INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC
HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”

©2016 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as corporate and product
All Rights Reserved identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 UENR6458-02
January 2019

793F Off-Highway Truck

Hydraulic System
D3T1-UP

© 2019 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
COMPONENT TABLE

Component Locations
Part Schematic Machine
Description
Number Location Location
Accumulator GP 396-4127 E-10 1
Accumulator Gp - Brake (ACC1) 465-7409
I-5 2
Accumulator GP 465-7411
Accumulator Gp - Brake (ACC2) 465-7409
I-2 3
Accumulator GP 465-7411
Breather 157-7911 B-8 4
Connector - Orifice 311-6676 F-3 5
Cylinder Gp - Telescoping, Hoist 295-5708 H-12 6
Filter - Oil, Adv Eff., Breather 4T-6788 C-6 7
Filter Gp - Case Drain 290-2569 C-8 8
Filter Gp - Fan / Steering Return 339-9706 A-8 9
Filter Gp - Oil, Brake 393-3691 E-4 10
Filter Gp - Oil, Hoist / Brk Cooling 339-9702 I-9 11
Fitting - Orifice 8X-7851 D-10 12
Fitting - Orifice 8X-7851 E-9 13
Fitting - Orifice 8X-7851 F-3 14
Motor Gp - Fan 240-7790 C-10 15
Pump / Motor Gp - Brake Release 5T-1060 G-8 16
Pump Gp - Hoist / Brake 310-4846 F-7 17
Pump Gp - Metering (HMU) 9T-1318 B-4 18
Screen AS 433-0619 C-9 19
Screen Gp - Hoist Lines 6E-5472 H-9 20
Slack Adjustor Gp - Front 205-0560 E-1 21
Slack Adjustor Gp - Rear 205-0560 G-13 22
Valve Gp - Check 332-7350 C-8 23
Valve Gp - Check 6E-4701 I-4 24
Valve Gp - Check, Brake 397-8133 E-5 25
Valve Gp - Check, Brk Rel Pump 123-4750 G-8 26
Valve Gp - Check, Brk Rel, El Pump 123-4750 I-3 27
Valve Gp - Cntrl, Hoist / Brk Cooling 356-5705 I-12 28
Valve Gp - Makeup 183-7170 C-10 29
Valve Gp - Sol / Mnfld 198-6577 F-9 30
Valve Gp - Sol / Rlf, Str Acc. 272-9849 D-10 31
Valve Gp - Steering 9T-8931 E-3 32
Mechanical Drive
Control Gp - Foot Brake 315-5037 G-2 33
Cylinder Gp - Steering 9T-8912 E-3 34
Filter Gp - Oil, RAX 333-6434 F-12 35
Manifold Gp - Control, RAX 299-3258 E-12 36
Motor Gp - Brake Cooling 198-6041 F-8 37
Motor Gp - RAX 202-9940 D-12 38
Pump Gp - Brake Cooling 197-8885 B-6 39
Pump Gp - Fan / Steering 291-7263 B-10 40
Pump Gp - RAX 341-4837 D-12 41
Screen As - Hydr. Oil Cooler 149-2754 I-7 42
Tank Gp - Hydraulic 288-5701 A-6 43
Valve / Mtg Gp - Cntrl, Brks, Std Whl 417-3096
F-2 44
XL Wheel Manifold 417-3132
Valve Gp - Relief, Brake Oil Cooler 6E-5855 B-6 45
Valve Gp - Traction Control 222-4744 H-6 46
Attachments
Accumulator Gp - Steering (PED) 348-9270 E-10 47
Cooler Gp - RAX Oil Cooler 320-8196 F-11 48
Core Gp - Oil Cooler, Steering 199-6683 A-8 49
Plug As - Rear Axle Cooler 242-7114 F-13 50
Sensor Gp - Press., Brake Pump 221-3405 D-10 51
Sensor Gp - Press., Brk Acc 221-3405 E-9 52
Sensor Gp - Press., Differential Oil 221-3415 F-12 53
Sensor Gp - Speed, Clng Pmp Drive 186-0131 F-8 54
Sensor Gp - Speed, Fan 186-0131 C-10 55
Switch AS 172-8660 B-7 N/A
Valve Gp - Press. Rdc, Rad Fan Cntrl 389-1181 C-10 57
Misc. Ref.
Core As - Oil Cooler, Brake 290-2729 I-7 58
Core As - Oil Cooler, Brake 336-9641 I-7 59
Sensor Gp - Press., Brake Pump 221-3405 H-4 60
Sensor Gp - Press., Brk Acc. (ACC1) 221-3405 H-5 61
Sensor Gp - Press., Brk Acc. (ACC2) 221-3405 H-2 62
Sensor Gp - Press., Rr Brk Oil, LH 221-3410 I-6 63
Sensor Gp - Press., Rr Brk Oil, RH 221-3410 H-6 64
Switch As - Press., Serv. Brake (Frnt) 128-5091 F-3 65
Switch As - Press., Serv. Brake (Rear) 128-5091 F-5 66
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
R Brake Pump Filter Outlet Pressure E-4
P2 Case Drain Return Filter Pressure C-8
I1 Front Slack Adjuster Pressure F-1
L2 Hoist Control Pilot Pressure H-11
L1 Hoist Control Pilot Pressure H-11
M1 Hoist Pump 1 Pressure F-7
M2 Hoist Pump 2 Pressure F-7
K1 Left, Front Wheel, Brake Cooling Input Press. J-1
K2 Left, Front Wheel, Brake Cooling Output Press. J-1
K5 Left, Rear Wheel, Brake Cooling Input Press. J-13
K6 Left, Rear Wheel, Brake Cooling Output Press. J-14
S1 Left, Rear Wheel, Traction Pilot Pressure H-6
P1 Purge Point for Comissioning F-2
F Radiator Fan Pressure C-10
Q RAX System Pressure E-12
I2 Rear Slack Adjuster Pressure F-14
J3 Rear, Left Parking Brake Release Press. J-13
I3 Rear, Left Slack Adjuster Pressure I-14
J4 Rear, Right Parking Brake Release Press. A-13
I4 Rear, Right Slack Adjuster Pressure A-14
K3 Right, Front Wheel, Brake Cooling Input Press. C-1
K4 Right, Front Wheel, Brake Cooling Output Press. C-1
K7 Right, Rear Wheel, Brake Cooling Input Press. B-14
K8 Right, Rear Wheel, Brake Cooling Output Press. B-13
S2 Right, Rear Wheel, Traction Pilot Pressure H-6
H Secondary Retract Accumulator Pressure H-4
G Service Brake Acummulator Pressure H-2
C SOS, Brake Actuation E-5
B SOS, Hoist and Brake Cooling I-9
A SOS, Strg, Fan, Drive D-10
E Steering Accumulator Pressure D-4
D Steering Pump Pressure E-9
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

J3
K1
LEFT LEFT
K6 REAR K5 FRONT
K2
P

J J

(28) VALVE GP
CONTROL
HOIST / BRK COOLING
356-5705

(58) CORE AS
(59) CORE AS OIL COOLER
OIL COOLER BRAKE
(11) FILTER GP BRAKE
I3 OIL HOIST / BRK COOLING 336-9641
290-2729
339-9702 (Extra Retarding Only)
HIGH PRESS.
BRAKE COOLING RLF
PORT DUAL STAGE (63) SENSOR GP
SIGNAL SPOOL (3) ACCUMULATOR GP
P
B PRESS. RR BRK OIL, LH
221-3410 (2) ACCUMULATOR GP BRAKE (ACC2)
LOW PRESS. BRAKE (ACC1) EV ONLY : 465-7411
I RLF (46) VALVE GP (24) VALVE GP 150-10A : 465-7409 I
EV ONLY : 465-7411
MAIN RELIEF
TRACTION CONTROL CHECK (27) VALVE GP
ROD END VENT DUMP SPOOL
222-4744 150-10A : 465-7409
SLOT ACROSS STEM 6E-4701 CHECK
BRK REL
123-4750
(60) SENSOR GP
PRESS
(20) SCREEN GP S1 BRAKE PUMP
HOIST LINES (42) SCREEN AS (61) SENSOR GP 221-3405
6E-5472 HYDR. OIL COOLER PRESS. BRK (Acc1)
221-3405 H G (62) SENSOR GP
L1 149-2754
PRESS. BRK (ACC2)
(Extra Retarding Only)
RAISE
221-3405
RAX ACC1
(6) CYLINDER GP PS1 PS2
TCS HOIST BCD ACC2

TELESCOPING HOLD

HOIST SIGNAL RV1

PS3
ORIFICE #2
295-5708 SNUB
SIGNAL
H SERVICE BRAKE ORIFICE #1 SV3
H
PRESSURE SENSOR FLOAT
S2 SQ1

REAR
LOWER
(FOR CMD ONLY) (33) CONTROL GP
(26) VALVE GP
CHECK BRK REL SV2 FOOT BRAKE
EL PUMP PR1 FL1 315-5037
(64) SENSOR GP
L2 123-4750
PRESS. RR BRK OIL, RH
COUNTERBALANCE VALVE
221-3410
CARTRIDGE
VENT ORIFICE FOR
(22) SLACK ADJ GP COUNTERBALANCE VALVE OR1

REAR TSB
CV1 CV2 P
205-0560
A

M TANK T1

G
PLUG1
SERVICE BRAKE G
HF3
HF2
PRESSURE SENSOR
HF1 SV1 PD2 PD3
FRONT
PD1
(FOR CMD ONLY)
(16) PUMP / MOTOR GP
BRAKE RELEASE
5T-1060

P1
I2
PB
SH2

(35) FILTER GP
SH1 FSB
OIL, RAX FITTING
333-6434 (48) COOLER GP (30) VALVE GP ORIFICE
(37) MOTOR GP
(53) SENSOR GP RAX OIL CLR SOL/ MNFLD A.C. ONLY OR8
BRAKE COOLING
PRESS. DIFF. OIL 320-8196 198-6577 8X-7851 PS5 R SUPPLY PS4 F
R B 198-6041
221-3415 (65) SWITCH AS
F PRESS. F
F B U (5) CONNECTOR SERV. BRK (FRNT) (5) CONNECTOR (44) VALVE / MTG GP
M1 M2 ORIFICE ORIFICE CONTROL BRAKES
128-5091
311-6676 311-6676 417-3096
SWITCH AS XL WHEEL
(50) PLUG AS (14) FITTING ORIFICE
PRESS. MANIFOLD : 417-3132
REAR AXLE CLR MECHANICAL 8X-7851
T
242-7114 HST / BRK TANK
PUMP SERV. BRK (REAR)
M1 (10) FILTER GP
DRIVE A.C. ONLY I1
OIL BRAKE
A SW (54) SENSOR GP 128-5091 393-3691
SPEED R
P COOLING PUMP DRIVE
D 186-0131 (17) PUMP GP
HOIST / BRAKE
(1) ACCUMULATOR GP (13) FITTING (52) SENSOR GP
310-4846
396-4127 ORIFICE PRESS (34) CYLINDER GP
(47) ACCUMULATOR GP 8X-7851 STEER ACC.
E STEERING E
STEERING (PED) 221-3405
9T-8912
348-9270 (25) VALVE GP (21) SLACK ADJ GP
C FRONT
CHECK
(31) VALVE GP (BRAKE) 205-0560
(36) MANIFOLD GP SOL / RLF 397-8133 (32) VALVE GP
CONTROL RAX AUX POWER STR ACC. STEERING
UNIT PORT
272-9849 9T-8931
299-3258
(12) FITTING CL CR

Q (41) PUMP GP ORIFICE

RAX 8X-7851
214-1555
(38) MOTOR GP
RAX
202-9940
L R

D D
A
FINAL
DIFFERENTIAL (51) SENSOR GP
DRIVE (55) SENSOR GP
PRESS. STEER ACC.
SPEED, FAN
221-3405 186-0131
E
BANJO HOUSING SUMP (15) MOTOR GP
FAN (8) FILTER
(29) VALVE GP 240-7790 CASE DRAIN HP
MAKEUP 290-2569
183-7170 (57) VALVE GP
PRESS RDC. RAD.
FAN CNTRL P2
226-0835 HT
RAD K3 K4
FAN EF T
LS P
C (19) SCREEN (23) VALVE GP C
F PUMP BEARING CHECK P

FLUSHING RET. 332-7350 (7) FILTER OIL

247-8298 BREATHER
(45) VALVE GP 4T-6788
RELIEF BRAKE
(40) PUMP GP OIL COOLER RIGHT
6E-5855 FRONT
FAN / STEERING
291-7263 G2
B T1 T2 R Mb SL Ma A G1 R T2 T1 U2
(4) BREATHER L R
157-7911

SWITCH AS
LIQUID LEVEL
B K8 K7 172-8660 B
(39) PUMP GP
BRAKE COOLING P T LS
197-8885

Qmin Qmax Qmax Qmin (18) PUMP GP

METERING (HMU)
RIGHT 9T-1318
REAR
I4
M1 S M1 U1 L1

LINE PATTERNS
P Do not operate or work on this product unless you have
Pressure Line
(43) TANK GP read and understood the instruction and warnings in the
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Pilot / Load Sensing Pressure
relevant Operation and Maintenance Manuals and
(49) CORE GP HYDRAULIC relevant service literature. Failure to follow the instruc-
(9) FILTER GP 288-5701
BRAKE RELEASE PUMP AND CIRCUIT tions or heed the warnings could result in injury or
A OIL COOLER HOIST PUMP AND CIRCUIT Drain / Return Lines death. Proper care is your responsibility.
A
FAN/ STEER RETURN STEERING CIRCUIT
STEERING SUPPLY LINE Component Group
J4 199-6683 339-9706 FAN PUMP AND CIRCUIT THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK
BRAKE PUMP AND CIRCUIT CALLOUTS HYDRAULIC SYSTEM
SUPPLY PUMP AND CIRCUIT
PARKING BRAKE CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter) MEDIA NUMBER: UENR6458-02
REAR AXLE LUBE PUMP AND CIRCUIT
DRAIN / RETURN LINE
SCHEMATIC PART NUMBER: 278-8439, CHANGE: 02, VERSION: -
Callout Number Component
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
DRAIN / BRAKE COOLING (Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 in neutral and with parking brake set.
Part Number
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
RIGHT SIDE VIEW
VIEW ALL CALLOUTS
31 15
48 6
46 59 7 34
S2

55

32
51
S1 B 12
K4 29 F
A
41 38 C 25 43 23 P2 8 9 49 58 E

65

COMPONENTS
64 SHOWN INSIDE
HYDRAULIC TANK

63 45
BRAKE CONTROL
62 PRESSURE SENSORS
39
60 61
REAR CHASSIS TOP VIEW
VIEW ALL CALLOUTS

I3 I4

K5 K7

J3 J4

K6

24

14
H
K8 27

30 P1
G
M2
16
M1

54

44 59

17

19

40

57
LEFT UNDERSIDE VIEW
VIEW ALL CALLOUTS

53

K3
50

15 18 33 47 58 L1 37 28 42 R 11 10 25 35 36 Q
LEFT CHASSIS TOP VIEW
VIEW ALL CALLOUTS

15 7 4 43 20 26 30 D
52 13 22 I2
Not Shown 16

21 I1 M1 M2 3 2 25 46 L2

1 K2

K1