEL)
Online H2S GDS Corp GASMAX CL Catalytic Bead
Detector 1, Groups Sensor
A,B,C,D (H2S)
Portable LEL Crowcon Tetra Portable Catalytic Bead
Detector 1 Detection Gas Detectors Sensor
Instruments
Portable LEL Crowcon Tetra Portable Catalytic Bead
Detector 2 Detection Gas Detectors Sensor
Instruments
EV-2000-I Online LEL GDS Corp GASMAX CL Catalytic Bead
Detector 1, Groups Sensor
A,B,C,D (LEL)
Online H2S GDS Corp GASMAX CL Catalytic Bead
Detector 1, Groups Sensor
A,B,C,D (H2S)
Portable LEL Crowcon Tetra Portable Catalytic Bead
Detector 1 Detection Gas Detectors Sensor
Instruments
81
Portable LEL Crowcon Tetra Portable Catalytic Bead
Detector 2 Detection Gas Detectors Sensor
Instruments
82
1.8.3Fire-fighting equipment
DRILLING RIG E – 2000 # I
TOTAL NO.S OF
FIRE
SL/NO FIRE MAKE NAME
EXTINGUISHERNAME
EXTINGUISHERS
DEFLAME
1 DCP 10 KG 13
(INDIA)
2 DEFLAME
2 CO2 02 KG
(INDIA)
3 DEFLAME
3 CO2 6.8 KG
(INDIA)
4 M/F 09 LTR 0 NA
5 M/F 50 LTR 1 DEFLAME
(INDIA)
6 DCP 50 KG 1 DEFLAME
(INDIA)
7 FIRE BUCKETS 7 NA
8 BUCKETS STAND 1 NA
9 FIRE BELL 1 NA
10 FIRE SIREN 1 NA
11 FIRE PUMP 0 NA
83
DRILLING RIG BI – 2000 # II
TOTAL NO.S OF
FIRE
SL/NO FIRE MAKE NAME
EXTINGUISHERNAME
EXTINGUISHERS
1 DCP 10 KG 09 DEFLAME (INDIA)
2 CO2 02 KG 3 DEFLAME (INDIA)
3 CO2 6.8 KG 2 DEFLAME (INDIA)
4 M/F 09 LTR 03 DEFLAME (INDIA)
5 M/F 50 LTR 1 DEFLAME (INDIA)
6 DCP 50 KG 1 DEFLAME (INDIA)
7 FIRE BUCKETS 10 NA
8 BUCKETS STAND 1 NA
9 FIRE BELL 1 NA
10 FIRE SIREN 1 NA
11 FIRE PUMP 0 NA
84
TOTAL NO.S OF
FIRE
SL/NO FIRE MAKE NAME
EXTINGUISHERNAME
EXTINGUISHERS
DEFLAME
1 DCP 10 KG 09
(INDIA)
2 DEFLAME
2 CO2 02 KG
(INDIA)
2 DEFLAME
3 CO2 6.8 KG
(INDIA)
4 M/F 09 LTR 0 NA
5 M/F 50 LTR 1 DEFLAME
(INDIA)
6 DCP 50 KG 1 DEFLAME
(INDIA)
7 FIRE BUCKETS 6 NA
8 BUCKETS STAND 1 NA
9 FIRE BELL 1 NA
10 FIRE SIREN 1 NA
11 FIRE PUMP 0 NA
TOTAL NO.S OF
FIRE
SL/NO FIRE MAKE NAME
EXTINGUISHERNAME
EXTINGUISHERS
DEFLAME
1 DCP 10 KG 08
(INDIA)
1 DEFLAME
2 CO2 02 KG
(INDIA)
2 DEFLAME
3 CO2 6.8 KG
(INDIA)
4 M/F 09 LTR 2 DEFLAME
(INDIA)
5 M/F 50 LTR 0 DEFLAME
(INDIA)
6 DCP 50 KG 1 DEFLAME
(INDIA)
7 FIRE BUCKETS 6 NA
8 BUCKETS STAND 1 NA
9 FIRE BELL 1 NA
10 FIRE SIREN 1 NA
11 FIRE PUMP 0 NA
TOTAL NO.S OF
FIRE
SL/NO FIRE MAKE NAME
EXTINGUISHERNAME
EXTINGUISHERS
DEFLAME
1 DCP 10 KG 10
(INDIA)
2 DEFLAME
2 CO2 02 KG
(INDIA)
2 DEFLAME
3 CO2 6.8 KG
(INDIA)
4 M/F 09 LTR 0 NA
5 M/F 50 LTR 1 DEFLAME
(INDIA)
6 DCP 50 KG 1 DEFLAME
(INDIA)
7 FIRE BUCKETS 4 NA
8 BUCKETS STAND 1 NA
9 FIRE BELL 1 NA
10 FIRE SIREN 1 NA
11 FIRE PUMP 0 NA
86
1.8.4 Blowout prevention equipment
Rig Description Make Model Size Rating
Annular BOP Cameron D 21 1/4" 2M
Annular BOP Cameron D 13 5/8" 10M
Annular BOP Hydril GK/SH 7 1/16" 10M
B-I-2000-2 DBL Ram BOP Cameron U 21 1/4" 2M
DBL Ram BOP Cameron U 13 5/8" 10M
DBL Ram BOP Cameron U 7 1/16" 10M
SGL Ram BOP Cameron U 13 5/8" 10M
Accum. Unit NOV Sara 200-11-ST PLC 3M
Choke
Manifold Cameron 4 1/16" 10M
Kill Manifold Cameron 2 1/16" 10M
HCR Valve -- -- 4 1/16" 10M
HCR Valve -- -- 2 1/16" 10M
SARA-
Testing Unit
KOOMEY -- 8 1/2" 15M
Annular BOP Cameron D 21 1/4" 2M
Annular BOP Cameron D 13 5/8" 10M
Annular BOP Cameron D 7 1/16" 10M
E-1400-16 Annular BOP Hydril GK/SH 7 1/16" 10M
DBL Ram BOP Cameron U 21 1/4" 2M
DBL Ram BOP Cameron U 7 1/16" 10M
SGL Ram BOP Cameron U 7 1/16" 10M
SGL Ram BOP Cameron U 7 1/16" 10M
Accum. Unit Sara 200-11-ST CON 3M
Choke
Manifold Cameron 4 1/16" 10M
Kill Manifold Cameron 2 1/16" 10M
HCR Valve BHEL -- 4 1/16" 10M
SARA-
Testing Unit
KOOMEY -- 7 3/8" 15M
Annular BOP Cameron D 21 1/4" 2M
Annular BOP Cameron D 13 5/8" 10M
DBL Ram BOP Cameron U 21 1/4" 2M
DBL Ram BOP Cameron U 13 5/8" 10M
E-1400-17 SGL Ram BOP Cameron U 13 5/8" 10M
Accum. Unit Sara 200-11-SB CON 3M
Choke
Manifold BHEL 4 1/16" 10M
Kill Manifold BHEL 2 1/16" 10M
HCR Valve BHEL -- 4 1/16" 10M
BMS-D-65-
Testing Unit 1/180-
RESATO 1/R1/P/I/S 7 3/8" 15M
Annular BOP Hydril MSP/SH 20" 2M
DBL Ram
BOP Cameron U 21 1/4" 2M
DBL Ram
E-2000-1 BOP Cameron U 13 5/8" 10M
DBL Ram
BOP WOM WU 13 5/8" 10M
SGL Ram BOP WOM WU 13 5/8" 10M
87
Accum. Unit Koomey 180-11-SB CON 3M
Accum. Unit Sara 200-11-ST CON 3M
Choke
Manifold Cameron 4 1/16" 10M
Kill Manifold Cameron 2 1/16" 10M
HCR Valve Cameron -- 4 1/16" 10M
Testing Unit SARA-
KOOMEY -- 7 3/8" 15M
Annular BOP Hydril MSP/SH 21 1/4" 2M
DBL Ram
BOP Cameron U 21 1/4" 2M
SGL Ram BOP Cameron U 11" 15M
E-2000-3 Accum. Unit Koomey 200-11-ST CON 3M
Choke
Manifold Cameron 4 1/16" 10M
Kill Manifold WKM 2 1/16" 10M
HCR Valve Cameron -- 4 1/16" 10M
SELF
Testing Unit SARA- CONTAINED
KOOMEY TANK 7 3/8" 15M
Annular BOP Cameron D 13 5/8" 5M
DBL Ram
E-760-M BOP Cameron U 13 5/8" 5M
Accum. Unit Sara 180-11-SB CON 3M
Choke
Manifold BHEL 4 1/16" 10M
Kill Manifold WKM 2 1/16" 10M
HCR Valve -- -- 4 1/16" 10M
BMS-D-65-
Testing Unit 1/180-
RESATO 1/R1/P/I/S 8 1/2" 15M
Annular BOP Hydril MSP/LH 21 1/4" 2M
Annular BOP Hydril GK/SH 13 5/8" 5M
Annular BOP Cameron D 13 5/8" 10M
DBL Ram
F-6100-3 BOP Cameron U 21 1/4" 2M
DBL Ram
BOP Cameron U 13 5/8" 10M
SGL Ram BOP WOM WU 13 5/8" 10M
DBL Ram
BOP WOM WU 13 5/8" 10M
Accum. Unit Sara 200-11-ST CON 3M
Choke
Manifold SEREG 4 1/16" 10M
Kill Manifold BHEL 2 1/16" 10M
HCR Valve BHEL -- 4 1/16" 10M
SARA-
Testing Unit
KOOMEY -- 7 3/8" 15M
Annular BOP Hydril MSP/SH 20" 2M
DBL Ram
BOP Cameron U 21 1/4" 2M
DBL Ram
EV-2000-1 BOP Cameron U 13 5/8" 10M
DBL Ram WOM WU 13 5/8" 10M
88
BOP
SGL Ram BOP WOM WU 13 5/8" 10M
Accum. Unit Koomey 180-11-SB CON 3M
Accum. Unit Sara 200-11-ST CON 3M
Choke
Manifold Cameron 4 1/16" 10M
Kill Manifold Cameron 2 1/16" 10M
HCR Valve Cameron -- 4 1/16" 10M
SARA-
Testing Unit
KOOMEY -- 7 3/8" 15M
89
1.9 AN UPDATE ON MAJOR ACCIDENTS OCCURRED DURING
PAST 15 YEARS OF RAJAHMUNDRY ASSET
1. Industrial Disasters
a) Narsapur#1 1979 Major Blow Out (Complete Rig was lost)
b) Narsapur#2 1982
c) Komarada 1993
d) PSP#18 Blow Out
e) Mandapeta West 1997 Major Blow Out (Complete Rig was lost)
f) PSP# 39 (PSAR) 2005 Major Blow Out (Complete Rig was lost)
g) Electrical Hazards
h) One Fatal Accident at Rig E-2000-I in April’2014
2. Natural Calamities encountered
a) Tsunami
b) Cyclone
c) Floods
3. Sabotage, thefts, etc from flowing pipelines and flowing wells.
CHAPTER - 2
90
INTRODUCTION TO DISASTER AND DISASTER
MANAGEMENT
Disaster means’ a catastrophe, mishap, calamity or grave occurrence from natural or
man-made causes, which is beyond the coping capacity of the affected community. or
Disaster is a sudden occurrence of such magnitude as to affect normal pattern of life in
the vicinity, extensive damage to life and / or property.
Hazard X Vulnerability = A potential for Disaster.
Hazards can be eliminated or diminished. Vulnerabilities can be lessened or mitigated.
The difference between an Emergency and a Disaster is a matter of awareness and
capabilities to address a Risk.
Disaster Management deals with the following aspects:
Command, Control, and Emergency Communications,
Safety of people and other livestock,
Protection of company properties,
Recovery and Restoration of industrial activity,
Administration and Logistics supports,
Dealing with Community concerns.
91
2.1 TYPES OF DISASTERS
Operational Emergencies
Natural
Others
Operational Emergencies
Man - made (Industrial - Technological Disasters)
In - plant Emergencies due to deficiencies in
Operation (Hydrocarbon Leakage with or without fire, Blowout, etc.)
Maintenance
Gaseous, Chemical contamination
Design or Equipment Failure
Natural Disaster
Cyclone.
Flood.
Earth Quake
Famine, Drought.
Others
Civil Conflict.
Environmental Degradation.
Fires, either open area or urban (also man - made).
Emergencies in nearby Industries
92
2.2 CAUSES OF DISASTER
Disasters may happen due to natural as well as man made reasons. The increase in
population and man's desire to increase its requirement has made him to look for soft
options without caring for Ecology balance. The disturbance of Ecology due to cutting of
trees, unscientific plantation of commercial crops, unscientific development of
infrastructure, restricting or changing the flow of rivers, excessive use of ground water,
pollution of air and water may lead to a Disaster. The Disasters like Flooding & Drought
may appear to be Nature created, but surely they are man - made and can be minimized.
The vast expanses of rivers and land have been flogged by steady but unplanned
development of population, industrialization, urbanization resulting into improper use of
land mass during last 40 - 45 years. Reduction in Forest area creates havoc because of
poor river management where ONGC in Rajahmundry Asset is working. All rivers
flowing through East Godawari, West Godawari and Krishna area are meandering
through the State land , have caused formation of COW - Heads and removal of
protective vegetation / plantation from river side . Inland river side agriculture is on rise
leading to embankment erosion etc. All this affects Environment and Ecology of the area.
These need attention of State/District level authorities to prevent and minimize the
Disasters. These problems gets aggravated when small quantity of spillage of Oil within
the work area of ONGC spreads in to nearby area due to flooding. Another area which
needs the attention of the Government for prevention of Disaster beyond the control on
ONGC is the encroachment by the local people on the land very near to the Oil producing
wells and Installations and the people are not knowledgeable about the safety to be
observed .They may create fire like situations which may result into a major disaster.
93
2.3 DISASTER MANAGEMENT (DM)
Disaster Management is an Applied Science consisting of continuing process of
systematic observation analysis and dissemination that allows for the conscious
structuring of a series of events of conditions by the timely and informed application of
resources.
The objectives of the On–site Disaster Management Plan are to:
i. Safeguarding lives both at Installations and in the neighborhood.
ii. Containing the incident and bringing it under control.
iii. Minimizing damages to property and the Environment.
iv. Rescuing and treating the causalities.
v. Evacuating people to safe areas.
vi. Identifying persons and to extend necessary welfare assistance to
causalities.
vii. Finally when the situation is controlled, efforts are to be made to bring
back to near normal conditions.
DM shall be a set of actions to be taken before, during and after a disaster. A typical DM
cycle has six elements to it divided into two groups.
Pre-disaster elements include structural and non-structural measures to avoid
(prevention) and limit (mitigation and preparedness) the adverse effects of a hazard.
Post-disaster (response) elements consist of
Emergency rescue and
Relief,
Rehabilitation
And reconstruction.
94
A disaster management plan should address:
Set out Prevention techniques to minimize risk
Set out Preparedness procedures for the eventuality of disaster
Establish an emergency manual for Reaction in the vent of a disaster
Outline considerations for a Recovery plan following the disaster
95
2.4INTERNATIONAL APPROACH
The Yokohama message emanating from the international decade for natural disaster
reduction in May 1994 underlined the need for an emphatic shift in the strategy for
disaster mitigation. It was inter-alia stressed that disaster prevention, mitigation;
preparedness and relief are four elements which contribute to and gain, from the
implementation of the sustainable development policies. These elements along with
environmental protection and sustainable development, are closely inter related.
A Holistic and integrated approach will be evolved toward DM consistent with the UN
International Strategy for Disaster Reduction, Millennium development goals and the
Hyogo framework. This will additionally lay emphasis on carrying out a meaningful
dialogue with Regional and other Nations for building up strategic partnership in the field
of DM.
The Yokohama Strategy also emphasized that disaster prevention, mitigation and
preparedness are better than disaster response in achieving the goals and objectives of
vulnerability reduction. Disaster response alone is not sufficient as it yields only
temporary results at a very high cost. Prevention and mitigation contribute to lasting
improvement in safety and are essential to integrated disaster management.
The Government of India has issued guidelines that where there is a shelf of projects,
projects addressing mitigation will be given a priority. It has also been mandated that
each project in a hazard prone area will have disaster prevention/mitigation as a term of
reference and the project document has to reflect as to how the project addresses that
term of reference.
97
2.7 CASE IN POINT - DISASTER MANAGEMENT OF E & P
OPERATIONAL ACTIVITIES OF AN UPSTREAM PETROLEUM
ORGANIZATION
In view of the hazards associated with the Oil Exploration and Production industry, it is
essential that a Disaster Management Plan be evolved to effectively deal with the
situation utilizing the available resources. There are many agencies involved in the
activities associated with a Disaster Management e.g., Government at State, District and
local level, Fire Services, Medical, Police, Army, Scientific and technical organizations,
Voluntary Organizations etc..
Risk Assessment is to be performed on regular basis. The goal of each risk assessment
session is to identify hazards, determine risk ratings and controls, and to revise the
implementation of risk controls from previous risk assessment sessions. The following
workflow diagram illustrates the areas involved in performing a risk assessment session:
98
Identifying the Hazards
In the identification of hazards the main objective is to ensure that all possible hazards
are identified. Processes that can be utilised are:
Previous experience of accidents or occurrences in the mine.
Fault tree analysis to determine underlying hazards that might not be evident at
first glance.
Safety Statistics.
99
An alternative method is to consider hazards that could occur from unwanted release of
energy.
Dividing the workplace e.g.-by activities, equipment, Geographical area, specific
job activity. Processes can be broken up into nodes and then each node can be examined
independently as to what can go wrong.
All hazards are to be identified whether minor/major or likely/less likely and findings to
be recorded.
Assessment of Risk and Ranking
Objective of Risk Ranking:
Identification of risks which are in most need of attention and the option for
achieving that risk reduction
Identification of triggers, which might be used to monitor that hazard and initiate
remedial action if elimination is not feasible.
The process of Risk Ranking is carried out by considering both the Likelihood of the
occurrence of each Hazard and the potential Consequence should the hazard occur.
The risk of any hazard is dependent upon the chance that it will occur (likelihood) and the
impact of an occurrence (consequence):
Risk Score= Likelihood x Consequence
Consequence is the size of the loss or damage. It is the degree of harm that could
be caused to people exposed to the hazard, the potential severity of injuries or the number
of people who could be potentially affected.
A more detailed analysis can be carried out of the Risk Ranking by taking into the
consideration if the fact that personnel are exposed to hazard for a part of the time.
Risk Score = Probability x Exposure x Consequence
Exposure is % time personnel is present.
100
Risk Ranking can be determined by qualitative and quantitative means. The most
important purpose in Hazard identification, Risk Assessment and Ranking is to draw up
and implement plans to control these hazards.
Treatment, Controls and Action Plans
The potential to reduce or eliminate the risk by using the hierarchy of controls should be
considered. The effectiveness of each method is given as a percentage after each of the
control descriptions.
Elimination: Remove step to eliminate the hazard completely (100 %).
Substitution; Replace with less hazardous material, substance or process (75 %).
(50 %)
PPE: Appropriately designed and properly fitted equipments where other controls
are not practicable.
The control measure can reduce either the Likelihood or consequences of the event or
both. An action plan recommending actions, responsibilities and when it should be
completed needs to be developed.
When a new skill has been taught to the individual and he has been assessed to
have achieved that competency then it should be recorded.
Staff should be prevented from performing tasks until they are correctly trained.
This should show whether policies, regulations and expectations are being met.
Conclusion
The system stands on a premise that all risks need to be eliminated and different
control measures can be adopted for different levels or risks.
Aim should be for ALARA (as low as reasonably achievable) which eventually
depends on cost consideration.
When mine operators themselves through brainstorming create the system, they
feel ownership of the system and hence chances of successful implementation are more.
103
factors at a time. For example, creation of explosive mixture plus ignition source will
have high severity factor than explosive source without ignition source.
The continuous increase in population and pressure on maximum utilization of land for
Cash crops, industrialization, roads and other developments in unscientific way and
deforestation has changed the rain pattern and results in to floods and droughts.
Success of Management of any Disaster depends on how simple and effective Disaster
Management plan has been made by an Organization after taking into consideration all
the factors, which may create any Disasters.
These include clear - cut lay out of:
a) Villages - Population.
b) Monuments.
c) Rivers.
d) Fire Hazard Area.
e) Industry.
f) Wind Pattern.
g) Rain Pattern.
h) Crop Pattern etc., within and near the area of operation.
ONGC has made elaborate arrangements to meet the various emergencies arising out of
its normal operations. There is full flagged Asset HSE, Surface and Drilling Safety
Officer and Fire department. In addition there is Specialist group of personnel trained for
crisis situations i.e. Crisis Management Team equipped with all kind of required
equipments.
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The diverse nature of activities involved in the Oil field operations encounters various
hazards which pose a potential threat and risk of major accidents that are even capable of
turning in to a disaster. The emergency situations that arise as a consequence of the
manifestations of Fire, Explosion or Well Blow out hazards require meticulous handling
for ensuring effective control and minimal after effects.
The various types of Emergency situations that are probable in Oil well drilling, work
over and production operations are discussed in this section of the DMP, which form the
basis for framing up the Emergency Preparedness plans. The sum up of the different
emergency situations and the plans and procedures to combat them, limited to within the
four walls or premises of ONGC’s owned facility of location is compiled as the “ON
SITE DISASTER MANAGEMENT PLAN”.This all requires the creation of dedicated
Disaster Management Control Room, Structure of Emergency Response Organization for
On Site and off site Disaster Management, Cadre and lay out of Emergency Procedures
role and responsibilities etc.
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2.10 OBJECTIVES OF THE ON – SITE EMERGENCY PLAN
The objectives of the On – site Disaster Management Plan is to evaluate the various
courses of disasters that can occur at ONGC’s Drilling and Production installations, and
to formulate Emergency Plans and procedures that can be implemented by ONGC in
house.
The objectives of the on – site Emergency Plan is:
a) Safeguarding lives both at Installations and in the neighborhood.
b) Containing the incident and bringing it under control.
c) Minimizing damages to property and the Environment.
d) Rescuing and treating the causalities.
e) Evacuating people to safe areas.
f) Identifying persons and to extend necessary welfare assistance to causalities.
viii. Finally when the situation is controlled, efforts are to be made set to return
to near normal conditions.
2.11.1 At Rigs
In drilling and work over rigs, the major hazards encountered is Blow out. Blow out may
or may not lead to Fire, also it may be accompanied by release of toxic gases such as H 2S
and CO2
Some of the observed indications preceding or warning a Blow out are as follows:
a) While Drilling:
1. Sudden increase in drilling rates.
2. Return Flow rate increases.
3. Mud tank volume increases.
4. Pump pressure decreases.
5. Pump SPM increases.
6. Signs of Self flow.
7. Increase in String weight.
8. Surging and splashing of mud.
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Inside the installations, major hazards are Fire, bursting of pressure vessels / lines and
leakage / release of toxic gases. Fire may occur due to
Exposure of naked flame / sparks near gas vents in tanks and vent line
Bursting / collapse / failure of oil storage tanks
Heating up of bearings of pumps
Pumping of crude oil
Lighting up of any vegetation due to heat
Explosion of electrical transformers
Electrical short circuiting
Electrostatic charges developed in tanks / tankers due to faulty earthings
Improper lightening arrestors
Bursting / rupture / failure of pressure vessels, bath heater, heater treater, headers,
manifolds & flow lines.
It is also seen that hazards in installations are complicated and may be combination of
Fire, bursting of pressure equipments and toxic gas leaks. Invariably one hazard may
triggers off the other.
a) Bursts of pressure vessel / pipelines occur mainly by faulty operations of
instruments or operating personnel. The bursting of pressure vessels / pipelines may also
occur with hazardous release of toxic gases.
b) Well flow lines and oil and gas trunk lines forming a Chapter of installations are
laid as per Mines Rules. Main hazard due to this is again bursting of pipeline, leakage of
pipeline in joints or pin holes and unauthorized tampering of pipeline. In all the above
cases, there is possibility of Fire accompanying.
c) If a non boiling liquid (crude oil or condensate) flows out, a pool forms and if the
liquid is flammable and in presence of ignition source, Pool fire may occur. Even though
there is no direct ignition in the formed pool, its vapor may ignite at some distance from
the pool, and the flame may travel back to ignite liquid in the pool.
This can be caused due to
Over flowing of storage tanks
Burning of oil in the tank premises
Spillage during loading and other repair works.
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ELECTRICAL SHOCK & HAZARDS DUE TO BURSTING OF TRANSFORMER:
Personal injuries due to electrical shocks from H.T and L.T supply and spread of heated
transformer oil due to bursting of transformer, causing fire & loss of life & property.
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that may delay the remedial measures, it is very important that the working crew maintain
a certain emergency discipline. Some of these are:
a) Do not be Panic.
b) Do not approach the scene as spectator.
c) Do not engage communication channel / telephone unnecessarily.
d) Do not move around unnecessarily.
e) Keep the visitors / guest if any, out of installation.
f) Be attentive to instructions.
g) Surroundings/habitats should be protected or be asked for safe evacuation
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CHAPTER – 3
An Update on Risk Assessment, Estimation and Mitigation at
Processing Facilities
3.1 RISK ASSESSMENT (THE QRA CONCEPT)
The numerical estimate of the risk is of no inherent use as they neither ensure
acceptability nor improve safety. It is the analysis of those numbers against well-defined,
suitable appropriate risk criteria that allows conclusions to be drawn and
recommendations to be made. Though achieving complete safety is desirably but
practically it is impossible to achieve, as any activity will have its own inherent risk.
Society a whole has to decide whether the benefits etc.) Out weighs the risks involved.
The usual question “Is it safe?” has to be interpreted in the decision making as meaning
“Are the Risks low enough to be tolerated? This is what a risk criteria attempts to
establish.
Decision-makers are not usually familiar with numerical risk estimates; hence it has to be
converted into qualitative terms before they can balance the risks against the other
relevant factors. These qualitative terms are nothing but the value judgments about the
significance of the risks. Risk criteria are, therefore, nothing but the standards, which are
used to translate numerical estimates (e.g. 10-6 per year) into value judgments (e.g.
negligible risk ) and which can be set against other value judgments (e.g. economic
benefits) in a decision-making process.
Although since long risk analysis studies have been used in India but till date Indian
Regulatory Authorities have not specified any formal regulation/guideline regarding risk
criteria to be adopted for the studies. In absence of it, in this study, Individual Risk
Acceptance Criteria (RAC) as suggested by Health & Safety Executive (HSE), of the
Government of United Kingdom, for onshore hazardous industry has been used to assess
the individual risk to public and plant personnel Table 3.1.
Further, society usually judges accidents, which result in multiple fatalities more harshly
than the accidents, which causes fewer fatalities. In view of this fact, the Societal Risk
has also been assessed Table 2. In absence of any Societal Risk criteria specified by
Indian Regulatory Authorities as also being not formally published by HSE U.K in the
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form of F-N curves, Societal / Risk Criteria as suggested Health and Safety Commission,
U.K. has been used.
Health & Safety Executive, U.K. suggested a flexible framework, for risk criteria. This
form of criteria usually specifies a level, often known as the maximum tolerable criterion,
above which the risk is regarded as intolerable whatever the benefit may be, and must be
reduced. Below this level, the risks should also be made as low as reasonably practicable
(ALARP). This means that when deciding whether or not to implement risk reduction
measures, their cost may be taken into account, using cost-benefit analysis. In this
region, the higher the risks, the more it is worth spending to reduce them. If the risks are
low enough. It may not be worth spending anything and the risks are then regarded as
negligible.
This approach can be interpreted as dividing risks into three tiers, as it illustrated in the
figures given below.
An intolerable region, within which the risk is generally intolerable whatever the
benefit may be. Risk reduction measures or design changes are considered essential.
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A middle band (or ALARP region) where the risk is considered to be tolerable
only when it has been made ALARP. This requires risk reduction measures to be
implemented if they are reasonably practicable, as evaluated by cost benefit analysis.
A negligible region, within which the risk is generally tolerable, and no risk
reduction measures are needed.
Table No. –3.1 Individual Risk Criteria
Risk Levels Public (Per Year) Plant Personnel (Per Year)
Maximum Tolerable 1X10-4 1X10-3
Negligible 1X10-6 1X10-6
(Suggested by Health & Safety Executive, U.K)
Risk to an individual member of the public may generally be treated as involuntary. For
the sake of comparison, the following involuntary risks undertaken by individuals may be
of interest.
Risks to an individual are usually being treated as voluntary. For the sake of comparison,
the following voluntary risks undertaken by individuals may be of interest.
Further, the individual risk level at some of the continuously manned locations inside the
plant are given below i.e. Table - 3,
Table- 3.3 Individual Risks in Plant Location
Location Risk Level
Office Building 1.07x10-4
Guard Room 0.54x10-4
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Now, when the above risk levels are compared with the individual Risk Acceptance
Criteria suggested by HSE, U.K. given under Table –3.1 it is found that the risk levels
fall in the ALARP risk region. This means that the risk is tolerable only when efforts
have been made to bring down the risk as low as reasonably practicable.
The risk levels in the ALARP region means that the risk is tolerable only when efforts
have been made to bring down the risk levels as low as reasonably practicable.
Individual Risk to General Public
From the individual risk contours, it is concluded that the individual risk contours of
1X10-4 per year extend beyond the plant boundary in all direction. In the north direction
it extends upto 140 meters in the east up to 70 meters in the south upto 3 meters and in
the west upto 75 meters. Therefore there should be no inhabitation anywhere in the
vicinity of the boundary wall of the plant.
Hazard and risk analysis involves very extensive studies and require a very detailed
design and engineering information. The various hazard analysis techniques that may be
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applied are hazard and operability studies, fault-tree analysis, event-tree analysis and
failure and effects mode analysis.
Risk analysis follows an extensive hazard analysis. It involves the identification and
assessment of risks the neighboring population is exposed to as a result of hazards
present. This requires a thorough knowledge of failure probability, credible accident
scenario, vulnerability of population etc. Much of this information is difficult to get or
generate, consequently, the risk analysis is often confined to Maximum Credible
Accident studies.
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Risk involves the occurrence or potential occurrence of some accident consisting of an
event or sequence of events. The description of the tasks of the various steps involved in
risk analysis is described below;
Step 1: Hazard Identification
The technique employed for the Hazard Identification is MCA analysis. MCA stands for
Maximum Credible Accident or in other words, an accident with maximum damage
distance, which is believed to be probable, MCA analysis, does not include quantification
of the probability of occurrence of an accident. In practice, the selection of accident
scenarios for MCA analysis is carried out on the basis of engineering judgment and
expertise in the field of risk analysis especially in accident analysis. Process information
study and relevant data would help in the identification of hazard prone section of the
plant. Inventory analysis and Fire and Explosion and Toxicity Indices (FETI) and
following Manufacture, Storage and Transport of Hazard Chemicals Rules of MoEF,
Government of India (GOI Rules, 1989) are some of the methods used in hazard
identification.
Release of chemicals in the atmosphere from the storage section is then studied by
building scenarios on the basis of the properties of the chemicals and the consequences
are calculated terms of damage distances. This study helps in plotting the damage
contours on the detailed plot plan of the unit in order to visualize the magnitude of
occurrence of a particular event.
A Preliminary Hazard Analysis (PHA) is a part of the U.S. Military Standard System
Safety Program requirements. The main purpose of this analysis is to recognize hazards
early, thus saving time and cost which could result from major plant redesigns, if hazards
are discovered at a later stage. Many companies use a similar procedure under a different
name. It is generally applied during concept or early development phase of a process
plant and can be very useful in site selection. PHA is a precursor to further hazard
analysis and is intended for use only in the preliminary phase of plant development for
cases where past experience provides little or no insight into any potential safety
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problems, e.g. a plant with a new process. The PHA focuses on the hazardous materials
and major plant elements since few details on the plant design are available and there is
likely not to be any information available on procedures. The PHA is sometimes
considered to be a review where energy can be released in an uncontrolled manner. The
PHA consists of formulating a list of hazards related to:
Plant equipment;
Interface among system components;
Operative environment;
Operations (tests, maintenance, etc);
Facility; and
Safety equipment
Major hazards on the onshore GCS relate to accidental release of natural gas may
potentially result in injury to people and damage to property as follows:
Thermal radiation from a spill over of condensate resulting in a pool fire;
Thermal radiation from a Boiling Liquid Expanding Vapor Explosion(BLEVE)
Pressure wave (peak over pressure) due to gas/vapor could explosion.
The above damage criteria have been considered for fire and explosion scenarios in the
proposed GCS unit.
The effect of incident radiation intensity and exposure time on lethality is given in Table-
3.5;
Excess pressure due to over filling too small a relief valve and high pipeline
pressure;
Flame impingement, heating the vapor space of the container by fire or flame on a
specific spot. The weakening of the steel may cause rupture.
Heating of the internally wetted surface of the container by a fore below it. If the
relief valve is not adequate or not working properly, rupture of the container can occur,
Impact, where a missile hits the container as a consequence of an adjacent
BLEVE or other explosion.
A BLEVE results in blast waves due to the physical explosion; in flash evaporation of
the liquid fireball and ignition of the escaping gas or liquid and in a series of missiles of
high velocity if the container ruptures.
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The results of the modeling for BLEVE-Fireball are tabulated indicating the distances for
various damages identified by the damage criteria. Calculations are done for radiation
intensities levels of 37.5, 25, 19, 12.5 and 4.5 kW/m2 which are presented in Table- 3.8,
for different scenarios. The distances computed for various scenarios are given in meters
and are from the center of the fireball. The distances for the HP Separator, filter
Separator and LP separator has been plotted.
Table – 3.8 Occurrences of Various Radiation Intensities – BLEVE (CASE:
HP/FILTER/LP SEPARATOR)
Human Injury Structural Damage
Peak Over Pressure Type of Damage Peak Over Type of Damage
(bar) Pressure(bar)
5.00-8.00 100% lethality 0.3 Heavy (90% damage)
3.50-5.00 50% lethality 0.1 Repairable(10% damage)
2.00-3.50 Threshold lethality 0.03 Damage of Glass
1.33-2.00 Severe lung damage 0.01 Crack of Windows
1.00-1.33 50% Eardrum rupture - -
The radiation intensity of 12.5kW/m2 (1% lethality) occurs at 56.5 m. similarly, the
threshold limit for first degree burns is 4.5kWm2 , this vulnerable zone occurs at 36.1 m
from the center of the fireball in case of natural gas leakage from filter separator.
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The radiation intensity of 12.5kW/m2 (1% lethality) occurs at 49.5 m. Similarly, the
threshold limit for first degree burns is 4.5kW/m2, this vulnerable zone occurs at 82.5 m
from the center of the fireball in case of natural gas leakage from LP separator.
A perusal of the modeling scenario clearly indicates that 37.5kW/m2 (100% lethality)
occurs within the pool and 25.0kW/m2 (50% lethality) occurs at 6.6 m respectively in
case of failure of condensate tank from the center of the pool. These vulnerable zones
will damage all process equipment falling within the pool radius.
Based on the results it can be inferred that the vulnerable zone of 37.5 kW/m2
intensity is likely to influence only the condensate storage area in the plant.
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The threshold limit for 1% lethality is 12.5kW/m2. From the results, it can be concluded
that the vulnerable zone in which the thermal fluxes above the threshold limit for
1%lethality if restricted to 13.5 m from the center of tank.
Similarly, the threshold limit for first degree burns is 4.5 kW/m2, this vulnerable zone in
which the thermal fluxes above the threshold limit for first degree is restricted to 17.6 m
in case of failure of condensate tank on pool fire from the center of tank.
A perusal of the above table reveals that in all the scenarios the distance of occurrence of
1.6kW/m2 is observed to be in the range of 25.3 m to 158.0 m and is not likely to cross
the boundary of the proposed GCS facility. The nearest human settlement is about 1.5
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km from the GCS facility. Any accident scenarios considered above are not likely to
effect the settlement.
Based on the above analysis it can be concluded that the risk in case of any accident
scenarios due to BLEVE and pool fire will be confined to the facility boundary and the
risk would be more of an occupational risk to the personnel operating within the facility.
Individual Risk
It is the frequency at which an Individual may be expected to sustain a given level of
harm from the realization of specified hazards and is normally taken as the risk of death
(fatality). It is expressed as a risk per year and is not significantly affected by the number
of people present.
Individual risk is usually presented in the form the Individual Risk Contours, which are
also commonly known as ISO-Risk Curves. SAFETI software presents Individual risk in
this form. This is used to indicate the individual risk of fatality at a particular
geographical location and is actually a risk to a hypothetical individual being present at
that location continuously for 24 hours a day and 365 days a year. It is the standard
output from a risk analysis.
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It is the risk experienced in a given time period by the whole group of personnel exposed,
reflecting the severity of the hazard and the number of people in proximity to it. It is
defined as the relationship between the frequency and the number of people suffering a
given level of harm (normally taken to refer to risk of death) from the realization of the
specified hazards. The terms “Societal risk” is nothing but the group risk of the members
of the general public/nearby community. It is expressed in the form of following Risk
measures:-
Further, all the potential contributors to individual risk at some of the important locations
such as office building, Guard room (Main Gate), Separator Area Storage Tanks, with
their percentage contribution have been.
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fatalities (per year)
N=1 1x10-3
N=3 3x10-5
N=6 3X10-5
On perusal of the Societal Risk Ranking results, it can be summarized that the
following are the five scenarios of GCS Plant, which contribute to approximately 50% to
the total Group risk which is 1.78X10-3 fatalities per year.
Individual Risk Levels to Plant personnel working in the GGS are in the ALARP risk
region. This means that the Individual risk level to plant personnel is tolerable but efforts
should be made to reduce the risk level to as low as reasonably practicable. Also special
emphasis is to be given to continuously manned location to bring down the risk level.
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The Individual risk levels at some important location inside the GGS taking into
consideration of presence factor are given in Table 3.14.:
The individual risk levels in the Storage Tanks area and Test Separator area falls within
the individual risk contours of 0.25X10-2 per year, which is in the intolerable risk region.
These areas are having lots of leakages sources as well as they are handling huge amount
of inventory, which has resulted in higher risk figures.
The individual risk contours of 1X10-4 per year extend beyond the plant boundary in 90
meters in southwest direction where a power plant is situated. As a Power plant it self is
a hazardous installation, so risk of the order between 1X10 -4 and 1X10-3 can be
acceptable provided power plant employees should have proper safety and fire training in
case a hazardous situation breaks out. Moreover entry of general public should be strictly
restricted in this area.
The Group risk to plant personnel working in the GGS is in the ALARP risk region. This
means that Group Risk to plant personnel is acceptable but efforts should be made to
bring down the risk level to as low as reasonably practicable.
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The individual risk levels in the plant are high, of the order of 1X10-3 Hence, it is
recommended that operators who are properly trained and well aware of the process
hazards should only visit such areas as per operational requirements.
The Group (Societal) risk pictures to the plant personnel and outside population is in the
ALARP risk region. This means that Group risk to plant personnel and general public is
acceptable, but in order to maintain the risk pictures at present levels, it is advised that
present status of manning level inside the GGS and inhabitation around the GGS should
be strictly maintained in future.
The major risk contributors to the Group risk pictures are associated with pumps, storage
tanks, Gas Compressors and heater Treater. In view of this, it is recommended that
frequent inspection and monitoring of wall thickness of above process vessels, Header,
Compressor, associated piping, valve, and flanges should be carried out. This will help
ascertain the integrity of the vessel and piping and consequently reduce the likely hood of
a leak from the process equipment/piping.
Fixed Fire Fighting System including firewater reservoir should be properly maintained
and tested periodically as OISD Std-117
Mock drill and surprise drill should be carried out periodically to improve Fire Fighting
preparedness.
The Fire fighting training should be made compulsory to all officers, operators, truck
drivers and other employees who are likely to be present in the installation in line with
OISD-Std.117.
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Reduce the likelihood of a leak occurring by improving maintenance.
Reduce the probability of a leak being ignited.
Reduce the consequence of an ignited leak by reducing amount of inventory
available for release (i.e. isolation of the equipment/piping)
Reduce the number of personnel exposed to the hazard.
Maintenance plays a very important role in proper upkeep of the installation and reduces
the chances of leakages and probability of ignition. Consideration should be given to
carry out preventive maintenance of the various static and rotating equipments. Also,
periodic calibration and testing of valves (PSV, LCV) and other instruments (PSH, PSL,
LSH, LSL etc.) should be given due attention.
The processing of well fluid involves handling of large amount of highly flammable gas
and condensate and hence, entry of unauthorized personnel should be strictly restricted to
prevent unwarranted incident.
The approach roads leading to potential hazardous units like feed pumps. Dispatch
pumps heater treater, Storage Tanks and Compressors Plant should be kept in proper
condition and free from any obstacles so that in case of emergency, movement of fire
tenders are not hindered.
Consideration maybe given for installing separate fire fighting ring around the tanker
loading area.
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All the follow/dispatch lines should be protected by C.P. system as per OISD Std.141
Consideration may be given for provision of low point drain to all oil/gas (process) pipe
lines to have easy draining at the time of fire hazard.
The control valve and the instruments fitted over the gas line of GCP should be properly
supported in order to avoid fire hazards.
Consideration may be given for installation of on line gas detection system at Gas
Compressor Plant GCP to avoid any untoward incident in case of any fire hazards.
The OWS pit outside the dyke wall should be cleaned regularly in order to a void any
heavy oil spillage during rainy season. Consideration may be given; to connect OWS pit
to ETP in line with OISD Std-108.
Consideration may be given for providing OWS facility at the Oil loading area.
Consideration may be given for installation of either spectacle blind or regular blind over
the tank drain points in order to avoid miscreant activity / spillage.
Consideration may be given for the provision of High-low level indication alarms in
storage tanks.
Storage tanks should be provided with temperature indicators as per OISD Std-108
Consideration may be given to review the design of existing flare system for stack height
with respect to OISD-Std 106 and API-521, and inter distance with existing
process/utility block with respect to OISD Std-118.
All the relevant drawings e.g. equipment layout drawings, area drawings, plot plan etc.
should be updated and drawn to the scale.
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3”-11” = 5.56X10-5/year
> 3” = 3.95X10-5/year
<11” = 76X10-5/year
Others
Escape of oil from nearby Installations through storm drains.
Escape of oil along with treated effluent water.
Seepage from on shore collection/storage facilities.
Overflow form jetty slop tank-collection trays/on shore tanks.
The quantity of spill from the various sources under different scenarios shall be indicated,
in the plan
The above studies have made sound basis for taking necessary steps for decision making
processes, resource mobilization in the event of any disaster, for mitigation. This all set
the scientific ground for developing and putting a well tested DMP shall be in place.
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CHAPTER – 4
EMERGENCY ORGANISATION AND CREATION OF
RESPONSE STRUCTURE
4.1 INTRODUCTION
The existence of a well-defined emergency organization is easily the most vital part of an
emergency preparedness plan drawn up to combat any emergency situation. The lines of
command need to be clearly identified and ambiguity of any form, whatsoever should be
eliminated. Further, the responsibilities and the authorities need to be clearly listed out.
While the emergency situations are elaborated in detail in CHAPTER - 6, common
emergency organization chart is formulated which will be appropriately activated and
made functional while combating every emergency situation.
4.2EMERGENCY ORGANISATION
Emergency shall be handled in a coordinated way and from locations as appropriate. A
few of such arrangements are:
The response cadre and appropriate structure needs to be created entrusted with
responsibilities with their corresponding area of specialization for handling emergency
situations. The quickreaction team (QRT) comprises of the following be created:
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functions during the normalcy become defunct. All the QRT members are required to
assume their emergency roles forthwith without any time lag.
BASE
A Base Disaster Management Control Room is the place from where the operations to
handle the Emergency are directed and coordinated. The shall be manned by
Surface/Drilling/Well Services Groups, as the case may be, to be decided by respective
Heads and Chief Emergency Coordinator. The DMCR should be equipped with good
communication facilities like Telephone 4 Nos. out of which two shall be with STD/ISD
facility , Radio Equipments, Walkie Talkies, Wall Chart showing Locations of
Installations, various maps, fire station copy of the Disaster Management Plan, List of
key personnel as standing list , their addresses and telephone numbers, resource
agencies phone number, name, addresses and telephone numbers of mutual aid partners,
district authorities, technical manuals, note pads etc .,
As such the following facilities have been suggested by OISD-168 for the Disaster
Management Control Room (DMCR) at Base
a) Communication equipment
b) Copy of DMP / ERPs
c) Maps, blue-prints, boards
d) List of emergency coordinators, their roles and responsibilities, contact details
e) Technical information and data i.e. site details, layouts, process data, storage data,
existing safety gadgets, ignition sources data, pipeline data, meteorological data, nearby
population data
f) Information on resources available e.g. monitors equipments(Gas detectors etc),
antidotes, list of rescue equipments etc.
g) Essential Telephone numbers
h) Back-up power for communication and lighting.
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Duty Officer : Chief Emergency Coordinators will depute Two Officers not below E-5
Level on 12 Hrs. shifts in DMCR. The names of the Duty Officers are to be notified by
CEC.
Head Finance or his nominee will also be deputed in DMCR by concerned Head of
Services / Head of Finance to extend financial concurrence for rescue operations,
procurement of various materials required to handle the Emergency.
Functions:
Command and Control of entire Operations.
Information to all Officers as per standing list given in DMCR.
Round the Clock monitoring and Flow of information to & from the site of
Emergency.
Maintenance of running record of events and action taken.
Casualty List & Information to next if Kin.
Preparation of Management Report on the situation at every 12 Hrs. intervals.
Co- ordination with the key personnel for guidance and assistance required at site.
Co- ordination with other Oil companies.
Co-ordination with Local authorities - Police, Civil Administration, Hospital, Fire
etc.,
Sanctioning and procurement of the items required during Emergency.
Arrangement of food , water, shelter , medicine , logistics etc.,
Information to Public and media (only on the approval from ED - Asset Manager,
Rajahmundry Asset.)
Co- ordination with Regions / Projects and Head – Quarters
Duty Officer: In case the emergency continues for more time, a team consisting of two -
four officers not below E-4 to E -5 level be deputed in OSECR on 12 Hrs. shift basis by
the Mines Manager, assisted by equivalent number of E-0 to E-1 level Officers. In case of
Emergency in any installations, the concerned Mines Manager will nominate Duty
Officers at the time of Emergency.
The list of key officials / competent persons for each production/drilling/work over mine
given at Annexure X.
Facilities:
Emergency vehicle, Communication facilities, Mobile Van, Lighting arrangement and
Food shall be provided at the OSECR in the minimum possible time.
Functions:
Assessment of situation and requirements , for mobilization of equipment/
resources etc.,
To pass on the information's regarding latest positions to Base Emergency Control
Room.
To keep record of all decisions and messages received.
To keep records of all materials received at site during Emergency.
To recommend and announce ‘All Clear” at site after receipt of such message
from DMCR.
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4.6 ON SCENE CO-ORDINATOR (OSC) OR INCIDENT
CONTROLLER(IC)
At the initial stage of emergency, some one close enough to the scene of Emergency,
i.e. Installation Manager / DIC / senior most people, as the case may be, will act as On
Scene Co-ordinator or Incident Controller. He will wear an identification badge/ jacket
of ‘Incident Controller’ and take the charge of the situation till the Mines Manager
reaches the site and takes over from him.
In case of unmanned location, any one noticing the hazards will inform the Base Disaster
Management Control room. On receipt of the information, the Base Disaster
Management Control Room will direct at least two persons from the nearest Installation
to visit the site with Walkie -Talkie/Torch.
Responsibilities of OSC:
The responsibilities of the OSC are as follows:
Initial assessment at the site
Identification of source of leakage & fire
Isolation of the leak source
Taking depressurization action, if required.
Trying to extinguish the fire with hand held fire extinguishers
Cutting off nearby source of ignitions like stoppage of cutting / welding jobs,
stopping engines, switching off electricity, etc.
Starting of fire water pumps and pressurizing Fire header to extinguish fire.
Informing other GGS/GCS to stop supply of Oil & Gas to the station
Declaration of onsite emergency through siren following particular sound code as
given under ‘Siren Code”, being described subsequently.
Informing nearby installation for help.
Establishing Site Emergency Control Room (OSECR) and suitably manning it.
Assessment at the spot and need for mobilization of sources.
Informs Base Emergency Control Room. In case if the communication is lost due
to Disaster, seeks assistance from nearby Rig or Installation for communication.
In case of Fire, commands the First-aid Fire fighting operations till Fire service
assistance reaches on the scene and takes over.
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Arrange initial rescue operation with the help of fire crew and may order Partial
evacuation of staff from the scene of emergency.
Major Fire: A wailing siren for two minutes. Siren should be sounded three Times for 30
seconds with an interval of 15 seconds.
Disaster: Same type of siren as in case of Major Fire, but the same will be sounded for 3
times at the interval of 02 minutes.
Gas Leak: A wailing sound for 2 min .5 times for 20 sec at 5 sec. Interval
Blow-out with Fire : Same as ‘Major Fire’ siren
Blow-out without fire : Same as ‘Gas Leak’ siren
All Clear : Straight run siren for 2 minutes
Test Run : Straight run for 2 minutes.
Note: Sound for Gas leak situation and blow-out sirens have been devised internally, as it
is not mentioned in OISD-116.
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4.8 CHIEF EMERGENCY CO-ORDINATOR (CEC)
The concerned Head viz. Surface Manager / Head Drilling Services / Head Well Services
will be the Chief Emergency Co- ordinator and will exercise control through BECR. He
may visit the location of emergency at his discretion.
Responsibilities of CEC:
Assessment of the gravity of the situation and report to ED-Asset Manager. To
declare the state of emergency as per Asset Managers directives.
Executive control of operations.
Keep record of messages and decisions taken to control the emergency.
Mobilization of resources.
Control of rescue operations.
Supervision of medical attention to injured.
Oversees all situation reports.
Organizes all post emergency operations.
Appraise the Asset Manager from time to time on steps taken to control the
situation and status of Emergency.
The Crisis Management Team at Rajahmundry caters to the need of specialized tools as
and when required;
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Plan and monitor advance training to Team leader, Deputy Team Leader and
members of RCMT's.
Ensure periodic checking / maintenance of BOP’s and Accumulators.
Technology up gradation and standardization of equipment required for
controlling Blow outs.
Functional control of RCMT’s.
Responsibilities of RCMT
In the event of Crisis to take immediate charge for mitigating the crisis till the
arrival of Head CMT Operations. Thereafter, the RCMT will work on overall command
of Head CMT operations.
To maintain equipment of CMT and keep in “Ready to Use “status.
To plan, monitor and ensure availability of spares.
To organize Mock drills on Blow out / Fires at regular intervals to ensure
preparedness of the members.
Familiarizing the Rig crew in dealing with Emergencies like Kicks as well as
maintenance of Accumulators.
Carry out random inspections of installations and testing of BOP equipment under
both Drilling and Well Service Groups
Representative of RCMT of each work centre shall visit the site on receiving
information of Kick in Well and guide the Rig crew on Kick control, monitor its progress
and shall report to RCMT.
Servicing of BOP and Accumulators and liaisons with Original Equipment
Manufacturer (OEM) and with the Workshop for major repairs.
Note: Setting up of CMT and RCMT has been approved by the competent authority of the
ONGC.These teams are well structured, well equipped and experienced. They take their
own decisions in the event of any disaster, once they are assigned the duties Onscene by
the Asset Manager
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4.10 SUPPORT SERVICES GROUP
The Support Services Group will comprise of coordinators from all essential sections
viz ., Workshop, Electrical, Civil, Logistics, E&T , Health Services , P&A , Info Com,
Geology and Reservoir etc ., and their responsibilities are described below. The Heads of
the respective sections will be the Chief Reaction Coordinator (CRC) and for effective co
ordination during any Emergency, the CRC shall nominate competent persons under
their control to form the Support Services Group and they will actively participate in the
Emergency Control operations. They shall normally be present in the DMCR and will
provide all necessary help required by Base Disaster Management Control Room / Site
Emergency Control Room / RCMT / CEC or be in constant touch with Base Disaster
Management Control Room and may have to stay at the site of Emergency, if required.
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exchange from Government .
Assistance in documentation and interaction with
external agencies on commercial matters such as
insurance claims etc.,
Financial assistance in disbursement of
compensation for damage to life and property.
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10. Chemistry Arrangement of Chemicals and additives for mud
preparation required.
11. Medical (Health Mobilize first - aid team with adequate medical
Services) facility and ambulance at Emergency site.
Informing to CISF
Police Help.
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During normalcy, he will coordinate onsite and offsite mock-exercises with the
involvement of Mutual Aid members and the District Administration.
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CHIEF EMERGENCY CO - ORDINATOR APPRAISES
SURFACE MANAGER / HEAD DRILLING / ED - ASSET
WELL SERVICES MANAGER
DISASTER
ON SCENE MANAGEMEN
EMERGENC T CONTROL
Y CONTROL ROOM
ROOM
ROOM
ON SCENE CRISIS
CO - MANAGEMEN
ORDINATOR T TEAM
SUPPORT SERVICES
HR / ER
HEAD, ASSET-HSE
FINANCE
COMMUNICATIONS (INFOCOM)
ELECTRICAL
TRANSPORT (LOGISTICS)
CENTRAL WORKSHOP
MATERIAL MANAGEMENT
CIVIL
CHEMISTRY
MEDICAL
SECURITY
SUB SURFACE
CORPORATE COMMUNICATION
FIRE
CHAPTER-5
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OFF - SITE DISASTER MANAGEMENT
The objective of Off- site Disaster Management Plan is to safe guard lives and properties
of general public around ONGC ' s Drill site and Production Installations, following an
emergency which might extends outside the installation/drill site premises and also to
minimize Environment Pollution due to Disaster with the help of Local Authorities .
The offsite emergency may occur either due to Exploration &Production (E&P)
Operations or due to natural calamities, sabotage, terrorist acts, etc.
The overall responsibility of commanding any offsite emergency rests with the District
Authorities under the Chemical Accidents (Emergency Preparedness, Planning and
Response) Rules, 1996.Accordingly, Dy Collector / Addl.Dy. Collector will assume
command in case any emergency from within the ONGC installations results into an
offsite emergency situation. Through the Asset Manager’s office, the concerned Chief
Emergency Coordinator (CEC) of ONGC will liaison with the District Collector and
Disaster Management Authorities at District Level which takes over as the Chief Offsite
Emergency Coordinator (COEC).
5.1.1.1District Collector
1. Take over all commands for combating the off - site Emergency as Chief Offsite
Emergency Coordinator (COEC).
2. Declare an area of 2 km around the site as Emergency zone.
3. Direct the District Police, Fire services for warning and evacuating the public.
4. Direct the team of Doctors headed by the District Medical Officer to attend the
affected people.
5. Direct the District Revenue Officer to provide safe shelter, food and other life
sustaining requirements for the evacuees.
6. Direct the District Transport Officer to arrange for transportation of victims and
evacuation of the people trapped within the Emergency zone
He will ensure that the Primary Health Centers & Municipal Dispensaries are equipped
with required quantities of drugs & equipment. Head of Medical centre, ONGC will
liaison with him in all matters concerning the medical issues.
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On information of emergency from ONGC Fire station, he will direct fire tenders with
crew to the site of emergency and assist in Fire Fighting and rescue operations in the
affected area. In charge Fire section, ONGC will liaison with him in all matters relating
to fire fighting and rescue operations.
Sanitation: This is very important at the Relief Camps. A team of Sanitary Inspector
shall attend the camp round the clock. Latrine facilities shall be provided.
Water: Municipal Board shall arrange storage of Water.
Lights:AP Electricity Board shall arrange Electric Lights at the Camp.
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5.1.1.10 Civil Defense Authorities
On intimation from ONGC, Fire Station and with instruction from DC’s office, the civil
defense authority will mobilize their team(s) to the location of emergency with all
necessary tools and equipments and ambulance. On arrival at site, they should report to
the ONGC Installation manager (Incident Controller) and start rescue and first-aid actions
immediately. ONGC Fire Head will liaison with them for all matters of disaster handling.
DISTRICT EMERGENCY
ON SITE CHAIRMAN &
DIRECTOR
ASSET MANAGING
DISTRICT COLLECTOR
MANAGER DIRECTOR
PA TO DISTRICT
COLLECTOR
SP OF DISTRICT REGIONAL
TRANSPORT
OFFICER
DIVISIONAL FIRE
OFFICER DISTRICT
HEALTH OFFICER
MEMBER DISTRICT
SECRETARY, REVENUE
APPCB, OFFICER
HYDERABAD
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CHAPTER- 6
EMERGENCY PROCEDURES
6.1 INTRODUCTION
The procedures for combating emergency situations viz., Blow out at rig, Release of toxic gases
in an uncontrolled manner, Fire or Explosion are defined as Emergency procedures. These are
written laid out, action sequences to be followed while fighting an emergency. Also these are
practiced in the form of periodic mock drills during normalcy for better acquaintance.
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1. Operating personnel not directly involved with emergency management will quickly
assemble at the Main gate or any specified area just outside the installation boundary and wait
for any instructions from the On Scene Coordinator (OSC) or Chief Emergency Coordinator
(CEC).
2. Person directly involved with the emergency management will assemble at the site in
charge’s office for command from OSC or CEC.
A Kick can be defined as sudden outflow or upsurge of the Drilling mud or Work over well fluid
due to unexpected encountering of a gas zone or high pressure fluids, which throws out the fluids
upwards out of the well bore. The Kick of the out flowing fluid needs immediate remedial
attention lest it assumes a more dangerous form of a Blow – out. The remedial action by the
crew and the Kick control procedures are elaborated in the succeeding paragraph of this section
(i)When a Kick is detected, a signal will be given by the shift in charge and all members of the
crew will take up their respective positions. The signals will be in the form of short sirens in a
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continuous manner from the Driller’s console. The respective positions of the rig crew are as
follows:
Shift in Charge
Stand on brake and control as necessary
Supervise all activities to control the situation.
Ensure functioning of BOP and choke manifold lines.
Ensure help is provided to Chemist in order to maintain mud parameters as directed by
authorities.
Ensure safe removal of records, men, material to safe and secure place.
Assistant Driller
Be available at control panel of BOP to operate as per direction of DIC/RIC / shift in
charge and the guide lines issued to close BOP , install Kelly cock etc.,
Keep watch on pressure in discharge line , stand pipe and annulus pressure and increase
in mud volume in the pit / tanks.
Help Chemist in preparation of mud and maintaining mud parameters as required.
Ensure operations of degassing unit, if any. Also keep watch for rise in mud level in the
suction tank.
Work on choke line / kill line of BOP.
Keep watch on the float in the mud pit for loss or gain of mud and inform shift in charge
the status and request shift in charge to alert site personnel of impending danger
Rigmen -Will help the shift in charge in fitting NRV / Kelly etc., and will be available at
derrick floor.
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Fitter
Should be available near the pump and will give pump connection as and when advised
by shift in charge / chemist.
Electrician
Should be available near BOP panel board and will attend electrical work if any needed
for charging the accumulator.
Chemist
Will liaison with shift in charge and calculate kill mud weight as per available data and
take necessary steps to prepare mud as per requirements. It must be ensured however, it should
be checked at the time of kick control and shift in charge should be informed of condition.
Geologist
Will keep contact with the shift in charge and keep him abreast of possible reservoir
condition.
Security Guard
Will see that no unauthorized person enter the site.
Should not allow the villagers to assemble near the gate
Should ensure that there is no open fire nearby.
Others
The rest of the member of the crew should assemble near the DIC/RIC bunk house or
store bunk house within full view of shift in charge so that any of them is summoned by shift in
charge at the time of need. They also should ensure that there is no open fire at the site.
After taking respective positions by the crew members, all lines, valves, closed position
of BOP are to be inspected by shift in charge and certified.
Information should immediately be sent to higher ups including Safety officer as and
when any kick is detected.
Same procedures to be followed by every member of the crew during BOP Drill.
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B: While Tripping In
1. Set the string on slips.
2. Fit NRV / Inside BOP.
3. Continue running in till well condition permits.
4. Make up Kelly, lift the string and remove slips.
5. Lock the brake securely.
6. Open choke line valves and adjustable choke.
7. Close BOP.
8. Close adjustable choke.
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G: Assessment
1. After above mentioned steps are completed, all lines, valves, closed position of BOP are
to be inspected by Shift in charge and certified.
2. Information should immediately be sent to higher ups including Safety Officer as and
when any kick is detected.
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The various functions with regard to these steps have been elaborated in the form of action flow
sequences and kick control procedures. With a view to avoid overlapping of functions, the
various actions required to be taken during a blow out have been identified and the personnel
responsible for tackling these actions have been specified.
The position of the blow out well being different in different cases, the exact action plan of work
to control the blow out spill / blow out fire and for capping of well shall be finalized by
competent authorities of the Project / Region / Head Quarters.
He may depute his shift in charge to carry out the following duties under his control.
1. Evacuate all personnel to safe place.
2. Switch off engines and generators.
3. Remove and secure all well records.
4. Avoid and extinguish all naked flames / sparks.
5. Pull out all inflammable material i.e., HSD, Petrol, Gas cylinders, Chemicals etc., from
well premises.
6. Pull out all possible equipments to safe distance.
7. Start spraying water on well mouth to keep it cool.
8. Cordon off the area and do not allow entry of any unauthorized person. Allow only the
persons directly involved in operations to go near blow out well and maintain record of such
persons.
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9. Intimate Base control room immediately for help and immediate requirement of men and
material.
10. Keep in touch with control room for update feed back and instructions from base.
11. Assign responsibilities to the concerned persons to control the situation.
12. Evacuate all equipment and material to safety, if required.
Conveys the following information to Fire and Safety Co-ordinators, Disaster Management
Control Room at base and on scene Control Room and CEC
crew alerts the shift in charge. Immediately pipeline inspection team starts checking the pipeline
from the dispatch and receiving end to locate the point of leakage / tapping. Also the Installation
in charge mobilizes the operational crew, safety and fire personnel to repair the leakage.
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In the event of a major fire i.e., Blow out Fire , Fire on Petroleum Storage Tanks, Heater
Treaters, Oil & Gas pipelines etc., which is beyond the control of First Aid Fire fighting
equipments , major fire fighting equipments such as Fire tenders , Fire water pumps etc ., are
required and elaborate arrangements are to be made for provision and mobilization of resources
at site as per detailed plan drawn for fire control
In this Chapter, the details of organizational plan for control of a major fire have given in the
form of an information flow chart. The control procedures and immediate actions in the event of
a minor or a major fire and the personnel responsible for taking these actions have been
specified.
Sound alarm or convey by distress shout “FIRE FIRE, AAG AAG, AGNI – AGNI,
MANTALU - MANTALU”.
Try (till others come) to extinguish fire and prevent it from spreading with the help of
nearest fire extinguishers / sand buckets and fixed fire fighting system.
Shift in charge
Stop the work in a safe and controlled manner.
Rush to the spot along with the shift crew and with all possible fire fighting equipments.
Take charge of the situation and co ordinate with shift crew to control fire with the help
of suitable fire extinguishing agents.
Inform DIC / In charge of work point.
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1. Try to locate source and isolate the same in order to arrest spreading of the fire or
compartmentalize the fire. e.g.,
i. By stopping the electrical live wires by snapping wires or making switches off
(whichever is feasible and advisable in the spur of the moment).
ii. Stopping flow of oil / gas to burning zone by closing relevant isolation valves.
2. To form a rescue squad out of the available fire personnel and shift crew to rescue
those already trapped in the fire zone, if any.
3. Keep away unauthorized men and cordon off the area.
4. Intimate nearby work center to provide additional men to fight the situation.
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Action at Scene
1. Shout "FIRE", " FIRE " ' " FIRE ", "AAG" , "AAG", "AAG","AGNI”, AGNI,
MANTALU MANTALU",…….In case of Fire.
2. Inform Shift in- charge / Site in- charge at first site of Fire / heavy Gas leakage / Oil spill.
Action: Person who notices the incident first.
3. Inform Field Fire Station, Base Fire Station and Base Control Room .Action: Shift I/ c /
Site I/ c.
4. Identify the Source of leakage , Isolate and attempt to extinguish the Fire with hand held
Fire Extinguisher
Action: Shift I/ c / Site I/ c.
5. Nearby source of Ignition should be cut off immediately (like stoppage of the cutting /
welding jobs, stopping engines, switching off the Electricity etc.,
Action: Shift I/ c, Site I /c, Elect I/c, Mech I/ c.
6. Start Fire water pumps and pressurize Fire Header to extinguish Fire.
Action: Mechanics, Shift Operator.
7. Inform other GGS to stop supply of Oil & Gas to the affected Installation.
Action: Shift I/ c / Site I/ c.
8. If needed, Close all wells and Shut down the Installation under Emergency conditions.
Action: Shift I/ c / Site I/ c.
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12. Fire crew in- charge after arriving at Site will report to the Shift In - charge / Installation
In - charge and access the situation and position the Fire tender at appropriate place from where
it can be fought effectively.
Action: Fire Crew I / c.
13. The quantum of spillage / Gas leakage shall be briefed by the Installation I / c to Fire In-
charge for Fire fighting.
Action: Installation I/ c.
14. Cooling and quenching of nearby pressure vessel / tanks to be carried out.
Action: Fire crew.
15. All persons present at the site should assist the Fire crew in fire fighting.
Action: All persons present at site.
17. Entry at Main Gate should be regulated and Contract personnel should be removed from
the affected site by CISF.
Action: Area Commander CISF.
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18. Pass the information and progress to Base Disaster Management Control Room at regular
intervals.
Action: Installation I/ c, / Field I/ c.
1. Inform Field Fire station about Oil spillage / Gas leakage or Fire
Action: Person who first notices
2. Identify the source of leakage, isolate line to stop leakage / spillage, close oil / gas wells,
isolate field manifold as per requirement.
Action: Shift I/ c / Site I /c.
3. Inform other Installations to stop pumping / stop supply of Gas to the affected lines and close
the isolation. Consumer also to be informed to isolate the line.
Action: Shift I/c / Site I/ c.
4. Area - in charge / Field -in charge will assess the quantum of leak at site and draw the
execution plan to stop the spill / leak and arrange means to lift Oil and clean the area.
5. Contain the spillage in the minimum area so as to reduce the pollution damage.
Action: Shift I/ c / Site I/ c.
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7. Area I / c - (C&M) will assess the quantum of work to be done for pipeline to pump out the
Oil from sites.
Action: Area I / c - (C&M).
8. Temporary method of arresting the leak line clamping to be resorted to reduce the pollution
damage.
Action: Area I/ c / Field I/ c.
9. Arrange the pumping unit / tankers / installation pump / lay pipeline to pump out the oil from
sites.
Action: Area I / c - (C&M)
10. Pass the latest information and progress to the Base Control Room at regular intervals.
11. Fire Officer will rush to the Site and take action on confirming the Fire by
i. Positioning the tender at appropriate location.
ii. Making necessary connection for Fire fighting.
iii. Searching the source of Water.
iv. Mobilization of fire tender / equipment from other fire station, if required.
v. Fire fighting operation.
Action: Fire Officer.
6.6.3 Case - III: Fire and Explosion at Flowing Wells/Well Head Installations
Loss of control / fire at existing well of production installation / well head installation.
Action at Scene
1. Inform Shift in- charge / Site in- charge at first site of Fire / heavy Gas leakage / Oil spill.
Action: Person who notices the incident first.
2. Inform Field Fire Station, Base Fire Station and Base Control Room.
Action: Shift I/ c / Site I/ c.
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3. Identify the Source of leakage, Isolate and attempt to extinguish the Fire with hand held Fire
Extinguisher.
Action: Shift I/ c / Site I/ c.
4. Nearby source of Ignition should be cut off immediately (like stoppage of the cutting /
welding jobs, stopping engines, switching off the Electricity etc.,)
Action: Shift I/ c, Site I /c, Elect I/c, Mech I/ c.
5. If needed, Close all wells and Shut down the Installation under Emergency conditions.
Action: Shift I/ c / Site I/ c.
9. Fire crew in- charge after arriving at Site will report to the Shift In - charge / Installation In -
charge and access the situation and position the Fire tender at appropriate place from where it
can be fought effectively.
Action: Fire Crew I / c.
10. The quantum of spillage / Gas leakage shall be briefed by the Installation I / c to Fire In-
charge for Fire fighting.
Action: Installation I/ c.
11. All persons present at the site should assist the Fire crew in fire fighting.
Action: All persons present at site.
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13. Entry at Main Gate should be regulated and Contract personnel should be removed from
the affected site by CISF.
Action: Area Commander CISF.
14. Pass the information and progress to Base Disaster Management Control
Room at regular intervals.
Action: Installation I/ c, / Field I/ c.
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6.6.4 CASE - IV: Fires and Explosions at Loading –Unloading Point /Tank Farms
Action at Scene
1. Inform Field Fire station about Oil spillage or Fire.
2. Identify the source of leakage; isolate line to stop leakage / spillage.
3. Inform other Installations to stop pumping oil to the affected CTF. Consumer also to be
informed to isolate the line
4. If Fire is due to spillage in bund area ,
a. Immediately apply Foam to blanket and arrest spread and rise of flame.
b. Cool the nearby tanks with water hydrants / monitors by directing the jet on the tank
shell.
c. Isolate Tank Farm area completely by closing the valves at the valve platform.
5. If the tank roof is blown off and the crude oil in the tank is burning at the liquid surface.
a. Pump out some of the contents in controlled manner to reduce the flame height or to
contain the height of burning surface in order to avoid froth spill over during foam application.
b. Start cooling the tank shell by directing water jet through Hydrant / monitors on the sides
c. Convey foam to the burning surface through foam pourers
d. Cool the nearby tanks by water jet
e. Isolate the entire tank farm area.
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Actuate fixed spray system or apply cooling water to other adjoining tanks exposed to
radiation heat from fire.
Arrange to discard the water from dyke to safe area if loading of tank dyke occurs.
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7. Dry chemical extinguishers are effective for extinguishing small fire. Extinguishing
agent should be directed towards the point of vapour discharge. It is to follow by water spray to
prevent re-ignition.
8. Carbon dioxide may also be used.
9. Ensure sufficient water in the firewater pond and make it up from nearby sources for
effective fire fighting.
10. If sufficient water is not available despite of all above means, metal surface in the vapour
sphere of the vessel may become overheated and weakened to the point not to sustain the
pressure of the product. Ensure evacuation of all person to the safe area.
6.6.10 Evacuation
1. Non essential personnel, contract personnel and visitors will be evacuated from the
incident area and also from adjacent areas.
2. The Assistant Emergency Coordinator as deemed fit; will order evacuation of all road
tankers, trucks and other vehicles from inside the plant.
3. Depending upon the gravity of the situation, the Assistant Emergency Coordinator will
order evacuation of areas around the incident site.
4. If the Assistant Emergency Coordinator anticipates a further deterioration of the situation
and expects a serious explosion of fire or BLEVE he will recommend to Onscene Coordinator to
order evacuation of personnel from process area as well as from within the buildings.
5. At the worst possible situation, when the lines of the emergency arrangement crew
themselves are threatened, the Main Controller will order for evacuation of them from the
emergency area at once and continue the emergency management activities remotely if possible
or from a distance.
6. Security will be assisting the evacuation operation as needed by the Assistant Emergency
Coordinator.
During the emergency period, entry at the gates will be restricted to resources arriving from
outside for emergency management only.
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3. Till the arrival of Fire Brigade, try to extinguish the Fire with the help of fire fighting
equipments available nearby.
4. On hearing the Fire Bell, always give right of way to Fire appliances.
5. Do not get panicky or excited, do all you can to check the spread of Fire.
6. Raise Alarm, and then assist the occupants to evacuate safely.
7. Do not interfere with Fire Brigade operations, unless asked to do so.
8. Crowding hampers Fire Brigade work, hence allows the Fire Brigade contingent at the
ground to work without obstructions.
9. Assist only when called for help by the Fire Brigade unit.
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6.7.2 Response
a) In case of injury/sudden illness, intimate shift In-charge.
b) Installation Manager / Shift In-charge will intimate concerned Location Manager/Area
Manager with full details.
c) Switch off the supply immediately, in case of electrical shock.
d) Remove the patient from the source of danger.
e) Check the patient's breathing.
f) Restore natural breathing by artificial respiration, if breathing has ceased by trained
persons. Provide other necessary first aid to the victim.
g) Call medical help immediately.
6.7.3 On-Scene
a. First aid trained person will provide necessary first aid.
b. Other crew members will not crowd around injured person.
c. If serious, victim will be shifted in Ambulance/emergency vehicle to nearby hospital with
escort.
d. First aider/ Doctor shall ensure that necessary medical equipment and facility is made
available on the Ambulance/emergency vehicle during transit.
e. Following information should be provided to the hospital like:
i. Details of accident & symptoms exhibited by the sick or injured person.
ii. First aid treatment administered on the site
iii. Patients blood group
iv. Known allergies
v. Special medical considerations (hypertension, diabetes etc...)
f. As per rule 45-A of Mines Rules'1955
(1) Every person receiving an injury in the course of his duty shall, as soon as possible,
report the same to an official. Where the person receiving an injury is not in a position to report
the same to an official, it shall be the duty of the person who first comes to know of it, to report
the same to an official. The official shall make such arrangements for rendering first-aid to the
injured as may be required. If in the opinion of the official, the injury is of such nature as to
require immediate attention by the medical practitioner, he shall arrange for the medical
practitioner to be called.
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(2) If an official who is required to carry a first aid outfit under rule 45 receives information
about injury to a work person, he shall himself attend the injured person.
(3) It shall be the duty of the person-in-charge of the nearest first-aid station to render such
first-aid to the injured person as may be necessary.
PREPARATION:
a. All non essential persons must be cleared from the fire / leakage site.
b. Stop all the supplies to the pipeline and close the upstream valve.
c. Let the fire burn, till line is fully depressurized.
d. Take gas readings of the surrounding areas and barricade 20% LEL zone.
EMERGENCY PROCEDURE:
a. Allow the line to cool off.
b. Wait for LEL at the surrounding to reduce below 20%.
c. Keep the fire tender standby.
d. Mobilize men and materials
RESPONSE:
a. Clear the debris
b. Excavate and expose the pipeline. Look for extent of damage.
c. Decide repair method; clamping/ part replacement/replacement of segment.
d. Remove the affected portion by cold cutting after cleaning and isolating the pipeline.
e. Make the line free of hydrocarbon, before taking any hot job.
f. Pipeline or part pipeline is welded into the removed portion.
g. Weld portions are x-rayed for detecting for flaws.
h. Pipeline is coated suitably.
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In the unlikely event of an incident involving Gas trunk Pipeline Burst/Leakages carefully select
actions to protect people, property and the environment.
Note: Normally, do not extinguish a leaking gas fire unless leak can be stopped. Extinguish
surrounding fires, but not gas fed fire.
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a) Stop the flow of gas and isolate the rupture/leak/burst site by Manual Isolation /Closing
of valves and if possible use Automatic /remote controlled valves to reduce the amount of time
taken to stop the flow of gas
b) Establish isolation zones and set up barricades
c) Rescue and evacuate people
d) Eliminate ignition sources
e) Control fire, vapour and/or leak
f) Let primary fire burn
g) Cool surrounding structures
h) Beware hot spot re-ignition
C. Call for Assistance of Trained Personnel (Fire Fighters, Rescue Teams/CMT and other P/L
Experts etc)
Area Manager/
Installation Manager
SITE
Asset Control
Room
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Fig. 6.1 Step I: Site to Head Engineering Service (HES)
Disaster Management Plan – 2015, Rajahmundry Asset
Other HES
Agencies
GAIL
Individual
Concerned with
Field
Asset Authorities
Co-ordinator
LM (W)
Resources
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Co-ordinator
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Drawing / Map
Section
Concerned Installation
In-Charge/ Area
Manager
Site
In-charge
Search Party Pipe line Co- I/C Logistic
ordinator
I/C Security
Dowleshwaram
Work Shop if Individual Team
required Staff/ Worker/ Member
Agencies
Site
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Search Party
Monitor Control
Room
Repair Party
Monitor
Site Co-
ordinator
LM (Works)
HES
SM
Asset Manager
Co-ordinator
GM (Support Service)
Site Medical
Team
Control Room
In case a blow out is experienced during Logging operation at a well where there is a Rig.
The In-charge of Rig (DIC) will take command of the situation.
In case a blow out is experienced during Logging operation at a well where there is no Rig.The
In-charge of Logging crew at site will take command of the situation. He will flash the message
to key personnel with the help of I/C of any nearby Installation or Rig or to Base office.
In charge of Drilling / Well services / Work over Rig will report immediately on receipt of
message & assumes charge of blow out at site soon after arrival. All necessary control action to
be taken under this emergency has been mentioned at the chapter of Emergency Procedure for
Drilling and Work over Rigs.
Recommendation: Rigless operation in gas well should be avoided on holidays, unless it is very
critical to be carried out.
In the unlikely event of an explosion in the storage facility, there is no way to control it except to
wait and watch and warn the surrounding people not to approach the site. Besides the Logging
Base, the Civic authorities and Controller of Explosives are also to be informed, who will do
needful?
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In case the vehicle carrying explosive is involved in accident or fire or any other such
occurrence.
a) If any accident occurs at public place and the vehicle is not on fire.
(i) A caution is to be given to the public not to approach the incident site.
(ii) Warning signs are to be put out where traffic can see them.
(iii) A message is to be immediately sent to the Logging base about the accident and the place
of occurrence. Emergency contact numbers are provided on the explosive van as well as
available with the driver.
(iv) Local police station is to be informed. All requirement of law relating to road accident to
be complied.
(v) Arrangement for safe custody and storage of explosive is to be done.
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(vi) Licensee will inform Chief Controller of Explosive giving full details of explosive carried
and nature accident in case of major accidents where explosives cannot be safely removed to
base.
b) If vehicle is on fire,
(i) The driver will use his judgment as to whether to try to extinguish it or to get a safe
distance away
(ii) It would be usually safe to try to put out engine fire first than cabin fire.
(iii) If driver decides to leave the vehicle he should take the detonator container with him
and keep it in safe place (if possible). Get as far away as possible, but he should do his best to
stop the on coming traffic and get or keep everybody away.
(iv) Message will be immediately sent to the Logging base and other authorities.
In case of theft or explosives falling out of the explosives van during transportation, the details
and quantity of explosives missing is to be ascertained. Head-Logging Services or Logging Base
office is to be informed immediately. The contact numbers are available with the driver of the
van. Head-Logging Services will contract civic authorities and Controller of Explosives.
6.10.2.3 Handling of Explosives
Explosive are to be handled by the trained and competent persons only following strictly
recommended safety procedures to insure safe use of explosives.
During logging job using explosives, following signs in English, Hindi and local language are to
be displayed at appropriate places in the well site area.
Danger Zone, Explosives in Use, Turn Off All Radios /Mobile Phones
Danger Zone, Explosive in Use, Turn Off All Generators
Danger Zone, Explosive in Use, Turn Off All Welding Machines.
Danger Zone, Explosive in Use, No smoking, No fire.
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(a) In case of any minor damage to the sources/containers during the transit:
The radiation level should be measured with the help of portable radiation survey meter. If the
radiation level is within admissible range, the source should be brought back to the radiation
source room and its use should be discontinued and BARC should be informed.
(b) If any major damage occurs to the sources/containers during the transit, the following
steps are to be taken.
i) Cordon off the Area.
ii) Demarcate the area of excessive radiation by Radio activity survey.
iii) Note down the names and address of the persons who might have been
exposed to the radiations.
iv) Inform Logging base and the Civic Authorities.
v) Inform BARC.
In case of theft or R.A. sources falling out of the van during transportation, Head-Logging or
Logging Base office is to be informed immediately at the address given below. The contact
addresses are also available with the driver of the van.
Address:
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5 Nearest Hospitals
1. Address Swatantra Hospitals
Phone no. 2400400 to 2400404
2. Address Krishna Nursing Home
Phone no. 2467935
6 Nearest offices
1. Name Core House
2. Name Reservoir Complex
7 Nearest water source
1. Location Logging Section
Type of source Water Tank
Distance 50 m
2. Location Core House/Reservoir Complex
Type of source Water Tank
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Distance 100 m
8 Telephone / Contact Nos.
Head-Logging Services 0883-2444520 or 0883-2494684 or 9440621139
I/C-Operations,LOGGING 0883-2494139 or 0883-2494684 or 9490168901
I/C-HSE, LOGGING 0883-2494143 or 0883-2468388 or 9490168931
Security Section, ONGC,RJY 0883-2436556
Doctor, ONGC Dispensary,RJY 0883-2469245
ACMO/DCMO 0883-2424669
GM(P&A) 0883-2427347 / 0883-2494030
IC-Security, RJY ASSET 0883-2436556 / 0883-2494067
Head-HSE,RJY ASSET 0883-2432911 / 0883-2494415
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Although ground shaking is the major source of earthquake damage, secondary effects such as
landslides, the liquefaction of saturated sandy soils, flooding of low-lying areas and tsunamis or
tidal waves washing over coastlines can also cause loss of life and massive destruction to
property and the environment. In recent years, large buildings, roadways and other
infrastructures have been built on reclaimed land, steep slopes and unstable soils. Such areas are
at high risk of being damaged by a large earthquake. This also means that, in future, earthquakes
in such built-up areas could affect more people and cause more damage than in the past. For
example, Bhuj earthquake of 26th January 2001 claimed over 20000 lives and caused
injuries to more than 165000. The total estimated loss amounts to approximately Rs.212, 620
million.
Earthquakes cannot be predicted! In an ideal situation, scientists would have been able to
accurately predict earthquakes, but it is not so, scientists cannot determine when an earthquake
might occur so that preparations can be made in an efficient and highly cost effective manner.
However, advance preparation and commitment of resources before an earthquake occurs is the
best way of dealing with the problems associated with earthquake-prone area. Industries should
ensure that they have reasonable time to prepare and implement plans that will allow them to
lose as little time as possible. Also governments should have well defined plan of work to reduce
or eliminate any economic downturn that earthquakes usually cause.
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Although scientific predictions of earthquakes are uncertain, scientists are able to locate
seismically active areas and provide important information about future likelihood of
earthquakes. This information includes:
Earthquake strength is measured as both magnitude and intensity. Magnitude measures the
relative strength of an earthquake and is recorded with the Richter scale. Each earthquake only
has one magnitude. People usually cannot feel earthquakes with magnitudes of 3.0 or less.
Intensity measures the severity of an earthquake in terms of its effect on humans, structures, and
the land surface. On the Richter Scale, magnitude is expressed in whole numbers and decimal
fractions. For example, a magnitude 5.3 might be computed for a moderate earthquake, and a
strong earthquake might be rated as magnitude 6.3.
Zone IV: High Damage Risk Zone - Gives the area liable to MM VIII.
The map below gives the seismic zones of India including that of Rajahmundry.
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Zone III: Moderate Damage Risk Zone - The associated intensity is MM VII.
Zone II: Low Damage Risk Zone - The probable intensity is MM VI. This zone is
Zone I: Very Low Damage Risk Zone - Here the maximum intensity is estimated as
MM V or less.
Majority of ONGC’s production installations have been taken for revamping jobs, where the
installations would be designed to withstand earthquake of 7 and above in Richter Scale (as
confirmed by the Design Engineering Group of ONGC, Mumbai). In the mean time
1. Staff Briefing Staff to be told what they have to do before, during and after an earthquake
2. Emergency Supplies enough emergency food, water, heat, lighting and sanitation
supplies are to be ensured.
3. Assess Building Vulnerability: Installations/ buildings are to be assessed as to how
vulnerable they are to earthquakes.
4. Reduce Hazards: Earthquake hazards within the premises are to be identified and
assessed.
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5. Dangerous Goods or Hazardous Materials: Procedures for the storage, use, transport and
disposal of hazardous materials need to be reviewed and an inventory of such materials prepared.
6. Assign Tasks to Staff: Staff is to be assigned specific task to do during earthquake to
respond as quickly as possible and to remove any uncertainty. They also are required to be
trained so they know what to expect.
7. Resources: Critical resources are to be determined to continue operation (e.g. supplies,
equipment, and equipment stock). Also alternate supply source of supply of such resources is to
be identified in advance.
8. Transportation: Considerations are to be given as to how the critical resources could be
transported if normal routes are not accessible due to the disaster.
9. Vital Records: Vital records and documents of installation operations (e.g., computer
records) are to be identified and adequate back-up taken.
10. Communications: Telephone systems may be disrupted. Alternate methods of
communication with employees, suppliers and customers are to be established.
11. Review Insurance: Insurance coverage may be required to include earthquake damages
and if required additional coverage can be taken.
12. Coordinate Plans: Emergency plan is to be coordinated with other installations.
13. Community Involvement: Earthquakes affect entire communities, not just the
installations. Local authorities are required to be assisted to help nearby community.
14. Practice: Like any other emergency preparedness, earthquake response and recovery
activities are to be practiced regularly. If required, the plan is to be revised based on the lessons
learned from such exercises.
Now that we understand the requirement of a sound earthquake emergency plan, the
requirements have been dealt here in detail.
(A) PREPAREDNESS OF WORKING STAFF
Basic Responses
Before An Earthquake.
* Each Installation including drilling and work-over rigs will have an Earthquake Operations
Plan (EOP) in place. This includes an evacuation map, an emergency telephone list, and an
Emergency Assembly Point (EAP).
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Safe places:under heavy tables or desks; inside hallways; in corners of rooms or under strong
archways.
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Dangerous places: near windows or mirrors; under any heavy objects that can fall; the
kitchen, where the stove, refrigerator or contents of cupboards may fall on you; doorways,
Know where your electrical circuit box is located and how to shut off circuits.
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Know where your gas meter is and how to shut off the gas in an emergency. You should
shut off your gas only if you smell gas.
Know how to shut off your individual appliances. Place an emergency phone list that
includes the number to report a gas leak or downed or damaged power line, near the phone.
Earthquakes can cause improperly secured water heaters to move or topple. To prevent
this, check the wall straps on your water heater regularly to ensure a secure fit. If your water
heater isn’t already secured to the wall, strap it firmly to the wall studs in the upper and lower
one-third of the tank with heavy bolts and metal tape. Be sure to place straps at least 4 inches
above the thermostat controls. Materials can be found at your local hardware store.
Check gas and electric lines and appliances for damage. However, do not use electrical
switches or candles to check for damage.
DON’T
Panic.
Light a match, candle or cigarette.
Turn any electrical appliances or lights on or off.
Use any phone in your house.
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In the meantime, timely action as normally we take in case of a fire/gas leak would reduce the
consequences of this type of disaster.
Hence, a hazard identification exercise, as done for making the DMP/ERP, should be carried out.
The extent of the priority hazards may be reduced.
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a) P&ID
b) Layouts
c) Commissioning details
d) Turn-around records
e) Audit Records
f) Hazardous area Drawings
g) Operating manuals
h) Certificates and test reports,
i) Pipeline network and connected wells etc.
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f) ICENET facility
g) SCADA system –under implementation
In case of total communication break down in the installations, nearby public telephones outside
the installations can be used for emergency communications.
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ANDHRA PRADESH
The IRS P6 LISS IV images of 12 January 2004 and 27 December 2004 were compared to locate
the Tsunami affected areas.The image shows the situation in the surroundings of Nagayalanka
and the submerged three sand bars. The total area of the submerged sand bars is about 1.9 ha.
The IRS P6 AWiFS images of 18 December 2004 and 27 December 2004 were compared and
few locations were identified where the affect of Tsunami is seen.
The affected areas near Machilipatnam had an inundation of about 91 ha.
The IRS-1D PAN images of 6 November 2004 and 26 December 2004 were compared to locate
the Tsunami affected areas on the confluence of Vamsadhara river with the sea, which shows the
beach erosion.
The DSC will prioritise five important areas in its future activities as follows.
Generation of databases and information sources that will enable disaster mitigation by
way of making risk analysis and vulnerability zonation.
Generation of collective wisdom to enable development of very focused remote sensing
capability by way of research, networking and participation in national and international
initiatives.
Reduction of time involved in the process of generation of vital information through
satellite data acquisition, processing and interpretation.
Developing effective ways of transferring information to the user community as instantly
as possible and establishing satellite connectivity through secure networks.
Develop local capacity in user organizations to assimilate and utilize information during
the crisis.
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Tide gauge records are the best and usually the only instrumental data of tsunamis. Tide gauges
provide valuable information on the tsunami arrival times and the changes in sea level due to
tsunamis. The sea-level measurements from the tide gauges can be de-tided (removing of the
tidal effect) to get the changes in water level due to tsunamis alone. The great tsunami of 26
December 2004 was recorded on all the tide gauges located in the Indian Ocean. The National
Institute of Oceanography analysed the data from the tide gauges along the coast of India
(maintained by the Survey of India) and from elsewhere in the Indian Ocean that are located to
the west of the rupture zone. At all these stations, the water level first rose, then fell. Available
data from Indonesia show that the stations to the east of the rupture zone first saw a drop in
water level (Merrifield et al., Geophy. Res. Lett., 32, 2005). The tsunami struck the Indian east
coast around 0330 UTC (0900 IST). The amplitude was 2m above the tide at Chennai, Paradip
and Colombo. The east coast of India (and of Sri Lanka) was hit shortly after high tide; Tuticorin
and Colombo, however, were hit shortly after low tide. The tide gauge at Nagapattinam (the
worst affected place among all the Indian east coast stations) was destroyed by tsunami waves
and hence the data from there are not available. The tsunami wave propagated northward along
the Indian west coast. The prominent periodicities associated with the tsunami waves are
observed to be 35-45 minutes and about 20 minutes. Along the Indian east coast, there is another
prominent peak between 1-2 hours. One possible cause of these high period (hence the low-
frequency) oscillations is coastally trapped edge waves triggered by the reflection of the tsunami
waves. Another possibility for this `anisotropy’ in the spectrum is the lower frequencies
triggered by rupture propagated more to the north-northwest towards the Indian coast. Available
geophysical evidence suggests that such anisotropy existed in the forcing: the rupture
propagation speed and rate of slip were not uniform along the rupture arc (Bilham, Science, 308,
2005). For more details, see: Nagarajan et al., Earth Planets Space, 58, 211
The following are guidelines for what you should do if a tsunami is likely in your area:
Turn on your radio to learn if there is a tsunami warning if an earthquake occurs and you
are in a coastal area.
Be alert for Early Warnings
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Learn to understand and notice the sea. If there is noticeable recession in water away
from the shoreline become cautious and move away immediately.
Move inland to higher ground immediately and stay there.
Stay away from the beach.
Never go down to the beach to watch a tsunami come in. If you can see the wave you are
too close to escape it.
Stay away from flooded and damaged areas until officials say it is safe to return.
Stay away from debris in the water; it may pose a safety hazard to boats and people.
Save yourself - not your possessions
6.12.3 Flood
6.12.3.1 In Operational Area
The shift Incharge or Incharge of the affected site should take stock of the situation and avoid
occurrence of major mishap by stopping operations by closing the wells / control valves etc.
depending on the requirements of the situation. He should use judicious judgments while taking
such action in consultation with senior officers available at site.
ii. Final outlet of industry is also required to be monitored during rainy days to ensure that
there is no irregular discharge.
iii. Your effluent treatment plant units & chemical storage tanks should be monitored to the
effect that there is no overflow/leakage to surrounding environment.
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iv. The solid waste accumulated in solid waste storage site should be provided with a
waterproof cover/roof in order to avoid its mix up with rainwater and so as to prevent the
excess leachate generation.
v. You are also required to implement guidelines for management plan for used/discarded
packaging material as issued by this office.
vi. You are required to monitor & operate air pollution control equipment efficiently in such
a manner that any flue gas/process emission from your plant confirms the APPCB norms.
Further you are required to ensure that accidental leakage, fugitive emissions etc. are
prevented.
vii. You should operate your incinerator regularly and efficiently in such a manner that at any
instance the stock of waste to be incinerated (solid/liquid) should not exceed 10 Mt.
viii. You should transfer your all solid waste from intermediate storage facilities to secured
land fill site prior to monsoon
ix. All necessary precautions for SLF site with respect to monsoon should be taken to avoid
any unusual situation.
x. The units having evaporation pan are required to take all necessary steps to prevent
overflow/run off from the evaporation pan during rainy days.
xi. Good house keeping avoiding mixing of contaminants shall be ensured. Highest flood
line (HFL) during last 25 years shall be marked in your unit. Further it shall be ensured that
the environment management system of the unit is in place and functioning effectively.
xii. The concerned authorities – responsible operator of the, MSW sites, BMW incinerators,
CETP, and individual incinerators are also directed to link with Andhra Pradesh state disaster
management authority / concerned district collector
xiii. Development of green belt not only soothes the eyesight but also helps to protect the
environment. Pre-monsoon is an ideal time for the planning for plantation. It would be pleasure
to see if you include green belt plan along with nos. of plants species and location in compliance
report.
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xiv. At Last but not the least, water harvesting is considered as one of the most important task
not only for recharging water table but for improving ground water quality too. You are
requested to make best possible efforts in this area during monsoon.
• Listen to radio/TV for the latest weather bulletins and flood warnings. Pass on the information
to others.
• Make a family emergency kit which should include; a portable radio/transistor, torch, spare
batteries, a first aid box along with essential medicines, ORS, dry food items, drinking water,
matchboxes, candles and other essential items.
• Keep hurricane lamp, ropes, rubber tubes, umbrella and bamboo stick in your house. These
could be useful.
• Keep your cash, jewellery, valuables, important documents etc. in safe place.
• If there is a flood, move along with your family members and cattle to safe areas like relief
camps, evacuation centers, elevated grounds where you can take shelter.
• Stay away from electric poles and fallen power-lines to avoid electrocution.
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• Don’t use wet electrical appliances. Get them checked before use.
• Eat freshly cooked and dry food. Always keep your food covered.
• Stagnation of water can breed vector/water-borne diseases. In case of sickness, seek medical
assistance.
• Listen to radio/TV for the latest weather warnings and advice. Pass on the information to
others.
• Do not listen or spread rumours- follow information from the official sources.
• Prepare an Emergency Kit containing a portable transistor/ radio set, battery torch, extra
batteries, hurricane lamp, first aid box, dry food, drinking water and other minimum essential
items.
• Keep plastic sheets, plastic rope, rubber tubes, waterproof bags etc. handy in your house. These
could be useful.
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• Move to a cyclone shelter along with your family when advised by the authorities; Carry your
cash, valuables, documents and the emergency kit with you.
• Beware of fallen power-lines, loose wires hanging from poles to avoid electrocution, damaged
bridges, buildings and trees.
6.12.4.4 Automobiles
• If driving, stop and park vehicles under solid shelter (hand brake on and in gear) - but well
away from trees, power lines and streams.
6.12.5 Lightening
6.12.5.1 Emergency Preparedness for Lightning
Lightning is a big charge of electricity that can reach from clouds to the ground or to other
clouds. It can start fires and it is strong enough to hurt or kill people. Lightning also helps nature
by putting nitrogen in the ground for plants to use.
6.12.5.2 Personal Lightning Safety Tips
PLAN in advance your evacuation and safety measures. When you first see lightning or hear
thunder, activate your emergency plan. Now is the time to go to a building or a vehicle.
Lightning often precedes rain; so don't wait for the rain to begin before suspending activities.
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6.12.5.3 If Indoors
Avoid water. Stay away from doors and windows. Do not use the telephone. Take off headsets.
Turn off, unplug, and stay away from appliances, computers, power tools, & TV sets. Lightning
may strike exterior electric and phone lines, inducing shocks to inside equipment.
• Injured person does not carry an electrical charge and can be handled safely. Apply First Aid
procedures to a lightning victim if you are qualified to do so.
6.12.5.4 If Outdoor
Lightning has visited most all-outdoor work environments. Lightning safety awareness is a
priority at every outdoor facility and operation.
• Monitor weather conditions in the early morning hours. SAFE evacuation sites include:
• Fully enclosed metal vehicles with windows up. • Substantial buildings. ,• Low ground -- seek
cover in clumps of bushes.
• Trees of uniform height, such as in a forest.
UNSAFE SHELTER AREAS include all outdoor metal objects, like power poles, fences and
gates, high mast light poles, metal bleachers, electrical equipment, mowing and road machinery.
AVOID solitary trees. AVOID water. AVOID open fields. AVOID high ground and caves.
• If caught outside during close-in lightning, immediately remove metal objects (including
baseball cap), place your feet together, duck your head, and crouch down low in baseball
catcher's stance with hands on knees. • Wait a minimum of 30 minutes from the last observed
lightning or thunder before resuming activities. Be extra cautious during this phase, as the storm
may not be over. People who have been struck by lightning do not carry an electrical charge and
are safe to handle. Apply first aid immediately if you are qualified to do so. Get emergency help
promptly.
• Don't drink liquids that contain alcohol, or large amounts of sugar—these actually cause you to
lose more body fluid. Also avoid very cold drinks, because they can cause stomach cramps.
• Replace Salt and Minerals you lose in sweat by beverage.
• Wear Appropriate Clothing and Sunscreen to protect yourself from sun.
• Schedule Outdoor Activities carefully, if you are not accustomed to working or exercising in a
hot environment, start slowly and pick up the pace gradually.
• Stay Cool Indoors, if at all possible.
• Monitor the condition of your co-workers and have someone do the same foryou. Heat-induced
illness can cause a person to become confused or lose consciousness.
• Try to adjust to the Environment.
• Avoid hot foods and heavy meals—they add heat to your body.
• Limit sun exposure during mid-day hours and in places of potential severe exposure such as
beaches.
• Do not leave infants, children in a parked car.
ED-AM on taking the stock of the situation may seek the help from Andhra Pradesh State
Disaster Management Authority (APSDMA) / district magistrate/ DSP for the search, rescue,
security & mitigation on contingencies arising out of terrorist activities.
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• Use the back of your hand to feel the upper, lower, and middle parts of closed doors.
• If the door is not hot, brace yourself against it and open slowly.
• If the door is hot, do not open it. Look for another way out.
• If you catch fire, do not run. Stop-drop-and-roll to put out the fire.
• Account for your family members and carefully supervise small children.
• Cover your nose and mouth with anything you have on hand. (Dense weave cotton material can
act as a good filter. Try to breathe through the material.).
• Tap on a pipe or wall so that rescuers can hear where you are.
• Shout only as a last resort. Shouting can cause a person to inhale dangerous amounts of dust.
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miles around. While experts may predict at this time that a nuclear attack is less likely than other
types, terrorism by its nature is unpredictable.
• Take cover immediately, below ground if possible, though any shield or shelter will help
protect you from the immediate effects of the blast and the pressure wave.
• Consider if you can get out of the area or if it would be better to go inside a building and follow
your plan to "shelter-in-place."
• In order to limit the amount of radiation you are exposed to, think about shielding, distance
and time.
• Shielding: If you have a thick shield between yourself and the radioactive materials more of the
radiation will be absorbed, and you will be exposed to less.
• Distance: The farther away you are from the blast and the fallout the lower your exposure.
• Time: Minimizing time spent exposed will also reduce your risk.
Use available information to assess the situation. If there is a significant radiation threat, health
care authorities may or may not advise you to take potassium iodide.
Potassium iodide is the same stuff added to your table salt to make it iodized. It may or may not
protect your thyroid gland, which is particularly vulnerable, from radioactive iodine exposure.
Consider keeping Potassium iodide in your emergency kit; learn what the appropriate doses are
for each of your family members. Plan to speak with your health care provider in advance about
what makes sense for your family.
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• Many people suffering from watery eyes, twitching, choking, having trouble breathing or
losing coordination.
• Many sick or dead birds, fish or small animals are also cause for suspicion.
• Quickly try to define the impacted area or where the chemical is coming from, if possible.
• If the chemical is inside a building where you are, get out of the building without passing
through the contaminated area, if possible.
• Otherwise, it may be better to move as far away from where you suspect the chemical release is
and "shelter-in-place."
• If you are outside, quickly decide what is the fastest escape from the chemical threat.
• Consider if you can get out of the area, or if you should follow plans to "shelter-in-place.
• If you think you may have been exposed to a chemical, strip immediately and wash.
• If your eyes are watering, your skin is stinging, and you are having trouble breathing, you may
have been exposed to a chemical.
• Look for a hose, fountain, or any source of water, and wash with soap if possible, being sure
not to scrub the chemical into your skin.
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6.13.4.1 Symptoms
• Stomach-ache
• Diarrhea
• Headache
• Cough
• Ear-ache
• Sore throat
• Loss of appetite
• Cover your mouth and nose with layers of fabric that can filter the air but still allow breathing.
For example, two to three layers of cotton such as a t-shirt, handkerchief or towel. Otherwise,
several layers of tissue or paper towels may help.
• Contact authorities.
• Antibiotics are often an appropriate treatment for the diseases associated with biological
weapons, the specific drug must match the illness to be effective
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• In a declared biological emergency or developing epidemic, there may be reason to stay away
from crowds where others may be infected.
• There may be times when you would want to consider wearing a face mask to reduce spreading
germs if you yourself are sick, or to avoid coming in contact with contagious germs if others
around you are sick.
• Consider having the sick person wear a facemask to avoid spreading germs.
• Plan to share health-related information with others, especially those who may need help,
understanding the situation and what specific actions to take.
6.13.5 Riot
A public disturbance involving an act or acts of violence by one or more persons part of an
assemblage of three or more persons, which act or acts shall constitute a clear and present danger
of, or shall result in, damage or injury to the property of any other person or to the person or any
other individual.
i) How police officers may behave toward those whom they try to control.
ii) The size of the crowd relative to the police force available to control it.
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6.13.5.3 If You Are Trapped In Riot Control Agent Such As Irritants, Tear Gas Etc.
The main effects of riot control agents are pain, burning, and irritation of exposed mucous
membranes and skin.
Eye: Contact with agent produces a sensation of conjunctival and corneal burning and leads to
tearing, blepharospasm, and conjunctival injection. The severe blepharospasm causes the lids to
close tightly and produces transient "blindness," an effect that could inhibit the recipient's ability
to fight or resist. Because these compounds are solids it is possible for a particle or clump to
become embedded in the cornea or conjunctiva to cause tissue damage.
Nose and mouth: Contact with the delicate mucous membranes of the nose produces a burning
sensation, rhinorrhea, and sneezing; a similar burning sensation accompanied by increased
salivation occurs after contact with the mouth.
Airtract: Inhalation causes burning and irritation of the airways with bronchorrhea, coughing,
and a perception of a "tight chest" or an inability to breathe. An inhaled irritating compound
might be expected to exacerbate a chronic pulmonary disease such as asthma, emphysema, or
bronchitis.
Skin: Contact with skin causes a tingling or burning sensation and may cause erythema,
particularly if the skin is raw or freshly abraded (e.g., shortly after shaving). Under conditions of
high temperature, high humidity, and high concentration of agent there may be more severe
dermatitis starting with erythema hours after exposure and followed by vesication.
Gastrointestinal tract: Gastrointestinal effects usually do not occur with most riot control
agents, although there may be retching or vomiting if the agent concentration is high, if the
exposure is prolonged, or if the individual is sensitive.
Cardiovascular: A transient increase in heart rate and blood pressure has occurred in people
immediately prior to an exposure to a riot control agent or immediately after onset of exposure.
The heart rate and blood pressure returned essentially to pre-test ranges while exposure
continued and may have been caused by the anxiety or the initial pain rather than to a
pharmacological effect of these agents.
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Oral ingestion: Children if eat riot control agent may cause diarrhea and abdominal cramps
(antacids used as therapy).
Lethality: The agent used in excess, may cause deaths in people who refuse to exit a confined
space.
Eye: The eye should be carefully flushed with water or saline and impacted particles should be
sought. General care consists of a topical solution (many are available) to relieve the irritation
and topical antibiotics. An ophthalmologist should be consulted for further evaluation and care.
Pulmonary: These agents may exacerbate chronic disease or unmask latent disease.
Bronchospasm with wheezing and mild distress hours continuing after exposure may occur in a
latent asthmatic and more severe effects and respiratory distress may occur in one with chronic
bronchitis or emphysema. Treatment includes oxygen administration (with assisted ventilation, if
necessary), bronchodilators if
bronchospasm is present, and specific antibiotics dictated by the results of sputum studies. A
specialist skilled in the treatment of inhalational injury should be consulted early.
Skin: The early erythema requires reassurance, but no specific therapy unless severe and
prolonged more than an hour or two. The later-onset erythema, precipitated by a larger exposure
in a hot and humid atmosphere, is usually more severe and less likely to resolve quickly; it may
require the use of soothing compounds such as calamine, camphor, and mentholated creams.
v) Keep important telephone numbers, such as police, fire, paramedics, and medical centers.
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1. Mobile Workshop
A mobile Workshop is to be made on old chassis with the equipment for fabrication jobs such as
Lathe machine, Drilling machine , Vice grinder , D.C. Welding machine , Generator , Exhaust
fan etc ., so that small welding , cutting and fabrication jobs can be done at the site during
Emergency .
DECLARATION BY CEC
After the emergency has been brought under control and eventually ceases, the installation
manager (OSC) or Incident Controller will ask the installation safety officer to carry out gas
check to ascertain the presence of any residual hazards at the location. After he has satisfied
himself that no residual hazard exists, he will then inform the same to the CEC at Base
Emergency Control Room (DMCR) and recommend for ‘All Clear”.
Thereafter, CEC will review the situation based on the feedbacks from other emergency
coordinators e.g. medical on the condition of injured and evacuees etc. and will declare ‘All
Clear’ through radio communication.
On hearing the announcement, the Installation Manager i.e. OSC or Incident Controller will
declare “ALL Clear” at the emergency site and the “ALL Clear” siren will be sounded.
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bound rebuilding providing necessary medical facilities to affected individuals and checking all
infrastructural facilities for quick normalization.
Emergency Response Plan (ERP) Drill is being conducted at different installations every 15
days. Head, Asset HSE will coordinate the Onsite and Offsite Mock-exercises with involvement
of Mutual-Aid members and District Authorities.
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SHIFT IN CHARGE
(Takes charge of the situation.
Follows standing instructions)
BASE
EMERGENCYCON
TROL ROOM
INCHARGE
MINES MANAGER / FIRE
LOCATION MANAGER SECTION
Fig.6.9 Step –1: Drilling Site / Work over Site / Production Installations
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Executive Director
Asset Manager C & MD
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SHIFT IN CHARGE
WORKSHOP
EXECUTIVE DIRECTOR
ASSET MANAGER
STATE FIRE
CHIEF HSE,
DEPARTMENT
DIRECTORS
C & MD
Set up Base
Emergency Support Manager
Control Room Head Finance
Head Logistics
Head Info - com
Head Asset- HSE
Head Medical Services
In charge Civil
In charge Security
In charge Fire
Local Fire Brigade
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DATE: TIME:
1. FIRE : YES / NO
2. FLOW: GAS ------ OIL ------ OIL AND GAS ------ MUD ---
SIGNATURE
__________________________________________________________
EMERGENCY VEHICLE ROUTE (Follow the official routing)
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2. TIME :
3. DATE :
4. NATURE OF HAZARD :
5. DISCHARGE / EMMISSION :
6. INPLANT LOCATION :
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CHAPTER 7
MEDICAL EMERGENCIES
ONGC Management is committed to provide best available medical treatment in case of any
medical emergency for this purpose following roles and responsibility are being assigned
A medical Evacuation may involve transport by land, air and sea or a combination of these.
Associated facilities to transport injured person e.g. burn victims, severe back injury cases,
rescue of injury cases from inaccessible areas/ heights/ confined places is to be ascertained prior
to undertaking work and catered to for each installation.
During shifting of patient in transit, the Field First Aider/Doctor/attendant should be present to
ensure safe shifting which does not further deteriorate the patient’s condition.
ii. Will ensure that adequate first aid is provided to the patient and will designate
responsibilities to key persons as per the site flowchart.
iii. Will communicate with the Base Manager and the air/land ambulance incharge to
identify self, patient, location of incident, nature of illness/ injury to ensure preparedness for
initiating evacuation.
iv. Shall assist the ambulance (air/sea/land) crew and doctor as required once the ambulance
arrives to evacuate the patient.
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victim must be taken to the nearest hospital / Doctor along with the relevant information about
the accident/ illness of the victim.
b) Based on the condition of the patient and strength of the ambulance crew, the First
Aider/Doctor will recommend to the Installation Manager whether a first aid qualified attendant
to travel with the patient.
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c) He shall co ordinate with all concerned parties to ensure that the patient is transported to
the AMC with minimum delay.
d) Will Laise with the nearby Police Station to notify them of the accident as per local law.
e) Will liaise with the Base Doctor/ First Aider to ensure that the Approved Medical Centre
(AMC) is prepared to receive and treat the patient.
f) Will designate the Base Doctor to be present at the AMC to ensure that the patient’s
treatment is expedited and will inform the Installation Manager as and when the patient has been
admitted/treated at the AMC.
b) Will keep Installation Incharge and Base Manager informed about arrival and departure
times of the ambulance.
c) Will Liase with the nearby installation to arrange for alternative transport to ensure
speedier evacuation of the patient.
b) Accompany patient to the AMC and administer treatment, if necessary, during transit.
c) Will inform Base Manager and Installation manager as and when the patient has been
admitted/treated at the AMC.
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Ailment or
Injury
Inspection by
Field Medic or
Doctor
Installation In charge
Admit Patient
and review case
A suitable means of communication (such as radio or Mobile phone) with sufficient range to
contact Installation as well as Base should be available inside the evacuation transport facility.
Such equipment should be convenient to use, without requirement of any specialised training.
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7.3.4 Fractures
Signs of Fracture: Pain, Tenderness, Swelling, Loss of Power, Deformity
Do not move the injured unless the life is endangered from other causes.
Deal with the haemorrhage and breathing difficulties. Immobilise the fracture by using
suitable splints.
Immobilisation should include one joint above and one joint below the fracture.
Remove the injured to the hospital.
7.3.5 Burns
Pour running cold water on the affected part.
Do not apply ointments or oils or any other substance.
Cover the wound with sterilized cloth.
Give artificial respiration, if needed.
Prevent shock.
Arrange immediate medical aid.
7.3.6 Shock
Lay the patient on his back.
Stop bleeding, if any.
Relieve pain by supporting the injured part.
Keep the patient comfortable.
Do not cause sweating.
Fluids may be given by mouth in small amounts, if the patient is conscious.
Reassure the patient.
Arrange immediate medical aid.
7.3.7 Wounds
Stop the bleeding, if any.
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Wash the head thoroughly with cold water and dry it with towel.
Record body temperature falls up to 38ºC stop pouring water.
Give plenty of cold water with a pinch of common salt in each glass of water to drink.
Send the patient to the hospital.
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7.3.22 Unconsciousness
Make the patient lie down on his belly with head turned to one side.
Check breathing and pulse.
Loosen tight clothings.
Clean the air-way.
Give artificial respiration and external Cardiac Massage, if needed.
Transport the patient to the hospital.
7.3.23 Poisoning
Find the nature of the poison
Give universal antidote mixture as given below to drink:
Charcoal powder - 2 table spoons
Coffee powder - 2 table spoons
Chalk powder - 1 table spoon
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Dressings
• Bandage strips.
• Ace bandages.
• Rolled gauze.
• Cotton-tipped swabs.
• Adhesive tape roll.
• Safety pins.
• Needle and thread.
7.4.1 Survival Kit for Your Home
Tools and supplies
• Axe, shovel, broom.
• Screwdriver, pliers, hammer, adjustable wrench.
• Rope for towing or rescue.
• Plastic sheeting and tape.
Items for safety and comfort
• Sturdy shoes that can provide protection from broken glass, nails, and other debris.
• Gloves (heavy and durable for cleaning up debris) .
• Candles.
• Waterproof matches.
• Change of clothing.
• Knife.
• Tent.
• Blankets or sleeping bags.
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FIRE
FIRE CLASSIFICATION:
Fire is classified in four following categories
1. Class-A: Fire involving ordinary combustible material e.g. wood, paper, cloth.
2. Class-B: Fire in flammable liquids.
3. Class-C: Fire in flammable gases.
4. Class-D: Fire in metals.
Portable fire extinguishers are the first line of defence available at any location to extinguish fire.
If used during incipient stage on fire, it will extinguish it completely. They are suitable to control
small fire. Extinguishers mainly used are:
1. Water Type A
2. Foam Type B
3. Dry Chemical Powder Type A, B, C
4. Carbon Dioxide A, B, C
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FIRE TYPE
Minor fire: Fire where there is no system interference/ shut down and duration to extinguish
such fires is less than 15 min.
Medium fire: Fires with measurable / considerable loss of property and where the time taken to
extinguish the fire is from 15 minutes to 2 hour.
Major fire: Fires where there is considerable loss of property (50 lacs and above) or human
being or blow-out fires.
METHOD OF OPERATION OF PORTABLE FIRE EXTINGUISHER:
i) DCP 75 KG / 50 KG/ 22 KG
a) Push the extinguisher up to 7-8 ft distances from fire.
b) Uncoil the discharge hose.
c) Remove the safety pin & open the valve of DCP cylinder fully.
d) Press the squeeze grip or open the discharge valve and apply the powder in sweeping action at
the base of fire.
e) The powder shall be applied in downward direction.
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Production Installations
Hydrants
Driven Driven
Monitors
Kg 150/ Kg 9 Lts
(m3) (m3/hr) (m3/hr)
300 Kg
--
1 Kesanapalli GGS 7 150Kg 6 13 -- 5 3 2500 275 x 2
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Hydrants
Driven Driven
Monitors
Kg 150/ Kg 9 Lts
(m3) (m3/hr) (m3/hr)
300 Kg
11 Nandigama EPS 5 150Kg 6 6 -- 0 1 150 -- PFP 96
12 Ponnamanda GCS 6 150Kg 3 6 -- 2 4 300 -- 171
13 SUAA EPS 4 -- -- 6 -- -- -- -- -- --
14 Penumadam EPS 6 -- -- 6 -- -- -- 80 -- TFP 108
15 Kaikalur EPS 6 300 Kg 3 5 -- 1 2 280 -- PFP 96
Mandapeta (W)
16 7 -- 2 2 -- 2 1 280 -- TFP 108
EPS
17 GMAA EPS 4 -- 2 8 -- 3 5 320 -- TFP 108
18 GMAB EPS 6 -- 2 6 -- 2 3 300 -- TFP 108
19 S.Yanam OUS 2 150Kg 2 8 -- 3 5 360 -- PFP 96
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Rigs:
Sr. Name of Rig DCP 10 kg Mech. Foam 09 Co2 4.5/6.8 kgs DCP 50 kg Mech. Foam 50
No. lts lts
1. E-1400-16 11 07 03 01 --
2. E-1400-17 12 07 04 01 01
3. E-2000-I 12 07 04 01 01
4. E-2000-III 10 06 05 01 01
5. E-760-M 12 06 05 01 01
6. F-6100-III 15 06 04 01 01
7. BI-2000-II 13 08 03 01 01
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34. Dheerendra Kumar, Chief Mgr (08814) 274422 2200 0883- - (08814) 9490168794
(FS) OIC, Narasapur (NSP) 2433937 274422
I/C Fire, Narasapur 4555
(RJY)
36. Fire Control room, Narasapur - 275010/ 274121 - - -
37 Asset Mgr 2474100 - 2461400 - -
Office of AM,
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EOA, Kakinada
38 Base Radio Room, RJY 2439703 4451/4452 - - -
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PRODUCTION INSTALLATIONS
S. NAME OF THE ADDRESS OF THE INSTALLATION INSTALLATION MANAGER
NO. INSTALLATION
01. TATIPAKA-GCS Tatipaka GCS, ONGC Ltd. Sri.B.Vikranth DGM (P)
Nagaram Village, Off:08862-2427404,407
Mamidikuduru Mandal, E.G.Dist. Ph:9490168780
Ph: 247407. (STD Code:08862)
02. MANDAPETA-GCS Mandapeta GCS, ONGC Ltd., Sri B.Prasada rao, CE (P)
Kotturu Village, Alamuru Mandal, Off:08855-278507
E.G.Dist, Ph: 278507. Ph:9490168778
(STD CODE-08855)
03. NARSAPUR-GCS Narsapur GCS, ONGC Ltd., Sri VVN Jayaram, CE (P)
Narsapur Town, W.G.Dist. Off:08814-273602
Ph:273602 (STD CODE:08814) Ph:9490168660
04. MORI – EPS Mori EPS, ONGC Ltd., Sri S. K. Biswal CE(P)
Kesavadaspalem, Off: 09962-200645
Malkipuram Mandal, E.G.Dist. Ph:9490168667
Ph: 200645 (STD Code:08862)
05. LINGALA-EPS Lingala EPS, ONGC Ltd., Sri K. Hussain Saheb, DGM(P),
Mandavalli Mandal, Off: 08677-280257
Krishna District. Ph: Ph:9490168659
280257 (STD Code:08677)
06. KAIKALUR-EPS Kaikalur EPS, ONGC Ltd., Sri K. Hussain Saheb, DGM((P),
(Sri Haripuram), Mudinepalli Mandal, Off: 08674-233328 & 234242
Krishna Diustrict. Ph:9490168659
Ph:233328.( STD CODE:08674)
07. PASARLAPUDI EPS Pasarlapudi, EPS, ONGC Ltd., Sri, B.Vinod Babu
Bodasakurru, Allavaram Mandal, CE(P)
E.G.District. Off: 08856-245148
Ph: 245148 (STD Code:08856) 9490168850
08. PONNAMANDA EPS Ponnamanda EPS, ONGC Ltd., Sri, D.Ravindra Babu CE(P)
Malkipalli Village, Razole, Mandal, Off:08862-231332
E.G.District. Ph.:9440168445
Ph:231332 (STD Code:08862)
09. ENDAMURU-EPS Endamuru EPS, ONGC Ltd., Sri B.Prasada Rao CE(P)
Endamuru Village, Off: 0884-2004051
Karapa Mandal, Ph. 9440168778
E.G.District.
Ph: 235201. STD Code: 0884.
10. ADAVIPALEM EPS Adavipalem EPS, ONGC Ltd., Sri S. K. Biswal CE(P)
Sankaraguptam Village, Off: 08862-253334
Malikipuram Mandal, Ph: 9490168667
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E.G.Dist.
Ph: 253334. STD Code: 08862.
11. NANDIGAMA EPS Nandigama EPS, ONGC Ltd., Sri K. Hussain Saheb, DGM (P),
Nandigama Village, Near Pedana, Off: 08672-248806
Krishna Dist. Ph:9490168659
Ph.No.08672 - 248806.
DRILLING RIGS
RESIDENTIAL ADDRESS/
S. No. RIG INSTALLATION MANAGER MOBILE No. OF INSTALLATION
MANAGER
01. E-2000-I Sri A.K. Biswas, CE (D) 9490168606
02. E-2000-III Sri Koka Raj Kumar CE(D) 9490168641
03. E-1400-16 Sri H.R. Varma CE(D) 9490168253
04. E-1400-17 Sri S.K. Sinha CE(D) 9490168561
05. E-760-M Sri R.K. Thareja CE(D) 9490168501
06. F-6100-III Sri Atul Kumar CE(D) 9490168651
07. BI-2000-II Sri Hira Lal CE(D) 9490168527
08 VFD Sri M.S.B.A. Khan CE(D) 9490168909
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6 M.R.O., MANDAPETA - -
WEST GODAVARI
21 D. S. P., NARASAPUR - -
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PEDAPADU 08812-247573 -
PEDAVEGI 08812-259422 -
PENTAPADU 08818-223152 -
PENUGONDA 08819-246280 -
PENUMANTRA 08819-277204 -
PERAVALI 08819-232179 -
PODURU 08814-257162 -
T NARASAPURAM 08823-277235 -
TADEPALLIGUDEM 08818-221320 -
TANUKU 08819-222017 -
THALLAPUDI 08813-282241 -
UNDI 08816-276371 -
UNDRAJAVARAM 08819-234416 -
VEERAVASARAM 08816-285376 -
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EAST GODAVARI
Sri K.Parameswara Rao Deputy Chief Inspector 0884-2376211 - -
of Factories- KKD
Sri S.Radhakrishna Murthy Assistant Inspector of 0884-2376211 - -
Factories – KKD-I
Sri J.Ramagopalam Assistant Inspector of
Factories 0883-2475735 - -
WEST GODAVARI
Sri G.Appa Rao Senior Assistant
O/o the Deputy Chief 08812-231190 - -
Inspector of Factories -
ELURU
Sri Y.Laxmana Rao Assistant Inspector of 08812-231190 - -
Factories - ELURU
Sri D.Ramchander Assistant Inspector of
Factories - 08816-235460 - -
BHIMAVARAM
KRISHNA DISTRICT
Smt. I.Anasuya Junior Assistant
O/o the Deputy Chief 0866-2484002 - -
Inspector of Factories -
VIJAYAWADA
Smt. M.Raja Rajeswari Senior Assistant
O/o Inspector of 0866-2484002 - -
Factories -
VIJAYAWADA
Sri A.V.V.Satyanarayana Senior Assistant, O/o
Inspector of Factories - 08672-222348 - -
MACHILIPATNAM
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