Product Specification

03240G

GCP-30 Series • J1939 (Volvo EMS2, mtu

ADEC, Scania S6, Deutz EMR),
mtu MDEC, and
Genset Control Package CAT CCM (EMCP-II, and
Mains & Generator ECM) coupling

Protection & Control • AMF auto start/stop

• Complete engine,
generator, and mains
APPLICATIONS DESCRIPTION (continued) protection and
controller in one unit
The GCP-30 Series genset control is designed to provide Protection ANSI # • True RMS sensing of
total control for multiple, medium to large sized • 3/4-line measurements generator, busbar and
applications. Mains mains voltage as well
• Over-/undervoltage (59/27)
as generator and
A network of the compact, versatile GCP-30 controls is • Over-/underfrequency (81O/U)
capable of controlling up to 14 gensets with automatic • Phase/vector shift (78) mains current
sequencing. Load management features include Generator • Synchronization for
automatic base loading/peak shaving, import/export • Over-/undervoltage (59/27)
control and emergency power/back up power generation. one/two breakers
• Over-/underfrequency (81O/U)
• Overload (32) • Load management-
The GCP-31 has logic for one circuit breaker and the • Reverse/reduced power (32R/F)
GCP-32 has logic for two circuit breakers including automatic base
• Unbalanced load (46) load/peak shaving,
open/closed transition.
• Time-overcurrent (TOC) (50)
import/export power
Fully integrated communication to engine ECUs including Controller (all versions) control, automatic
[via CAN bus] standard SAE J1939, Deutz EMR, • Speed/frequency/real power sequencing
Scania S6, Volvo EMS2, mtu ADEC, mtu MDEC; [via • Voltage/power factor cosphi
RS232] Caterpillar CCM to EMCP-II, and ECM. • Mains import/export power • Load/var sharing for
• Load/var sharing for up to 14 generators up to 14 generators
DESCRIPTION incl. auto start/stop
Controller (GCP-31)
Synchronizer for 1 CB • Counters for kWh,
Features • Isolated operation engine starts,
• True RMS 8× voltage (generator/busbar/mains) • Softloading operating hours,
• True RMS 4× current (generator/mains) • Mains parallel operation maintenance call
• Start/stop sequence for Diesel/Gas engines
• Engine pre-glow or purge control Controller (GCP-32) • Freely configurable
• Battery voltage monitoring Synchronizer for 2 CB
• same as GCP-31 plus following
discrete and analog
• Speed control with overspeed monitoring alarm inputs
• Idle speed mode operation • Open transition (break-before-make)
• kWh/operation hours/start/maintenance counter • Closed transition (make-before-break) • Freely configurable
• Load dependent start/stop for up to 14 generators Special (Version dependent) relay and analog
• Configurable trip/control set points • 2 configurable analog outputs (0/4 to 20 mA) outputs
• Configurable delays for each protection/alarm • Generator real power setpoint via 0/4 to 20 mA
• Magnetic/switching Pickup input • Mains import/export power via 0/4 to 20 mA • Configurable via PC
• 16 configurable discrete alarm inputs • Discrete outputs raise/lower for n/f/V/P/Q or front panel
• 7 configurable/programmable relays • Analog outputs raise/lower for n/f/V/P/Q
• Two-line LC display • CAN bus based
• PWM outputs raise/lower for n/f/P
• Synchroscope • 7 conf. analog measuring inputs
communication
• Push-buttons for direct control (0/4 to 20 mA, Pt100, VDO)
• CAN bus communication
• CE marked
• Coupling to LS 4 (GCP-31 only; for details see
• Multi-level password protection product specification 37167) • UL/cUL Listed
• Language manager (English/German switchable) • Event recorder with real time clock
SPECIFICATIONS (for more see manual 37364)
Accuracy ..........................................................................................Class 1
Power supply.......................................................12/24 Vdc (9.5 to 32 Vdc)
Intrinsic consumption ..................................................................max. 20 W
Ambient temperature Operation............................. -20 to 70 °C
Storage................................ -30 to 80 °C
Ambient humidity...................................................... 95 %, non-condensing
Voltage ................. Rated /Δ: [1] 66/115 Vac or [4] 230/400 Vac
Vph-ph max. (UL): [1] 150 Vac or [4] 300 Vac
Rated Vph-ground: [1] 150 Vac or [4] 300 Vac
Rated surge voltage: [1] 2.5 kV or [4] 4.0 kV
Setting range (prim.): 0.050 to 65.000 kVac
Measuring frequency................................................50/60 Hz (40 to 70 Hz)
Linear measuring range up to .......................................................1.3×Vrated
Input resistance..................................................... [1] 0.21 MΩ, [4] 0.7 MΩ
Max. power consumption per path ................................................ < 0.15 W
Current (rated values; Irated)................................................................ ../5 A
Linear measuring range up to ............................................... Igen = 3.0×Irated
Imains = 1.5×Irated
Load .............................................................................................< 0.15 VA
Rated short-time current (1 s) ......................................................... 10×Irated
Discrete inputs .............................................................................. isolated
Input range .............................................................12/24 Vdc (6 to 32 Vdc)
Input resistance....................................................................approx. 6.8 kΩ
Analog inputs ....................................................................freely scaleable
Type ................................................................... 0/4 to 20 mA, Pt100, VDO
Resolution ...........................................................................................10 Bit
Relay outputs ........................................................................ potential free
Contact material ............................................................................... AgCdO
Load (GP)......................................................................2.00 Aac@250 Vac
2.00 Adc@24 Vdc / 0.36 Adc@125 Vdc / 0.18 Adc@250 Vdc
Pilot duty (PD) ..............................................................................................
1.00 Adc@24 Vdc / 0.22 Adc@125 Vdc / 0.10 Adc@250 Vdc
Analog outputs.............................................................................. isolated
Type ............................................................. 0/4 to 20 mA, freely scaleable
Resolution ....................................................8/12 Bit (depending on model)
Max. load 0/4 to 20 mA ..................................................................... 500 Ω
Insulating voltage .........................................................................1,500 Vdc
Housing......................................................Type APRANORM DIN 43 700
Dimensions .....................................................................144×144×118 mm
Front cutout .......................................................... 138[+1.0]×138[+1.0] mm
Connection ................................................ screw/plug terminals depending
on connector 1.5 mm² or 2.5 mm²
Front.................................................................................insulating surface
Protection system.................................................. with correct installation
Front................................................. IP42
(sealed IP54; gasket kit = P/N 8923-1039)
Back ................................................. IP21
Weight ............................................ depending on version, approx. 1,000 g
Disturbance test (CE)..........tested according to applicable EN guidelines
Listings ................................................. UL/cUL listed (File No.: E231544)

DIMENSIONS APPLICATIONS

Typical application for the GCP-32 (GCP-31

same but without MCB)
144,0 mm

32,0 mm
12,0 mm

V~
Configuration plug
42,0 mm

I~

8,0 mm
on/off

2-8
Load

48 25 V~ V~

Y1 Y5 X1 X5 120 128

on/off on/off
90 93 99 105 111 113 114
144,0 mm
136,0 mm

V~ V~

I~ I~
83 60

50 54
V/Q V/Q
01 24 G G
ϑ /n/Vbatt/.. ϑ /n/Vbatt/..
136,0 mm 111,0 mm
Start/Stop Start/Stop
n/f/P n/f/P
2002-11-21 | GCP30-AMG2 Dimensions g2ww-4702-ab.skf
WIRING DIAGRAM (example: GCP-32/XPQ+SC10; for more see manual 37364)

X1 X2 X3 X4 X5 Y1 Y2 Y3 Y4 Y5 120 121 122 123

7 33 34 35 36 60 61 62 63 64 65 66 67 68 69 70 71 72 73 124 127 128 18 19 43 44 45 46 74 75 76 77 78 79 80 81 82 83 37 38 47 48 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

GND

Analog output
Analog input 4 [T4]

manager
IA
Analog output Pt100
0/4 to 20 mA
GND

Control room

extension
external
IA

SPS
PC
Analog input 3 [T3]
CAN-L
0/4 to 20 mA
CAN-H
CAN bus interface
GND
Engine level
Analog input 2 [T2]
GATEWAY 0/4 to 20 mA
Termination
up to 13 additional
gensets (each via

GW 4
one GCP-30)

CAN-L
Analog input 1 [T1]
CAN-H
0/4 to 20 mA

The socket for the PC configuration is situated on the

side of the unit. This is where the DPC has to be plugged in.
CAN bus interface
GND
Guidance level
GND -
Termination
MPU input
(Magnetic Pickup Unit)
switching/inductive +

Standard =
Relay 7 Centralized alarm

Standard =
Relay 6 Ignition / preglow
9 10 105 106 107 108 109 110 111 112 113

Analog input 7 [T7] Relay 5

VDO Temperature 30 to 120 °C (0 to 380 Ohm)
or 86 to 248 °F (0 to 380 Ohm)

Relay 4

Analog input 6 [T6]

VDO Pressure 0 to 5/10 bar (0 to 180 Ohm)
or 0 to 72.5/145 psi (0 to 80 Ohm) Relay 3

Relay 2
Analog input 5 [T5]
Pt100
voltage

current
PWM

DC

DC

Relay 1
PWM GND

GND

GND

with analog outputs (three-position

Drive

controller via relay manager;

quasi-continuous controller

SPEED / POWER
N/C
UA

ext. R/C connection!)

(analog controller output)

Starter
0 50 51 52 27 28 39 40 16 17 53 54 23 24 41 42 14 15 4 25 26 29 30 31 32 20 21 22 11 12 13 8
IA
GND

GND
G

Start relay / Gas valve

VOLTAGE / POW. FAC.
N/C
UA

(analog controller output)

IA

Ready for operation

Generator voltage L3

Generator voltage L2 Operation mode AUTOMATIC NO/#1

3
3/(4)

NC
Generator voltage L1 Operation mode STOP NO/#1
NC

s1 (K) s1 (k)
s1 (k) Common
#2Battery
L3 Generator current L3
s2 (L) s2 (l)
s2 (l) Alarm input 16 G NO/#1
NC

s1 (K) s1 (k)
s1 (k) Alarm input 15 F NO/#1
L2 Generator current L2 NC
s2 (L) s2 (l)
s2 (l) Alarm input 14 E NO/#1
NC
Alarm input 13 or
s1 (k) D NO/#1
s1 (K) s1 (k) 'Idle mode' NC
L1 Generator current L1 #2Battery or another power supply; terminal 7/33/60 is pos. or neg. signal
s2 (L) s2 (l)
s2 (l) Alarm input 12 C NO/#1
NC
Alarm input 11 or
Reply: GCB is open B NO/#1
block emergency operation NC
Common = terminal 7
Alarm input 10 or
A NO/#1
'GCB close' without 'eng.mon.' NC
Command: close GCB
Alarm input 9 9 NO/#1
NC
GCB

Alarm input 8 8 NO/#1

#1configurable during setup (NO/NC)

Command: open GCB NC

Alarm input 7 or
7 NO/#1
Breaker logic NC
Alarm input 6 or
L2 6 NO/#1
Mode selection locked NC
Busbar voltage
2 Alarm input 5 or
L1 5 NO/#1
Firing speed detected by term. 62
3/(4)

NC
Alarm input 4
Common =

Reply: MCB is open 4

terminal 7

NO/#1
NC
Enable MCB Common
#2Battery
GCP-32/XPQ+SC10

Alarm input 3 3 NO/#1

Command: close MCB NC
Alarm input 2 2 NO/#1
MCB

NC
Alarm input 1
1 NO/#1
(at sprinkler: emergency stop) NC
Command: open MCB
3/(4)

Common
#2Battery

s1 (K) s1 (k)
s1 (k) Common (terminal 3/4/5/6/53/54)
#2Battery
L1 Mains current L1
s2 (L) s2 (l)
Multi function terminal
5 6

s2 (l) NO/#1
NC

3 Mains voltage L3 Automatic 2 NO/#1

NC
Automatic 1
3

Mains voltage L2 NO/#1

NC
0 Vdc -
1 2

Mains voltage L1

Subject to technical mocifications.

Neutral / chassis ground
starting firmware version 4.2xxx
12/24 Vdc +
2007-01-18 | GCP30 Wiring Diagram g2ww-0307-ap.skf
 FEATURES OVERVIEW
International
Woodward
GCP-31 GCP-32
PO Box 1519 GCP-30 Series
Fort Collins CO, USA
Genset Control

XPQ+SB03

XPQ+SC10

XPQ+SB03

XPQ+SC10
80522-1519
1000 East Drake Road
Fort Collins CO 80525

BPQ

BPQ
XPQ

XPQ
XPD

XPD
Ph: +1 (970) 482-5811 Package
Fax: +1 (970) 498-3058 Control
Breaker control logic 1 1 1 1 1 2 2 2 2 2
Europe
Synchronization 9 9 9 9 9 9 9 9 9 9
Woodward GmbH
Isolated single-unit operation 9 9 9 9 9 9 9 9 9 9
Handwerkstrasse 29
70565 Stuttgart, Germany AMF (auto mains failure operation) 9 #1 9 #1 9 #1 9 #1 9 9 9 9 9
Ph: +49 (0) 711 789 54-0 Stand-by operation 9 9 9 9 9 9 9 9 9 9
Fax: +49 (0) 711 789 54-100 Peak load op. (auto start/stop) 9 9 9 9 9 9 9 9 9 9
Mains parallel operation 9 9 9 9 9 9 9 9 9 9
Distributors & Service Open transition (break-before-make) 9 9 9 9 9
Woodward has an international Closed transition (make-before-break) 9 9 9 9 9
network of distributors and Softloading 9 #2 9 #2 9 #2 9 #2 9 #2 9 9 9 9 9
service facilities. For your Accessories
nearest representative, call the Start/stop logic for Diesel/Gas engines 9 9 9 9 9 9 9 9 9 9
Fort Collins plant or see the kWh counter 9 9 9 9 9 9 9 9 9 9
Worldwide Directory on our Operating hours/start/maintenance counter 9 9 9 9 9 9 9 9 9 9
website. Configuration via PC #3 9 9 9 9 9 9 9 9 9 9
Event recorder, real time clock 50 50 50 50 50 50 50 50
Language manager (English/German) 9 9 9 9 9 9 9 9 9 9
Protection
Generator: voltage/frequency 9 9 9 9 9 9 9 9 9 9
www.woodward.com/power Mains: volt./freq./phase shift 9 9 9 9 9 9 9 9 9 9
Generator: overload/unbalanced load 9 9 9 9 9 9 9 9 9 9
Generator: reverse/reduced power 9 9 9 9 9 9 9 9 9 9
Generator: time-overcurrent (TOC) 9 9 9 9 9 9 9 9 9 9
Controller
Discrete raise/lower: n/f & P #4 9 #5 9 9 #5 9 #5 9 #5 9 #5 9 9 #5 9 #5 9 #5
Discrete raise/lower: V & Q #4 9 #5 9 9 #5 9 #5 9 #5 9 #5 9 9 #5 9 #5 9 #5
For more information contact:

Analog raise/lower: n/f & P #4 #5 9 9 9 9 9 9 9 9

Analog raise/lower: V & Q #4 #5 9 9 9 9 9 9 9 9
PWM raise/lower: n/f & P #4 #5 9 9 9 9 9 9 9 9
Mains import/export power via 20 mA 9 9 9 9 9 9 9 9
Mains import/export power control 9 9 9 9 9 9 9 9 9 9
Load-dependent start/stop 9 9 9 9 9 9 9 9 9 9
Active power setpoint 0/4 to 20 mA #6 9 9 9 9 9 9 9 9
Load/var sharing for 14 generators 9 9 9 9 9 9 9 9 9 9
I/O's
Magnetic/switching Pickup 9 9 9 9 9 9 9 9 9 9
Discrete alarm inputs (configurable) 16 16 16 16 16 16 16 16 16 16
Relay outputs (configurable) 7 7 7 7 7 7 7 7 7 7
Analog inputs (configurable) #6 7 7 7 7 7 7 7 7
Analog outputs 0/4 to 20 mA (configurable) 2 2 2 2 2 2 2 2
External operation mode selection via DI 9 9 9 9 9 9 9 9
CAN bus comm., Guidance level #7 9 9 9 9 9 9 9 9 9 9
Subject to technical modifications.
CAN bus comm., Engine level #8 9 9
This document is distributed for RS-232 comm., Engine level #9 9 9
informational purposes only. It is not LS 4 - Circuit Breaker Control #10 9 9 9 9
to be construed as creating or
Listings/Approvals
becoming part of any Woodward
Governor Company contractual or CE Marked 9 9 9 9 9 9 9 9 9 9
warranty obligation unless expressly UL/cUL Listed 9 9 9 9 9 9 9 9 9 9
stated in a written sales contract. Part numbers P/N
We appreciate your comments Measuring inputs 100 Vac, ../5 A (8440- -1609 -1554 -1558 -1562 -1560 -1613 -1570 -1574 -1578 -1576
about the content of our Measuring inputs 400 Vac, ../5 A (8440- -1610 -1555 -1559 -1563 -1561 -1614 -1571 -1575 -1579 -1577
publications. Please send comments #1 External unit LS 4 necessary
including the document number #2 In isolated parallel operation with min. 2 gensets in parallel
below to #3 Cable incl. software necessary (DPC; P/N 5417-557)
stgt-doc@woodward.com #4 n = speed; f = frequency; V = voltage, P = real power; Q = reactive power
#5 +/-20 mA and +/-10 Vdc and PWM signal (type and range configurable); bias/discrete setpoint via relay manager
© Woodward #6 [T1]-[T3] = 0/4 to 20 mA, [T4]/[T5] = Pt100, [T6] = VDO 0 to 180ohm, [T7] = VDO 0 to 380ohm; function of 20 mA inputs is configurable between
alarm input, remote setpoint value for generator real power, mains import/export real power measuring value; others upon request
#7 Remote monitoring, control, configuration (GW 4 could be used for several interfaces; refer to product specs 37170 / manual 37360)
All Rights Reserved #8 CAN bus connection to IKD1, mtu MDEC, mtu ADEC, Volvo EMS2, Scania EMS/S6, CAN SAE J1939 and/or ST3 (configurable; refer to
manual 37382)
03240G - 2007/2/Stuttgart #9 RS-232 connection via Caterpillar CCM to Caterpillar EMCP-II, and ECM (configurable; refer to manual 37200)
#10 External unit LS 4 (refer to product specs 37167 / manual 37105)