Beruflich Dokumente
Kultur Dokumente
ACURA
MDX
Servic e Manual 2007
·Generallnforrnation
II111III
a b cdefgh
I Ib
a
il. Manufacturer, Make and Type of Vehicle a. Engine Type
2NH: Honda of Canada Mfg., J37A1: 3.7 L SOHC V1ECSequential Multiport
Honda Canada Inc., Fuel-injected engine
Acura Multipurpose passenger vehicle b. Serial Number
b. Line, Body and Engine Type
YD2: Acura MDX/J37 A 1 Transmission Number"
c. Body Type and Transmission Type
8: 5-door/5-speed Automatic BYFA - 9000001
d. Vehicle Grade (Series)
USA models
2:MDX
I Ib
a
3: TECH
4: TECH with Rear Entertainment System
5: SPORT a. Transmission Type
8: SPORT with Rear Entertainment System .. BYFA: 5-speed Automatic
Canada Model b. Serial Number
2:MDX
5: TECH Paint Code
8: ELITE Code Color USA Canada
e. Check Digit models models
f. Model Year B-533M Steel Blue Metallic 0 0
7:'07 G-525M Aberdeen Green Metallic 0 0
g. Factory Code NH-578 Taffeta White 0
H: Alliston, Ontario Factory in Canada NH-671P A~en White Pearl 0 0
h. Serial Number NH-689M Billet Silver Metallic 0 0
000001-: Canada models NH-705M Nimbus GrClY.. Metallic 0 0
500001-: USA models NH-707 Formal Black 0 0
R-529P Dark Cherry Pearl 0 0
YR-545M Desert Rock Metallic 0
INTERIOR
COLOR CODE
CJOCJ _ _ O
.,
PAINT CODE
....
INTERIOR COLOR CODE
1-2 BACK
Identification Number Locations
Engine Number
BACK 1-3
General Information
HIGHER ROLLOVER
RISK WARNING
USA models
SRS INFORMATION
SRSWARNING USA models
INFOMATION
FRONT PASSENGER
AIRBAG WARNING TAG
(CHILD SEAT)
USA models
~~7~~~~!~-~~~~~~~~
SIDEAIRBAG
MODULE DANGER
STEERING
NOTICE COLUMN ,
1-4 BACK
RADIATOR SERVICE INFOMATION TIRE INFORMATION
SRSWARNING INFOMATION (Under-hood Emission
Controllnfomation)
BACK 1-5
General Information
I I I Ie I
abc d
a. Model Year
7: '07
b. Manufacturer Subcode
HNX: HONDA
c. Family Type
R: Refueling
d. Canister Work Capacity
e. Sequence Characters
1-6 BACK
Lift and Support Points
Safety Stands
BACK 1-7
General Information
Towing
The tie down hook slots can be used secure the vehicle Front bumper:
to the truck.
Front:
A
Rear bumper:
Rear:
1-8 BACK
Wheel Lift Equipment - The tow truck uses two
pivoting arms that go under the tires (front or rear) and
lift them off the ground. The other two wheels remain
on the ground. Never tow the vehicle with wheel lift
equipment.
INOTICEI
• Towing the vehicle with only two wheels on the
ground will damage parts ofthe SH-AWD system. If
the vehicle is damaged, it should be towed on a flat-
bed truck or trailer.
• Trying to lift or tow the vehicle by the bumpers will
cause serious damage. The bumpers are not
designed to support the vehicle's weight.
BACK 1-9
General Information
Parts Marking Precautions for Super Handling All
Wheel Drive (SH-AWD) System
To deter vehicle theft, certain major components are
marked with the vehicle identification number (VIN).
Original parts have self-adhesive labels. Replacement This vehicle is equipped with the Super Handling All
body parts have generic self-adhesive labels. These Wheel Drive (SH-AWD) system. The SH-AWD system
labels should not be removed. The original engine or distributes driving torque between the front and rear
transmission VIN plates are not transferable to the wheels when accelerating and when wheel spin occurs.
replacement engine or transmission.
The SH-AWD system does not have a manual switch to
NOTE: Be careful not to damage the parts marking disable the AWD system. Whenever service work
labels during body repair. Mask the labels before requires spinning the front or rear wheels with the
repairing the part. engine, always lift up and support the vehicle so all four
wheels are off the ground.
1-10 BACK
Specifications
Design Specifications
Dimensions ....... ;•.....................•............................. 2-17
Weight (USA) .... ~.. ~ ..................................;............... 2·-17
Weight (CANADA) ................................................. 2-17
Engine .................................................................... 2-17
Starter .................................................................... 2-17
Automatic Transmission ...................................... 2-17
Steering .................................................................. 2-18
Suspension ............................................................ 2-18
Tires ........................................................................ 2-18
Wheel Alignment .................................................. 2-18
Brakes ..................................................................... 2-18
Air Conditioning .................................................... 2-18
Electrical Ratings ................................................... 2-19
Body Specifications .............................................. 2-20
Standards and Service Limits
Engme EI ect·
rica
I
Item Measurement Qualification Standard or New Service Limit
Ignition coil Rated voltage 12V
Firing order 1-4-2-5-3-6
Spark plug Type NGK: IZFR6K11 .!'
DENSO: SKJ200R-M11
Gap 1.0-1.1 mm (0.039-0.043 in.) --
Ignition timing At idle In N or P position 10±2°BTOC
Check the red mark
Drive belt Tension Autoctensioner
Alternator Output At 13.5 Vand 130A
normal engine
temperature
Coil (rotor) resistance At 68 'f (20 'C) 2.3 -2.7 k Q
Slip ring 0.0. 14.2-14.4 mm(0.56-0.57 in.) 13.8 mm (0.54 in.)
Brush length 10.5 mm (0.41 in.) 1.5 mm (0.06 in.)
Brush spring tension 2.94-3.53 N (0.30-0.36 kgf, 0.66-0.80 Ibf)
Starter Output 1.8kW
Commutator mica depth 0.50-0.90' mm (0.020-0.035 in.) 0.20 mm (0.008 in.)
Commutator runout 0.02 mm (0.0008 in.) max. 0.05 mm (0.002 in.)
Commutator 0.0. 28.9-29.0 mm (1.138-1.142 in.) 28.0 mm (1.102 in.)
Brush length 15.0-16.0 mm (0.59-0.63 in.) 9.0 mm (0.35 in.)
Brush spring tension (new) 22.3"':""27.3 N (2.27-2.78 kgf, 5.00-6.13Ibf)
2-2 BACK
c;ylln
r der Hea d Standard or New Service Limit
Item Measurement Qualification
Head Warpage -- 0.05 mm (0.002 in.)
Height 120.95-121.05 mm (4.7618-4.7657 in.) - -
Camshaft End play 0.05-0.20 mm (0.002-0.008 in.) 0.20 mm (0.008 in.)
Camshaft-to-holder oil clearance 0.050-0.089 mm (0.0020-0.0035 in.) 0.15 mm (0.006 in.)
Total runout 0.03 mm (0.001 in.) max. 0.04 mm (0.002 in.)
Cam lobe height Intake, primary 35.112 mm (1.3823 in.) --
Intake, mid 36.394 mm (1.4328 in.) --
Intake, 35.112 mm (1.3823 in.) --
, ' secondary
Exhaust 36.389 mm (1.4326 in.) --
Valve Clearance (cold) Intake 0.20-0.24 mm (0.008-0.009 in.) --
"
Exhaust 0.28-0.32 mm (0.011-0.013 in.) --
StemO.D. Intake 5.485-5.495 mm (0.2159-0.2163 in.) 5.455 mm (0.2148 in.)
Exhaust 5.450-5.460 mm (0.2146-0.2150 in.) 5.420 mm (0.2134 in.)
Stem-to-guide clearance Intake 0.020-0.045 mm (0.0008-0.0018 in.) 0.08 mm (0.003 in.)
Exhaust 0.055-0.080 mm (0.0022-0.0031 in.) 0.11 mm (0.004 in.)
Valve seat Width Intake 1.25-1.55 mm (0.049-0.061 in.) 2.00 mm (0.079 in.)
Exhaust 1.25-1.55 mm (0.049-0.061 in.) 2.00 mm (0.079 in.)
Stem installed height Intake 46.75-47.55 mm (1.841-1.872 in.) 47.80 mm (1.882 in.)
Exhaust 46.68-47.48 mm (1.838-1.869 in.) 47.73 mm (1.879 in.)
Valve spring Free length Intake 51.48 mm (2.027 in.) --
Exhaust 51.05 mm (2.010 in.) --
Valve guide 1.0. Intake 5.515-5.530 mm (0.2171-0.2177 in.) 5.55 mm (0.219 in.)
Exhaust 5.515-5.530 mm (0.2171-0.2177 in.) 5.55 mm (0.219 in.)
Installed height Intake 21.20-22.20 mm (0.835-0.874 in.) --
Exhaust 20.60-21.60 mm (0.811-0.850 in.) --
Rocker arm Arm-to-shaft clearance Intake 0.026-0.067 mm (0.0010...,.0.0026 in.) 0.067 mm (0.0026 in.)
Exhaust 0.026-0.077 mm (0.0010-0.0030 in.) 0.077 mm (0.0030 in.)
BACK 2-3
Standards and Service Limits
Engme BIock
Item Measurement Qualification Standard or New Service Umit
Block Warpage of deck 0.07 mm (0.003 in.) max. --
Bore diameter 90.000-90.015 mm (3.5433-3.5439in.) --
Piston Skirt 0.0. at 16.0 mm (0.63 in.) from 89.893-89.996 mm (3.5426-3.5431 in.) --
bottom of skirt
Clearance in cylinder 0.004-0.032 mm (0.0001-0.0013 in.) 0.08 mm (0.003 in.)
Ring groove width Top .. '1.240-1.255 mm (0.0488-0.0494 in.) 1.27 mm (0.050 in.)
Second 1.220-1.235 mm (0.0480-0.0486 in.) 1.25 mm (0.049 in.)
Oil 2.805-2.825 mm (0.1104-0.1112 in.) 2.85 mm (0.112 in.)
Piston ring Ring-to-groove clearance Top "', 0.055-0.085 mm (0.0022-0.0033 in.) 0.15 mm (0.006 in.)
Second 0.030-0.060 mm (0.0012-0.0024 in.) 0.13 mm (0.005 in.)
Ring end gap Top 0.30-0.40 mm (0.012-0.016 in.) 0.60 mm (0.024 in.)
Second 0.40-0.55 mm (0.016-0.022 in.) 0.70 mm (0.028 in.)
Oil 0.20-0.70 mm (0.008-0.028 in.) 0.80 mm (0.031 in.)
Piston pin 0.0. 21.962-21.965 mm (0.8646-0.8648 in.) 21.954 mm (0.8643 in.)
Pin-to-piston clearance -0.0050 to +0.0010 mm . 0.004 mm (0.0002 in.)
(-0.00020 to +0.00004 in.)
Connecting rod Pin-to-rod clearance 0.005-0.014 mm (0.0002-0.0006 in.) \. 0.019 mm (0.0007 in.)
., Small-end bore diameter 21.970-21.976 mm (0.8650-0.8652 in.) --
Large-end bore diameter 60.0 mm (2.36 in.) --
End play installed on crankshaft 0.15-0.35 mm (0.006-0.014 in.) 0.45 mm (0.018 in.)
Crankshaft Main journal diameter 71.976-72.000 mm (2.8337-2.8346 in.) --
Rod journal diameter 56.976-57.000 mm (2.2431-2.2441 in.) --
Rod/main journal taper 0.005 mm (0.0002 in.) max. 0.010 mm (0.0004 in.)
Rod/main journal out-of-round 0.005 mm (0.0002 in.) max. 0.010 mm (0.0004 in.)
End play 0.10-0.35 mm (0.004-0.014 in.) 0.45 mm (0.018 in.)
Runout 0.0~5 mm (0.0010 in.) max. 0.030 mm (0.0012 in.)
Crankshaft Main bearing-to-journal oil clearance .,0.019-0.045 mm (0.0007-0.0018 in.) 0.050 mm (0.0020 in.)
bearing Rod bearing clearance 0.020-0.044 mm (0.0008-0.0017 in.) 0.050 mm (0.0020 in.)
2-4 BACK
Englne Lb·
u flcatlon
Item Measurement Qualification Standard or New ServIce Umlt
Engine oil Capacity Engine overhaul 5.0 i.. (5.3 US qt)
.Oil change. 4.3 L (4.5 US qt)
including filter
Oil change. 4.0 L (4.2 US qt)
without filter
Oil pump Inner-to-outer rotor clearance 0.03-0.09 mm (0.002-0.004 in.) 0.20 mm (0.008 in.)
Pump housing-to-outer rotor clearance 0.10-0.19 mm (0.004-0.007 in.) 0.20 mm (O.OOS in.)
Pump housing-to-outar rotor axial 0.02-0.07 mm (0.001-0.003 in.) 0.12 mm (0.005 in.1
clearance
Oil pressure with oil temperature at At idle 70 kPa (0.7 kgf/cm'.10 psi)
176 'F (80 "C) At 3.000 rpm 490 kPa (5.0 kgf/cm'. 71 psi)
c·00rIng Siyst em
Item Measurement Qualification Standard or New
Radiator Coolant capacities (including engine. Engine overhaul 9.21 (2.43 US gal)
heater. hoses. and reservoir) Coolant change 7.3 L 11.93 US gal)
Use Acura Long Life Antifreeze!
Coolant Type 2
Coolant reservoir Coolant capacity 0.7L (0.19 US gal)
Radiator cap Opening pressure 93-123 kPa (0.95-1.25 kgf/cm'. 14-18 psi)
Thermostat Opening temperature Begins to open 169-176'F (76 -eO "C)
Fully open 194'F (90 "C)
Valve lift atfully open 10.0 mm (0.39 in.) min.
BACK 2-5
Sta,ndards and Service Limits
Automatic Transmission and AfT Differential
Item' Measurement' Qualification Standard or New Service Limit
Automatic Capacity Fluid change 2.8 L (3.0 US qt)
transmission fluid Use Acura ATF-Z1 Overhaul 7.9 L (8.3 US qt)
ATF pressure Line pressure At 2,000 rpm 960-1,050 kPa 910 kPa
iri N or P position (9.8-10.7 kgf/cm', 139-152 psi) (9.3 kgf/cm', 132 psi)
5th clutch pressure At 2,000 rpm' 920-1,000 kPa 870kPa
in D position (9.4-10.1 kgf/cm', 133-145 psi)
' ,
- (8.9 kgf/cm', 126 psi)
4th clutch pressure At 2,000 rpm 930-1,010 kPa 880kPa
in D position (9.5-10.3 kgf/cm', 135-147 psi) (9.0 kgf/cm', 128 psi)
3rd clutch pressure At 2,000 rpm 930-1,010 kPa 880 kPa
in D position (9.5-10.3 kgf/cm', 135-147 psi) (9.0 kgf/cm', 128 psi)
2nd clutch pressure At 2,000 rpm 930-1,010 kPa 880 kPa
in M position (9.5-10.3 kgf/cm', 135-147 psi) (9.0 kgf/cm', 128 psi)
2nd gear
1st clutch pressure At 2,000 rpm ,930-1,010 kPa 880kPa ','
2-6 BACK
Item Measurement Qualification Standard or New Service Limit
Clutch (cont'd) 2nd, 3rd, 4th, and 5th clutch end plate Mark 1 2.,1 mm (0.083 in.) When discolored
thickness Mark2 2.2 mm (0.087 in.) When discolored
Mark3 2.3 mm (0.091 in.) When discolored
Mark4 2.4 mm (0.094 in.) When discolored
Mark5 2.5 mm (0.098 in.) When discolored
Mark6 2.6 mm (0.102 in.) When discolored
Mark7 2.7 mm (0.106 in.) When discolored
Mark8 2.8 mm (0.110 in.) When discolored
Mark9 2.9 mm (0.114 in.) When discolored
Stator shaft 1.0. at needle bearing contact area Torque converter 27.000-27.021 mm (1.063-1.064 in.) When worn or
side damaged
ATF pump side 31.000-31.025 mm (1.220-1.221 in.) --
1.0. at mainshaft sealing ring contact 31.000-31.025 mm (1.220-1.221 in.) 31.05 mm (1.222 in.)
area
ATFpump Gear-to-body thrust clearance 0.03-0.06 mm (0.001-0.002 in.) 0.07 mm (0.003 in.)
Gear-to-body clearance Drive gear 0.210-0.265 mm (0.008-0.010 in.) --
Driven gear 0.070-0.125 mm (0.003-0.005 in.) --
Driven gear 1.0. 14.016-14.034 mm (0.5518-0.5525 in.) When worn or
damaged
Driven gear shaft 0.0. 13.980-13.990 mm (0.5504-0.5508 in.) When worn or
damaged
Reverse shift Fork finger thickness 5.90-6.00 mm (0.220-0.236 in.) 5.4 mm (0.213 in.)
fork
Park gear and -- -- When worn or
pawl damaged
Regulator valve Shift fork shaft bore 1.0. 14.000-14.010 mm (0.5512-0.5516 in.) --
body Shift fork shaft/servo valve bore 1.0. 37.000-37.039 mm (1.4567-1.4582 in.) 37.045 mm (1.4585 in.)
Mainshaft sealing ring contact 1.0. 31.000-31.025 mm (1.220-1.221 in.) 31.05 mm (1.222 in.)
Main valve body Intermediary shaft sealing ring contact 35.000-35.025 mm (1.3780-1.3789 in.) 35.05 mm (1.3799 in.)
1.0.
ATF guide collar Secondary shaft sealing ring contact 29.000-29.021 mm (1.1417-1.1426 in.) 29.05 mm (1.1437 in.)
1.0.
Mainshaft Diameter at stator shaft needle bearing 22.984-23.000 mm (0.9049-0.9055 in.) When worn or
contact area damaged
5th gear collar diameter at needle 39.981-39.991 mm (1.5741-1.5744 in.) When worn or
bearing contact area damaged
5th gear collar length 48.7-48.8 mm (1.917-1.921 in.) --
5th gear collar flange thickness 4.5-4.7 mm (0.177-0.185 in.) When worn or
damaged
5th gear 1.0. 46.000-46.016 mm (1.8110-1.8116 in.) When worn or
damaged
5th gear axial clearance 0.10-0.22 mm (0.004-0.009 in.) --
Sealing ring thickness 1.90-1.96 mm (0.074-0.077 in.) 1.85 mm (0.073 in.)
Sealing ring groove width 2.025-2.060 mm (0.080-0.081 in.) 2.08 mm (0.082 in.)
(cont'd)
BACK 2-7
Standards and Service Limits
Automatic Transmission and AfT Differential (cont'd)
Item· Measurement Qualification Standard or New Service Limit
Countershaft Diameter at bearing contact area Torque'converter 40.505-40.515 mm (1.5947-1.5951 in.) When worn or damaged
housing bearing
5th gear 34.975-34.991 mm (1.3770-1.3776 in.) When worn or damaged
Diameter of 2nd gear at needle 61.975-61.991 mm (2.2400-2.2406 in.) When worn or damaged
bearing contact area
Reverse gear collar 0.0. 39.979-40.000 mm (1.5740-1.5748 in.) When worn or damaged
Reverse selector hub 0.0. 55.885-55.900 mm (2.200-2.201 in.) When worn or damaged
Cotter thickness 4th gear 1.99-2.02 mm (0.078-0.080 in.) --
2nd gear 7.74-7.52 mm (0.295-0.296 in.) --
1.0. of gears 5th gear 41.000-41.016 mm (1.6142-1.6148 in.) When worn or damaged
Idler gear 70.000-70.019 mm (2.7559-2.7567 in.) When worn or damaged
Reverse gear 46.000-46.016 mm (1.8110-1.8116 in.) When worn or damaged
Axial clearance of gears 2nd gear 0.005-0.040 mm (0.0002-0.0016 in.) --
5th gear 0.12-0.27 mm (0.0047-0.0106 in.) --
Idler gear 0.005-0.040 mm (0.0002-0.0016 in.) --
Reverse gear 0.10-0.25 mm (0.0039-0.0098 in.) --
61 mm washer thickness A 1.525 mm (0.0600 in.) When worn or damaged
B 1.505 mm (0.0593 in.) When worn or damaged
C 1.485 mm (0.0585 in.) When worn or damaged
0 1.465 mm (0.0577 in.) When worn or damaged
E 1.445 mm (0.0569 in.) When worn or damaged
F 1.425 mm (0.0561 in.) When worn or damaged
G 1.405 mm (0.0553 in.) When worn or damaged
50.8 mm washer thickness A 1.91 mm (0.0752 in.) When worn or damaged
B 1.93 mm (0.0760 in.) When worn or damaged
C 1.95 mm (0.0768 in.) When worn or damaged
0 1.97 mm (0.0776 in.) When worn or damaged
E 1.99 mm (0.0783 in.) When worn or damaged
F 2.01 mm (0.0791 in.) When worn or damaged
G 2.03 mm (0.0799 in.) When worn or damaged
H 2.05 mm (0.0807 in.) When worn or damaged
I 2.07 mm (0.0815 in.) When worn or damaged
.' J 2.09 mm (0;0823 in.) When worn or damaged
K 2.11 mm (0.0831 in.) When worn or damaged
L 2.13 mm (0.0839 in.) When worn or damaged
M 2.15 mm (0.0846 in.) When worn or damaged
N 2.17 mm (0.0854 in.) When worn or damaged
0 2.19 mm (0.0862 in.) When worn or damaged
p 2.21 mm (0.0870 in.) When worn or damaged
Q 2.23 mm (0.0878 in.) When worn or damaged
R 2.25 mm (0.0886 in.) When worn or damaged
S 2.27 mm (0.0894 in.) When worn or damaged
T 2.29 mm (0.0902 in.) When worn or damaged
U 2.31 mm (0.0909 in.) When worn or damaged
V 2.33 mm (0.0917 in.) When worn or damaged
W 2.35 mm (0.0925 in.) When worn or damaged
X 2.37 mm (0.0933 in.) When worn or damaged
V 2.39 mm (0.0941 in.) When worn or damaged
Z 2.41 mm (0.0949 in.) When worn or damaged
AA 2.43 mm (0.0957 in.) When worn or damaged
AB 2.45 mm (0.0965 in.) When worn or damaged
35 x 47 mm thrust washer 5.97-6.00 mm (0.2350-0.2362 in.) When worn or damaged
thickness
2-8 BACK
Measurement Qualification Standard or New Service Limit
Item
Secondary shaft Diameter at bearing contact area 2nd gear 43.986-43.999 mm (1.7317-1.7322 in.) When worn or damaged
Torque converter 32.002-32.015 mm (1.2599-1.2604 in.) When worn or damaged
housing bearing
Torque converter 28.592-28.608 mm (1.1257-1.1263 in.) When worn or damaged
housing bearing
(shaft end side)
Diameter of 1st gear collar at 38.975-38.991 mm (1.5344-1.5351 in.) When worn or damaged
needle bearing contact area
1.0. of gears 1st gear 44.000-44.013 mm (1.7323-1.7328 in.) When worn or damaged
2nd gear 50.00-50.02 mm (1.9685-1.9693 in.) When worn or damaged
Axial clearance of gears 1st gear 0.100-0.145 mm (0.004-0.006 in.) --
2nd gear 0.060-0.228 mm (0.0024-0.0090 in.) --
52 mm thrust washer thickness M 2.405 mm (0.095 in.) When worn or damaged
L 2.430 mm (0.096 in.) When worn or damaged
K 2.455 mm (0.097 in.) When worn or damaged
J 2.480 mm (0.098 in.) When worn or damaged
I 2.505 mm (0.099 in.) When worn or damaged
H 2.530 mm (0.100 in.) When worn or damaged
G 2.555 mm (0.101 in.) When worn or damaged
F 2.580 mm (0.102 in.) When worn or damaged
E 2.605 mm (0.103 in.) When worn or damaged
0 2.630 mm (0.104 in.) When worn or damaged
C 2.655 mm (0.105 in.) When worn or damaged
B 2.680 mm (0.106 in.) When worn or damaged
A 2.705 mm (0.106 in.) When worn or damaged
1st gear collar length 63.3-63.4 mm (2.4921-2.4961 in.) --
Sealing ring thickness 1.91-1.97 mm (0.075-0.078 in.) 1.86 mm (0.073 in.)
Sealing ring groove width 2.025-2.060 mm (0.080-0.081 in.) 2.08 mm (0.082 in.)
ATF feed pipe 0.0. 1st clutch 11.47-11.48 mm (0.4516-0.4520 in.) 11.45 mm (0.4508 in.)
1st-hold clutch 5.97-5.98 mm (0.2350-0.2354 in.) 5.95 mm (0.2343 in.)
Feed pipe bushing 1.0. 1st clutch 11.518-11.530 mm (0.4535-0.4539 in.) 11.545 mm (0.4545 in.)
1st-hold clutch 6.018-6.030 mm (0.2369-0.2374 in.) 6.045 mm (0.2380 in.)
(cont'd)
BACK 2-9
Standards and Service Limits
Automatic Transmission and AfT Differential (cont'd)
Item Measurement Qualification Standard or New Service Limit
Secondary shaft 65mm thrust shim thickness OA 0.80 mm (0.031 in.) When worn or damaged
(cont'd) A 0.84 mm (0.033 in.) When worn or damaged
B 0.88 mm (0.035 in.) When worn or damaged
C 0.92 mm (0.036 in.) When worn or damaged
D 0.96 mm (0.038 in.) When worn or damaged
E 1.00 mm (0.039 in.) When worn or damaged
F. 1.04 mm (0.041 in.) When worn or damaged
G 1.08 mm (0.043 in.) When worn or damaged
H 1.12 mm (0.044 in.) When worn or damaged
I 1.16 mm (0.046 in.) When worn or damaged
J 1.20 mm (0.047 in.) When worn or damaged
K 1.24 mm (0.049 in.) When worn or damaged
L 1.28 mm (0.050 in.) When worn or damaged
M 1.32 mm (0.052 in.) When worn or damaged
N 1.36 mm (0.054 in.) When worn or damaged
0 1.40 mm (0.055 in.) When worn or damaged
p 1.44 mm (0.057 in.) When worn or damaged
Q 1.48 mm (0.058 in.) When worn or damaged
R 1.52 mm (0.060 in.) When worn or damaged
S 1.56 mm (0.061 in.) When worn or damaged
T 1.60 mm (0.063 in.) When worn or damaged
U 1.64 mm (0.065 in.) When worn or damaged
V 1.68 mm (0.066 in.) When worn or damaged
W 1.72 mm (0.068 in.) When worn or damaged
X 1.76 mm (0.069 in.) When worn or damaged
y 1.80 mm (0.071 in.) When worn or damaged
Z 1.84 mm (0.072 in.) When worn or damaged
AA 1.88 mm (0.074 in.) When worn or damaged
AB 1.92 mm (0.076 in.) When worn or damaged
AC ~.96 mm (0.077 in.) When worn or damaged
AD 2.00 mm (0.079 in.) When worn or damaged
AE 2.04 mm (0.080 in.) When worn or damaged
AF 2.08 mm (0.082 in.) When worn or damaged
AG 2.12 mm (0.083 in.) When worn or damaged
AH 2.16 mm (0.085 in.) When worn or damaged
AI 2.20 mm (0.087 in.) When worn or damaged
AJ 2.24 mm (0.088 in.) When worn or damaged
AK 2.28 mm (0.090 in.) When worn or damaged
AL 2.32 mm (0.091 in.) When worn or damaged
2-10 BACK
Measurement Qualification Standard or New Service Limit
Item
Intermediary 1.0. of 3rd gear ~ . 36.000 36.016mm When worn or damaged
(cont'd)
BACK 2-11
Standards and Service Limits
Automatic Transmission and AfT Differential (cont'd)
Item Measurement Qualification Standard or New
Wire Diameter 0.0. Free Length No. of Coil
Main valve body Torque converter check valve spring 1.1 mm 8.6mm 35.0mm 12.6
spring (see page (0.043 in.) (0.339 in.) (1.378 in.)
14-347) Lock-up shift valve spring 1.0mm 6.6mm 35.5mm 18.2
(0.039 in.) (0.260 in.) (1.398 in.)
Shift valve E spring 0.7mm 6.6mm 42.4mm 17.6
(0.028 in.) (0.260 in.) (1.669 in.)
Shift valve A spring 0.9mm 6.6mm 50.5mm 23.3
(0.035 in.) (0.260 in.) (1.988 in.)
Shift valve B spring 0.8mm 6.6mm 49.1 mm 21.7
(0.031 in.) (0.260 in.) (1.933 in.)
Modulator valve spring 1.6mm 10.4mm 33.5mm 9.8
(0.063 in.) (0.409 in.) (1.319 in.)
CPC valve A spring 0.7mm 6.1 mm 17.8 mm 7.9
(0.028 in.) (0.240 in.) (0.701 in.)
Servo control valve spring 0.9mm 9.6mm 30.2mm 8.4
(0.035 in.) (0.378 in.) (1.189 in.)
Lubrication control valve spring 0.9mm 8.7mm 25.0mm 7.2
(0.035 in.) (0.343 in.) (0.984 in.)
Lock-up timing valve spring 0.6mm 6.6mm 30.8mm 11.1
(0.024 in.) (0.260 in.) (1.213 in.)
Relief valve spring 1.0mm 9.6mm 28.1 mm 7.7
(0.039 in.) (0.378 in.) (1.106 in.)
Secondary valve CPC valve C spring 0.7mm 6.1 mm 17.8 mm 7.9
body spring (0.028 in.) (0.240 in.) (0.701 in.)
(see page Shift valve D spring 0.7mm 6.6mm 42.4mm 17.6
14-349) (0.028 in.) (0.260 in.) (1.669 in.)
Reverse CPC valve spring 0.8mm 6.1 mm 24.4mm 14.6
(0.031 in.) (0.240 in.) (0.961 in.)
Shift valve C spring 0.8mm 6.6mm 49.1 mm 21.7
(0.031 in.) (0.260 in.) (1.933 in.)
CPC valve B spring 0.7mm 6.1 mm 17.8 mm 7.9
(0.028 in.) (0.240 in.) (0.701 in.)
Reverse control valve spring 0.8mm 6.6mm 49.1 mm 21.7
(0.031 in.) (0.260 in.) (1.933 in.)
Regulator valve 3rd accumulator spring 3.1 mm 19.6mm 41.4mm 5.5
body spring (0.122 in.) (0.772 in.) (1.630 in.)
(see page Coolant check valve spring 0.9mm 6.7mm 31.5mm 14.2
14-350) (0.035 in.) (0.264 in.) (1.240 in.)
Lock-up control valve spring 0.7mm 6.6mm 42.9mm 14.2
(0.028 in.) (0.260 in.) (1.689 in.)
0.8mm 6.6mm 44.3mm 25.5
(0.031 in.) (0.260 in.) (1.744 in.)
Regulator valve spring B 1.4mm 8.8mm 44.0mm 12.0
(0.055 in.) (0.346 in.) (1.732 in.)
Regulator valve spring A 1.85mm 14.7 mm 86.9mm 16.2
(0.073 in.) (0.579 in.) (3.421 in.)
Stator reaction spring 5.5mm 37.4mm 30.3mm 2.1
(0.217 in.) (1.472 in.) (1.193 in.)
2-12 BACK
Item Measurement Qualification Stal)dard or New
Wire Diameter 0.0. Free Length No. of Coil
Accumulator 4th accumulator spring 3.3mm 19.6mm 39.1 mm 5.8
body spring (0.130 in.) (0.772 in.) (1.539 in.)
(see page 2nd accumulator spring 3.1 mm 19.6mm 53.4mm 7.5
14-351) (0.122 in.) (0.772 in.) (2.102 in.)
1st accumulator spring A 2.3mm 19.6mm 60.8mm 9.7
(0.091 in.) (0.772 in.) (2.394 in.)
1st accumulator spring B 2.5mm 12.8mm 46.0mm 9.5
(0.098 in.) (0.504 in.) (1.811 in.)
5th accumulator spring A 2.4mm 19.6mm 65.5mm 12.0
(0.094 in.) (0.772 in.) (2.579 in.)
5th accumulator spring B 2.4mm 13.2mm 50.5mm 10.1
(0.094 in.) (0.520 in.) (1.988 in.)
1st-hold accumulator spring 2.0mm 13.1 mm 42.9mm 9.8
(0.079 in.) (0.516 in.) (1.689 in.)
(cont'd)
BACK 2-13
Standards and Service Limits
Automatic Transmission and AfT Differential (cont'd)
Item Measurement Qualification ' Standard or New Service Limit
Transfer output Diameter at bearing contact area Transmission 21.977-21.990 mm 21.92 mm (0.8630 in.)
shaft housing side (0.8652-0.8657 in.)
Torque converter 40.002-40.018 mm 39.95 mm (1.5728 in.)
housing side (1.5749-1.5755 in.)
Axial clearance 0-0.39 mm (0-0.015 in.) --
28.5 mm thrust washer thickness A 1.82 mm (0.0717 in.) When worn or damaged
B 1.84 mm (0.0724 in.) When worn or damaged
C 1.86 mm (0.0732 in,) When worn or damaged
D 1.88 mm (0.0740 in.) When worn or damaged
E 1.90 mm (0.0748 in.) When worn or damaged
F 1.92 mm (0.0756 in.) When worn or damaged
G 1.94 mm (0.0764 in.) When worn or damaged
H 1.96 mm (0.0772 in.) When worn or damaged
I 1.98 mm (0.0780 in.) When worn or damaged
J 2.00 mm (0.0787 in.) When worn or damaged
K 2.02 mm (0.0795 in.) When worn or damaged
L 2.04 mm (0.0803 in.) ,
When worn or damaged
M 2.06 mm (0.0811 in.) , When worn or damaged
N 2.08 mm (0.0819 in.) When worn or damaged "
0 2.10 mm (0.0827 in.) When worn or damaged
P 2.12 mm (0.0835 in.) When worn or damaged
Q 2.14 mm (0.0843 in.) When worn or damaged
R 2.16 mm (0.0850 in.) When worn or damaged
S 2.18 mm (0.0858 in.) When worn or damaged
T 2.20 mm (0.0866 in.) When worn or damaged
U 2.22 mm (0.0874 in.) When worn or damaged
V 2.24 mm (0.0882 in.) When worn or damaged
W 2.26 mm (0.0890 in.) When worn or damaged
X 2.28 mm (0.0898 in.) When worn or damaged
y 2:30 mm (0.0906 in.) When worn or damaged
'Z 2.32 mm (0.0913 in.) When worn or damaged
AA 2.34 mm (0.0921 in.) When worn or damaged
Transfer Capacity Fluid change 0.43 L (0.45 us qt)
assembly fluid Hypoid gear oil SAE 90 or SAE 80W-90 Overhaul 0.45 L (0.48 us qt)
viscosity, API classified GL40r GL5
only
Transfer Diameter oftransfer hypoid drive gear/ Transfer cover 50.002-50.018 mm 49.95 mm (1.9665 in.)
assembly shaft assembly at tapered roller side (1.9686-1.9692 in.)
bearing contact area Transfer gear 24.987-25.000 mm 24.93 mm (0.9815 in.)
side (0.9837-0.9843 in.)
Diameter oftransfer output shaft Transfer gear 40.002-40.018 mm 39.95 mm (1.5728 in.)
(hypoid gear) at tapered roller bearing side (1.5749-1.5755 in.)
contact area Companion 31.975-31.988 mm 31.92 mm (1.2567 in.)
flange side (1.2589-1.2594 in.)
Transfer gear backlash 0.06-0.16 mm Adjust
(0.002-0.006 in.)
Tapered roller bearing total starting 2.64-4.23 N·m Adjust
torque (preload) (26.9-43.1 kgf·cm,
23.3-37.4Ibf·in.)
2-14 BACK
Rear Differential
Item Measurement Qualification Standard or New
Rear differential Capacity Fluid change 2.53 L (2.67 US qt)
fluid Use Acura A TF-Z1 Overhaul 2.77 L (2.93 US qt)
Steermg
Item Measurement Qualification Standard or New' Service Limit
Steering wheel Rotational play measured at outside 0-10 mm (0-0.39 in.) --
edge with engine running
Starting load measured at outside 29 N (3.0 kgf, 6.6 Ibf) If higher, check
edge with engine running gearbox and pump
Gearbox Angle of rack guide screw loosened 15±5°
from locked position
Pump Output pressure with shut-off valve 8,920-9,420 kPa (91-96 kgf/cm', 1,290-1.370 psi)
closed
Power steering Capacity Reservoir 0.34 L (0.36 US qt)
fluid Use Acura Power Steering Fluid capacity
System overhaul 1.03 L (1.09 US qt)
s uspenslon
Item Measurement Qualification Standard or New 1 Service Limit
-,
Wheel alignment Camber Front -0030'±1 °
Rear -0 °30 '±45 ,
Caster Front " 4°12'±35'
Total Toe-in Front 0±2 mm (0±0.08 in.)
Rear 2±2 mm (0.08±0.08 in.)
Front wheel turning angle Inside wheel 38 °12 '±20
Outside wheel 31 ° 44' (Reference)
Aluminum wheel Runout Axial 0-0.3 mm (0-0.Q1 in.) 1 2.0 mm (0.08 in.)
Radial 0-0.3 mm (0-0.Q1 in.) 11.5 mm (0.06 in.)
Wheel bearing End play Front 0-0.05 mm (0-0.002 in.)
Rear 0-0.05 mm (0-0.002 in.)
BACK 2-15
"r
2-16 BACK
Design Specifications
(cont'd)
BACK 2-17
Design Specifications
Item Measurement Qualification Specification
STEERING Type Hydraulic power-assisted rack and pinion
Gear ratio 47.4
Overall ratio 17.0
Turns,lock-to-lock 3.29
Steering wheel diameter 380 mm (15.0 in.)
SUSPENSION Type Front Independent strut with stabilizer, coil spring
Rear Independent multi-link with trailing arm, stabilizer, coil
spring
Shock absorber front and Without active damper system Telescopic, hydraulic, nitrogen gas-filled
rear With active damper system Magent rheological variable active damper
TIRES Size of front and rear tires P255/55R18104H
Size of spare tire T165/80D17 104M
WHEEL Camber Front -0 °30'
ALIGNMENT Rear -0 °30'
Caster Front 4 °12'
Total Toe-in Front Omm(Oin.)
Rear 2 mm (0.08 in.)
Front wheel turning angle Inside wheel 38 ° 12'
Outside wheel 31 °44'
SAl at camber (kingpin 12°48'
axis)
BRAKES Type of service brake Front Power-assisted self-adjusting ventilated disc
Rear Power-assisted self-adjusting solid disc
Type of parking brake Foot type mechanical actuating, rear wheels
Pad friction surface area Front 63.5 cm' (9.84 sq in.) x2
(swept area) Rear 25.3 cm' (3.92 sq in.) x2
Parking brake shoe 60.2 cm' (9.33 sq in.) x2
friction surface area
AIR Cooling capacity Front' 3,506 kcal/h (13,910 BTU/h)
CONDITIONING Rear 1,728 kcal/h (6,860 BTU/h)
. Compressor Type/Manufacturer Swash plate/DENSO
Number of cylinders 10
Capacity 177 mL/rev. (10.8 cu in./rev.)
Maximum speed 8,400 rpm
Lubricant capacity 125 mL (4 2/9 f/·oz)
Lubricant type ND-OIL 8 (DEN SO)
Condenser Type Corrugated fin
Evaporator Type' Corrugated fin
Blower Type Stabilized swirling flow
Motor input (Front) 245 W/12 V
Motor input (Rear) 115W/12V
Speed control (Front) Infinite variable
Speed control (Rear) Infinite variable
Maximum capacity (Front) 525 m'/h (18,510 cu ft/h)
Maximum capacity (Rear) 275 m'/h (9,695 cu ft/h)
Temperature control Air-mix type
Compressor clutch Type Dry, single plate, Poly-V belt drive
Electrical power consumption at 35 W maximum at 12 V
68'f (20 OC)
Refrigerant Type HFC-134a (R-134a)
Quantity (Dual) 600-650 g (20.3-22.0 fI oz)
2-"8 BACK
.' '
Item Measurement Qualification Specification
ELECTRICAL Battery 12 V-76 AH/20 HR, 65 AH/5 HR
RATINGS Fuses Main under-hood fuse/relay box 120 A, 60 A, 50 A, 40 A, 30 A, 20 A, 15 A, 7.5 A
Under-hood fuse/relay box 40 A, 30 A, 20 A, 15A, 10A 7.5A
Under-dash fuse/relay box 30 A,20 A, 15A, 10A, 7.5A
Rearfuse/relay box 40A,30A,20A,10A,7.5A
Light bulbs Headlight high beam 12 V-60W
Headlight low beam 12 V-35 W (HID)
Daytime running light 12V-60W
Front turn signal lights 12 V-24 CP
Front side turn signal lights LED
Front parking lights 12V-3CP
Front side marker light 12V-3CP
Fog light 12V-55W
Rear turn signaLiights 12V-21W
Brake/taillights LED/LED
Rear side market light 12V-3CP
High mount brake light LED
Back-up lights 12V-18W
License plate lights 12V-3CP
Ceiling light 12V-8W
Cargo area light 12V-5W
Front map lighL
- 12V.,...5W - .
BACK 2-19
Desi'gn Specifications
Body Specifications
2-20 BACK
Maintenance
Maintenance Minder
General Information· ..................................................... 3-4
Maintenance Main Items ............................................. 3-7
Maintenance Sub Items ............................................... 3-8
Lubricants and Fluids
For details of the lubrication points and type of lubricants to be applied, refer to the illustrated index and various work procedures (such as
Assembly/Reassembly, Replacement, Overhaul, Installation, etc.) contained in each section.
I Item
A Engine
Lubrication Points
E Brake system (including VSA lines) Acura DOT 3 Brake Fluid: PIN 08798-9008A
Always use Acura DOT 3 Brake Fluid.
Using a non-Acura brake fluid can cause corrosion and decrease the life of
the system.
L Caliper piston boot, caliper pins, and boots Honda Silicone Grease: PIN 08C30-B0234M
N Air conditioning compressor Compressor oil: DENSO NO-OIL 8 (P/N 38897-PR7-A01AH or 38899-PR7-
A01) for refrigerant HFC-134a (R-134a)
-I I If·1 I I•
-20
I I
0 20
I
40
I
60
I
80
I
100'F
I
-30 -20 -10 0 10 20 30 40'C
3-2 BACK
NOTE:
• Lubricate the following areas using the recommended lubricants and fluids .
• In corrosive areas, more frequent lubrication is necessary.
M c D
L F J J L H
BACK
3-3
Maintenance Minder
General Information
Multi-Information Display
The maintenance minder is an important feature of the multi-information display. Based on engine operating
conditions and accumulated engine revolutions, the MDX's onboard computer (PCM) calculates the remaining engine
oil and automatic transmission fluid life. The system also displays the codes for other scheduled maintenance items
needing service.
MULTI-INFORMATION DISPLAY
SEL/RESET BUTTON
SYSTEM MESSAGE
INDICATOR
BACK
3-4
Service Information 3. When the ignition switch is in the ON (II) position,
and the remaining engine oil life is 1 % to 5 %, the
1. The remaining engine oil life (A) is shown as a maintenal)ce system message "SERVICE DUE
percentage on the multi-information display. NOW" is displayed along with the same
To see the current engine oil life, turn the ignition maintenance item code(s). If the maintenance
switch to the ON (II) position, then push and release system message display is cancelled, a "SERVICE"
the Sel/Reset Button repeatedly until the engine oil message appears.
life displays.
A
SERVICE
I ~ DUE NOW
OIL LIFE 100%
002300 ~- A123456
SERVICE
~ DUE SOON
~- A123456
,,---8
OIL LIFE 15%
SERVICE A 123456
c----+-(J) E
(cont'd)
BACK
3-5
','
Maintenance Minder
_. } R
.!..!....-!..!.
BACK
3-6
Maintenance Main Items
If the message "SERVICE DUE NOW" does not appear more than 12 months after the display is reset, change the
engine oil every year.
NOTE:
• Replace the brake fluid every 3 years, independent of the maintenance messages in the multi-information display.
• Inspect idle speed every 160,000 miles (256,000 km).
• Adiust the va Ives d ' services
urlng . A , B, 1, 2 or 3'f
I t hey are nOIsy.
Symbol Maintenance Main Items
A Replace engine oil (see page 8-6).
Engine oil capacity without oil filter: 4.0 L (4.2 US qt).
B Replace engine oil and oil filter (see page 8-7).
Engine oil capacity with oil filter: 4.3 L (4.5 US qt).
Inspect front and rear brakes (see page 19-3).
• Check pads and discs for wear (thickness), damage, and cracks.
• Check calipers for damage, leaks, and tightness of mounting bolts.
Check parking brake adjustment (see page 19-7).
N umber of clicks (9 to 11 when the parking brake pedal is Qressed with 294 N (30 kgf,66 Ibf) of force.
Inspecttie-rod ends, steering gearbox, and gearbox boots (see page 17-9).
• Check rack grease and steering linkage.
• Check boots for damage and leaking grease.
• Check fluid lines for damage or leaks.
Inspect suspension components (see page 18-3).
• Check bolts for tightness.
• Check condition of ball joint boots for deterioration and damage.
Inspect driveshaft boots (see page 16-4).
Check boots for cracks and boot bands for tightness.
Inspect brake hoses and lines including VSA (see page 19-35).
Check the master ~ylinder and VSA modulator for damage and leakage.
Inspect all fluid levels and condition of fluids.
• Engine coolant (see page 10-6) .
. • Automatic transmission fluid (ATF-Z1) (see page 14-265).
• Rear differential fluid (see page 15-69).
• Power steering fluid (see page 17-13).
• Brake fluid (see page 19-9).
• Windshield washer fluid.
Inspect exhaust system (see page 9-9)'.
Check catalytic converter heat shields, exhaust pipes, and muffler for damage, leaks, and tightness.
Inspect fuel lines (see page 11-334)', and connections (see page 11-336)'.
Check for loose connections, cracks, and deterioration; retighten loose connections and replace
damaged parts.
NOTE: Accordmg to state and federal regulations, failure to do the mamtenance Items marked With an asterisk ( * ) will
not void the customer's emissions warranties. However, Acura recommends that all maintenance services be done at
the recommended interval, to ensure long-term reliability.
BACK 3-7
Maintenance Minder
3-8 BACK
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (If engine electrical maintenance is required)
The Acura MDX SRS includes a driver's airbag in the steering wheel hub, a passenger's airbag in the dashboard above
the glove box, seat belt tensioners in the front seat belt retractors, side curtain airbags in the sides of the roof, and side
airbags in the front seat-backs. Information necessary to safely service the SRS is included in this Service Manual.
Items marked with an asterisk ( * ) on the contents page include or are located near SRS components. Servicing,
disassembling, or replacing these items requires special precautions and tools, and should be done only by an
authorized Acura dealer.
• To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe frontal
or Side collision, all SRS service work should be done by an authorized Acura dealer.
• Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury
caused by unintentional deployment of the airbags and/or side airbags.
• Do not bump or impact the SRS unit, front impact sensors, side impact sensors, or roll rate sensor when the ignition
switch is ON (II), or for at least 3 minutes after the ignition switch is turned OFF; otherwise, the system may fail in a
collision, or the airbags may deploy.
• SRS electrical connectors are identified by yellow color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the front seats,
in the roof side, and around the floor. Do not use electrical test equipment on these circuits.
BACK
BACK
Engine Electrical
Engine Electrical
Special Tools ............................ 4-2 Alternator and Regulator Circuit r--:'III
Troubleshooting ................... 4-30 ~
Starting System Alternator Control Circuit
Component Location Index .... 4-3 Troubleshooting ................... 4-31
Symptom Troubleshooting Drive Belt Inspection ............... 4-33
Index ...................................... 4-4 Drive Belt Replacement ........... 4-33
Circuit Diagram ........................ 4-5 Drive Belt Auto-tensioner
Starter System Circuit Inspection ............................. 4-34
Troubleshooting ................... 4-6 Drive Belt Auto-tensioner
Starter Solenoid Test ............... 4-8 Replacement ......................... 4-35
Starter Performance Test ........ 4-9 Tensioner Pulley
Starter Removal and Replacement ......................... 4-35
Installation ............................ 4-10 Alternator Removal and
Starter Overhaul ...................... 4-11 Installation ............................ 4-36
Alternator Overhaul ................. 4-39
Ignition System
Component Location Index .... 4-18 Cruise Control
Circuit Diagram ........................ 4-19 Component Location Index .... 4-43
Ignition Timing Inspection ...... 4-20 Symptom Troubleshooting
Ignition Coil Removal/ Index ...................................... 4-44
Installation ............................ 4-21 Circuit Diagram ........................ 4-46
Ignition Coil Relay Circuit Cruise Control Input Test ........ 4-47
Troubleshooting ................... 4-21 Cruise Control Combination
Spark Plug Inspection .............. 4-24 Switch Test/Replacement .... 4-49
Special Tools
I
Q)
4-2 BACK
r:-:'I
Starting System I.!!;J
Component Location Index
AUXILIARY
UNDER-DASH
FUSH HOLDER 1
(YEL and LT BLU wires)
AUXILIARY
UNDER-DASH
MULTI-INFORMATION FUSH HOLDER 2
DISPLAY (PNK and BRN wires)
UNDER-DASH FUSE/RELAY BOX
BACK 4-3
, ! I
4-4 BACK
Circuit Diagram
WHT
STARtER
CUT
-t.:-----"- I RELAYI
AUXIUARY
UNDER·DASH
FUSE HOLDER 2
-
_---LI~ BRN
BlK lTBLU
STARTER
CUT
r;-----lJ RELAY2
PNK
10-
TRANSMISSION
RANGE SWITCH
5 (Closed : Por Nl
IG101
BACK 4-5
Starting System
control module (PCM). Otherwise, the PCM will Does the starter crank the engine normally?
continue to stop the fuel injectors from functioning.
o The battery must be in good condition and fully YES-The starting system is OK. Go to step 13.
charged.
NO-Go to step 7.
1. Hook up the following equipment:
7. Check the battery condition. Check the electrical
o Ammeter, 0-400 A connections at the battery, the negative battery
o Voltmeter, 0-20 V (accurate within 0.1 volt) cable to the body, the engine ground cables, and
the starter for looseness and corrosion. Then try
cranking the engine again.
4-6 BACK
~
~
8. Make sure the shift lever is in the N or P position, 10. While cranking the engine, check the cranking
then disconnect the connector from the starter voltage and the current draw.
solenoid S terminal. Connect a jumper from the
battery positive terminal to the solenoid S terminal. Is the cranking voltage greater than or equal to
8.0 V and is the current draw less than or equal to
375A?
5
YES-Go to step 11.
BACK 4-7
Starting System
1. Make suteyou have the anti-theft codes for the 7. Reconnect the starter cable, S terminal connector,
audio system and navigation syst~m (if equipped). and motor cable.
Make sure the ignition switch is OFF.
8. Connect the positive cable to the battery first, then
2. Remove the battery and battery base (see step 12 connect the negative cable.
on page 5-3).
9. Install the battery and battery base (see step 56 on
3. Disconnect the negative cable from the battery first, page 5-21).
then disconnect the positive cable.
10. Do the steering column position memorization
4. Disconnectthe positive starter cable (A), S terminal (see page 17-28).
connector (B), and motor cable (C).
11. Enter the anti-theft codes for the audio system and
navigation system (if equipped).
M
12. Set the clock.
8x1.25mm
9.0N·m
(0.9 kgf'm, 7.0 Ibf·ft)
4-8 BACK
r--:'I
~
Starter Performance Test
1. Disconnect the wire from the M terminal. 5. Disconnect the battery from the starter body. Ifthe
pinion retracts immediately, it is working properly.
2. Make a connection fo~ this test using the thickest
(gauge) wire possible (preferably the same gauge
as used on the vehicle). s
NOTE: To avoid damaging the starter, never leave
the battery connected for more than 10 seconds. 12V
BATTERY
s
(£> 8
12V
BATTERY
M s
12V
BATTERY
12V
BATTERY
Specification
Electric Current: 90 A or less
BACK 4-9
Starting System
Removal Installation·
1. Make sure you have the anti-theft codes for the 1. Install the starter (A) using a new gasket (8), then
audio system and navigation system (if equipped). install the harness clamp (C), and positive starter
Make sure the ignition switch is OFF. cable (D) and S terminal connector (E). Make sure
the crimped side of the 8 terminal is facing out,
2. Disconnect the negative cable from the battery first, away from the starter.
then disconnect the positive cable.
10x 1.25 mm
44 N·m 14.5 kgf·m, 33 Ibf·ttl
3. Remove the air cleaner assembly (see page 11-363).
8x1.25mm
9.0 N·m 10.9 kgf.m, 7.0 Ibf·ttl
4-10 BACK
r--:'I
~
Starter Overhaul
DisassemblyIReassembly'
ARMATURE "' •• I
HOUSING
PLANETARY GEAR
END COVER
~. .
. .(Apply molybdenu "'I'f'de)
mdlsu ..I •
ARMA~
r
g
~ .. /
~
(Apply molybdenum
d;,ulftd•.,
'9
~
(Apply molybdenum
disulfide.)
~RLEVER
~. ~HOUSING
~~
(Apply molybdenum
disulfide.)
~ . )
(Applymo Iy bdenum disulfide.
(cont'd)
BACK 4-11
Starting System
1. Remove the starter (see page 4-10). 5. Disassemble the starter as shown at the beginning
of this procedure.
2. Disconnect the wire from the M terminal, and
remove the end cover. 6. Inspect the armature for wear or damage from
contact with the permanent magnet. If there is wear
3. Place a plastic pipe with an outside diameter of or damage, replace the armature.
29.4 mm (1.16 in.) on the armature.
4-12 BACK
~
I.:!..I
8. Check the commutator diameter. Ifthe diameter is 10. Check the mica depth (A). If the mica is too high (8),
below the service limit, replace the armature. undercut the mica with a hacksaw blade to the
proper depth. Cut away all the mica (C) between
Commutator Diameter the commutator segments. The undercut should
Standard (New): 28.90-29.00 mm (1.138-1.142 in.) not be too shallow, too narrow, or V-shaped (D).
Service Limit: 28.00 mm (1.102 in.)
Commutator Mica Depth
Standard (New): 0.50-0.90 mm (0.020-0.035 in.)
Service Limit: 0.20 mm (0.008 in.)
• Ifthe commutator runout is within the service 11. Check for continuity between the segments of the
limit, check the commutator for carbon dust or commutator. Ifthere is an open circuit between any
brass chips between the segments. segments, replace the armature .
• If the commutator runout is not within the service
limit, replace the armature.
Commutator Runout
Standard (New): 0.02 mm (0.0008 in.) max.
Service Limit: 0.05 mm (0.0002 in.)
(cont'd)
BACK 4-13
Starting System
12. Place the armature (A) on an armature tester (B). Starter Brush Inspection
Hold a hacksaw blade (C) on the armature core. If
the blade is attracted to the core or vibrates while 14. Measure the brush length. If it is shorter than the
the core is turned, the armature is shorted. Replace service limit, replace the brush holder assembly.
the armature.
Brush Length
Standard (New): 15.0-16.0 mm (0.59-0.63 in.)
Service Limit: 9.0 mm (0.35 in.)
4-14 BACK
Brush Spring Inspection Overrunning Clutch Inspection
16. Insert the brush (A) into the brush holder, and bring 18. Slide the overrunning clutch (A) along the shaft.
the brush into contact with the commutator, then Replace it, if it does not slide smoothly.
attach a spring scale (8) to the spring (C). Measure
the spring tension at the moment the spring lifts off
the brush. If it is not within the standard, replace
the brush holder assembly.
Spring Tension
Standard (New): 22.3-27.3 N
, (2.27-2.78 kgf, 5.00-6.13Ibf)
19. Hold the drive gear (8), and turn the overrunning
clutch in the direction shown to make sure it turns
freely. Also make sure the overrunning clutch locks
in the opposite direction. If it does not lock, replace
the overrunning clutch assembly.
c
20. If the starter drive gear is worn or damaged,
replace the overrunning clutch assembly; the gear
is not available separately.
Check the condition of the torque converter ring
gear. Replace it if the starter drive gear teeth are
Planetary Gear Inspection damaged.
17. Check the planetary gears (A) and internal gear (8).
Replace them if they are worn or damaged.
(cont'd)
BACK 4-15
Starting System
Starter Reassembly 24. Install the armature housing (A) and armature (8)
by aligning the slotted point (e) to the projection (D).
21. When you replace the brush holder or the armature
housing, you need to seat the new brushes. Slip a
strip of :1* 500 or :1* 600 sandpaper, with the grit side
up, between the commutator and each brush, and
smoothly turn the armature. The contact surface of
the brushes will be sanded to the same contour as
the commutator. D
4-16 BACK
r--:'I
~
BACK
4-17
'.
Ignition System
t•.
v v
4~18
BACK
Circuit Diagram
I I
MAIN UNDER HDOD RJSE BOX UNDER·HOOD FUSE/RELAY BOX
C±)'----+,___N~O._I(1_20_A_I
SATrERY
r .
_ _N_O._31_30_AI--J C2 NO,91ISAI
~--~-------------G~--------------~~~~o-------~
• ~,,-IIS)J"():Alr==t-_-I-'"
IGNITION
COIL
RELAY
~---·~·~1
PCM ES H6
GN WHT
BRN rvHT
IGPLS6
BI2
BLK/RED
IGPLSS
BI1
BRN
IGPLS4
B23
IGPLS3
B22
WHT BLU
IGPLS2
830
BLU/IlED VELJGRN
~
IGPLSI
B29
MRLY
A6
B
I C'O'
10
,....I-o-IG_PLS6
____--cr-,3 I IGPLSS 3 I IGPLS4 3 I IGPLS3 3 I IGPLS2 '. 3 I IGPLSI
I ~M I ~M I ICM I
t--1--4H-- +--1--4\ I-- +-+--111-- t--1--4\ I-- IGNmON
COILS
L
J ~II
--..l _~
~
LW LW
BLI<
T T T i
SPARK
PLUGS
..JL. _.1<_
-'"- ..JL. ..JL.
GIOI
ICM : Ign~ion Control Module
BACK 4-19
Ignition System
1. Connect the Honda Diagnostic System (HDS) to the 9. Aim the light toward the pointer (A) on the timing
data link connector (DLC) (see step 2 on page 11-3). belt cover. Check the ignition timing under a no
load condition (headlights, blower fan, rear window
2. Turn the ignition switch ON (II). defogger, and air conditioner are turned off).
3. Make sure the HDS communicates with the vehicle Ignition Timing:
and the powertrain control module (PCM). If it 10 0±2 0BTDC (RED mark (B)) at idle in Park or
doesn't communicate, troubleshoot the DLC circuit Neutral
(see page 11-223).
4-20 BACK
r--:'I
~
Ignition Coil Removal/Installation Ignition .Coil Relay Circuit
Troubleshooting
1. Remove the engine cover (A).
YES-Go to step 2.
YES-Go to step 3.
2. Disconnect the ignition coil connector (A), then 3. Measure the voltage between the relay control
remove the ignition coils (8). module connector C terminal No.2 and body
ground.
6x1.0mm
12N·m
=
11.2 kgf·m, 8.7 Ibf·ft) Wire side offemale terminals
YES-Go to step 4.
(cont'd)
BACK 4-21
Ignition System
4. Check for continuity between the relay control 5. Check for continuity between the relay control
module connector H terminal No.6 and No.1 module connector E terminal No.5 and body
ignition coil 3P connector terminal No.3. ground.
Wire side of
female terminals
1 .Q
Wire side of
female terminals 2
31----'
Wire side of female terminals
No.1 IGNITION COIL 3P CONNECTOR
9. Jump the SCS line with the HDS, then turn the
ignition switch OFF.
4-22 BACK
r--:'I
~
Is there continuity?
BACK 4-23
Ignition System
1. Remove the spark plugs and inspect the electrodes 3. Do not adjust the gap (A) of iridium tip plugs;
and the ceramic insulator. replace the spark plug if the gap is out of
specification .
• Burned or worn electrodes may be caused by:
- Advanced ignition timing Electrode Gap
- Loose spark plug Standard (New): 1.0-1.1 mm (0.039-0.043 in.)
- Plug heat range too hot
- Insufficient cooling A
Worn or deformed ~
.
electrodes
.Improper gap
iT {
• Oil-fouling
Carbon deposits
• Cracked center
electrode insulator
4. Replace the plug at the specified interval, if the
center electrode is rounded (A). Use.only the listed
spark plugs.
~ Spark Plugs
NGK: IZFR6K11
DENSO: SKJ20DR-M11
NOTE:
• Do not use a wire brush or scrape the iridium
electrode since this will damage the electrode. 5. Apply a small amount of anti-seize compound to
• When using a sand blaster spark plug cleaner, do the plug threads, and screw the plugs into the
not clean for more than 20 seconds to avoid cylinder head, finger-tight. Torque them to 18 N·m
damaging the electrode. (1.8 kgf·m, 13Ibf·ft).
4-24 BACK
~
Charging System .I.!:!.I
Component Location Index
MAIN UNDER-HOOD
FUSE BOX .
(Has built-in ELECTRICAL
LOAD DETECTOR (ELD) UNIT)
UNDER-DASH
FUSE/RELAY BOX
BATTERY
Test, page 22-76
ALTERNATOR
Removal and Installation, page 4-36
Overhaul, page 4-39
DRIVE BELT
Inspection, page 4-33
AUTO-TENSIONER Replacement, page 4-33
Inspection, page 4-34
Replacement, page 4-35
BACK 4-25·
Charging System
4-26 BACK
r--:'I
~
Circuit Diagram
t<~..r-6_ _ _-
BAnERY
No.1 1120 AI UNDER-DASH
\J)-t-- WHT _ _ _.;..3
PNK FUSE/RELAY
~
A6 BOX
VEL
A2 A3 GAUGE CONTROL MODULE
A12
A7
A6
ALlERNATOR B 4 3 2 1
FR L C IG
-1 VOLTAGE REGULATOR
I
RECT1FIER
~'" . ~'"
r-
~
.~ ~ .",
~'"
...JL.
BACK 4-27
Charging System
1. Turn the ignition switch ON (II). 7. Turn the ignition switch OFF.
Does the charging system indicator come on? 8. Connect the Honda Diagnostic System (HDS) to the
data link connector (DLC) (see step 2 on page 11-3).
YES-Go to step 2.
9. Turn the ignition switch ON (II).
NO-Go to step 14.
10. Make sure the HDS communicates with the vehicle
2. Start the engine. Hold the engine speed at and the powertrain control module (PCM). If it
2,000 rpmfor 1 minute. doesn't communicate, troubleshoot the DLC circuit
(see page 11-223).
Does the charging system indicator go off?
11. Jump the SCS line with the HDS, then turn the
YES-Charging system indicator circuit is OK. Go ignition switch OFF.
to the alternator and regulator circuit
troubleshooting (see page 4-30) .• NOTE: This step must be done to protect the PCM
from damage.
NO-Go to step 3.
12. Disconnect PCM connector C (49P).
3. Do the gauge control module self-diagnostic
function procedure (see page 22-315). 13. Check for continuity between PCM connector
terminal C42 and body ground.
Does the charging system indicator flash?
PCM CONNECTOR C (49P)
YES-Go to step 4. Ir '1
11 I 2 3 4151617 8 9110 I
NO-Replace the gauge control module (see page 11 12 1/ 1/115 1617118 19 20 21
22-337) .• ~ 1/1/ 24 X 25X 26 27 28
1/1/1/ 32133 341/1/ 3788 39
4. Turn the ignition switch OFF. 140 41 4Z 43144145146 47 461491
4-28 BACK
r--:'I
I..:!J
14. Do the gauge control module self-diagnostic 19. Connect the HDS to the DLC (see step 2 on page
function procedure (see page 22-315). 11-3).
Does the charging system indicator flash? 20. Turn the ignition switch ON (II).
YES-Go to step 15. 21. Make sure the HDS communicates with the vehicle
and the PCM. If it doesn't communicate,
NO-Replace the gauge control module (see page troubleshoot the DLC circuit (see page 11-223).
22-337) .•
22. Jump the SCS line with the HDS, then turn the
15. Turn the ignition switch OFF. ignition switch OFF.
16. Disconnect the alternator 4P connector. NOTE: This step must be done to protect the PCM
from damage.
17. Connect alternator 4P connector terminal No.3 and
body ground with a jumper wire. 23. Disconnect PCM connector C (49P).
JUMPER WIRE
=
Wire side of ferriale terminals
BACK 4-29
Charging System
1. Make sure the battery connections are good and 6. Release the accelerator pedal, and let the engine
the battery is fully charged (see page 22-76). idle.
2. Remove the engine cover (see step 1 on page 4-21). 7. Turn off all the accessories. Select the charging test
on the tester.
3. Connect a VAT-40 (or equivalent tester), and turn
the selector switch to position 1 (starting). 8. Remove the inductive pickup, and zero the
ammeter.
LOAD ADJUSTER
(CARBON PILE) I FULL FIELD TESTER
LEAD (BLU)
____ VOLTMETER 9. Place the inductive pickup over the B terminal wire
NEGATIVE of the alternator so the arrow points away from the
LEAD (BLK) alternator.
VOLTMETER 10. Raise the engine speed to 2,000 rpm, and hold it
/ POSITIVE there.
1fU'~"=:::::::,~ LEAD (RED)
Is the voltage less than 13.5 V?
FIELD
SELECTOR YES-Go to alternator control circuit
~
NEGATIVE troubleshooting (see page 4-31) .•
TERMINAL
CABLE (BLK)
NO-Go to step 11.
POSITIVE
TERMINAL 11. Apply a load with the VAT-40 until the battery
CABLE (RED) voltage drops between 12-13.5 V.
4. Start the engine. Hold the engine speed at NO-Replace the alternator (see page 4-36), or
3,000 rpm, with no load, until the radiator fan repair the alternator (see page 4-39) .•
comes on, then let it idle.
NO-Goto step 6.
4-30 BACK
~
~
Alternator Control Circuit Troubleshooting
1. Connect the Honda Diagnostic System (HDS) to the 10. Check for continuity between PCM connector
data link connector (DLC) (see step 2 on page 11-3). terminal C43 and body ground.
7. Measure the voltage between alternator 4P YES-Repair short in the wire between the
connector terminal No.2 and the positive terminal alternator and the PCM .•
of the battery.
NO-Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known-
BATTERY
good PCM (see page 11-8), then recheck. If the
symptom/indication goes away with a known-good
PCM, replace the original PCM (see page 11-244).•
11. Jump the SCS line with the HDS, then turn the
ignition switch OFF.
C(WHT/GRN)
NOTE: This step must be done to protect the PCM
ALTERNATOR
4P CONNECTOR from damage.
YES-Go to step 8.
8. Jump the SCS line with the HDS, then turn the
ignition switch OFF.
(cont'd)
BACK 4-31
Charging System
.I 1 2 3 4 1 5 I 6 7 8 I 9 110 I
111 12 VV 15 16 17 18 19 20 21 Terminal side of
VV 24 X 25 X 26 27 2B female terminal
VV V 32 33 34VV 37 38 39
140 141 42 43144145 46 471481491
ALTC
(WHT/GRNI ..c:::l &vHT/GRNI
1 21- ALTERNATOR
3 4 4P CONNECTOR
Is there continuity?
4-32 BACK
r:-:'I
I!:!..I
Drive Belt Inspection Drive Belt Replacement
1. Inspect the belt for cracks and damage. If the belt is Special Tools Required
cracked or damaged, replace it. Belt tension release tool Snap-on YA9317 or ,equivalent,
commercially available
2. Check that the auto-tensioner indicator (A) is within
the standard range (B) as shown. If it is out of the 1. Move the auto-tensioner (A) using the belt tension
standard range, replace the drive belt (see page release tool to relieve tension from the drive belt
4-33). (B), then remove the drive belt.
___ B __
BACK 4-33
Charging System
4-34 BACK
~
~
Drive Belt Auto-tensioner TensionerPulley Replacement
Replacement
1. Remove the auto-tensioner (see page 4-35).
1. Remove the drive belt (see page 4-33). 2. Remove the pulley bolt (A) (left-hand threads), and
remove the tensioner pulley (B).
2. Remove the splash shield (see step 31 on page 5-5).
A
10x 1.5 mm
3. Remove the auto-tensioner.
----
80 N·m 18.2 kgf·m, 59 Ib!:..,tt)
10 x 1.5 mm
~8x1.25mm 22 N·m 12.2 kgf·m, 16Ibf·tt)
44 N·m 14.5 kgf·m, 33 Ibf·tt)
3. Install the tensioner pulley in the reverse order of
4. Install the auto-tensioner in the reverse order of removal.
removal.
BACK
4-35
Charging System
BACK
r--:'I
I.!:!.I
8x 1.25 mm
12 N·m (1.2 kgf·m, 8.7Ibf·ft)
(cont'd)
BACK 4-37
Charging System
10. Enter the anti-theft codes for the audio system and
navigation system (if equipped). '
4-38 BACK
~
I.!:!.I
Alternator Overhaul
Exploded View
PULLEY
BRUSH HOLDER
ASSEMBLY
ROTOR
(cant'd)
BACK 4-39
Charging System
Special Tools Required 5. Remove the end cover (A) and the insulator (8) .
• Handle driver 07749-0010000
• Attachment, 42 x 47 mm 07746-0010300
Alternator Disassembly
/
6. Remove the brush holder.
4-40 BACK
7. Remove the four bolts, then removethe rear 9. Inspect the rotor shaft for scoring; and inspect the
housing assembly (A) and washer (8). bearing journal surface in the drive end housing for
seizure marks .
11. Drive out the front bearing with a brass drift and
hammer.
(cont'd)
BACK 4-4·',
,Cbargi'ng System
12. With a hammer,'driver handle, and attachment, Rotor Slip Ring Test
install a newfrontbearing in the drive "end housing.
14. Check for continuity between the slip rings (A).
4-42
BACK
r--:'I
Cruise Control I!!!..I
Component Location Index
UNDER-DASH
FUSE/RELAY BOX
MAIN UNDER-HOOD
FUSE BOX
BACK 4-43
Cruise Control
4-44 BACK
~
~
BACK 4-45
Cruise Control
Circuit Diagram
BATTERY -1:1G
'2:R/Bl
MAlNUNDEJl.llOOD fUSE BOX
7
1°_ ---- --- --- --- ---- ---- --- ___ ~T~~.-\ABLE
No.3'2~OAJ
No.3-'
.
--- -- --- --- - - -- - --- - - -- - --- --- --'"
.
:~
,
I50AJ
GRN/YEL RED/BLK
$-
WItT WHT GRN ORN
11
SWITCH
BAT
IGI
IGI HDTln ON IIQ
6 .nd STARr lID)
WItT UNlJEll.HOOD
fUSEJRELAY
C2 BOX
UNDSI.oASH
IUSEJIIELAY
BOX
WItT YEL
LTGRN
7
HORN
BRAICE
PEDAL
POSmoN
SWITCH
E5 E14 HI
CRUIlECON11lOl.INDICATOR
AS GAUGE CONtROL MODULE
5V 12V
7 7 t;J I:~-:II~-
~!'~'
1=
0U1PUT SHAfT TRANSMISSION
ICOUNml SHAF1) RANGE SWITCH
SIEEDSENSGR
4-46 BACK
~
I!:!..I
Cruise Control Input Test
1. Connect the Honda Diagnostic System (HDS) to the Data Link Connector (DLC) (see step 2 on page 11-3).
3. Make sure the HDS communicates with the vehicle and the PCM. If it doesn't communicate, troubleshootthe DLC
circuit (see page 11-223).
4. Do the following tests while monitoring parameters in the PGM-FI DATA LIST with the HDS.
NOTE: Intermittent failures are often caused by loose circuit connections. While monitoring cruise control inputs,
flex their circuits, and note if any of the test results change.
Signal to be Test condition Parameter: Desired resutt Possible cause if resutt is not obtained
tested
Cruise control Cruise control CRUISE CONTROL MAIN SW • Faulty cruise control combination switch
main switch main switch should indicate ON when the • An open in the wire between the gauge
signal ON and OFF cruise control main switch is control module and the cruise control
turned on and OFF when the combination switch
cruise control main switch is • A wire shorted to ground between the
turned off. gauge control module and the cruise
control main switch
• An open in the wire between the cruise
control combination switch and the
, ground
Brake switch Cruise control CRUISE BRAKE SW should • Faulty brake pedal position switch
signal main switch indicate OFF when the brake • Blown No. 10 (18 A) fuse in the
ON, brake pedal is pressed and ON under-dash fuse/relay box
pedal pressed, should be indicated when the • An open in the wire between the PCM
then released brake pedal is released. and the brake pedal position switch
• A wire shorted to ground between the
PCM and the brake pedal position switch
Set switch Set/decel CRUISE CONTROL SET SW • Faulty cruise control combination switch
signal switch pressed should indicate ON when the • An open in the wire between the gauge
and released set/decel switch is pressed control module and the cruise control
and OFF when the set/decel combination switch
switch is released. • A wire shorted to ground between the
gauge control module and the cruise
control combination switch
• An open in the wire between the cruise
control combination switch and ground
Resume Resume/accel CRUISE CONTROL RESUME • Faulty cruise control combination switch
switch signal switch pressed SW should indicate ON when • An open in the wire between the gauge
and released the resume switch is pressed control module and the cruise control
and OFF when the resume combination switch
switch is released. • A wire shorted to ground between the
gauge control module and the cruise
control combination switch
(cont'd)
BACK 4-47
Cruise Control
Signal to be Test condition Parameter: Desired result Possible cause if result is not obtained
tested
Cancel switch Cancel switch CRUISE CONTROL CANCEL. Faulty cruise control combination switch
signal pressed and SW should indicate ON when
released the cancel switch is pressed
and OFF when the cancel
switch is released.
Cruise control Start the CRUISE INDICATOR should Faulty gauge control module
indicator engine, turn indicate ON when the cruise
signal the cruise control is set and OFF when
control main the cruise control is cancelled.
switch on, and
drive the
vehicle to
above 25 mph
(40. km/h). Set
and cancel the
cruise control
4-48 BACK
~
~
Cruise Control Combination Switch Test/Replacement
SRS components are located in this area. Review the 4. Check for continuity between the terminals in each
SRS component locations (see page 24-18) and the switch position according to the table.
precautions and procedures (see page 24-20) in the SRS
before doing repairs or service. • Ifthere is continuity, and it matches the table, but
switch failure occurred on the cruise control
1. Remove the driver's airbag (see page 24-137). input test, check and repair the wire harness on
the switch circuit .
2. Remove the steering wheel (see page 17-22). • If there is no continuity in one or both positions,
replace the switch.
3. Remove the six screws, then remove the cruise
control combination switch. 1\ Terminal
3 4 5 6 7
Position \
Cruise control 0- -0
main switch (ON)
Cruise control
main switch (OFF)
Set/decel 0 -0
(PRESSED)
Resume/accel ,...
....,
,...
....,
(PRESSED)
Cancel ...., ....,
(PRESSED) t..;;... k:)
BACK
Engin~ Mount Control System
ENGINE MOUNT
CONTROL SOLENOID
VALVE
Troubleshooting. page 4-52
POWERTRAIN CONTROL
MODULE (PCM)
4-50 BACK
Circuit Diagram
JGNmON
SWITCH
UNDER·DASH
FUSE/RELAY
BOX
ENGINE MOUNT
CONTROL
VALVE SOLENOID
BLUIVEL
t C10l
12
BLU
BACK 4-51
Engine Mount Control System
Troubleshooting
NOTE: Check the vacuum hoses and lines for damage ENGINE MOUNT CONTROL
and proper connections before troubleshooting. SOLENOID VALVE 2P CONNECTOR
NO-Update the powertrain control module (PCM) NO-Repair open in the wire between engine
if it does not have the latest software (see page mount control solenoid valve 2P connector
11-7), or substitute a known-good PCM (see page terminal No.2 and No. 18 (10 A) fuse in the under-
11-8), then recheck. If the engine mount control dash fuse/relay box .•
system works properly, and the PCM was updated,
the troubleshooting is complete. If the PCM was
substituted, replace the original PCM (see page
11-244).•
4-52 BACK
7. Measure the voltage between engine mount 8. Raise the engine speed above 1,000 rpm.
control solenoid valve 2P connector terminals No.1
and No.2, with the engine at idle. 9. Measure the voltage between engine mount
control solenoid valve 2P connector terminals No.1
ENGINE MOUNT CONTROL and No.2.
SOLENOID VALVE 2P CONNECTOR
ENGINE MOUNT CONTROL
MCS SOLENOID VALVE 2P CONNECTOR
(BLU/VEL)
IG 1
(BLK/YEL) MCS
(BLU/VEL)
IG 1
(BLK/YEL)
'------I':/..l-----'
NO-Repair open in the wire between PCM (A 12) YES-Repair short to body ground in the wire
and the engine mount control solenoid valve 2P between PCM (A 12) and the engine mount control
connector. If the wire is OK, update the PCM if it solenoid valve. If the wire is OK, update the PCM if
does not have the latest software (see page 11-7), it does not have the latest software (see page 11-7),
or substitute a known-good PCM (see page 11-8), or substitute a known-good PCM (see page 11-8),
and recheck. If the engi ne mount control system and recheck. If the engine mount control system
works properly, and the PCM was updated, the works properly, and the PCM was updated, the
troubleshooting.is complete. If the PCM was troubleshooting is complete. Ifthe PCM was
substituted, replace the original PCM (see page substituted, replace the original PCM (see page
11-244).• 11-244) .•
(cont'd)
BACK 4-53
Engine Mount Control System
Troubleshooting (cont'd)
10. Disconnect the vacuum hose (A) that is closest to 11. Release the vacuum, then apply vacuum again.
the solenoid connector from the engine mount
control solenoid valve (8), and connect a Is there a noticeable change in idle smoothness
commercially available vacuum pump/gauge, with and without vacuum applied?
0-30 in.Hg, to the hose. Apply about 20 in.Hg of
vacuum, and wait for 20 seconds. YES-Go to step 12,
4-54 BACK
Engine Mechanical
Engine Removal
Special Tools Required 5. Make sure you have the anti-theft codes for the
• Front subframe adapter EQS02BMDXSBO audio system and navigation system (if equipped).
• Engine support hanger A and Reds AAR-T-12566
• Engine hanger balance bar VSB02C000019 6. Disconnect the negative cable from the battery first,
• Engine hanger adapter set VSB02C000031 then disconnect the positive cable.
These special tools are available through the American
Honda Tool and Equipment program, 1-888-424-6857. 7. Remove the battery.
5-2 BACK
11. Remove the main under-hood fuse box (A), then 13. Remove the positive starter cable (A).
remove the harness clamps (B).
/ B
(cont'd)
BACK 5-3
Engine Assembly
16. Remove the brake booster vacuum hose (A), and 21. Remove the alternator cable (A) from the main
evaporative emission (EVAP) canister hose (8). under-hood fuse I:)ox.
A
18. Remove the steering wheel (see page 17-22). 23. Remove the bracket (A), then remove the
powertrain control module (peM) cover (8).
19. Remove the steering joint cover (A).
5-4 BACK
24. Remove the harness clamps (A), then disconnect 30. Remove the front wheels.
the two PCM connectors (B) and engine wire
harness connector (C). 31. Remove the splash shield.
32. Loosen the drain plug in the radiator, and drain the
engine coolant (see page 10-6).
27. Remove the PIS hose clamp (C) from the cylinder
head cover.
(cont'd)
BACK 5 ..5
Engine Assembly
36. Remove exhaust pipe A. 44. Remove the PIS hose (A), then plug the line and
hose.
5-6 BACK
46. Remove the transmission lower mount bolts (A) 49. Disconnect the Ale compressor clutch connector
and ground cable (8). (A), then remove the Ale compressor (8) without
disconnecting the Ale hoses.
(cont'd)
BACK 5-7
Engine Assembly
51. Remove the upper radiator hose (A) and lower 53. Remove the radiator (see page 10-10).
radiator hose (8).
54. Remove the connector bracket from the front
cylinder head; use the bracket bolt hole to attach
the engine balancer bar front arm.
5-8 BACK
56. Remove the service caps (A) for the front damper 59. Raise the vehicle on the lift to full height.
flange nuts from the cowl cover (B). Position the
engine hanger adapters (VSB02e000031) with the 60. Disconnect the front engine mount control solenoid
"FRONT"mark facing forward over the damper valve tube (A), then remove the front engine mount
flange nuts. bolts (B).
BACK 5-9
Engine Assembly
62. Make reference marks (A) on the body across the 64. Lineup the slots in the arms with the bolt holes on
marks (B) on the edge of the front subframe (e). the corner of the jack base, then attach the front
subframe adapter (A) to the jack base with the bolts
(B) that came with the jack. Tighten all bolts
securely.
B~
the subframe stiffener mounting bolts (e) and bolt
holes.
5~10 BACK
67. Lower the vehicle and attach a chain hoist (A) to the 69. Check that the engine/transmission is completely
engine hook (B) and transmission hook (C). Lift up free of vacuum hoses, fuel and coolant hoses, and
on the engine/transmission until it's securely electrical wiring.
supported by the chain hoist, and remove the
engine support hanger from the engine and vehicle. 70. Slowly lower the engine/transmission about 150
mm (6 in.). Check once again that all hoses and
electrical wiring are disconnected and free from the
engine/transmission;then lower it all the way.
B
71. Disconnect the chain hoist from the engine/
transmission.
72. Raise the vehicle all the way on the lift, and remove
the engine/transmission from under the vehicle.
BACK 5-11
En'gine Assembly
Engine Installation
1. Install the engine mount bracket and accessory brackets, and tighten their bolts to the specified torque.
12x1.25mm
88N·m
" (9.!> kgf·m, 65 Ibf·ft)
Replace.
10x1.25mm
44N·m
(4.5 kgf·m, 33 Ibf·ft)
10x1.25mm
38N·m
(3.9 kgf'm, 28 Ibf·ft)
Replace.
10x 1.25mm
AIC COMPRESSOR 44N·m
BRACKET (4.5 kgf·m, 33 Ibf·ft)
5-12 BACK
2. Position. the engine/transmission underthe.vehicle. 3. Remove the service caps (A) for the front damper
Be sure that they are properly aligned. Carefully flange· nuts from the cowl cover (B). Position the
lower the vehicle until the engine.andtransmission engine hanger adapters (VSB02C000031) with the
are properly positioned in the engine compartment. "FRONT"mark facing forward over the damper
Make sure the vehicle is not resting on any part of flange nuts~
the engine or transmission. Lift and support the
engine with a chain hoist (A), and carefully raise the
engine/transmission into place.
(cont'd)
BACK 5-13
Engin.e Assembly
6. Install new mounting bolts into the upper half of 10. Align all reference marks (A) on the front subframe
the side engine mount bracket. Tighten the bolts to (B) with the body, then tighten the bolts on the front
the specified torque. subframe to the specified torque.
B·
C
12x 1.25 mm
74N·m
(7.5 kgf·m,
54Ibf·ft)
c
E
E
B
/!
D ~ ~2x1.25mm
/
B 117N·m
14 x 1.5 mm (11.9 kgf·m, 86.1 Ibf·ft)
103 N·m (10.5 kgf·m, 75.9Ibf·ft)
Replace.
9. Loosely install the new front subframe mounting
bolts (four) (B), the 12 x 1.25 mm bolts (six) (C) (D),
and the stiffeners (E).
5-14 BACK
13. Tighten the transmission lower mount bolts (A) and 15. Tighten the front mount bolts (A), then connect the
ground cable (B). front engine mount control solenoid valve tube (B).
A A
10x 1.25 mm 12x 1.25mm
38 N·m (3.9 kgf·m, 28 Ibf·ftl 38N·m
(3,9 kgf·m, 28 Ibf·ftl
Replace.
6x1.0mm
~~~~~==-
,
12 N·m (1.2 kgf·m, 8.7 Ibf·ftl
16. Lower the vehicle on the lift.
14. Tighten the rear mount bolts (A) and power
steering line bracket (B). 17. Loosen the mounting bolts for the upper half of the
side engine mount bracket, then retighten them to
6x1.0mm the specified torque.
12 N·m (1.2 kgf·m, 8.7Ibf·ftl
10x 1.25mm
44N·m
(4.5 kgf·m, 33 Ibf·ftl
Replace.
A
10x 1.25 mm 10x 1.25mm
42N·m 42 N·m (4.3 kgf·m, 31 Ibf·ftl
(4.3 kgf·m, 31 Ibf·ftl Replace.
(cont'd)
BACK 5-15
Engine' Assembly
19. Install the AlC compressor (A), then connect the 23. Connect the power steering pressure switch
AlC compressor clutch connector (8). connector.
20. Install the radiator (see page 10-10). 25. Install the propeller shaft on transfer shaft flange
(see page 16-39).
21. Raise the vehicle on the Hftlo full height.
26. Wipe the driveshaft clean. Install a new set ring on
22. Install the power steering (PIS) hose (A). the end of each driveshaft, then install the
driveshafts. Make sure each ring "clicks" into place
in the differential and intermediate shaft.
5-16 BACK
31. Install exhaust pipe A using new gaskets (B) and 33. Install the splash shield.
new self-locking nuts (C).
c~ C
10x 1.25 mm
10x 1.25 mm 54N·m
33N·m 8x1.25mm (5.5kgf·m,
(3.4 kgf.m, 25 Ibf·ft) 22N·m 40Ibf·ft)
Replace. (2.2 kgf·m, 16 Ibf·ft) Replace. 34. Install the front wheels.
32. Install the front subframe stiffener using new bolts. 35. Lower the vehicle on the lift.
~---10x 1.25 mm
54 N·m (5.5 kgf·m, 40 Ibf·ft)
Replace.
(cont'd)
BACK 5-17
Engine Assembly
37. Install the heater hoses. 39. Install the connector bracket to the front cylinder
head.
6x 1.0 mm
12N·m
11.2 kgf·m,
8.7Ibf·ft)
8x 1.25mm
22 N·m 12.2 kgf·m, 16Ibf·ft)
5-18 BACK
41. Install the power steering (PIS) pump outlet hose 45. Install thePC;M cover (A), then install the bracket
(A) with a new O-ring (8), and install the PIS pump (8).
inlet hose (C).
6x 1.0mm
12N·m
11.2 kgf·m, 8.7Ibf.ft)
(cont'd)
BACK 5-19
Engine Assembly
48. Align the reference mark (A) on the steering joint 53. Connect the fuel feed hose (A) (see page 11-340),
and steering gearbox pinion shaft. Connect the then install the quick-connect fitting cover (8).
steering joint (8) to the steering gearbox pinion
shaft (C). Tighten the steering joint bolt.
8x 1.25mm
28N·m
(2.9 kgf.m, 21 Ibf·ttl
8x1.25mm
9.0N·m
(0.9 kgf·m, 7.0 Ibf·tt)
5-20 BACK
56. Install the battery base (A), then install the harness 59. Install the air intake duct (A), then install. the
clamps (8). breather pipe (8).
8x 1.25 mm
22N·m
12.2 kgf·m, 16 Ibf·ttl
57. Install the harness clamps (A), then install the main
under-hood fuse box (8).
(cont'd)
BACK 5~21'
Engine Assembly
64. Move the shift lever to each gear, and verify that
the AfT gear position indicator follows the
transmission range switch.
65. Check for fuel leaks. Turn the ignition switch ON (II)
(do not operate the starter) so the fuel pump runs
for about 2 seconds and pressurizes the fuel line.
Repeat this operation two or three times, then
check for fuelleak~ at any point in the fuel line.
66. Refill the engine with engine oil (see step 4 on page
8-6).
75. Enter the anti-theft codes for the audio system and
navigation system (if equipped).
BACK
Engine Mount Replacement
10x 1.25 mm
54N·m
(5.5 kgf·m, 40 Ibf·ft)
Replace.
10x 1.25mm
38N·m
(3.9 kgf·m, 28 Ibf·ft)
Replace.
12x1.25mm
54N·m
(5.5 kgf·m, 40 Ibf·ft)
12x 1.25mm
74N·m
(7.5 kgf.m, 54Ibf·ft) 10x 1.25mm
Replace. 42N·m
(4.3 kgf·m, 31 Ibf·ft) 10x 1.25 mm
Replace. 42N·m
(4.3 kgf·m, 31 Ibf·ft)
10x1.25mm
10x 1.25mm 38N·m
38N·m (3.9 kgf·m, 28 Ibf·ft)
(3.9 kgf·m, 28 Ibf·ft)
Replace.
BACK 5-23
BACK
Engine Mechanical
Cylinder Head
Special Tools .................................................................. 6-2
Component Location Index ......................................... 6-3
Engine Compression Inspection ................................. 6-6
VTEC Rocker Arm Test ................................................. 6-7
Valve Clearance Adjustment ....................................... 6-8
Crankshaft Pulley Removal and Installation .............. 6-11
Timing Belt Inspection ................................................. 6-13
Timing Belt Removal .................................................... 6-13
Timing Belt Installation ................................................ 6-16
Timing Belt Replacement ............................................ 6-20
Timing Belt Adjuster Replacement ............................. 6-24
Timing Belt Drive Pulley Replacement ....................... 6-25
Cylinder Head Cover Removal .................................... 6-26
Cylinder Head Cover Installation ................................ 6-27
Cylinder Head Removal ............................................... 6-29
Camshaft Replacement ................................................ 6-32
Cylinder Head Inspection for Warpage ...................... 6-34
Rocker Arm Assembly Removal ................................. 6-34
Rocker Arm and Shaft
Disassembly/Reassembly ........................................ 6-35
Rocker Arm and Shaft Inspection ............................... 6-36
Camshaft Inspection .................................................... 6-38
Valve, Spring, and Valve Seal Removal ..................... 6-41
Valve Inspection ........................................................... 6-42
Valve Stem-to-Guide Clearance Inspection ............... 6-42
Valve Guide Replacement ........................................... 6-43
Valve Seat Reconditioning .......................................... 6-45
Valve, Spring, and Valve Seal Installation ................. 6-47
Camshaft, Rocker Arm Assembly, Camshaft Seal,
and Pulley Installation .............................................. 6-48
Cylinder Head Installation ........................................... 6-49
Camshaft Oil Seal Installation - In Car ........................ 6-54
Sealing Bolt Installation ............................................... 6-54
BACK
Cylinder Head
Special Tools
I ®
@
®
070AJ-0030100
07742-0010100
07757-PJ1010A .,
VTEC Air Stopper
Valve Guide Driver, 5.5 rnm
ValveSpi-ing Compressor Attachment
1
1
1
d CD ®
I) B ~.
®
/ CD
r @
®
e (j)
p
® ®
/ @
6-2 BACK
Component Location Index
RUBBER SEALS
PULLEY BOLT
Replacement,
page 6-11
CRANKSHAFT PULLEY
Replacement,
page 6-11
RUBBER SEALS
TIMING BELT
Inspection, page 6-13
Removal, page 6-13
Installation, page 6-16
Replacement, page 6-20
TIMING BELT
GUIDE PLATE
Installation, step 10 on page 6-18
(cant'd)
BACK 6-3
Cylinder Head
CVUN~BOlTS
HEAD COVER
GASKET
DOWEL PINS
6-4 BACK
VALVE COTTERS ROCKER ARM ASSEMBLY
VTEC Rocker Arm Test,
SPRING RETAINER / page 6 - 7 ·
SPRI~
Rocker Arm Assembly Removal,
page 6-34
INTAKE VALVE .
~Qg
Rocker Arm and Shaft Disassembly/
Reassembly, page 6-35
--:: Rocker Arm and Shaft Inspection,
INTAKEVALVESEAl. ~i . page 6-36
O-RING
VALVES~ ..
~\sl
INTAKE VALVE GUIDE ~
CAMSHAFT
Replacement, page 6-32
Inspection, page 6-38
CYLINDER HEAD
Removal, page 6-29
Inspection, page 6-34
Installation, page 6-49
EXHAUST VALVE
Removal, page 6-41
Installation, page 6-47 INTAKE VALVE
Removal, page 6-41
Installation, page 6-47
BACK 6-5
Cylinder Head
NOTE: After the inspection, you must reset the 11. Open the throttle fully, crank the engine with the
powertrain control module (PCM). Otherwise, the PCM starter motor and measure the compression.
will continue to stop the fuel injectors from functioning.
Compression Pressure:
1. Warm up the engine to normal operating Above 930 kPa (9.5 kgf/cm 2, 135 psi)
temperature (cooling fan comes on).
12. Measure the compre$sion on the remaining
2. Turn the ignition switchOFF. cylinders.
4. Turn the ignition sWitch ON (II). 13. If the compression is not within specifications,
check the following items, then remeasure the
5. Make sure the HDS communicates with the vehicle compression.
and the PCM. If it doesn't communicate,
troubleshoot the DLC circuit (see page 11-223). • Damaged or worn valves and seats
• Damaged cylinder head gasket
6. Select PGM-FI, INSPECTION, thEm ALL INJECTORS • Damaged or worn piston rings
OFF function on the HDS. • Damaged or worn piston and cylinder bore
7. Turn the ignition switch OFF. 14. Select PCM reset (see page 11-4) to cancel the ALL
INJECTORS OFF function on the HDS.
8. Remove the six ignition coils (see page 4-21).
6-6 BACK
VTEC Rocker ,Arm Test
Special Tools Required 9. Remove the No.1 and No.6 intake rocker shaft
-VTEC air adapter07VAJ-P8A010A . mounting bolts, then install the VTEC air adapter
- VTEC air stopper 070AJ-0030100 and VTEC air stopper, and connect the air pressure
-Air pressure regulator 07AAJ-PNAA101 regulator as shown.
1. Start the engine and let it run for 5 minutes, then FRONT:
turn the ignition switch OFF.
5. Push on the intake mid rocker arm (A) for the No.1
cylinder. The mid rocker arm should move
independently of the primary rocker arm (8) and
secondary rocker arm (C).
070AJ-0030100
(cont'd)
BACK 6-7
Cylinder Head
11. Make sure that the intake primary rocker arm (A) NOTE: Adjust the valves only when the cylinder head
and intake secondary rocker arm (B) are temperature is less than 100 "F (38 "C).
mechanically connected by the piston and that the
mid rocker arm (e) does not move when pushed 1. Remove the intake manifold (see page 9-3).
manually. If any intake mid rocker arm moves
independently of the primary and secondary rocker 2. Remove the cylinder head covers (see page 6-26).
arms, replace the rocker arms as a set.
3. Set the No.1 piston at top dead center (TDe).
Align the pointer (A) on the front upper cover with
the No.1 piston TDe mark (B) on the front camshaft
pulley.
6-8 BACK
4. Select the correct thickness feeler .gauge for the 5. Insert the feeler 9aoge (A) between the adjusting
valves you're going to check. screw and the end of the valve stem on No.1
cylinder and slide it back and forth; you should feel
Valve Clearance a slight amount of drag.
Intake: 0.20-0.24 mm (0.008-0.009 in.)
Exhaust: 0.28-0.32 mm (0.011-0.013 in.)
REAR:
EXHAUST
No.1 No.2 No.3
(cont'd)
BACK 6-9
Cylinder Head
8. Rotate the crankshaft clockwise. Align the pointer 12. Rotate the crankshaft clockwise. Align the pointer
(A) on the front upper cover with the No.4 piston (A) on the front upper cover witMhe No.5 piston
TOC mark (B) on the front camshaft pulley. TOC mark (B) on the front camshaft pulley.
B B ,
9. Check and, if necessary, adjustthe valve clearance 13. Check and, if necessary, adjust the valve clearance
on No.4 cylinder. on No.5 cylinder.
10. Rotate the crankshaft clockwise. Align the pointer 14. Rotate the crankshaft clockwise. Align the pointer
(A) on the front upper cover with the No.2 piston (A) on the front upper cover with the No.3 piston
TOC mark (B) on the front camshaft pulley. TOC mark (B) on the front camshaft pulley.
B. B
11. Check and, if necessary, adjust the valve clearance 15. Check and, if necessary, adjust the valve clearance
on No.2 cylinder. on No.3 cylinder.
6-10 BACK
Crankshaft Pulley Removal and,
Installation
16. Rotate the crankshaft clockwise. Align the pointer
(A) on the front upper cover with the No.6 piston
TDC mark (B) on the front camshaft pulley. Special Tools Required
• Holder handle 07JAB-001020A
B • Holder attachment, 50 mm, offset 07MAB-PY3010A
• Socket, 19 mm 07JAA-001020A, or a commercially
available 19 mm socket
Removal
B
07MAB-PY3010A
/
A C
07 JAB-001 020A 07JAA·001020A
(or commercially available)
5. Remove the bolt with a heavy duty 19 mm socket
(C) and breaker bar, then remove the crankshaft
pulley.
(cont'd)
BACK 6-·11
Cylinder Head
~~~_ooooox_l:J :" . ;~
,\0' c :»: :~~ ......
r ----ggg
C
07 JAA-001 020A
(or commercially available)
o
E
6-12 BACK
Timing Belt Inspection Timing Belt Removal
1. Remove the drive belt (see page 4-33). 1. Turn the crankshaft so its white mark (A) lines up
with the pointer (B).
2. Remove the drive belt auto-tensioner (see page
4-35). B
(cont'd)
BACK 6-13
Cylinder Head
3. Remove the drive belt (see page 4-33). 8. Raise the vehicle on the lift, then remove the right
front wheel.
4. Remove the drive belt auto-tensioner (see page
4-35). 9. Remove the splash shield.
6-14 BACK
12. Remove one of the battery clamp bolts from the 15. Remove the lower half of the side engine mount
battery tray, and grind the end of it as shown. bracket.
BACK 6-15
Cylinder Head
NOTE: The following is the installation procedure for a 3. Set the camshaft pulleys to TOC by aligning the
used belt. If you are installing a new belt, refer to the TOC marks (A) on the camshaft pulleys with the
timing belt replacement procedure (see page 6-20). pointers (8) on the back covers.
REAR:
A
6-16 BACK
4. Loosely install the idler pulley with a new idler 8. Remove the battery clamp bolt from the back cover.
pulley bolt so the pulley can move but does not
come off.
-----
6x 1.0 mm
12N·m
11.2 kgf·m, 8.7 Ibf·ftl
~
E
c
F
10x 1.25mm
45N·m
(4.5 kgf·m, 33 Ibf·ftl
(cont'd)
BACK 6-17
Cylinder Head
10. Install the timing belt guide plate as shown. 12. Install the front upper cover (A) and rear upper
cover (B).
6x 1.0mm
12N·m
11.2 kgf·m, 8.7Ibf·ft)
/~
6x1.0mm
12N·m A
11.2 kgf·m, 8.7Ibf.ft)
6-18 BACK
16. Check the camshaft pulley marks. 17. Install the upper half of the side engine mount
bracket, and tighten the new mounting bolts (A),
NOTE: If the marks are not aligned, rotate the then tighten the mass damper mounting bolt (B).
crankshaft 360 degrees, and recheck the camshaft
pulley mark. A
10x1.25mm
44 N·m (4.5 kgf·m, 33 Ibf·ft)
• If the camshaft pulley marks are at TOC, go to
step 17 . Re.~
• Ifthe camshaft pulley marks are not at TOC,
remove the timing belt and repeat steps 2
through 16. B
12x 1.25 mm
54N·m
FRONT:
\40
(5.5 ... ~"f").
"'"/ift",,)
6x1.0mm
12N·m
(1.2kgf·m,
8.7Ibf·ft)
C
18. Install the ground cable (C).
BACK
t'-" ,
Cylinder Head
NOTE: The following procedure is for the installation of 4. Set the camshaft pulleys to TOC by aligning the
a new timing belt. If you are installing a used belt, refer TOC marks (A) on the camshaft pulleys with the
to the timing belt installation procedure (see page 6-16). pointers (8) on the back covers.
REAR:
6-20 BACK
7. Align the holes on· the rod and housing of the 10. Thread the battery clamp bolt in as shown to hold
auto-tensioner. the timing belt adjuster. Tighten it by hand; do not
use a wrench.
NOTE: Make sure the pin stays in place. -1 Drive pulley (A)
-.2 Idler pulley (B)
-a Front camshaft pulley (C)
-4 Water pump pulley (D)
-5 Rear camshaft pulley (E)
6x1.0mm -6 Adjusting pulley (F)
12N·m
11.2 kgf.m, 8.7 Ibf·ft)
\ E
(cont'd)
BACK 6-21
Cylinder Head
13. Tighten the idler pulley bolt. 16. Install the lowerhalf ofthe1side engine mount
bracket.
6x1.0mm
.12N·m
(1.2 kgf·m, 8.7Ibf·ft)
~ ------
10x1.25mm
45N·m
(4.5 kgf.m, 33 Ibf·ft)
~~~
/~.
~
15. Remove the battery clamp bolt from the back cover.
6-22 BACK
18. Install the lower cover. 22. Turn the crankshaft pulley so its white mark (A)
lines up with the pointer (8).
FRONT:
6x1.0mm
12N·m
(1.2 kgf·m, 8.7 Ibf·ftl
(cont'd)
BACK 6-23
Cylinder Head
24. Install the upper half ofthe side engine mount 1. Remove the timing belt (see page 6-13).
bracket, and tighten the new mounting bolts (A),
then tighten the mass damper mounting bolt (8). 2. Remove the battery clamp bolt from the back cover.
R.P~, 4. Remove the bolt (A), then remove the timing belt
adjuster (8) and collar (e).
B
12x 1.25mm
54N·m
6x1.0mm
12N·m
11.2kgf·m,
8.7Ibf·tt)
6-24 BACK
Timing Belt Drive Pulley Replacement
3. Remove the timing belt drive pulley (A) and key (B).
BACK 6-25
Cylinder Head
1. Remove the intake manifold (see page 9-3). 6. Remove the power steering hose bracket mounting
bolt (A), the harness holder mounting bolts (B), and
2. Remove the six ignition coils (see page 4-21). the engine ground cable bolt (e).
c
5. Disconnect the three injector connectors from the
injectors on the rear side cylinder head.
BACK
Cylinder Head Cover Installation
8. Remove the cylinder head cover. 1. Check the spark plug seals and head cover' gasket
for damage and deterioration. If any seal or gasket
FRONT: is damaged, replace it.
REAR:
(cont'd)
BACK
Cylinder Head
Cylinder ,Head Cover Installation ,(cont'd)
5. Set the spark plug seals (A) on the spark plug tubes, 7. Tighten the bolts in two or three steps. In the final
and install the cylinder head cover (B). step tighten all bolts, in sequence, 12N·m (1.2 kgf.m,
8.7 Ibf.ft).
FRONT:
® ®
REAR: A
6x1.0mm
, _____ c
6x 1.0mm
12N·m
11.2kgf·m,
8.7Ibf·ft)
6. Inspect the cover washers (C). Replace any washer
that is damaged or deteriorated. 9. Install the engine ground cable (C) and breather
hose (0).
6-28 BACK
Cylinder Head Removal
E/r D
5. Remove the drive belt (see page 4-33).
(cont'd)
BACK 6-29
Cylinder Head
7. Remove the alternator (see page 4-36). 13. Remove the two nuts securing the purge joint.
6-30 BACK
16. Remove the connector bracketfrom the front 20. Remove the front and rear camshaft pulleys (A) and
cylinder head. back covers (8).
19. Remove the water passage (see page 10-9).. 23. Remove the cylinder head.
BACK 6~31
Cylinder Head
Camshaft Replacement
Front 10. Remove the thrust cover (A), then remove the
camshaft (8).
1. Make sure you have the anti-theft codes for the
audio system and navigation system (if equipped).
8x 1.25 mm
22N·m
12.2 kgf·m, 16lbf·ft}
6. Remove the exhaust gas recirculation (EGR) valve 15. Adjust the valve clearance (see page 6-8).
(see page 11-388).
16. Install the upper radiator hose.
7. Remove the timing belt (see page 6-13).
17. Install the battery and battery box. Clean the
8. Remove the rocker arm assembly (see page 6-34). battery posts and cable terminals with sandpaper,
then assemble them and apply grease to prevent
9. Remove the front camshaft pulley. corrosion.
18. Fill the radiator with engine coolant and bleed the
air out from the system (see step 10 on page 10-7).
21. Enter the anti-theft codes for the audio system and
navigation system (if equipped).
6-32 BACK
Rear 7. Remove the thrust cover (A), then remove the
camshaft (8).
1. Remove the intake ma nifold (see page 9-3).
8x 1.25mm
22N·m
(2.2 kgf·m, 16Ibf·ft)
13. Install the brake lines (see page 19-18) and do the
brake system bleeding procedure (see page 19-9).
BACK 6-33
....,.
"
Cylinder Head
1. Remove the cylinder head (see page 6-29). 2. Remove the cylinder head cover (see page 6-26).
2. Inspect the camshaft (see page 6-38). 3. Loosen the locknuts and adjusting screws (A).
A
3. Check the cylinder head for warpage. Measure
along the edges, and three ways across the center.
® CD ® @ ®
® @ ®
6-34 BACK
Rocker Arm and Shaft DisassemblyIReassembly
NOTE:
• Identify parts as they are removed so they can be reinstalled in their original locations.
• Inspect the rocker shafts and rocker arms (see page 6-36).
• If reused, the rocker arms must be installed in their original locations.
• When removing or installing the rocker arm assembly, do not remove the rocker shaft mounting bolts. The bolts will
keep the springs and rocker arms on the shaft.
• Bundle the intake rocker arms with rubber bands to keep them together as a set.
• Prior to reassembling, clean all the parts in solvent, dry them and apply new engine oil to any contact points.
• When replacing the intake rocker arm assembly, remove the fastening hardware from the new intake rocker arm
assembly.
INTAKE ROCKER SHAFT
INTAKE ROCKER
ARM ASSEMBLY
e e
[Q] 0 0 [Q] [Q]
e
0 0
e
[Q] [Q] 0 0 [Q]
e
/
e
rwM
B
SPRING
1 A
\~ \
EXHAUST ROCKER SHAFT
BACK 6-35
Cyl,inder Head
1. Remove the rocker arm assembly (see page 6-34). 5. Measure the inside diameter of the rocker arm, and
check it for an out-of-round condition.
2. Disassemble the rocker arm assembly (see page
6-35). Intake Rocker Arm-to-Shaft Clearance
Standard (New): 0.026-0.067 mm
3. Measure the diameter of the shaft at the first rocker (0.0010-0.0026 in.)
location. Service Limit: 0.067 mm (0.0026 in.)'
6-36 BACK
VTEC Rocker Arms
NOTE:
• Apply new engine oil to the pistons when
reassembling .
• When reassembling the primary rocker arm (8),
carefully apply air pressure to the oil passage of
the rocker arm.
BACK 6-37
Cylinder Head
Camshaft Inspection
1. Remove the cylinder head (see page 6-29). 4. Seat the camshaft by pushing it toward the rear of
the cylinder head.
2. Remove the rocker arms (see page 6-34).
5. Zero.the dial indicator against the end of the
3. Put the rocker shafts on the cylinder head, then camshaft. Push the camshaft back and forth and
tighten the bolts to the specified torque. read the end play. If the end play is beyond the
service limit, replace the thrust cover and recheck.
NOTE: Apply new engine oil to the threads and If it is still beyond the service limit, replace the
flange of the exhaust rocker shaft mounting bolts. camshaft.
6-38 BACK
7. Wipe the camshaft clean, then inspect the lift 10. Clean the camshaft bearing sIJrfaces in the cylinder
ramps. Replace the camshaft if any lobes are pitted, head. Measure the inside diameter of each
scored, or excessively worn. camshaft bearing surface, and check for an out-of-
round condition.
8. Measure the diameter of each camshaft journal.
• If the camshaft-to-holder clearance is within the
service limit, go to step 12. .
• If the camshaft-to;holder clearance is beyond the
service limit and the camshaft has been replaced,
replace the cylinder head.
• If the camshaft-to-holder clearance is beyond the
service limit and the camshaft has not been
replaced, go to step 11.
(cont'd)
BACK 6-39
Cylinder Head
11. Check the total runout with the camshaft supported 12. Measure the cam lobe height.
on V-blocks.
Cam L0 be Helgl
. ht Stan d ard (New:
• If the total runout of the camshaft is within the INTAKE EXHAUST
service limit, replace the cylinder head. PRI 35.112 mm 36.389 mm
• Ifthe total runout is beyond the serVice limit, (1.3824 in.) (1.4326 in.)
replace the camshaft and recheck the oil MID 36.394 mm
clearance. Ifthe oil clearance is still out of (1.4328 in.)
tolerance, replace the cylinder head. SEC 35.112 mm
(1.3824 in.)
Camshaft Total Runout PRI: Primary MID: Mid SEC: Secondary
Standard (New): 0.03 mm (0.001 in.) max. IN: Intake EX: Exhaust T/B: Timing Belt
Service Limit: 0.04 mm (0.002 in.)
SEC MID PRI
FRONT BANK
EX IN EX
+-T/B
PRI MID SEC
REAR BANK
EX IN EX
+-T/B
6-40 BACK
Valve, Spring, and Valve Seal Removal
Special Tools Required 5. Install the valve guide seal remover (A).
Valve spring compressor attachment
07757-PJ1010A
BACK 6-41
Cylinder Head
2. Measure the valve in these areas. 1. Remove the valves (see page 6-41).
Intake Valve Dimensions 2. Slide the valve out of its guide about 10 mm
A Standard (New): 35.90-36.10 mm (0.39.in.), then measure the guide-to-stem
(1.413-1.421 in.) clearance with a dial indicator while rocking the
B Standard (New): 116.55-117.15 mm stem in the direction of normal thrust (wobble
(4.589-4.612 in.) method).
C Standard (New): 5.485-5.495 mm
(0.2159-0.2163 in.) • If the measurement exceeds the service limit,
C Service Limit: 5.455 mm (0.2148 in.) recheck it using a new valve.
• If the measurement is now within the service
Exhaust Valve Dimensions limit, reassemble using a new valve.
A Standard (New): 29.90-30.10 mm • If the measurement with a new valve still
(1.177-1.185 in.) exceeds the service limit, go to step 3.
B Standard (New): 113.90-114.50 mm
(4.484-4.508 in.) Intake Valve Stem-to-Guide Clearance
C Standard (New): 5.450-5.460 mm Standard (New): 0.04-0.09 mm
(0.2146"'-0.2150 in.) (0.002-0.004 in.)
C Service Limit: 5.420 mm (0.2134 in.) Service Limit: 0.16 mm (0.006 in.)
t
A
I\'------'---'+_ _ -,..,-,l
U
+
If t
6-42 BACK
Valve Guide Replacement
Special Tools Required 5. Working from the camshaft side, use the driver and
• Valve guide driver, 5.5 mm 07742-0010100 an air hammer to drive the guide about 2 mm
• Valve guide reamer, 5.5 mm 07HAH-PJ7A100 (0.1 in.) towards the combustion chamber. This will
knock off some of the carbon and make removal
1. Inspect valve stem-to-guide clearance (see page easier. "fold the air hammer directly in line with the
6-42). valve guide to prevent damaging the driver. Wear
safety goggles or a face shield.
2. As illustrated, use.a commercially available ~ir
impact valve guide driver (A) modified to fit the 6. Turn the head over, and drive the guide out toward
diameter ofthe valve g~ides. In most cases, the the camshaft side of the head.
same procedure can be done using the special tool
and a conventional hammer.
I
I A 5.3mm
(0.21 in.' t
['L-I ~nD I~
1- i'i~o;:.jl~ r;.m.JI ! 10.Smm
(0.42 in.'
(cont'd)
BACK 6-43
Cylinder Head
9. Apply a thin coat of new engine oil to the outside of 10. Coat both the reamer and the valve guide with
the new valve guide. Install the guide from the cutting oil.
camshaft side ofthe head; use the valve guide
driver to drive the guide to the specified installed 11. Rotate the reamer clockwise the full length of the
height(A) of the guide (B) •.lf you have all 12 guides valve guide bore.
to do, you may have to reheat the head.
6-44 BACK
Valve Seat Reconditioning
1. Inspect valve stem-to-guide clearance (see page 5. Make one more very light pass with the 45 ° cutter
6-42). If the valve guides are worn, replace them to remove any possible burrs caused by the other
(see page 6-43) before cutting the valve seats. cutters.
2. Renew the valve seats in the cylinder head using a Valve Seat Width
valve seat cutter. Standard (New): 1.25~1.55 mm (0.049-0.061 in.)
Service Limit: 2.00 mm (0.079 in.)
(cont'd)
BACK
Cylinder Head
6.. 46 BACK
Valve, Spring, and Valve Seal Installation
Special Tools Required 5. Install the valve spring and valve retainer. Place the
• Stem seal driver 07 PAD-OO 10000 end of the valve spring with closely wound coils
• Valve spring compressor attachment toward the cylinder head.
07757-PJ1010A
6. Install the valve spring compressor attachment and
1. Coat the valve stems with new engine oil. Install valve spring compressor. Compress the spring and
the valves in the valve guides. install the valve cotters.
4. Install the new valve seals (A) using the stem seal
driver (8).
BACK 6-47
Cylinder Head
1. Apply a light coat of new engine oil around the 5. Install the solid dowel pins (E) and the hollow
camshaft oil seal. dowel pins (F).
2. Gently tap the new camshaft oil seal (A) into the 6. Loosen the valve adjusting screws.
cylinder head.
7. Ifthe rocker arm assembly is disassembled,
-1 Tap the camshaft oil seal in squarely. reassemble the rocker arm assembly (see page
-2 Install the oil seal about 0.5 -1.5 mm 6-35).
(0.02-0.06 in.) below the surface of the
cylinder head. 8. Set the rocker arm assembly in place, and loosely
install the bolts. Make sure that the rocker arms are
FRONT: properly positioned on the valve stems.
Specified Torque
8 x 1.25 mm: 24 N·m (2.4 kgf.m,17Ibf.ft)
® ® CD ®
REAR:
8x 1.2Smm
22 N·m (2.2 kgf.m, 16Ibf·ft)
~i)m'))IlJO""-
~ '"C
---WIJJ/JU-
® ®
E
10. Install the front injector base and rear injector base.
Always use a neW gasket (see page 9-7).
6-48 BACK
Cylinder Head Installation
11. Apply new engine oil to the threads of the camshaft 1. Clean the cylinder head and engine block surface.
pulley mounting bolt (A). Install the back cover (8),
then install the camshaft pulley (C). 2. Clean and install the oil control orifices (A) with
new O-rings (8).
8x 1.2Smm
12.2 \61...81
22N·m
~---D
(cont'd)
BACK 6-49
Cylinder Head
6. Set the camshaft pulleys to TDG by aligning the 8. Measure the diameter of each cylinder head bolt at
TDG marks (A) on the camshaft pulleys with the point A and point B.
pointers (B) on the back covers.
B 50 mm 12.0 in.)
REAR: 10. Apply new engine oil to the threads and under the
bolt heads of all cylinder head bolts.
6-50 BACK
12. After torquing, tighten all cylinder head bolts in two 13. Install the timing belt (see page 6-16).
steps (90 0 per step). If you are using a new cylinder
head bolt, tighten the bolt an extra 90 o. 14. Adjust the valve clearance (see page 6-8).
NOTE: Remove the cylinder head bolt if you 15. Install the cylinder head covers (see page 6-27).
tightened it beyond the specified angle, and go
back to step 8 of the procedure. Do not loosen it 16. Install the water passage (see page 10-9).
back to the specified angle.
17. Install the front warm up three way catalytic
converter (front WU-TWC) (see page 11-370) and
rear warm up three way catalytic converter (rear
WlJ-TWC) (see page 11-371).
10x1.25mm
45 N·m (4.5 kgf·m, 33 Ibf·tt)
(cont'd)
BACK 6-51
Cylinder Head
20. Install the bracket to the rear cylinder head. 22; Connect the fuel feed hose (A) (see page 11-340),
then install the quick-connect fitting cover (8).
6x 1.0mm
12N·m
11.2 kgf·m.
8.7Ibf·ft)
8x 1.2Smm
22 N·m 12.2 kgf.m. 16Ibf·ft)
23. Connect the engine wire harness connectors, and
21. Install the purge joint. install the wire harness clamps to the cylinder head.
6x1.0mm
12 N·m 11.2 kgf·m. 8.7Ibf·ft)
6-52 BACK
24. Install the upper radiator, hose (A) and lower 29. Clean the battery posts and cable terminals then
radiator hose (8). connect them to the battery. Apply grease to the
battery terminals to prevent corrosion.
31. Check for fuel leaks. Turn the ignition switch ON (II)
(do not operate the starter) so the fuel pump runs
for about 2 seconds and pressurizes the fuel line.
Repeat this operation two or three times, then
check for fuel leaks at any point in the fuel line.
8x1.25mm
22 N·m 12.2 kgf·m, 16lbf·ft)
BACK 6-53
,Cylinder Head
R\"
2. Remove the camshaft pulley and back cover (see
step 20 on page 6-31). :
B
A
07PAF-0030100
6-54 BACK
Engine Mechanical
Engine Block
Special Tools ................................................................. 7-2
Component Location Index ......................................... 7-3
Connecting Rod and Crankshaft End Play
Inspection .................................................................... 7-6
Crankshaft Main Bearing Replacement ...................... 7-7
Connecting Rod Bearing Replacement ...................... 7-9
Oil Pan Removal ........................................................... 7-11
Crankshaft and Piston Removal .................................. 7-12
Crankshaft Inspection .................................................. 7-14
Block and Piston Inspection ........................................ 7-15
Piston, Pin, and Connecting Rod Replacement ......... 7-18
Piston Ring Replacement ............................................. 7-21
Crankshaft and Piston Installation .............................. 7-23
Oil Pan Installation ....................................................... 7-28
Pulley End Crankshaft Oil Seal Installation - In Car ... 7-30
Transmission End Crankshaft Oil Seal
Installation - In Car ...................................................... 7-30
Drain Bolt Installation ................................................... 7-31
BACK
Engine Block
Special Tools
I
~ CD ® ®
7-2 BACK
Component Location Index
. TRANSMISSION END
CRANKSHAFT OIL SEAL
Installation,
step 23 on page 7-26
Installation-in car,
page 7-30
.~\
PULLEY END
CRANKSHAFT OIL SEAL
Installation,
step 2 on page 8-13 \ DRIVE PlA1UOLl
Installation-in car,
page 7-30
WASHER
(cont'd)
BACK 7-3
Engine Block
Component Location Index (cont'd)
CRANKSHAFT
End Play, page 7-6
/ Runout, page 7-15
Out-of-Round, page 7-14
Removal, page 7-12
Installation, page 7-23
MAIN BEARINGS
Oil Clearance, page 7-7
Selection, page 7-8
~~ THRUST WASHERS
~ - - - - - O I L JETS
~~
Replacement, page 8-9
Do not reuse oil jet,
after removing it.
DRAIN BOLT
Installation, page 7-31
DRAIN BOLT
Installation, page 7-31
7-4 BACK
, ,'I,:'
',';' ,
~,
~ISTON RINGS '
eplacem,ent. page 7-21
PISTON PIN
Removal
Inspectio'rfage 7-18
Installatio
, • page
n. page7-19
7-20
I,
~N~INE BLOCK
w;"nder Inspe~~i~~ction.
arpageBore I
• pagepage
7-15 7-15
/ J
f""NECTING R
~
CONNECTI
BEARING
Oil Cleara npce. page 7-9
Selection
g; ROD
• age 7-10
BACK '·5
, ~; .
.:r;
Engine Block
Connecting Rod and Crankshaft End Play Inspection
1. Remove the oil pump (see page 8-11). 5. Push the crankshaft firmly away from the dial
indicator, and zero the dial against the end of the
2. Remove the baffle plate (see step 10 on page 7-12). crankshaft. Then pull the crankshaft firmly back
toward the indicator; the dial reading should not
3. Measure the connecting 'rod end play with a feeler exceed the service limit.
gauge (A) between the conn~ctin'grod (B) and
crankshaft (e). ' ',' ' Crankshaft End Play
Standard (New): 0.10-0.35 mm (0.004-0.014 in.)
Connecting Rod End Piay , Service Limit: 0.45 mm (0.018 in.)
Standard (New): 0.15-0.35 mm
(0.006-0.014 in.)
Service Limit:, O.45~m (0.018 in.)
..
'~
':' •• j
, .... '
7-6 BACK
Crankshaft Main Bearing Replacem~nt
Main Bearing. Clearance Inspection 6. If the plastigage measures too wide or too narrow,
remove the crankshaft, and remove the upper half
1. Remove the main bearing caps and bearing halves ofthe bearing. Install a new, complete bearing with
(see page 7-12) .. the same color code, and recheck the clearance. Do
not file, shim, or scrape the bearings· or the caps to
2. Clean each main journal and bearing half with a adjust clearance. , ,
clean shop towel;
7. If the plastigage shows the clearance is still
3. Place one strip of plastigage across each main incorrect, try the next larger .or smaller bearing (the
journal. color listed above OJ below that one), and check
again.lf the proper clearance cannotbe obtained
NOTE: If the engine is still.in the vehicle when you by using the appropriate larger or smaller be.arings,
bolt the main cap down to·check the clearance, the replace the crankshaft and start over (see page
weight of the crankshaft anc;l drive plate will flatten 7-12).
the plastigage further than just the torque on the
cap bolt and give you an incorrect reading. For an
accurate reading, support the crank with a jack
under the counterweights, and check only one
bearing at a time. '
NOTE:
• Apply new engine oil to the bolt threads and
flanges .
• Do not rotate the crankshaft during inspection.
(cont'd)
BACK 7-7
Engine Block
7-8 BACK
Connecting Rod Bearing Replacement
Rod Bearing Clearance Inspection 6. If the plastigage measures too wide or too narrow,
remove the upper half of the bearing, then install a
1. Remove the connecting rod cap and bearing half new, complete bearing with the same color code,
(see page 7-12). . and recheck theclearante. Do not file, shim, or
scrape the bearings or the caps to adjust clearance.
2. Clean the crankshaft rod journal and bearing half
with a clean sho.p towel. 7. Ifthe plastigage shows the clearance is still
incorrect, try the next larger or smaller bearing (the
3. Place a strip of plastigage across the rod journal. color listed above or below that one), and check
clearance again. If the proper clearance cannotbe
4. Reinstall the bearing half and cap, and to-rque the obtained by using the appropriate larger or smaller
bolts. .. bearings, replace the crankshaft and start over
(see page 7-12).
NOTE:
• Apply new engine oil to the bolt threads and
flanges. ..
• Do not rotate the crankshaft during inspection.
Tightening Torque: .
20 N·m (2.0 kgf·m, 14Ibf.lt) + 90 0
(cont'd)
BACK ·7-9
Engine Block
Connecting Rod Bearing Replacement (cont'd)
Connecting Rod Journal Code Locations Dorllli Yellow! Green Green! Brown
Green Brown
Numbers or bars have been stamped on the side of
each connecting rod as a code for the size of the big end. Green! BrownJ
Eorlllll. Green Brown
Use them, and the letters or bars stamped on the crank Brown Black
(codes for rod journal size) to choose the correct
bearings. If the codes are indecipherable because of an Forllllli Green! Brown BrownJ Black
Brown Black
accumulation of dirt and dust, do not scrub them with a
wire brush or scraper. Clean them only with solvent or NOTE: When using bearing halves
Smaller Smaller of different colors, it does not
detergent. rod bearing matter which color is used in
journal (Thicker) the top or bottom.
7-10 BACK
Oil Pan Removal
1. If the engine is already out of the vehicle, go to 8. Remove the bolts securing the oil pan.
step 6.
9. Using a flat blade screwdriver, separate the oil pan
2. Raise the vehicle on the lift to full height. from the block in the places shown.
BACK 7-11
Engine Block
1. Remove the engine assembly (see page 5-2). 10. Remove the oil screen (A), baffle plate (B), and oil
pump (C).
2. Remove the transmission (see page 14-275).
7-12 BACK
11. Remove the connecting rod caps after setting the 12. Remove the bearing from the cap. Keep all caps/
crank pin at bottom dead center (BOC) for each bearings in order.
cylinder. Remove the piston/connecting rod
assembly by pushing on the connecting rod. Take 13. Remove the upper bearing halves from the
care not to damage the crank pin or cylinder with connecting rods, and set them aside with their
the connecting rod. respective caps.
16. Loosen the bearing cap bolts and bearing cap side
bolts in sequence 1/3 turn at a time; repeat the
sequence until all bolts are loosened.
INCORRECT
(cont'd)
BACK 7-13
Engine Block
17. Remove the bearing cap bolts (A) and bearing cap 1. Remove the crankshaft from the engine block
side bolts (8), then remove the bearing cap (C). (see page 7-12).
Journal Out-of-Round
Standard (New): 0.005 mm (0.0002 in.) max.
Service Limit: 0.010 mm (0.0004 in.)
A
, '
. EB
o
1.+ L
Iff'
19. Reinstall the main caps and bearings on the engine
block in the proper order. 5. Measure taper at the edges of each rod and main
journal. The difference between measurements on
each journal must not be more than the service
limit.
Journal Taper
Standard (New): 0.005 mm (0.0002 in.) max.
Service Limit: 0.010 mm (0.0004 in.)
7-14 BACK
Block and PistonbAlspection
Straightness 1. Remove the piston from 1he engine block (see page
7-12).
6. Place the engine block on the surface plate.
2. Check the piston for distortion or cracks;
7. Clean and install the bearings on the No.1 and
No.4 journal ofthe engine block. 3. Measure the piston diameter at a point 16.0 mm
(0.63 in.) from the bottom of the skirt.
8. Lower the crankshaft into the engine block.
Piston Diameter
9. Measure the runout on all of the main journals. Standard (New): 89.983-89.996 mm
Rotate the crankshaft two complete revolutions. (3.5426-3.5431 iri.)
The difference between measurements on each
journal must not be more than the service limit. SKIRT
~I--------~ DIAMETER
16.0mm
(0.63 in.1
(cont'd)
BACK 7-15
Engine'/ Block
Block and Piston ,Inspection· (,cont'd)
4. Measure wear and taper'in direction Xand Y at.
three levels in each cylinder as shown. 5. Check the top of the engine block for warpage.
Measure along the edges and across the center as.
Cylinder. Bore Size ' '"" shown.
Standard (New): 90.000-90.015 mm
(3;5433-3.5439 in.)· Engine Block Warpage
Standard (New): 0.07 mm (0.003 in.) max.
6 mm (0.2 in.)
Second Measurement
--L-%~----<~~Third Measurement
7-16 BACK
6. Calculate the difference between cylil1der bore
diameter and piston diameter. If the clearance is
near or exceeds the service limit, inspect the piston
and cylinder bore for excessive wear.
SERVICE LIMIT
0.08 mm (0.003 in.)
BACK 7-17
· :.,
Engine Block
7~1·8 BACK
Inspection 3. Check the difference between the piston pin
diameter and piston pin hole diameter on the
NOTE: Inspect the piston, piston pin, and connecting piston.
rod when they are at room temperature.
Piston Pin-to-Piston Clearance
1. Measure the diameter of the piston pin. Standard (New): -0.0050 to +0.0010 mm
. ("""',0.00020 to +0.00004 in.)
Piston Pin Diameter Service Limit: ". 0.004 mm (0.0002 in.)
Standard (New): 21.962-21.965 mm
(0.8646-0.8648 in.)
Service Limit: 21.954 mm (0.8643 in.)
2. Zero the dial indicator to the piston pin diameter. Piston Pin-to-Connecting Rod Clearance
Standard (New): 0.005-0.014 mm
(0.0002-0.0006 in.)
Service Limit: . 0.019 mm (0.0007 in.)
(cont'd)
BACK 7-19
Engine Block
Piston, Pin, and Connecting Rod Replacement (cont'd)
7-20 BACK
Piston Ring Replacement
1. Removethe piston fror:nthe engine block (see page 4. Using a piston, push a new ring (A) into the
7-12). cylinder bore 15~20 mm (0.6-0.8 in.). from the
bottom. ,
2. Using a ring expander (A), remove the old piston
rings (8).
Top Ring:
Standard (New): 0.30-0.40 mm
, .', (0.012-0.016 in.)
Service Limit: .0.60 mm (0.024 in.)
Second Ring:
Standard (New): 0.40-0.55 mm
(0.016-0.022 in.)
Service Limit: 0.70 mm (0.028 in.)
Oil Ring:
Standard (New): 0.20-0.70 mm
(0.008-0.028 in.)
Service Limit: 0.80 mm (0.031 in.)
(cont'd)
BACK 7-21
:.,,' ',:
Engine, Block
6. Install the rings as shown. The top ring,(A)hasa 1E 7. After installing a new set ofrings, measure the
mark and the second ring (B) has a 2E mark. 'The ring-to-groove clearance:
manufacturing marks (e) must be facing upward.
Top Ring Clearance
Standard (New): 0.055-0.085 mm
(0.0022-0.0033 in.)
Service Limit: 0.15 mm (0.006 in.)
About90·
OIL RING GAP SECOND RING GAP
"
....
7-22 BACK
Crankshaft and Piston Installation
Special Tools Required 7. Install the bearings (A) and bearing caps (8) with
• Driver 07749-0010000 the arrow (C) facing the timing belt end of the
• Driver attachment, 106 mm 070AD-RCAA200 engine.
E
10x80 mm 10x60mm
(cont'd)
BACK 7-23
Engine Block
Crankshaft and Piston Installation (cont'd)
9. Set the crankshaft to bottom dead center (BDC) for 15. Measure the diameter of each connecting rod bolt
the cylinder you are installing the piston in. at point A and point B.
10. Apply new engine oil to the piston, inside of the 3Smm
(1.38in.1 A
ring compressor, and the cylinder bore.
7-24 BACK
18. Line up the mark (A) on the connecting rod and cap, 22. Tighten the bearing cap bolts, and then the bearing
then install the cap. cap side bolts to the specified torque in the
sequence as shown. Repeat the torque sequence
again to measure the bolts are properly torqued.
11 x 1.5 mm 10 x 1.25 mm
nN~ ~N~
17.5 kgf·m, 54lbf·ttl 15.0 kgf·m, 36lbf·ttl
~\~~
20. Mark the connecting rod (A) and bolt head (8) as
shown.
Ot
21. Tighten the bolt until the mark on the bolt head
lines up with the mark on the connecting rod (turn
the bolt 90 ").
(cont'd)
BACK 7-25
Engine Block
23. Apply a light coat of multipurpose grease to the 27. Apply liquid gasket, PIN 08717-0004, 08718-0001,
crankshaft and to the lip of the seal. 08718-0003, or 08718-0009, evenly to the engine
block mating surface of the engine block end cover.
24. Drive the new crankshaft oil seal until the driver Install the component within 5 minutes of applying
attachment bottoms on the engine block end cover. the liquid gasket.
NOTE:
• If you apply liquid gasket PIN 08718-0012, the
component must be installed within 4 minutes .
• Iftoo much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
25. Remove all of the old liquid gasket from the engine
block end cover mating surfaces, bolts, and bolt
holes.
26. Clean and dry the engine block end cover mating
surfaces.
Apply liquid gasket
along the broken line.
28. Install the dowel pins (A), new O-ring (8), and the
engine block end cover (C) on the engine block.
7-26 BACK
30. Install a new crankshaft oil seal in the oil pump (see 34. Grease the lip of the oil seal, and apply oil to the
step 2 on page 8-13). new a-ring (A).
31. Remove all of the old liquid gasket from the oil 6x1.0mm 6x1.0mm
pump mating surfaces, bolts, and bolt holes.
NOTE:
• If you apply liquid gasket PIN 08718-0012, the
component must be installed within 4 minutes .
• If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and
residue, then reapply new liquid gasket.
35. Install the dowel pins (8), then align the inner rotor
with the crankshaft, and install the oil pump (C).
37. Install the baffle plate (0), then install the oil screen
(E) with new a-ring (F).
(cont'd)
BACK 7-27
Engine Block
7-28 BACK
5. Tighten the bolts in two or three steps. In the final 7. Install the rear warm up three way catalytic
step, tighten all bolts, in sequence, to 12 N·m converter (rear WU-lWC) bracket.
(1.2 kgf·m, 8.7Ibf·ft).
8x1.25mm
22N·m
NOTE: After assembly, wait at least 30 minutes (2.2 kgf·m, 16 Ibf·ft)
before filling the engine with oil.
® ® Q) ® (j) ®
11. Refill the engine with engine oil (see step 4 on page
8-6).
BACK 7-29
. ..
Engine Block
Pulley End Crankshaft Oil Seal Transmission End Crankshaft Oil
Installation - In Car Seal Installation - In Car
2. Remove the pulley end crankshaft oil seal. 2. Remove the transmission end cral")kshaft oil seal.
3. Clean and dry the crankshaft oil seal housing. 3. Clean and dry the crankshaft oil seal housing.
4. Apply a light coat of mUltipurpose grease to the 4. Apply a light coat of mUltipurpose grease to the
crankshaft and to the lip of the seal. crankshaft and to the lip of the seal.
5. Using the seal driver, drive in the crankshaft oil seal 5. Using the special tools, drive in the crankshaft oil
until the driver bottoms against the oil pump. When seal until the driver attachment bottoms against the
the seal is in place, clean any excess grease off the engine block end cover. Align the hole in the driver
crankshaft, and check that the oil seal lip is not attachment with the pin on the crankshaft.
distorted.
6. Install the timing belt drive pulley, timing belt, and 070AD-RCAA200
CKP sensor (see page 6-25).
6. Clean any excess grease off the crankshaft, and
check that the oil seal lip is not distorted.
7-30 BACK
Drain Bolt Installation
/
~~~mm
(4.0 kgf.m, 29 Ibf·ftl
9.8N·m
(1.0 kgf·m, 7.2 Ibf·ftl
28x1.0mm
80N·m
(8.0 kgf·m, 58 Ibf·ftl
BACK 7-31
BACK
Engine Mechanical
Engine Lubrication
Special Tools ................................................................. 8-2
Component Location Index .~ ....................................... 8-3
Symptom Troubleshooting Index ............................... 8-4
Oil Pressure Switch Test .............................................. 8-5
Oil Pressure Switch Replacement ............................... 8-5
Oil Pressure Test ........................................................... 8-6
Engine Oil Replacement .............................................. 8-6
Engine Oil Filter Replacement ..................................... 8-7
Oil Filter Feed Pipe Replacement ................................ 8-8
Oil Jet Replacement ..................................................... 8-9
Oil Jet Bolt Inspection .................................................. 8-9
Oil Pump Overhaul ....................................................... 8-10
BACK
Engine Lubrication
Special Tools
I
CD
8-2 BACK
Component Location Index
O-RING
~~i~G
ROCKER ARM OIL
CONTROL SOLENOID
FILTER
-~
OIL FILTER
FEED PIPE
Replacement,
page 8-8
OIL FILTER
Replacement,
page 8-7 OIL SCREEN
""
OIL PUMP
Removal, page 8-11
Inspection, page 8-12 OIL PAN
Installation, page 8-13 Removal, page 7-11
Installation, page 7-28
BACK 8-3
Engine Lubrication
8-4 BACK
"~~ ~
Oil Pressure Switch TeSt ',r"'>', ,,' Oil Pressure Switch,:Replaee1fteld
1. Remove the BLUNEL wire (A) frOm the:engineoir . ,1. ,:Disc(jmi~ct the oil pr(:)ssure'swittShconriector;:then
pressure switch (B). remove the oil ~ressure,switch. :. " ~, ,' ,
I' ;'
18N·m
11.8 kgf·m, 13 Ibf·ftl
T~' -'1 '':.:: :/
""
/-
2. Check for continuity between the positive terminal 2. RemoveanyOld Iiquid'gaskeffromtAe switch and
(e) and the engine (ground). There should be no . , switch mOimtirilg,hole:' " , ; I . : : , .. \
. (' , ~ ~
continuity with the engine stopped. There should .i . . !.'., ; ..
be continuity with the engine running';' 3. Apply a very small amount of liquid gasket to the
oilpres8ure sWitch threads~ then install the oil
. .'
pressure switch, ;. .. "
'. "., .
", '"
BACK
E,rigl(u~ Lubrication
Oil·P.reS$ure .Test .. Engine Oil Replacement
B
/:.?'
39N.m
(4.0 kgf.m, 29 Ibf·ttl
Do not overtighten.
2. Start;the e,ngine.Shutitoff irnmediatelylfthe" . 4. Refill with the recommended oil (see page 3-2).
gauge registers no oil pressure. Rep!:lir the problem
before continuing. .,Capacity
, , At Oil Change:
3. AIIQwtheengineto reach operatingtemper~ture 4.0 L (4.2 US qt)
(fan comes on at least twice). The· pressure should At Oil Change including Filter:
be: 4.3 L (4.5 US qt)
; ~.., ,...t. I " After Engine Overhaul:
Engine Oil Temperature: ·,176 "F (80' "C) ".' 5.0 L (5.3 US qt)
Engine Oil Pressure: .' . i' ,', • ., ,
At Idle: 70 kPa (0.7 kgf/cm2, 10 psi) min.
At 3,000 rpm: 490 kPa (5.0 kgf/cm2, 71 psi) min.
8-6' BACK
Engine Oil Filter Replacement
5. Connect the Honda Diagnostic System (HDS) to the Special Tools Required
data link connector (DLC) (see step 2 on page 11-3). Oil filter wrench 07HAA-PJ70100
6. Turn the ignition switch ON (II). 1. Remove the oil filter with the oil filter wrench.
7. Make sure the HDS communicates with the vehicle 2. Inspect the filter to make sure the rubber seal is not
and the powertrain control module (PCM). If it stuck to the'oil filter seating surface of the engine.
doesn't communicate, troubleshoot the DLC circuit
(see page 11-223). 3. Inspect the threads (A) and rubber seal (B) on the
new filter. Clean the seat on the engine block, then
8. Select BODY ELECTRICAL with the HDS. apply a light coat of new engine oil to the filter
rubber seal. Use only filters with a built-in bypass
9. Select ADJUSTMENT in the GAUGES MENU with system.
the HDS.
12. Run the engine for more than 3 minutes, then check
for oil leakage.
07HAA-PJ70100
(cont'd)
BACK 8-7
Engine Lubrication
6. If four numbers or marks (1 to 4 or ..... to ....................) 2. Remove the oi I filter feed pipe.
are printed around the outside of the filter, you can
use the following procedure to tighten the filter .
Number or 1 2 3 4
Mark when or or or or
rubber seal ..... .......... ............... ....................
is seated
Number or 4, 1 2 3
Mark after or or. or or
tightenina .................... ..... .......... ...............
7. After'installation, fill the engine with oil up to the 4. Tighten the oil filter feed pipe to 49 N·m (5.0 kgf.m,
specified level, run the engine for more than 36 Ibf·ft), then remove the nuts from the oil filter
3 minutes, then check for oil leakage. feed pipe.
8-8 BACK
Oil Jet Replacement Oil Jet Bolt Inspection
1. Remove the crankshaft from the engine block 1. Remove the oil jet bolt (see page 8-9).
(see page 7-12).
2. Inspect the oil jet bolt as follows.
2. Remove the oil jet bolt (A), then remove and
discard oil jet (8). • Make sure that a 0.6 mm (0.02 in.) diameter drill
will go through the oil intake (0.7 mm [0.03 in.]
A
--16N.m diameter). Make sure the check ball (A) moves
(1.6 kgf·m, 12 Ibf·ftl smoothly and has a stroke of about 4.0 mm
Apply new engine oil (0.16 in.)
• Check the oil jet bolt operation with an air nozzle.
It should take at least 120 kPa (1.2 kgf/cm, 17 psi)
to unseatthe check ball.
3. Carefully install the new oil jet and tighten the oil
jet bolt.
BACK 8-9
En glne
· Lubrication
PUMP COVER·
O-RING
Replace.
OUTER ROTOR
INNER ROTOR
/~
I
/J
CRANKSHAFT
OIL SEAL
~~~P ~OUSING
Replace S.
to y IIqu!d gasket
e matmg
~:~!':nVALV~
the engine bl surface of
hou~~i~lIde installi~g~
i~ s~o;r~d. /~
in the freely A when
Replace if it ~X1.0mm
2N·m
SPRING (1.2 kgf·m, 8.7Ibf·ftl
~:~~~GBOLT
14.0 kgf.m, 29 Ibf·ftl
8-10 BACK
Special Tools Required 5. Install the engine support hanger (AAR-T-12566) to
• Oil seal driver, 64 mm 070AD-RCAA 100 the vehicle, and attach the hook (A) to the engine
• Engine support hanger A and Reds AAR-T-12566 hanger (B). Tighten the wing nut (C) by hand, and
• Engine hanger adapter set VSB02C000024A support the engine.
These special tools are available through the American
HondaTool and Equipment program, 1-888-424-6857.
Removal
10. Remove the oil screen (A), then remove the oil
pump (B).
(cont'd)
BACK 8-11
Engine Lubrication
8-12 BACK
Installation 6. Grease the lip oftheoil seal, and apply oil to the
new a-ring (A).
1. Remove the old oil seal from the oil pump.
6x 1.0mm
12N·m
2. Gently tap in the new oil seal until the oil seal driver (1.2 kgf·m, 8.7 Ibf·ftl
bottoms on the pump.
~
070AD-RCAA100
C
6x1.0mm
12N·m
(1.2kgf·m,
8.7Ibf·ftl
/
3. Remove all of the old liquid gasket from the oil
pump mating surfaces, bolts, and bolt holes. 7. Install the dowel pins (8), then align the inner rotor
with the crankshaft, and install the oil pump (C).
4. Clean and dry the oil pump mating surfaces.
8. Clean the excess grease off the crankshaft, and
5. Apply liquid gasket, PIN 08717-0004,08718-0001, check the seal for distortion.
08718-0003, or 08718-0009, evenly to the engine
block mating surface ofthe oil pump. Install the 9. Install the oil screen (D) with new a-ring (E).
component within 5 minutes of applying the liquid
gasket. 10. Install the rocker arm oil control solenoid/oil filter
assembly, with a new rocker arm oil control
NOTE: solenoid filter (see step 38 on page 7-27).
• If you apply liquid gasket PIN 08718-0012, the
component must be installed within 4 minutes. 11. Install the oil pan (see page 7-28) .
• If too much time has passed after applying the
liquid gasket, remove the old liquid gasket and 12. Install the crankshaft position (CKP) sensor
residue, then reapply new liquid gasket. (see page 11-242).
(cont'd)
BACK 8-13
Engine Lubrication
16. Install the power steering (PIS) pump and PIS line
bracket (see step 27 on page 6-53).
8-14 BACK
,Engine Mechanical
BACK
Intake Manifold and Exhaust System
Exploded View
J ~.
/
6 X1.0mm
12 N·m 11.2 kgf.m. 8.7Ibf·ft)
/
UPPER COVER
Replace if it is cracked or ifthe
mating surface is damaged.
I
,J\,\.",
-:; . } .
GASKET
~
<a
~~G>6l::;::::::":;:7
.! 8x 1.2l1 mm
. 22 N·n'I'(2.2 kgf~m; 16Ibf·ft)
L
~XHAUSTGAS
~
INTAKE MANIFOLD . . . .'
Replace intake manifold as \ RECIRCULATION
an assembly only if it is cracked " ~
, , (EGR)PIPE
1'7m.,1-7 ...
12N·m
·ftl
EVAPORATIVE
EMISSION (EVAP)
CANISTER PURGE VALVE
THROTTLE
BODY
6x1.0mm
9.8N·m
11.0 kgf.m. 7.2Ibf·ft) GASKET
Replace.
9-2 BACK
Removal 3. Remove the positive crankcase ventilation (PCV)
hose (A), brake boostervacuum hose (B), vacuum
1. Remove the engine cover. hose (C), and disconnect the intake manifold tuning
(lMT) actuator connector (D).
(cont'd)
BACK 9-3
Intake Manifold and Exhaust System
6. Remove the upper cover mounting bolts and nuts 7. Remove the intake manifold mounting bolts and
sequentially in two or three steps, then remove the nuts sequentially in two or three steps, then
upper cover. remove the intake manifold.
® (j) @ ® ® CD (j) ® ® ®
® ® ® @ ®
9-4 BACK
Installation 4. Install the evaporative emission (EVAP) canister
hose (A) and water bypass hoses (B).
1. Install the gasket on the injector base.
Specified Torque
8 x 1.25 mm: 22 N·m (2.2kgf·m, 16 Ibf·tt)
® CD @ (j)
Specified Torque
6 x 1.0 mm: 12 N·m (1.2 kgf·m, 8.7Ibf·tt)
@ (j) ® ® CD ®
(cont'd)
BACK
9-5
Intake Manifold and Exhaust System
6. Install the positive crankcase ventilation (PCV) hose 8. Install the engine cover.
(A), brake booster vacuum hose (8), vacuum hose
(C) and connectthe intake manifold tuning (IMT)
actuator connector (0).
9-6 BACK
Injector Base Removal and Installation
Removal Installation
1. Relieve the fuel pressure (see page 11-330). 1. Install the front injector base (A) and rear injector
base (8) with new gaskets (C), and tighten the bolts/
2. Remove the power steering (P/S) pump and power nuts (D). ina crisscross pattern in two or three steps,
steering line bracket (see step 6 on page 6-29). beginning with the inner nuts.
3. Remove the intake manifold (see page 9-3). NOTE: Front injector base gasket is different from
rear one. Do not mix injector base gasket types.
4. Remove the injectors (see page 11-236).
D
. 8x 1.25 mm
5. Remove the harness bracket mount bolt (A) and the 22N·m
knock sensor connector (8). 12.2 kgf·m, 16Ibf·ft)
B
6x 1.0mm
12N·m
11.2 kgf·m, 8.7 Ibf·ft)
(cont'd)
BACK
9-7
Intake Manifold and Exhaust System
5. Install PIS pump and PIS line bracket (see step ·27
on page 6-53).
BACK
9-8
Exhaust Pipe and Muffler Replacement
o 0 ~HEATSHIELD
6x 1.0mm
9.8N·m
11 ......m~
SELF-LOCKING NUT
10x 1.25 mm
33 N·m (3.4 kgf·m, 25 Ibf·ft)
Replace.
GASKETS
Replace.
~~GASKET
V--, ~ Replace.
, THREE WAY
CATALYTIC
CONVERTER (TWC)
SELF-LOCKING NUTS
10 x 1.25 mm
54N·m
(5.5 kgf·m, 40 Ibf·ft) SELF-LOCKING NUT
Replace. 10x 1.25mm
33 N·m (3.4 kgf·m, 25 Ibf·ft)
Replace.
BACK
9-9
BACK
Engine Cooling
Cooling System
Component Location Index ......................................... 10-2
Radiator Cap Test ......................................................... 10-3
RadiatorTest ................................................................. 10-3
Fan Motor Test .............................................................. 10-4
Thermostat Test ........................................................... 10-4
Water Pump Inspection ............................................... 10-5
Water Pump Replacement ........................................... 10-5
Coolant Check ............................................................... 10-6
Coolant Replacement ................................................... 10-6
Thermostat Replacement ............................................ 10-8
Water Passage Replacement ....................................... 10-9
Radiator and Fan Replacement ................................... 10-10
Fan Controls
Component Location Index ......................................... 10-13
Symptom Troubleshooting Index ............................... 10-14
Circuit Diagram ............................................................. 10-15
Radiator Fan High Speed Circuit Troubleshooting .. , 10-16
Cooling System
I
WATER PUMP
Inspection, page 10-5
Replacement, page 10-5
RADIATOR CAP
Test,page 10-3
WATER PASSAGE
Replacement, page 10-9
THERMOSTAT
Test, page 10-4
Replacement, page 10-8
10-2 BACK
Radiator Cap Test Radiator Test
1. Remove the radiator cap (A). Wet its seal with 1. Wait until the engine is cool, then carefully remove
engine coolant, then install it on a commercially the radiator cap, and fill the radiator with engine
available pressure tester (8). coolant to the top of the filler neck.
BACK
Cooling System
1. Disconnect the 2P connectors from the radiator fan Replace the thermostat if it is in the stuck open position
motor (A) and condenser fan motor (B). at room temperature.
_____ B
B A
A
Standard Thermostat
Lift Height: Above 10.0 mm (0.39 in.)
Starts Opening: 169-176"F (76 -80 'CI
Fully Open: 194 "F (90 "C)
10-4 BACK
Water Pump Inspection Water Pump Replacement
1. Remove the timing belt (see page 6-13). 1. Drain the engine coolant (see page 10-6).
2. Turn the water pump pulley counterclockwise. 2. Remove the timing belt (see page 6-13).
Check that it turns freely. If it doesn't turn smoothly,
replace the water pump (see page 10-5). 3. Remove the timing belt adjuster (see page 6-24).
NOTE: When you check the water pump, you may 4. Remove the water pump (A) by removing the five
see a small amount of "weeping" from the bleed bolts.
holes (A). This is normal.
6x1.0mm
~~B A
12N·m
11.2 kgf·m, 8.7 Ibf·ftl
BACK 10-5
CooUng System
Coolant Check Coolant Replacement
1. Look at the coolant level in the coolant reservoir. 1. Start the engine. Set the heater temperature control
Make sure it is between the MAX mark (A) and MIN dial to maximum heat, then turn off the ignition
mark (B). switch. Make sure the engine and radiator are cool
to the touch.
B
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
10-6 BACK
9. Remove, drain, and reinstall the coolant reservoir. 12. Loosely install the radiator cap.
10. Fill the coolant reservoir to the MAX mark (A) with 13. Start the engine, and let it run until it warms up (the
Acura Long Life Antifreeze/Coolant Type 2(P/N radiator fan comes on at least twice).
OL999-9001 ).
14. If the maintenance minder required to replace the
engine coolant, reset the maintenance minder
(see page 3-6), .and this procedure is complete. If
the maintenance minder did not require to replace
the engine coolant, go to step 13.
11. Pour Acura Long Life Antifreeze/Coolant Type 2 18. Select BODY ELECTRICAL with the HDS.
into the radiator up to the base of the filler neck.
19. Select ADJUSTMENT in the GAUGES MENU with
NOTE: the HDS.
• Always use Acura Long Life Antifreeze/Coolant
Type 2 (P/N o L999-900 1). Using a non-Acura 20. Select RESET in the MAINTENANCE MINDER with
coolant can result in corrosion, causing the the HDS.
cooling system to malfunction or fail.
• Acura Long Life Antifreeze/Coolant Type 2 is a 21. Select MAINTENANCE SUB ITEM 5 RESET with the
mixture of 50 % antifreeze and 50 % water. Do HDS.
not add water.
22. Turn off the engine. Check the level in the radiator,
Engine Coolant Capacities (Including the coolant and add Acura Long Life Antifreeze/Coolant Type 2,
reservoir capacity of 0.7 L (0.19 US gal)): if needed.
At Coolant Change: 7.3 L (1.93 US gal)
After Engine Overhaul: 9.2 L (2.43 US gal) 23. Put the radiator cap on tightly, then run the engine
',again, and check for leaks.
BACK 10-7
Cooling System
Thermostat Replacement
1. Make sure you have the anti~theft codes for the audio system and navigation system (if equipped) •. Make sure the
ignition switch is OFF.
2. Disconnect the negative cable.from the battery first, then disconnecUhe positive cable.
_ _ _ _ _ THERMOSTAT COVE~
" . '-.'
6x1.0mm .. .
________ 12 N·m .
(1.2 kgf.m, 8. 7Ibf·ft) .
g
6. Install the new thermostat with a new rubber seal in the reverse order of removal.
7. Install the battery. Clean the battery posts and cable terminals with sandpaper, then assemble them and apply
grease to prevent corrosion. .
8. Refill the radiator with engine coolant, then bleed air from the cooling system (see step 10 on, pag'~ 10-7).
11. Enter the anti-theft codes for the audio system and the navigation system (if equipped).
10-8 BACK
Water Passage Replacement
1. Make sure you have the anti-theft codes for the audio system and navigation system (if equipped). Make sure the
ignition switch is OFF ..
2. Disconnect the negative cable from the battery first, then disconnect the positive cable.
5. Remove the upper r~diator hose, lower radiator hose, heater hoses, and water bypass hoses from the water
passage. Disconnect engine coolant temperature (ECT) sensor 1 connector and the exhaust gas recirculation
(EGR) valve connector.
~ IEGRIVALVE
EXHAUSTGAS
RECIRCULATION
ENGINECOOLANT
TEMPERATURE IECTI
/ SENSOR 1
. 12 N·m (1.2 kgf·m, 8.7Ibf·ftl
!/ O-RING
Replace.
/
/8x1.25mm
22N'm
~ (2.2 kgf.m, 16 Ibf·ftl
O-RING
Replace.
8. Install the battery. Clean the battery posts and cable terminals with sandpaper, then assemble them and apply
grease to prevent corrosion.
9. Refill the radiator with engine coolant, then bleed air from the cooling system (see step 10 on page 10-7).
12. Enter the anti-theft codes for the audio system and navigation system (if equipped).
BACK 10-9
Cooling System
Radiator and Fan Replacement
10-10 BACK
9. Disconnect the hose clamps (A) and remove the 12. Disconnectthe hood latch switch connector (A),
ATF cooler hoses (8), then plug the line and hoses. clamps (8), then remove the hood latch (e).
C F
6x1.0mm 6x1.0mm 6x 1.0mm
B 7.1 N·m (0.72 kgf·m, 5.2Ibf·ft) 7.1N·m 9.8N·m
(0.72 kgf·m, 5.2 Ibf·ft) (1.0 kgf·m, 7.2 Ibf·ft)
B
~D~~~~
'l i
C D
6x 1.0 mm
7.1 N·m (0.72 kgf.m, 5.2 Ibf·ft)
10. Remove the ATF cooler pipe mount bolts (e), then
remove the ATF cooler pipe (D). F
6x1.0mm 6x1.0mm
11. Remove the lower radiator hose (A) and disconnect 9.8 N·m 7.1 N·m
(1.0 kgt.m, 7.2Ibf·ft) (0.72 kgt·m, 5.2Ibt·ft)
the EeT sensor 2 connector (8) and loosen the two
bolts (e). 13. Remove the bulkhead bracket (D), and radiator and
Ale condenser mount upper bracket/cushion (E),
then remove the fan shroud mount bolts (F).
C
6x 1.0mm
7.1 N·m (0.72 kgf·m, 5.2 Ibf·ft)
(cont'd)
BACK 10-11
Cooling System
14. Displace the fan shrouds to the engine side, then 15. Remove the fan shroud assembly.
pull up the radiator assembly (A).
16. Install the radiator and fans in the reverse order of
removal.
19. Fill the radiator with engine coolant and bleed the
airfrom the system (see step 10 on page 10-7).
24. Enter the anti-theft codes for the audio system and
navigation system (if equipped).
10-12 BACK
Fan Controls
: '" . I
'- i
BACK 10-13
".,;
,.,'
,;,.,'.
~i:· r;.
Fan:CQhtrols
Symptom Troubleshooting Index
10-14 BACK
Circuit Diagram
'1 :IG
MAIN UNDER·HOOD FUSE BOX '2:R/B1
BATTERY '3: R/B3
No. 1(120 No.3 '2 (30 AI
A)
+ )---+--<:n...o-....... . . . - c r u c = - - - - - - - - - + - G R N - - -___~=~----___,
""~
~ ..,."'.
No.3 '1(50 AI
UNDER·HOOD
No.3 '3 C2 FUSE RElAY BOX
(GOAl .
ORN
GRN +
A4
UNDER·HooD
FUSE/RElAY BOX
No. 16 (30 AI No. 15(30AI RADIATOR
FAN DIODE
.....----+---- ORN ----tt~
..- - - P U R - - - t - - - - t - - -.....
PUR
~CONDENSER
bld FAN DIODE
LTBLU GRN
FAN
It------- CONTROL
RElAY
BLI<
~
BLU
G201
~------r_--mrr·---------___,
PUR----,
A4 A6 PCM
FANL MRLY
BRN
RED---....
5V
SG2 SG4
C16 A2J
GRN PUR
t~05 t~05
RADIATOR
FAN
MOTOR GRN BLU
BLI< ~
1
ENGINE COOlANT ENGINE COOlANT
TEMPERATURE TEMPERATURE
(ECT) SENSOR 1 (ECTI SENSOR 2
G301
BACK 10-15
Fan Controls
1. Check the No.7 (7.5A), No.8 (15A) and No.16 4. Connect radiator fan relay 4P socket terminals
(30 A) fuse in the under-hood fuse/relay box. No.1 and No.2 with a jumper wire.
YES-Go to step 2.
2
Is there battery voltage?
YES-Go to step 4.
10-16 BACK
Fuel and Emissions
Fuel and Emissions Systems Fuel Line/Quick-Connect Fitting
Special Tools ................................................... 11-2 Precautions .................................................. 11-336
General Troubleshooting Information ........• 11-3 Fuel Line/Quick-Connect Fitting
DTC Troubleshooting Index .......................... 11-10 Removal ....................................................... 11-338
Symptom Troubleshooting Index ................. 11-14 Fuel Line/Quick-Connect Fitting
System Description ........................................ 11-16 Installation ................................................... 11-340
How to Set Readiness Codes ........................ 11-66 Fuel Tank Unit Removal/Installation ............ 11-343
Fuel Pressure Regulator Replacement ......... 11-345
PGM-FI System Fuel Filter Replacement ................................. 11-345
Component Location Index ....................•...... 11-69 Fuel Pump/Fuel Gauge Sending Unit
DTC Troubleshooting ..................................... 11-71 Replacement ............................................... 11-346
F-CAN Circuit Troubleshooting ..................... 11-208 Fuel Tank Replacement ................................. 11-347
MIL Circuit Troubleshooting .......................... 11-222 Fuel Fill Pipe Removal/Installation ................. 11-348
DLC Circuit Troubleshooting ......................... 11-223 Fuel Pump Control Module Replacement .... 11-349
Injector Replacement ..................................... 11-236 Fuel Gauge Sending Unit Test ...................... 11-350
MAP Sensor Replacement .............................
MAF Sensor/IAT Sensor Replacement .........
ECT Sensor 1 Replacement ...........................
ECT Sensor 2 Replacement ...........................
AlF Sensor Replacement ...............................
11-238
11-238
11-239
11-239
11-240
Low Fuel Indicator Test ..................................
11-352
11-353
I'ii1
~ 1
Secondary H02S Replacement ..................... 11-241 Throttle Body Test .......................................... 11-362
CKP Sensor Replacement .............................. 11-242 Throttle Body Cleaning .................................. 11-363
CMP Sensor Replacement ............................. 11-242 Air Cleaner Removal/Installation .................. 11-363
Knock Sensor Replacement .......................... 11-243 Air Cleaner Element
PCM Replacement .......................................... 11-244 Inspection/Replacement ............................ 11-364
Resonator Removal/Installation .................... 11-365
Electronic Throttle Control System IMT Actuator Replacement ............................ 11-365
Component Location Index ........................... 11-246 Throttle Body Removal/Installation .............. 11-366
DTC Troubleshooting ..................................... 11-247
APP Sensor Signal Inspection ....................... 11-285 Catalytic Converter System
Accelerator Pedal Module Component Location Index ........................... 11-367
Removal/Installation .................................. 11-286 DTC Troubleshooting ..................................... 11-368
Warm Up TWC Removal/Installation ........... 11-370
VTEC Under-Floor TWC Removal/Installation ....... 11-372
Component Location Index ........................... 11-287
DTC Troubleshooting ..................................... 11-288 EGRSystem
Rocker Arm Oil Control Solenoid Test ................. 11-298 Component Location Index ........................... 11-373
Rocker Arm Oil Control Solenoid Replacement .... 11-299 DTC Troubleshooting ..................................... 11-374
Rocker Arm Oil Pressure Switch EGR Valve Replacement ................................ 11-388
Removal/Installation ....................................... 11-299
PCVSystem
Idle Control System Component Location Index ........................... 11-389
Component Location Index ........................... 11-300 DTC Troubleshooting ..................................... 11-390
DTC Troubleshooting ..................................... 11-301 PCV Valve Inspection ..................................... 11-391
AlC Signal Circuit Troubleshooting .............. 11-304 PCV Valve Replacement ................................ 11-391
Alternator FR Signal Circuit
Troubleshooting ......................................... 11-305 EVAPSystem
PSP Switch Signal Circuit Component Location Index ........................... 11-392
Troubleshooting ......................................... 11-306 DTC Troubleshooting ..................................... 11-393
Brake Pedal Position Switch Fuel Cap Warning Message System
Signal Circuit Troubleshooting ................. 11-308 Troubleshooting ......................................... 11-421
Idle Speed Inspection ..................................... 11-310 FTPSensor Replacement .............................. 11-423
PCM Idle Learn Procedure ............................. 11-311 EVAP Canister Purge Valve
Replacement ............................................... 11-423
Fuel Supply System EVAP Canister Vent Shut Valve
Component Location Index ........................... 11-312 Replacement ............................................... 11-424
DTC Troubleshooting ..................................... 11-314 EVAP Canister Replacement ......................... 11-425
Fuel Pressure Relieving ................................. 11-330 EVAP Canister Filter Replacement ................ 11-426
Fuel Pressure Test .......................................... 11-333
Fuel Tank Draining ......................................... 11-333
Fuel Line Inspection ....................................... 11-334
Fuel and Emissions Systems
Special Tools
I
CD ®
(J)
11-2 BACK
General Troubleshooting Information
Intermittent Failures 2. If the MIL stays on, connect the HDS to the data link
connector (DLC) (A) located under the driver's side
The term "intermittent failure" means a system may of the dashboard.
have had a failure, but it checks OK now. If the
malfunction indicator lamp (MIL) on the dash does not
come on, check for poor connections or loose pins at all
connectors related to the circuit that you are
troubleshooting. If the MIL was on but then went out,
the original problem may have been intermittent.
Service Information
(cont'd)
BACK
11-3
Fuel and Emissions Systems
The PCM stores various specific data to correct the 1. Reset the PCM with the HDS while the engine is
system even if there is no electrical power such as stopped.
when the battery negative terminal or No. 81GP (15 A)
fuse are disconnected. Stored data based on failed 2. Turn the ignition switch OFF.
parts should be cleared by using the "CLEAR
COMMAND" ofthe HDS, if parts are replaced. 3. Turn the ignition switch ON (11), and wait for
30 seconds.
The HDS has three kinds of clear commands to meet
this purpose. They are DTC clear, PCM reset, and CKP 4. Turn the ignition switch OFF, and disconnect the
pattern clear. DTC clear command erases all stored DTC HDS from the DLC.
codes, freeze data, on-board snapshot, and readiness
codes. This must be done with the HDS after 5. Do the PCM idle learn procedure (see page 11-311).
reproducing the DTC during troubleshooting.
The PCM reset command erases all stored DTC codes, Crank (CKP) Pattern Clear/Crank (CKP)
freeze data, on-board snapshot, readiness codes, and Pattern Learn
all specific data to correct the system except CKP
pattern. If the CKP pattern data in the PCM was cleared, Clear/Learn Procedure (with the HDS)
you must do the CKP pattern learn procedure. The CKP
pattern clear command erases only CKP pattern data. 1. Connect the HDS to the data link connector (DLC)
This command is for repair of a misfire or theCKP (A) located under the driver'S side of the dashboard.
sensor.
DTC Clear
1. Clear the DTC with the HDS while the engine is 2. Turn the ignition switch ON (II).
stopped.
3. Make sure the HDS communicates with the PCM
2. Turn the ignition switch OFF. and other vehicle systems. If it does not, go to the
DLC circuit troubleshooting (see page 11-223).
3. Turn the ignition switch ON (11), and wait for
30 seconds. 4. Select CRANK PATTERN in the ADJUSTMENT
MENU with the HDS.
4. Turn the ignition switch OFF, and disconnect the
HDS from the DLC. 5. Select CRANK PATTERN LEARNING with the HDS,
and follow the screen prompts.
BACK
11-4
Learn Procedure (without the HOS) How to End a Troubleshooting Session
(required after any troubleshooting)
1. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the 1. Reset the PCM with the HDS.
radiator fan comes on.
2. Do the PCM idle learn procedure (see page 11-311).
2. Test-drive the vehicle on a level road: Decelerate
(with the throttle fully closed) from an engine speed 3. Turn the ignition switch OFF.
of 2,500 rpm down to 1,000 rpm with the
transmission in D position. 4. Disconnect the HDS from the DLC.
3. Test-drive the vehicle on a level road: Decelerate NOTE: The PCM is part of the immobilizer system.
(with the throttle fully closed) from an engine speed If you replace the PCM, it will have a different
of 5,000 rpm down to 3,000 rpm with the immobilizer code. In order for the engine to start,
transmission in D position. you must rewrite the immobilizer code with the
HDS.
4. Repeat step 2 and 3 several times.
(cont'd)
BACK
11-5
Fuel and Emissions Systems
0 [CJ
E
®
© @)
B
/
6. Gently contact the pin probe (male) at the terminal
test port from the terminal side. Do not force the
B tips into the terminals.
BACK
11-6
Updating the PCM 1. Turn the ignition switch ON-(II), but ddnot start the
engine.
Special Tools Required
o Honda diagnostic system (HDS) 2. Connect thEr HDS to the data Ii nk connector (DLC)
o Honda interface module (HIM) (Allocated under the driver's side of the' dashboard.
o HDS pockettester
NOTE:
o Use this procedure when you need to update the PCM
version.
o Before you update the PCM, make sure the battery in
o You cannot update a PCM with a program it already 3. Make sure the HDS communicates with the PCM
has. It will only accept a new program. and other vehicle systems. If it does not, go to the
o High temperature in the engine compartment might DLC circuit troubleshooting (see page 11-223). If
cause the PCM to become too hot to run the update. If . you are returning from-the DLC circuit
the engine has been running before this procedure, troubleshooting, skip steps 4 and 5 and clean the
open the hood and cool the engine compartment. throttle body after updating the PCM.
o If you need to diagnose the Honda interface module
(HIM) because the HIM's red (#3) lamp came on or 4. USA, Canada models: Select the INSPECTION
was flashed during the update, leave the ignition MENU with the HDS. --
switch in the ON (II) position when you disconnect the
HIM from the data link connector (DLC). This will 5. USA, Canada models: Select the ETCS TEST, then
prevent PCM damage. select the TP POSITION CHECK, and follow the
screen prompts with the HDS.
(cont'd)
BACK
11~7
,~", ;
the screen. If prompted to choose the PGM-FI , o Honda interface module (HIM)
system or the AfT system, make sure you update o HDS pocket tester
both.
NOTE: Use this procedure when you need to substitute
NOTE: If the PCM update system requires you to a known-good PCM during troubleshooting procedures.
cool the PCM, follow the screen prompts. If you run
into a problem (programming takes over 1. Connect the HDS to the data lirik connector (DLC)
15minutes, status bar goes over 100 %, D or (A) located under the driver's side ofthe dashboard.
immobilizer light flashes, HDS tablet freezes, etc.)
during the update procedure, follow these steps to
minimize the chance of damaging the PCM: "
/',"
o Leave the ignition switch in the "ON (II)" position.
BACK
8. Remove the bracket (D), then free the AlC discharge 13. Turn the ignition switch ON (II).
line (E) from the clip (F) and remove the AlC suction
line mounting bracket bolt (G). NOTE: USA, Canada models: DTC P0630 "VIN Not
Programmed or Mismatch" may be stored because
the VIN has not been programmed into the PCM;
ignore it, and continue this procedure.
12. Open the SCS with the HDS. • PASSED: The on board diagnosis is successfully
finished.
• FAILED: The on board diagnosis has finished but
failed.
• EXECUTING: The vehicle is in enable criteria
conditions for the DTC and the on board diagnosis is
running.
• NOT COMPLETED: The on board diagnosis was
running but is out of the enable conditions of the DTC.
• OUT OF CONDITION: The vehicle has stayed out of
the enable conditions for the DTC.
BACK
11-9
Fuel and Emissions Systems
* 1: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
1'1-10 BACK
DTC· Two Drive Cycle Detection Item MIL Note
(M(L indication "1 Detection
P030l (711 0 No.1 Cylinder Misfire Detected ON (see oaoe 11-1211
P0302 (721 0 No.2 Cylinder Misfire Detected ON (see oaoe 11-1211
P0303(731 0 No.3 CYlinder Misfire Detected ON (see oaoe 11-121)
P0304(74) 0 No.4 Cvlinder Misfire Detected ON (see oaoe 11-121)
P0305 (75) 0 No.5 Cvlinder Misfire Detected ON (see oaoe 11-121)
P0306J761 0 No.6 Cvlinder Misfire Detected ON (see oaoe 11-121)
P0325 (23) -- Knock Sensor Circuit Malfunction ON (see oaoe 11-130)
P0335 (4) -- Crankshaft Position (CKP) Sensor A No Sional ON (see oaoe 11-133)
P0339 (4) -- Crankshaft Position (CKP) Sensor A Circuit Intermittent Interruotion ON (see oaoe 11-136)
P0340 (9) -- Camshaft Position (CMP) Sensor No Signal ON (see page 11-137)
P0344 (9) Camshaft Position (CMP) Sensor Circuit Intermittent Interruption ON (see page 11-140)
P0385 (54) -- Crankshaft Position (CKP) Sensor B No Signal ON (seeMge 11-133)
P0389 (54) -- Crankshaft Position (CKP) Sensor B Circuit Intermittent Interruotion ON (see oaoe 11-136)
P0401 (80) 0 Exhaust Gas Recirculation (EGR) Insufficient Flow ON (see oaoe 11-374)
P0404 (12) .0 Exhaust Gas Recirculation (EGR) Control Circuit Range/Performance ON (see page 11-376)
Problem
P0406 (12) -- Exhaust Gas Recirculation (EGR) Valve Position Sensor Circuit High ON (see page 11-379)
Voltq~e
P0420 (165) 0 Rear Bank Catalvst Svstem Efficiencv Below Threshold (Bank 1) ON (see oaoe 11-368)
P0430 (166) 0 Front Bank Catalvst Svstem Efficiencv Below Threshold (Bank 2) ON (see paoe 11-368)
P0443 (92) -- Evaoorative Emission (EVAP) Canister Purge Valve Circuit Malfunction ON (see page 11-393)
P0451 (91) 0 Fuel Tank Pressure (FTP) Sensor Circuit Range/Performance Problem ON (see page 11-397)
P0452 (91) 0 Fuel Tank Pressure (FTP) Sensor Circuit Low Voltage ON (see page 11-398)
P0453 (911 0 Fuel Tank Pressure (FTP) Sensor Circuit High Voltage ON (see page 11-401)
P0455 (90) 0 Evaporative Emission (EVAP) System Very Large Leak Detected ON (see page 11-404)
P0456 (90) 0 Evaporative Emission (EVAP) System Very Small Leak Detected ON (see page 11-404)
P0457 (90) -- Evaporative Emission (EVAP) System Leak Detected/Fuel Fill Cap Loose OFF (see page 11-407)
orMissin~
P0461 (121) -- Fuel Level Sensor (Fuel Gauge Sending Unit) Circuit Range/Performance OFF (see page 11-314)
Problem
P0462 (121) -- Fuel Level Sensor (Fuel Gau~e Sendin~ Unit) Circuit Low Voltaoe OFF (seeMg~ 11-315)
P0463 (121) -- Fuel Level Sensor (Fuel Gaug~ Sendil'llt Unit) Circuit High Volta~e OFF (seeMge 11-317)
P0496 (92) 0 Evaoorative Emission (EVAP) Svstem Hioh Pur~e Flow ON (see oaoe 11-409)
P0497 (90) 0 Evaoorative Emission (EVAP) Svstem Low Pur~e Flow ON (see oaoe 11·410)
P0498 (117) -- Evaporative Emission (EVAP) Canister Vent Shut Valve Control Circuit ON (see page 11-414)
Low Voltage
P0499 (117) -- Evaporative Emission (EVAP) Canister Vent Shut Valve Control Circuit ON (see page 11-417)
High Voltage
P0506 (14) 0 Idle Control System RPM Lower than Expected ON (see page 11-3011
P0507 (14) 0 Idle Control System RPM Higher than Expected ON (see page 11-303)
P050A(167) 0 Cold Start Idle Air Control System Performance Problem ON (seepage 11-141)
P050B (167) 0 Cold Start Ignition Timing Performance Problem ON (see page 11-143)
P0562 (34) -- Charging SYstem Low Voltage OFF (seepage 11-146)
P0563 (34) -- Powertrain Control Module (PCM) Power Source Circuit Unexpected OFF (see page 11-147)
Voltaoe
P0602 (196) -- Powertrain Control Module (PCM) Pro~rammin~ Error ON (see oaoe 11-150)
P060A (131) -- Powertrain Control Module (PCM) (AfT System) Internal Control Module ON (see page 11-150)
Malfunction
P0615 (198) -- Starter Cut Relav STRLDCircuit Malfunction OFF (see page 11-1511
P0627 (165) -- Fuel Pump Control Module System Malfunction ON (see page 11-320)
P062F (131) -- Powertrain Control Module (PCM) Internal Control Module Keep Alive ON (see page 11-153)
Memory (KAM) Error
P0630 (139) -- VIN Not Programmed or Mismatch ON (see page lF153)
P0685 (135) 0 Powertrain Control Module (PCM) Power Control Circuit/Internal Circuit ON (see page 11-155)
Malfunction
NOTE: The above DTCs are mdlcated when the PGM-FI system IS selected m the HDS.
Some automatic transmission DTCs cause the MIL to come on. Ifthe MIL is on and no DTCs are indicated in the PGM-FI system, select the AfT
system, and check for automatic transmission DTCs .
• 1: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
* 2: The D indicator and the MIL may come on at the same time.
(cont'd)
BACK 11-11
Fuel and Emissions Systems
OTe Troubleshooting Index (cont'd)
are system
Some automatic transmission DTCs cause the MIL to come on. If the MIL is on and no DTCs are indicated in the PGM-FI system, select the AfT
system, and check for automatic transmission DTCs.
• 1: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
11-12 BACK
DTC Two Drive Cycle Detection Item MIL Note
(MIL indication ") Detection
P2251 (155) -- Rear Air Fuel Ratio (NF) Sensor (Bank 1, Sensor 1) VS Circuit High ON (see page 11-192)
Voltaoe
P2252 (155) -- Rear Air Fuel Ratio (NF) Sensor (Bank 1, Sensor 1) VS Circuit Low ON (see page 11-194)
Voltaoe
P2254 (156) Front Air Fuel Ratio(NF) Sensor.(Bank 2, Sensor 1) VS Circuit High ON (see page 11-192)
Voltaoe
P2255 (156) -- Front Air Fuel Ratio (NF) Sensor (Bank 2, Sensor 1) VS Circuit Low ON (see page 11-194)
Voltage
P2270 (161) 0 Rear Secondary Heated Oxygen Sensor (Secondary H02S) (Bank 1, ON (see page 11-196)
Sensor 2) Circuit Signal Stuck Lean
P2271 (161) 0 Rear Secondary Heated Oxygen Sensor (Secondary H02S) (Bank 1, ON (see page 11-196)
Sensor 2) Circuit Signal Stuck Rich
P2272 (162) 0 Front Secondary Heated Oxygen Sensor (Secondary H02S) (Bank 2, ON (see page 11-196)
Sensor 2) Circuit Sional Stuck Lean
P2273 (162) 0 Front Secondary Heated Oxygen Sensor (Secondary H02S) (Bank 2, ON (see page 11-196)
Sensor 2) Circuit Sional Stuck Rich
P2279 (109) 0 Intake Air System Leak ON (see paoe 11-390)
P2413 (12) 0 Exhaust Gas Recirculation (EGR) System Malfunction ON (see paoe 11-381)
P2422 (117) 0 Evaporative Emission (EVAP) Canister Vent Shut Valve Close Malfunction ON (see paoe 11-418)
P2610 (132) Powertrain Control Module (PCM) Internal Power Off Timer Malfunction ON (see page 11-197)
P2646 (22) -- Rocker Arm Oil Pressure Switch Circuit Low Voltage ON (see page 11-288)
P2647 (22) -- Rocker Arm Oil Pressure Switch Circuit High Voltage ON (see page 11-291)
P2648 (21) -- Rocker Arm Oil Control Solenoid Circuit Low Voltage ON (see page 11-294)
P2649 (21) -- Rocker Arm Oil Control Solenoid Circuit High Voltage ON (see page 11-296)
P2AOO (157) 0 Rear Air Fuel Ratio (NF) Sensor (Bank 1, Sensor 1) Circuit Rangel ON (see page 11-198)
Performance Problem
P2A03 (158) 0 Front Air Fuel Ratio (NF) Sensor (Bank 2, Sensor 1) Circuit Rangel ON (see page 11-198)
Performance Problem
U0028 (126) -- F-CAN Malfunction (BUS-OFF) ON (see paoe 11-199)
U0114 (126) -- F-CAN Malfunction (Powertrain Control Module (PCM)-SH-AWD Control OFF (see page 11-200)
Unit)
U0122 (126) -- F-CAN Malfunction (Powertrain Control Module (PCM)-VSA Modulator- OFF (see page 11-203)
Control Unit)
U0155 (126) F-CAN Malfunction (Powertrain Control Module (PCM)-Gauge Control ON (see page 11-205)
Module)
U0300 (131) -- PGM-FI System and AfT System Program Version Mismatch ON (see page 11-207)
NOTE: The above follOWing DTCs are Indicated when the PGM-FI system IS selected In the HDS.
Some automatic transmission DTCs cause the MIL to come on. If the MIL is on and no DTCs are indicated in the PGM-FI system, select the AfT
system, and check for automatic transmission DTCs.
* 1: These DTCs are indicated by a blinking MIL when the SCS line is jumped with the HDS.
BACK 11-13
Fuel and Emissions Systems
When the vehicle has one of these symptoms, check for a diagnostic trouble code (DTC) with the HDS. If there is no.
DTC, do the diagnostic procedure for the symptom, in the sequence listed, until you find the cause.
Engine starts but stalls Check the immobilizer sy~tem. • Jumped timing
<
immediately belt
(MIL works OK, no DTCs set, • Intake air leaks
immobilizer indicator stays • Contaminated fuel
on or flashes) • Weak spark
Engine is hard to start, 1. Test the battery (see page .22-76). • Low compression
(MIL works OK, no DTCs set) , 2. Check the fuel pressure (see page 11-333). • Intake air leaks
3. Clean the throttle body (see page 11-363). • Contaminated fuel
• Weak spark
.< • Restricted exhaust
Cold fast idle too low 1. Do the PCM idle learn procedure (see page 11-311). • Correct valve
(MIL works OK, no DTCs set) 2. Check the idlespeed (see page 11-310). adjustment
3. Clean the throttle body (see page 11-363). • Fuel contamination
Cold fast idle too high 1. Do the PCM idle learn procedure (see page 11-311). Intake vacuum leaks
(MIL works OK, no DTCs set) 2. Check the idle speed (see page 11-310).
3. Do the throttle position learning check (see page
11-362).
Idle speed fluctuates 1. Do the PCM idle learn procedure (see page 11-311). Intake vacuum leaks
(MIL works OK, no DTCs set) 2. Check the idle speed (see page 11-310).
3. Do the carbon accumulation check (see page 11-362).
After warming up, idle speed 1. Troubleshoot the alternator FR signal circuit Correct valve
is below specification without (see page 11-305). adjustment
load 2. Troubleshoot the AlC signal circuit (see page 11-304).
(MIL works OK, no DTCs set) 3. Do the carbon accumulation check (see page 11-362).
After warming up, idle speed 1. Troubleshoot the alternator FR signal circuit Intake vacuum leaks
is above specification without (see page 11-305).
load 2. Inspect the APP sensor (see page 11-285).
(MIL works OK, no DTCs set) 3. Troubleshoot the alternator AlC signal circuit
(see page 11-304).
4. Troubleshoot the power steering switch signal circuit
(see page 11-306).
11-14 BACK
Symptom Diagnostic procedure . Also check for
After warming up, idle speed 1. 00 the PCM idle learn procedure (see page 11-311). Power steering
drops when steering wheel is 2. Troubleshootthe PSP switch signal circuit (see page system
turning 11-306).
(MIL works OK, no OTCs set) 3. 00 the carbon accumulation check (see page 11-362).
Low power Check the fuel pressure (see page 11-333). • Low compression
(MIL works OK; no OTCs set) • Incorrect camshaft
timing
• Incorrect engine oil
level
• Restricted exhaust
• Fuel contamination
Engine stalls 1. 00 the PCM idle learn procedure (see page 11-311). • Intake air leaks
(MIL works OK, no OTCs set) 2. Check the fuel pressure (see page 11-333). • Faulty harness and
3. Check the idle speed (see page 11-310). sensor
4. Troubleshoot the brake pedal position switch signal connections
circuit (see page 11-308). • Fuel contamination
Oifficultto refuel 1. Check the fuel vent tube between the EVAP canister • Malfunctioning gas
(MIL works OK, no OTCs set) and the fuel tank. station filling
2. Check the fuel tank vapor recirculation tube between nozzle.
the fuel pipe and the fuel tank. • Filler neck
.. 3. Inspect the fuel filler neck for restrictions. restriction
4. Replace the fuel tank (see page 11-347). • Fuel tank vapor
control valve
Fuel overflows during 1. Inspect the fuel filler neck for restrictions. Malfunctioning gas
refueling 2. Replace the fuel tank (see page 11-347). station filling nozzle.
(No OTCs set)
HOS does not communicate Troubleshoot the OLC circuit (see page 11-223).
with the PCM or the vehicle
Fuel cap warning message Troubleshoot the fuel cap warning message system
comes on and stays on (see page 11-421).
(MIL works OK, no OTCs set)
BACK 11-15
Fuel and Emissions Systems
System Description
Self-diagnosis
ThePCM detects a signal failure from a sensor or from another control unit and stores a Temporary DTC or a DTC in
erasable memory (RAM). Depending on the failure, a DTC is stored in either the first or the second drive cycle (for DTC
P0457, the DTC is set in the beginning ofthe third drive cycle). When a DTC is stored, the PCM turns on the
malfunction indicator lamp (MIL) by sending a command to the gauge control module .
Fail-safe Function
When an abnormality occurs in the signal from a sensor or from another control unit, the PCM ignores that signal and
substitutes a pre-programmed value that allows the engine to continue running. This causes a DTC to be stored and
the MIL to come on.
11-16 BACK
PCM Electrical Connections
® IGNITION COIL
"V® :::::::t RELAY
-I
1
ELD J.V'
(j) 'W,
~
<3~
~
11<1
"--"
®
.lJ..
- PGM-FIMAIN
RELAY 2 (FUEL PUMP)
AlC COMPRESSOR
CLUTCH RELAY
~
10-1
Lo~
'W
t::11
<!l PGM-FIMAIN
RELAY 1
®
10-1
fW'I
RADIATOR
-'- FAN RELAY
--
t~
~
rw
®
®
~
IG~__ >1
IG2//+ B
@)
CONDENSER
FAN RELAY
'-0-- r-- H'
ST
1.
-- Lor- B IGNITION
SWITCH
r' w IG1 HOT in ON (II)
and START (III)
M AIN UNDER-HOOD
FUSE/RELAY BOX:
@t
CDI No. 31G MAIN
(50 AI
®No. 3 R/B1
(30 AI
®No. 11 +B STOP & @
HORN (15AI
®No.1 BATIERY
¥-l
'w..,
:~c6
(120 AI
®5 No.4 +B BACKUP/ ~ ~ ~ @)
ACC MAIN(40 AI C D E F
PGM·FI
UNDER-HOOD SUBRELAY
~,
PCM
FUSE/RELAY BOX:
@6 No. 91GN COIL+ '--- B31GP IMOFPRA11
(15A)
(j)
7 No. 81GP (15 AI
PG1 B40
@
@No. 11 A/F SENSOR ~ roJ
@
(AFHT+I
3 No. +B FAN TIMER
B421G1 PG2B1
~
(7.5 AI MRLYA6
@No. 10 THROTILE :>--- ~ ELECTRONIC
THROTTLE
ACTUATOR CONTROL CONTROL
(DBW+U15AI A10 ELD SUBRLY A40 SYSTEM
(ETCS) CONTROL
A13 ACC ETCSRLY A29 RELAY
UNDER-DASH
FUSE/RELAY BOX: @
@8 No. 19 FUEL PUMP
:-<r-~
ASFANH PGMETCSC1
(20 AI
no ~
~
9 No. 18 ACG AI
10 No. 10 IGN SOL (15 AI A1VBSOL2 STSA31 'W
AUXILIARY UNDER-DASH A4FANL IG1ETCSC4 I
IG2
cb~
FUSE HOLDER 1 CUT RELAY
®
liSTS (7.5 A)
./
(cant'd)
BACK
11-17
Fuel and Emissions Systems
r ./
C MAP SENSOR
No.1 INJECTOR VCC1 B36
r vv
B41NJ1 MAPB35
~1
SG1 B34
No.2 INJECTOR
roo B81NJ2
N
VCC2C12
No.3 INJECTOR
No. 4 INJECTOR
roo
~c±J~
B61NJ4
No. 5 INJECTOR
rw B51NJ5
No. 6 INJECTOR
ECTSENSOR 1
r' w B91NJ6 ECT1 C32
~
'''''
CMPSENSOR
R S KNOCK SENSOR
-----~~:~~:
KSC47 -.---- ----_._-
--
B46CMP
EGRPC34
B45CKPA
'00,
EGRC10 I~ EGRVALVE
-
~
n"""
ECT2A21
~ ECT SENSOR 2
B44CKPB ,---
>-- VCC6C11
I
CKPSENSOR
AlB
,. IMTMB19
'--
V W IMT+C48
IMT-C49 ~
IMT
./ ACTUATOR
X
BACK
11-18
E J Q K
l~ C40PCS
VCENTB1 B15
IPB1831
AFSHTCB1 C6
tJ I REAR A/F SENSOR
1
(BANK 1, SENSOR 1
EVAP CANISTER
VENT SHUT VALVE
rr rw A22VSV
IPB2B32
AFSHTCB2C8
tJ I FRONT A/F SENSOR
-.J
~ (BANK2,SENSOR 11
B2VBSOL
T0"- ~
'-
~
C43ALTC
SH02SB2B16
T
-----------------1---- ------------ ------------
REAR SECONDARY H02S
(BANK 1, SENSOR 21
I~I
SPARK B29IGPLS1 S02SHTCB2 C7
PLUG ICM I
FRONT SECONDARY HO2S
No.1 IGNITION COIL IBANK 2, SENSOR 21
~.
S~A1.<
T
PLUG I~I ICM I
830IGPLS2
W T V
No. 2 IGNITION COIL po. F • po.
T0 - t--Ilr
I~I
S PARK B22IGPLS3
PLUG ICM I
LG1 C41
No.3 IGNITION COIL
..!.
LG2B41
-
T0 -
..!.
S PARK
PLUG
~I ICM I
B231GPLS4
- ROCKER ARM OIL
PRESSURE SWITCH
No. 4 IGNITION COIL • ___ w_
VTPSWB20
T0- t--Ilr 'J
I~I
S PARK B11IGPLS5
PLUG ICM I
ROCKER ARM OIL
No. 5 IGNITION COIL CONTROL SOLENOID
+~-
T0- t--Ilr
I VTS839
I~
S PARK B121GPLS6
PLUG ICM I I
No. 6 IGNITION COIL
... l... .-'
(cont'd)
BACK 11-19
· .' ~ ~ .
FTPSENSOR
~
H
BRAKE PEDAL
=r?f A39FTP
BKSWA8
POSITION SWITCH
--:oJ
~ Z
BKSWNCA7
-------- I
V"
E
,
- S-NETSVA46 ~
To
IMMOBIUZER UNIT
A44WEN
DATAuNK
CONNECTOR
A32SCS
To
LG3A41 IMMOBIUZER UNIT
I
PSPSWITCH
- ~ PSPSWA38
- --------v -I
- C4S0PSW -4-
-
1 -
OIL PRESSURE
SWITCH
TPSENSOR
An
B18VCCS
B17TPSA VCC3A24
t:' Z
~A
B[h
B26TPSB APSAA18
B33SGS SG3A26 I
I
~
C2ETCSM+ VCC4A25
~B
C3ETCSM- APSBA19
THROTTLE
ACTUATOR APPSENSOR
SG4A27
THROTTLE
BODY
11-20 BACK
".,-
~
~I
...
A16ATPP
ATFTC33
"'
ATFTEMPERATURESENSOR
l
C25ATPR 1 I
SHAC20
M T
• R II C26ATPN SHIFT SOLENOID
I
-'--
'-
VALVE A
~~ r- C17 ATPD
SHBC28
r
--- ~a-@
~o-§
r-- C46ATPD3
T
SHIFT SOLENOID
VALVEB
I
-'--
SHCC39
j
, uu
~ 1
J
C19ATPRVS SHIFT SOLENOID
VALVEC
-'--
C18ATPFWD 1 I
T rolf'
SHDCS
I
J..
TRANSMISSION
RANGE SWITCH 1- SHIFT SOLENOID
VALVED -
4TH CLUTCH
TRANSMISSION FLUID A/TCLUTC H
PRESSURE SWITCH LSAC21
-...- ~ PRESSURE
CONTROL
C370P4SW SOLENOID
.1. .lJ.... VALVE A
~~~
r~_ ~
k
A36SUP
NMB37
A37SDN
INPUT SHAFT
~ ~
IMAINSHAFT)
SPEED SENSOR
SHIFT LEVER
-
....
~
To
SHIFT LOCK SOLENOID AZSLS
NCB38
- ~
I SG6C15
OUTPUT SHAFT
IATSENSOR ICOUNTERSHAFT)
SPEED SENSOR
AZ1IAT
~
I
AZOVG+
I
'-----'
A9VG-
MAFSENSOR
(cant'd)
BACK 11-21
Fuel and Emissions Systems
L M A
./
STARTER CUT
RELAY 2
To STARTER
MOTOR
~
il!V FUEL PUMP
CONTROL MODULE
FPCDA42
FPCA43
A3STRLY
~ A28STRLD
SENSOR
IBARO
(Built Into the
,I
.....~
- -
10
PCM)
B AA
FUEL PUMP
STARTER CUT
RELAY 1
Lol
rw ,
AUXILIARY UNDER·DASH
FUSE HOLDER 2
CDSTRLD (7.5 A)
/r------------------------------------------------~------------------------~~
TERMINAL LOCATIONS
11-22 BACK
Vacuum Hose Routing
ilL
INTAKE MANIFOLD TUNING
ACfUATOfI EVAPORATIVE EMISSION
(EVAP) CANISTER
PURGE VALVE
.,
FRONT OF VEHICLE
MANIFOLD
ABSOLUTE PRESSURE
(MAP) SENSOR
(cont'd)
BACK 11-23
Fuel and Emissions Systems
Vacuum Distribution
®
@
•
ATMOSPHERE
(j)
~~r-
+
ENGINE
COOLANT
CD FRONT AIR FUEL RATIO (A/F) SENSOR 2 (BANK 2, SENSOR 1) @ AIR CLEANER
® REAR AIR FUEL RATIO (A/F) SENSOR 1 (BANK 1, SENSOR 1) @ EXHAUST GAS RECIRCULATION (EGR) VALVE and
® FRONT SECONDARY HEATED OXYGEN SENSOR 2 POSITION SENSOR
(SECONDARY H02S) (BANK 2, SENSOR 2) ® POSITIVE CRANKCASE VENTILATION (PCV) VALVE
® REAR SECONDARY HEATED OXYGEN SENSOR 2 @ FRONT WARM UP THREE WAY
(SECONDARY H02S) (BANK 1, SENSOR 2) CATALYTIC CONVERTER (WU-TWC) (BANK 2)
® MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR @ REAR WARM UP THREE WAY
® ENGINE COOLANT TEMPERATURE (ECT) SENSOR 1 CATALYTIC CONVERTER (WU-TWC) (BANK 1)
(j) MASS AIR FLOW (MAF) SENSOR/ @ UNDER-FLOOR THREE WAY CATALYTIC CONVERTER (TWC)
INTAKE AIR TEMPERATURE (lAT) SENSOR ® EVAPORATIVE EMISSION (EVAP) CANISTER PURGE VALVE
® KNOCK SENSOR @ EVAPORATIVE EMISSION (EVAP) CANISTER
® THROTTLE BODY @ EVAPORATIVE EMISSION (EVAP) CANISTER VENT SHUT
@ INJECTOR VALVE
® FUEL PRESSURE REGULATOR ® FUEL TANK PRESSURE (FTP) SENSOR
@ FUEL FILTER @ FUEL TANK VAPOR CONTROL VALVE
@ FUEL PUMP @ INTAKE MANIFOLD TUNING (lMT) VALVE
@ FUEL TANK ® RESONATOR
11-24 BACK
PCM Inputs and Outputs at Connector A (0) (49P)
(cont'd)
BACK 11-25
Fuel and Emissions Systems
11-26 BACK
PCM Inputs and Outputs at Connector A (0) (49P)
(cont'd)
BACK 11-27
Fuel and Emissions Systems
11-28 BACK
PCM Inputs and Outputs at Connector A (0) (49P)
38 PNK PSPSW'(POWER STEERING Detects PSP switch signal At idle with steering wheel in straight ahead
PRESSURE SWITCH position: about 0 V
-
SIGNAL) ,. At idle with steering wheel at full lock:
.I ~ battery voltage
39 LTGRN FTP (FUEL TANK Detects FTP sensor signal With 'ignition switch ON (II) and fuel fill cap
PRESSURE (FTP) SENSOR removed: about 2.5 V
40 RED SUBRLY (PGM-FI Drives PGM-FI subrelay Wrthignition switch~N (II): aboutO V
SUBRELAY)
41 BRN LG3 (LOGIC GROUND) Ground circuit for the PCM Less. than 1.0 V at all time
42 LTBLU FPCD (FUEL PUMP Detects fuel pump control With ignition switch ON (II): about 5.0 V
CONTROL MODULE diagnosis At idle: about 10.0 V
DIAGNOSIS)
43 PNK FPC (FUEL PUMP Detects fuel pump control With ignition switch ON: pulses
CONTROL) signal With ignition switch OFF: about 0 V
44 GRY WEN (WRITE ENABLE Detects write enable signal With ignition switch ON (II): about 0 V
SIGNAL)
46 LTGRN S-NET5V (SERIAL Sends serial With ignition switch ON (II): pulses
COMMUNICATION FOR communication signal With ignition switch OFF: about 5.0 V
IMMOBILIZER)
(cont'd)
BACK
,'0, :0v.': .. "
FIiI~lo.nd Emissions Systems
HIGH) •
49 RED,· ,CANL(CAN Sends communication With ignition switch ON (II): pulses
COMMUNICATION SIGNAL signal
LOW)' ",
iii . ~'.,.:
',I !'
i('
BACK
PCM Inputs and Outputs at Connector B (.6.) (49P)
(cont'd)
BACK 11-31
Fuel and Emissions Systems
System Description (cont'd)
PCM Inputs and Outputs at Connector B (.6.) (49P)
11-32 BACK
PCM Inputs and Outputs at Connector B (.6.) (49P)
(cont'd)
BACK
11-33
Fuel 'and Emissions Systems
11-34 BACK
PCM Inputs and Outputs at Connector B (.6.) (49P)
(cont'd)
BACK
11-35
Fuel'and Emissions Systems
11-36
BACK
PCM Inputs and Outputs at Connector C (0) (49P)
(cont'd)
BACK 11-37
Fuel and Emissions Systems
BACK
11-38
PCM Inputs and Outputs at Connector C (0) (44P) ',-;\.', ,.. ,
(cont'd)
BACK 11-39
:-:1:
,,~-
, , ",' ,
11-40 BACK
PCM Inputs and Outputs at Connector C (0) (49P)
(cont'd)
BACK 11-41
Fuel and Emissions Systems
TERMINAL THERMISTER
11-42 BACK
Knock Sensor Manifold Absolute Pressure (MAP) Sensor·
The knock control system adjusts the ignition timing to The MAP sensor converts manifold absolute pressure
minimize knock. into electrical signals to the PCM.
TERMINAL
PIEZO CERAMIC
ELEMENT
DIAPHRAGM
O-RING
(cont'd)
BACK 11-43
Fuel and Emissions Systems
SENSOR
TERMINALS
HEATER HEATER
TERMINALS
11-44 BACK
Throttle Body , " Fuel Supply System
The throttle body is a single-barrel side draft type. The
lower portion of the throttle valve is heated by engine Fuel Cutoff Control
coolant from the cylinder head to prevent icing of the During deceleration with the throttle valve closed,
throttle plate. current to the injectors is cut off to improve fuel
economy at engine speeds over 850 rpm. Fuel cutoff
THROTTLE VA(VE control also occurs when the engine speed exceeds
6,600 rpm, regardless of the position of the throttle
valve, to protect the engine from over-rewing. When
the vehicle is stopped, the PCM cuts the fuel at engine
speeds over 5,000 rpm. Engine speed of fuel cut is
lower on a cold engine.
(cont'd)
BACK 11-45
Fuel and Emissions Systems
TWC
\
BREATHER PIPE
HOUSING.
. . . : BLOW-BY VAPOR
¢:FRESHAIR
,
FRONT OF
VEHICLE
11-46 BACK
Evaporative Emission (EVAP) Control EVAP Canister Vent Shut Valve
System The EVAP canister vent shut valve is on the EVAP
canister.
Refer to the system diagram to see a functional layout The EVAP canister ventshutvalve controls the venting
of the system. of the EVAPcanister.
...
OUT
O-RING
MOVING
CORE
SENSOR UNIT
(cont'd)
BACK
Fuel and Emissions Systems
The PCM will detect a loose or missing fuel fill capas an Procedure
evaporative system leak, and alerts the driver by , 1. Tighten the fuel fill cap until it clicks.
showing a warning message in the gauge display.
2. Clear the Temporary DTC with the HDS.
First drive cycle
The first time a leak is detected a "TIGHTEN FUEL CAP" 3. Verify there is no leak by doing the EVAP
message in the gauge display (A). To scroll to another FUNCTION TEST in the INSPECTION MENU with
message, press the select/reset,button. The "TIGHTEN the HDS.
FUEL CAP" message willapp'ear.each time you restart
the engine until the system tu~'ns the message off. Turn To make the message go off (without the
the engine off then replace ortightenthe fuel fill cap HOS)
until it clicks at least once. The message should go off
after several days of normal driving after the.fuel fill Procedure
cap has been tightened or replaced. 1. Tighten the fuel fill cap until it clicks.
11-48 BACK
Electronic Throttle Control System Diagram
The electronic.throttlecontrolsystem consists ofthethrottle actuator, throttle position (TP) sensor AlB, accelerator
pedal position (APP) sensor AlB, electronic throttle control system (ETCS) control relay, and the PCM.
From
J-------<:::r--- RED 0 - - - - -..... ETCS CONTROL
f---1J-- PUR RELAY
BLK THROTTLE
ACTUATOR
..L
o TP SENSOR A
o
THROTTLE
TPSENSORB
BODY
(cont'd)
BACK 11-49
Fuel and Emissions Systems
Engine power is adjusted by opening and closing the intake manifold tuning (IMT) actuator. When the valve is closed,
there is high torque at low engine speed. When the valve is open, there is high torque at high engine speed.
The intake manifold tuning (IMT) valve actuator contains a sensor that detects the IMT valve position and sends it to
the PCM.
IMTVALVE
11-50 BACK
Exhaust Gas Recirculation (EGR) System Diagram
The EGR system reduces oxides of nitrogen (NOx) emissions by recirculating exhaust gas through the EGR valve and
the intake manifold into the combustion chambers. The PCM memory contains the ideal EGR valve position for
various operating conditions.
The EGR valve position sensor detects the amount of EGR valve lift, and sends it to the PCM. The PCM then compares
it with the ideal lift in its memory (based on signals sent from other sensors). If there is any difference between the two,
the PCM cuts current to the EGR valve.
EGRVAlVE YEl/BLU
POSITION
SENSOR VARIOUS
GRN/YEl PCM SENSORS
WHT/BlK
BlK
BLU/RED 1-
- EGRVAlVE
\ INTAKE
MANIFOLD
(cont'd)
BACK
11-51
Fuel:and Emissions Systems
• The EVAP canister is purged by drawing fresh air through it and into a port on the intake manifold.
The purging vacuum is controlled by the EVAP canister purge valve, which operates whenever engine coolant
temperature is above 140 "F (60 "C) •
• During refueling, the fuel tank vapor control valve opens with the pressure in the fuel tank, and feeds thefueLvapor
to the EVAP canister.
~
r-----.'----'TI'--LT GRN
EVAP CANISTER GRN---¢ VARIOUS
VENT SHUT VALVE PCM SENSORS
~ 1
CANISTER
PURGE
VALVE
/
FUEL FILL ~
CAP ATMOSPHERE
No. 18ACG (10A)
L-._ _ BLK/VEL - -......... FUSE (in the under-dash
fuse/relay box)
BACK
11-52
PCM Circuit Diagram
PCM
5V
836
VCC1 VEL/RED --r-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_"1+-+-________..;..~ ~~~:::~~
r----------+-+-----------GRN~H~~
!: 8 24P MAP SENSOR
C32
MD~HT-------------------------· RED~HT~~
ECT1
r---------------- GRNIYEL-~..U::~~=::!J
ECTSENSOR1
1 r-
VEL/BLU VEL/BLU
-8
3
JUNCTION
24P
2 .. CONNECT OR
WHT/BLK
EGRVALVE
POsmON
SENSOR
. g].
3
VEL/BLU
. cr-
12V 1
WHT/BLK
GRN/VEL
C10 4
BLU/RED BLU/RED
EGR 6
BLICI
VEL/
BLU EGRVALVE
~
C45
OPSW
BLU/VEL BLU /VEL ......!..(P;:- a
I1
OIL PRESSURE
SWITCH _.
C16
GRN/VEL
SG2
D E F G H
(cont'd)
BACK 11-53
Fuel and Emissions Systems
3 -
C20
SHA
,BLU/VEL --~~--~~----BLU/vEL RED -~-U-·'~+'
SHIFT~
VALVE A
..t
_
GRN/WHT,~~~~~------GRN/WHT---4~
ORN~Eth
C28
SHB
;VALVEB -
GRN~~
C39 2
GRN --------------GRN-------~
SHC
SHIFT~.J
VALVEC
..t
-
C9
SHD
GRN/RED - - - - - - - - - - - - G R N / R E D
24P
------l
JUNCTION CONNECTOR
I , ,
-
VEL
s:JEtth
VALVED
I I
22 13 14 15
~C2:=.:..1--RED
LSA
::: -----..:::'-1[0]
A/TCLUTCH
PRESSURE CONTROL
SOLENOID VALVE A
B10
BRN/WHT~~
,!
t-:L~S-:-B-- BRN/WHT
- ,
BLK ----2.l~
A/TCLUTCH
,. PRESSURE CONTROL
SOLENOID VALVE B
B21
r:L==S=-C- - GRN/ RED GRN/RED~~
BLK ---!.l~
A/TCLUTCH
... ..... PRESSURE CONTROL
SOLENOID VALVE C
G101
C27
OP2SW
BLU/BLK - - - - - - - - - - - - - - - - - - - - - - B L U / B L K -..!.{ ----O:~I_..,
2ND CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
C37
OP4SW
BLU/VEL - - - - - - - - - - - - - - - - - - - - - - B L U / V E L ---L( --o-+--..
4TH CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
C38
OP3SW
BLU/WHT - - - - - - - - - - - - - - - - - - - - - - B L U / W H T ---L( --O:~I_..,
1
3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH
C33
ATFT
BLU/VEL BLU/VEL~~
L-------GRN/VEL -.l..U=:~J
ATFTEMPERATURE
SENSOR
11-54 BACK
~
- 1-
B4
BRN
VEl/BlK
BRN
~ INJ1
No.1 INJECTOR
VEl/BlK
88
I-- RED RED
~ INJ2
No. 2 INJECTOR
VEl/BlK
B7
BlU BlU
r--;; INJ3
No; 3 INJECTOR
"
,VEl/BlK
B6
VEL VEL
r--;; INJ4
, No. 4 INJECTOR
VEl/BlK
B5
BLK! RED. BLK/RED
f---h INJ5
No.5 INJECTOR
'.
VEl/BlK
B9
WHT/BLU WHT/BlU
~ INJ6
No. 6 INJECTOR
,
.---
11
10
9
8
7
24P
6 JUNCTION
CONNECTOR
.... B3 3
.... IGP
VE l/BLK
VEl/BlK.!...
VEl/BlK..!...
TdJrr==G,
VEl/BlK...L.
VEl/BlK.l....
.~,:,,'I',"',
'.",n.", [OJ
~ rb~
'---
T 837
,-------1I---+----Y.:l.:::=J~.
RED
--------GRN/V:=4~
NM
......
T B38
BLU
_ _ VE:::=r~
GRN/V:=l~
1_ NC
] C15
GR N/VEl - - - - - - - - - - - - - - - - - - - -
J;""" SG6
OUTPUT SHAFT
(COUNTERSHAFT)
SPEED SENSOR
'-
(cont'd)
BACK 11-55
F'uel and Emissions Systems
System Description (cont'd)
B30
1-:'=G=PLS:-::::2-- BLU IRED, Q---':>+---"'To
SPARK
, ... -" PLUG
, No. 21GNmON COIL
1-:8=.:-::::
22 __. WHT,/BLU' Q--'~~"~'To
IGPLS3 SPARK
. ,. .-'. PLUG
No.3 IG,NIT/ON COIL
B23 BLK/w~T
3
~'G~P;"LS4~- BRN BRN 1 I-Q:-:::-:-:-~+..,-.-'To
BLK . 2 ~=i=~~::::~~~r~t~~oK
No. 4 IGNITION COIL
BLK/WHT
Io=B;.;1..;.1_ _ _ BLK
IRED BLK/RED Q ______c~~ ..~'To
IGPLS5 SPARK
BLK---~ ~==~;::==~PL~U~GCJ
No. 5 IGNITION COIL
B12
t-:"G:'P~L-:S~6-- BRN/WHT Q---':>+---+'I',o
SPARK
PLUG
B1
jo,;;P~G"'2--BLK
..
C BLK~8§ BLK
BLK
19
20
;
No. 61GNmON COIL
24P
JUNCTION
'CONNECTOR
BLK 22 ,
"!..!:-
.,
I
G101 24
'G1()1 BLK/WHT
BLK/WHT
BLK/WHT
24P
BLK/WHT JUNCTION
BLK/WHT CONNECTOR
BLK/WHT
cr- WHT
_ _ ~lil1.,O
~
C101
BLK/WHT
11-56 BACK
~g~RARMOIL
GAN,<a ---'{~
------!f -
--2.f.~
BLU/WHT
BRN/VEL
~~:J~.fERSMWOIL
ITCH
BRN/VEL ~B
o!:::~ 24P
JUNCTION
CONNECTOR
VEL
BLU,
BLU/REO
(cont'd)
BACK 11-57
Fuel",ilild Emissions Systems
EVAP CANISTER
~_"'y---, J~
~BLU
RED/YEL - - - - - - - - - - - - - - - - - - - - - - - - R E D I V E L
-----------ll
. c10f .-----BLK/Y~L u65
~rn
12 BLUIVEL
JMCS
...---BLKlYEL
~
ENGINE MOUNT
CONTROL SOLENOID
1-------1 ]:'SOL BLK/YEL VALVE
2 24P
~~""'"
6 ',JUNCTION
CONNECTOR
5
4
~
R
......--BLK/YEL 1
HCff42;;'---WHT/BLU - - - - - - - - - - - - - - - - - - - - - - - W H T / B L U 3
ALn
j.;C44;;:;',.....-WHT/RED WHT/RED 4
ALTF
HC43~,.....-WHT/GRN
ALTC
WHT/GRN 2
ALTERNATOR
Q
C6
AFSHTCB1 BLK/WHT _-+__-..1 .............•....•......................•..•..... BLU ......• ~
C8 6
AFSHTCB2 GRN/WHT --+---, ~~-------------RED
5
C5 ~~-------------GRN
S02SHTCB1 BLK/WHT --+----. ~-------------BLKlWHT 2
C7
S02~HTCB2 GRN/RED - - r- ,..--------WHT/BLK
B13
vsaf - -- .BLU "".-",-",-".-".-,...,.j~-*,-+'-."-.,,..-.
831 •............ . .................................. RED/BLU .. .
H,P~B~1--GRN---+_~~--~ ~~-+-------RED/WHT
B15
VCENTB1 RED ----1-4-+----..1
B14
V582····· ... RED/BLU ..,.".""....!.h-.""
........,." .•""•• ""
••."., ••.".,••""'••""'••"'••~
••."., ••.•
832
(PB2 GRN/RED
CD !T
...-------WHT/BLK
;:--- ::"'~.".,.~"'"'._." ._.;,. -_-:._." .~.:":.~~._." ._." ._." '._.",._.",._.",._.",._.,."._.,."._.,."._." ._." ._." ._." .:."
•• •• •• ••"" ""."".10-:
••.,.,j. .."""..,....,.".."".."..."".""
..""
..""
.."" =G~-_ ~
.."'"
..
~~~2Sii2···WHT"...."".."".""..""...,.;......."'..+.,."..,.".."".."".."...""..""."".."".....".,...".,""..""'.."'.."'.."'.."'..,."..,."..,.".."".."""'.............·""··"'··"'··,."··,.,,··,.,··""··,,.··""··=-EE; ~
l....!!
r-'""
C101 r-@FRONTSECONDARYH02S
--.Jir--1J3 14 (BANK 2. SENSOR 21
I ......__
.:.:!17:...j ~trNCTION
_____15""1 CONNECTOR
WHT/BLK -1!
-
1.1-58 BACK
~~~~~4~--------RED----------------------------------RED------~3~
A18
~M$~A~--------PUR----------------------------------PUR------~ A
~6 2
HS~G~3~---------WHT-----------------------------------WHT----~~
12P
JUNCTION I
~ I
CONNECTOR 10 112 11 1
H~=5":""""--------ORN ~--------ORN------~6~
VCC4
]~NCTlON 111111
~7 CONNECTOR 12111 5 ' 6 I
~S~G~4----------GRN - - - - - - - - - - ' L---+-----------GRN ______~5_1
J C2
l-:g=CS=M::"+'i'""""----- BLU
ET=CS~M:-:--------- GRN
1-:.
-------------r-----------------BLU---~6~
____________~~----~------------GRN----__
5~
THROTTLE BODY
Jt-:~=1
ECT2
::----------- PUR
WHT/BLK J t H
~~~~~--------YE~BLU -----1---+---------+---------------------YE~BLU
L-----+-------------------WHT/BLK
3
ECT SENSOR 2
2
GRN/VEL
5
~::::=-+-:---------WHT/BLU -------------------------------WHT/BLU
4
t?::::=---------WHT/RED -------------------------------WHT/RED
IMT
ACTUATOR
(cant'd)
BACK 11~59
Fuel and Emissions Systems
24P
JUNCTION
CONNECTOR
In"~
13 14
P
r-
C101 10
BLU/w HT
5 I 4
1-....--111---1 ] A 16 GRN BLU/BLK -rp~
ATPP ...!.J 3 i-i-6,,
WHT -R
~C~2=5::---WHT RED/BLK
8
-"Nrc> '"
ATPR
I VEL/G RN
2
7
-~f'u
t-- .
-D3~'
...
-~.~.
C19
ATPRVS RED/WHT
rbT C207
PNK
C18 BLU/YEL
ATPFWD
C201
...,....
A47
SMODE
PUR
28
PUR
3
- --
A36 30 7
BLU BLU
SUP
,,
A37 31 8
GRN GRN
SDN
-
2
BLK
1
G503
SHIFT LEVER
A46
S.NET5V LTGRN - - - - - - - - - - - - - - - - - - - - - -•• To IMMOBILIZER UNIT
BACK
11-60
1-:A38
r '
==--PNK - - - - - - - - - - - - - - - - - - - - - - - - - · p B N L K K ---l..f21
..PSPSW
G202
~
~
t::::::::::U
PSP SWITCH
C201
A2
SLS
PNK----~I ~1~5------~~---i_i_-----PNK~D
......- - - - Y E L -1..{
SHIFT LOCK
SOLENOID
A30 To
BLU ~ NAVIGATION UNIT
VSSOUT
~M' C204
3
12
18 ... ~~
LTGRN 2
GRN GRN 3
A39
LTGRN
FTP FTPSENSOR
A22 7
VSV
LTGRN
2
.LTGRN~g]
PUR PUR 2,
EVAP
CANISTER VENT
C201 SHUT VALVE
Y
A41 To IMMOBILl2ER
, BRN TI27 ~ UNIT
LG3
F S
A20 IATSENSOR"
l--'"'I7'lfll:-....".:..
RED~-
GRN/YEL
VG+ C101 2
RED/YEL,
8 3
RED/GRN
~A~9=-- ____ BLK 2
VG- BLK/RED
-'- BLK/YEL
MAFSENSOR
~---l JC24
~IA;;;'T;:""--RED/YEL
...
(cont'd)
BACK 11-61
System Description (cont'd)
ORN
GRY
---
-2-
1 - .'
i
L---~-i----~--i--PUR ---!..
~~------~-+--~--~---WHT --!...
ECTOR
-
1H~1-
LTBL
C206
~
JUNCTION
CONNECTOR
rtJ
.....,
<D
®
E§]
4 I
'
'PUR
- PGM·FIMAIN
L-----~----PUR RELAY 1
C2071~1 ,.
E§]
2PCONN ECTOR ® f0-
YEL
'------.;....-------------PU.R
~
~r-
i-r-
ETCS CONTROL
RELAY
- E§]
4PCONN ECTOR A/C COMPRESSOR ®
CLUTCH RELAY
A5 PUR _ _ _ _ _ _....,
FANH ... PGM·FISUB
As
MRLY GRN - - - - - - - - - - ,
.-II--ORN RELAY
A29
ETCSRLY BLU - - - - . ,
r::A':':40=~RED _ _--,
SUBRLY
PUR =:1 W~1-
4PCONN ECTOR RADIATOR
®
I-
E§] IGNITION
FAN RELAY COIL RELAY
UNDER-ROOD
FUSE/R~LA YBOX: .....,
4
'----ORN
CD No.7' +B FAN TIMER(7.5 Al I
® No. 81GP (15 Al
---
ECTOR
C206
rijl
3
'-------RED .......!!.
14P CON NECTOR
-
~ ~-------GRN --L[
~ 2P CONNECTOR
1(1~62" BACK
AB
~A;;:;8_____ LT GRN BRAKE PEDAL
POSITION SWITCH
BKSW
A7
LTGR~N1 ~ Brake
WHT
pedal pressed: closed
~
Brake pedal released: open .
r=B~K~SWN=~C-BRN
YEL L---:--+-+-YEL 3 _______ Brake pedal pressed: open
.....-------ir-------ir-+_ BRN 4 Brake pedal released: closed
C201
BRN
~++-i----ORN
r-,...---YEL
fBLK
:it I-----J""~~l\ r·_··r-··_·· ~
ELD
.. _ .. _ .. -".. .. _ .. _ .. J
~:
@;
3P CONNECTOR
l~L
G302
T[
..
r-- (j)
-IHh L++-H-f---[..
~~PNK L-_ _ _ _~~-~--~
STARTERCUT:E~yG1:N+t-------~f-t ;;~NT.t U
r-
@
®
@
~~::: ~~9PCONNECTOR
®
~jtTGRN--------HH ~
....._ _ _ _ _'--_.,
::~
.
-i~
STARTER CUT RELAY 2* ' 33 I- r-r-
ORN :·~.~;:LU:8.
~~ I- r-
::;
I
MAIN UNDER-HOOD FUSE/RELAY BOX:
No- 3 R/B1 (30 Al
2 No. 11 +B STOP & HORN (15 Al
3 No. 31G1 MAIN (50 AI...
4 No.4 +B BACKUP/ACC MAIN (40 Al
5 No.1 BATTERY (120 Al
~
r5."
.
AI
16P CONNECTOR
VEL ~3
"T BLU 16
6PCONNECTOR
r--
:::±:[
i
UNDER-DASH FUSE/RELAY BOX:
NO. 30 A/C (10AI
7 No. 18 ACG (10 Al
8 No. 19 FUEL PUMP(20 Al
9 No. 10 IGN SOL (15 Al
No. 21 METER (7.5 Al
I No.7 BACKUP (10 Al
r--------,
1i1tl=l-~=~WHT
L-+-.....
~-----PNK
+-_.-WHT
6P CONNECTOR
GRN
~
4
6
f0-
(cont'd)
BACK 11-63
Fuel and Emissions Systems
El
C204 L- YEL
"~}1[LTBLU
A42
FPCD
_
WHT
6
FP+
FUEL PUMP
CONTROL MODULE
0
12P RED
JUNCTION FP-
C0J:jlTOR jD
1 2 C206
AE
:::j{
.... 5[.... 1£-""
12P L.._ _ _ _ P
A32
JUNCTION 12P
SCS CONNECTOR . JUNCTION CONNECTOR
n n n
f.L
FUEL PUMP
BRN
1 . .__. .;. .
A44
I ~
DATA LINK CONNECTOR
WEN
GRY
_ 7 i}-GRY _
78 WHT10_8_
__ WHT 16
6
C201
A48 9
WHT BRN ---:s:,::c,=="s-i
CANH
12
A49
CANL
RED ---f-------..., L..-------------GRY--~W~E~N-i
6
12P ~------WHT--~C~A~N~H-i
JUNCTION
CONNECTOR 14
~----RED -~C::-::A~N:::-L-i
3 4 7
7 8 LT BLU -~K_':":LI~N=-E-i
f BLK
5
D
TPMS CONTROL UNIT BLK
I-::~:-::~":':N:":'H--WHT----+--'
20P
CANL RED ---+-----....._--f-+--....J G503
JUNCTION
CONNECTOR
L..----1---1
~-UNE LTBLU - - - - - - .
To IMOBILIZER-KEYLESS
CONTROL UNIT
To AUDIO UNIT
BACK
11 . . 64
~~~[§ 8~§]
D
,....----WHT 3
7 WHT - - - . . CANH
9 WHT
8
I W~T
~
T T
RED
WTHT
RED WHT
T RED
LTBLU
T ...----RED 2
CANL
12P
W~- I I YAW RATE-LATERAL/LONGITUDINAL
ACCELERATION SENSOR
JUNCTION
D
CONNECTOR WHT A12
RED -Ir--I-H...I1 .---'---------4--I--J-.....J CANH
A6
...---RED
RED -+---+... CANH
12P GAUGE CONTROL
JUNCTION CONNECTOR MODULE
I rTl rTl I c...E....
!J
13 C605
D
,....--+-'+--WHT 4
71819112 3 CANH
WHT I WHT ,....1---4--RED
2
llW~_ RED CANL
STEERING ANGLE
W~ ++-_-+++-1.......... SENSOR
7
8 U RED C304
o
~ I r~10::.-----4-+---WHT
9 W~+--+-t-J WHT
10 rl-t-+-+-+---+-~ 9 RED 38
W~+---++-......++~ CANL
12 WHT + _ _++--1-++-+-_....1 - L T BLU 15
l2P 5 ~~
JUNCTION RED VSA MODULATOR-
CONNECTOR CONTROL UNIT
RED - - - t - + + - I - '
2 RED - - - 4 - + + - I - - I - . J
3 RED
RED-
A16
D
L--------RED
CANL
.....- - - - - - - - W H T A6
D J~"
CANH
W",- ACURAUNK CONTROL
A12 RED- UNIT IXM RECEIVER)
CANL
0
l2P
SRSUNIT JUNCTION
CONNECTOR
10
CANH
20
WHT i.... ••
WHT RED
-- ~-- -- ---
I
I T pOi I , PL
RED
W~......:.J i
T
CANL I I l1 3 j j8 17 9j
5
I WHTj Ij RED
K-UNE LTBLU -
I
i j
R~D ! i
SH-AWD CONTROL
UNIT j j LTBL U
iO
1.---- - - - - -
I
!-
---------
~ANH
CANL
3
K-LINE
*2
WHT
._.. -- -- -- -- -- --
RED _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
UBLU-------------------------------------~I
-- -- -- -- -- --
_________________ ...J
WHT-
: : !!
IL ______ J IL ____ -
-.J
RED
f-
LTBLU
-
--,
IL..SYSTEM
_ _ _ _ _ _ _.. _ _ .. _ _ .. _.. _.,_.
ACTIVE DAMPING
CONTROL UNIT
" - " - " - " - " - " - " - " - " - " - " - " - " - " - " - " - " - " - , . _ .. .. .. .. .. .. .. .. ..
BACK
11-65
Fuel and Emissions Systems
Malfunction Indicator Lamp (MIL) Indication Catalytic Converter Monitor and Readiness
(In relation to Readiness Codes) Code
The vehicle has certain "readiness codes" that are part NOTE:
of the on-board diagnostics for the emissions systems. • Do not turn the ignition switch off during the
If the vehicle's battery has been disconnected or gone procedure.
dead, if the DTCs have been cleared, or if the PCM has • All readiness codes are cleared when the battery is
been reset, these readiness codes are reset to disconnected, if the DTCs have been cleared, or if the
incomplete. In some states, part of the emissions PCM is reset with the HDS.
testing is to make sure these codes are set to complete. • Low ambient temperatures or excessive stop-and-go
If all of them are not set to complete, the vehicle may traffic may increase the drive time needed to switch
fail the emission test, or the test cannot be finished. the readiness code from incomplete to complete.
• The readiness code will not switch to complete until
To check if the readiness codes are set to complete, all the enable criteria are met.
turn the ignition switch ON (11), but do not start the • If a fault in the secondary H02S system caused the
engine. The MIL will come on for 15-20 seconds. If it MIL to come on, the readiness code cannot be set to
then goes off, the readiness codes are set to complete. complete until you correct the fault.
If it flashes five times, one or more readiness codes are
not set to complete. To set readiness codes from Enable Criteria
incomplete to complete, do the procedure for the
appropriate code. • ECT SENSOR 1 at 158 "F (70 "C) or more.
• IAT SENSOR at 20 "F ( -7 "C) or more.
To check the status of a specific DTC system, check the • Vehicle speed sensor (VSS) above 25 mph (40 km/h).
OBD status in the DTC MENU with the HDS (see page
11-9). This screen displays the code, the current data list Procedure
of the enable criteria, and the status of the readiness
testing. 1. Connect the HDS to the vehicle's data link
connector (DLC), and bring up the READINESS
CODEs screen for Catalyst in the DTCs MENU.
BACK
11-66
Evaporative Emission (EVAP) Control Air Fuel Ratio (A/F) Sensor Monitor and
System Monitor and Readiness Code Readiness Code
NOTE: All readiness codes are cleared when the battery NOTE:
is disconnected, ifthe DTCs have been cleared, or if the • Do not turn the ignition switch off during the
PCM is reset with the HDS. procedure .
• All readiness codes are cleared when the battery is
Enable Criteria disconnected, if the DTCs have been cleared, or if the
PCM is reset with the HDS.
• Battery voltage is more than 10.5 V.
• Engine at idle. Enable Criteria
• ECT SENSOR 1 and 2 between 176 "F (80 "C) and
212"F (100 'C). ECT SENSOR 1 at 140 "F (60 'C) or more.
• MAP sensor less than 46.6 kPa (14 in.Hg, 350 mmHg).
• VSS 0 mph (0 km/h). Procedure
• IAT SENSOR between 32 "F (0 "C) and 212 "F (100 'C).
1. Start the engine.
Procedure
2. Test-drive the vehicle under stop-and-go conditions
1. Connect the HDS to the DLC. with short periods of steady cruise. Durihg the
drive, decelerate (with the throttle fully closed) for
2. Start the engine. 5 seconds. After about 3.5 miles (5.6 km), the
readiness code should switch from incomplete to
3. Select EVAPTEST in the INSPECTION MENU with complete.
the HDS, then select the FUNCTION TEST in the
EVAPTESTMENU. 3. Check the readiness codes screen for the AIR FUEL
RATIO (A/F) SENSOR in the DTCs MENU with the
• If the result is normal, readiness is complete . HDS .
• If the result is not normal, go to the next step.
• If the screen shows complete, readiness is
4. Check for a Temporary DTC. If there is no DTC, one complete.
or more of the enable criteria were probably not • If the screen shows not complete, go to the next
met; repeat the procedure. step.
(cont'd)
BACK 11-67
Fuel and Emissions Systems
Air Fuel Ratio (A/F) Sensor Heater Monitor EGR Monitor and Readiness Code
Readiness Code
NOTE:
NOTE: All readiness codes are cleared when the battery • Do notturnthe ignition switch off during the
is disconnected, ifthe DTCs have been cleared, or ifthe procedure.
PCM is reset with the HDS. • All readiness codes are cleared when the battery is
disconnected, if the DTCs have been cleared, or if the
Procedure PCM is reset with the HDS.
1. Start the engine, and let it idle for 1 minute. The Enable Criteria
readiness code should switch from incomplete to
complete. ECT SENSOR 1 at 176 "F (80 "C) or more.
• This readiness code is always set to available 3. Drive at a steady speed with the transmission in
because misfiring is continuously monitored. D position, at 50-62 mph (80-100 km/h) or above
• Monitoring pauses, and the misfire counter resets, if for more than 10 seconds.
the vehicle is driven over a rough road.
• Monitoring also pauses, and the misfire counter 4. With the transmission in D position, decelerate
holds at its current value, if the throttle position from 62 mph (100 km/h) or above by completely
changes more than a predetermined value, or if releasing the throttle for at least 5 seconds. If the
driving conditions fall outside the range of any engine is stopped during this procedure, go to
related enable criteria. step 3 and do the procedure again.
Fuel System Monitor and Readiness Code 5. Check the OBD status screen for DTC P0401 in the
DTC's MENU with theHDS.
• This readiness code is always set to available
because the fuel system is continuously monitored • If it is passed, readiness is complete.
during closed loop operation. • If it is not passed, go to step 3 and retest.
• Monitoring pauses when the catalytic converter,
EVAP control system, and A/F sensor monitors are
active.
• Monitoring also pauses when any related enable
criteria are not being met. Monitoring resumes when
the enable criteria is again being met.
11-68 BACK
PGM-FI System
INJECTORS
Replacement, page 11-236
UNDER-HOOD
FUSE/RELAY BOX MANIFOLD ABSOLUTE PRESSURE
Includes: (MAP) SENSOR
• PGM-FI MAIN RELAY 1 Replacement, page 11-238
• PGM-FI SUBRELAY
MASS AIR FLOW (MAF) SENSOR/
INTAKE AIR TEMPERATURE (IAT)
SENSOR
Replacement, page 11-238
(cant'd)
BACK 11-69
PG'M-FI System
STARTER CUT
RELAY 2
~
PGM-FIMAIN
RELAY 2
BACK
"'-70
DTC Troubleshooting
DTe P0101: MAF Sensor Circuit Rangel 4. Turn the ignition switch ON (II).
Performance Problem
5. Check theMAF SENSOR in the DATA LlSTwith the
NOTE: HDS .
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review the general Is there about 0.2 gm!s' or 0.5 V? •
troubleshooting information (see page 11-3) .
• If DTC P1128, P1129, P2228, and/or P2229 are stored YES-Go to step 6.
at the same time as DTC P01 01, troubleshoot those
DTCs first, then recheck for DTC P0101. NO...,....Go to step 12.
3. Check for a dirty air cleaner element. 11. Monitor the OBD STATUS for DTC P0101 in the
DTCs MENUwiththe HDS.
Is it dirty?
Does the screenindicate FAILED? , ,
YES-Replace the air cleaner element (see page
11-364), then go to step 14. YES-Go to step 12.
(cont'd)
BACK
PGM~FI System
• ENGINE SPEED
• VSS
• MAP SENSOR
• MAFSENSOR
11-72 BACK
DTC P0102: MAF Sensor Circuit Low Voltage 7. Measure voltage between MAFsensor/IAT sensor
5P connector terminal No.5 and body ground.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general MAF SENSOR/IAT SENSOR 5P CONNECTOR
troubleshooting information (see page 11-3).
3. Check the No. 18 ACG (10 A) fuse in the under-dash YES-Go to step 8.
fuse/relay box.
NO-Repair open in the wire between the No. 18
Is the fuse OK? ACG (10 A) fuse and the MAF sensor, then go to
step 20.
YES-Go to step 4.
8. Turn the ignition switch OFF.
NO-Repair short in the wire between the MAF
sensor and the No. 18 ACG (10 A) fuse. Also replace 9. Measure resistance between MAF sensor/IAT
the No. 18 ACG (10 A) fuse, then go to step 20. sensor 5P connector terminal No.3 and body
ground.
4. Turn the ignition switch OFF.
MAF SENSOR/IAT SENSOR 5P CONNECTOR
5. Disconnect the MAF sensor/IAT sensor 5P
connector.
Is there 190-210kQ?
(cont'd)
BACK 11-73
PGM-FI System
10. Jump the SCS line with the HDS. 13. Check for continuity between MAF sensor/IAT
sensor 5P connector terminal No.3 and PCM
11. Disconnect PCM connector A (49P). connector termihal A20.
12. Check for continuity between PCM connector MAF SENSOR/IAT SENSOR SP. CONNECTOR
terminal A20 and body ground.
PCM CONNECTOR A (49P)
VG+(RED)
YES-Repair short in the wire between the PCM NO-Repair open in the wire between the PCM
(A20) and the MAF sensor, then go to step 21. (A20) and the MAF sensor, then go to step 21.
11-74 BACK
14. Substitute a known-good MAF sensor/IATsensor 26. Update the PCM if it does not have the latest
(see page 11-238). software (see page 11-7), or substitute a known-
good PCM (see page 11-8).
15. Reconnect all connectors.
27. Check for Temporary OTCs or OTCs with the HOS.
16. Turn the ignition switch ON (II).
Is ore P0102 indicated?
17. Clear the OTC with the HOS.
YES-Check for poor connections or loose
18. Start the engine. Hold the engine speed at terminals at the MAF sensor/IAT sensor and the
2,000 rpm without load (in Park or neutral). PCM. If the PCM was updated, substitute a known-
good PCM(see page 11-8), then recheck.lfthe PCM
19. Check for Temporary OTCs or OTCs with the HOS. was substituted, go to step 1.
BACK 11-75
PGM-FI System
DTC P0103: MAF Sensor Circuit High Voltage 7'. Check for continuity between MAF sensor/IAT
sensor 5P connector terminal No.4 and PCM
NOTE: Before you troubleshoot, record all freeze data connector terminal A9.
and anyon-board snapshot, and review the general
MAF SENSOR/IAT SENSOR 5P CONNECTOR
troubleshooting information (see page 11"3).
YES-Go to step 3.
5. Disconnect the MAF sensor/IAT sensor 5P NO-Repair open in the wire. between the PCM (A9)
connector. and the MAF sensor, then go to step 15.
11-76 BACK
8. Reconnect PCM connector A (49P). ' , 19. Check for Temporary OTCs or OTCs with th,e HOS.
Wire side of f~inale terminals 22. Update the PCM if it does not have the latest
., software (see page 11-7), or substitute a known-
good PCM (see page 11-8).
10. Turn the ignition switch ON (II).
23. Check for Temporary OTCs or OTCs yvith the HOS.
11. Clear the OTC with the HOS:
Is DTOP0103 indicated?
12. Check for Temporary OTCsor OTCs with the HOS.
YES-Check for poor connections or loose
Is DTC PO 103 indicated? .' terminals at the MAF sensor/IAT sensor and the
PCM.lfthe,PCM was updated"substitute akr:1own-
YES-Go to st~p 20. good PCM (see page 11-8), then recheck. If the PCM
was substituted, go to step 1.
NO":'" Go to step'13. , " ~ ..
NO-If the PCM was updated, troubleshooting is
13. Turn the ignition switch OFF. complete. If the PCM was substituted, replace the
original PCM (see page 11-2.44). If any other
14. Replace the MAF sensor/IATsensor (see page Temporary OTCs or OTCs are indicated, go to the
11-238). indicated OTC's troubleshooting .•
BACK 11-77
PGM-FI System
NOTE: Before you troubleshoot, record all freeze data YES-Go to step 16.
and anyon-board snapshot, and review the general
troubleshooting infor'mation (see page 11-3). NO-Go to step 8.
1. Turn the ignition switch 0N (II). 8. Turn the ignition switch OFF.
2. Check the MAP SENSOR in the DATA LlSTwith the 9. Jump the SCS line wit!l the HDS.
HDS.
10. Disconnect PCM connector.S (49P).
Is about 3 kPa (1.0 in.Hg, 26 mmHg), or 0.23 Vor
less indicated? 11. Check for continuity between PCM connector
terminal B36 and MAP sensor 3P connector
YES-Go to step 3. terminal No.1.
NO...,. Interm itte nt failure, the system is OK at this MAP SENSOR 3P CONNECTOR
time. Check for poor connections or loose terminals
at the MAP sensor and thePCM .•
7. Measure voltage between MAP sensor 3P NO-Repair open in thewirebetween the PCM
connector terminals No.1 and No.3. (B36) and the MAP sensor, then go to step 18.
mfuJ
VCC1 (VEL/RED) ~ SG1 (GRN/WHT)
11-78 BACK
12. Turn the ignition switch OFF. 22. Check for Temporary DTCs or DTCs with the HDS.
13. Jump the SCS line with the HDS. Is DTC PD107 indicated?
14. Disconnect PCM connector 8 (49P). YES-Check for poor connections or loose
terminals at the MAP sensor and the PCM, then go
15. Check for continuity between MAP .sensor 3P to step 1.
connector terminal No.2 and body ground.
NO-Troubleshooting is complete. If any other
MAP SENSOR 3P CONNECTOR Temporary DTCs or DTCs are indicated, go to the
indicated DTC's troubleshooting .•
BACK
11-79
PGM:-FI System
OTe Troubleshooting (cont'd)
DTCP0108: MAP Sensor Circuit High Voltage 8. Remove the jumper wire from the MAP sensor 3P
connector.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general 9. Measure voltage between MAP sensor 3P
troubleshooting information (see.page 11-3). connector terminals No.1 and No.3.
YES~Go.to step 3.
~
.
JUMPER WIRE
YES-Go to step 8.
BACK
11-80
10. Turn the ignition switch OFF. 14. Turn the ignition switch OFF.
11. Jump the SCS line with the HDS. 15. Jump the SCS line with the HDS.
12. Disconnect PCM connector 8 (49P). 16. Disconnect PCM connector 8 (49P).
13. Check for continuity between PCM connector 17. Check for continuity between PCM connector
terminal 834 and MAP sensor 3P connector terminal 835 and MAP sensor 3P connector
terminal No.3. terminal No.2.
I MAP (GRN/RED)
Terminal side offemale terminals Terminal side of female terminals
NO-Repair open in the wire between the PCM NO~Repair open in the wire between the PCM
(834) and the MAP sensor, then go to step 20. (835) and the MAP sensor, then go to step 20.
(cont'd)
BACK 11-81
PGM-FI System
11-82 BACK
DTC P0111: IAT Sensor Circuit Rangel 9. Disconnect the MAF sensor/IAT sensor from the 5P
Performance Problem connector.
NOTE: Before you troubleshoot, record all freeze data 10. Using a heat gun, blow hot air on the MAF sensor/
and anyon-board snapshot, and review the general IAT sensor for a few seconds. Do not apply the heat
troubleshooting information (see page 11-3). longer than a few seconds or you will damage the
sensor.
1. Check for poor connections or loose terminals at
ECT sensor 1/2 and the MAF sensor/IAT sensor. 11. Connect the MAF sensor/IAT sensor to its 5P
connector, but do not install the sensor onto the air
Are the connections and terminals OK? cleaner.
YES-Go to step 2. 12. Check the IAT SENSOR in the DATA LIST with the
HDS.
NO-Repair the connections or terminals, then go
to step 15. Does the IAT SENSOR change 58 of (32°C) or
more?
2. Remove the MAF sensor/IAT sensor (see page
11-238). YES-Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
3. Allow the IAT sensor to cool to ambient at the IAT sensor and the PCM .•
temperature.
NO-Go to step 13.
4. Note the ambient temperature.
13. Turn the ignition switch OFF.
5. Connect the MAF sensor/IAT sensor to its 5P
connector, but do not install the sensor onto the air 14. Replace the MAF sensor/IAT sensor (see page
cleaner. 11-238).
6. Turn the ignition switch ON (II). 15. Turn the ignition switch ON (II).
7. Note the value ofthe IAT SENSOR quickly in the 16. Reset the PCM with the HDS.
DATA LIST with the HDS.
17. Dothe PCM idle learn procedure (see page 11-311).
8. Compare the value of the IAT SENSOR to the
ambient temperature. 18. Check for Temporary DTCs or DTCs with the HDS.
Does the value of the IAT SENSOR differ 5.4 of Is DTC P0111 indicated?
(3 OC) or more?
YES-Check for poor connections or loose
YES-Go to step 13. terminals at the IAT sensor and the PCM, then go to
step 1.
NO-Go to step 9.
NO-Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the
indicated DTC's troubleshooting .•
BACK 11-83
PGM-FI System
Ole P0112: IAT Sensor Circuit Low Voltage 10. Check for continuity between MAF sensor/IAT
sensor 5P connector terminal No.2 and body
NOTE: Before you troubleshoot, record all freeze data ground.
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). MAF SENSOR/IAT SENSOR 5P CONNECTOR
3. Turn the ignition switch OFF. YES-Repair short in the wire between the IAT
sensor and the PCM (C24), then go to step 13.
4. Disconnect the MAF sensor/IAT sensor 5P
connector. NO-Go to step 18.
5. Turn the ignition switch ON (II). 11. Turn the ignition switch OFF.
6. Check the IAT SENSOR in the DATA LIST with the 12. Replace the MAF sensor/IAT sensor (see page
HDS. 11-238).
/s about 356 of (180 °C) or more, or 0.08 V or less 13. Reconnect all connectors.
indicated?
14. Turn the ignition switch ON (II).
YES-Go to step 7.
15. Reset the PCM with the HDS.
NO-Goto step 11.
16. Do the PCM idle learn procedure (see page 11-311).
7. Turn the ignition switch OFF.
17. Check for Temporary DTCs or DTCs with the HDS.
8. Jump the SCS line with the HDS.
/s DTC P0112 indicated?
9. Disconnect PCM connector C (49P).
YES-Check for poor connections or loose
terminals at the IAT sensor and the PCM, then go to
step 1.
11-84 BACK
• jr
BACK 11-85
".
PGM-FI System
DTe Troubleshooting (cont'd)
DTC P0113: IAT Sensor Circuit High Voltage 7. Check the IAT SENSOR in the DATA LIST with the
HDS.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general Is about -40°F (-40°C) or tess, or 4.92 Vor
troubleshooting information (see page 11-3). more indicated?
2. Check the IAT SENSOR in the DATA LIST with the NO-Go to step 20.
HDS.
8. Turn the ignition switch OFF,
Is about -40 OF (-40°C) or less, or 4.92 Vor
more indicated? 9. Remove the jumper wire from the MAF sensor/IAT
sensor 5P connector.
YES-Go to step 3.
10. Turn the ignition switch ON (II).
NO-Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals 11. Measure voltage between MAF sensor/IAT sensor
at the IAT sensor and the PCM .• 5P connector terminal No.1 and body ground.
11-86 BACK
12. Turn the ignition switch OFF. 16. Turn the ignition switch OFF.
13. Jump the SCS line with the HDS. 17. Jump.the SCS line with the HDS.
14. Disconnect PCM connector C (49P). 18. Disconnect PCM connector C (49P).
15. Check for continuity between PCM connector 19. Check for continuity between PCM connector
terminal C16 and MAF sensor/IAT sensor 5P terminal C24 and MAF sensor/IAT sensor 5P
connector terminal No.1. connector terminal No.1.
NO-Repair open in the wire between the PCM NO-Repair open in the wire between the PCM
(C16) and the MAF sensor/IAT sensor, then go to (C24) and the MAF sensor/IAT sensor, then go to
step 22. step 22 ...
(cont'd)
BACK 11-87
',. '
"
PGM-F'I System
DTe Troubleshooting (cont'd)
11,-88 BACK
Ole P0116: ECl Sensor 1 Circuit Rangel 10. Check ECT SENSOR 1 in the DATA LIST with the
Performance Problem HDS.
NOTE: Before you troubleshoot, record all freeze data Does ECT SENSOR 1 change 18 of (10OC) or
and anyon-board snapshot, and review the general more?
troubleshooting information (see page 11-3).
YES-Intermittent failure, the system is OK at this
1. Turn the ignition switch ON (II). time. Check for poor connections or loose terminals
at EeT sensor1 and the PCM .•
2. Check ECT SENSOR 1 in the DATA LIST with the
HDS. NO-Go to step 11.
Is about 176 of (80°C) or more, or 0.78 V or less 11. Turn the ignition switch OFF.
indicated?
12. Replace ECT sensor 1 (see page 11-239).
YES-Go to step 6.
13. Turn the ignition switch ON (II).
NO-Go to step 3.
14. Reset the PCM with the HDS.
3. Note the value of ECT SENSOR 1 inthe DATA LIST
with the HDS. 15. Do the PCM idle learn procedure.(see page 11 ..311).
4. Start the engine. Hold the engine speed at 16. Check for Temporary DTCs or DTCs with the HDS.
3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle. Is DTC P0116 indicated?
5. Check ECT SENSOR 1 in the DATA LIST with the YES-Check for poor connections or loose
HDS. terminals at ECT sensor 1 and the PCM, then go to
step 1.
Does ECT SENSOR 1 change 18 OF (10 °C) or
more? NO-Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the
YES-Intermittentfailure, the system is OK at this indicated DTC's troubleshooting .•
time. Check for poor connections or loose terminals
at ECT sensor 1 and the PCM .•
8. Open the hood, and let the engine cool for 3 hours.
BACK 11-89
PGM-FI System
DTe P0117: EeT Sensor 1 Circuit Low Voltage 10. Check for continuity between ECT sensor 1 2P
connector terminal No.1 and body ground.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general ECT SENSOR 1 2P CONNECTOR
troubleshooting information (see page 11-3).
5. Turn the ignition switch ON (II), , 11. Turn the ignition switch OFF.
6. Check ECT SENSOR 1 in the DATA LIST with the 12. Replace ECT sensor 1 (see page 11-239).
HOS. ,'1'
NO-Go to step 11. 16. Do the PCM idle learn procedure (see page 11-311).
7. Turn the ignition switch OFF. 17. Check for Temporary DTCs or DTCs with the HDS.
8. Jump the SCS line with the HDS. Is DTC P0117 indicated?
11-90 BACK
18. Reconnect all connectors.
BACK 11-91
PGM-FI System
DTC P0118: ECT Sensor 1 Circuit High 8. Turn the ignition switch OFF.
Voltage
9. Remove the jumper wire.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general 10. Turn the ignition switch ON (II).
troubleshooting information (see page 11-3).
11. Measure voltage between ECT sensor 1 2P
1. Turn the ignition switch ON (II). connector terminal No.1 and body ground.
2. Check ECT SENSOR 1 in the DATA LIST with the ECT SENSOR 1 2P CONNECTOR
HDS.
YES-Go to step 3.
ECn (RED/WHTI
~
U SG2 (GRN/YEl)
JUMPER WIRE
YES-Go to step 8.
11-92 BACK
:! I:
12. Turn the ignition switch OFF. 16. Turn the ignition switch OFF;,",',,;
13. Jump the SCS line with the HDS. 17. Jump theSCSline with the HDS;:c
14. Disconnect PCM connector C (49P). 18. Disconnect PCM connector'C (49P)."
15. Check for continuity between PCM connector 19. Check for continuity between PCMconnector
terminal C16 and ECT sensor 1 2P connector terminal C32 and ECT sensor 1 2P connector
terminal No.2. terminal N o . 1 . ; , '
,,',
" ~f
" :.'
I', "
• ','. I~. -
:','1
(cont'd)
BACK
DTe Troubleshooting (cont'd)
Is OTC P0118indicated?
,. :-:1 .",
27. Reconnectallconnectors.
BACK
DTC P0125: ECT Sensor 1 Malfunction/Slow 9. Turn the ignition switch OFF.
Response
10. Replace ECT sensor 1 (see page 11-239),
NOTE: Before you troubleshoot) record alUreeze data
and anyon-board snapshot, and review the general 11. Turn the ignition switch ON (II).
troubleshooting information (see page 11-3).
12. Reset the PCM with the HDS.
1. Start the. engine, and let it idle for 5 minutes or·
more. 13. Do the PCM idle learn procedure (see page 11-311).
2. Check ECT SENSOR 1 in the DATA LIST with the 14. Allow the engine to cool to the ambient
HDS. temperature.
Is about 10 of (-12°C) or less, or 4.45 V or more 15. Start the engine, and let it idle 20 minutes.
indicated?
16. Check for Temporary DTCs or DTCs with the HDS.
YES-Go to step 9.
Is DTC PO 125 indicated?
NO-Go to step 3.
YES-Check for poor connections or loose
3. Allow the engine to cool to 104 "F (40 "C) or less. terminals at ECT sensor 1, ECT sensor 2, and the
PCM, then go to step 1.
4. Note the value of ECT SENSOR 1 and ECT
SENSOR 2 in the DATA LIST with the HDS. NO-Go to step 17.
5. Start the engine, and let it idle. 17. Monitor the OBD STATUS for DTC P0125 in the
DTCs MENU.with the HDS.
6. Let the engine idle until ECT SENSOR 1 goes up
49 "F (27 "C) or more from the recorded Does the screen indicate PASSED?
temperature.
YES-Troubleshooting is complete. If any other
7. Note the value of ECT SENSOR 2 in the DATA LIST Temporary DTCs or DTCs were indicated in step 16,
with the HDS. go to the indicated DTC's troubleshooting .•
8. Compare ECT SENSOR 2 and the recorded NO-If the screen indicates FAILED, check for poor
temperature. connections or loose terminals at ECT sensor 1,
ECT sensor 2, and the PCM, then go to step 1. If the
Did ECT SENSOR 2 change 17 of (9.5 pC) or screen indicates NOT COMPLETED, go to step 15.
more?
BACK 11-95
PGM ..,FI System
DTC P0128: Cooling System Malfunction 12. Compare the recorded value of ECT SENSOR 2 and
the present value of ECT SENSOR 2.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general Did temperature rise 17 of (9.5 °C) or more?
troubleshooting information (see page 11-3).
YES-Intermittent failure, the system is OK at this
1. Turn the ignition switch ON (II). time. Check for poor connections or loose terminals
at ECT sensor 1, ECT sensor 2, and the PCM .•
2. Clear the DTC with the HDS.
NO-Test the thermostat (see page 10-4), then go
3. Turn the blower switch OFF. to step 13.
4. Turn the AlC switch OFF. 13. Turn the ignition switch ON (II).
5. Check the FAN CTRL in the DATA LIST with the 14. Reset the PCM with the HDS.
HDS.
15. Let the engine cool until the coolant temperature is
Is it OFF? between 21 "F (-6 "C) and 104 "F (40 "C).
YES-Go to step 6. 16. Do the PCM idle learn procedure (see page 11-311).
NO-Wait until the FAN CTRL is off, then go to step 17. Test-drive at a steady speed between 15-75 mph
6. (24-120 km/h) for 10 minutes.
6. Check the radiator fan operation. 18. Check for Temporary DTCs or DTCs with the HDS.
YES-Check for symptoms in the cooling system. If YES-Check for poor connections or loose
the cooling system is OK, go to step 20. terminals at ECT sensor 1, ECT sensor 2, and the
PCM. then go to step 1.
NO-Go to step 7.
NO-Go to step 19.
7. Let the engine cool until the coolant temperature is
104"F (40 "C) or less. 19. Monitor the OBD STATUS for DTC P0128 in the
DTCs MENU with the HDS.
8. Note the value of ECT SENSOR 1 and ECT
SENSOR 2 in the DATA LIST with the HDS. Does the screen indicate PASSED?
9. Start the engine, and let it idle. YES-Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 18,
10. Let the engine idle until ECT SENSOR 1 goes up go to the indicated DTC's troubleshooting .•
49 "F (27 "C) or more from the recorded
temperature. NO-If the screen indicates FAILED, check for poor
connections or loose terminals at ECT sensor 1,
11. Check ECT SENSOR 2 in the DATA LIST with the ECT sensor 2, and the PCM, then go to step 1. If the
HDS. screen indicates NOT COMPLETED, go to step 17.
11-96 BACK
20. Update the PCM if it does not have the latest
softwa re (see page 11-7), or substitute a known-
good PCM (see page 11-8).
BACK 11-97
PGM-FI System
OlC P0133: Rear A/F Sensor (Bank 1, 8. Turn the ignition switch ON (II).
Sensor 1) Circuit Slow Response
9. Reset the PCM with the HDS.
OTC P0153: Front A/F Sensor (Bank 2,
Sensor 1) Circuit Slow Response 10. Do the PCM idle learn procedure (see page 11-311).
2. Clear the DTC with the HDS. 13. Check for Temporary DTCs or DTCs with the HDS.
3. Start the engine. Hold the engine speed at Is DTC P0133 and/or PO 153' indicated?
3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle. YES-Check for poor connections or loose
terminals at the A/F sensor (Sensor 1) and the PCM,
4. Test-drive under these conditions: then go to step 1.
5. Monitor the OBD STATUS for DTC P0133 and/or YES-Troubleshooting is complete. If any other
P0153' in the DTCs MENU with the HDS. Temporary DTCs or DTCs were indicated in step 13,
go to the indicated DTC's troubleshooting .•
Does the screen indicate FAILED?
NO-If the screen indicates FAILED, check for poor
YES-Go to step 6. connections or loose terminals at the A/F sensor
(Sensor 1) and the PCM, then go to step 1. If the
NO-Ifthe screen indicates PASSED, intermittent screen indicates EXECUTING, keep driving until a
failure, the system is OK at this time. Check for result comes on. If the screen indicates OUT OF
poor connections or loose terminals at the A/F CONDITION, go to step 12.
sensor (Sensor 1) and the PCM. If the screen
indicates EXECUTING, keep driving until a result
comes on. If the screen indicates OUT OF
CONDITION, go to step 3 and recheck.
11-98 BACK
DTC P0134: Rear A/F Sensor (Bank 1, 9. Check for continuity between A/F sensor (Sensor 1)
Sensor 1) Heater System Malfunction 6P connector terminal No.4 and PCM connector
terminal B13 (B14)'.
DTC P0154: Front A/F Sensor (Bank 2,
A/F SENSOR (SENSOR 1) 6P CONNECTOR
Sensor 1) Heater System Malfunction r--
NOTE:
1 2 /
• Before you troubleshoot, record all freeze data and 4 5 6
anyon-board snapshot, and review the general VSB1 (BLU) I I VSB2 (RED/BLU)
~ ~
troubleshooting information (see page 11-3). Wire side of female terminals
• If DTC P2251 and/or P2254 ' is stored at the same time
as DTC P0134 and/or P0154', troubleshoot DTC P2251 PCM CONNECTOR B (49P)
and/or P2254' first, then recheck for P0134 and/or VSB1 (BLU) VSB2 (RED/BLU)*
P0154' . Ilr ,I
• Information marked with an asterisk (') applies to the J 1 I 2 3 4161617 8 9110 I.
111 1213 14116116117118 1920 211
front bank (Bank 2).
122 23 24 .><J26L>< 26/ VI
129 30 31 32133134136136 3736 391
1. Turn the ignition switch ON (II). 140 I 41 42 /144146146 / VVI
2. Clear the DTC with the HDS. Terminal side of female terminals
4. Check for Temporary DTCs or DTCs with the HDS. YES-Go to step 10.
Is DTe PO 134 and/or P0154' indicated? NO-Repair open in the wire between the PCM
(B13 (B14) ') and the A/F sensor (Sensor 1), then go
YES-Go to step 5. to step 14.
(cont'd)
BACK
11-99
PGM-FI System
10. Reconnect PCM connector B (49P). 18. Check for Temporary DTCs or DTCs with the HDS.
11. Turn the ignition switch ON (II). Is DTC P0134 and/or P0154' indicated?
12. Measure voltage between A/F sensor (Sensor 1) 6P YES-Check for poor connections or loose
connector terminal No.4 and body ground. terminals at the A/F sensor (Sensor 1), the under-
hood fuse/relay box (PGM-FI subrelay), and the
A/F SENSOR (SENSOR 11 6P CONNECTOR PCM, then go to step 1.
13. Replace the A/F sensor (Sensor 11 (see page 20. Turn the ignition switch OFF.
11-2401.
21. Reconnect all connectors.
14. Reconnect all connectors.
22. Update the PCM if it does not have the latest
15. Turn the ignition switch ON (II). software· (see page 11-7), or substitute a known-
good PCM (see page 11-8).
16. Reset the PCM with the HDS.
23. Start the engine, then let it idle 1 minute.
17. Do the PCM idle learn procedure (see page 11-311).
24. Check for Temporary DTCs or DTCs with the HDS.
11-100
BACK
25. Monitor the OBD STATUS for DTC P0134 and/or
P0154' in the DTCs MENU with the HDS.
BACK 11-101
PGM-FI System
OTC P0135: Rear A/F Sensor (Bank 1, 8. At the sensor side, measure resistance between A/F
Sensor 1) Heater Circuit Malfunction sensor (Sensor 1) SP connector terminals No.1 and
No.2.
OTC P0155: Front A/F Sensor (Bank 2,
Sensor 1) Heater Circuit Malfunction A/F SENSOR (SENSOR 11 6P CONNECTOR
NOTE:
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review the general
troubleshooting information (see page 11-3) .
• Information marked with an asterisk (.) applies to the
front bank (Bank 2).
2. Clear the DTC with the HDS. Terminal side of male terminals
NO-Goto step 7.
11-102 BACK
10. At the sensor side, check for conti'nuity between 14. Check for continuity betwee'nA/F sensor (Sensor 1)
A/F sensor (Sensor 1) 6P connector terminals No.1 6P connector terminal No.2 and PCM connector
and No. '4; No. 1 and No.,5, No.1 and No.6 terminal C6 (C8)· .
individually. . . . ' . . . , '. ' ' ;1 ,
A/F SEN~OR,ISENSOR 1),6P CO~N"ECTOR
AFSHTCB1 IBLK/WHT) AFSHTCB2 IGRNfWHT)*
A/F SENSOR ISENSOR 1) 6PCONI\IECTOR
~. I
rW-
" . " '," r' •
",", ",
1 2 V>
'4 5 .6..
Q
Wire side offemale,terminals
n
PC""'~ONNECTOFt C 149P),
AFSHTCB1IBLK/WHTI I· ' 1AFSHTCB2'IGRN/WHT)*
II II
12. Disconnect PCM connector C (49P). NO-Repair open in the wire between the PCM
(C6 (C8)') and the A/F sensor (Sensor 1), then go to
13. Check for continuity between PCM connector step 22.
terminal C6 (C8)· and body ground. .. ..1\
n n
Terminal side of female terminals
Is there continuity?
(cont'd)
BACK
,-,,;.~. .~
, -'~; ~ :'" '
Q
wi'ifj'side ;()ffiimsle terminals
. UNDER.HOOQ ,PUSE/RELAYBOX9PCONNECTOR
+BIPUR)
~~~~~T-~~~~~~
9 l'ermirial side 'offemalEi terminals
UNDER-HOOD FUSE/RELAY BOX
Wire .sid~ pf f~~le:ie~mi(l/iIS " 14P CONNECTOR
" ,',".'.' .. : I , ,,"1 ,,'
; '.' '~' t '..;., '
':';-':,;
:-.'" .
" :'/
i "
1'~-104
BACK
20. Test the PGM-FI subrelay in the under-hood fuse/ 28. Reconnectall connectors.
relay box (see page 22-77).
29. Update the PCM if it does not have the latest
Is the PGM-FI subrelay OK? software (see page 11-7), or substitute a known-
good PCM (see page 11-8).
YES-Go to step 28.
30. Check for Temporary DTCs or DTCs with the HDS.
NO-Replace the relay control module (under-hood
fuse/relay box) (see page 22-71), then go to step 22. Is DTC P013S and/or P01SS· indicated?
21. Replace the A/F sensor (Sensor 1) (see page YES-Check for poor connections or loose
11-240). terminals atthe A/F sensor (Sensor 1), the under-
hood fuse/relay box (PGM-FI subrelay) and the
22. Reconnect all connectors. PCM. If the PCM was updated, substitute a known-
good PCM (see page 11-8), then recheck. If the PCM
23. Turn the ignition switch ON (II). was substituted, goto step 1.
24. Reset the PCM with the HDS. NO-Go to step 31.
25. Do the PCM idle learn procedure (see page 11-311). 31. Monitor the OBD STATUS for DTC P0135 and/or
P0155' in the DTCs MENU with the HDS.
26 .. Check for Temporary DTCs or DTCs with the HDS.
Does the screen indicate PASSED?
Is DTC P013S and/or P01SS· indicated?
YES-Ifthe PCM was updated, troubleshooting is
YES-Check for poor connections or loose complete. If the PCM was substituted, replace the
terminals at the A/F sensor (Sensor 1), the under- original PCM (see page 11-244). If any other
hood fuse/relay box (PGM-FI subrelay) and the Temporary DTCs or DTCs were indicated in step 30,
PCM, then go to step 1. go to the indicated DTC's troubleshooting .•
NO-Go to step 27. NO-If the screen indicates FAILED, check for poor
connections or loose terminals at the A/F sensor
27. Monitor the OBD STATUS for DTC P0135 and/or (Sensor 1), the under-hood fuse/relay box (PGM-FI
P0155' in the DTCs MENU with the HDS. subrelay) and the PCM. If the PCM was updated,
substitute a known-good PCM (see page 11-8), then
Does the screen indicate PASSED? recheck. If the PCM was substituted, go to step 1. If
the screen indicates NOT COMPLETED, keep idling
YES-Troubleshooting is complete. If any other until a result comes on.
Temporary DTCs or DTCs were indicated in step 26,
go to the indicated DTC's troubleshooting .•
BACK 11-105
PGM-FI System
DTC P0137: Rear Secondary H02S (Bank 1, 12. Check for continuity between secondary H02S
Sensor 2) Circuit Low Voltage (Sensor 2) 4P connector terminal No.1 and body
ground.
DTC P0157: Front Secondary H02S (Bank 2,
Sensor 2) Circuit Low Voltage SECONDARY H02S (SENSOR 2) 4P CONNECTOR
4. Check the H02S S2 in the DATA LIST with the HDS. YES-Repair short in the wire between the PCM
(B25 (B16)') and the secondary H02S (Sensor 2),
Does the voltage stay at 0.05 V or less? then go to step 15.
NO-Intermittent failure, the system is OK at this 13. Turn the ignition switch OFF.
time. Check for poor connections or loose terminals
at the secondary H02S (Sensor 2) and the PCM .• 14. Replace the secondary H02S (Sensor 2) (see page
11-241).
5. Turn the ignition switch OFF.
15. Reconnect all connectors.
6. Disconnect the secondary H02S (Sensor 2) 4P
connector. 16. Turn the ignition switch ON (II).
7. Turn the ignition switch ON (II). 17. Reset the PCM with the HDS.
8. Check the H02S S2 in the DATA LIST with the HDS. 18. Do the PCM idle learn procedure (see page 11-311).
Does the voltage stay at 0.05 V or less? 19. Start the engine, then let it idle without load (in
Park or neutral) until the radiator fan comes on.
YES-Go to step 9.
11-106 BACK
20. Test-drive under these conditions: 23. Reconnect all connectors.
• Engine coolant temperature (ECT SENSOR 1) 24. Update the PCM if it does not have the latest
above 158 'f (70 "C) software (see page 11-7), or substitute a known-
• Transmission in D position good PCM (see page 11-8).
• Engine speed at 1,500-3,000 rpm
• Drive 1 minute or more 25. Start the engine, then let it idle without load (in
Park or neutral) until the radiator fan comes on.
21. Check for Temporary DTCs or DTCs with the HDS.
26. Test-drive under these conditions:
Is DTC P0137 and/or PO 157' indicated?
• Engine coolant temperature (ECT SENSOR 1)
YES-Check for poor connections or loose above 158 'f (70 "C)
terminals at the secondary H02S (Sensor 2) and • Transmission in D position
the PCM, then go to step 1. • Engine speed at 1,500-3,000 rpm
• Drive 1 minute or more
NO-Go to step 22.
27. Check for Temporary DTCs or DTCs with the HDS.
22. Monitor the OBD STATUS for DTC P0137 and/or
P0157' in the DTCs MENU with the HDS. Is DTC P0137 and/or PO 157' indicated?
Does the screen indicate PASSED? YES-Check for poor connections or loose
terminals at the secondary H02S (Sensor 2) and
YES-Troubleshooting is complete. If any other the PCM. If the PCM was updated, substitute a
Temporary DTCs or DTCs were indicated in step 21, known-good PCM (see page 11-8), then go to step
go to the indicated DTC's troubleshooting .• 25. If the PCM was substituted, go to step 1.
NO-If the screen indicates FAILED, check for poor NO-Go to step 28.
connections or loose terminals at the secondary
H02S (Sensor 2) and the PCM, then go to step 1. If 28. Monitor the OBD STATUS for DTC P0137 and/or
the screen indicates EXECUTING, keep driving until P0157' in the DTCs MENU with the HDS.
a result comes on. If the screen indicates OUT OF
CONDITION, go to step 20. Does the screen indicate PASSED?
BACK 11-107
'PGM-FI System
DTC Troubleshooting (cont'd)
OlC P0138: Rear SecondaryH02S (Bank 1, 8. Turn the ignition switch ON (II).
Sensor 2) Circuit High Voltage
9. Check the H02S S2 in the DATA LIST with the HDS.
OlC·P0158: Front Secondary H02S (Bank 2,
Sensor 2) Circuit High Voltage Does the voltage stay at 1.27 V or more?
2. Clear the DTC with the HDS. 12. Connect secondary H02S (Sensor 2) 4P connector
terminal No.1 to body ground with a, jumper VIIire.
3. Start the engine, then let it idle without load (hi
Park or neutral) until the radiator fan comes on. SECONDARY H02S(SENSOR 2) 4P CONNECTOR
4. Check the H02S S2 in the DATA LIST with the HDS. SH02SB1 (GRN)
SH02SB2 (WHTI* ~-,--1-...,
Does the voltage stay at 1.27 V or more?
1 2
3.4
YES-Go to step 5.
JUMPER WIRE
NO-Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
at the secondary H02S (Sensor 2) and the PCM .•
'., Wire side of female terminals
5. Turn the ignition switch OFF.
6. Disconnect the sEicondary H02S (Sensor 2) 4P 13. Turn the ignition switch ON (II).
connector.
14. Check the H02S S2 in the DATA LIST with the HDS.
7. Connect secondary H02S (Sehsor2) 4P connector
terminals No.1 and No.2 with ajumper wire. Does the voltage stay at 1.27 V or more?
1 2
SHO~SB1 (GRN) 3 4 SG2 (GRN/YEl)
SH02SB2 (WHT)*
L...-..J..--.;.I
11-108 BACK
15. Turn the ignition switch OFF. 26. Test-drive under these conditions:
16. Jump the SCS line with the HDS. • Engine coolant temperature (ECT SENSOR 1)
above 158"F (70."C)
17. Disconnect PCM connector 8 (49P). • Transmission in D position
• Engine speed at 1,500-3,000 rpm
18. Check for continuity between PCM connector • Drive 1 minute or more
terminal 825 (816)' and body ground.
27. Check for Temporary DTCs or DTCs with the HDS.
PCM CONNECTOR B (49PI
25. Start the engine, then let it idle without load (in
Park or neutral) until the radiator fan comes on.
(cont'd)
BACK 11-109
PGM-FI System
11-110 BACK
DTC P0139: Rear Secondary H02S (Bank 1, 11. Start the engine, then let it idle without load (in
Sensor 2) Circuit Slow Response Park or neutral) until the radiator fan comes on.
DTC P0159: Front Secondary H02S (Bank 2, 12.. Test-drive onderthese conditions:
Sensor 2) Circuit Slow Response
• Engine coolant temperature above 176 "F (80 "C)
NOTE: • Transmission in 0 position
• Before you troubleshoot, record all freeze data and • Vehicle speed between 35-55 mph
anyon-board snapshot, and review the general (56-88 km/h)
troubleshooting information (see page 11-3). • Drive 5 minutes or more
• Information marked with an asterisk (.) applies to the
front bank (Bank 2). 13. Check for Temporary DTCs or DTCs with the HDS.
1. Turn the ignition switch ON (II). Is DTC P0139 and/or P0159* indicated?
2. Clear the DTC with the HDS. YES-Check for poor connections or loose
terminals at the secondary H02S (Sensor 2) and
3. Start the engine, then let it idle without load (in the PCM, then go to step 1.
Park or neutral) until the radiator fan comes on.
NO-Go to step 14.
4. Test-drive under these conditions:
14. Monitor the OBD STATUS for DTC P0139 and/or
• Engine coolanttemperature (ECT SENSOR 1) P0159' in the DTCs MENU with the HDS.
above 158 "F (70 "C)
• Transmission in 0 position Does the screen indicate PASSED?
• Vehicle speed between 35-55 mph
(56-88 km/h) YES-Troubleshooting is complete. If any other
• Drive 5 minutes or more Temporary DTCs or DTCs we're indicated in step 13,
go to the indicated DTC's troubleshooting .•
5. Monitor theOBD STATUS for DTC P013.9 and/or
P0159' in the DTCs MENU with the HDS. NO-Ifthe screen indicates FAILED, check for poor
connections or loose terminals at the secondary
Does the screen indicate FAILED? H02S (Sensor 2) and the PCM, then go to step 1. If
the screen indicates EXECUTING, keep driving until
YES-Go to step 6. a result comes on. If the Screen indicates OUT OF
CONDITION, go to step 12.
NO-Ifthe screen indicates PASSED, intermittent
failure, the system is OK at this time. Check for
poor connections or loose terminals at the
secondary H02S (Sensor 2) and the PCM. If the
screen indicates EXECUTING, keep driving until a
result comes on. If the screen indicates OUT OF
CONDITION, go to step 3 and recheck.
BACK 11-111
PGM-FI System
OTC P0141: Rear Secondary H02S (Bank 1, 8. At the secondary H02S (Sensor 2) side, measure
Sensor 2) Heater Circuit Malfunction resistance between secondary H02S (Sensor 2) 4P
connector terminals No.3 and No.4.
OTC P0161: Front Secondary H02S (Bank 2,
Sensor 2) Heater Circuit Malfunction SECONDARY H02S (SENSOR 21 4P CONNECTOR
NOTE:
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
• Information marked with an asterisk ( ") applies to the
front bank (Bank 2).
2. Clear the DTC with the HDS. Terminal side of male terminals
11-112 BACK
10. Jump the SCS line with the HDS. 13. Check for continuity between secondary H02S
(Sensor 2) 4P connector terminal No.3 and PCM
11. Discon nect PCM connector C. (49P). connector terminal C5 (C7)·.
SECONDARY H02S (SENSOR 2) 4P CONNECTOR
12. Check for continuity between PCM connector
terminal C5 (C7)' and body ground.
1 2
PCM CONNECTOR C (49P)
3 4
S02SHTCB1 (BLK/WHT) S02SHTCB2 (GRN/RED)* S02SHTCB2 (GRN/RED)*
Wire side of female terminals
PCM CONNECTOR C (49P)
12 12
= Terminal side of female terminals
= Terminal side of female terminals
Is there continuity?
Is there continuity?
YES-Go to step 14.
YES-Repair short in the wire between the PCM
(C5 (C7)') and the secondary H02S (Sensor 2), then NO-Repair open in the wire between the PCM
go to step 21. (C5 (C7)') and the secondary H02S (Sensor 2), then
go to step 21.
NO-Go to step 13.
(cont'd)
BACK 11-113
PGM-FI System
14. Disconnect the under-hood fuse/relay box 9P 16. Disconnect PCM connector A (49P).
connector.
17. Disconnectthe under-hood fuse/relay box 14P
15. Check for continuity between secondary H02S connector.
(Sensor 2) 4P connector terminal No.4 and under-
hood fuse/relay box 9P connector No.9. 18. Check for continuity between under-hood fuse/
relay box 14P connector terminal No. 13 and PCM
SECONDARY H02S (SENSOR 2) 4P CONNECTOR
connector terminal A40.
1 2 PCM CONNECTOR A (49P)
3 4
11-114 BACK
19. Test the PGM-FI subrelay in the under-hood fuse/ 27. Reconnect all connectors.
relay box (see page 22-77).
28. Update the PCM if it does not have the latest
Is the PGM-FI subrelay OK? software (see page 11-7), or substitute a known-
good PCM (see page 11-8).
YES-Go to step 27.
29. Check for Temporary OTCs or OTCs with the HOS.
NO-Replace the relay control module (under-hood
fuse/relay box) (see page 22-71). then go to step 21. Is DTC P0141 and/or P0161' indicated?
20. Replace the secondary H02S (Sensor 2) (see page YES-Check for poor connections or loose
11-241). terminals at the secondary H02S (Sensor 2), the
under-hood fuse/relay box (PGM-FI subrelay), and
21. Reconnect all connectors. the PCM. If the PCM was updated, substitute a
known-good PCM (see page 11-8), then recheck. If
22. Turn the ignition switch ON (II). the PCM was substituted, go to step 1.
23. Reset the PCM with the HOS. NO-Go to step 30.
24. Do the PCM idle learn procedure (see page 11-311). 30. Monitor the OBO STATUS for OTC P0141 'and/or
P0161 , in the OTCs MENU with the HOS.
25. Check for Temporary OTCs or OTCs with the HOS.
Does the screen indicate PASSED?
Is DTC P0141 and/or P0161' indicated?
YES-If the PCM was updated, troubleshooting is
YES-Check for poor connections or loose complete. If the PCM was substituted, replace the
terminals at the secondary H02S (Sensor 2), the original PCM (see page 11-244). If any other
under-hood fuse/relay box (PGM-FI subrelay), and Temporary OTCs or OTCs were indicated in step 29,
the PCM, then go to step 1. go to the indicated OTC's troubleshooting .•
NO-Go to step 26. NO-If the screen indicates FAILED, check for poor
connections or loose terminals at the secondary
26. Monitor the OBO STATUS for OTC P0141 and/or H02S (Sensor 2), the under-hood fuse/relay box
P0161' in the OTCs MENU with the HOS. (PGM-FI subrelay), and the PCM. Ifthe PCM was
updated, substitute a known-good PCM (see page
Does the screen indicate PASSED? 11-8), then recheck. Ifthe PCM was substituted, go
to step 1. If the screen indicates NOT COMPLETED,
YES-Troubleshooting is complete. If any other keep idling until a result comes on.
Temporary OTCs or OTCs were indicated in step 25,
go to the indicated OTC's troubleshooting.•
BACK
11-115
PGM~FI System
OTe P0171: Rear Bank (Bank 1) Fuel System 1. Check the fuel pressure (see page 11-333).
Too Lean
Is the fuel pressure OK?
OTe P0172: Rear Bank (Bank 1) Fuel System
Too Rich YES-If you are troubleshooting OTC P0171 or
P0174, go to step 2. If you are troubleshooting OTC
OTe P0174: Front Bank (Bank 2) Fuel System P0172 or P0175, check the valve clearances, and
Too Lean adjust if necessary. Ifthe valve clearances are OK,
replace the injectors (see page 11-236), then go to
OTe P0175: Front Bank (Bank 2) Fuel System step 2.
Too Rich
NO-Check these items:
NOTE:
• Before you troubleshoot, record all freeze data and • If the pressure is too high, replace the fuel
anyon-board snapshot, and review the general pressure regulator (see page 11-345), then go to
troubleshooting information· (see page 11-3). step 2.
• If some of the OTCs listed below are stored at the • If the pressure is too low, check the fuel pump,
same time as OTC P0171, P0172, P0174, and/or the fuel pressure regulator, the fuel filter, and the
P0175, troubleshoot those OTCs first, then recheck for fuel lines for restrictions, then go to step 2.
P0171, P0172, P0174, and/or P0175.
2. Turn the ignition switch ON (II).
P0101, P0102, P0103: Mass air flow (MAF) sensor
P0107, P0108, P1128, P1129:Manifold absolute 3. Reset the PCM with the HOS.
pressure (MAP) sensor
P0133,P0153,P1172,P1174,P2195,P2197,P2237, 4. Do the PCM idle learn procedure (see page 11-311).
P2238,P2240,P2241,P2243,P2245,P2247,P2249,
P2251,P2252,P2254,P2255,P2AOO,P2A03:Airfuel 5. Start the engine. Hold the engine speed at
ratio (A/F) sensor (Sensor 1) 3,000 rpm without load (in Park or neutral) until the
P0134, P0135,P0154, P0155: Airfuel ratio (A/F) sensor radiator fan comes on, then let it idle.
(Sensor 1) heater
P0137,P0138,P0139,P0157,P0158,P0159,P2270, 6. Test-drive under these conditions:
P2271, P2272, P2273: Secoodary H02S (Sensor 2)
P0141, P0161: Secondary H02S (Sensor 2) heater • Engine coolant temperature (ECT SENSOR 1)
P2646, P2647-, P2648, P2649: VTEC system above 158 "F (70 "C)
P0401, P0404,P0406,P2413: Exhaust gas ' • Transmission in 0 position
recirculation (EGR) system • Drive at a steady speed between, 15 -75 mph
P2279: Intake air leakage (24-120 km/h) for 15 minutes.
BACK
11-116
7. Check for Temporary DTCs or DTCs with the HDS.
YES-Go to step 8.
YES-Go to step 9.
BACK
11-117
PGM-FI System
OTe P0300: Random Misfire and Any 1.. Turn the ignition switch ON (II).
Combination of the Following:
2. Clear the DTC with the HDS.
OTe P0301: No.1 Cylinder Misfire Detected
3. Start the engine, and let it idle without load (in Park
OTe P0302: No.2 Cylinder Misfire Detected or neutral).
OTe P0303: No.3 Cylinder Misfire Detected 4. Monitor the OBD STATUS for DTC P0301, P0302,
P0303, P0304, P0305, or P0306 in the DTCs MENU
OTe P0304: No.4 Cylinder Misfire Detected with the HDS.
OTe P0305: No.5 Cylinder Misfire Detected Does the screen indicate FAILED?
BACK
11-118
7. Monitor the OBD STATUS forDTC P0301, P0302, 13. Check the CYL 1 MISFIRE, CYL2 MISFIRE, CYL3
P0303, P0304, P0305, or P0306 in the DTCs MENU MISFIRE, CYL4 MISFIRE, CYL5 MISFIRE, and/or
with the HDS. CYL6 MISFIRE in the DATA LIST for 10 minutes
with the HDS.
Does the screen indicate FAILED?
Does CYL1 MISFIRE, CYL2 MISFIRE, CYL3
YES-Go to step 9. MISFIRE, CYL4 MISFIRE, CYLS MISFIRE,
and/or CYL6 MISFIRE show misfire counts?
NO-Ifthe screen indicates PASSED, goto step 8. If
the screen indicates EXECUTING, keep driving until YES-Go to step 14.
a result comes on. If the Screen indicates OUT OF
CONDITION; go to step 6 and recheck. NO-Go to step 20.
8. Check the CYL 1 MISFIRE, CYL2 MISFIRE,CYL3 14. Check the fuel pressure (see page 11-333).
MISFIRE, CYL4 MISFIRE, CYL5 MISFIRE, and/or
CYL6 MISFIRE in the DATA LIST for 10 minutes Is the fuel pressure OK?
with the HDS.
YES-Go to step 15.
Does CYL 1 MISFIRE, CYL2 MISFIRE,CYL3
MISFIRE, CYL4 MISFIRE, CYLS MISFIRE, NO-
and/or CYL6 MISFIRE show misfire counts? • If the pressure is too high, replace the fuel
pressure regulator (see page 11-345), then go to
YES-Go to step 9. step 20.
• If the'pressure is too low, check the fuel pump,
NO-Intermittent failure, the system isOK at this the fuel feed lines, and the fuel filter. If they are
time .• OK, replace the fuel pressure regulator (see page
11-345), then go to step 20.
9. Turn the ignition switch OFF.
15. Turn the ignition switch OFF.
10. Check the fuel quality. '.
11. Inspect the spark plugs (see page 4-24). If the spark
plugs are fouled or worn, replace them.
• ENGINE SPEED
~ VSS
~ RELTP SENSOR
• CLV (calculated load value)
• ECT SENSOR 1
• APPSENSOR
(cont'd)
BACK
11-119
PGM-FI System
16. Remove the rocker arm oil pressure switch (A), and 20. Turn 'the ignition switch ON (II).
install the special tools as shown, then install the
rocker arm oil pressure switch in the pressure· 21. Reset the PCM with the HDS.
gauge adapter (B).
22. Clear the CKP pattern with the HDS.
NOTE: Install the parts in the reverse order of
removal with a new O-ring. 23. Do the PCM idle learn procedure (see page 11-311).
\
22N·m range of these recorded freeze data parameters:
12.2 kgf·m,
16lbf·ft) ....../ .
....-.. - .. - 07406-0070301 • 'ENGINE SPEED
• VSS
• REL TP SENSOR
• CLV (calculated load value)
• ECT SENSOR 1
• APPSENSOR
Is the oil pressure below 49 kPa (0.5 kgflcrri', Does the screen indicate PASSED?
7 psi)?
YES-Troubleshooting is complete. If any other
YES-Remove the oil pressure gauge, and reinstall Temporary DTCs or DTCs were indicated in step 26,
the rocker arm oil pressure switch, then go to step go to the indicated DTC's troubleshooting. II
20.
NO-Ifthe screen indicates FAILED, check for poor
NO-Inspect the VTEC system (see page 6-7), then connection or loose terminals at the ignitions coil,
go to step 20. the injector, and the PCM, then go to step1. Ifthe
screen indicates EXECUTING, keep driving until a
result comes on. Ifthe screen indicates OUT OF
CONDITION, go to step 25.
BACK
11-120
. !'iii
DTC P0301: No~ '1 Cytinder Misfire Detected" S. Test-drive the vehicle for several minutes in the
range of these recorded freeze data parameters:
DTC P0302: No.2 Cylinder Misfire Detected
• ENGINE SPEED
DTC P0303: No.3 Cylinder Misfire Detected • VSS
• REL TP SENSOR
DTC P0304: No.4 Cylinder Misfire Detected • CLV (calculated load value)
,j
• GEAR POSITION
DTC P0305: No.5 Cylinder Misfire Detected • ECT SENSOR 1
DTC P0306: No.6 Cylinder Misfire Detected 7. Monitor the OBD STATUS for DTC P0301, P0302,
P0303, P0304, P0305, or P030S in the DTCs MENU
NOTE: Before you troubleshoot; record all freeze data with the HDS.
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). Does the screen indicate FAILED?
2. Clear the DTC with the HDS. NO-If the screen indicates PASSED, go to step 8. If
the screen indicates EXECUTING, keep driving until
3. Start the engine, and let it idle without load for a result comes on. If the screen indicates OUT OF
2 minutes (in Park or neutral). CONDITION, go to step S.
4. Monitor the OBD STATUS for DTC P0301, P0302, 8. Check the CYL 1 MISFIRE, CYL2 MISFIRE, CYL3'
P0303, P0304, P0305, or P030S in the DTCs MENU,. MISFIRE, CYL4 MISFIRE, CYL5 MISFIRE, and/or
with the HDS. CYLS MISFIRE in the DATA LIST for 10 minutes
with the HDS.
Does the screen indicate FAILED?
Does CYL 1 MISFIRE, CYL2 MISFIRE, CYL3
YES-Go to step 9. MISFIRE, CYL4 MISFIRE, CYL5 MISFIRE,.
and/or CYL6 MISFIRE show misfire counts?
NO-If the screen indicates PASSED, go to step 5. If
the screen indicates EXECUTING, keep idling until YES-Go to step 9.
a result comes on. If the screen indicates OUT OF
CONDITION, wait for several minutes, and recheck. NO-Intermittent failure, the system is OK atthis
time. Check the fuel and ignition system circuit
5. Check the CYL1 MISFIRE,CYL2 MISFIRE, CYL3 connectors for loose wires or poor connections.•
MISFIRE, CYL4 MISFIRE, CYL5 MISFIRE, and/or
CYLS MISFIRE in the DATA LIST for 10 minutes 9. Turn the ignition switch OFF.
with the HDS.
10. Exchange the ignition coil from the problem
Does CYL1 MISFIRE, CYL2 MISFIRE, CYL3 cylinder with one from another cylinder.
MISFIRE, CYL4 MISFIRE, CYL5 MISFIRE,
and/or CYL6 MISFIRE show misfire counts? 11. Reconnect all connectors.
YES-Go to step 9.
NO-Go to step S.
(cont'd)
BACK
PGM-FI System
12. Test-drive the vehicle for several minutes in the 18. TeSt.,drive the vehicle for several minutes in the
range ofthese recorded freeze data parameters: range of these recorded freeze data parameters:
13. Check the CYL1 MISFIRE, CYL2 MISFIRE, CYL3 19. Check the CYL 1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, CYL4 MISFIRE, CYL5 MISFIRE, and/or MISFIRE, CYL4 MISFIRE, CYL5 MISFIRE, and/or
CYL6 MISFIRE in the DATA LlSTfor 10 minutes CYL6 MISFIRE in the DATA LIST for 10 minutes
with the HDS. with the HDS.
Does CYLt MISFIRE, CYL2 MISFIRE, CYL3 Does CYL 1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, CYL4 MISFIRE, CYL5 MISFIRE, MISFIRE, CYL4 MISFIRE, CYL5 MISFIRE,
and/or CYL6 MISFIRE show misfire counts? and/or CYL6 MISFIRE show misfire counts?
NO-Intermittent failure due to poor contact at the NO-Intermittent failure due to.spark plug fouling
ignition coil contactor (no misfire at this time). (no misfire at this time) ••
Make sure that the ignition coil connectors are
secure •• 20: Determine which cylinder had the misfire.
14. Determine which cylinder had the misfire. Does the misfire occur in the cylinder where the
spark plug was moved?
Does the. misfire occur in the cylinder where the
ignition coil was moved? YES-Replace the faulty spark plug, then go to step
53.
YES-Replace the faulty ignition coil (see page
4-21), then go to step 53. NO-Go to step 21. .
15.· Turn the ignition switch OFF. 22. Disconnect the ignition coil 3P connector from the
problem cylinder.
16. Exchange the spark plug from the problem cylinder
with the one from another cylinder. 23. Turn the ignition switch ON (II).
BACK
11-122
24. Measure voltage between ignition coil 3P 27. Jump the SCS linewith the HDS.
connector terminal No.3 and body ground.
28. Disconnect PCM connector B (49P).
IGNITION COIL 3P CONNECTOR
29. Check for continuity between body ground and the
appropriate PCM connector terminal (see table).
2 GND(BLK)
Q
=
Wire side of female terminals -- -- --
Terminal side of female terminals
YES-Go to step 27. YES-Repair short in the wire between the PCM
and the ignition coil, then go to step 53.
NO-Repair open in the wire between the ignition
coil, G101, then go to step 53. NO-Go to step 30.
(cont'd)
BACK
11-123
PGM-FI System
3 Is there continuity?
QQQ -
Wire side offemale·terminals
PCM CONNECTOR B (49PI YES-Go to step 31.
IGPLS5 (BLK/REDI NO-Repair open in the wire between the PCM and
II II
the ignition coil, then go to step 53.
IGPLS3 LI 1 2 3 14161617 8 9110 L
(WHT/BLUI 111 1213 14116116117118 1920 211
122 2324 ><.1261>< 26/1VI.
29 30 31 32133134136136 3736 391
IGPLS1 140 41 421/144146146 ,,/ VVI
(YEL/GRNI
11-124
BACK
31. Remove the intake manifold (see page 9-3). 35. Disconnect the injector 2P connector from the
problem cylinder.
32. Turn the ignition switch ON (II).
36. Turn'the ignition switch ON (II).
33. Measure voltage between body ground and the
appropriate PCM connector terminal (see table). 37. Measure voltage between injector 2P connector
terminal No.1 and body ground.
PROBLEM DTC PCM WIRE
CYLINDER . ·TERMINAL COLOR INJECTOR 2PCONNECTOR
No.1 P0301 84 8RN
No.2 P0302 88 RED
No.3 P0303 87 8LU
No.4
No.5
No.6
P0304
P0305
P0306
a6'
85
89
VEL
8lK/RED
WHT/8lU
~!.
':i.
IIYEL/BLKI
=
Terminal side of female termirials
(cont'd)
BACK
11-125
OTe Troubleshooting (cont'd)
39. Check for continuity between body ground and the 40. Check for continuity between appropriate injector
appropriate PCM connector terminal (see table). 2P connector terminal No.2 and the appropriate
PCM connector terminal ofthe problem cylinder
PROBLEM DTC ReM WIRE (see table).
CYLINDER TERMINAL COLOR
No.1 " P0301 B4 BRN PROBLEM DTC PCM WIRE
No.2 P0302 B8;. RED CYLINDER TERMINAL COLOR
No.3 P0303 B7 BlU No.1 P0301 . B4 BRN
No.4 P0304 .B6 VEL No.2 P0302 ,B8 RED'
No.5 P0305 B5 BlK/RED No.3 P0303 B7 BlU
No.6 P0306 B9 WHT/BlU No.4 P0304 B6 . YEL
No.5 P0305 B5 BlK/RED
PCM CONNECTQR B (49P)
No.6 P0306 B9 WHT/BlU
INJECTOR 2P CONNECTOR
Q
=
INJECTOR 2P CONNECTOR
INJ
Is there continuity?
BACK
11-126
41. Measure resistance between injector 2P oonnector 47. Test-drive the vehicle for several minutes in the
terminals No.1 and No.2. range of these recorded freeze data parameters:
~
• GEAR POSITION
• ECT SENSOR 1
'GP~'NJ 48. Check the CYL 1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, CYL4 MISFIRE, CYL5 MISFIRE, and/or
CYL6 MISFIRE in the DATA LlSTfor 10 minutes
with the HDS.
Terminal side of male terminals
Does CYL 1 MISFIRE, CYL2 MISFIRE, CYL3
MISFIRE, CYL4 MISFIRE, CYL5 MISFIRE,
Is there 10-13 Q ? and/or CYL6 MISFIRE show misfire counts?
NO-Replace the injector (see page 11-236), then NO-Intermittent failure due to poor contact in the
go to step 53. injector connector (no misfire at this time). Check
for poor connections or loose terminals at the
42. Exchange the injectorfrom the problem cylinder injector..
with the one from another cylinder. Also check the
injector fuel inlet screen for debris, and clean if 49. Determine which cylinder had the misfire.
needed.
Does the misfire occur in the cylinder where the
43. Reconnect all connectors, and install the intake . injector was moved?
manifold (see page 9-2).
YES-Replace the faulty injector (see page 11-236),
44. Turn the ignition switch ON (II). then go to step 53.
45. Clear the DTCs with the HDS. NO-Go to step 50.
46. Start the engine, and let it idle without load (in Park 50. Turn the ignition switch OFF.
or neutral) for 2 minutes.
51. Do an engine compression and a cylinder leakdown
test (see page 6-6).
(cont'd)
BACK
11-127
PGM-FI System
52. Do the VTEC rocker arm test (see page 6-7). 60. Monitorthe OBD STATUS for DTC P0301, P0302,
P0303, P0304, P0305, or P0306 in the DTCs MENU
Did the engine pass the test? with the HDS.
NO-Repair the VTEC rocker arm, then go to step YES-Troubleshooting is complete. If any other
53. Temporary DTCs or DTCs were indicated in step 59,
go to the indicated DTC's troubleshooting .•
53. Reconnect all connectors.
NO-Ifthe screen indicates FAILED, check for poor
54. Reset the PCM with the HDS. connections or loose terminals at the ignition coil,
the injector, and the PCM, then go to step 1. Ifthe
55. Clear the CKP pattern with the HDS. screen indicates EXECUTING, keep driving until a
result comes on. If the screen indicates OUT OF
56. Do the PCM idle learn procedure (see page 11-311). CONDITION, go to step 58.
57. Do the CKP pattern learn procedure (see page 11-4). 61. Reconnect all connectors.
58. Test-drive the vehicle for several minutes in the 62. Update the PCM if it does not have the latest
range of these recorded freeze data parameters: software (see page 11-7), or substitute a known-
good PCM (see page 11-8).
• ENGINE SPEED
• VSS 63. Test-drive the vehicle for several minutes in the
• REL TP SENSOR range of these recorded freeze data parameters:
• CLV (calculated load value)
• GEAH POSITION • ENGINE SPEED
• ECT SENSOR 1 • VSS
• REL TP SENSOR
59. Check for Temporary DTCs or DTCs with the HDS. • CLV (calculated load value)
• GEAR POSITION
Is DTC P0301, P0302, P0303, P0304, P0305, or • ECT SENSOR 1
P0306 indicated?
64. Check for Temporary DTCs or DTCs with the HDS.
YES-Check for poor connections or loose
terminals atthe ignition coil, the injector, and the Is DTC P0301, P0302, P0303, P0304, P0305, or
PCM, then go to step 1. P0306 indicated?
BACK
11-128
65. Monitor the OBDSTATUS for DTC P0301, P0302,
P0303, P0304, P0305, or P0306 in the DTCs MENU
with the HDS.
BACK
11-129
PGM-FI System
DTe P0325: Knock Sensor Circuit Malfunction 10. Check for continuity between PCM connector
terminal C47 and body ground. '
NOTE: Before you troubleshoot, record all freeze data
PCM CONNECTOR C (49P)
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
5. Check for Temporary DTCs or DTCs with the HDS. Is there continuity?
Is DTC P0325 indicated? YES-Repair short in the wire between the PCM
(C47) and the knock sensor subharness, then go to
YES-Go to step 6. step 19.
lJUMPER WIRE
=
Wire side of female terminals
BACK
11-130
12. Check for continuity between PCM connector 16. Check for an open in the knock sensor subharness.
terminal C47 and body ground.
Is the harness OK?
PCM CONNECTOR C (49P)
YES-Go to step 17.
18. Install the injector base (see page 9-7), and the
intake manifold (see page 9-2).
13. Remove the intake manifold (see page 9-3), and the 24. Check for Temporary DTCs or DTCs with the HDS.
injector base (see page 9-7).
Is ore P0325 indicated?
14. Disconnect the knock sensor 1P connector.
YES-Check for poor connections or loose
15. Check for continuity between the knock sensor terminals at the knock sensor and the PCM, then go
subharness 1P connectorterminal and body to step.26.
ground.
NO-Go to step 25.
KNOCK SENSOR SUBHARNESS 1P CONNECTOR
25. Monitor the OBD STATUS for DTC P0325 in the
DTCs MENU with the HDS.
(cont'd)
BACK 11-131
PGM-FI System
11-132 BACK
DTC P0335: CKP Sensor A No Signal 8. Measure voltage between CKP sensor AlB 6P
connector terminal No.6 (No.3)' and body ground.
DTC P0385: CKP Sensor B No Signal
CKP SENSOR AlB 6P CONNECTOR
NOTE:
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
• Information marked with an asterisk (.) applies to
CKP sensor B.
4. Check for Temporary DTCs or DTCs with the HDS. Is there battery voltage?
Is there about 5 V?
(cont'd)
BACK 11-133
PGM~FI System
10. Measure voltage between CKPsensor NB 6P 14. Check for continuity between PCM connector
. connector terminals No.4 (No.1)' and No.6' terminal B45 (B44) , and CKP sensor NB 6P
(No.3)'. connector No.5 (No.2) •.
11. Turn the ignition switch OFF .. NO-Repair open in the wire between the PCM
(B45 (B44)') and CKP sensor NB, then go to
12. Jump the SCS line with the HDS. step 18.
11-134 BACK
15. Check forcontinuity'between PCM connector 24. Check for Temporary DTCs or DTCs with the HDS. '
terminal B45 (B44)' and body ground.
Is DTC P0335 and/or P0385' indicated?
PCM CONNECTOR B (49P)
YES-Check for poor connections or loose
terminals at CKP sensor AlB and the PCM, then go
to step 1.
BACK 1'1,-135
~G:I\II~FI System
OTe Troubleshooting (cont'd)
OTCP0339;CKP Sensor A Circuit Intermittent 6. Check for damage to the CKP sensor AlB pulse
Interruption plate on the timing belt drive pulley (see page 6-25).
1. Turn the ignition switch ON (II). 8. Replace CKP sensor AlB (see page 11-242).
2. Clear the DTC with the HDS. 9. Turn the ignition switch ON (II).
3. Test-drive the vehicle for 10 minutes in the range of 10. Reset the PCM with the HDS .
. these recorded freeze data param!'lters:
11. Clear the CKP pattern with the HDS.
• ENGINE SPEED
• VSS 12. Do the PCM idle learn procedure (see page 11-311).
4. Checkfo'r Temporary DTCs orDTCswith the HDS. 13. Do the CKP pattern learn procedure (see page 11-4).
Is DTC P0339 and/or P0389indicate.d? 14. Test-drive the vehicle for 10 minutes in the range of
these recorded freeze data parameters:
YES-Go to step 5.
• ENGINE SPEED
NO-Intermittent failure, the system is OK at this • VSS
time. Check for. poor connections or loose terminals
at CKp'sensQr AlB and thePCM .• 15. Check for Temporary DTCs orDTCs with the HDS.
5. Check for poor or loose connections at these Is DTC P0339 and/or P0389' indicated?
connectors and terminals:
YES-Check for poor connections or loose
• CKP sensor AlB terminals at CKP sensor AlB and the PCM, then go
• PCM to step 1.
• Engine ground
• Body ground NO-Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go to the
Are the connections OK? indicated DTC's troubleshooting .•
YES-Go to step 6.
11~136 BACK
DTC P0340: CMP Sensor No Signal 9. Measure voltage between CMP sensor 3P
connector terminal No.1 and body ground.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general CMPSENSOR3PCONNECTOR
troubleshooting information (see page 11-3).
YES-Go to step 5.
Is there about 5 V?
NO-Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals YES-Go to step 10.
at the CMP sensor and the PCM.•
NO-Go to step 11.
5. Turn the ignition switch OFF.
10. Measure voltage between CMP sensor 3P
6. Disconnect the CMP sensor 3P connector. connector terminals No.2 and No.3.
YES-Go to step 9.
(cont'd)
BACK 11-137
PGM-FI System
11. Turn the ignition switch OFF. 15. Check for continuity between CMP sensor 3P
connector terminal No.1 and body ground.
12. Jump the SCS line with the HDS.
CMPSENSOR3PCONNECTOR
13. Disconnect PCM connector 8 (49P).
Is there continuity? 17. Replace the CMP sensor (see page 11-242).
NO-Repair open in the wire between the PCM 19. Turn the ignition switch ON (II).
(846) and the CMP sensor, then go to step 18.
20. Reset the PCM with the HDS.
11-138 BACK
25. Check for Temporary OTCs or OTCs with the HOS.
BACK
11-139
PGM-FI System
DTe P0344: CMP Sensor Circuit Intermittent 6. Check for damage to the CMP sensor pulse
Interruption projection on the front camshaft pulley (see page
11-242).
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general Is there damage?
troubleshooting information (see page 11-3).
YES-Replace the front camshaft pulley (see page
1. Turn the ignition switch ON (II). 6-11), then go to step 9.
3. Test-drive the vehicle for 10 minutes in the range of 7. Turn the ignition switch OFF.
these recorded freeze data parameters:
8. Replace the CMP sensor (see page 11-242).
• ENGINE SPEED
• VSS 9. Tum the ignition switch ON (II).
4. Check for Temporary DTCs or DTCs with the HDS. 10. Reset the PCM with the HDS.
Is DTC P0344 indicated? 11. Clear the CKP pattern with the HDS.
YES-Go to step 5. 12. Dothe PCM idle learn procedure (see page 11-311).
NO-Intermittent failure, the system is OK at this 13. Do the CKP pattern learn procedure (see page 11-4).
time. Check for poor connections or loose terminals
at the CMP sensor and the PCM .• 14. Test.drivethevehicle for 10 minutes in the range of
these recorded freeze data parameters:
5. Check for poor or loose connections at these
connectors and terminals: .• ENGINE SPEED '.
• VSS
• CMPsensor
• PCM 15. Check fOT Temporary DTCs or DTCs with the HDS.
• Engine ground
• Body ground Is DTC P0344 indicated?
BACK
11-140
DTC P050A: Cold Start Idle Air Control 6. Let the engine cool until the value of ECT SENSOR
System Performance Problem 1 is 122 'f (50 'C) or less.
NOTE: Before you troubleshoot, record all freeze data 7. Clear the DTC with the HDS.
and any on~board snapshot, and review the general
troubleshooting information (see page 11-3). 8. Start the engine, and let it idle 10 seconds or more.
1. Turn the ignition switch ON (II). 9. Monitor the OBD STATUS for DTC P050A in the
DTCs MENU with the HDS.
2. Check for Temporary DTCs or DTCs with the HDS.
Does the screen indicate FAILED?
Are any Temporary DTCs or DTCs other than
P050A indicated? YES-Go to step 10.
YES-Go to the indicated DTC's troubleshooting.• NO-Ifthe screen indicates PASSED, intermittent
failure, the system is OK at this time. If the screen
NO-Go to step 3. indicates EXECUTING, let the engine idle until a
result comes on. If the screen indicates OUT OF
3. Check for poor connections or blockage at the CONDITION, go to step 6 and recheck.
intake air duct.
10. Do the ETCS TEST in the INSPECTION MENU with
Is it OK? the HDS.
4. Check for damage at the air cleaner housing. NO-Replace the throttle body (see page 11-366),
then go to step 20.
Is it OK?
11. Start the engine. Hold the engine speed at
YES-Go to step 5. 3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle.
NO-Replace the air cleaner housing (see page
11-363), then go to step 20.
Is it dirty?
NO-Go to step 6.
(cont'd)
BACK 11-141
PGM-FI System
12. Monitor the ENGINE SPEED inthe DATA LI ST with 20. Turn the ignition switch ON (II).
the HDS, and hold the engine speed at 2,500 rpm
for at least 30 seconds. 21. Reset the PCM with the HDS.
13. While holding the engine speed at 2,500 rpm, check 22. Let the engine cool until the value of ECT SENSOR
the MAF SENSOR in the DATA LIST with the HDS; 1 is 122"F (50 "C) or less.
Is there about 9.8~12 gmls or about 1.70 V? 23. Do the PCM idle learn procedure (see page 11-311).
YES-Go to step 14. 24. Check forTemporary DTCs or DTCs with the HDS.
NO-Replace the MAF sensor/IAT sensor (see page IsDTC P050A indicated?
11-238), then go to step 20.
YES-Check for poor connections or loose
14. Turn the ignition switch OFF. terminals atthe throttle body, the MAF sensor/IAT
sensor, and the PCM, then go to step 1.
15. -Allow the engine to cool to ambient temperature.
NO-Go to step 25.
16. Note the ambient temperature.
25. Monitor the OBD STATUS for DTC P050A in the
17. Turn the ignition switch ON (11).- DTCs MENU with the HDS.
18. Note the value of IAT SENSOR quickly in the DATA Does the screen indicate PASSED?
LIST with the HDS.
YES-Troubleshooting is complete. If any other
19. Compare the value ofthe IAT SENSOR and the Temporary DTCs or DTCs were indicated instep 24,
ambient temperature. go to the indicated DTC's troubleshooting .•
Does the value of the IAT SENSOR differ 5.4 OF NO-If the screen indicates FAILED, check for poor
(3°C) or more? connections or loose terminals at the throttle body,
the MAF sensor/IAT sensor, and the PCM, then go
YES-Replace the MAF sensor/IATsensor to step 1. Ifthe screen indicates EXECUTING, let
(see page 11-238), then go to step 20. the engine idle until a result comes on. If the screen
indicates OUT OF CONDITION, go to step 20.
NO-Check for dirt, carbon, or damage in the
throttle bore. If there is dirt or carbon, clean the
throttle body (see page 11-363), then go to step 20.
If there is damage in the throttle bore, replace the
throttle body (see page 11-366), then go to step 20.
BACK
DTe P050B: Cold Start Ignition Timing 6. Letthe engine cool until the value of ECT SENSOR
Performance Problem 1 is 122 "F (50 "C) or less.
NOTE: Before you troubleshoot, record all freeze data 7. Clear the DTC with the HDS.
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). 8. Start the engine, and let it idle 10 seconds or more.
1. Turn the ignition switch ON (II). 9. Monitor the OBD STATUS for DTC P050B in the
DTCs MENU with the HDS.
2. Check for Temporary DTCs or DTCs with the HDS.
Does the screen indicate FAILED?
Are any Temporary DTCs or DTCs other than
P050B indicated? YES-Go to step 10.
YES-Go to the indicated DTC's troubleshooting .• NO-Ifthe screen indicates PASSED, intermittent
failure, the system is OK at this time. If the screen
NO-Go to step 3. indicates EXECUTING, let the engine idle until a
result comes on. If the screen indicates OUT OF
3. Check for poor connections or blockage at the CONDITION, go to step 6 and recheck.
intake air duct.
10. Inspect the ignition timing (see page 4-20).
Is it OK?
Is the ignition timing OK?
YES-Go to step 4.
YES-Go to step 12.
NO-Reconnect or repair the intake air duct, then
go to step 25. NO-Go to step 11.
4. Check for damage at the air cleaner housing. 11. Check for damage at the CKP sensor (see page
11-242) and the timing belt drive pulley (see page
Isit OK? 6-25).
YES-Go to step 5. Is the CKP sensor and/or the CKP sensor pulser
plate damaged?
NO-Replace the air cleaner housing (see page
11-363), then go to step 25. YES-Replace the CKP sensor (see page 11-242)
and/or the timing belt drive pulley (see page 6-25),
5. Check for dirt or debris in the air cleaner element. then go to step 6.
NO-Go to step 6.
(cont'd)
BACK
11-143
PGM-FI System
12. Oothe ETCS TEST in the INSPECTION MENU with 24. Compare the value of ECT SENSOR 1 and the
the HOS. ambient temperature, and the value of ECT
SENSOR 2 and the ambient temperature
Is the THROTTLE ACTUATOR CONTROL individually.
VALVE normal?
Does either sensor differ more than 5.4 OF (3°C)
YES-Go to step 13. from the ambient temperature?
NO-Replace the throttle body (see page 11-366), YES- Replace the sensor that differed more than
then go to step 25. 5.4"F (3 "C) from the ambient temperature, then go
to step 25.
13. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the NO-Check and repair any problems with the
radiator fan comes on, then let it idle. following items, then go to step 25.
14. Monitor the ENGINE SPEED in the DATA LIST with • Engine compression and cylinder leakdown
the HOS, and hold the engine speed at 2,500 rpm • VTEC system
for at least 30 seconds. • Engine oil
• AlC system
15. While holding the engine speed at 2,500 rpm, check • Power steering
the MAF SENSOR in the DATA LIST with the HOS.
25. Turn the ignition switch ON (II).
Is there about 9.8 -12 gm/s or about 170 V?
26. Reset the PCM with the HOS.
YES-Go to step 16.
27. Letthe engine cool until the value of ECT SENSOR
NO-Replace the MAF sensor/IAT sensor (see page 1 is 122 "F (50 "C) or less.
11-238), then go to step 25.
28. Do the PCM idle learn procedure (see page 11-311).
16. Turn the ignition switch OFF.
29. Check for Temporary OTCs or OTCs with the HOS.
17. Drain the coolant (see page 10-6).
Is DTC P050B indicated?
18. Remove ECT sensor 1 (see page 11-239), and ECT
sensor 2 (see page 11-239). YES-Check for poor connections or loose
terminals at the CKP sensor, the throttle body, the
19. Allow the sensors to cool to ambient temperature. MAF sensor/IAT sensor, ECT sensor 1, ECT sensor
2, and the PCM, then go to step 1.
20. Note the ambient temperature.
NO-Go to step 30.
21. Connect ECT sensor 1 to its 2P connector, and ECT
sensor 2 to its 2P connector, but do not install them
on the engine.
11-144 BACK
30. Monitor the OBD STATUS for DTC P050B inthe 35. Monitor the OBD STATUS for DTC P050B in the
DTCs MENU with the HDS. DTCs MENU with the HDS.
Does the screen indicate PASSED? Does the screen indicate PASSED?
BACK
11-145
PGM-FI System
OTe P0562: Charging System Low Voltage 7. Turn the ignition switch ON (II).
4. Check under these conditions: 13. Check for Temporary DTCs or DTCs with the HDS.
BACK
11-146
DTC P0563: PCM Power Source Circuit 10. Measure voltage between PCM connector terminal
Unexpected Voltage A6 and body ground.
PCM CONNECTOR A I49PI
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general MRLYIGRNI
troubleshooting information (see page 11-3).
4. Wait 10 seconds.
=
5. Turn the ignition switch ON (II). Terminal side of female terminals
6. Check for Temporary DTCs or DTCs with the HDS. Is there battery voltage?
NO-Intermittent failure, the system is OK at this 11. Disconnect the under-hood fuse/relay box 14P
time. Check for poor connections or loose terminals connector.
under-hood fuse/relay box (PGM-FI main relay 1)
and the No. SIGP (15 A) fuse in the under-hood
fuse/relay box and the PCM .•
(cont'd)
BACK 11-147
PGM~FI System
12. Check for continuity between PCM connector 14. Disconnect PCM connectorS (49P).
terminal A6 and body ground.
15. Measure voltage between PCM connector terminal
PCM CONNECTOR A (49P)
83 and bo'dy.ground.
MRLV (GRN)
PCM CONNECTOR B (49P)
llGP (VEL/BLK)
~ ~
J1 2 3 4 I 5 I 6 I 7 8 9110 I.
l11 1213 1~1~1611n18 1920 211
122 2324 ><J25/.>< 26 VIVI,
129 30 31 32133134135136 3736 391
1 40 41 42 JLl44J 45J46 IL JLJL1
Q
= 'Y
Terminal side offemaleterminals
YES-Repair short in the wire between the PCM Is there battery voltage?
(A6) and under-hood fuse/relay box (PGM-FI main
relay 1), then go to step 19. YES-Go to step 16.
13. Reconnect PCM connector A (49P). 16. Disconnectthe under-hood fuse/relay box 9P
connector.
11-148 BACK
17. Measure voltage between PCM connector terminal 22. Turn the ignition switch OFF.
83 and body ground.
23. Wait 10 seconds.
PCM CONNECTOR B (49P)
24. Do the PCM idle learn procedure (see page 11-311).
BACK 11-149
PGM-FI System
OTC P0602: PCM Programming Error OTC P060A: PCM (AfT system) Internal
Control Module Malfunction
NOTE:
• Before you troubleshoot, record all freeze data and NOTE: Before you troubleshoot, record all freeze data
anyon-board snapshot, and review the general and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). troubleshooting information (see page 11-3).
• This DTC is indicated when a PCM update is not
completed. 1. Turn the ignition switch ON (II).
• Do not turn the ignition switch OFF while' updating
the PCM. If you turn the ignition switch OFF before 2. Clear the DTC with the HDS.
completion, the PCM can be damaged.
3. Check for Temporary DTCs or DTCs with the HDS.
1. Do the PCM update procedure (see. page 11-7).
Is DTC P060A indicated?
2. Check for Temporary DTCs or DTCs with the HDS.
YES-Go to step 4.
Is DTC P0602 indicated?
NO-Intermittent failure, the system is OK at this
YES-Replace the original PCM (see.page 11-244). time .•
• 4. Update the PCM if it does not have the latest
NO-The update is complete.• software (see page 11-7), or substitute a known-
good PCM (see page 11-8).
11~150 BACK
Dle P0615:Starter Cut Relay STRLD Circuit 7. Jump the SCS line with the HDS.
Malfunction
8. Disconnect PCM connector A (49P).
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general 9. Remove starter cut relay 1 (A) from auxiliary
troubleshooting information (see page 11-3). under-dash relay box A.
YES-Go to step 5.
6. Check the STRLD (7.5 A) fuse in the auxiliary under- STARTER CUT RELAV 1 4P CONNECTOR
dash fuse holder 2.
YES-Go to step 7.
(cont'd)
BACK 11-151
PGM-FI System
11. Check for continuity between PCM connector 17. Update the PCM if it does not have the latest
terminal A28 and body ground. software (see page 11-7), or substitute a known-
good PCM (see page 11-8).
PCM CONNECTOR A (49PI
18. Check for Temporary DTCs or DTCs with theHDS.
11-152 BACK
. !'a
DTC P062F: PCM Internal Control Module DTC P0630:NIN Not Programmed or
Keep Alive Memory (KAM) Error Mismatch
NOTE: Before you troubleshoot, record all freeze data NOTE:
and anyon-board snapshot, and review the general • Before you troubleshoot, record all freeze data and
troubleshooting information (see page 11-3). anyon-board snapshot, and review the general
troubleshooting information (see page 11~3) .
1. Turn the ignition switch ON (II). • This DTC is stored only when the PCM does not have
the VIN information olthe vehicle. Use the HDS to
2. Clear the DTC with the HDS. input the missing VIN information,
3. Check for Temporary DTCs or DTCs with the HDS. 1. Turn the ignition switch ON '(II).
Are any Temporary DTCs or DTCs indicated? 2. Check the VIN with the HDS.
time.•
NO-Go to step 3.
4. Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known- 3. Input the VIN to the PCM with'the HDS.
good PCM (see page 11-8).
Does the screen show COMPLETE?" ,
5. Check for Temporary DTCs or DTCs with the HDS.
YES-Go to step 5.:
Is DTC P062F indicated?
NO-Go to step 4.
YES-If the PCM was updated, substitute a known-
good PCM (see page 11-8), then recheck. If the PCM 4. Check for DTCs with the HDS.
was substituted, go to step 1.
Is DTC P062F indicated?
NO-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the YES-Do the troubleshooting for P062F (see page
original PCM (see page 11-244). If any other 11-153).•
Temporary DTCs or DTCs are indicated, go to the
indicated DTC's troubleshooting .• NO-Go to step 9.
(cont'd)
BACK 11,-153
DTC Troubleshooting (cont'd)
YES-Go to step.9.
11~154 BACK
DTC P0685: PCM Power Control Circuit! DTC P1109: BARO Sensor Circuit Out of
Internal Circuit Malfunction Range High
NO-Intermittent failure, the system is OK at this 4. Update the PCM if it does not have the latest
time. If any other Temporary DTCs or DTCs are software (see page 11-7), or substitute a known-
indicated, go to the indicated DTC's good PCM (see page 11-8).
troubleshooting .•
5. Check for Temporary DTCs or DTCs with the HDS.
4. Update the PCM if it does not have the latest
software {see page 11-7), or substitute a.known- Is OTe P1109 indicated?
good PCM (see page 11-8).
YES-If the PCM was updated, substitute a known-
5. Check for Temporary DTCs or DTCs with the HDS. good PCM (see page 11-8), then recheck. If the PCM
was substituted, go to step 1.
Is OTe P0685 indicated?
NO-Ifthe PCM was updated, troubleshooting is
YES-If the PCM was updated, substitute a known- complete. If the PCM was substituted, replace the
good PCM (see page 11-8), then recheck. If the PCM original PCM (see page 11-244). If any other
was substituted, go to step 1. Temporary DTCs or DTCs are indicated, go to the
indicated DTC's troubleshooting .•
NO-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
original PCM (see page 11-244). If any other
Temporary DTCs or DTCs are indicated, go to the
indicated DTC's troubleshooting .•
BACK 11-155
PGM-FI System
DTC P1116: ECT Sensor 1 Circuit Rangel 6. Turn the ignition switch OFF.
Performance Problem
7. Drain the coolant (see page 10-6).
NOTE:
• Before you troubleshoot, record all freeze data and 8. Remove ECT sensor 1 (see page 11-239).
anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). 9. Allow ECT sensor 1 to cool to ambient temperature .
• If DTC P0111 is stored at the same time as DTC P1116,
troubleshoot DTC P0111 first, then recheck for DTC 10. Note the ambient temperature.
P1116.
11. Connect ECT sensor 1 to its 2P connector, but do
1. Check for poor connections or loose terminals at not install it on the engine.
ECT sensor 1 and ECT sensor 2.
12. Turn the ignition switch ON (II).
Are the connections and terminals OK?
13. Note the value of ECT SENSOR 1 quickly in the
YES-Go to step 2. DATA LIST with the HDS.
NO-Repair the connectors or terminals, then go to 14. Compare the value of ECT SENSOR 1 and the
step 27. ambient temperature.
2. Turn the ignition switch ON (II). Does the value of ECT SENSOR 1 differ 5,4 OF
(3°C) or more?
3. Check for Temporary DTCs or DTCs with the HDS.
YES-Replace ECT sensor 1 (see page 11-239), then
Are DTC P1116 and P2183 indicated at the same go to step 27.
time?
NO-Intermittent failure, the system is OK at this
YES-Go to step 15. time. Check for poor connections or loose terminals
at ECT sensor 1, ECT sensor 2, and the PCM .•
NO-Go to step 4.
15. Start the engine, and let it idle 10 minutes.
4. Start the engine, and let it idle 10 minutes.
NO-Go to step 6.
11-156 BACK
16. Check ECT SENSOR 1 in the DATA-LIST with the 25. Note the value of ECT SENSOR 1, and ECT
HDS. SENSOR 2 quickly in the DATA LIST with the HDS.
Is about 118 of (48°C) or less, or 1.75 V or more 26. Compare thevalue of ECT SENSOR 1 and the
indicated? - ambient temperature, and the value of ECT
SENSOR 2and the ambienttemperature,
YES-Replace ECT sensor 1 (see page 11-239), then individually.
go to step 27.
Does one of the sensors differ more than 5.4 of
NO-Go to step 17. (3 OC) from the ambient temperature?
17. Let the engine idle 10 minutes. YES-Replace the sensorthafdiffered mbrethan
5.4 ~ (3 'C) from the ambient temperature, then go
18. Check ECT SENSOR 2 in the DATA LIST with the to step 27.
HDS.
NO-Intermittent failure, the system is OK at this
Is about 131°F (55 OC) or less, or 1.50 V or more time. Check for poor connections'or loose terminals
indicated? at ECT sensor 1, ECT sensor 2, and the PCM, then
reconnect all connectors, and refill the cooling
YES-Replace ECTsensor 2 (see page 11-239), then system (see page 10-6) .•
go to step 27:
27; Turn the ignition switch ON (IIY;
NO-Go to step 19.
28. Reset the PCM with the HDS.
19. Turn the ignition switch OFF.
29. Do the PCM idle learn procedure (see page 11-311).
20. Drain the coolant (see page 10-6).
30. Check for Temporary DTCs or DTCs with the HDS.
21. Remove ECTsensor 1 (see page 11-239), and ECT
sensor 2 (see page 11-239). Is DTC P0116 indicated?
22. Allow the sensors to cool to ambient temperature. YES-Check for poor connections or loose
terminals at ECT se'nsor1,ECT sensor2, and the
23. Note the ambient temperature. PCM, then go to step 1.
24. Connect ECT sensor 1 to its 2P connector, and ECT NO-Troubleshooting is complete. If any other
sensor 2 to its 2P connector, but do not install them TemporaryDT.cs or DTCs are indicated, go to the
on the engine. indicated DTC's troubleshooting .•
BACK 11-157
PGM~FI System
DTe Troubleshooting (cont'd)
OTe P1128: MAP S-ensor Signal Lower Than 8. Turn the ignition switch OFF.
Expected,
9. Replace the MAP sensor (see page 11-238).
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the generaL 10. Turn the ignition switch ON (II).
troubleshooting information, (see page 11-3).,
11. Reset the PCM with the HDS.
1. Inspect the air cleaner element (see page 11-364).
12. Do the PCM idle learn procedure (see page 11-311).
Is it OK?,
13. Start the engine. Hold the engine speed at
YES':""'"Go to step 2., 3,000 rpm without load (in Park or neutral) until the
radiatorfan comes on, then let it idle.
NO-Clean or replace the air cleaner element
(see page 11-364) . 14. Test-drive under these conditions:
. - ].'
2. Turn the ignition switch ON (11)., • Engine coolant temperature (ECT SENSOR 1)
above 158 'f (70 "C)
3. Check the MAP'SENSOR inthe DATA LIST with the • Engine speed between 1,200 and 5,500 rpm
HDS. " Transmission in D position
• Vehicle speed accelerated from 16-31 mph
Is there less thar154.1 kPa (16.0 in.Hg, 406mmHg) (25-50 km/h) under halfthrottle
or 1.61 V held for more than 5 seconds?
15. Check for Temporary DTCs or DTCs with the HDS.
YES-Go to step 8.
Is OTe P1128 indicated?
NO-Go to step 4.
YES-Check for poor connections or loose
4. Clear the DTC with the HDS. , terminals at the MAP sensor and the PCM, then go
to step 1.
5. Start the engine. Hold the engine speed at
3,000.rpm without load On Park or, neutral) until the NO-Go to step 16.
radiato~ fan come's on, then let it idle.
16. Monitor the OBD STATUS for DTC P1128 in the
6. Test-drive under these conditions: DTCs MENU with the HDS.
• Engine- coolant temperature (ECr SENSOR 1) Does the screen indicate PASSED?
above 158 'f (70i "C), !
• Engine speed between 1,200 and 5,500 rpm YES-Troubleshooting is complete. If any other
• Transmission in D position Temporary DTCs or DTCs were indicated in step 15,
• Vehicle speed accelerated from 16-31 mph go to the indicated DTC's troubleshooting. II
(25-50 km/h) under halfthrottle
NO-If the screen indicates FAILED, check for poor
7. Monitor the OBD STATUS for DTC P1128 in the connections or loose terminals at the MAP sensor
DTCs MENU with the HDS. and the PCM, then go to step 1. If the screen
indicates NOT COMPLETED, go to step 14.
Does the screen indicate FAILED?
YES-Go to step 8.
11-158 BACK
DTC P1129: MAP Sensor Signal Higher than 5. Test-drive under these conditions:
Expected
• Engine coolant temperature (ECT SENSOR 1)
NOTE: Before you troubleshoot, record all freeze data above 158 "F (70 "C)
and anyon-board snapshot, and review the general • Engine speed between 1,400 and 6,500 rpm
troubleshooting information (see page 11-3). • Transmission in D position
• Drive at a steady speed between 55-75 mph
1. Check for vacuum leaks at these parts: (88-120 km/h) for 10 seconds.
• During the drive, decelerate (with the throttle
• PCV valve fully closed) for 2 seconds.
• PCV hose
• EVAP canister purge valve 6. Monitor the OBD STATUS for DTC Pl129 in the
• Throttle body DTCs MENU with the HDS.
• Intake manifold
• Brake booster hose Does the screen indicate FAILED?
YES-Repair or replace the part(s) with vacuum NO-If the screen indicates PASSED, intermittent
leaks, then go to step 9. failure, the system is OK at this time. Check for
poor connections or loose terminals at the MAP
NO-Go to step 2. sensor and the PCM. If the screen indicates NOT
COMPLETED, go to step 5 and recheck.
2. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the 7. Turn the ignition switch OFF.
radiator fan comes on, then let it idle.
8. Replace the MAP sensor (see page 11-238).
3. Check the MAP SENSOR in the DATA LIST with the
HDS. 9. Turn the ignition switch ON (II).
Is there more than 36.9 kPa (11.0 in.Hg, 10. Reset the PCM with the HDS.
277 mmHg) or 1.14 V held for more than
5 seconds? 11. Do the PCM idle learn procedure (see page 11-311).
YES-Go to step 7. 12. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the
NO-Go to step 4. radiator fan comes on, then let it idle.
(cont'd)
BACK 11-159
PGM-FI System
11-160 BACK
DTC P1172: Rear A/F Sensor (Bank 1, 11. Check forTemporary DTCs or DTCs with the HDS.
Sensor 1) Circuit Out of Range High
[sDTe P1172 and/or P1174' indicated?
DTC P1174: Front A/F Sensor (Bank 2,
Sensor 1) Circuit Out of Range High YES-Check for poor connections or loose
terminals at the A/F sensor (Sensor 1) and the PCM,
NOTE: then go to step 1.
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review the general NO-Go to step 12.
troubleshooting information (see page 11-3) .
• Information marked with an asterisk ( 'j applies to the 12. Monitor the OBD STATUS for DTC P1172 and/or
front bank (Bank 2). P1174' in the DTCs MENU with the HDS.
1. Turn the ignition switch ON (II). Does the screen indicate PASSED?
2. Clear the DTC with the HDS. YES-Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 11,
3. Start the engine. Hold the engine speed at go to the indicated DTC's troubleshooting .•
3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle. NO-If the screen indicates FAILED, check for poor
connections or loose terminals at the A/F sensor
4. Monitor the OBD STATUS for P1172 and/or P117 4 . (Sensor 1) and the PCM, then go to step 1. If the
in the DTCs MENU with the HDS. screen indicates EXECUTING or OUT OF
CONDITION, keep idling until a result comes on.
Does the screen indicate FAILED?
YES-Go to step 5.
BACK 11-161
PGM-FI System
OTe P1297: ELD Circuit Low Voltage 10. Check for continuity between PCM connector
terminal A10 and body ground.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general PCM CONNECTOR A (49P)
troubleshooting information (see page 11-3).
Is 72 A or more indicated?
YES-Go to step 3.
6. Check the ELD in the DATA LIST with the HDS. 11. Turn the ignition switch OFF.
Is 72 A or more indicated? 12. Replace the left side engine compartment wire
harness (see page 22-24).
YES-Go to step 7.
13. Reconnect all connectors.
NO-Go to step 11.
14. Turn the ignition switch ON (II).
7. Turn the ignition switch OFF.
15. Reset the PCM with the HDS.
8. Jump the SCS line with the HDs.
16. Do the PCM idle learn procedure (see page 11-311).
9. Disconnect PCM connector A (49P).
17. Start the engine.
11-162 BACK
19. Check for Temporary DTCs or DTCs with the HDS.
BACK
11-163
PGM-FI System
OTC P1298: ELD Circuit High Voltage 7. Turn the ignition switch OFF.
NOTE: Before you troubleshoot, record al\ freeze data 8. Jump the SCS line with the HDS.
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). 9. Disconnect PCM connector A (49P).
1. Start the engine, and let it idle. 10. Check for continuity between PCM connector
terminal A10 and ELD 3P connector terminal No.3.
2. Check the ELD in the DATA LIST with the HDS.
ELD 3P CON!\IECTOR
Is 0.2 A or less indicated?
YES-Go to step 3.
=
Wire side offemale terminals
YES-Go to step 7.
BACK
11~164
11. Check for continuity between ELD 3P connector 18. Update the PCM if it does not have the latest
terminal No.2 and body ground. software (see page 11-7), or substitute a known-
good PCM (see page 11-8).
ELD 3P CONNECTOR
19. Check for Temporary DTCs or DTCs with the HOS.
~ §NDIBLKI
YES-Check for poor connections or loose
terminals at the ELD unit and the PCM. If the PCM
was updated, substitute a known-good PCM
(see page 11-8), then recheck. Ifthe PCM was
= substituted, go to step 1.
Wire side of female terminals NO-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
original PCM (see page 11-244). If any other
Is there continuity? Temporary DTCs or DTCs are indicated, go to the
indicated DTC's troubleshooting .•
YES-Go to step 12.
BACK 11-165
PGM-FI System
OTC P1549: Charging System High Voltage 13. Check for Temporary DTCs or DTCswith the HDS.
11-166
BACK
.r.
DTC P16BB: Alternator B Terminal Circuit: 8. Check for an open in the wire betweeAthe .
Low Voltage alternator and main under:hood fuse box at the
starter subharness.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general Is the harness OK?
troubleshooting information (see page 11-3).
YES-Replace the alternator (see page 4-36), then
1. Turn the ignition switch ON (II). go to.step 9.
2. Clear the DTC with the HDS. NO-Repair open in the wire between the
alternator and the main under-hood 'fuse box, then
3. Start the engine. go to step 9.
6. Check for Temporary DTCsor DTCs with the HDS. • AlC switch on
• Temperature control at maximum cool
Is DTC P16BB indicated?: • Blower fan at maximum speed
• Headlights on high beam
YES-Go to step 7. '/ ..
14. Hold the engine speed at 2,000 rpm (in Park or
NO-Intermittent failure, the system is OK at this neutral) 1 minute~ ,
time. Check for poor connections or loose terminals
at the alternator and the main under-hood fuse box, 15. Check for Temporary DTCs or DTCs with the HDS.
and check the battery periqrmance (see page
22-76) .• Is DTC P16BB indicated?
7. Check for poor connections or loose terminals at YES-Check for poor connections or loose
the alternator and the main under-hood fuse box terminals at the alternator and the main"under-
(+B line). hood fuse box, then go to step 1.
Are the connections and terminals OK? . NO~ Troubleshooting is complete. If any other
Temporary DTCs or DTCs are indicated, go·to the
YES-Go to step 8. indicated DTC's troubleshooting .•
BACK
1·1-167
'"
OTC P16BC:Alternator FR Terminal Circuit! 11. Measure voltage between alternator 4Pconnector
IGP Circuit Low Voltage terminal No.1 and body ground.
NOTE: Before you troubleshoot, record all freeze data ALTERNATOR 4P CONNECTOR
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). IG1.
(BLK/YE l) r-'-1--.--'2--'
1. Check for poor connections at the alternator 4P
connector. 3 4
YES-Go to step 2.
NO-Repair the connections, then go to step 18. Wire side of female terminals
9. Disconnect the alternator 4P connector. YES-Replace the alternator (see page 4-36), then
go to step 17.
10. Turn the ignition switch ON (II).
NO-Go to step 13.
11-168 BACK
13. Turn the ignition switch OFF. 17. Reconnect all connectors.
14. Jump the SCS line with the HDS. 18. Turn the ignition switch ON (II).
15. Disconnect PCM connector C (49P). 19. Reset the PCM with the HDS.
16. Check for continuity between alternator 4P 20. Do the PCM idle learn procedure (see page 11-311).
connector terminal No.4 and PCM connector
terminal C44. 21. Start the engine.
(cont'd)
BACK 11-169
PGM-FI System
• AlC switch on
• Temperature control at maximum cool
• Blower fan at maximum speed
• Headlights on high beam
11-170 BACK
DTC P16BD: Starter Cut Relay 2 Malfunction DTC P16BE: Starter Cut Relay 1 Malfunction
NOTE: Before you troubleshoot, record all freeze data NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3)~ troubleshooting information (see page 11-3).
1. Turn the ignition switch ON (II). 1. Turn the ignition switch ON (II).
2. Clear the OTC with the HOS and wait 5 seconds. 2. Clear the OTC with the HOS and wait 5 seconds.
3. Check for Temporary OTCs or OTCs with the HOS. 3. Check for Temporary OTCs or OTCs with the HOS.
NO-Intermittent failure, the system is OK at this NO-Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals time. Check for poor connections or loose terminals
at starter cut relay 2 and the PCM .• at starter cut relay 1 and the PCM .•
5. Reset the PCM with the HOS. 5. Reset the PCM with the HOS.
6. Do the PCM idle learn procedure (see page 11-311). 6. Do the PCM idle learn procedure (see page 11-311).
7. Check for Temporary OTCs or OTCs with the HOS. 7. Check for Temporary OTCs or DTCs with the HOS.
YES-Check for poor connections or loose YES-Check for poor connections or loose
terminals at starter cut relay 2 and the PCM, then terminals at starter cut relay 1 and the PCM, then
go to step 1. go to step 1.
NO- Troubleshooting is complete. If any other NO- Troubleshooting is complete. If any other
Temporary OTCs or OTCs are indicated, go to the Temporary OTCs or OTCs are indicated, go to the
indicated OTC's troubleshooting .• indicated OTC's troubleshooting.•
BACK 11-171
PGM-FI System
4. Turn the ignition switch OFF. 15. Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known-
5. Jump the SCS line with the HOS. good PCM (see page 11-8).
6. Remove starter cut relay 1 and starter cut relay 2. 16. Check for Temporary OTCs or OTCs with the HOS.
8. Check for continuity between PCM connector YES-Check for poor connections or loose
terminal A3 and body ground. . terminals at starter cut relay 1, starter cut relay 2,
and the PCM, then go to step 1. If the PCM was
PCM CONNECTOR A (49P)
updated, substitute a known-good PCM (see page
STRLV (LT GRN) 11-8), then recheck. If the PCM was substituted, go
to step 1.
Is there continuity?
11-172 BACK
DTC P2183: ECT Sensor 2 Circuit Rangel 11. Connect ECT sensor 2 to its 2P connector, but do
Performance Problem not install it on the engine.
1. Check for poor connections or loose terminals at Does ECT SENSOR 2 differ 5.4 OF (3 "C) or
ECT sensor 1 and ECT sensor 2. more?
Are the connections and terminals OK? YES-Replace ECT sensor 2 (see page 11-239), then
go to step 27.
YES-Go to step 2.
NO-Intermittent failure, the system is OK at this
NO-Repair the connectors or terminals, then go to time. Check for poor connections or loose terminals
step 27. at ECT sensor 1, ECT sensor 2, and the PCM .•
2. Turn the ignition switch ON (II). 15. Start the engine, and let it idle 10 minutes.
3. Check for Temporary DTCs or DTCs with the HDS. 16. Check ECT SENSOR 1 in the DATA LIST with the
HDS.
Are DTC P1116 and P2183 indicated at the same
time? Is about 118°F (48°C) or less, or 1.75 V or more
indicated? -;
YES-Go to step 15.
YES-Replace ECT sensor 1 (see page 11-239), then
NO-Go to step 4. go to step 27.
4. Start the engine, and let it idle 10 minutes. NO-Go to step 17.
5. Check ECT SENSOR 2 in the DATA LIST with the 17. Letthe engine idle 10 minutes.
HDS.
18. Check ECT SENSOR 2 in the DATA LIST with the
Is about 131°F (55 "C) or less, or 1.50 V or more HDS.
indicated?
Is about 131°F (55 °C) or less, or 1.50 V or more
YES-Replace ECT sensor 2 (see page 11-239), then indicated?
go to step 27.
YES-Replace ECT sensor 2 (see page 11-239), then
NO-Go to step 6. go to step 27.
(cont'd)
BACK 11-173
PGM .. FI System
19. Turn the ignition switch OFF. 27. Turn the ignition switch ON (II).
20. Drain the coolant (see page 10-6). 28. Reset the PCM with the HDS.
21. Remove ECTsensor 1 (see page 11-239), and ECT 29. Do the PCM idle learn procedure (see page 11-311).
sensor 2 (seepage 1.1-239)..
30. Check for Temporary DTCs or DTCs with the HDS.
22. Allow the sensors to cool to ambient temperature.
Is DTC P2183 indicated?
23. Note the ambient temperature.
YES-Check for poor connections or loose
24. Connect ECT sensor 1 to its 2P connector, and ECT terminals at ECT sensor 1, ECT sensor 2, and the
sensor 2 to its 2P connector, but do not install them PCM, then go to step 1.
on the engine.
NO-Troubleshooting is complete. If any other
25. Note the value of ECT SENSOR 1 arid ECT Temporary DTCs or DTCs are indicated, go to the
SENSOR 2 quickly in the DATA LIST with the HDS. indicated DTC's troubleshooting .•
11-174 BACK
DTC P2184: ECT Sensor 2 Circuit Low Voltage 10. Check for continuity between ECT sensor 2 2P
connector terminal No.1 and body ground.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general ECT SENSOR 2 2P CONNECTOR
troubleshooting information (see page 11-3).
5. Turn the ignition switch ON (II). 11. Turn the ignition switch OFF.
6. Check ECT SENSOR 2 in the DATA LIST with the 12. Replace ECT sensor 2 (see page 11-239).
HDS.
13. Reconnect all connectors.
Is about 356 of (180°C) or more, or 0.08 V or less
indicated? 14. Turn the ignition switch ON (II).
NO-Go to step 11. 16. Do the PCM idle learn procedure (see page 11-311).
7. Turn the ignition switch OFF. 17. Check for Temporary DTCs or DTCs with the HDS.
8. Jump the SCS line with the HDS. Is OTC P2184 indicated?
(cont'd)
BACK
11-175
PGM-FI System
11-176 BACK
OTC P2185: ECT Sensor 2 Circuit High 8. Turn the ignition switch OFF.
Voltage
9. Remove the jumper wire from the ECT sensor 2 2P
NOTE: Before you troubleshoot, record all freeze data connector.
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). 10. Turn the ignition switch ON (II).
1. Turn the ignition switch ON (II). 11. Measure voltage between ECT sensor 2 2P
connector terminal No.1 and body ground.
2. Check ECT SENSOR 2 in the DATA LIST with the
HDS. ECT SENSOR 2 2P CONNECTOR
YES-Go to step 3.
~
13. Jump the SCS line with the HDS.
U
ECT2 (BLU) SG4 (GRN) 14. Disconnect PCM connector A (49P).
JUMPER WIRE
YES-Go to step 8.
(cont'd)
BACK 11-177
PGM-FI System
15. Check for continuity between PCM connector 19. Check for continuity between PCM connector
terminal A27 and ECT sensor 2 2P connector terminal A21 and ECT sensor 2 2P connector
terminal No.2. terminal No.1.
ECT SENSOR 2 2P CONNECTOR ECT SENSOR 2 2P CONNECTOR
NO-Repair open in the wire between the PCM NO-Repair open in the wire between the PCM
(A27) and ECT sensor 2, then go to step 22. (A21) and ECT sensor 2, then go to step 22.
16. Turn the ignition switch OFF. 20. Turn the ignition switch OFF.
17. Jump the SCS line with the HDS. 21. Replace ECT sensor 2 (see page 11-239).
11-178 BACK
26. Check for Temporary DTCs or DTCs with the HDS.
BACK
11-179
PGM~FI System
DTC P2195: Rear A/F Sensor (Bank 1, 6. Turn the ignition switch OFF.
Sensor 1) Signal Stuck Lean
7. Reinstall the A/F sensor (Sensor 1) (see page
DTC P2197: Front A/F Sensor (Bank 2, 11-240).
Sensor 1) Signal Stuck Lean
8. Turn the ignition switch ON (II).
NOTE:
• Before you troubleshoot, record all freeze data and 9. Reset the PCM with the HDS.
anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). 10. Do the PCM idle learn procedure (see page 11-311).
• Information marked with an asterisk (') applies to the
front bank (Bank 2). 11. Check for Temporary DTCs or DTCs with the HDS;
• If the vehicle was out of fuel and the engine stalled
before this DTC was stored, refuel, and clear the DTC Is DTC P2195 and/or P2197' indicated?
with the HDS.
• If DTC P2101, P2118, P2135, P2138, P2176 or a YES-Check for poor connections or loose
combination of P2122 and P2127, P2122 and P2138 or terminals at the A/F sensor (Sensor 1) and the PCM,
P2127 and P2138 is stored at the same time as DTC then go to step 1.
P2195 (P2197)', troubleshoot those DTCs first, then
recheck for DTC P2195 (P2197)'. NO-Go to step 12.
1. Check the installation of the A/F sensor (Sensor 1). 12. Monitor the OBD STATUS for DTC P2195 and/or
P2197' in the DTCs MENU with the HDS.
Is the AlF sensor loose or disconnected from the
exhaust pipe? Does the screen indicate PASSED?
2. Turn the ignition switch ON (II). NO-If the screen indicates FAILED, check for poor
connections or loose terminals at A/F sensor
3. Clear the DTC with the HDS. (Sensor 1) and the PCM, then go to step 1. If the
screen indicates NOT COMPLETED, keep idling
4. Start the engine, then let it idle. until a result comes on.
BACK
11-180
13. Update the PCM if it does not:have the latest DTC P2227: BARO Sensor Circuit Rangel
a
software (see page 11-7), or substitute known- Performance Problem
good PCM (see page 11-8).
NOTE:
14. Start the engine, then let it idle for 2 minutes. • Before you troubleshoot, record all freeze data and
'-'.'
anyon-board snapshot, and review the general
15. Check for Temporary DTCs or DTCs with the HDS. troubleshooting information (see page 11-3) .
• If DTC POl 07, P0108, Pl128, and/or Pl129 are stored
Is DTe P2195 and/or P2197* indicated?· at the same time as DTC P2227, troubleshoot those
DTCs first, then recheck for DTC P2227.
YES-Check for poor connections or loose
terminals at the A/F sensor (Sensor 1) and the PCM. 1. Turn the ignition switch ON (11), and wait 2 seconds.
If the PCM was updated, substitute a known"good
PCM (see page 11-8), then go to step 14. If the PCM 2. Check the BARO SENSOR in the DATA LIST with
was substituted, go to step 1. the HDS.
NO-Go to step 16. Is about 101 kPa (29.9 in.Hg, 760 mmHg), or about
2.9 Vat sea level indicated?
16. Monitor the OBD STATUS for DTC P2195 and/or
P2197" in the DTCs MENU with the HDS. YES-Go to step 3.
Does the screen indicate PASSED? NO-Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known-
YES-Ifthe PCM was updated, troubleshooting is good PCM (see page 11-8), then recheck. If the
complete. If the PCM was substituted, replace the symptom/indication goes away with a known-good
original PCM (see page 11-244). If any other PCM, replace the originalPCM (see page 11-244).•
Temporary DTCs or DTCs were indicated in step 15,
go to the indicated DTC's troubleshooting .• 3. Clear the DTC with the HDS.
NO-If the screen indicates FAILED, check for poor 4. Start the engine. Hold the engine speed at
connections or loose terminals at the A/F sensor 3,000 rpm without load (in Park or neutral) until the
(Sensor 1) and the PCM. Ifthe PCM was updated, radiator fan comes on, then let it idle.
substitute a known-good PCM (see page 11-8), then
recheck. If the PCM was substituted, go to step 1. If 5. Test-drive under these conditions:
the screen indicates NOT COMPLETED, keep idling
until a result comes on. • Engine coolanttemperature (ECT SENSOR 1)
above 158 1= (70 OC)
• Transmission in 0 position
• Throttle position between 17 degrees and
33 degrees for 3 seconds
(cont'd)
BACK 11-.181
PGM-F'I System
OTe Troubleshooting (cont'd)
7. Check the condition of the air cleaner element. 14. Monitorthe OBD STATUS for DTC P2227 in the
DTCs MENU with the HDS.
Is the air cleaner element OK?
Does the screen indicate PASSED?
YES-Go to step 8.
YES-Ifthe PCM was updated, troubleshooting is
NO-Replace the air cleaner element (see page complete. If the PCM was substituted, replace the
11-364), original PCM (see page 11-244). If any other
Temporary DTCs or DTCs were indicated in step 13,
8. Update the PCM if it does not have the latest go to the indicated DTC's troubleshooting .•
software (see page 11-7), or substitute a known-
good PCM (see page 11-8), NO-Ifthe screen indicates FAILED, check for poor
connections or loose terminals at the PCM. If the
9. Reset the PCM with the HDS. PCM was updated, substitute a known-good PCM
(see page 11-8), then go to step 11. Ifthe PCM was
10. Do the PCM idle learn procedure (see page 11-311). substituted, go to step 1. If the screen indicates
NOT COMPLETED, go to step 11.
11. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle.
11-182 BACK
DTC P2228: BARO Sensor Circuit Low Voltage DTC P2229: BARD Sensor Circuit High
Voltage
NOTE: Before you troubleshoot, record'alUreeze data
and anyon-board snapshot, and review the general NOTE: Before you troubleshoot, record all freeze data'
troubleshooti'ng information (see page 11-3). and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
1. Turn the ignition switch ON (II).
1. Turn the ignition switch ON (II).
2. Check the BARO SENSOR in the DATA LIST with
the HDS. 2. Check the BARO SENSOR in the DATA LIST with
the HDS.
Is about 53 kPa (15.6in):'g,397 mmHg), or 1.58 V
or less indicated? C Is about 160 kPa (47.2 in.Hg, 1,200 mmHg), or
4.49 V, or more indicated?
YES-Go to st~p 3.
YES-Go to step 3.
NO-Intermittent failure, the system is OK at this
time.• NO-Intermittent failure, the system is OK at this
time.•
3. Update the PCM if itdoes not have the latest
software (see page 11-7), or substitute a known- 3. Update the PCM if it does not have the latest
good PCM (see page 11-8). software (see page 11~7), or substitute a known- .
good PCM (see page 11-8).
4. Check for Temporary DTCs or DTCs with the HDS.
4. Check for Temporary DTCs or DTCs with the HDS.
Is DTC P2228 indicated?
Is DTC P2229 indicated?
YES-Check for poor connections or loose
terminals at the PCM. If the PCM was updated, YES-Check for poor connections ,or loose
substitute a known-good PCM (see page 11-8), then terminals at the PCM. If the PCM was updated, .
recheck. If the PCM was substituted in step 3, go to substitute a known-good PCM (see page 11-8), then
step 1. recheck. If the PCM was substituted in step 3, go to
step 1.
NO-Ifthe PCM was updated, troubleshooting is
complete. If any other Temporary DTCs or DTCs are NO-If the PCM was updated, troubleshooting is
indicated, go to the indicated DTC's .'complete; If any other Temporary DTCs or DTCs are
troubleshooting .• indicated, go to the indicated DTC's
troubleshooting .•
BACK
PGM-FI System
DTC P2237: Rear A/F Sensor (Bank 1, 9. Check for continuity between A/F sensor (Sensor 1)
Sensor 1) IP Circuit High Voltage 6P connector terminal No.5 to and PCM connector
terminal B31(B32)' .
DTC P2240: Front AlFSensor (Bank 2,
Sensor 1) IP Circuit High Voltage A/F SENSOR (SENSOR 11 6P CONNECTOR
NOTE: 1 2l(
• Before you troubleshoot, record all freeze data and 456
anyon-board snapshot, and review the general IPB1(GRNI IIIPB2(GRN/REDI*
troubleshooting information (see page 11-3). Wire side of female terminals
• Information marked with an asterisk (.) applies to the
front bank (Bank 2). PCM CONNECTOR B (49PI
11-184 BACK
10. Reconnect PCM connector B (49P). 19. Monitor the OBD STATUS forDTC P2237 and/or
P2240' in the DTCs MENU with the HDS.
11. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the Does the screen indicate PASSED?
radiator fan comes on, then let it idle 2 minutes.
YES-Troubleshooting is complete. If any other
12. Measure voltage between'A/F sensor (Sensor 1) 6P Temporary DTCs or DTCs were indicated in step 18,
connector terminal No.5 and body ground. go to the indicated DTC's troubleshooting;.
A/F SENSOR (SENSOR 1) 6P CONNECTOR NO-If the screen indicates FAILED, check for poor
connections or loose terminals at the A/F sensor
(Sensor 1) and the PCM, then go to step 1. If the
screen indicates NOT COMPLETED, keep idling
until a result comes on.
4
20. Turn the ignition switch OFF.
Is there about 0.2 V or less? 23. Check for Temporary DTCs or DTCs with the HDS.
17. Do the PCM idle learn procedure (see page 11-311). Does the screen indicate PASSED?
18. Check for Temporary DTCs or DTCs with the HDS. YES-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
Is DTC P2237 and/or P2240' indicated? original PCM (see page 11-244). If any other
Temporary DTCs or DTCs were indicated in step 23,
YES-Check for poor connections or loose go to the indicated DTC's troubleshooting .•
terminals at the A/F sensor (Sensor 1) and the PCM,
then go to step 1. NO-Ifthe screen indicates FAILED, check for poor
connections or loose terminals at the A/F sensor
NO-Go to step 19. (Sensor 1) and the PCM. If the PCM was updated,
substitute a known-good PCM (see page 11-8), then
recheck. If the PCM was substituted, go to step 1. If
the screen indicates NOT COMPLETED, keep idling
until a result comes on.
BACK
11-185
PGM-FI System
DTC P2238~ Rear A/F Sensor (Bank 1, 9. Check for continuity between PCM connector
Sensor 1) IP Circuit Low Voltage ' terminal B31 (B32)' and body ground.
PCM CONNECTOR B (49P)
DTC P2241: Front A/F Sensor (Bank 2,
Sensor 1) IP Circuit Low Voltage
NOTE:
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review the general
troubleshooting information (see page 11-3) .
• Information marked with an asterisk ( ') applies to the
front bank (Bank 2).
2. Clear the DTC with the HDS. Terminal side of female terminals
NO-Intermittent failure, the system. is OK at this 11. Start the engine. Hold the engine speed at
time. Check for poor connections or loose terminals 3,000 rpm without load (in Park or neutral) until the
at the A/F sensor (Sensor 1) 'and the PCM .• radiator fan comes on, then let it idle 2 minutes.
BACK
11-186
12. Measure voltage between A/F sensor (Sensor 1) 6P 19. Monitor the OBD STATUS for DTC P2238 and/or
connector terminal No.5 and body ground. P2241 , in the DTCs MENU with the HDS.
YES-Go to step 20. 22. Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known-
NO-Go to step 13. good PCM (see page 11-8).
13. Replace the A/F sensor (Sensor 1) (see page 23. Check for Temporary DTCs or DTCs with the HDS.
11-240).
Is DTC P2238 and/or P2241* indicated?
14. Reconnect all connectors.
YES-Check for poor connections or loose
15. Turn the ignition switch ON (II). terminals at the A/F sensor (Sensor 1) and the PCM.
Ifthe PCM was updated, substitute a known-good
16. Reset the PCM with the HDS. PCM (see page 11-8), then recheck.lfthe PCM was
substituted, go to step 1.
17. Do the PCM idle learn procedure (see page 11-311).
NO-Go to step 24.
18. Check for Temporary DTCs or DTCs with the HDS.
24, Monitor the OBD STATUS for DTC P2238 and/or
Is DTC P2238 and/or P2241* indicated? P2241 , in the DTCs MENU with the HDS.
YES-Check for poor connections or loose Does the screen indicate PASSED?
terminals at the A/F sensor (Sensor 1) and the PCM,
then go to step 1. YES-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
NO-Go to step 19. original PCM (see page 11-244). If any other
Temporary DTCs or DTCs were indicated in step 23,
go to the indicated DTC's troubleshooting .•
BACK
11-187
PGM-FI System
OlC P2243: Rear A/F Sensor (Bank 1, 9. Check for continuity between A/F sensor (Sensor 1)
Sensor 1) VCENT Circuit High Voltage SP connector terminal No.6 and PCM connector
terminal B15 (B24)'.
OlC P2247: Front A/F Sensor (Bank 2,
A/F SENSOR (SENSOR 1) 6P CONNECTOR
Sensor 1) VCENT Circuit High Voltage roo--
NOTE:
1 2 V
• Before you troubleshoot, record all freeze data and 4 5 6
anyon-board snapshot, and review the general VCENTB2 (REDIWHT)*I I VCENTB1 (RED)
~ ~
troubleshooting information (see page 11-3). Wire side of female terminals
• Information marked with an asterisk ( ') applies to the
front bank (Bank 2). PCM CONNECTOR B (49P)
VCENTB2 (REDIWHT)* VCENTB1 (RED)
1. Turn the ignition switch ON (II). J'
J 1 12
"
41 6 I 6 17 8 I 9110 L
111 12 1 14116116117118 1920 211
2. Clear the DTC with the HDS.
122 23 24 Xl26L>< 26 VI VI
I
129 30 31 32133134136136 3738 391
3. Start the engine. Hold the engine speed at 140 I 41 421/144146146 / 1/1/1
'-----'
3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle 2 minutes. Terminal side offemale terminals
4. Check for Temporary DTCs or DTCs with the HDS. Is there continuity?
BACK
11-188
10. Reconnect PCM connector B (49P). 19. Monitor the OBD STATUS for DTC P2243 'and/or '
P2247· in the DTCsMENU with the HDS.
11. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the Does the screen indicate PASSED?
radiator fan comes on, then let it idle 2 minutes.
YES-Troubleshooting is complete. If any other
12. Measure voltage between A!F sensor (Sensor 1) 6P Temporary DTCs or DTCs were indicated in step "8,
connector terminal No.6 and body ground. go to the indicated DTC's troubleshootiAg .•
Is there about 0.2 V or less?' • 23. Check for Temporary DTCs or DTCs with the HDS.
17. Dothe PCM idle learn procedure (see page 11-311). Does the screen indicate PASSED?
18. Check for Temporary DTCs or DTCs with the HDS. YES-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
Is DTC P2243 and/or P224T indicated? original PCM (see page 11-244). If any other
Temporary DTCs or DTCs were indicated in step 23,
YES-Check for poor connections or loose go to the indicated DTC's troubleshooting .•
terminals at the A/F sensor (Sensor 1) and the PCM,
then go to step 1. NO-If the screen indicates FAILED, check for poor
connections or loose terminals at the A/F sensor
NO-Go to step 19. (Sensor 1) and the PCM. Ifthe PCM was updated,
substitute a known-good PCM (see page 11-8), then
recheck. If the PCM was substituted, go to step 1. If
the screen indicates NOT COMPLETED, keep idling
until a result comes on.
BACK 1,1'-189
<I'.
8GM-FI System
OTe Troubleshooting (cont'd)
DTC P2245: Rear A/F Sensor (Bank 1, 9. Check for continuity between PCM connector
Sensor 1) VCENT Circuit Low Voltage terminal B15 (B24)' and body ground.
NOTE: '
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review the general
troubleshooting information (see page 11-3) .
• Information marked with an asterisk ( ') applies to the
front bank (Bank 2);' , "
Q
1. Turn the ignition switch ON (II).
= =
2. Clear the DTC with the'HDS .. Terminal side of female terminals
NO-Intermittentfailure"thesystem is OK atthis 11. Start the engine. Hold the engine speed at
time. Check for poor connections or: loose terminals 3,000 rpm without load (in Park or neutral) until the
attheA/F sensor (Sensor1tand the PCM .• radiator fan comes on, then let it idle 2 minutes.
ii,
11,'-190 BACK
12. Measure voltage between A/F sensor (Sensor 1) 6P 19. Monitor the OBD STATUS for DTC P2245 and/or
connectorterminal No.6 and body ground. P2249' in the DTCsMENU with ~he HDS.
YES-Go to step 20. 22. Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known-
NO-Go to step 13. good PCM (see page 11-8).
13. Replace the A/F sensor (Sensor 1) (seepage 23. Check for Temporary DTCs or DTCs with the HDS.
11-240).
Is DTC P2245 and/or P2249' indicated?
14. Reconnect all connectors.
YES-Check for poor connections or loose
15. Turn the ignition switch ON (II). terminals at the A/F sensor (Sensor 1) and the PCM.
If the PCM was updated, substitute a known-good
16. Reset the PCM with the HDS. PCM (see page 11-8), then recheck. If the PCM was
substituted, go to step 1.
17. Do the PCM idle learn procedure (see page 11-311).
NO-Go to step 24.
18. Check for Temporary DTCs or DTCs with the HDS.
24. Monitor the OBD STATUS for DTC P2245 and/or
Is DTC P2245 and/or P2249' indicated? P2249' in the DTCs MENU with the HDS.
YES-Check for poor connections or loose Does the screen indicate PASSED?
terminals at the A/F sensor (Sensor 1) and the PCM,
then go to step 1. YES-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
NO-Go to step 19. original PCM (see page 11-244). If any other
Temporary DTCs or DTCs were indicated in step 23,
go to the indicated DTC's troubleshooting .•
BACK 11-191
PGM-FI System
OTC P2251: Rear A/F Sensor (Bank 1, 9. Check for continuity between A/F sensor (Sensor 1)
Sensor 1) VS Circuit High Voltage 6P connector terminal No.4 and PCM connector
terminal B13 (B14)'.
OTC P2254: Front A/F Sensor (Bank 2,
A/F SENSOR (SENSOR 1) 6P CONNECTOR
Sensor 1) VS Circuit High Voltage r--
NOTE:
1 2 V
• Before you troubleshoot, record all freeze data and 4 5 6
anyon-board snapshot, and review the general VSB1 (BLU) I I VSB2 (RED/BLU)
~ ~
troubleshooting information (see page 11-3). Wire side of female terminals
• If DTC P2251 and/or P2254 • is stored at the same time
as DTC P0134 and/or P0154 0, troubleshoot DTC P2251 PCM CONNECTOR B (49P)
and/or P2254° first, then recheck for P0134 and/or VSB1 (BLU) VSB2 (RED/BLU)*
P0154 '. Ilf "11
2. Clear the DTC with the HDS. Terminal side of female terminals
4. Check for Temporary DTCs or DTCs with the HDS. NO-Repair open in the wire between the PCM
(B13 (B14)') and the A/F sensor (Sensor 1), then go
Is DTe P2251 and/or P2254' indicated? to step 14.
11-192 BACK
11. Start the engine. Hold the engine speed at 19. Monitor the OBD STATUS for DTC P2251 and/or
3,000 rpm without load (in .Park or neutral) until the P2254' in the DTCs MENU with the HDS.
radiator fan comes on, then let it idle 2 minutes.
Does the screen indicate PASSED?
12. Measure voltage between A/F sensor (Sensor 1) 6P
connector terminal No.4 and body ground. YES-Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 18,
A/F SENSOR (SENSOR 11 6P CONNECTOR go to the indicated DTC's troubleshooting .•
YES-Go to step 20. 23. Check for Temporary DTCs or DTCs with the HDS.
13. Replace the A/F sensor (Sensor1) (see page 11-240). YES-Check for poor connections or loose
terminals at the A/F sensor (Sensor 1) and the PCM.
14. Reconnect all connectors. If the PCM was updated, substitute a known-good
PCM (see page 11-8), then recheck. If the PCM was
15. Turn the ignition switch ON (II). substituted, go to step 1.
16. Reset the PCM with the HDS. NO-Go to step 24.
17. Do the PCM idle learn procedure (see page 11-311). 24. Monitor the OBD STATUS for DTC P2251 and/or
P2254' in the DTCs MENU with the HDS.
18. Check for Temporary DTCs or DTCs with the HDS.
Does the screen indicate PASSED?
Is DTC P2251 and/or P2254· indicated?
YES-Ifthe PCM was updated, troubleshooting is
YES-Check for poor connections or loose complete. If the PCM was substituted, replace the
terminals at the A/F sensor (Sensor 1) and the PCM, original PCM (see page 11-244). If any other
then go to step 1. Temporary DTCs or DTCs were indicated in step 23,
go to the indicated DTC's troubleshooting .•
NO-Go to step 19.
NO-If the screen indicates FAILED, check for poor
connections or loose terminals at the A/F sensor
(Sensor 1) and the PCM. If the PCM was updated,
substitute a known-good PCM (see page 11-8), then
recheck. If the PCM was substituted, go to step 1. If
the screen indicates NOT COMPLETED, keep idling
until a result comes on.
BACK
11-193
PGM-FI System
OTC P2252: Rear A/F Sensor (Bank 1, 9. Check for continuity between PCM connector
Sensor 1) VS Circuit Low Voltage terminal B13 (B14)' and body ground.
2. Clear the DTC with the HDS. Terminal side offemale terminals
NO-Intermittent failure, the system is OK at this 11. Start the engine. Hold the engine speed at
time. Check for poor connections or loose terminals 3,000 rpm without load (in Park or neutral) until the
at the A/F sensor (Sensor 1) and the PCM .• radiator fan comes on, then let it idle 2 minutes.
BACK
11-194
12. Measure voltage between A/F sensor (Sensor 1) 6P 19. Monitor the OBD STATUS for DTC P2252 and/or
connector terminal No.4 and body ground. P2255' in the DTCs MENU with the HDS.
YES-Go to step 20. 22. Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known-
NO-Go to step 13. good PCM (see page 11-8).
13. Replace the A/F sensor (Sensor 1) (see page 23. Check for Temporary DTCs or DTCs with the HDS.
11-240).
Is DTC P2252 and/or P2255" indicated?
14. Reconnect all connectors.
YES-Check for poor connections or loose
15. Turn the ignition switch ON (II). terminals atthe A/F sensor (Sensor 1) and the PCM.
If the PCM was updated, substitute a known-good
16. Reset the PCM with the HDS. PCM (see page 11-8), then recheck. If the PCM was
substituted, go to step 1.
17. Do the PCM idle learn procedure (see page 11-311).
NO-Go to step 24.
18. Check for Temporary DTCs or DTCs with the HDS.
24. Monitor the OBD STATUS for DTC P2252 and/or
Is DTC P2252 and/or P2255' indicated? P2255' in the DTCs MENU with the HDS.
YES-Check for poor connections or loose Does the screen indicate PASSED?
terminals at the A/F sensor (Sensor 1) and the PCM,
then go to step 1. YES-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
NO-Go to step 19. original PCM (see page 11-244). If any other
Temporary DTCs or DTCs were indicated in step 23,
go to the indicated DTC's troubleshooting .•
BACK 11-195
PGM-FI System
DTe P2270: Rear Secondary H02S (Bank 1, 8. Turn the ignition switch ON (II).
Sensor 2) Circuit Signal Stuck Lean
9. Reset the PCM with the HDS.
DTe P2271: Rear Secondary H02S (Bank 1,
Sensor 2) Circuit Signal Stuck Rich 10. Dothe PCM idle learn procedure (see page 11-311).
DTe P2272: Front Secondary H02S (Bank 2, 11. Start the engine, then let it idle without load (in
Sensor 2) Circuit Signal Stuck Lean Park or neutral) until the radiator fan comes on.
DTe P2273: Front Secondary H02S (Bank 2, 12. Test-drive under these conditions:
Sensor 2) Circuit Signal Stuck Rich
• Engine coolant temperature (ECT SENSOR 1)
NOTE: above 158 "F (70 "C)
• Before you troubleshoot, record all freeze data and • Vehicle speed between 35-55 mph
anyon-board snapshot, and review the general (56-88 km/h)
troubleshooting information (seepage 11-3). • Drive 1 minute or more
• Information marked with an asterisk (') applies to the
front bank (Bank 2). 13. Check for Temporary DTCsorDTCs with the HDS.
1. Turn the ignition switch ON (II). Is DTe P2270, P2271, P2272', and/or P227S'
indicated?
2. Clear the DTC with the HDS.
YES-Check for poor connections or loose
3. Start the engine, then let it idle without load (in terminals atthe secondary H02S (Sensor 2) and
Park or neutral) until the radiator fan comes on. the PCM, then go to step 1.
• Engine coolant temperature (ECT SENSOR 1) 14. Monitor the OBD STATUS for DTC P2270, P2271,
above 158 'f (70 "C) P2272', and/or P2273' in the DTCs MENU with the
• Vehicle speed between 35-55 mph HDS.
(56-88 km/h)
• Drive 1 minute or more Does the screen indicate PASSED?
5. Monitor the OBD STATUS for DTC P2270, P2271, YES-Troubleshooting is complete. If any other
P2272 , , and/or P2273 , in the DTCs MENU with the Temporary DTCs or DTCs were indicated in step 13,
HDS. go to the indicated DTC'stroubleshooting .•
Does the screen indicate FAILED? NO-If the screen indicates FAILED, check for poor
connections or loose terminals at the secondary
YES-Go to step 6. H02S (Sensor 2) and the PCM, then go to step 1. If
the screen indicates EXECUTING, keep driving until
NO-Ifthe screen indicates PASSED, intermittent a result comes on. If the screen indicates OUT OF
failure, the system is OK at this time. Check for CONDITION, go to step 12.
poor connections or loose terminals at the
secondary H02S (Sensor 2) and the PCM. If the
screen indicates EXECUTING, keep driving until a
result comes on. If the screen indicates OUT OF
CONDITION, go to step 3 and recheck.
11-196 BACK
DTC P2610: PCM Internal Power Off Timer
Malfunction
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
YES-Go to step 4.
BACK 11-197
PG.M-FI System
DTC P2AOO: Rear A/F Sensor (Bank 1, 6. Turn the ignition switch OFF.
Sensor 1) Circuit Range/Performance
Problem 7. Replace the A/F sensor (Sensor 1) (see page
11-240).
DTC P2A03: Front A/F Sensor (Bank 2,
Sensor 1) Circuit Range/Performance 8. Turn the ignition switch ON (II).
Problem
9. Reset the PCM with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 10. Do the PCM idle learn procedure (see page 11-311) .
anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). 11. Test-drive under these conditions:
• Information marked with an asterisk (.) applies to the
front bank (Bank 2). • Engine coolant temperature (ECT SENSOR 1)
above 158 "F (70 "C)
1. Turn the ignition switch ON (II). • Transmission in D position
• Vehicle speed between 25-55 mph (40-
2. Clear the DTC with the HDS. 88 km/h) for 5 minutes.
• Drive at a steady speed between 55-75 mph
3. Start the engine. Hold the engine speed at (88-120 km/h) for 10 seconds, then decelerate
3,000 rpm without load (in Park or neutral) until the (with the throttle fully closed) for 4 seconds.
radiator fan comes on, then let it idle.
12. Check for Temporary DTCs or DTCs with the HDS.
4. Test-drive under these conditions:
/s DTe P2AOO and/or P2AOS' indicated?
• Engine coolant temperature (ECT SENSOR 1)
above 158 "F (70 "C) YES-Check for poor connections or loose
• Transmission in D position terminals at the A/F sensor (Sensor 1) and the PCM,
• Vehicle speed between 25-55 mph (40- then go to step 1.
88 km/h) for 5 minutes.
• Drive at a steady speed between 55-75 mph NO-Go to step 13.
(88-120 km/h) for 10 seconds, then decelerate
(with the throttle fully closed) for 4 seconds. 13. Monitor the OBD STATUS for DTC P2AOO and/or
P2A03· in the DTCs MENU with the HDS.
5. Monitor the OBD STATUS for DTC P2AOO and/or
P2A03· in the DTCs MEN U with the HDS. Does the screen indicate PASSED?
NO-Ifthe screen indicates PASSED, intermittent NO-If the screen indicates FAILED, check for poor
failure, the system is OK at this time. Check for connections or loose terminals at the A/F sensor
poor connections or loose terminals at the A/F (Sensor 1) and the PCM, then go to step 1. If the
sensor (Sensor 1) and the PCM. If it is EXECUTING, screen indicates EXECUTING, keep driving until a
keep driving until a result comes on. Ifthe screen result comes on. If the screen indicates OUT OF
indicates OUT OF CONDITION, go to step 3 and CONDITION, go to step 11.
recheck.
11-198 BACK
DTC U0028: F-CAN Malfunction (BUS-OFF)
YES-Go to step 4.
BACK 11-199
~;}':~ -'.,,;,:
~GM"F.I System
OTe Troubleshooting (cont'd)
OTC U0114: F-CAN Malfunction (PCM- 7. Check for continuity between SH-AWD control unit
SH-AWD Control Unit) 20P connector terminals No.1 0 and No. 20' .
11-200 BACK
9. Turn the ignition switch OFF. 14. Check for continuity between SH-AWD control unit
20P connector terminals No.9 and body ground,
10. Disconnect the SH-AWD control unit 20P connector. and between SH-AWDcontrol unit 8P connector
terminal No.2 and No.3 and body ground
11. Turn the ignition switch ON (II). individually.
12. Measure voltage between SH-AWD control unit 20P SH-AWD CONTROL UNIT 8P CONNECTOR
connector terminal No.7 and body ground.
=
Wire side offemale terminals
=
Wire side of female terminals
SH-AWD CONTROL UNIT 20P CONNECTOR
Is there continuity?
(cont'd)
BACK 11-201
PGM-FI System
11-202 BACK
DTC U0122: F-CAN Malfunction (PCM-VSA 7. Check for continuity between VSA modulator-
Modulator-Control Unit) control unit 46P connector terminals No. 38' and
No. 39.
NOTE:
• Before you troubleshoot, record all freeze data and VSA MODULATOR-CONTROL UNIT 46P CONNECTOR
anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
• If OTC U0028 is stored at the same time as OTC
U0122, troubleshoot OTC U0028 first, then recheck e 8 101112 16
282980 383940
for OTC U0122.
3. Check for Temporary OTCs or OTCs with the HOS. Wire side of female terminals
4. Check for OTCs.in the OTCs MENU with the HOS. NO-Repair open in the wire between the VSA
modulator-control unit (No. 39 (No. 38)') and the
Is VSA orc 86 indicated? PCM (A48 (A49)'), then go to step 15.
(cont'd)
BACK 11-203
PGM~FI System
9. Turn the ignition switch OFF. 14. Check for contim.iitybetween VSA modulator-
control unit 46P connector terminals No. 43 and
10. Oisconnectthe VSA modulator-control unit 46P No. 46 and body ground.
connector.
VSA MODULATOR-CONTROL UNIT 46P CONNECTOR
11. Turn the ignition switch ON (II).
8 8 10 II 12 16
2120 8888 Wire side of female terminals
IG1 (ORN)
11-204 BACK
DTC U0155: F-CAN Malfunction (PCM-Gauge 10. Connect gauge control module connector terminal
Control Module) A 12 to body ground with a jumper wire.
NOTE: Before you troubleshoot, record all freeze data GAUGE CONTROL MODULE CONNECTOR A (12P)
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
NO-Intermittent failure, the system is OK at this 11. Check for continuity between PCM connector
time. Check for poor connections or loose terminals terminal A48 and.body ground.
at the gauge control module and the PCM .•
PCM CONNECTOR A (49P)
4. Check for body electrical DTCs in the DTCs MENU
with the HDS.
YES-Go to step 5.
8. Disconnect gauge control module connector A NO-Repair open in the wire between the PCM
(12P). (A48) and the gauge control module, then go to
step 14.
9. Disconnect PCM connector A (49P).
(cont'd)
BACK
11-205
PGM-FI System
12. Connect gauge control module connector terminal 14. Reconnect all connectors.
a
A6 to body ground with jumperwire.
15. Turn the ignition switch ON (II).
GAUGE CONTROL MODULE CONNECTOR 'A (12P)
16. Reset the PCM with the HDS.
=
Tetminal side of female terminals
Is there continuity?
11,-206
BACK
DTC U0300: PGM-FI System and AfT System
Program Version Mismatch
NOTE:
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
• Do not turn the ignition switch OFF while updating
the PCM. If you turn the ignition switch OFF before
completion, the PCM will be damaged.
BACK
11-207
PG;M-FI System
NOTE: Information marked with an asterisk (.) applies 8.. Disconnect the TPMS unit 20P connector (see page
to the CANL line. 18-162).
NO-Go to step 5.
7. Disconnect SRS unit connector A (28P) (see page YES-Repair short in the wires between PCM
24-152). connector terminals A48 and A49' .•
11-208 BACK
15. Connect PCM connector terminal A48 to body 17. Check for continuity between VSA modulator-
. ground with a jumper wire. control unit 46P connector terminal No. 39 and
body ground.
PCM CONNECTOR A (49P)
CANH(WHT) CANH(WHT)
JUMPER WIRE .Q
=
=
Terminal side of female terminals Wire side of female terminals
Is there continuity?
Is there continuity?
(cont'd)
BACK
11-209
PGM-FI System
19. Check.for continuity between TPMS control unit 21. Check for continuity between steering angle sensor
20Pconnector terminal No.1 and body ground. 5P connector terminal No.4 and body ground.
Q =
=
Wire side of female terminals Wire side of female terminals
NO-Repair open in the wire between the PCM NO-Repair open in the wire between the PCM
(A48) and the TPMS control unit.• (A48) and the steering angle sensor.•
YAW RATE-LATERAL/LONGITUDINAL
ACCELERATION SENSOR 4P CONNECTOR
=
Wire side offemale terminals
Is there continuity?
11-210 BACK
22. Check for continuity between SH-AWD control unit 24. Check for continuity between AcuraLink control
20P connector terminal No. 10 and body ground. unit (XM receiver) connector terminal A6 and body
ground.
SH-AWD CONTROL UNIT 20P CONNECTOR
ACURALINK CONTROL UNIT (XM RECEIVER)
CONNECTOR A (20P)
CANH(W~I
1 2 3 4 V 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20
Q
Q
=
Wire side of female terminals =
Wire side of female terminals
Is there continuity?
Is there continuity?
YES-
• With active damper system: Go to step 23. YES-Go to step 25.
• Without active damper system: Go to step 24.
NO-Repair open in the wire between the PCM
NO-Repair open in the wire between the PCM (A48) and the AcuraLink control unit (XM
(A48) and the SH-AWD control unit.• receiver) .•
Q
=
Wire side of female terminals
Is there continuity?
YES-
• With AcuraLink: Go to step 24.
• Without AcuraLink: Go to step 25.
(cont'd)
BACK 11-211
PGM-FI System
25. Remove the jumper wire from PCM connector A 28. Check for continuity between VSA modulator-
(49P). control unit 46P connector terminal No ..38 and
body ground.
26. Connect PCM connector terminal A49 to body
ground with a jumper wire. VSA MODULATOR-CONTROL UNIT 46P CONNECTOR
PCM CONNECTOR A (49P)
16
888840
CANL(RED)
CANL(RED) =
JUMPER WIRE
Wire side of female terminals
=
Terminal side of female terminals Is there continuity?
27. Check for continuity between gauge control YES--:Go to step. 29.
module connector terminal A6 and body ground.
NO-Repair open in the wire between the PCM
GAUGE CONTROL MODULE CONNECTOR A (12P) (46P) and the VSA modulator-control unit. III
CANL(RED)
Q
=
Wire side of female terminals
Q
Is there continuity?
=
YES-Go to step 28. Wire side of female terminals
11-212 BACK
····.riiJ
, ;'
30. Check for continuity between TPMScontrol unit 32.· Check for continuity between steering angle sensor
20P connector terminal No.11 and body ground. 5P connector terminal No.2 and body ground.
=
Wire side offemale terminals Wire side offemale terminals
NO-Repair open in the wire between the PCM NO-Repair open in the wire between the PCM
(A49) and the TPMS control unit.• (A49) and the steering angle sensor.•
YAW RATE-LATERAL/LONGITUDINAL
ACCELERATION SENSOR 4P CONNECTOR
Q
=
Wire side of female terminals
Is there continuity?
(cont'd)
BACK 11-213
PGM-FI System
33. Check for continuity between SH-AWD control unit 35. Check for continuity between AcuraLink control
20P connector tElrminal No. 20 and body ground. unit (XM receiver) connector terminal A16 and
body ground.
, SH-AWD CONTROL IJNIT 20P ,CONNECTOR
ACURALINK CONTROL UNIT (XM RECEIVER)
CONNECTOR A (20P)
.----.
1 2 3 .4 V 6 7 8 9 10
CANL(RED) 11 12 13 14 15 16 17 18 19 20
~CANLIREDI
=
=
Wire side of female terminals
Wire side offemale terminals
Is there continuity?
Is there continuity?
YES-
• With active damper system: Go to step 34. YES-Go to step 36.
• Without active damper system: Go to step 35.
NO-Repair open in the wire between the PCM
NO-Repair open in the wire between the PCM (A49) and the AcuraLink control unit (XM
(A49) and the SH-AWD control unit.• receiver) .•
Is there continuity?
YES-
• With AcuraLink: Go to step 35.
• Without AcuraLink: Go to step 36.
11-214 BACK
36. Reconnect the gauge control module 12P connector. 40. Measure re~stance betwean PCM connector
terminals A48 and A49. '
37. Measure resistance between PCM connector
PCM CONNECTOR A (49P)
terminals A48 and A49.
PCM CONNECTOR A (49P)
(cont'd)
BACK "'-215
PGM~FI System
43. Measure resistance between PCM connector 44. Disconnect SRS unit connector A (28P).
terminals A48 and A49.
45. Reconnect the TPMS control unit 20Pconnector.
PCM CONNECTOR A (49P)
46. Measure resistance between PCM connector
terminals A48 and A49 ..
NO-Substitute a known-good SRS unit (see page Is there about 2.34-2.86 kQ?
24-152). If the HDS identifies the vehicle, replace
the original SRS unit (see page 24-152) .• YES-Go to step 47 .• , .
11-216 BACK
47. Disconnect the TPMS control unit 20P connector. 50. Disconnect the SH-AWD control unit 20P connector.
48. Reconnect SH-AWD control unit 20P connector; 51. Reconnectthe active damper control unit14P
connector.
49. Measure resistance between PCM connector
terminals A48 and A49. 52. Measure resistance between PCM connector
terminals A48 and A49.
PCM CONNECTOR A (49P)
PCM CONNECTOR A (49P)
(cont'd)
BACK 11-217
','
PGM-FI System
53. Disconnect the active damper control unit 14P 1. Disconnect the gauge control module connector A
connector. (12P) (see page 22-337).
54. Reconnect Acur'aLink control unit (XM receiver) 2. Disconnect the VSA modulator-control unit 25P
connector A (20P). connector (see page 19-102).
55. Measure resistance between PCM connector 3. Disconnect SRS unit connector A (28P) (see page
terminals A48 and A49. 24-152).
Terminal side offemale terminals 8. With active damper system: Disconnect the active
damper control unit 14P connector (see page
Is there about 2.34- 2.86 kQ ? 18-118).
YES-Update the PCM if it does not have the latest 9. With AcuraLink: Disconnect the AcuraLink control
software (see page 11-7), or substitute a known- unit (XM receiver) connector A (20P) (see page
good PCM (see page 11-8), then recheck. If the 23-96).
symptom/indication goes away with a known-good
PCM, replace the original PCM (see page 11-244).•
11-218 BACK
10. Check for continuity between PCM connector 11. Check for continuity between PCM connector
terminal A48 and body ground. terminal A49 and body ground.
PCM CONNECTOR A (49P) PCM CONNECTOR A (49P)
= =
Terminal side of female terminals Terminal side of female terminals
YES-Repair short in the wire betweenPCM YES-Repair short in the wire between PCM
connector terminal A48 and the gauge control connector terminal A49 and the gauge control
module, the VSA modulator-control unit, the SRS module, the VSA modulator-control unit, the SRS
unit, the TPMS control unit, the yaw rate-Iateral/ unit, the TPMS control unit, the yaw rate-Iateral/
longitudinal acceleration sensor, the steering angle ,Iongitudinal'acceleration sensor, the steering angle
sensor, the SH-AWD control unit, the active damper sensor, the SH-AWD control unit, the active damper
control unit (with active damper system), the control unit (with active damper system), the
AcuraLink control unit (XM receiver (with AcuraLink control unit (XM receiver (with
AcuraLink)) or the DLC .• AcuraLink)) or the DLC .•
(cont'd)
BACK 11-219
PGM-FI System
12. Reconnect all connectors. 24. Turn the ignition switch OFF.
13. Connect the HDS to the DLC (see page 11-3). 25. Reconnect the SRS unit connector A (28P).
14. Disconnect gauge control module connector A 26. Disconnect the TPMS control unit connector A (20P).
(12P).
27. Turn the ignition switch ON (11), and read the HDS.
15. Turn the ignition switch ON (II), and read the HDS.
Does the HOS identify the vehicle?
Does the HOS identify the vehicle?
YES-Replace TPMS control unit (see page 18-162).
YES-Replace the gauge control module (see page
22-337) .• •
NO-Go to step 28.
NO-Go to step 16.
28. Turn the ignition switch OFF.
16. Turn the ignition switch OFF.
29. Reconnect the TPMS control unit connector A (28P).
17. Reconnect gauge control module connector A (12P).
30. Disconnect the yaw rate-lateral/longitudinal
18. Disconnect the VSA modulator-control unit 46P acceleration sensor 4P connector.
connector.
19. Turn the ignition switch ON (11), and read the HDS.
23. Turn the ignition switch ON (11), and read the HDS.
11~220 BACK
31. Turn the ignition sWitch'ON (II), and read the HDS. 40. Turn the ignition switch OFF.
Does the HDS identify ~I]e vehic'e? 41. Reconnect the SH-AWD 'control unit 20P connector.
YES-Replace the yaw rate-lateral/longitudinal 42. Disconnect the active damper control unit 14P
acceleration sensor (see page 19-100).• connector.
NO-Go to step 32. 43. Turn the ignition switch ON (11), and read the HDS.
32. Turn the ignition switch OFF. Odes the HDS identify the vehicle?
33. Reconnect the yaw rate-lateral/longitudinal YES--Replace the ,active damper control unit
acceleration sensor 4P connector. (see page 18-118).•
34. Disconnect the steering angle sensor 5P connector. NO-Go to step 44.
35. Turn the ignition switch ON (II), and read the HDS. 44. Turn the ignition switch OFF.
Does the HDS identify the vehicle? 45. Reconnect the active damper control unit.
YES-Replace the steering angle sensor (see page 46. Disconnect AcuraLink control unit (XM receiver)
19-99). connector A (20P).
NO-Go to step 36. 47. Turn the ignition switch ON (II), and read the HDS.
36. Turn the ignition switch OFF; Does the HDS identify the vehicle? "
37. Reconnect the steering angle sensor 5P connector. YES-Replace the AcuraLink control unit (XM
receiver) .•
38. Disconnect the SH-AWD control unit connector A
(20P) NO-Update the PCM if it does not havethe'latest
software (see page 11-7), or substitute a known-
39. Turn the ignition switch ON (11), and read the HDS. good PCM (see page 11-8), then recheck. If the
symptom/indication goes away with a known-good
Does the HDS identify the vehicle? PCM, replace the original PCM (see page 11-244).•
BACK 1'1~221
.,
1. Turn the ignition switch ON (ll) ..•. 7. Check for continuity between PCM connector
terminal A32 and body ground.
2. Do the gauge self-diagnostic function (see page
22-315). PCM CONNECTOR A (49P)
NO-Update the PCM if it does not have the latest NO-Update the PCM if it does not have the latest
software (see.page11~7), or substitute a known- software (see page 11-7), or substitute a known-
good PCM (see page 11-8), then recheck. If the good PCM (see page 11-8), then recheck. If the
symptom/indication goes away with a known-good symptom/indication goes away with a known-good
PCM, replace the original PCM (see page 11-244) .• PCM, replace the original PCM (see page 11-244) .•
11:~222 BACK
OLC Circuit Troubleshooting
NOTE: Make sure the HDS and the DLC cable of the 9. Turn the ignition switch OFF.
HDS is normal.
10. Turn the ignition switch ON (II), and watch the
1. Turn the ignition switch OFF. immobilizer indicator.
2. Connect the HDS to the DLC (see page 11-3). Does the immobifizer indicator stay on or flash?
NOTE: Make sure the HDS is properly connected to YES-Go to the immobilizer system's
the DLC. troubleshooting (see page 22-402) .•
3. Turn the ignition switch ON (II), and read the HDS. NO-Go to step 11.
Does the HDS identify the vehicle? 11. Turn the ignition switch OFF.
YES-Go to step 4. 12. Turn the ignition switch ON (II), and watch the
SH-AWD indicator.
NO-Go to step 21.
Does the SH-AWD indicator stay on?
4. Check for Temporary DTCs or DTCs in the PGM-FI
system with the HDS ... YES-Go to the SH-AWD system's general
troubleshooting information (see page 15-4) .•
Are any Temporary DTCs or DTCs indicated?
NO-Go to step 13.
YES-Go to the indicated DTC's troubleshooting .•
NO-Go to step 5.
NO-Go to step 7.
NO-Go to step 9.
(cont'd)
BACK 11-223
PGM-FI System
13. Do the gauge self-diagnostic function (see page 18. Continue to check for continuity between DLC
22-315) to make sure the gauge is known-good. If terminal No.7 and body ground, while
the function test is OK, go to step 14. disconnecting these parts, one at a time:
14. Check for 8-CAN system DTCs without the HDS • SRS unit connector A (28P)
(see page 22-81). • VSA modulator-control unit 46P connector
• Immobilizer-keyless control unit 7P connector
Are any 8-CAN DTCs indicated? • Audio unit 17P connector
• SH-AWD control unit 20P connector
YES-Go to the indicated DTC's troubleshooting .• • Active damper control unit 14P connector
• TPMS control unit 20P connector
NO-Go to step 15. • MICU connector P (30P)
15. Turn the ignition switch OFF. Does continuity go away when one of the above
components is disconnected?
16. Disconnect the HDS from the DLC.
YES-Replace the part that caused an open when it
17. Check for continuity between DLC terminal No.7 was disconnected .•
and body ground.
NO-Repair short in the wire between the DLC (K-
DATA LINK CONNECTOR (DLC) line) and the VSA modulator-control unit, the
immobilizer-keyless control unit, the audio unit, the
SH-AWD control unit, the active damper control
unit, or the TPMS control unit.•
.Q
=
Terminal side offemale terminals
Is there 5 Q or less?
11~224 BACK
19. Connect DLC terminal No.7 to body ground with a 21. Do the gauge self-diagnostic function (see page
jumper wire. 22-315) to make sure the gauge is known-good. If
the function test is OK, go to step 22.
DATA LINK CONNECTOR (DLC)
22. Check for B-CAN system DTCs without the HDS
(see page 22-81).
20. Check for continuity between body ground and 25. Measure voltage between DLC terminal No. 16 and
these connector terminals: body ground.
YES-Replace the unit that does not communicate YES-Go to step 26.
with the HDS .•
NO-Repair open in the wire between DLC terminal
NO-Repair open in the wire between the DLC (K- No. 16 and the No.7 BACK UP (10 A) fuse in the
line) and the appropriate connector.• under-dash fuse/relay box.•
(confd)
BACK 11-225
PGM-FI System
26. Measure voltage between DLC terminals No.4 and 32. Check for continuity between PCM connector
No. 16. terminal A48 and body ground.
PCM CONNECTOR A (49P)
DATA LINK CONNECTOR (DLC)
=
Terminal side of female terminals
Terminal side of female terminals
NO-Repair open in the wire between DLC terminal NO-Repair open in the wire between the PCM
No.4 and G503 .• (A48) and DLC terminal No.6.•
27. Connectthe HDS to the DLC (see page 11-3). 33. Connect DLC terminal No. 14 to body ground with a
jumper wire.
28. Jump the SCS line with the HDS.
DATA LINK CONNECTOR (DLC)
29. Disconnect PCM connector A (49P).
JUMPER WIRE
=
Terminal side of female terminals
11-226 BACK
34. Check for continuity between PCM connector 35. Try to start the engine.
terminal A49 and body ground.
Does the engine start and idle smoothly?
PCM CONNECTOR A (49P)
YES-Go to F-CAN circuit troubleshooting
(see page 11-208).•
37. Check the No. 31G1 MAIN (50 A) fuse in the main
under-hood fuse box.
=
Is the fuse OK?
Terminal side of female terminals
YES-Repair open in the wire between the No.3
Is there continuity? IG1 MAIN (50 A) fuse and the ignition switch. If the
wire is OK, go to step 38.
YES-Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known- NO-Repair short in the wire between the No. 31G1
good PCM (see page 11-8), then recheck. Ifthe MAIN (50 A) fuse and the main under-hood fuse
symptom/indication goes away with a known-good box. Also replace the No. 31G1 MAIN (50 A) fuse .•
PCM, replace the original PCM (see page 11-244) .•
(cont'd)
BACK
11-227
PGM-FI System
38. Inspect the No.8 IGP (15 A) fuse in the under-hood 43. Disconnect each of the components or connectors
fuse/relay box. below, one at a time, and check for continuity
between PCM connector terminal 83 and body
Is the fuse OK? ground. '
41. Disconnect PCM connector 8 (49P). YES- Replace the component that made the short
to body ground go away when disconnected. If the
42. Check for continuity between PCM connector item is the PCM, update the PCM if it does not have
terminal 83 and body ground. the latest software (see page 11-7), or substitute a
known-good PCM (see page 11-8), then recheck. If
PCM CONNECTOR B (49P)
the symptom/indication goes away with a known-
IGP (YEL/BLK) good PCM, replace the original PCM (see page
11-244). Also replace the No. 81GP (15 A) fuse .•
Is there continuity?
BACK
11 ..228
44. Inspect the No. 19 FUEL PUMP (20 A) fuse in the 48. Check for continuity between PCM connector
under-dash fuse/relay box. terminal 842 and body ground.
PCM CONNECTOR B (49P)
Is the fuse OK?
Is there continuity?
(cont'd)
BACK
11-229
PGM-FI System
50. Check for continuity between PCMconnector 54. Measure voltage between PCM connectorterminal
terminal B42 and body ground. B42 and body ground.
PCM CONNECTOR B (49P) PCM CONNECTOR B (49P)
= =
Terminal side offemale terminals Terminal side offemale terminals
YES-Repair short in the wire between the No. 19 YES-Go to step 55.
FUEL PUMP (20 A) fuse and the PCM (B42),
between the No. 19 FUEL PUMP (20 A) fuse and NO-Repair open in the wire between the No. 19
PGM-FI main relay 2, or between the No. 19 FUEL FUEL PUMP (20 A) fuse and the PCM (B42) .•
PUMP (20 A) fuse and the immobilizer control unit.
Also replace the No. 19FUEL PUMP (20 A) fuse in 55. Measure voltage between PCM connector terminal
the under-dash fuse/relay box.• A6 and body ground.
=
Terminal side of female terminals
BACK
11-230
;r,
57. Disconnect the under-hood fuse/relay box14P 59. Turn the ignition switch OFF.
connector.
60. DisconnecUhe under-hood fuse/relay box9P
58. Check for continuity between PCM connector connector.
terminal A6 and under-hood fuse/relay box 14P
connector terminC!1 No.5. 61. Check for contin!Jity!:>etyveen PCM connector
terminal 83 and. under-hoodfLise/relay box 9P
PCM CONNECTOR A (49P) connector terminal Nq. 1.
Q
Terminal side of female terminals
(cont'd)
BACK
11':'231
PGM-FI System
OLC Circuit Troubleshooting (cont'd)
63. Disconnect PCM connector C (49P). 65. Check for continuity between PCM connector
terminal B36 and body ground.
64. Checldor continuity between body ground and
PCM connector terminals A41, B1, B40, B41, C1, PCM CONNECTOR B (49P)
and C41 individually.
PCM. CONNEctORS
, \
A (49P)
Is there continuity?
Bl49P)
YES-Go to step 66.
Is there continuity?
11~232
BACK
67. Check for continuity between PCM connector 69. Check for continuity between PCM connector
terminal C12 and body ground. terminal A24 and body ground.
PCM CONNECTOR C (49P) PCM CONNECTOR A (49P)
VCC2 (YEL/BLU)
=
=
Terminal side of female terminals Terminal side of female terminals
68. Continue to check for continuity between PCM 70. Continue to check for continuity between PCM
connector terminal C12 and body ground, while connector terminal A24 and body ground, while
disconnecting these parts, one at a time: disconnecting the APP sensor 6P connector.
(cont'd)
BACK 11-233
PGM-FI System
71. Check for continuity between PCM connector 73. Check for continuity between PCM connector
terminal A25 and body ground. terminal 818 and body ground.
PCM CONNECTOR A (49P) PCM CONNECTOR B (49P)
VCC5 (BLU)
Q
=
Terminal side of female terminals Terminal side of female terminals
72. Continue to check for continuity between PCM 74. Continue to check for continuity between PCM
connector terminal A25 and body ground, while connector terminal 818 and body ground, while
disconnecting these connectors one ata time. disconnecting the throttle body 6P connector.
11-234 BACK
75. Check for continuity between PCM connector
terminal C11 and body ground.
VCC6
(VEL/BLU)
.Q
=
Terminal side of female termin'als
Is there continuity?
Is there continuity?
BACK 11.;.235
'! !,
PGM-FI System
Injector Replacement
5. Remove the fuel rail mounting bolts (C) from the fuel rail (D).
11-236 BACK
8. Coat the new O-ring (A) with clean engine oil, and insert the injectors (8) into the fuel rail (C).
10. Coat the new injector O-ring (E) with clean engine oil.
15. Turn the ignition switch ON (II), but do not operate the starter. After the fuel pump runs for about 2 seconds, the
fuel pressure in the fuel line rises. Repeat this two or three times, then check for fuel leakage.
BACK 11;.237
PGM-FI System
2. Disconnect the MAP sensor connector (A). 1. Disconnectthe MAF sensor/IAT senor 5P connector
. (A).
11-238
BACK
ECT Sensor 1 Replacement ECT Sensor 2 Replacement
1. Drain the engine coolant (see page 10-6). 1. Drain the engine coolant (see page 10-6).
2. Remove the engine cover (see step 1 on page 9-3). 2. Remove the splash shield.
3. Remove the main under-hood fuse/relay box. 3. Disconnect the EeT sensor 2' 2P connector (A).
c c
4. Remove EeT sensor 2 (B).
BACK
11-239
PGM-FI System
B
44N·m
14.5 kgf·m, 33 Ibf·ttl
11-240
BACK
Secondary. H02S Replacement
B
44N·m
(4.5 kgf·m,
33Ibf·ft)
BACK 11-241
PGM-FI System
1. Remove the timing belt (see page 6-13). 1. Move the auto-tensioner to remove tension from
the drive belt, then remove the belt (see page 4-33).
2. Remove the front camshaft pulley (CMP sensor
pulse plate) (A). 2. Remove the crankshaft pulley (see page 6-11).
22N·m
(2.2 kgf·m, 16Ibf·ft)
11-242 BACK
Knock Sensor Replacement
BACK
11~243
PGM-FI System
PCM Replacement
1. Connect the HDS to the data link connector (DLC) NOTE: USA, Canada models: If the TP POSITION
(A) located under the driver's side of the dashboard. CHECK indicates FAILED, continue with this
procedure.
NOTE:
• USA, Canada models: Doing this step copies
(READS) the engine oil life data from the original
PCM so you can later download (WRITES) it into
the newPCM.
• USA, Canada models: If READ DATA indicates
FAILED, continue with this procedure.
2. Turn the ignition switch ON (II). 9. USA, Canada models: Select the REPLACE TCM/
PCM MENU, then select READ DATA and follow the
3. Make sure the HDS communicates with the PCM screen prompts.
and other vehicle systems. If it does not, go to the
DLC circuittroubleshooting (see page 11-223). If NOTE:
you are returning from DLC circuit troubleshooting, • USA, Canada models: Doing this step copies
skip steps 4 through 9,18 through 23, and 26 (READS) the ATF life data from the original PCM
through 28, and do the following procedures after so you can later download (WRITES) it into the
replacing the PCM; newPCM.
• USA, Canada models: If READ DATA indicates
• USA, Canada models: Replace the engine oil FAILED, continue with this procedure.
(see page 8-6) and the engine oil filter (see page
8-7). 10. Turn the ignition switch OFF.
• USA, Canada models: Replace the ATF (see page
14-266). 11. Jump the SCS line with the HDS.
• USA, Canada models: Clean the throttle body
(see page 11-363).
11-244
BACK
. riiJ
12. Remove the bracket (D), then free the AlC discharge .20., USA, Canada models: Select the REPLACE PCM
line (E) from the clip (F) and remove the AlC suction , MENU, then select WRITE DATA and follow the
line mounting bracket bolt (G). " screen prompts.
BACK 11-245
Eleetftonic Throttle Control System
Component Location Index
,I
ACCELERATOR PEDAL
POSITION lAPP) SENSOR
Signal Inspection, page 11-286
11-246 BACK
DTe Troubleshooting
DTC P0122: TP Sensor ACircuitLow Voltage 9. Check for continuity between throttle body 6P
connector terminal No.1 and body ground.
NOTE: 8eforeyou troubleshoot, record all freeze data
and anyon-board snapshot, and review the general THROTTLE BODY 6P CONNECTOR
troubleshooting information·(see page 11-3).
Is there about 5 V?
(cont'd)
BACK 11~247
Electronic Throttle Control System
13. Jump the SCS line with the HDS. 17. Replace the throttle body (see page 11-366).
15. Check for continuity between PCM connector 19. Turn the ignition swiichON (II).
terminal 818 and throttle body 6P connector
terminal No.2. 20. Reset the PCM with the HDS.
THROTTLE BODY 6P CONNECTOR 21. Do the PCM idle learn procedure (see page 11-311).
11~248
BACK
Dle P0123: TP Sensor A Circuit High VOltage 8. Measure voltage between throttle body 6P
connector tern1inal No.1 and body ground.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general THROTTLE BODY 6P CONNECTOR
troubleshooting information (see page 11-3).
4. Check for Temporary DTCs or DTCs with the HDS. NO-Go to step 9.
Are DTC PO 123 and P0223 indicated at the same 9. Turn the ignitiorrswitch OFF.
time?
10. Jump the SCS line with the HDS.
YES-Go to step 13.
11. Disconnect PCM connector B (49P).
NO-Go to step 5.
(cont'd)
BACK
11-249
ElectliQnic Throttle Control System
DTe Troubleshooting (cont'd)
12. Check for continuity betweenPCM conn~or 13. Turn the ignition switch OFF.
terminal B1J and throttle. body6Pconne~or
terminal No.1. 14.. DisconneqUhe throttle.pody 6P connector.
THROTTLE BODY6P CONNECTOR 15. Jump the SCS line with the HDS.
Is there continuity?
BACK
'·'-250
18. Turn the ignition switch OFF.
BACK
11-251
Electronic Throttle Control System
DTC P0222: TP Sensor B Circuit Low Voltage 9. Check for continuity between throttle body 6P
connector terminal No.3 and body ground.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general THROTTLE BODY 6P CONNECTOR
troubleshooting information (see page 11-3).
Is there about 5 V?
BACK
11-252
11. Turn the ignition switch OFF. 16. Turn the ignition switch OFF.
12. Jump the SCS line with the HDS. 17. Replace the throttle body (see page 11,366);
14. Disconnect the throttle bo~y 6P connector. 19. Turn the ignition switch ON (II). '
15. Check for continuity betweenPCM connector 20. Reset the PCM with the HDS.
terminal 818 and throttle body 6P connector
terminal No.2. 21. Dothe RCM idle learn procedure (seepage 11-311).
THROTTLE BODY 6P CONNECTOR 22. Check for Temporary DTCs or DTCs with the HDS.
BACK 11'-253
Elttctronic Throttle Control System
DTC P0223: TP Sensor B Circuit High Voltage 8. Measure voltage between throttle body SP
connector terminal No.3 and body ground.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general THROTTLE BODY 6P CONNECTOR
troubleshooting information (see page 11"3).
4. Check for Temporary. DTCs or DTCs with the HDS. NO-Go to step 9.
Are DTC P0123 and P0223 indicated at the same 9. Turn the ignition switch OFF.
time?
10. Jump the SCS line with the HDS.
YES-Go tostep~3.
11. Disconnect PCM connector B (49P).
NO-Go to step 5.
11-254 BACK
12. Check for continuity between PCM connector 17. Check for continuity between PCM connector
terminal 826 and throttle body 6P connector terminal 833 and throttle body 6P connector
terminal No.3. terminal No.4.
Q Q .I 1 2 3 4 I 5.1 6 1 7 8 9 110 I.
11111213141151161171181920211
122 23 24 XJ25/X 26/1/1
129130 31 3233134135136 37 36 391
1140 41 42 1/11441451461/ 1/1/1
NO-Repair open in the wire between the throttle NO-Repair open in the wire between the throttle
body and the PCM (826), then go to step 20. body and the PCM (833), then go to step 20.
(cont'd)
BACK 11-255
Electronic Throttle Control System
11-256 BACK
DTC P1658: ETCS Control Relay ON 4. Test the ETCS control relay in the under-hood fuse/
Malfunction relay box (see page 22-77).
NOTE: Before you troubleshoot, record all freeze data ETGS control relay OK?
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). YES-Go to step 5.
1. Turn the ignition switch ON (II). NO-Replace the relay control module (under-hood
fuse/relay box) (see page 22-71), then go to step 14.
2. Do the ETCS TEST in the INSPECTION MENU with
the HDS. 5. Jump the SCS line with the HDS.
YES-Intermittent failure, the system is OK at this 7. Disconnect the under-hood fuse/relay box 14P
time. Check for poor connections or loose terminals connector.
at the under-hood fuse/relay box (ETCS control
relay) and the PCM .• 8. Check for continuity between PCM connector
terminal A29 and body ground.
NO-Go to step 3.
PCM CONNECTOR A (49P)
3. Turn the ignition switch OFF.
=
Terminal side of female terminals
Is there continuity?
NO-Go to step 9.
(cont'd)
BACK
1.1-257
Electro'nic Throttle Control System
9. Disconnect PCM connector C (49P). 13. Turn the ignition switch OFF.
10. Disconnect the under-hood fuse/relay box 9P 14. Reconnect all connectors.
connector.
15. Turn the ignition switch ON (II).
11. Turn the ignition switch ON (II).
16. Reset the PCM with the HDS.
12. Measure voltage between PCM connector terminal
C4 and body ground. 17. Do the PCM idle learn procedure (see page 11-311).
PCM CONNECTOR C (49P) 18. Check for Temporary DTCs or DTCs with the HDS.
YES-Repair short to powerinthe wire between 21. Update the PCM if it does not have the latest
the PCM (C4) and the under-hood fuse/relay box software (see page 11-7), or substitute a known-
(ETCS control relay), then go to step 13. good PCM (see page 11-8).
NO-Go to step 19. 22. Check for Temporary DTCs or DTCs with the HDS.
BACK
11-258
OTC P1659: ETCS Control Relay OFF 6. Test the ETCS control relay in the under-hood fuse/
Malfunction relay box (see page 22-77).
NOTE: Before you troubleshoot, record all freeze data Is the ErGS control relay OK?
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). YES-Go to step 7.
1. Turn the ignition switch ON (II). NO-Replace the relay control module (under-hood
fuse/relay box) (see page 22-71), then go to step 21.
2. Clear the DTC with the HDS.
7. Jump the SCS line with the HDS.
3. Check for Temporary DTCs or DTCs with the HDS.
8. Disconnect PCM connector C (49P).
Is DrG P1659 indicated?
9. Disconnect the under-hood fuse/relay box 9P
YES-Go to step 4. connector.
YES-Go to step 6.
(cont'd)
BACK 11-259
Electronic Throttle Control System
10. Check for continuity between under-hood fuse/ 11. Disconnect PCM connector A (49P).
relay box 9P connector terminal No.7 and PCM
connector terminal C4. 12. Disconnect under-hood fuse/relay box 14P
connector.
PCM CONNECTOR C (49P)
Q
Terminal side of female terminals
UNDER-HOOD FUSE/RELAY BOX 9P CONNECTOR
ETCSRLY (BLU)
Terminal side of female terminals
Wire side of female terminals UNDER-HOOD FUSE/RELAY BOX
14P CONNECTOR
Is there continuity?
Q
YES-Go to step 11. 7
11-260 BACK
14. Jump the SCS line with the HDS. 18. Install the under-hood fuse/relay box 9P connector,
and replace the No. 10 THROTTLE ACTUATOR
15. Disconnect PCM connector C (49P). CONTROL (DBW+) fuse in the under-hood fuse/
relay box.
16. Disconnect the under-hood fuse/relay box 9P
connector. 19. Measure voltage between PCM connector terminal
C4 and body ground.
17. Check for continuity between PCM connector
terminal C4 and body ground. PCM CONNECTOR C (49P)
=
Terminal side of female terminals
=
Terminal side of female terminals Is there battery voltage?
YES-Repair short in the wire between the PCM NO-Replace the right side engine compartment
(C4) and the under-hood fuse/relay box, then go to wire harness. Also replace the No. 10 THROTTLE
step 21. ACTUATOR CONTROL (DBW+) fuse in the under-
hood fuse/relay box, then go to step 21.
NO-Go to step 18.
20 .. Turn the ignition switch OFF.
(cont'd)
BACK
11-261
Electronic Throttle Control System
BACK
11-262
. .!'i.iJ
DTC P1683: ThrottleValve Default Position 9. Push tlie throttle valve closed as shown.
Spring Performance Problem
ACAUTION
Do not insert your fingers into the installed throttle
body when you turn the ignition switch ON (II) or
while the ignition switch is ON (II). If you do, you
will seriously injure your fingers if the throttle valve
is activated.
BACK
11-263
:#1',",'
OTC P1684:ThrottleValve RetumSpring 9. Push the throttle valve open as, shown.
Performance Problem
ACAUTION
Do not insert your fingers into the installed throttle
body when you turn the ignition switch ON (II) or
while the ignition switch is ON (II). If you do, you
will seriously injure your fingers if the throttle valve
is activated.
BACK
11-264
DTC P2101: ETCS Malfunction 7. Turn the ignition switch OFF.
4. Check for Temporary DTCs or DTCs with the HDS. 13. Turn the ignition switch OFF.
YES-Go to step 7. 15. Jump the SCS line with the HDS.
5. Test-drive the vehicl,e for several minutes in the 17. Connectthrottle body 6P connector terminals No.5
range of these recorded freeze data parameters: and No.6 with a jumper wire.
(cont'd)
BACK 11-265
, , .
. , '
18. Check for continuity between PCM connector 24. Test-drive the vehicle for several minutes in the
terminals C2 and C3. , range of these recorded freeze data parameters:
20. Replace the throttle body (see page 11-366). 28. Check for Temporary OTCs or DTCs with the HDS.
22. Reset the PCM with the HDS. YES-Check for poor connections or loose
terminals at the throttle body and the PCM. If the
23. Do the PCM idle learn procedure (see page 11-311). PCM was updated, substitute a known-good PCM
(see page 11-8), then recheck. If the PCM was
substituted, go to step 1.
11-266 BACK
DTC P2118: Throttle Actuator Current Rangel 4. Disconnect the throttle body 6P connector.
Performance Problem
5. At the throttle body side, measure resistance
NOTE: Before you troubleshoot, record all freeze data between throttle body 6P connector terminals No.5
and anyon-board snapshot, and review the general and No.6 with the throttle fully closed.
troubleshooting information (see page 11-3).
THROTTLE BODY 6P CONNECTOR
1. Jump the SCS line with the HDS.
YES-Go to step 6.
Is there about 1.0 Q or less? 6. Replace the throttle body (see page 11-366).
(cont'd)
BACK
11-267
Electronic Throttle Control System
Is DTCP2118 indicated? .
BACK
11-268
DTe P2122: APP Sensor A (TP Sensor D) 7. Turn the ignition switch OFF.
Circuit Low Voltage
8. Jump the SCS line with the HDS.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general 9. Disconnect PCM connector A (49P).
troubleshooting information (see page 11-3)..
10. Check for continuity between APP sensor 6P
1. Turn the ignition switch ON (II). connector terminal No.1 and body ground.
YES-Go to step 3.
APSA(PUR)
=
Is there about 5 V?
Wire side of female terminals
YES-Go to step 7.
(cont'd)
BACK
11-269
Electronic Throttle Control System
12. Check for continuity between PCM connector 15. Turn the ignition switch ON (II).
terminal A18 and body ground.
16. Check APP SENSOR A in the DATA LIST with the
PCM CONNECTOR A (49P)
HDS.
APSA(PUR)
Is there about 0.2 V or less? .
JUMPER WIRE
11-270 BACK
21. Check for continuity between PCM connector 29. Turn the ignition switch OFF.
terminal A24 and body ground.
30. Reconnect all connectors.
PCM CONNECTOR A (49P)
31. Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known-
good PCM (see page 11-8).
BACK 11-271
Electronic Throttle Control System
DTC P2123: APP Sensor A (TP Sensor D) 7. Turn the ignition switch OFF.
Circuit High Voltage
8. Jump the SCS line with the HDS.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general 9. Disconnect PCM connector A (49P).
troubleshooting information (see page 11"3).
10. Connect APP sensor 6P connector terminal No.2 to
1. Turn the ignition switch ON (II). body ground with a jumper wire.
=
Terminal side of female terminals
NO-Go to step 7.
11-272 BACK
12. Turn the ignition switch OFF.
BACK
11-273
Electronic Throttle Control System
2. Check APP SENSOR B in the DATA LIST with the APP SENSOR 6P CONNECTOR
HDS.
YES-Go to step 3.
=
Is there about 5 V?
Wire side of female terminals
YES-Go to step 7.
BACK
11-274
12. Check for continuity between PCM connector 15. Turn the ignition switch ON (II).
terminal A19 and body ground.
16. CheckAPP SENSOR B in the DATA LIST with the
PCM CONNECTOR A (49P)
HDS.
APSB (LT GRN)
Is there about 0.2 V or less?
=
APP SENSOR 6P CONNECTOR
JUMPER WIRE
(cont'd)
BACK 11-275
Electronic Throttle Control System
21. Check for continuity between PCM connector 29. Turn the ignition switch OFF.
terminal A25 and body ground.
30. Reconnect all connectors.
PCM CONNECTOR A (49PI
31. Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known-
good PCM,(see page 11-8).
11-276 BACK
DTC P2128: APP Sensor 8 (TP Sensor E) 7. Turn the ignition switch OFF.
Circuit High Voltage
8. Jump the SCS line with the HDS.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general 9. Disconnect PCM connector A (49P).
troubleshooting information (see page 11-3).
10. Connect APP sensor 6P connector terminal No.5 to
1. Turn the ignition switch ON (II). body ground with a jumper wire.
2. Check APP SENSOR B in the DATA LIST with the APP SENSOR 6P CONNECTOR
HDS.
NO-Go to step 7.
(cont'd)
BACK 11-277
Electronic Throttle Control System
11-278 BACK
' ....
DTC P2135: TP Sensor AlB Voltage Incorrect 9. Turn the ignition switch OFF.
Correlation
10. Jump the SCS line with the HDS.
ACAUTION 11. Disconnect PCM connector B (49P).
Do not insert your fingers into the installed throttle
body when you turn the ignition switch ON (II) or 12. Check for continuity between PCM connector
while the ignition switch is ON (II). If you do, you terminals B17 and B26.
will seriously injure your' fingers if the throttle valve
is activated. PCM CONNECTOR B (49P)
4. Check for Temporary DTCs or DTCs with the HDS. Is there continuity?
NO-Go to step 9.
(cont'd)
BACK 11-279
EI~ctr()nic Throttle Control System
14. Check for continuity between PCM connector 23. Update the PCM if it does not have the latest
terminals 817 and 826. , software {see pag&"11-7),or substitute a known-
good PCM '(see page 11-8).
PCM CONNECTOR B (49P)
24. Check for Temporary DTCs or DTCs with the HDS.
11-280 BACK
DTC P2138: APP Sensor NB (TP Sensor DIE) 10. Check for continuity between PCM connector
Incorrect Voltage Correlation terminals A 18 and A 19.
NOTE: Before you troubleshoot, record all freeze data PCM CONNECTOR B (49P)
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
NO-Intermittent failure, the system is OK at this YES-Repair short in the wire between the PCM
time. Check for poor connections or loose terminals terminals (A18, A19), then go to step 13.
at APP sensor and the PCM .•
NO-Go to step 21.
5. Check APP SENSOR A and APP SENSOR B in the
DATA LIST with the HDS. 11. Turn the ignition switch OFF.
Are they the same voltage? 12. Replace the accelerator pedal module (see page
11-286).
YES-Go to step 6.
13. Reconnect all connectors.
NO-Go to step 11.
14. Turn the ignition switch ON (II).
6. Turn the ignition switch OFF.
15. Reset the PCM with the HDS.
7. Jump the SCS line with the HDS.
16. Do the PCM idle learn procedure (see page 11-311).
8. Disconnect the APP sensor 6P connector.
17. Turn the ignition switch OFF.
9. Disconnect PCM connector A (49P).
18. Turn the ignition switch ON (II).
(cont'd)
BACK
Electronic Throttle Control System
11-282 BACK
DTC P2176: Throttle Actuator Control System 10. Visually check the throttle valve operation while
Idle Position Not Learned doing the ETCS TEST in the INSPECTION MENU
with the HDS.
1. Turn the ignition switch ON (II). 12. Turn the ignition switch OFF.
2. Clear the DTC with the HDS. 13. Disconnect the throttle body 6P connector.
3. Turn the ignition switch OFF. 14. Jump the SCS line with the HDS.
4. Turn the ignition switch ON (II), and wait 15. Disconnect PCM connector C (49P).
10 seconds.
16. Connect throttle body 6P connector terminals No.5
5. Check for Temporary DTCs or DTCs with the HDS. and No.6 with a jumper wire.
YES-Go to step 6.
7. Disconnect the intake air duct from the throttle Wire side of female terminals
body.
(cont'd)
BACK 11-283
Electronic Throttle Control System
17. Check for continuity between PCM connector 26. Check for Temporary DTCs or DTCs with the HDS.
terminals C2 and C3.
Is DTC P2176 indicated?
PCM CONNECTOR C (49PI
YES-Check for poor connections or loose
terminals at the throttle body and the PCM, then go
to step 1.
20. Reconnect all connectors. NO-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
21. Turn the ignition switch ON (II). original PCM (see page 11-244). If any other
Temporary DTCs or DTCs are indicated, go to the
22. Reset the PCM with the HDS. indicated DTC's troubleshooting .•
11-284 BACK
APP Sensor Signal Inspection
BACK 11~285
Electronic Throttle Control System
11-286 BACK
VTEC
Component Location Index
BACK 11-287
c,'
VTEC,
OTe Troubleshooting
OTe P2646: Rocker Arm Oil Pressure Switch 5. Turn the ignition switch OFF.
Circuit Low Voltage
6. Disconnect the rocker arm oil pressure switch 2P
Special Tools Required connector.
• Pressure gauge adapter 07NAJ-P07010A
• AfT low pressure gauge w/panel 07406-0070301 7. Turn the ignition switch ON (II).
• AfT pressure hose 07406-0020201
• AfT pressure hose, 2,210 mm 07MAJ-PY4011A 8. Check the VTEC PRES SW in the DATA LIST with
• AfT pressure adapter 07MAJ-PY40120 the HDS.
• Oil pressure hose 07ZAJ-S5AA200
Is ON indicated?
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general YES-Go to step 14.
troubleshooting information (see page 11-3).
NO-Go to step 9.
1. Check the engine oil level.
9. Turn the ignition switch OFF.
Is the engine oil level OK?
10. Remove the rocker arm oil pressure switch (A),
YES-Go to step 2. install the special tools as shown, then install the
rocker arm oil pressure switch on the oil pressure
NO-Adjust the engine oil to the proper level, then gauge adapter (B).
go to step 19.
NOTE: Install the parts in the reverse order of
2. Turn the ignition switch ON (II). removal with a new O-ring.
\ \ ..-"--"--"
/
07406·0070301
NO-Go to step 5.
07ZAJ-S5AA200
11-288 BACK
13. Check the oil pressure. 18. Reconnect all connectors.
Does the oil pressure increase to at least 392 kPa 19. Turn the ignition switch ON (II).
(4.0 kgflcrrf, 56.9 psi)?
20. Reset the PCM with the HDS.
YES-Replace the rocker arm oil pressure switch
(see page 11-299), then go to step 18. 21. Do the PCM idle learn procedure (see page 11-311).
NO-Inspect the VTEC system. If it is OK. Replace 22. Do the VTEC TEST in the INSPECTION MENU with
the rocker arm oil control solenoid (see page the HDS.
11-299), then go to step 18.
23. Check for Temporary DTCs or DTCs with the HDS.
14. Turn the ignition switch OFF.
Is DTe P2646 indicated?
15. Jump the SCS line with the HDS.
YES-Check for poor connections or loose
16. Disconnect PCM connector 8 (49P). terminals at the rocker arm oil pressure switch and
the PCM, then go to step 1.
17. Check for continuity between PCM connector
terminal 820 and body ground. NO-Go to step 24.
PCM CONNECTOR B (49PI
24. Monitor the 080 STATUS for DTC P2646 in the
VTPSW (BLU/WHTI DTCs MENU with the HDS.
If 11
(cont'd)
BACK
11-289
VTEC
OTe Troubleshooting (cont'd)
BACK
11-290
DTC P2647: Rocker Arm Oil Pressure Switch 8. At the rocker arm oil pressure switch side, check for
Circuit High Voltage continuity between rocker arm oil pressure switch
2P connector terminals No.1 and. No.2.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general ROCKER ARM OIL PRESSURE SWITCH
troubleshooting information (see page 11-3). 2P CONNECTOR
YES-Go to step 2.
YES-Go to step 6. =
Wire side of female terminals
NO-Check for poor connections or loose terminals
at the rocker arm oil pressure switch. If it is OK,
replace the rocker arm oil control solenoid Is there battery voltage?
(see page 11-299), then go to step 15.
YES-Repair open in the wire between the rocker
6. Turn the ignition switch OFF. arm oil pressure switch and G101, then go to step
15.
7. Disconnect the rocker arm oil pressure switch 2P
connector. NO-Go to step 11.
(cont'd)
BACK
11-291
VTEC
OTe Troubleshooting (cont'd)
11. Turn the ignition switch OFF. 20 .. Monitorthe,08D STATUS for DTC P2647 in the
DTCs MENU with the HDS.
12. Jump the SCS line with the HDS.
Does the screen indicate PASSED?
13. Disconnect PCM connector 8 (49P).
YES-Troubleshooting is complete. If any other
14. Check for continuity between PCM connector Temporary DTCs or DTCs were indicated in step 19,
terminal 820 and rocker arm oil pressure switch 2P go to the indicated DTC's troubleshooting .•
connector terminal No.1.
NO-If the screen indicates FAILED, check for poor
ROCKER ARM OIL PRESSURE SWITCH
2P CONNECTOR connections or loose terminals at the rocker arm oil
pressure switch and the PCM, then go to step 1. If
the screen indicates NOT COMPLETED, keep idling
1-----1 VTPSW until a result comes on.
(BLU/WHT)
PCM CONNECTOR B (49P) 22. Update the PCM if it does not have the latest
VTPSW (BLU/WHT) .--------' software (see page 11-7), or substitute a known-
good PCM (see page 11-8).
BACK
11-292
25. Monitor the OBD STATUS for DTC P2647 in the
DTCs MENU with the HDS.
BACK
11-293
VTEC
OTe Troubleshooting (cont'd)
DTC P2648: Rocker Arm Oil Control Solenoid 9. Check for continuity between PCM connector
Circuit Low Voltage terminal B39 and body ground.
NOTE: Before you troubleshoot, record all freeze data PCM CONNECTOR B (49P)
and anyon-board snapshot, and review the general II Jl
troubleshooting information (see page 11-3).
Ll1 2 3 4~ 51617 819~10J.
111 1213 14115116117118 19 20 21
1. Turn the ignition switch ON (II). l22 23 24 .2Sl25~ 26L L
129 30 31 32ja3~34J35J 36 3736 39
1140 41 42 VI44I45I46 V '[/1
2. Clear the DTC with the HDS.
VTS (GRN/VEL)
3. Do the VTEC TEST in the INSPECTION MENU with
.Q
the HDS.
5. Disconnect the rocker arm oil control solenoid 1P 10. Replace the rocker arm oil control solenoid
connector. (see page 11-299).
6. At the solenoid side, measure resistance between 11. Reconnect all connectors.
the rocker arm oil control solenoid 1P connector
terminal and the solenoid valve body. 12. Turn the ignition switch ON (II).
ROCKER ARM OIL CONTROL SOLENOID 13. Reset the PCM with the HDS.
1P CONNECTOR
14. Do the PCM idle learn procedure (see page 11-311).
11-294 BACK
17. Monitor the OBDSTATUS for DTC P2648 in the 22. MonitortheOBD STATUS for DTC P2648 in the
DTCs MENU with the HDS. DTCs MENU with the HDS.
Does the screen indicate PASSED? Does the screen indicate PASSED?
BACK
11-295
VTE.C
DTC P2649:Rocker Arm Oil Control Solenoid 8. Jump the SCS line With the HDS.
Circuit High Voltage
9. Disconnect PCM connector B (49P).
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general 10. Check for continuity between PCM connector
troubleshooting information (see page 11-3). terminal B39and the rocker arm oil control
solenoid 1P connector terminal.
1. Turn the ignition switch ON (II) ...
ROCKER ARM OIL CONTROL SOLENOID
1P CONNECTOR
2. Clear the DTC with the HDS.
YES-Go to step 5.
=
Terminal side of male terminals
YES-Go to step 8.
BACK
11-296
11. Replace the rocker arm oil control solenoid 19. Reconnect all connectors.
(see page 11-299).
20. Update the PCM if it does not have the latest
12. Reconnect all connectors. software (see page 11-7), or substitute a known-
good PCM (see page 11-8).
13. Turn the ignition switch ON (II).
21. Check for Temporary OTCs or OTCs with the HOS.
14. Reset the PCM with the HOS.
Is DTC P2649 indicated?
15. Do the PCM idle learn procedure (see page 11-311).
YES-Check for poor connections or loose
16. Start the engine. Hold the engine speed at terminals at the rocker arm oil control solenoid and
3,000 rpm without load (in Park or neutral) until the the PCM. Ifthe PCM was updated, substitute a
radiator fan comes on, then let it idle. known-good PCM (see page 11-8), then recheck. If
the PCM was substituted, go to step 1.
17. Check for Temporary OTCs or OTCs with the HOS.
NO-Go to step 22.
Is DTC P2649 indicated?
22. Monitor the OBO STATUS for OTC P2649 in the
YES-Check for poor connections or loose OTCs MENU with the HOS.
terminals at the rocker arm oil control solenoid and
the PCM, then go to step 1. Does the screen indicate PASSED?
BACK 11-297
VTEC
Rocker Arm Oil Control Solenoid Test
1. Disconnect the rocker arm oil control solenoid 3. Remove the rocker arm oil control solenoid/oil filter
connector. assembly (A) from the oil pump, and check the
rocker arm oil control solenoid filter (B) for a
2. Measure resistance between the rocker arm oil restriction. If there is a restriction, replace the
control solenoid 1P connector terminal (A) and rocker arm oil control solenoid filter, the engine oil
body ground . filter, and the engine oil.
Resistance: 14-30 Q
22N·m
(2.2 kgf·m,
16Ibf·ft)
12N·m
(1.2 kgf·m,
8.7Ibf·ft)
11-298
BACK
Rocker Arm Oil Control Solenoid Rocker Arm Oil Pressure Switch
Replacement Removal/Installation
1. Disconnect the rocker arm oil control solenoid 1. Disconnect the rocker arm oil pressure switch
connector (A). connector (A), then remove the rocker arm oil
pressure switch (8).
22N'm
(2.2 kgf·m,
16Ibf·ft)
c
2. Remove the rocker arm oil control solenoid (8). 2. Install the parts in the reverse order of removal
with a new O-ring (C).
3. Install the parts in the reverse order of removal
with a new O-ring (C).
BACK 11-299
Idle .Control System
Component Location Index
11-300 BACK
Ole Troubleshooting
OTC P0506: Idle Control System RPM Lower 8. Remove the intake air duct from the throttle body.
Than Expected
9. Check for dirt, carbon, or damage in the throttle
NOTE: Before you troubleshoot, record all freeze data bore.
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). /s there dirt, carbon, or damage in the throttle
bore?
1. Turn the ignition switch ON (II).
YES"'-/fthere is dirt or carbon, clean the throttle
2. Clear the DTC with the HDS. body (see page 11-363). Also check for damage to
the air cleaner element (see page 11-364), then go
3. Start the engine. Hold the engine speed at to step 13. Ifthere is damage in the throttle bore, go
3,000 rpm without load (in Park or neutral) until the to step 12.
radiator fan comes on, then let it idle 20 seconds.
NO-Go to step 10.
4. Check for these conditions in the DATA LIST with
the HDS: 10. Recheck with different load conditions (turn on the
headlights, blower motor, or AlC; change the gear
• Engine coolant temperature (ECT SENSOR 1) position, etc~).
above 158 "F (70 "C)
• Intake air temperature (lAT SENSOR) above 32 "F 11. Monitor the aBO STATUS for DTC P0506 in the
(0 "C) orcs MENU with the HDS.
• Vehicle speed is 0 mph (0 km/h)
• ST FUEL TRIM between 0.73 and 1.47 Does the screen indicate PASSED?
• FSS is CLOSED
YES-Intermittent failure, the system is OK at this
5. Monitor the aBO STATUS for DTC P0506 in the time~.
DTCs MENU with the HDS.
NO-If the screen indicates FAILED, check the AlC
Does the screen indicate FA/LED? system and/or power steering system, then go to
step 1 and recheck. If the screen indicates
YES-Go to step 6. EXECUTING, let the engine idle until a result comes
on. If the screen indicates OUT OF CONDITION, go
NO-Ifthe screen indicates PASSED, go to step 8. If to step 10 and recheck.
the screen indicates EXECUTING, let the engine
idle until a result comes on. If the screen indicates
OUT OF CONDITION, go to step 4 and recheck.
(cont'd)
BACK 11-301
Idle Control System
11-302 BACK
DTC P0507: Idle Control System RPM Higher 6. Turn the ignition switch ON (II).
Than Expected
7. Reset the PCM with the HDS.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general 8. Do the PCM idle learn procedure (see page 11-311).
troubleshooting information (see page 11-3).
9. Start the engine. Hold the engine speed at
1. Turn the ignition switch ON (II). 3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle 20 seconds.
2. Clear the DTC with the HDS.
10. Check for Temporary DTCs or DTCs with the HDS.
3. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the Is DTC POS07 indicated?
radiator fan comes on, then let it idle 20 seconds.
YES-Check for poor connections or loose
4. Monitor the OBD STATUS for DTC P0507 in the terminals at the throttle body and the PCM. If the
DTCs MENU with the HDS. PCM was updated, substitute a known-good PCM
(see page 11-8), then recheck. If the PCM was
Does the screen indicate FAILED? substituted, go to step 1.
NO-If the screen indicates PASSED, intermittent 11. Monitor the OBD STATUS for DTC P0507 in the
failure, the system is OK at this time. If the screen DTCs MENU with the HDS.
indicates EXECUTING, let the engine idle until a
result comes on. Ifthe screen indicates OUT OF Does the screen indicate PASSED?
CONDITION, recheck with different load conditions
(electrical, AlC, gear position, etc.), then go to YES-Ifthe PCM was updated, troubleshooting is
step 3. complete. If the PCM was substituted, replace the
original PCM (see page 11-244). If any other
5. Check for vacuum leaks at these parts: Temporary OTCs or DTCs were indicated in step 10,
go to the indicated OTC's troubleshooting .•
• PCVvalve
• PCV hose NO-If the screen indicates FAILED, check for poor
• EVAP canister purge valve connections or loose terminals at the throttle body
• Throttle body and the PCM. If the PCM was updated, substitute a
• Intake manifold known-good PCM (see page 11-8), then recheck. If
• Brake booster hose the PCM was substituted, go to step 1. If the screen
indicates EXECUTING or OUT OF CONDITION,
Are there any leaks? keep idling until a result comes on.
NO-Go to step 6.
BACK
11-303
Idle Control System
4. Check the AlC CLUTCH in the DATA LIST with the 11 I 2 3 4151617 8 19110 I.
HDS. 111 1213 /1/1161/116 19201211
122 1/ 24 XJ25IX 28271281
129 30 31 32VVVI36 37361391
Does it indicate ON? .140 I 41 42 43144VI46 471481491
'----'
YES-The air conditioning system circuit is OK.• YES-Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known-
NO-Go to step 6. good PCM (see page 11-8), then recheck. Ifthe
symptom/indication goes away with a known-good
6. Turn the ignition switch OFF. PCM, replace the original PCM (see page 11-244) .•
7. Turn the ignition switch ON (II). NO-Check for poor connections or loose terminals
at the AlC cl utch relay and the PCM. If the
8. Activate the AlC CLUTCH in the INSPECTION connections are OK, check the AlC clutch relay
MENU with the HDS. (see page 22-77), repair open in the wire between
the PCM (A 13) and the AlC clutch relay and the
Is there a clicking noise from the Ale compressor other AlC systems.
clutch?
NO-Go to step 9.
11-304 BACK
Alternator FR Signal Circuit Troubleshooting
NO-Go to step 4.
=
Terminal side of female terminals
Is there continuity?
BACK 11-305
Idle Control System
1. Start the engine, and let it idle. 13. Check for continuity between PSP switch 2P
connector terminal No.1 and body ground.
2. Align the steering wheel straight ahead.
PSP SWITCH 2P CONNECTOR
3. Check the PSP SWITCH in the DATA LIST with the
HDS.
YES-Go to step 4.
NO-Go to step 6. NO:--Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known-
6. Turn the ignition switch OFF. good PCM (see page 11-8), then recheck. Ifthe
symptom/indication goes away with a known-good
7. Disconnect the PSP switch 2P connector. PCM, replace the original PCM (see page 11-244) .•
9. Check the PSP SWITCH in the DATA LIST with the 15. Disconnect the PSP switch 2P connector.
HDS.
16. Connect PSP switch 2P connector terminals No.1
Does it change to OFF? and No.2 with a jumper wire, then start the engine.
11. Jump the SCS line with the HDS. JUMPER WIRE
BACK
11-306
17. Check the PSP SWITCH in the DATA LIST with the 23. Check for continuity between PSP switch 2P
HDS. connector terminal No.2 and body ground.
Is there continuity?
BACK
11-307
Idle Control System
1. Turn the ignition switch ON (II). S. Check for continuity between PCM connector
terminal AS and body ground.
2. Check the BRAKE SWITCH in the DATA LIST with
PCM CONNECTOR A (49P)
the HDS.
YES-Go to step 3.
BACK
11-308
9. Connect brake pedal position switch 4P connector
terminal No.2 to body ground with a jumper wire.
JUMPER WIRE
=
Wire side of female terminals
=
Terminal side offemale terminals
Is there continuity?
BACK
11-309
Idle Control System
Idle Speed Inspection
11-310
BACK
PCM Idle Learn Procedure
• Replace PCM.
• ResetPCM.
• Update PCM.
• Clean or replace the throttle body.
NOTE: Erasing OTCs with the HOS does not require you·
to do the idle learn procedure.
Procedure
BACK
11-311
Fuel Supply System
FUEL TANK i .,
Draining, page 11-333
Replacement, page 11-347
FUEL
,FILL CAP
11-312
BACK
/ FUEL PUMP CONTROL MODULE
/ ! Rep'e.....",. pe.e 11-349
BACK
11-313
";t.
NOTE:
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
• Because it requires 162 miles (260 km) of driving
without refueling to complete this diagnosis, this DTC
P0461 cannot be duplicated during this
troubleshooting.
BACK
11-314
DTC P0462: Fuel Level Sensor (Fuel Gauge 14. Check for continuity between fuel tank unit 4P
Sending Unit) Circuit Low Voltage connector terminal No.1 and body ground.
NOTE: Before you troubleshoot, record all freeze data FUEL TANK UNIT 4P CONNECTOR
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). SIGNAL
lORN) ..--'1L...,-J2'-,
1. Turn the ignition switch ON (II).
3 4
2. Clear the DTC with the HDS, and wait 5 seconds.
(cont'd)
BACK
11-315
Fuel Supply System
BACK
11-316
. riiJ
DTCP0463: Fuel Level Sensor (Fuel Gauge 9. Remove the gauge control. module (see page
Sending Unit) Circuit High Voltage 22-337).
NOTE: Before you troubleshoot, record all freeze data 10. Disconnect the gauge control module 24P
and anyon-board snapshot, and review the general connector.
troubleshooting information (see page 11-3).
11. Check for continuity between gauge control
1. Turn the ignition switch ON (II). module 24P connector terminal No. 15 and body
ground.
2. Clear the DTC with the HDS, and wait 5 seconds.
GAUGE CONTROL MODULE 24P CONNECTOR
3. Check for Temporary DTCs or DTCs in the DTCs
MENU with the HDS.
YES-Go to step 4.
r--l.
1 2
3 4
GND (LTGRN)
(cont'd)
BACK
11-317
Fuel' Supply System
12. Connect fuel tank unit 4P connector terminal No.1 14. Remove the jumper wire from the fuel tank unit 5P
to body ground with a jumper wire. connector.
FUEL TANK UNIT 4P CONNECTOR 15. Remove the fuel tank unit (see page 11-343).
SIGNAL 16. Test the fuel gauge sending unit (see page 11-350).
lORN) ..............,........-,
1 2
Is the fuel gauge sending unit OK?
3 4
YES-Go to step 17.
JUMPER WIRI;
NO-Replace the fuel gauge sending unit (see page
= 11-346), then go to step 24.
Wire side offemale terminals 17. Connectthe fuel tank unit 4P connector.
BACK
1,'-318
23. Turn the ignition switch OFF.
BACK 11-319
fdel Supply System
DTC P0627: Fuel Pump Control Module 8. Turn the ignition switch ON (II), and measure
System Malfunction voltage between fuel pump control module 10P
connector terminals No.3 and No.8 within
NOTE: Before you troubleshoot, record all freeze data 2 seconds.
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). FUEL PUMP CONTROL MODULE 10P CONNECTOR
NO-Go to step 7.
11.-320 BACK
11. Test PGM-FI main relay 2 (see page 22-77). 14. Turn the ignition switch OFF.
Is PGM-FI main relay 2 OK? 15. Disconnect the under-hood fuse/relay box 9P
connector.
YES-Go to step 12.
16. Connect PGM-FI main relay 2 4P connector
NO-Replace PGM-FI main relay 2, then go to step terminal No.4 to body ground with a jumper wire.
73.
PGM-FI MAIN RELAY 2 4P CONNECTOR
12. Turn the ignition switch ON (II).
1 2
Terminal side of female terminals
(cont'd)
BACK
11-321
Fuel Supply System
17. Check for continuity between under-hood fuse/ 18. Measure voltage between PGM-FI main relay 2 4P
relay box 9P connector terminal No.1 and body connector terminal No.1 and body ground.
ground.
PGM·FI MAIN RELAY 2 4P CONNECTOR
UNDER·HOOD FUSE/RELAY BOX 9P CONNECTOR
= =
Terminal side of female terminals
Wire side of female terminals
IG1
FUEL PUMP
JUMPER WIRE
BACK
11-322
21. Turn the ignition switch ON (II), and measure 25. Connect PGM-FI main relay 2 4P connector
voltage between fuel pump control module 10P terminal No.3 to body ground with a jumper wire.
connector terminal No.3 and body ground within
2 seconds. PGM-FI MAIN RELAY 2 4P CONNECTOR
JUMPER WIRE
=
Terminal side of female terminals
NO-
• Repair open in the wire between the under-dash
fuse/relay box and the fuel pump control module,
then go to step 73 .
• If needed, replace the under-dash fuse/relay box
(see page 22-72), then go to step 73.
Q
22. Turn the ignition switch OFF.
=
23. Jump the SCS line with the HDS. Terminal side of female terminals
(cont'd)
BACK 11-323
Fuel Supply System
27. Turn the ignition switch OFF. 36. Jump the SCS line with the HDS.
28. Reconnect the fuel pump control module 10P 37. Disconnect PCM connector A (49P).
connector (see page 11-349).
38. Check for continuity between PCM connector
29. Turn the ignition switch ON (II). terminal A42and body ground.
FUEL PUMP CONTROL MODULE 10P CONNECTOR 39. Jump the SCS line with the HDS.
11-324 BACK
42. Check for continuity between PCM connector 46. Measure voltage between fuel pump control
terminal A42 and body ground. module 10P connector terminal No.4 and body
ground.
PCM CONNECTOR A (49P)
=
=
Terminal side of female terminals Wire side of female terminals
Is there continuity?
Is there about 8 V or more?
YES-Go to step 43.
YES-Go to step 47.
NO-Repair open in the wire between the PCM
(A42) and the fuel pump control module, then go to NO-Replace the fuel pump control module
step 73. (see page 11-349), then go to step 73.
43. Remove the jumper wire from the fuel pump 47. Turn the ignition switch OFF.
control module 10P connector.
48. Remove the second row seat (see page 20~156).
44. Reconnect the fuel pump control module 10P
connector and PCM connector A (49P). 49. Remove the access panel from the floor.
45. Turn the ignition switch ON (II). 50. Disconnect the fuel tank unit 4P connector.
(cont'd)
BACK 11~325
Fuel Supply System
52. Check for continuity between fuel pump control 55. Check for continuity between fuel pump control
module 10P connector terminal No.7 and body module 10P connector terminal No.8 and body
ground. ground.
FUEL PUMP CONTROL MODULE 10P CONNECTOR FUEL PUMP CONTROL MODULE 10P CONNECTOR
=
Wire side of female terminals Wire side of female terminals
YES-Repair short in the wire between the fuel YES-Go to step 56.
pump control module (FP- line) and the fuel tank
unit, then go to step 73. NO-Repair open in the wire between the fuel
pump control module (GND line) and G604, then go
NO-Substitute a known-good fuel pump control to step 73.
module (see page 11-349), then go to step 73 and
recheck. If DTC P0627 is not indicated, replace the 56. Check for continuity between fuel pump control
original fuel pump control module (see page module 10P connector terminal No.5 and body
11-349), then go to step 73. If DTC P0627 is ground.
indicated, go to step 80.
FUEL PUMP CONTROL MODULE 10P CONNECTOR
53. Turn the ignition switch OFF.
=
Wire side of female terminals
Is there continuity?
11-326 BACK
57. Jump the SCS line with the HDS. 61. Turn the ignition switch ON (II), and measure
voltage between PCM connector terminal A43 and
58. Disconnect PCM connector A (49P). body ground within 2 seconds.
=
Terminal side of female terminals
NO-Go to step 79. 63. Remove the second row,seat(see page. 20-156).
60. Reconnect the fuel pump control module 10P 64. Remove the access panel from the fl.oor.
connector.
65. Disconnect the fuel tank unit 4P connector.
1 2 FP+ (WHT)
3 4
JUMPER WIRE
=
Wire side offemale terminals
(cont'd)
BACK 11-327
,I,
. ;!-.
68. Check for continuity between fuel pump control 70. Check for continuity between fuel pump control
module10Pconnectorterminai No.6 and body module 1OP connector terminal No.7 and body
ground. ground.
FUEL PUMP CONTROL MODULE 10P CONNECTOR FUEL PUMP CONTROL MODULE 10P CONNECTOR
NO-Repair open in the wire between the fuel NO-Repair open in the wire between the fuel
pump control module (FP+ line)and the fuel tank pump control module (FP- line) and the fuel tank
unit, then go to step 73. unit, then go to step 73.
69. Connect between fuel tank unit 4P connector 71. Reconnectthe fuel pump control module 10P
terminal No.4 to body ground with a jumper wire, connector.
1 2
FP- (RED)
3 4
JUMPER WIRE
=
Wire side of female terminals
11-328 BACK
72. Turn the ignition switch ON (II), and measure 79. Reconnect all connectors.
voltage between fuel tank unit 4P connector
terminal No.2 and body ground within 2 seconds. 80. Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known-
FUEL TANK UNIT 4P CONNECTOR
good PCM (see page 11-8).
BACK 11-329
Fuel Supply System
With the HOS 9. From the INSPECTION MENU of the HDS, select
Fuel Pump OFF, then start the engine, and let it idle
1. Make sure you have the anti-theft code for the until it stalls.
audio system and the navigation system (if
equipped). 10. Turn the ignition switch OFF.
,·'-330 BACK
14. Check the fuel quick-connect fitting for dirt, and 17. After disconnecting the quick-connect fitting, check
clean it if needed. it for dirt or damage (see step 4 on page 11-339).
15. Place a rag or shop towel over the quick-connect 18. Reconnect the negative cable to the battery, then
fitting (A). do this: .
NOTE:
• Be careful not to damage the line (E) or other
parts.
• Do not use tools.
• If the connector does not move, keep the retainer
tabs pressed down, and alternately pull and push 3. Start the engine, and let it idle until it stalls.
the connector until it comes off easily.
• Do not remove the retainer from the line; once NOTE: If any DTCs are stored, clear and ignore
removed, the retainer must be replaced with a them.
new one.
c
E
(cont'd)
BACK
11-331
Fuel Supply System
4. Turn the ignition switch OFF. 10. Disconnect the quick-connect fitting (A): Hold the
connector (B) with one hand, and squeeze the
5. Remove the fuel fill cap. retainer tabs (C) with the other hand to release
them from the locking tabs (D). Pull the connector
6. Disconnect the negative cable from the battery. off.
11-332 BACK
Fuel Pressure Test Fuel Tank Draining
Special Tools Required 1. Remove the fuel tank unit (see page 11-343).
o Fuel pressure gauge 07406-0040008
o Fuel pressure gauge attachment set 07 AAJ-S6MA 150 2. Using a hand pump, a hose, and a container
suitable for fuel, draw the fuel from the fuel tank.
1. Relieve the fuel pressure (see page 11-330).
3. ReinstafJ the fuel tank unit (see page 11-343).
2. Disconnect the quick-connect fitting. Attach the fuel
pressure gauge set and the fuel pressure gauge.
BACK
11-333
Fuel Supply System
Check the fuel system lines and hoses for damage, leaks, and deterioration. Replace any damaged parts.
BACK
11-334
Check all clamps, and retighten if necessary.
BASE GASKET
Replace.
FUEL TANK UNIT LOCKNUT
Rep,lace.
To FUEL
RAIL
To EVAPORATIVE
EMISSION (EVAP)
CANISTER
PURGE VALVE
A:
TOP
SIDE~
~50Q
BACK
11-335
.;..
R Q
A E
BACK
11-336
Place Manufacturer Retainer Line
color diameter
A Tokai Blue green 0.31 in.
(8.0 mm)
B Tokai Blue green 0.31 in.
(8.0 mm)
C TI Automotive Gray 0.31 in.
(8.0 mm)
D TI Automotive Blue 0.37 in.
(9.5 mm)
E Tokai Orange 0.37 in.
(9.5 mm)
F Tokai Orange 0.37 in.
(9.5 mm)
G Tokai Natural 0.47 in.
(12 mm)
H TI Automotive Blue 0.37 in.
(9.5 mm)
I TI Automotive Natural 0.47 in.
(12 mm)
J Tokai White 0.31 in.
(8.0 mm)
J
A disconnected quick-connect fitting can be
reconnected, but the retainer on the mating line cannot
be reused once it has been removed from the line.
Replace the retainer when:
BACK
11-337
Fuel Supply System
BACK
11-338
4. Check the contact area (A) of the line (B) for dirt or
damage.
BACK 11-339
Fuel Supply System
NOTE: Before you work on the fuel lines and fittings, 3. Before connecting a new fuel tube/quick-connect
read the "Fuel Line/Quick-Connect Fitting Precautions" fitting assembly (A), remove the old retainer from
(see page 11-336). the mating line.
1. Check the contact area (A) of the line (B) for dirt or
damage, and clean it if needed.
11-340 BACK
4. Align the quick-connect fittings with the line (A),
and align the retainer locking tabs (S) with the
connector grooves (e). Then press the quick-
connect fittings onto the line until both retainer tabs
lock with a clicking sound.
A Tokai-made
(cont'd)
BACK 11-341
Fuel Supply System
11-342 BACK
Fuel Tank Unit Removal/Installation
Special Tools Required 8. Remove the locknut (A), locknut plate (8), and fuel
Fuel sender wrench 07 AAA-SOXA 100 tank unit (C).
Removal
(cont'd)
BACK 11-343
Fuel Supply System
Installation 4. Using the fuel sender wrench, tighten the fuel tank
unit locknut (A).
1. Install a new base gasket (A) and locknut plate (B)
on the fuel tank (C).
\~iiiiiii;;;"""'-J
....--F
B
A
70N·m
17.1 kgf·m,51Ibf·ftl
2. Insert the fuel tank unit (D) into the fuel tank. Be
careful not to bend the fuel gauge sending unit.
3. Align the marks (E) on the tank and the fuel tank
unit, then tighten a new locknut (F) by hand. A
NOTE:
• After tightening, make sure the marks are aligned.
Check the circumference of the base gasket
visually or by hand and be sure that it is not
pinched.
• Do not coat the base gasket with the engine oil.
• After installation, check the base gasket visually
or by hand to be sure it is not pinched.
11-344 BACK
Fuel Pressure Regulator Fuel Filter Replacement
Replacement
The fuel filter should be replaced whenever the fuel
pressure drops below the specified value (see page
1. Remove the fuel tank unit (see page 11-343). 11-333), after making sure that the fuel pump and the
fuel pressure regulator are OK.
2. Remove the bracket (A).
1. Remove the fuel tank unit (see page 11-343).
BACK 11-345
Fuel Supply System
11-346 BACK
Fuel Tank Replacement
4. Remove the propeller shaft (see page 16-38), and support it with jackstands.
5. Remove the fuel tank guard (A) and fuel tank protector (8).
8. Disconnect the hoses (F). Slide back the clamps, then twist the hoses as you pull to avoid damaging them.
BACK
11-347
Fuel Supply System
5. Disconnect the fuel fill tube (A) and the quick-connector fittings (B).
9.8N·m
(1.0 kgf·m. 7.2Ibf·ft)
-------------
I
c
11-348 BACK
Fuel Pump Control Module Replacement
BACK 11-349
: "h
NOTE: For the fuel gauge system circuit diagram, refer 7. Measure voltage between fuel tank unit 4P
to the Gauges Circuit Diagram (see page 22-318). connector terminals No.1 and No.3 with the
ignition switch ON (II). There should be battery
1. Check the No. 21 METER (7.5 A) fuse in the under- voltage.
dash fuse/relay box before testing.
• If the voltage is OK, go to step 8.
2. Check for body electrical system DTCs (see page • If the. voltage is not as specified, check for:
22-3). - a short in the YELjBLK wire to ground.
- an open in the YELjBLK or BLK wire .
• If no problem is found, go to step 3.
• If DTC B 1175 (see page 22-328) or B1176 FUEL TANK UNIT 4P CONNECTOR
(see page 22-329) is indicated, go to the indicated
DTC's troubleshooting.
11~350 BACK
Low Fuellndicato.r Test
10. Measure resistance between fuel tank unit 4P 1. Do the gauge self-diagnostic test (see page 22-315).
connector terminals No.1 and No.3 with the float
at E (EMPTY), LOW (LOW FUEL INDICATOR), 1/2 • If the low fuel indicator flashes, go to step 2.
(HALF FULL), and F (FULL) positions. • If the low fuel indicator does not flash, replace
If you do not get the following readings, replace the the gauge control module (see page 22-337).
fuel gauge sending unit (see page 11-346).
2. Check for body electrical system DTCs.
Float F 1/2 LOW E
Position 8.4 in. 5.9 in. 2.0 in. 0.8 in. • If any DTCs are indicated, do the indicated DTC's
(214.2 mm) (149.4 mm) (50.8 mm) (19.1 mm) troubleshooting.
Resistance 19to 203.3 to 516.4 to 772 to • If no DTCs are indicated, go to step 3.
(Q) 21 213.3 629 788
3. Do the fuel gauge sending unit test (see page
~ Terminal side of
~ male terminals
11-350).
NOTE:
• The pointer of the fuel gauge returns to the
bottom of the gauge dial when the ignition switch
is OFF, regardless ofthe fuelleve/.
• Remove the No.7 BACK UP (10 A) fuse from the
under-dash fuse/relay box for at least 10 seconds
after completing troubleshooting, otherwise it
may take up to 20 minutes for the fuel gauge to
indicate the correct fuelleve/.
BACK 11-351
InfakeAir System
THROTTLE BODY
Test, page 11-362
Cleaning, page 11-363
Removal/Installation, page 11-366
AIR CLEANER
Removal/Installation, page 11-363
Element Inspection/Replacement,
page 11-364
POWERTRAIN CONTROL
MODULE (PCM)
Update, page 11-7 RESONATOR
Substitution, page 11-8 Removal/Installation, page 11-365
Replacement, page 11-244
11-352 BACK
OTe Troubleshooting
Ole P1077: IMT Valve Stuck in High RPM 10. Measure voltage between IMT actuator 5P
Position connector terminal No.1 and body ground.
NOTE: Before you trouble!;lhoot, record all freeze data IMT ACTUATOR 5P CONNECTOR
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
3. Start the engine, and then let it idle without load (in
Park or neutral) until the radiator fan comes on.
4. Start the engine, and hold the engine speed above Wire side of female terminals
3,800 rpm.
5. Check the IMTVALVE CMD in the DATA LIST with Is there about 5 V?
the HDS.
YES-Go to step 11.
Is OPEN indicated?
NO-Repair open in the wire between the PCM
YES-Go to step 6. (C11) and the IMT actuator, then go to step 26.
Is CLOSE indicated?
YES-Go to step 7.
(cont'd)
BACK 11-353
Intake Air System
12. Turn the ignition switch OFF. 19. Check for continuity between PCM connector
terminal 819 and IMT actuator 5P connector
13. Jump the SCS line with the HDS. terminal No.3.
Q
Wire side of female terminals
Is there continuity?
Terminal side offemale terminals NO-Repair open in the wire between the PCM
(819) and the IMT actuator, then go to step 26.
Is there continuity?
11-354 BACK
20. Check for continuity between PCM connector 22. Check for continuity between PCM connector
terminal C48 and body ground. terminal C49 and body ground.
PCM CONNECTOR C (49P) PCM CONNECTOR C (49P)
= =
Terminal side of female terminals Terminal side of female terminals
YES-Repair short in the wire between the PCM YES-Repair short in the wire between the PCM
(C48) and the IMT actuator, then go to step 26. (C49) and the IMT actuator, then go to step 26.
Is there continuity?
(cont'd)
BACK
11-355
Intake Air System
DTe Troubleshooting (cont'd)
23. Check for continuity between PCM connector 25. Move the IMT valve by hand.
terminal C49 andlMT actuator 5P connector
terminal No.4. Does it move smoothly?
IMT ACTUATOR 5P CONNECTOR YES-Substitute a known-good IMTactuator
(see page 11-365), then go to step 26 and recheck. If
DTC P1078 is not indicated, replace the IMT
actuator (see page 11-365), then go to step 26. If
DTC P1078 is indicated, go to step 35.
Wire side of female terminals
NO-Remove the engine cover (see step 1 on page
PCM CONNECTOR C (49P) 9-3), and repair the stuck valve. If necessary,
replace the intake manifold (see page 9-2), then go
to step 26.
Q
26. Reconnect all connectors.
Terminal side of female terminals 28. Reset the PCM with the HDS.
Is there continuity? 29. Do the PCM idle learn procedure (see page 11-311).
YES-Go to step 24. 30. Start the engine, and then let it idle without load (in
Park or neutral) until the radiator fan comes on.
NO-Repair open in the wire between the PCM
(C49) and the IMT actuator, then go to step 26. 31. Start the engine, and hold the engine speed at
3,800 rpm for 10 seconds, then let it idle.
24. Remove the IMT actuator (see page 11-365).
32. Check for Temporary DTCs or DTCs with the HDS.
11-356 BACK
33. Manitar the OBD STATUS far DTC P1077 in the 39. Manitarthe OBD STATUS far DTC P1077 in the
DTCs MENU with the HDS. DTCs MENU with the HDS.
Does the screen indicate PASSED? Does the screen indicate PASSED?
36. Start the engine, and then let it idle withaut laad (in
Park ar neutral) until the radiatar fan cames an.
BACK
11.,357
Intake Air System
OTC P1078: IMT Valve Stuck in Low RPM 13. Check for continuity between PCM connector
Position terminal B19 and body ground.
NOTE: Before you troubleshoot, record all freeze data PCM. CONNECTOR B (49P)
and anyon-board snapshot, and review the general IMTM (WHTIBLK)
troubleshooting information (see page 11-3). '11
J1 2 3 4151 6 I 7 8 9110 I.
1. Turn the ignition switch ON (II). 111 1213 14115116117118 1920 211
~ 122 2324 .><J25LX 26/ VI
129 3031 32133134135135 3738 391
2. Clear the DTC with the HDS. 140 41 42 1/144145146 / 1/1/1
5. Check the IMTVALVE SW in the DATA LIST with NO-Go to step 30.
the HDS.
14. Turn the ignition switch OFF.
Is OPEN indicated?
15. Jump the SCS line with the HDS.
YES-Go to step 6.
16. Disconnect PCM connector C (49P).
NO-Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals 17. Check for continuity between PCM connector
at the IMT actuator and the PCM .• terminal C48 and body ground.
Is CLOSE indicated?
BACK
11-358
18. Check for continuity between PCM connector 19. Check for continuity between PCM connector
terminal C48 and IMT actuator 5P connector terminal C49 and body ground.
terminal No.5.
PCM CONNECTOR C (49P)
IMT ACTUATOR 5P CONNECTOR
Q =
Terminal side of female terminals
Is there continuity?
Terminal side of female terminals YES-Repair short inthe wire between the PCM
(C49) and the IMT actuator, then go to step 23.
Is there continuity?
NO-Go to step 20.
YES-Go to step 19.
20. Check for continuity between PCM connector
NO-Repair open in the wire between the PCM terminal C49 and IMT actuator 5P connector
(C48) arid the IMTactuator, then go to step 23. terminal No.4.
(cont'd)
BACK
11-359
Intake Air System
DTe Troubleshooting (cont'd)
Is there continuity? 26. Do the PCM idle learn procedure (see page 11-311).
YES-Go to step 21. 27. Check for Temporary DTCs or DTCs with the HDS.
NO-Repair open in the wire between the PCM Is DTC P1077 indicated?
(C49) and the IMT actuator, then go to step 23.
YES-Check for poor connections or loose
21. Remove the IMT actuator (see page 11-365). terminals at the IMT actuator and the PCM. If the
PCM was updated, substitute a known-good PCM
22. Move the.IMT valve by hand. (see page 11-8), then recheck. Ifthe PCM was
substituted, go to step 1.
Does it move smoothly?
NO-Go to step 28.
YES-Substitute a known-good IMT actuator
(see page 11-365), then go to step 23 and recheck. If 28. Monitor theOBD STATUS for DTC P1078 in the
DTC P1077 rsnot indicated, replace the IMT DTCs MENU with the HDS.
actuator (see page 11-365), then go to step 23. If
DTC P1077 is indicated, go to step31. Does the screen indicate PASSED?
NO-Remove the intake manifold cover (see step 1 YES-If the PCM was updated, troubleshooting is
on page 9-3), and repair the stuck valve. If complete. Ifthe PCM was substituted, replace the
necessary, replace the intake manifold (see page original PCM (see page 11-244). If any other
9-2), then go to step 23. Temporary DTCs or DTCs were indicated in step 27,
go to the indicated DTC's troubleshooting .•
23. Reconnect all connectors ..
NO-If the screen indicates FAILED, check for poor
24. Turn the ignition switch ON (II). connections or loose terminalsat the IMT actuator
and the PCM. Ifthe PCM was updated, substitute a
25. Reset the PCM with theHDS. known-good PCM (see page 11-8), then recheck. If
the PCM was substituted, go to step 1. If the screen
indicates NOT COMPLETED, keep idling until a
result comes on.
11 .. 360 BACK
32. Check for Temporary DTCs or DTCs with the HDS.
BACK 11-361
hltakeAir System
Throttle Body Test
NOTE: If the malfunction indicator lamp (MIL) has been NOTE: If the malfunction indicator lamp (MIL) has been
reported on, check for diagnostic trouble codes (DTCs). reported on, check for diagnostic trouble codes (DTCs).
1. Connect the HDS to the data link connector (DLC) 1. Connect the HDS to the data link connector (DLC)
(A) located under the driver's side of the dashboard. (A) located under the driver's side ofthe dashboard.
2. Turn the ignition switch ON (II). 2. Turn the ignition switch ON (II).
3. Make sure the HDS communicates with the PCM 3. Make sure theHDScommunicates with the PCM
and other vehicle systems. If it does not, go to the and other vehicle systems. If it does not, go to the
DLC circuit troubleshooting (see page 11-223). DLC circuittroubleshooting (see page 11-223).
4. Start the engine. Hold the engine speed at 4. Select the INSPECTION MENU with the HDS.
3,000 rpm without load (in Park or neutral) until the
radiator fan comes on, then let it idle. 5. Do the TP LEARNING CHECK in the ETCS TEST. If
needed, clean the throttle body (see page 11-363).
5. Check the REL TP SENSOR in the DATA LIST with
the HDS. The reading should be below 4.3 deg. If it
is not, clean the throttle body (see page 11-363).
11 ..362 BACK
Throttle Body Cleaning Air Cleaner Removal/Installation
NOTE:
o Remove the throttle body to clean it.
BACK 11-363
Intake Air System
1. Open the air cleaner housing cover (A). 7, ,;Connec~ the, HDS to the data link connector (DLC)
'(A) located under the driver's side of the dashboard.
A
3. Check the air cleaner element for damage or 10. Select BODY ELECTRICAL with the HDS.
clogging. If there is damage or clogging, replace
the air cleaner element. 11. Select ADJUSTMENT in the GAUGES MENU with
the HDS.
NOTE: Do not use compressed airto clean the air
cleaner element. 12. Select RESET in the MAINTENANCE MINDER with
the HDS.
4. Clean and remove any debris from inside the air
cleaner housing. 13. Select MAINTENANCE SUB ITEM 2 RESET with the
HDS.
5. Install the parts in the reverse order of removal.
11-364 BACK
Resonator Removal/Installation IMTActuator Replacement .
1. Make sure you have anti-theft codE!s for the audio 1. Remove the en,gi'ne cover (seE) step 1 .on page 9-3k
. -" ,,'
system and the navigation system (if equipped).
2. Disconnect the IMT actuator.5P connector·(A).
2. Remove the air cleaner (see page 11-363).
D
3. Remove the battery.
./ I !
D
c
7. Remove the bolts (C), and resonator (D).
BACK
11-365
Intake Air System
ACAUTION
Do not insert your fingers into the installed throttle body when you turn the ignition switch ON (II) or while the
ignition switch is ON (II). If you do, you will seriously injure your fingers.if the throttle valve is activated.
NOTE: If you are replacing the throttle body, begin at step 1. If you are removing the throttle body temporarily, begin
at step 4.
. ,
1. Connect the HDS while the engine is stopped.
F~/
E
9. Install the parts in the reverse order of removal with a new gasket (F).
NOTE:
• Do the PCM idle learn procedure after the throttle body has been replaced (see page 11-311) .
• Refill the radiator with engine coolant (see page 10-6).
11-366 BACK
Catalytic Converter System
BACK
11-367
Catalytic Converter System
OTe Troubleshooting
OTC P0420: Rear Bank Catalyst System 5. Monitor the OBD STATUS for DTC P0420 and/or
Efficiency Below Threshold (Bank 1) P0430' in the DTCs MENU with the HDS.
OTC P0430: FrontBank Catalyst System Does the screen indicate EXECUTING?
Efficiency Below Threshold (Bank 2)
YES-Go to step 6.
NOTE:
• Before you troubleshoot, record all freeze data and NO-Go to step 4 and recheck.
anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). 6. Continue test driving until a result comes on.
• If some of the DTCs listed below are stored at the
same time as DTC P0420 and/or P0430', troubleshoot 7. Monitor the OBD STATUS for DTC P0420 and/or
those DTCs first, then recheck for DTC P0420 and/or P0430' in the DTCs MENU with the HDS.
P0430·.
P0137,P0138,P0157,P0158,P2270,P2271,P2272', Does the screen indicate FAILED?
P2273': Secondary H02S (Sensor 2)
P0141, P0161: Secondary H02S (Sensor 2) heater YES-Go to step 8.
• Poor quality fuel can cause these DTCs.
• Information marked with an asterisk ( ') applies to the NO-If the screen indicates PASSED, intermittent
front bank (Bank 2). failure, the system is OK at this time. If the screen
indicates EXECUTING, keep driving until a result
1. Turn the ignition switch ON (II). comes on. If the screen indicates OUT OF
CONDITION, go to step 4 and recheck.
2. Clear the DTC with the HDS.
8. Turn the ignition switch OFF.
3. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the 9. Replace the WU-TWC:
radiator fan comes on, then let it idle.
• For DTC P0420, replace the rear WU-TWC
4. Test-drive under these conditions: (Bank1) (see page 11-371).
• For DTC P0430, replace the front WU-TWC
• Engine coolant temperature (ECT SENSOR 1) (Bank 2) (see page 11-370).
above 158 'f (70 'C)
• Transmission in 0 position 10. Turn the ignition switch ON (II).
• Vehicle speed between 45-75 mph
(72-120 km/h) for 5 minutes or more 11. Reset the PCM with the HDS.
• Maintain the vehicle speed at 55 mph (88 km/h)
for 1 minute or more with cruise control set 12. Do the PCM idle learn procedure (see page 11-311).
11~368
BACK
13. Start the engine. Hold the engine speed at 20. Monitor the OBD STATUS for DTC P0420 and/or
3,000 rpm without load (in Park or neutral) until the P0430' in the DTCs MENU with the HDS.
radiator fan comes on, then let it idle.
Does the screen indicate PASSED?
14. Test-drive for about 10 minutes, continually
changing the vehicle speed. YES-Troubleshooting is complete. If any other
Temporary DTCs or DTCs were indicated in step 19,
15. Check the CAT MONITOR CONDITION B1 (B2)' in go to the indicated DTC's troubleshooting .•
the DATA LIST with the HDS.
NO-If the screen indicates FAILED, check for poor
Is the condition OK? connections or loose terminals at the secondary
H02S (Sensor 2) and the PCM, then go to step 1. If
YES-Go to step 16. the screen indicates EXECUTING, keep driving until
a result comes on. If the screen indicates OUT OF
NO-Go to step 13 and recheck. CONDITION, go to step 16.
BACK 11-369
Catalytic Converter System
FRONT
1. Remove the radiator and A/C condenser fan assemblies (see page 10-10).
2. Disconnect the front air fuel ratio (A/F) sensor connector and front secondary heated oxygen sensor
(secondary H02S) connector.
SELF-LOCKING NUT
8x1.25mm
31 N·m
(3.2 kgf·m, 23 Ibf·ft)
Replace.
FRONT SECONDARY
H02S (BANK 2, SENSOR 2)
44N·m
(4.5 kgf·m, 33 Ibf·ft)
COVER
~
~6x1.0mm
12N·m
FRONT (1.2 kgf·m, 8.7Ibf·ft)
WU-TWC
4. Carefully install the front WU-TWC, and tighten the nuts in a crisscross pattern in two or three steps.
11-370 BACK
REAR
1. Remove exhaust pipe A (see page 9-9).
3. Disconnect the rear air fuel ratio (A/F) sensor connector and the rear secondary heated oxygen sensor (secondary
H02S) connector.
4. Remove the rear WU-TWC bracket, then remove the rear WU-TWC.
SELF-LOCKING NUT
8x1.25mm ~----
31N·m
(3.2 kgf·m, 23 Ibf·ftl
Replace.
COVER
6x 1.0 mm
12N·m REAR
11.2 kgf·m, 8.7Ibf.ft) WU-TWC COVER
REAR SECONDARY
H02S (BANK 1, SENSOR 2)
44N·m
(4.5 kgf·m, 33 Ibf·ft)
5. Install the rear WU-TWC, and tighten the nuts in a crisscross pattern in two or three steps.
BACK
11-371
Catalytic Converter System
--'--'I-~. D
~~~ 33N·m
~~~ (3.4 kgf.m,
'f. 25Ibf·ft)
11-372
BACK
EGRSystem
BACK 11-373
EGRSystem
OTe Troubleshooting
DTC P0401: EGR Insufficient Flow 10. Reset the PCM with the HDS.
NOTE: Before you troubleshoot, record all freeze data 11. Do the PCM idle learn procedure (see page 11-311).
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). 12. Test-drive under these conditions:
1. Turn the ignition switch ON (II). • Engine coolant temperature (ECT SENSOR 1)
above 158 'f (70 "C)
2. Clear the DTC with the HDS. • Transmission in D position
• Vehicle speed at 25 mph (40 km/h) or more, and
3. Start the engine. Hold the engine speed at engine speed between 1,100 rpm and 3,000 rpm
3,000 rpm without load (in Park or neutral) until the • During the drive, decelerate (with the throttle
radiator fan comes on, then let it idle. fully closed) for 5 seconds
4. Do the EGR TEST in the INSPECTION MENU with 13. Check for Temporary DTCs or DTCs with the HDS.
the HDS.
Is DTe P0401 indicated?
Is the result OK?
YES-Check for poor connections or loose
YES-Go to step 5. terminals at the EGR valve and the PCM, then go to
step 15.
NO-Go to step 7.
NO-Go to step 14.
5. Test-drive under these conditions:
14. Monitor the OBD STATUS for DTC P0401 in the
• Engine coolant temperature (ECT SENSOR 1) DTCs MENU with the HDS.
above 158 'f (70 "C)
• Transmission in D position Does the screen indicate PASSED?
• Vehicle speed at 25 mph (40 km/h) or more, and
engine speed between 1,100 rpm and 3,000 rpm YES-Troubleshooting is complete. If any other
• During the drive, decelerate (with the throttle Temporary DTCs or DTCs were indicated in step 13,
fully closed) for 5 seconds go to the indicated DTC's troubleshooting .•
6. Monitor the OBD STATUS for DTC P0401 in the NO-If the screen indicates FAILED, check for poor
DTCs MENU with the HDS. connections or loose terminals at the EGR valve
and the PCM, then go to step 1. If the screen
Does the screen indicate FAILED? indicates EXECUTING, keep driving until a result
comes on. If the screen indicates OUT OF
YES-Remove the engine cover (see step 1 on page CONDITION, go to step 12.
9-3), clean the intake manifold, and EGR ports with
throttle plate and induction cleaner, then go to step
9.
11 . .374 BACK
15. Update the PCM if it does not have the latest
software (see page 11-7), or substitute a known-
good PCM (see page 11-8).
BACK
11-375
EGRSystem
DTC P0404: EGR Control Circuit Rangel 8. Measure re$istance between EGR valve 6P
Performance Problem connector terminals Np. 1 and No.3.
NOTE: Before you troubleshoot, record all freeze data EGR VALVE 6P CONNECTOR
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
Is there continuity?
Terminal side of male terminals NO-Repair open in the wire between the EGR
valve and G101, then go to step 26.
NO-Go to step 8.
11-376 BACK
10. Jump the SCS line with the HDS. 14. Remove the EGR valve (see page 11-388).
11. Disconnect PCM connector C (49P). 15. Clean the intake manifold EGR port and the
passage inside the EGR valve with throttle plate
12. Check for continuity between PCM connector and induction cleaner.
terminal C10 and body ground.
16. Install the EGR valve (see page 11-388).
PCM CONNECTOR C (49P)
17. Reconnect the EGR valve 6P connector.
(cont'd)
BACK
11-377
EGRSystem
32. Check for Temporary DTCs or DTCs with the HDS. 37. Check for Temporary DTCs or DTCs with the HDS.
YES-Check for poor connections or loose YES-Check for poor connections or loose
terminals at the EGR valve and the PCM, then go to terminals at the EGR valve and the PCM. If the PCM
step 34. was updated, substitute a known-good PCM
(see page 11-8), then go to step 35. If the PCM was
NO-Go to step 33. substituted, go to step 1.
33. Monitor the OBD STATUS for DTC P0404 in the NO-Go to step 38.
DTCs MENU with the HDS.
38. Monitor the OBD STATUS for DTC P0404 in the
Does the screen indicate PASSED? DTCs MENU with the HDS.
11-378 BACK
DTC P0406: EGR Valve Position Sensor 9. Disconnect PCM connector C (49P).
Circuit High Voltage
10. Check for continuity between PCM connector
NOTE: Before you troubleshoot, record all freeze data terminal C16 and EGR valve 6P connector terminal
and anyon-board snapshot, and review the general No.2.
troubleshooting information (see page 11-3).
. . EGR VALVE 6P CONNECTOR
1. Turn the ignition switch ON (II). r+.-SG2 (GRN/VELI
2. Check the EGR VLS in the DATA LIST with the HDS. 1 2 3
.Q 4/ 6
Is 4.88 V or more indicated? Wire side of female terminals
Is there about 5 V?
NO-Go to step 7.
(cont'd)
BACK
11-379
EGRSystem
BACK
11-380
DTC P2413: EGR System Malfunction . 11. Measure voltage between EG.R valve SP connector
terminal No.3 and body ground.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general EGR VALVE 6P CONNECTOR
troubleshooting information (see page 11-3). 'j. •
4. Do the EGR TEST in the INSPECTION MENU with Wire side of female terminals
the HDS.
NO-Go to step 5.
Is about 0 V indicated?
YES-Go to step 8.
(cont'd)
BACK
11-381
E'GRSystem
12. Turn the ignition sWitch OFF. 16. Turn the ignition switch OFF.·
13. Jump the SCS line with the HDS. 17. Jumpthe SCS lihe with the HDS.
15. Check for continuity between PCM connector 19. Check for continuity between PCM connector
terminal C12 and EGRva]ve 6P connector terminal terminal C34 and body ground.
No.3.
PCM CONNECTOR C (49P)
EGR VALVE 6P CONNECTOR
Q
Wire side of female terminals
Is there continuity?
Terminal side of female terminals YES-Repair short inthe wire between the PCM
(C34) and the EGR valve, then go to step 44.
Is there continuity?
NO-Go to step 20.
YES-Go to step 52.
BACK
11-382
20. Check for continuity between PCM connector 23. At the EGR valve side, measure resistance between
terminal C34 and EGR valve 6P connector terminal EGR valve 6P connector terminals No.1 and No.2.
No.1.
EGRP (WHTIBlK)
(cont'd)
BACK 11-383
EGRSystem
24. At the EGR valve side, measure resistance between 27. Check for continuity between PCM connector
EGR valve 6P connector terminals No.1 and No.3. terminal C10 and body ground.
PCM CONNECTOR C (49P)
EGRVALVE 6PCONNECTOR
EGR (BLU/RED)
11-384 BACK
28. Check for continuity between PCM connector 29. Check for continuity between EGR valve 6P
terminal C10 and EGR valve 6P connector terminal connector terminal No.6 and body ground.
No.4.
EGR VALVE 6P CONNECTOR EGR VALVE 6P CONNECTOR
Is there continuity?
Terminal side of female terminals
YES-Go to step 30.
Is there continuity?
NO-Repair open in the wire between the EGR
YES-Go to step 29. valve and G101, then go to step 44.
NO-Repair open in the wire between the PCM 30. Reconnect PCM connector C (49P).
(C10) and the EGR valve, then go to step 44.
31. Connect the battery positive terminal to EGR valve
6P connector terminal No.4 with a jumper wire.
(cont'd)
BACK
11.-385
EGRSystem
32. Start the engine and let it idlei then connect the 42. Turn the ignition switch OFF.
battery negative terminal to EGR valve 6P
connector terminal No.6 with a jumper wire. 43. Replace the EGR valve (see page 11-388).
Does the engine stall or run rough? 44. Reconnect all connectors.
NO-Go to step 33. 46. Reset the PCM with the HDS.
33. Turn the ignition switch OFF. 47. Do the PCM idle learn procedure (see page 11-311).
34. Remove the EGR valve (see page 11-388). 48. Do the EGR TEST in the INSPECTION MENU with
the HDS.
35. Clean the intake manifold EGR port at the passage
inside the EGR valve with throttle plate and 49. Check for Temporary DTCs or DTCs with the HDS.
induction cleaner.
Is DTC P2413 indicated?
36. Install the EGR valve (see page 11-388).
YES-Check for poor connections or loose
37. Reconnect all connectors. terminals at the EGR valve and the PCM, then go to
step 1.
38. Turn the ignition switch ON (II).
NO-Go to step 50.
39. Reset the PCM with the HDS.
50. Monitor the OBD STATUS for DTC P2413 in the
40. Do the PCMidie learn procedure (see page 11-311). DTCs MENU with the HDS.
41. Do the EGR TEST in the INSPECTION MENU with Does the screen indicate PASSED?
the HDS.
YES- Troubleshooting is complete. If any other
Is the result OK? Temporary DTCs or DTCs were indicated in step 49,
go to the indicated DTC's troubleshooting .•
YES-Go to step 49.
NO-Ifthe screen indicates FAILED, check for poor
NO-Go to step 42. connections or loose terminals atthe EGR valve
and the PCM, then go to step 1. If the screen
indicates EXECUTING or OUT OF CONDITION,
keep idling until a result comes on.
BACK
11 ..386
51. Turn the ignition switch OFF.
BACK 11-387
EGRSystem
BACK
11-388
PCVSystem
BACK
11-389
PCVSystem
DTe Troubleshooting
DTC P2279: Intake Air System Leak 7. Check for Temporary DTCs or DTCs with the HDS.
11 ..390 BACK
PCV Valve Inspection PCV Valve Replacement
1. Remove the engine cover (see step 1 on page 9-3). 1. Remove the engine cover (see step 1 on page 9-3).
2. Check the PCV valve (A), hoses (8), and 2. Remove the bolt (A).
connections for leaks or restrictions.
NOTE: Take care not to spill oil on the hot exhaust
manifold.
BACK 11-391
EVAPSystem
POWERTRAIN CONTROL
MODULE (PCM)
Update, page 11-7 EVAPORATIVE EMISSION (EVAP)
Substitution, page 11-8 CANISTER PURGE VALVE
Replacement, page 11-244 Replacement, page 11-423
EVAPORATIVE EMISSION
(EVAP) CANISTER
Replacement, page 11-425
11-392 BACK
DTe Troubleshooting
DTC P0443: Evap Canister Purge Valve Circuit 7. Start the engine, and let it idle.
Malfunction
Is there vacuum?
Special Tools Required
Vacuum pump/gauge, 0-30 in.Hg, Snap-on YA4000A YES-Go to step 8...
or equivalent, commercially available
NO-Go to step 14.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general 8. Turn the ignition switch OFF.
troubleshooting information (see page 11-3).
9. Disconnect the EVAP canister purge valve 2P
1. Turn the ignition switch ON (II). connector.
2. Clear the DTC with the HDS. 10. Check for continuity between EVAP canister purge
valve 2P connector terminal No.2 and body ground.
3. Start the engine. Hold the engine speed at
3,000 rpm without load (in Park or neutral) until the EVAP CANISTER PURGE VALVE 2P CONNECTOR
radiator fan comes on, then let it idle.
YES-Go to step 5.
6. Disconnect the vacuum hose (A) from the purge YES-Go to step 11.
joint (B) in the engine compartment, and connect a
vacuum pump/gauge, 0-30 in.Hg, to the hose. NO-Go to step 23.
(cont'd)
BACK 11-393
EVAPSystem
11. Jump the SCS line with the HDS. 17. Measure voltage between EVAP canister purge
valve 2P connector terminal No.1 and body ground.
12. Disconnect PCM connector C (49P).
EVAP CANISTER PURGE VALVE 2P CONNECTOR
13. Check for continuity between EVAP canister purge
valve 2P connector terminal No.2 and body ground.
=
PCS (RED/YEll
=
Is there battery voltage?
Wire side of female terminals
YES-Go to step 18.
11-394 BACK
21. Check for continuity between PCM connector 22. At the valve side, measure resistance between
terminal C40 and EVAP canister purge valve 2P EVAP canister purge valve 2P connector terminals
connector terminal No.2. No.1 and No.2.
NO-Repair open in the wire between the EVAP 23. Replace the EVAP canister purge valve (see page
canister purge valve and the PCM (C40), then go to 11-423).
step 24.
24. Reconnect all connectors.
(cont'd)
BACK 11-395
EVAPSystem
OTe Troubleshooting (cont'd)
29. Monitor the OBD STATUS for DTC P0443 in the 33. Monitor the OBD STATUS for DTC P0443 in the
DTCs MENU with the HDS. DTCs MENU with the HDS.
Does the screen indicate PASSED? Does the screen indicate PASSED?
11-396 BACK
DTC P0451: FTP Sensor Circuit Rangel 11. Check for Temporary DTCs or DTCs with the HDS.
Performance Problem
Is DTCP0451 indicated?
NOTE:
• Before you troubleshoot, record all freeze data and YES-Check for poor connections or loose
anyon-board snapshot, and review the general terminals at the FTP sensor and the PCM, then go
troubleshooting information (see page 11-3). to step 1.
• If DTC P2422 is stored at the same time as DTCP0451,
troubleshoot DTC P2422 first, then recheck for DTC NO-Go to step 12.
P0451.
12. Monitor the OBD STATUS for DTC P0451 in the
1. Turn the ignition switch ON (II). DTCs MENU with the HDS.
2. Clear the DTC with the HDS. Does the screen indicate PASSED?
3. Start the engine, and let it idle without load (in Park YES-Troubleshooting is complete. If any other
or neutral) until the radiator fan comes on. Temporary DTCs or DTCs were indicated instep 11,
go to the indicated DTC's troubleshooting .•
4. Monitor the OBD STATUS for DTC P0451 in the
DTCs MENU with the HDS. NO-If the screen indicates FAILED, check for poor
connections or loose terminals atthe FTP sensor
Does the screen indicate FAILED? and the PCM, then go to step 1. If the screen
indicates NOT COMPLETED, go to step 10.
YES-Go to step 5.
10. Start the engine, and let it idle without load (in Park
or neutral) until the radiator fan comes on.
BACK 11-397
EVAPSystem
DTC P0452: FTP Sensor Circuit Low Voltage 10. Turn the ignition switch OFF.
NOTE: Before you troubleshoot, record all freeze data 11. Disconnect the FTP sensor 3P connector.
and anyon-board snapshot, and review the general
troubleshooting information (seepage 11-3); 12. Turn the ignition switch ON (II).
1. Turn the ignition switch ON (II). 13. Check the FTP SENSOR in the DATA LIST with the
HDS.
2. Clear the DTC with the HDS.
Is about 7.3 kPa (2.15 in.Hg, 54.7 mmHg), or
3. Turn the ignition switch OFF. 4.90 V indicated?
6. Check the FTP SENSOR in the DATA LIST with the 14. Measure voltage between FTP sensor 3P connector
HDS. terminal No.1 and body ground.
YES-Gotostep 10.
NO-Go to step 7.
9. Monitor the OBD STATUS for DTC P0452 in the Wire side of female terminals
DTCs MENU with the HDS.
11-398 BACK
15. Turn the ignition switch OFF. 20. Turn the ignition switch OFF.
16. Jump the SCS line with the HDS. 21. Jump the SCS line with the HDS.
17. Disconnect PCM connector A (49P). 22. Disconnect PCM connector A(49P).
18. Connect FTP sensor 3P connector terminal No.1 to 23. Check for continuity between FTP sensor 3P
body ground with a jumper wire. connector terminal No.2 and body ground.
VCC4(ORN)
JUMPER WIRE
= =
Terminal side of female terminals 28. Reset the PCM with the HDS.
Is there continuity? 29. Do the PCM idle learn procedure (see page 11-311).
(cont'd)
BACK
11-399
EVAP·;System
30. Check for Temporary DTCs or DTCs with the HDS. 35. Monitor the OBD STATUS for DTC P0452 in the
DTCs MENU with the HDS.
Is DTC P0452 indicated? '.
Does the screen indicate PASSED?
YES-Check far poor connections or loose
terminals at the FTP sensor and the PCM, then go YES-If the PCM was updated, troubleshooting is
to step 1. complete. If the PCM was substituted, replace the
original PCM (see page 11-244). If any other
NO-Go to step 31. Temporary DTCs or DTCs were indicated in step 34,
go to the indicated DTC's troubleshooting .•
31. Monitor the OBD STATUS for DTC P0452 in the
DTCs MENU with the HDS. NO-If the screen indicates FAILED, check for poor
connections or loose terminals at the FTP sensor
Does the screen indicate PASSED? and the PCM. If the PCM was updated, substitute a
known-good PCM (see page 11-8), then recheck. If
YES-Troubleshooting is complete. If any other the PCM was substituted, go to step 1. If the screen
Temporary DTCs or DTCs were indicated in step 30, indicates NOT COMPLETED, keep idling until a
go to the indicated DTC's troubleshooting .• result comes on.
BACK
11-400
DTC P0453: FTP Sensor Circuit High Voltage 12. Connect FTP sensor 3P connector terminals No.2
and No.3 with a jumper wire.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general FTP SENSOR 3P CONNECTOR
troubleshooting information (see page 11-3).
/s about 7.3 kPa (2.16 in.Hg, 55 mmHg), or 4.7 V 14. Check the FTP SENSOR in the DATA LIST with the
or more indicated? HDS.
YES-Go to step 10. /s about 7.3 kPa (2.16 in.Hg, 55 mmHg), or 4.7 V
or more indicated?
NO-Go to step 7.
YES-Go to step 15.
7. Install the fuel fill cap.
NO-Go to step 26.
8. Start the engine.
15. Measure voltage between FTPsensor3Pconnector
9. Monitor the OBD STATUS for DTC P0453 in the terminals No.1 and No.3.
DTCs MENU with the HDS.
FTP SENSOR 3P CONNECTOR
Does the screen indicate FA/LED?
10. Turn the ignition switch OFF. Wire side of female terminals
(cont'd)
BACK 11-401
EVAPSystem
16. Turn the ignition switch OFF. 21. Turn the ignition switch OFF.
17. Jump the SCS line with the HDS. 22. Jump the SCS line with the HDS.
18. Disconnect PCM connector A (49P). 23. Disconnect PCM connector A (49P).
19. Connect FTP sensor 3P connector terminal No.3 to 24. Connect FTP sensor 3P connector terminal No.2 to
body ground with a jumper wire. body ground with a jumper wire.
SG4(GRN) FTP(LTGRN)
= =
20. Check for continuity between PCM connector 25. Check for continuity between PCM connector
terminal A27 and body ground. terminal A39 and body ground.
FTP
~iiiG1~7t71~~~~~(L:;T GRN)
Q
= =
Terminal side of female terminals Terminal side of female terminals
NO-Repair open in the wire between the PCM NO-Repair open in the wire between the PCM
(A27) and the FTP sensor, then go to step 28. (A39) and the FTP sensor, then go to step 28.
BACK
11-402
26. Turn the ignition switch OFF. 36. Check for Temporary DTCs or DTCs with the HDS.
27. Replace the FTP sensor (see page 11-423). Is DTC P0453 indicated?
31. Do the PCM idle learn procedure (see page 11-311). NO-Go to step 37.
32. Check for Temporary DTCs or DTCs with the HDS. 37. Monitor the OBD STATUS for DTC P0453 in the
DTCs MENU with the HDS.
Is DTC P0453 indicated?
Does the screen indicate PASSED?
YES-Check for poor connections or loose
terminals at the FTP sensor and the PCM, then go YES-Ifthe PCM was updated, troubleshooting is
to step 1. complete. If the PCM was substituted, replace the
original PCM (see page 11-244). If any other
NO-Go to step 33. Temporary DTCs or DTCs were indicated in step 36,
go to the indicated DTC's troubleshooting .•
33. Monitor the OBD STATUS for DTC P0453 in the
DTCs MENU with the HDS. NO-If the screen indicates FAILED, check for poor
connections or .Ioose terminals at the FTP sensor
Does the screen indicate PASSED? and the PCM. If the PCM was updated, substitute a
known-good PCM (see page 11-8), then recheck. If
YES-Troubleshooting is complete. If any other the PCM was substituted, go to step 1. If the screen
Temporary DTCs or DTCs were indicated in step 32, indicates NOT COMPLETED, keep idling until a
go to the indicated DTC's troubleshooting .• result comes on.
BACK
11-403
EVAPSystem
DTC P0455: EVAP System Very Large Leak 2. Check the fuel fill cap seal (A) and the fuel fill pipe
Detected mating surface (B). Verify that the fuel fill cap tether
cord (C) is not caught under the cap.
DTC P0456: EVAP System Very Small Leak
Detected
INOTICEI·
The fuel system is designed to allow specified
maximum vacuum and pressure conditions. Do not
deviate from the vacuum and pressure tests as
indicated in these procedures. Excessive pressure/
vacuum would damage the EVAP components or
cause eventual fuel tank failure.
Is the correct fuel fill cap installed and properly Is the result OK?
tightened?
YES-Intermittent failure, the system is OK at this
YES-Go to step 2. time. Check for poor connections or loose terminals
at the FTP sensor, the EVAP canister purge valve, or
NO-Replace or tighten the cap, then go to step 22. the EVAP canister vent shut valve, and the PCM .•
NO-Go to step 6.
11-404
BACK
6. Turn the ignition switch OFF. 10. Disconnect the vacuum hose (purge line) (A) from
the EVAP canister purge valve (B) in the engine
7. Turn the ignition switch ON (II). compartment, and connect a T-fitting (C) from the
vacuum gauge and the vacuum pump/gauge,
8. Check for a poor connection or damage at the fuel 0-30 in.Hg, to the vacuum hose'(A) as shown.
tank vapor recirculation tube.
YES-Go to step 9.
NO-
• Replace the fuel tank vapor recirculation tube,
then go to step 22 .
• If necessary, replace the fuel tank (see page
11-347), then go to step 22.
(cont'd)
BACK
'·:1. ..405
EVAP,System
14. Select EVAP CVS OFF in the INSPECTION MENU 19. Select EVAP CVS OFF in the INSPECTION MENU
with the HOS. with the HOS.
15. Oisconnectthe fresh air hose (A) from the EVAP 20. Check these parts for looseness or damage:
canister vent shut valve (B), and plug the EVAP
canister vent shut valve port (C). • Fuel fill pipe
• Fuel vapor return pipe
NOTE: Be careful not to exceed the vacuum. If you 25. Do the EVAP FUNCTION TEST in the INSPECTION
do, the FTP sensor can be damaged. MENU with the HOS.
17. Monitor the FTP SENSOR in the DATA LlST.for Is the result OK?
1 minute with the HOS.
YES-Go to step 26.
Does the voltage increase more than 0.2 V 0.3 kPa
(0.1 in.Hg, 2.5 mmHg)? NO-Check for poor connections or loose terminals
at the FTP sensor, the EVAP canister purge valve,
YES-Go to step 18.. the EVAP canister vent shut valve, and the PCM,
then go to step 1.
NO-Replace the EVAP canister vent shut valve,
then go to step 21. 26. Check for Temporary OTCs or OTCs with the HOS.
18. Check for a loose or damaged EVAP canister purge Is OTe P0455 and/or P0456 indicated?
line between the EVAP canister and the EVAP
canister purge valve. YES-Check for poor connections or loose
terminals at the FTP sensor, the EVAP canister
Is the line OK? purge valve, the EVAP canister vent shut valve, and
the PCM, then go to step 1.
YES-Replace these parts, then go to step 21:
NO-Troubleshooting is complete. If any other
• FTP sensor O-ring Temporary OTCs or OTCs are indicated, go to the
• EVAP canister vent shut valve case and O-ring indicated OTC's troubleshooting .•
• EVAP canister
11-406 BACK
DTC P0457: EVAP System Leak Detected/Fuel 5. Oothe EVAP FUNCTION TEST inthe INSPECTION
Fill Cap Loose or Missing MENU with the HDS.
NOTE: Before you troubleshoot, record all freeze data Is the result OK?
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). YES-Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
1. Check the fuel fill cap (the cap must say "TIGHTEN at the FTP sensor, the EVAP canister vent shut
TO CLICK"). It should turn 1/4 turn after it's tight, valve, and the PCM .•
then it clicks.
NO-Go to step 6.
Is the correct fuel fill cap installed and properly
tightened? 6. Turn the ignition switch OFF.
YES-Go to step 2. 7. Remove the EVAP canister vent shut valve from the
EVAP canister (see page 11-424).
NO-Replace or tighten the cap, then go to step 19.
8. Connect the 2P connector to the EVAP canister vent
2. Check the fuel fill cap seal (A) and the fuel fill pipe shut valve.
mating surface (B). Verify that the fuel fill cap tether
cord (C) is not caught under the cap. 9. Turn the ignition switch ON (II).
(cont'd)
BACK 11-407
EVAPSystem
12. Turn the ignition switch OFF. 21. Do the PCM idle. learn procedure (see page 11-311).
13. Replace the EVAP canister vent shut valve 22. Do the EVAP FUNCTION TEST in the INSPECTION
(see page 11-424). MENU with the HDS.·
16. Do the PCM idle learn procedure (see page 11-311). NO-Check for poor connections or loose terminals
at the FTP sensor, the EVAP canister vent shut
17. Do the EVAP FUNCTION TEST in the INSPECTION valve, and the PCM, then go to step 1.
MENU with the HDS.
23. Check for Temporary DTCs or DTCs with the HDS.
Is the result OK?
Is DTC P0457 indicated?
YES-Go to step 23.
YES-Check for poor connections or loose
NO-Check for poor connections or loose terminals termina.ls at theFTP sensor, the EVAP canister vent
at the FTP sensor, the EVAP canister vent shut shut valve, and the PCM, then go to step 1.
valve, and the PCM, then go to step 1.
NO-Troubleshooting is complete. If any other
18. Reinstall the EVAP canister vent shut valve. , Temporary DTCs or DTCs are indicated, go to the
indicated DTC's troubleshooting .•
19. Turn the ignition switch ON (II).
11-408 BACK
OTC P0496: EVAPSystem High Purge Flow 10. Check for Temporary DTCs or OTCs with the HOS.
NOTE: Before you troubleshoot, record all freeze data Is DTC P0496 indicated?
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3). YES-Check for poor connections or loose
terminals at the FTP sensor, the EVAP canister
1. Turn the ignition switch ON (II). purge valve, the EVAP canister vent shut valve, and
the PCM, then go to step 1.
2. Clear the OTC with the HOS.
NO-Troubleshooting is complete. If any other
3. 00 the EVAP FUNCTION TEST in the INSPECTION Temporary OTCs or OTCs are indicated, go to the
MENU with the HOS. indicated OTC's troubleshooting.•
NO-Go to step 4.
BACK
11-409
EVAP'System
OTe Troubleshooting (cont'd)
DTC P0497: EVAP System Low Purge Flow 5. Disconnect the vacuum hose (A) from the EVAP
canister purge valve (B).
Special Tools Required
·Vacuum pump/gauge, 0-30 in.Hg, Snap-on YA4000A
or equivalent, commercially available
• Vacuum/pressure gauge, 0-4 in.Hgj 07JAZ-001000B
NO-Go to step 4.
YES-Go to step 5.
11-410 BACK
6. Disconnect the vacuum hose (A) from the purge 10. Disconnect the vacuum hose (A) from the EVAP
line (at the EVAP canister side), and connect the canister purge valve (8). Connect the T-fitting (C)
vacuum pump/gauge, 0-30 in.Hg, to the hose as from the vacuum gauge and the vacuum pump/
shown. gauge, 0-30 in.Hg, to the hose (D) as shown.
07 JAZ-001 0008
07JAZ-0010008
7. Apply about 2 kPa (0.6 in.Hg, 15 mmHg) of vacuum 11. Apply about 2 kPa (0.6 in.Hg, 15 mmHg) of vacuum
to the hose. to the hose.
8. Select EVAP PCS ON in the INSPECTION MENU 12. Turn the ignition switch ON (II).
with the HDS.
13. Select EVAP PCS ON in the INSPECTION MENU
Does the vacuum release immediately? with the HDS.
(cont'd)
BACK 11-411
E\IAP System
14. Connectthe vacuum pump/gauge;'0-30 in.Hg, to 18. Connect a T-fitting (A) from the vacuum pump/
the vacuum hose (A) as shown. gauge, 0-30 in.Hg, and the vacuum pump to the
FTP sensor (B) as shown.
07JAZ-001000B
YES-Go to step 16. 20. Slowly apply about 1.3 kPa (0.4 in.Hg, 10 mmHg) of
vacuum to the hose.
NO-Check for blockage in the vacuum hose
between the EVAP canister purge valve and the NOTE: Be careful not to exceed the vacuum. If you
throttle body, then goto step 23. do, the FTP sensor can be damaged.
11-412 BACK
21. Check the FTPSENSQR in the DATA LIST with the
HDS.
YES-Troubleshooting is complete.•
BACK 11~413
EVAPSystem
NOTE: Before you troubleshoot, record all freeze data EVAP CANISTER VENT SHUT VALVE 2P CONNECTOR
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
11~414
BACK
12. Jump the SCS line with the HDS. 16. Check for continuity between PCM connector
terminal A22 and body ground.
13. Disconnect PCM connector A (49P).
PCM CONNECTOR A (49P)
14. Check for continuity between PCM connector
terminal A22 and body ground.
VSV
PCM CONNECTOR A (49P) (LTGRN)
VSV
(LTGRN)
Q
=
Terminal side of female terminals
Q
= Is there continuity?
VSV(LTGRN}
JUMPER WIRE
(cont'd)
BACK 11-415
EVAPSystem
11-416 BACK
DTC P0499: EVAP Canister Vent Shut Valve
Control Circuit High Voltage
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general
troubleshooting information (see page 11-3).
BACK
EVAPSystem
DTC P1454: FTP Sensor Circuit Rangel 10. Clear the DTC with the HDS.
Performance Problem
11. Turn the ignition switch OFF.
DTC P2422: EVAP Canister Vent Shut Valve
Close Malfunction 12. Remove the EVAP canister vent shut valve from the
EVAP canister (see page 11-424).
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review the general 13. Connect the 2P connector to the EVAP canister vent
troubleshooting information (see page 11-3). shut valve.
1. Turn the ignition switch ON (II). 14. Turn the ignition switch ON (II).
2. Clear the DTC with the HDS. 15. Select EVAP CVS ON in the INSPECTION MENU
with the HDS.
3. Turn the ignition switch OFF.
16. Check the EVAP canister vent shut valve (A)
4. Remove the fuel fill cap, and wait 1 minute. operation.
YES-Go to step 6.
8. Start the engine, and then let it idle without load (in Does the valve operate?
Park on neutral) until the radiator fan comes on.
YES-Check for a blockage in the EVAP canister,
9. Monitor the OBD STATUS for DTC P1454 in the canister filter, vent hoses, and drain joint, then
DTCs MENU with the HDS. install the EVAP canister vent shut valve, and go to
step 23.
Does the screen indicate FAILED?
NO-Replace the EVAP canister vent shut valve
YES-Go to step 10. (see page 11-424), then go to step 23.
11-418 BACK
17. Disconnect the air tube (A) from the FTP sensor (B). 21. Turn the ignition switch ON (II).
22. Check the FTP SENSOR in the DATA LIST with the
HDS.
18. Check the FTPSENSOR in the DATA LIST with the 25. Do the PCM idle learn procedure (see page 11-311).
HDS.
26. Start the engine, and then let it idle without load
Is it between - 0.67 and 0.67 kPa (- 0.2 and (in Park or neutral) until the radiator fan comes on.
0.2 in.Hg, - 5 and 5 mmHg), or 2.4 and 2.6 V?
27. Check for Temporary DTCs or DTCs with the HDS.
YES-Check for a blockage in the FTP sensor air
tube or vent, then go to step 23. Is OTe P1454 and/or P2422 indicated?
20. Remove the FTP sensor (A) from the EVAP canister NO-Go to step 28.
with its connector connected (see page 11-423).
28. Monitor the OBD STATUS for DTC P1454 and/or
P2422 in the DTCs MENU with the HDS.
BACK
11-419
EVAPSystem
DTC Troubleshooting (cont'd)
11-420 BACK
Fuel Cap Warning Message System Troubleshooting
Special Tools Required 3. Reinstall and tighten the fuel fill cap.
• Vacuum pump/gauge, 0 -30 in.Hg, Snap-on YA4000A
or equivalent, commercially available 4. Clear the DTC with the HDS.
• Vacuum/pressure gauge, 0-4 in.Hg 07JAZ-001000B
5. Start the engine. Hold the engine speed at
When the fuel fill cap warning message does not go off 3,000 rpm without load (in Park or neutral) until the
after fuel fill cap tightened, or the message turned on radiator fan comes on, then let it idle for 1 minute.
frequently, do this troubleshooting procedure.
6. Test-drive at 45 mph (72 km/h) 1 minute or more.
1. Check the fuel fill cap (the cap must say "TIGHTEN
TO CLICK"). It should turn 1/4 after it's tight, then it Does the fuel cap message come on?
clicks.
YES-Go to step 7.
Is the correct fuel fill cap installed and properly
tightened? NO-Intermittent failure, the system is OK at this
time.•
YES-Go to step 2.
7. Turn the ignition switch OFF.
NO-Replace or tighten the cap, then go to step 13.
2. Check the fuel fill cap seal (A) and the fuel fill pipe
mating surface (B). Verify that the fuel fill cap tether
cord (C) is not caught under the cap.
NO-Go to step 3.
(cont'd)
BACK 11-421
EVAP·System
8. Disconnect the vacuum hose (A) from th.e EVAP 11. Select the EVAP PCS ON in the INSPECTION MENU
canister purge valve (B) in the engine compartment. with the HDS.
Connect the T-fitting (C) from the vacuum gauge
and the vacuum pump/gauge, 0-30 in.Hg, to the Release the vacuum immediately?
vacuum hose (D) as shown.
YES-Check for vacuum hose blockage between
the EVAP canister purge valve and the EVAP
canister, then go to step 12.
11-422 BACK
FTP Sensor Replacement EVAP Canister Purge Valve.
Replacement
1. Remove the EVAP canister cover (A).
22N·m
12.2 kgf·m. 16lbf·ft)
2. Disconnect the FTP sensor 3P connector (A) and
tube (8). 2. Remove the EVAP canister purge valve and the
bracket (C).
BACK 11-423
EVAPSystem
11-424
BACK
EVAP Canister Replacement
1. Remove the fuel tank guard (A). 5. Remove the EVAP canister bracket (A).
I~~~~
~, 6
22N·m 6. Install the parts in the reverse order of removal.
12.2 kgf.m, 16lbf·ft)
A B
o
9.8N·m
11.0 kgf·m,
7.2Ibf·ft)
BACK
11-425
EVAPSystem
, ~9.8N.m
!
B
V" (1.0 kgf·m,
7.2Ibf·ft)
11-426 BACK
Transaxle
The Acura MDX SRS includes a driver's airbag in the steering wheel hub,a passenger's airbag in the dashboard above
the glove box, seat belt tensioners in the front seat belt retractors, side curtain airbags in the sides of the roof, and side
airbags in the front seat-backs. Information necessary to safely service the SRS is included inthis Service Manual,. ,
Items marked with an asterisk( ","j on the cont,ants page inciude or are located near SRS components. Servicing,
disassembling, or replacing these items requires special precautions andtools, and should be done only by an
authorized Acura, dealer.
• To avoid rendering the SRS inoperative, whiyh could lead to personal injury or death in the event of a severe frontal
or side collision, all SRS service work s\1ould be done by an autho~ized Acura dealer.
• Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury
caused by unintentional deployment of the airbags and/or side airbags.
• Do not bump or impact the SRS unit, front impact sensors, side impact sensors, or roll rate sensor when the ignition
switch is ON (II), or for at least 3 minutes after the ignition switch is turned OFF; otherwise, the system may fail in a
collision, or the airbags may deploy. "
• SRS electrical connectors are identified by yellow color coding. Related componentsare located in the steering
column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the front seats,
in the roofside, and around the floor. Do not use electrical test equipment on these circuits.
Automatic Transmission
Automatic Transmission AfT Gear Position Indicator
Special Tools·: ................... ;..... ~ ........................ 14-2 Component Location Index ........................... 14-313
General Troubleshooting Information ......... 14-4 Circuit Diagram ............................................... 14-314
DTCTroubleshooting Index .......................... 14-11 Transmission Range Switch Test ................. 14-315
Symptom Troubleshooting Index ................. 14-15 Transmission Range Switch
System Description ........................................ 14-28 Replacement ............................................... 14-316
DTC Troubleshooting ..................................... 14-84 Transmission Gear Selection Switch
Road Test .......................................................... 14-235 Test ............................................................... 14-319
Stall Speed Test .............................................. 14-.237 Replacement .................................'.............. 14-319 .
Pressure Test .............................................. :... 14-238 AfT Gear Position Indicator Panel
Shift Solenoid Valve Test, Replacement ...... 14-242 Light Harness Replacement .: ................. 14-320
Shift Solenoid Wire Harness . AfT Gear Position Indicator Panel'
Replacement ... ,........................................... 14-242 Light Bulb Replacement ......................... 14-320
AfT Clutch Pressure Control AfT Gear Position Indicator Panel
Solenoid Valve A Replacement ............................................ 14-308
Test ............................................................... 14-246
Replacement ............... :............................... 14-252 AfT Interlock System
AfT Clutch Pressure Control Component Location Index ........................... 14-321
Solenoid Valve B . Circuit Diagram ............................................... 14-322
Test ............................................................... 14-249 Shift Lock System Circuit
Replacement ............................................... 14-252 Troubleshooting ......................................... 14-323
I
AfT Clutch Pressure Control * Key Interlock System Circuit
. Solenoid Valve C Troubleshooting ......................................... 14-328
. ,,'> . Test ............................................................... 14-254 Shift Lock Solenoid Test ................................ 14-330
Replacement ............................................... 14-257 Shift Lock Solenoid Replacement ................. 14-330
Input Shaft (Mainshaft) Speed Sensor Shift Lock Stop, Shift Lock Stop Cushion
Replacement ............................................... 14-259 Replacement ............................................... 14-331
Output Shaft (Countershaft) Speed Sensor Shift Lock Release Replacement ................... 14-331
Replacement ............................................... 14-260 Park Pin Switch Test ....................................... 14-332
2nd Clutch Transmission Fluid Pressure Park Pin Switch Replacement ....................... 14-332
Switch Replacement .................................. 14-261
3rd Clutch Transmission Fluid Pressure Transmission Housing
Switch Replacement .................................. 14-262 Reverse Idler Gear
4th Clutch Transmission Fluid Pressure Removal/Installation .................................. 14-339
Switch Replacement .................................. 14-263 Reverse Idler Gear Disassembly/
ATF Temperature Sensor Replacement ....... 14-264 Inspection/Reassembly .............................. 14-339
ATF Level Check ............................................. 14-265 Secondary Shaft ATF Feed Pipe Cap
ATF Replacement ........................................... 14-266 Removal ....................................................... 14-340
Transfer Assembly Fluid Replacement ........ 14-268 Installation ................................................... 14-340
Transfer Assembly Inspection ...................... 14-269 Secondary Shaft ATF Feed Pipe Cap,
Transfer Assembly Removal ......................... 14-270 Feed Pipe Replacement .............................. 14-341
Transfer Assembly Installation ..................... 14-272 ATF Filter Removal/lnspection/
Transfer Breather Hose Replacement .......... 14-274 Installation ................................................... 14-341
Transmission Removal .................................. 14-275 Mainshaft Bearing
Transmission Installation .............................. 14-287 Removal ....................................................... 14-342
ATF Cooler Cleaning ...................................... 14-300 Installation ................................................... 14-342
ATF Cooler Hose Replacement ..................... 14-302 Intermediary Shaft Bearing
ATF Cooler Replacement ............................... 14-303 Replacement ............................................... 14-343
Shift Lever Removal ....................................... 14-304 Park Lever Shaft Bearing Replacement ........ 14-343
Shift Lever Installation ................................... 14-305 Selector Control Shaft Bearing
Shift Lever Knob Replacement ..................... 14-305 Replacement ............................................... 14-344
Shift Lever Disassembly/Reassembly .......... 14-306 Selector Control Shaft Oil Seal
Shift Lever Bracket Base Replacement ........ 14-307 Replacement ............................................... 14-344
Shift Lever Boot Replacement ...................... 14-308
Shift Cable Replacement ............................... 14-309
Shift Cable Adjustment .................................. 14-311
Transmission Disassembly ........................... 14-333
Transmission Reassembly ............................ 14-401
BACK
Valve Body AfT Differential
Valve Body Repair .......................................... 14-345 Component location Index .............. ~ ............. 14-412
Valve Body Valve Installation ........................ 14-346 Backlash Inspection ........................................ 14-412
Main Valve Body Disassembly, . Differential Carrier" Final Driven Gear, and
Inspection, and Reassembly ...........•........ ,. 14-347 Transfer Drive Gear Replacement ............. 14-413
ATF Pump Inspection ..................................... 14-348 Carrier Bearing Replacement ........................ 14-414
Secondary Valve Body Disassembly,' . Oil Seal Replacement ................................... ~. 14-415
Inspection, and Reassembly ..................... : 14-349 Carrier Bearing Outer Race .
Regulator Valve Body Disassembly, Replacement ............................................... 14-416
Inspection, and Reassembly ...................... 14-350 Carrier Bearing Preload Inspection ..............: 14-418
Accumulator Body Disassembly,
Inspection, and Reassembly ...................... 14-351 Transfer Output Shaft
Shift Solenoid Valve Component Location Index ........... :............... 14-421
Removal and Installation ........................... 14-352 Transfer Output Shaft Bearing
Replacement ......................... :.:................... 14-421
Torque Converter Housing Oil Seal Replacement ..................... :............... 14-422
Mainshaft Bearing and Oil Seal Transmission Housing Bearing
Replacement ............................................... 14-353 Replacement .............................. ~ ................ 14-423
Countershaft Bearing Replacement ............. 14-354 Transfer Output Shaft Installation Height
Secondary Shaft Bearing Replacement ....... 14-355 Inspection/Adjustment ............. ~ ................. 14-424
Intermediary Shaft Bearing
Replacement ............................................... 14~357 Transfer Assembly
Park Lever Shaft Bearing Replacement ........ 14-358 Inspection ........................................'................. 14-425
Disassembly .......... :.....\.................................... 14-426
Shafts and Clutches Transfer Hypoid Drive Gear Bearing
Mainshaft Disassembly, Inspection, Replacement ............................................... 14-429
and Reassembly ......................................... 14-359 Transfer Output Shaft (Hypoid Gear)
Mainshaft 4th Gear Replacement ................. 14-360 Bearing Removal/Installation .................... 14-430
Countershaft Disassembly ............................ 14-361 Transfer Housing Tapered Roller Bearing
Countershaft Idler Gear and 4th Gear Outer Race Replacement ........................... 14-431
Axial Clearance Inspection ........................ 14-363 Transfer Cover Tapered Roller Bearing
Countershaft Reassembly ............................. 14-365 Outer Race Removal/Installation ............... 14-433
Secondary Shaft Disassembly ...................... 14-367 Transfer Cover Oil Seal Replacement .......... 14-434
Secondary Shaft 1st Gear Axial Clearance Reassembly ..................................................... 14-435
Inspection .................................................... 14-370
1st Gear One-way Clutch Inspection ............ 14-372
1st Clutch Hub Replacement ......................... 14-373
Secondary Shaft Reassembly ....................... 14-374
Secondary Shaft Installation Height
Inspection/Adjustment ............................... 14-375
Intermediary Shaft Disassembly,
Inspection, and Reassembly ...................... 14-379
Intermediary Shaft 4th Gear
Removal ....................................................... 14-380
Installation ................................................... 14-380
Intermediary Shaft 3rd Gear Axial Clearance
Inspection .................................................... 14-381
Intermediary Shaft Installation Height
Inspection/Adjustment ............................... 14-383
Clutch Disassembly ........................................ 14-384
Clutch Inspection ............................................ 14-389
Clutch Wave-Plate Phase Difference
Inspection .................................................... 14-390
Clutch Clearance Inspection .......................... 14-391
Clutch Reassembly ......................................... 14-396
BACK
Automatic Transmission
Special Tools
I '·"
@ 07ZAE-PRPO 100 Clutch Compressor Attachment 1
@ 070AG-SJAA 1OS Frame Positi,oning Guide Pin 1
" .
®> 070AJ-0020101 Preload Inspection Tool 1
07HAE~PL50101 may also be used to substitute one of 07 LAE-PX40 100.
"
~ ·,e. @ ~ , , ~1)1lI))1lI))
~
CD ® ® <D ®
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@ (j) ® ® ®>
0 Q ~ 0 ~
® @ @ @ @
~ ~ / r
@ ® @ @ ®>
14-2 BACK
Ref. No. Tool Number Description Cltv
® 07406-0020400 or 07406-0020401 AfT Clutch Pressure Gauge Set/Panel 1
@ 07736-A01000B or 07736-A01000A Adjustable Bearing Puller, 25-40 mm 1
@ 07741-0010201 Sliding Hammer Weight 1
® 077 46-0010200 Attachment, 37 x 40 mm 1
@ 077 46-0010300 Attachment, 42 x 47 mm 1
@ 077 46-0010400 Attachment, 52 x 55 mm 1
® 077 46-00 10500 Attachment, 62 x 68 mm 1
® 077 46-00 10600 Attachment, 72 x 75 mm 1
@ 077 46-0010800 Attachment, 22 x 24 mm 1
@) 077 46-0030 100 Driver, 40 mm 1.0. 1
® 077 46-0030300 Attachment, 30 mm 1.0. 1
@ 077 49-00 10000 Driver 1
@) 07936-1660101 Bearing Remover Shaft Set, 12 mm 1
@ 07936-3710100 Bearing Remover Shaft Handle 1
@ 07936-3710600 Bearing Remover Shaft Set, 20 mm 1
® 07936-8890300 Bearing Remover Shaft Set, 30 mm 1
® 07936-GE00100 Bearing Remover Shaft, 10 mm 1
@ 07936-GE00200 Bearing Remover Head, 10 mm 1
@ 07947-6340500 Driver Attachment 1
07736-A01000B or 07736-A01000A must be used with commercially available 3/8 "-16 slide hammer.
~
[~~~J
~
® @ ®@@®®@ @)
S ® @ @)
~
@ @
.~
® fJ
® ® @ @
BACK 14-3
Automatic Transmission
How to Check for DTCs with the Honda Ifthe D indicator or malfunction indicator lamp (MIL)
Diagnostic System (HDS) has been reported on, or if a driveability problem is
suspected, follow this procedure:
When the powertrain control module (PCM) senses an
abnormality in the input or output system, the D 1. Connect the HDS to the DLC. (See the HDS user's
indicator (A) in the gauge assembly (8) will usually manual for specific instructions.)
blink.
2. Turn the ignition switch ON (11), select NT system,
B and observe the DTC in the DTCs MENU on the
HDS screen.
14-4 BACK
How to Check for DTCs with the SCS Mode If the D indicator and the MIL come on at the same time,
(retrieving the flash codes) or if a driveability problem is suspected, follow this
procedure:
NOTE: The preferred method is to use the HDS to
retrieve the P-code. 1. Connect the HDS to the DLC. (See the HDS user's
manual for specific instructions.)
When the PCM senses an abnormality in the input or
output system, the D indicator (A) in the gauge 2. Turn the ignition switch ON (II), select SCS mode,
assembly (8) will usually blink. then observe the D indicator in the gauge assembly.
OFF~~·---------------- ___________
(cont'd)
BACK 14-5
Automatic Transmission
How to Troubleshoot Circuits at the PCM 4. Check the connector inspection port (A) size, and
Connectors select a suitable pin probe.
1. Connect the HDS to the .oLC (A), and jump the SCS
line with the HDS.
INOTICE I
• For accurate result, always use the pin
probe (male).
• To prevent damage to the connector
terminals, do not insert test equipment
probes, paper clips, or other substitutes as
they can damage the terminals. Damaged
c
terminals cause a poor connection and an
incorrect measurement.
• Do not puncture the insulation on a wire.
B
Punctures can cause poor or intermittent
electrical connections.
14-6 BACK
Clear AfT DTCs Procedures How to End·a Troubleshooting Session
(required after any troubleshooting)
1. Connect the HDS to the DLC (A).
1. Reset the PCM with the HDS while the engine is
stopped;
2. Turn the ignition switch ON (II). 7. To verify that the, problem is repaired, test-drive the
vehicle for several minutes at speeds over 30 mph
3. Clear the DTC(s) on the HDS screen. (50 km/h) or. under the same conditions as those
indicated by the fr:ee~e data.
NOTE: If the HDS does not communicate with the
PCM, troubleshoot the DLC circuit (see page
11-223).
OBDStatus
(cont'd)
BACK 14-7
..... ,
..: .
'
Automatic Transmission
PCM Updating and Substitution for Testing 1. Turn the ignition switch ON (11), but do not start the
engine.
Special Tools Required
• Honda diagnosis system (HDS) TDSGD2200 2. Connect the HDS to the DLC (A).
• Honda interface module (HIM) EQS05A35570
• HDS pockettesterTDSS3557011401
These special tools are available through the American
Honda Tool and Equipment Program 1-888-424-6857.
NOTE:
• Make sure the HDS/HIM has the latest software
version.
• Before you update the PCM, make sure the battery in
the vehicle is fully charged.
• Never turn the ignition switch OFF during the update.
If there isa problem with the updatei leave the .
ignition switch ON. ' 3. Make sure the HDS communicates with the PCM. If
• To prevent PCM damage, do not operate anything it doesn't, go to the DLC circuit troubleshooting
electrical (headlights, audio system, brakes, AlC; (see page 11-223). If you are returning from the
power windows, moonroof, door locks, and whatnot) DLC circuit troubleshooting, skip steps 4 and 5, and
during the update. clean the throttle body after you update the PCM
• To ensure the latest program is installed, do a PCM (see page 11-363).
update whenever the PCM is substituted or replaced.
• You cannot update a PCM with a program it already 4. Select the INSPECTION MENU with the HDS.
has. It will only accept a new program.
• High temperature in the engine compartment might 5. Select the ETCS TEST, then select the TP POSITION
cause the PCM to become too hot to run the update. If CHECK, and follow the HDS screen prompts.
the engine has been running before this procedure,
open the hood and cool the engine compartment. NOTE: If the TP POSITION CHECK indicates FAILED,
• If you need to diagnose the Honda interface module continue this procedure.
(HIM) because the HIM's red (# 3) lamp came on or
was flashed during the update, leave the ignition 6. Exit the HDS diagnosis system, then select the
switch in the ON (II) position when you disconnect the update mode, and follow the screen prompts to
HIM from the data link connector (DLC). This will update the PCM.
prevent PCM damage.
14-8 BACK
7. If the software in the PCM is the latest, disconnect How to Substitute the PCM
the HDS/HIM from the DLC, and go back to the
procedure that you Were doing. If the software in 1. Make sure you have the anti-theft codes for the
the PCM is notthe latest, follow the instructions on audio system and the navigation system (if
the screen. If prompted to choose the PGM-FI equipped).
system or the AfT system, make sure you update
both. 2. Turn the ignition switch OFF.
NOTE: If the PCM update system requires you to 3. Connect the HDS to the DLC (A).
cool the PCM,foliow the instructions on the screen.
If you run into a problem during the update
procedure (programming takes over 15 minutes,
status bar goes over 1000/0, D or immobilizer light
flashes, HDS tablet freezes, and whatnot), follow
these steps to minimize the chance of damaging
the PCM:
8. Select the ETCS TEST, then select the TP POSITION 4. Turn the ignition switch ON (II).
CHECK, and follow the HDS screen prompts. If the
TP POSITION CHECK failed, clean the throttle body 5. Make sure the HDS communicates with the PCM. If
(see page 11-363). it doesn't, go to the DLC circuit troubleshooting
(see page 11-223). If you are returning from the
9. Do the PCM idle learn procedure (see page 11-311). DLC circuit troubleshooting, skip steps 5 to 6, and
clean the throttle body after substituting the PCM
10. Do the CKP learn procedure (see page 11-4). (see page 11-363).
(cont'd)
BACK 14-9
A\ltomatic Transmission
8. Turn the ignition switch OFF .. 16. Selectthe.lMMOBI SYSTEM with the HDS.
9. Disconnect the negative cable from the battery, 17. Enterthe immobilizer codeusJng the PCM
then disconnect the positive cable. replacement procedure in the HDS; this allows you
to sta~ the engine.
10. Remove the bracket (E), then free the AlC discharge
line from the clip (F). Remove~he AlC suction line 18. Reset the PCM with the HDS.
mounting bracket bolt (G).
19.. Selectthe ETCS TEST, thenselectthe TPPOSITION
CHECK, and follow,the HDSscreen prompts. Ifthe
6x1.0mm TP POSITION CHECK failed, clean the throttle body
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft) (see. page 11-363).
22. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock.
E
23. Do the steering column position memorization
(see page 17-28).
14. Manually input the VIN to the PCM with the HDS.
14-10 BACK
DTC Troubleshooting Index
NOTE: Record all freeze dataandreview,General Troubleshooting Information (see page 14-4) before you
troubleshoot.
NOTE:
* (1): The DTC in parentheses is the Honda code that you will see when you use the SCS mode. The first number(s)
before the - (hyphen) is the flash code the D indicator indicates when the data link connector (DLC) is connected
to the HDS, and in the SCS mode.
* (2): This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the
transmission.
* (3): The MIL comes on when the PGM-FI control system detects a failure simultaneous with the AfT DTC.
(cont'd)
BACK 14-11
Automatic Transmission
NOTE: Record all freeze data and review General Troubleshooting Information (see page 14-4) before you
troubleshoot.
P0797 (78-4) Blinks ON AfT clutch pressure control solenoid valve C (see page 14-150)
stuck ON
P0812 (65-2)'121 Blinks ON Transmission range switch ATP R switch (see page 14-151)
P0815 (24_2)'121 Blinks ON Transmission gear selection switch upshift (see page 14-154)
switch (short or stuck ON)
P0816 (24-6)'121 Blinks ON Transmission gear selection switch downshift (see page 14-156)
switch (short or stuck ON)
NOTE:
* (1): The DTC in parentheses is the Honda code that you will see when you use the SCS mode. The first number(s)
before the - (hyphen) is the flash code the D indicator indicates when the data link connector (DLC) is connected
to the HDS, and in the SCS mode.
* (2): This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the
transmission.
14-12 BACK
NOTE: Record all freeze data and review General Troubleshooting Information (see page 14-4) before you
troubleshoot.
NOTE: '
* (1): The DTC in parentheses is the Honda code that you will see when you use the SCS mode. The first number(s)
before the - (hyphen) is the flash code the D indicator indicates when the data link connector (DLC) is connected
to the HDS, and in the SCS mode.
* (2): This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the
transmission.
(cont'd)
BACK 14-13
Automatic Transmission
NOTE: Record all freeze data and review General Troubleshooting Information (see page 14-4) before you
troubleshoot.
NOTE:
* (1): TheDTC in parentheses is the Honda code that you will see when you use the SCS mode. The first number(s)
before the - (hyphen) is the flash code the D indicator indicates when the data link connector (DLC) is connected
to the HDS, and in the SCS mode.
* (2): This code is caused by an electrical circuit problem and cannot be caused by a mechanical problem in the
transmission.
* (3): The MIL comes on when the PGM-FI control system detects a failure simultaneous with the AfT DTC.
14-14 BACK
Symptom Troubleshooting Index
(cent'd)
BACK 14-15
i.'
',~, '
'.
Auto'matic Transmission
14-16 BACK
Symptom Probable cause(s) Notes
Engine runs, but 1. Low ATF level • Check the ATF level and check the ATF cooler
vehicle does not 2. Shift cable broken or out of lines for leakage and loose connections. If
move in any gear adjustment necessary, clean theATF cooler lines.
3. Connection between shift cable • Check for a loose shift cable at the shift lever and
and transmission or body is the transmission control lever.
worn • Improper alignment of ATF pump and torque
4. ATF pump worn orbinding converter housing may cause ATF pump seizure.
5. Regulator valve stuck or spring The symptoms are mostly an rpm-related ticking
worn noise or a high pitched squeak.
6. ATF strainer clogged • Check the line pressure.
7. Foreign.material in separator • Check the ATF strainer for debris. If the strainer is
plate orifice clogged, find the damaged components that
8. Mainshaft worn or damaged caused the debris.
9. Countershaft worn or damaged • Inspect the differential pinion gears for wear. If
10. Final gears worn or damaged the differential pinion gears are worn, replace the
11. Park mechanism defective differential assembly,. replace. the ATF strainer,
12. Drive plate worn or damaged and thoroughly clean the transmission, and clean
13. Torque converter worn or the cooler and lines. Replace the torque
damaged converter.
14. Tra nsm ission-to-engi ne • Be careful not to damage the torque converter
assembly error housing when replacing the main ball bearing.
15. Axle disengaged You may also damage the ATF pump when you
torque down the main valve body. This will result
in ATF pump seizure if not detected. Use the
proper tools.
• Install the main seal flush with the torque
converter housing. If you push it into the torque
converter housing until it bottoms out, it will
block the fluid return passage and result in
: damage.
Vehicle moves in R, 1. 1st accumulator defective • Check the 1st and 5th clutch pressures.
but not in D, D3, or 2. Idler gears wOrn or damaged • Inspect the secondary shaft and 1st/1st-hold
1st in M 3. 1st clutch defective clutch assembly for wear and damage.
4. 5th clutch defective • Inspect the clutch piston, clutch piston check
valve, and O-rings. Check the spring retainer for
wear and damage. Inspect the clutch end-plate-
to-top disc clea ra nce. If the clea ra nce is out of
tolerance, inspect the clutch discs and plates for
wear and damage, and also inspect the clutch
wave-plate height. If the discs and plates are
worn or damaged, replace the discs and plates as
a set. If the wave-plate height is out of tolerance,
replace the wave-plate. If the discs and plates are
OK, adjust the clearance with the clutch end-plate.
(cont'd)
BACK 14-17
Automatic Transmission
14-18 BACK
Symptom Probable cause(s) Notes
Vehicle moves in 0, 1. Shift fork shaft stuck • Check the 5th clutch pressure.
03, and M, but not 2. 5th accumulator defective • Check for a missing shift fork bolt on the shift
in R 3. 5th clutch defective fork shaft.
4. Reverse gears worn or damaged • Inspect the reverse selector gear teeth chamfers,
5. Reverse idler gear shaft/holder and inspect the engagement teeth chamfers of
worn or damaged the countershaft 5th gear and reverse gear.
Replace the reverse gears and the reverse
selector ifthey are worn or damaged. Ifthe
transmission makes clicking, grinding, or
whirring noises, also replace the mainshaft 5th
gear, reverse idler gear, and countershaft 5th
gear.
• Inspect the clutch piston, clutch piston check
valve, and O-rings. Check the spring retainer·for
wear and damage. Inspect the clutch end-plate-
to-top disc clearance. Ifthe clearance is out of
tolerance, inspect the clutch discs and plates for
wear and damage, and also inspect the clutch
wave-plate height. If the discs and plates are
worn or damaged, replace the discs and plates as
a set. Ifthe wave-plate height is out oftolerance,
replace the wave-plate. If the discs and plates are
OK, adjust the clearance with the clutch end-plate.
Poor acceleration; 1. Low ATF level • Check the ATF level and check the ATF cooler
flares when 2. Shift cable broken or out of lines for leakage and loose connections. If
starting off in 0, adjustment necessary, clean the ATF cooler lines.
03, and R 3. Torque converter one-way clutch • Check for a loose shift cable at the shift lever and
defective the transmission control lever.
4. Stator shaft defective • Check the line pressure.
5. ATF pump worn or binding • Check the ATF strainer for debris. Ifthe strainer is
6. Regulator valve,stuck or spring clogged, find the damaged components that
worn caused the debris.
7. ATF strainer clogged • Improper alignment of ATF pump and torque
8. Torque converter check valve converter housing may cause ATF pump seizure.
defective The symptom is mostly an rpm-related ticking
9. Shift valve E defective noise or a high pitched squeak.
• Be careful not to damage the torque converter
housing when replacing the main ball bearing.
You may also damage the ATF pump when you
torque down the main valve body. This will result
in ATF pump seizure if not detected. Use the
proper tools.
(cont'd)
BACK 14-19
Automatic Transmission
14-20 BACK
Symptom Probable cause(s) Notes
Poor acceleration; 1. Shift cable broken or out of • Check for a loose shift cable at the shift lever and
flares when adjustment the transmission control lever.
starting off in 0, 2. 5th accumulator defective • Check the 5th clutch pressure.
03, and R; stall 3. 5th clutch defective • Inspect the clutch piston, clutch piston check
speed high in R valve, and O-rings. Check the spring retainer for
wear and damage. Inspect the clutch end-plate-
to-top disc clearance. Ifthe clearance is out of
tolerance, inspect the clutch discs and plates for
wear and damage, and also inspect the clutch
wave-plate height. If the discs and plates are
worn or damaged, replace the discs and plates as
a set. Ifthewave-plate height is out oftolerance,
replace the wave-plate. If the discs and plates are
OK, adjust the clearance with the clutch end-plate.
Poor acceleration; 1. Engine output low Replace the torque converter.
flares when 2. Torque converter clutch piston
starting off in 0, defective
03, and R; stall
speed low
Engine idle 1. Low ATF level • Adjust the engine and transmission mounts.
vibration 2. Engine output low • Check the ATF level and check the ATF cooler
3. Torque converter clutch piston lines for leakage and loose connections. If
defective necessary, clean the ATF cooler lines.
• Replace the torque converter.
(cont'd)
BACK 14-21
Automatic Transmission
14-22 BACK
Symptom Probable causels) Notes
Late shift after 1. AfT clutch pressure control • Check for a stored DTC, and check for loose
shifting from N to solenoid valve C defective connectors.
R, or excessive 2. Shift cable broken or out of • Inspect the O-ring, and check the shift solenoid
shock when adjustment valve for seizure.
shifting 3. Connection between shift cable • Inspect the AfT clutch pressure control solenoid
and transmission or body is worn valve body gasket and ATF feed pipes for wear
4. ATF temperature sensor defective and damage. Ifthe AfT clutch pressure control
5. Reverse CPC valve defective solenoid valve is stuck, inspect the CPC valves.
6. Foreign material in separator • Check for a loose shift cable at the shift lever and
plate orifice the transmission control lever.
7. ATF strainer clogged • Check the 5th clutch pressure.
8. 5th clutch defective • Check the ATF strainer for debris. If the strainer is
9. Clutch end plate clearance clogged, find the damaged components that
incorrect caused the debris.
• Inspect the clutch piston, clutch piston check
valve, and O-rings. Check the spring retainer for
wear and damage. Inspect the clutch end-plate-
to-top disc clearance. If the clearance is out of
tolerance, inspect the clutch discs and plates for
wear and damage, and also inspect the clutch
wave-plate height. If the discs and plates are
worn or damaged, replace the discs and plates as
a set. If the wave-plate height is out of tolerance,
replace the wave-plate. If the discs and plates are
OK, adjust the clearance with the clutch end plate~
Transmission does 1. Input shaft (mainshaft) speed Check for a stored DTC, and check for loose
not shift sensor defective connectors.
2. Output shaft (countershaft) speed
sensor defective
Excessive shock or 1. Input shaft (mainshaft) speed Check for a stored DTC, and check for loose
flares on all sensor defective connectors.
upshifts and 2. Output shaft (countershaft) speed
downshifts sensor defective
3. ATF temperature sensor defective
4. Foreign material in separator
plate orifice
(cont'd)
BACK 14-23
Automatic Transmission
14-24 BACK
Symptom Probable cause(s) Notes
Excessive shock or 1. AfT clutch pressure control • Check for a stored DTC, and check for loose
flares on 3-4 solenoid valve A defective connectors.
upshift or 4-3 2. AfT clutch pressure control • Inspect the O-rings, and check the shift solenoiq
downshift solenoid valve B defective valve for seizure. ~ .
3. AfT clutch pressure control • Inspect the AfT clutch pressure control solenoid
solenoid valve Cdefective valve body gasket and ATF feed pipes for wear
4. 4th clutch transmission fluid and damage. If the AfT clutch pressure control
pressure switch defective solenoid valve is stuck, inspect the CPC valves.
5. Shift fork shaft stuck • Check for clogged orifice in the transmission
6. Foreign material in separator fluid pressure switch connector. Ifthe orifice is
plate orifice clogged, remove it and clean the connector.
7. Servo control valve defective • Check the 3rd and 4th clutch pressures.
8. 3rd accumulator defective • Inspect the clutch piston, clutch piston check
9. 4th accumulator defective valve, and O-rings. Check the spring retainer for
10. 3rd clutch defective wear and damage. Inspect the clutch end-plate-
11. 4th clutch defective to-top disc clearance. Ifthe clearance is out of
12. Clutch end plate clearance ' tolerance, inspect the clutch discs and plates for
incorrect wear and damage, and also inspect the clutch
wave-plate height. If the discs and plates are ..
worn or damaged, replace the discs and plates as
a set. If the wave-plate height is out of tolerance,
replace the wave-plate. Ifthe discs and plates are
OK, adjust the clearance with the clutch end plate.
Excessive shock or 1. AfT clutch pressure control • Check for a stored DTC, and check for loose
flares on 4-5 solenoid valve A defective connectors.
upshift or 5-4 2. A/tclutch pressure control .'. Inspect the O-rings, and check the shift solenoid
downshift solenoid valve B defective valve for seizure. ' ,.
3. AfT clutch pressure control • Inspectthe AfT clutch pressure control solenoid
solenoid valve C defective valve body gasket and ATF feed pipes for wear
4. Foreign material in separator and damage, If the AfT clutch pressure control
plate orifice solenoid valve is stucki inspect the CPC valves.
5. 4th accumulator defective • Checkthe 4th and 5th clutch pressures.
6. 5th accumulator defective • Inspect the clutch piston, cI!,Jtch piston check
7. 4th clutch defective valve, and O-rings. Check the spring retainer for
8. 5th clutch defective wear and damage. Inspect the clutch end-plate-
9. Clutch end plate ch~arance to-top disc clearance. If the clearance iSQut of
incorrect tolerance, inspect the clutch discs and plates for
wear and damage, and also inspect the clutch
wave-plate height. Ifthe discs and plates are
worn or damaged, replace the discs and plates as
a set. If the wave-plate height is out of tolerance,
replace the wave-plate. If the discs and plates are
OK, adjust the clearance with the clutch end plate.
(cont'd)
BACK 14-25
Automatic Transmission
14-26 BACK
Symptom Probable cause(s) Notes
Torque converter 1. Torque converter clutch piston • Replace the torque converter.
clutch does not defective • Check the lock-up control valves.
operate smoothly 2. Torque converter check valve
defective
3. Lock-up control valve defective
4. Lock-up timing valve defective
Torque converter 1.. Shift cable broken or out of • Check for a loose shift cable at the shift lever and
clutch does not adjustment the transmission control shaft.
engage 2. Connection between shift cable • Replace the torque converter.
and transmission or body is worn • Check the lock-up control valves.
3. Foreign material in separator
plate orifice
4. Torque converter clutch piston
defective
5; Torque converter check valve
defective
6. Lock-up control valve defective
7. Lock-up timing valve defective
AfT gear position 1. Transmission range switch • Check for a stored DTC, and check for loose
indicator does not defective or out of adjustment connectors.
indicate shift lever 2. Shift cable broken or out of • Inspect the transmission range switch. If the
positions adjustment transmission range switch is faulty, replace it. If
3. Connection between shift cable the transmission range switch is out of
and transmission or body is worn adjustment, adjust it and the shift cable.
• Check for a loose shift cable at the shift lever and
the transmission control lever.
Speedometer and Output shaft (countershaft) speed Check for a stored DTC, and check for loose
odometer do not sensor defective connectors.
work
Engine does not Engine rocker arms defective Check the engine rocker arms.
rev to high rpm,
and the
transmission
upshifts at low rpm
(engine at normal
operating
temperature)
BACK 14-27
Automatic Transmission
System Description
General Operation
The automatic transmission isa combination of a three-element torque converter and a four-shaft electronically
controlled unit which provides five forward speeds and reverse. The entire unit is positioned in line with the engine.
Electronic Control
The electronic control system consists of the powertrain control module (PCM), sensors, and seven solenoid valves.
Shifting and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is located in
the engine compartment.
Hydraulic Control
The valve bodies include the main valve body, the regulator valve body, the secondary valve body, and the
accumulator body. They are bolted to the torque converter housing. The main valve body contains the manual valve,
the modulator valve, the torque converter check valve, shift valves A, 8, E, CPC valve A, the relief valve, the servo
control valve, the lock-up shift valve, the lock-up timing valve, the lubrication control valve,;;the lubrication check valve,
and the ATF pump gears. The secondary valve body contains shift valves C, D, CPC valves 8 and C, the reverse CPC
valve, and the reverse control valve. The regulator valve body contains the regulator valve, the cooler check valve, the
lock-up control valve, and the 3rd accumulator. The accumulator body contains the 1st, 1st-hold, 2nd, 4th, and 5th
accumulators, shift solenoid valves A, 8, C, and D. Fluid from the regulator valve passes through the manual valve to
the various control valves. All the clutch receive fluid from the internal hydraulic circuit.
14-2·8 BACK
Lock-up Mechanism
The lock-up mechanism operates in 2nd, 3rd, 4th, and 5th gears in the D position, and in 2nd and 3rd gears in the D3
position. The pressurized fluid is drained from the back of the torque converter through a fluid passage, causing the
torque converter clutch piston to be held against the torque converter cover. As this takes place, the mainshaft rotates
at the same speed as the engine crankshaft. Together with hydraulic control, the PCM optimizes the timing and
volume of the lock-up mechanism. When shift solenoid valve D is turned on by the PCM, shift solenoid valve D
pressure switches the lock-up shift valve lock-up on and off. AfT clutch pressure control solenoid valve C, the lock-up
control valve, and the lock-up timing valve control the amount of the lock-up conditions. Shift solenoid valve Dis
located on the accumulator body in the transmission, and AfT clutch pressure control solenoid valve C is mounted on
the transmission housing.
Gear Selection
The shift lever has five positions; P: PARK, R: REVERSE, N: NEUTRAL, D: DRIVE 1st through 5th gear range with
automatic shift and sequential sportshift in M (sequential sportshift mode) position, and D3: DRIVE 1st through 3rd
gear range with automatic shift.
Position Descr~tion
P: PARK Front wheels locked; park pawl engaged with park gear on secondary shaft. All
clutches are released.
R:REVERSE Reverse; reverse selector engaged with countershaft reverse gear and 5th
clutch engaged.
N:NEUTRAL All clutches are released.
D:DRIVE Automatic General driving; starts off in 1st, shifts automatically to 2nd, 3rd, 4th, then 5th,
(1st through 5th) shift depending on vehicle speed and accelerator pedal position. Downshifts
through 4th, 3rd, 2nd, and 1st on deceleration to stop. The lock-up mechanism
operates in 2nd, 3rd, 4th, and 5th gears.
M: Manual gear shift driving; vehicle can start off in 1st gear, and does not upshift
Sequential automatically. Vehicle can also start off in 2nd gear, and does not upshift and
sportshift downshift automatically. Downshifts automatically to 1st on deceleration to
mode stoP. The 10ck-uQmechanism operates in 2nd, 3rd, 4th, and 5th gears.
D3: DRIVE Used for rapid acceleration at highway speeds and general driving, up-hill and
(1st through 3rd) down-hill driving; starts off in 1st, shifts automatically to 2nd, then 3rd,
depending on vehicle speed and accelerator pedal position. Downshifts
through 2nd and 1st on deceleration to stop. The lock-up mechanism operates
in 2nd and 3rd gears.
Starting is possible only in the P and N positions because of a slide-type neutral-safety switch.
Transfer Assemblv
The transfer assembly consists of the transfer drive gear on the differential, the transfer output shaft in the
transmission, the transfer drive gear (hypoid gear), the transfer shaft, the transfer output shaft (hypoid gear), and the
companion flange. The transfer assembly is on the rear side of the transmission, beside the differential. The transfer
drive gear on the differential drives the transfer output shaft in the transmission. The transfer output shaft in the
transmission is connected to the transfer drive gear (hypoid gear) by splines. Power is transmitted from the transfer
drive gear on the differential to the rear differential via the transfer assembly and the propeller shaft.
BACK 14-29
Automatic Transmission
TORQUE CONVERTER
2ND CLUTCH
PARK GEAR
TRANSFER
OUTPUT SHAFT
DIFFERENTIAL ASSEMBLY (HYPOID GEAR)
14-30' BACK
1st Clutch
The 1st clutch engages/disengages 1st gear, and is located at the left end of the secondary shaft. The 'Ist clutch is
supplied hydraulic pressure by its ATF feed pipe within the secondary shaft.
1st-hold Clutch
The 1st-hold clutch engages/disengages 1st-hold in 1st gear in the M position. The 1st-hold clutch is located in the 1st
clutch drum, and is supplied hydraulic pressure by its ATF feed pipe within the secondary shaft.
2nd Clutch
The 2nd clutch engages/disengages 2nd gear, and is located at the right end of the secondary shaft. The 2nd clutch is
supplied hydraulic pressure through the secondary shaft by a circuit connected to the internal hydraulic circuit.
3rd Clutch
The 3rd clutch engages/disengages 3rd'gear, and is located at the end of the intermediary shaft. The 3rd clutch is
supplied hydraulic pressure through the intermediary shaft by a circuit connected to the internal hydraulic circuit.
4th Clutch
The 4th clutch engages/disengages 4th gear, and is located at the middle of the mainshaft. The 4th clutch is joined
back-to-back tothe 5th clutch. The 4th clutch is supplied hydraulic pressure through the mainshaft by a circuit
connected to the internal hydraulic circuit.
5th Clutch
The 5th clutch engages/disengages 5th gear, as well as reverse gear, and is located at the middle of the mainshaft. The
5th clutch is joined back-to-back to the 4th clutch. The 5th clutch is supplied hydraulic pressure through the mainshaft
by a circuit connected to the internal hydraulic circuit.
One-way Clutch
The one-way clutch is positioned between the 1st clutch hub and the secondary shaft 1st gear. The secondary shaft 1st
gear is splined to the 1st-hold clutch hub, with the 1st-hold clutch hub splined to the secondary shaft. The secondary
shaft 1st gear provides the outer race surface, and the 1st clutch hub provides the inner race surface. The one-way
clutch locks when power is transmitted from the secondary shaft 1st gear to the countershaft 1st gear. The 1st clutch
and gears remain engaged in the 1st, 2nd, 3rd, 4th, and 5th gear ranges in the D position, and in the 1st, 2nd, and 3rd
gear ranges in the D3.
However, the one-way clutch disengages when the 2nd, 3rd, 4th, or 5th clutches and gears are applied in the D or D3
position. This is because the increased rotational speed of the gears on the secondary shaft causes the one-way clutch
to free-wheel with the 1st clutch still engaged.
(cont'd)
BACK 14-31
Automatic Transmission
Gear operation
Gears on the mainshaft:
o 4th gear is engages/disengaged with the mainshaft by the 4th clutch.
o 3rd gear is splined with the mainshaft and rotates with the mainshaft.
o 1st gear, 2nd gear, and 4th gear are splined with the countershaft, and rotate with the countershaft.
o 5th gear and reverse gear rotate freely from the countershaft. The reverse selector engages 5th gear and reverse
gear with the reverse selector hub. The reverse selector hub is splined to the countershaft so 5th gear and reverse
gear engage with the countershaft.
o Idler gear is located over the 2nd gear, and rotates freely from the countershaft.
gear is disengaged from the 1st clutch at the one-way clutch when decelerating ..1st gear is engaged with the
secondary shaft by the 1st-hold clutch when decelerating for engine braking.
o 2nd gear is engaged/disengaged with the secondary shaft by the 2nd clutch.
o Idler gear is splined with the secondary shaft, and rotates with the secondary shaft.
14-32 BACK
Power Flow
P Position
Hydraulic pressure is not applied to the clutches. Power is not transmitted to the countershaft. The countershaft is
locked by the park pawl interlocking the park gear, secondary shaft 2nd gear, and countershaft 2nd gear.
N Position
Engine power transmitted from the mainshaft drives the mainshaft 3rd gear, the intermediary shaft 3rd gear, but
hydraulic pressure is not applied to the clutches. Power is not transmitted to the countershaft. In this position, the
position of the reverse selector differs according to whether the shift lever shifted from the 0 or R position:
• When shifted from the 0 position, the reverse selector engages with the countershaft 5th gear and the reverse
selector hub, and the 5th gear engages with the countershaft.
• When shifted from the R position, the reverse selector engages with the countershaft reverse gear and the reverse
selector hub, and the reverse gear engages with the countershaft.
TORQUE CONVERTER
(cont'd)
BACK 14-33
Automatic Transmission
In 1st gear
• Hydraulic pressure is appliedto the 1st clutch; then the 1st clutch engages the secondary shaft 1st gear with the
secondary shaft by the one-way clutch.
• The mainshaft 3rd gear drives the secondary shaft via the countershaft idler gear and secondary shaft idler gear.
• The secondary shaft 1st gear drives the countershaft 1st gear and the countershaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear and the transfer drive gear.
• The transfer output shaft drives the transfer hypoid drive gear/shaft and the transfer output shaft (hypoid gear).
MAINSHAFT 3RD GEAR
TORQUE CONVERTER
COUNTERSHAFT 1ST GEAR ~
~
COUNTERSHAFT IDLER GEAR
ONE·WAY CLUTCH
SECONDARY
1ST GEAR
TRANSFER HYPOID
DRIVE GEAR/SHAFT
TRANSFER
\,~-~ OUTPUT SHAFT
IHYPOID GEAR)
14-34 BACK
In 2nd gear
o Hydraulic pressure is applied to the 2nd clutch, then the 2nd clutch engages the secondary shaft 2nd gear with the
secondary shaft.
o The mainshaft 3rd gear drives the secondary shaft via the countershaft idler gear and secondary shaft idler gear.
o The secondary shaft 2nd gear drives the countershaft 2nd gear and the countershaft.
o Power is transmitted to the final drive gear, which in turn drives the final driven'gear and the transfer drive gear.
o The transfer output shaft drives the transfer hypoid drive gear/shaft and the transfer output shaft (hypoid gear).
o Hydraulic pressure is also applied to the 1st clutch, but since the rotation speed of 2nd gear exceeds that of 1st gear,
2ND CLUTCH
TRANSFER
OUTPUT SHAFT
TRANSFER OUTPUT SHAFT (HYPOID GEAR)
(cont'd)
BACK 14-35
Automatic Transmission
In 3rd gear
o Hydraulic pressure is applied to the 3rd clutch, then the 3rd clutch engages the intermediary shaft 3rd gear with the
intermediary shaft.
o The mainshaft 3rd gear drives the intermediary shaft 4th gear via the intermediary shaft 3rd gear and the 3rd clutch.
o The intermediary shaft 4th gear drives the countershaft 4th gear and the countershaft via the mainshaft 4th gear.
o Power is transmitted to the final drive gear, which in turn drives the final driven gear and the transfer drive gear.
o The transfer output shaft drives the transfer hypoid drive gear/shaft and the transfer output shaft (hypoid gear).
o Hydraulic pressure is also applied to the 1st clutch, but since the rotation speed of 3rd gear exceeds that of 1st gear,
3RDCLUTCH
INTERMEDIARY SHAFT 3RD GEAR
TORQUE CONVERTER
1ST CLUTCH
___-TRANSFER
OUTPUT SHAFT
TRANSFER OUTPUT SHAFT IHYPOID GEAR)
14-36 BACK
In 4th gear
• Hydraulic pressure is applied to the 4th clutch, then the 4th clutch engages the mainshaft 4th gear with the
mainshaft.
• The mainshaft 4th gear drives the countershaft 4th gear and the countershaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear and the transfer drive gear.
• The transfer output shaft drives the transfer hypoid drive gear/shaft and the transfer output shaft (hypoid gear).
• Hydraulic pressure is also applied to the 1st clutch, but since the rotation speed of 4th gear exceeds that of 1st gear,
power from 1st gear is cut off at the one-way clutch.
1ST CLUTCH
_ _- TRANSFER HYPOID
DRIVE GEAR/SHAFT
TRANSFER
OUTPUT SHAFT
TRANSFER OUTPUT SHAFT (HYPOID GEARI
(cont'd)
BACK 14-37
Automatic Transmission
In 5th gear
• Hydraulic pressure is applied to the servo valve to engage the reverse selector with the countershaft 5th gear while
the shift lever in the D position.
• Hydraulic pressure is applied to the 5th clutch, then the 5th clutch engages the mainshaft 5th gear with the
mainshaft.
• The mainshaft 5th gear drives the countershaft 5th gear, which drives the reverse selector hub and the countershaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear and the transfer drive gear.
• The transfer output shaft drives the transfer hypoid drive gear/shaft and the transfer output shaft (hypoid gear).
• Hydraulic pressure is also applied to the 1st clutch, but since the rotation speed of 5th gear exceeds that of 1st gear,
power from 1st gear is cut off at the one-way clutch.
5TH CLUTCH
TORQUE CONVERTER
SECONDARY SHAFT
1ST CLUTCH
TRANSFER HYPOID
DRIVE GEAR/SHAFT
TRANSFER
OUTPUT SHAFT
TRANSFER OUTPUT SHAFT IHVPOID GEAR)
14-38 BACK
Acceleration in 1st gear in M (sequential sportshift mode) position
In 1st gear in the M (sequential sportshift mode) position, hydraulic pressure is applied to the 1st clutch and the 1st-
hold clutch. The power flow when accelerating is as follows:
• Hydraulic pressure is applied to the 1st clutch, then the 1st clutch engages the secondary shaft 1st gear with the
secondary shaft by the one-way clutch.
• The mainshaft 3rd gear drives the secondary shaft via the countershaft idler gear and secondary shaft. idler gear.
• The secondary shaft 1st gear drives the countershaft 1st gear and the countershaft.
• Hydraulic pressure is also applied to the 1st-hold clutch, and the 1st-hold clutch engages the secondary shaft 1st
gear with the secondary shaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear and the transfer drive gear.
• The transfer output shaft drives the transfer hypoid drive gear/shaft and the transfer output shaft (hypoid gear).
TORQUE CONVERTER
MAINS HAFT
1ST-HOLD CLUTCH
SECONDARY
1ST GEAR
(cont'd)
BACK 14-39
Automatic Transmission
TORQUE CONVERTER
ONE-WAY CLUTCH
SECONDARY SHAFT
1ST GEAR
14-40 BACK
RPosition
• Hydraulic pressure is applied to the servo valve to engage the reverse selector with the countershaft reverse gear
while the shift lever is in the R position.
• Hydraulic pressure is applied to the 5th clutch, then the 5th clutch engages the mainshaft reverse gear with the
mainshaft.
• The mainshaft reverse gear drives the countershaft reverse gear via the reverse idler gear.
• The countershaft reverse gear drives the countershaft via the reverse selector which drives the reverse selector hub.
• The rotation direction of the countershaft is changed by the reverse idlefgear.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear and the transfer drive gear.
• The transfer output shaft drives the transfer hypoid drive gear/shaft and the transfer output shaft (hypoid gear).
_ _- - TORQUE CONVERTER
SECONDARY SHAFT
~_-TRANSFER HYPOID
DRIVE GEAR/SHAFT
TRANSFER
1lI. _ _ _- - OUTPUT SHAFT
(HYPOID GEAR)
BACK 14-41
Auto,matic Transmission
System Description (cont'd)
Functional Diagram
The PCM receives input signals from the sensorsiswitches, and other control units, processes data, and O\ltputs
signals for the engine control system and AfT control system. The AfT control system includes shift control, clutch
pressure control, and lock-up control. The PCM switches the shift solenoid,v,alves and the AfT clutch pressure control
solenoid valves to control shifting transmission gears and lock-up torque converter clutch.
PCM
Engine RPM Signal,
~
~
Accelerator Pedal Position PGM-FI Control System
Sensor Signal
~
Throttle Position Sensor
Signal (ETCS)
J ~
~ ,.
Engine Coolant
Temperature Sensor Signal
~
~
Barometric Pressure
Sensor Signal
A/T Control System
~
Manifold Absolute
Pressure Sensor Signal Shift Solenoid Valve A
~
ATF Temperature Shift Control
Sensor Signal
·· Grade Logic Control
Shift-Hold Control t
,
Shift Solenoid Valve B
~ · Cruise
SH-AWD Control Unit Sequential Sportshift Shift Solenoid ValveC
Signal Control
· Downshift
Control
Requ~ -. Shift Solenoid Valve D Autometic
~
VSA Modulator-control
Unit Signal 5-speed
and
Reverse
rp ----. A/T Clutch Pressure
'Ii ----. Control Solenoid yalve A
Transmission
Range Switch 'iii ----. Clutch Pressure
.(;
"
I A/T Clutch Pressure I
Signal
1> ----. Control
I
Control Solenoid Valve B
I
li3 ----. AfT Clutch Pressure
f
Control Solenoid Valve C
l
""-
Lock-up
~
Transmission Gear Lock-up C~ntrol ON/OFF
Selection Switch Signal
r--.
Indicator Control
Output Shaft (Countershaft) • Shift Indicator
Speed Sensor Signal
· M Indic~~)f
2nd Clutch Transmission Fluid
Pressure Switch Signal r--. I
J--. I
Shift Lock Control " Shift Lock Solenoid
3rd Clutch Transmission Fluid
I
Pressure Switch Signal
.. Vehicle Speed Signal
r--.
• Self-diagnosis/
4th Clutch Transmission Fluid Fail-safe Function
Pressure Switch Signal • Communication and Data Link Connector
Output function
Brake Pedal Position
Switch Signal r--.
14-42 BACK
Electronic Control System Component Locations
~
DATAUNK
/ hl PARK PIN SWITCH
A/TCLUTCH
PRESSURE
CONTROL
SOLENOID
VALVEB
TRANSMISSION
RANGE SWITCH
(cont'd)
BACK 14-43
Automatic Transmission
Shift Control
The PCM instantly determines which gear should be selected by various signals sent from sensors and switches, and
it actuates the shift solenoid valves A, B, C, and D to control shifting transmission gear.
The combination of driving signals to shift solenoid valves A, B, C, and D are shown in the table.
14-44 BACK
Shift Control· Grade Logic Control
The grade logic control system has been adopted to control shifting in the D and D3 positions. The PCM compares
actual driving conditions with memorized driving conditions, based on the input from the throttle position sensor, the
engine coolant temperature sensor, the barometric pressure sensor, the brake pedal position switch signal, and the
shift lever position signal, ,to, control shifting while the, vehicle is ascending or descending a slope.
I
PCM
I
Control
Accelerator Pedal
+l Fail·safe Control
rr-
Position Sensor
Signal
IThrottle Position
Sensor Signal
I
I
Actual
r- +!:Drivin
g
I-
Shift Position
IRead of ATF I
I Output Shaft
(Countershaft)
I
ITemperature I
l!; Comparison
-
Shift Solenoid Valve A
Shift Solenoid Valve B
Speed Sensor Signal I Master Target of
with
Signals ~ Shift Solenoid Valve C
I Shifting Position Shift Solenoid Valve 0
II~ut Shaft
( ainshaft)
I
Speed Sensor Signal I ,-,
IATFTemperature
Sensor SIgnal
I
I
Selection
lE oof n?!
Shifting mode
Grade Logic Control
-
IBarometric Pressure
Sensor Signal
?
::
Calculation of
Gradient
I
~
Engine Coolant
Correction of Engine
r
Temperature ~
Sensor Signal " " Coolant Temperature
Correction of Cruise
IVSA Modulator-
control Unit Signal
I
I
Control Sienal Data
byDowns ift
Request Signal
(cont'd)
BACK 14-45
Automatic Transmission
NOTE: Shift commands stored in the PCM between 2nd and 3rd gears, between 3rd and 4th gears, and between 4th
and 5th gears, enable the PCM to automatically select the most suitable gear accordinq to the magnitude of a gradient.
Q
C
·S ---- : FLAT ROAD MODE
CD
C.
e
CD .- - - - - - - - - - : GRADUAL ASCENDING MODE
50
~ _ .._to_to_to. : MEDIUM ASCENDING MODE
~
o
Vehicle speed
·sC
CD
----- : FLAT ROAD MODE
c.
e . - - - - - - - - - - : GRADUAL DESCENDING MODE
CD
50
i....
.c
_ .._ .._ .._to. : MEDIUM DESCENDING MODE
o
Vehicle speed
14-46 BACK
Deceleration Control
When the vehicle goes around a corner and needs to decelerate first and then accelerate, the PCM sets the data for
deceleration control to reduce the number oftimes the transmission shifts. When the vehicle is decelerating from
speeds above 25 mph (40 km/h), the PCM shifts the transmission from 4th to 3rd earlier than normal to cope with
upcoming acceleration.
Shift-Hold Control
When negotiating winding roads, the throttle is suddenly released and the brakes are applied, as is the case when
decelerating at the entrance of a corner, Shift-Hold Control keeps the transmission in its current (lower) ratio as it
negotiates the corner and accelerates out.
When the vehicle is driven aggressively on a winding road, the PCM will extend the engagement time of 3rd gear and
4th gear to prevent the transmission from frequently shifting between 3rd, 4th, and 5th gears. This allows the driver to
have more control for both acceleration and deceleration. ,
The PCM monitors the average change in vehicle speed and throttle over time. When these values exceed those for,
normal driving conditions, the shift-up from,3rd to 4th gear and 4th to 5th gear is delayed. This gives more control
over power, and engine braking when the driver is driving aggressively around winding roads. The transmission will
resume the normal shift-up pattern after the PCM determines that normal driving has resumed.
4 h .:.5t~h=--__
Shift pattern of
Shift-Hold Control
_..:.:.;=--______________
3rd
---I~-
.
automatic transmission
(cont'd)
BACK 14-47
Automatic Transmission
The transmission is switched to the sequential sportshift mode by moving the shift lever into the M position from the
D, the automatic shift mode is canceled and the sequential sportshift mode comes into operation. The shift indicator
displays the number of the selected gear,and the M indicator'comes on. In the sequential sportshift mode, the driver
can shift up and down manually froh11stthrough 5th gear byusing the shift lever, much like a manual transmission,
and the transmission must be shifted up and down by using the shift lever. However, the transmission cannot
downshift'aridstays in the current gear ifthe shift lever is pulled while the vehicle is coasting at a speed that would
cause the engine to overcrev by downshifting the transmission, and the shift indicator blinks the number ofthe
selected gear several times, then returns to the number of the current gear. If the vehicle speed reaches an appropriate
speed while the shift indicator is blinking the number ofthe selected gear, the transmission downshifts and the shift
indicator displays the selected gear. The transmission also cannot upshift and stays in the current gear if the shift lever
is pushed while driving below an appropriate upshifting speed, the shift indicator blinks the number of the selected
gear several times, then returns to the nurTlber ofthe current gear. If the vehicle speed reaches the an appropriate
upshift speed while the shift indicator is blinking the number of the selected gear, the transmission upshifts and the
shift indicator displays the selected gear.
When the transmission decelerates to a stop, the transmission shifts to 1st gear automatically. The transmission can
be shifted to 2nd gear by pushing the shift lever while the vehicle is stopped, and the vehicle can start off in 2nd gear.
The sequential sportshift mode is canceled when moving the shift lever to any position other than M.
14-48 BACK
Clutch Pressure Control
The PCM actuates AfT clutch pressure control solenoid valves A, 8, and C to control the clutch pressure. When shifting
between gears, the clutch pressure regulated by AfT clutch pressure control solenoid valves A, 8, and C engages and
disengages the clutch smoothly.
The PCM receives input signals from the various sensors and switches, performs processing data, and outputs current
to AfT clutch pressure control solenoid valvesA,.s, and C.
PCM
\ Input Shaft
(Mainshaft) I
Speed Sensor Signal I Actual
Driving
Shift
\ Output Shaft
(Countershaft) I Position
Speed Sensor Signal I
I Accelerator Pedal I
IDecision of
Shifting Mode
I
Position Sensor
Signal I
I Throttle Position
Sensor Signal
I
I
+
Master Target of
--. Current AIT Clutch Pressure
I Manifold Absolute
l-M::-r
Pressure Sensor Signal
I
I ATFTemperature
Sensor Signal
I
I
(cont'd)
BACK 14-49
Automatic Transmission
Lock-up Control
The shift solenoid valve D controls the hydraulic pressure to switch the lock-up shift valve and lock-up ON and OFF.
The PCM actuates the shift solenoid valve D and the AfT clutch pressure control solenoid valve C ON, the condition of
lock-up starts. The AfT clutch pressure control solenoid valve C regulates and applies hydraulic pressure to the lock-up
control valve to control the volume of the lock-up.
The lock-up mechanism operates in 2nd, 3rd, 4th, and 5th gears in the D position, and in 2nd and 3rd gears in the D3
position.
PCM
I Shiftin~ Position
I Contro
Barometric Pressure
Sensor Signal
Gradient Control
by Magnitude
f+ '-
Accelerator Pedal
Position Sensor Signal Actual
Driving
..... r+ Shift
Position
~
Throttle Position
Sensor Signal Master Target
~ f-+ of Controlling
Current
Lock-up Control
Output Shaft
(Countershaft)
Speed Sensor Signal
Driving
Shift
f---+
Lock-up ON/OFF
Control
Lock·up Condition
! I Shift Solenoid
Position ValveD
Input Shaft Information Control
(Mainshaft)
Speed Sensor Signal Current
Feedback
A/TClutch
Engine RPM Signal Pressure Control
Solenoid Valve C
Correction of
ATF Temperature I ATF _I Lock·up Condition
Sensor Signal I Temperature
Sensor Data
I Learning Control
14-50 BACK
PCM AfT Control System Electrical Connections
~
B21
LSC 00'
-<f"'......r SLS
BRAKE PEDAl
I'OSIIlON SWIItH
liT
SHIFT SOlENOID VAlVE A
M C20
-<::f"' BKSW SHA
BRAKE lIGHTS ---l C28
SHIFT SOlENOID VAlVE 8
SHB
L
I PGM-A MAIN RElAY #1
I
B3
IGP
SHC
C39
SHIFT SOlENOID VAlVE C
[J~nsceNer
CANH
CANContJOlier
A49
CANL
MAP
835 1 MANIFOLD ABSOLUTE '
PRESSURE IMAPI
SGl
B34 J SENSOR
- ¢¢¢¢$$
C33
= I
Sequential Am ATflEMPERATURE
A/TIndIca1orDriver
,---I SENSOR
Driver C12
VCC2
B37 I INPUTSHAFT
@
MN IMAINSHAfT)
SG2
C16 I SPEED SENSOR
0:0 I I DimmlngCIraJ~
C34
~
EGRP
P A16 Cl0 - EGRVAlVE
POSII1ON SENSOR
ATPP EGR
TRANSMISSION R C25
RANGE
SWITCH N
D
C26
C17
ATPR
ATPN
ATPD cn
fr 2ND ClUTCH TRANSMISSION
~ A.UID PRESSURE SWITCH
! D3 C46
C1S
C19
ATPD3
ATPFWD
ATPRVS
OP2SW
OP3SW
C9
3RD ClUTCHTRANSMISSION
~ A.UID PRESSURE SWITCH
?h-
TRANSMISSION GfAR SElECI10N SWIlCH
OP4SW
C20 I
4TH ClUTCHTRANSMISSION
~ A.UIDPRESSURE SWITCH
?h-
?h-
-
S-MODE SWITCH A47
S-MOOE B40
A36 PGl
S-UP 81
SHIFT SWITCH PG2
A3T C41
S-ON LGl
841
LGZ
liT liT
PCM HamessCoM_T.rmlnallDcatlons
, 2 3 ·101
·1' 8 9 '0 1234156178910 II, 2 3 • I_ I • I' • 91'01
1"1" 13 'VI'. VI'· ,aj20j2' 1"1" 13 "1"1'.1"1" "1 20 1"1 I" "V VI'-~· '~8 '9120 1"1
I22V 2.Xj20 IX 28127j2a L22J23 2' X 25 X 28 1/24 X" X
...
26 27 28
29 30 31SZV
AI49PI 0
V38 373338
, 42 .. 44 V" .7 48 49
2930313233343536373839
. . .,
BI49P1 Il
42 IV .. 45 .. vl/l/ II ..
CI49PI 0
V
., 42
323334
"44 ....
I/VI 37 38 39
47 48 49
Tenninalside offemaJetenninals
(cont'd)
BACK 14-51
Automatic Transmission
I
11 2 3 4151617 8 9 1101 111 2 3 4151617 8 9 101 111 2 3 4151 6 1 7 8 9 10 1
1112 13VV
16,1118 192021 1112 1314115 1617118 92021 1112 1/115
1617118 92021
221 24X 25X 2627 2B 2223 24X 25X 26 1 I I I 24X 25 IX 2627 2B
2930 3132VV ,1136 3736 39 2930 3132133 3435136 3736 39 I I / 32133 34 ,IV 373639
140 41 42 43 I44 VI 46 47 461491 l40 41 421/144145146 1/ /1/1 1401 41 42 43144145146 4748 491
14-52 BACK
PCM CONNECTOR B (49P) L::,.
Terminal Wire color Terminal name Description Signal
number
B1 BlK PG2 (POWER GROUND) Ground circuit for PCM less than 1.0 V at all times
circuit
B2 BlK/YEl VB SOL (POWER SOURCE Power source for solenoid With ignition switch ON (II): Battery voltage
FOR SOLENOID VALVES) valves With ianition switch OFF: About 0 V
B3 VEL/BlK IGP (POWER SOURCE FOR Power source for PCM With ignition switch ON (II): Battery voltage
PCM) circuit With ianition switch OFF: About 0 V
B10 BRN/WHT lS B (AfT CLUTCH Drives AfT clutch pressure With ignition switch ON (II): Pulses
PRESSURE CONTROL control solenoid valve B
SOLENOID VALVE B)
B21 GRN/RED lS C (AfT CLUTCH Drives AfT clutch pressure With ignition switch ON (II): Pulses
PRESSURE CONTROL control solenoid valve C .
SOLENOID VALVE C)
B34 GRN/WHT SG1 (SENSOR GROUND) Sensor around less than 1.0 V at all times
B35 GRN/RED MAP (MANIFOLD Detects MAP sensor signal With ignition switch ON (II): Battery voltage
ABSOLUTE PRESSURE At idle: About 1.0 V depending on engine speed
(MAP) SENSOR)
B36 VEL/RED VCC1 (SENSOR VOLTAGE) Provides sensor voltage With ignition switch ON (II): About 5.0 V
With ignition switch OFF: About 0 V
B37 RED NM (INPUT SHAFT Detects input shaft With ignition switch ON (II): About 0 V or about
(MAINSHAFT) SPEED (mainshaft) speed sensor 5.0V
SENSOR) signal With engine running in N position: About 2.5 V
B38 BLU NC (OUTPUT SHAFT Detects output shaft With ignition switch ON (II): About 0 V or about
(COUNTERSHAFT) SPEED (countershaft) speed sensor 5.0V
SENSOR) signal With drivina: Pulses
B40 BlK PG1 (POWER GROUND) Ground circuit for PCM less than 1.0 V at all times
. circuit
841 BRN/YEl lG2 (lOGIC GROUND) Ground circuit for PCM less than 1.0 V at all times
B42 BlK/YEl IG1 (IGNITION SIGNAL) Detects ignition signal With ignition switch ON (II): Battery voltage
.1 With ianition switch OFF: About 0 V
(cont'd)
BACK 14-53
Automatic Transmission
14-54 BACK
PCM CONNECTOR C (49P) 0
Terminal Wire color Terminal name Description Signal
number
C26 RED/BLK ATP N (TRANSMISSION Detects transmission range In the N position: About 0 V
RANGE SWITCH N switch N position signal In any position other than N: Battery voltage
POSITION)
C27 BLU/BLK OP2SW (2ND CLUTCH Detects 2nd clutch With ignition switch ON (II):
TRANSMISSION FLUID transmission fluid pressure • Without 2nd clutch pressure: About 5.0 V
PRESSURE SWITCH) switch sianal • With 2nd clutch pressure: About 0 V
C28 GRN/WHT SH B (SHIFT SOLENOID Drives shift solenoid In P, R, and N positions, and 1st and 2nd in 0 and 0
VALVE B) valve B 3 positions, and 5th in 0 position: Battery voltage
In 3rd in 0 and 03 positions, and 4th in 0 position:
About 0 V
C33 BLU/YEL ATFT(ATFTEMPERATURE Detects ATF temperature With ignition switch ON (II): About 0.2-4.0 V
SENSOR} sensor signal depending on ATF temperature
With ianition switch OFF: About 0 V
C34 WHT/BLK EGRP (EXHAUST GAS Detects EGR valve position With engine running: 1.2-3.0 V depending on EGR
RECIRCULATION (EGR) sensor signal valve lift
VALVE POSITION SENSOR)
C37 BLU/YEL OP4SW (4TH CLUTCH Detects 4th clutch With ignition switch ON (II):
TRANSMISSION FLUID transmission fluid pressure • Without 4th clutch pressure: About 5.0 V
PRESSURE SWITCH) switch sianal • With 4th clutch pressure: About 0 V
C38 BLU/WHT OP3SW (3RD CLUTCH Detects 3rd clutch With ignition switch ON (II):
TRANSMISSION FLUID transmission fluid pressure • Without 3rd clutch pressure: About 5.0 V
PRESSURE SWITCH) switch signal • With 3rd clutch pressure: About 0 V
C39 GRN SH C (SHIFT SOLENOID Drives shift solenoid In 1st and 3rd in 0 and 03 positions, and 5th in 0
VALVE C) valveC position: Battery voltage
In P, R, and N positions, 2nd in 0 and 03 positions,
and 4th in 0 position: About 0 V
C41 BRN/YEL LG1 (LOGIC GROUND) Ground circuit for PCM Less than 1.0 V at all times
circuit
C46 RED ATP 03 (TRANSMISSION Detects transmission range In 03 position: About 0 V
RANGE SWITCH 03) switch 03 sianal input In any position other than 03: Batterv voltaae
BACK 14-55
Automatic Transmission
Hydraulic Controls.
The valve body includes the main valve body, the regulator valve body, the secondary valve body, and the
accumulator body. The ATF pump is driven by splines on the end of the torque converter which is attached to the
engine. Fluid flows through the regulator valve to maintain specified pressure through the .main valve body to the
manual valve, directing pressure to eai:'h of the clutches. Shift solenoid valves A,B', Cand D are mounted on the
accumulator body. AfT clutch pressure control solenoid valves A, B, and C are mounted on the transmission housing.
~
~ ~ SHIFT SOLENOID VALVE A
/
REGULATOR VALVE BODY
AfT CLUTCH PRESSURE
CONTROL SOLENOID VALVE C
~
~MAINVALVEBODV
14-56 BACK
Main Valve Body
The main valve body contains the manual valve, the modulator valve, the torque converter check valve, shift valve A,
shift valve B, shift valve D, shift valve E, CPC valve C, the relief valve, the lock-up shift valve, the lock-up timing valve,
the lubrication control valve, the lubrication check valve, and the ATF pump gears. The primary function of the main
valve body is to switch fluid pressure on and off to control hydraulic pressure going to the hydraulic control system.
/ MANUAL VALVE,'
/ SHIFTVALVEE
SHIFT VALVE A
SHIFT VALVE B
LUBRICATION
CONTROL VALVE
MODULATOR VALVE
o
COOLER CHECK VALVE
o
LOCK-UP CONTROL VALVE
REGULATOR VALVE
(cont'd)
BACK 14-57
Auto:matic Transmission
VALVE
To TORQUE CONVERTER
t jt To LUBRICATION
VALVE SPRING
ORIFICE
REGULATOR VALVE
Increases in hydraulic pressure according to torque are provided by the regulator valve using stator torque reaction.
The stator shaft is splined to the stator in the torque converter, and its arm end contacts the regulator spring cap.
When the vehicle is accelerating or climbing (torque converter range), stator torque reaction acts on the stator shaft,
and the stator arm pushes the regulator spring cap in the direction of the arrow in proportion to the reaction. The
stator reaction spring compresses, and the regulator valve moves to increase the line pressure which is regulated by
the regulator valve. The line pressure reaches its maximum when the stator torque reaction reaches its maximum.
/ TORQUE CONVERTER
STATOR SHAFT
14-58 BACK
Secondary Valve Body
The secondary valve body is on the main valve body. The secondary valve body contain shift valve C, shift valve D,
CPC valve B, CPC valve C, the reverse control valve, and the reverse CPC valve.
SHIFT VALVE D
SHIFTVALVEC
CPCVALVEB
Accumulator Body
The accumulator body is on the secondary valve body, and contains the 1st, 1st-hold, 2nd, 4th, and 5th accumulators.
The 3rd accumulator is in the regulator valve body.
o
3RD ACCUMULATOR
BACK 14-59
Automatic Transmission
Hydraulic Flow
Distribution of Hydraulic Pressure
As the engine turns, the ATF pump starts to operate. Automatic transmission fluid (ATF) is drawn through the ATF
strainer (filter) and discharged into the hydraulic circuit. Then, ATF flowing from the ATF pump becomes line pressure
that is regulated by the regulator valve. Torque converter pressure from the regulator valve enters the torque
converter through the lock-up shift valve and lock-up control valve, and it is discharged from the torque converter. The
torque converter check valve prevents torque converter pressure from rising.
The PCM controls shift solenoid valves A, 8, C, and D ON and OFF, and the shift solenoid valves control shift solenoid
pressure to the shift valves. Applying shift solenoid pressure to the shift valves moves the position of the shift valve,
and switches the port of hydraulic pressure. The PCM also controls AfT clutch pressure control solenoid valves A, 8
and C. The AfT clutch pressure control solenoid valves regulate hydraulic pressure, and apply the pressure to CPC
valves A and 8, and reverse CPC valve.
When shifting between gears, the clutch is engaged by pressure from the CPC pressure mode. The PCM controls one
of the shift solenoid valves to move the position of the shift valve. This movement switches the port of CPC pressure
and line pressure. Line pressure is then applied to the clutch, and CPC pressure is released. Engaging the clutch with
line pressure mode happens when shifting is completed.
14-60 BACK
N Position
Line pressure (1) regulated by the regulator valve flows to shift solenoid valves. The PCM controls the shift solenoid
valves ON and OFF. The conditions ofthe shift solenoid valves and the positions of the shift valves are as follows:
• Shift solenoid valve A is OFF, and closes the port of shift solenoid valve A pressure (SA); shift valve A stays on the
left side.
• Shift solenoid valve 8 is turned ON, and closes the port of shift solenoid valve 8 pressure (58); shift valve 8 and shift
valve E stay on the left side.
• Shift solenoid valve C is OFF, and opens the port of shift solenoid valve C pressure (SC); shift valve C and shift
valve D move to the right side.
• Shift solenoid valve D is OFF, and closes the port of shift solenoid valve D pressure (SD).
Line pressure (1) also flows to the modulator valve and becomes modulator pressure (6). Modulator pressure (6) flows
to the AfT clutch pressure control solenoid valves. The manual valve covers the port leading pressure to the clutches,
and hydraulic pressure is not applied to the clutches.
NOTE: When used, "left" or "right" indicates direction on the hydraulic circuit.
(cont'd)
BACK 14-61
Automatic Transmission
NOTE: When used, "Ieft" or "right" indicates direction on the hydraulic circuit.
14-62 BACK
D and D3 Positions: Driving in 1st gear
The PCM turns shift solenoid valve C ON, and shift solenoid valve C covers the port of shift solenoid valve C pressure
(SC) to shift valve C, and shift valve 0 via shift valve E. Shift solenoid valve A remains OFF, and shift solenoid valve B
remains ON. Shift valves C and 0 are moved to the left side, shift valve 0 switches the port of line pressure (4) and
CPC C pressure (4C) leading to the 1st clutch, and shift valveC switches the port of CPC A pressure (5A) releasing 2nd
clutch pressure. Line pressure (4) becomes 1st clutch pressure (10) at shift valve 0, and flows to the 1st clutch. The 1st
clutch is engaged securely with the line pressure mode.
NOTE: When used, "Ieft" or "right" indicates direction on the hydraulic circuit.
(cont'd)
BACK 14-63
Automatic Transmission
NOTE: When used, "left" or "right" indicates direction on the hydraulic circuit.
14-64 BACK
D and D3 Positions: Driving in 2nd gear
The PCM turns shift solenoid valve C OFF, and shift solenoid valve C uncovers the port of shift solenoid valve C
pressure (SC) to shift valve C. Shift solenoid valves A and B remain ON. Shift valve C is moved to the right side to
switch the port of line pressure (4) and CPC A pressure (4A) leading to the 2nd clutch. CPC A pressure (5B) (5K)
changes to line pressure (5B) (5K) and 2nd clutch pressure (20) is changed to line pressure mode, and the 2nd clutch is
engaged in the line pressure mode. The 1st clutch is also engaged, but no power is transmitted because of the one-
way clutch.
NOTE: When used, "left" or "right" indicates direction on the hydraulic circuit.
(cont'd)
BACK 14-65
Automatic Transmission
NOTE: When used, "Ieft" or "right" indicates direction on the hydraulic circuit.
14-66 BACK
D and D3 Positions: Driving in 3rd gear
The PCM turns shift solenoid valve B OFF, and shift solenoid valve B uncovers the port of shift solenoid valve B
pressure (SB) to shift valve B. Shift solenoid valves A and C remain ON. Shift valve B is moved to the right side to
switch the port of line pressure (5C), CPC B pressure (5J) leading to the 3rd clutch, and 2nd clutch pressure (20)
releasing 2nd clutch pressure. CPC B pressure (5J) changes to line pressure (5J) and 3r.d clutch pressure (30) is
changed to line pressure mode, and the 3rd clutch is engaged with the line pressure mode. The 1st clutch is also
engaged, but no power is transmitted because of the one-way clutch.
NOTE: When used, "left" or "right" indicates direction on the hydraulic circuit.
(cont'd)
BACK 14-67
Automatic Transmission
NOTE: When used, "left" or "right" indicates direction on the hydraulic circuit.
14-68 BACK
D Position: Driving in 4th gear
The PCM turns shift solenoid valve A OFF, and shift solenoid valve A covers the port of shift solenoid valve A pressure
(SA) to the shift valve A. Shift solenoid valves 8 and C remain OFF. The shift valve A is moved to the left side to switch
the port of pressure (58), CPC A pressure (5A) (5L) leading to the 4th clutch, and 3rd clutch pressure (30) releasing 3rd
clutch pressure. CPC A pressure (5L) changes to line pressure (5L) and 4th clutch pressure (40) is changed to line
pressure mode, and the 4th clutch is engaged with the line pressure mode. The 1st clutch is also engaged, but no
power is transmitted because of the one-way clutch.
NOTE: When used, "left" or "right" indicates direction on the hydraulic circuit.
(cont'd)
BACK 14-69
Automatic Transmission
NOTE: When used, "left" or "right" indicates direction on the hydraulic circuit.
14-70 BACK
D Position: Driving in 5th gear
The PCM turns shift solenoid valve 8 ON, and shift solenoid valve 8 covers the port of shift solenoid valve 8 pressure
(S8) to shift valve 8. Shift solenoid valve A remains OFF, and shift solenoid valve C remains ON. Shift valve 8 is
moved to the left side to switch the port of line pressure (5H), CPC 8 pressure (50) leading to the 5th clutch, and 4th
clutch pressure (40) releasing 4th clutch pressure. CPC 8 pressure (5H) changes to line pressure (5H) and 5th olutch
pressure (51) (50) is changed to line pressure mode, and the 5th clutch is engaged in the line pressure mode. The 1st
clutch is also engaged, but no power is transmitted because of the one-way clutch.
NOTE: When used, "left" or "right" indicates direction on the hydraulic circuit.
(cont'd)
BACK 14-71
I, .JP-
Automatic Transmission
Driving in 1st gear (engaged with 1st and 1st-hold clutches) in the sequential sportshift mode
Line pressure (1) regulated by the regulator valve flows to shift solenoid valves. The PCM controls the shift solenoid
valves ON and OFF. The conditions of the shift solenoid valves and the positions of the shift valves are as follows:
• Shift solenoid valve A is OFF, and closes the port of shift solenoid valve A pressure (SA); shift valve A stays on the
left side.
• Shift solenoid valve B is turned ON, and closes the port of shift solenoid valve B pressure (SB); shift valve B and shift
valve E stay on the left side.
• Shift solenoid valve C is turned ON, and closes the port of shift solenoid valve C pressure (SC); shift valve C and shift
valve 0 stay on the left side.
• Shift solenoid valve 0 is OFF, and closes the port of shift solenoid valve 0 pressure (SO).
Line pressure (4) becomes 1st clutch pressure (10)'at shift valve 0, and flows to the 1st clutch. The 1st clutch is
engaged. The PCM controls AfT clutch pressure control solenoid valve C, and AfT clutch pressure control solenoid
valve C pressure (58) is applied to CPC valve C,via the lock-upshift valve. CPC valve C regulates line pressure (4), and
line pressure (4) becomes CPC C pressure (4C). CPC C pressure (4C) flows to shift valve B via shift valves 0, E, and C,
and becomes 1st·hold clutch pressure (15) at shift valve B. 1st-hold clutch pressure (15) is applied to the 1st-hold
clutch, and the 1st-hold clutch is engaged.
NOTE: When used, "Ieft" or "right" indicates direction on the hydraulic circuit.
14-72 BACK
R Position: Shifting to the R position from the P or N position
The PCM controls the shift solenoid valves ON and OFF. The conditions of the shift solenoid valves and the positions
of the shift valves are as follows:
• Shift solenoid valve A is OFF, and closes the port of shift solenoid valve A pressure (SA); shift valve A stays on the
left side.
• Shift solenoid valve B is turned ON, and closes the port of shift solenoid valve B pressure (SB); shift valve B and shift
valve E stay on the left side;
• Shift solenoid valve C is OFF, and opens the port of shift solenoid valve C pressure (SC); shift valve C and shift
valve D move to the right side.
• Shift solenoid valve D is turned ON, and opens the port of shift solenoid valve D pressure (SD); reverse control valve
moves to the right side.
The manual valve is moved to the R position, and line pressure (1) becomes line pressure (3) at the manual valve. Line
pressure (3) passes through the reverse control valve, and becomes line pressure (3A), then flows to the servo valve.
Line pressure (3A) pushes the servo valve to the reverse position. Line pressure·(3) also flows to the reverse CPC valve,
and becomes reverse CPC pressure (3B) (3"). Reverse CPC pressure (3") becomes 5th clutch pressure (50) at the
manual valve, and 5th clutch pressure (50) flows to the 5th clutch. The 5th clutch is engaged with reverse CPC pressure
mode.
NOTE: When used, "left" or "right" indicates direction on the hydraulic circuit.
(cont'd)
BACK 14-73
Automatic Transmission
NOTE: When used, "Ieft" or "right" indicates direction on the hydraulic circuit.
14-74 BACK
P Position
The PCM controls the shift solenoid valves ON and OFF. The conditions of the shift solenoid valves and the positions
of the shift valves are as follows:
• Shift solenoid valve A is OFF, and closes the port of shift solenoid valve A pressure (SA); shift valve A stays on the
left side.
• Shift solenoid valve B is turned ON, and closes the port of shift solenoid valve B pressure (SB); shift valve B and shift
valve E stay on the left side.
• Shift solenoid valve C is OFF, and opens the port of shift solenoid valve C pressure (SC); shift valve C and shift
valve 0 move to the right side.
• Shift solenoid valve 0 is turned ON, and opens the port of shift solenoid valve 0 pressure (SO); reverse control valve
moves to the right side.
The manual valve is moved to the P position, and line pressure (1) becomes line pressure (3) atthe manual valve. Line
pressure (3) passes through the reverse control valve, and becomes line pressure (3A), then flows to the servo valve.
Line pressure (3A) pushes the servo valve to the reverse position. Line pressure (3) flows to the manual valve via the
reverse CPC valve and shift valve A, and stops at the manual valve. Hydraulic pressure is not applied the clutches.
NOTE: When used, "Ieft" or "right" indicates direction on the hydraulic circuit.
BACK 14-75
Automatic Transmission
Lock-up System
The lock-up mechanism ofthe torque converter clutch operates in 2nd, 3rd, 4th, and 5th gears in the D position, and in
2nd and 3rd gears in the D3 position. The pressurized fluid is drained from the back of the torque converter through a
fluid passage, causing the torque converter clutch piston to be held against the torque converter cover. As this takes
place, the mainshaft rotates at the same speed as the engine crankshaft. Together with the hydraulic control, the PCM
optimizes the timing and amount of the lock-up mechanism. When shift solenoid valve D is turned on by the PCM, shift
solenoid valve D pressure switches the lock-up shift valve lock-up on and off. AfT clutch pressure control solenoid
valve C, the lock-up control valve, and lock-up timing valve control the amount of lock-up.
Engine
l
Drive plate TORQUE CONVERTER
l COVER
Torque converter cover.
l
Pump
l
Turbine
l
Mainshaft
MAl NSHAFT
14-76 BACK
No Lock-up
The PCM commands shift solenoid valve D to remain OFF, and shift solenoid valve D covers the port of shift solenoid
valve D pressure (SD) to the lock-up shift valve. The lock-up shift valve is in the right side, and uncovers the port
leading torque converter pressure (92) to the left side'of the torque converter. Torque converter pressure (92) from
regulator valve becomes torque converter pressure (94) at the lock-up shift valve, and enters into the left side of the
torque converter to disengage the torque converter clutch. The torque converter clutch is OFF.
NOTE: When used, "Ieft" or "right" indicates direction on the hydraulic circuit.
(cont'd)
BACK 14-77
Automatic Transmission
Partial Lock-up
As the speed of the vehicle reaches the programmed value, the PCM turns shift solenoid valve 0 ON, and shift
solenoid valve 0 uncovers the port of shift solenoid valve 0 pressure (SO) to the lock-up shift valve. The lock-up shift
valve is moved to the left side to uncover the port of torque converter pressure (91) leading to the right side of the
torque converter to engage the torque converter clutch. The PCM also controls AfT clutch pressure control solenoid
valve C, and AfT clutch pressure control solenoid valve C pressure (58) is applied to the lock-up control valve and lock-
up timing valve. When AfT clutch pressure control solenoid valve C pressure (58) is low, torque converter pressure
(91) from the lock-up timing valve is low. The torque converter clutch is engaged partially. AfT clutch pressure control
solenoid valve C pressure (58) increases, and the lock-up timing valve is moved to the left side to uncover the port
leading torque converter pressure to high. Under this condition, the torque converter clutch is engaged by pressure
from the right side of the torque converter; this condition is partial lock-up.
NOTE: When used, "left" or "right" indicates direction on the hydraulic circuit.
14-78 BACK
Full Lock-up
When the vehicle speed further increases, the PCM controls AfT clutch pressure control solenoid valve C to increase
AfT clutch pressure control solenoid valve C pressure (58). AfT clutch pressure ,control solenoid valve C pressure (58)
is applied to the lock-up control valve and lock-up timing valve, and the lock-up control valveaod lock-up timing valve
are moved to the left side. Torque,converter pressure (94) from the left side of the torque converter, rele~sesat the
lock-up control valve, and lock-up timing valve uncovers the port of torque converter pressure (91) leading to the right
side of the torque converter~ Torque converter back press\Jre is released fully, and torque converter clutch is engaged
fully.
NOTE: When used, "left" or "right" indicates direction on the hydraulic circuit.
'i: .. ,.
.'",
BACK 1:4-79
Automatic Transmission
The shift lever has five positions; P, R, N, 0, and 03 positions. The 0 position has two modes; automatic shift mode
and sequential sportshift mode with the shift lever moved to the M position. The shift lever shifts out of the P position
and into the R position with pressing the shift lever button, and the shift lever shifts into the 03 position from the 0
with pressing the shift lever button. The shift lever is engaged with the shift lever link in the P, R, N, 0, and 03
positions. This unit shifts the transmission using the shift cable connected between the shift lever link and the
transmission control shaft.
In the M position, the shift lever is disengaged from the shift lever link, and the shift lever can be used to shift gears
manually between 1st though 5th, much like a manual transmission.
14-80 BACK
Shift Lever Mechanism in M Position
When the shift lever shifts to the M position, the shift lever is disengaged from the shift lever link/shift lever pivot, and
the shift lever link lock pops up to engage with the shift lever bracket base; the shift lever link and shifting position in
the transmission are held in the D position. The shift lever link lock is spring loaded, it pops up in the M position, and
does not engage the shift lever link in any position except M.
SHIFT LEVER
LINK LOCK
SHIFT LEVER
The shift lever fits into the M position by using a detent plunger with a spring. When shifting to upshift and downshift
position, the d~tent plunger is depressed by the detent bracket wall, and detent plunger spring puts the shift lever back
into the neutral position. The detent plunger also works in the P position.
DETENT PLUNGER
DETENT SPRING
BACK 14-81
Automatic Transmission
~mM
C1S
---®---- RED/WHT
AfT
GEAR
POSITION
INDICATOR
=:=
-@----
ATPFWO
ATPD3
ATPD
Cli
C46
Cll
BLU/YEL
RED
YEL/GRN
CAN
DRIVER
CIRCUIT
=:: TO~V
~
ATPN
ATPR
ATPP
C26
C25
A16
REDIBIX
STARTER
CUTRELAY
CONTROllER DIMMING CIRCUIT I G~N
+J .il ±
A48 CANH
SEQUENIIAl.
SPORTSHIFT
MODE SHIFT
INDICATOR
CIRCUIT -m 0:0
rr W "F J.
~ ~D
WHT
CANl B~UiBLK
WHT
ST
BLK
F-CAN
TRANSCEIVER
SG
~D
A2
P 1
PO
n..
K
BLK BIJ(
11
1 ~~tm~
TRANSMISSION RANGE SWITCH
WHT - TRANSMISSION GEAR
SHIFT SELECTION SWITCH
LOCK G501
---I -j}-- A2 SLS
,l'
=:t
SOLENOID BLK 2 PNK PNK S-MODE
7 All
:::~3:-:l::
t
S-MODE
PUR
BRAKE PEDAL S-UP
POSmON SWITCH
W H T - - ® - - - lTGAN V lTGRN
Ai BKSW rys-~
A3S
BLU
~J= ~
MUlTJPLEXJNTEGRATEO
l
V-
S-DN A:iI
GRN
~BLK
GRN : BLU/YEl
~BLK---+----~
CONTROL UNIT IMICUI
- G503
PCM HamessConnectorTermlnaI Locatfons
, 2
111213
3
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VI"
7
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192021
, 2
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"'2 13141516 1718 192021 "
3 , 2 3 . •7 ••
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5
14-82 BACK
POWER11!AIN CONTROL
MODULE IPCMI
ToSV To12V
B~~r-
DATAUIiX SCS
<J--BrfI~BafI
A32 LSA CZl
CONNECTOR
IDlCI PRESSURE
CONTROl
2 SOLENOID
BLK VALVE A
OUlM'SHAFT
ICOUNlBlSIfAFTJ [gt.- 2 BLU
B36
B38
VCC1
NC
LSB Bl0
---=t~r-
PIIESSURE
CONTROL
..
SPEED SENSOR 2 SOLENOID
el5 SG6 BLK VALVEB
. 3 GRN/YEL
[}- -~~r-
LSC 821
PRESSURE
CONTROl
MANIFOLD 2 SOLENOID
ABSOLUlE 2 GRN/I!EII B36 MAP BLK VALVEC
PRESSURE
SENSOR 3 GRN/WHT B34 SG1
2NO a.UTCH llIANSMISSlON
RlJID PllfSSURE SWITCH
ATf
tEMPERATURE
SENSOR D=~h PNJ(---1 '
C33 Am
OI'ZSW CZI
BLUJBU(
Gl0l
B
3RD a.UTCH TRANSMISSION
FLUID PRESSURE SWITCH
1
INPUTSHAFT
IMAINSIfAFTJ ~- 2 RED - el2
B37
vccz
NM
OP3SW C38
BLU/WHT
B
4l1t a.UTCH TRANSMISSION
RlJIDPRESSURE SWITC1t
1
SPEED SENSOR
3 GRN/YEL C16 SGZ
OI'4SW C31
BLU/YEL
B 1
YELJBLU
WlfTJBU(
SHA czo BLU/YEL 31--RED
EGRVALVE
POSIIION GRN/YEL
SENSOR
BLU/PIiD
SHB CZ8
4 I-- ORN
BLK~
GRN/WHT
Glo,
BLK
B40 PGl SHC C39
GRN 2 I-- GRN
81 PG2
BLK
841 LGZ
BRN/YEL
Glo,
11,1·
",213
3 • I.
1/1611
• 1 8
18 " 20
• 1•
211
, • 3 . 5 .-r, • • ,.
I" 1213 "1"1'· 171'8 '.20121
12345678910
1/1/1/
24 ">< 25 X 28 XI 28
40 4' 42 43 44 46 46 47 48 49
BACK 14-83
Automatic Transmission
OTe Troubleshooting
DTC P0107: Manifold Absolute Pressure 8. Monitor the OBD STATUS for P0107 in the DTCs/
(MAP) Sensor Circuit Low Voltage Input Freeze Data in AfT Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the result indicate PASSED?
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). YES-Ifthe PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM (see page 11-244). If any other DTCs
were indicated on step 7, go to the indicated DTC's
2. Turn the ignition switch OFF, then turn it ON (II) troubleshooting .•
again.
NO-If the HDS indicates FAILED, check for poor
3. Check whether DTC P0107 is indicated in the DTCs/ connections and loose terminals at the MAP sensor
Freeze Data in PGM-FI Mode Menu with the HDS. and the, PCM. If the PCM was updated, substitute a
known-good PCM (see page 14-9), then recheck. If
Is ore P0107 iildicated in the PGM-FI system? the PCM was substituted, go to step 1. If,the HDS
indicates NOT COMPLETED, keep idling until a
YES-Troubleshoot for DTC P0107 in the PGM-FI result comes on.
System (see page 11-78).•
NO-Go to step 4.
NO-Go to step 8.
14-84 BACK
DTC P0108: Manifold Absolute Pressure 8. Monitor the OBD STATUS for P0108 in the DTCs/
(MAP) Sensor Circuit High Voltage Input Freeze Data in AfT Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the result indicatePASSED?
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4), . YES-Ifthe PCM was updated, troublesho,Oting is
complete. If the PCM was substituted, replace the
1. Clear the DrC with the HDS .. original PCM (see page 11-244). If any other DTCs
were indicated on step 7, go to the indicated DTC's
2. Turn the ignition switch OFF, then tlJrnit OrN·(l1) troubleshooti ng .•
again.
NO-If theHDS. indicates FAILED, check for poor
3. Check whether DTC P0108. is indicated in the DTCs/ ponnections and loose terminals at the MAP sensor
Freeze Data in PGM-FI Mode Menu with theHDS. and the PCM. If the PCM was updated, substitute a
known-good PCM (see page 14-9), then recheck. If
Is DTC P010B indicatedjn the PGM-Flsystem? the PCM was substituted, go to step 1. If the HDS
indicates NOT COMPLETED, keep idling until a
YES-Troubleshoot for DTC P01Q8 in ,the PGM-FI result comes on.
System (see page 11-80).•
NO-Go to step 4.
YES-Go to step 5.
NO-Go to step 8.
BACK 14-85
Automatic Transmission
DTC P0335: Crankshaft Position (CKP) Sensor 8. Monitor the OBD STATUS·forP0335 in the DTCs/
A No Signal Freeze Data in AfT Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record a\l freeze data Does the result indicate PASSED?
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). . YES-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM (see page 11-244). If any other DTCs
were indicated on step 7, go to the indicated DTC's
2. Start the engine. troubleshooting .•
3. Check whether DTCP0335 is indicated in the DTCs/ NO-If the HDS indicates FAILED, check for poor
Freeze Data ih PGM-FI Mode Menu with the HDS. connections and loose terminals at the CKP
sensor A and the PCM. If the PCM was updated,
Is DTe P0335 indicated in the PGM-Flsystem? substitute a known-good PCM (see page 14-9), then
recheck. If the PCM was substituted, go to step 1. If
YES-Troubleshoot for· DTC P0335 in the PGM-FI the HDS indicates NOT COMPLETED, keep idling
System (see page 11-133).• until a result comes on.
NO-Go to step 4.
YES-Go to step 5.
NO-Go to step 8.
14-86 BACK
DTC P0339: Crankshaft Position (CKP) Sensor 8. Monitor the OBD STATUS for P0339 in the DTCs/
A Intermittent Interruption Freeze Data in AfT Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the result indicate PASSED?
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14~4). YES-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM (see page 11-244). If any other DTCs
were indicated on step 7, go to the indicated DTC's
2. Start the engine, and let it idle for 10 seconds. troubleshooting .•
3. Check whether DTC P0339 is indicated in the DTCs/ NO-If the HDS indicates FAILED, check for poor
Freeze Data in PGM-FI Mode Menu with. the HDS. connections and loose terminals at the CKP
sensor A and the PCM. If the PCM was updated,
Is DTe P0339 indicated in the PGM-FI system? substitute a known-good PCM (see page 14-9), then
recheck. If the PCM was substituted, go to step 1. If
YES-Troubleshoot for DTC P0339 in the PGM-FI the HDS indicates NOT COMPLETED, keep idling
System (see page 11-136).• until a result comes on.
NO-Go to step 4.
YES-Go to step 5.
NO-Go to step 8.
BACK 14-87
A'utomatic Transmission
DTCP0340: Camshaft Position ·(CMP) Sensor R Monitor the OBD STATUS for P0340 in the DTCs/
No signal Freeze Data in AfT Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the result indicate PASSED?
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). YES-Ifthe PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM (see page 11-244). If any other DTCs
were indicated on step 7, go to the indicated DTC's
2. Start the engine. troubleshooting .•
3. Check whether DTC P0340 is indicated in the DTCs/ . NO-If the HDS indicates FAILED, check for poor
Freeze Data in PGM-FI Mode Menu with the HDS. connections and loose terminals at the CMP sensor
and the PCM. If the PCM was updated, substitute a
. Is DTC P0340indicated in the PGM-FI system? known-good PCM (see page 14-9), then recheck. If
the PCM was substituted, go to step 1. If the HDS
VES~ Troubleshoot for DTC P0340'in the PGM-FI indicates NOT COMPLETED, keep idling until a
System (see page 11-137).• result comes on.
NO-Go to step 4.
YES-Go to step 5.
NO-Go to step 8.
14-88 BACK
DTC P0344: Camshaft Position (CMP) Sensor R Monitor the OBD STATUSforP0344 inthe DTCs/
Intermittent Interruption Freeze Data in AfT Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data . Does the result indicate PASSED?
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). YES-Ifthe PCMwas updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM (see page 11-244). If any other DTCs
were indicated on step 7, go to the indicated DTC's
2. Start the engine, and let it idle for 10 seconds. troubleshooting .•
3. Check whether DTC P0344 is indicated inthe DTCs/ NO-If the HDS indicates FAILED, check for poor
Freeze Data in PGM-FI Mode Menu with the HDS. connections and loose terminals at the CMP sensor
and the PCM. If the PCM was updated, substitute a
Is Dre P0344 indicated in the PGM-Fl system? known-good PCM (see page 14-9), then recheck. If
the PCM was substituted, go to step 1. If the HDS
YES-Troubleshoot for DTC P0344 in the PGM-FI indicates NOT COMPLETED, keep idling until a
System (see page 11-140).• result comes on.
NO-Go to step 4.
YES-Go to step 5.
NO-Go to step 8.
BACK 14-89
Autorliatic Transmission
DTCP0385:Crranksha:ft Position (CKP).Sensor 8. Monitor the OBDSTATUS for P0385 in the DTCs/
B No signal. .., Freeze Data in AfT Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze··data Does the result indicate PASSED?
and anyon-board snapshot, and review General
Troubleshodting Information (seepage14~4). YES-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Cleartne DTC with the HDS. original PCM (see page 11-244). If any other DTCs
were indicated on step 7, go to the indicated DTC's
2. Start the engine. troublesh()oting..· ..
3. Check whether DTC P0385 is indicated inthe DTCs/ . NO-If theHDS indicates FAILED,check for poor
Freeze Data in PGM-FI Mode Menu with the HDS. connections and loose terminals at the CKP
, .,'." sensor B and the PCM. If the PCM was updated,
Is DTO P0385iridicated in the PGM-FI system? substitute a known-good PCM (see page 14-9), then
recheck. If the PCM was substituted, go to step 1. If
YES-Troubleshoot for DTC P0385in the;PGM-FI . the HDSindicates NOT COMP,,"ETED, keep idliAg
System (see page 11-133).• until a result comes on.
NO-Go to step 4.
YES-Go to step 5.
NO-Go to step 8.
BACK
DTC P0389: Crankshaft Position (CKP) Sensor 8. Monitor the OBD STATUS for P0389 in the DTCs/
B Intermittent Interruption Freeze Data in AfT Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the result indicate PASSED?
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). YES-If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM (see page 11-244). If any other DTCs
were indicated on step 7, go to the indicated DTC's
2. Start the engine, and let it idle for 10 seconds. troubleshooting .•
3. Check whether. DTC P0389 is indicated in the DTCs/ NO-If the HDS indicates FAILED, check for poor
Freeze Data in PGM-FI Mode Menu with the HDS. connections and loose terminals at the CKP
sensor B and the PCM. If the PCM was updated,
Is DTe P0389 indicated in the PGM-FI system? substitute a known-good PCM (see page 14-9), then
recheck. If the PCM was substituted, go to step 1. If
YES-Troubleshoot for DTC P0389 in the PGM-FI the HDS indicates NOT COMPLETED, keep idling
System (see page 11-136).• until a result comes on.
NO-Go to step 4.
YES-Go to step 5.
NO-Go to step 8.
BACK 14-91
Automatic Transmission
DTCP062F: Powertrain Control Module 6. Monitor the OBD STATUS for P062F in the DTCs/
(PCM) Internal Control Module Keep Alive Freeze Data in NT Mode Menu for a pass/fail.
Memory (KAM) Error
Does the result indicate PASSED?
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review General YES-Ifthe PCM was updated, troubleshooting is
Troubleshooting Information (see page 14-4). complete. If the PCM was substituted, replace the
original PCM (see page 11-244). If any other DTCs
1. Clear the DTC with the HDS. were indicated on step 5, go to the indicated DTC's
troubleshooting .•
2. Check whether DTC P062F is indicated in the DTCs/
Freeze Data in PGM-FI Mode Menu with the HDS. NO-Ifthe HDS indicates FAILED, check for poor
connections and loose terminals at the PCM. Ifthe
Is DTC P062F indicated in the PGM-FI system? PCM was updated, substitute a known-good PCM
(see page 14-9), then recheck. If the PCM was
YES-Troubleshoot for DTC P062F in the PGM-FI substituted, go to step 1. If the HDS indicates NOT
System (see page 11-153).• COMPLETED, keep idling until a result comes on.
NO-Go to step 3.
YES-Go to step 4.
NO-Go to step 6.
14-92 BACK
DTC P0705: Short in Transmission Range 7. Measure the voltage between transmission range
Switch Circuit (Multiple Shift-position Input) switch connector terminals No.4 and No.5.
~,
Troubleshooting Information (see page 14-4).
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the ATP P (BLU/BLK) NO (BLKI
transmission.
NO-Intermittent failure, the system is OK at this 9. Jump the SCS line with the HDS.
time. Check for an intermittent short in the wire
between the transmission range switch and the 10. Disconnect PCM connector A (49P).
PCM. If the HDS indicates NOT COMPLETED, return
to step 2 and recheck. 11. Check for continuity between PCM connector
terminal A16 and body ground.
4. Turn the ignition switch OFF.
PCM CONNECTOR A (49PI
5. Inspect the transmission range switch (see page ATPP(GRN)
14-315).
Is there continuity?
(confd)
BACK 14-93
Automatic Transmission
12. Check fer centinuity between transmissien range 13. Measure the veltage between transmissien range
switch cennecter terminal No.5 and bedy greund. switch cennecter terminals Ne. 3 and Ne. 5.
1 234 5
GND IBLKI
678910 (;:;=:::;=l,J.,--.J-,
9 10
Q
=
Terminal side offemale terminals
Is there continuity?
14,·94 BACK
18. Measure the voltage between transmission range 23. Measure the voltage between transmission range
switch connector terminals No.5 and No.8. switch connector terminals No.2 and No.5.
GND(BlK)
GND(BlKI
123
678
ATP N (RED/BlK) '--_ _ _- '
6 7
19. Turn the ignition switch OFF. 24. Turn the ignition switch OFF.
20. Jump the SCS line with the HDS. 25. Jump the SCS line with the HDS.
21. Disconnect PCM connector C (49P). 26. Disconnect PCM connector C (49P).
22. Check for continuity between PCM connector 27. Check for continuity between PCM connector
terminal C26 and body ground. terminal C17 and body ground.
PCM CONNECTOR C (49PI PCM CONNECTOR C (49PI
=
Terminal side of female terminals Terminal side of female terminals
YES-Repair short in the wire between PCM YES-Repair short in the wire between PCM
connector terminal C26 and the transmission range connector terminal C17 and the transmission range
switch, then go to step 49. switch, then go to step 49.
(cont'd)
BACK 14-95
Automatic Transmission
28. Measure the voltage between transmission range 33. Measure the voltage between transmission range
switch connector terminals No.5 and No.7. switch connector terminals No.5 and No.6.
GND(BLK) GND(BLK)
2 3 234 5
6 7 8 7 8 9 10
ATP D3 (RED) L -_ _ _ _ _- ' ' -_ _--' ATP FWD (BLU/VEL)
29. Turn the ignition switch OFF. 34. Turn the ignition switch OFF.
30. Jump the SCS line with the HDS. 35. Jump the SCS line with the HDS.
31. Disconnect PCM connector C (49P). 36. Disconnect PCM connector C (49P).
32. Check for continuity between PCM connector 37. Check for continuity between PCM connector
terminal C46 and body ground. terminal C18 and body ground.
.Q
=
=
Terminal side of female terminals Terminal side of female terminals
YES-Repair short in the wire between PCM YES-Repair short in the wire between PCM
connector terminal C46 and the transmission range connector terminal C18 and the transmission range
switch, then go to step 49. switch, then go to step 49.
14-96 BACK
38. Measure the voltage between transmission range 43. Reconnect all connectors.
switch connector terminals No.5 and No.9.
44. Update the AfT software in the PCM if it does not
TRANSMISSION RANGE SWITCH CONNECTOR
have the latest software (see page 14-8), or
substitute a known-good PCM (see page 14-9).
1 2 3 46. With the brake pedal pressed, move the shift lever
through all position. Stop for at least 1 second in
678 each position.
ATP RVS (RED/WHT) L . -_ _----'
47. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS.
Wire side of female terminals
Is DTe P0705 indicated?
40. Jump the SCS line with the HDS. 48. Monitor the OBD STATUS for P0705 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
41. Disconnect PCM connector C (49P).
Does the result indicate PASSED?
42. Check for continuity between PCM connector
terminal C19 and body ground. YES-Ifthe PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
PCM CONNECTOR C (49P)
original PCM (see page 11-244). If any other DTCs
ATP RVS (RED/WHT) were indicated on step 47, go to the indicated DTC's
troubleshooting .•
Is there continuity?
(cont'd)
BACK 14-97
Automatic Transmission
51. With the brake pedal pressed, move the shift lever
through all position. Stop for at least 1 second in
each position.
14-98 BACK
DTC P0706: Open in Transmission Range· 7. Install the transmission range switch correctly, and
Switch Circuit adjust the shift cable (see page 14-311).
1. Clea r the DTC with the HDS. 10. Monitor the OBD STATUS for P0706 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
2. Raise the vehicle on a lift, make sure it is securely
supported, and allow all four wheels to rotate freely. Does the result indicate FAILED?
3. Start the engine, and turn the VSA off (the light on YES- Go to step 11.
the VSA OFF switch comes on). Run the engine in
the D position until the vehicle speed reaches NO-Intermittent failure, the system is OK at this
25 mph (40 km/h), then slow down and stop the time. Check for poor connections or loose terminals
wheels. at the transmission range switch and the PCM. If
the HDS indicates NOT COMPLETED, return to step
4. Monitor the OBD STATUS for P0706 in the DTCs/ 9 and recheck.
Freeze Data in AfT Mode Menu for a pass/fail.
11. Shift to the D position, and verify the ATP FWD and
Does the result indicate FAILED? ATP D inputs with the HDS in the AfT data list.
YES-Go to step 7.
(coni'd)
BACK 14-99
Automatic Transmission
13. Clear the DTC with the HDS. 16. Turn the ignition switch OFF.
14. Start the engine, and turn the VSA off (the light on 17. Disconnect the transmission range switch
the VSA OFF switch comes on). Run the engine in connector.
the 0 position until the vehicle speed reaches
25 mph (46 km/h), then slow down and stop the 18. Check for continuity between transmission range
wheels. switch connector terminal No.5 and body ground.
15. Monitor the OBD STATUS for P0706 in the DTCs/ TRANSMISSION RANGE SWITCH CONNECTOR
Freeze Data in AfT Mode Menu for a pass/fail.
GND(BLK)
Does the result indicate FAILED?
1 234 5
YES-Go to step 16. 6 7 8 9 10.
NO-Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
at the transmission range switch and the PCM. If
Q
the HDS indicates NOT COMPLETED, return to step =
14 and recheck. Wire side of female terminals
Is there continuity?
14-100 BACK
19. Turn the ignition switch ON (II). 22. Measure the voltage between transmission range
switch connector terminals No.5 and No.7.
20. Measure the voltage between transmission range
switch connector terminals No.5 and No.6. TRANSMISSION RANGE SWITCH CONNECTOR
r;::;::::;:::=:Jr---r--.,.J..:,GND (BLK)
1 2 3
234 5 6 7 8 9 10
7 8 9 10 ATP 03 (RED) '---_ _ _ _ _-'
GND(BLK)
r;:;=:;::tJ.--,-,...L,
6 7
Is there voltage?
(cont'd)
BACK 14-101
Automatic Transmission
23. Reconnect all connectors. 30. Clear the DTC with the HDS.
24. Update the NT software in the PCM if it does not 31. Turn the ignition switch OFF.
have the latest software (see page 14-8),or
substitute a known-good PCM (see page 14-9). 32. Raise the vehicle on a lift, make sure it is securely
supported, and alloll)l all four wheels to rotate freely.
25. Turn the ignition switch OFF.
33. Start the engine, and turn the VSA off (the light on
26. Raise the vehicle on a lift, make sure it is securely the VSA OFF switch comes on). Run the engine in
supported, and allow all four whe'els to rotate freely. the D position until the vehicle speed reaches
25 mph (40 km/h), then slow down and stop the
27. Start the engine, and turn the VSA off (the light on wheels.
the VSA OFF switch comes on). Run the engine in
the D position until the vehicle speed reaches 34. Check for DTC(s.) in the DTCs/Freeze Data in NT
25 mph (40 km/h), then slow down and stop the Mode Menu with the HDS.
wheels.
Is DTC P0706 indicated?
28. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the transmission range switch and the
Is DTC P0706 indicated? PCM, then go to step 1.
Does the result indicate PASSED? NO-If the HDS indicates FAILED, check for poor
connections and loose terminal~at the
YES-Ifthe PCM was updated, troubleshooting is transmission range switch and the PCM, then go to
complete. If the PCM was substituted, replace the step 1. If the HDS indicates NOT COMPLETED,
original PCM (see page 11-244). If any other DTCs return to step 31 and recheck.
were indicated on step 28, go to the indicated DTC's
troubleshooting .•
14-102 BACK
DTC P0711: Problem in ATF Temperature 4. Check the ATF TEMP SENSOR with the HDS.
Sensor Circuit
Does the ATF temperature read about the same as
NOTE: the ECT SENSOR?
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review General YES-Intermittent failure, the system is OK at this
Troubleshooting Information (see page 14-4). time. Check for poor connections or loose terminals
• This code is caused by an electrical circuit problem at the ATF temperature sensor and the PCM .•
and cannot be caused by a mechanical problem in the
transmission. NO-Replace the ATF temperature sensor
(see page 14-264), then go to step 5.
1. Check the ATFtemperature with the HDS in theA{f
data list. 5. Clear the DTC with the HDS.
Does the ATF temperature exceed the ambient-air 6. Test-drive the vehicle for several minutes in the D
temperature? .. position through all five gears.
YES-Record the ATF temperature. Leave the 7. Check for DTC(s) in the DTCs/Freeze Data in A{f
engine off for more than 30 minutes, and go to step Mode Menu with the HDS.
2.
Is DTC P0711 indicated?
NO-Record the ATF temperature. Test the stall
speed RPM (see page 14-237) three times. Go to YES-Check for poor connections and loose
step 2 after stall speed testing. terminals at the ATF temperature sensor and the
PCM, then go to step 1.
2. Check the ATF temperature with the HDS.
NO-Go to step 8.
Does the ATF temperature change?
8. Monitor the OBD STATUS for P0711 in the DTCs/
YES-Leave the engine off for more than Freeze Data in A{f Mode Menu for a pass/fail.
30 minutes, and go to step 3.
Does the result indicate PASSED?
NO-Replace the ATF temperature sensor
(see page 14-264), then go to step 5. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 7, go to the indicated
3. Check the ECT SENSOR with the HDS. DTC's troubleshooting ••
Is the ECT SENSOR equal to the ambient-air NO-If the HDS indicates FAILED, check for poor
temperature? connections and loose terminals at the ATF
temperature sensor and the PCM, then go to step 1.
YES-Go to step 4. If the HDS indicates NOT COMPLETED, return to
step 6 and recheck.
NO-Leave the engine off until the ECT SENSOR
reads the same as ambient-air temperature, then
go to step 4.
BACK 14-103
Automatic Transmission
DTC P0712: Short in ATF Temperature Sensor 4. Turn the ignition switch OFF.
Circuit
5. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 6. Disconnect PCM connector C (49P) .
anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). 7. Check for continuity between ATF temperature
• This code is caused by an electrical circuit problem sensor connector terminal No.2 and body ground .
and cannot be caused by a mechanical problem in the
transmission. ATF TEMPERATURE SENSOR CONNECTOR
YES-Go to step 2.
=
NO-Intermittent failure, the system is OK at this
time. Check for an intermittent short in the ATFT Wire side of female terminals
wire between the ATF temperature sensor and the
PCM .•
Is there continuity?
2. Disconnect the ATF temperature sensor connector
at the transmission end cover. YES-Repair short in the wire between PCM
connector terminal C33 and ATF temperature
3. Check the ATF TEMP SENSOR voltage with the sensor connector terminal No.2, then go to step 13.
HDS.
NO-Go to step 8.
Is theATF TEMP SENSOR voltage 0.07 Vor
less?
YES-Go to step 4.
14-104 BACK
8. Reconnect all connectors. 13. Clear the DTC with theHDS.
9. Update the AfT software in the PCM if it does not 14. Test-drive the vehicle for several minutes in the D
have the latest software (see page 14-8), or position through all five gears.
substitute a known-good PCM (see page 14-9).
15. Check for DTC(s) in the DTCs/Freeze Data in AfT
10. Test-drive the vehicle for several minutes in the D Mode Menu with the HDS.
position through all five gears.
Is DTC P0712 indicated?
11. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the ATF temperature sensor and the
Is DTC P0712 indicated? PCM, then go to step 1.
YES-If the PCM was updated, substitute a known- NO-Goto step. 16..
good PCM (see page 14-9), then recheck.lfthe PCM
was substituted, go to step 1. 16. Monitor the OBD STATUS for P0712 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Go to step 12.
Does the result indicate PASSED?
12. Monitor the OBD STATUS for P0712 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 15, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting .•
YES-If the PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, go to step 1. If
complete. If the PCM was substituted, replace the the HDS indicates NOT COMPLETED, return to step
original PCM (see page 11-244). If any other DTCs 14 and recheck.
were indicated on step 11, go to the indicated DTC's
troubleshooting .•
BACK 14-105
Automatic Transmission
DTC P0713: Open in ATF Temperature Sensor 6. Measure the voltage between ATF temperature
Circuit sensor connector terminals No.1 and No.2.
~
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
SG21GRN/VEl) ~TFT lBLU/YEl)
transmission.
Does theATF TEMP SENSOR voltage exceed Wire side of female terminals
4.93 V?
NO-Intermittent failure, the system is OK at this YES-Replace the ATF temperature sensor
time. Check for poor connections or loose terminals (seepage 14-264), then go to step 16.
at the ATF temperature sensor and the PCM .•
NO-Repair open in the wire between PCM
2. Turn the ignition switch OFF. connector terminal C16 and the ATF temperature
sensor connector, then go to step 16.
3. Disconnect the ATF temperature sensor connector
at the transmission end cover.
cITP.
41FT lBLU/YEl)
Is there about 5 V?
YES-Go to step 6.
NO-Go to step 7.
14-106 BACK
7. Turn the ignition switch OFF. 11. Connect all connectors.
8. Jump the SCS line with the HDS. 12. Update the AfT software in the PCM if it does not
have the latest software (see page 14-8), or
9. Disconnect PCM connector C (49P). substitute a known~good PCM (see page 14-9).
10. Check for continuity between PCM connector 13. Test-drive the vehicle for several minutes in the D
terminal C33 and ATF temperature sensor position through all five gears.
connector terminal No.2.
14. Check for DTC(s) in the DTCs/Freeze Data in AfT
ATF TEMPERATURE PCM CONNECTOR C (49PI Mode Menu with the HDS.
SENSOR CONNECTOR
(cont'd)
BACK 14-107
Automatic Transmission
14-108 BACK
DIC P0716: Problem in Input Shaft 6. Turn the ignition switch OFF.
(Mainshaft) Speed Sensor Circuit
7. Jump the SCSline with the HDS.
DIC P0717: Problem in Input Shaft
(Mainshaft) Speed Sensor,Circuit (No Signal 8. Disconnect PCM connectors B (49P) and C (49P).
Input)
9. Check for continuity between PCM connector
NOTE: terminals B41 and body ground, and between C41
• Before you troubleshoot, record aU f~eeiedata and and body ground.
anyon-board snapshot, and review General .
Troubleshooting Information (see page 14-4). PCM CONNECTORS
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
YES-Go to step 6.
(cont'd)
BACK 14-109
Automatic Transmission
10. Connect PCM connectors B (49P) and C (49P). 14. Turn the ignition switch OFF.
11. Disconnect the input shaft (mainshaft) speed 15. Disconnect PCM connector C (49P).
sensor connector.
16. Check for continuity between PCM connector
12. Turn the ignition switch ON (II). terminal C12 and input shaft (mainshaft) speed
sensor connector terminal No.1.
13. Measure the voltage between input shaft
INPUT SHAFT PCM CONNECTOR C (49P)
(mainshaft) speed sensor connector terminal No.1 (MAINSHAfT)
and body ground. SPEED SENSOR
CONNECTOR
14-110 BACK
17. Check for continuity between PCM connector 18. Turn the ignition switch OFF.
terminal C12 and body ground.
19. Disconnect PCM connector B (49P).
PCM CONNECTOR C (49P)
Is there continuity?
YES-Repair short in the wire between PCM Wire side of female terminals
connector terminal C12 and the input shaft
(mainshaft) speed sensor, then go to step 38.
Is there continuity?
NO-Check for poor connections and loose
terminals at the PCM. If the connections are OK, go YES-Repair short in the wire between PCM
to step 33. connector terminal B37 and the input shaft
(mainshaft) speed sensor connector, then go to
step 38.
(cont'd)
BACK 14-111
Automatic Transmission
21. Disconnect PCM connector C (49P) .. 23. Connect PCM connectors B (49P.) and C (49P).
22. Check for continuity between PCM connector 24. Turn the ignition switch ON (II).
terminal C16 and input shaft (mainshaft) speed
sensor connector terminal No.3.. 25. Measure the voltage between input shaft
(mainshaft) speed sensor connector terminals
INPUT SHAFT PCM CONNECTOR C (49P)
(MAINSHAFT) No.2 and No~.3 •..
SPEED SENSOR
CONNECTOR
INPUT SHAFT (MAINSHAFT)
.----'-{QJ-------,SG2 SPEED SENSOR CONNECTOR
(GRN/YEL)
SG2
(GRN/YELl
SG2 (GRN/YEL)
NO-Repair open in the wire between the input YES-Go to step 29.
shaft (mainshaft) speed sensor connector and PCM
connector terminal C16"then go to step 38. NO-Go to step 26.
14-112 BACK
26. Turn the ignition switch OFF. 29. Connect the input shaft (mainshaft) speed sensor
connector.
27. Disconnect PCM connector B (49P).
30. Clear the DTC with the HDS.
28. Check for continuity between PCM connector
terminal B37 and input shaft (mainshaft) speed 31. Start the engine, run the vehicle in the D position,
sensor connector terminal No.2. and hold the vehicle at speeds over 30 mph
(48 km/h) for more than 10 seconds.
PCM CONNECTOR B (49P) INPUT SHAFT
(MAINSHAFT)
SPEED SENSOR 32. Monitor the OBD STATUS for P0716 or P717 in the
CONNECTOR DTCs/Freeze Data in AfT Mode Menu for a pass/fail.
Is there continuity?
(cont'd)
BACK 14-113
Automatic Transmission
33. Reconnect all connectors. 38. Clear the DTC with the HDS.
34. Update the AfT software in the PCM if it does not 39. Start the engine, run the vehicle in the D position,
have the latest software (see page 14-8), or and hold the vehicle at speeds over 30 mph
substitute a known-good PCM (see page 14-9). (48 km/h) for more than 10 seconds.
35. Start the engine, run the vehicle in the D position, 40. Check for DTC(s) in the DTCs/Freeze Data in AfT
and hold the vehicle at speeds over 30 mph Mode Menu with the HDS.
(48 km/h) for more than 10 seconds.
Is DTC P0716 or P0717 indicated?
36. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the input shaft (mainshaft) speed
Is DTC P0716 or P0717 indicated? sensor and the PCM, then go to step 1.
YES-Ifthe PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the input shaft
original PCM (see page 11-244). If any other DTCs (mainshaft) speed sensor and the PCM, then go to
were indicated on step 36, go to the indicated DTC's step 1. If the HDS indicates NOT COMPLETED,
troubleshooting .• return to step 39 and recheck.
1.4-114 BACK
DTC P0718: Input Shaft (Mainshaft) Speed 6. Connect the input shaft (mainshaft) speed sensor
Sensor Intermittent Failure connector.
2. Test-drive the vehicle for several minutes in the D NO-Troubleshooting is complete. If the HDS
position through all five gears. indicates NOT COMPLETED, return to step 7 and
recheck.
3. Monitor the OBD STATUS for P0718 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail. 9. Turn the ignition switch OFF.
Does the result indicate FAILED? 10. Jump the SCS line with the HDS.
NO-Intermittent failure, the system is OK at this 12. Check for continuity between PCM connector
time. Check for poor connections or loose terminals terminals B41 and body ground, and between C41
at the input shaft (mainshaft) speed sensor and the and body ground.
PCM.lfthe HDSindicates NOTCOMPLETED, return
PCM CONNECTORS
to step 2 and recheck.
B (49P) C (49P)
4. Turn the ignition switch OFF.
'11 2 8 4 I 6 I 6 I 7 6 9 10 I 11 2 3 4 I 616 I 7 6 9 10 I
111121814116116~7118 92021 f1112/VI16~6~7118 920211
5. Disconnect the input shaft (mainshaft) speed
~1211 X. 26IXf2e / /I IIV~ x 1251 X IZll Z7l261
sensor connector, and inspect the connector and f29f8c 81 89 IIV/~I88WVI3T 361891
connector terminals to be sure they are making 1140 41 42VI44I46I46 / '1 1140 41 42 48144146146 4746 491
good contact. ~GZ IBAN/VEl) ~GlIBRN/vEl)
Are the connector terminals OK?
YES-Go to step 6.
= =
Terminal side of female terminals
NO-Repair the connector terminals, then go to
step 6. Is there continuity?
(cont'd)
BACK 14-115
Automatic Transmission
13. Connect PCM connectors 8 (49P) C (49P). 17. Turn the ignition switch OFF.
14. Disconnect the input shaft (mainshaft) speed 18. Disconnect PCM connector 8 (49P).
sensor connector.
19. Check for continuity between input shaft
15. Turn the ignition switch ON (II). (mainshaft) speed sensor connector terminal No.2
and body ground.
16. Measure the voltage between input shaft
(mainshaft) speed sensor connector terminal No.1 INPUT SHAFT (MAINSHAFT)
and body ground. SPEED SENSOR CONNECTOR
~
SPEED SENSOR CONNECTOR
~M'REDl
=
Wire side of female terminals
=
BACK
20. Connect PCM connector 6 (49P). 23. Turn the ignition switch OFF.
21. Turn the ignition switch ON (II). 24. Disconnect PCM connector 8 (49P).
22. Measure the voltage between input shaft 25. Check for continuity between PCM connector
(mainshaft) speed sensor connector terminal No.2 terminal 837 and input shaft (mainshaft) speed
and body ground. sensor connector terminal No.2.
PCM CONNECTOR B (49PI INPUT SHAft
INPUT SHAFT (MAINSHAFTI (MAINSHAFTI
SPEED SENSOR CONNECTOR SPEED SENSOR
CONNECTOR
~ ~MIREDI NM(REDI
(cont'd)
BACK 14-117
',-!; .
Autom"atic Transmission
DTC Troubleshooting (cont'd)
26. Turn the ignition switch OFF. 29. Check for continuity between PCMconnector
terminal C12 and body ground.
27. Disconnect PCM conn'ector C (49P).
PCM CONNECTOR C (49P)
28. Check for continuity between PCM connector VCC2(VEL/BLU) -
terminal C12 and input shaft (mainshaft) speed
sensor connectorterminal No.1.
Is there continuity?
Wire side-of Terminal side of YES-Repair short in the wire between PCM
female terminals -female terminals connector terminal C12 and the input shaft
(mainshaft) speed sensor, then go to step 30.
Is there continuity?
NO-Check for poor connections and loose
YES-Go to step 29. terminals atthe input shaft (mainshaft) speed
sensor and the PCM. If the cohnections' areOK,go
NO-Repairopenin'the wire between PCM to step 30.
connector terminal C12 ahd the input shaft
(mainshaft) speed sensor, then go to step 35.
14-118 BACK
30. Reconnect all connectors. 35. Clear the DTC with the HDS.
31. Update the AfT software in the PCM if it does not 36. Test-drive the vehicle for several minutes in the D
have the latest software (see page 14-8), or position through all five gears.
substitute a known-good PCM (see page 14-9).
37. Check for DTC(s) in the DTCs/Freeze Data in AfT
32. Test-drive the vehicle for several minutes in the D Mode Menu with the HDS.
position through all five gears.
Is DTC P0718 indicated?
33. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the input shaft (mainshaft) speed
Is DTC P0718 indicated'l sensor and the PCM, then go to step 1.
YES-If the PCM was updated, substitute a known- NO-Go to step 38.
good PCM (see page 14-9), then recheck.lfthe PCM
was substituted, go to step 1. 38. Monitor the OBD STATUS for P0718 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Go to step 34.
Does the result indicate PASSED?
34. Monitor the OBD STATUS for P0718 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 37, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting .•
YES-If the PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the input shaft
original PCM (see page 11-244). If any other DTCs (mainshaft) speed sensor and the PCM, then go to
were indicated on step 33, go to the indicated DTC's step 1. If the HDS indicates NOT COMPLETED,
troubleshooting .• return to step 36 and recheck.
BACK 14-119
Autom,atic Transmission
DTC P0721: Problem in Output Shaft 6. Turn the ignition switch OFF.
(Countershaft) Speed Sensor Circuit
7. Jump the SCS line with the HDS.
DTC P0722: Problem in Output Shaft
(Countershaft) Speed Sensor Circuit (No 8. Disconnect PCM connectors B (49P) and C (49P).
Signal Input)
9. Check for continuity between PCM connector
NOTE: terminals B41 and body ground, and between C41
• Before you troubleshoot, record all freeze data and and body ground .
anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4) . PCM CONN\:CTORS
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
YES-Go to step 6.
14-120 BACK
10. Connect PCM connectors 8 (49P) and C (49P). 14. Turn the ignition switch OFF.
11. Disconnect the outputshaft (countershaft) speed· 15. Disconnect PCM connector 8 (49P).
sensor connector.
16. Check for continuity between PCM connector
12. Turn the ignition switch ON (II). terminal 836 and output shaft (countershaft) speed
sensor connector terminal No.1.
13. Measure the voltage between output shaft
PCM CONNECTOR B (49P) OUTPUT SHAFT
(countershaft) speed sensor connector terminal (COUNTERSHAFT)
No.1 and body ground. SPEED SENSOR
CONNECTOR
VCC1 (VEL/RED)
(cont'd)
BACK 14-121
Automatic Transmission
17. Check for continuity between PCM connector 18. Turn the ignition switch OFF.
terminal B36 and body ground.
19. Disconnect PCM connector B (49P).
PCM CONNECTOR B (49P)
20. Check for continuity between output shaft
(countershaft) speed sensor connector terminal
No.2 and body ground.
=
Terminal side of female terminals
~
r1J.>IC I"LUI
Is there continuity? =
YES-Repair short in the wire between PCM Wire side of female terminals
connector terminal B36 and the output shaft
(countershaft) speed sensor, then go to step 38.
Is there continuity?
NO-Check for poor connections and loose
terminals at the PCM. If the connections are OK, go YES-Repair short in the wire between PCM
to step 33. connector terminal B38 and the output shaft
(countershaft) speed sensor connector, then go to
step 38.
14-122 BACK
21. Disconnect PCM connector C (49P). 23. Connect PCM connectors B (49P) and C (49P).
22. Check for continuity between PCM connector 24. Turn the ignition switch ON (II).
terminal C15 and output shaft (countershaft) speed
sensor connector terminal No.3. 25. Measure the voltage between output shaft
(countershaft) speed sensor connector terminals
OUTPUT SHAFT PCM CONNECTOR C (49P)
(COUNTERSHAFT) No.2 and No.3.
SPEED SENSOR
CONNECTOR
OUTPUT SHAFT (COUNTERSHAFT)
SPEED SENSOR CONNECTOR
SG6 (GRN/YEL)
SG6 (GRN/YEL)
~
Ne IBLUI ~06 lORN/YEU
NO-Repair open in the wire between the output YES-Go to step 29.
shaft (countershaft) speed sensor connector and
PCM connector terminal C15, then go to step 38. NO-Go to step 26.
(cont'd)
BACK 14-123
Automatic Transmission
26. Turn the ignition switch OFF. 29. Connect the output shaft (counter'shaft) speed
sensor connector.
27. Disconnect PCM connector 8 (49P).
30. Clear the DTC with the HDS.
28. Check for continuity between PCM connector
terminal 838 and output shaft (countershaft) speed 31. Start the engine, run the vehicle in the 0 position
sensor connector terminal No.2. . with engine speed 2,000 rpm orhigherfor more
than 10 seconds. Slow down and stop the wheels.
PCM CONNECTOR B (49PI OUTPUT SHAFT
(COUNTERSHAFTI
SPEED SENSOR 32. Monitorthe 080 STATUS for P0721 or P0722 in the
CONNECTOR DTCs/Freeze Data in AfT Mode Menu for a pass/fail.
Is there continuity?
14-124 BACK
33. Reconnect all connectors. 38. Clear the DTC with the HDS.
34. Update the AfT software in the PCM if it does not 39. Start the engine, run the vehicle in the D position
have the latest software (see page 14-8), or with engine speed 2,000 rpm or higher for more
substitute a known-good PCM (see page 14-9). than 10 seconds. Slow down and stop the wheels.
35. Start the engine, run the vehicle in the D position 40. Check for DTC(s) in the DTCs/Freeze Data in AfT
with engine speed 2,000 rpm or higher for more Mode Menu with the HDS.
than 10 seconds. Slow down and stop the wheels.
Is DTC P0721 or P0722 indicated?
36. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the output shaft (countershaft) speed
Is DTC P0721 or P0722 indicated? sensor and the PCM, then go to step 1.
YES-Ifthe PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the output shaft
original PCM (see page 11-244). If any other DTCs (countershaft) speed sensor and the PCM, then go
were indicated on step 36, go to the indicated DTC's to step 1. If the HDS indicates NOT COMPLETED,
troubleshooting .•. return to step 39 and recheck.
BACK 14-125
Automatic Transmission
OTC P0723: Output Shaft (Countershaft) 6. Connect the output shaft (countershaft) speed
Speed Sensor Intermittent Failure sensor connector.
2. Test-drive the vehicle for several minutes in the D NO-Troubleshooting is complete. If the HDS
position through all five gears. indicates NOT COMPLETED, return to step 7 and
recheck.
3. Monitor the OBD STATUS for P0723 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail. 9. Turn the ignition switch OFF.
Does the result indicate FAILED? 10. Jump the SCS line with the HDS.
NO-:-Intermittentfailure, the. system is OKat this 12. Check for continuity between PCM connector
time. Check for poor connections and loose terminals 841. and body ground, and between C44
terminals at the output shaft (countershaft) speed and body ground.
sensor and thePCM. If the HDS indicates NOT
COMPLETED, return to step 2 and recheck. PCM CONNECTORS
YES-Go to step 6.
= =
Terminal side of female terminals
NO-Repair the connector terminals, then go to
step 6. Is there continuity?
14-126 BACK
13. Connect PCM connectors B (49P) and C (49P). 17. Turn the ignition switch OFF.
14. Disconnect the output shaft (countershaft) speed 18. Disconnect PCM connector B (49P).
sensor connector.
19. Check for continuity between output shaft
15. Turn the ignition switch ON (II). (countershaft) speed sensor connector terminal
No.2 and body ground.
16. Measure the voltage between output shaft
(countershaft) speed sensor connector terminal OUTPUT SHAFT (COUNTERSHAFT)
No.1 and body ground. SPEED SENSOR CONNECTOR
' .Q
(cont'd)
BACK 14-127
Aut()matic Transmission
20. Connect PCM connector 8 (49P). 23. Turn the ignition switch OFF.
21. Turn the ignition sWitch ON (II). 24. Disconnect PCM connector 8 (49P).
22. Measure the voltage between output shaft 25. Check for continuity between PCM connector
(countershaft) speedsensor connector terminal terminal 838 and output shaft (countershaft) speed
No.2 and body ground. sensor connector terminal No.2.
1 23
. NC(BLUI
':i.
=
Wire side of female terminals Terminal side of Wire side of
female terminals female terminals
14-128 BACK
26. Turn the ignition switch OFF. 29. Check for continuity between PCM connector
terminal 836 and body ground.
27. Disconnect PCM connector 8 (49P).
PCM CONNECTOR B (49P)
28. Check for continuity between PCM connector
terminal 836 and output shaft (countershaft) speed
sensor connector terminal No.1.
PCM CONNECTOR B (49P) OUTPUT SHAFT
(COUNTERSHAFT)
SPEED SENSOR
CONNECTOR
Is there continuity?
Terminal side of Wire side of YES-Repair short in the wire between PCM
female terminals female terminals connector terminal 836 and the output shaft
(countershaft) speed sensor, then go to step 35.
Is there continuity?
NO-Check for poor connections and loose
YES-Go to step 29. terminals at the output shaft (countershaft) speed
sensor and the PCM. If the connections are OK, go
NO-Repair open in the wire between PCM to step 30.
connector terminal 836 and the output shaft
(countershaft) speed sensor, then go to step 35.
(cont'd)
BACK 14-129
Automatic Transmission
30. Reconnectall connectors. 35. Clear the DTC with the HDS.
31. Update the NT software in the PCM if it does not 36. Test-drive the vehicle for several minutes in the D
have the latest software (see page 14-8), or position through all five gears.
substitute a known-good PCM (see page 14-9).
37. Check for DTC(s) in the DTCs/Freeze Data in NT
32. Test-drive the vehicle for several minutes in the D Mode Menu with the HDS.
position through all five gears.
Is DrC P0723 indicated?
33. Check for DTC(s) in the DTCs/Freeze Data in NT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the output shaft (countershaft) speed
Is DrC P0723 indicated? sensor and the PCM, then go to step 1.,
YES-If the PCM was updated, substitute a known- NO-Go to step 38.
good PCM (see page 14-9), then recheck. If the PCM
was substituted, go to step 1. 38. Monitor the OBD STATUS for P0723 in the DTCs/
Freeze Data in NT Mode Menu for a pass/fail.
NO-Go to step 34.
Does the result indicate PASSED?
34. Monitor the OBD STATUS for P0723 in the DTCs/
Freeze Data in NT Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 37, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting .•
YES.....,. If the PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the output shaft
original PCM (see page 11-244). If any other DTCs (countershaft) speed sensor and the PCM, then go
were indicated on step 33, go to the indicated DTC's to step 1. Ifthe HDS indicates NOT COMPLETED,
troubleshooting .• return to step 36 and recheck.
14-130 BACK
DTC P0731: Problem in 1st Clutch and 1st 8. Monitor the OBD STATUS for P0731 in the DTCs/
Clutch Hydraulic Circuit Freeze Data in AfT Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the result indicate FAILED?
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). YES-Repair the 1st clutch, or replace the
transmission, then go to step 9.
1. Warm up the engine to normal operating
temperature (the radiato~ fan comes on). NO-Intermittent failure, the system is OK at this
time.lfthe HDS indicates NOT COMPLETED, return
2. Make sure that the transmission is filled to the to step 7 and recheck.
proper level, and check for fluid leaks.
9. Clear the DTC with the HDS.
3. Drain the ATF (see step 5 on page 14-266) through a
'strainer. Inspect the strainer for metal debris or 10. Test-drive the vehicle for several minutes under the
excessive clutch material. same conditions as those indicated by the freeze
data, or drive in 1st gear in the M position at speeds
Does the strainer have metal debris or excessive over 10 mph (16 km/h) for 20 secor:lds. Slow down
clutch material? and stop the wheels.
YES-Replace the transmission, then go to step 9. 11. Monitor the OBD STATUS for P0731 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Replace the ATF (see step 7 on page 14-266),
then go to step 4. Does the result indicate PASSED?
Is the line pressure within the service limits? NO-Ifthe HDS indicates FAILED, return to step 1
and recheck. Ifthe HDS indicates NOT COMPLETED,
YES-Go to step 5. return to step 10 and recheck.
YES-Go to step 6.
BACK 14-131
Automatic Transmission
DTC P0732: Problem in 2nd Clutch and 2nd 8. Monitor the OBD STATUS for P0732 in the DTCs/
Clutch Hydraulic Circuit Freeze Data in AfT Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the result indicate FAILED?
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). YES-Repair,the 2nd clutch, or replace the
transmission, then go to step 9.
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). NO-Intermittent failure, the system is OK at this
time. Ifthe HDS indicates NOT COMPLETED, return
2. Make sure that the transmission is filled to the to step 7 and recheck.
proper level, and check for fluid leaks.
9. Clear the DTC with the HDS.
3. Drain the ATF (see step 5 on page 14-266) through a
strainer. Inspect the strainer for metal debris or 10. Test-drive the vehicle for several minutes under the
excessive clutch material. same conditions as those indicated by the freeze
data, or drive in 2nd gear in the M position at
Does the strainer have metal debris or excessive speeds over 10 mph (16 km/h) for 20 seconds. Slow
clutch material? down and stop the wheels.
YES-Replace the transmission, then go to step 9. 11. Monitor the OBD STATUS for P0732 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Replace the ATF (see step 7 on page 14-266),
then go to step 4. Does the result indicate PASSED?
4. Measure the line pressure (see page 14-238). YES- Troubleshooting is complete .•
Is the line pressure within the. service limits? NO-If the HDS indicates FAILED, return to step 1
and recheck. If the HDS indicates NOT COMPLETED,
YES-Go to step 5. return to step 10 and recheck.
YES-Go to step 6.
14-132 BACK
DTC P0733: Problem in 3rd Clutch and 3rd 8. Monitor the OBD STATUS for P0733 in the DTCs/
Clutch Hydraulic Circuit Freeze Data in AfT Mode Menu fora pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the result indicate FAILED?
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). YES-Repair the 3rd clutch, or replace the
transmission, then go to step 9.
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). NO-Intermittent failure, the system is OK at this
time. Ifthe HDS indicates NOT COMPLETED, return
2. Make sure that the transmission is filled to the to step7 and recheck.
proper level, and check for fluid leaks.
9. Clear the DTC with the HDS.
3. Drain the ATF (see step 5 on page 14-266) through a
strainer. Inspect the strainer for metal debris or 10. Test-drive the vehicle for several minutes under the
excessive clutch material. same conditions as those indicated by the freeze
data, or drive in 3rd gear in the M position at
Does the strainer have metal debris or excessive speeds over 10 mph (16 km/h) for 20 seconds. Slow
clutch material? down and stop the wheels.
YES-Replace the transmission, then go to step 9. 11. Monitor the OBD STATUS for P0733 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Replace the ATF (see step 7 on page 14-266),
then go to step 4. Does the result indicate PASSED?
Is the line pressure within the service limits? NO-If the HDS indicates FAILED, return to step 1
and recheck. Ifthe HDS indicates NOT COMPLETED,
YES-Go to step 5. return to step 10 and recheck.
YES-Go to step 6.
BACK 14-133
Automatic Transmission
DTC P0734: Problem in 4th Clutch and 4th 8. Monitor. the OBD STATUS for P0734 in the DTCs/'
Clutch Hydraulic Circuit· Freeze Data in AfT Mode Menu for a pass/faiL
NOTE: Before you troubleshoot, record all freeze data Does the result indicate FAILED? . ,
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). YES-Repair the 4th clutch, or replace the
transmission, then go to step 9.
1. Warm up the engine to normal operating
temperature (the radiator fan comes' on). NO-Intermittent failure, the system is OK at this
_.J. " time. If the HDS indicates NOT COMPLETED, return
2. Make sure that the transmission is filled to the to step 7 and recheck.
proper level, and check for fluid leaks.
9. Clear the DTC with the HDS.
3. Drain the ATF (see step 5 on page 14-266) through a
strainer. Inspect the strainer for metal debris or 10. Test-drive the vehicle for several minutes under the
excessive clutch material. same conditions as those indicated by the freeze
data, or drive in 4th gear in the M position at
, Does the strainer have metal debris or excessive speeds over 10 mph (16 km/h) for 20 seconds. Slow
clutch material? down and stop the wheels.
YES-Replace the transmission, then go to step 9. 11. Monitor the OBD STATUS for P0734 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Replace the ATF (see step 7 on page 14-266),
then go to step 4. Does the result indicate PASSED?
Is the line pressure within the service limits? NO-If the HDS indicates FAILED, return to step 1
and recheck. If the HDS indicates NOT COMPLETED,
YES-Go to step 5. return to step 10 and recheck.
YES-Go to step 6.
14-134 BACK
OTC P0735: Problem in 5th Clutch and 5th 8. Monitor the OBD STATUS for P0735 in the DTCs/
Clutch Hydraulic Circuit Freeze Data in AfT Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the result indicate FAILED?
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). YES-Repair the 5th clutch, or replace the
transmission, then go to step 9.
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). NO-Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return
2. Make sure that the transmission is filled to the to step 7 and recheck.
proper level, and check for fluid leaks.
9. Clear the DTC with the HDS.
3. Drain the ATF (see step 5 on page 14-266) through a
strainer. Inspect the strainer for metal debris or 10. Test-drive the-vehicle for several minutes under the
excessive clutch material. same conditions as those indicated by the freeze
data, or drive in 5th gear in the M position at
Does the strainer have metal debris or excessive speeds over 10 mph (16 km/h) for 20 seconds. Slow
clutch material? down and stop the wheels.
YES-Replace the transmission, then go to step 9. 11. Monitor the OBD STATUS for P0735 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Replace the ATF (see step 7 on page 14-266),
then go to step 4. Does the result indicate PASSED?
Is the line pressure within the service limits? NO-Ifthe HDSindicates FAILED, return to step 1
and recheck. If the HDS indicates NOT COMPLETED,
YES-Go to step 5. return to step 10 and recheck.
YES-Go to step 6.
BACK 14-135
Automatic Transmission
DTC P0741: Torque Converter Clutch 8. Test-drive the vehicle on a level road with a steady
Hydraulic Circuit Stuck OFF throttle at 60 mph (100 km/h) for 30 seconds.
NOTE: Before you troubleshoot, record all freeze data 9. Monitor the OBD STATUS for P0741 in the DTCs/
and anyon-board snapshot, and review General Freeze Data in AfT Mode Menu for a pass/fail.
Troubleshooting Information (see page 14-4).
Does the result indicate FAILED?
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). YES-Repair the faulty torque converter clutch
mechanism, torque converter clutch hydraulic
2. Make sure that the transmission is filled to the circuit, lock-up shift valve, or lock-up control valve,
proper level, and check for fluid leaks. or replace the transmission, then go to step 11.
3. Drain the ATF (see step 5 on page 14-266) through a NO-Intermittent failure, the system is OK at this
strainer. Inspect the strainer for metal debris or time. Ifthe HDS indicates NOT COMPLETED, return
excessive clutch material. to step 8 and recheck.
Does the. strainer have metal debris or excessive 10. InspectAfT clutch pressure control solenoid
clutch material? valve C (see page 14-254).
YES-Replace the transmission, then go to step 11. Does AlT clutch pressure control solenoid valve C
work properly?
NO-Replace the ATF (see step 7 on page 14-266),
then go to step 4. YES-Repair the hydraulic system related to the
lock-up shift valve, lock-up control valve, and
4. Clear the DTC with the HDS. lock-up timing valve, or replace the transmission,
then go to step 11.
5. Choose Shift Solenoid E in the Miscellaneous Test
Menu, and check that shift solenoid valve D NO-Replace AfT clutch pressure control solenoid
operates with the HDS. valve C (see page 14-257), then go to step 11.
Is a clicking sound heard? 11. Clear the DTC with the HDS.
YES-Go to step 6. 12. Test-drive the vehicle for several minutes under the
same conditions as those'indicated by the freeze
NO-Replace shift solenoid valve D (see page data.
14-242), then go to step 11.
13. Monitor the OBD STATUS for P0741 in the DTCs/
6. Run the engine until the engine coolant Freeze Data in AfT Mode Menu for a pass/fail.
temperature reaches 176 Of (80 "C).
Does the result indicate PASSED?
7. Choose Clutch Pressure Control (Linear) Solenoid C
in the Miscellaneous Test Menu, and test AfT clutch YES-Troubleshooting is complete .•
pressure control solenoid valve C with the HDS.
NO-Ifthe HDS indicates FAILED, return to step 1
Is the result NORMAL? and recheck. If the HDS indicates NOT COMPLETED,
return to step 12 and recheck.
YES-Go to step 8.
14-136 BACK
OTC P0746:A(T Clutch Pressure Control 9. Choose Clutch Pressure Control (Linear) Solenoid A
Solenoid Valve A Stuck OFF in the Miscellaneous Test Menu, and test AfT clutch
pressure control solenoid valve A with the HDS.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review General Is the result NORMAL?
Troubleshooting Information (see page 14-4).
YES-Intermittent failure, the system is OK at this
1. Warm up the engine to normal operating time. If the HDS indicates NOTCOMPLETED, return
temperature (the radiatorfan comes on). to step 9 and recheck.
2. Make sure that the transmission is filled to the NO-Follow the instructions indicated on the HDS
proper level, and check for fluid leaks. by the test result, but if the HDS has not determined
the cause of the failure, go to step 10. If any part is
3. Drain the ATF (see step 5 on page 14-266) through a replaced, go to step 11. .
strainer. Inspect the strainer for metal debris or
excessive clutch material. 10. Inspect AfT clutch pressure control solenoid
valve A (see page 14-246).
Does the strainer have metal debris or excessive
clutch material? Does AfT clutch pressure control solenoid valve A
work properly?
YES-Replace the transmission, then go to step 11.
YES-Repair the hydraulic system related with shift
NO-Replace the ATF (see step 7 on page 14-266), valve A, or replace the transmission, then go to
then go to step 4. step 11.
4. Clear the DTC with the HDS. NO-Replace AfT clutch pressure control solenoid
valve A (see page 14-252), then go to step 11.
5. Test-drive the vehicle in the D position through all
five gears at speeds over 12 mph (20 km/h) for 11. Clear the DTC with the HDS.
more than 20 seconds, then slow down to a stop.
12. Test-drive the vehicle in the D position through all
6. Test-drive the vehicle again in the Dposition five gears at speeds over 12 mph (20 km/h) for
through all five gears at speeds over 12 mph more than 20 seconds, then slow down to a stop.
(20 km/h) for more than 20 seconds, then slow
down to a stop. 13. Test-drive the vehicle again in the D position
through all five gears at speeds over 12 mph
7. Monitor the OBD STATUS for P0746 in the DTCs/ (20 km/h) for more than 20 seconds, then slow
Freeze Data in AfT Mode Menu for a pass/fail. down to a stop.
Does the result indicate FAILED? 14. Monitor the OBD STATUS for P0746 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
YES-Go to step 8.
Does the result indicate PASSED?
NO-Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return YES-Troubleshooting is complete.•
to step 5 and recheck.
NO-Ifthe HDS indicates FAILED, return to step 1
8. Clear the DTC with the HDS. and recheck. If the HDS indicates NOT COMPLETED,
return to step 12 and recheck.
BACK 14-137
Automatic Transmission
DTC P0747: AfT Clutch Pressure Control 9. Choose Clutch Pressure Control (Linear) Solenoid A
Solenoid Valve A Stuck ON in the Miscellaneous Test Menu, and test AfT clutch
pressure control solenoid valve A with the HDS.
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review General Is the result NORMAL?
Troubleshooting Information (see page 14-4).
YES-Intermittent failure, the system is OK at this
1. Warm up the. engine to normal operating time. Ifthe HDS indicates NOT COMPLETED, return
temperature (the radiator fan comes on). to step 9 and recheck.
2. Make sure that the transmission is filled to the NO-Follow the instructions indicated on the HDS
proper level, and check for fluid leaks. by the test result, but if the HDS has not determined
the cause of the failure, go to step 10. If any part is
3. Drain the ATF (see step 5 on page 14-266) through a replaced, go to step 11.
strainer. Inspect the strainer for metal debris or
excessive clutch material. 10. Inspect AfT clutch pressure control solenoid
valve A (see page 14-246).
Does the strainer have metal debris or excessive
clutch material? Does AlT clutch pressure control solenoid valve A
work properly?
YES-Replace the transmission, then go to step 11.
YES-Repair the hydraulic system related with shift
NO-Replace the ATF (see step 7 on page 14-266), valve A, or replace the transmission, then go to
then go to step 4. step 11.
4. Clear the DTC with the HDS. NO-Replace AfT clutch pressure control solenoid
valve A (see page 14-252), then go to step 11.
5. Test-drive the vehicle in the D position through all
five gears at speeds over 12 mph (20 km/h) for 11. Clearthe DTC with the HDS.
more than 20 seconds, then slow down to a stop.
12. Test-drive the vehicle in the D position through all
6. Test-drive the vehicle again in the D position five gears at speeds over 12 mph (20 km/h) for
through all five gears at speeds over 12 mph more than 20 seconds, then slow down to a stop.
(20 km/h) for more than 20 seconds, then slow
down to a stop. 13. Test-drive the vehicle again in the D position
through all five gears at speeds over 12 mph
7. Monitor the OBD STATUS for P0747 in theDTCs/ (20 km/h) for more than 20 seconds, then slow
Freeze Data in AfT Mode Menu for a pass/fail. down to a stop.
. Does the result indicate FAILED? 14. Monitor the OBD STATUS for P0747 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
YES-Go to step 8.
Does the result indicate PASSED?
NO-Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return . YES-Troubleshooting is complete.•
to step 5 and recheck.
NO-Ifthe HDS indicates FAILED, return to step 1
8. Clear the DTC with the HDS. and recheck. Ifthe HDS indicates NOT COMPLETED,
return to step 12 and recheck.
14-138 BACK
DTC P0751: Shift Solenoid Valve A Stuck OFF 9. Choose ShiftSolenoid A in the Miscellaneous Test
Menu, and check that shift solenoid valve A
NOTE: Before you troubleshoot, record all freeze data operates with the HDS.
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14~4). Is a clicking sound heard?
Does the result indicate FAILED? 15. Test-drive the vehicle again in the D position
through a" five gears at speeds over 12 mph
YES-Go to step 8; (20 km/h) for more than 20 seconds, then slow
down to a stop.
NO-Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return 16. Monitor the aBO STATUS for P0751 in the DTCs/
to step 5 and recheck; Freeze Data in AfT Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the result indicate PASSED?
YES-Troubleshooting is complete.•
BACK 14-139
Automatic Transmission
DTC P0752: Shift Solenoid Valve A Stuck ON 9. Choose Shift Solenoid A in the Miscellaneous Test
Menu, and check that shift solenoid valve A
NOTE: Before you troubleshoot, record all freeze data operates with the HDS.
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). Is a clicking sound heard?
Does the result indicate FAILED? 15. Test-drive the vehicle again in the D position
through all five gears at speeds over 12 mph
YES-Go to step 8. (20 km/h) for more than 20 seconds, then slow
down to a stop.
NO-Intermittent failure, the system is OK at this
time. Ifthe HDS indicates NOT COMPLETED, return 16. Monitor the OBD STATUS for P0752 in the DTCs/
to step. 5 and recheck. Freeze Data in AfT Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the result indicate PASSED?
YES-Troubleshooting is complete .•
14-140 BACK
Ole P0756: Shift Solenoid Valve 8 Stuck OFF 9. Choose Shift Solenoid B in the Miscellaneous Test
Menu, and check that shift solenoid valve B
NOTE: Before you troubleshoot, record all freeze data operates with the HDS.
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). Is a clicking sound heard?
Does the result indicate FAILED? 15. Test-drive the vehicle again in the D position
through all five gears at speeds over 12 mph
YES-Go to step.8. (20 km/h) for more than 20 seconds, then slow
down to a stop.
NO-Intermittent failure, the system is OK at this
time. Ifthe HDS indicates NOT COMPLETED, return 16. Monitor tbe aBO STATUS for P0756 in the OTCs/
to step 5 and recheck. Freeze Data in AfT Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the result indicate PASSED?
YES-Troubleshooting is complete.•
BACK 14-141
Automatic Transmission
OTC P0757: Shift Solenoid Valve B Stuck ON 9. Choose Shift Solenoid B in the Miscellaneous Test
Menu, and check that shift solenoid valve B
NOTE: Before you troubleshoot, record all freeze data operates with the HDS.
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). Is a clicking sound heard?
Does the result indicate FAILED? 15. Test-drive the vehicle again in the D position
through all five gears at speeds over 12 mph
YES-Go to step 8. (20 km/h) for more than 20 seconds, then slow
down to a stop.
NO-Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return 16. Monitor the OBD STATUS for P0757 in the DTCs/
to step 5 and recheck. Freeze Data in AfT Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the result indicate PASSED?
YES-Troubleshooting is complete .•
14-142 BACK
DTC P0761: Shift Solenoid Valve C Stuck OFF 9. Choose Shift Solenoid C in the Miscellaneous Test
Menu, and check that shift solenoid valve C
NOTE: Before you troubleshoot, record all freeze data operates with the HDS.
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). Is a clicking sound heard?
Does the result indicate FAILED? 15. Test-drive the vehicle again in the D position
through all five gears at speeds over 12 mph
YES-Go to step 8. (20 km/h) for more than 20 seconds, then slow
down to a stop.
NO-Intermittent failure, the system is OK at this
time. Ifthe HDS indicates NOT COMPLETED, return 16. Monitor the OBD STATUS for P0761 in the DTCs/
to step 5 and recheck. Freeze Data in AfT Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the result indicate PASSED?
YES-Troubleshooting is complete .•
BACK 14-143
Automatic Transmission
DTC P0762: Shift Solenoid Valve C Stuck ON 9. Choose Shift Solenoid C inthe Miscellaneous Test
Menu, and check that shift solenoid valve C
NOTE: Before you troubleshoot, record all freeze data operates with the HDS.
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). Is a clicking sound heard?
Does the result indicate FAILED? 15. Test-drive the vehicle again in the D position
through all five gears at speeds over 12 mph
YES-Go to step 8. (20 km/h) for more than 20 seconds, then slow
down to a stop.
NO-Intermittent failure, the system is OK at this
time. If the HDS. indicates NOT COMPLETED, return 16. Monitor the OBD STATUS for P0762 in the DTCs/
to step.5 and recheck. Freeze Data in AfT Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the result indicate PASSED?
YES-Troubleshooting is complete.•
14-144 BACK
DTC P0766: Shift Solenoid Valve D Stuck OFF 9. Choose Shift Solenoid D'in the Miscellaneous Test
Menu, and check that shift solenoid valve 0
NOTE: Before you troubleshoot, record all freeze data operates with the HDS.
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). Is a clicking sound heard?
Does the result indicate FAILED? 15. Test-drive the vehicle again in the 0 position
through all five gears at speeds over 12 mph
YES-Go to step 8. (20 km/h) for more than 20 seconds, then slow
down to a stop.
NO-Intermittent failure, the system is OK at this
time. Ifthe HDSindicates NOT COMPLETED, return 16. Monitor the aBO STATUS for P0766 in the DTCs/
to step 5 and recheck. Freeze Data in AfT Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the result indicate PASSED?
YES-Troubleshooting is complete .•
BACK 14-145
Automatic Transmission
Ole P0767: Shift Solenoid Valve D Stuck ON 9. Choose Shift Solenoid D in the Miscellaneous Test
Menu, and check that shift solenoid valve D
NOTE: Before you troubleshoot, record all freeze data operates with the HDS.
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). Is a clicking sound heard?
Does the result indicate FAILED? 15. Test-drive the vehicle again in the D position
through all five gears at speeds over 12 mph
YES-Go to step 8. (20 km/h) for more than 20 seconds, then slow
down to a stop.
NO-Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return 16. Monitor the OBD STATUS for P0767 in the DTCs/
to step 5 and recheck. Freeze Data in AfT Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the result indicate PASSED?
YES-Troubleshooting is complete .•
14-146 BACK
Ole P0776: NT Clutch Pressure Control 8. Clear the DTC with the HDS;
Solenoid Valve B Stuck OFF
9. Choose Clutch Pressure Control (Linear) Solenoid B
NOTE: Before you troubleshoot, record all freeze data in the Miscellaneous Test Menu, and test AfT clutch
and anyon-board snapshot, and review General pressurecpntrol solenoid valve B with the HDS.
Troubleshooting Information (see page 14-4).
Is the result NORMAL?
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). YES-Intermittent failure, the system is OK atthis
time. If the HDS indicates NOT COMPLETED, return
2. Make sure that the transmission is filled to the to step 9 and recheck.
proper level, and check for fluid leaks.
NO-Follow the instructions indicated on the HDS
3. Drain theATF (see step 5,on page 14-266) through a by the test result, but if tha.HDS has not determined
strainer. Inspect the strainer for metal debris or the cause of the failure, go to step 10. If any part is
excessive clutch material. replaced, go to step 11.
Does the strainer have metal debris or excessive 1O.lnspectAfT clutch pressure control solenoid
clutch material? valve B (see page 14-249).
YES-Replace the transmission, then go to step 11. Does AfT clutch pressure control solenoid valve B
work properly?
NO-Replace the ATF (see step 7 on page 14-266),
then go to step 4. YES-Repair the hydraulic system related with shift
valve B, or replace the transmission, then go to
4. Clear the DTC with the HDS. step 11.
5. Test-drive the vehicle in the 0 position through all , NO-Replace AfT clutch pressure control solenoid
five gears at speeds over 12 mph (20 km/h) for valve B(see page 14-252), then go to step 11.
more than 20 seconds, then slow down to a stop.
11. Clear the DTC with the HDS.
6. Test-drive the vehicle again in the 0 position
through all five gears at speeds over 12 mph 12. Test-drive the vehicle in theD position throughall
(20 km/h) for more than 20 seconds, then slow five gears at speeds over 12 mph (20 km/h) for
down to a stop. more than 20 seconds, then slow down to a stop.
7. Monitor the OBD STATUS for P0776 in the DTCs! 13. Test-drive the vehicle again in the 0 position
Freeze Data in AfT Mode Menu for a pass/fail. through all five gears at speeds over 12 mph
(20 km/h) for more than 20 seconds, then slow
Does the result indicate FAILED? down to a stop.
YES-Go to step 8; 14. Monitor the OBD STATUS for P0776 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return Does the result indicate PASSED?
to step 5 and recheck.
YES-Troubleshooting is complete.•
BACK 14~147
Automatic Transmission
DTC P0777: AfT Clutch Pressure Control 8. Clear the DTC with the HDS.
Solenoid Valve B Stuck ON
9. Choose Clutch Pressure Control (Linear) Solenoid B
NOTE: Before you troubleshoot, record all freeze data in the Miscellaneous Test Menu, and test AfT clutch
and anyon-board snapshot, and review General pressure control solenoid valve B with the HDS.
Troubleshooting Information (see page 14-4).
Is the result NORMAL?
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). YES-Intermittent failure, the system is OK at this
time. Ifthe HDS indicates NOT COMPLETED, return
2. Make sure that the transmission is filled to the to step 9 and recheck.
proper level, and check for fluid leaks.
NO-Follow the instructions indicated on the HDS
3. Drain the ATF (see step 5 on page 14-266) through a by the test reSUlt, but ifthe HDS has not determined
strainer. Inspect the strainer for metal debris or the cause of the failure, go to step 10. If any part is
excessive clutch material. replaced, go to step 11.
Does the strainer have metal debris or excessive 10. Inspect AfT clutch pressure control solenoid
clutch material? valve B (see page 14-249).
YES-Replace the transmission, then go to step 11. Does AlT clutch pressure control solenoid valve B
work properly?
NO-Replace the ATF (see step 7 on page 14-266),
then go to step 4. YES-Repair the hydraulic system related with shift
valve B, or replace the transmission, then go to
4. Clear the DTC with the HDS. step 11.
5. Test-drive the vehicle in the D position through all NO-Replace AfT clutch pressure control solenoid
five gears at speeds over 12 mph (20 km/h) for valve B (see page 14-252), then go to step 11.
more than 20 seconds, then slow down to a stop.
11. Clear the DTC with the HDS.
6. Test-drive the vehicle again in the D position
through all five gears at speeds over 12 mph 12. Test-drive the vehicle in the D position through all
(20 km/h) for more than 20 seconds, then slow five gears at speeds over 12 mph (20 km/h) for
down to a stop. more than 20 seconds, then slow down to a stop.
7. Monitor the OBD STATUS for P0777 in the DTCs/ 13. Test-drive the vehicle again in the D position
Freeze Data in AfT Mode Menu for a pass/fail. through all five gears at speeds over 12 mph
(20 km/h) for more than 20 seconds, then slow
Does the result indicate FAILED? down to a stop.
YES-Go to step 8. 14. Monitor the OBD STATUS for P0777 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return Does the result indicate PASSED?
to step 5 and recheck.
YES-Troubleshooting is complete.•
14-.148 BACK
DTC P0796: AfT Clutch Pressure Control 8. Clear the DTC with the HDS.
Solenoid Valve C Stuck OFF
9. Choose Clutch Pressure Control (Linear) Solenoid C
NOTE: Before you troubleshoot, record all freeze data in the Miscellaneous Test Menu, and test AfT clutch
and anyon-board snapshot, and review General pressure control solenoid valve C with the HDS.
Troubleshooting Information (see page 14-4).
Is the result NORMAL?
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). YES-Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return
2. Make sure that the transmission is filled to the to step 9 and recheck.
proper level, and check for fluid leaks.
NO-Follow the instructions indicated on the HDS
3. Drain the ATF (see step 5 on page 14-266) through a by the test result, but if the HDShas not determined
strainer. Inspect the strainer for metal debris or the cause ofthe failure, go to step 10. If any part is
excessive clutch material. replaced, go to step 11.
Does the strainer have metal debris or excessive 10. Inspect AfT clutch pressure control solenoid
clutch material? valve C (see page 14-254).
YES-Replace the transmission, then go to step 11. Does AfT clutch pressure control solenoid valve C
work properly?
NO-Replace the ATF (see step 7 on page 14-266),
then go to step 4. YES-Repair the hydraulic system related with shift
valve C, or replace the transmission, then go to
4. Clear the DTC with the HDS. step 11.
5. Test-drive the vehicle in the D position through all NO-Replace AfT clutch pressure control solenoid
five gears at speeds over 12 mph (20 km/h) for valve C (see page 14-257), then go to step 11.
more than 20 seconds, then slow down to a stop.
11. Clear the DTC with the HDS.
6. Test-drive the vehicle again in the D position
through all five Qearsat speeds over 12 mph 12. Test-drive the vehicle in the D position through all
(20 km/h) for more than 20 seconds, then slow five gears at speeds over 12 mph (20 km/h) for
down to a stop. more than 20 seconds, then slow down to a stop.
7. Monitor the OBDSTATUS for P0796 in the DTCs/ 13. Test-drive the vehicle again in the D position
Freeze Data in AfT Mode Menu for a pass/fail. through all five gears at speeds over 12 mph
(20 km/h) for more than 20 seconds, then slow
Does the result indicate FAILED? down to a stop.
YES-Go to step 8. 14. Monitor the OBD STATUS for P0796 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return Does the result indicate PASSED?
to step 5 and recheck.
YES-Troubleshooting is complete .•
BACK 14-149
Automatic Transmission
DTC P0797: AfT Clutch Pressure Control 8. Clear the DTC with the HDS.
Solenoid Valve C Stuck ON
9. Choose Clutch Pressure Control (Linear) Solenoid C
NOTE: Before you troubleshoot, record all freeze data - in the Miscellaneous Test Menu, and test AfT clutch
and an/dn-board snapshot, and review General' pressure control solenoid valve C with the HDS.
, .
Troubleshooting Information (see page 14-4). ('
Does the strainer have metal debris or excessive 10. Inspect AfT clutch pressure control solenoid
clutch material? valve C (see page 14-254).
YES-'-Replace the transmission~ then go to step 11. Does AlT clutch pressure control solenoid valve C
work properly?
NO-Replace the ATF (see step 7 on page 14-266),
then go to step 4, YES-Repair the hydraulic system related with shift
valve C, or replace the transmission, then go to
4. Clear the DTC with the HDS. step 11.
5. Test-drive the vehicle in the D position through all NO-Replace AfT clutch pressure control solenoid
five gears at speeds over:12 mph (20 km/h) for valve C(see page 14-257),then go to step 11.
more than 20 seconds, then slow down to a stop.
11. Clear the DTC with the HDS.
6. Test-drive the vehicle again in the D position
through alHive gears at speeds over 12 mph 12. Test-drive the vehicle in the D position through all
(20 km/h) for more than 20 seconds', then slow five gears at speeds over 12 mph (20km/h) for
down to a stop. " more than 20 seconds, then slow,down to a stop.
7. Monitor the OBD STATUS for P0797 in the DTCs/.· 13. Test-drive the vehicle again in the D position
Freeze Data in A/TMode Menu for a pass/faiL,' through all five gears at speeds over 12 mph
(20 km/h) for more than 20 seconds, then slow
Does the result indicate FAILED? down to a stop.
YES-Go to step 8. 14. Monitor the OBD STATUS for P0797 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return Does the result indicate PASSED?
to step 5 and recheck.
YES-Troubleshooting is complete .•
14-150 BACK
DTC P0812: Open in Transmission Range 3. Turn the ignition switch OFF.
Switch ATP R Switch Circuit
4. Disconnect the transmission range switch
NOTE: connector.
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review General 5. Check for continuity between transmission range
Troubleshooting Information (see page 14-4). switch connector terminal No.5 and body ground .
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the TRANSMISSION RANGE SWITCH CONNECTOR
transmission.
GND (BLK)
NO-Go to step 3.
Is there continuity?
YES-Go to step 6.
(cont'd)
BACK 14-151
Auto:matic Transmission
6. Turn the ignition switch ON (II). 8. Check for continuity between transrnission range
switch connector terminals No.3 and No.5 while
7. Measure the voltage between transmission range the shift lever is in each position.
switch connector terminals No.3 and No~ 5.
. Tl:tANSMISSION RANGE SWITCH CONNECTOR
. TRANSMISSION RANGE SWITCH CONNECTOR
7 8 9 10
14-152 BACK
9. Reconnect the transmission range switch 14. Clearthe DTC with the HDS.
connector.
15. Test-drive the vehicle in the R position at speeds
10. Update the AfT software in the PCM if it does not below 3 mph (5 km/h) for more than 2 seconds,
have the latest software (see page 14-8), or then increase the speed and test-drive at speeds
substitute a known-good PCM (see page 14-9). over 3 mph (5 km/h) for more than 2 seconds. Slow
down and stop the wheels.
11. Test-drive the vehicle. in the R position at speeds
below 3mph (5 km/h) for more than 2 seconds, 16. Check for DTC(s) in the DTCs/Freeze Data in AfT
then increase the speed and test-drive at speeds Mode Menu with the HDS.
over 3 mph (5 km/h) for more than 2 seconds. Slow
down and stop the wheels. Is DTC P0812 indicated?
12. Check for DTC(s)in the DTCs/Freeze Data in AfT YES-Check for poor connections and loose
Mode Menu with the HDS. terminals at the transmission range switch and the
PCM, then go to step 1.
Is DTC P0812 indicated?
NO-Go to step 17.
YES-Ifthe PCM was updated, substitute a known-
good PCM (see page 14-9), then recheck. If the PCM 17. Monitorthe OBD STATUS for P0812 in the DTCs/
was substituted, go to step 1. Freeze Data in AfT Mode Menu for a pass/fail.
13. Monitor the OBD STATUS for P0812 in the DTCs/ YES-Troubleshooting is complete. If any other
Freeze Data in AfT Mode Menu for a pass/fail. DTCs were indicated on step 16, go to the indicated
DTC's troubleshooting .•.
Does the result indicate PASSED?
NO-If the HDS indicates FAILED, check for poor
YES-Ifthe PCM was updated, troubleshooting is connections and loose terminals at the
complete. If the PCM was substituted, replace the transmission range switch and the PCM, then go to
original PCM (see page 11-244). If any other DTCs step 1. If the HDS indicates NOT COMPLETED,
were indicated on step 12, go to the indicated DTC's return to step 15 and recheck.
troubleshooting .•
BACK 14-153
Automatic Transmission
DTC P0815: Short in Transmission Gear 8. Turn the ignition switch OFF.
Selection Switch Upshift Switch Circuit, or
Transmission Gear Selection Switch Upshift 9. Jump the SCS line with the HDS.
Switch Stuck ON
10. Disconnect PCM connector A (49P).
NOTE:
• Before you troubleshoot, record all freeze data and 11. Check for continuity between transmission gear
anyon-board snapshot, and review General selection switch/park pin switch/AfT gear position
Troubleshooting Information (see page 14-4). indicator panel light connector terminal No.7 and
• This code is caused by an electrical circuit problem body ground.
and cannot be caused by a mechanical problem in the
transmission. TRANSMISSION GEAR SELECTION SWITCH/
PARK PIN SWITCH/AfT GEAR POSITION
1. Turn the ignition switch ON (II). INDICATOR PANEL LIGHT CONNECTOR
Is UPSHIFT SW ON? =
Wire side of female terminals
YES-Go to step 4.
Is UPSHIFT SW ON?
YES-Go to step 8.
14-154 BACK
12. Reconnect all connectors. 19. Clear the DTC with the HDS.
13. Update the AfT software in the PCM if it does not 20. Start the engine in the P position, wait for more
have the latest software (see page 14-8), or than 10 seconds, then shift to the M position.
substitute a known-good PCM (see page 14-9).
21. Push the shift lever toward the upshift position (+)
14. Start the engine in the P position, waitfor more slowly, and release it; repeat this test 10 times or
than 10 seconds, then shift to the M position. more.
15. Push the shift lever toward the upshift position (+) 22. Pull the shift lever toward the downshift position
slowly, and release it; repeat this test 10 times or (-) slowly, and release it; repeat this test 10 times
more. or more.
16. Pull the shift lever toward the downshift position 23. Check for DTC(s) in the DTCs/Freeze Data in AfT
(-) slowly, and release it; repeatthis test 10 times Mode Menu with the HDS.
or more.
Is DTC P0815 indicated?
17. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the transmission gear selection switch
Is DTC P0815 indicated? and the PCM, then go to step 1.
YES-If the PCM was updated, substitute a known- NO-Go to step 24.
good PCM (see page 14-9), then recheck. If the PCM
was substituted, go to step 1. 24. Monitor the OBD status for P0815 in the DTCs/
Freeze Data in AfT M()de. Menu for a pass/fail.
NO-Go to step 18.
Does the result indicate PASSED?
18. Monitor the OBD STATUS for P0815 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 23, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting .•
YES-Ifthe PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the
original PCM (see page 11-244). If any other DTCs transmission gear selection switch and the PCM,
were indicated on step 17, go to the indicated DTC's then go to step 1. If the HDS indicates NOT
troubleshooting.• COMPLETED, return to step 20 and recheck.
BACK 14-155
Automatic Transmission
DTC P0816: Short in Transmission Gear 8. Turn the ignition switch OFF.
Selection Switch Downshift Switch Circuit, or
Transmission Gear Selection Switch 9. Jump the SCS line with the HDS.
Downshift Switch Stuck ON
10. Disconnect PCM connector A (49P).
NOTE:
• Before you troubleshoot, record a" freeze data and 11. Check for continuity between transmission gear
anyon-board snapshot, and review General selection switch/park pin switch/Aff gear position
Troubleshooting Information (see page 14-4). indicator panel light connector terminal No.8 and
• This code is caused by an electrical circuit problem body ground.
and cannot be caused by a mechanical problem in the
transmission. TRANSMISSION GEAR SELECTION SWITCH/
PARK PIN SWITCH/AfT GEAR POSITION
1. Turn the ignition switch ON ("). INDICATOR PANEL LIGHT CONNECTOR
Is DOWNSHIFT SW ON? =
Wire side of female terminals
YES-Go to step 4.
Is DOWNSHIFT SW ON?
YES-Go to step 8.
14-156 BACK
12. Reconnect all connectors. 19. Clear the DTC with the HDS.
13. Update the Aff software in the PCM ifit does not 20. Start the engine in the P position, wait for more
have the latest software (see page 14-8), or than 10 seconds, then shift to the M position.
substitute a known-good PCM (see page 14-9).
21. Push the shift lever toward the upshift position (+)
14. Start the engine in the P position, wait for more slowly, and release it; repeat this test 10 times or
than 10 seconds, then shift to the M position. more.
15. Push the shift lever toward the upshift position (+) 22. Pull the shift lever toward the downshift position
slowly, and release it; repeat this test 10 times or (-) slowly, and release it; repeat this test 10 times
more. or more.
16. Pull the shift lever toward the downshift position 23. Check for DTC(s) in the DTCs/Freeze Data in Aff
(-) slowly, and release it; repeatthis test 10 times Mode Menu with the HDS.
or more.
Is DTC P0816 indicated?
17. Check for DTC(s) in the DTCs/Freeze Data in Aff
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the transmission gear selection switch
Is DTC P0816 indicated? and the PCM, then go to step 1.
YES-If the PCM was updated, substitute a known- NO-Go to step 24.
good PCM (see page 14-9), then recheck. Ifthe PCM
was substituted, go to step 1. 24. Monitor the OBD status for P0816 in the DTCs/
Freeze Data in Aff Mode Menu for a pass/fail.
NO-Go to step 18.
Does the result indicate PASSED?
18. Monitor the OBD STATUS for P0816 in the DTCs/
Freeze Data in Aff Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 23, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting .•
YES-Ifthe PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the
original PCM (see page 11-244). If any other DTCs transmission gear selection switch and the PCM,
were indicated on step 17, go to the indicated DTC's then go to step 1. If the HDS indicates NOT
troubleshooting .• COMPLETED, return to step 20 and recheck.
BACK 14-157
Automatic Transmission
DTC P0842: Short in 2nd Clutch Transmission 6. Turn the ignition switch OFF.
Fluid Pressure Switch Circuit, or 2nd Clutch
Transmission Fluid Pressure Switch Stuck 7.. Disconnect the 2nd clutch transmission fluid
ON pressure switch connector.
Is the 2nd PRESSURE SWITCH OFF? 10. Turn the ignition switch OFF.
YES-Go to step 3. 11. Jump the SCS line with the HDS.
3. Start the engine, and warm it up to normal 13. Check for continuity between PCM connector
operating temperature (the radiator fan comes on). terminal C27 and body ground.
4. Drive the vehicle in 2nd gear in the M position for PCM CONNECTOR C (49P)
more than 5 seconds, then upshift to 3rd gear, and
drive in 3rd gear for more than 5 seconds. Slow
down and stop the wheels ..
YES...,.Go to step 6. =
14-158 BACK
14. Reconnect all connectors. 19. Clear the DTC with the HDS.
15. Update the AfT software in the PCM if it does not 20. Drive the vehicle in 2nd gear in the M position for
have the latest software (see page 14-8), or more than 5 seconds, then upshift to 3rd gear, and
substitute a known-good PCM (see page 14-9). drive in 3rd gear for more than 5 seconds. Slow
down and stop the wheels.
16. Drive the vehicle in 2nd gear in the M position for
more than 5 seconds, then upshift to 3rd gear, and 21. Check for DTC(s) in the DTCs/Freeze Data in AfT
drive in 3rd gear for more than 5 seconds. Slow Mode Menu with the HDS.
down and stop the wheels.
Is DTC P0842 indicated?
17. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. . YES-Check for poor connections and loose
terminals at the 2nd clutch transmission fluid
Is DTC P0842 indicated? pressure switch and the PCM, then go to step 1.
YES-If the PCM was updated, substitute a known- NO-Go to step 22.
good PCM (see page 14-9), then recheck. Ifthe PCM
was substituted, go to step 1. 22. Monitor the OBD STATUS for P0842 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Go to step 18.
Does the result indicate PASSED?
18. Monitor the OBD STATUS for P0842 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 21, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting .•
YES-Ifthe PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the 2nd clutch
original PCM (see page 11-244). If any other DTCs transmission fluid pressure switch and the PCM,
were indicated on step 17, go to the indicated DTC's then go to step 1. If the HDS indicates NOT
troubleshooting .• COMPLETED, return to step 20 and recheck.
BACK 14-159
Automatic Transmission
DTC P0843: Open in2nd Clutch Transmission 5. Drive the vehicle in 2nd gear inthe M position for
Fluid Pressure Switch Circuit, or 2nd Clutch more than 5 seconds, then upshift to 3rd gear, and
Transmission Fluid Pressure Switch Stuck drive in 3rd geador more than 5 seconds. Slow
OFF down and stop the wheels.
NOTE: Before you troubleshoot, record all freeze data 6. Monitor the OBD STATUS for P0843 in the DTCs/
freeze data and anyon-board snapshot, and review Freeze Data in AfT Mode Menu for a pass/fail.
General Troubleshooting Information (see page 14-4)...
Does the result indicate FAILED?
1. Clear the DTC with the HDS.
YES-Go to step 7.
2. Start the engine, and warm it up to normal
operating temperature (the radiator fan comes on). NO-Intermittent failure, the system is OK at this
time. Check for poor connections and loose
3. Shift the shift lever into the M position while terminals atthe 2nd clutch transmission fluid
pressing the brake pedal, upshift to 2nd gear by pressure switch and the PCM.lfthe HDS indicates
pushing the shift lever to upshift position, and NOT COMPLETED, return to step 5 and recheck.
verify with the HDS in the AfT data list that the
SHIFT COMMAND indicates 2nd.
YES-Go to step 5.
NO-Go to step 7.
14-160 BACK
7. Turn the ignition switch OFF. 11. Turn the ignition switch OFF.
8. Disconnect the 2nd clutch transmission fluid 12. Jump the SCS line with the HDS.
pressure switch connector.
13. Disconnect PCM connector C (49P).
9. Turn the ignition switch ON (II).
14. Check for continuity between PCM connector
10. Measure the voltage between the 2nd clutch terminal C27 and the 2nd clutch transmission fluid
transmission fluid pressure switch connector pressure switch connector terminal.
terminal and body ground.
PCM CONNECTOR C (49P) 2ND CLUTCH
TRANSMISSION FLUID
2ND CLUTCH TRANSMISSION FLUID PRESSURE
PRESSURE SWITCH CONNECTOR SWITCH CONNECTOR
OP2SW
(BLU/BLK)
OP2SW (BLU/BLK)
'-------{Q)-----'
=
Terminal side of Wire side of
Wire side of female terminals female terminals female terminals
Is there continuity?
Is there about 5 V?
YES-Check for poor connections and loose
YES-Replace the 2nd clutch transmission fluid terminals at the 2nd clutch transmission fluid
pressure switch (see page 14-261), then go to step pressure switch and the PCM. If the connections
20. are OK, go to step 15.
(cont'd)
BACK 14-161
Automatic Transmission
15. Reconnect all connectors. 20. Clear the DTC with the HDS.
16. Update the AfT software in the PCM if it does not 21. Drive the vehicle in 2nd gear in the M position for
have the latest software (see page 14-8), or more than 5 seconds, then upshift to 3rd gear, and
substitute a known-good PCM (see page 14-9). drive in 3rd gear for more than 5 seconds. Slow
down and stop the wheels.
17. Drive the vehicle in 2nd gear in the M position for·
more than 5 seconds, then upshift to 3rd gear, and 22. Check for DTC(s) in the DTCs/Freeze Data in AfT
drive in 3rd gear for more than 5 seconds. SI·ow Mode Menu with the HDS.
down and stop the wheels.
Is DTC P0843 indicated?
18. Check for DTC(s) in the DTCs/Freeze Data in AfT , "
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the 2nd clutch transmission fluid
Is DTC P0843 indicated? pressure switch and the PCM, then go to step 1.
YES-Ifthe PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the 2nd clutch
original PCM (see page 11-244). If any other DTCs transmission fluid pressure switch and the PCM,
were indicated on step 18, go to the indicated DTC's then go to step 1. If the HDS indicates NOT
troubleshooting .• COMPLETED, return to step 21 and recheck.
14-162 BACK
Ole P0847: Short in 3rd Clutch Transmission 6. Turn the ignition switch OFF.
Fluid Pressure Switch Circuit, or 3rd Clutch
Transmission Fluid Pressure Switch Stuck 7. Disconnectthe 3rd clutch transmission fluid
ON pressure switch connector.
Is the 3rd PRESSURE SWITCH OFF? 10. Turn the ignition switch OFF.
YES-Go to step 3. 11. Jump the SCS line with the HDS.
3. Start the engine, and warm it up to normal 13. Check for continuity between PCM connector
operating temperature'(the radiator fan comes on). terminal C38 and body ground.
4. Drive the vehicle in 3rd gear in the M position for PCM CONNECTOR C (49P)
more than 5 seconds, then upshift to 4th gear, and
. drive in 4th gear for more than 5 seconds. Slow
down and stop the wheels:
YES-Go to step 6.
(cont'd)
BACK 14-163
Auto,matic Transmission
14. Reconnect all connectors. 19. Clear the DTC with the HDS.
15. Update the AfT software in the PCM if. it does not 20. Drive the vehicle in 3rd gear in the M position for
have the latest software (see page 14-8), or more than 5 seconds, then upshift to 3rd gear, and
substitute a known-good PCM (see page 14-9). drive in 3rd gear for more than 5 seconds. Slow
down and stop the wheels.
16. Drive the vehicle in 3rd gear in the M position for
more than 5 seconds, then upshift to 4th gear, and 21. Check for DTC(s) intheDTCs/Freeze Data in AfT
drive in 4th gear for more than5 seconds. Slow Mode Menu with the HDS.
down and stop the wheels.
Is DTC P0847 indicated?
17. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the 3rd clutch transmission fluid
Is DTC P0847 indicated? pressure switch and the PCM, then go to step 1.
YES-If the PCM was updated, substitute a known- NO~Go to step 22.
good PCM (see page 14-9), then recheck. Ifthe PCM
was substituted, go to step 1. 22. Monitor the OBD STATUS for P0847 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Go to step 18.
Does the result indicate PASSED?
18. Monitor the OBD STATUS ,for P0847 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 21, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting;.
YES-Ifthe PCM was updated, troubleshooting is NO-:-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the 3rd clutch
original PCM (see page 11-244). If any other DTCs transmission fluid pressure switch and the PCM,
were indicated on step 17, go to the indicated DTC's then go to step 1. If the HDS indicates NOT
troubleshooting .• COMPLETED, return to step 20 and recheck.
14-164 BACK
DTC P0848: Open in3rd Clutch Transmission 5. Drive the vehicle in 3rd gear in the M position for
Fluid Pressure Switch Circuit, or 3rd Clutch more than 5 seconds, then upshift to 4th gear, and
Transmission Fluid Pressure Switch Stuck drive in 4th gear for more than 5 seconds. Slow
OFF down and stop the wheels.
NOTE: Before you troubleshoot, record all freeze data 6. Monitor the OBD STATUS for P0848 in the DTCs/
and anyon-board snapshot, and review General Freeze Data in AfT Mode Menu for a pass/fail.
Troubleshooting ,Information (see page 14.4).
Does the result indicate FAILED?
1. Clear the DTC with the HDS.
YES-Go to step 7.
2. Start the engine, and warm it up to normal
operating temperature (the radiator fan comes on). NO-Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
3. Drive the vehicle in 3rd gear in the M position, and atthe 3rd clutch transmission fluid pressure switch
verify with the HDS in the AfT data list that the and the PCM. If the HDS indicates NOT
SHIFT COMMAND indicates 3rd. COMPLETED, return to step 5 and recheck.
YES-Go to step 5.
NO-Go to step 7.
(cont'd)
BACK 14'·165
Automatic Transmission
7. Turn the ignition switch OFF. 11. Turn the, ignition switch OFF.
8. Disconnect the 3rd clutch transmission fluid 12. Jump the SCS line with the HDS.
pressure switch connector.
13. Disconnect PCM connector C (49P).
9. Turn the ignition switch ON (II).
14. Check for continuity betwe.en PCM connector
10. Measure the voltage between the 3rd clutch terminal C38 and the 3rd clutch transmission fluid
transmission fluid pressure switch connector pressure switch connector terminal.
terminal and body ground.
PCM CONNECTOR C I49P) 3RDCLUTCH
TRANSMISSION FLUID
3RD CLUTCH TRANSMISSION FLUID PRESSURE
PRESSURE SWITCH CONNECTOR SWITCH CONNECTOR
OP3SW
IBLU/WHT)
OP3SW IBLU/WHT)
=
Terminal side of Wire side of
Wire side of female terminals female terminals female terminals
Is there continuity?
Is there about 5 V?
YES-Check for poor connections and loose
YES-Replace the 3rd clutch transmission fluid terminals at the 3rd clutch transmission fluid
pressure switch (see page 14-262), then go to step pressure switch and the PCM. Ifthe connections
20. are OK, go to step 15.
14-166 BACK
15. Reconnect all connectors. 20. Clear the DTC with the HDS.
16. Update the AfT" software in the PCM if it does not 21. Drive the vehicle in 3rd gear in the M position for
have the latest software (see page 14-8), or more than 5 seconds, then upshift to 3rd gear, and
substitute a known-good PCM (see page 14-9). drive in 3rd gear for more than 5 seconds. Slow
down and stop the wheels.
17. Drive the vehicle in 3rd gear in the M position for
more than 5 seconds, then upshift to 4th gear, and 22. Check for DTC(s) in the DTCs/Freeze Data in AfT"
drive in 4th gear for more than 5 seconds. Slow Mode Menu with the HDS.
down and stop the wheels.
IsDTCP0848 indicated?
18. Check for DTC(s) in the DTCs/Freeze Data in AfT"
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the 3rd clutch transmission fluid
Is DTC P0848 indicated? pressure switch and the PCM, then go to step 1.
YES-If the PCM was updated, substitute a known- NO-Go to step 23.
good PCM (see page 14-9), then recheck.lfthe PCM
was substituted, go to step 1. 23. Monitor the OBD STATUS for P0848 in the DTCs/
Freeze Data in AfT" Mode Menu for a pass/fail.
NO-Go to step 19.
Does the result indicate PASSED?
19. Monitor the OBD STATUS for P0848 in the DTCs/
Freeze Data in AfT" Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 22, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting.•
YES-If the PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the 3rd clutch
original PCM (see page 11-244). If any other DTCs transmission fluid pressure switch and the PCM,
were indicated on step 18, go to the indicated DTC's then go to step 1. If the HDS indicates NOT,
troubleshooting .• COMPLETED, return to step 21 and recheck.
BACK 14-167
Automatic Transmission
DTC P0872: Short in 4th Clutch Transmission 6. Turn the ignition switch OFF. "
Fluid Pressure Switch Circuit, or 4th Clutch
Transmission Fluid Pressure Switch Stuck 7. Disconnect the 4th clutch transmission fluid
ON ' pressure 'switch connector.
Is the 4th PRESSURE SWITCH OFF? 10. Turn the ignition switch OFF.
YES-Go to step 3. 11. Jump the SCS line with the HDS.
3. Start the engine, and warm it up to normal 13. Check for continuity between PCM connector
operating temperature (the radiator fan comes, on). terminal C37 and body ground.
PCM CONNECTOR C (49P)
4. Drive the vehicle in 4th gearilil the M position,for
more than 5 seconds, then upshift to 5th gear,and
drive in 5th'gear for more than 5 seconds. Slow
down and stop the wheels.
YES-Go to step 6.
14-168 BACK
14. Reconnect all connectors. 19. Clear the DTC with the HDS.
15. Update the A!f software in the PCM if it does not 20. Drive the vehicle in 4th gear in the M position for
have the latest software (see page 14-8), or more than 5 seconds, then upshift to 5th gear, and
substitute a known-good PCM (see page 14-9). drive in 5th gear for more than 5 seconds. Slow
down and stop the wheels.
16. Drive·thev.ehicle in 4th gear in theM position for
more than 5 seconds, then upshift to 5th gear, and 21. Check for DTC(s) in the DTCs/Freeze Data in A!f
drive in 5th gear for more than 5 seconds. Slow Mode Menu with the HDS.
down and stop the wheels.
Is DTC P0872 indicated?
17. Check for DTC(s) in the DTCs/Freeze Data in A!f
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the 4th clutch transmission fluid
Is DTC P0872 indicated? pressure switch and the PCM, then go to step 1.
YES-If the PCM was updated, substitute a known- NO-Go to step 22.
good PCM (see page 14-9), then recheck. If the PCM
was substituted, go to step 1. 22. Monitor the OBD STATUS for P0872 in the DTCs/
Freeze Data in A!f Mode Menu for a pass/fail.
NO-Go to step 18.
Does the result indicate PASSED?'
18. Monitor the OBD STATUS for P0872 in the DTCs/
Freeze Data in A!f Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 21, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting .•
YES-Ifthe PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the 4th clutch
original PCM (see page 11-244). If any other DTCs transmission fluid pressure switch and the PCM,
were indicated on step 17, go to the indicated DTC's then go to step 1. If the HDS indicates NOT
troubleshooting .• COMPLETED, return to step 20 and recheck.
BACK 1-4-169
Automatic Transmission
OTC P0873: Open in 4th Clutch Transmission 5. Drive the vehicle in 4th gear in the Mposition for
Fluid Pressure Switch Circuit, or 4th Clutch more than 5 seconds, then upshift to 5th gear, and
Transmission Fluid Pressure Switch Stuck drive in 5th gear for more than 5 seconds. Slow
OFF down and stop the wheels.
NOTE: Before you troubleshoot, record all freeze data 6. Monitor the OBD STATUS for P0873 in the DTCs/
and anyon-board snapshot, and review General Freeze Data in AfT Mode Menu for a pass/fail.
Troubleshooting Information (see page 14-4).
Does the result indicate FAILED?
1. Clear the DTC with the HDS.
YES-Go to step 7.
2. Start the engine, and warm it up to normal
operating temperature (the radiator fan, come.s on). NO-Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
3. Drive the vehicle in 4th gear in the M position, and at the 4th clutch transmission fluid pressure switch
verify with the HDS in the AfT data list that the and the PCM. Ifthe HDS indicates NOT
SHIFT COMMAND indicates 4th. COMPLETED, return to step 5 and recheck.
YES-Go to step 5.
NO-Go to step 7.
14-170 BACK
7. Turn the ignition switch OFF. 11. Turn the ignition switch OFF.
8. Disconnectthe 4th clutch transmission fluid 12. 'Jump the SCSline'with the HDS.'
pressure switch connector.
13. Disconnect PCM connector C (49P).
9. Turn the ignition switch ON (II).
14. Check for continuity between PCM connector
10. Measure the voltage between the 4th clutch terminal C37 and the 4th clutch transmission fluid
transmission fluid pressure switch connector pressure switch connector terminal.
terminal and body ground.
PCM CONNECTOR C (49P) 4TH CLUTCH
TRANSMISSION FLUID
4TH CLUTCH TRANSMISSION FLUID PRESSURE
PRESSURE SWITCH CONNECTOR SWITCH CONNECTOR
QP4SW
(BLU/YEL)
Is there continuity?
Is there about 5 V?
YES-Check for poor connections and loose
YES-Replace the 4th clutch transmission fluid terminals atthe 4th clutch transmission fluid
pressure switch (see page 14-263),'then go to step pressure switch and the PCM. If the connections
20. are OK, go to step 15.
(cont'd)
BACK 14-1l1
Automatic Transmission
15. Reconnect all connectors. 20. Clear the DTC with the HDS .. ·
16. Update the AfT software in theP.CM i.f it does not 21. Drive the vehicle in 4th gear in the M position for
have the latest software (see page 14-8), or more than 5 seconds, then upshift to 4th gear, and
substitute a known-good PCM (see page 14-9). drive in 4th gear for more than 5 seconds. Slow
down and stop the wl:leels.
17. Drive the vehicle in 4th gear in the M position for
more than 5 seconds, them upshift to 5th gear, and 22. Check for DTC(s) in the DTCs/Freeze Data in AfT
drive in 5th gear for more than 5 seconds. Slow Mode Menu with the HDS.
down and stop the wheels.
Is DTC P0873 indicated?
18. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the 4th clutch transmission fluid
Is DTC P0873 indicated? pressure switch and the PCM, then go to step 1.
YES-Ifthe PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and .Ioose terminals at the 4th clutch
original PCM (see page 11-244). If any other DTCs transmission fluid pressure switch and the PCM,
were indicated on step 18, go to the indicated DTC's then go to step 1. If the HDS indicates NOT
troubleshooting •• COMPLETED, return to step 21 and recheck.
14-172 BACK
DTC P0957: Short in Transmission Gear 8. Turn the ignition switch OFF.
Selection Switch Circuit, or Transmission
Gear Selection Switch Stuck ON 9. Jump the SCS line with the HDS.
Is UPSHIFT SW ON?
YES-Go to step 8.
(cont'd)
BACK 14-173
Auto'matic Transmission
12. Reconnect all connect()rs. 19. Clear the DTC with the HDS.
13. Update the AfT software in the PCM if it does not 20. Start the engine in the P position, wait for more
have the latest software (see page 14-8), or than 10 seconds, then shift to the M position.
substitute a known-good PCM (see page 14-9).
21. Push the shift lever toward upshift position (+)
14. Start the engine in the Pposition, wait for more slowly, and release it; repeatthis test10times or
than 10 seconds, then shift to the M position. more.
15. Push the shift lever toward upshift position (+) 22. Pull the shift lever toward downshift position ("'-)
slowly, and release it; repeat this test 10 times or slowly, and release it; repeat this test 10 times or
more. more.
16. Pull the shift fever toward downshift "position (-) 23. Check for DTC(s) in the DTCs/Freeze Data in AfT
slowly, and release it; repeat this test 10 times or Mode Menu with the HDS.
more.
Is DTC P0957 indicated?
17. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the transmission gear selection switch
Is DTC P0957 indicated? and thePCM, then go to step 1.
YES-If the PCM was updated, substitute a known- NO-Go to step 24.
good PCM (see page 14-9), then recheck. If the PCM
was substituted, go to step 1. 24. Monitor the OBD STATUS for P0957 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Go to step 18.
Does the result indicate PASSED?
18. Monitor the OBD STATUS for P0957 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 23, go to the indicated
Does the result indicate PASSED? DTC'stroubleshooting.. "
YES-If the PCM was updated, troubleshooting is NO-Ifthe HDS indicates FAILED; check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the
original PCM (see page 11-244). If any other DTCs transmission gear selection switch and the PCM,
were indicated on step 17, go to the indicated DTC's then go to step 1. Ifthe HDS indicates NOT
troubleshooting .• COMPLETED, return to step 20 and recheck.
14-174 BACK
DTC P0958: Open in Transmission Gear 4. Turn the ignition switch OFF.
Selection Switch Circuit, or Transmission
Gear Selection Switch Stuck OFF 5. Disconnect the transmission gear selection switch/
park pin switch/AfT gear position indicator panel
NOTE: light connector at the shift lever bracket.
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review General 6. Check for continuity between transmission gear
Troubleshooting Information (see page 14-4). selection switch/park pin switch/AfT gear position
• This code is caused by an electrical circuit problem indicator light harness connector terminals No.2
and cannot be caused by a.mechanical problem in the and No.3.
transmission.
TRANSMISSION GEAR SELECTION SWITCH/
1. Turn the ignition switch ON (II). PARK PIN SWITCH/AfT GEAR POSITION
INDICATOR PANEL LIGHT CONNECTOR
2. Shift to the M position.
YES-Go to step 7.
(cont'd)
BACK 14-175
Automatic Transmission
7. Turn the ignition switch ON (II). 9. Turn the ignition switch OFF.
8. Measure the voltage between transmission gear 10. Jump the SCS line with the HDS.
selection silVitch/park pin switch/AfT gear position
indicator light connector terminal No.3 and body 11. Disconnect PCM connector A (49P).
ground.
12. Check for continuity between PCM connector
TRANSMISSION GEAR SELECTION SWITCH! terminal A47 and transmission gear selection
PARK PIN SWITCH!AfT GEAR POSITION switch/park pin switch/AfT gear position indicator
INDICATOR PANEL LIGHT CONNECTOR panel light connector terminal No.3.
TRANSMISSION GEAR
SELECTION SWITCH!
PARK PIN SWITCH!
PCM CONNECTOR A (49P) A!T GEAR POSITION
INDICATOR PANEL
LIGHT CONNECTOR
=
Wire side of female terminals
14-176 BACK
13. Reconnect all connectors. 20. Clear theDTC with the HDS.
14. Update the AfT software in the PCM if it does not 21. Start the engine in the P position, wait for more
have the latest software (see page 14-8), or than 10 seconds, then shift to the M position.
substitute a known-good PCM (see page 14-9).
22. Push the. shift lever toward upshift position (+)
15. Start the engine in the P position, wait for more slowly, and release it; repeatthistest 10times or
than 10 seconds, then shift to the M position. more ..
16. Push the shift lever toward upshift position (+) 23. Pull the shift lever toward downshift position (-)
slowly, and release it; repeat this test 10 times or slowly, and release it; repeat this test 10 times or
more. more.
17. Pull the shift lever toward downshift position (-) 24. Check for DTC(s) in the DTCs/Freeze Data in AfT
slowly, and release it; repeat this test 10 times or Mode Menu with the HDS.
more.
Is DTC P0958 indicated?
18. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at the transmission gear selection switch
Is DTC P0958 indic~ted? and the PCM, then go to step 1.
YES-Ifthe PCM was updated, substitute a known- NO-Go to. step 25:
good PCM (see page 14-9), then recheck.lfthe PCM
was substituted, go to step 1. 25. Monitor the OBD STATUS for P0958 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Go to step 19.
Does the result indicate PASSED?
19. Monitor the OBD STATUS for P0958 in theDTCs/
Freeze Data in AfT Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 24, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting .•
YES-Ifthe PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. Ifthe PCM was substituted, replace the connections and loose terminals aUhe
original PCM (see page 11-244). If any other DTCs transmission gear selection switch and the PCM,
were indicated on step 18, go to the indicated DTC's . then go to step;1.' IftheHDS indicates NOT
troubleshooting .• COMPLETED, return to step 20 and recheck.
BACK
Automatic Transmission
DTC P0962: Problem in AfT Clutch Pressure 6. Turn the ignition switch OFF.
Control Solenoid Valve A Circuit
7. Disconnectthe AfT clutch pressure control solenoid
NOTE: valve A connector.
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review General 8. Measure the resistance between AfT clutch
Troubleshooting Information (see page 14-4). pressure control solenoid valve A connector
• This code is caused by an electrical circuit problem terminals No.1 and No.2 .
and cannot be caused by a mechanical problem in the
transmission. AIT CLUTCH PRESSURE CONTROL
SOLENOID VALVE A CONNECTOR
1. Clear the DTC with the HDS.
YES-Go to step 6.
NO-Go to step 3.
Terminal side of male terminals
3. Choose Clutch Pressure Control (Linear) Solenoid A
in the Miscellaneous Test Menu, and test AfT clutch
pressure control solenoid valve A with the HDS. Is there 3- 10 Q ?
YES-Go to step 6.
14-'178 BACK
9. Check for continuity·between AfT olutch pressure 10. Turn the ignition switch ON (II).
control solenoid valve A connector terminal No.2
and body ground. 11. Measure the voltage between AfT clutch pressure
control solenoid valve A connector terminals No.1
AfT CLUTCH PRESSURE CONTROL and No.'2.
SOLENOID VALVE A CONNECTOR
AfT CLUTCH PRESSURE CONTROL
SOLENOID VALVE A CONNECTOR
~~~
cITM,'
~
(BlK)
(cont'd)
BACK 14-179
Automatic Transmission
12. Turn the ignition switch OFF~ 17. Turn the ignition switch OFF.
13. Jump the SCS line with the HDS. 18. Check for continuity between PCM connector
terminals B41 and body ground, and between C41
14. Disconnect PCM connectors B (49P) and C(49P). and body ground.
PCM CONNECTORS
15. Turn the)gnition switcl) ON (II).
~B SOL (BlK/YEL)
';i
II B (49P) C (49P)
20. Update the AfT software in the PCM if it does not 25. Test-drive the vehicle for several minutes in the 0
have the latest software (see page 14-8), or position through all five gears.
substitute a known-goodPCM (se,e page 14-9).
26. Check for DTC(s) inthe DTCs/Freeze Data in AfT,
21. Test-drive the vehicle for several minutes in the D Mode Menu with the HDS.
position through all five gears.
Is DTC P0962 indicated?
22. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at AfT clutch pressure control solenoid
Is DTC P0962 indicated? valve A and the PCM, then go to step 1.
YES-If the PCM was updated, substitute a known- NO-Go to step 27.
good PCM (see page 14-9), then recheck.lfthe PCM
was substituted, go to step 1. 27. Monitor the OBD STATUS for P0962 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Go to step 23.
Does the result indicate PASSED?
23. Monitor the OBD STATUS for P0962 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
OTCs were indicated on step 26, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting .•
YES-Ifthe PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at AfT clutch
original PCM (see page 11-244). If any other DTCs pressure control solenoid valve A and the PCM,
were indicated on step 22, go to the indicated DTC's then go to step 1. If the HDS indicates NOT
troubleshooting.• COMPLETED, return to step 25 and recheck.
BACK 14-181
Automatic Transmission
Ole P0963: Problem in' AfT Clutch Pressure 8. Measure the resistance between AfT clutch
Control Solenoid Valve A pressure control solenoid valve A connector
terminals No.1 and No.2. '
NOTE:
• Before you troubleshoot, record all freeze data and AfT CLUTCH PRESSURE CONTROL
anyon-board snapshot, and review General SOLENOID VALVE A CONNECTOR
Troubleshooting Information (see page 14-4).
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
YES-Go to step 6.
Is there 3- 10 Q ?
NO-Go to step 3...
YES-Go to step 9..
3. Choose Clutch Pressure ControHLinear) Solenoid A
. in the Miscellaneous Test Menu, and test A/f clutch NO-Replace AfT clutch pressure control solenoid
pressure control solenoid valve A with the HDS. valve A (see page 14"252); then go to step 15.
Is the result NORMAL? 9. Check for continuity between AfT clutch pressure
control solenoid valve A connector terminal No.2
YES-Go to step 4. .and body ground.
Q
.
=
2
. ~ND (BLK) .
-'
'.
.
14~182 BACK
10. Reconnect the NT clutch pressure control solenoid 15. Clear the DTC with the HDS.
valve A connector.
16. Test-drive the vehicle for several minutes in the D
11. Update the NT software in the PCM if it does not position through all five gears.
have the latest software (see page 14-8), or
substitute a known-good PCM (see page 14-9). 17. Check for DTC(s) in the DTCs/Freeze Data in NT
Mode Menu with the HDS.
12. Test-drive the vehicle for several minutes in the D
position through all five gears. Is DTC P0963 indicated?
13. Check for DTC(s) inthe DTCs/Freeze Data in NT YES-Check for poor connections and loose
Mode Menu with the HDS. terminals at NT clutch pressure control solenoid
valve A and the PCM, then go to step 1.
Is DTC P0963 indicated?
NO-Go to step 18.
YES-If the PCM was updated, substitute a known-
good PCM (see page 14-9), then recheck. If the PCM 18. Monitor the OBD STATUS for P0963 in the DTCs/
was substituted, go to step 1. Freeze Data in NT Mode Menu for a pass/fail.
14. Monitor the OBD STATUS for P0963 in the DTCs/ YES-Troubleshooting is complete. If any other
Freeze Data in NT Mode Menu for a pass/fail. DTCs were indicated on step 17, go to the indicated
DTC's troubleshooting .•
Does the result indicate PASSED?
NO-If the HDS indicates FAILED, check for poor
YES-If the PCM was updated, troubleshooting is connections and loose terminals at NT clutch
complete. If the PCM was substituted, replace the pressure control solenoid valve A and the PCM,
original PCM (see page 11-244). If any other DTCs then go to step 1. If the HDS indicates NOT
were indicated on step 13, go to the indicated DTC's COMPLETED, return to step 16 and recheck.
troubleshooting .•
BACK 14-183
.j' •• j
Automatic Transmission
OTC P0966: Problem i-nA/TClutch Pressure 6. Turn the ignition switch OFF ..
Control Solenoid Valve B Circuit
7. Disconnect the AfT clutch pressure control solenoid
NOTE: valve B connector.
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review General 8. Measure the resistance between AfT clutch
Troubleshooting Information (see page 14-4). pressure control solenoid valve B connector
• This code is caused by an electrical circuit problem terminals No.1 and No.2 .
and cannot be caused by amechanical problem in the
transmission. AfT CLUTCH PRESSURE CONTROL
SOLENOID VALVE B CONNECTOR
1. Clear the DTC with the HDS.
YES""":'Go to step 6.
NO-Go to step 3.
Terminal side of male terminals
3. Choose Clutch Pressure Control (Linear)Solenoid B
inthe MiscelianeousTest Menu, andtest AlTCiutch
pressure control solenoid-valve B with the HDS. Is there 3- 10 Q ?
YES-Go to step 6.
14~184 BACK
9. Check for continuity between AfT clutch pressure 10. Turn the ignition switch ON (II).
control solenoid valve B connector terminal No.2
and body ground. 11. Measure the voltage between AfT clutch pressure
control solenoid valve B connector terminals No.1
AfT CLUTCH PRESSURE CONTROL
and No; 2.
SOLENOID VALVE B CONNECTOR
1
AfT CLUTCH PRESSURE CONTROL
SOLENOID VALVE B CONNECTOR
2
., GND (BLK)
Q . ~
LS B IBRN/WHT) ~ND IBLKI
=
Wire side of female terminals
(cont'd)
BACK 14-185
Automatic Transmission
13. Jump the SCS line with the HDS. 18. Check for continuity between PCM connector
terminals B41 and body ground, and between C41
14. Disconnect PCM connectors B (49P) and C (49P). and body ground.
PCM CONNECTORS
15. Turn the ignition switch ON (II).
14-'186 BACK
19. Reconnect all connectors. 24. Clear the DTC with the HDS.
20. Update the AfT software in the PCM if it does not 25. Test-drive the vehicle for several minutes in the D
have the latest software (see page 14-8), or position through all five gears.
substitute a known-good PCM (see page 14-9).
26. Check for DTC(s) in the DTCs/Freeze Data in AfT
21. Test-drive the vehicle for several minutes in the D Mode Menu with the HDS.
position through all five gears.
Is DTC P0966 indicated?
22. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at AfT clutch pressure control solenoid
Is DTC P0966 indicated? valve B and the PCM, then go to step 1.
YES-If the PCM was updated, troubleshooting is NO-Ifthe HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at AfT clutch
original PCM (see page 11-244). If any other DTCs pressure control solenoid valve B and the PCM,
were indicated on step 22, go to the indicated DTC's then go to step 1. If the HDS indicates NOT
troubleshooti ng .• COMPLETED, return to step 25 and recheck.
BACK 14~187
Automatic Transmission
DTC P0967: Problem in AfT Clutch Pressure 8. Measure the resistance between AfT clutch
Control Solenoid Valve B pressure control solenoid valve B connector
terminals No.1 and No.2.
NOTE:
• Before you troubleshoot, record all freeze data and AfT CLUTCH PRESSURE CONTROL
anyon-board snapshot, and review General SOLENOID VALVE B CONNECTOR
Troubleshooting Information (see page 14~4) .
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
YES-Go to step 6.
Is there 3- 10 Q ?
NO-Go to step 3.
YES-Go to step 9.
3. Choose Clutch Pressure Control (Linear) Solenoid B
in the Miscellaneous Test Menu, and test AfT clutch NO-Replace AfT clutch pressure control solenoid
pressure control solenoid valve B with the HDS. valve B (see page 14-252), then go to step 15.
Is the result NORMAL? 9. Check for continuity between AfT clutch pressure
control solenoid valve B connector terminal No.2
YES-Go to step 4. and body ground.
NO-Go to step 6.
AfT CLUTCH PRESSURE CONTROL
SOLENOID VALVE B CONNECTOR
4. Choose Clutch Pressure Control Solenoid Control
in the Miscellaneous Test Menu, and command AfT
~
clutch pressure control solenoid valve B at 0.2 A
with the HDS.
~ND(BlJ()
5. Monitor the OBD STATUS for P0967 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
14-188 BACK
10. Reconnect the AfT clutch pressure control solenoid 15. Clear the DTC with the HDS.
valve B connector.
16. Test-drive the vehicle for several minutes in the D
11. Update the AfT software in the PCM if it does not position through all five gears.
have the latest software (see page 14-8), or
substitute a known-good PCM(see page 14-9). 17. Check for DTC(s)in the DTCs/Freeze Data hAfT
Mode Menu with the HDS.
12. Test-drive the vehicle for several minutes in the D
position through all five gears. Is DTC P0967 indicated?
13. Check for DTC(s) in the DTCs/Freeze Data in AfT YES-Check for poor connections and loose
Mode Menu with the HDS. terminals at AfT clutch pressure control solenoid
valve B and the PCM, then go to step 1.
Is DTC P0967 indicated?
NO-Go to step 18.
YES-If the PCM was updated, substitute a known-
good PCM (see page 14-9), then recheck. If the PCM 18. Monitor the OBD STATUS for P0967 in the DTCs/
was substituted, go to step 1. Freeze Data in AfT Mode Menu for a pass/fail.
14. Monitor the OBD STATUS for P0967 in the DTCs/ YES-Troubleshooting is complete. If any.other
Freeze Data in AfT Mode Menu for a pass/fail. DTCs were indicated on step 17, go to the indicated
DTC's troubleshooting .•
Does the result indicate PASSED?
NO-If the HDS indicates FAILED, check for poor
YES-If the PCM was updated, troubleshooting is connections and loose terminals at AfT clutch
complete. If the PCM was substituted, replace the pressure control solenoid valve B and the PCM,
original PCM (see page 11-244). If any other DTCs then go to step 1. If the HDS indicates NOT
were indicated on step 13, go to the indicated DTC's COMPLETED, return to step 16 and recheck.
troubleshooting .•
BACK 14-189
Automatic Transmission
YES-Go to step 6.
NO-Go to step 3.
Terminal side of male terminals
3. Choose Clutch Pressure Control (Linear) Solenoid C
in the MiscelianeousTest Menuiand test A{f clutch
pressure control solenoid valve'C with the HDS. Is there 3- 10 Q ?
YES-Go to step 6.
14-190 BACK
9. Check for continuity between AfT clutch pressure 10. Turn the ignition switch ON (II).
control solenoid valve C connector terminal No.2
and body ground. 11. Measure the voltage between AfT clutch pressure
control solenoid valve C connector terminals No.1
AfT CLUTCH PRESSURE CONTROL
and No.2.
SOLENOID VALVE C CONNECTOR
AfT CLUTCH PRESSURE CONTROL
SOLENOID VALVE C CONNECTOR
~ ~ND'Bu(]
.~
LS C ,GRNIRED' ~ND ,BU(]
(cont'd)
BACK 14-191
Automatic Transmission
12. Turn the ignition switch OFF. 17. Turn the ignition switch OFF.
13. Jump the SCS line with the HDS. 18. Check for continuity between PCM connector
terminals 841 and body ground, and between C41
14. Disconnect PCM connectors 8 (49P) and C (49P). and body ground.
PCM CONNECTORS
15. Turn the ignition switch ON (II).
B(49P) C (49P)
16. Measure the voltage between PCM connector
terminals 82 and 841 or C41. L
I 1 2 3 4 I 61617 8 9 10J III 2 3 4\61e17 8 9101
11112 131411511el17118~9 20 21 111112V v11611el17118 920211
PCM CONNECTORS 122 28 24 X126\X 28vvl VV 24 X126\X 26 27 281
\29\& 31 32133134136I36lfT 36 39 WV 32133I34W lfT 36 391
1140 41 42VI44I46I48V ." '1 1140 41 42 43144146148 47 481M11
~B SOL (BLK/VEL)
'::/..r---------, ~G21.RN/YEU ~Gll.RN/YEU
II B (49P) C (49P)
14-192 BACK
19. Reconnect all connectors. 24. Clear the DTC with the HDS.
20. Update the AfT software in the PCM if it does not 25. Test-drive the vehicle for several minutes in the D
have the latest software (see page 14-8), or position through all five gears.
substitute a known-good PCM (see page 14-9).
26. Check for DTC(s) in the DTCs/Freeze Data in AfT
21. Test-drive the vehicle for several minutes in the D Mode Menu with the HDS.
position through all five gears.
Is DTC P0970 indicated?
22. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at AfT clutch pressure control solenoid
Is OTC P0970 indicated? valve C and the PCM, then go to step 1.
YES-If the PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at AfT clutch
original PCM (see page 11-244). If any other DTCs pressure control solenoid valve C and the PCM,
were indicated on step 22, go to the indicated DTC's then go to step 1. If the HDS indicates NOT
troubleshooting .• COMPLETED, return to step 25 and recheck.
BACK 14-193
Automatic Transmission
DTC P0971: Problem in AfT Clutch Pressure 8. Measure the resistance between AfT clutch
Control Solenoid Valve C pressure control solenoid valve C connector
terminals No.1 and No.2.
NOTE:
• Before you troubleshoot, record all freeze data and AfT CLUTCH PRESSURE CONTROL
any on-board.snapshot, and review General SOLENOID VALVE C CONNECTOR
Troubleshooting Information (see page 14-4).
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
YES-Go to step 6.
Is there 3- 10 Q ?
NO-Go to step 3.
YES-Go to step 9.
3. Choose Clutch Pressure Control (Linear) Solenoid C
in the Miscellaneous Test Menu, and test AfT clutch NO-Replace AfT clutch pressure control solenoid
pressure control solenoid valve C with the HDS. valve C (see page 14-257), then go to step 15.
Is the result NORMAL? 9. Check for continuity between AfT clutch pressure
control solenoid valve C connector terminal No.2
YES-Go to step 4. and body ground.
~
clutch pressure control solenoid valve C at 0.2 A
with the HDS.
~NDIBLKI
5. Monitor the OBD STATUS for P0971 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
14-194 BACK
10. Reconnect the AfT clutch pressure control solenoid 15. Clear the DTC with the HDS.
valve C connector.
16. Test-drive the vehicle for several minutes in the D
11. Update the AfT software in the PCM if it does not position through all five gears.
have the latest software (seepage 14-8), or
substitute a known-good PCM (see page 14-9). 17. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS.
12. Test-drive the vehicle for several minutes in the D
position through all five gears. Is DTC P0971 indicated?
13. Check for DTC(s) in the DTCs/Freeze Data in AfT YES-Check for poor connections and loose
Mode Menu with the HDS. terminals at AfT clutch pressure control solenoid
valve C and the PCM, then go to step 1.
Is DTC P0971 indicated?
NO-Go to step 18.
YES-If the PCM was updated, substitute a known-
good PCM (see page 14-9), then recheck.lfthe PCM 18. Monitor the OBD STATUS for P0971 in the DTCs/
was substituted, go to step'1. Freeze Data in AfT Mode Menu for a pass/fail.
14. Monitor the OBD STATUS for P0971 in the DTCs/ YES-Troubleshooting is complete. If any other
Freeze Data in AfT Mode Menu for a pass/fail. DTCs were indicated on step 17, go to the indicated
DTC's troubleshooting .•
Does the result indicate PASSED?
NO-If the HDS indicates FAILED, check for poor
YES-If the PCM was updated, troubleshooting is connections and loose terminals at AfT clutch
complete. If the PCM was substituted, replace the pressure control solenoid valve C and the PCM,
original PCM (see page 11-244). If any other DTCs then go to step 1. If the HDS indicates NOT
were indicated on step 13, go to the indicated DTC's COMPLETED, return to step 16 and recheck.
troubleshooting .•
BACK 14-195
Automatic Transmission
DTC P0973: Short in Shift Solenoid Valve A 7. Turn the ignition switch OFF.
Circuit
8. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 9. Disconnect PCM connectors B (49P) and C (49P).
anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). " 10. Measure the resistance between PCM connector
• This code is caused by an electrical circuit problem terminals C20 and C41 or B41.
and cannot be caused by a mechanical problem in the
transmission. PCM CONNECTORS
B (49P) C (49P)
2. Test-drive the vehicle for several minutes in the D
position through all five gears. 111 2 3 4 I 51 617 6 9 10] III 2 3 4151617 8 IS 1101
111~21314115~6~7118~9 20 21 11112VVi15116117118 920211
122~ 2A XJ25JXI2E VVI VVj24XJ25JX 26271281
3. Check that DTC' P0973 recurs.
1291311 81 2Iaala4j3513E ~ 36 39 Wl/I32laala4lN ~ 36 391
114ll 41 4ZVI44I46I48I/ '1 14ll 41 42 43144146148 47 48 4911
Is DTC P0973 indicated? ,---------,I LG2 (BRN/VEl) ILG1 (BRN/VEl)
YES-Go to step 7.
Terminl;ll side of female terminals
NO-Go to step 4.
Is there less than 12 Q ?
4. Choose Shift Solenoid A in the Miscellaneous Test
Menu, and test shift solenoid valve A with the HDS. YES-Go to step 11.
YES-Go to step 5.
NO-Go to step 7.
YES-Go to step 7.
14-196 BACK
11. Disconnect the shift solenoid harness co·nnector. 16. Measure the voltage between PCM connector
terminals A 1 and B41 or C41.
12. Check for continuity between PCM connector
PCM CONNECTORS
terminals C20 andC41 orB41.
PCM CONNECTORS
SH A IBLU/YELI-@-
.---------{Q
BI49P) C149P)
NO-Go to step 13. 18. Check for continuity between PCM connector
terminals B41 and body ground, and between C41
13. Inspect shift solenoid valve A (see page 14-242). and body ground.
PCM CONNECTORS
Is shift solenoid valve A OK?
Is there continuity?
(cont'd)
BACK 14-197
Automatic Transmission
19. Reconnect all connectors. 24. Clear the DTC with the HDS.
20. Update the AfT software in the PCM if it does not 25. Test-drive the vehic.le for several minutes. in the D
have the latest software (see page 14-8), or position through all five gears.
substitute a known-good PCM (see page 14-9).
26. Check for DTC(s) in the DTCs/Freeze Data in AfT
21. Test-drive the vehicle for several minutes in the D Mode Menu with the HDS.
position through all five gears..
Is DTC P0973 indicated?
22. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at shift solenoid valve A and the PCM,
Is DTC P0973 indicated? then go to step 1.
YES-If the PCM was updated, substitute a known- NO-Go to step 27.
good PCM (see page 14-9), then recheck.lfthe PCM
was substituted, go to step 1. 27. Monitor the OBD STATUS for P0973 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Go to step 23.
Does the result indicate PASSED?
23. Monitor the OBD STATUS for P0973 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 26, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting .•
YES-Ifthe PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at shift solenoid
original PCM (see page 11-244). If any other DTCs valve A and the PCM, then go to step 1. If the HDS
were indicated on step 22, go to the indicated DTC's indicates NOT COMPLETED, return to step 25 and
troubleshooting •• recheck.
BACK
DTe P0974: Open,in Shift Solenoid Valve A 7. Turn the ignition switch OFF.
Circuit
8. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 9. Disconnect PCM connectors B (49P) and C (49P).
anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). 10. Measure the resistance between PCM connector
• This code is caused by an electrical circuit problem terminals C20 and C41 or B41 .
and cannot be caused by a mechanical problem in the
PCM CONNECTORS
transmission.
YES-Go to step 5.
NO-Go to step 7.
YES-Go to step 7.
(cont'd)
BACK 14..;199
Automatic Transmission
11. Disconnect the shift solenoid harness connector. 13. Remove the shift solenoid harness (see page
14-242).
12. Check for continuity between PCM connector
terminal C20 and shift solenoid harness connector 14. Check for continuity between shift solenoid
terminal No.3. harness connector terminal No.3 and the shift
solenoid valve A connector terminal.
PCM CONNECTOR ,C (49P) SHIFT SOLENOID
HARNESS SOLENOID HARNESS SHIFT SOLENOID
CONNECTOR CONNECTOR VALVE A CONNECTOR
SH A (BLU/YELI
SHA
(BLU/YEL)
14-200 BACK
15. Reconnect all connectors. 20. Clear the DTC with the HDS.
16. Update the AfT software in the PCM if it does not 21. Test-drive the vehicle for several minutes in the D
have the latest software (see page 14-8), or position through all five gears.
substitute a known-good PCM (see page 14-9).
22. Check for DTC(s) in the DTCs/Freeze Data in AfT
17. Test-drive the vehicle for several minutes in the D Mode Menu with the HDS.
position through all five gears.
Is DTC P0974 indicated?
18. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at shift solenoid valve A and the PCM,
Is DTC P0974 indicated? then go to step 1.
YES-If the PCM was updated, substitute a known- NO-Go to step 23.
good PCM (see page 14-9), then recheck.lfthe PCM
was substituted, go to step 1. 23. Monitor the OBD STATUS for P0974 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Go to step 19.
.'
Does the result indicate PASSED?
19. Monitor the OBD STATUS for P0974 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 22, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting.•
YES-If the PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at shift solenoid
original PCM (see page 11-244). If any other DTCs valve A and the PCM, then go to step 1. If the HDS
were indicated on step 18, go to the indicated DTC's indicates NOT COMPLETED, return to step 21 and
troubleshooting .• recheck.
BACK 14-201
Automatic Transmission
DTC P0976: Short in Shift Solenoid Valve B 7. Turn the ignition switch OFF.
Circuit
8. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 9. DisconnectPCM connectors B (49P) and C (49P).
anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). 10. Measure the resistance between PCM connector
• This code is caused by an electrical circuit problem terminals C28 and C41 or B41.
and cannot be caused by a mechanical problem in the
PCM CONNECTORS
transmission.
B(49PI C (49PI
1. Clear the DTCwith the HDS.
111 2 3 4161617 8 9 1101 111 2 3 4161617 8 9 10]
1111 213 14116116~7118 92021 111 12V /116116117118 92021
2. Test-drive the vehicle for several minutes in the D
122 23204 Xi26 1X 26V
VI V
V 204 Xi261X 261211
position through all five gears. I2S 3081 32133134136/36 373639 V vV 32133I34W 13736
1140 4142 VI44I46I46 V '[,'1 1140 4142 43144146146 4746 'I
~
3. Check thatDTC P0976 recurs. LG2 (BRN/VELI
YES-Go to step 5.
NO-Go to step 7.
YES-Go to step 7.
14-202 BACK
11. Disconnect the shift solenoid harness connector.. 14. Turn the ignition switch ON (II).
12. Check for continuity between PCM connector 15. Measure the voltage between PCM connector
terminals C28 and C41 or 841. terminals 83 and 841 or C41.
B (49P) C (49P)
~
LG2 (BRN/YEL)
'---------{Q SH B GRN/WHT
(cont'd)
BACK 14-203
Automatic Transmission
16. Turn the ignition switch OFF. 18. Reconnect all connectors.
17. Check for continuity between PCM connector 19. Update the AfT software in the PCM ifit does not
terminals 841 and body grouhd, and between C41 have the latest software (see page 14-8), or
and body ground. substitute a known-good PCM (see page 14-9).
PCM CONNECTORS
20. Test-drive the vehicle for several minutes in the D
position through all five gears.
Is DTCP0976 indicated?
Is there continuity? 22. Monitor the 08D STATUS for P0976 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
YES-Check for a blown No. 19 fuse in the under-
dash fuse/relay box, and check the PGM-FI main Does the result indicate PASSED?
relay 1.lfthe fuse and relay are OK, repair open in
the wire between PCM connector terminal 83 and YES-Ifthe PCM was updated, troubleshooting is
the under-dash fuse/relay box via the main relay, complete. If the PCM was substituted, replace the
then go to step 23. original PCM (see page 11-244). If any other DTCs
were indicated on step 21, go to the indicated DTC's
NO-Repair open in the wires between PCM troubleshooting .•
connector terminals 841, C41 and ground (G101),
or repair poor ground (G101), then go to step 23. NO-If the HDS indicates FAILED, check for poor
connections and loose terminals at shift solenoid
valve 8 andthe PCM.lfthe PCM was updated,
substitute a known-good PCM (see page 14"9), then
recheck. If the PCM was substituted, go to step 1. If
the HDS indicates NOT COMPLETED, return to step
20 and recheck.
BACK
23. Clear the DTC with the HDS.
BACK 14-205
... ' .
Automatic Transmission
DTC P0977: Open in Shift Solenoid Valve B 7. Turn the ignition switch OFF.
Circuit
8. Jump the SCS line with the HDS;
NOTE:
• Before you troubleshoot, record all freeze data and 9. Disconnect PCM connectors B (49P) and C (49P).
anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). 10. Measure the resistance between PCM connector
• This code is caused by an electrical circuit problem terminals C28 and C41 or B41.
and cannot be caused by a mechanical problem in the
transmission. PCM CONNECTORS
B(49P) C(49P)
1. Clear the DTC with the HDS.
1112 34161811 89101 11123416181189101
2. Test-drive the vehicle for several minutes in the D
I" 12 13 14115~8~1118 9 20 21 III 12V~6~8~1118 92021
122~ Z4iX.1261X 28V /1 VVlZ4lX.1261X ~~12lI
position through all five gears. 1291& 31 371811 39 J[VV32I.VVI37~
1<10141.o12VI44I-46I048/ 'I 11<10 41 .012 431441-461048 'iT 48 91
~
3. Check that DTC P0977 recurs. LG2 (BRN/YEL)
YES-Go to step 5.
NO-Go to step 7.
YES-Go to step 7.
14-206 BACK
11. Disconnect the shift solenoid harness connector. 13. Remove the shift solenoid harness (see page
14-242).
12. Check for continuity between PCM connector
terminal C28 and shift solenoid harness connector 14. Check for continuity between shift solenoid
terminal No.4. harness connector terminal No.4 and the shift
solenoid valve B connector terminal.
PCM CONNECTOR C (49PI SHIFT SOLENOID
HARNESS SOLENOID HARNESS SHIFT SOLENOID
CONNECTOR CONNECTOR VALVE B CONNECTOR
.--------1 Ql-----.
SH B (GRN/WHTI
SH B (GRN/WHTI
'---iQ}-------l
(cont'd)
BACK 14-207
Automatic Transmission
15. Reconnect all connectors. 20. Clear the DTC with the HDS.
16. Update the AfT software in the PCM if it does not 21. Test-drive the vehicle·for several minutes in the D
have the latest software (see page 14-8), or position through all five gears.
substitute a known-good PCM (see page 14-9).
22. Check for DTC(s) in the DTCs/Freeze Data in AfT
17. Test-drive the vehicle for several minutes in the D Mode Menu with the HDS.
position through all five gears.
Is DTC P0977 indicated?
18. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at shift solenoid valve B and the PCM,
Is DTC P0977 indicated? then go to step 1.
YES-If the PCM was updated, troubleshooting is NO-Ifthe HDS indicates FAILED, check for poor
complete. Ifthe PCM was substituted, replace the connections and loose terminals at shift solenoid
original PCM (see page 11-244).lfany other DTCs valve B and the PCM, then go to step 1. If the HDS
were indicated on step 18, go to the indicated DTC's indicates NOT COMPLETED, return to step 21 and
troubleshooting .• recheck.
14-2G8 BACK
DTC P0979: Short in Shift Solenoid Valve C 7. Turn the ignition switch OFF.
Circuit
8. Jumpthe SCS linewith the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 9. Disconnect PCM connectprs B (49P) and C (49P).
anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). 10. Measure the resistance between PCM connector
• This code is caused by an electrical circuit problem terminals C39 and C41 or B41.
and cannot be caused by a mechanical problem in the
PCM CONNECTORS
transmission.
B(49P) C(49P)
1. Clear the DTC with the HDS.
; 11 23 41 6T 617 B 9 10 r rTl 2 3 4T51617 B 9101
111i121314li5liB1i7118 92021 111121111115~ 6117118 920121
2. Test-drive the vehicle for several minutes in the D \2$124 X\26rx 281/111 1/1/\24 X 126IX 28 27\
position through all five gears. /291& 31 32\33\34136\311 lSi 3B 39 W1/I32133I24Vl1 ~~39
1140 41 42I/144r46l48 1/ 1/1/1 1140 41 42 43144146148 47 48 \91
~
3. Check that DTC P0979 recurs. LG2 (BRN/VEL)
YES-Go to step 5.
NO-Go to step 7.
YES-Go to step 7.
(cont'd)
BACK 14-209
Automatic Transmission
11. Disconnect the shift solenoid harness connector. 14. Turn the ignition switch ON (II).
12. Check for continuity between PCM connector 15. Measure the voltage between PCM connector
terminals C39 and C41 or 841. terminals 83 and 841 or C41.
PCM CONNECTORS PCM CONNECTORS
14-210 BACK
16. Turn the ignition switch OFF. 18. Reconnect all connectors.
17. Check for continuity between PCM connector 19. Update the AfT software in the PCM if it does not
terminals B41 and body ground, and between C41 have the latest software (see page 14-8), or
and body ground. substitute a known-good PCM (see page 14-9).
PCM CONNECTORS
20. Test-drive the vehicle for several minutes in the D
position through all five gears.
Is there continuity? 22. Monitor the OBD STATUS for P0979 in the DTCs/
Freeze Data in AfT Mode Menu fora pass/fail.
YES-Check for a blown No. 19 fuse in the under-
dash fuse/relay box, and check the PGM-FI main Does the result indicate PASSED?
relay 1. If the fuse and relay are OK, repair open in
the wire between PCM connector terminal B3 and YES-Ifthe PCM was updated, troubleshooting is
the under-dash fuse/relay box via the main relay, complete. If the PCM was sl,lpstituted, replace the
then go to step 23. original PCM (see page 11-244). If any other DTCs
were indicated on step 21, go to the indicated DTC's
NO-Repair open in the wires between PCM troubleshooting .•
connector terminals B41, C41 and ground (G101),
or repair poor ground (G101), then go to step 23. NO-If the HDS indicates FAILED, check for poor
connections and loose terminals at shift solenoid
valve C and the PCM. If the PCM was updated,
substitute a known-good PCM (see page 14-9), then
recheck. If the PCM was substituted, go to step 1. If
the HDS indicates NOT COMPLETED, return to step
20 and recheck.
(cont'd)
BACK 14-211
Alitomatic Transmission
DTe Troubleshooting (cont'd)
14..212 BACK
DTC P0980: Open in Shift Solenoid Valve C 7. Turn the ignition switch OFF.
Circuit
8. Jump the SCSline with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 9. Disconnect PCM connectors B (49P) andC (49P) .
anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). 10. Measure the resistance between PCMconnector
• This code i.s caused by an electrical circuit problem terminals C39 and C41 or B41.
and cannot be caused by a mechanical problem in the
PCM CONNECTORS
transmission.
B(49P) C(49P)
1. Clear the OTC with the HOS.
111 2 3 4151617 8 9 101 111 12 3 41516·17 6 9 101
111~21314115~6117118 92021 11112VVI15~6117118 92021
2. Test-drive the vehicle for several minutes in the 0
J2212.!1Z4 lXi25LX 25VVI VVZ4IXJ251X12B27J
position through all five gears. 1291& 81 37 38 39 W VJ32133[34V11137 33 39
11<10 41 42//1441451481/ 'I 11<1014142 43144145148 4748 191
~
3. Check that OTC P0980 recurs. LG2 (BRN/VEl)
YES-Go to step 7.
Terminal side of female terminals
NO-Go to step 4.
Is there 12-25 Q ?
4. Choose Shift Solenoid C in the Miscellaneous Test
Menu, and test shift solenoid valve C with the HOS. YES-Go to step 15.
YES-Go to step 5.
NO-Goto step 7.
YES-Go to step 7.
(cont'd)
BACK
Automatic Transmission
11. Disconnect the shift solenoid harness connector. 13. Remove the shift solenoid harness (see page
14-242).
12. Check for continuity betweenPCMconnector .'
terminal C39 and shift solenoid harness connector 14. Check for continuity between shift solenoid
terminal No.2. harness connector terminal No.2 and the shift
solenoid valve C connector terminal.
PCM CONNECTOR C (49P) S~IFT
SOLENOID
HARNESS SHIFT SOLENOID ' SOLENOID .HARNESS
CONNECTOR VALVE C CONNECTOR CONNECTOR
14-214 BACK
15. Reconnect all connectors. 20. Clear the DTC with the HDS.
16. Update the Aff software in the PCM if it does not 21. Test-drive the vehicle for several minutes in the D
have the latest software (see page 14-8), or position through all five gears.
substitute a known-good PCM (see page 14-9).
22. Check for DTC(s) in the DTCs/Freeze Data in Aff
17. Test-drive the vehicle for several minutes in the D Mode Menu with the HDS.
position through all five gears.
Is DTC P0980 indicated?
18. Check for DTC(s) in the DTCs/Freeze Data in Aff
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at shift solenoid valve C and the PCM,
Is DTC P0980 indicated? then go to step 1.
YES-If the PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at shift solenoid
original PCM (see page 11-244). If any other DTCs valve C and the PCM, then go to step 1. If the HDS
were indicated on step 18, go to the indicated DTC's indicates NOT COMPLETED, return to step 21 and
troubleshooting .• recheck.
BACK 14-215
Automatic Transmission
OTe P0982: Short in Shift Solenoid Valve D 7. Turn the ignition switch OFF.
Circuit
8. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 9. Disconnect PCM connectors B (49P) and C (49P) .
anyon-board snapshot, and review General
Troubleshooting Information (seepage 14-4) .. 10. Measure the resistance between PCM connector
• This code is caused by an electrical circuit problem terminals C9 and C41 or B41.
and cannot be caused by a mechanical problem in the
PCM CONNECTORS
transmission.
YES-Go to step 5.
NO-Go to step 7.
YES-Go to step 7.
14-216 BACK
11. Disconnect the shift solenoid harness connector. 16. Measure the voltage between PCM connector
terminals A 1 and 841 or C41.
12. Check for continuity between PCM connector
PCM CONNECTORS
terminals C9 and C41 or 841.
PCM CONNECTORS
VB SOL2 (WHT)
-II A (49P) B(49P) C(49P)
.---------{Q SH D (GRN/REi(©-
~ .... ~r ~~ ~
12846878910 12346678810 1284&878910
NO-Go to step 13. 18. Check for continuity between PCM connector
terminals 841 and body ground, and between C41
13. Inspect shift solenoid valve D (see page 14-242). and body ground.
PCM CONNECTORS
Is shift solenoid valve D OK?
Is there continuity?
(cont'd)
BACK 14-217
Automatic Transmission
19. Reconnect all connectors. 24. Clear the DTC with the HDS.
20. Update the AfT software in the PCM if it does not 25. Test-drive the vehicle for several minutes in the D
have the latest software (see page 14-8), or position through all five gears.
substitute a known-good PCM (see page 14-9).
26. Check for DTC(s) in the DTCs/Freeze Data in AfT
21. Test-drive the vehicle for several minutes in the D Mode Menu with the HDS.
position through all five gears.
Is DTC P0982 indicated?
22. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at shift solenoid valve D and the PCM,
Is DTC P0982 indicated? then go to step 1.
YES-Ifthe PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at shift solenoid
original PCM (see page 11-244). If any other DTCs valve D and thePCM, then go to step 1. If the HDS
were indicated on step 17, go to the indicated DTC's indicates NOT COMPLETED, return to step 20 and
troubleshooting .• ' recheck.
14-218 BACK
DTe P0983: Open in Shift Solenoid Valve D 7. Turn the ignition switch OFF.
Circuit
8. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 9. Disconnect PCM connectors B (49P) and C (49P).
anyon-board 'snapshot, and review General
Troubleshooting Information (see page 14-4). 10. Measure the resistance between PCM con'nector
• This code is caused by an electrical circuit problem terminals C9 and C41 or B41.
and cannot be caused by a mechanical problem in the
PCM CONNECTORS
transmission.
YES-Go to step 5.
NO-Go to step 7.
YES-Go to step 7.
(cont'd)
BACK 14-219
Automatic Transmission
11. Disconnect the shift solenoid harness connector. 13. Remove the shift solenoid harness (seepage
14-242).
12. Check for continuity between PCMconnector
terminal C9 and shift solenoid harness connector 14. Check for continuity between shift solenoid
terminal No. 1. harness connector terminal No.1 and the shift
solenoid valve D connector terminal.
PCM CONNECTOR C (49P) SHIFT SOLENOID.
HARNESS SHIFT SOLENOID SOLENOID HARNESS
CONNECTOR· VALVE D CONNECTOR CONNECTOR
SH D (GRN/RED)
14-220 BACK
15. Reconnect all connectors. 20. Clear the DTC with the HDS.
16. Update the AfT software in the PCM if it does not 21. Test-drive the vehicle for several minutes in the 0
have the latest software (see page 14-8), or position through all five gears.
substitute a known-good PCM (see page 14-9).
22. Check for DTC(s) in the DTCs/Freeze Data in AfT
17. Test-drive the vehicle for several minutes in the 0 Mode Menu with the HDS.
position through all five gears.
Is DTC P0983 indicated?
18. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS. YES-Check for poor connections and loose
terminals at shift solenoid valve 0 and the PCM,
Is DTC P0983 indicated? then go to step 1.
YES-If the PCM was updated, substitute a known- NO-Go to step 23.
good PCM (see page 14-9), then recheck. If the PCM
was substituted, go to step 1. 23. Monitor the OBD STATUS for P0983 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Go to step 19.
Does the result indicate PASSED?
19. Monitor the OBD STATUS for P0983 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail. YES-Troubleshooting is complete. If any other
DTCs were indicated on step 22, go to the indicated
Does the result indicate PASSED? DTC's troubleshooting .•
YES-If the PCM was updated, troubleshooting is NO-If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at shift solenoid
original PCM (see page 11-244). If any other DTCs valve 0 and the PCM, then go to step 1. If the HDS
were indicated on step 18, go to the indicated DTC's indicates NOT COMPLETED, return to step 21 and
troubleshooting .• recheck.
BACK 14-221
Automatic Transmission
14-222 BACK
OTC P1717: Open in Transmission Range 4. Turn the ignition switch OFF.
Switch ATP RVS Switch Circuit
5. Disconnect the transmission range switch
NOTE: connector.
• Before you troubleshoot, record all freeze data and
anyon-board snapshot, and review General 6. Check for continuity between transmission range
Troubleshooting Information (see page 14-4). switch connector terminal No.5 and body ground.
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the TRANSMISSION RANGE SWITCH CONNECTOR
transmission.
GND(BLK)
1. Turn the ignition switch ON (II).
234 5
2. Shift to the R position, and check the A/T R SWITCH 6 7 8910
signal with the HDS in the A/T data list.
3. Check the REVERSE SWITCH signal with the HDS. YES-Go to step 7.
Is the REVERSE SWITCH ON? NO-Repair open in the wire between transmission
range switch connector terminal No.5 and ground
YES-Intermittent failure, the system is OK at this (G101), or repair poor ground (G101), then go to
time .• step 15.
NO-Go to step 4.
(cont'd)
BACK 14-223
Automatic Transmission
7. Turn the ignition switch ON (II). 9. Check for continuity between the No.5 and No.9
terminals at the transmission range switch.
8. Measure the voltage between transmission range
switch connector terminals No.5 and No.9. TRANSMISSION RANGE SWITCH CONNECTOR
1 2 3
123 678
678 ATPRVS ' - -_ _-----l
14-224 BACK
10. Reconnect the transmission range switch 15. Clear the DTC with the HDS.
connector.
16. Start the engine, and shift the shift lever slowly into
11. Update the AfT software in the PCM if it does not the P and R positions, then into the N position.
have the latest software (see page 14-8), or
substitute a known-good PCM (see page 14-9). 17. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS.
12. Start the engine, and shift the shift lever slowly into
the P and R positions, then into the N position. Is DrC P1717 indicated?
13. Check for DTC(s) in the DTCs/Freeze Data in AfT YES-Check for poor connections and loose
Mode Menu with the HDS. terminals at the transmission range switch and the
PCM, then go to step 1.
Is DrC P1717 indicated?
NO-Go to step 18.
YES-If the PCM was updated, substitute a known-
good PCM (see page 14-9), then recheck.lfthe PCM 18. Monitor the OBD STATUS for P1717 in the DTCs/
was substituted, go to step 1. Freeze Data in AfT Mode Menu for a pass/fail.
14. Monitor the OBD STATUS for P1717 in the DTCs/ YES-Troubleshooting is complete. If any other
Freeze Data in AfT Mode Menu for a pass/fail. DTCs were indicated on step 17, go to the indicated
DTC's troubleshooting .•
Does the result indicate PASSED?
NO-If the HDS indicates FAILED, check for poor
YES-If the PCM was updated, troubleshooting is connections and loose terminals at the
complete. If the PCM was substituted, replace the transmission range switch and the PCM, then go to
original PCM (see page 11-244). If any other DTCs step 1. If the HDS indicates NOT COMPLETED,
were indicated on step 13, go to the indicated DTC's return to step 16 and recheck.
troubleshooting .•
BACK 14-225
Automatic Transmission
DTC P1743: Problem in Shift Control System; 8. Clear the DTC with the HDS.
Shift Valve E Stuck OFF
9. Test-drive the vehicle for several minutes in the D
NOTE: Before you troubleshoot, record all freeze data position through all five gears, then slow down to a
and anyon-board snapshot, and review General stop.
Troubleshooting Information (see page 14-4).
10. Test-drive the vehicle again for several minutes in
1. Warm up the engine to normal operating the D position through all five gears, then slow
temperature (the radiator fan comes on). down to a stop.
2. Make sure that the transmission is filled to the 11. Monitor the OBD STATUS for P17 43 in the DTCs/
proper level, and check for fluid leaks. Freeze Data in AfT Mode Menu for a pass/fail.
3. Drain the ATF (see step 5 on page 14-266) through a Does the result indicate PASSED?
strainer. Inspect the strainer for metal debris or
excessive clutch material. YES-Troubleshooting is complete .•
Does the strainer have metal debris or excessive NO-If the HDS indicates FAILED, return to step 8
clutch material? and recheck. If the HDS indicates NOT COMPLETED,
return to step 9 and recheck.
YES-Replace the transmission, then go to step 8.
14-226 BACK
DTe P1744: Problem in Shift Control System; 8. Clear the DTC with the HDS:
Shift Valve E Stuck ON
9. Test-drive the vehicle for several minutes in the D
NOTE: Before you troubleshoot, record all freeze data position through all five gears, then slow down to a
and anyon-board snapshot, and review General stop.
Troubleshooting Information (see page 14-4).
10. Test-drive the vehicle again for several minutes in
1. Warm up the engine to normal operating the D position through all five gears, then slow
temperature (the radiator fan comes on). down to a stop.
2. Make sure thatthe transmission is filled to the 11. Monitor the OBD STATUS for P1744 in the DTCs/
proper level, and check for fluid leaks. Freeze Data in AfT Mode Menu for a pass/fail.
3. Drain the ATF (see step 5 on page 14-266) through a Does the result indicate PASSED?
strainer. Inspect the strainer for metal debris or
excessive clutch material. YES-Troubleshooting is complete .•
Does the strainer have metal debris or excessive NO-If the HDS indicates FAILED, return to step 8
clutch material? and recheck. If the HDS indicates NOT COMPLETED,
return to step 9 and recheck.
YES-Replace the transmission, then go to step 8.
BACK 14-227
Automatic Transmission
DTC P1745: Problem in Shift Control System; 8. Clear the DTC with the HDS.
Servo Control Valve Stuck OFF or Servo
Control Valve Stuck ON 9. Test-drive the vehicle for several minutes in the D
. position through all five gears, then slow down to a
NOTE: Before you troubleshoot, record all freeze data stop.
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). 10. Test-drive the vehicle again for several minutes in
the D position through all five gears, then slow
1. Warm up the engine to normal operating down to a stop.
temperature (the radiator fan comes on).
11. Monitor the OBD STATUS for P17 45 in the DTCs/
2. Make sure that the transmission is filled to the Freeze Data in AfT Mode Menu for a pass/fail.
proper level, and check for fluid leaks.
Does the result indicate PASSED?
3. Drain the ATF (see step 5 on page 14-266) through a
strainer. Inspect the strainer for metal debris or YES-Troubleshooting is complete .•
excessive clutch material.
NO-If the HDS indicates FAILED, return to step 8
Does the strainer have metal debris or excessive and recheck. If the HDS indicates NOT COMPLETED,
clutch material? return to step 9 and recheck.
14-228 BACK
OTC P1780: Problem in Shift Control System 5. Update the AfT software in the PCM if it does not
have'the latest software (see page 14-8), or
NOTE: Before you troubleshoot, record all freeze data substitute a known-good PCM (see page 14-9).
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). 6. Test-drive the vehicle for several minutes in the 0
position through all five gears, then slow down to a
1. Clear the DTC with the HDS. stop.
2. Test-drive the vehicle for several minutes in the 0 7. Test-drive the vehicle again for several minutes in
position through all five gears, then slow down to a the 0 position through all five gears, then slow
stop. down to a stop.
3. Test-drive the vehicle again for several minutes in 8. Check forDTC(s) in the DTCs/Freeze Data in AfT
the 0 position through all five gears, then slow Mode Menu with the HDS.
down to a stop.
Is DTC P1780indicated?
4. Check for other DTCs indicated simultaneous with
the code P1780. YES-Ifthe PCM was updated, substitute a known-
good PCM (see page 14-9), then recheck.lfthe PCM
NOTE: DTC P1780 means there is one or more AfT was substituted, go to step 1.
DTCs about the shift control system.
NO-Go to step 9.
Are there other DTCs?
9. Monitor the OBD STATUS for P1780 in the DTCs/
YES-Troubleshoot a problem as indicated by the Freeze Data in AfT Mode Menu for a pass/fail.
DTC.•
Does the result indicate PASSED?
NO-Go to step 5.
YES-Ifthe PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
original PCM (see page 11-244). If any other DTCs
were indicated on step 8, go to the indicated DTC's
troubleshooting .•
BACK 14-229
Automatic Transmission
DTC P2122: Accelerator Pedal Position (APP) 5. Update the AfT software in the PCM if it does not
Sensor A (Throttle Position Sensor D) Circuit have the latest software (see page 14-8), or
Low Voltage Input substitute a known-good PCM (see page 14-9).
NOTE: Before you troubleshoot, record all freeze data 6. Turn the ignition switch ON (II).
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). 7. Check for DTC(s) in the DTCs/Freeze Data in AfT
Mode Menu with the HDS.
1. Clear the DTC with the HDS.
Is DTC P2122indicated?
2. Turn the ignition switch ON (II).
YES-If the PCM was updated, substitute a known-
3. Check whether DTC P2122 is indicated in the DTCs/ good PCM (see page 14-9), then recheck.lfthe PCM
Freeze Data in PGM-FI Mode Menu with the HDS. was substituted, go to step 1.
YES-Troubleshoot for DTC P2122 in the PGM-FI 8. Monitor the OBD STATUS for P2122 in the DTCs/
System (see page 11-269).•. Freeze Data in AfT Mode Menu for a pass/fail.
4. Check whether DTC P2122 is indicated in the DTCs/ YES-Ifthe PCM was updated, troubleshooting is
Freeze Data in AfT Mode Menu with the HDS. complete. If the PCM was substituted, replace the
original PCM (see page 11-244). If any other DTCs
Is DTC P2122 indicated? were indicated on step 7, go to the indicated DTC's
troubleshooting ••
YES-Go to step 5.
NO-If the HDS indicates FAILED, check for poor
NO-Intermittent failure, the system is OK at this connections and loose terminals at the PCM. If the
time •• PCM was updated, substitute a known-good PCM
(see page 14-9), then recheck.lfthe PCM was
substituted, go to step 1. If the HDS indicates NOT
COMPLETED, return to step 6 and recheck.
14-230 BACK
DTC P2123: Accelerator Pedal Position (APP) 5. Update the A!f software in the PCM if it does not
Sensor A (Throttle Position Sensor D) Circuit have the latest software (see page 14-8), or
High Voltage Input substitute a known-good PCM (see page 14-9).
NOTE: Before you troubleshoot, record all freeze data 6. Turn the ignition switch ON (II).
and anyon-board snapshot, and review General
Troubleshooting Information (see page 14-4). 7. Check for DTC(s) in the DTCs/Freeze Data in A!f
Mode Menu with the HDS.
1. Clear the DTC with the HDS.
Is DTC P2123 indicated?
2. Turn the ignition switch ON (II).
YES-Ifthe PCM was updated, substitute a known-
3. Check whether DTC P2123 is indicated in the DTCs/ good PCM (see page 14-9), then recheck. If the PCM
Freeze Data in PGM-FI Mode Menu with the HDS. was substituted, go to step 1.
YES-Troubleshootfor DTC P2123 in the PGM-FI 8. Monitor the OBD STATUS for P2123 in the DTCs/
System (see page 11-272)•• Freeze Data in A!f Mode Menu for a pass/fail.
4. Check whether DTC P2123 is indicated in the DTCs/ YES-Ifthe PCM was updated, troubleshooting is
Freeze Data in A!f Mode Menu with the HDS. complete. If the PCM was substituted, replace the
original PCM (see page 11-244). If any other DTCs
Is DTC P2123 indicated? were indicated on step 7, go to the indicated DTC's
troubleshooting .•
YES-Go to step 5.
NO-Ifthe HDS indicates FAILED, check for poor
NO-Intermittentfailure, the system is OK at this connections and loose terminals at the accelerator
time.• pedal position sensor A and the PCM. If the PCM
was updated, substitute a known-good PCM
(see page 14-9), then recheck.lfthe PCM was
substituted, go to step 1. If the HDS indicates NOT
COMPLETED, return to step 6 and recheck.
BACK
Automatic Transmission
DTC U0028: F-CAN Communication Circuit 5. Update the AfT software in the PCM if it does not
Error (F-CAN Bus OFF) have the latest software (see page 14-8); or
substitute a known-good PCM (see page 14-9).
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review General 6. Turn the ignition switch ON (II).
Troubleshooting Information (see page 14-4).
7. Check for DTC(s) in the DTCs/Freeze Data in AfT
1. Clear the DTC with the HDS. Mode Menu with the HDS.
3. Check whether DTC U0028 is indicated in the DTCs/ YES-Ifthe PCM was updated, substitute a known-
Freeze Data in PGM-FI Mode Menu with the HDS. good PCM (see page 14-9), thEm recheck.·lfthe PCM
was substituted, go to step 1.
Is DTe U0028 indicated in the PGM-FI system?
NO-Go to step 8.
YES-Troubleshoot for DTC U0028 in the PGM-FI
System (see page 11-199).• 8. Monitor the. OBD STATUS for U0028 in the DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Go to step 4.
Does the result indicate PASSED?
4. Check whether DTC U0028 is indicated in the DTCs/
Freeze Data in AfT Mode Menu with the HDS; YES-Ifthe PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
Is DTe U0028 indicated? original PCM (see page 11-244). If any other DTCs
were indicated on step 7, go to the indicated DTC's
YES-Go to step 5. troubleshooting .•
NO-Intermittent failure, the system is OK at this NO-If the HDS indicates FAILED, check for poor
time.• connections and loose terminals-at the PCM and
the connectors on the F-CAN circuit. If the PCM was
updated, substitute a known-good PCM (see page
14-9), then recheck. Ifthe PCM was substituted, go
to step 1. If the HDS indicates NOT COMPLETED,
return to step 6 and recheck.
14-232 BACK
DTC U0122: Lost Communication with VSA 8. Monitor the OBD STATUS for U0122 in the DTCs/
Modulator-Control Unit Freeze Data in AfT Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the result indicate PASSED?
and anyon-board snapshot, and review General' .'.
Troubleshooting Information (see page 14-4). YES-Ifthe PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM (see page 11-244). If any other DTCs
were indicated on step 7, go to the indicated DTC's
2. Turn the ignition switch ON (II). troubleshooting .•
3. Check whether DTC U0122 is indicated in theDTCs/ NO-If the HDS indicates FAILED, check for poor
Freeze Data in PGM-FI Mode Menu with the HDS. connections and loose terminals at the VSA
modulator-control unit the PCM. If the PCM was
Is DTC U0122 indicated in the PGM-FI system? updated, substitute a known-good PCM (see page
14-9), then recheck.lfthe PCM was substituted, go
YES-Troubleshoot for DTC U0122 in the PGM-FI to step 1. If the HDS indicates NOT COMPLETED,
System (see page 11-203).• return to step 6 and recheck.
5. Update the AfT software in the PCM if it does not NO-Substitute a known-good VSA modulator-
have the latest software (see page 14-8); or control unit (see page 19-102), then recheck. Ifthe
substitute a known-good PCM (see page 14-9). symptom/indication goes away with a known-good
VSA modulator-control unit, replace the original
6. Turn the ignition switch ON (II). VSA modulator-control unit••
NO-Go to step 8.
BACK 14-233
Automatic Transmission
DTC U0155: Lost Communication with Gauge 5. Update the AfT software in the PCM if it does not
Control Module have the latest software (see page 14-8), or
substitute a known-good PCM (see page 14-9).
NOTE: Before you troubleshoot, record all freeze data
and anyon-board snapshot, and review General 6. Turn the ignition switch ON (II).
Troubleshooting Information (see page 14-4).
7. Check for DTC(s) in the DTCs/Freeze Data in AfT
1. Clear the DTC with the HDS. Mode Menu with theHDS.
3. Checkwhether DTC U0155 is indicated in the DTCs/ . VES-Ifthe PCM was updated, substitute a known-
Freeze Data in PGM-FI Mode Menu with the HDS. good PCM (see page 14-9), then recheck. If the PCM
was substituted, go to step 1.
Is DTC U0155 indicated in the PGM-FI system?
NO-Go to step 8.
VES-Troubleshootfor DTC U0155 in the PGM-FI
System (see page 11-205).•. 8. Monitor the OBD STATUS for U0155 inthe DTCs/
Freeze Data in AfT Mode Menu for a pass/fail.
NO-Go to step 4.
Does the result indicate PASSED?
4. Check whether the DTC U0155 is indicated in the
DTCs/Freeze Data in AfT Mode Menu with the HDS. VES-Ifthe PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
Is DTC U0155 indicated? ' original PCM (see page 11-244). If any other DTCs
were indicated on step 7, go to the indicated DTC's
VIES-Go to step 5. troubleshooting .•
NO-Intermittent failure, the system is OK at this NO-Ifthe. HDS indicates FAILED, check for poor
time .• connections and loose terminals at the gl:\uge
control module and the PCM.lfthe PCM was
updated, substitute a known-good PCM (see page
14-9), then recheck.lfthe PCM was substituted, go
to step 1. If the HDS indicates NOT COMPLETED,
return to step 6 and recheck.
14-234 BACK
Road Test
1. Warm up the engine to normal operating 5. Prepare the HPS to take a HIGH SPEED SNAPSHOT
temperature (the. radiator fan comes on). (refer to the HDS user's guide for more details if
needed):
2. Apply the parking brake, and block all four wheels.
Start the engine, then shift to the D position while .• Select High Speed icon.
pressing the brake pedal. Press the accelerator • Select these parameters:
pedal, and release it suddenly. The engine should - VSS veh speed
not stall. - Output Shaft (Countershaft) Speed
- InputShaft (Mainshaft) Speed (rpm)
3. Repeat step 2 in all shift lever positions. - RPM engine speed
- Relative TP Sensor
4. Connect the HDS to the DLe (A), and go to the AfT - APP Sensor A
data list. If the HDS does not communicate with the - ATF Temp sensor
PCM, troubleshoot the DLC circuit (see page - Battery voltage
11-223). - Shift control
- Brake Switch
• Set the Trigger Type to Parameter.
• Adjust the Parameter setting to APP Sensor A
aboveO.8V.
• Set the recording time to 60 seconds.
• Set the trigger point to -30 seconds.
(cont'd)
BACK 14-235
Automatic Transmission
12. Review each snapshot individually, and compare Downshift· D Position (reference)
the Shift Command, the APP Sensor A voltage, and Accelerator pedal position sensor v.oltage:
the Vehicle Speed to the table below. 0.8 V
Lock-up OFF 44-50 mph (71-80 km/h)
UIpSh·ft
I : D Position
., ! , . 5th-+4th 35-41 mph (56-66 km/h)
Accelerator pedal position sensor voltage: 4th-O:3rd, 17-21 mph (27-34 km/h)
O.8V .
3rd-+2nd 7-11 mph(11-18 km/h)
1st-+2nd 9-:-13 mph (14-21 km/hf Accelerator pedal position sensor voltage:
2nd-+3rd 1i7~21·mph (27-34km/h) 2.25 V
3rd-+4th 25-31 mph ·(40...,...50 km/h) Lock-up OFF 65-73mph (105-117 km/h)
4th-+5th 40-48 mph (64-77 km/h) Fully-opened throttle
Lock-up ON 47-53 mph (76-85 km/h) Accelerator-pedal position sensor voltage:
Accelerator pedal position sensor voltage: 4.5 V
2.25 V 5th--4th 128-140 mph (206-225 km/h)
1st-+2nd 22-26 mph (35-42 km/h) 4th-+3rd 78-88 mph (126-142 km/h)
2nd-+3rd 45-53 mph (72-85 km/h) 3rd-+2nd 54-58 mph (87-93 km/h)
3rd-+4th 70""::'78 mph. (113,-126· km/h) 3rd-+1st 26-32 mph (42-51 km/h)
4th-+5th 99,-109 mph (159,175 km/h)
Lock-up ON 100-110 mph (161--'-177 km/h) 13. Drive the vehicle in 4th or 5th gear in the sequential
Fully-opened throttle ~. r
sportshift mode in the M position, then downshift
Accelerator pedal position sensor voltage: to 2nd gear. The vehicle should immediately begin
4.5 V to slow down from engine braking.
1st-+2nd 36-42 mph (58-.68 km/h)
2nd-+3rd 65-73 mph (105-117km/h) 14. Shift to the R position, accelerate from a stop at full
3rd-+4th 99-109 mph (159-175 km/h) throttle, and check for abnormal noise and clutch
slippage.
14-236 BACK
Stall Speed Test
1. Make sure the transmission fluid is filled to the 8. Ifthe measurements are out ofthe service limit, the
proper level (see page 14-265). possible problems and probable causes are listed
in the table.
2. Apply the parking brake, and block all four wheels.
Problem Probable causes
3. Connect the HOS to the OLC (A), and go to the AfT Stall speed rpm high • ATF pump output
data list. If the HOS does not communicate with the in the OaAd R low
PCM, troubleshoot the OLC circuit (see page positions • Regulator valve stuck
11-223). • Slipping clutch
Stall speed rpm high Slippage of 5th clutch
in the R position
Stall speed rpm low • Engine output low
in the 0 and R • Engine throttle valve
positions closed
• Torque converter
one-way clutch
slipping
NOTE:
• Do not test stall speed for more than 10 seconds
ata time.
• Stall speed tests should be used for diagnostic
purposes only.
• Stall speed should be the same in the 0 and R
positions.
• Do not test stall speed with the AfT pressure
gauges installed.
BACK 14-237
Automatic Transmission
Pressure Test
Special Tools Required 5. Remove the damper from the front subframe.
• AfT clutch pressure gauge set
8x 1.25mm
07406-0020400 or 07406-0020401 22N·m
• AfT pressure hose, 2,210 mm 07MAJ-PY4011A 12.2 kgf·m, 16Ibf·ft)
~
• AfT pressure hose adapter 07MAJ-PY401'20
a~!::::="""6 x 1.0 mm
9.8N·m
(1.0kgf·m,
7.2Ibf·ft)
14-238 BACK
7. Connect the oil pressure gauge to the line pressure 10. Turn the. engine off, then disconnect the oil
inspection hole (A). Do not allow dust or other pressure gauge from the line pressure inspection
foreign particles to enter the hole while connecting port.
the gauge.
11. Install the sealing bolt to the line pressure
AfT CLUTCH PRESSURE inspection port with a new sealing washer, and
GAUGE SETW/PANEL
07406-0020400 or 07406-0020401 tighten the bolt to 18 N·m (1.8 kgf·m, 13Ibf·ft). Do
not reuse the old sealing washer.
13. Remove the air cleaner housing and intake air duct,
and connect the oil pressure gauge to the 2nd
clutch pressure inspection port (D). Then
temporarily install the air cleaner housing and
intake air duct.
(cont'd)
BACK 14-239
Automatic Transmission
14. Start the engine, and shift into the M position. 20. Connect the oil pressure gauge to the 3rd clutch
pressure inspection port (E) and the 5th clutch
15. Shift into 1st gear, and measure the 1st clutch pressure inspection port (G).
pressure at the 1st clutch pressure inspection port
(8) and 1st-hold clutch pressure at the 1st~hold
clutch pressure inspection port (C) while holding
. the engine speed at 2,000 rpm.
19. Install the air cleaner housing and intake air duct.
14-240 BACK
22. Cancel the transmission 2nd-hold control mode 31. If the measurements are out of the service limit, the
with the HDS; choose Pressure Assistance Mode in possible problems and probable causes are listed
the Miscellaneous Test Menu of the AfT Mode in the table.
Menu.
Problem Probable causes
23. Start the engine, and shift to the D3 position. No or low line • Torque converter
pressure • ATF pump
24. Measure the 3rd clutch pressure at the 3rd clutch • Regulator valve
pressure inspection port (D) while holding the • Torque converter
engine speed at 2,000 rpm. check valve
• Clogged ATF strainer
25. Shift to the D position, and measure the 4th clutch No or low 1st clutch • 1st clutch
pressure at the 4th clutch pressure inspection port pressure • O-rings
(E) while holding the engine speed at 2,000 rpm. No or low 2nd clutch • 2nd clutch
pressure • O-rings
26. Measure the 5th clutch pressure at the 5th clutch No or low 3rd clutch • 3rd clutch
pressure inspection port (F) while holding the pressure • O-rings
engine speed at 2,000 rpm. No or low 4th clutch • 4th clutch
pressure • O-rings
Pressure Fluid Pressure No or low 5th clutch • 5th clutch
Standard Service Limit pressure • O-rings
3rd clutch 940-1,020 kPa 890 kPa No or low 5th clutch • Servo valve
(E) (9.6-10.4 kgf/cm2, (9.1 kgf/cm2, pressure in the R • 5th clutch
4th clutch 140-148 psi) 130 psi) position • O-rings
(F) No or low 1st-hold • 1st-hold clutch
5th clutch clutch pressure • O-rings
(G)
32. Install the damper on the front subframe.
27. Bring the engine back to an idle, then apply the
brake pedal to stop the wheels from rotating. 33. Install the splash shield and transmission
undercover.
28. Shift to the R position, then release the brake pedal.
Raise the engine speed to 2,000 rpm, and measure
the 5th clutch pressure at the 5th clutch pressure
inspection port (G).
30. Install the sealing bolts in the 3rd, 4th, and 5th
clutch pressure inspection ports with new sealing
washers, and tighten the bolts to 18 N·m (1.8 kgf·m,
13 Ibf·ft). Do not reuse the old sealing washers.
BACK 14-241
Automatic Transmission
Shift Solenoid Valve Test, Replacement, and Shift Solenoid Wire Harness
Replacement
1. Connect the HDS to the DLC (A). 10. Remove the nuts securing the shift cable bracket
(A).
6x 1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf.ft)
~e
14-242 BACK
13. Disconnect the transmission range switch 17. Remove the AfT clutch pressure control solenoid
connector (A), input shaft (mainshaft) speed sensor valve A and 8, ATF pipes (e), and gasket (D).
connector (8), output shaft (countershaft) speed
sensor connector (e), 3rd clutch transmission fluid
pressure switch connector (D), and ATF
temperature sensor connector (E).
6x 1.0 mm
12 N·m 11.2 kgf·m, 8.7Ibf·ft)
18. Replace the gasket and O-rings (E) with new ones
when installing the AfT clutch pressure control
solenoid valve A and 8.
14. Remove the harness clamp (F) from the clamp
bracket (G). 19. Remove the solenoid valve cover (A), dowel pins
(8), and gasket (e).
15. Disconnect the AfT clutch pressure control solenoid
valve A connector (A), AfT clutch pressure control
solenoid valve 8 connector (8), and shift solenoid
harness connector (e).
A
E
.bl.":'---{--- B
r----o
6X1.0mm 6x 1.0 mm
/ 12N·m 12 N·m 11.2 kgf·m, 8.7Ibf·ft)
o 11.2 kgf.m,
8.7Ibf.ft)
20. Replace the gasket with new one when installing
16. Remove the bolt securing the harness cover (D), the solenoid valve cover.
and disconnect the 4th clutch transmission fluid
pressure switch connector (E).
(cont'd)
BACK 14-243
'.;'
Automatic Transmission
Shift Solenoid Valve Test, Replacement, and Shift Solenoid Wire Harness
Rep~acement (cont'd)
21. Disconnect the connectors from shift solenoid 24. Remove the shift solenoid harness connector (A),
valve A. shift solenoid valve 8, shift solenoid valve and replace it. Install a new O-ring (8) on the shift
C, and shift solenoid valve D. solenoid harness connector, and install the
connector in the transmission housing, then go to
c step 31.
6x 1.0 mm
12N·m
(1.2kgf.m,
8.7Ibf·ft)
22. Measure the resistance of each shift solenoid valve 25. Remove the mounting bolts, then remove the
between the connector terminal and body ground. solenoid valves.
Standard: 12-25 Q
6x1.0mm
12 N·m (1.2 kgf·m. 8.7Ibf·ft)
14-244 BACK
26. Install new O-rings (twQ O-rings per solenoid valve) 31. Connect the harness terminals to the solenoids:
(E) on the reused solenoid valves.
• YEL wire connector to shift solenoid valve A.
NOTE: A new solenoid valve comes with new • GRN wire connector to shift solenoid valve C.
O-rings. If you install a new solenoid valve, use the • RED wire connector to shift solenoid valve B.
O-rings provided on it. • ORN wire connector to shift solenoid valve D.
27. Install shift solenoid valve D (black connector) by 32. Install the shift solenoid valve cover, dowel pins,
holding the shift solenoid valve body; make sure and a new gasket.
the mounting bracket contacts the accumulator
body. 33. Install the new solenoid valve body gasket on the
solenoid valve cover, and install the ATF pipes with
NOTE: Do not hold the solenoid valve by the their filter side into the transmission housing.
connector when installing the solenoid valve. Be Install the new O-rings over the ATF pipes.
sure to hold the solenoid valve body.
34. Install AfT clutch pressure control solenoid valve A
28. Install shift solenoid valve A (black connector) by and B.
holding the shift solenoid valve body; make sure
the mounting bracket contacts the accumulator 35. Secure the harness cover with the bolt.
body.
36. Check the connectors for rust, dirt, or oil, clean or
29. Install shift solenoid valve C (brown connector) by repair if necessary, then connect the connectors
holding the shift solenoid valve body; make sure securely.
the mounting bracket contacts the bracket of shift
solenoid valve A. 37. Apply molybdenum grease to the bore hole of the
synthetic resin bushing in the shift cable en~, and
NOTE: Do not install shift solenoid valve C before attach the shift cable end to the control lever, then
installing shift solenoid valve A. If shift solenoid insert the control pin into the control lever hole
valve C is installed before installing shift solenoid through the shift cable end, and secure the control
valve A, it may damage the hydraulic control pin with the spring clip/washer.
system.
38. Secure the shift cable bracket with the nuts.
30. Install shift solenoid valve B (brown connector) by
holding the shift solenoid valve body; make sure 39. Install the battery base bracket and battery base.
the mounting bracket contacts the accumulator
body. 40. Install the air cleaner housing and intake air duct.
43. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock.
BACK 14-245
Automatic Transmission
1. Connect the HDS to the DLC (A). 10. Disconnect the AfT clutch pressure control solenoid
valve A connector.
4. Make sure you have the anti-theft codes for the 12. Connect a jumper wire from the negative battery
audio system and the navigation system (if terminal to the solenoid valve A connector terminal
equipped). No.2, and connect another jumper wire from the
positive battery terminal to the connector terminal
5. Disconnect the negative terminal from the battery, No.1.
then disconnect the positive terminal.
• If a clicking sound is heard, the valve is OK.
6. Remove the battery hold-down bracket, and . Reconnect the connector, and install all removed
remove the battery cover, battery, and battery tray. parts.
• If no clicking sound is heard, go to step 13.
7. Remove the under-hood subfuse box from its
bracket, and remove the bracket from the battery
base.
14-246 BACK
13. Remove the nuts securing the shift cable bracket 16. Disconnect the transmission range switch
(A). connector (A), input shaft (mainshaft) speed sensor
connector (B), output shaft (countershaft) speed
6x1.0mm
9.8N·m sensor connector (C), 3rd clutch transmission fluid
11.0 kgf·m, 7.2Ibf·ft) pressure switch connector (D), and ATF
~e
temperature sensor connector (E).
D ~--F
_--8
»1....
""'---0
6X1.0mm
/ 12N·m
o 11.2 kgf.m,
8.7Ibf.ft)
(cont'd)
BACK 14-247
Automatic Transmission
20. Remove the AfT clutch pressure control solenoid 23. Disconnect one of the jumper wires and check
valve A and B, ATF pipes (C), gasket (D), and valve movement at the fluid passage in valve body
O-rings (E). mounting surface. If the valve binds or moves
sluggishly, or if the solenoid valve does not operate,
replace AlTclutch pressure control solenoid valve
Aand B.
6x1.Omm
28. Check the connectors for rust, dirt, or oil, clean or
12 N·m (1.2 kgf·m, 8.7Ibf·ft) repair if necessary, then connect the connectors
securely.
21. Check the fluid passage of the solenoid valve for
contamination. 29. Apply molybdenum grease to the bore hole of the
synthetic resin bushing in the shift cable end, and
22. Connect a jumper wire from the negative battery attach the shift cable end to the control lever, then
terminal to AfT clutch pressure control solenoid insert the control pin into the control lever hole
valve A connector terminal No.2, and connect through the shift cable end, and secure the control
another jumper wire from the positive battery pin with the spring clip/washer.
terminal to the connector terminal No.1. Make sure
AfT clutch pressure control solenoid valve A moves. 30. Secure the shift cable bracket with the nuts.
32. Install the air cleaner housing and intake air duct.
35. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock.
A
36. Do the steering column position memorization
(see page 17-28).
14-248 BACK
AfT Clutch Pressure Control Solenoid, Valve B Test
1. Connect the HDS to the DLC (A). 10. Disconnect the AfT clutch pressure control solenoid
valve B connector.
3. Test AfT clutch pressure control solenoid valve B 11. Measure AfT clutch pressure control solenoid valve
with the HDS. B resistance at the connector terminals.
6. Remove the battery hold-down bracket, and • If a clicking sound is heard, the valve is OK.
remove the battery cover, battery, and battery tray. Reconnect the connector, and install all removed
parts.
7. Remove the under-hood subfuse box from its • If no clicking sound is heard, go to step 13.
bracket, and remove the bracket from the battery
base.
(cont'd)
BACK 14-249
Automatic Transmission
13. Remove the nuts securing the shift cable bracket 16. Disconnect the transmission range switch
(A). connector (A), input shaft (mainshaft) speed sensor
connector (B), output shaft (countershaft) speed
6x 1.0mm
9.8N·m sensor connector (C), 3rd clutch transmission fluid
(1.0 kgf·m, 7.2Ibf·ft) pressure switch connector (D), and ATF
~e
temperature sensor connector (E).
, A-
14. Remove the spring clip/washer (B) and control pin 18. Disconnect the AfT clutch pressure control solenoid
(C), then separate the shift cable end (D) from the valve A connector (A), AfT clutch pressure control
control lever (E). solenoid valve B connector (B), and shift solenoid
harness connector (C).
15. Check the synthetic resin bushing (F) in the shift
cable end for a proper fit and wear; If the bushing is
loose or worn, replace the shift cable (see page
14-309).
.»!..r r - - - f - - B
6X1.0mm
; 12N·m
o ~V,~f.~i'
19. Remove the bolt securing the harness cover (D),
and disconnect the 4th clutch transmission fluid
pressure switch connector (E).
14-250 BACK
20. Remove the AfT clutch pressure control solenoid 23. Disconnect one of the jumper·wires and check
valve A and B, ATF pipes (C), gasket (D), and valve movement at the fluid passage in valve body
O-rings (E). mounting surface. Ifthe valve binds or moves
sluggishly, or if the solenoid valve does not operate,
replace AfT clutch pressure control solenoid valve
Aand B.
6x1.0mm 28. Check the connectors for rust, dirt, or oil, clean or
12 N·m (1.2 kgf·m, 8.7Ibf·ft) repair if necessary, then connect the connectors
securely.
21. Check the fluid passage of the solenoid valve for
contamination. 29. Apply molybdenum grease to the bore hole of the
synthetic resin bushing in the shift cable end, and
22. Connect a jumper wire from the negative battery attach the shift cable end to the control lever, then
terminal to AfT clutch pressure control solenoid insert the control pin into the control lever hole
valve B connector terminal No.2, and connect through the shift cable end, and secure the control
another jumper wire from the positive battery pin with the spring clip/washer.
terminal to the. connector terminal No.1. Make sure
AfT clutch pressure control solenoid valve B moves. 30. Secure the shift cable bracket with the nuts.
32. Install the air cleaner housing and intake air duct.
35. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock.
BACK 14-251
Automatic Transmission
1. Make sure you have the anti-theft codes for the 10. Disconnectthe transmission range switch
audio system and the navigation system (if connector (A), input shaft (mainshaft) speed sensor
equipped). connector (B), output shaft (countershaft) speed
sensor connector (C), 3rd clutch transmission fluid
2. Disconnect the negative terminal from the battery, pressure switch connector (D), and ATF
then disconnect the positive terminal. temperature sensor connector (E).
9. Check the synthetic resin bushing (F) in the shift 13. Remove the bolt securing the harness cover (D),
cable end for a proper fit and wear. If the bushing is and disconnect the 4th clutch transmission fluid
loose or worn, replace the shift cable (see page pressure switch connector (E).
14-309).
14-252 BACK
14. Remove the AfT clutch pressure control solenoid 24. Install the under-hood subfuse box on the battery
valve A and B, ATF pipes (C), gasket (D), and base, and install the subfuse box on its bracket.
O-rings (E).
25. Install the battery tray, battery, battery cover, and
battery hold-down bracket, then connect battery
terminals.
26. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock.
6x1.0mm
12 N·m (1.2 kgf·m. 8.7Ibf·ft)
23. Install the air cleaner housing and intake air duct.
1. Connect the HDS to the DLC (A). 10. Disconnect the AfT clutch pressure control solenoid
valve C connector.
14~254 BACK
13. Remove AfT clutch pressure control solenoid valve 16. Connect a jumper wire from the negative battery
C. terminal to AfT clutch pressure control solenoid
valve C connector terminal No.2, and connect
another jumper wire from the positive battery
terminal to the connector terminal No.1. Make sure
AfT clutch pressure control solenoid valve C moves.
0*0
o
~~~ 0
(cont'd)
BACK 14-255
Alitomatic Transmission
AIT Clutch Pressure Control Solenoid Valve C Test (cont'd)
19. Installthe 8 x 53 mm ATF joint pipe (A) with the 21. Install the new gasket (A) on the transmission
filter end into its mounting hole (B). housing, and install the 8 x 34.5 mm ATF joint pipe
(B) with the filter end into the transmission housing
A and 8 x 25.2 mm ATF pipe (D).
6x 1.0 mm
12N·m
11.2 kgf·m, 8.7 Ibf·ftl 0
~
22. Install the new O-rings (E) over the ATF joint pipes.
26. Install the air cleaner housing and intake air duct.
29. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock.
14-256 BACK
AIT Clutch Pressure Control Solenoid ValveCReplacement
1. Make sure you have the anti-theft codes for the 11. Installthe 8 x53 mm ATF joint pipe (A) with the
audio system and the navigation system (if filter end into its mounting hole (8).
equipped).
A
2. Disconnect the negative terminal from the battery,
then disconnect the positive terminal.
(cont'd)
BACK 14-257
A'Utomatic Transmission
14. Install the new O-rings (E) over the ATF joint pipes.
18. Install the air cleaner housing and intake air duct.
21. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock.
14-258 BACK
Input Shaft (Mainshaft) Speed Sensor Replacement
1. Raise the vehicle up on a lift, or apply the parking 4. Disconnectthe inputshaft (mainshaft) speed
brake, block both rear wheels, and raise the front of sensor connector, and remove the input shaft
the vehicle. Make sure it is securely supported. (mainshaft) speed sensor (A).
A B
B
5. Install the new O-ring (B) on the new input shaft
(mainshaft) speed sensor, then install the input
shaft (mainshaft) speed sensor.
BACK 14-259
Automatic Transmission
1. Raise the vehicle up on a lift, or apply the parking 4. Disconnect the output shaft (countershaft) speed
brake, block both rear wheels, and raise the front of sensor connector, and remove the output shaft
the vehicle. Make sure it is securely supported. (counters haft) speed sensor (A) and sensor washer
(8).
2. Remove the transmission undercover (A) and
6x1.0mm
splash shield (8). 12N·m
(1.2 kgf.m, 8.7 Ibf·ft)
~o
B
c
5. Install the new O-ring (C) on the new output shaft
(countershaft) speed sensor (8), then install the
output shaft (countershaft) speed sensor and
sensor washer;
~_~!:===-~6 x 1.0 mm
9.8N·m 6. Check the connector for rust, dirt, or oil, then
(1.0 kgf·m, connect the connector securely.
7.21bJ.ft)
3. Remove the damper from the front subframe. 7. Install the damper on the front subframe.
1'4-260 BACK
2nd Clutch Transmission Fluid Pressure Switch Replacement
1. Make sure you have the anti-theft codes for the 13. Install the under-hood subfuse box on the battery
audio system and the navigation system (if base, and install the subfuse box on its bracket.
equipped).
14. Install the battery tray, battery, battery cover, and
2. Disconnect the negative terminal from the battery, battery hold-down bracket, then connect battery
then disconnect the positive terminal. terminals.
3. Remove the battery hold-down bracket, and 15. Enter the anti-theft codes for the audio system and
remove the battery cover, battery, and battery tray. the navigation system (if equipped). Set the clock.
4. Remove the under-hood subfuse box from its 16. Do the steering column position memorization
bracket, and remove the bracket from the battery (see page 17-28).
base.
17. Do the power window control unit reset procedure
5. Remove the intake air duct and air cleaner housing. (see page 22-259).
A
20N·m
(2.0 kgf·m, 14lbf·ftl
~~
12. Install the air cleaner housing and intake air duct.
BACK 14-261
Automatic Transmission
1. Raise the vehicle up on a lift, or apply the parking 4. Disconnectthe 3rd clutch transmission fluid
brake, block both rear wheels, and raise the front of pressure switch connector, and remove the switch.
the vehicle. Make sure it is securely supported.
B A
20N·m'·
(2.0 kgf·m, 14lbf·ftl
14-262 BACK
4th Clutch Transmission Fluid Pressure Switch Replacement ..
1. Make sure you have the anti-theft codes for the 13. Install the under-hood subfuse box on the battery
audio system and the navigation system (if base, and install the subfuse box oh its bracket.
equipped).
14. Install the battery tray, battery, battery cover, and
2. Disconnect the negative terminal from the battery, battery hold-down bracket, then connect battery
then disconnect the positive terminal. terminals.
3. Remove the battery hold-down bracket, and 15. Enter the anti-theft codes for the audio system and
remove the battery cover, battery, and battery tray. the navigation system (if equipped). Set the clock.
4. Remove the under-hood subfuse box from its 16. Do the steering column position memorization
bracket, and remove the bracket from the battery (see page 17-28).
base.
17. Do the power window control unit reset procedure
5. Remove the intake air duct and air cleaner housing. (see page 22-259).
12. Install the air cleaner housing and intake air duct.
BACK 14-263
Automatic Transmission
1. Raise the vehicle up on a lift, or apply the parking 5. Disconnect the ATF temperature sensor connector
brake, block both rear wheels, and raise the front of (A), then remove the connector from the connector
the vehicle. Make sure it is securely supported. bracket (8).
B
2. Remove the transmission undercover (A) and
splash shield (8).
c
A
6x 1.0 mm
<Bt_!i:~=~ 6 x 1.0 mm 12N·m
9.8N·m F E 11.2 kgf·m,
(1.0 kgf·m, 8.7Ibf.tt)
7.2Ibf.tt)
3. Remove the drain plug (A), and drain the automatic 6. Remove the harness clamp (C) from its bracket (D).
transmission fluid (ATF).
7. Remove the ATF temperature sensor (E), and
replace the sensor.
BACK
ATF Level Check
NOTE: Keep all foreign particles out of the transmission. 6. If the level is below the lower mark, check for fluid
leaks at the transmission, and hose and line joints.
1. Park the vehicle on the level ground. If a problem is found, fix it before filling the
transmission.
2. Warm up the engine to normal operating
temperature (the radiator fan comes on), and turn NOTE: Ifthe vehicle is driven when the ATF level is
the engine off. Do not allow the engine to warm up below the lower mark:
longer than the time it takes for the radiator fan to • Transmission damage will result.
come on twice. • Vehicle does not move in any gear.
• Vehicle accelerates poorly, and flares when
NOTE: Check the fluid level within 60-90 seconds starting off in the D and R positions.
after turning the engine off. Higher fluid level may • The engine vibrates at idle.
be indicated if the radiator fan comes on twice or
more. 7. If the level is above the upper mark, drain the ATF
to proper level (see step 5 on page 14-266).
3. Remove the dipstick (yellow loop) (A) from the
dipstick guide tube, and wipe it with a clean cloth. NOTE: If the vehicle is driven when the ATF level is
above the upper mark, the vehicle may creep
forward while in the N position, or have shifting
problems.
BACK 14-265
Automatic Transmission
ATF Replacement
NOTE: Keep all foreign particles out of the transmission. 7.' Refill the transmission with the recommended fluid
into the filler hole (A). Always use Acura ATF-Z1
1. Park the vehicle on the level ground. Automatic Transmission Fluid (ATF). Using a non-
Acura ATF can affect shift quality.
2. Warm up the engine to normal operating
temperature (the radiator fan comes on), and turn Automatic Transmission Fluid Capacity:
the engine off. 2.8,L (3.0 US qt) at change
7.9 L (8.3 US qt) at overhaul
3. Raise the vehicle up on a lift, or apply the parking
brake, block both rear wheels, and raise the front of
the vehicle. Make sure it is securely supported.
5. Remove the ATF filler bolt and drain plug (A), and
drain the automatic transmission fluid (ATF).
A
18x1.5mm
49N·m
(5.0 kgf·m. 36 Ibf·ttl B
1,4-266 BACK
9. Remove the dipstick (A). 13. Connect the HDS to the DLC (A), and go to the
BODY ELECTRICAL. Ifthe HDS does not
communicate with the PCM, troubleshoot the DLC
circuit (see page 11-223).
10. Make sure the fluid level is between the upper mark
(B) and lower mark (C) on the dipstick.
14. Select ADJUSTMENT in the GAUGES MENU with
11. Install the transmission undercover. the HDS.
6x 1.0 mm
9.8N·m
(1.0 kgf.m, 7.2Ibf·ft)
BACK 14-267
Automatic Transmission
1. Bring the transmission up to normal operating 7. Remove the filler plug (A) and sealing washer (B).
temperature (the radiator fan comes on).
A
20x1.5mm
2. Park the vehicle on level ground, and turn the 44 N·m (4.5 kgf·m, 33 Ibf·ft)
~
engine off.
A
20x1.5mm
44 N·m (4.5 kgf·m, 33 Ibf·ft)
6. Reinstall the drain plug with a new sealing washer
(B).
14-268 BACK
Transfer Assembly Inspection
1. Raise the vehicle, and make sure it is supported 7. If the measurement is out of standard, remove the
securely. transfer assembly, and adjust the transfer gear
backlash (see page 14-435).
2. Shift the transmission into the N position.
8. Check for fluid leaks between the mating faces of
3. Make a reference mark (A) across the propeller the transfer assembly and transmission.
shaft (B) and the transfer companion flange (C).
9. If there is leak, remove the transfer assembly,
10x 1.25mm , remove the transfer cover, and replace the O-ring.
72 N·m 17.3 kgf·m, 53 Ibf·ft)
BACK 14-269
Automatic Transmission
1. Raise the vehicle, and make sure it is supported 6. Remove the front subframe stiffener.
securely.
A
18x 1.5 mm
49N·m
(5.0 kgf·m, 36 Ibf·ft) B
14-270 BACK
8. Remove the bolt securing. the transfer breather 11. Remove the transfer assembly from the
hose bracket (A), and disconnect the breather hose transmission.
(8) from the breather pipe (C) on the transfer
assembly.
c
10. Separate the propeller shaft from the transfer
companion flange.
BACK 14-271
Automatic Transmission
1. Clean the areas where the transfer assembly 3. Install the propeller shaft (A) to the transfer
contacts the transmission with solvent, and dry companion flange (8) by aligning the reference·
with compressed air. Then apply transmission fluid mark (C).
to the contact area.
./"'" 10 x 1.25 mm
~ 72 N·m (7.3 kgf·m, 53Ibf·ft)
2. Install the dowel pin (A) in the transmission, and [:jj
install the transfer assembly (8) on the
transmission.
B
4. Secure the transfer breather hose bracket (A) on
the transfer assembly with the bolt, and install the
breather hose (8) over the breather pipe (C) with
the dot (D) facing out.
6x 1.0mm
12N·m
(1.2 kgf·m, 8.7Ibf·ft)
B~/"""V'-""'~l
14-272 BACK
5. Install the exhaust pipe A with the new self-locking 6. Install the front subframe stiffener with the new
nuts, its mount (B), and new gaskets (e) (0). mounting bolts.
10 x 1.25 mm
54N·m
(5.5kgf·m,
40Ibf·ft) 10x 1.25mm
Replace. 54 N·m (5.5 kgf.m, 40 Ibf.ft)
Replace.
10x 1.25 mm
·54N·m 7. Refill the transfer with transfer fluid (hypoid gear
(5.5 kgf·m, 40 Ibf·ft) oil), if necessary (see page 14-268).
Replace.
8x 1.25mm 10x 1.25 mm
22N·m 33 N·m (3.4kgf·rn, 25Ibf·ft) 8. Refill the transmission with ATF (see step 7 on page
(2.2kgf·m, Replace. 14-266).
16Ibf·ft)
6x 1.0 mm
9.8N·m
(1.0 kgf·mi7.2Ibf·ft)
BACK 14-273
Automatic Transmission
1. Raise the vehicle, and make sure it is supported 5. Disconnect the breather hose (A) from the transfer
securely. breather pipe (B), and remove the breather hose
from the hose clamp (C).
2. Remove the transfer breather (A) from its bracket
(B).
14-274 BACK
' ..
~
~
Transmission Removal
Special Tools Required ." 11. Raise the vehicle, and make sure it is securely'
• Eng·ine support hanger, A and Reds AAR-T-12566 supported.
• Engine hanger balancer bar VSB02C00001.9
• Engine hanger adapter set VSB02C000031 12. Remove the transmission undercover and splash
• Front subframe adapter EQS02BMDXSBO shield.
These special tools are available through the American
Honda Tool and Equipment Program 1-888-424-6857.
NOTE:
• Use fender covers to avoid damaging painted
surfaces.
• Special tool Reds engine support hanger AAR-T12566
must be used with the side engine mount installed:
10. Remove the front bulkhead cover. 15. Disconnectthe steering joint (see page 17-25).
(cont'd)
BACK
Autom'atic Transmission
16. Remove the power steering pump outlet line (A) 19. Disconnect the starter cables (A) from the starter,
from the power steering pump, and remove the and remove the harness clamp (8) from the clamp
hose clamp bolt (8). bracket (C).
B
17. Disconnect the transmission breather hose (A) from 21. Remove the dipstick, then remove the starter (A)
the breather pipe (8) at the transmission housing. and gasket (8).
14-276 BACK
.'
22. Remove the nuts securing the shift cable bracket 25. Disconnect the Aff clutch pressure control solenoid
(A). . valve A connector (A). Aff clutch pressure control
solenoid valve 8 connector (8). and 4th clutch
. 6x1.0m~
9.8N·m transmission fluid pressure switch connector (C).
, (1.0 kgf·m. 7.2 Ibf.ft) and remove the harness cover mounting bolt (D).
~e
c
(cont'd)
BACK
· t,.,-·
Automatic Transmission
28. Disconriectthe'transmission range switch 30. Diseonnectthe input shaft (mainshaft) speed
connector (A), and remove the harness clamp (8) sensor connector (A), output shaft (countershaft)
from theclamp bracket(C); speed sensor connector (8), ATF temperature
sensor connector (e), an'd 3rd clutch transmission
fluid pressure switch connector (D).
29. Remove the ATF cooler hoses (A) from the ATF "
cooler lines (8). Turn the ends of the cooler hoses
up to prevent ATF from flowing out, then plug the 31. Disconnect the 2nd clutch transmission fluid
cooler hoses and lines. pressure switch connector (A), and remove the
vacuum line bolt (8).
B "
)~..-'----- B
14-278 BACK
32. Remove the bolt securing the engine mount control 34. Remove the transfer breather bracket from the
solenoid valve mounting bracket. engine rear cylinder head; use the bracket bolt hole
to attach engine hanger balancer bar rear arm.
35. Remove the service caps (A) for the front damper
flange nuts from the cowl cover (B). Position the
engine hanger adapters (VSB02C000031) over the
damper flange nuts.
VSB02C000031
-----
(cont'd)
BACK
Automatic Transmission
36. Install the engine balance bar (VS802C000019); 39. Remove the front subframe stiffener.
attach the front arm (A) to the front cylinder head
with a spacer and the 10 mm bolt, and attach the
rear arm (8) to the rear cylinder head with the
8 mm bolt.
38. Remove the front mount stop (A) and front mount
bolt (8).
14-280 BACK
41. Disconnect the headlight adjuster leveling sensor 45. Remove the bolt securing the transfer breather
connector (A) on both lower arms, and remove the hose bracket (A), and disconnectthe breather hose
harness clamps (8) from the front subframe for (8) from the breather pipe (e) on the transfer
model equipped with the headlight adjuster assembly.
leveling system.
44. Remove the cotter pins (I) and nuts (J), and
separate the tie-rod end ball joints (K) from the
knuckles (see step 5 on page 18-15).
(cont'd)
BACK 14-281
Automatic Transmission
47. Remove the transfer assembly from the 49. Disconnect the power steering pressure switch
transmission. connector.
14-282 BACK
51. Remove the transmission lower mount bolt. 53. Remove the bolt securing the power steering fluid
line clamp bracket (A) on the rear mount bracket,
and turn the bracket away from the rear mount
bracket.
(cont'd)
BACK 14-283
Automatic Transmission
55. Line up the slots in the arms with the bolt holes on 57. Remove the six bolts securing the front stiffeners
the corner of the jack base, then attach the adapter (A) and rear stiffeners (B), and four bolts securing
(EQS02BMDXBO) to the jack base with the bolts (A) the front subframe (C), and lower the front
that came with the jack. Tighten the bolts securely. subframe.
EOS02BMDXBO
B------
10 x 1.25 mm
54N·m
15.5 kgf·m,
40lbf.ttl
56. Raise the jack to the vehicle height, then attach the
adapter to the front subframe using the subframe
stiffener mounting bolts (B) and bolt holes.
58. Remove the transmission lower mount (A).
14-284 BACK
60. Remove the driveshafts from the differential and 63. Remove the upper transmission housing mounting
the intermediate shaft. Coat all precision machined bolts.
surfaces with clean engine oil, then put plastic bags
over driveshaft ends.
(cont'd)
BACK 14-285
;,
Automatic Transmission
65. Remove the harness clamp bracket (A) from the 70. Slide the transmission away from the engine to
front mount bracket (8), and remove the mount remove it from the vehicle.
bracket.
71. Remove the torque converter and dowel pins.
72. Remove the drive plate (A) and washer (8) from the
engine crankshaft, and replace the drive plate
66. Remove the transmission housing mounting bolt whenever the transmission is removed from the
(C) using a socket 22 mm in length. engine.
14-286 BACK
Transmission Installation
Special Tools Required 3. Install the torque converter (A) on the mainshaft (B)
• Frame positioning guide pin 070AG-SJAA10S with the new O-ring (C).
• Engine support hanger, A and Reds AAR-T-12566
• Engine hanger balancer bar VSB02C000019
• Engine hanger adapter set VSB02C000031
• Front subframe adapter EQS02BMDXSBO
These special tools are available through the American
Honda Tool and Equipment Program 1-888-424-6857.
12x 1.0mm
74 N·m (7.5 kgf·m, 54Ibf·ft)
12.x1.25mm
64 N·m (6.5 kgf·m, 47 Ibf·ftl
(cont'd)
BACK 14-287
Automatic Transmission
7. Install the rear transmission housing mounting 9. Install the transmission housing mounting bolt (A).
bolts.
10X1.25mm
/ 38N·m
(3.9 kgf.m, 28 Ibf·tt)
Replace.
C
B
8. Install the upper transmission housing mounting
bolts. 12x 1.25mm
64N·m
(6.5 kgf·m, 47 Ibf·tt)
10. Install the front mount bracket (8) with the new
mounting bolts.
11. Secure the harness clamp bracket (C) with the bolt.
12x 1.25 mm
64 N·m (6.5 kgf·m;47 Ibf·tt)
14-288 BACK
12. Install the new set ring (A) on the intermediate shaft 15. Install the new set ring (A) on the left driveshaft (8).
(8).
8x1.25mm
22N·m
(2.2kgf·m.
16Ibf·ft)
(conrd)
BACK 14-289
Automatic Transmission
19. Install the transmission lower mount (A). 22. Loosely install the new subframe mounting bolts:
front (A), rear (B), rear stiffeners (e) and mounting
6x 1.0mm
12N·m bolts (D), and front stiffeners (E) and mounting
(1.2 kgf·m, 8.7Ibf·ft) bolts (F).
~
subframe adapter (EQS02BMDXBO) and a jack, and D
A D
lift it up to the body. B 12x1.25mm
14x1.5mm
103N·m 14x1.5mm 117N·m
(10.5 kgf·m, 103N·m (11.9 kgf·m,
75.9 Ibf·ft) (10.5 kgf·m, 86Ibf·ft)
Replace. 75.9 Ibf·ft)
Replace.
EQS02BMDXBO
14-290 BACK
23. Loosely-tighten the right rear subframe mounting 32. Install the two mount braCket bolts (A) on the rear
bolt (A); insert the frame positioning guide pin of the bracket, and install the new bolts (B) on the
(070AG-SJAA10S) through the positioning hole (B) front.
on the rear stiffener, through the positioning hole
(C) on the subframe, and into the positioning hole
(0) on the body, then tighten the subframe
mounting bolt.
070AG-SJAA10S
12x 1.25mm
117N·m
A (11.9 kgf·m, B
14x 1.5 mm 86lbf·ftl A--------o~ 10x 1.25 mm
103 N·m (10.5 kgf.m, 75.9 Ibf·ftl 10x1.25mm 42N·m
42N·m (4.3 kgf·m,
(4.3 kgf·m, 31lbf·ftl
31lbf·ftl Replace.
24. Loosely tighten the left rear subframe mounting
bolt in the same manner in step 23. 33. Install the new transmission lower mount bolt.
29. Check that the positioning holes and slot are 10x 1.25 mm
aligned using the frame positioning guide pin. 54 N·m (5.5 kgf·m, 40 Ibf·ftl
Replace.
(cont'd)
BACK 14'~291
Automatic Transmission
34. Attach the torque converter to the drive plate (A) 37. Turn the power steering fluid line clamp. bracket (A)
with eight bolts (B). Rotate the crankshaft pulley as to seat on, the rear mount bracket (B), and secure
necessary to tighten the bolt to 1/2 of the specified the bracket on the rear mount bracket.
torque, then to the final torque, in a crisscross
pattern. After tightening the last bolt, check that the »x 1.0 mm
crankshaft rotates freely. 12N·m
11.2 kgf.rri, 8.7 Ibf·ftl
I
B
6x1.0mm
12N·m
11.2 kgf·m,
8.7Ibf·ftl
14-292 BACK
39. Install the dowel pin (A) in the transmission, and 41. Install the propeller shaft (A) to the transfer
install the transfer assembly (8) on the companion flange (8) by aligning the reference
transmission. mark (e).
.../10x1.25mm
~ 72 N·m (7.3 kgf·m, 53Ibf·tt)
rsl
B
42. Install the ball joints on each lower arm (A) to each
knuckle (8) with new castle nuts (e), and secure the
castle nuts with the lock pins (D).
//~
the dot (D) facing out. .
14x1.5mm
c88-98N·m ~ B
(9.0:-10.0 kgf·m,
65-72.3Ibf·ttl A
43. Install the nuts (E) to the ball joint pins(F) on each
stabilizer link (G). Insert a 6 mm Allen wrench (H) in
the top of the ball joint pins, and tighten the nuts to
the specified torque.
44. Install the tie-rod end ball joints (I) to each knuckle
with the nuts (J) and new cotter pins (K).
(cont'd)
BACK 14-293
Automatic Transmission
45. Connect the headlight adjuster leveling sensor 47 . Install the front subframe stiffener .with the new
connector (A) on both lower arms" and install the mounting bolts. ,
harness clamps (B) on the front subframe for
model equipped with the headlight adjuster
leveling system.
46. Install the exhaust pipe A with the new self-locking 10x 1.25mm
nuts, its mount (B), and new gaskets (C) (D). 54 N·m (5.5 kgf·m, 40 Ibf·ftl
Replace.
48. Install the new front mount bolt, and install the
front mount stop (A) with new nuts and vacuum
hose clamp (B).
10x 1.25mm
54N·m
(5.5 kgf·m, 40 Ibf·ftl B
Replace.
8x1.25mm 10x 1.25mm
22N·m 33 N·m (3.4 kgf·m, 25 Ibf·ftl
(2.2 kgf·m, Replace.
16Ibf·ft)
14-294 BACK
50. Install the connector bracket on the engine front 52. Securing the engine mount control solenoid valve
cylinder head. mounting bracket (A) with the bolt.
6x1.0mm .
12 N·m 1~.2 kgf·m, 8.7 Ibf·ft)
6x1.0mm
9.8N·m
(1.0 kgf'm, 7.2Ibf·ft) A
8x1.25mm
26 N·m 12.7 kgf·m, 20 Ibf·ft)
(cont'd)
BACK 14~295
Autonlatic Transmission
54. Connect the input shaft (mainshaft) speed sensor 56. Connect the transmission range switch connector
connector (A), output shaft (countershaft) .speed (A), and install the harness clamp (B) on the clamp
sensor connector (B), ATF temperature sensor bracket (C).
connector (C), and 3rd clutch transmission fluid
pressure switch connector (D). Do not allow water,
fluid, oil, dust, or other foreign particles to enter
any of the connectors.
55. Connect the ATF cooler hoses (A) to the ATF cooler
lines (B), and secure the hoses,with the clips (C)
(see page 14-302).
14~296 BACK
59. Secure the harness cover (A) with the bolt. 61. Apply molybdenum grease tothe bore hole ofthe
synthetic resin bushing (A) in the shift cable end (B),
and attach the shift cable end to the control lever
(C), then insert the control pin (0) into the control
lever hole through the shift cable end, and secure
the control pin with the spring clip/washer (E).
o
6x 1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
~@
-M."=--+--- C
/""I---A
6X1.0mm
; 12N·m
Q ~~l,~r.~i'
60. Connect the AfT clutch pressure control solenoid
valve A connector (8), AfT clutch pressure control
solenoid valve B connector (C), and 4th clutch
transmission pressure switch connector (0).
62. Secure the shift cable bracket (F) with the nuts.
(cont'd)
BACK 14-297
:,': .
,
Automatic Transmission
63. Install the starter (A) and new gasket (8) (see page 66. Install the transmission breather hose (A) over the
. 4-10). breather pipe (8) with the dot (C) facing up.
12x1.25mm
74N·m
(7.5 kgf·m, 54 Ibf.ft)
67. Secure the vacuum line (D) with the bolt, and
connect the vacuum hose (E) to the line.
68. Install the power steering pump outlet line (A) with
64. Install the starter cables. (A), and install the harness the new O-ring (8) to the pump, and secure the
clamp (8) on the clamp bracket (C). hose clamp (C) with the bolt.
9N·m 6x 1.0 mm
(0.9 kgf·m, 6.5 Ibf·ft) 9.8N·m
(1.0 kgf.m,
7.2Ibf.ft) c
~
14-298 BACK
70. Refill the power steering fluid reservoir with fluid to 79. Set the parking brake, run the engine at fast idle,
the upper level line. and turn the steering wheel from lock-to-Iock
several times to bleed airfrom the system. Recheck
71. Refill the transmission with ATF (see step 7 on page the fluid level, and refill if necessary.
14-266).
80. Set the parking brake. Start the engine, and shift
72. Install the battery base bracket and battery base. the transmission through all positions three times.
Check the shift lever operation, AfT gear position
73. Install the air cleaner housing, intake air duct, and indicator operation, and shift cable adjustment.
intake manifold cover.
81. Check and adjust the front wheel alignment
74. Install the under-hood subfuse box on the battery (see page 18-5).
base, and install the subfuse box on its bracket.
82. Check the ATF level (see page 14-265).
75. Install the battery tray, battery, battery cover, and
battery hold-down bracket, then connect the 83. Perform the road test (see page 14-235).
battery terminals.
84. Enter the anti-theft codes for the audio system and
76. Install the bulkhead cover. the navigation system (if equipped). Set the clock.
. ".
77. Install the splash shi~ld (A) and transmission 85.00 the power steering column position
undercover (8). memorization (see page 17-28).
~_~~=~6x1.0mm
9.8N·m
(1.0 kgf·m,
7.2Ibf·ft)
78. Install the service caps on the cowl cover.
BACK 14-299
Automatic Transmission
R/ FILLER/BREATHER
~ / / TUBE TANK
low for the tank heater to work (see step 1 of this
procedure) ..
14-300 BACK
5. Connect the red hose to the cooler outlet line (the 12. Flip the MOTOR toggle switch to ON, and let the
line that normally goes to the external filter on the pump run for 5 minutes. While the pump is running,
transmission). open and close the air purge valve periodically.
Always open the valve slowly. At the end of the
6. Connect the blue hose to the cooler inlet line. 5-minutes cleaning period, leave the air purge
valve open.
7. Connect a shop air hose (regulated to 100 to
125 psi) to the air purge valve. NOTE: While the pump is running with the air
purge valve open, it is normal to see vapor coming
INOTICE I from the filler/breather tube vents.
The quick-connect fitting has a one-way
check valve to keep ATF from entering your 13. With the air purge valve. open, flip the MOTOR
shop's air system. Do not remove or replace toggle switch to OFF. Leave the air purge valve
the fitting. Attach the coupler provided with open for at least 15 seconds to purge the lines and
the cooler cleaner to your shop air line if hoses of residual ATF, then close the valve.
your coupler is not compatible.
14. Disconnect the red and blue hoses from the ATF
8. Flip the MOTOR toggle switch to ON; the green cooler lines.
indicator above the toggle switch comes on. Let the
pump run for 5 minutes. While the pump is running, 15. Connect the red and blue hoses to each other.
open and close the air purge valve periodically to
cause agitation and improve the cleaning process. 16. Disconnect the shop air from the air purge valve.
Always open the valve slowly. At the end of the Disconnect and stow the coupler if used.
5-minutes cleaning period, leave the air purge
valve open. 17. Disconnect and stow the fittings from the ATF
cooler inlet and outlet lines.
NOTE: While the pump is running with the air
purge valve open, it is normal to see vapor coming 18. Unplug the cooler cleaner from the 110 V outlet.
from the filler/breather tube vents.
Tool Maintenance
10. Disconnect the red and blue hoses from the ATF TANK
cooler. Now connect the red hose to the cooler inlet
line.
11. Now connect the blue hose to the cooler outlet line.
BACK 14-301
Automatic Transmission
1. Slide the ATF cooler hoses (A) over the ATF cooler
lines (8) until the hose ends contact with the bulge
(C) ofthe ATF cooler line, and secure the hoses
with the clips (D) at 2-4 mm (0.1-0.2 in.) (E) from
the hose end.
B C
2. Slide the ATF cooler outlet hose (F) over the ATF
cooler outlet line (G) at the transmission until the
hose end contacts with the bulge (H) ofthe ATF
cooler line. Secure the hose with the clip (I) facing
tab (J) up at 6-8 mm (0.2-0.3 in.) (K) from the
hose end.
3. Slide the ATF cooler hoses (L) over the ATF cooler
lines (M) until the hose ends contact with the bulge
(N) of the ATF cooler line, and secure the hoses
with the clips (0) at 6-8 mm (0.2-0.3 in.) (P) from
the hose end.
14-302 BACK
ATF Cooler Replacement
1. Raise the vehicle, and make sure it is supported 5. Remove the power steering fluid hose clamp (A)
securely. from the ATF cooler mounting bracket.
6x1.0mm
12 N·m 11.2 kgf·m, 8.7Ibf·ftl
~.~~===..... 6 x 1.0 mm 7. Install the power steering fluid hose clamp on the
9.8N·m bracket.
(1.0kgf·m,
7.2Ibf.ftl
8. Slide the ATF cooler inlet hose over the ATF cooler
3. Remove the front bulkhead cover, and remove the line until the hose end contacts with the bulge, and
front bumper (see page 20-188). secure the hose with the clip at 6-8 mm
(0.2-0.3 in.) from the hose end.
4. Remove the hose clamp (A), and remove the ATF
cooler inlet hose (B) and outlet hose (C) from the 9. Slide the ATF cooler outlet hose over the ATF
hose clamps (D), then disconnect the hoses from cooler line until the hose end contacts with the
the ATF cooler lines. bulge, and secure the hose with the clip at 2-4 mm
c (0.1-0.2 in.) from the hose end.
BACK 14-303
Automatic Transmission
1. Remove passenger's center console trim (see step 7. Disassemble the center console by removing the
6 on page 20-107). following:
2. Remove the beverage holder inner case (see step • Console a rmrest (see page 20-112)
10 on page 20-108). • Center console latch panel (see page 20-113)
• Center console panel (see page 20-113)
3. Shift the transmission into the R position. • Center console beverage holder (see page
20-114)
4. Remove the nut securing the shift cable end. • Center console box (see page 20-115)
5. Press the holder lock release (A), and pull out the
socket holder (8) to remove the shift cable (C) from
the shift lever bracket base (D). Do not remove the
shift cable.by pulling the shift cable guide (E) and
damper (F).
F
6. Remove the center console (see page 20-107).
14-304 BACK
Shift Lever Installation Shift Lever Knob Replacement
1. Install the shift lever assembly on the console 1. Grasp the shift lever boot ring, and slip it out of the
frame. shift lever knob cover.
8x 1.25 mm
22N·m
(2.2 kgf·m, 161bf.ftl
5. Slide the shift lever boot ring over the shift lever
knob until it snaps on.
BACK 14..305
Automatic Transmission
Apply silicon grease to movable joints of the shift lock mechanism and shift lever.
SCREW 5 x 0.8 mm
3 N·m (0.3 kgf·m, 2 Ibf.ft)
Apply non-hardening
thread lock sealant.
ACTIVE DAMPER
SYSTEM SWITCH
SHIFT LOCK
RELEASE LID
~
SHIFT LEVER ROD
/
~
SILICONE GREASE
&l
"SHIFT LEVER
\~:~~WCK
BRACKET BASE
STOP
SHIFT LOCK ~-
SHIFT LOCK SHIFT LOCK PLUNGER SOLENOID ~
SOLENOID STOP CUSHION SPRING PLUNGER SILICONE GREASE
14-306 BACK
Shift Lever Bracket Base Replacement
NOTE: Refer to the Shlft Le.ver Disassembly! 6. Remove the shift lock solenoid and harness
Reassembly (see page 14-306) during the following connector.
procedures.
7. Remove the shift lock stop and stop cushion as an
1. Remove the shift lever (see page 14-304). assembly.
2. Grasp the shift lever boot ring, and slip it out of the 8. Replace the shift lever bracket base.
shift lever knob cover.
9. Apply silicone grease to mounting pin of the shift
lock stop, and install the shift lock stop and stop
cushion over the pin.
3. Remove the screws (A), and remove the shift lever 14. Install the AfT gear position indicator panel light
knob (8). bulb in its socket.
3N·m 17. Slide the shift lever boot ring over the shift lever
(0.3 kgf·m, 2 Ibf·ft) knob until it snaps on.
BACK 14~307
.,,'
'-,
'.
Automatic Transmission
1. Remove the shift lever (see page 14-304). 5. Release the lock tabs retaining the shift lever boot
using a screwdriver. "
2. Grasp the shift lever boot ring, and slip it out of the
shift lever knob cover.
3N·m
(0.3 kgf·m, 2Ibf,ft)
9. Slide the shift lever boot ring over the shift lever
knob until it snaps on.
14-308 BACK
Shift Cable Replacement
1. Raise the vehicle, and make sure it is supported 7. Make sure you have the anti-theft codes for the
securely. audio system and the navigation system (if
equipped).
2. Remove passenger's center console trim (see step
6 on page 20-107). 8. Disconnect the negative terminal from the battery,
then disconnect the positive terminal.
3. Remove the beverage holder inner case (see step
10 on page 20-108).; 9. Remove the battery hold-down bracket, and
remove the battery cover, battery, and battery tray.
4. Shift the transmission into the R position.
10. Remove the und~r-hood subfuse box from its
5. Remove the nut securing the shift cable end. bracket, and remove the bracket from the battery
base.
11. Remove the intake air duct and air cleaner housing.
6x 1.0mm
9.8N·m
(1.0 kgf.m, 7.2Ibf·ft)
~e
6. Press the holder lock release (A), and pull out the
socket holder (8) to remove the shift cable (C) from
the shift lever bracket base (D).
(cont'd)
BACK 14-.309
·;"t
;
Autom~atic Transmission
16. Removethe drain hose clamp (A) from the shift 27. Install the battery tray, battery, battery cover, and
cable bracket (8). battery hold-down bracket, then connect battery
terminals.
28. Install the shift cable on the shift cable, and adjust
the shift cable (see step 6 on page 14-311).
29. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock.
20. Install the shift cable Dtacket, and install the drain
hose clamp on the bracket.
14-310 BACK
Shift Cable Adjustment
1. Remove passenger's center console trim (see step 6. Push the shift cable (A) until it stops, then release it.
6 on page 20-107). Pull the shift cable back one step so that the shift
position is in R. Do not hold the shift cable guide (B)
2. Remove the beverage holder inner case (see step and damper (C) to adjust the shift cable.
10 on page 20-108).
F
c
(cont'd)
BACK 14-311
Automatic Transmission
10. Align the socket holder (A) on the shift cable (8) 12. Ifimproperlyinstalled, remove the shift cable from
with the slotin the bracket base (C), then slide the the bracket base, and reinstall the shift cable. Do
holder into the base. Install the shift cable end (D) not install the shift cable end on the mounting stud
over the mounting stud (E) by aligning its.square while the shift cable is on the bracket base.
hole (F) with the square fitting (G) at the bottom of
the stud. Push the holder until it snaps securely in 13. Install and tighten the nut.
place. Do not install the shift cable by holding the
8x1.25mm
shift cable guide (H) and damper (I). 22 N·m 12.2 kgf·m, 16Ibf·ft)
~
14. Remove the 6.0 mm (0.24 in.) pin that was installed
to hold the shift lever.
15. Turn the ignition switch ON (II). Move the shift lever
to each position, and verify that the AfT gear
position indicator follows the transmission range
switch.
16. Shift to the P position, and check that the shift lock
11. Verify that the shift cable end (A) is properly works properly. Push the shift lock release, and
installed on the mounting stud (8). verify that the shift lever releases, and also check
that the shift lever locks when it is shifted back to
Properly Installed: the P position.
@I)= T 17. Install the beverage holder inner case (see step 10
on page 20-108).
A
I \ B
18. Install the passenger's center console trim (see
step 6 on page 20-107).
Improperly Installed:
14-312 BACK
AIT Gear Position Indicator
Component Location Index
DATA LINK
CONNECTOR (D~
.. ,.., ~IJ AfT GEAR POSITION INDICATOR
PANEL LIGHT HARNESS
Replacement, page 14-320
TRANSMISSION GEAR SELECTION SWITCH PANEL LIGHT BULB
Test, page 14-319 Replacement, page 14-320
Replacement, page 14-319
----------- I~~ ~
~,
BACK 14-313
AIT Gear Position Indicator
Circuit Diagram
No.III20AI NolIIG1I5OAl
07~~~'__-t__~N_Oa·'0~1~'5~Al____--f---------Mrr---------------------'
IGNmON SWITCH
NO.':::::;;:::::8
110 AI
No.19I2OAl
~BRNYEL ~~ ~
L..::::::
IGI B42
VBSDL B2
T05V VBSOL2 AI
ATPRVS CI9
CAN
CONTROLLER ATPFWD CI8
ATPD3 C46
ATPD cn
ATPN C26
ATPR C25
STARTEII
ATPP AI6 CUT RELAY
~----------------~ ~
.1.11 BLK
A/TGEAR
POSmON
INDICATOR
PANEL~HT
so P2
I'G
TRANSMISSION RANGE SWITCH
PASSENGER'S
UNDER-DASH
FUSE/RELAY BOX
No.22 17.5 AI
t>-- LTBLU I-- RED/BLK ~ A{fGEAR
POsmON
DATAUNK
CONNECTOR
IDLCI
<J---- BRN
G501
S-MODE
"'1..r-"'
, - - - - - - - - - - - BLK __---=:B40"-<f'-I'G=-''--, 1.47
S-MDDE
I-- ORN --+--0
L1
S-UP
, -_______ BLK __--'B'-"~P=G2'--,
Al6
S UP BLU---I BLU I-- BLU/WHT
-
BRN/YEL --,C~41~L",G,--I---,
S-DN Al7
GRN---I GRN I-- BLU/YEL
BRN/YEL --,B4,,-I~L==G2=---,
BLK I-- BLK -t::::~.J
TRANSMISSION GEAR
SELECTION SWITCH
mill G503
PCM Harness Connector Terminal locations
14-314 BACK
Transmission Range Switch Test
1. Make sure you have the anti-theft codes for the 8. Check for continuity between terminals at the
audio system and the navigation system (if switch connector. There should be continuity
equipped). between the terminals in the following table for
each switch position.
2. Disconnect the negative terminal from the battery,
then disconnect the positive terminal. Transmission Range Switch Connector
BACK 14-315
AIT Gear Position Indicator
1. Make sure you have the anti-theft codes for the 10. Disconnectthe transmission range switch
audio system and the navigation system (if connector.
equipped).
11. Pry the lock tab of the lock washer (A) on the
2. Disconnect the negative terminal from the battery, control lever (8), and remove the nut (C), lock
then disconnect the positive terminal. washer, spring washer (D) and control lever.
6x 1.0mm
9.8N·m
11.0 kgf·m, 7.2Ibf.ft) 12. Pry the lock tabs of the lock washer (E) on the
~@
transmission range switch (F), hold the control
shaft (G) with a 6.0 mm wrench, and loosen the
locknut (H).
c
8. Remove the spring clip/washer (8) and control pin
(C), then separate the shift cable end (D) from the
control lever (E).
B
9. Check the synthetic resin bushing (F) in the shift
cable end for a proper fit and wear. If the bushing is
loose or worn, replace the shift cable (see page
14-309).
14-316 BACK
15. Set the control shaft to the N position by turning 17. Install the new lock washer (A) over the control
the control shaft with a 6.0 mm wrench. shaft (8) with aligning the projection (e) of the lock
washer with the N positioning line (D) on the
transmission range switch (E), and install the
locknut (F).
(cont'd)
BACK 14-31.7
AfT Gear Position Indicator
18. Push the locknut againstthe transmission housing 21. Check the connectors for rust; dirt, or oil, clean,
to seat the transmission range switch into the then connect the connector securely.
control shaft, and tighten the locknut (A) to 12 N·m
(1.2 kgf·m, 8.7Ibf·ft) while holding the controLshaft 22. Apply molybdenum grease to the bore hole ofthe
(B) with a 6.0 mm wrench (C), then bend the lock synthetic resin bushing in the shift cable end, and
tabs (D) of the lock washer against the locknut. attach the shift cable end to the cont~ol lever, then
insert the control pin into the control lever hole
D through the shift cable end, and secure the control
pin with the spring clip/washer.
28. Turn the ignition switch ON (II). Move the shift lever
through all positions, and check the transmission
19. Tighten the bolts (E) to 12 N·m (1.2 kgf·m, 8.7 Ibf·ft) range switch synchronization with the AfT gear
securing the transmission range switch. position indicator.
20. Install the control lever (A), spring washer (B), lock 29. Check that the engine will start in the P and N
washer (C), and locknut (D) on the control shaft (E). positions, and will not start in any other shift lever
position.
31. Allow the all four wheels to rotate freely, then start
the engine, and check the shift lever operation.
32. Enter the anti-theft codes for the audio system and
the navigation system (if equipped). Set the clock.
14-318 BACK
Transmission Gear Selection Transmission Gear Selection
Switch Test Switch Replacement
1. Remove the driver's center console trim (see step 5 NOTE: The transmission gear selection switch is not
on page 20-107). available separately from the shift lever bracket base;
replace the transmission gear selection switch
2. Disconnect the transmission gear selection switch/ (including park pin switch and AIT gear position
park pin switch/AIT gear position indicator panel indicator panel light harness) and select lever bracket
light harness connector. base as an assembly.
BACK 14-319
AIT Gear Position Indicator
AIT Gear Position Indicator Panel AIT Gear Position Indicator Panel
Light Harness Replacement Light Bulb Replacement
NOTE: The AfT gear position indicator panel light 1. Remove the shift lever (see page 14-304).
harness is not available from separately the shift lever
bracket base; replace the AfT gear position indicator 2. Remove the AfT gear position indicator panel light
panel light harness (including transmission gear . socket from the indicator panel.
selection switch and park pin switch) and select lever
bracket base as an assembly. 3. Remove the indicator panel light bulb from the
socket, and replace the bulb with a new one.
Replace the AfT gear position indicator panel light
harness and shift lever bracket base assembly 4. Install the new bulb in the socket, and install the
(see page 14-307). socket in the indicator panel.
14-320 BACK
AIT Interlock System
Component Location Index
BACK 14-321
AIT Interlock System
Circuit Diagram
rr==t~~~~i1 A7 VEL
AfT
T
GEAR
POSmoN
INDICATOR
DRIVER
CIRCUIT
MIT
CAN
CONIlIOLLER
BRAKE
__ ~ _ .----"".. DATAUNX
I/--+--t+---=~=-- BRN ~ BRN ----v ~~rECTOR PEDAL
POSmON
SWITCH
~~~~--~D---------~
r-~~~---GRN------~
SHIFT
LOC1(
SOLENOID rm ~D
BLI(
-IJ:=
-I 2
YEL
PNK
-{jr--
GSOl
~
B44
S~
PNK --...:..:..¢-==----"
PGl
--"'=~=-- RED/WHT - - - - - - - - - - - ,
--"!=~=-- BLU/YEL - - - - - - - - - ,
~~~~----~D-------_.
-~~~--~WGRN
---'=-"~=----~JBLK
STARTER
LTGRN
~ BLK---tM F_;-L-C4-=.B:'-<)-~'-'G=-1
CUT RELAY
PARK
---t
I ill
PIN ' GRN GRN
SWITCH BLK 1
--,
~~
T MIT
~~N/yEL
LTBLU I
GRN BLU/BLK BLI(
B41 LG2
G503 Gl0l
:=:===~
MULTIPLEX
~---------IP-~N
ATPP
INTEGRATED
----<:J CONlllOL
[g:'
UNDER-DASH UNITIMICUI
PUR fUSE/RELAYBOX
KEY No.3Z110AI
INTERLOCK
SOLENOID
BRN - - - - - - - - - - I K E Y S O L
[C,
PNK ---------~IGKEYSW
TRANSMISSION RANGE SWITCH
IGNmoN
BLI(~
KEY BKSW
SWITCH
"
,
12
3 .• • 7
•
1616 17 1a 192021
• 10
["V 2. X 25 X 26 27126 X X X
...,
222324 25 26 Z4X 25 '62"8
129 30 31 32VVVI'6 '7 ,&[>_
II" ., .. 43144JLI" 471" ..
129 13031 32 133 1"1"1"" 381391
.. ., "1/ 44 •• 461/1/1/1 .. 43 44 ....
VII V 32 1,,1 34VlLI 37 138 [39
47 48 49
14-322 BACK
Shift Lock System Circuit Troubleshooting .
1. Connect the HOS to the OLC. 7. Shift the shift lever into the P position, and press
the brake pedal. Do not press the accelerator.
2. Choose Shift Lock Solenoid Test i'n the
Misce"aneous Test Menu, and check that the shift 8. Measure the voltage between shift lock solenoid
lock solenoid operates with the HOS. connector terminals No.1 and No.2 while pressing
the brake pedal.
NOTE: If the HOS does not comrtlUhicate with the
PCM, troubleshoot the OLC circuit (see page SHIFT LOCK SOLENOID CONNECTOR
11-223).
cfm·
i'IYEl'
Wire side of female terminals
YES-Go to step 7.
(cont'd)
BACK 14-323
AfT Interlock System
9. Release the brake pedal, and measure the voltage 10. Turn the ignition switch OFF.
between shift lock solenoid connector terminals
No.1 and No.2. The shift lever must be in the P 11. JumptheSCS line with the HDS.
position.
12. Disconnect PCM connector A (49P).
SHIFT LOCK SOLENOID CONNECTOR
13. Check for continuity between PCM connector
terminal A2and shift lock solenoid connector
terminal No.2.
~
IG1IYEU ~LS IPNO'
SHIFT LOCK
SOLENOID CONNECTOR
PCM CONNECTOR A (49P)
SLS(PNK)
Wire side of female terminals
YES-Repair short in the wire between PCM Wire side of Terminal side of
connector terminal A2 and the shift lock solenoid .• female terminals female terminals
14-324 BACK
14. Press the brake pedal. 19. Check for continuity between PCM connector
terminal A8 and brake pedal position switch 4P
Are the brake lights ON? connector terminal No.2.
(cont'd)
BACK 14-325
AfT Interlock System
20. ConnectPCM connector A (49P). 26. Check for continuity betweenPCM connector
terminal A16 and body ground.
21. Disconnect the transmission range switch
PCM CONNECTOR A (49P)
connector.
ATPP(GRN)
22. Turn the ignition switch ON (II).
.0.,
~
=
ATP P (BLU/BLK) NO (BLK) Terminal side of female terminals
I 1 2 3 4 5 Is there continuity?
6 7 8 9 10 YES-Repair short in the wire between PCM
connector terminal A 16 and the transmission range
Wire side of female terminals switch connector.. .
Is there continuity?
14-326 BACK
28. Check for continuity between transmission range 29. Test the transmission range switch (see page
switch connector terminal No.5 and body ground. 14-315).
YES-Substitute a known-good PCM (see page YES-Check the throttle body (see page 11-362).•
14-91 and recheck .•
NO-Substitute a known-good PCM (see page 14-9)
NO-Repair open in the wire between transmission and recheck .•
range switch connector terminal No.5 and ground
(G101), or repair poor ground (G101) .•
BACK 14-327
AIT Interlock System
Key Interlock System Circuit Troubleshooting
SRS components are located in this area. Review the 7. Remove driver's center console trim (see step 5 on
SRS component locations (see page 24-18) and the page 20-107).
precautions and procedures (see page 24-20) before
doing repair or service. 8. Disconnect transmission gear selection switch/park
pin switch/AfT gear position indicator panel light
1. Turn the ignition switch to ACC()). The shift· lever connector;
must be in the P position.
9. Check for continuity between transmission gear
2. Disconnect the steering lock assembly connector. selection switch/park pin switch/AfT gear position
indicator panel light connector terminal No.4 and
3. Check if the ignition switch can be turned to the body ground.
LOCK (0) position.
TRANSMISSION GEAR SELECTION SWITCH/
Can the ignition switch be turned the LOCK (0) PARK PIN SWITCH/A/T GEAR POSITION
position? INDICATOR PANEL LIGHT CONNECTOR
YES-Go to step 4.
Is there continuity?
NO-Go to step 7.
14-328 BACK
10. Shift the shift lever into the P position. 12. Disconnectthe multiplex integrated control unit
30P connector.
11. Check for continuity between transmission gear
selection switch/park pin switch/A/T gear position 13. Turn the ignition switch ON (II).
indicator panel light connector terminals No.1 and
No.4. Do not push the shift lever button. 14. Measure the voltage between multiplex integrated
control unit 30P connector terminal No. 16 and
TRANSMISSION GEAR SELECTION SWITCH/ body ground.
PARK PIN SWITCH/AfT GEAR POSITION
INDICATOR PANEL LIGHT CONNECTOR
MULTIPLEX INTEGRATED CONTROL UNIT
30P CONNECTOR
YES-Replace the park pin switch (see page 14-332) Is there battery voltage when the shift lever is in
and shift lever bracket base (see page 14-307). The any position other than the P position, and no
park pin switch, transmission gear selection switch, voltage when the shift lever is in the P position?
and A/T gear position indicator panel light harness
are not available separately from the shift lever YES-Substitute aknown"90od multiplex
bracket base.• integrated control unit (MICU) and recheck .•
NO-Go to step 12. NO-Repair open or short in the wire between the
MICU and the transmission range switch .•
BACK 14~329
AfT Interlock System
1. Connect the HOS to the OLC (A). 1. Remove the shift lever (see page 14-304).
NOTE: If the HOS does not communicate with the 3. Remove the shift lock solenoid (B) and harness
PCM, troubleshoot the OLC circuit (see pag.e connector (C), and replace the shift lock solenoid.
11-223).
4. Apply silicone grease to joint of the new shift lock
3. Check that the shift lever can be moved out ofthe P solenoid plunger (0) and shift lock stop (E).
position when Shift Lock Solenoid: ON. Move the
shift lever back in the P position, and make sure it 5. Install the shift lock solenoid plunger and plunger
locks with Shift Lock Solenoid: OFF. spring (F) in the shift lock solenoid.
4. Check that the shift lock releases when the shift 6. Install the new shift lock solenoid by aligning the
lock release is pushed, and check that it locks when joint of the shift lock solenoid plunger with the tip
the shift lock release is released. of the shift lock stop, then push the shift lock
solenoid into the shift lever bracket base securely.
5. If the shift lock solenoid does not work properly,
perform shift lock system troubleshooting 7. Install the shift lock solenoid connector on the shift
(see page 14-323). lever bracket base.
14-330 BACK
Shift Lock Stop, Shift Lock Stop Shift Lock Release Replacement
Cushion Replacement
1. Remove the shift lever (see page 14-304).
1. Remove the shift lock solenoid (see page 14-330). 2. Remove the shift lock release, and replace it.
2. Remove the shift lock stop (A) and stop cushion (B),
and replace the shift lock stop or stop cushion.
BACK 14-331
AfT Interlock System
1. Remove the driver's center console trim (see step 5 NOTE: The park pin switch is not available separately
on page 20-107). from the shift lever bracket base; replace the park pin
switch (including the transmission gear selection switch
2. Disconnect the transmission gear selection switch/ and AfT gear position indicator panel light harness) and
park pin switch/AfT gear position indicator panel select lever bracket base as an assembly.
light connector.
Replace the park pin switch and shift lever bracket base
assembly (see page 14-307).
5. If the park pin switch fails the test, replace the park
pin switch and shift lever bracket base as an
assembly (see page 14-307). The park pin switch,
transmission gear selection switch, and AfT gear
position indicator panel light harness are not
available separately from the shift lever bracket
base.
14-332 BACK
Automatic Transmission
Transmission Disassembly
1. Remove the ATF dipstick (D) and the dipstick tube (E).
W V
2. Remove AfT clutch pressure control solenoid valve A and B (six bolts), ATF feed pipes (F) (three), O-rings (three),
and gasket.
3. Remove the solenoid valve cover (G) (seven bolts), dowel pins (two), and gasket.
4. Disconnect the solenoid valve connectors, then remove the solenoid harness connector (H).
5. Remove AfT clutch pressure control solenoid valve C (four bolts), ATF feed pipes (I) (three), O-rings (two), and
gasket.
6. Pry the lock tab of the lock washer (J) on the control lever (K), and remove the nut, lock washer, spring washer,
and control lever.
(cont'd)
BACK 14-333
Automatic Transmission
7. Pry up the lock tabs of the lock washer (K) on the 18. Cut the lock tab (A) of the mainshaft locknut (8)
transmission range switch (L), hold the selector using a chisel (C).
control shaft (M) with a 6.0 mm wrench, and loosen
the locknut (N). NOTE: Keep all of the chiseled particles out of the
transmission.
8. Remove the locknut and lock washer, then remove
the transmission range switch (two bolts).
17. Slip the mainshaft holder onto the mainshaft. 20. Pry the lock washer (C), and remove it.
07GAB-PF50101
14-334 BACK
21. Remove the transmission housing mounting bolts (A) (23 bolts), special bolt (8), transmission hanger (C), and
ground terminals bracket (D).
6x 1.0mm
I~
J ~
p
(cont'd)
BACK 14-335
Automatic Transmission
22. While expanding the snap ring ofthe countershaft 29. Remove the park pawl stop (K), park pawl (L), pawl
bearing using the snap ring pliers, lift the spring (M), and pawl shaft (N).
transmission housing.
30. Remove the mainshaft (0), countershaft (P), shift
fork (J), and secondary shaft (Q) together, and
remove the needle bearing (R) from the torque
converter housing.
24. Remove the ATF feed pipes (G) (four) from the
accumulator body.
25. Remove the ATF feed pipes (H) (two) from the
torque converter housing.
27. Pry the lock tab of the lock washer (I) on the shift
fork (J), then remove the bolt and lock washer.
R
28. Unlock the detent spring from the detent arm.
31. Remove the selector control shaft and park lever
link (S).
14-336 BACK
37. Remove the ATF .
. . stramer (A) (one bolt).
(cont'd)
BACK 14-337
Automatic Transmission
38. Remove the accumulator body (8) (11 bolts), dowel 50. Clean the inlet opening (A) ofthe ATF strainer (8)
pins (two), detent arm (C), arm shaft (D), and thoroughly with compressed air, then check that it
separator plate (E). is good condition and that inlet opening is not
clogged.
39. Remove the ATF feed pipe (F) from the main valve
body.
42. Remove the main valve body (N) (8 mm: three bolts,
6 mm: seven bolts). Do not let the lubrication check
valve (0) fall out.
A
43. Remove the torque converter check valve (P) and
valve spring (Q). 51. Test the ATF strainer by pouring clean ATF through
the inlet opening, and replace if it is clogged or
44. Remove the ATF pump driven gear shaft (R), then damaged.
remove the ATF pump gears (5).
47. Remove the ATF magnet (V), clean it, then reinstall.
48. Remove the O-ring (W) from the ATF strainer, and
replace the new O-ring when reassembling the
transmission.
49. Remove the O-ring (X) from the stator shaft, and
replace the new O-ring when reassembling the
transmission.
14-338 BACK
Transmission Housing
. 1. Remove the reverse idler gear assembly (A) from 1. Remove tl;1~, snap r.ifl9 ,(~), then remove the thr!Jst
the transmission housing. washer (8), reverse idler gear (C), needle bearings
(0), and thrust washer (E) from the reverse idler
8x1.25mm
26N·m ,.gearsha:fl/holder (F). . . '.
12.7 kgf·m, 20 Ibf·ft)
2. Install the reverse idler gear assembly with the two 2. Inspect the reverse idler gear and gear shaft for
dowel pins (8) in the transmission housing. excessive wear and damage.
BACK 14-339
Tran$mission Housing
Secondary Shaft ATF Feed Pipe Cap Secondary Shaft ATF'Feed Pipe Cap
Removal Installation
1. Coverthe tip of the ,1 st-holdclutch ATF feedpipe 1. Install the new O-rings (A) on the ATF feed pipe cap
. with 'a shop rag. ; ';)':" (8).
14-340 BACK
Secondary Shaft ATF Feed Pip,e Cap, ATF Filter ,Removal/Inspection/
Feed Pipe Replacement Installation
1. Remove the ATFfe.~d pipe cap from the 1. Remove the three 6.0 mm bolts securing the ATF
transmission housing (see page 14-340). filter cover (A) and ATF pipe (B).
2. Remove the snap ring (A) from the feed pipe cap F ,.
6x 1.0mm
(B), then remove the feed pipe guide (C), O-rings 12N·m E ,"
(0) (E), and 1st clutch ATF feed pipe (F). 11.2 kgf·m, 8.7 Ibf.ft) 6x 1.0mm
12N·m
11.2 kgf·m, 8.7Ibf·ft)
~ _ _- D
2. Remove the ATF pipe from the ATF filter cover, and
3. Replace the 1st clutch ATF feed pipe or 1st-hold remove the ATF filter (C) from the cover.
ch,ltch ATF feed pipe/ATF feed pipe cap assembly.
The 1st-hold clutch ATF feed pipe/ATF feed pipe 3. Clean the ATF filter, then check that it is in good
cap is not available separately. condition, and is not clogged. Replace the ATF filter
if it is clogged or damaged.
4. Install the new O-ring (0) ·over the 1st clutch ATF
feed pipe, then install the feed pipe over the 1st- 4. Install the ATF filter with the new O-ring (0) in the
hold clutch ATF feed pipe (G) while aligning the filter cover, and, install the ATF pipe in the cover,
feed pipe tabs (H). with the guide in the cap. then install them in the transmission housing.
5. Install the new O-ring (E) in the cap and feed pipe 5. Secure the ATF filter cover with the two bolts (E),
guide, then secure the guide with the ~nap ring. then secure the ATF pipe with the bolt (F).
BACK 14-341
Tran'smission Housing
Mainshaft BearingRemova,~ - , MainshaftBearing Installation '
1. To remove the mainshaft bearing, expand the snap 1. Install the bearing in the direction shown.
ring with the snap ring pliers, then pusl1 ,the bearing
out. Do not remove the snap ring unless' it~s"
necessary to ci~an ihe groovefl'1 the housing.
077_'~
07NAD-~
f
07NDA-PX40100
2. Expand the snap ring with the snap ring pliers, and
insert the bearing part-way into the housing.
, ..
~
B
" i
14-342 BACK
Intermediary Shaft Bearing Park Lever Shaft Bearing
Replacement Replacement
1. Remove the intermediary shaft bearing from the 1. Remove the park lever shaft bearing from the
transmission housing using the bearing remover transmission housing using the bearing remover
shaft set (20 mm), the bearing shaft handle, and the head (10 mm), the bearing remover shaft (10 mm),
sliding hammer weight. and the sliding hammer weight.
07936-3710100
07936-GE00100
07741-0010201
2. Install the new bearing until it bottoms in the 2. Install the new bearing until it bottoms in the
transmission housing using the driver and the transmission housing using the driver and the
attachment (37 x 40 mm). attachment (22 x 24 mm).
07749-0010000
BACK 14-343
Transmission Housing
07936-GE00200 ~ 'Z:~~""N>fI'"
~S9
2. Install the new bearing in the transmission housing
using the driver and the attachment (22 x 24 mm).
07749-0010000 ~
14-344 BACK
Valve Body
NOTE: Valve body repair is only necessary if one or 6. Coat the valve with ATF, then drop it into its bore. It
more ofthe valves in a valve body do not slide should drop to the bottom of the bore under its
smoothly in their bores. Use this procedure to free the own weight. If not, repeat steps 4 and 5, then retest.
valves. If the valve still sticks, replace the valve body.
3. Inspect the valve for any scuff marks. Use the ATF-
soaked # 600 paper to polish off any burrs that are
on the valve, then wash the valve in solvent and
dry it with compressed air.
BACK 14-345
Valve Body
3. Install the valve (A) and valve spring (8) in the valve
body. Push the valve spring in with a screwdriver,
then install the spring seat (C).
14-346 BACK
Main Valve Body Disassembly, Inspection, and Reassembly
1. Clean all parts thoroughly in solvent, and dry them with compressed air. Blowout all passages.
3. Check all valves for free movement. If any fail to slide freely, refer to valve body repair (see page 14-345).
5. Replace the filter with new one, and install it and the lubrication check valve inthe direction shown.
~
VALVEE
A~
B MANUAL
LUBRICATION
,~
~. \J
V\ALVE
,~c L~~~FJEA
~i\J /.
CHECK VALVE
$V~ E
~"'
RELIEF VALVE'
K \
J} ~~6
~y~~~ I
\
\~F
MODULATOR
\J ~ H
1
VALVE
LOCK-UP
TIMING VALVE
6 ®
\~ ~~"- SHIFT
LUBRICATION \J ~" G
MAIN VALVE BODY VALVEB
CONTROL VALVE \J ~
SERVO
CONTROL VALVE CPC VALVE A
BACK 14-347
Valve Body
1. Install the ATF pump drive gear (A), driven gear (B), 2. Measure the side clearance of the ATF pump drive
and ATF pump driven gear shaft (C) in the main gear (A) and driven gear (B).
valve body (0). Lubricate all parts with ATF, and
install the ATF pump driven gear with its grooved ATF Pump Gears Side (Radial) Clearance
and chamfered side facing up. Standard (New):
ATF Pump Drive Gear:
0.210-0.265 mm (0.0083-0.00104 in.)
ATF Pump Driven Gear:
0.070-0.125 mm (0.0028-0.0050 in.)
14-348 BACK
Secondary Valve Body Disassembly, Inspection, and Reassembly
1. Clean all parts thoroughly in solvent, and dry them with compressed air. Blowout all passages.
2. Do not use a magnet to remove the check balls, it may magnetize the check baHs.
4. Check all valves for free movement. If any fail to slide freely, refer to valve body repair (see page 14-345).
i1D
SHIFT VALVE C
CHECK BALL
~
/~~
~
REVERSE
CONTROL VALVE
F",,) E
CpCVALVE.
@~,;/
SECONDARY VALVE BODY
\J
VALVE SPRING SPECIFICATIONS
Valve Springs Standard (New)-Unit: mm (in.)
Wire Diameter 0.0. Free Length No. of Coils
A CPC valve C spring 0.7 (0.028) 6.1 (0.240) 17.8 (0.701) 7.9
B Shift valve 0 spring 0.7 (0.028) 6.6 (0.260) 42.4 (1.669) 17.6
C Reverse CPC valve spring 0.8 (0.031) 6.1 (0.240) 24.4 (0.961) 14.6
0 Shift valve C spring 0.8 (0.031) 6.6 (0.260) 49.1 (1.933) 21.7
E CPC valve B spring 0.7 (0.028) 6.1 (0.240) 17.8 (0.701) 7.9
F Reverse control valve sprino 0.8 (0.031) 6.6 (0.260) 49.1 (1.933) 21.7
BACK 14-349
Valve Body
1. Clean all parts thoroughly in solvent, and dry them with compressed air. Blow outall passages.
3. Hold the regulator spring cap in place while removing the stop bolt. The regulator spring cap is spring loaded.
Once the stop bolt is removed, release the spring cap slowly so it does not pop out.
4. Check all valves for free movement. If any fail to slide freely, refer to valve body repair (see page 14-345).
6. Align the hole in the regulator spring cap with the stop bolt hole, then press the spring cap into the valve body,
and tighten the stop bolt.
7. Install the servo valve with the new O-ring, and 3rd accumulator piston with the new O-ring.
------
3RD ACCUMULATOR A B
~
PISTON ""-
~0 COOLER CHECK VALVE
Q-~D
~~ E1 / . - - - - - VALVE CAP
6x1.0mm
Replace.
___ I:) £I\)~_VALVECAPCUP
.<.~\ \ ~VALVE
12N·m
(1.2 kgf·m, 8.7 Ibf·ttl
SLEEVE
~~ REGULATOR VALVE
~D
SERVO VALVE/
SHIFT FORK SHAFT
~
~E
/
O-RING
~ F
Replace. ~REGULATOR SPRING CAP
VALVE SPRING SPECIFICATIONS
Valve Springs Standard (New)-Unit: mm (in.)
Wire Diameter 0.0. Free Length No. of Coils
A 3rd accumulator spring 3.1 (0.122) 19.6 (0.772) 41.4 (1.630) 5.5
B Cooler check valve spring 0.9 (0.035) 6.7 (0.264) 31.5 (1.240) 14.2
C Lock-up control valve spring 0.7 (0.028) 6.6 (0.260) 42.9 (1.689) 14.2
0.8 (0.031) 6.6 (0.260) 44.3 (1.744) 25.5
D Regulator valve spring B 1.4 (0.055) 8.8 (0.346) 44.0 (1.732) 12.0
E Regulator valve spring A 1.85 (0.073) 14.7 (0.579) 86.9 (3.421) 16.2
F Stator reaction sprinQ 5.5 (0.217) 37.4 (1.472) 30.3 (1.193) 2.1
14-350 BACK
Accumulator Body Disassembly, Inspection, and Reassembly
1. Clean all parts thoroughly in solvent, and dry them with compressed air. Blowout all passages.
O-RING
Replace.
~_SPRING CAP
SPRING SEAT ~_ A
:/
1ST-HOLD ACCUMULATOR PISTON
E---: 1
1 :
: I ___ B
F _____ ~
~ 1 :--
. O~SNAPRING
___ 1ST ACCUMULATQR PISTON
~.--O-RING
O-RING /
Replace.
SNAP RING
Replace.
0--- SNAP RING
BACK
14-351
Valve Body
NOTE: Do not hold the solenoid valve connector to 5. Install shift solenoid valve C (brown connector) by
remove and install the solenoid valve. Be sure to hold holding the shift solenoid valve body; be sure to
the solenoid valve body. position the mounting bracket on top ofthe bracket
of shift solenoid valve A.
1. Remove the mounting bolts, then remove the
solenoid valves by holding the solenoid valve body. NOTE: Do not install shift solenoid valve C before
installing shift solenoid valve A. If shift solenoid
2. Install the new O-rings (E) on each solenoid valves. valve C is installed before installing shift solenoid
valve A, it may damage to hydraulic control system.
NOTE: If you are installing a new solenoid valve, it
comes with new O-rings already installed. 6. Install shift solenoid valve B (brown connector) by
holding the shift solenoid valve body; be sure the
mounting bracket contacts the accumulator body.
14-352 BACK
Torque Converter Housing
Special Tools Required 3. Install the new oil seal flush to the housing using
• Adjustable bearing puller, 25-40 mm the driver and the attachment (72 x 75 mm).
07736-A01000B or 07736-A01000A
• Driver 07749-0010000
• Attachment, 62 x 68 mm 07746-0010500
• Attachment, 72 x 75 mm 07746-0010600
BACK
14-353
Torque Converter Housing
Special Tools Required 3. Install the bearing (A) in the housing using the
• Adjustable bearirig puller, 25-40 mm driver and the attachment (78 x 80 mm); install
07736-A01000B or 07736-A01000A bearing outer notch-cut (B) in depth (e) of
• Driver 07749-0010000 0-0.03 mm (0-0.001 in.) below the housing
• Attachment, 78 x 80 mm 07NAD-PX40100 surface (D).
07749-0010000
1. Remove the countershaft bearing from the torque
converter housing using the adjustable bearing
puller (25-'40 mm) and a commercially available
3/8 "-16 slide hammer (A).
07NAD-PX40100
07736-A01000B or
07736-A01000A
BACK
14-354
Secondary Shaft Bearing Replacement
Special Tools Required 3. Remove the ATF guide collar from the torque
• Adjustable bearing puller, 25-40 mm converter housing.
07736-A01000B or 07736-A01000A
• Bearing remover shaft set, 30 mm 07936-8890300
• Bearing remover shaft handle 07936-3710100
• Sliding hammer weight 07741-0010201
• Driver 07749-0010000
• Attachment, 37 x 40 mm 07746-0010200
• Attachment, 62 x 68 mm 07746-0010500
(cont'd)
BACK 14-355
Torque Converter Housing
5. Install the 29 x 39 x 9.5 mm bearing into the torque 7. Install the bearing in the direction shown in the
converter housing using the driver and the housing using the driver and the attachment
attachment (37 x 40 mm). (62x68 mm).
077 46-0010200
07746-0010500
9. Install the new lock washer (8) and bolt, then bend
the lock tab of the lock washer against the bolt head.
14-356 BACK
Intermediary Shaft Bearing Replacement
Special Tools Required 3. Drive the bearing into the housing using the driver
• Adjustable bearing puller, 25-40 mm and the attachment (52 x 55 mm).
07736-A01000B or 07736-A01000A
• Driver 077 49-0010000
• Attachment, 52 x 55 mm 07746-0010400
07749-0010000
1. Remove the intermediary shaft bearing from the
torque converter housing using the adjustable
bearing puller (25-40 mm) and a commercially
available 3/8 "-16 slide hammer (A).
07746-0010400
2. Install the ATF guide plate (A), then install the new
bearing (B) in the housing.
BACK
14-357
Torque Converter Housing
07741-0010201
07936-1660101
14-358 BACK
Shafts and Clutches
1. Remove the thrust needle bearing (A), mainshaft 2. Inspect the condition ofthe sealing rings (I). Ifthe
5th gear (B), needle bearing (C), thrust needle sealing rings are worn, distorted, or damaged,
bearing (D), mainshaft 5th gear collar (E), 4th/5th remove the set ring (J) and needle bearing (K),
clutch (F), and O-rings (G) from the mainshaft (H). and replace the sealing rings with new ones.
• .....____K
~
---J
BACK 14-359
Shafts and Clutches
Special Tools Required 2. Slide the new mainshaft 4th gear (A) over the
Driver, 40 mm I.D. 07746-0030100 mainshaft (B), then press it into place using the
hmo,o,
driver (40 mm I.D.) and the press.
1. Remove the mainshaft 4th gear (A) with the press.
Place a shaft protector (B) between the press and
maiJ"lshaft (e) to prevent damaging the mainshaft.
"4-360 BACK
Countershaft 0" -""""""--------
Isassembly
Exploded V'lew
167 N.m ~ (FLANGE NUT
~ePlace.
LOCKNU
( 7.0 kgf·m, 1231bf.ftl
.I eft-hand th
reads
~
~
NEEDLEBEARINj-e
REVERSE
WASHER
R.pl.".
=~L
R SELECTOR ""
BALL BEARING
~ j~~~nW
6 mm
ASHER,
/
COUNTERSHAFT
~ COTTERS, 40.5 mm
(cont'd)
BACK 14-361
Shafts and Clutches
NOTE: Refer to the Exploded View as needed during the 3. Place the countershaft 5th gear (A) on press bases
following procedure. (8), and place a shaft protector (C) between the
countershaft (D) and the press to prevent damaging
1. Cut the locktab (A) off the countershaft locknut (8) the countershaft.
using a chisel (C).
14-362 BACK
Countershaft Idler Gear and 4th Gear Axial Clearance Inspection
1. Install the 40.5 mm cotters (A), 2nd gear (8), thrust 3. Set the dial indicator (A) on the idler gear (8).
needle bearing (C), needle bearing (D), idler gear
(E), thrust needle bearing (F), 61 mm washer (G),
1st gear (H), 4th gear (I), 50.8 mm collar (J),
50.8 mm washer (K), 42.2 mm cotters (L), cotter
retainer (M), and snap ring (N) on the countershaft
(0). Install the 40.5 mm cotters, idler gear, 1st gear,
and 4th gear in the direction shown.
B
/ \ C
------A
(cont'd)
BACK
14-363
Shafts and Clutches
Countershaft Idler Gear and 4th Gear Axial Clearance Inspection (cont'd)
6. Select and install anew washer, then recheck the 8. If the measurement is out of standard, remove the
clearance. 50.8 mm washer and measure its thickness.
I \
A B
-------c
14-364 BACK
Countershaft Reassembly
Special Tools Required 3. Slide the reverse selector hub (A) over the
Driver, 40 mm I.D, 07746-0030100 counters haft (8), then press it into place using the
driver (40 mm I. D.) and the press.
1. Install the 40.5 mm cotters (A), 2nd gear (8), thrust
needle bearing (e), needle bearing (D), idler gear NOTE: Some reverse selector hubs are not press-
(E), thrust needle bearing (F), 61 mm washer (G), fitted, and can be installed without using the
1st gear (H), 4th gear (I), 50.8 mm collar (J), special tool and a press.
50.8 mm washer (K), 42.2 mm cotters (L), cotter
retainer (M), and snap ring (N) on the countershaft
(0). Install the 40.5 mm cotters, idler gear, 1st gear,
and 4th gear in the direction shown.
(cont'd)
BACK
14-365
Shafts and Clutches
Countershaft Reassembly (cont'd)
5. Install the ball bearing (A) over the countershaft, 7. Hold the countershaft securely with a wrench and a
then press it into place using the driver (40 mm 1.0.) vise, and tighten the locknut to 167 N·m
and the press. (17.0 kgf·m, 123Ibf·ft).
NOTE:
:11-07746-0030100
~.
• Use a torque wrench to tighten the locknut. Do
not use an impact wrench.
• The locknut has left-hand threads.
BACK
1,4.·366
Secondary Sh aft Disassembly
Exploded View
LOCKNUT .
178 N.m 1 (FLANGE NUT)
Replace. ( 8.2 kgf·m; 132 Ibf·ft)
Left-hand th rea d s "
THRUST NEEDLE
NEEDLE DI:A>RINln
~LB~I~_ER
"\NG
C1STI1ST-HOLD
, LUTCH
1ST-HOLD·
CLUTCH HUB
~ SNAPRING,32mm
SEALING RINGS, 29 mm
(cont'd)
BACK 14-367
,of 'I, ,,'
"'r,·'
Special Tools Required 4. Place the idler gear (A) on press bases (8), and
Wrench, 40 x 42 mm 07XAA-002010A place a shaft protector (C) between the secondary
shaft (0) and the press to prevent damaging the
NOTE: Refer to the Exploded View as needed during the secondary shaft.
following procedure.
1. Cut the lock tab (A) off the secondary shaft locknut
(8) using a chisel (C).
14-368 BACK
8. Inspect the bearings for galling and rough
movement.
BACK 14-369
Shafts and Clutches
Special Tools Required 2. Install the ball bearing (A) over the 1st/1st-hold
• Driver, 40 mm I.D. 07746-0030100 clutch guide using the driver (40 mm I.D.), the
• Attachment, 30 mm I.D. 07746-0030300 attachment (30 mm I.D.), and the press .
F
3. Install the splined washer with the marked side up
over the ball bearing in the same manner as
E installing the ball bearing using the driver (40 mm
I.D.), the attachment (30 mm I.D.), and the press.
5. Set the dial indicator (A) on the 1st clutch hub (B).
14-370 BACK
6. Measure the 1st gear axial clearance in at least 8. Select and install a new washer, then recheck the
three places while moving the 1st gear. Use the clearanc~.
average as the actual clearance.
WASHER, 52mm
Standard: 0.100-0.145 mm (0.004-0.006 in.) No. Part Number Thickness
A 90502-RWE-000 2.705 mm (0.107 in.)
B 90503-RWE-000 2.680 mm (0.106 in.)
C 90504-RWE-000 2.655 mm (0.105 in.)
D. '90505-RWE-000 2.630 mm (0.104 in.)
E' 90506-RWE-000 2.605 mm (0.103 in.)
F 90507 -RWE-OOO 2.580 mm (0.102 in.)
G 90508-RWE-000 2.555 mm (0.101 in.)
H 90509-RWE-000 2.530 mm (0.100 in.)
I 90510-RWE-000 2.505 mm (0.099 in.)
J 90511-RWE-000 2.480 mm (0.098 in.)
K 90512-RWE-000 2.455 mm (0.097 in.)
L 90513-RWE-000 2.430 mm (0.096 in.)
M 90514-RWE-00O 2.405 mm (0.095 in.)
BACK
14-371
Shafts and Clutches
1. Hold the 1st-hold clutch hub (A), and turn the 1st
gear (8) in the direction shown to be sure it turns
freely. Also make sure the 1st gear locks in the
opposite direction.
3. Also check the 1st gear and the 1st-hold clutch hub
for wear and damage. Ifthe 1st gear and 1st-hold
clutch hub are worn or damaged, replace the
damaged part, refer to 1st Clutch Hub Replacement
(see page 14-373).
BACK
14-372
1st Clutch Hub Replacement
Special Tools Required 3. Install the new 1st clutch hub (A) over 1st gear (B),
• Driver 07749-0010000 and install the 1st-hold clutch hub (C) in 1st gear.
• Driver attachment 07947-6340500
• Attachment, 78 x 90 mm 07GAD-SD40101
~'!"O"000'
07947-6340500
~""'"''
c
BACK 14-373
Shafts, and Clutches
Special Tools Required 4. Install the idler gear (A) in the direction shown,
• Driver, 40 mm I.D. 07746-0030100 thrust needle bearing (8), 1st gear collar (C), needle
• Driver attachment, 30 mm I.D. 07746-0030300 bearing (D), 1st gear assembly (E), thrust needle
• Wrench, 40 x 42 mm 07XAA-002010A bearing (F), and 52 mm washer (G) in the direction
shown on the secondary shaft (H).
1. Install the thrust needle bearing (A), needle
bearings (8), 2nd gear/park gear (C), thrust needle NOTE: The needle bearing contains the only two
bearing (D), and splined washer (E) in the direction no-roller cavities (I); this is normal.
shown on the secondary shaft (F).
B~ _____
14-374 BACK
7. Install the ball bearing (A) over the 1st/1st-hold 9. Install the new locknut.
clutch guide (8) using the driver (40 mm 1.0.), the
driver attachment (30 mm I.D.), and the press.
~4"'0301"
B
10. Place a V-block (A) on a vise (8), and put the
secondary shaft (e) on the V-block and vise.
11. Attach the wrench (40 x 42 mm) onto the top of the
1st clutch guide, and secure the wrench
B (40 x 42 mm) with the vise to hold the secondary
shaft. Tighten the locknutto 178 N·m (18.2 kgf·m,
132Ibf·ft) with the torque wrench (D).
NOTE:
• Use a torque wrench to tighten the locknut. Do
not use an impact wrench .
• The locknut has left-hand threads.
(cont'd)
BACK
14-375
Shafts and Clutches
14-376 BACK
Secondary Shaft Installation Height Inspection/Adjustment
1. Install the thrust needle bearing (A) in the torque Secondary Shaft Cutaway View
converter housing (8) in the direction shown, and
install the secondary shaft assembly (C). 0--.----"...-'9
c
A
(cont'd)
BACK
14-377
<i~
Shafts'"and Clutches
Secondary Shaft Installation Height. Inspection/Adjustment (co nt'd)
4. Remove the 65 mm thrust shim (A) from the 6. Select the 65 mm thrust shim from the following
transmission housing, and measure its thickness. table.
THRUST SHIM, 65 mm
No. Part Number Thickness
OA 90460-RDK-000 0.80 mm (0.031 in.)
A 90461-RDK-010 0.84 mm (0.033 in.)
A B 90462-RDK-010 0.88 mm (0.035 in.)
C 90463-R DK-010 0.92 mm (0.036 in.)
D 90464-RDK-010 0.96 mm (0.038 in.)
E 90465-RDK-010 1.00 mm (0.039 in.)
F 90466-RDK-010 1.04 mm (0.041 in.)
G 90467-RDK-010 1.08 mm (0.043 in.)
H 90468-RDK-010 1.12 mm (0.044 in.)
I 90469-RDK-010 1.16 mm (0.046 in.)
J 90470-RDK-010 1.20 mm (0.047 in.)
K 90471-RDK-010 1.24 mm (0.049 in.)
5. Calculate the thickness of the 65 mm thrust shim L 90472-RDK-010 1.28 mm (0.050 in.)
using the formula. M 90473-RDK-010 1.32 mm (0.052 in.)
N 90474-RDK-010 1.36 mm (0.054 in.)
Formula: 0 90475-RDK-010 1.40 mm (0.055 in.)
65 mm Thrust Shim Thickness p 90476-RDK-010 1.44 mm (0.057 in.)
.=
Secondary Shaft-Installation Height Standard Q 90477-RDK-010 1.48 mm (0.058 in.)
- Measurement R 90478-RDK-010 1.52 mm (0.060 in.)
S 90479-RDK-010 1.56 mm (0.061 in.)
Secondary Shaft Installation Height T 90480-R DK-010 1.60 mm (0.063 in.)
Standard: U 90481-RDK-000 1.64 mm (0.065 in.)
228.04-228.13 mm (8.9779-8.9815 in.) V 90482-RDK-000 1.68 mm (0.066 in.)
W 90483-RDK-000 1.72 mm (0.068 in.)
X 90484-RDK-000 1.76 mm (0.069 in.)
y 90485-RDK-000 1.80 mm (0.071 in.)
Z 90486-RDK-000 1.84 mm (0.072 in.)
AA 90487 -RDK-OOO 1.88 mm (0.074 in.)
AB 90488-RDK-000 1.92 mm (0.076 in.)
AC 90489-RDK-000 1.96 mm (0.077 in.)
AD 90490-RDK-000 2.00 mm (0.079 in.)
AE 90491-RDK-000 2.04 mm (0.080 in.)
AF 90492-RDK-000 2.08 mm (0.082 in.)
AG 90493-RDK-000 2.12 mm (0.083 in.)
AH 90494-RDK-000 2.16 mm (0.085 in.)
AI 90495-RDK-000 2.20 mm (0.087 in.)
AJ 90496-RDK-000 2.24 mm (0.088 in.)
AK 90497-RDK-000 2.28 mm (0.090 in.)
AL 90498-RDK-000 2.32 mm (0.091 in.)
14~378
BACK
Intermediary Shaft Disassembly, Inspection, and Reassembly
1. Remove the 26.5 mm washer, snap ring, cotter 4. Check the shaft bearing surfaces for scoring and
retainer, and cotters from the third shaft. excessive wear, and check the shaft splines for
excessive wear and damage.
~~""'f------NEEDLE BEARING 9. Install the press-fitted 4th gear using the driver
(40 mm I.D.) and the press (see page 14-380) in the
i-~---THRUST NEEDLE direction shown.
BEARING
~~:<ii::!;;;~SPLINEDWASHER,
53mm
Selective part
- - - - - 3RD CLUTCH
- - - - - - - - O-RING
Replace.
INTERMEDIARY
SHAFT
SEALING RINGS,
35mm
BACK 14-379
Shafts'and Clutches
1. Place 4th gear (A) on press bases (B), and place a Special Tools Required
shaft protector (C) between the intermediary shaft Driver, 40 mm I.D. 07746-0030100
(D) and the press to prevent damaging the
intermediary shaft. 1. Wrap the shaft splines with tape, and install the
new O-rings in the 3rd clutch O-ring grooves, then
remove the tape.
3. Install 4th gear (A) using the driver (40 mm I.D.) and
the press.
14-380 BACK
Intermediary Shaft 3rd Gear Axial Clearance Inspection
2. Install 4th gear (H) using the driver (40 mm I.D.) and
the press.
(cont'd)
BACK 14-381
Shafts and Clutches
SPLINED WASHER, 53 mm
No. Part Number Thickness
A 90546-RDK-000 3.995 mm (0.1573 in.)
B 90547-RDK-000 4.015 mm (0.1581 in.)
C 90548-RDK-000 4.035 mm (0.1589 in.)
D 90549-RDK-000 4.055 mm (0.1596 in.)
E 90550-RDK-000 4.075 mm (0.1604 in.)
F 90551-RDK-000 4.095 mm (0.1612 in.)
G 90552-RDK-000 4.115 mm (0.1620 in.)
H 90553-RDK-000 4.135 mm (0.1628 in.)
I 90554-RDK-000 4.155 mm (0.1636 in.)
J 90555-RDK-000 4.175 mm (0.1644 in.)
K 90556-RDK-000 4.195 mm (0.1652 in.)
L 90557-RDK-000 4.215 mm (0.1659 in.)
M 90558-RDK-000 4.235 mm (0.1667 in.)
N 90559-RDK-000 4.255 mm (0.1675 in.)
BACK
Intermediary Shaft Installation Height InspectionlAdjustment
1. Install the intermediary shaft (A) in the torque 4. If the measurement is out of standard, remove the
converter housing, and install the 26.5 mm washer 26.5 mm washer and measure its thickness.
(8) on the intermediary shaft.
5. Select and install a new washer, then recheck the
Intermediary Shaft Installation Height: installation height.
Standard:
137.285-137.385 mm (5.40491-5.40885 in.' WASHER, 26 5 mm
No. Part Number Thickness
A 90564-RDK-000 1.05 mm (0.041 in.)
8 90565-RDK-000 1.13 mm (0.044 in.)
C 90566-RDK-000 1.21 mm (0.048 in.)
D 90567 -RDK-OOO 1.29 mm (0.051 in.)
E 90568-RDK-000 1.37 mm (0.054 in.)
F 90569-RDK-000 1.45 mm (0.057 in.)
G 90570-RDK-000 1.53 mm (0.060 in.)
H 90571-R DK-OOO 1.61 mm (0.063 in.)
I 90572-RDK-000 1.69 mm (0.067 in.)
J 90573-RDK-000 1.77 mm (0.070 in.)
F K 90574-RDK-000 1.85 mm (0.073 in.)
L 90575-RDK-000 1.93 mm (0.076 in.)
D M 90576-RDK-000 2.01 mm (0.079 in.)
N 90577 -RDK-OOO 2.09 mm (0.082 in.)
Ir-....----~F
BACK 14-383
Shafts and Clutches
Clutch Disassembly
Special Tools Required 2. Remove the 1st clutch end plate (A), 1st clutch discs
• Clutch spring compressor attachment (B) (5), 1st clutch wave-plates (C) (5), disc spring (D),
07LAE-PX40100 or 07HAE-PL50101 1st-hold clutch plate B (E), 1st-hold clutch discs (F)
• Clutch spring compressor bolt assembly (3), 1st-hold clutch wave-plates (G) (2), and 1st-hold
07GAE-PG40200 or 07GAE-PG4020A clutch flat-plate (H) from the 1st/1st-hold clutch
drum (I).
1. Remove the snap ring (A) with a screwdriver. (B).
14-384 BACK
4. Remove the clutch end plate (A), clutch discs (8) (7), 8. Remove the clutch end plate (A), clutch discs (8) (5),
clutch wave-plates (C) (3), and clutch flat-plates (0) clutch wave-plates (C) (2), clutch flat-plates (0) (3),
(4) from the 2nd clutch drum (E). and disc spring (E) from the 4th clutch drum (F).
{~~n---C
10. Remove the clutch end plate (A), clutch discs (8) (5),
clutch wave-plates (C) (2), clutch flat-plates (0) (3),
5. Make reference marks on the clutch wave-plates. and disc spring (E) from the 5th clutch drum (F).
6. Remove the clutch end plate (A), clutch discs (8) (6), A
clutch wave-plates (C) (3), and clutch flat-plates (0)
(3) from the 3rd clutch drum (E). B
C
o
F
o
(cont'd)
BACK 14-385
Shafts and Clutches
12. Install the clutch spring compressor attachments 14. If either end of the clutch spring compressor·
and the clutch spring compressor bolt assembly. attachment is set over an area ofthe spring retainer
that is unsupported by the return spring, the
07LAE-PX40100
retainer may be damaged.
07LAE-PX40100 or
07HAE-PL50101
15. Set the clutch spring compressor attachment (A) on
the spring retainer (B) ofthe 3rd and 5th clutches so
07GAE-PG40200 or the clutch spring compressor attachment works on
07GAE-PG4020A the clutch return spring (C).
14-386 BACK
16. If either end of the clutch spring compressor 18. Remove the snap ring with the snap ring pliers.
attachment is not set over the clutch return spring
end (A), the retainer may be damaged.
(cont'd)
BACK 14-387
Shafts and Clutches
21. Wrap a shop rag around the clutch drum, and apply 23. Remove the 1st-hold clutch piston (A)from the 1st
air pressure to the fluid passage to remove the clutch piston (8), and remove the O-rings from the
piston. Place a finger tip on the other passage while 1st-hold clutch piston.
applying air pressure.
14-388 BACK
Clutch Inspection
1. Inspect the clutch pistons and clutch piston check 6. If the clutch discs are worn or damaged, replace
valves (A). them as a set. If the clutch discs are replaced,
inspect the clutch end-plate-to-top disc clearance.
A
7. If any plate is worn, damaged, or discolored,
replace the dama,ged plate with a new plate, and
inspect the other wave-plates for a phase
difference. Ifthe clutch plate is replaced, inspect
the clutch end-plate-to-top disc clearance.
Clutch Discs:
Standard Thickness: 1.94 mm (0.076 in.)
BACK
14-389
Shafts:and Clutches
1. Place the clutch wave-plate (A) on a surface plate, 4. Measure the phase differences of 4th and 5th clutch
and set a dial indicator (B) on the wave-plate. wave-plates.
2. Find the bottom (C) of a phase difference ofthe -a Rotate the wave-plate 5-tooth or 4-tooth. The
wave-plate, zero the dial indicator and make a dial indicator should be at the bottom of a
reference mark on the bottom of the wave-plate. phase difference, and zero the dial indicator.
3. Measure the phase differences of 1st, 1st-hold, 2nd, . -4 Measure the phase difference at the other two
and 3rd clutch wave-plates. tops of the wave-plate by following steps -1
thru -3.
-1 Rotate the clutch wave-plate a bout 60-degrees
while holding the wave-plate by its 5. If the two values of the three measurements are
circumference. The dial indicator should be at within the standard, the wave-plate is OK. If the two
the top of a phase difference. Do not rotate the values of the three measurements are out of the
wave-plate while holding its surface, always standard, replace the wave-plate.
rotate it by holding its circumference.
BACK
14-390
Clutch Clearance Inspection
Special Tools Required 3. Install the 1st-hold clutch flat-plate (A), alternately
Clutch compressor attachment 07ZAE-PRP0100 install the clutch discs (B) (3) and the 1st-hold clutch
wave-plates (C) (2), then install the 1st-hold clutch
1. Inspect the clutch piston, discs, plates, and end plate B (D) with the flat side down in the direction
plate for wear and damage (see page 14-389), and shown.
inspect the clutch wave-plate phase difference
(see page 14-390), if necessary.
(cont'd)
BACK
14-391
Shafts and Clutches
6. Install the disc spring (A) on the 1st-hold clutch 8. Starting with the 2nd clutch flat-plate, alternately
plate 8 in the'direction shown. Starting with the 1st install the flat-plates (A) (4) and discs (8) (4) in the
clutch wave-plate, alternately installthe wave- 2nd clutch drum (e), and alternately install the
plates (8) (5) and discs (e) (5) in the 1st clutch drum wave-plates (D) (3) and discs (8) (3). Install the
(D), then install the clutch-end-plate (E) with the flat clutch-end-plate (E) w,th the flat side down on the
side down. top disc.
BACK
14-392
10. Install the disc spring (A) in the 4th clutch drum (8) 12. Install the snap ring with a screwdriver to secure
in the direction shown. Starting with the 4th clutch the clutch-end-plate.
flat-plate, alternately install the flat-plates (e) (3)
and discs (0) (3), and alternately install the wave-
plates (E) (2) and discs (0) (2). Install the clutch-end-
plate (F) with the flat side down on the top disc.
11. Install the disc spring (A) in the 5th clutch drum (8)
in the direction shown. Starting with the 5th clutch
flat-plate, alternately install the flat-plates (e) (3)
and discs (0) (3), and alternately install the wave-
plates (E) (2) and discs (0) (2). Install the clutch-end-
plate (F) with the flat side down on the top disc.
(cont'd)
BACK
14-393
Shafts and Clutches
07ZAE-PRP0100
BACK
14-394
3RD CLUTCH END PLATES
Plate Part Number Thickness
No.
1 22591-RYF-003 2.1 mm (0.083 in.)
2 22592-RYF-003 2.2 mm (0.087 in.)
3 22593-RYF-003 2.3 mm (0.091 in.)
4 22594-RYF-003 2.4 mm (0.094 in.)
5 22595-RYF-003. 2.5 mm (0.098 in.)
6 22596-RYF-003 2.6 mm (0.102 in.)
7 22597 -RYF-003 2.7 mm (0.106 in.)
8 22598-RYF-003 2.8 mm (0.110 in.)
9 22599-RYF-003 2.9 mm (0.114 in.)
BACK
14-395
Shafts and Clutches
Clutch Reassembly
Special Tools Required 3. Install the new O-rings (A) on the 1st clutch piston
• Clutch spring compressor attachment (B), and install the 1st/1st-hold clutch piston in the
07 LAE-PX40 100 or 07HAE-PL50101 1st/1st-hold clutch drum (C) while applying
• Clutch spring compressor bolt assembly pressure and rotating to ensure proper seating. Do
07GAE-PG40200 or 07GAE-PG4020A not pinch the O-ring.
A
---- . C
4. Install the O-rings (A) on the 2nd, 3rd, 4th and 5th
clutch piston (B).
BACK
14~396
6. Install the return spring (A) and spring retainer (B), 8. Be sure the clutch spring compressor attachment
and position the snap ring (C) on the spring retainer. (A) is adjusted to have full contact with the. spring
retainer (B) on the 1st, 2nd, and 4th clutches.
C
B
07LAE-PX40100 or
07HAE-PL50101
07GAE-PG40200 or
07GAE-PG4020A
-----------
(cont'd)
BACK
14-397
Shafts and Clutches
10. Set the clutch spring compressor attachment (A) on 12. Compress the return spring until the snap ring can
the spring retainer (B) ofthe 3rd and 5th clutches so be installed.
the clutoh spring compressor attachment works on
the clutch return spring (e).
c 13. Install the snap ring with the snap ring pliers.
BACK
14-398
15. Install the 1st-hold clutch flat-plate (A), alternately 17. Starting with the 2nd clutch flat-plate, alternately
install the clutch discs (8) (3) and the 1st-hold clutch install the flat-plates (Al (4) and discs (8) (4) in the
wave-plates (e) (2) in the 1st/1st-hold clutch drum 2nd clutch drum (e), and alternately install the
(0), then install the 1st-hold clutch plate 8 (E) with wave-plates (0) (3) and discs (8) (3). Install the
the flat side down in the direction shown. clutch-end-plate (E) with the flat side down on the
top disc.
(cont'd)
BACK
14-399
Shafts and Clutches
Clutch Reassembly (cont'd)
19. Install the disc spring (A) in the 4th clutch drum (8) 21. Install the snap ring with a screwdriver to secure
in the direction shown. Starting with the 4th clutch the· clutch-end-plate.
flat-plate, alternately install the flat-plates (C) (3)
and discs (0) (3), and alternately install the wave-
plates (E) (2) and discs (0) (2). Install the clutch-end-
plate (F) with the flat side down on the top disc.
20. Install the disc spring (A) in the 5th clutch drum (8)
in the direction shown. Starting with the 5th clutch
flat-plate, alternately install the flat-plates (C) (3)
and discs (0) (3), and alternately install the wave-
plates (E) (2) and discs (0) (2). Install the clutch-end-
plate (F) with the flat side down on the top disc.
BACK
14-400
Automatic Transmission
Transmission Reassembly
Exploded View
Bolt Tightening Torque
6 x 1.0 mm: 12 N·m 11.2 kgf·m, 8.7 Ibf·ftl
8 x 1.25 mm: 18 N·m 11.8 kgf·m, 13.lbf·ftl
6x1.0mm,
11 Bolts
/ REGULATORVA[VE BODY
O·RING
\ Replace.
O·RING
Replace.
~STATORSHAFT
DOWEL PINS,
Two Pins
(cont'd)
BACK
14-401
Automatic Transmission
Special Tool Required 5. If the ATF pump drive gear and ATF pump driveh
Mainshaft holder 07GAB-PF50101 gear shaft do not move smoothly, loosen the main
valve body bolts. Realign the ATF pump driven
1. Make sure that the ATF magnet is cleaned and gear shaft, and retighten the bolts to the specified
installed in the torque converter housing. Clean torques, then recheck. Failure to align the ATF
and install the ATF magnet, if necessary. pump driven gear shaft correctly will result in a
seized ATF pump drive gear or ATF pump driven
2. Install the main separator plate and the two dowel gear shaft.
pins on the torque converter housing. Then install
the ATF pump drive gear (A), driven gear (B), and. 6. Install the lubrication check valve, cooler check
ATF pump driven gear shaft (C). Install the ATF valve and cooler check valve spring in the main
pump driven gea.r with its grooved and chamfered valve body. Install the lubrication check valve in the
side facing down. direction shown in the exploded view.
14. Install the stator shaft stop in the main valve body.
15. Install the ATF strainer with the new O-ring (two
bolts).
16. Install the ATF passage pipe (one bolt) in the torque
converter housing.
BACK
14-402
17. Install the intermediary shaft (A) into the main 24. Install the needle bearing (A) on the secondary
valve body, and install the 26.5 mm washer (B) on shaft roller bearing in the torque converter housing.
the top of the intermediary shaft.
22. Install the selector control shaft and the park lever
link (H).
(cont'd)
BACK
14-403
Aut~l11atic Transmission
Transmission Reassembly (cont'd)
27. Secure the shift fork (A) to the shift fork shaft with 29. Align the control lever pin with the manual valve
the lock bolt and the neW lock washer (B), then guide.
bend the lock tab of the lock washer againstthe
bolt head.
6x1.0mm
14 N·m (1.4 kgf·m, 10 Ibl·ftl
28. Install the park pawl shaft (A), pawl spring (B), park
pawl (e), and park pawl stop (0);
BACK
14-404
31. Install the 8 x 85 mm ATF feed pipe (A), the 33. Install the two dowel pins (A) and the new gasket
8 x 151.5 mm pipes (8), and the 8 x 40 mm pipe (C) (8) on the torque converter housing (C).
in the accumulator body.
·_ _ _ A
B-.;:,-__ _
c
32. Install the 8 x 57.5 mm ATF feed pipe (A) and the
10 x 123 mm pipe (8) in the torque converter
housing. 34. Place the transmission housing (D) on the torque
converter housing.
(cont'd)
BACK 14-405
Automatic Transmission
36. While expanding the snap ring of the countershaft 39. Install and tighten the special bolt (E) to 64 N·m
bearing using snap ring pliers, install the (6.5 kgf·m, 47 Ibf·ft).
transmission housing onto the bearing part-way.
Then release the snap ring pliers, and push down 40. Install the mainshaft holder onto the mainshaft.
on the housing until it bottoms and the snap ring
snaps into place in the transmission housing snap
ring groove.
07GAB-PF50101
41. Install the new lock washer (A) with the marked
side (8) up over the mainshaft (C), and apply ATF to
surfaces of the lock washer and old locknut (D).
37. Install the transmission housing mounting bolts
(21 bolts) and the bolt (A) along with the A
transmission hanger (8) and the transmission
ground terminal bracket (C), and tighten the bolts in
two or more steps in a criss-cross pattern to 44 N·m
(4.5 kgf·m, 33 Ibf·ft).
A D
B 10x1.25mm 10x 1.25mm B
44N·m 39 N·m (4.0 kgf·m, 29 Ibf·ft)
\ (4.5 kgf·m, 33 Ibf·ft) Two Bolts
42. Install the old locknut, and tighten it to seat the lock
washer to 178 N·m (18.2 kgf·m, 132 Ibf·ft) , then
remove the old locknut.
10x 1.25mm
44 N·m (4.5 kgf·m, 33 Ibf·ft)
21 Bolts
14-406 BACK
43. Install the new locknut and tighten it to 176 N·m 47. Install the new O-ring (E) on the solenoid harness
(18.2 kgf·m, 132 Ibf·ft), then stake the locknutto a connector (F).
depth (A) of 0.7-1.3 mm (0.03-0.05 in.) using a
3.5 mm punch (B).
45. Install the snap ring cap (D) with the new O-ring (E).
(cont'd)
BACK 14-407
Automatic Transmission
51. Install the solenoid valve cover (A) with the two 54. Install the 8 x 53 mm ATF joint pipe (A) with the
dowel pins (B) and the new gasket (C), and secure it filter side into its mounting hole (B).
with the seven bolts.
6x 1..0 mm A
12N·m
(1.2kgf·m,
8.7Ibf.ft)
E
6x1.0mm
12N·m
(1.2kgf·m,
8.7Ibf·ft)
53. Install the new O-rings (0) over the ATF feed pipes,
and install the NT clutch pressure control solenoid
valves A and 8 (E).
14-408 BACK
56. Install thenew gasket (A) on the transmission 60. Set the transmission range switch (A) to the N
housing. Install the 8 x 34.5 mm ATF pipe (B) with position. The transmission range switch clicks in
the filter end in the transmission housing, and the N position, and the selector control shaft hole
install the 8 x 25.5 mm ATF pipe (0). (B) aligns with the N positioning line (C).
B
6x 1.0mm
12 N·m(1.2 kgf·m, 8.7Ibf·ttl
,
57. Install new O-rings (E) over the ATF joint pipes. 61. Install the transmission range switch gently over
the selector control shaft (0), and install the bolts
58. Install the AfT clutch pressure control solenoid loosely.
valve C.
62. Install the new lock washer (A) over the selector
59. Set the control shaft to the N position by turning control shaft (B) by aligning the projection (C) ofthe
the selector control shaft with a 6.0 mm wrench. lock washer with the N positioning line (0) on the
transmission range switch (E), and install the
locknut (F).
F
12N·m
(1.2 kgf·m, 8.7 Ibf·ttl
o
I
c
VA B
(cont'd)
BACK 14-409
Automatic Transmission
63. Push the locknut againstthe transmission housing 66. Install the new O-ring (A) on the input shaft
to seat the range switch into the selector control (mainshaft) speed sensor (8), and install the input
shaft, and tighten the locknut to 12 N·m (1.2 kgf·m, shaft (mainshaft) speed sensor.
8.7 Ibf·ft) while holding the selector control shaft
with a 6 mm wrench, then bend the lock tabs
against the locknut.
6x1.0mm
12N·m
11.2 kgf·m,
8.7Ibf·ft)
~
67. Install the new O-ring (C) on the output shaft
64. Tighten the range switch mounting bolts to 12 N·m (countershaft) speed sensor (0), and install the
(1.2 kgf·m, 8.7Ibf·ft). output shaft (countershaft) speed sensor and the
sensor washer (E).
65. Install the control lever (A), spring washer (8), lock
washer (C), and locknut (0) on the selector control 68. Install the 4th clutch transmission fluid pressure
shaft (E). switch (A) with the new sealing washer (8). Tighten
the switch with the metal part.
/~6N.m A
C ~. (1.6 kgf.m; 12 Ibf·ft) /20N.m
------""'ro
B~: O ____ A Q (2.0 kgf·m, 14Ibf·ft)
14-410 BACK
69. Install the 3rd clutch transmission fluid pressure 73. Install the 2nd clutch transmission fluid pressure
switch (A) with the new sealing washer (B). Tighten switch (A) with the new sealing washer (B). Tighten
the switch with the metal part. the switch by the metal part.
G
6x1.0mm -
/ 12 N·m 11.2 kgf·m, 8.7 Ibf·ft)
o F /6x1.0mm
H 12N·m
o / E '" B 11.2 kgf·m,
'\ '" W 8.7Ibf·ft)
G
6x 1.0mm A
12N·m 20N·m
11.2 kgf·m, 12.0 kgf·m, 14Ibf·ft)
8.7Ibf·ft)
74. Install the ATF dipstick tube (A) with the new O-ring
(B).
'A
\
20N.m
12.0 kgf·m,
10x 1.25mm
44 N·m 14.5 kgf·m, 33 Ibf·ft)
\
14Ibf·ft) a
70. Install the ATF cooler lines (C) with the new sealing
washers (D) and the line bolts (E).
72. Install the ATF temperature sensor (H) with the new
O-ring (I). Install the connector on the connector
bracket and the harness clamp on the bracket.
BACK 14-411
All Differential
Component Location Index Backlash Inspection
------
TRANSFER DRIVE GEAR
Replacement, page 14-413
Standard (New): 0.05-0.15 mm (0.002-0.006 in.)
14-412 BACK
Differential Carrier, Final Driven Gear, and Transfer Drive Gear Replacement
-@)
BACK
AIT Differential
Carrier Bearing Replacement.
Special Tools Required 2. Install the new carrier bearing using the attachment
Attachment, 45 x 55 mm 07MAO-PR90100 (45 x 55 mm) and the press.
NOTE: NOTE:
• The bearing and outer race should be replaced as a • Press the bearing on until it bottoms.
set. • Use the small end of the attachment
• Inspect and adjust the bearing preload whenever the (45 x 55 mm),to install the bearings.
bearing is replaced. • Press the bearing on securely so there is no
• Check the bearing for wear and rough rotation. If the clearance between the bearing and the
bearing is OK, removal is not necessary. differential carrier.
:IJ.-~07MAI).PR901"
1. Remove the carrier bearing (A) with a commercially
available bearing puller (B), bearing separator (C),
and stepper adapter (0).
c
o
D
14-414 BACK
Oil Seal Replacement
Special Tools Required 3. Install the new oil seal flush to the transmission
• Driver 077 49-0010000· housing using the drive and the oil seal driver
• Oil seal driver attachment 07GAD-PG40100 attachment.
• Oil seal driver attachment 07JAD-PH80101
BACK 14-415
AlT. Differential
Carrier Bearing Outer Race Replacement
Special Tools, Required 2. Install the 85 mm thrust shim (A), spacer (8), and
• Driver 07749-0010000 outer race (C) in the transmission housing (D).
• Attachment, 83 mm 07HAD-SG00100
• Attachment, 78 x 80 mm 07NAD-PX40100
NOTE:
• Replace the bearing with a new onewhenever the A
outer race is replaced.
• Do not use shim(s) on the torque converter housing
side.
• Adjust the preload after replacing the bearing and the
outer race.
• Coat all parts with ATF during installation.
07749-0010000 07HAD-SG00100
14-416 BACK
4. Remove the plate (A), and remove the bearing
outer race (8) and spacer (C)from the torque
converter housing (D).
07NAD-PX40100
BACK
14-417
AIT,Differential
5. Install the spacer (C), and the bearing outer race (D)
in the transmission housing.
c~
B---
A
BACK
14-418
7. Install the differential assembly (A) in the torque 9. Rotate the differential assembly in both directions
converter housing (8), and install the gasket (e) and to seat the bearings.
the two dowel pins (D) on the housing.
10. Measure the starting torque ofthe differential
assembly with the preload inspection tool, a torque
wrench (A), and a socket (8). Measure the starting
torque at normal room temperature in both
directions.
Standard
New bearings:
3.9-5.1 N·m (40-52 kgf·cm, 35-45 Ibf·in.)
Reused bearings:
3.6-4.8 N·m (37-49 kgf.cm, 32-43lbf·in.)
070AJ-0020101
(cont'd)
BACK
14-419
AfT Differential
12. Select a new thrust shim. To increase the starting THRUST SHIM, 85 mm (cont'd)
torque, increase thickness of the thrust shim. To No.· Part Number Thickness
decrease the starting torque, decrease the AA 41466-RG R-OOO 2.000 mm(0.0787 in.)
thickness of the thrust shim. AB 41467-RGR-000 2.025 mm (0.0797 in.)
Changing the shim to the next size will increase or AC 41468-RGR-000 2.050 mm(0.0807 in.)
decrease the starting torque about 0.5-0.6 N·m AD 41469-RGR-000 2.075 mm (0.0817 in.)
(5-6 kgf·cm, 4-5 Ibf·in.). AE 41470-RGR-000 2.100 mm (0.0827 in.)
AF. 41471-RGR-000 2.125 rrim (0.0837 in.)
THRUST SHIM, 85 mm AG 41472-RGR-000 2.150 mm (0.0846 in.)
No. Part Number Thickness AH 41473-RGR-000 2.175 mm (0.0856 in.)
A 41440-RGR-000 1.350 mm (0.0531 in.) AI 41474-RGR-000 2.200 mm (0.0866 in.)
B 41441-RGR-000 1.375 mm (0.0541 in.) AJ 41475-RGR-000 2.225 mm (0.0876 in.)
C 41442-RG R-OOO 1.400 mm (0.0551 in.) AK 41476-RGR-000 2.250 mm (0.0886 in.)
D 41443-RGR-000 1.425 mm (0.0561 in.) AL 41477-RGR-000 2.275 mm (0.0896 in.)
E 41444-RGR-000 1.450 mm (0.0571 in.) AM 41478-RGR-000 2.300 mm (0.0906 in.)
F 41445-RGR-000 1.475 mm (0.0581 in.) AN 41479-RGR-000 2.325 mm (0.0915 in.)
G 41446-RGR-000 1.500 mm (0.0591 in.) AO 41480-RGR-000 2.350 mm (0.0925 in.)
H 41447-RGR-000 1.525 mm (0.0600 in.)
I 41448-RGR-000 1.550 mm (0.0610 in.) 13. Install the new thrust shim, then recheck the
J 41449-RGR-000 1.575 mm (0.0620 in.) starting torque.
K 41450-RGR-000 1.600 mm (0.0630 in.)
L 41451-RGR-000 1.625 mm (0.0640 in.)
M 41452-RGR-000 1.650 mm (0.0650 in.)
N 41453-RGR-000 1.675 mm (0.0659 in.)
0 41454-RG R-OOO 1.700 mm (0.0669 in.)
p 41455-RGR-000 1.725 mm (0.0679 in.)
Q 41456-RG R-OOO 1.750 mm (0.0689 in.)
R 41457-RGR-000 1.775 mm (0.0699 in.)
S 41458-RGR-000 1.800 mm (0.0709 in.)
T 41459-RGR-000 1.825 mm (0.0719 in.)
U 41460-RGR-000 1.850 mm (0.0728 in.)
V 41461-RGR-000 1.875 mm (0.0738 in.)
W 41462-RGR-000 1.900 mm (0.0748 in.)
X 41463-RGR-000 1.925 mm (0.0758 in.)
y 41464-RGR-000 1.950 mm (0.0768 in.)
Z 41465-RGR-000 1.975 mm (0.0778 in.)
BACK
14-420
Transfer Output Shaft
~TRANSFER
puller to prevent damaging the shaft.
OUTPUT SHAFT
TRANSFER OUTPUT
SHAFT BEARING
Replacement, page 14-421
~077""03010'
BACK 14-421
Transfer Output Shaft
14-422 BACK
Transmission Housing Bearing Replacement
Special Tools Required 2. Install the new bearing in the housing in the
• Driver 07749c0010000 direction shown .
• Attachment, 72 x 75 mm 07746-0010600
07749·0010600
BACK 14-423
Transfer Output Shaft
NOTE: If the transfer output shaft, transfer output shaft 4. If the measurement is out of standard, remove the
bearing, transfer output shaft transmission housing 28.5 mm thrust shim and measure its thickness.
bearing, transmission housing, or torque converter
housing were replaced, adjust the transfer output shaft 5. Select and install a new thrust shim, then recheck
installation height with the 28.5 mm thrust shim. the installation height.
1. Install the transfer output shaft (A) in the torque THRUST SHIM, 28 5 mm
converter housing, and install the 28.5 mm thrust No. Part Number Thickness
shim (8) on the top of the shaft. If you replace the A 29031-RDK-000 1.82 mm (0.0717 in.)
28.5 mm thrust shim with a new one, use the same 8 29032-RDK-000 1.84 mm (0.0724 in.)
thickness shim as the old one. C 29033-RDK-000 1.86 mm (0.0732 in.)
D 29034-RDK-000 1.88 mm (0.0740 in.)
E 29035-RDK-000 1.90 mm (0.0748 in.)
F 29036-RDK-000 1.92 mm (0.0756 in.)
G 29037-RDK-000 1.94 mm (0.0764 in.)
H 29038-RDK-000 1.96 mm (0.0772 in.)
I 29039-RDK-000 1.98 mm (0.0780 in.)
J 29040-RDK-000 2.00 mm (0.0787 in.)
K 29041-RDK-000 2.02 mm (0.0795 in.)
L 29042-RDK-000 2.04 mm (0.0803 in.)
M 29043-RDK-000 2.06 mm (0.0811 in.)
N 29044-RDK-000 2.08 mm (0.0819 in.)
a 29045-RDK-000 2.10 mm (0.0827 in.)
p 29046-RDK-000 2.12 mm (0.0835 in.)
Q 29047-RDK-000 2.14 mm (0.0843 in.)
R 29048-RDK-000 2.16 mm (0.0850 in.)
S 29049-RDK-000 2.18 mm (0.0858 in.)
2. Install the new gasket (C) on the torque converter T 29050-RDK-000 2.20 mm (0.0866 in.)
housing. U 29051-RDK-000 2.22 mm (0.0874 in.)
V 29052-RDK-000 2.24 mm (0.0882 in.)
3. Measure the height (D) of the transfer output shaft W 29053-RDK-000 2.26 mm (0.0890 in.)
installation between the surface (E) of the gasket X 29054-RDK-000 2.28 mm (0.0898 in.)
and the top (F) of the 28.5 mm thrust shim in at y 29055-RDK-000 2.30 mm (0.0906 in.)
least three places. Use the average as the actual Z 29056-RDK-000 2.32 mm (0.0913 in.)
height. AA 29057-RDK-000 2.34 mm (0.0921 in.)
E ----..------------.1
14-424 BACK
Transfer Assembly
Inspection
1. Set a dial indicator (A) on the transfer companion 3. Secure the transfer housing (A) in a bench vise (8)
flange (8); position dial indicator tip (C) on the with soft jaws. To prevent damage to the transfer
direct extension of the bolt hole center (0). housing, always use soft jaws or equivalent
materials between the transfer housing and the
o c vise.
BACK 14-425
Transfer Assembly
Disassembly
Exploded View
TAPERED ROLLER
BEARING
[
TRANSFER
SPACER
RT~
~~ - ~
TRA:;"ROUTPUT
SHAFT (HYPOID GEAR)
/ 1 ~~~\
BACK-UP
\)
:::~;.
OIL SEAL
Replace.
OUTER RACE
LOCKNUT,
22x1.25mm
Replace.
14-426 BACK
Special Tools Required 5. Cut the lock tab on the locknut using a chisel.
Companion flange holder 07XAB-0010101
(cont'd)
BACK 14-427
Transfer Assembly
Disassembly (cont'd)
9. Remove the locknut (A), conical spring washer (8), 11. Remove the oil seal (A) and tapered roller bearing
back-up ring (e), O-ring (D), and companion flange (8) from the transfer housing (e).
(E) from the transfer output shaft (hypoid gear) (F).
14-428 BACK
Transfer Hypoid Drive Gear Bearing Replacement
Special Tools Required 2. Install the new tapered roller bearing (A) on the
• Driver 07749-0010000 transfer hypoid drive gear (B) using the driver, the
• Attachment, 42 x 47 mm 07746-0010300 attachment (42 x 47 mm), the attachment
I
• Attachment, 40 x 50 mm 07LAD-PW50601 (40 x 50 mm), and the press.
07746-0010300
Sectional View
BACK 14-429
Tra,nsfer Assembly
Special Tools Required 2. Install the 40 mm thrust shim (A) over the transfer
Driver, 40 mm I.D.07746-0030100 output shaft (hypoid gear) (B) .
14-430 BACK
Transfer Housing Tapered Roller Bearing Outer RaceR~placement'
Special Tools Required 2. Remove the press-fitted bearing outer race (A) from
- Driver 07749-0010000 the transfer housing (B) by heating the,housing to
- Attachment, 52 x 55 mm 07746-0010400 about 212 "F (100 "C) with aheatgun:{C). Do not
- Attachment, 65 mm 07JAD-SH30100 ,heat the housing rtlore than 212"F (100 "C).
- Tapered bearing race installer A 07MAF-SP0011A
-Installer shaft 07MAF-SP0013A
~0100"
B
(cont'd)
BACK 14~431,
Transfer Assembly
07MAF·SP0011A t:?
\ ~W"
A-----.,. \) / ~~P0013A
07JAD-SH30100
\
07MAF·SPOO,13A
A c B A 07MAF.SP0013A
\
07MAF·$P0011A
14~432
BACK
Transfer Cover Tapered Roller Bearing Outer Race Removal/Installation
Special Tools Required 2. Install the 80 mm thrust shim (A) and bearing outer
• Driver 077 49-0010000 race (8) in the transfer cover (C) .
• Attachment, 78 x 80 mm 07NAD-PX40100
f- 07749-0010000
07NAD-PX40100
BACK 14-433
Transfer Assembly
Special Tools Required 2. Install the new oil seal (A) in the transfer cover (B)
• Driver 07749-0010000 in height (C) of 0-1 mm (0-0.04 in.) above the
• Attachment, 65 mm 07JAD-SH30100 cover surface using the driver and attachment
(65 mm).
1. Remove the oil seal from the transfer cover.
14-434 BACK
Reassembly
(cont'd)
BACK 14-435
Transfer Assembly
Reassembly (cont'd)
3. Install the 40 mm thrust shim (A) on the transfer 5. Drive the oil seal securely in the transfer housing
output shaft (hypoid gear) (8), then install the using the driver and the attachment (65 mm).
tapered roller bearing (C) using the driver (40 mm
1.0.) and the press.
I- 07749-0010000
077 46-0030100
/
~. 07JAD-SH30100
B
Sectional View
6. Install the transfer output shaft (hypoid gear) (A) in
the transfer housing (8). Do not install the transfer
spacer and thrust washer on the transfer output
4. Place the tapered roller bearing (A) on the bearing shaft (hypoid gear).
outer race of the companion flange side of the
transfer housing, and install the new oil seal (8).
14-436 BACK
7. Install the companion flange (A), conical spring 10. Tighten the locknut while measuring the starting
washer (B) in the direction shown, and locknut (C) torque of the transfer output shaft (hypoid gear) so
on the transfer outputshaft (hypoid gear) (D). Do the starting torque is within 1.15-1.71 N·m
not install the O-ring and back-up ring. (11.7-17.4 kgf·cm, 10.2-15.1 Ibf·in.). Do not stake
the locknut in this step.
·D
14. Install the transfer cover (E) and secure the cover
with the bolts. Do not install the O-ring on the
transfer cover.
(cont'd)
BACK 14-437
Transfer Assembly
Reassembly (cont'd)
16. Set adial indicator (A) on the transfer companion 19. Ifthe backlash measurement is out of standard,
flange (B); position dial indicatbrtip (C) on the adjust the backlash with the 40 mm thrust shim and
direct extension of the bolt hole center (D). recheck. Do not use more than two 40 mm thrust
shims to adjust the backlash.
• Toe Contact
Use a thicker 40 mm thrust shim to move the
transfer output shaft (hypoid gear) away from the
transfer hypoid drive gear. Because this
movement causes the transfer gear backlash to
change, move the transfer hypoid drive gear
toward the transfer output shaft (hypoid gear) to
adjust the transfer gear backlash as follows:
17. Measure the transfer gear backlash. - Reduce the thickness of the 25 mm thrust shim.
- Increase the thickness of the 80 mm thrust
Standard: 0.06-0.16 mm (0.02-0.06 in.) shim by the amount you reduced the thickness
of the 25 mm thrust shim.
18. Remove the transfer cover, transfer hypoid drive
gear/shaft assembly, and check the transfer hypoid • Heel Contact
drive gear tooth contact pattern. Use a thicker 40 mm thrust shim to move the
transfer output shaft (hypoid gear) toward the
CORRECT TOOTH CONTACT PATTERN transfer hypoid drive gear. Because this
movement causes the transfer gear backlash to
change, move the transfer hypoid drive gear
away from the transfer output shaft (hypoid gear)
to adjust the transfer gear backlash as follows:
INCORRECT TOOTH CONTACT PATTERN - Increase the thickness of the 25 mm thrust
shim.
~ TOECONTACT
- Reduce the thickness of the 80 mm thrust shim
by the amount you increased the thickness of
the 25 mm thrust shim.
• Flank Contact
BACK
14-438
THRUST SHIM, 25 mm 22. Secure the transfer housing (A) in a bench vise (B)
Shim Part Number Thickness with soft jaws. To prevent damage to the transfer
No. housing, always use soft jaws or equivalent
1.70 29411-P1C-OOO 1.70 mm (0.067 in.) materials between the transfer housing and the
1.73 29412-P1 C-OOO 1.73 mm (0.068 in.) vise.
1.76 29413-P1 C-OOO 1.76 mm (0.069 in.)
1.79 29414-P1 C-OOO 1.79 mm (0.070 in.)
1.82 29415-P1 C-OOO 1.82 mm (0.072 in.)
1.85 29416-P 1C-OOO 1.85 mm (0.073 in.)
1.88 29417 -P1 C-OOO 1.88 mm (0.074 in.)
1.91 29418-P1 C-OOO 1.91 mm (0.075 in.)
1.94 29419-P1 C-OOO 1.94 mm (0.076 in.)
1.97 29420-P1 C-OOO 1.97 mm (0.078 in.)
2.00 29421-P1C~000 2.00 mm (0.079 in.)
2.03 29422-P1 C-OOO 2.03 mm (0.080 in.)
2.06 29423-P1 C-OOO 2.06 mm (0.081 in.)
2.09 29424-P1 C-OOO 2.09 mm (0.082 in.)
2.12 29425-P1 C-OOO 2.12 mm (0.083 in.)
2.15 29426-P1 C-OOO 2.15 mm (0.085 in.)
2.18 29427 -P1 C-OOO 2.18 mm (0.086 in.)
2.21 29428-P1 C-OOO 2.21 mm (0.087 in.)
2.24 29429-P1 C-OOO 2.24 mm (0.088 in.)
23. Install the companion flange holder on the
21. Remove the transfer cover (A), transfer hypoid companion flange, then loose the locknut.
drive gear/shaft assembly (B), 25 mm thrust shim
(C), and tapered roller bearing (D) from the transfer 24. Remove the companion flange holder.
housing (E) after adjusting the transfer gear
backlash or transfer gear tooth contact. 25. Remove the locknut (A), conical spring washer (B),
and companion flange (C) from the transfer output
shaft (hypoid gear) (D).
A
C
A \
(cont'd)
BACK
14-439
Transfer Assembly
Reassembly (cont'd)
27.· Install the thrust washer (A) and the new transfer 30. Secure the transfer housing (A) in a bench vise (B)
spacer (B)on the transfer output shaft (hypoid with soft jaws. To prevent damage to the transfer
gear) (C) in the direction shown, and install them in housing, always use soft jaws or equivalent
the transfer housing (D). materials between the transfer housing and the
vise.
Tightening Torque:
108-294N·m
(11.0-30.0 kgf·m, 79.6-217Ibf·ft)
Starting Torque:
1.15-1.71 N·m
(11.7-17.4 kgf·cm, 10.2-15.1Ibf·in.)
NOTE:
• Rotate the companion flange several turns to
seat the tapered roller bearings, then measure
the starting torque.
• Ifthe starting torque exceeds 1.71 N·m
(17.4 kgf·cm, 15.1Ibf·in), replace the transfer
spacer and reassemble the parts. Do not adjust
the torque with the locknut loose.
D • If the tightening torque exceeds 294 N·m
(30.0 kgf·m, 217 Ibf·ft), replace the transfer spacer
and reassemble the parts.
14-440 BACK
34. Stake the locknut into the transfer output shaft 37. Secure thetransfer housing (A) in a bench vise (B)
(hypoid gear) in depth (A) of 0.7-1.2 mm with soft jaws. To prevent'damage to the transfer
(0.03-0.05 in.) using a 3.5 mm punch (B). housing, always use soft jaws or equivalent
materials between the transfer housing and the
vise.
(cont'd)
BACK 14-441
,'Transfer Assembly
Reassembly (cont'd)
42. If the measurement. is out 0f standard, remove the 43. Measure the thickness of the 75 mm thrustshim,
bea~ing outer race (A) and.80 mm thrust shim (B) and select the new 75 mm thrust shim.
from the transfer covei' (e); If the bearing outer race
is press-fitted, remove the outer race by heating the THRUST SHIM, 80 mm
cover to about 212 "F (100 "C) with a heat gun (D). Shim Part Number Thickness
Do not heatthe housing more than 212 "F (100 "C). No.
A 41401-RDK-000 1.52 mm (0.060 in.)
B 41402-RDK-000 1.55 mm (0.061 in.)
e 41403-RDK-000 1.58 mm (0.062 in.)
0 41404-RDK-000 1.61 mm (0.063 in.)
E 41405-RDK-000 1.64 mm (0.065 in.)
F 41406-RDK-000 1.67 mm (0.066 in.)
G 41407-RDK-000 1,70 mm (0.067 in.)
H 41408-RDK-000 1.73 mm (0.068 in.)
I 41409-RDK-000 1.76 mm (0.069 in.)
J 41410-RDK-000 1.79,mm (0.070 in.)
K 41411-RDK-000 1.82 mm (0.072 in.)
L 41412-RDK-000 1.85 mm (0.073 in.)
M 41413-RDK-000 1.88 mm (0.074 in.)
o N 41414-RDK-000 1.91 mm (0.075 in.)
0 41415-RDK-OOO 1.94 mm(0.076 in.)'
C ---------- p 41416-RDK-000 1.97mrn (0.078 in.)
, ' , Q 41417-RDK-000 2.00 mm(0.079,in.)
R 41418-RDK-000 2.03 mm (0.080 in.)
S 41419-RDK-000 2.06 mm (0.081 in.)
T 41420-RDK-000 2.09 mm (0.082 in.)
, ' U 41421-RDK-000 2.12 mm (0.083 in.)
V '41422~RDK-000 2.15 mm (0.085 in.)
W 41423-RDK-000 2.18 mm (0.086 in.)
X 41424-RDK-000 2.21 m'm (0.087 in.)
y 41425-RDK-000 2.24 mm (0.088 in.)
Z 41426-RDK-000 2.27 mm (0.089 in.)
AA 41427-RDK-000 2.30 mm (0.091 in.)
AB 41428-RDK-OOO 2.33 mm (0.092 in.)
Ae 41429-RDK-000 2.36 mm (0.093 in.)
AD 41430-RDK-000 2.39 mm (0.094 in.)
AE 41431-RDK-000 2.42 mm (0.095 in.)
AF 41432-RDK-000 2.45 mm (0.096 in.)
AG 41433-RDK-000 2.48 mm (0.098 in.)
AH 41434-RDK-000 2.5,1 mm (0.099 in.)
AI 41435-RDK-000 2.54 mm (0.100 in.)
AJ 41436-R DK-OOO 2.57 mm (0.101 in.)
AK 41437-RDK-000 2.60 mm (0.102 in.)
AL 41438-RDK-000 2.63 mm (0.104 in.)
AM 41439-RDK-000 2.66 mm (0.105 in.)
14-442 BACK
44. Install the 80 mm thrust shim (A) and bearing outer 47. Install the new O-ring (A) on the transfer cover (8),
race (8) in the transfer cover (C). If you heated the then install the transfer cover on the transfer
cover, let it cool to room temperature before housing (C).
installing the thrust shim.
45. Drive the outer race securely in the cover using the
driver and the attachment (78 x 80 mm) so there is
no clearance between the outer race, thrust shim,
and cover.
~ 07749-0010000
~ 48. Remove the filler plug (A), then refill the transfer
assembly with transfer fluid (hypoid gear oil). Use a
SAE 90 or SAE 80W-90 viscosity hypoid gear oil,
API classified GL4 or GL5 only.
Viscosity:
SAE 90: Above 0 "F ( -18 'C)
SAE 80W-90: Below 0 "F (-18 'C)
Hypoid Gear Oil Capacity: 0.45 L (0.48 US qt)
49. Install the filler plug with the new sealing washer
(8).
BACK 14-443
BACK
Rear Differential
Rear Differential
Special Tools ................................................................. 15-2
Component Location Index ......................................... 15-3
General Troubleshooting Information ....................... 15-4
SH-AWD Differential Clutch Torque Memorization ... 15-7
Yaw Rate-Lateral/Longitudinal Acceleration
Neutral Position Memorization ................................ 15-7
SH-AWD Control Unit Initialization ............................. 15-8
DTC Troubleshooting Index ........................................ 15-9
Symptom Troubleshooting Index ............................... 15-10
System Description ...................................................... 15-11
Circuit Diagram ............................................................. 15-20
DTC Troubleshooting ................................................... 15-22
Symptom Troubleshooting ......................................... 15-66
SH-AWD Function Test ................................................ 15-68
Rear Differential Fluid
Inspection and Replacement ................................... 15-69
Rear Differential Fluid Temperature Sensor
Replacement ........................................................ ..... 15-70
SH-AWD Control Unit Replacement ........................... 15-71
SH-AWD Relay Replacement ...................................... 15-71
Rear Differential Mount Replacement ........................ 15-72
Rear Differential Breather Box and Hose
Replacement .............................. .......................... ..... 15-73
Rear Differential Removal ............................................ 15-74
Rear Differential Installation ........................................ 15-75
Rear Differential Disassembly/Reassembly ............... 15-77
Center Case Oil Seal Replacement ............................. 15-78
Side Case Oil Seal Replacement ................................. 15-86
Center Case Replacement ............................................ 15-87
Side Case Replacement ............................................... 15-89
BACK
Rear Differential
Special Tools
15-2 BACK
Component Location Index
YAW RATE-LATERAL/LONGITUDINAL
ACCELERATION SENSOR
Neutral Position Memorization,
page 15-7 REAR DIFFERENTIAL FLUID
TEMPERATURE SENSOR
Replacement, page 15-70
BACK 15-3
Rear Differential
SH-AWD Indicator
The SH-AWD indicator comes on under certain conditions even if the AWD system is working normally. Here are some
examples:
• When you use high-powered wireless equipment such as a CB or Ham radio in the vehicle.
• When you keep spinning the rear wheels while the vehicle is stuck in sand, mud, snow, etc.
• When the battery voltage suddenly drops below 10 volt.
After the SH-AWD indicator comes on, it stays on until you turn the ignition switch off.
• The SH-AWD control unit can memorize up to eight different DTCs. The system displays the DTCs by blinking the
SH-AWD indicator. Multiple DTCs are displayed in the order they occurred, beginning with the most recent.
• If the same DTC is detected more than once, the most recent DTC is written over the earlier one. Therefore, when the
same problem is detected more than once, it is memorized as a single DTC.
• The DTCs are memorized in the EEPROM (non-volatile memory). Therefore, the memorized DTCs are not cleared
when the battery is disconnected or the SH-AWD control unit is disconnected.
• If there is a problem in the central processing unit (CPU) ofthe SH-AWD control unit, the SH-AWD indicator comes
on, but no DTC is memorized.
Self-diagnosis
15-4 BACK
How to Check for Diagnostic Trouble Codes How to Troubleshoot Circuits at the SH-AWD
(DTCs) Control Unit
When the SH-AWO control unit senses an abnormality Special Tools Required
in the input or output systems, the SH-AWO indicator in Backprobe set 07SAZ-001000A (two required)
the gauge assembly will usually come on, and the
malfunction indicator lamp (MIL), the 05 indicator, and! 1. Remove the left side trim panel cover (see page
or the ABS indicator may also come on. 20-92).
1. With the ignition switch OFF, connect the HOS to 2. Remove the cargo floor lid and the cargo box
the data link connector (OLC) (A) behind the driver's (see page 20-90).
dashboard lower cover.
3. Remove the SH-AWO control unit (A).
(cont'd)
BACK 15-5
Rear Differential
Updating the SH-AWD Control Unit 1. Select the update program, and follow the screen
prompts to update the SH-AWD control unit.
Special Tools Required
• Honda diagnostic system (HDS) 2. If the software in theSH-AWD control unit is the
• Honda interface module (HIM) latest, disconnect the HDS/HIM from the DLe, and
• HDS pocket tester go back to the procedure that you were doing. If the
software in theSH-AWD control unit is not the
NOTE: latest, follow the instructions on the screen.
• Use this procedure when you need to update the
SH-AWD control unit in a troubleshooting procedure. 3. Do the SH-AWD control unit initialization (see page
• Make sure the HDS/HIM has the latest software 15-8).
version.
• Before you update the SH-AWD control unit, make 4. Do the SH-AWD differential clutch torque
sure the battery in the vehicle is fully charged. memorization (see page 15-7).
• Never turn the ignition switch OFF during the update.
If there is a problem with the update, leave the 5. Do the yaw rate - lateral/longitudinal acceleration
ignition switch ON. neutral position memorization (see page 15-7).
• To prevent SH-AWD control unit damage, do not
operate anything electrical (headlights, audio system,
brakes, Ale, power windows, moonroof, door locks,
etc.) during the update.
• To ensure the latest program is installed, do an
SH-AWD control unit update whenever the SH-AWD
control unit is substituted or replaced.
• You cannot update an SH-AWD control unit with a
program it already has. It wi" only accept a new
program.
• If you need to diagnose the Honda interface module
(HIM) because the HIM's red (# 3) lamp came on or
was flashed during the update, leave the ignition
switch in the ON (") position when you disconnect the
HIM from the data link connector (DLe). This will
prevent SH-AWD control unit damage.
15-6 BACK
SH-AWD Differential Clutch Torque Yaw Rate-Lateral/Longitudinal
Memorization Acceleration Neutral Position
Memorization
Whenever the side clutch set is replaced, the differential
clutch torque memorization must be done. Whenever the yaw rate sensor or the lateral
acceleration sensor is replaced, its neutral position
1. With the ignition switch OFF, connect the HDS to memorization must be done.
the 16P DLC (A) behind the driver's dashboard
lower cover. 1. With the ignition switch OFF, connect the HDS to
the 16P DLC (A) behind the driver's dashboard
lower cover.
BACK
15-7
Rear ,Differential
15-8 BACK
DTC Troubleshooting Index
BACK 15-9
Rear Differential
NOTE: Most problems in the unit are to be diagnosed by identifying noises from the gears or bearings. Care should be
t aken during diaanosis not to con f use d·ff . InOIses
I erentla · . h t hose f rom other d·
WIt • components.
rJvetraJn
Symptom Diagnostic Procedure Also check for
The SH-AWD indicator does not Symptom troubleshooting (see page
ao off, and no DTCs are stored 15-66).
The SH-AWD indicator does not Symptom troubleshooting (see page
come on 15-67).
Gear or bearing noises o Fluid level too low.
,. o Add fluid
circumference).
Rear differential overheats o Fluid level too low. ,-, o Add fluid
Rear differential leaks fluid o Fluid level too high. o Lower to proper level
sealing.
Rear differential screeches, o Fluid level too low. o Add fluid
whines, moans, or squeaks o Incorrect or worn out-fluid o Drain and fill the differential
assembly
Noise during acceleration, or o Incorrect of side case clearance. o Pre-load adjustment.
when accelerating from a full o Incorrect of pre-load. o Side case clearance adjustment
circumference).
HDS does not communicate Troubleshooting DLC circuit (see page
with the SH-AWD control unit or 11-223).
the vehicle
15-10 BACK
System Description
SH-AWD System
Outline
This vehicle is equipped with a Super Handling All-wheel Drive (SH-AWD) rear differential system. This system uses
electromagnetic clutches and the SH-AWD control unitto control front to rear torque distribution and independent left
to right rear torque distribution. This allows the system to function as a limited slip differential and as a torque
distribution system to improve standing start performance, straight-line stability, climbing, and.comering ability.
Operation
When driving in a straight line, the front and rear wheels are traveling at the same speed. In a normal turn, the
distance traveled by the front wheels is longer than that of the rear wheels. The SH-AWD system monitors the speed
of the front wheels, and increases torque to the outside rear wheel proportionally. This improves stability and steering
response, and on slippery surfaces it provides improved traction ofthe 4-wheel drive system.
TURNING MOMENT
t
DIRECT ELECTROMAGNETIC REAR WHEEL RADIUS
CLUTCH SYSTEM
(cont'd)
BACK 15-11
Rear Differential
Construction
1. The differential assembly has a conventional hypoid ring and pinion gear set.
2. The direct electromagnetic clutch system consists ofthe coils, the planetary gear sets, and the multi-plate clutches
that are installed in the side cases on either side of the differential carrier. When driving straight ahead, both rear
wheels rotate atthe same speed. When turning, c.urrent is applied to the appropriate outside wheel main coil to
engage the clutch. The amount of current passed through the electromagnetic clutch controls the amount of
driving force to the outside wheel.
15-12 BACK
SH-AWD 4WD Control System
Control System
The SH-AWDcontrol system consists of a SH-AWD control unit, the PCM, the VSA modulator-control unit, along with
various sensors and switches that detect the steering angle, the lateral G force, the yaw, and the vehicle speed. A fluid
temperature sensor is located on in the rear differential. The control units exchange information via the F-CAN
communication lines. The SH-AWD control unit has a self-diagnostic function. If a malfunction is detected, the SH-
AWD control unit turns on the SH-AWD indicator in the gauge assembly and the system goes into fail-safe mode.
When in fail-safe mode~ the vehicle disables the SH-AWD differential. The vehicle defaults to front wheel drive,
reduces engine torque to suit the driving conditions.
Yaw rate-lateral,
Longitudinal
acceleration sensor
Left clutch
PCM
Right clutch
(cont'd)
BACK 15-13
Rear',Differential
System Description (cont'd)
Construction
The electromagnetic clutch system is incorporated into the side case assemblies on both sides of the differential case.
The system consists of the mUlti-plate clutches, the planetary gears, the pressure guides, the solenoid coil assembly
(the search coil and,the main coil), the armature assembly (the slider and the armature), and the yoke.
PRESSURE GUIDE
MAIN COIL
YOKE
ARMATURE
15-14 BACK
Operation
The SH-AWD control unit receives inputs from the PCM and the VSA modulator-control unit on the driving conditions
via the F-CAN. The SH-AWD control unit sends signals to the main coils, which engage the electromagnetic clutches
that connect the planetary gear set. This increases the torque applied to the rear wheels. The amount of current sent to
the clutch is continuously varied as driv.ing conditions change.
t
FRONT
(Propeller shaft)
MULTI-PLATE CLUTCHES
MAIN COIL
ARMATURE
YOKE
(cont'd)
BACK 15-15
Rear Differential
As the clutch discs wear, the air gap between the pressure guides and the multi-plate clutches increases. The increase
in air gap changes the magnetic field generated by the main coil and the yoke. The search coil detects these changes
in the magnetic field. The SH-AWD control unit uses predetermined maps to compensate for the changes to maintain
precise control and smooth clutch engagement.
THRUST
ARMATURE
SEARCH COIL
... ~
AIR GAP
YOKE
15-16 BACK
Electric Control System
SH-AWD Control Unit Electrical Connections
BATlSIY
lOA
+
SH-AWDCON11IOlUNII
No.9PDAI
lOA I8IIIvIeI
IllayIlOl
SH-AWD
RELAY
YAWRATE-LA1ERALI
LONIlIIIJDINAL
At:CBEJIAlIONSiNSOR
PWR
··
H:. ._~_+--o--RCH___---T:_-_---,~~-- --,
CLUTQI
EI.ECIROMAGNE1I
COlI.
VIA
r-1 .:-~--~~~--~-,
. ~
MODUlATOR • CLUTQI
CONIROL I lCI. ~
lIM!
10M DD'IERENTIAL
TOl R.UID
--------o-----~-~ ~WRE
L _______ ~______ _
DATA
1M K-LIiE
CONNECJIIR
WEN
(cont'd)
BACK 15-17
; ,"
Rear Differential
15-1,8 BACK
.' .. 'I~ •
The SH-AWD control unit terminal voltages and the measuring conditions for t~e SH-Awqclonfrol system.
Do the SH-AWD inputs and outputs test with the SH-AWD connectors connected.
Sl8PI
BACK 15~19
Rear Differential
Circuit Diagram
---&--
REARRISEI
No.lIBATJ 1120 AI No.3 061 150 AI B17 A2 RELAY BOX
+ -v WHT
IGI
PNK
BLK
G603
1
G604 as B33
"
B2 A7 A17 Bl
PG 101 FSR PWR
SH-AWDCONlR9LUNIT
~
lir
,fA A H
..
CANH .CANL K-UNE WEN
AID A20 A5 A19
WHT RED
RED WHT RED WHT RED WHT WHT RED WHT RED WHT RED LTBLU GRY
IA6 IA12 12 14 12 13 139 138 1A46 lAG
14 15
~-
CONTROL ABSOLUTE YAW RATE- VSA POWERTRAIN
MODULE
SH-AWD
INDICATOR
STEERING
ANGLE
SENSOR
LATERAL!
LONGITUDINAL
ACCELERATION
MODULATOR-
CONTROL
UNIT
CONTROL
MODULE
IPCM)
I DATA UNK CONNECTOR
\
SENSOR
15-20 BACK
I£FTCLUTCH
El£CTROMAGNETIC I£FT
COIL SEARCH COIL
IA RED
~I
8LK
AI
8LUIVEL
~3
GRN/WHT
8LK
LEFT SOI£NOID
4P CONNECTOR I
I I I I I
1
latre.r
\z \1 \4 \3 dIfferential)
RED 8LU 8LK RED
C613 I I
1
15 Is 114 122
1
16
RED 8LU 8LK RED 8LK
1--
84 85 AI All G651
LCH LCL LFH LFL
SH-AWD CONTROL UNIT
PWR
L[
I
~ J
?
PWR ~t A tL RCH RCL
&
RFH RFL TOH TOL LGI LGZ
Jr
86 87 A3 AIZ AIS AS AS 83
I
ORN
I
GRY 8LU
I I
RED
I
WHT
I
GRN
8LK 8LK
RIGHT SOI£NOID I
Iz II 14 13
U
~
4P CONNECTOR
I \
lJI g
RED 8LK GRN 8LU
BACK 15-21
Rear.Differential
OTe Troubleshooting
OTC 12-1, 12-2, 12-3: Lateral Acceleration OTC 15-1: Longitudinal Acceleration Sensor
Sensor Malfunction Malfunction
NOTE: Before you troubleshoot, review the general NOTE: Before you troubleshoot, review the general
troubleshooting information (see page 15-4). troubleshooting information (see page 15-4).
1. Turn the ignition switch ON (II). 1. Turn the ignition switch ON (II).
2. Check for DTCs in the VSA system with the HDS. 2. Clear the DTC with the HDS.
Are any Lateral acceleration sensor orcs 3. Test-drive the vehicle with an assistant. When
indicated? accelerating, check the LONGITUDINAL
ACCELERATION SENSOR in the DATA LIST with
YES-Go to the indicated DTC's troubleshooting .• the HDS.
Does the sensor value change when turning? 4. Park the vehicle on a level surface.
4. Park the vehicle on a level surface. 6. Test-drive the vehicle for 2 minutes in a vehicle
speed is kept constant at 19 mph (30 km/h).
5. Check the LATERAL ACCELERATION SENSOR in
the DATA LIST with the HDS. 7. Check for DTCs with the HDS.
15-22 BACK
DTC 16-3: Steering Angle Sensor Neutral 5. Test-drive the vehide in a straight line at 19 mph
Position Incorrect (30 km/h) or more.
2. Check for DTCs in the VSA system with the HDS. YES-Intermittent failure, the system is OK at this
time. If the DTC returns, replace the SH-AWD
Are any steering angle. sensor DrCs indicated? control unit (see page 15-71).•
YES-Go to the indicated DTC's troubleshooting.• NO-Do the steering angle sensor center point
writing (see page 19-100). Ifthe DTC returns,
NO-Go to step 3. replace theSH-AWD control unit (see page 15-71).
YES-Go to step 5.
BACK 15-23
Rear Differential
DTC 33-2, 33-3: Yaw Rate Sensor Malfunction DTC 41-1: F-CAN Malfunction (Lost
Communication With Power Control Module
NOTE: Before you troubleshoot, review the general (PCM))
troubleshooting information (see page 15-4).
NOTE: Before you troubleshoot, review the general
1. Turn the ignition switch ON (II). troubleshooti'rlginformation (seepage 15-4).
2. Check for DTCs in the VSA system with the HDS. 1. Turn the, ignition switch ON (II).
Are any yaw rate sensor OTCs indicated? . 2. Check for DTCs in the PGM-FI system with the HDS.
15-24 BACK
7. Jump the SCS line with the HDS. 11. Check for continuity between SH-AWD control unit
connector terminals A 10 and A20 to body ground.
NOTE: This step must be done to prevent PCM
damage. SH-AWD CONTROL UNIT CONNECTOR A (20P)
111128416161769101 =
11112 181/V116V116 19 201211
I22V 24 ><1261>< 26 271261 Wire side of female terminals
129180 81 32lasVVlqu 87 asl8l1
II 40 I 41 42 48 I 44.1/146 47 46 49 I
'----'
JUMPER JUMPER Is there continuity?
WIRE WIRE
YES-Update the SH-AWD control unit if it does not
-'--- have the latest software (see page 15-6), or
substitute a known-good SH-AWD control unit and
Terminal side offemale terminals recheck (see page 15-71). If the symptom/indication
goes away with the updated SH-AWD control unit,
10. Disconnect SH-AWD control unit connector A (20P). troubleshooting is complete. If the symptom/
indication goes away with a known-good SH-AWD
control unit, replace the original SH-AWD control
unit (see page 15-71.).•
BACK 15-25
Rear Differential
DTC 41-2:F-CAN Malfunction (Lost 8. Disconnect the VSA modulator-control unit 46P
Communication withVSA) connector.
NOTE: Before you troubleshoot, review the general 9. Connect VSA modulator-control unit 46P connector
troubleshooting information (see page 15-4). terminals No. 38 and No. 39 to body ground with
jumper wires.
1. Turn the ignition switch ON (II).
VSA MODULATOR-CONTROL UNIT46P CONNECTOR
2. Check for PGM-FI DTC's with the HDS.
NO-Go to step 3.
YES-"'Go to step 6.
15-26
BACK
11. Check for continuity between SH-AWD control unit DTC 41-4: F-CAN Malfunction (Lost
connector terminals A 10 and A20 to body ground. Communication With AfT Control Unit)
SH-AWD CONTROL UNIT CONNECTOR A (20P) NOTE: Before you troubleshoot, review the general
troubleshooting information (see page 15-4).
(cont'd)
BACK
15-27
Rea·r Differential
DTe Troubleshooting (cont'd)
7. Jump the SCS line with the HDS. 11; Check for continuity between SH-AWD control unit
connector terminals A 10 and A20 to body ground.
NOTE: This step must be done to prevent PCM
damage. SH-AWD CONTROL UNIT CONNECTOR A (20P)
11112 S 4151617691101
111112 13/1/1161/116 19 2!1 21
I22V 24 ><.1251>< 26 27 26 Wire side of female terminals
129130 S1 S2lssVVI'l6 37 as 89
1140 I 41 42 <IS 1441/146 47 46 1491
'-----'
JUMPER JUMPER Is there continuity?
WIRE WIRE
YES-Update the SH-AWD control unit if it does not
_'--L... have the latest software (see page 15-6), or
substitute a known-good SH-AWD control unit and
Terminal side of female terminals recheck (see page 15-71). If the symptom/indication
goes away with the updated SH-AWD control unit,
10. Disconnect the SH-AWD control unit connector A troubleshooting is complete. If the symptom/
(20P). indication goes away with a known-good SH-AWD
control unit, replace the original SH-AWD control
unit (see page 15-71) .•
15-28 BACK
DTC 41-5: F-CAN Malfunction (Lost 9. Connect yaw rate-lateral/longitudinal acceleration
Communication With Yaw Rate-Lateral! sensor 4P connector terminals No: 3 and No.2 to
Longitudinal Acceleration Sensor) body ground with jumper wires.
YAW RATE-LATERAL/LONGITUDINAL
NOTE: Before you troubleshoot, review the general ACCELERATION SENSOR 4P CONNECTOR
troubleshooting information (see page 15-4).
3. Clear the DTC with the HDS. 10. Disconnect the SH-AWD control unit connector
A (20P).
4. Start the engine.
11. Check for continuity between SH-AWD control unit
5. Check for DTCs with the HDS. connector terminals A 10 and A20 to body ground.
YES-Go to step 6.
BACK 15-29
,I: :.
Rea'r Differential
DTC Troubleshooting (cont'd)
YES-Go to step 6.
NOTE: This step must be done to prevent PCM Wire side of female terminals
damage.
1.5-30 BACK
DTC 42-1: Differential Fluid Temperature 7. Connectthe rear differential fluid temperature
Sensor (Short to Power) sensor 2P connector.
2. Clear the DTC with the HDS. SH-AWD CONTROL UNIT CONNECTOR A (20P)
YES-Go to st~p 4.
Is there continuity?
NO-Go to step 7.
BACK 15-31
Rear Differential
OTe 42·2: Differential Fluid Temperature 9. Disconnect the rear differential fluid temperature
Sensor (Open/GND Short) sensor 2P connector.
NOTE: Before you troubleshoot, review the general 10. Check for continuity between rear differential fluid
troubleshooting information (see page 15-4). temperature sensor 2P connector terminal No.2 to
body ground.
1. Turn the ignition switch ON (II).
REAR DIFFERENTIAL FLUID TEMPERATURE
2. Clear the DTC with the HDS. SENSOR 2P CONNECTOR
4. Start the engine and turn the VSA off (the light on TOH (WHT)
the VSA OFF switch comes on). Run the engine in
the D position until the vehicle speed reaches
35 mph (56 km/h) and keep running for 10 minutes,
then slow down and stop the wheels. =
Wire side of male terminals
5. Check for DTCs with the HDS.
NO-Intermittent failure, the system is OK at this NO-Repair open in the wire between SH-AWD
time .• control unit connector A and the rear differential
fluid temperature sensor connector.•
6. Turn the ignition switch OFF.
JUMPER WIRE
=
Wire side of female terminals
15-32 BACK
11. Connect SH-AWD control unit connector terminal 13. Check for continuity between SH-AWD control unit
A8 to body ground with jumper wire. connector terminals A9 and A 18.
SH-AWD CONTROL UNIT CONNECTOR A (20P) SH-AWD CONTROL UNIT CONNECTOR A (20P)
=
Wire side of female terminals Wire side of female terminals
12. Check for continuity between rear differential fluid Is there continuity?
temperature sensor 2P connector No.1 to body
ground. YES-Repair short in the wire between SH-AWD
control unit connector A and the rear differential
REAR DIFFERENTIAL FLUID TEMPERATURE fluid temperature sensor connector.•
SENSOR 2P CONNECTOR
NO-Go to step 14.
Is there continuity?
NO-Repair open in the wire between SH-AWD Wire side of female terminals
control unit connector A and the rear differential
fluid temperature sensor connector.•
Is there continuity?
(cont'd)
BACK 15-33
Rear Differential
15-34 BACK
DTC 43-1: Differential Fluid Temperature 11. Check for continuity between rear differential fluid
Sensor Circuit Malfunction temperature sensor 2P connector terminals No.1
andNo.2.
NOTE: Before you troubleshoot, review the general
troubleshooting information (see page 15-4). REAR DIFFERENTIAL FLUID TEMPERATURE
SENSOR 2P CONNECTOR
1. Turn the ignition switch ON (II).
NO-Go to step 3.
Wire side of male terminals
3. Clear the DTC with the HDS.
5. Letthe engine idle 1 minutes. YES-Repair short in the wire between rear
differential fluid temperature sensor 2P connector
6. Test-drive the vehicle for 5 minute. terminals No.1 and No.2.•
YES-Go to step 8. 13. Update the SH-AWD control unit if it does not have
the latest software (see page 15-6), or substitute a
NO-Intermittent failure, the system is OK at this known-good SH-AWD control unit (see page 15-71).
time .•
14. Start the engine.
8. Turn the ignition switch OFF.
15. Letthe engine idle 1.
9. Disconnect SH-AWD control unit connector A (20P).
16. Check for DTCs with the HDS.
10. Disconnect the rear differential fluid temperature
sensor 2P connector. Is DTC 43-1 indicated?
BACK 15-35
Rear Differential
15-36 BACK
DTC 44-12: SH-AWD Relay Stuck ON 9. Measure voltage between SH-AWD control unit
connector terminal A 17 and body ground.
NOTE: Before you troubleshoot, review the general
troubleshooting information (see page 15-4). SH·AWD CONTROL UNIT CONNECTOR A (20P)
4. Check for DTCs with the HDS. Wire side of female terminals
6. Remove the SH-AWD relay (see page 15-71), then 10. Disconnect SH-AWD control unit connector B (8P).
test the SH-AWD relay (see page 22-77).•
11. Measure voltage between SH-AWD control unit
Is the SH-AWD relay OK? connector terminals B1 and B2.
BACK 15-37
, .'.
Rear Differential
NOTE: Before you troubleshoot, review the general NOTE: Before you troubleshoot, review the general
troubleshooting information (see page 15-4). troubleshooting information (see page 15-4).
1. Turn the ignition switch ON (II). 1. Turn the ignition switch ON (II).
2. Clear the DTC with the HDS. 2. Clear the DTC with the HDS.
4. Check for DTCs with the HDS. 4. Check for DTCs with the HDS.
YES-Update the SH-AWD control unit if it does not YES-Update the SH-AWD control unit if it does not
have the latest software (see page 15-6), or have the latest software (see page 15-6), or
substitute a known-good SH-AWD control unit and substitute a known-good SH-AWD control unit and
recheck (see page 15-71).lfthe symptom/indication recheck (see page 15-71). Ifthe symptom/indication
goes away with the updated SH-AWD control unit, goes away with the updated SH-AWD control unit,
troubleshooting is complete. If the symptom/ troubleshooting is complete. If the symptom/
indication goes away with a known-good SH-AWD indication goes away with a known-good SH-AWD
control unit, replace the original SH-AWD control control unit, replace the original SH-AWD control
unit (see page 15-71) .• unit (see page 15-71).•
NO-Intermittent failure, the system is OK at this NO-Intermittent failure, the system is OK at this
time.• time.•
15-38 BACK
DTC 44-50: SH-AWD Control Unit Power 9. Measure voltage between SH-AWD relay 4P
Supply Voltage Low connector terminal No.1 and body ground.
NOTE: Before you troubleshoot, review the general .SH·AWD RELAY 4P CONNECTOR
troubleshooting information (see page 15-4).
4. Clear the DTC with the HDS. 11. Check for continuity between SH-AWD control unit
connector terminal B1 and SH-AWD relay 4P
5. Start the engine. connector terminal No.2.
SH·AWD RELAY 4P CONNECTOR
6. Check for DTCs with the HDS ... Wire side of female terminals
YES-Go to step 7.
(cont'd)
BACK
15-39
Rear Differential
12. Check for continuity between SH-AWD control unit 13. Check for continuity between SH-AWD relay 4P
connector terminal A 17 and SH-AWD relay 4P connector terminal No.4 and body ground.
connector terminal No.3.
SH-AWD RELAY 4P CONNECTOR
SH-AWD RELAY 4P CONNECTOR
Wire side of female terminals GND
2
Q
=
Wire side of female terminals
Is there continuity?
SH-AWD CONTROL UNIT CONNECTOR A (20P) NO-Repair open in the wire between the SH-AWD
Wire side of female terminals
relay and body ground .•
Is there continuity?,.
14. Check for continuity betweenSH-AWD relay4P
YES-Go to step 13. connector terminals No.1 and No. 3 to body
ground (G604).
NO-Repair open in the wire between SH~AWD
control unit connector A and the SH-AWD relay SH·AWD RELAY 4P CONNECTOR
connector.•
15-40
BACK
DTC 49·1: SH-AWD Control Unit (PG Line
Open)
YES-Go to step 4.
BACK 15-41
Real' D,ifferential
DTC 52-3: Left Clutch Electromagnetic Coil 8. Connect a jumper wire between SH-AWD control
Current Malfunction unit connector terminals B4 and B5. Disconnect the
left solenoid 4P connector, then check for
NOTE: Before you troubleshoot, review the general continuity between left solenoid 4P connector
troubleshooting information (see page 15-4). terminals No.1 and No.2.
1. Turn the ignition switch ON (II). SH-AWD CONTROL UNIT CONNECTOR B (8P)
= Is there continuity?
Wire side of female terminals
YES-Go to step 9.
Is there less than 0.5 V? NO-Repair open in the wires between the
SH-AWD control unit and the left clutch
YES-Go to step 6. electromagnetic coil..
NO-Repair open in the wire between SH-AWD 9. Removethe jumper wire from the SH-AWD control
control unit connector B and body ground or poor unit connector terminals B4 and B5.
ground (G603) .•
15-42 BACK
10. Check for continuity between SH-AWD control unit 11. Check for continuity between SH-AWD control unit
connector terminals 82 and 84, then check for connector terminals 84 and 85.
continuity between SH-AWD control unit connector
terminals 82 and 85. , SH"AWD CONTROL UNIT CONNECTOR B 18P)
Is there continuity?
(cont'd)
BACK 15-43
Rear Differential
15-44 BACK
DTC 53-1, 53-3: Left Clutch Electromagnetic 8. Check for continuity between SH-AWD control unit
Coil Malfunction connector terminal B5 and body ground.
NOTE: Before you troubleshoot, review the general SH-AWD CONTROL UNIT CONNECTOR B 18P)
troubleshooting information (see page 15-4).
3 4
JUMPER WIRE
3 4
JUMPER WIRE
=
=
Wire side offemale terminals
Wire side of female terminals
(cont'd)
BACK 15-45
Rear Differential
11. Check for continuity between.SH-AWD control unit 17. Disconnect the left solenoid 4Pconnector..
connector terminal 84 and body grQund.
18. Measure the resistance between left solenoid 4P
SH-AWD CONTROL UNIT CONNECTOR B IBP) connector terminals No.1 and No.2.
NO-Repair open in the wires betw!;len the YES-Replace the rear differential left side case
SH-AWD control unit and the left clutch (see page 15-89).•
electromagnetic coil..
NO-Update the $H-AWD control unit if it does not
12. Remove the jumper wire from the left solenoid 4P have the latest software (see page 15-6), or
connector terminal No.1. substitute a known-good SH-AWD control unit and
recheck (see page 15-71) . .lfthesymptom/indication
13. Reconnect all connectors. goes away with the updated SH-AWD control unit,
troubleshooting is complete. If the symptom!
14. Turn the ignition switch ON (II). indication goes away with a known-good SH-AWD
control unit, replace the original SH-AWD control
15. Check the REAR DIFFERENTIAL FLUID unit (see page 15-71).•
TEMPERATURE in the DATA LIST is above 68 'f
(20 'C) with the HDS before proceeding to the next
step. If the temperature is below 68 'f (20 'C), drive
the vehicle to warm up the rear differential until the
fluid temperature becomes above 68 'f (20 'C).
15-46 BACK
DTC 53-2: Left Clutch Electromagnetic Coil 8. Turn the ignition switch ON (II).
(Short)
9. Measure voltage between SH-AWD control unit
NOTE: Before you troubleshoot, review the general connector terminal B4 and body ground.
troubleshooting information (see page 15-4).
SH-AWD CONTROL UNIT CONNECTOR B (BPI
1. Turn the ignition switch ON (II).
7. Check for continuity between SH-AWD control unit 10. Turn the ignition switch OFF.
connector terminals B4 and B5.
11. Reconnect all connectors.
SH-AWD CONTROL UNIT CONNECTOR B (8PI
12. Turn the ignition switch ON (II).
Is there continuity?
NO-Go to step 8.
(cont'd)
BACK 15-47
Rear Differential
15-48 BACK
Ole 56-3: Right Clutch Electromagnetic Coil 8. Connect a jumper wire between SH-AWD control
Current Malfunction unit connector terminals B6 and B7. Disconnect the
right solenoid 4P connector, then check for
NOTE: Before you troubleshoot, review the. general continuity between right solenoid 4P connector
troubleshooting information (see page 15-4). terminals No.1 and No.2.
1. Turn the ignition switch ON (II). SH-AWD CONTROL UNrr CONNECTOR B (8P)
=
Is there continuity?
Wire side of female terminals
YES-Go to step 9.
Is there less than 0.5 V? NO-Repair open in the wire between the SH-AWD
control unit and the right clutch electromagnetic
YES-Go to step 6. coil..
NO-Repair open in the wire between SH-AWD 9. Remove the jumper wire from SH-AWD control unit
control unit connector B and body ground or poor connector terminals B6 and B7.
ground (G603) .•
(cont'd)
BACK 15-49
Rear Differential
DTe Troubleshooting (cont'd)
10. Check for continuity between SH-AWD control unit 11. Check for continuity between SH-AWD control unit
connector terminals 82 and 86, then check for connector terminals 86 and 87.
continuity between SH-AWD control unit connector
terminals 82 and 87. . SH-AWD CONTROL UNIT CONNECTOR B (8P)
Is there continuity?
15-50 BACK
12. Turn the ignition switch ON (II). 14. Measure voltage between SH-AWD control unit
connector terminals 82 and 86.
13. Measure voltage between SH-AWD control unit
connectorterminals B2 and B7. . SH-AWD CONTROL UNIT CONNECTOR B (BP)
Is there more than 0.5 V? YES-Repair short to power in the wire between
the SH-AWD control unit connector terminal 86 and
YES-Repair short to power in the wire between right clutch electromagnetic coil..
SH-AWD control unit and the right clutch
electromagnetic coil.. NO-Update the SH-AWD control unit if it does not
have the latest software (see page 15-6), or
NO-Go to step 14. substitute a known-good SH-AWD control unit and
recheck (see page 15-71). If the symptom/indication
goes away with the updated SH-AWD control unit,
troubleshooting is complete. If the symptom/
indication goes away with a known-good SH-AWD
control unit, replace the original SH-AWD control
unit (see page 15-71).•
BACK
15-51
Rear Differential
DTC57-1, 57-3: Right Clutch Electromagnetic: 8. Check for continuity between SH-AWD control unit
Coil Malfunction connector terminal B7 and body ground.
NOTE: Before you ~roubleshoot, review the genl:lral SH-AWD CONTROL UNIT CONNECTOR B (8P)
troubleshooting information (seepage 15-4).
JUMPER WIRE
JUMPER WIRE
=
=
Wire side of female terminals
Wire side offemale terminals
BACK
15-52
11. Check for continuity between SH-AWD control unit 16. Disconnect the right solenoid 4P connector.
connector terminal 86 and body ground.
17. Measure resistance between right solenoid 4P
SH-AWD CONTROL UNIT CONNECTOR B (8P) connector terminals No.1 and No.2.
NO-Repair. open in the wires between the YES-Replace the rear differential right side case
SH-AWD control unit and the right clutch (see page 15-89) .•
electromagnetic coil..
NO-Update the SH-AWD control unit if it does not
12. Remove the jumper wire from the right solenoid 4P have the latest software (see page 15-6), or
connector terminal No.1. substitute a known-good SH-AWD control unit and
recheck (see page 15-71). Ifthe symptom/indication
13. Reconnect all connectors. goes away with the updated SH-AWD control unit,
troubleshooting is complete. If the symptom/
14. Turn the ignition switch ON (II). indication goes away with a known-good SH-AWD
control unit, replace the original SH-AWD control
15. Check the REAR DIFFERENTIAL FLUID unit (see page 15-71) .•
TEMPERATURE in the DATA LIST is above 68 "F
(20 "C) with the HDS before proceeding to the next
step. If the temperature is below 68 "F (20 "C), drive
the vehicle to warm up the rear differential until the
fluid temperature becomes above 68 "F (20 "C).
BACK
15-53
Rear. Differential
DTC 57-2: Right Clutch Electromagnetic Coil 8. Turn the ignition switch ON (II).
(Short)
9. Measure voltage between SH-AWD control unit
NOTE: 8efore you troubleshoot, review the general connector terminal 86 and body ground.
troubleshooting information (see page 15-4).
SH-AWD CONTROL UNIT CONNECTOR B (8P)
1. Turn the ignition switch ON (II).
7. Check for continuity between SH-AWD control unit 10. Turn the ignition switch OFF.
connector terminals 86 and 87.
11. Reconnect all connectors.
SH-AWD CONTROL UNIT CONNECTOR B (8P)
12. Turn the ignition switch ON (II).
Is there continuity?
NO-Go to step 8.
15-54 BACK
13. Check the REAR DIFFERENTIAL FLUID
TEMPERATURE in the DATA LIST is above 68 "F
(20 'C) with the HDS before proceeding to the next
step. If the temperature is below 68 "F (20 'C), drive
the vehicle to warm up the rear differential until the
fluid temperature becomes above 68 "F (20 'C).
BACK 15-55
Rear Differential
DTC 76-1: Rear Differential Fluid Overheats 8. Check for rear brake drag.
2. Check for DTCs in the VSA system with the HDS. NO-Repairthe rear brakes(see p~ge 19-4) .•
NO-Go to step 3.
NO-Goto step 7.
15-56 BACK
DTC 77-1: Communication Error with the DTC 77-2: Communication Error with the VSA
Power Control Module (PCM) Modulator:..Control Unit
NOTE: Before you troubleshoot, review the general NOTE: Before you troubleshoot, review the general
troubleshooting information (see page 15-4). troubleshooting information (see page 15-4).
1. Turn the ignition switch ON (II). 1. Turn the ignition switch ON (II).
2. Clear the DTC with the HDS. 2. Clear the DTC with the HDS.
4. Check for DTCs with the HDS. 4. Check for DTCs with the HDS.
NO-Intermittent failure, the system is OK at this NO--:-Intermittent failure, the system is OK at this
time .• time.•
5. Check for DTCs in the PGM-FI system with the HDS. 5. Check for DTCs in the VSA system with the HDS.
Are any PGM-F I system orcs indicated? Are any VSA system DrCs indicated?
YES-Go to the indicated DTC's troubleshooting .• YES-Go to the indicated DTC's troubleshooting .•
NO-Update the SH-AWD control unit if it does not NO-Update the SH-AWD control unit if it does not
have the latest software (see page 15-6), or have the latest software (see page 15-6), or
substitute a known-good SH-AWD control unit and substitute a known-goodSH-AWD control unitand
recheck (see page 15-71).lfthe symptom/indication recheck (see page 15-71). If the symptom/indication
goes away with the updated SH-AWD control unit, goes away with the updated SH-AWD control unit,
troubleshooting is complete. If the symptom/ troubleshooting is complete.lfthe symptoml
indication goes away with a known-good SH-AWD indication goes away with a known-good SH-AWD
control unit, replace the original SH-AWD control control ,unit, replace the original SH-AWD control
unit (see page 15-71).• unit (see page 15-71).•
BACK 15-57
Rear Differential
YES-Go to step 5.
15-58 BACK
DTC 77-5: Yaw Rate-Lateral/Longitudinal DTC 77-6: Steering Angle Sensor Malfunction
Acceleration Sensor Malfunction
NOTE: Before you troubleshoot, review the general
NOTE: Before you troubleshoot, review the general troubleshooting information (see page 15-4).
troubleshooting information (see page 15-4).
1. Turn the ignition switch ON (II).
1. Turn the ignition switch ON (II).
2. Clear the DTC with the HDS.
2. Clear the DTC with the HDS.
3. Start the engine.
3. Start the engine.
4. Check for DTCs with the HDS.
4. Check for DTCs with the HDS.
Is OTC 77-6 indicated?
Is OTC 77-5 indicated?
YES-Go to step 5.
YES-Go to step 5.
NO-Intermittent failure, the system is OK at this
NO-Intermittent failure, the system is OK at this time .•
time.•
5. Check for DTCs in the VSA system with the HDS.
5. Check for DTCs in the VSA system with the HDS.
Are any steering angle sensor OTCs indicated?
Are any yaw rate-lateral acceleration sensor
OTCs indicated? YES-Go to the indicated DTC's troubleshooting .•
YES-Go to the indicated DTC's troubleshooting .• NO-Update the SH-AWD control unit if it does not
have the latest software (see page 15-6), or
NO-Update the SH-AWD control unit if it does not substitute a known-good SH-AWD control unit and
have the latest software (see page 15-6), or recheck (see page 15-71). If the symptom/indication
substitute a known-good SH-AWD control unit and goes away with the updated SH-AWD control unit,
recheck (see page 15-71).lfthe symptom/indication troubleshooting is complete. If the symptom/
goes away with the updated SH-AWD control unit, indication goes away with a known-good SH-AWD
troubleshooting is complete. If the symptom/ control unit, replace the original SH-AWD control
indication goes away with a known-good SH-AWD unit (see page 15-71).•
control unit, replace the original SH-AWD control
unit (see page 15-71).•
BACK 15-59
Rear Differential
OTC 78-xx: SH-AWD Control Unit Self- DTC 81-1: Left Search Coil Sensor
Diagnostic Malfunction Malfunction
NOTE: Before you troubleshoot, review the general NOTE: Before you troubleshoot, review the general
troubleshooting information (see page 15-4). troubleshooting information (see page 15-4).
1. Clear the DTC with the HDS. 1. Disconnect SH-AWD control unit connector A (20P).
2. Turn the ignition switch ON (II). 2. Check for continuity between SH-AWD control unit
connector terminals A 1 and A 11.
3. Check for DTCs with the HDS.
SH-AWD CONTROL UNIT CONNECTOR A (20P)
Is OTe 78-xx indicated?
YES-Go to step 3.
NO-Go to step 6.
15-60 BACK
4. Measure resistance between SH-AWD control unit 6. Connect a jumper wire between SH-AWDcontrol
connector terminals A 1 and A 11. unit connector terminals A 1 and A 11. Disconnect
the left solenoid 4P connector, then check for
SH-AWD CONTROL UNIT CONNECTOR A (20P) continuity between ·Ieft solenoid 4P connector·
terminals No.3 and No.4.
JUMPER WIRE
Is there 2.0 Q or more?
Wire side of female terminals
YES-Go to step 5.
NO-Go to step 7.
LEFT SOLENOID 4P CONNECTOR
5. Check for continuity between SH-AWD control unit
connector terminal A 1 and body ground.
=
Wire side of female terminals Is there continuity?
YES-Repair short in the wire between SH-AWD NO-Repair open in the wire between left solenoid
control unit connector terminal A 1 and body 4P connector terminals No.3 and No.4 .•
ground .•
BACK 15-61
Rear Differential
Is there continuity?
15-62 BACK
DTC 82-1: Right Search Coil Sensor 5. Check for continuity between SH-AWD control unit
Malfunction connector terminal A3 and body ground.
NOTE: Before you troubleshoot, review the general SH-AWD CONTROL UNIT CONNECTOR A (20P)
troubleshooting information (see page 15-4).
=
Wire side of female terminals
Is there continuity?
Wire side of female terminals YES-Repair short in the wire between SH-AWD
control unit connector terminal A3 and body
ground .•
Is there continuity?
NO-Check for loose connector terminals at the
YES-Go to step 3. SH-AWD control unit and repair if necessary. If the
connections are OK, update the SH-AWD control
NO-Go to step 6. unit if it does not have the latest software (see page
15-6), or substitute a known-good SH-AWD control
3. Check the REAR DIFFERENTIAL FLUID unit and recheck (see page 15-71). Ifthe symptom/
TEMPERATURE in the DATA LIST is above 68 'f indication goes away with the updated SH-AWD
(20 "C) with the HDS before proceeding to the next control unit, troubleshooting is complete. Ifthe
step. If the temperature is below 68 'f (20 "C), drive symptom/indication goes away with a known-good
the vehicle to warm up the rear differential until the SH-AWD control unit, replace the original SH-AWD
fluid temperature becomes above 68 'f (20 "C). control unit (see page 15-71).•
YES-Go to step 5.
NO-Go to step 7.
(cont'd)
BACK 15-63
Rear Differential
6. Connect a jumper wire between SH-AWD control 7. Disconnect the right solenoid 4P connector.
unit connector terminals A3 and A12. Disconnect
the right solenoid 4P connector, then check for 8. Check for continuity between right solenoid 4P
continuity between right solenoid 4P connector connectorterminals No.3 and No.4.
terminals No.3 and No.4.
RIGHT SOLENOID 4P CONNECTOR
SH-AWD CONTROL UNIT CONNECTOR A (20P)
JUMPER WIRE
Wire side of female terminals
Wire side of female terminals
Is there continuity?
Is there continuity?
15-64 BACK
DTC 91-1: SH-AWD Control Unit
Programming Error
NOTE:
• Before you troubleshoot, review the general
troubleshooting information (see page 15-4).
• DTC 91-1 is stored when the SH-AWD system update
is not completed.
• Do not turn the ignition switch OFF while updating
the SH-AWD system. If you turn the ignition switch
OFF before completion, the SH-AWD system can be
damaged.
NO-Update is complete.
BACK 15..65
Rear Differential
Symptom Troubleshooting
The SH-AWO indicator does not go off, and 4. Start the engine.
no OTCs are stored
5. Check the SH-AWD indicator value with the HDS.
NOTE:
• Before you troubleshoot, review the general Is the SH-AWD indicator value OFF?
troubleshooting information (see page 15-4).
• Make sure the No.3 (RR F/B) (60A) fuse in the main YES-Go to the gauge control system DTC
under-hood fuse box is OK. troubleshooting (see page 22-322) .•
• Make sure the No.9 (30A) fuse in the rear fuse/relay
box is OK. NO-Update the SH-AWD control unit if it does not
• Make sure there are on loose connector terminals at have the latest software (see page 15-6), or
the SH-AWD control unit. substitute a known-good SH-AWD control unit and
• Make sure charging system is OK. recheck (see page 15-71). Ifthe symptom/indication
• Make sure the PGM-FI system and the AfT system is goes away with the updated SH-AWD control unit,
not in the middle of updating. troubleshooting is complete. If the symptom/
indication goes away with a known-good SH-AWD
1. Testthe battery (see page 22-76). Charge or replace control unit, replace the original SH-AWD control
the battery if necessary. unit (see page 15-71) .•
YES-Go to step 3.
NO-Go to step 4.
15-66 BACK
The SH-AWD indicator does not come on
NO-Go to step 3.
BACK 15-67
Rear Differential
Special Tools Required 6. Do the direct electromagnetic clutch test with the
• Adapter, torque wrench 070AJ-SJAA 112 HDS. Go to Miscellaneous test menu/functional,
• Nut, 14x 1.5 mm 070AJ-SJAA130 select tests/direct electromagnetic clutch test, then
follow the screen prompts.
Direct Electromagnetic Clutch Test
7. Install a torque wrench on the. special tool as
NOTE: shown on the HDS. Write down the torque value
• No DTC was detected. while slowly rotating the rear hub with the torque
• The shift lever is in N. wrench as shown. (Turn the hub no more than
• The SH-AWD control unit had been initialized. 90 degrees in 7 to 10 seconds).
• The tire pressures are at the specified value.
• Tire size and were are the same between the left and NOTE: Use a torque wrench capable of measuring
right tires. up to 80 kg·m (580 Ibf·ft) such as a commercially
available Snap-on torque wrench TE352FUE.
1. Connect the HDS to the DLC.
A
070AJ-SJAA 112
I 8. Enter the torque value into the HDS, and wait for
the test to finish.
~~~
\~
• Ifthe result shows the clutch driving force is
normal, the clutch assembly is OK.
B--------
070AJ-SJAA 130
• If the result shows the clutch driving force is
abnormal, replace the differential fluid; and
retest. Ifthe result still shows the clutch driving
force is abnormal, replace the right and left
differential side case (see page 15-89).
15-68 BACK
Rear Differential Fluid Inspection and Replacement
Inspection Replacement
1. Park the vehicle on level ground, and turn the 1. Park the vehicle on level ground, and turn the
ignition switch to LOCK (0). ignition switch to LOCK (0).
2. Use solvent and a brush to wash any oil and dirt off 2. Remove the filler plug (A) and the sealing washer
the differential fluid inspection oil filter plugs. (8).
3. Remove the filler plug (A) and the sealing washer Fluid Capacity
(8), then check the condition of the fluid, and make 2.53 L {2.67 US qt) at fluid change
sure the fluid is at the proper level (C). 2.77 L (2.93 US qt) at overhaul
/
4. The fluid level must reach up the bottom of the
filler plug hole. If it is below the hole, add the
recommended fluid until it runs out, then reinstall
the filler plug with a new sealing washer.
BACK
15-69
Rear Differential
6x1.0mm
12N·m
11.2 kgf·m, 8.9 Ibf·ft)
BACK
15-70
SH-AWD Control Unit Replacement SH-AWD Relay Replacement
NOTE: The SH-AWD control unit must be initialized 1. Remove the rear left side trim panel cover
(see page 15-8). after replacement, other wise the (see page 20-92).
SH-AWD system will not function.
2. Remove the SH-AWD relay (A).
1. Remove the rear left side trim panel cover
(see page 20-92). A
BACK
15-71
Rear Differential
Rear Differential.Mount Replacem·ent
14x1.5mm
85N·m
REAR DIFFERENTIAL 18.7 kgf·m.
MOUNTING RUBBER 63lbf·ftl
Replace.
~
REAR DIFFERENTIAL
RUBBER MOUNT
14x1.5mm
74N·m
17.5 kgf·m. 53.5 Ibf·ftl ------ 10x 1.25 mm
Replace. 38N·m
13.9 kgf·m. 28 Ibf·ftl
REAR DIFFERENTIAL
FRONT MOUNTING BRACKETS
BACK
15-72
Rear Differential Breather Box and Hose Replacement
1. Remove the cargo floor lid and the cargo box (see page 20-90).
2. Remove the breather hose clips (A), then disconnect the breather hose (8).
3. Remove the breather box clips (e) and the breather box (D).
4. Install the breather box then connect the breather hose and the breather hose clips.
6. Make sure that all the hoses are properly routed, clipped into place, and not pinched.
7. Install the cargo floor lid and the cargo box (see page 20-90).
BACK
15-73
Rear Differential
Special Tools Required 5. Place the transmission jack (A) under the rear
Driveshaft remover 07 AAD-S3VAOOO differential (8).
1. Drain the differential fluid (see page 15-69). 6. Using the driveshaft remover (e) and the hammer,
and disconnect the left rear inboard joint (D) from
2. Remove the exhaust pipe (A). the rear differential.
C
D 07AAD·S3VAOOO
A
! E
3. Remove the right rear driveshaft (see page 16-26). 8. Lower the rear differential a little on the
transmission jack, then remove the left rear
4. Make a reference mark (A) across the propeller driveshaft inboard joint from the rear differential.
shaft (8) and rear differential companion flange (e).
Separate the propeller shaft from the rear NOTE: Make sure not to over extend the harness
differential. and the tube.
NOTE: Suspend the propeller shaft with an 9. Disconnect the right clutch solenoid 4P connector
appropriate size wire. (A) and the rear differential fluid temperature
sensor 2P connector (8), then remove the harness
clip (e).
c E
BACK
15-74
Rear Differential Installation
11. Slowly lower the rear differential a little on the 1. Raise the rear differential with the transmission
transmission jack. jack.
NOTE: Make sure not to over extend the harness. 2. Ifthe original differential is being reinstalled,
replace the set rings.
12. Disconnect the left clutch solenoid 4P connector (A),
then remove the harness clips (B). 3. Raise the rear differential a little on the
transmission jack.
A
I
B
4. Connect the ground cable (A) to the rear differential.
6x 1.0 mm B
12.0N·m C
~';2Zt;·~Ft
c
A
13. Disconnect the ground cable (C) from the rear
differential.
5. Connect the left clutch solenoid 4P connector (B),
14. Lower the rear differential on the transmission jack. then install the harness clips (C).
(cont'd)
BACK
15-75
Rear Differential
9. Install the left rear driveshaft inboard joint(A) to 14. Attach the propeller shaft (A) to the rear differential
the rear differential. (B) by aligning the reference marks (C) you made
during the removal procedure.
B
14x1.5mm
85'N·m
18.7 kgf·m,
A 63lbf·ftl
Replace.
D
14x1.5mm
85N·m 10x1.25mm ~
18.7 kgf·m, 72N·m
17.3 kgf.m,
~
63lbf·ftl
Replace. 53 Ibf·ftl _~"="'''''
A
C B
10x 1.25mm
38N·m
13.9 kgf·m, 28 Ibf·ftl 15. Install the right rear driveshaft (see page 16-26).
10. Raise the rear differential to the mounting level, 16. Install the new exhaust pipe gasket (A) and exhaust
then hand tighten the new rear differential rear pipe (B).
mounting bolts (B) and rear differential front
mounting bracket bolts (C);
10x 1.25 mm
54N·m
15.5 kgf.m, 40 Ibf·ftl A
Replace.
BACK
15-76
Rear Differential DisassemblyIReassembly
A \A
@
®
\~A
A
BACK 15-77
Rear Differential
Special Tools Required 4. Remove the left side case (A), the right side case (B),
• Companion flange holder 07XAB-001A 101 the four 10 x 12 mm dowel pins (C).
• Oil seal driver C 070AD-STK0130
• Fork seal driver weight 07747-0010100
15-78 BACK
6. Remove the six mounting bolts (A) in a crisscross 8. Raise the locknut tab (A) from the groove ofthe
pattern in several steps, then remove the input shaft, making sure that the tab completely
differential housing assembly (8) and dowel pins clears the groove to prevent damaging the input
(C). shaft.
(cont'd)
BACK 15-79
Rear Differential
10. Loosen the locknut (A) clockwise so that its tab (8) 13. Remove the 27 mm locknut (A), the 27 mm spring
comes out from the groove (e) in the inputshaft. washer (8), the 28 mm back-up ring (e), and the
28 mm O-ring (D).
11. Tighten the locknut (A) until its tab (8) aligns with
the groove (e).
o ~c
15-80 BACK
15. Remove the drive pinion (A), pinion spacer (B) and 17. Apply ATF to the tapered roller bearing (A), then
the thrust washer (C)by tapping on the drive pinion install the new front case oil seal (8) with the oil
with a plastic hammer. seal driver C and fork seal driver weight (0).
(cont'd)
BACK 15-81
Rear Differential
19. Install the companion flange (A) on the input shaft 21. Install the companion flange holder (A) to the
(8) by aligning the reference mark (C), companion flange, then tighten the locknut (Ieft-
hand threads).
______ A
A
07XAB-001A101
o Turning Torque:
93.2-181.4 N·m
(9.5-18.5 kgf.cm, 69.0-134.0 Ibf·in)
15-82 BACK
23. Stake the locknut tab (A) into the groove in the 25. Remove the dirt and oil from the sealing surfaces .
. input shaft. Apply liquid gasket (P/N08718-0001) to the sealing
surface. Make sure you seal the entire
circumference of the bolt holes to prevent oil
leakage.
NOTE:
• You must assemble the housings within do in
5 minutes after applying the liquid gasket. If not,
the sealing surface must be cleaned, and the
liquid gasket reapplied.
• Allow it to cure at least 30 minutes after
assembly before filling the differential with fluid.
• Remove the overflowing liquid gasket, when
joining side case.
6x 1.0mm
12N·m
11.2 kgf·m, 8.7Ibf·ft)
(cont'd)
BACK 15-83
Rear Differential
26. Install the dowel pins (A), the differential housing 30. Remove the dirt and oil from the sealing surfaces.
assembly (8) and the six mounting bolts (C). Apply liquid gasket (PIN 08718-0001) to the sealing
surface. Make sure you seal the entire
C circumference of the bolt holes to prevent oil
10x 1.25mm leakage.
44N·m
(4.5 kgf·m,
32lbf·ftl NOTE:
• You must assemble the housings with you do in
5 minutes after applying the liquid gasket. If not,
the sealing surface must be cleaned, and the
B
liquid gasket reapplied .
• Allow it to cure at least 30 minutes after
assembly before filling the differential with fluid.
28. Install the 83 mm shim (A), the bearing set plate (8)
and the six mounting bolts (C). .._._._.- Apply liquid gasket along the broken
line and around all bolt holes.
NOTE: Install the bearing set plate, check to
identification marks (0).
c
ax 1.25mm
27N·m (2.a kgf·m, 20 Ibf·ftl
o
I
15-84 BACK
31. Install the 8 x 12 mm dowel pins (A), the rear 34. Install the rear differential front mounting brackets
differential right side case (8), the rear differential (A) from the rear differential (B).
left side case (e) and the mounting bolts (0).
NOTE: Install a lower surface of the guide (e)
D
8x1.2Smm horizontally as shown, then tighten the rear
27N·m differential front mounting bracket bolts (0).
(2.8 kgf·m, 20 Ibf·ttl
/'
D
8x 1.25 mm
27N·m
(2.8 kgf·m,
.. 201bf·ttl
D
14x 1.5 mm
32. Tighten the mounting bolts in a crisscross pattern 8SN·m
(8.7 kgf·m, 63 Ibf·ttl
in several steps. Replace.
6x1.0mm
12N·m
(1.2 kgf·m,
8.7Ibf·ttl
BACK 15-85
Rear' Differential
Special TOQlsRequired 5. Install the new 34.7 x54 x 9 mm oil seal (A) into the
• Oil seal driver A 070AD-STK0110 rear differential side case (B) with the fork seal
• Oil seal driver B 070AD-STK0120 driver weight (C) and oil seal driver A (D).
• Fork seal driver weight 077 47 -0010100
A B
D
070AD-STK0110 A
15-86 BACK
Center Case Replacement
1. Remove the rear differential (see page 15-74). 4. Remove the rear differential left side case (A), the
rear differential right side case (8), the 10 x 12 mm
2. Remove the rear differential front mounting dowel pins (C) from the rear differential center case
brackets (A) from the rear differential (8). (0).
A
5. Replace the rear differential center case.
3. Remove the differential fluid temperature sensor
cover (A), rear differential fluid temperature sensor
(8), O-ring (C), and rear differential harness bracket
(0).
(cont'd)
BACK 15-87
Rear Differential
6. Remove the dirt and oil from the sealing surfaces. 7. Install the 8 x 12 mm dowel pins (A), the rear
Apply liquid gasket (P/N08718-0001) to the sealing differential right side case (8), the rear differential
surface. Make sure you seal the entire left side case (C) and the mounting bolts (D) on to
circumference of the bolt holes to prevent oil the rear differential center case (E).
leakage.
D
8x1.25mm'
NOTE: 27N·m
(2.8 kgf·m, 20 Ibf,ftl
• You must assemble the housings with you do in
5 minutes afterapplying the liquid gasket. If not, /
the sealing surface must be cleaned, and the
liquid gasket reapplied .
• Allow it to cure at least ;30 minutes after D
8x1.25mm
assembly before filling the differential with fluid. 27N·m
(2.8kgf·m.
20lbf·ftl
Left side case/right side case
~
8. Tighten the mounting bolts in a crisscross pattern
in several steps.
6x1.0mm
12N'm
---
(1.2 kgf.m.
8.7Ibf·ftl
1.5-88 BACK
Side Case Replacement
10. Install the rear differential front mounting brackets 1. Remove the rear differential (see page 15-74).
(A) from the rear differential (B).
2. Remove the rear differential front mounting
NOTE: Install a lower surface of the guide (C) brackets (A) from the rear differential (B).
horizontally as shown, then tighten the rear
differential front mounting bracket bolts (D).
(cont'd)
BACK 15-89
Rear Differential
4. Remove the rear differential left side case (A) or the 7. Measure distance CD between the end of the rear
rear differential right side case (8), the 10 x 12 mm differential side case (A) and 60.2 mm shim contact
dowel pins (C) from the rear differential center case area of planetary gear (8) with a straight edge (C)
(D). and depth gauge (D). Measure at three locations,
and average the reading.
NOTE:
• Carry out the measurement at normal room
temperature.
• Clean all the parts thoroughly before measure.
NOTE:
• Carry out the measurement at normal room
temperature.
• Clean all the parts thoroughly before measure.
A B
15-90 BACK
9. Measure the distance @between the needle (For example)
bearing (A) and tapper roller bearing contact area CD = 6.12mm (0.241 in.)
ohing gear (B) with a depth gauge (C). Measure at ® = 15.3 mm (0.602 in.)
three locations, and average the reading. ® = 19.5 mm (0.770 'in.)
(Basic Formula)
CD+®-(®+0.19) = shim thickness
Clearance Standard:
0.14-:0.24 mm (0.006-0.009 in.)
(cont'd)
BACK 15-91
, ~l
Rear Differential
11. Place one strip of plastigage (A) on 60.2 mm shim 12. Install the 8 x 12 mm dowel pins (A), the rear
contact area of planetary gear (B). Install the differential right side case· (·B) or the rear.,
60.2 mm shim (C), needle bearing (0) and the ring differential left side case (C) and the mounting bolts
gear (E). Measure at three locations, and average (0).
the reading.
D
8x1.25mm
NOTE: ZlN·m
• Carry out the, measurement at normal' room 12.8 kgf·m, 20 Ibf·ft)
temperature .
• Clean all the parts thoroughly bef~re measure.
14. Remove the rear differential left side case (A) or the
rear differential right side case (B), the 10 x 12 mm
dowel pins (e) from the rear differential center case
(0).
15-92 BACK
-"
15. Remove the ring gear (A), needle bearing (8), and 18. Install the 60.2 mm shim (A), needle bearing (8)
the 60.2 mm shim (C) from the rear differential side and the ring gear (C) onto the rear differential side
case (0). case (0).
Clearance Standard:
0.14-0.24 mm (0.006-0.009 in.)
(cont'd)
BACK
15-93
" <" I "
Rear 'Differential
19. Remove the dirt and oil from the sealing surfaces. 20. Install the 8 x 12mm dowel pins (A), the rear
Apply liquid gasket (P/N.08718-0001) to the sealing differential right side case (8) or the rear '
surface. Make sure you seal the entire differential left side case (C) and the mounting bolts
circumference of the bolt holes to prevent oil (D) onto the rear differential center case (E).
leakage.
o
8x 1.25 mm
NOTE:.. 27N·m
• You must assemble the housings within do in (2.8 kgf·m, 20 Ibf·ft)
5.,minutes after applying the liquid gasket. If not, /'
. the sealing s.urface must bech~aned, and the
· liquid gasket reapplied. ;
• Allow it to cure at least 30 minutes after o
assembly before filling the differential with fluid. 8x1.25mm
27N·m
(2.8kgf·m,
Left side case/right side case 20Ibf·ft)
~
21. Tighten the, mounting bolts in a crisscross pattern
in several steps.
.. _._._.- Apply liquid gasket along the broken 22. Install the differential fluid temperature sensor
line and around all bolt holes. cover (A), rear differential fluid temperature sensor
(8), new O-ring (C), and rear differential harness
bracket (D).
6x1.0mm
B 12N·m
11.2 kgf.m,
;. 8.7Ibf·ftl
-------
15-94 BACK
23. Install the rear differential front mounting brackets
(A) from the rear differential (8).
o
14x 1.5mm
85N·m
(8.7 kgf·m, 63 Ibf·ft)
Replace.
BACK
15-95
BACK
DrivelinelAxle I
BACK
DrivelinelAxle
Special Tools
I ® ®
~ 9 .' ..
@)
.
~ , .
@,@
~ CD ® ® @
0
®
, ,.
BACK
16-2
Component Location Index
BOOT BAND
Removal, page 16-6
Installation, page 16"'1 REAR DRIVESHAFT
Inspection, page 16-4
Removal, page 16-26
Disassembly, page 16-29
INTERMEDIATE SHAFT Reassembly, page 16-31
Removal, page 16-21 Installation, page 16-35
Disassembly, page 16-21
Reassembly, page 16-23 PROPELLER SHAFT
Installation, page 16-26 Inspection, page 16-37
Removal, page 16-38
Installation, page 16-39
FRONT DRIVESHAFT
Inspection, page 16-4
Removal, page 16-4
Disassembly, page 16-8
Reassembly, page 16-14
Installation, page 16-19
BACK
16-3
DrivelinelAxle
1. Check the inboard boot (A) and the outboard boot 1. Raise the vehicle on a lift, and remove the front
(8) on the driveshaft (C) for cracks, damage, leaking wheels (see page 1-7).
grease, and loose boot bands (D). If any damage is
found, replace the boot and boot bands.
l B
I
D
2. Turn the driveshaft by hand, and make sure the 2. Lift up the locking tab (A) on the spindle nut (8),
splines (E) and joint are not excessively loose. then remove, and discard the nut.
3. Make sure the driveshaft is not twisted, bent, or 3. If you need to remove the left driveshaft, drain the
cracked; if it is, replace it. transmission fluid (see page 14-266). It is not
necessary-to drain the transmission fluid when the
right drives haft is removed.
BACK
16-4
5. Remove the lock pin (A) from the lower arm ball 8. Pull the knuckle outward, and remove the
joint castle nut (B), and remove the nut. driveshaft outboard joint from the front wheel hub.
NOTE:
• To avoid damaging the ball joint, install the ball
joint thread protector onto the threads of the ball
joint.
• Be careful not to damage the ball joint boot when
installing the remover.
(cont'd)
BACK 16-5
DrivelinelAxle
10. Pry (left driveshaft)/tap (right driveshaft) the NOTE: When removing the boot bands, be careful not
inboard joint(A), and remove the driveshaftfrom to damage the boot and dynamic damper.
the differential case or bearing support as an
assembly. Do not pull on the driveshaft (B); the Welded Type
inboard joint may come apart. Pull the driveshaft
straight outto avoid damaging the differential oil 1. Cut the boot band (A), then remove the boot band.
seal or the intermediate shaft outer seal.
Left drivesh,ft
A A
Right driveshaft A
BACK
Low Profile Type Locking Tab Type ; :;.
1. Pinch the boot band using a commercially available 1. Pry up the locking tab (A) with a screwdriver, and
boot band pliers (A), then remove the boot band. lift up the end of the band, then remove the boot
band.
BACK
D~:iv~linelAxle
Front Driveshaft Disassembly
Special Tools Required 3. Make a mark (A) on each roller (B) and inboard joint
Threaded adapter, 26 x 1.5 mm 07XAe-001030A (e) to identify the locations of rollers and grooves
in the inboard joint. Then remove and place the
Inboard Joint Side inboard joint on a shop towel (D). Be careful not to
drop the rollers when separating them from the
1. Remove the set ring (A) from the inboard joint. inboard joint.
A
2. Remove the boot bands. Be careful not to damage
the boot and dynamic damper (see page 16-6). 4. Make marks (A) on the rollers (B) and spider (e) to
identify the locations of the rollers on the spider,
then remove the rollers.
BACK
8. Wrap the splines on the driveshaft with vinyl tape Outboard Joint Side
(A) to prevent damage to the boot.
1. Remove the boot bands. Be careful not to damage
the boot and dynamic damper (see page 16-6).
(cont'd)
BACK 16-9
DriveUnelAxle
Front Driveshaft Disassembly (cont'd)
3. Wipe off the grease to expose the driveshaft and 8. Remove the stop ring (A) from the drives haft.
the outboard joint inner race.
B
07XAC-001030A
~~
10. Remove the outboard boot. Be careful not to
damage the boot.
C
11. Remove the vinyl tape.
16-10 BACK
Boot Band Installation
Special Tools Required 4. Thread the free end of the band through the nose
• Boot band tool, KD-3191 or equivalent, commercially section of a commercially available boot band tool
available KD-3191 or equivalent (A), and into the slot on the
• Boot band pliers, Kent-Moore J-3591 0 or equivalent, winding mandrel (B) .
commercially available 'i"
r
2. Pull up the slack in the band by hand. 90 degrees
(cont'd)
BACK 16-11
Oriveline/Axle
Boot Band Installation (cont'd)
7. Unwind the boot band tool, and cut off the. excess Ear Clamp Type
free end of the band to leave a 5-10 mm
. (0.2-0.4 in.) tail protruding from the clip. 1. Close the ear portion (A) of the band with
commercially available boot band pliers Kent-
Moore J-35910 or equivalent (8).
NOTE:
• Make sure the band and clip do not interfere with 2. Check the clearance between the closed ear portion
anything on the vehicle and thatthe band does· of the band. If the clearance is not within
not move . specifications, close the ear portion of the band
• Clean any.grease remaining on the surrounding tighter.
surfaces.
Front Driveshaft
A A: 3.0 mm (0.12 in.) MAX.
B: 6.0 mm (0.24 in.) MAX.
Rear Driveshaft
A: 3.0 mm (0.12 in.) MAX.
B: 6.0 mm(0.24 in.) MAX.
16-12 BACK
Locking Tab Type Low Profile Type
1. Install a new locking tab type boot band on the 1. Install the new low profile band (A) onto the boot
inboard joint side of the inboard boot. Fold down (8), then hook the tab portion (C) of the band.
the locking tabs.
c
2. Lightly tap on the doubled-over portions to flatten 2. Close the hook portion of the band with
them. commercially available boot band pliers (A), then
hook the tabs portion (8) of the band.
BACK
16-13
Otiveline/ Axle
Exploded View
.I
j
j
.:.......... ~ INBOARD BOOT
.........
~
.
Right driveshaft ................
. ........:j ~ Use the grease included
Use the grease included Q in the inboard boot set.
in the inboard boot set.
DRIVESHAFT
~
Use the grease included
in the outboard boot set.
16-14 BACK
NOTE: Refer to the Exploded View as needed during 3. Install the spider (A) onto the driveshaft by aligning
this procedure. the marks (B) you made on the spider and the end
of the driveshaft.
Inboard Joint Side
B
1. Wrap the splines with vinyl tape (A) to prevent
damaging to the inboard boot.
(cont'd)
BACK 16-15
DrivelinelAxle
Front Driveshaft Reassembly (cont'd)
6. Pack the inboard joint with the joint grease 8. Adjust the inboard joint so the rollers are in the
included in the new inboard boot set. middle of the joint, bleed the excess air from the
boot, then adjust the driveshaft length to the figure
Grease quantity as shown. Doing this prevents a vacuum ortoo
Inboard joint: 190-210 9 (6.7-7.4 oz) much air in the boot, preventing it from
compressing or extending properly.
• Reinstall the inboard joint onto the driveshaft by , 9. Fit the boot ends onto the driveshaft and the
aligning the marks (A) you made on the inboard inboard joint, then install the new low profile band
joint and the rollers. or the new double loop band onto the boot
• Hold the drives haft so the inboard joint is (see page 16-11).
pointing up to prevent itfrom falling off.
10. Repeat step 9 for the ba nd on the other end of the
A boot, then go to step 11.
16-16 BACK
Outboard Joint Side 4. Pack about half of the grease included in the new
outboard boot set into the driveshaft hole inthe
1. Wrap the splines with vinyl tape (A) to prevent outboard joint. Insert the driveshaft (A) into the
damaging to the outboard boot. outboard joint (B) until the stop ring (e) is close to
the joint.
A
(cont'd)
BACK 16-17
DrivelinelAxle
6. Check the alignment of the paint mark (A) you 8. Adjust the length of the driveshafts to the figure
made with the outboard joint end (8). below, then adjust the boots to halfway between
full compression and full extension. Make sure the
ends of the boots seat in the groove of the
driveshaft and joint. Doing this prevents a vacuum
or too much air in the boot, preventing it from
compressing or extending properly.
Right driveshaft: 570-575 mm(22.44-22.64 in. I
~ A
Use the grease included
in the outboard boot set.
B
10. Install the new ear clamp band onto the boot
(see page 16-11).
11. Repeat step 10 for the band on the other end of the
boot.
16-18 BACK
Front Driveshaft Installation
1. Apply grease to the contact area (A) of the outboard 3. Apply 2.0-3.0 g (0.07...,...0.10 oz) of grease to the
joint and front wheel bearing. entire splined surface (A) of the right driveshaft.
After applying grease, remove the grease from the
NOTE: Failing to apply grease may cause excessive splined grooves at intervals of 2-3 splines and
noise and vibration. from the set ring groove (B) so that air can bleed
from the intermediate shaft.
A B
2. Install a new set ring (A) in the set ring groove (B)
of the driveshaft (left driveshaft). 4. Clean the,areas where the driveshaft contacts the
differential thoroughly with brake cleaner, and dry
with compressed air. Do notwashthe rubber parts
with solvent.Jnse~the inboard end (A).ofthe
driveshaft into the differential (B) or intermediate
shaft (C) until the set ring (D) locks in the groove (E).
I A
I'..I-~
A
.~~...I~
~
D
E
B
A
D
~
I
c
om .. I
(cont'd)
BACK 16-19
0,
Drlve:.linelAxle
Front Driveshaft Installation (cont'd)
5. Install the splash shield'(see step 32 on page 5-17). 10. Install a new spindle nut (A), then tighten the nut.
After tightening, use a drift to stake the spindle nut
6. Install the outboard joint (A) into the front hub (B). shoulder (B) against the driveshaft.
E~'
, ~
____ ~4x2.omm
93N·m
14. Refill the transmission with recommended fluid
®, (9.5 kgf·m, (see page 14-266).
69Ibf·ft)
15. Check the front wheel alignment, and adjust it if
necessary (see page 18-5).
8. Install the new lock pin (E) into the pin hole as
shown.
16-20 BACK
Intermediate Shaft Removal Intermediate Shaft· Disassembly
1. Drain the transmission fluid (see page 14-266). Special Tool~ Required
• Driver 077 49-0010000
2. Remove the right driveshaft (see page 16-4). • Support base attachment 07LAF-SM40300
• Support base 07965-SD90100
3. Remove the exhaust pipe A (see step 7 on page • Attachmenti ,42 x 47 mm 07746-0010300
14-270.).
1. Remove the heat shfeld.
4. Remove the exhaust pipe bracket (A).
3. Remove the set ring (C) and external snap ring (D).
(cont'd)
BACK
Driveline/Axle
Intermediate Shaft Disassembly (cont'd)
4. Press the intermediate shaft (A) out of the . 6. Press the intermediate shaft bearing (A) out of the
intermediate shaft bearing (B) using the support bearing support (B) using the support base
base attachment (C), support base (0) and a press. attachment (C), support base (0), driver (E),
Be careful not to damage the beanng support ring attachment (F) and a press.
(E) on the intermediate shaft during disassembly.
"6-22 BACK
Intermediate Shaft Reassembly
Exploded View
INTERMEDIATE SHAFT,RING
\
FLANGE BOLTS
DOWEL BOLTS 10x1.25mm
INTERMEDIATE SHAFT 10x1.25mm 39N·m
39N·m (4.0 kgf·m,29 Ibf·ft)
(4.0 kgf·m, 29 Ibf·ft)
'@
/
INTERMEDIATE
SHAFT BEARING
Replace.
OUTER SEAL
Replace.
. ~
Pack the interior of the outer seal.
(cont'd)
BACK 16-23
DrivelinelAxle
Special Tools Required 4. Press the intermediate shaft (A) into the shaft
• Driver 07749-0010000 bearing (8) using the fork seal driver (C) and a
• Support base attachment 07LAF-SM40300 press.
• Support base 07965-SD90100
• Oil seal driver attachment 07JAD-PH80101
• Fork seal driver, 39.2 x 49.5 x 15 mm 07947-4630100
PRESS
~7749-0010000 ..
16-24 BACK
6. Install the outer seal (A) into the bearing support (8) 8. Install the set ring.
using the fork seal driver (e), support base
attachment (0), support base (E) and a press.
PRESS
C
07947-4630100 ...
,~ofthe
Pack the interior
D
outer seal.
07LAF-SM40300
o
E
07965-5D90100
8x1.25mm
22 N·m 12.2 kgf·m, 16Ibf·ft)
BACK 16-25
, ::11
D'riveline/Axle
10x1.25mm
39N·m A
(4.0 kgf·m, 29 Ibf·ft)
C
39N·m
(4.0kgf·m,
8x 1.25mm 29Ibf·ft)
26 N·m (2.6 kgf·m, 20 Ibf·ft)
2. Install the flange bolt (B), two dowel bolts (C), and 3. Remove the VSA rear wheel sensor (A) and harness
exhaust pipe bracket (0). clip (B).
BACK
4. Remove the lock pin (A) from the upper arm ball 7. Place a transmission jack under lower armB and
joint castle nut (B), and remove the nut. remove the flange bolt (A) ..
D
07MAC·SL0A202
(cont'd)
BACK 16-27
DriveUnelAxle
Rear Driveshaft Removal (cont'd)
9. Pull the knuckle (A) outward, then remove the rear 11. Remove the rear driveshaft.
driveshaft outboard joint (8).
1.6-28 BACK
Rear Driveshaft Disassembly
(cont'd)
BACK 16-29
DrivelinelAxle
Outboard Joint Side 5. Carefully clamp the driveshaft in a vise with a shop
towel.
1. Remove the boot bands. Be careful not to damage
the boot (see page 16-6). 6. Remove the outboard joint (A) using the threaded
adapter (B) and a commercially available 5/8"-18
2. Slide the outboard boot (A) partially to the inboard UNF slide hammer (C).
joint side. Be careful not to damage the boot.
B
A~
07XAC-001020A
16-30 BACK
Rear Driveshaft Reassembly
Exploded View
CIRCLIP
INBOARD BOOT
~
Use the grease included
SPIDER AND in the inboard boot set.
ROLLERS
TOO.
OUTBOARD BOOT
~
Use the grease included
in the outboard boot set.
(cant'd)
BACK 16-31
""
DrivelinelAxle
Special Tools Required 5. Pack the inboard joint with the joint grease
Inner handle, 30 mm 07946-MBOOOOO included in the new inboard boot set.
C
07946-MBOOOOO 7. Fit the boot ends onto the driveshaft and the
inboard joint, then install the new boot band onto
4. Install the circlip (D) into the driveshaft groove. the boot(see page 16-11).
Rotate the circlip in its groove to make sure it is
fully seated. 8. Repeat step 8 for the band on the other end of the
boot.
16-32. I:
BACK
Outboard Joint Side 4. Pack about half of the grease included in the new
joint boot set into the driveshaft hole in outboard
1. Wrap the splines with vinyl tape (A) to prevent joint. Insert the driveshaft (A) into the outboard
damaging to the outboard boot. joint (B) until the stop ring (e) is closed.
\
\)
(cont'd)
BACK
,·6-33
Drivelinel Axle
6. Check the alignment of the paint mark (A) you 8. Adjust the length of the driveshafts to the figure as
made with the outboard joint end (8). shown, then adjust the boots to halfway between
full compression and full extension. Make sure the
ends ofthe boots seat in the groove ofthe
driveshaft and joint. Doing this prevents a vacuum
or too much air in the boot, preventing itfrom
compressing or extending properly.
9. Fit the boot (A) ends onto the driveshaft (8) and
outboard joint (C).
~
Use the grease included
in the outboard boot set.
10. Install the new low profile band and ear clamp
band onto the boot (see page 16-11).
11. Install the boot band on the other end of the boot,
and repeat step 10.
16-34 BACK
Rear Driveshaft Installation
NOTE: Before starting installation, make sure the 4. Pull the knuckle (A) outward, and install the rear
mating surfaces of the joint and the splined section are driveshaft outboard joint (B) into the rear hub.
free from dirt or dust.
NOTE: When installing the outboard joint continue
1. Apply 1.5-2.0 g (0.05-0.07 oz) of grease to the supporting both the knuckle and lower arm with the
whole splined surface (A). After applying grease, transmission jack. Make sure not to over extend the
remove the grease from the splined grooves at brake hose.
intervals of 2-3 splines and from the set ring
groove (B) so that air can bleed from the differential.
2. Seat a new set ring in the set ring groove ofthe 5. Install the flange bolt (A) onto lower arm (B).
differential.
c B
(cont'd)
BACK 16-35
Drivelinel Axle
6. Install the lower armA. 9. Install the VSA rear wheel sensor (A) and harness
clip (B).
---6x1.0mm
9.3N·m
10.95 kgf·m, 6.9 Ibf·ftl
A
7. Install the upper arm (A). Be careful not to damage 10. Install a new spindle nut (A), then tighten the nut.
the ball joint boot (B). Wipe off the grease before After tightening, use a drift to stake the spindle nut
tightening the nut at the ball joint. shoulder (B) against the drives haft.
14x 1.5 mm
127 N·m
(13.0 kgf·m,
94lbf·ftl
A
i
Iltb~
IlG$
24x 1.5 mm
245N·m
125.0 kgf·m, 1811bf·ftl
11. Clean the mating surfaces of the brake disc and the
rear wheel, then install the rear wheel with the
8. Torque the new castle nut (C) to the lower torque wheel nuts.
specification, then tighten it only far enough to
align the slot with the ball joint pin hole. Do not 12. Turn the rear wheel by hand, and make sure there
align the nut by loosening it. is no interference between the driveshaft and
surrounding parts.
NOTE: Make sure the ball joint boot is not damaged
or cracked. 13. Check the rear wheel alignment, and adjust it if
necessary (see page 18-5).
BACK
16-36
Propeller Shaft Inspection
1. Shift the transmission to the N position. 6. Install a dial indicator with its needle on the center
of No.1 propeller shaft or No.2 propeller shaft.
2. Raise the vehicle on a lift (see page 1-7).
7. Turn the other propeller shaft slowly and check the
3. Check the center support bearing (A) for excessive runout. Repeat this procedure for the other
play or rattle. If the center support has excessive propeller shaft.
play or rattle, replace the propeller shaft assembly.
No.1 Propeller Shaft Runout
Service Limit: 1.5 mm (0.06 in.)
B
A
BACK 16-37
':,'i""
DrilleUne/Axle
1. Raise the vehicle on a lift (see page 1-7). 5. Remove the center support bearing mounting bolts.
16-38 BACK
Propeller Shaft Installation
1. If you are installing a new propeller shaft, go to 5. Install the center support bearing mounting bolts.
step 2. Make sure you use new bolts.
If you reinstalling the original propeller shaft, go to
step 3.
\ 10 x 1.25 mm
39 N·m (4.0 kgf·m, 29 Ibf·tt)
10 x 1.25 mm
72 N·m (7.3 kgf·m, 53 Ibf·tt)
(cont'd)
BACK 16-39
Drivelinel Axle
8x 1.25mm
22 N·m 12.2 kgf·m, 16Ibf·ft)
16-40 BACK
Steering
Power Steering
Special Tools ................................................................. 17-2
Component Location Index ......................................... 17-3
Symptom Troubleshooting Index ............................... 17-4
Symptom Troubleshooting ......................................... 17-6
Steering Wheel Rotational Play Check ....................... 17-8
Power Assist Check ...................................................... 17-8
Steering Linkage and Gearbox Inspection ................. 17-9
Pump Pressure Test with T/N 07406-0010001 ........... 17-10
Pump Pressure Test with T/N 07406-001000A or
T/N 07406-001A101 ................................................... 17-11
Fluid Leakage Inspection ............................................. 17-12
Fluid Replacement ........................................................ 17-13
Power Steering Hose, Line, and
Pressure Switch Replacement ................................. 17-14
Pump Replacement ...................................................... 17-15
Pump Overhaul ............................................................. 17-16
* Steering Wheel Removal ............................................. 17-22
Steering Wheel Disassembly/Reassembly ................ 17-23
* Steering Wheel Installation ......................................... 17-24
* Steering Column Removal and Installation ............... 17-25
Steering Column Position Memorization ................... 17-28
Steering Column/Tilt/Telescopic Inspection .............. 17-29
Steering Lock Replacement ......................................... 17-29
Rack Guide Adjustment ............................................... 17-30
Steering Gearbox Removal ......................................... 17-31
Steering Gearbox Overhaul ......................................... 17-39
Steering Gearbox Installation ..................................... 17-52
Tie-rod Ball Joint Boot Replacement .......................... 17-58
Gearbox Mount Cushion Replacement ....... ~ .............. 17-59
Power Steering
Special Tools
CD
tJ ® ®
~
..
0
~
~
Ss
®
~
~ ~~
(j)
® ® ® @
~ ® @
tJ ~
@ @ @
17-2 BACK
Component Location Index
DRIVER'S AIRBAG
Replacement, page ~4-137
STEERING COLUMN
Removal and Installation,
page 17-25
Position Memorization,
page 17-28
Steering Column/Tilt/Telescopic Inspection,
page 17-29 .
Steering Lock Replacement,
page 17-29
BACK 17-3
Power Steering
Find the symptom in the chart below, and do the related procedures in the order liste d untl·1 you f In d t he cause.
Symptom Procedure(s) Also check for
Hard steering Troubleshoot the system (see page 17-6). • Modified
suspension
• Damaged
suspension
• Tire sizes, tire
varieties, and air
pressure
Assist (excessively Check the rack guide adjustment (see page 17-30). Front wheel
light steering at high alignment
speed) (see page 18-5)
Shock or vibration 1. Check the rack guide adjustment (see page 17-30).
when the steering 2. Check the drive belt for slippage (see page 4-33).
wheel is turned to 3. Check the power steering pump fluid pressure with TIN 07406-
full lock 001000.1 (see page 17-10), TIN 07406-001000A or TIN 07406-
001AH)1 (see page 17-11).
4. Overhaul the steering gearbox (see page 17-39).
Steering wheel will 1. Check cylinder lines for deformation.
not return smoothly 2. Check the ball joints for binding.
3. Check wheel alignment (see page 18-5).
4. Overhaul the steering gearbox (see step 2 on page 17-40).
Uneven or rough 1. Check the rack guide adjustment (see page 17-30).
steering 2. Check the drive belt (see page 4-33).
3. Check for low or erratic engine idle speed (see page 11-310).
4. Check for air in the power steering system due to air entering
inlet side of pump.
5. Check for low fluid level in the power steering reservoir due to
possible leaks in system (see page 17-14).
6. Overhaul the steering gearbox (see step 2 on page 17-40).
Steering wheel kicks 1. Check the drive belt (see page 4-33).
back during wide 2. Check the power steering pump fluid pressure with TIN 07406-
turns 0010001 (see page 17-10), TIN 07406-001000A or TIN 07406-
001A101 (see page 17-11).
Humming noise from 1. Check when the noise occurs: Pump pressure
the power steering • Ifthe noise is heard 2-3 minutes after starting the engine in
system cold weather, this is normal.
• If the noise is heard when the wheel is turned with the vehicle
stopped, this is normal due to the fluid pulsation.
2. Check for the high-pressure hose touching the subframe or body.
3. Check for automatic transmission converter noise.
4. Check for air bubbles in the power steering fluid, leak on inlet
side of pump.
5. Check for particle contamination of fluid and restricted filter in
the reservoir.
Power steering rack 1. Check for loose steering components (tie-rod and ball joints).
rattle or chattering Tighten or replace as necessary.
2. Check the steering column shaft for wobbling. If the steering
column wobbles, replace the steering column assembly
(see page 17-25).
3. Check the rack guide adjustment (see page 17-30).
4. Check the power steering pump pulley:
• If the pulley is loose, tighten it (see step 33 on page 17-21).
• Ifthe pump shaft is loose, replace the pump (see page 17-15).
BACK
17-4
Symptom Procedure(s) Also check for
Hissing from the • Check the fluid level. If low, fill the reservoir to the proper level Air in the PIS fluid
power steering and check for leaks (see page 17-13).
system/foaming fluid • Check the reservoir for leaks.
• Check for crushed inlet hose or loose hose clamp allowing air into
the suction side of the system (see page 17-12).
• Check the power steering pump shaft oil seal for leaks.
Noise from the • Compare the pump noise at normal operating temperature to • PIS pump
power steering pump another like vehicle (pump noise for 2-3 minutes after starting pressure
the engine in cold weather is normal). • Air in the PIS
• Remove and inspect the pump for wear and damage (see page fluid
17-15). . ..
Squeaking from the Check the drive belt (see page 4-33).
power steering pump
Fluid leaks from the • Fluid leaks from the top ofthe valve body unit. Replace the valve
steering gearbox 'body unit (see page 17-39).
• Fluid leaks from the driver's side boot. Replace the valve oil seal
on the pinion shaft. Replace the cylinder end seal on the gearbox
side.
• Fluid leaks from the passenger's side boot. Replace the cylinder
end seal on the cylinder side.
• Fluid leaks from pinion shaft near the lower steering joint bolt.
Replace the valvebodY'unit (see page 17-39).
• Fluid leaks from the steering damping valve covers on the valve
body unit. Replace the valve housing.
Fluid leaks from the • Fluid leaks from the cylinder line connections (flare nuts). Tighten
power steering line the connection and retest (see page 17-14).
• Fluid leaks from a damaged cylinder lines. Replace the cylinder
line (see page 17-14).
• Fluid leaks from the pump outlet hose or return line fitting on the
valve body unit (flare nuts). Tighten the fitting and retest. If it still
leaks, replace the hose, the line, or valve body unit as necessary.
Fluid leaks from the • Fluid leaks from the front oil seal. Replace the front oil seal.
power steering pump • Fluid leaks from the power steering pump housing. Replace the
leaking O-rings or seals (see page 17-12), and if necessary replace
the power steering pump (see page 17-15).
Fluid leaks from the • Fluid leaks from around the reservoir cap because fluid level is too
power steering high. Drain the reservoir to the proper level. If the fluid is aerated
reservoir check for an air leak on the inlet side of pump.
• Fluid leaks from reservoir. Check for the reservoir for cracks and
replace as necessary.
Fluid leaks from the • Check the fitting for loose bolts. If the bolts are tight, replace the
power steering pump fitting O-ring.
outlet hose • Fluid leaks at the swagged joint. Replace the pump outlet hose.
(high-pressure)
Fluid leaks from the Check the hose for damage, deterioration, or improper assembly.
power steering pump Replace or repair as necessary.
inlet hose
(low-pressure)
BACK 17-5
Power 'Steering
Symptom Troubleshooting
YES-Go to step 4. 7. Adjust the rack guide (see page 17-30), and retest.
Is the pressure 8,920- 9,420 kPa (91- 96 kgflcrrf, NO-Faulty steering gearbox.•
1,290- 1,370 psi) or more? ,
8. Check the outlet and return hoses and lines
YES-Go to step 5. between the pump and the steering gearbox for
clogging and deformation.
NO-Go to step 9.
Are the lines clogged or deformed?
17-6 BACK
9. Disassemble the pump (see page 17-16).
BACK 17-7
Power Steering
17-8 BACK
Steering Linkage and Gearbox Inspection
STEERING JOINTS
Check for loose joint bolt,
or faulty movement.
STEERING GEARBOX
Inspect for loose mounting hardware. TIE-ROD END BALL JOINT
GEARBOX MOUNTING CUSHIONS . Inspect for faulty movement
Inspect for deterioration. and damage.
BACK 17-9
Power Steering
6x1.0mm
11 N·m 6. Fully open the pressure control valve (B).
(1.1 kgf.m,
S.O Ibf·ft) 7. Start the engine and let it idle.
l--"i§~-fI~1 grk~f.m,
S.O Ibf·ft)
9. Measure steady-state fluid pressure while the
engine is idling. If the pump is in good condition,
the gauge should read no more than 1,470 kPa
07VAK-PSA012B
(15 kgf/cm 2, 213 psi).
If it reads high, check for:
17-10 BACK
Pump Pressure Test with TIN 07406-001000A or T/N07406-001A'101
BACK 17-11
Power Steering
PUMP ASSEMBLY
Check for leaks at the pump
seal, inlet and outlet fittings.
BACK
Fluid Replacement
Check the reservoir (A) at regular intervals, and add the 1. Remove the reservoir from its holder. Raise the
recommended fluid as necessary. Always use Acura reservoir, then disconnect the return hose (A) to
Power Steering Fluid. Using any other type of power drain the reservoir. Take care not to spill the fluid
steering fluid or automatic transmission fluid can cause on the body and parts. Wipe off any spilled fluid at
increased wear and poor steering in cold weather. once..
NOTE: If the fluid is contaminated, the screen in the NOTE: Inspect the reservoir screen for any debris. If
reservoir may be partially blocked. Replace the the reservoir screen is clogged, replace the
reservoir if necessary. reservoir.
System capacity:
1.03 L (1.09 US. qt) at disassembly
Reservoir capacity: B
0.34 L (0.36 US. qt)
c
6. Start the engine and run it at fast idle, then turn the
steering from lock-to-Iock several times to bleed air
from the system.
BACK 17-13
Power Steering
2.S-S.Smm
(0.10-0.22 in.)
2.S-S.Smm 2.0-4.0mm
(0.10-0.22 in.) . (.0.08-0.16 in.)
RETURN HOSE
CYLINDER LINES A
13 N·m (1.3 kgf·m, 9.4Ibf·ft)
CYLINDER LINES
13 N·m 11.3 kgf.m, 9.4Ibf·ft)
RETURN HOSE
RETURN LINE
A A
17-14 BACK
Pump Replacement
1. Place a suitable container under the vehicle. 10. Tighten the pump mounting bolts to the specified
torque.
2. Drain the power steering fluid from the reservoir
(see page 17-13). 11. Install the drive belt (A).
3. Remove the engine cover. Note these items during belt installation:
• Make sure that the belt is properly positioned on
4. Remove the drive belt (A) from the pump pulley the pulleys (B).
(see page 4-33). • Do not get power steering fluid or grease on the
auto-tensioner, alternator, AlC compressor, and
drive belt or pulley faces. Clean off any fluid or
grease before installation.
12. Fill the reservoir to the upper level line (see page
5. Cover the auto-tensioner, alternator, and AlC 17-13).
compressor with several shop towels to protect
them from spilled power steering fluid. Disconnect
the pump inlet hose (B) and pump outlet hose (C)
from the pump (D), and plug them. Take care not to
spill the fluid on the . body or parts. Wipe off any
spilled fluid at once. Do not turn the steering wheel
with the pump removed.
BACK 17-15
Power Steering
Pump Overhaul
Exploded View
Replace the pump as an assembly if the parts indicated with an asterisk (*) are worn or damaged.
8x 1.25 mm
20N·m
(2.0 kgf·m, 14lbf·ftl
PUMP COVER
SEAL
Replace.
*SNAPRING
15.2x2.4mm
*ROTOR
j ;BVALVE
O·RING
Replace.
*PUMP HOUSING
V 51 x 2.4 mm O·RING
Replace.
DRIVESHAFT
\ 6x1.0mm
11 N·m
(1.1 kgf·m,
8.0Ibf.ftl
PULLEY NUT
64N·m
(6.5 kgf.m, 47 Ibf·ftl
17-16 BACK
Special Tools Required 4. Remove the inlet joint and O-ring.
• Attachment, 28 x 30 mm 07946-1870100
• Driver 07749-0010000 5. Loosen the flow control valve cap with a hex
• Pulley holder 07ZAB-S5A0100 wrench, and remove it and the O-ring, the flow
control valve and spring.
Disassembly
6. Remove the pump cover and pump cover seal.
NOTE: Refer to the Exploded View as needed during the
following procedure. 7. Remove the outer side plate, cam ring, rotor, vanes,
side plate and O-rings.
1. Drain the fluid from the pump (see page 17-13).
8. Remove the snap ring, then remove the subvalve
2. Remove the power steering pump (see page 17-15). from the pump housing.
3. Hold the power steering pump (A) in a vise with 9. Remove the snap ring, then remove the pump
soft jaws (B), then hold the pulley (e) with the driveshaft by tapping the shaft end with a plastic
pulley holder (D), and remove the pulley nut (E) and hammer.
pulley. Be careful not to damage the pump housing
with the jaws of the vise. 10. Remove the pump seal from the pump housing.
A-___
(cont'd)
BACK 17-17
Power··Steering
Inspection 14. Attach a hose (A) to the end of the flow control
valve (B) as shown. Then submerge the flow
11. Check the flow. control valve for wear, burrs, and control valve in a container of power steering fluid
other damage to the edges of the grooves in the or solvent (C), and blow in the hose.
valve.
• If air bubbles leak through the valve at Jess than
98 kPa (1.0 kgf/cm 2, 14.2 psi), replace the pump
as an assembly. The flow control valve is not
available separately.
• If the flow control valve is OK, set it aside for
reassembly later.
A
"'
A
"'
17-18 BACK
Reassembly 18. Install the new pump seal (A) (with its grooved side
facing in) into the pump housing (8) by hand first,
17. Align the pin (A) ofthe subvalve (8) with the oil then drive it in using the driver and attachment
passage (C) in the pump housing, and push the until there is no step at the top of the pump seal,
subvalve into place, then install the snap ring (0). and the seal is fully seated in the pump housing.
07749-0010000
(cont'd)
BACK 17-19
PQwer~~Steering
21.eoat the new pump cdver seal '(A) with power 24. Install the rotor (A) to the pump cover (B) with its .
steering fluid, and install it into the groove in"the "." mark (e) facing up.
pump cover (B).
. '
22. Install the outer side plate (e) over the two roll pins 25. Set the 10 vanes (0) in the grooves in the rotor.
(O)"with its arrow marks stamped (E) facing down. Make sure that the round ends (E) of the vanes are
in contact with the sliding surface of the cam ring.
23. Set the cam ring (A) over the two roll pins with the
".".marks ~B) facing down .. "', 26. eoatthe new 15.2 mm O-ring (A) with power
steering fluid, and install it into the groove in the
side plate (B).
27. Install the side plate on the cam ring (e) by aligning
the roll pin set holes (0) in the side plate with the
roll pins (E).
17-20 BACK
28. Coat the new 51 mm O-ring ,(A) with ,power steering 32. Coatthenew 13 mmO-ring (A) with power steering
c
fluid, and position it inthe bottom ofthe pump fluid, and install. it on the. inlet joint UU. Install the
housing. inlet joint on the pump hou~ing.
8x1.2Smm
20N·m
(2.0 kgf·m, 14Ibf·tt)
B _____k"<S:l~d:;:);JJ
"-\ i.
29. Install the pump cover assembly (B) in the pump 33. Install the pulley (A), then loosely install the pulley
housing. Tighten the bolts to the specified torque nut (B). Hold the steering pump in a vise with soft
alternating in two or more steps. jaws. Be careful not to damage the pump housing
with the jaws of the vise.
30. Coat the flow control valve (A) with power steering .. . B
fluid, then install it and the spring (B) in the pump
- - - - 64N·m
housing. ~~§F::;~",,- (6.5 kgf·m, 47 Ibf·tt)
34. Hold the pulley with the pulley holder, and tighten
the pulley nut to the specified torque.
BACK 17-21
Power··Steering
SRScomponents are located in this area. Review the 6. Install a commercially available steering wheel
SRS component locations (see page 24-18) and the puller (A) on the steering wheel (8). Free the
precautions and procedures (see page 24-20) before steering wheel from the steering column shaft by
doing repairs or service. turning the pressure bolt (C) of the puller.
1. Make sure you have the anti-theft code for the Note these items when removing the steering
audio system and the navigation system (if wheel:
equipped). • Do not tap on the steering wheel or the steering
column shaft when removing the steering wheel.
2. Make sure the ignition switch is OFF, then • If you thread the puller bolts (D) into the wheel
disconnect the negCitive cable from the battery. hub more tha.n five threads, the bolts will hit the
cable reel and damage it. To prevent this, install
3. Align the front wheels straight ahead, then remove a pair of jam nuts five threads up on each puller
the driver'sairbag from the steering wheel bolt.
(see page 24-13?).
A
4. Disconnect the cable reel subharness connector (A).
17-22 BACK
Steering Wheel DisassemblyIReassembly
STEERING WHEEL
/ STEERING WHEEL
REAR COVER
/
--,.~~"'"
MULTI·INFORMATION
SWITCH
Iff equipped)
CORD GUIDE
SEL/RESET
~
SWITCH
~
ACCESS PANEL
COVER
BACK 17-23
Power Steering
1. Before installing the steering wheel, make sure the 3. Install the steering wheel bolt (A), and tighten it to
front wheels are aligned straight ahead, then center the specified torque. Connect the cable reel
the cable reel (A). Do this by first rotating the cable subharness connector (B). Make sure the wire
reel clockwise until it stops. Then rotate it harness is routed and fastened properly.
counterclockwise about three full turns. The arrow
mark (B) on the cable reel label should point
straight up.
B A
A
39N·m
(4.0 kgf·m,
29Ibf·ft)
B D
17-24 BACK
Steering Column Removal and Installation
SRS components are located in this area. Reviewthe '6. Remove the steering joint cover (A).
SRS component locations (see page 24-18), and the
precautions and procedures (see page 24-20) before
doing repairs or service.
Removal
(cont'd)
BACK 17-25
Power Steering
7. Remove the. upper column cover (see page 20-129), and disconnect the connectors from the power tilt/telescopic
switch (A) (see page 22-488).
F
8x1.2Smm
28N·m
12.9 kgf·m, 21 Ibf·ftl
8x1.2Smm
16N·m
11.6 kgf·m, 12lbf·ftl
8. Disconnect the wire harness connectors from the combination switch assembly (8).
9. Remove the combination switch assembly from the steering column shaft by removing the three screws (e).
10. Disconnect the connectors from the ignition switch, and release the wire harness clips from the steering column.
12. Disconnect the connectors from the tilt/telescopic control unit (E).
13. Remove the steering joint bolts (F), then disconnect the steering joint (G) from the pinion shaft and the steering
column shaft.
14. Remove the steering column (H) by removing the attaching nuts and bolts.
15. Remove the center guide (I) (if equipped) from the top of the pinion shaft, and discard it. The center guide is for
factory assembly use only.
17-26 BACK
Installation 2. Center the steering rack within its stroke.
1. Install the steering column in the reverse order of 3. Insert the upper end of the steering joint onto the
removal, and note these items: steering shaft (A) (line up the bolt hole (8) with the
flat portion (C) on the shaft), and loosely install the
• Take care not to let the sliding plates (A) fall out upper joint bolt (D).
of position during column installation.
• Make sure the wires are not caught or pinched by
any parts.
• Make sure that there is no gap (8) between
bracket (C), sliding plates, and absorbing plate
(D) once column is mounted in place and fixing
bolts and nuts are tightened.
5. Align the bolt hole (A) on the steering joint with the
o
groove (8) around the pinion shaft then loosely
B install the lower joint bolt (C).
8x 1.2Smm
28N·m
12.9 kgf·m,
21Ibf·ft)
A
(cont'd)
BACK 17-27
;
Power, Steering
6. Pull on the steering joint to make sure that the NOTE: If the battery is disconnected, the power tilt and
steering joint is fully seated, then tighten the lower telescopic steering wheel system needs to be reset
joint bolt to the specified torque. when you reconnect the battery.
7. Tighten the upper joint bolt to the specified torque. 1. Insert the built-in key into the ignition switch, and
remove it.
8. Install the steering joint cover (A).
2. The steering wheel automatically moves fully in
and up to let you know the system is reset.
work properly.
o Make sure the steering w~eel switches work
properly.
o Make sure the steering wheel is centered .
17-28 BACK
Steering Column/Tilt/Telescopic Steering Lock Replacement
Inspection
1. Remove the steering column (seepage 17-25).
• Check the steering column ball bearing (A) and the 2. Center-punch each ofthe two shear bolts, and drill
steering joint bearings (B) for play and proper their heads off with a 5 mm (3/16 in.) drill bit. Be
movement. If any bearing is noisy or has excessive careful not to damage the switch body and steering
play, replace the steering column as an assembly. column when removing the shear bolts.
• Check the sliding capsules (C) for distortion or
breakage. If there is distortion or breakage, replace
the steering column as an assembly.
• Check the tilt mechanism and telescopic mechanism
for movement and damage.
• Check the absorbing plates (0) for distortion or
breakage. If there is distortion or breakage, replace
the steering column as an assembly.
A
3. Remove the shear bolts from the switch body.
7. Tighten the shear bolts (A) until the hex heads (B)
twist off.
I
o FlW)\\\\\\\m
/B
BACK 17-29
Power Steering
Special Tools Required 4. Tighten the rack guide screw (A) to 25 N·m
Locknut wrench, 43 mm 07MAA-SL00200 (2.5 kgf·m, 18Ibf·ft), then loosen it.
15 0±5 °
1. Set the wheels in the straight ahead position.
B
69N·m
(7.0 kgf·m,
51lbf·ft)
\ B
17-30 BACK
Steering Gearbox Removal
(cont'd)
BACK 17-31
Power Steering
10. Remove the center guide (A)(if equipped),and 14. Install the engine hanger balancer bar (VSB02e
discard it. The center guide is for factory assembly 000019); attach the front arm (A) to the front
use only. cylinder head with a spacer (B) and 10 x 1.25 mm
bolt (e), attach the rear arm (D) to the rear cylinder
head with 8 x 1.25 mm bolt (E).
VSB02C000031
13. Remove the service caps (A) for the front damper
flange nuts from the cowl cover (B). Position the 15. Install the engine support hanger (AAR-T-12566) to
engine hanger adapters (VSB02e000031) with the the vehicle, and attach the hook to the slotted hole
"FRONT" mark facing forward over the damper in the engine hanger balancer bar. Tighten the wing
flange nuts. nut (F) by hand to lift and support the enginel
transmission.
17-32 BACK
16. Loosen the adjustable hose clamp (A), and 21. Disconnect the stabilizer links (A) from the lower
disconnect the return hose (B). arm on the right and left sides (see page 18-20).
B
22. Remove the front undercover (see page 20-219)
and the front splash shield (see page 20-218).
17. Loosen the 16 mm flare nut (e), and disconnect the
inlet line (D). 23. Remove the front subframe stiffener plate (A).
18. Remove the cotter pin (A) from the 12 mm nut (B),
and loosen the nut.
B
A
07MAC-SL0A202
19. Separate the tie-rod ball joint and knuckle using the
ball joint remover (see page 18-11).
(cont'd)
BACK 17-33
Power Steering
24. Remove exhaust pipe B (see page 9-9). 28. Remove the rear engine mount (A) from the base
bracket, and move it aside.
25. Remove the propeller shaft and propeller shaft
protectors (see page 16-38).
27. Remove the rear mount stop (A) from the rear
engine mount.
17-34 BACK
30. Remove the ground cable bolt (A) from the 32. Loosen the four bolts (A) holding the adjustable
transmission. arms (B) of the front subframe adapter to its center
plate.
EQS02BMDXSBO
A
-----------
r-=:
B
c------
10x 1.25 mm
\A
EQS02BMDXSBO
54N·m
(5.5 kgf·m, 40 Ibf·ftl
(cont'd)
BACK 17-35
Power Steering
36. Remove the mounting bolts (A) from the front 40. Lower the transmission jack slowly until the front
subframe front brackets (B). subframe has dropped about 40 mm (19/16 in.).
41. Remove the mounting bolts (A) from the left side of
the steering gearbox.
17-36 BACK
43. Remove the mounting bolts from the right side of 45. Remove the steering gearbox through the
the steering gearbox, then remove the mounting wheelwell opening on the driver's side.
bracket (A) and cushion (8).
(cont'd)
BACK 17-37
Power Steering
17-38 BACK
Steering Gearbox Overhaul
Exploded View
FLARE NUTS
13N·m FLANGE BOLTS
11.3 kgf·m, 9.4Ibf·ft) 18N·m
11.8 kgf.m, 13Ibf·ft)
o
I' I
v@@~
7'' '· . / ""'NG
Replace.
@)o~
~\ ~ LOCKNUT
/ ~
/00
,\ RACK GUIDE SCREW
SPRING
DAMPER VALVE
RACK moP / 25N·m RACK GUIDE
(2.5kgf·m,
~~NUT
18Ibf·ft)
RACK BUSHING
~~ ·25N.1J'!
PISTON SEAL RING ---........ (2.5 kgf·m, 18 Ibf·ft)
Replace. END PLUG
59N·m
(6.0 kgf·m, 43 Ibf·ft)
STEERING RACK
/@
CYLINDER END SEAL
Replace.
(cont'd)
BACK 17-39
Power Steering
Removal
17-40 BACK
6. Loosen the locknut (A), then remove the rack guide 9. Remove the damper valves (C) and O"rings (D)
screw (8). from the steering gearbox.
7. Remove the spring (C) and the rack guide (D) from 10. Drain the fluid from the cylinder fittings by slowly
the gearbox housing. moving the steering rack back and forth.
8. Remove the cylinder lines from the steering 11. Remove the end plug (A) from the gearbox housing,
gearbox. then remove the nut (8) from the pinion shaft end.
(cont'd)
BACK 17-41
Power Steering
12. Loosen the 16 mm flare nut (A), and remove the 15. Turn the rack stop (A) counterclockwise until the
return line joint (8). end (8) of the circlip (C) sticks out from the hole (D)
in the cylinder housing. Then turn it clockwise to
remove the circlip.
c
13. Remove the two flange bolts, the valve body unit
(A), and gasket (8) from the steering gearbox.
. Check that the valve turns smoothly by turning the
pinion shaft. If any play or roughness is felt, replace
the valve body unit with a new part. Do not try to
disassemble the valve body unit.
16. Remove the rack stop (A), rack bushing (8), and
steering rack (C) from the steering gearbox.
14. Slide the steering rack all the way towards the
valve body end of the gearbox housing.
17-42 BACK
17. Remove the O-ring (A) and cylinder end seal (B) 19. Insert the driver handle and driver head, and
from the rack bushing (C). carefully place them on the cylinder end seal (A) as
shown. Make sure that the driver head is securely
positioned on the cylinder end seal.
~A
18. Carefully pry the piston seal ring (A) and O-ring (B)
off the rack piston. Be careful not to damage the
inside ofthe seal ring groove and piston edges
when removing the seal ring.
07946-MJ00201
(cont'd)
BACK 17-43
Power Steering
21. Remove the steering gearbox from the press, and Reassembly
set a driver extension (A) on the driver handle.
Place the steering gearbox in a press, then remove 22. Coat the piston seal ring guide with power steering
the cylinder end seal (8) from the gearbox housing fluid, then slide it onto the rack, big end first.
by pressing on the end of the extension.
23. Position the new O-ring (A) and new piston seal
Note these items when pressing the cylinder end ring (8) on the ring guide, then slide them down
seal: toward the big end of the tool.
• Keep the tool straight to avoid damaging the
cylinder wall. Check the tool angle, and correct it Note these items during reassembly:
if necessary, when removing the cylinder end • Do not over expand the resin seal rings. Install
seal. the resin seal rings with care so as not to damage
• Use a press to remove the cylinder end seal. Do them. After installation, make sure you contract
not try to remove the seal by striking the tool; the seal ring using the sizing tool.
striking the tool would break the cylinder end • Replace the piston's O-ring and seal ring as a set.
seal, and the seal would remain in the gearbox.
.
Press
i
A
~~G~"'00
24. Pull the O-ring off into the piston groove, then pull
the piston seal ring off into the piston groove on
top of the O-ring.
B
17-44 BACK
25. Coat the piston seal ring (A) and the inside of the 27. Wrap vinyl tape around the rack teeth and rack end
piston seal ring sizing tool with power steering fluid, edges, then coat the surface of the tape with power
then carefully slide the tool onto the rack and over steering fluid. Make sure that the vinyl tape is
the piston seal ring. wrapped carefully so that there is no stepped
portion.
g
07LAG-SM40200
26. Move the sizing tool back and forth several times to
make sure the piston seal ring fits snugly in the 28. Coat the inside surface of the new cylinder end seal
piston. (A) with power steering fluid, then install it onto the
steering rack with its grooved side toward the
piston. When installing the cylinder end seal, be
careful not to damage the lip of the seal with the
edges or teeth of the steering rack.
29. Remove the vinyl tape from the steering rack, then
remove any adhesive residue.
(cont'd)
BACK 17-45
Power Steering
30. Apply mUltipurpose grease to the steering rack 34. Wrap vinyl tape around the rack end edges, and
teeth, then insert the steering rack into the gearbox coat the surface of the tape with power steering
housing. Be careful not to damage the inner fluid. Make sure that the vinyl tape is wrapped
surface of the cylinder wall with the rack edges. carefully so that there is no stepped portion.
07749-0010000
07746-0010300
17-46 BACK
37. Install the rack bushing onto the steering rack with 40. Insert the end of the circlip (A) into the hole (8) of
the cylinder end seal grooved side toward the the rack stop (C). Turn the rack stop
piston. Push in the rack bushing with your finger. counterclockwise until the circlip is fully seated in
the rack stop.
38. Remove the vinyl tape from the steering rack, then
remove any adhesive residue.
39. Install the rack stop (A) onto the steering rack so the
hole (8) is aligned with the slot (C) on the cylinder
housing.
(cont'd)
BACK 17-47
Power Steering
41. Apply mUltipurpose grease to the bearings (A) in 42. Install the new self-locking nut (A) onto the pinion
the gearbox housing, and install the valve body shaft end, and tighten to the specified torque.
unit (8) and new gasket (e) by engaging the gears.
Note the valve body unit installation position B
59N·m
(direction of line connections). Then loosely install (6.0 kgf·m, 43 Ibf·ft)
the two flange bolts.
A
/ 25N·m
18N·m (2.5 kgf·m, 18Ibf·ft)
~ 11.8 kgf.m,
13Ibf·ft)
44. Apply new sealant (Loctite 565) all the way around
the threads on the end plug (8), install the end plug
onto the gearbox housing, and tighten it to the
specified torque.
45. After tightening, use a drift to stake (A) the end plug
shoulder against the gearbox housing.
17-48 BACK
46. Install the return line joint (A), and tighten the 49. Before installing the cylinder lines, coat the new
16 mm flare nut (B). . O-rings with power steering fluid, then install the
lines.
28N·m 13N·m
(2.9 kgf·m, 21 Ibf·ft) (1.3 kgf·m, 9.4Ibf·ft)
47. Coat the new O-rings (A) with power steering fluid,
then install the damper valves (B).
B
25N·m
(2.5 kgf·m,
18lbf·ftl
(cont'd)
BACK 17-49
Power· Steering
52. Adjust the rack guide screw (see page 17-30). After 56. Apply mUltipurpose grease to the circumference of
adjusting, check that the rack moves smoothly by the rack end joint housing (A).
sliding it right and left.
53. Install the new stop washer (A) and lock washer (B).
Align the lock washer tabs (C) with the slots (D).
Install the rack end (E) while holding the lock
washer in place. Repeat this step for the other side
of the rack.
\ ~m
IPIN 08798-90131
57. Apply a light coat of silicone grease to the boot
grooves (B) on the rack ends.
o
54. Hold the flat surface sections of the steering rack
with a wrench, and tighten both rack ends. Be
careful notto damage the rack surface with the
wrench ..
55. Bend the lock washer (A) back against the flat spots
on the rack end joint housing.
o
60. After installing the boots, wipe the grease off the
threaded section (D) of the rack end.
17-50 BACK
61. Install the new boot bands by aligning the tabs (A)
with the holes (8) of the band.
63. Slide the rack right and left to be certain that the
boots are not deformed or twisted.
BACK 17-51
Power Steering
1. Before installing the steering gearbox, make sure 5. Careful'ly move the steering gearbox (A) toward the
that no power steering fluid is on the mating passenger's side until the pinion shaft clears the
surface of the steering gearbox and front subframe. wheelwell opening on the body.
To prevent the gearbox mounting bolts from
loosening after the installation, remove any power
steering fluid from the mount cushions and bolt
holes.
17-52 BACK
7. Install the gearbox stiffener bracket (A) on the left 9. Position thEl c!Jtout (A) on the.mounting:cushion (8)
side of the front subframe, and tighten the bolts as shown, and install it on the right side of the
and nut to the specified torque. steering gearbox.
10x 1.25mm
38 N·m (3.9 kgf·m, 28 Ibf·ft)
"Y
"FRONT
A
10x 1.25 mm
38N·m
(3.9kgf·m,
28Ibf·ft)
c
8. Loosely install the new mounting bolts (A) on the
B
left side of the steering gearbox.
10. Install the gearbox mounting bracket (e) over the
mounting cushion, and loosely install the mounting
bolts.
(cont'd)
BACK 17-53
Power Steering
12. Carefully raise the front subframe with the 15. Install the front subframe rear brackets (A) with
subframe adapter and the transmission jack or the mounting bolts (8) and the new special bolts (C),
powertrain lift until the subfrarl1e is it position. and tighten to the specified torque.
A
13. Align all reference marks (A) on the front subframe
(8) with the body.
C B
14x1.5mm 12 x 1.25 mm
103N·m 117 N·m
(10.5 kgf·m, 75.9Ibf·ft) (11.9 kgf·m, 86.1Ibf·ft)
Replace.
14. Install the front subframe front brackets (A) with 16. Lower the transmission jack supporting the front
mounting bolts (8) and the new special bolts (C), subframe.
and tighten to the specified torque.
17. Install the ground cable bolt (A) to the transmission.
A
A
38N·m
(3.9kgf·m,
28lbf·ft)
B C
12 x 1.25 mm 14x1.5mm
74N·m 103N·m
(7.5 kgf·m, (10.5 kgf·m,
54lbf·ft) 75.9 Ibf.ft)
Replace.
17-54 BACK
18. Install the base bracket (A) with new mounting 20. Install the rear mount stop (A) with new mounting
bolts (8) and mounting bolts (C), and tighten to the nuts (8), and tighten to the specified torque.
specified torque.
B
12x 1.25mm
A 74N·m
17.5 kgf·m,
54lbf·ftl
Replace.
B C
10x 1.25mm 10x 1.25mm
42N·m 42N·m 21. Install the inlet line clamp bolts (A), and tighten to
14.3 kgf·m, 14.3 kgf·m, the specified torque.
31lbf·ftl 31lbf·ftl
Replace.
B
10x 1.25mm
54N·m
15.5 kgf·m,
40lbf·ftl
Replace.
B
10 x 1.25 mm
38N·m
13.9 kgf·m,
28lbf·ftl
Replace.
A
22. Install exhaust pipe 8 (see page 9-9).
(cont'd)
BACK 17-55
Power Steering
24. Install the front subframe stiffener plate (A) with 28. Wipe off any grease contamination from the ball·
new mounting bolts (B), and tighten to the specified joint tapered section and threads. Reconnect the
torque. tie-rod ends (A) to the steering knuckles. Install the
12 mm nut (B) and tighten it.
B A
lOx 1.25 mm
54N·m
(5.5 kgf·m. 40 Ibf·tt)
Replace.
25. Install the front undercover (see page 20-219) and
the front splash shield (see page 20-218).
17-56 BACK
33. Center the steering rack within its stroke. 39. Install the steering joint cover (A).
34. Insert the upper end of the steering joint onto the
steering shaft (A) (line up the bolt hole (8) with the
flat portion (C) on the shaft), and loosely install the
upper joint bolt (D).
o A
8x1.2Smm
c
40. Install the front wheel, then set the wheels in the
straight ahead position.
43. Fill the system with power steering fluid, and bleed
C airfrom the system (see page 17-13).
8x1.2Smm
28N·m
(2.9kgf·m, 44. After installation, do these checks.
21Ibf·ft)
o Start the engine, allow it to idle, and turn the
steering wheel from lock-to-Iock several times to
warm up the fluid. Check the gearbox for leaks
(see page 17-12).
o Do the front toe inspection (see page 18-5).
A o Check the steering wheel spoke angle. If steering
spoke angles to the right and left are not equal
37. Pull on the steering joint to make sure that the (steering wheel and rack are not centered),
steering joint is fully seated, then tighten the lower correct the engagement of the joint/pinion shaft
joint bolt to the specified torque. serrations, then adjust the front toe by turning
the tie-rod ends, if necessary.
38. Tighten the upper joint bolt (D) to the specified
torque.
BACK 17-57
Power Steering
Special Tools Required 6. Install a new boot (A) using the front hub dis/
Front hub dis/assembly tool 07965-SA50500 assembly tool. The boot must not have a gap at the
boot installation sections (8). After installing the
1. Disconnect the tie~rod ball joint from the knuckle boot, checkthe ball pin tapered section for grease
(see step 18 on page 17-33). contamination, and wipe it if necessary.
3. Remove the boot from the tie-rod end, and wipe the
old grease off the ball pin.
4. Pack the lower area of the ball pin (A) with fresh
mUltipurpose grease.
5. Pack the interior of a new boot (8) and lip (C) with
fresh mUltipurpose grease.
17-58 BACK
Gearbox Mount Cushion Replacement
BACK 17-59
BACK
Suspension.
Front Suspension
Knuckle/Hub Bearing Unit Replacement .................... 18-12
Ball Joint Boot Replacement ....................................... 18-16
Lower Arm Removal/Installation ................................ 18-17
Stabilizer Link Removal/Installation ........................... 18-20
Stabilizer Bar Replacement ......................................... 18-20
Damper/Spring Removal and Installation .................. 18-21
Damper/Spring Disassembly,
Inspection, and Reassembly .................................... 18-24
Rear Suspension
Knuckle/Hub Bearing Unit Replacement ....................
Ball Joint Boot Replacement .......................................
18-29
18-34
\1
Upper Arm Removal/Installation ................................ 18-34
Lower Arm A Removal/Installation ............................. 18-36
Lower Arm B Removal/Installation ............................. 18-37
Trailing Arm Removal/Installation .............................. 18-39
Stabilizer Link Removal/Installation ........................... 18-40
Stabilizer Bar Replacement ......................................... 18-41
Damper Replacement .................................................. 18-42
Spring/Bump Stop Removal/Installation ................... 18-45
Special Tools
Q) ®,CD
18-2 BACK
Component Location Index
Front Suspension
DAMPER/SPRING
Removal, page 18-21
Installation, page 18-22
Disassem bly/I nspectio n/
Reassembly, page 18-24
KNUCKLE/
HUB BEARING UNIT
Replacement, page 18-12
STABILIZER BAR
Replacement, page 18-20
STABILIZER LINK
Removal/Installation,
page 18-20
LOWER ARM
Removal/Installation, page 18-17
WHEEL BOLT
Replacement, page 18-10
(cant'd)
BACK
18-3
Front and Rear Suspension
Rear Suspension
DAMPER
Removal, page 18-42
Insepction, page 18-43
Installation, page 18-43
SPRING I
BUMP STOP
Removal, page 18-46
Installation, page 18-47
UPPER ARM
Removal/Installation,
page 18-34
STABILIZER BAR
Replacement, page 18-41
STABILIZER LINK
Removal/Installation,
page 18-40
LOWERARMB
Removal/Installation,
page 18-37
~
LOWER ARM A
Removal/Installation,
page 18-36
TRAILING ARM
Removal/Installation, KNUCKLEI
page 18-39 HUB BEARING UNIT
Replacement, page 18-29
18-4 BACK
Wheel Alignment
The suspension can be adjusted for front camber, front Caster Inspection
toe, and rear toe. However, each ofthese adjustments
are related to each other. For example, when" you adjust Use commercially available computerized four wheel
camber, the toe will change. Therefore, you must adjust alignment equipment to measure wheel alignment
the front wheel alignment whenever you adjust camber (caster, camber, toe, and turning angle). Follow the
or toe. equipment manufacturer's instructions.
For proper inspection and adjustment ofthe wheel Caster angle: 4 0 12' ±35 '
alignment, do these checks:
• If the measurement is within specifications, measure
1. Release the parking brake to avoid an incorrect the camber angle.
measurement. • If the measurement is not within specifications, check
for bent or damaged suspension components.
2. Make sure the suspension is not modified.
Tire size:
Front/Rear: P255/55R18104H
Tire pressure:
Front/Rear: 220 kPa (2.2 kgf/cm 2, 32 psi), cold
(cont'd)
BACK
18-5
Front and Rear Suspension
Check the camber angle. 3. Loosen the damper pinch bolts (A) and bolts, and
adjust the camber angle by moving the bottom of
Camber angle: the damper within the range of the damper pinch
Front: -0 °30 '±1 ° bolt free play.
Rear: -0 °30' ±45'
A
• If the measurement for the front camber is outside
8+ 18x1.5mm
211 N·m
the specification, go to front camber adjustment. 121.5 kgf·m,
156Ibf·ft)
• If the measurement for the rear camber is outside the
specification, check for bent or damaged suspension
components.
18-6 BACK
Front Toe Inspection/Adjustment Rear Toe Inspection/Adjustment
Use commercially available computerized four wheel Use commercially available computerized four wheel
alignment equipment to measure wheel alignment alignment equipment to measure wheel alignment
(caster, camber, toe, and turning angle). Follow the (caster, camber, toe, and turning angle). Follow the
equipment manufacturer's instructions. equipment manufacturer's instructions.
1. Center the steering wheel spokes, and install a 1. Release the parking brake to avoid an incorrect
steering wheel holder tool. measurement.
2. Check the toe with the wheels pointed straight 2. Check the toe.
ahead.
Rear toe-in: 2±2 mm (O.08±O.08 in.)
Front toe-in: O±2 mm (O±O.08 in.)
• If adjustment is required, go to step 3.
• If adjustment is required, go to step 3. • If no adjustment is required, remove the
• If no adjustment is required, go to rear toe alignment equipment.
inspection/adjustment.
3. Hold the adjusting bolt (A) on the trailing arm (B),
3. Loosen the tie-rod locknuts (A) while holding the and remove the self-locking nut (C).
flat surface sections (B) of the tie-rod end with a
wrench, and turn both tie-rods (C) until the front toe
is within specifications.
A
C
A 14x1.5mm
B 14x 1.5 mm 132 N·m (13.5 kgf·m, 97.6Ibf·ft)
44 N·m 14.5 kgf·m, 33 Ibf·tt) Replace.
4. After adjusting, tighten the tie-rod locknuts. 4. Replace the self-locking nut with a new one, and
Reposition the rack-end boot if it is twisted or lightly tighten it.
displaced.
NOTE:
5. Go to rear toe inspection/adjustment. • Always use a new self-locking nut whenever it
has been loosened.
• Reassemble the adjusting bolt and camplate with
the eccentric facing up.
(cont'd)
BACK
18-7
Front and Rear Suspension
Turning Angle Inspection 1. Raise the vehicle, and support it with safety stands
in the proper locations (see page 1-7).
Use commercially available computerized four wheel
alignment equipment to measure wheel alignment 2. Remove the wheels.
(caster, camber, toe, and turning angle). Follow the
equipment manufacturer's instructions. 3. Install suitable flat washers (A) and the wheel nuts.
Tighten the nuts to the specified torque to hold the
1. Turn the wheel right and left while applying the brake disc securely against the hub.
brake, and measure the turning angle of both.
wheels. Front
Turning angle:
Inward wheel: 38 012' ±2 0
Outward wheel: 31 044' (reference)
Rear
14x 1.5 mm
127 N·m
(13.0 kgf·m, 94.0 Ibf·ft)
Front/Rear:
Standard: 0-0.05 mm (0-0.002 in.)
18-8 BACK
Wheel Runout Inspection
NOTE: When measuring the front wheel runout, turn 5. If the wheel runout is not within the specification,
the back side of the wheel slowly by hand. check the wheel bearing end play (see page 18-8),
and make sure the mating surfaces on the brake
1. Raise the vehicle, and support it with safety stands disc and the inside ofthe wheel are clean.
in the proper locations (see page 1-7).
6. If the bearing end play is within the specification
2. Check for bent or deformed wheels. but the wheel runout is more than the service limit,
replace the wheel.
3. Set up the dial gauge as shown, and measure axial
runout by turning the wheel.
BACK
18-9
Front and Rear Suspension
Wheel Bolt Replacement
NOTE: Before installing the new wheel bolt, clean 5. Install the front or rear hub bearing unit: front
the mating surface on the bolt and the hub. (see page 18-13), rear (see page 18-30).
1,8-10 BACK
Ball Joint Removal
Special Tools Required 3. Loosen the pressure bolt (A), and install the ball
• Ball joint remover, 32 mm 07MAe·SLOA102 joint remover as shown. Insert the jaws carefully,
• Ball joint remover, 28 mm 07MAe·SLOA202 making sure not to damage the ball joint boot.
Adjust the jaw spacing by turning the adjusting bolt
INOTICE I (B).
Always use a ball joint remover to disconnect a ball
joint. Do not strike the housing or any other part of NOTE: Fasten the safety chain (e) securely to a
the ball joint connection to disconnect it. suspension arm or the subframe (D). Do not fasten
it to a brake line or wire harness.
07MAC·SLOA102 or 07MAC·SL0A202
07MAC-SLOA102 or
07MAC-SL0A202
BACK 18-11
Front Suspension
Knuckle/Hub Bearing Unit Replacement
Exploded View
12x1.25mm
98.1 N·m '
(10.0 kgf·m, 72.3Ibf·ft) DAMPER PINCHBOLT
Replace.
18x1'.5mm
211 N·m
(21.5 kgf·m, 156Ibf·ft)
KNUCKLE
Check for deformation and
damage.
6x1.0mm
9.8N.m
(1.0 kgf·m,
FLANGE NUT 7.2Ibf·ft)
Replace;
SPINDLE UNIT
Replace.
26x1.5mm
328N·m
(33.5 kgf·m. 242 Ibf·ft)
"71
Apply a smali amount of engine oil
to the seating surface of the nut.
18-12 BACK
•
Special Tools Required 5. Remove the stake (A), then remove the spindle nut
• Ball joint remover, 32 mm 07 MAe-s LOA 102 (B) .
• Ball joint remover, 28 mm 07MAe-SLOA202
A
/
14x1.5mm
127 N·m
(13.0 kgf.m, 94.0 Ibf·tt)
A
/Sx1.25mm
,- 22N·m
,C,>II\TI\---<llII!'JJI (2.2 kgf·m, 16 Ibf.tt)
A------
6x1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·tt)
B
NOTE: If the brake disc is stuck to the hub. Screw
14x 1.5mm two 8 x 1.25 mm bolts (e) into the brake disc to
137 N·m push it away from the hub. Turn each bolt 90
(14.0 kgf.m, 101 Ibf·tt)
degrees to prevent the brake disc from binding.
(cont'd)
BACK 18-13
Fronf Suspension
8. Remove the hub bearing unit (A) and the splash 10. Install the hub bearing unit in the reverse order of
guard (B) from the knuckle. removal, and note these items:
18-14 BACK
Knuckle Replacement 5. Remove the cotter pin (A) from the lower arm ball
joint pin (8), then remove the nut (C).
1. Remove the hub bearing unit.
NOTE: During installation, install the lock pin after
2. Remove the wheel sensor (A) from the knuckle (8). tightening new castle nut.
Do not disconnect the wheel sensor connector.
B
6x1.0mm A
9.8 N·m (1.0 kgf·m, 7.2Ibf·ttl
A
Ie
@;;i;;=/ 103-113
14 x2.0 mm
N·m
110.5-11.5 kgf·m,
75.9-83.2 Ibf·ttl
Replace.
07MAC-SLOA102
3. Remove the cotter pin (A) from the tie-rod ball joint, o
then remove the nut (8). 071AF-S3VAOOO
NOTE: During installation, install the new cotter pin 6. Install the ball joint thread protector (D).
after tightening the nut, and bend its end as shown.
7. Disconnect the lower arm ball joint from the
knuckle using the ball joint remover (see page
18-11).
B
12x1.25mm 8. Remove the damper pinch bolts (A) and flange nuts
54N·m (8) from the damper, then remove the knuckle (C).
15.5 kgf·m,
40lbf·ttl
NOTE: During installation, install new damper
pinch bolts and new flange nuts.
A
18x 1.5 mm
211 N·m
121.5 kgf·m,
1561bf·ttl
Replace.
07MAC-SL0A202
(cont'd)
BACK 18-15
Front :Suspension
o Be careful not to damage the ball joint boot when 2. Remove the boot.
installing the knuckle.
o Before connecting the lower ball joint to the 3. Pack the interior and lip (A) of a new boot with
knuckle, degrease the threaded section and grease. Keep the grease off of the boot-to-Iower
tapered portion ofthe ball joint pin, thelbwer arm mating surfaces (B).
arm connecting hole, the threaded section and
rfiating surface ofthe castle nut.
o First install all the components and lightly tighten
the bolts and nuts, then raise the suspension to
load it with the vehicle's weight before fully
tightening to the specified torque values.
o Tighten all mounting hardware to the specified
torque values. B
o Torque the castle nut to the lower torque
specification, then tighten it only far enough to
align the.slot with the ball joint pin hole. Do not
align the castle nut by loosening it.
o Before installing the brake.disc, clean the mating
surface of the front hub and the inside of the
brake disc.
o Before installing the wheel, clean the mating 4. Wipe the grease off the tapered portion of the pin
surface ofthe brake disc and the inside ofthe (C), and pack fresh grease into the base (D). Do not
wheel. let dirt or other foreign materials get into the boot.
o Check the wheel alignment, and adjust it if
necessary (see page 18-5). 5, Install the boot on the ball joint, then squeeze it
gently to force out any air.
~
07GAF-SD40200
18-16 BACK
Lower Arm Removal/Installation
Special Tools Required 4. Remove the lock pin (A) from the lower arm ball
• Ball joint remover, 32 mm 07MAC~SLOA102 joint, then remove the nut (B) .
• Ball joint thread protector, 14 mm 071AF-S3VAOOO
NOTE: During installation, install the lock pin after
Removal/Installation tightening new castle nut.
C
071AF-S3VAOOO
16x1.5mm
162N·m
(16.5 kgf·m,
119Ibf·ft)
Replace. 14x1.5mm
93N·m
(9.5kgf.m,
69Ibf·ft)
Replace.
(cont'd)
BACK 18-17
Front Suspension
8. Remove the lower arm stops (A). 9. Install the lower arm in the reverse order of
removal, and note these items:
NOTE: During installation, align the slot (B) on the
lower arm stop with the lug portion (C) on the lower • Be careful not to damage the ball joint boot when
arm bushing. . installing the knuckle.
• Tighten all mounting hardware to the specified
B c torque values.
• Before connecting the lower ball joint to the
knuckle, degrease the threaded section and
tapered portion ofthe ball joint pin, the knuckle
connecting hole, the threaded section, and
mating surface of the castle nut.
• First install allthe components, and lightly
tighten the bolts and nuts, then raise the
suspension to load it with the vehicle's weight
before fully tightening to the specified torque
values.
• Torque the castle nut to the lower torque
specification, then tighten it only far enough to
align the slot with the ball joint pin hole. Do not
align the castle nut by loosening it.
• Before installing the wheel, clean the mating
surface of the brake disc and the inside of the
wheel.
• Check the wheel alignment, and adjust it if
necessary (see page 18-5).
18-18 BACK
Bushing Replacement
1. Remove the self-locking nut (A), then remove the
bushing with bracket (B).
A
16x1.5mm
162N·m
(16.5 kgf·m, 1191bf·ftl
Replace.
2. Align the angle of the lower arm (A) and the tab
portion (B) ofthe bushing.
BACK 18~19
Front Suspension
1. Raise the front of the vehicle, and support it with 1. Raise the front of the vehicle, and support,it with
safety stands in the proper locations (see page 1-7). safety stands in the proper locations (see page 1-7).
3. Remove the flange nuts (A) while holding the 3. Disconnect both stabilizer links from the stabilizer
respective joint pin (B) with a hex wrench (C), then bar (see page 18-20).
remove the stabilizer link (D).
4. Remove the flange bolts (A) and the bushing
F holders (B), then remove the bushings (C) and the
stabilizer bar (D) from the front subframe (E) .
......-----~O x 1.25 mm
39N·m
~O kgf·m, 29lbf·ftl
E
12x 1.25 mm
78N·m l--ii!~~ B
(8.0kgf·m,
581bf·ftl
E
c A
12x1.25mm
78N·m
(8.0 kgf.m, 58 Ibf·ftl
NOTE: The stabilizer link has a paint mark (G). Align • Note the right and left direction ofthe stabilizer
the stabilizer link with the paint mark facing inward. bar.
• Align the paint marks (F) on the stabilizer bar
5. Install the flange nuts, and lightly tighten them. with the sides of the bushings.
• Note the fore/aft direction ofthe bushing.
6. Clean the mating surface ofthe brake disc and the • Refer to the stabilizer link removal/installation to
inside of the wheel, then install the front wheel. connect the stabilizer bar to the links (see page
18-20).
7. Tighten the flange nuts to the specified torque • Clean the mating surface of the brake disc and
values while holding the respective joint pin with a the inside of the wheel, then install the front
hex wrench. wheel.
• Check the wheel alignment, and adjust it if
8. Test-drive the vehicle. necessary (see page 18-5).
18-20 BACK
DamperISpring Removal and Installation
NOTE: Except where called out, the illustrations show 5. Remove theflange nut (A), while holding the joint
without active damper system. pin (B) with a hex wrench (e), and disconnect the
stabilizer link (D) from the damper.
Removal
c
6. Remove the damper pinch bolts (A) and flange nuts
(B) from the damper..
(cont'd)
BACK
18-21
Front Suspension
7. Remove the cover (A) and the service caps (B). Installation
B
10x1.25mm
59N·m
16.0kgf·m,
43lbf·ftl
Replace.
NOTE: Install the cover (C) and the service caps (0)
after tightening the flange nuts to the specified
torque value.
18-22 BACK
3. Loosely install new damper pinch bolts (A) and new 9. Install the wheel sensor harness (A) and the brake
flange nuts (B) to the damper (C). hose (B) to the damper (C).
.01.
8x 1.25 mm
22N·m
12.2kgf·m, c
16lbf·ft)
\ A
18x 1.5 mm 6x1.0mm
211 N·m 9.8N·m
(21.5 kgf·m, 11.0kgf·m,
1561bf·ft) 7.2Ibf.ft)
Replace.
./
6x1.0mm
9.8N·m
11.0 kgf·m,
7.2Ib~·ft)
C
12x 1.25 mm
E 78N·m
(8.0 kgf·m,
o 581bf·ft)
A
5. Raise the front suspension with a floor jack to load 11. Clean the mating surface of the brake disc and the
the suspension with the vehicle's weight. inside of the wheel, then install the rear wheel.
6. Tighten the damper pinch bolts and the flange nuts 12. With active damper system/Left side: Start the
to the specified torque value. engine, then make sure there are no active damper
systemDTCs with the HDS (see page 18-53).
7. Tighten the flange nuts on top of the damper to the
specified torque value. 13. With active damper system/Left side: Do the
DAMPER FORCE OPERATION in the ACTIVE
8. Install the cover and the service caps. DAMPER SYSTEM INSPECTION MENU with the
HDS, then make sure the all four damper units
function normally.
BACK
18-23
,', , ,":)
Fronf,Suspension
~
6>'
BUMP STOP
0' ," / Check for weakness and damage.
~
~ rough~ess.
DAMPER MOUNTING BEARING
o
' / Check for any play or
~6
. '
~
UPPER SPRING MOUNTING CUSHION
Check for deterioration
and damage.
DAMPER SPRING
Check for weakened
compression and damage.
DAMPER UNIT '
' Check for oil leaks, gas leaks,
, and smooth operation.
/ ,
18-24
BACK
Exploded View-With active damper system
DAMPER MOUNTING WASI1ER ..SELF-LOCKING NUT
~
~
..
14X1.25mm
71N·m·
(7.2 kgf·m, 52 Ibf·ft)
.
~ . . Replace. .
e
~ UPPER SPRING SEAT
~
DUST COVER SLEEVE
DAMPER SPRING
Check for weakened
compression and damage.
. DAMPER UNIT
. / Check for oil leaks, gas leaks,
/ and smooth operation.
(cont'd)
BACK 18.. 25
;F~Orit."Suspension
Damper/Spring Disassembly, Inspection, and Reassembly (cont'd)
NOTE: Inspection
• When compressing the damper spring, use a
commercially available strut spring compressor 1. Reassemble all parts, except for the upper spring
(Bra nick MST-580A or Model 7200, or equivalent) mounting cushion, the bump stop, and the damper
according to the manufacturer's instructions. spring .
• Except where called out, the illustrations shown are
without active damper system. 2. Compress the damper assembly by hand, and
check for smooth operation through a full stroke,
Disassembly both compression and extension. The damper
should extend smoothly and constantly when
1. Compress the damper spring, then remove the nut compression is released. If it does not, the gas is
(A) while holding the damper shaft with a hex leaking and the damper should be replaced.
wrench or TORX wrench (B). Do not compress the
damper spring more than necessary to remove the
nut.
B
A
Without active
damper system
12x1.25mm
With active
damper system
14x1.5mm
BACK
18-26
Reassembly 2. Install the tab (A) on the lower spring cushion (8) in
the locating hole (C) on the damper unit (0).
1. Install the damper spring (A) on the upper spring
mounting cushion (8), then align the upper end (C) Without active damper system
of the damper spring with the cushion stop (0) or
the cushion end (E).
A
D~
c
(cont'd)
BACK 18-27
Front· Suspension
4. Align the angle ofthe stud bolt (A) on the damper 5. Compress the damper spring.
mounting base (B) and the damper bracket (e) as
shown. 6. Install all the parts except the damper mounting
washer and self-locking nut onto the damper unit
Without active damper system (A) by referring to the Exploded View.
Left: Right:
D
B
Without active
damper system
12x 1.25mm
A 76N·m
17.7 kgf.m,
B 56Ibf·ft)
Replace.
With active
damper system
14x1.5mm
71 N·m
17.2kgf·m,
52Ibf·ft)
Replace.
18-28 BACK
Rear Suspension
12x1.25mm
98.1 N·m
(10.0 kgf.m, 72.3 Ibf·ftl
BRAKE DISC/DRUM
Check for wear and rust.
SPINDLE NUT
Replace.
24x1.5mm
245N·m
(25.0 kgf·m, 181 Ibf.ftl
~
Apply a small amount of
engine oil to the seating surface
ofthe nut.
(cont'd)
BACK
18-29
Rear ,Suspension
5. Raise the stake (A), then remove the spindle nut (B).
B
24x 1.5mm
245N·m
(25.0 kgf·m,
181Ibf·ft)
Replace.
14x1.5mm
127N·m
(13.0 kgf·m, 94Ibf·ft)
BACK
18-30
6. Remove the two 6 x 1.0 mm screws (A) attaching 9. Install the hub bearing unit in the reverse order of
the disc/drum to the hub bearing unit. Release the removal, and note these items:
parking brake, and remove the brake disc/drum
from the hub bearing unit. • Tighten all mounting hardware to the specified
torque values.
NOTE: • Use a new spindle nut during reassembly.
• It may be necessary to back-off the parking brake • Before installing the spindle nut, apply a small
adjuster nut (B) to remove the disc/drum from amount of engine oil to the seating surface of the
the hub bearing unit (see step 5 on page 19-8). nut. After tightening, use a drift to stake the
• If the brake disc/drum has clung to the h~b spindle nut shoulder against the driveshaft.
bearing unit. Screw two 8 x 1.25 mm bolts (C) • Before installing the brake disc/drum, clean the
into the brake disc/drum to push it away from the mating surface of the hub bearing unit and the
hub bearing unit. Turn each bolt 90 degrees at a inside of the brake disc/drum.
time to prevent cocking the brake disc/drum. • Before installing the wheel, clean the mating
• After installation, check the parking brake, and surface of the brake disc/drum and the inside of
adjust it necessary (see page 19-7). the wheel.
• Check the wheel alignment, and adjust it if
necessary (see page 18-5).
A
6x1.0mm
9.8N·m
(1.0kgf·m,
7.2Ibf.ft)
12x1.25mm
98.1 N·m
(10.0 kgf·m, 72.3 Ibf·ftl
(cont'd)
BACK 18-31
Rear Suspension
Knuckle/Hub Bearing Unit Replacement (cont'd)
Knuckle Replacement 5. Remove the lock pin (A) from the upper arm ball
joint, and loosen the nut (B).
1. Remove the hub bearing unit.
NOTE: During installation, install the lock pin and
2. Remove the brake hose bracket mounting bolts (A) nut after tightening the nut as shown.
from the knuckle.
Ii:
12x1.25mm
·98.1 N·m
(10.0 kgf.m,
·72.3 Ibf·ft)
A
8x1.25mm
22N·m B
(2.2kgf·m, 12x1.2Smm
16Ibf·ft) 59-69N·m
(6.0-7.0 kgf·m,
43-51Ibf·ft)
3. Remove the flange nuts (B), then remove the
backing plate (C). 6. Disconnect the upper arm ball joint from the
knuckle using the ball joint remover (see page
4. Remove the wheel sensor (A) from the knuckle (B). 18-11).
Do not disconnect the wheel sensor connector.
7. Remove the self-locking nut (B), washer, and flange
bolt (C), then remove the lower arm A.
C
14x1.5mm
93N·m
(9.5 kgf·m, 69 Ibf·ft)
Replace.
6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2Ibf·ft)
B \1 ~ r-'7T=':;::S)#l~2~
A
B
14x1.5mm
123N·m
(12.5 kgf·m, 90.4Ibf·ft)
Replace.
18-32 BACK
8. Remove the flange nuts (A), and separate the 10. Install the knuckle in the reverse order of removal,
knuckle from the trailing arm (B). and note these items:
NOTE: Use new flange nuts during reassembly. o Be careful not to damage the ball joint boot when
connecting the upper arm to the knuckle.
A o Before connecting the ball joint to the knuckle,
12x1.25 mm
64.N·m 16.5kgf·m, 47 Ibf·ft) degrease the threaded section and tapered
Replace. portion of the ball joint pin, the connecting hole,
cC
align the slot with the hole in the stud. Do not
align the castle nut by loosening it.
o First install all the components and lightly tighten
the bolts and nuts, then raise the suspension to
load it with the vehicle's weight before fully
tightening to the specified torque values.
o Tighten all mounting hardware to the specified
torque values.
o Before installing the wheel, clean the mating
surface on the brake disc and the inside ofthe
wheel.
o Check the wheel alignment, and adjust it if
9. Place a floor jack under lower arm B, and remove necessary (see pag,e 18-5).
the flange bolt(A), then remove the knuckle (C);
A
14x1.5mm
113 N·m
111.5 kgf·m, 83.2Ibf·ft)
Replace.
BACK 18-33
Rear Suspension
1. Remove the boot clip and the boot. 1. Raise the rear of the vehicle, and support it with
safety stands in the proper locations (see page 1-7).
2. Pack the interior and lip (A) of a new boot with
grease. Keep the grease off of the boot-to-knuckle 2. Remove the rear wheel.
mating surfaces (B).
3. Position a floor jack under the lower arm B. Raise
the floor jack until the suspension begins to
compress.
18-34 BACK
5. Remove the lock pin (A) from the upper arm ball 8. Install the upper arm in the reverse order of
joint, then remove the nut (B). removal, and note these items:
NOTE: During installation, install the lock pin after o Be careful not to damage the ball joint boot when
tightening the castle nut. connecting the upper arm to the knuckle.
o Before connecting the ball joint to the knuckle,
07MAC-SL0A202 degrease the threaded section and tapered
portion ofthe ball joint pin, the connecting hole,
and the threaded section and mating surface of
the castle nut.
o First install all the components and lightly tighten
the flange bolt and the castle nut, then raise the
suspension to load it with the vehicle's weight
before fully tightening to the specified torque
values.
o Torque the castle nut to the lower torque
specification, then tighten it only far enough to
-~
align the slot with the hole in the stud. Do not
align the castle nut by loosening it.
o Refer to the stroke and stroke/headlight leveling
/ 12x1.25mm sensor replacement to install the stroke sensor to
A 59-69N·m the upper arm (see page 22-229).
(6.0-7.0 kgf·m,
43-51 Ibf·ftl o Before installing the wheel, clean the mating
surface of the brake disc/drum and the inside of
6. Disconnect the upper arm ball joint from the the wheel.
knuckle using the ball joint remover (see page o Check the rear wheel alignment, and adjust if
18-11). necessary (see page 18-5).
7. Remove the flange bolt (A) from the vehicle, and 9. With active damper system: Do the memorizing
remove the upper arm (B). rear suspension full rebound position (see page
18-54).
NOTE: Use new flange bolt during reassembly.
10. With active damper system/Left side: Do the
headlight initial position learning procedure
(see page 22-231).
A
14x 1.5 mm
93N·m
(9.5 kgf·m, 69 Ibf·ftl
Replace.
BACK 18-35
Rear Suspension
1. Raise the rear of the vehicle, and support it with 5. Remove the flange bolt (B) from the vehicle.
safety stands in the proper locations (see page 1-7).
NOTE: Use a new flange bolt during assembly.
2. Remove the rear wheel.
C
14x 1.5 mm
3. Position a floor jack under the lower arm B. Raise 123N·m
the floor jack until the suspension begins to 112.5 kgf·m,
90.4 Ibf·ft)
compress. Replace.
o
B
/
14x1.5mm
93N·m
19.5 kgf·m,
B 69Ibf·ft)
Replace.
A
NOTE: Use new flange bolts during reassembly. NOTE: Use a new self-locking nut during
reassembly.
/
14x 1.5 mm
103N·m
(10.5 kgf·m, 75.9 Ibf·ft)
Replace.
18-36 BACK
Lower Arm B Removal/Installation
1. Raise the rear of the vehicle, and support it with 5. Position the floor jack under the lower arm B.
safety stands in the proper locations (see page 1-7). Raise the floor jack until the suspension begins to
compress.
2. Remove the rear wheel.
'\ C
B 14x1.5mm
Replace.
4. Remove the flange nut (A) while holding the 7. Remove the flange bolt (C) from the knuckle.
respective joint pin (C) with a hex wrench, then
remove the stabilizer link from the lower arm B. 8. Lower the floor jack gradually.
9. Remove the spring (A) and the lower spring seat (B).
A
10x 1.25 mm
Replace.
(cont'd)
BACK 18-37
Rear Suspension
10. Remove the self-locking nut (A) and adjusting bolt 11. Install the lower arm B in the reverse order of
(C), then remove the lower arm B. removal, and note these items:
NOTE: Use a new self-locking nut and a new • First install all the suspension components, and
adjusting bolt during reassembly. lightly tighten the bolts and nuts, then place a
floor jack under the lower arm, and raise the
C suspension to load it with the vehicle's weight
Replace.
before fully tightening the bolts and nuts to the
specified torque values.
• Align the cam positions of the adjusting bolt and
the adjusting cam with the marked positions
when tightening.
• Before installing the brake disc/drum, clean the
mating surface of the hub bearing unit and the
inside ofthe brake disc/drum.
• Check the wheel alignment, and adjust it if
necessary (see page 18-5).
A
14x1.5mm
132N·m
(13.5 kgf·m, 97.6Ibf·ft)
Replace.
18-38 BACK
Trailing Arm Removal/Installation
1. Raise the rear of the vehicle, and support it with 7. Remove the flange bolts (A) from thetrailing arm,
safety stands in the proper locations (see page 1-7). then remove the trailing arm.
2. Remove the rear wheel. NOTE: Use new flange bolts during reassembly.
C 8x1.25mm
22N·m A
(2.2 kgf·m. 16 Ibf·ttl 14x 1.5 mm
103N·m
(10.5 kgf·m. 75.9 Ibf·ttl
4. Disconnect the brake line (C) from the brake hose Replace.
(D), then remove the retaining clip (E).
8. Install the trailing arm in the reverse order of
5. Disconnect the parking brake cable from the removal, and note these items:
parking brake lever (see page 19-30).
• First install all the suspension components, and
6. Remove the flange nuts (A) from the trailing arm lightly tighten the bolts and nuts, then place a
(B). floor jack under the lower arm, and raise the
suspension to load it with the vehicle's weight
NOTE: Use new flange nuts during reassembly. before fully tightening the bolts and nuts to the
specified torque values.
A
12x 1.25 mm • Before installing the brake disc/drum, clean the
64 N·m (6.5 kgf·m. 47 Ibf·ttl mating surface ofthe hub bearing unit and the
Replace. inside ofthe brake disc/drum.
• Before installing the wheel, clean the mating
surface of the brake disc/drum and the inside of
the wheel.
• Fill the master cylinder reservoir to the MAX
(upper) level line, and bleed the brake system
(see page 19-9). Check for a leak at the brake line
to the brake hose, and retighten it if necessary.
• Check the wheel alignment, and adjust it if
necessary (see page 18-5).
BACK
18-39
Rear Suspension
1. Raise the rear of the vehicle, and support it with 5. Install a new self-locking nut and a new flange nut,
safety stands in the proper locations (see page 1-7). and lightly tighten them.
2. Remove the center cap and the rear wheel. 6. Clean the mating surface of the brake disc/drum
and the inside of the wheel, then install the rear
3. Remove the self-locking nut (A) and the flange nut wheel.
(8) while holding the respective joint pin (C) with a
hex wrench (D), then remove the stabilizer link (E). 7. Tighten the self-locking nut and flange nut to the
specified torque values while holding the
A respective joint pin with a hex wrench.
10x1.25mm
37 N·m (3.S kgf·m, 27 Ibf·tt)
------..
Replace. 8. Test-drive the vehicle.
o
c
~G
4. Install the stabilizer link on the stabilizer bar (F) and
lower arm (G) with the joint pins set at the center of
their range of movement.
BACK
18-40
Stabilizer Bar Replacement
1. Raise the rear of the vehicle, and support it with 7. Install the stabilizer bar in the reverse order of
safety stands in the proper locations (see page 1-7). removal, and note these items:
2. Remove the rear wheels. • Note the right and left direction of the stabilizer
bar.
3. Remove the spare tire from the vehicle. • Note the fore/aft direction of the bushing holders.
• Refer to stabilizer link removal/installation to
4. Remove the spare tire support bracket (A). connect the stabilizer bar to the links (see page
18-40).
• Clean the mating surface ofthe brake disc/drum
the inside of the wheel, then install the rear
A wheel.
• Check the wheel alignment, and adjust it if
necessary (see page 18-5).
~6X1.0mm
9.& N·m (1.0 kgf~m, 7.2Ibf·ftl
A
c &x1.25mm
22N·m
(2.2 kgf·m, 16 Ibf·ftl
I
E
BACK
18-41
Re~r Suspension
Damper Replacement
Removal 6. Remove the flange bolt (A) from the bottom of the
damper.
1. Raise the rear of the vehicle, and support it with
safety stands in the proper locations (see page 1-7).
A
12x 1.25mm
Replace.
A
10x 1.25mm
Replace.
BACK
18-42
Inspection Installation
1. Push on the damper as shown. 1. Position the damper (A) between the body and the
lower arm B.
C
12x1.2Smm
64N·m
(6.S kgf'm, 47 Ibf·ttl
Replace.
A
12x1.2Smm
64N·m
(6.Skgf·m,
47lbf·ttl
Replace.
~/
B
14x1.Smm
113N·m
111.S kgf·m, 83.2 Ibf·ttl
Replace.
(cont'd)
BACK 18-43
Rear Suspension
5. Install the stabilizer link on the lower arm B, then 9. With active damper system: Connect the damper
loosely install a new flange nut (A). coil connector (A).
A
10 x 1.25 mm
49N·m
(5.0 kgf·m,
36Ibf·ft)
Replace.
6. Raise the floor jack until the hole in the trailing arm
aligns with the hole in the damper.
7. Tighten the flange bolts to the specified torque 10. Clean the mating surface of the brake disc/drum
values. and the inside of the wheel, then install the rear
wheel.
8. Tighten the flange nut to the specified torque value,
while holding the respective joint pin with a hex 11. With active damper system: Do the memorizing
wrench. rear suspension full rebound position (see page
18-54).
18-44 BACK
Spring/Bump Stop Removal/Installation
Exploded View
10x1.25mm
~
_____ 59 N·m
I~ (6.0 kgf·m, 43lbf·ft)
~~ S~~GUm·
~ Check for deterioration
~ and damage.
g ~ /
/'" SPRING MOUNTING CUSHION
Chook 1o. doterio.atio,
and damage.
SPRING
~ Check for vveakened compression
and damage.
(cant'd)
BACK 18-45
Rear Suspension
'\ C
B 14x1.5mm
Replace.
4. Remove the flange nut (A) while holding the 8. Lower the floor jack gradually.
respective joint pin (C) with a hex wrench, then
remove the stabilizer link from the lower arm B. 9. Remove the spring (A) and the lower spring seat (B).
A
10x 1.25 mm
Replace.
18-46 BACK
10. Remove the flange bolt (A) that connects the body, Installation
and remove the bump stop (B), the spring guide (e),
and the spring mounting cushion (D) if necessary. 1. Install the bump stop (A), the spring guide (B), and
the mounting cushion (e), then tighten the flange
bolt (D) to the specified torque value if removed.
D
10x1.25mm
59N·m
(6.0kgf.m,
43lbf·ftl
2. Install the spring (A) and the lower spring seat (e).
Align the bottom of the spring and the lower spring
seat with lower arm B as shown.
(cont'd)
BACK 18-47
Rear Suspension
Spring/Bump Stop Removal/Installation (cont'd)
3. Position a floor jack under the lower arm B.' 5. Install the stabilizer link on the lower arm B, then
loosely install the new flange nut (A).
12x1.2Smm
64N·m
(6.Skgf·m,
47Ibf·ft)
Replace.
A
10x1.2Smm
49N·m
(S.O kgf·m,
36Ibf·ft)
14x1.Smm Replace.
B 113N·m
(11.S kgf.m,
83.2 Ibf·ft)
Replace.
-----B
6. Raise the floor jack until the hole in the trailing arm
4. Slowly raise the floor jack until you can align the aligns with the hole in the damper.
bolt hole with the holes in the lower arm B and the
knuckle and install the new flange bolts. 7. Tighten the flange bolts to the specified torque
values.
18-48 BACK
Suspension
Rear Suspension .... ........ ...... ....... ........ ...... ........ 18-29
BACK
Active Damper System
RIGHT·REAR SUSPENSION
STROKE SENSOR
Replacement, page 22-229
18-50 BACK
General Troubleshooting Information
This system has an active damper system indicator (A). • The memory can hold any number of DTCs. However,
when the same DTC is detected more than once, the
A B most recent DTC is written over the earlier one.
Therefore, when the same problem is detected
repeatedly, it is memorized as a single DTC.
• The DTCs are indicated in ascending number order,
not in the order they occur.
• The DTCs are memorized in the EEPROM. Therefore,
the memorized DTCs cannot be cancelled by
disconnecting the battery. Do the specified
procedures to clear the DTCs.
Self-diagnosis
(cont'd)
BACK 18-51
Active Damper System
DTC troubleshooting procedures assume that the cause The term "Intermittent failure"means a system may
ofthe problem is still present and the active damper have had a failure, but it checks OK now. If the active
system indicator is still on. Following a troubleshooting damper system indicator does not come on, check for
procedure for a code that has been cleared and does poor connections or loose terminals at all connectors
not reset can result in incorrect diagnosis. related to the circuit that you are troubleshooting. If the
indicator was on but then went out, the original
1. Question the client about the conditions that were problem may have been intermittent.
present when the problem occurred, such as speed,
turning, road conditions, and which mode the
active damper system was selected. Try to
duplicated the DTC by test-driving the vehicle
under the same conditions.
18-52 BACK
How to Retrieve DTCs and Freeze Data with How to Clear DTCs
the HDS (Honda Diagnostic System)
1. With the ignition switch OFF, connect the HDS to
1. Ifthe active damper system indicator stays on, the data link connector (DLC) under the driver's
connect the HDS to the data link connector (DLC) side of the dashboard.
(A) located under the driver's side of the dashboard.
2. Turn the ignition switch ON (II.).
4. Check for and note any stored DTCs. Also check the
on-board snapshot data, and download any data
found. Then refer to the indicated DTC's
troubleshooting, and begin the appropriate
troubleshooting procedure.
NOTE:
• The HDS can read the DTC, freeze data, snapshot,
current data, and other system data .
• For specific operations, refer to the Help menu on
the HDS.
BACK
18-53
. .-,
Do the rear suspension full rebound position 5. Turn the ignition switch OFF.
memorizing whenever you do any of these actions:
6. Raise the rear of the vehicle, and support it with
• Replace the active damper control unit. safety stands in the proper locations (see page 1~8).
• Replace the rear damper unit.
• Replace the rear suspension stroke sensor. NOTE: Verify the rear tires are suspended off the
• In the specific DTC troublesho.oting. ground.
1. With the ignition switch OFF, connect the HDS to 7. Make sure the rea r suspension stroke sensors are
the data link connector (DLC) (A) under the driver's installed correctly, and the linkages are properly
side of the dashboard. connected (see page 22-229).
BACK
18-54
OTC Troubleshooting Index
•
DTC Detection Item Active Note
Damper
System
Indicator
1-1 Front vertical acceleration sensor circuit high voltage ON (see page 18-69)
1-2 RiQht-rear vertical acceleration sensor circuit hiQh voltaQe ON . (see paQe 18-69)
1-3 Left-rear vertical acceleration sensor circuit high voltage ON (see·page 18-69)
1-4 Front vertical acceleration sensor rallge/performance problem ON (see j:>age 18-71)
1-5 Right-rear vertical acceleration sensor range/performance problem ON (see page 18-71)
1-6 Left-rear vertical acceleration sensor range/performance problem ON (see ~age 18-71)
1-7 Front vertical acceleration sensor circuit low voltage ON (see page 18-72)
1-8 Right-rear vertical acceleration sensor circuit low voltage ON (see page 18-72)
1-9 Left-rear vertical acceleration sensor circuit low voltage ON (see page 18-72)
2-1 Right-front suspension stroke sensor circuit high voltage ON (see page 18-75)
2-2 Left-front suspension stroke sensor circuit high voltage ON (see page 18-77)
2-3 Right-rear suspension stroke sensor circuit high voltage ON (see page 18-75)
2-4 Left-rear suspension stroke sensor circuit high voltage ON (see page 18-79)
2-5 Right-frontlright-rear suspension stroke sensor range/performance ON (see page 18-81)
problem
2-6 Left-frontlleft-rear suspension stroke sensor range/performance ON (see page 18-81)
problem
2-8 RiQht-front suspension stroke sensor siQnal circuit low voltaQe ON (see QajJe 18-82)
2-9 Left-front suspension stroke sensor signal circuit low voltage ON (see page 18-84)
2-A RiQht-rear suspension stroke sensor signal circuit low voltage ON (see page 18-82)
2~B Left-rear suspension stroke sensor signal circuit low voltage ON . (see page 18-87)
2-C Right-rear/left-rear suspension stroke sensor incorrect correlation ON (see page 18-90)
3-1 Yaw rate-lateral/longitudinal acceleration sensor range/performance ON (see page 18-91)
problem (yaw rate signal-lateral acceleration signal incorrect
correlation)
3-3 Yaw rate-lateral/longitudinal acceleration sensor malfunction (lateral ON (see page 18-91)
acceleration sensor)
3-4 Wheel speed signal malfunction (from VSA modulator-control unit ON (see page 18-92)
by F-CAN)
3-6 Yaw rate-lateral/longitudinal acceleration sensor malfunction (yaw ON (see page 18-91)
rate sensor)
3-7 Yaw rate-lateral/longitudinal acceleration sensor range/performance ON (seepage 18-91)
problem (wheel speed signal-longitudinal acceleration signal
incorrect correlation)
3-9 Yaw rate~lateral/longitudinal acceleration sensor malfunction ON (see page 18-91)
(longitudinal acceleration sensor) ....
(cont'd)
BACK
18-55
Active Damper System
BACK
18-56
Symptom Troubleshooting Index
When the vehicle has one of these symptoms, check for a diagnostic troubJe co"d~ (OTC) with the HOS. If there is no
. proced ure f or t he symptom, .In t he sequence rIsted, until'1 you f In d t he cause.
OTC , dothe d'lagnostlc
Symptom Diagnostic procedure
HOS does not communicate with the active Troubleshoot the OLC circuit (see page 11-223)
damper control unit or the vehicle
Active damper system indicator does not 1. Do the gauge control module troubleshooting (see page 22-315)
come on 2. Substitute a known-good active damper control unit, then
recheck. If it is OK, replace the original active damper control
unit (see page 18-118)
Active damper system indicator does.not 1. Start the engine
go off, and no OTCs are stored 2. Symptom Troubleshooting (see page 18-114)
3. Do the gauge control module troubleshooting (see page 22-315)
Active damper system switch does not SymptomTroubleshooting (see page 18-116)
work (damper mode cannot be selected)
Active damper system switch lamp blinks 1. Do the gauge control module troubleshooting (see page 22-315)
2. Substitute a known-good active damper control unit, then
recheck. If it is OK, replace the original active damper control.
unit (see page 18-118)
BACK
18-57
Active Damper System
System Description
Active Damper Control Unit Inputs and Outputs for Connector A (20P)
c;---)
1 2/ 4 V V V
6 8 10
11 12 13 14 15 16 17 18 19 IV
. Wire side of female terminals
18-58 BACK
Terminal Wire color Terminal sign Description Signal
number Terminals Conditions Voltage
11 WHT CRLL Left-rear damper 1-11 Drive the vehicle Variable
coil drive ground
12 VEL CRRL Right-rear damper 2-12 Drive the vehicle Variable
coil drive ground
13 ORN RRST Detects right-rear 13-GND Damper stroking About 0-5 V
stroke sensor
signal
14 WHT CFLL Left-front damper 4-14 Drive the vehicle Variable
coil drive ground
15 PUR FLST Detests left-front 15-GND Damper stroking About 0-5 V
.stroke sensor
signal
16 BLU CFRL Right-front damper 6-16 Drive the vehicle Variable
coil drive ground
17 BLU FRST Detects right-front 17-GND Damper stroking About 0-5 V
stroke sensor
signal
18 BLK LG Ground for the 18-GND At all times 0.1 Vor less
logic circuit
19 BLK PG Ground for the 19-GND At all times 0.1 Vor less
damper coil drive
(cont'd)
BACK
18-59
Active,Damper System
Active Damper Control Unit Inputs and Outputs for Connector B (14P)
c;--;>
1 1/ 3 4, ~ 6 7
8 V 10 11 12 14 /
Wire side of female terminals
18-60 BACK
Active Damper System Controls
The active damper control unit continuously monitors inputs from various sensors and the mode select switch. The
control unit will adjust each damper's force by controlling current to them.
The active damper system requires a special damper that is capable of quick response and action. This allows them to
respond quickly for changes in conditions.
Piston speed'
Comfort
Damping force
(absolute)
~ ./:J
V . Sporty
(lay weight on handling)
.
Comfort
(cont'd)
BACK
18-61
Active Damper System
System Communication
The active damper system has an active damper control unit; four quick-reacting damper units with internal damper
coil, three vertical acceleration sensors, four suspension stroke sensors, a mode select switch, and an active damper
system indicator. In addition, the active damper system receives signals from the VSA system,the PCM, and relates
information with the headlight leveling control system.
The active damper control unit performs an arithmetical operation from various vehicle conditions pitching, roll, bump,
, _ _ _ _ _ _ _ ___ _ _ _ _ _ ,
vehicle speed, and driver's mode selection, then selects the most suitable damping characteristics or setting.
.. .. .. .. - .. .. .. .. .. .. .. .. .. .. .. .. ..
i VSAsys em !
I·. Yaw rate-Iaterall !
longitudinal VSA
Headlight
leveling I Ii
PCM
1
.
acceleration
sensor
m'!dulator-control ~
Unit
Wheel speed
sensors
!.
i
too L-~---4t-oo--- ____ J
control unit
'.,
Damper Vertical Damper
unit acceleration unit
sensor (j) Active damper
'~suspension ~
system mode select
Gauge control module signal.
~-J ~ ~® 'C~
® Suspension stroke
position signal.
00 d. .; ' : ; 00 ® Active damper
system damper
J ®
ii
Hi
Active damper
system switch
i;
';i.
[ )I=>
®
operate signal.
@ Indicator drive
signal.
I1
senso r
® ®
sensor
® Vehicle speed
signal.
n®
Suspension Suspension
f
®
~J ,
H )I::> H
'-../ ® ® '-../
Damper Damper
unit Active damper unit
control unit
18-62 BACK
MRF (Magneto Rheological Fluid) in the Damper Unit
Variable suspension damping force is achieved by controlling the intensity of magnetic flux in the damper piston. The
orientation of iron particles suspended in the damper oil is changed as the fluid flows through the magnetic field,
thereby changing the effective viscosity of the fluid. The amount of change in the fluid's behavior is proportional to the
amount of electrical current supplied to the windings in the piston.
CURRENT _ ....
w.;;;:"""""r-r----I
ON (with current)
Magnetic field lines
Plug (shear stress > yield stress)
BACK
18-63
Active' Damper System
Circuit Diagram
BATTERY
+ MAIN UNDER.HOOD
FUSE BOX UNDER·DASH
FUSE/RELAY BOX
No.1 No.3 IGNITION SWITCH
(120 A, (50 A, ~ 6 No. 21(7.5 A'
A6
"\.D---CT\.P--+---WHT ~ PNK
h X34
ACTIVE DAMPER
CONTROL UNIT
...._____--1I-:A-::1:;0_ _ _ _ LTBLU
VB
...._ _ _ _~ ~A~B~---_GRN
IG1
ACTIVEDAMPER
SYSTEMSWITCH
2
YEL
4 GAUGECONTROLMODU~
LTBLU ---<J +B
SVCC vee B2
5 POWER CIRCUIT
RED
. PUR
B19 ACTIVE DAMPER
SYSTEM INDICATOR
3 A3
RED
B1 A12
WHT WHT
CANH
BB A6
RED RED
CANL
~: ~
A4B
WHT WHT
A49
I
YAW RATE·LATERAL/LONGITUDINAL
RED RED
DATAUNK
ACCE~RAnON SENSOR CONNECTOR (DLC,
~:
6
WHT WHT
14
I RED RED
B3 7
LTBLU
K·LlNE
A1B 5
BLK BLK
LG
A19 4
'~L
BLK
PG
';
18-64 BACK
ACTIVE DAMPER
CONTROL UNIT
DAMPER COIL
~ '.M",",.'
A6
CFRH
RED • WHT
A16 2
CFRL
BLU • BLK
DAMPER COIL
~Uh",",m
A4
CFLH
BLK • WHT
A14 2
CFLL
WHT • BLK
DAMPER COIL
~m_ _
A2
CRRH
GRN • WHT
A12 2
CRRL
VEL • BLK
DAMPER COIL
~Uft,_
A1
CRLH
RED • WHT
A11 2
CRLL
WHT • BLK
VERTICAL
ACCELERATION SENSOR
B4 1
SVCC
PNK PNK • ORN Front
B11 2
GRV GRV
SG
B14 3
VEL
FCG
VERTICAL
ACCELERATION SENSOR
1 Right-rear
PNK
2
GRV
B12 3
!-+----~ r.R==R===G:---- BRN
VERTICAL
ACCELERATION SENSOR
1 Left-rear
PNK
2
GRV
B10 3
!-~--------~ ~R-L-G---LTGRN
GRV PNK
t~
(cont'd)
BACK
18-65
Active Damper System
ACTIVE DAMPER
CONTROL UNIT
rr
GRY PNK
ORN
1
SUSPENSION
STROKE SENSOR
Right-front
SUSPENSION
STROKE SENSOR
~.-_ _~_~ r.B~6~_ _ _ PNK 1 Left-front
PNK
HVCC
1-....._--1 ~A.;.;1.;;.5_ _ _ PUR PUR
2
FLST
3
BLU
SUSPENSION
STROKE SENSOR
1
PNK Right-rear
A13 2
~"'-----i r.R~R~ST~-- ORN
3
GRY
SUSPENSION
STROKE SENSOR
1 Left-rear
PUR
B7 2
1-.....---1 r.R;"'L~ST--- LT BLU LTBLU
3
LTGRN
HEADLIGHT LEVELING
___ : 12V CONTROL UNIT
4
-0- :5V
~
RED
5 1
7
LTBLU
BLU
12
~
J.
6
PUR
PNK
13
~J.r
BACK
18-66
UNDER-DASH FUSE/RELAY BOX UNDER-DASH FUSE/RELAY BOX
CONNECTOR X (39P) CONNECTOR F (14P)
~ ....----.
L.......J
6
V/2131 [I]
15V/7V/ 191101111
HEADLIGHT LEVELING
CONTROL UNIT
16P CONNECTOR
li~'1
1121/1
[EJQTI
116117VV\201
h I,...,
(cont'd)
BACK
18-67
Active Damper System
YAW RATE·LATERAL/LONGITUDINAL
ACCELERATION SENSOR 4P CONNECTOR
Ir 11
1 1 2 314151617 819110 I.
~ 11 12 13 I/V 16 1/118 19 20 21
22 / 24 >< ><
25 26 27 28 •
-~ 29 30 31 321/ 1/ 1/136 37 38 39 \-
140 41 42 143144VI46 471481491
18-68
BACK
OTC Troubleshooting
DTC 1-1: Front Vertical Acceleration Sensor 9. Measure voltage between body ground and the
Circuit High Voltage appropriate active damper control unit connector 8
(14P) terminal (see table).
DTC 1-2: Right-rear Vertical Acceleration
Sensor Circuit High Voltage DTC Active Damper Control Unit
Connector Terminal
DTC 1-3: Left-rear Vertical Acceleration 1-1 No. 14
Sensor Circuit High Voltage 1-2 No. 12
1-3 No. 10
1. Turn the ignition switch ON (II).
ACTIVE DAMPER CONTROL UNIT CONNECTOR B (14P)
2. Clear the DTC with the HDS.
(cont'd)
BACK
18-69
Active Damper System
10. Turn the ignition switch OFF. 15. Disconnect active damper control unit connector
B (14P).
11. Reconnect active damper control unit connector
B (14P). 16. Check for continuity between the appropriate
vertical acceleration sensor terminals No.1 and
12. Do the appropriate vertical acceleration sensor No.3.
inspection (see page 18-120).
DTC 1-1
DTC Appropriate Vertical
FRONT VERTICAL ACCELERATION
Acceleration Sensor SENSOR 3P CONNECTOR
1-1 Front
~
1-2 Right-rear
1-3 Left-rear
svee (OR~FCG (YEU
YES-Replace the active damper control unit Wire side of female terminals
(see page 18-118) .•
DTC 1-2
NO-Go to step 13.
RIGHT-REAR VERTICAL ACCELERATION
SENSOR 3P CONNECTOR
13. Turn the ignition switch OFF.
~
svee (PN~LG III GRN]
Is there continuity?
BACK
18-70
17. Check for continuity between active damper control DTC 1-4: Front Vertical Acceleration Sensor
unit connector B·(14P).terminal No. 11 and Range/Performance Problem
appropriate vertical acceleration sensor 3P
connector terminal No.2 (see table). DTC 1.:.5: Right-rear Vertical Acceleration
Sensor Range/Performance Problem
DTC Appropriate Vertical
Acceleration Sensor DTC 1-6: Left-rear Vertical Acceleration
1-1 Front Sensor Range/Performance Problem
1-2 Right-rear
1-3 Left-rear 1. Turn the ignition switch OFF.
ACTIVE DAMPER CONTROL UNIT CONNECTOR B (14P) 2. Do the appropriate vertical acceleration sensor
Wire side offemale terminals inspection (see page 18-120).
Is there continuity?
BACK
18-71
Active Damper System
DTC 1-7: FrontVertical Acceleration Sensor 9. Check for continuity between body ground and the
Circuit Low Voltage appropriate active damper control unit connector B
(14P) terminal (see table).
DTC 1-8: Right-rearVertical Acceleration
DTC Active Damper Control
Sensor Circuit Low Voltage
Unit Connector Terminal
1-7 No. 14
DTC 1-9: Left-rear Vertical Acceleration
1-8 No. 12
Sensor Circuit Low Voltage
1-9 No. 10
1. Turn the ignition switth ON (II).
ACTIVE DAMPER CONTROL UNIT CONNECTOR B 114P)
2. Clear the DTC with the HDS.
8. Disconnect active damper control unit connector A 11. Check for continuity between the appropriate
(20P) and connector B (14P). vertical acceleration sensor terminals No.2 and No.3.
~GRN ~N ~L
Is there continuity?
BACK
18-72
12. Check for continuity between the appropriate active 13. Check for continuity between active damper control
damper control unit connector B (14P) terminal and unit connector B (14P) terminal No.4 and
the appropriate vertical acceleration sensor 3P appropriate vertical acceleration sensor 3P
connector terminal No.3 (see table). connector terminal No.1 (see table).
(cont'd)
BACK 18-73
Active Damper System
FRONT REAR
= =
VERTICAL ACCELERATION
SENSOR3PCONNECTOR
Wire side of female terminals
Is there about 5 V?
18-74 BACK
DTC 2-1: Right-front Suspension Stroke 9. Measure voltage between body ground and the
Sensor Circuit High Voltage appropriate active damper control unit connector A
(20P) terminal (see table).
DTC 2-3: Right-rear Suspension Stroke,
Sensor Circuit High Voltage DTC Active Damper Control
Unit Connector Terminal
1. Turn the ignition switch ON (II). 2-1 No. 17
2-3 No. 13
2. Clear the DTC with the HDS.
ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
3. Turn the ignition switch OFF.
YES-Go to step 6.
NO-Intermittent failure at this time. Check for Wire side of female terminals
poor or loose connections between the suspensiOn
stroke sensor and the active damper control unit..
Is there more than 0.5 V?
6. Turn the ignition switch OFF.
YES-Repair short to power in the wire between
7. Disconnect active damper control unit connector A the appropriate suspension stroke sensor and the
(20P). active damper control unit.•
(cont'd)
BACK 18-75
Active Damper System
DTC Troubleshooting (cont'd)
10. Turn the ignition switch OFF. 17. Check for continuity between the appropriate
suspension stroke sensor 3P connector terminals
11. Reconnect active damper cqntrol unit connector No.1 and No.2.
A (20P).
SUSPENSION STROKE SENSOR 3P CONNECTOR
12. Remove the appropriate suspension stroke sensor Wire side of female terminals
(see page 22-229). Do not disconnect the sensor FRONT REAR
connector.
DTC Appropriate Suspension ~ ~
Stroke Sensor P~C P~
2-1
2-3
Right-front
RiQht-rear
~N ~U
13. Start the engine, and wait 5 seconds. Is there continuity?·
14. Check the SUS STROKE_S VOLTAGE (RF), or (RR) YES-Repair short in the wires between the
in the ACTIVE DAMPER SYSTEM DATA LIST with appropriate suspsnesion stroke sensor and
the HDS while moving the suspension stroke the active damper control unit. •
sensor arm through a complete stroke. Compare
the voltage/rotation angle between the chart and NO-Go to step 18.
the measurements.
18. Check for continuity between active damper control
NOTE: The voltage should increase (decrease)
unit connector 8 (14P) terminal No. 11 and
within 90 degrees ofthe sensor arm rotation
appropriate suspension stroke sensor 3P connector
from the first voltage change point.
terminal No.3 (see table).
Suspension stroke sensor specified
voltage/rotationangle chart DTC Appropriate Suspension
Range of sensor arm rotation 1 Stroke Sensor
4.5 2-1 Right-front
2-3 Right-rear
Sensor
output Voltage change ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
~~~~~~
Wire side of female terminals
wr:', tP::::\::::n::::t _ _ __
16. Disconnect the appropriate suspension stroke YES-Replace the appropriate suspension stroke
sensor 3P connector. sensor (see page 22-229) .•
DTC Appropriate Suspension
NO-Repair open in the wire between the
Stroke Sensor
appropriate suspension stroke sensor and the
2-1 Right-front
active damper control unit.•
2-3 Right-rear
18-76 BACK
DTC 2-2: Left-front Suspension Stroke Sensor 10. Measure voltage between body ground and active
Circuit High Voltage damper control unit connector A (20P) terminal
No. 15.
1. Turn the ignition switch ON (II).
ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
2. Clear the DTC with the HDS.
(cont'd)
BACK 18-77
Active Damper System
11. Turn the ignition switch OFF .. 16. Turn the ignition switch OFF.
12. Reconnect active damper control unit connector A 17. Disconnect active damper control unit connector A
(20P) and the headlight leveling control unit (20P).
connector (16P).
18. Disconnect the headlight leveling control unit 16P
13. Remove the left- front suspension stroke sensor connector.
(see page.22-229). Do not disconnect the sensor
connector. 19. Disconnect the left-front suspension stroke sensor
3P connector.
NOTE: After troubleshooting, do the headlight
initial position learning procedure (see page 20. Check for continuity between headlight leveling
22-229). control unit 16P connector terminal No. 12 and left-
front suspension stroke sensor 3P connector
14. Start the engine, and wait 5 seconds. terminal No.3.
15. Check the SUS STROKE_S VOLTAGE (LF) in the HEADLIGHT LEVELING CONTROL
ACTIVE DAMPER SYSTEM DATA LIST with the UNIT 16P CONNECTOR
HDS while moving the suspension stroke sensor Wire side of female terminals
arm through a complete stroke. Compare the
voltage/rotation angle between the chart and the
measurements.
18-78 BACK
21. Check for continuity between the left-front DTC 2-4: Left-rear Suspension Stroke Sensor
suspension stroke sensor 3P connector terminals Circuit High Voltage
No.1 and No.2.
1. Turn the ignition switch ON (II).
LEFT-FRONT SUSPENSION STROKE
SENSOR 3P CONNECTOR 2. Clear the DTC with the HDS.
Wire side of female terminals
3. Turn the ignition switch OFF.
22. Check for continuity betweEBl the No.9 terminal of 6. Turn the ignition switch OFF.
the headlight leveling control unit connector (16P)
and body ground. 7. Disconnect active damper control unit connector B
. (14P).
HEADUGHT LEVEUNG CONTROL
UNIT 16P CONNECTOR
Wire side of female terminals 8. Disconnect the headlight leveling control unit
connector (16P).
=
Wire side of female terminals
(cont'd)
BACK 18-79
Active, Damper System
11. Turn the ignition switch OFF. 16. Turn the ignition switch OFF.
12. Reconnect active damper control unit connector 17. Disconnect active damper control unit connector
B (14P) and the headlight leveling.controlunit B (14P).
connector (16P).
18. Disconnectthe headlight leveling control unit 16P
13. Remove the left- rear suspension stroke sensor connector.
(see page 22-229). Do not disconnect the sensor
connector. 19. Disconnectthe left-rear suspension stroke sensor
3P connector.
NOTE: After troubleshooting, do the headlight
initial position learning procedure (see page 20. Check for continuity between headlight leveling
22-229). control unit 16P connector terminal No.4 and left-
rear suspension stroke sensor 3P connector
14. Start the engine, and wait 5 seconds. terminal No.3.
15. Check the SUS STROKE_S VOLTAGE (LR) in the LEFT-REAR SUSPNSION STROKE
ACTIVE DAMPER SYSTEM DATA LIST with the SENSOR 3P CONNECTOR
HDS while moving the suspension stroke sensor Wire side of female terminals
arm through a complete stroke. Compare the
voltage/rotation angle between the chart and the
measurements.
Is there continuity?
Sensor
output Voltage change
YES-Go to step 21.
~\
yoltage
(V)
1
NO-Repair open in the wire between the left-rear
suspension stroke sensor and the headlight
0.5 : .. leveling control unit..
o
Rotation angle (degree)
18-80 BACK
21. Check for continuity between the left-rear DTC 2-5: Right-front/Right-rear Suspension
suspension stroke sensor 3P connector terminals Stroke Sensor Range/Performance Problem
No.1 and No.2.
DTC 2-6: Left-front/Left-rear Suspension
LEFT-FRONT SUSPENSION STROKE Stroke Sensor Range/Performance Problem
SENSOR3PCONNECTOR
Wire side of female terminals
1. Turn the ignition switch OFF.
22. Check for continuity betweerethe No.9 terminal of 3. Start the engine, and wait 5 seconds.
the headlight leveling control unit connector (16P)
and body ground. 4. Check the SUS STROKE_S VOLTAGE (RF), (LF),
(RR), or (LR) in the ACTIVE DAMPER SYSTEM
HEADLIGHT LEVELING CONTROL
UNIT 16P CONNECTOR DATA LIST with the HDS while moving the
Wire side of female terminals suspension stroke sensor arm through a complete
stroke. Compare the voltage/rotation angle
between the chart and the measurements.
~I~ tP=o\=n:::Jt~~~~~
(G401) .•
•• ..:L;_ _ __
o
Rotation angle (degree)
BACK 18-81
Active Damper System
DTC2-8: Right-front Suspension Stroke 9. Check for continuity between body ground and the
Sensor Signal Circuit Low Voltage appropriate active damper control unit connector A
(20P) terminal (see table).
DTC 2-A: Right-rear Suspension Stroke
Sensor Signal Circuit Low Voltage DTC Active Damper Control
Unit Connector Terminal
NOTE: If DTC 8-2 is stored at the same time as DTC 2-8 No. 17
2-8 and DTC 2-A, troubleshoot DTC 8-2 first, then 2-A No.13
recheck for DTC 2-8 and 2-A.
ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
1. Turn the ignition switch ON (II).
YES-Go to step 6.
Is there continuity?
NO-Intermittent failure at this time. Check for
poor or-loose connections between the suspension YES-Repair short to body ground in the wire
stroke sensor and the active damper control unit.• between the appropriate suspension stroke sensor
and the active damper control unit..
6. Turn the ignition switch OFF.
NO-Go to step 10.
7. Disconnect the appropriate suspension stroke
sensor 3P connector.
18-82 BACK
10. Check for continuity between appropriate 12. Check for continuity between active damper control
suspension stroke sensor 3P connector terminal unit connector B (14P) terminal No.4 and
No.2 and the appropriate active damper control appropriate suspension stroke sensor 3P connector
unit connector A (20P) terminal (see table). terminal No.1 (see table).
RIGHT-REAR RIGHT·FRONT
SUSPENSION STROKE SENSOR 3P CONNECTOR ACTIVE DAMPER CONTROL UNIT CONNECTOR B (14PI
Wire side of female terminals Wire side of female terminals
NO-Repair open in the wire between the NO-Repair open in the wire between the
appropriate suspension stroke sensor and the appropriate suspension stroke sensor and the
active damper control unit.• active damper control unit.•
~
~Y
Is there continuity?
BACK 18-83
Active Damper System
13. Reconnect active damper control unit connector B DTC 2-9: Left-front Suspension Stroke Sensor
(14P). Signal Circuit Low Voltage
14. Start the engine, and wait 5 seconds. NOTE: If DTC 8-3 is stored at the same time as DTe
2-9, troubleshoot DTC 8-3 first, then recheck for
15. Measure voltage between body ground and DTC 2-9.
appropriate suspension stroke sensor 3P connector
terminal No.1. 1. Turn the ignition switch ON (II).
YES-Go to step 6.
18-84
BACK
10. Check for continuity between body ground and 12. Check for continuity between left-front suspension
active damper control unit connector A (20P) stroke sensor 3P connector terminal No.2 and
terminal No. 15. active damper control unit connector A (20P)
terminal No. 15.
ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P) ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
Wire side of female terminals
Is there continuity?
(cont'd)
BACK 18-85
Active Damper System
13. Disconnect active damper control unit connector B 15. Reconnect the headlight leveling control unit 16P
(14P). connector.
14. Check for continuity between headlight leveling 16. Start the engine, and wait 5 seconds.
control unit 16P connector terminal No. 13 and left-
front suspension stroke sensor 3P connector 17. Measure voltage between body ground and left-
terminal No.1, and between active damper control front suspension stroke sensor 3P connector
unit connector B (14P) terminal No.6 and left-front terminal No.1.
suspension stroke sensor 3P connector terminal
No.1 individually.
Is there about 5 V?
LEFT-FRONT SUSPENSION STROKE
SENSOR3PCONNECTOR YES-Replace the suspension stroke sensor
Wire side of female terminals
(see page 22-229) .•
ACTIVE DAMPER CONTROL UNIT CONNECTOR B (14P) NO-Check the headlight leveling control system. If
necessary, substitute a known-good headlight
HVCC(PNK)
leveling control unit..
Is there continuity?
BACK
18-86
DTe 2-8: Left-rear Suspension Stroke Sensor 10. Check for continuity betwe~n body ground and
Signal Circuit Low Voltage active damper control unit connector B (14P)
terminal No.7.
NOTE: If DTC 8-3 is stored at the same time as DTC
2-8, troubleshoot DTC 8-3 first, then recheck for DTC ACTIVE DAMPER CONTROL UNIT CONNECTOR B (14P)
2-B.
(cont'd)
BACK
18-87
Active Damper System
11. Check for continuity between left-rear suspension 13. Check for continuity between headlight leveling
stroke sensor 3P connector terminal No.2 and control unit 16P connector terminal No.5 and left"
active damper control unit connector B (14P) rear suspension stroke sensor 3P connector
terminal No.7. terminal No.1.
NO-Repair open in the wire between the left-rear NO-Repair open in the wire between the left-rear
suspension stroke sensor, and the active damper suspension stroke sensor and the headlight
control unit.• leveling control unit.•
~
L~U~
QGRN
Is there continuity?
BACK
18-88
14. Reconnectthe headlight leveling control unit 16P
connector.
Is there about 5 V?
BACK
18-89
Active Damper System
OTC 2-C: Right-rear/Left-rear Suspension 5. Check the SUS STROKE_S VOLTAGE (RR), or (LR)
Stroke Sensor Incorrect Correlation in the ACTIVE DAMPER SYSTEM DATA LIST with
the HDS while moving the suspension stroke
1. Turn the ignition switch OFF. sensor arm through a complete stroke. Compare
the voltage/rotation angle between the chart and
2. Check that the right-rear and left-rear suspension the measurements.
stroke sensors are properly mounted (see page
22-229), and check for bent to damaged sensor NOTE: The voltage should increase (decrease)
links. within 90 degrees of the sensor arm rotation from
the first voltage change point.
NOTE: After troubleshooting for the left side
suspension stroke sensor, do the headlight initial ..
Suspension stroke sensor specified
position learning procedure (see page 22-231). voltage/rotation angle chart
WI~:~ tPo=\=nt=1~~~~~
suspension stroke sensor, or linkage (see page
22-229) .•
•.
L :_ _ _ _
BACK
18-90
DTC 3-1: Yaw Rate-Lateral/Longitudinal 6. Check for VSA system OTCs with the HOS
Acceleration Sensor Range/Performance (see page 19-43).
Problem (Yaw Rate Signal-Lateral
Acceleration Signal Incorrect Correlation) Is any OTC indicated?
DTC 3-3: Yaw Rate-Lateral/LongitLidinal YES-Go to the indicated VSA system OTC's
Acceleration Sensor Malfunction (Lateral troubleshooting ••
Acceleration Sensor)
NO-Go to step 7.
DTC 3-6: Yaw Rate-Lateral/Longitudinal
Acceleration Sensor Malfunction (Yaw Rate 7. Turn the ignition switch OFF.
Sensor)
8. Substitute a known-good yaw rate-lateral!
DTC 3-7: Yaw Rate-Lateral/Longitudinal longitudinal acceleration sensor (see page 19-100).
Acceleration Sensor Range/Performance
Problem (Wheel Speed Signeal-Longitudinal 9. Turn the ignition switch ON (II).
Acceleration Signal Incorrect Correlation)
10. Clear the OTC with the HOS.
DTC 3-9: Yaw Rate-Lateral/Longitudinal
Acceleration Sensor Malfunction 11. Turn the ignition switch OFF.
(Longitudinal Acceleration Sensor)
12. Test-drive the vehicle around a corner for 2
DTC 3-A: Yaw Rate-Lateral/Longitudinal seconds or more.
Acceleration Sensor Malfunction
13. Check for OTCs with the HOS.
NOTE: If OTC 8-6 is stored at the same time,
troubleshoot OTC 8-6 first. Is OTC'3-1, 3-3, 3-6, 3-7, 3-9, or 3-A indicated?
1. Turn the ignition switch ON (II). YES-Replace the active damper control unit
(see page 18-118).•
2. Clear the OTC with the HOS.
NO-Replace the original yaw rate-lateral!
3. Turn the ignition switch OFF. logitudinal acceleration sensor (see page 19-100).•
YES-Go to step 6.
BACK
18-91
Active Damper System
DTC 3-4: Wheel Speed Signal Malfunction 7. Turn the ignition switch OFF.
(from VSA Modulator-control Unit by F-CAN)
8. Substitute a konwn-good active damper control
NOTE: If DTC 8-6 is stored at the same time, unit (see page 18-118).
troubleshoot DTC 8-6 first.
9. Turn the ignition switch ON (II).
1. Turn the ignition switch ON (II).
10. Clear the DTC with the HDS.
2. Clear the DTC with the HDS.
11. Turn the ignition switch OFF.
3. Turn the ignition switch OFF.
12. Test-drive the vehicle around corners at 10 mph
4. Test-drive the vehicle around corners at 10 mph (15 kim) or more.
(15 kim) or more.'
13. Check for DTCs with the HDS.
5. Check for DTCs with the HDS.
Is DTC 3-4 indicated?
Is DTC 3-4 indicated?
YES-Replace the VSA modulator-control unit
YES-Go to step 6. (see page 19-102).•
NO-Intermittent failure at this time. Check for NO-Replace the original active damper control
poor or loose connections between the VSA unit (see page 18-118).•
medulator-control unit and the active damper
control unit.. '
6. Check for VSA system DTCs with the DTS (see page
19-43).
NO-Go to step 7.
BACK
18-92
DTC 5-1: Active Damper Control Unit Internal 1. Turn the ignition switch ON (II).
Right-front Damper Coil Drive Circuit Stuck
ON 2. Clear the DTC with the HDS.
DTC 5-2: Active Damper Control Unit Internal 3. Turn the ignition switch OFF.
Left-front Damper Coil Drive Circuit Stuck ON
4. Start the engine, and wait 5 seconds.
DTC 5-3: Active Damper Control Unit Internal
Right-rear Damper Coil Drive Circuit Stuck 5. Check for DTCs with the HDS.
ON
Is DTC 5-1,5-2,5-3,5-4,7-1, 7-2, 7-3, 7-4, 7-5,
DTC 5-4: Active Damper Control Unit Internal 14-1, 14-2, 14-5, 14-6, 14-7, 14-8, 14-A, or 14-C
Left-rear Damper Coil Drive Circuit Stuck ON indicated?
DTC 7-1: Active Damper Control Unit Internal YES-Replace the active damper control unit
Circuit Malfunction (see page 18-118).•
DTC 7-2: Active Damper Control Unit Internal NO-Intermittent failure at this time. Check for
Circuit Malfunction poor or loose connections at the active damper
control unit.
DTC 7-3: Active Damper Control Unit Internal
Circuit Malfunction
DTC 7-4: Active Damper Control Unit Internal
Circuit Malfunction
DTC 7-5: Active Damper Control Unit Internal
Circuit Malfunction
DTC 14-1: Active Damper Control Unit
Internal Circuit Malfunction
DTC 14-2: Active Damper Control Unit
Internal Circuit Malfunction
DTC 14-5: Active Damper Control Unit
Internal Circuit Malfunction
DTC 14-6: Active Damper Control Unit
Internal Circuit Malfunction
DTC 14-7: Active Damper Control Unit
Internal Circuit Malfunction
BACK
18-93
Active Damper System
DTC 5-5: Active Damper Control Unit Internal 10. Disconnect active damper control unit connector A
Right-front Damper Coil Drive Circuit Stuck (20P).
OFF
11. Turn the ignition switch ON (II).
DTC 5-6: Active Damper Control Unit Internal
Left-front Damper Coil Drive Circuit Stuck 12. Measure voltage between body groLind and the
OFF appropriate active damper control unit connector A
(20P) 'terminal.
DTC 5-7: Active Damper Control Unit Internal
Right-rear Damper Coil Drive Circuit Stuck DTC Active Damper Control Unit
OFF Connector Terminal
5-5 No.6
DTC 5-8: Active Damper Control Unit Internal 5-6 No.4
Left-rear Damper Coil Drive Circuit Stuck OFF 5-7 No.2
5-8 No.1
1. Turn the ignition switch OFF.
ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
2. Disconnect the appropriate damper coil 2P
connector, then reconnect the com'lector.
YES-Go to step 9.
BACK
18-94
13. Turn the ignition switch OFF. 16. Check for continuity between the appropriate active
damper control unit connector A (20P) terminal and
14. Measure resistance between the appropriate active the appropriate damper coil 2P connector terminal
damper control unit connector A (20P) terminals No.1 (see table).
(see table).
DTC Active Damper Appropriate
DTC Active Damper Control Unit Control Unit Damper Coil
. Connector Terminal Connector
5-5 No.6 No. 16 Terminal
5-6 No.4 No.14 5-5 No.6 Right-front
5-7 No.2 No. 12 5-6 No.4 Left-front
5-8 No.1 No.11 5-7 No.2 Right-rear
5-8 No.1 Left-rear
ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
DAMPER COIL 2P CONNECTOR
Terminal side of female terminals
CRRL(YEL) CFLL(WHT)
YES-Check for loose terminals in the active ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
damper control unit connector A (20P). Ifthe Wire side of female terminals
terminals are OK, replace the active damper control
unit (see page 18-118), then go to step 20.
Is there continuity?
NO-Go to step 15.
YES-Go to step 17.
15. Disconnect the appropriate damper coil 2P
connector. NO-Repair open in the wire between the damper
coil and the active damper control unit, then go to
DTC Appropriate Damper Coil step 19.
5-5 Right-front
5-6 Left-front
5-7 Right-rear
5-8 Left-rear
(cont'd)
BACK
18-95
Active Damper System
17. Check for continuity between the appropriate active 18. On the damper, check for continuity betweem the
damper control unit connector A (20P) terminal and appropriate damper coil terminals No.1 and No.2.
the appropriate damper coil 2P connector terminal
No.2 (see table).
DTC Appropriate Damp_er Coil
DTC Active Damper Appropriate 5-5 Right-front
Control Unit Damper Coil 5-6 Left-front
Connector 5-7 Right-rear
Terminal 5-8 Left-rear
5-5 No. 16 Right-front
5-6 No.14 Left-front DAMPER COIL 2P CONNECTOR
5-7 No. 12 Right-rear
5-8 No.11 Left-rear
~ ~ ~ ~
BLK BLK BLK BLK Terminal side of male terminals
Is there continuity?
18..96
BACK
DTC 6-1: Active Damper Control Unit Internal 10. Disconnect the appropriate damper coil2P
Right-front Damper Coil Drive Circuit Current connector.
Lower Than Expected
DTC Ap~of)riate Damper Coil
DTC 6-2: Active Damper Control Unit Internal 6-1 Right-front
Left-front Damper Coil Drive Circuit Current 6-2 Left-front
Lower Than Expected 6-3 Right-rear
6-4 Left-rear
DTC 6-3: Active Damper Control Unit Internal
Right-rear Damper Coil Drive Circuit Current 11. On the damper, measure the resistance between
Lower Than Expected the appropriate damper coil terminals No.1 and
No.2.
DTC 6-4: Active Damper Control Unit Internal
Left-rear Damper Coil Drive Circuit Current DAMPER COIL 2P CONNECTOR
Lower Than Expected
1. Turn the ignition switch OFF.
3. Turn the ignition switch ON (II). Is the resistance between 0.6 - 2.0 Q ?
4. Clear the DTC with the HDS. YES-Repair open or high resistance in the wires
between the damper coil and the active damper
5. Turn the ignition switch OFF. control unit, then go to step 12.
YES-Go to step 9.
(cont'd)
BACK
18-97
Active Damper System
NO-Troubleshooting is complete.•
18-98 BACK
DTC 6-5: Active Damper Control Unit Internal 10. Disconnect active damper control unit connector A
Right-front Damper Coil Drive Circuit Current (20P).
Higher Than Expected
11. Measure resistance between the appropriate active
DTC 6-6: Active Damper Control Unit Internal damper control unit connector A (20P) terminals
Left-front Damper Coil Drive Circuit Current (see table).
Higher Than Expected
DlC Active Damper Control Unit
DTC 6-7: Active Damper Control Unit Internal Connector Terminal
Right-rear Damper Coil Drive Circuit Current 6-5 No.6 No.16
Higher Than Expected 6-6 No.4 No.14
6-7 No.2 No.12
DTC 6-8: Active Damper Control Unit Internal 6-8 No.1 No.11
Left-rear Damper Coil Drive Circuit Current
Higher Than Expected ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
7. Do the DAMPER FORCE OPERATION in the ACTIVE 12. Disconnect the appropriate damper coil 2P
DAMPER SYSTEM INSPECTION MENU with the connector.
HDS.
DTC Appropriate Damper Coil
8. Check for DTCs with the HDS. 6-5 Right-front
6-6 Left-front
Is DTC 6-5, 6-6, 6-7, or 6-8 indicated? 6-7 Right-rear
6-8 Left-rear
YES-Go to step 9.
(cont'd)
BACK 18-99
Active Damper System
13. Check for continuity between body ground and the 14. Check for continuity between the appropriate active
appropriate damper coil 2P connector terminals damper control unit connector A (20P) terminal and
No.1 and No.2 individually (see table). the appropriate damper coil 2P connector terminal
No.1 (see table).
DTC Damper Coil
Sign/Terminal Sign/Terminal DTC Active Damper Appropriate Damper
6-5 CFRH/No.1 CFRL/No.2 Control Unit Coil
6-6 CFLH/No.1 CFLL/No.2 Connector Terminal
6-7 CRRH/No.1 CRRL/No.2 6-5 No.6 Right-front
6-8 CRLH/No.1 CRLL/No.2 6-6 No.4 . Left-front
6-7 No.2 Right-rear
DAMPER COIL 2P CONNECTOR 6-8 No.1 Left-rear
Is there cqntinuity?
18-100 BACK
15. Check for continuity between the appropriate 16. Reconnect all connectors.
damper coil 2P connector terminals No.1 and No.2
(see table). 17. Turn the ignition switch ON (II).
DTC DamJler Coil 18. Clear the DTC with the HDS.
Sign/Terminal Sign/Terminal
6-5 CFRH/No.1 CFRLJNo.2 19. Start the engine.
6-6 CFLH/No.1 CFLLJNo.2
6-7 CRRH/No.1 CRRLJNo.2 20. Do the DAMPER FORCE OPERATION in the ACTIVE
6-8 CRLH/No.1 CRLLJNo.2 DAMPER SYSTEM.lNSPECTION MENU with the
HDS.
DAMPER COIL 2P CONNECTOR
21. Check for DTCs with the HDS.
NO-Troubleshooting is complete.'.
Is there continuity?
BACK 18-101
Active Damper System
DTC 6-9: Active Damper Control Unit Power 8. Measure voltage between active damper control
Source Circuit (+8) Low Voltage unit connector A (20P) terminals No. 10 and No 18.
6. Turn the ignition switch OFF. NO-Repair open in the wire between the active
damper control unit and the No.5 (30 A) fuse in the
7. Check the No.5 (30 A) fuse in the main under-hood main under-hood fuse box, or an open or poor
fuse box. connection between active damper control unit
connector A terminal No. 18 and body ground
Is the fuse blown? (G302), then go to step 9.
18-102 BACK
9. Turn the ignition switch ON (II).
NO-Troubleshooting is complete .•
BACK
18-103
Act iv.e Damper System
OTe Troubleshooting (cont'd)
DTC 7·6: Active Damper Control Unit Internal 10. Check for continuity between the active damper
Circuit Malfunction (Fail Safe Relay Stuck On) control unit connector A (20P) terminals
individually.
NOTE: The fail safe relay is built into the active damper
control unit. ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
YES-Go to step 3.
CRRL(YEL)
NO-Reconnect and check the connectors, then go Wire side of female terminals
to step 12.
4. Clear the DTC with the HDS. YES-Check for poor or loose connections in the
active damper control unit, clean body ground
5. Turn the ignition switch OFF. terminals G302 and G401. If the connections and
the terminal are OK, replace the active damper
6. Start the engine, and wait 5 seconds. control unit (see page 18-118), then go to step 11.
7. Check for DTCs with the HDS. NO-Repair open in the wires between the damper
coil and active damper control unit, then go to
Is DTC 7-6 indicated? step 11.
NO-Intermittent failure at this time. Check for 12. Turn the ignition switch ON (II).
poor or loose connections between the damper coil
and the active damper control unit.• 13. Clear the DTC with the HDS.
9. Disconnect active damper control unit connector A 15. Do the DAMPER FORCE OPERATION in the ACTIVE
(20P). DAMPER SYSTEM INSPECTION MENU with the
HDS.
NO-Troubleshooting is complete.•
18-104 BACK
DTC 7-9: Active Damper Control Unit Internal 8. Check for continuity between the active damper
Circuit Malfunction control unit connector A (20P) terminals
individually.
NOTE: If DTC 5-5, DTC 5-6, DTC 5-7, or DTC 5-8 stored at
the same time as DTC 7-9; troubleshoot DTC 5-5, DTC ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
5-6, DTC 5-7, or DTC 5-8 first, then recheck for DTC 7-9.
5. Check for DTCs with the HDS. Wire side of female terminals
6. Turn the ignition switch OFF. 9. Disconnect the appropriate damper coil 2P
connector.
7. Disconnect active damper control unit connector A
(20P).
(cont'd)
BACK
18-105
Active·Damper System
10. On the damper, check for continuity between 11. Reconnect all connectors.
damper coil 2P connect or terminals No.1
and No.2 for all four dampers. 12. Turn the ignition switch ON (II).
NO-Troubleshooting is complete.•
Is there continuity?
18-106 BACK
DTC 8-2: Sensor Reference Voltage 16. Clear the DTC with the HDS.
Malfunction (SVCC Line)
17. Turn the ignition switch OFF.
1. Turn the ignition switch ON (II).
18. Disconnect the front vertical acceleration sensor 3P
2. Clear the DTC with the HDS. connector.
3. Turn the ignition switch OFF. 19. Start the engine, and wait 5 seconds.
4. Start the engine, and wait 5 seconds. 20. Check for DTCs with the HDS.
6. Clear the DTC with the HDS. 23. Disconnect the right-rear vertical acceleration
sensor 3P connector.
7. Turn the ignition switch OFF.
24. Start the engine, and wait 5 seconds.
8. Disconnect the right-front suspension stroke sensor
3P connector. 25. Check for DTCs with the HDS.
10. Check for DTCs with the HDS. YES-Go to step 26.
11. Clear the DTC with the HDS. 28. Disconnect the left-rear vertical acceleration sensor
3P connector.
12. Turn the ignition switch OFF.
29. Start the engine, and wait 5 seconds.
13. Disconnect the right-rear suspension stroke sensor
3P connector. 30. Check for DTCs with the HDS.
14. Start the engine, and wait 5 seconds. Is DTC 8-2 indicated?
15. Check for DTCs with the HDS. YES-Go to step 31.
BACK
18-107
Active~Damper System
31. Turn the ignition switch OFF. DTC 8-3: Sensor Reference Voltage
Malfunction (HVCC Line)
32. Disconnect active damper control unit connector B
(14P). 1. Turn the ignition switch ON (II).
33. Check for continuity between body ground and 2. Clear the DTC with the HDS.
active damper control unit connector B (14P)
terminal No.4. 3. Turn the ignition switch OFF.
ACTIVE DAMPER CONTROL UNIT CONNECTOR B (14P)
4. Start the engine, and wait 5 seconds.
SVCC(PNK)
5. Check for DTCs with the HDS.
Q YES-Go to step 6.
YES-Repair short to body ground in the wire 6. Turn the ignition switch OFF.
between the right-front/right-rear suspension
stroke sensors, the front/right-rear/left-rear vertical 7. Disconnect the headlight leveling control unit 16P
acceleration sensors, and the active damper control connector.
unit..
8. Disconnect the left-front suspension stroke sensor
NO-Go to step 34. 3P connector.
34. Check for continuity between active damper control 9. Disconnect active damper control unit connector B
unit connector B (14P) terminals No.4 and No. 11. (14P) connector.
SVCC(PNK)
SG(GRY)
Is there continuity?
BACK
18-108
10. Check for continuity between body ground and 14. Check the HVCC VOLTAGE in the ACTIVE DAMPER
active damper control unit connector B (14P) SYSTEM DATA LIST with the HDS.
terminal No.6.
Is there 4.36 V or more indicated?
ACTIVE DAMPER CONTROL UNIT CONNECTOR B (14P)
YES-Replace the active damper control unit
HVCC(PNK)
(see page 18-118) .•
Is there continuity?
BACK 18-109
Active Damper System
DTC 8-5: F-CAN Malfunction (Active Damper 11. Check for continuity between the active damper
Control Unit Lost Communication with Yaw control unit connector B (14P) terminals and the
Rate-lateral/Longitudinal Acceleration yaw rate-lateral/longitudinal acceleration sensor 4P
Sensor) connector terminals individually (see table).
1. Turn the ignition switch ON (II). Sign Active Damper Yaw Rate-lateral
Control Unit ILongitudinal
2. Clear the active damper system, and VSA system Connector Acceleration
DTC with the HDS. Terminal Sensor Terminal
CAN L No.8 No.2
3. Turn the ignition switch OFF. CANH No.1 No.3
4. Start the engine, and wait 5 seconds. ACTIVE DAMPER CONTROL UNIT CONNECTOR B (14P)
Wire side of female terminals
5. Check for DTCs with the HDS.
YES-Go to step 6.
18-110 BACK
12. Substitute a known-good active damper control DTC 8-6: F-CAN Malfunction (Active Damper
unit (see page 18-118). Control Unit Lost Communication with VSA
Modulator-control Unit)
13. Reconnect all connectors.
1. Turn the ignition switch ON (II).
14. Turn the ignition switch ON (II).
2. Clear the DTC with the HDS.
15. Clear the DTC with the HDS.
3. Turn the ignition switch OFF.
16. Start the engine, and wait 5 seconds.
4. Start the engine, and wait 5 seconds.
17. Check for DTCs with the HDS.
5. Check for DTCs with the HDS.
Is orc 8-5 indicated?
Is orc 8-6 indicated?
YES-Replace the yaw rate-lateral/longitudinal
acceleration sensor (see page 19-100) .• YES-Go to step 6.
NO-Replace the original active damper control NO-Intermittent failure at this time. Check for
unit (see page 18-118).• poor or loose connections between the VSA
modulator-control unit and the active damper
control unit.•
NO-Go to step 7.
(cont'd)
BACK 18-111
Active Damper System
11. Check for continuity between the active damper' 12. Substitute a known-good active damper control
control unit connector B (14P) terminals and the unit (see page 18-118).
VSA modulator-control unit 46P connector
terminals individually (see table). 13. Reconnect all connectors.
Sign Active Damper VSA Modulator- 14. Turn the ignition switch ON (II).
Control Unit control Unit
Connector Terminal 15. Clear the DTC with the HDS.
Terminal
CAN L No.8 No. 38 16. Start the engine, and wait 5 seconds.
CANH No.1 No. 39
17. Check for DTCs with the HDS.
VSA MODULATOR-CONTROL UNIT 46P CONNECTOR
Wire side of female terminals Is OTe 8-6 indicated?
8 8 101112 16
:182830 84 1I1388940 YES-Replacement the VSA modulatorccontrol unit
(see page 19-102).•
Is there continuity?
YES-Go to step 12
18-112 BACK
DTC 14-8: Active Damper Control Unit Power 8. Clear the DTC with the HDS.
Supply Circuit Malfunction
9. Start the engine.
1. Turn the ignition switch ON (II).
10. Do the DAMPER FORCE OPERATION in the ACTIVE
2. Clear the DTC with the HDS. DAMPER SYSTEM INSPECTION MENU with the
HDS.
3. Start the engine, and raise the engine speed to
2,000 rpm. 11. Check for DTCs with the HDS.
4. Check and note IG1 VOLTAGE in the ACTIVE Is any DTC indicated?
DAMPER SYSTEM DATA LIST with the HDS within
40 seconds after starting the engine. YES-Go to the indicated DTC's troubleshooting.
YES-Go to step 9
NO-Go to step 5.
5. Wait 40 seconds.
IG1 (GRN)
BACK 18-113
Active Damper System
Symptom Troubleshooting
Active damper system indicator does not go 5. Measure voltage between body ground and active
off, and no DTCs are stored damper control unit connector A (20P) terminals
No.8, and No. 10.
NOTE: Check for gauges DTCs with the HDS (see page
22-3). If gauges DTCs are stored, troubleshoot those ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
DTCs first.
NO-If the HDS does not communicate with all the Is there battery voltage?
systems of the vehicle, troubleshoot the DLC circuit
(see page 11-223). If the HDS does not YES-Go to step 6.
communicate with only the active damper control
unit, go to step 2. NO-Repair open in the wire between the active
damper control unit and the No. 20 (7.5 A) fuse in
2. Turn the ignition switch OFF. the under-dash fuse/relay box or between the
active damper control unit and the under-dash
3. Check the No. 20 (7.5 A) fuse in the under-dash fuse fuse/relay box.•
/relay box.
18-114 BACK
6. Measure voltage between body ground and active 10. Check for continuity between the active damper
damper control unit connector A (20P) terminal control unit connector B (14P) terminals and the
No. 18 and No. 19 individually. gauge control module connector A (12P) terminals
individually (see table).
ACTIVE DAMPER CONTROL UNIT CONNECTOR A (20P)
Sign Active Damper Gauge Control
Control Unit Module Terminal
Connector
Terminal
CAN L No.8 No.6
CANH No.1 No.12
YES-Go to step 7. Q
BACK
18-115
Active Damper System
Active damper system switch does not work 8. Measure voltage between body ground and gauge
(damper mode cannot be selected) control module 'connector B (24P) terminal No. 19.
YES-Go to step 5.
BACK
18-116
9. Turn the ignition switch OFF. 14. Check for continuity between gauge control module
connector B (24P) terminal No. 19 and the active
10. Disconnect active damper system switch 5P damper system switch 5P connector terminal No.1.
connector.
GAUGE CONTROL MODULE CONNECTOR B (24P)
11. Check the active damper system switch (see page
Wire side of female terminals
18-121).
13. Measure voltage between body ground and active ACTIVE DAMPER SYSTEM SWITCH 5P CONNECTOR
damper system switch 5P connector terminal No.2. Wire side of female terminals
=
Wire side of female terminals
BACK
18-117
Active Damper System
Active Damper Control Unit Replacement
6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2Ibf.ftl
BACK
18-118
Vertical Acceleration Sensor Replacement
6x 1.0 mm
9.8N·m
(1.0 kgf·m, 7.2 Ibf·ttl
BACK 18-119
·. .
1. Turn the ignition switch OFF. 6. Ifthe voltages shown on the HDS are within the
specified voltage in the all positions, the sensor is
2. Remove the vertical acceleration sensor (see page OK. If the voltages are out of specification in only
18-119). Do not disconnect the sensor connector. one position, the sensor is fault.
3. Connect the HDS to the data link connector (DLC) 7. Turn the ignition switch OFF.
(see page 18-53).
8. Install the vertical acceleration sensor in the proper
4. Start the engine, and wait 5 seconds. position (see page 18-119).
NORMAL POSITION
UPPER
t ~.~
TOP DOWN POSITION
UPPER
,t
18~120
BACK
Active Damper System Switch Test
1. Turn the ignition switch OFF. 5. Check for continuity between the active damper
system switch terminals in each switch position
2. Remove the center console (see page 20-107). according to the table.
3. Push out the active damper system switch (A) from ACTIVE DAMPER SYSTEM
SWITCH 5P CONNECTTOR
the back of center console.
Terminal
Position
OFF
ON
BACK 18-121
BACK
Suspension
BACK
TPMS
RIGHT-REAR INITIATOR
Replacement, page 18-163
MAIN UNDER-HOOD
FUSE BOX
::
I
.
LEFT-REAR INITIATOR
Replacement,
page 18-163
RIGHT-FRONT
INITIATOR
Replacement,
page 18-163
LEFT-FRONT INITIATOR
Replacement, page 18-163
18-124 BACK
General Troubleshooting Inform~tion
System Indicator Location. Ifthe system is OK, the low pressure indieator: should
come on when you turn the ignition switch ON (11), and
The system hass!x indicators. then go off 2 seconds later. If it doesn't, there is a
problem with the system.
• The low pressure indicator (A)
• The TPMS indicator (B) If the system detects low pressure in any of the four
• The right-front (RF) til;e indicator (C) tires, the low pressure indicator and the appropriate tire
• The left-front (LF) tire indicator (D) indicator(s) will come on, and the control unit will set
• The right-rear (RR) tire indicator (E) one or more of these codes:
• The left-rear (LR) tire indicator (F) DTC 11, 13, 15, 17. When the tire pressure returns to
normal, the control unit will turn off the indicators and
store the DTC(s). However, if the control unit detects a
problem in the system during an indication. of low tire
pressure, it will turn off the low pressure indicator and
tire indicators, store the DTC(s), and turn on the TPMS
indicator.
How TPMS Works If a problem i~ detected in the system, most DTCs will
cause the TPMS indicatortocome on and stay on until
The TPMS (tire pressure monitoring system) has six the system returns to normal. If DTC 45, 61, 63, 65, 67,
indicators: four tire indicators (on the multi-information 81,83, or 85 is set, the TPMS indicator will go off only
display), a low pressure indicator (LED indicator), and a when the ignition switch is turned off.
TPMS indicator (on the multi-information display).
When the TPMS control unit detects low pressure in a If a flat tire is replaced with the spare tire, and the flat
tire, or a problem in the system, it turns on the tire is stored in the trunk area or the cabin, the low
appropriate indicator(s). pressure indicator will stay on, but the appropriate tire
indicator will go off. This prevents the client from
• If low tire pressure is detected, the low pressure thinking there is a problem with the spare tire. When
indicator and the appropriate tire indicator(s) come the flat tire is taken out of the vehicle for repair, the
on. TPMS indicator will come on (DTC 32, 34, 36, or 38)
• If a problem in the system is detected, the TPMS because the system is no longer receiving the signal
indicator comes on. from the tire's transmitter.
• If low tire pressure and a problem in the system are
detected, only the TPMS indicator comes on.
(cont'd)
BACK 18-125
TPMS
General Troubleshooting Information (cont'd)
o When the system detects a problem, the TPMS 3. After troubleshooting, clear the DTCs, and test-
control unit sets a code, but shifts to fail-safe mode, drive the vehicle. Make sure no indicators come on.
andwill not alert the driver to low tire pressures.
o If the TPMS control unit loses power, or fails; the 4. Check for other unit DTCs which are connected via
TPMS indicator will come on, but no DTC will be set. F-CAN.lfthere are DTCs that are related to F-CAN,
o The memory can hold all the DTCs that could the most likely cause was that the ignition switch
possibly be set. However, when the same DTC is was turned ON (II) with the TPMS control unit
detected more than once, the most recent one connector disconnected. Clear the DTCs. Check for
overwrites the previous one, so only the latest DTC of PGM-FI and TPMS codes, and troubleshoot those
each type is stored. first.
o DTCsare indicated in ascending order, not in the·
order they occurred.
o Set DTCs are stored in the EEPROM (nonvolatile
memory), they cannot be cleared by disconnecting
the battery. To clear a DTC, connectthe HDS (Honda
Diagnostic System) to the data link connector (DLC),
and follow the screen prompts.
18-126 BACK
How to Retrieve DTCs How to Clear .DTCs
1. With the ignition switch OFF, connect the HDS 1. With the ignition switch OFF, connect the HDS to
(Honda Diagnostic System) to the data link the data link connector (DLC) (A) located under the
connector (DLC) (A) located under the driver's side dash on the driver's side of the dashboard.
ofthe dashboard.
BACK 18-127
,z·
TPMS
Memorizing the Tire Pressure Sensor 10
When a tire pressure sensor is replaced, the sensor 10 The HOS can memorize the 10 of a new tire pressure
must be memorized by the TPMS control unit sensor or a previously memorized 10.
NOTE: To ensure the control unit memorizes the correct 1. With the ignition switch OFF, connect the HOS to
10, the vehicle with the new sensor must be at least 10 ft the data link connector (OLC) (A) located under the
(3 m) from any other TPMS pressure sensor not driver's side of the dashboard.
installed on that vehicle.
NOTE:
• When replacing the TPMS control unit, use the HOS
to memorize IDs.
• After the IDs are memorized, reduce the pressure in
all four tires to less than the appropriate specification,
and check to see that the four tire indicators come on.
NOTE:
• See the HOS Help menu for specific instructions.
• When replacing the TPMS control unit, use the
HOS to memorize IDs.
• After the IDs are memorized, reduce the pressure
in all four tires to less than the appropriate
specification, and check to see that the four tire
indicators come on.
18-128 BACK
DTe Troubleshooting Index
BACK 18-129
TPMS
18-130 BACK
System Description
(cont'd)
BACK 18-131
TPMS
18-132 BACK
System Structure
Whenever the engine is running, the TPMScontrol unit continuously monitors all four tires and the system. If it detects
low pressure in a tire, it alerts the driver by turning on the low pressure indicator and the appropriate tire indicator. If it
detects a problem in the system, it turns on the TPMS indicator. '
Initiators
Mounted on each wheel well, each initiator sends a start/stop signal to the tire pressure sensor in the tire below it.
Control unit
Mounted on the brake pedal bracket, the control unit sends signals to the initiators and receives signals from them to
verify pressure sensor IDs every time the engine starts. It also receives signals from the transmitters in the tire
pressure sensors, and it continuously monitors and controls the system.
Indicators
All indicators are in the gauge control module: The low pressure indicator (LED indicator), four tire indicators (on the
multi-information display) to show which tire is affected, and the TPMS indicator (on the multi-information display)
that comes on only if there's a problem with the system. When two or more tire pressures are low, the low pressure
indicator comes on about 5 seconds before the appropriate tire indicator. Once low pressure is detected, the system
scans all four pressure sensors to ensure that it turns onthe correct tire indicator.
Initiator Initiator
(low frequency) Vehicle (low frequency)
Indicators
(LED and multi-
-------
Tire Pressure Sensor
(sensor-transmitter)
information
display drive) ~Tire Pressure Sensor
(sensor-transmitter)
-------
Tire Pressure Sensor
(sensor-transmitter)
~Tire Pressure Sensor
(sensor-transmitter)
/
Wheel
Initiator
(low frequency)
Initiator
(low frequency)
Wheel
(TPMStype) (TPMStype)
(cont'd)
BACK 18-133
TPMS "
Wheels
The TPMS will not work unless TPMS type wheels are installed on the vehicle. The original equipment wheels have a
''TPMS'' stamp (A) on the back of the wheel and counterweights (B) cast into the opposite side of the spoke to balance
the weightof the tire pressure sensor (C).
18-134 BACK
System Communication
• When the vehicle is running, a RF (radio frequency) band wave signal is continuously transmitted from each tire
pressure sensor to the control unit.
• When the ignition switch is turned ON (II), the initiators send a LF (low frequency) band wave signal to the tire
pressure sensors, switching them from sleep mode to normal function mode. When the ignition switch is turned
OFF, the sensors switch from normal function mode back to sleep mode to extend their battery life.
• Each tire pressure sensor has its own 10 to prevent jamming by similar systems on other vehicles. After memorizing
all the sensor IDs, the control unit receives only those specific signals.
• An 10 can be memorized manually or automatically. Each initiator is hardwired to the control unit. Every time the
ignition is turned ON (11), the control unit asks each initiator for a sensor 10. The initiators then transmit the sensor
IDs, and the control unit receives and memorizes them. The control unit then knows which 10 belongs to each tire
location. This recurring 10 confirmation prevents any confusion in the system as a result of normal tire rotation.
NOTE: Be careful not to bend the brackets on the TPMS control unit and the front initiators. Misalignment of the
control unit and initiators could interfere with sending and receiving signals.
Control Unit
(with Radio Frequency Antenna)
BACK 18-135
TPMS·
Circuit Diagram
BATTERY
+ MAIN UNDER-HOOD
FUSE BOX UNDER-DASH
FUSE/RELAY BOX
No. 2 (40 Al B2 No.1 (7.5 A) -,X23
PUR ,..J
WHT----
IGNmON SWrrCH
~
No.1 (120 A) No.3 (50 A) A6 No. 21 (7.5 Al
--cT\. WHT PNK
i C3
,..J YEL - - - - -
IG1 HOTIn ON ()
II and START (III)
ri POWER CIRCUrr
~
DRIVER
CIRcurr
,J,.
- A6
RED -----+-..- - - R E D - - - - -
@ TPMS INDICATOR
@ LFTIRE INDICATOR
@ RF TIRE INDICATOR
@ LR TIRE INDICATOR
@ RR TIRE INDICATOR
MULTI-INFORMATION DISPLAY
n
PCM
~:
WHT
RED
- 6
WHT
14
RED
LTBLU
DATAUNK
CONNECTOR (DLC) 5
-
4
~==v
BLK
G503
18-136 BACK
TPMS CONTROL UNIT
--------------------------------------------------WHT 10 ~
+B
----------------------------------------------------VEL
8
IG1
-cl 7Jr
VOLTAGE
REGULATOR
I
1
--------------------------------------------------WHT CANH
~
CAN
CONTROLLER
-------------------------------------------------------RED
11
CANL -
INITIATOR
I
LEFT-FRONT
LFSIGNAL
DRIVER
CIRCUIT
r 1
LFPWR.
2
3
BRN
LTBLU
BRN
GRV
20
LFPWR.
5
LFLFSIG.
LFGND
INITIATOR
r
RIGHT-FRONT 1
BRN
LFPWR.
[ LFSIGNAL 2 6
DRIVER LTGRN
CIRCUIT RFLFSIG.
3
LTBLU
LFGND
~
INITIATOR
I
LEFT-REAR
LFSIGNAL
DRIVER
CIRCUIT
r 1
LFPWR.
2
3
BRN
LTBLU
PNK
16
LRLFSIG.
LFGND
INITIATOR
I
RIGHT-REAR
LFSIGNAL
DRIVER
CIRCUIT
r 1
LFPWR.
2
BRN
GRV
17
RRLFSIG.
3
LFGND
LTBLU LTBLU
------------------------------------------------------LTBLU
15
LFGND
7
W
T tt
~:rt
K-UNE
4
!r---------BLK GND
....... : 12V
G401 -0- :5V
(cont'd)
BACK
18-137
TPMS
s-L ~
L--J
1/12131 [I]
151/17VI 191101111
II-
140J 41 42!43144VI46 471481491
18-138 BACK
OTe Troubleshooting
DTC 11, 13, 15, 17: Low Tire Pressure 7. Check the, tire pressure of the appropriate tire with
the HDS.
NOTE: If low tire pressure is detected, the control unit
will set one or more of these DTCs, and turn on the low NOTE: If the HDS screen shows not defined for
pressure indicator and the appropriate tire indicator(s). sensor status, turn the ignition switch OFF, rotate
If the low pressure and tire indicators come on due to the tire 1/4 turn, thenturn the ignition switch ON (II),
true low tire pressure, and the customer corrects it and try again. If not defined is still shown, repeat
before bringing the vehicle in, the DTCs will have been the procedure in the previous'sentence until
stored, but all the indicators will be off. NORMAL is shown.
1. Turn the ignition switch ON (II). Is the indicated tire pressure on the HOS within
40 kPa (0.4 kgflcrrr, 6 psi) of the actual tire
2. Check which tire indicator is on. pressure?
NOTE: If no tire indicators are on, retrieve the DTCs YES-Check for loose terminals and poor
with the HDS. connections at the TPMS control unit. If necessary,
substitute a known-good TPMS control unit
Ole Tire location (see page 18-162), and recheck .•
11 Right-front
13 Left-front NO-Check that the tire-pressure sensor is properly
15 Right-rear mounted. Replace the appropriate tire pressure
17 Left-rear sensor (see page 18-164).•
YES-Go to step 5.
NO-Go to step 7.
5. Check for and repair the cause of air loss, and then
inflate the tire (see page 18-5).
NO-Go to step 7.
BACK 18-139
TPMS
OTC 21, 22, 23, 24: Abnormally High Tire OTC 31, 33, 35, 37: Tire Pressure Sensor Low
Sensor Temperature Battery Voltage
1. Make sure the tires have cooled down. NOTE: This problem occurs when the temperature
around the sensor is -40 'f ( -40 "C) or less. Note that
2. Turn the ignition switch ON (II). the diagnosis must be made in a place where ambient
temperatureiis -4 'f (-20 "C) or more.
3. Check the tire indicated by the DTCs you retrieved.
1. Turn the ignition switch ON (II).
NOTE: An abnormal rise in the internal temperature
of the tir,es can be caused by: Does the TPMS indicator go off within one
• Excessive braking minute?
• Failure to release the parking brake (rear tires
only) YES-The system is OK at this time. Clear the DTC
• Leaving the vehicle running while parked with the HDS .•
• Improper assembly of a wheel and tire
NO-Go to step 2.
OTC Tire location'
21 Right-front 2. Check the FR, FL, RR, or RL in the TPMS DATA LIST
22 Left-front with the HDS.
23 . Right-rear
24 Left-rear. NOTE: Ifthe HDS screen shows not defined for
sensor status, turn the ignition switch OFF, rotate
4. Turn the ignition switch ON (II). the tire 1/4 turn, then turn the ignition switch ON (II),
and try again. If not defined is still shown, repeat
Does the TPMS indicator go off within one the procedure in the previous sentence until
minute? NORMAL is shown.
YES-The system is OK at this time. Clear the DTC OTC Tire location
with the HDS .• 31 Right-front
33 Left-front
NO-Go to step 5. 35 Right-rear
37 Left-rear
5. Read the internal temperature of the tire with the
HDS. Is LOW indicated?
NOTE: If the HDS screen shows not defined for YES-Replace the appropriate tire pressure sensor
sensor status, turn the ignition switch OFF, rotate (see page 18-164) .•
the tire 1/4 turn, then turn the ignition switch ON (II),
and try again. If not defined is still shown, repeat NO-Check for loose terminals and poor
the procedure in the previous sentence until connections at the TPMS control unit. If necessary,
NORMAL is shown. substitute a known-good TPMS control unit
(see page 18-162), and recheck .•
Is 176 of (80°C) or more indicated?
18-140 BACK
DTC 32, 34, 36, 38:Tire Pressure Sensor 8. Check for DTCs with the HDS.
Transmitting Failure
Is DTC 85 indicated?
NOTE:
• Inspect for an aftermarket device interfering with the YES-Go to the DTC 85 troubleshooting (see page
RF signal from the sensors when turning the ignition 18-156).•
switch ON (II).
• Vehicle must be driven for 3 minutes at 15 mph NO-Check for loose terminals and poor
(24 km/h) or more for DTC 32, 34, 36, or 38 to set. connections at the TPMS control unit. If necessary,
substitute a known-good TPMS control unit
1. Check the indicated location to make sure the (see page 18-162), and recheck.•
wheel is a TPMS type with the tire pressure sensor.
9. Turn the ignition switch OFF.
DTC Tire location
32 Right-front 10. Turn the ignition switch ON (II).
34 Left-front
36 Right-rear 11. With the HDS,check the indicated tire for the tire
38 Left-rear sensor status changing to normal.
Is a TPMS type wheel with a tire pressure sensor NOTE: If the HDS screen shows not defined for
mounted on the vehicle? sensor status, turn the ignition switch OFF, rotate
the tire 1/4 turn, then turn the ignition switch ON (11),
YES-Go to step 4. and try again. If the status does not change to
normal, repeatthe procedure in the previous
NO-Go to step 2. sentence until NORMAL is shown.
4. Test-drive the vehicle. Is NORMAL indicated within one fu/l turn of the
tire?
5. Check the VSP in the TPMS DATA LIST with the
HDS. YES-The system is OK at this time. Clear the DTC
with the HDS .•
Is the vehicle speed indicated?
NO-Go to step 12.
YES-Go to step 9.
NO-Go to step 6.
(cont'd)
BACK
1.8-141
TPMS
12. Turn the ignition switch OFF. 20. Disconnect the TPMS control unit 20P connector.
13. Install a wheel with a known-good tire pressure 21. Check for continuity between TPMS control unit
sensor on the vehicle .. 20P connector terminal No. 20 and the appropriate
initiator 3P connector terminal No.1.
14. To memorize the sensor ID, drive the vehicle above
15 mph (24 km/h) for 40 continuous seconds, or DTC Initiator location
memorize the ID with the HDS (see page 18-128). 32 Right-front
34 Left-front
15. Turn the ignition switch OFF. 36 Right-rear
38 Left-rear
16. Turn the ignition switch ON (II).
TPMS CONTROL UNIT 20P CONNECTOR
Wire side of female terminals
17. With the HDS, check the indicated tire for a normal
pressure sensor signal.
18-142 BACK
22. Check for continuity between TPMS control unit 23. Check for continuity between the appropriate TPMS
20P connector terminal No. 15 and appropriate control unit 20P connector terminal and
initiator 3P connector terminal No.3. appropriate initiator 3P connector terminal No.2
(see table).
DTC Initiator location
32 Right-front DTC TPMS control Initiator location
34 Left-front unit terminal
36 Right-rear 32 No.6 Right-front
38 Left-rear 34 No.5 Left-front
36 No. 17 Right-rear
TPMS CONTROL UNIT 20P CONNECTOR 38 No.16 Left-rear
Wire side of female terminals
INITIATOR 3P CONNECTOR
Wire side of female terminals
LEFT-FRONT RIGHT-FRONT
RIGHT-FRONT
LEFT-REAR
INITIATOR 3P CONNECTOR
Wire side of female terminals
LEFT-REAR RIGHT-REAR
Is there continuity? INITIATOR 3P CONNECTOR
Wire side of female terminals
YES-Go to step 23.
Is there continuity?
NO-Repair open in the wire between the TPMS
control unit and the appropriate initiator.• YES-Go to step 24.
(cont'd)
BACK 18-143
TPMS
24. Check for continuity between body ground and the 25. Measure voltage between body ground and the
appropriate TPMS control unit 20P connector appropriate TPMS control unit 20P connector
terminal (see table). terminal (see table).
DTC TPMS control unit terminal DTC TPMS control unit terminal
32 No.6 32 No.6
34 No.5 34 No.5
36 No. 17 36 No. 17
38 No. 16 38 No.16
TPMS CONmOL UNIT 20P CONNECTOR TPMS CONTROL UNIT 20P CONNECTOR
LF LF SIG. IGRYI RF LF SIG. ILT GRNI LF LF SIG. IGRYI RF LF SIG. ILT GRNI
.Q .Q
= = = = = = = =
Wire side of female terminals Wire side of female terminals
YES-Repair short to body ground in the wire YES-Repair short to power in the wire between
between the TPMS control unit and the appropriate the TPMS control unit and the appropriate
initiator.• initiator.•
18-144 BACK
Ole 41: Abnormal Signal Reception Error 7. Turn the ignition switch ON (II)~
NOTE: Inspect for an aftermarket device interfering with 8. Check for DTCs with the HDS.
the RF signal from the sensors when turning the
ignition switch ON (II). Is DTC 85 indicated?
1. Check all four wheels to make sure they are the YES-Go to the DTC 85 troubleshooting (see page
TPMS type with the tire pressure sensor. 18-156).•
Is each wheel a TPMS type with a tire pressure NO-Check for loose terminals and poor
sensor mounted on the vehicle? connections at the TPMS control unit. If necessary,
substitute a known-good TPMS control unit
YES-Go to step 4. (see page 18-162), and recheck.•
2. Install known-good TPMS wheel(s). 10. Turn the ignition switch ON (II).
3. To memorize the sensor ID(s), drive the vehicle 11. CheckTPMS DATA LIST for LF, RF, LR, RR sensor
above 15 mph (24 km/h) for 40 continuous seconds, status changing to "NORMAL".
or memorize the ID(s) with the HDS (see page
18-128). NOTE: If the HDS screen shows not defined for
sensor status, turn the ignition switch OFF, rotate
4. Test-drive the vehicle. the tire 1/4 turn, then turn the ignition switch ON (II),
and try again. If not defined is still shown, repeat
5. Check the VSP in the TPMS DATA LIST with the the procedure in the previous sentence until
HDS. NORMAL is shown.
Is the vehicle speed indicated? Is NORMAL indicated within one full turn of the
tire?
YES-Go to step 9.
YES-The system is OK at this time. Clear the DTC
NO-Go to step 6. with the HDS .•
6. Turn the ignition switch OFF. NO-Check for loose terminals and poor
connections at the TPMS control unit. If necessary,
substitute a known-good TPMS control unit
(see page 18-162), and recheck .•
BACK 18-145
TPMS
OTC 45: Initiator Circuit Short Detection 9. Check for continuity between body ground and
TPMS control unit 20P connector terminal No. 20.
1. Turn the ignition switch ON (II).
TPMS CONTROL UNIT 20P CONNECTOR
2. Clear the DTC with the HDS.
Is DTC 45 indicated?
YES-Go to step 5. =
Wire side of female terminals
NO-The system is OK at this time .•
6. Disconnect the TPMS control unit 20P connector. YES-Repair short to body ground in the wire·
between the TPMS control unit and the initiators .•
7. Check for continuity between body ground and
TPMS control unit 20P connector terminal No. 20. NO-Go to step 10.
INITIATOR 3P CONNECTOR
=
Wire side of female terminals
Is there continuity?
YES-Go to step 8. =
NO-Go to step 11. Terminal side of male terminals
18-146 BACK
11. Check for continuity between TPMS control unit 14. On the initiator side, check for continuity between
20P connector terminals No. 15and No. 20. all four initiator 3P connector terminals No.1 and
No.3 individually.
TPMS CONTROL UNIT 20P CONNECTOR
INITIATOR 3P CONNECTOR
12. Disconnect all four of the initiator 3P connectors. NO-Check for loose terminals and poor
connections at the TPMS control unit. If necessary,
13. Check for continuity between TPMS control unit substitute a known-good TPMS control unit
20P connector terminals No. 15 and No. 20. (see page 18-162), and recheck.•
TPMS CONTROL UNIT 20P CONNECTOR 15. Turn the ignition switch ON (II).
Is there continuity?
BACK 18-147
TPMS
DTC 51, 53, 55, 57: Initialization Status of 6. With the HOS, check the indicated tire for the
TPMS Control Unit is Not Completed normal sensor signal.
NOTE: These OTCs will only set during initialization with NOTE: If the HOS screen shows not defined for
the HOS. sensor status, turn the ignition switch OFF, rotate
the tire 1/4 turn, then turn the ignition switch ON (II),
1. Check the OTC indicated to the tire location to and try again. If nqt defined is still shown, repeat
make sure the wheel is a TPMS type with the tire the procedure in the previous sentence until
pressure sensor. NORMAL is shown.
Is a TPMS type wheel with a tire pressure sensor Is NORMAL indicated within one full turn of the
mounted on the vehicle? tire?
4. Turn the ignition switch OFF. 9. To memorize the sensor 10, drive the vehicle above
15 mph (24 km/h) for 40 continuous seconds, or
5. Turn the ignition switch ON (II). memorize the 10 with the HOS(see page 18-128).
18-148 BACK
12. With the HDS, check the indicated tire for a normal 15. Disconnect the TPMS control unit 20P connector.
pressure sensor signal.
16. Check for continuity between TPMS control unit
NOTE: If the HDS screen shows not defined for 20P connector terminal No. 20 and appropriate
sensor status, turn the ignition switch OFF, rotate initiator 3P connector terminal No.1.
the tire 1/4 turn, then turn the ignition switch ON (II),
and try again. If not defined is still shown, repeat OTC Initiator location
the procedure in the previous sentence until 51 Right-front
NORMAL is shown. 53 Left-front
55 Right-rear
DTC .Tire location 57 Left-rear
51 RiQht-front
53 Left-front TPMS CONTROL UNIT 20P CONNECTOR
Wire side of female terminals
55 Right-rear
57 Left-rear
INITIATOR 3P CONNECTOR
Wire side of female terminals
Is there continuity?
(cont'd)
BACK 18-149
TPMS
17. Check for continuity between TPMS control unit 18. Check for continuity between the appropriate TPMS
20P connector terminal No. 15 and appropriate control unit 20P connector terminal and
initiator 3P connector terminal No.3. appropriate initiator 3P connector terminal No.2
(see table).
DTC Initiator location
51 Right-front DTC TPMS control Initiator location
53 Left-front unit terminal
55 Right-rear 51 No.6 Right-front
57 Left-rear 53 No.5 Left-front
55 No. 17 Right-rear
TPMS CONTROL UNIT 20P CONNECTOR 57 No. 16 Left-rear
Wire side of female terminals
INITIATOR 3P CONNECTOR
Wi're side of female terminals
LEFT-FRONT RIGHT-FRONT
LEFT-REAR
INITIATOR 3P CONNECTOR
Wire side of female terminals
LEFT-REAR RIGHT-REAR
Is there continuity? INITIATOR 3P CONNECTOR
Wire side of female terminals
YES-Go to step 18.
Is there continuity?
NO-Repair open in the wire between the TPMS
control unit and the appropriate initiator.• YES-Go to step 19.
18-150 BACK
19. Check for continuity between body ground and the 20. Measure voltage between body ground and the
appropriate TPMS control unit 20P connector appropriate TPMS control unit 20P connector·
terminal (see table). terminal (see table).
DTC TPMS control unit terminal DTC TPMS control unit terminal
51 No.6 51 No.6
53 No.5 53 No.5
55 No. 17 55 No. 17
57 No. 16 57 No. 16
TPMS CONTROL UNIT 20P CONNECTOR TPMS CONTROL UNIT 20P CONNECTOR
LF LF SIG. IGRVI RF LF SIG. ILT GRNI LF LF SIG. IGRVI RF LF SIG. ILT GRNI
Q Q
= = = = = =
Wire side of female terminals Wire side of female terminals
YES-Repair short to body ground in the wire YES-Repair short to power in the wire between
between the TPMS control unit and the appropriate the TPMS control unit and the appropriate
initiator.• initiator.•
BACK
18-151
TPMS
DTC 61, 63, 65, 67: Initiator Circuit Open 8. Check for continuity between TPMS control unit
Detection 20P connector terminal No. 20 and appropriate
initiator 3P connector terminal No.1.
1. Turn the ignition switch ON (II).
DlC Initiator location
2. Clear the DTC with the HDS. 61 Right-front
63 Left-front
3. Turn the ignition switch OFF, then turn the ignition 65 Right-rear
switch ON (II) again. 67 Left-rear
4. Check for DTCs with theHDS, and note the TPMS CONTROL UNIT 20P CONNECTOR
Wire side of female terminals
indicated DTC(s).
YES-Go to step 5.
INITIATOR 3P CONNECTOR
Wire side of female terminals
Is there continuity?
YES-Go to step 9.
BACK
18-152
9. Check for continuity between TPMS control unit 10. Check for continuity between the appropriate TPMS
20P connector terminal No. 15 and appropriate control unit 20P connector terminal and
initiator 3P connector terminal No.3. appropriate initiator 3P connector terminal No.2
(see table).
DTC Initiator location
61 Riaht-front DTC TPMS control Initiator location
63 Left-front unit terminal
65 Right-rear 61 No.6 Right-front
67 Left-rear 63 No.5 Left-front
65 No. 17 Right-rear
TPMS CONTROL UNIT 20P CONNECTOR 67 No.16 Left-rear
Wire side of female terminals
INITIATOR 3P CONNECTOR
Wire side of female terminals
LEFT·FRONT RIGHT·FRONT
RIGHT-FRONT
LEFT-REAR
RIGHT-REAR
INITIATOR 3P CONNECTOR
Wire side of female terminals
LEFT·REAR RIGHT·REAR
Is there continuity? INITIATOR 3P CONNECTOR
Wire side of female terminals
YES-Go to step 10.
Is there continuity?
NO-Repair open in the wire between the TPMS
control unit and the appropriate initiator.• YES-Go to step 11.
(cont'd)
BACK 18-153
TPMS'
DTe Troubleshooting (cont'd)
11. Check for noted DTC(s) in step 4. 17. Check for DTCs with the HDS, and compare the
indicated DTC with the noted DTC(s) in step 4.
Were DTC 61,63,65, and 67 indicated at the
same time? OTC Initiator location
61 Right-front
YES-Check for loose terminals and poor 63 Left-front
connections at the TPMS control unit. If necessary, 65 Right-rear
substitute a known-good TPMS control unit 67 Left-rear
(see page 18-162), and recheck.•
Does the indicated DTC change between the
NO-Go to step 12. initiators that were rep/aced in step 12?
12. Swap a known-good initiator with the initiator YES-Replace the appropriate initiator (see page
indicated by the DTC (see page 18-163). 18-163).•
16. Turn the ignition switch OFF, then turn the ignition
switch ON (II) again.
18-154 BACK
OTC 81: TPMS Control Unit Failure (RAMI OTC 83: No VSP Signal
ROM/ADC/EEPROM/ALU) Check
NOTE: Check the fuel and emission systems OTCs with
NOTE: Low battery voltage can cause this OTC. Make the HOS, and troubleshoot the PCM and F-CAN
sure the battery is fully charged and in good condition. communication errors first (see page 11-3).
1. Turn the ignition switch ON (II). 1. Turn the ignition switch ON (II).
2. Clear the OTC with the HOS. 2. Clear the OTC with the HOS.
3. Turn the ignition switch OFF, then turn it ON (II) 3. Test-drive the vehicle.
again.
4. Check for OTCs with the HOS.
4. Check for OTCs with the HOS.
Is DTC 83 indicated?
Is DTC 81 indicated?
YES-Go to step 5.
YES-Replace the TPMS control unit (see page
18-162).• NO-The system is OK at this time .•
NO-The system is OK at this time.• 5. Check for OTCs with the HOS.
Is DTC 85 indicated?
NO-Go to step 6.
NO-Go to step 8.
BACK
TPMS
OTe 85: CAN Data Error 10. Turn the ignition switch OFF.
NOTE: Check the fuel and emission systems DTCs with 11. Short the SCS line with the HDS.
the HDS, and troubleshoot the PCM and F-CAN
communication errors first (see page 11-3). 12. Disconnect PCM connector A (49P).
1. Turn the ignition switch ON (II). 13. Disconnect the TPMS control unit 20P connector.
2. Clear the DTC with the HDS. 14. Check for continuity between the TPMS control unit
20P connector terminals and the PCM connector A
3. Turn the ignition switch OFF, then turn the ignition (49P) terminals individually (see table).
switch ON (II) again.
Terminal TPMS control PCMA
4. Wait about 5 seconds. name unit terminal terminal
CAN L No.11 No. 49
5. Check for DTCs with the HDS. CANH No.1 No. 48
CANH(WHT)
YES-Go to step 6.
NO-Turn the ignition switch OFF, and reconnect YES-Check for loose terminals and poor
all connectors, then check and troubleshoot the fuel connections at the TPMS control unit. If necessary,
and emissions systems (see page 11-3).• substitute a known-good TPMS control unit
(see page 18-162), and recheck .•
18-156 BACK
DTC 91, 93, 95, 97: Tire Pressure Sensor
Internal Error
BACK 18-157
TPMS
Symptom Troubleshooting
Low pressure indicator does not come on, 7. Wait about 5 seconds with the ignition switcfl
and no DTCs are stored turned ON (II).
1. Turn the ignition switch ON (II). 8. Check for gauge DTCs with the HDS (see page 22-3).
2. Check the low pressure indicator for several Is any gauge DTC indicated?
seconds when the ignition switch is turned ON (II).
YES-Troubleshoot the indicated gauge DTC.•
Did the indicator come on and then go off?
NO-Go to step 9.
YES-Go to step 3.
9. Turn the ignition switch OFF.
NO-Go to step 7.
10. Disconnect the TPMS control unit 20P connector.
3. Turn the ignition switch OFF.
11. Measure voltage between TPMS control unit 20P
4. Check the pressure in all four tires. connector terminals No.4 and No.8.
YES-Go to step 5.
GNDIBLK) IG11YELI
NO-The system is OK at this time.•
Is the indicated tire pressure on the HDS within NO-Check for loose terminals and poor
40 kPa (0.4 kgflcrrf, 6 psi) of the actual tire connections at the TPMS control unit. If necessary,
pressure? substitute a known-good TPMS control unit
(see page 18-162), and recheck.•
YES-Go to step 7.
18-158 BACK
Low pressure indicator does not go off, and TPMS indicator does not come on, and no
no DTCs are stored DTCs are stored
1. Turn the ignition switch OFF. 1. Turn the ignition switch ON (II).
2. Disconnect the TPMS control unit 20P connector. 2. Check the TPMS indicator for several seconds
when the ignition switch is turned ON (II).
3. Turn the ignition switch ON (II).
Did the indicator come on and then go off?
4. Check the low pressure indicator for several
seconds when the ignition switch is turned ON (II). YES-The system is OK at this time .•
Did the indicator come on and then go off? NO-Do the troubleshooting for the gauge control
module (see page 22-3). If necessary, substitute a
YES-Replace the TPMS control unit (see page known-good gauge control module (see page
18-162).• 22-337), and recheck .•
BACK 18-159
TPMS
Symptom Troubleshooting (cont'd)
TPMS indicator does not go off, and no DTCs 6. Measure,voltage between body ground and TPMS
are stored control unit 20P connector terminal No. 10.
NOTE: Check for gauge DTCs with the HDS (see page
22-3). If gauges DTCs are stored, troubleshoot those TPMS CONTROL UNIT 20P CONNECTOR
DTCsfirst.
+B(WHT)
1. Turn the ignition switch ON (II).
NO-Go to step 3.
Is there battery voltage?
3. Turn the ignition switch OFF.
YES-Go to step 7.
4. Check the No.1 (7.5 A) fuse in the under-dash
fuse/relay box. NO-Repair open in the wire between the TPMS
control unit and the No.1 (7.5 A) fuse in the under-
Is the fuse blown? dash fuse/relay box.•
YES-Replace the No.1 (7.5 A) fuse, and recheck.• 7. Turn the ignition switch ON (II).
NO-Reinstall the fuse, then go to step 5. 8. Measure voltage between body ground and TPMS
control unit 20P connector terminal No.8.
5. Check the No. 21 (7.5 A) fuse in the under-dash
fuse/relay box.
TPMS CONTROL UNIT 20P CONNECTOR
Is the fuse blown?
IG1 (YEll
YES-Replace the No. 21 0.5 A) fuse, and
recheck.•
YES-Go to step 9.
18-160 BACK
9. Measure voltage between body ground and TPMS
control unit 20P connector terminal No.4.
GND(BLK)
=
Wire side of female terminals
BACK 18-161
TP·MS'
TPMS Control Unit Replacement
NOTE: Make sure the TPMS control unit mounting 5. Remove the TPMS control unit (A) from the bracket
bracket is not bent or twisted as this may affect its (8).
communication with the initiators and the tire pressure
sensors. NOTE: While separating the TPMS control unit
from the bracket, release the hook (e) on the TPMS
1. Remove the driver's dashboard undercover control unit using a flat-tipped screwdriver (D), and
(see page 20-120). push up to release it from the bracket.
B
6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2Ibf·ft)
3. Remove the flange bolt (8) from the brake pedal 7. Connect the HDS and memorize the tire pressure
bracket. sensor IDs (see page 18-128). Do not memorize the
IDs automatically.
4. Remove the TPMS control unit (C) from the bracket
(D).
18-162 BACK
Initiator Replacement
A ~B
6x1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
6x 1.0 mm
9.8N·m 5. Remove the initiator (8) from the inner side of the
11.0 kgf·m, 7.2Ibf·ft) wheelwell.
5. Remove the initiator (8) from the inner side of the 6. Install the initiator in the reverse order of removal.
wheelwell.
BACK 18-163
"'
TPMS
Tire Pressure Sensor Replacement
Removal 5. Position the wheel so the tire machine (A) and tire
iron (8) are next to the valve stem (C) and will move
1. Raise the vehicle, and support it with safety stands away from it when the machine starts. Then
in the proper locations (see page 1-7). remove the tire from the wheel.
3. Remove the tire valve cap and the valve core, and
let the tire deflate.
INOTICE I
Note these items to avoid damaging the tire
pressure sensor:
• Do the outside of the wheel first.
• Position the wheel as shown so the valve
stem (8) is 90 degrees from the bead
breaker (C) as shown. 6. Remove the valve stem nut (A) and washer (8),
• Do not position the bead breaker of the tire then remove the tire pressure sensor with valve
changer too close to the rim. stem (C) from the wheel.
____ A
18-164 BACK
7. Remove and discard the valve stem grommet (A), Installation
from the tire pressure sensor (B).
NOTE:
NOTE: o Use only wheels that have a "TPMS" stamp (A) on
TYPE 2
(cont'd)
BACK 18-165
· J.•
1. Before installing the tire pressure sensor, clean the 4. Lube the tire bead, and position the wheel so the
mating surfaces on the sensor and the wheel. tire machine (A) and tire iron (B) are next to the
valve stem (C) and will move away from it when
2. Install the tire pressure sensor (A) and the washer the machine starts. Then install the tire onto the
(B) to the wheel (C), and tighten the valve stem nut wheel.
(D) finger tight. Make sure the pressure sensor is
resting on the wheel.
"'OUTSIDE
WHEEL CENTER
D
4N·m
(0.4 kgf·m. 3 Ibf.ft) 5. Inflate the tire to 300 kPa (3.1 kgf/cm2, 44 psi) to seat
the tire bead to the rim, then adjust the tire
3. Tighten the valve stem nut to the specified torque pressure (see page 18-5).
while holding the tire pressure sensor.
NOTE: Make sure the tire bead is uniformly seated
NOTE: Do not use air or electric impact tools to on both sides of the rim.
tighten a valve stem nut.
6. Check the valve stem nut tightening torque, then
install the valve stem cap.
18-166 BACK
Brakes
Special Tools
CD
19-2 BACK
Component Location Index
BRAKE BOOSTER
Test, page 19-20
Replacement, page 19-22
Push rod Clearance Adjustment, page 19-21
. PARKING BRAKE
Inspection,
page 19-28
Shoe Replacement,
page 19-30
Shoe Lining
Break-in,
page 19-33
REAR BRAKE
Pad Inspection and
Replacement, page 19-23
Disc Inspection, page 19-26
Caliper Overhaul, page 19-27
MASTER CYLINDER
Brake System Bleeding,
page 19-9 PARKING BRAKE
Replacement, page 19-18 Inspection and Adjustment, page 19-7
Inspection, page 19-19 Cable Replacement, page 19-38
FRONT BRAKE
Pad Inspection and Replacement, page 19-12
Disc Inspection, page 19-16
Caliper Overhaul, page 19-17
BRAKE PEDAL
Brake Pedal and Brake Pedal
Position Switch Adjustment, page 19-6
Replacement, page 19-34
BACK
19-3
Conventional Brake Components
Inspect the brake system components listed. Repair or replace any parts that are leaking or damaged.
Component Inspections:
Component Procedure Also check for
Master Cylinder Look for damage or signs of fluid leakage at: Bulging seat at reservoir cap. This is a
• Reservoir or reservoir grommets. sign offluid contamination.
• Line joints.
• Between mastercvlinder and booster.
Brake Hoses Look for damage or signs of fluid leakage at: Bulging, twisted, or bent lines.
• Line joints and banjo bolt connections.
• Hoses and lines, also inspect for twisting or
damaae.
Caliper Look for damage or signs of fluid leakage at: Seized or sticking caliper pins.
• Piston seal.
• Banjo bolt connections.
• Bleed screw.
VSA Modulator- Look for damage or signs of fluid leakage at:
control Unit • Line joints.
• Modulator-control unit.
1. Set the parking brake, and start the engine, then turn off the Ale switch. Allow the engine to warm up to normal
operating temperature (radiator fan comes on twice).
2. Attach a 50 mm (2 in.) piece of masking tape along the bottom of the steering wheel, and draw a horizontal
reference mark across it. ..
3. With the transmission in P or N position, press and hold the brake pedal lightly (about the same pressure needed
to keep an AfT-equipped vehicle from creeping), then release the parking brake.
4. While still holding the brake pedal, hook the end of the tape measure behind the brake pedal, then pull the tape up
to the steering wheel. Note the measurement between the brake pedal and the reference mark on the steering
wheel.
BACK
19-4
Symptom Troubleshooting
Rapid brake pad wear, vehicle vibration 5. Loosen the hydraulic lines at the master cylinder,
(after a long drive), or high, hard brake pedal then spin the wheels to check for brake drag.
NOTE: Make sure thatthe caliper pins are installed Is there brake drag at any of the wheels?
correctly.
The upper caliper pin B and lower caliper pin A are YES-Go to step 6.
different. If the pins are installed in the wrong location,
it will cause vibration, uneven or rapid brake pad wear, NO-Check the master cylinder reservoir for
and possibly uneven tire wear. For proper caliper pin contamination in the brake fluid. If you find
location (see page 19-17). contamination, flush the entire brake system of all
contaminated fluid. Ifthe brake fluid is OK, replace
1. Drive the vehicle until the brakes drag or until the the master cylinder (see page 19-18).•
pedal is high and hard. This can take 20 or more
brake pedal applications during an extended test- 6. Loosen the bleed screws at each caliper, then spin
drive. the wheels to check for brake drag.
2. With the engine running, raise the vehicle on a lift, Is there brake drag at any of the wheels?
and spin all four wheels by hand.
YES-Check the master cylinder reservoir for
Is there brake drag at any of the wheels? contamination in the brake fluid. If you find
contamination, flush the entire brake system of all
YES-Go to step 3. contaminated fluid. Ifthe brake fluid is OK,
disassemble and repair the caliper on the wheel(s)
NO- Look for other causes of the pad wear, high with brake drag .•
pedal, or vehicle vibration .•
NO-Look for and replace any damaged brake lines.
3. Turn the engine off, press the brake pedal several If all brake lines are OK, replace the VSA
times to deplete the vacuum in the brake booster, modulator-control unit (see page 19-102).•
and then spin the wheels again to check for brake
drag.
YES-Go to step 4.
YES-Go to step 5.
BACK
Conventional Brake Components
1. Turn the brake pedal position switch (A) 4. Lift up on the brake pedal by hand. Push in the
counterclockwise, and pull it back until it is no brake pedal position switch until its plunger is fully
longer touching the brake pedal. pressed (threaded end (A) touching the pad (8) on
the pedal arm). Then, turn the switch 45 0 clockwise
to lock it. The gap between the brake pedal position
switch and the pad is automatically adjusted to
0.7 mm (0.028 in.) by locking the switch. Make sure
the brake lights go off when the pedal is released.
Standard pedal height (with carpet removed): 5. Check the brake pedal free play.
178 mm (7 in.)
BACK
19-6
Parking Brake Inspection and
Adjustment
Pedal Free Play
1. With the engine off, inspect the play (A) on the Inspection
brake pedal pad (8) by pushing the brake pedal by
hand. If the brake pedal free play is out of 1. Press the parking brake pedal (A) with 294 N (30 kgf,
specification, adjust the brake pedal position switch 66 Ibf) of force to fully apply the parking brake. The
(C). If the brake pedal free play is insufficient, it parking brake pedal should be locked within the
may result in brake drag. specified number of clicks.
c A
Pressed with
294N
(30 Kgf, 661bf)
B
I
\ I
\
, ['
Ii
\ \
'\ f r '
\-...\,-
,- ,/"/
.
(cont'd)
BACK
19-7
Conventional Brake Components
3. Press the parking brake pedal 1 click. 2. Fully release the parking brake pedal.
4. Tighten the parking brake adjusting nut (A) until the 3. Back off the parking brake adjusting nut (A) in the
parking brakes drag slightly when the rear wheels parking brake pedal.
are turned.
B C
6. Turn the ratchet teeth on the adjuster nut (B) with a
flat-tip screwdriver (C) until the shoes lock against
the parking brake drum. Then back off the adjuster
10 clicks, and install the access plug.
19-8
BACK
Brake System Bleeding
1. Make sure the brake fluid level in the reservoir (A) ---A
is at the MAX (upper) level line (B).
/
B
Rear
® Front Right @RearRight 5. Refill the master cylinder reservoir to the MAX
(upper) level line.
BACK
19-9
Conventional Brake Components
B9 Bl0
ORN ORN
IG302
BACK
19-10
Parking Brake Switch Test Brake Fluid Level Switch Test
NOTE: If both the ABSNSA indicator and the brake Check for continuity between the terminals (1) and (2)
system indicator come on at the same time, check the with the float in the down position and in the up
VSA system first (see page 19-43). position.
BACK
19-11
Conventional Brake Components
Special Tools Required 3. Check the thickness (A) of the inner pad (B) and
Brake caliper piston compressor 07 AAE-SEPA 101 outer pad (C). Do not include the thickness of the
backing plate.
Inspection
Outer pad
BACK
19-12
Replacement 6. Remove the pad retainers (A).
1. Remove some brake fluid from the master cylinder. NOTE: The upper and lower pad retainers are
different. During installation, make sure the pad
2. Raise the front of the vehicle, and support it with retainers are in proper positions.
safety stands in the proper locations (see page 1-7).
4. Remove the flange bolt (A), and pivot the caliper (8) A
up out of the way. Check the hose and pin boots for
damage and deterioration.
(cont'd)
BACK 19-13
Co.nventional Brake Components
10. Mountthe brake caliper piston compressor (A) on 13. Apply a thin coat of M-77 assembly paste (PIN
the caliper body (B). 08798-9010) to the pad side of the shims (A), the
back of the brake pads (8) and the other areas
B indicated by the arrows. Wipe excess assembly
paste off the pad shims and brake pads;
Contaminated brake discs or brake pads reduce
stopping ability. Keep grease and assembly paste
off the brake discs and brake pads.
A
07AAE-SEPA101
BACK
19-14
15. Pivot the caliper down into position. Install the
flange bolt (A), and tighten it to the specified torque.
16. Clean the mating surface ofthe brake disc and the
inside of the wheel, then install the front wheels.
BACK
19-15
Conventional Brake Components
3. Remove the brake pads (see page 19-13). 3. Remove the brake pads (see page 19-13).
4. Inspectthe brake disc surface for damage and 4. Using a micrometer, measure the brake disc
cracks. Clean the brake disc thoroughly, and thickness at eight points, about 45 0 apart and
remove all rust. 10 mm (3/8 in.) in from the outer edge of the brake
disc. Replace the brake disc if the smallest
5. Install suitable flat washers (A) and wheel nuts (B), measurement is less than the max. refinishing limit.
and tighten the wheel nuts to the specified torque
to hold the brake disc securely against the hub. Brake disc thickness:
Standard: 27.9-28.1 mm (1.10-1.11 in.)
Max. refinishing limit: 26.0 mm (1.02 in.)
Brake disc parallelism: 0.015 mm (0.0006 in.) max.
B
14x1.5mm
127N·m
(13.0 kgf.m. 94.0 Ibf·ttl
Max. refinishing limit: 26.0 mm (1.02 in.) NOTE: If the brake disc is beyond the service limit
for refinishing, replace it. Remove the following
NOTE: items:
• If the brake disc is beyond the service limit for
refinishing, replace it (see page 18-13) . • Front brake caliper bracket (see step 4 on page
• A new brake disc should be refinished if its 18-13) .
runout is greater than 0.10 mm (0.004 in.). • Front brake disc (see step 6 on page 18-13).
BACK
19-16
Front Brake Caliper Overhaul
ACAUTION
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health .
• Avoid breathing dust particles.
o Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:
NOTE: Make sure that the caliper pins are installed correctly. Upper caliper pin B and lower caliper pin A are different.
If these caliper pins are installed in the wrong location, it will cause vibration, uneven or rapid pad wear, and possibly
uneven tire wear.
o Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off
immediately with water.
o To prevent dripping brake fluid, cover disconnected hose joints with rags or shop towels.
o Clean all parts in brake fluid and air dry; blowout all passages with compressed air.
o Before reassembling, check that all parts are free of dirt and other foreign particles.
o Make sure no dirt or other foreign matter gets in the brake fluid.
o When reusing brake pads, always reinstall them in their original positions to prevent loss of braking efficiency.
o Do not reuse drained brake fluid. Use only clean Acura DOT 3 Brake Fluid from an unopened container. Using a non-
Acura brake fluid can cause corrosion and shorten the life of the system.
o Do not mix different brands of brake fluid as they may not be compatible.
o Coat the pistons, piston seal grooves, and caliper bores with clean brake fluid.
• After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
O@
its wealndicator upward.
'd
~" OUTER PAD SHIM A
~F
"", OUTER PAD SHIM B
w,,';;;'::. Ii;
v\j 'if
~
/'
CALlPE\ PIN B
14xl.5mm
~
BRAKE PADS ) 137N.m
,~ (14.0 kgf.m,
~ 1011bf·ftl
~
BANJO BOLT BRAKE BLEEDER SCREW
35 N·m HOSE 9 N.m
~
u~~
(3.6 k g
261bf ftl f . m ,} (09
. kgf·m,
~ 7lbf·ftl
/1~
CALIPER PIN A
CALIPER
~ i::' BRACKET
-d
RETAINER
~
SEALING WASHERS Q)
PISTON
Replace. /
PISTON BOOT LOWER PAD RETAINER
~ "'-0 /
10~mm~
Replace.
\ '--0 @ ~
~O~
72N·m
(7.3 kgf.m, 53lbf·ftl
CALIPER BODY
\ Clo ~
PISTON SEAL
SNAP RING
Replace.
Replace.
BACK
19-17
Conventional Brake Components
2. Remove the reservoir cap and the brake fluid from 10. Spin the wheels to check for brake drag.
the master cylinder reservoir with a syringe.
B
22N·m
(2.2 kgf·m, 16Ibf.ft)
BACK
19-18
Master Cylinder Inspection
RESERVOIR CAP
Check for blockage
of vent holes.
STRAINER
Remove ~
«J
accumulated
sediment.
RESERVOIR~
~
Check for damage. \
RESERVOIR
SEAL
Check for
damage and
deterioration.
MASTER
CYLINDER
Check for leaks,
rust, and damage.
BACK 19-19
Conventional Brake Components
Leak Test
1. Press the brake pedal with the engine running, then
stop the engine. The brake pedal height should not 4. Start the engine, and let it idle. There should be
vary while pressed for 30 seconds. If the pedal vacuum available. If no vacuum is available, the
height rises, go to step 6. If it does not rise, go to check valve is not working properly. Replace the
step 2. brake booster vacuum hose and check valve, and
retest. If vacuum is found, go to step 5.
2. Start the engine and let it idle for 30 seconds. Turn
the ignition switch off, and wait 30 seconds. Press 5. With the engine off, reconnect the vacuum hose to
the brake pedal several times using normal the brake booster.
pressure. When the pedal is first pressed, it should
be low. On consecutive applications, the pedal 6. Start the engine, and then pinch the brake booster
height should gradually rise. Does the pedal rise on vacuum hose between the check valve and the
each consecutive application? If it rises, the booster booster.
is OK. If it does not, go to step 3.
7. Turn the ignition switch off, and wait 30 seconds.
Press the brake pedal several times using normal
pressure. When the pedal is first pressed, it should
be low. On consecutive applications, the pedal
height should gradually rise .
19-20
BACK
Brake Booster Pushrod Clearance Adjustment
Special Tools Required 1. Measure the clearance between the plate (A)
Booster piston holder 070AB-SJA0100 supplied with master cylinder and brake booster
pushrod (B). Make sure that the tool is lying flat
NOTE: against the surface (C) of the brake booster, and
• Brake booster pushrod to piston clearance must be that the tip of the tool contacts the push rod. If the
checked and readjusted before installing a new tool will not lie flat (D) or there is a gap IE) between
master cylinder. the tool and the push rod, go to step 2 to adjust the
• The master cylinder assembly comes with a tool that push rod in or out.
must be used to adjust the clearance between the
brake booster push rod and the master cylinder piston.
• Use only the tool that comes with the new master
cylinder to check the push rod clearance. Do not use
any other tool.
• Make sure to discard the tool supplied with the
master cylinder after its use.
• The brake booster must be installed on the vehicle
before doing the push rod clearance adjustment.
• If the booster is removed, check the push rod length
(A) as shown. Ifthe length is incorrect, loosen the
push rod locknut (B), and turn the yoke (C) in or out to
adjust.
A
116 mm 14.6 in.)
Omm 10 in.)
070AB-SJA0100
\
B
26N·m
12.7 kgf·m, 20 Ibf·tt)
A
B
BACK 19-21
Conventional Brake Components
1. Remove the air cleaner (see page 11-363). 8. Remove the brake booster (A) from the engine
compartment.
2. Remove the master cylinder (see page 19-18).
INOTICE I
3. Remove the brake lines (A) from the VSA • Be careful not to damage the booster
modulator-control unit (B). surfaces and threads of the booster stud
bolts .
• Be careful not to bend or damage the
brake lines.
c
A
22N·m
12.2 kgf·m,
16lbf·ftl
9."\~
~
19'-22 BACK
Rear Brake Pad Inspection and Replacement
Inspection
1. Raise the rear of the vehicle, and support it with
safety stands in the proper locations (see page 1-7).
(cont'd)
BACK 19-23
Conventional Brake Components
6. Remove the pad retainers (A). 10. Mount the brake caliper piston compressor (A) on
the caliper body (B).
NOTE: The upper and lower pad retainers are
different. During installation, make sure the pad
retainers are in their proper positions.
B
A
07 AA.E-SEPA 101
8. Inspect the brake disc/drum, and check for damage NOTE: Be careful when pressing in the piston;
and cracks (see page 19-26). brake fluid might overflow from the master
cylinder's reservoir. If brake fluid gets on any
9. Install the pad retainers. Wipe excess assembly painted surface, wash it off immediately with water.
paste off the retainers. Keep the assembly paste off
the discs and pads. 12. Remove the brake caliper piston compressor.
19-24 BACK
13. Apply a thin coat of M-77 assembly paste (P/N 15. Pivot the caliper down into position. Install the
08798-9010) to the pad side of the shims (A), the flange bolt (A), and tighten it to the specified torque.
back of the brake pads (8), and the other areas
indicated by the arrows. Wipe excess assembly A
8x 1.0 mm
paste off the pad shims and brake pads. 37 N·m (3.8 kgf·m, 27 Ibf·tt)
Contaminated brake discs or brake pads reduce
stopping ability. Keep grease and assembly paste
off the brake discs and brake pads.
14. Install the brake pads and pad shims correctly. 17. Press the brake pedal several times to make sure
Install the brake pad with the wear indicator (C) on the brakes work.
the bottom inside. If you are reusing the brake pads,
always reinstall the brake pads in their original NOTE: Engagement may require a greater pedal
positions to prevent a momentary loss of braking stroke immediately after the brake pads have been
efficiency. replaced as a set. Several applications ofthe brake
pedal will restore the normal pedal stroke.
BACK 19-25
Conventional Brake Components
3. Remove the brake pads (see page 19-23). 3. Remove the brake pads (see page 19-23).
4. Inspect the brake disc/drum surface for damage 4. Using a micrometer, measure the brake disc/drum
and cracks. Clean the brake disc/drum thoroughly, thickness at eight points, about 45 0 apart and
and remove all rust. 10 mm (3/8 in.) in from the outer edge of the brake
disc/drum. Replace the brake disc/drum if the
5. Install suitable flat.washers (A) and wheel nuts (B), smallest measurement is less than the max.
and tighten the wheel nuts to the specified torque refinishing limit.
to hold the brake disc/drum securely against the
hub. Brake disc/drum thickness:
Standard: 10.9-11.1 mm (0.43-0.44 in. I
Max. refinishing limit: 9.0 mm (0.35 in.l
Brake disc/drum parallelism:
0.015 mm (0.0006 in.l max.
B
14x 1.5 mm
127N·m
11.3.0 kgf.m, 94.0 Ibf.ftl
7. Ifthe brake disc/drum is beyond the service limit, 5. If the brake disc/drum is beyond the service limit
refinish the brake disc/drum with an on-car brake for parallelism, refinish the brake disc/drum with an
lathe. The Kwik-Lathe produced by Kwik-Way on-car brake lathe. The Kwik-Lathe produced by
Manufacturing Co. and the "Front Brake Disc Kwik-Way Manufacturing Co. and the "Front Brake
Lathe" offered by Snap-on Tools Co. are approved Disc Lathe" offered by Snap-on Tools Co. are
for this operation. approved for this operation.
Max. refinishing limit: 9.0 mm (0.35 in. I NOTE: If the brake disc/drum is beyond the service
limit for refinishing, replace it. Remove the
NOTE: following items:
• If the brake disc/drum is beyond the service limit
for refinishing, replace it (see page 18-30) . • Rear brake caliper bracket (see step 3 on page
• A new brake disc/drum should be refinished if its 18-30).
runout is greater than 0.10 mm (0.004 in.). • Rear brake disc/drum (see step 6 on page 18-31).
19-26 BACK
Rear Brake Caliper Overhaul
~CAUTION
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health .
• Avoid breathing dust particles .
• Never use an air hose or brush to clean brake assemblies. Use. an OSHA-approved vacuum cleaner.
Remove, disassemble, inspect, reassemble, and install the caliper, and note these. items:
• Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off
immediately with water.
• To prevent dripping brake fluid, cover disconnected hose joints with rags or shop towels.
• Clean all parts in brake fluid and air dry; blowout all passages with compressed air.
• Before reassembling, check that all parts are free of dirt and other foreign particles.
• Replace parts with new ones as specified in the illustration.
• Make sure no dirt or other foreign matter gets in the brake fluid.
• Make sure no grease or oil gets on the brake discs or pads.
• When reusing brake pads, always reinstall them in their original positions to prevent loss of braking efficiency.
• Do not reuse drained brake fluid. Use only clean Acura DOT 3 Brake Fluid from an unopened container. Using a non-
Acura brake fluid can cause corrosion and shorten the life of the system.
• Do not mix different brands of brake fluid as they may not be compatible.
• Coat the pistons, piston seal grooves, and caliper bores with clean brake fluid.
• Replace all rubber parts with new ones whenever disassembled.
• After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
BLEED SCREW
9N·m
PIN BOOT (0.9 kgf.m, 7 Ibf·ft)
Replace.
~ PISTON
~
~~J~~.BOOT
~
O~
INNERPAD& I/) ~
PISTON SEAL
Replace.
~ SNAP RING
~_ Replace.
~
UPPER PAD
RETAINER
OUTER PAD SHIM
~ WEAR INDICATOR
Install inner brake pad
with its wea r
indicator downward.
12x1.2Smm
~LOWERPAD RETAINER
88N·m ., CAUPER BRACKET
(9.0 kgf·m, 65 Ibf·ft)
BACK
19-27
Conventional Brake Components
ACAUTION
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health .
• Avoid breathing dust particles .
• Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
1. Raise the rear of the vehicle, and support it with safety stands in the proper locations (see page 1-7).
FLANGE NUT
12x1.25mm
98.1 N·m
(10.0 kgf·m, 72.3 Ibf·ttl
BACKING PLATE U-CLIP
/
Check for deformation. Replace.
~/ ,,!/
/
WAVE WASHER
RETAINER SPRING
Check for weakness
and damage.
STRUT
~
BRAKE SHOE BOSSES
Check for deep ..-~--- CONNECTING ROD A
grooves and rust.
BRAKE SHOE
If brake shoes are
\ ~ LOWEll RETURN SPRING
Check for weakness
ADJUSTER NUT and damage.
to be reused, mark Check ratchet teeth
and reassemble in for wear and damage.
the same position.
CONNECTING ROD B
BACK
19-28
4. Check the parking brake linings (A) for cracking, 8. Measure the inside diameter of the parking brake
glazing, wear, and contamination. drum with inside vernier calipers.
7. Check the hub (C) for smooth operation. If it 11. Clean the mating surface of the brake disc/drum
requires servicing, replace the hub bearing unit and the inside of the wheel, then install the rear
(see page 18-30). wheels.
BACK
19-29
Conventional Brake Components
Disassembly
1. Raise the rear of the vehicle, and support it with
safety stands in the proper locations (see page 1-7).
2. Remove the rear wheels. 7. Lower the parking brake shoe assembly.
3. Release the parking brake, and remove the 8. Remove the forward brake shoe (A) and the
following items: adjuster assembly (8) by removing the lower return
spring (e) .
• Rear brake caliper bracket (see step 3 on page
18-30) •
• Rear brake disc/drum (see step 6 on page 18-31).
c
A
19-30
BACK
9. Remove the rearward brake shoe by disconnecting Reassembly
the parking brake cable (A) from the parking brake
lever (B). 1. Apply Molykote Plastilube # 2 grease to the sliding
surface of the pivot pin (A) of the rearward brake
shoe (B).
(cont'd)
BACK
19-31
I',·
4. Apply a thin coat of Plastilube # 2 grease to the 6. Install connecting rods A and B on the adjuster nut
shoe ends and strut ends (A), sliding surfaces (B), (C).
and opposite edges of the parking brake shoe (C) as
shown. Wipe off any excess. Keep the grease off NOTE:
the brake linings. • Clean the threaded portions of connecting rod A
and the sliding surface of connecting rod B, then
coat them with rubber grease .
• Shorten connecting rod A by fully turning the
adjuster nut.
Greasing symbols:
. . . Brake shoe ends and strut ends
~ :: -0 Opposite edge of the shoe
c::>- Sliding surface
19-32 BACK
Parking Brake Shoe Lining Break-in
10. Install the tension pin (A), the retainer spring (B),
and the retainer (C) on the forward brake shoe (D).
NOTE:
• Do the brake lining surface break-in when replacing
shoes with new brake linings and/or new rear brake
disc/drum .
• Check the number of parking brake lever clicks.
Adjust the parking brake before lining surface break-
in (see page 19-8) •.
A
1. Park the vehicle on a firm, level surface.
11. Install the forward upper return spring (A) as 4. Drive the vehicle for 1/4 mile (400 m) at about
shown. 31 mph (50 km/h).
13. Install the rear brake disc/drum and the rear brake
caliper bracket in the reverse order of removal.
BACK
19-33
Conventional Brake Components
Brake·Pedal Replacement
BACK
19-34
Brake Hose and Line Inspection
1. Inspect the brake hoses for damage, deterioration, leaks, interference, and twisting.
2. Check the brake lines for damage, rusting, and leaks. Also check for bent brake lines.
3. Check for leaks at hose and line joints and connections, and retighten if necessary.
4. Check the master cylinder and the VSA modulator-control unit for damage and leaks.
C A
BACK
19-35
Conventional Brake Components
Removal - Front
B
c~
10x1.0mm
15N·m
(1.5 kgf.m.
11 Ibf._ftl'-----:::=.--It:
• Check the brake hose and line joint for leaks, and
tighten if necessary .
• Check the brake hoses for interference and
twisting.
19-36 BACK
Removal- Rear Installation - Rear
1. Remove the rear wheel. 1. Connect the rear side brake hose to the caliper with
the banjo bolt (A) and new sealing washers (8).
2. Disconnect the brake lines (A) from the brake hoses
A
(8), then remove the brake hose clips (C). 10x1.0mm
34N·m
(3.5 kgf·m, 7.2Ibf·ft)
• Check the brake hose and line joint for leaks, and
tighten if necessary .
• Check the brake hoses for interference and
twisting.
BACK 19-37
Conventional Brake Components
Exploded View
PARKING
1Nm BRAKE· PARKING BRAKE
(0.1 kgf·m, 1 Ibf.ft) SWITCH. _ _ _ PEDAL ASSEMBLV
~~1i
8 x 1 25 mm ~Multipurpose /PARKINGBRAKE
CABLE A
22 N:m (Sliding surface) Check for
12.2 kgf.m.l. ~ !,"tty movomeot.
- - - - / 1 - - 6 x 1.0 mm
9.8N·m
(1.0 kgf·m,
7.2Ibf·ft)
LEFT PARKING BRAKE CABLE
Check for faulty movement.
8x 1.25 mm
\ 22N·m
(2.2 kgf·m, 16Ibf·ft)
19-38 BACK
NOTE: 5. Reinstall the parking brake cable in the reverse
• The parking brake cables must not be bent or order of removal, and note these items:
distorted. This will lead to stiff operation and
premature failure. • Be careful not to bend or distort the cable .
• Refer to the Exploded View as needed during this • Connect the parking brake cable to the brake
procedure. lever, and install the parking brake shoes and
drum (see page 19-31).
1. Loosen the parking brake cable adjusting nut • Do the parking brake adjustment (see page 19-8).
(see page 19-8). Apply the parking brake firmly 10 times then
adjust it again.
2. Remove the parking brake shoes, and disconnect
the parking brake cable from the parking brake
lever (see page 19-30).
BACK
19-39
BACK
Brakes
DATA LINK
CONNECTOR (DLC)
YAW RATE-LATERAL/LONGITUDINAL
ACCELERATION SENSOR
Replacement, page 19-100
19-42 BACK
General Troubleshooting Information
This system has four indicators and one warning: The VSA activation indicator blinks, when the VSA
function is activating. The VSA activation indicator
• ABS indicator (A) comes on, when the VSA is turned OFF by using the
• Brake system indicator (B) VSA OFF switch, or the VSAfunction is lost. The VSA
• VSA indicator (C) activation indicator is on until the steering angle sensor
• VSA activation indicator (D) center point writing is done (see page 19-100).
• Trailer stability assist warning (E)
Trailer Stability Assist Warning
VSA Indicator
(cont'd)
BACK 19-43
VSASystem Components
• The memory can hold up to 10 DTCs. However, when The troubleshooting procedures assume that the cause
the same DTC is detected more than once, the more of the problem is still present and the ABS, VSA
recent DTC is written over the earlier one. Therefore, indicators, and/or trailer stability assist warning are still
When the same problem is detected repeatedly, it is on. Following a troubleshooting procedure for a code
memorized as a single DTC. that has been cleared but does not reset can result in
• The DTCs are indicated intheorder they occur. incorrect diagnosis.
• The DTCs are memorized in the EEPROM. Therefore,
the memorized DTCs cannot be cancelled by 1. Question the client about the conditions when the
disconnecting the battery. Do the specified problem occurred, i'Jnd try to reproduce the same
procedures to clear the DTCs. conditions for troubleshooting. Find out when the
ABS, VSA indicators, and/or trailer stability assist
Self-diagnosis warning came on, such as during activation, after
activation, when the vehicle was traveling at a
• Self-diagnosis can be classified into two categories: certain speed, etc. If necessary, have the client
-Initial diagnosis: Done right after the ignition switch demonstrate the concern.
is turned ON (II) and until the ABS and VSA
indicators go off. 2. When the ABS, VSA indicators, ortrailer stability
- Regular diagnosis: Done right after the initial assist warning does not come on during the test-
diagnosis until the ignition switch is turned OFF. drive, but troubleshooting is done based on the
• When the system detects. a problem, theVSA DTC, check for loose connectors, poor contact of
modulator-control unit shifts to the fail-safe mode. the terminals, etc. before you start troubleshooting.
19-44 BACK
How to Use the HDS (Honda Diagnostic How to Retrieve DTCs
System)
1. With the ignition switch OFF, connect the HDS to
1. If the system indicators stay on, connect the HDS to the data link connector (DLC) under the driver's
the data link connector (DLC) (A) located under the side of the dashboard.
driver's side of the dashboard.
2. Turn the ignition switch ON (II).
NOTE:
• The HDS can read the DTC, the current data, and
other system data .
• For specific operations, refer to the Help menu
that came with the HDS.
BACK 19-45
VSA System Components
19-46 BACK
DTe Detection Item ABS Brake VSA VSA Trailer Note
Indicator System Indicator Activation Stability
Indicator Indicator Assist
Warning
45 VSA solenoid ON ON ON ON ON (see pag~ 19-70)
46 VSA solenoid ON ON ON ON ON (see oaoe 19-70)
47 VSA solenoid ON ON ON ON ON (see oaoe 19-70)
48 VSA solenoid ON ON ON ON ON Jsee oaoe 19-701
51 Motor Locked ON ON ON ON ON (see oaoe 19-70)
52 Motor stuck OFF ON ON ON ON ON (see page 19-711
53 Motor stuck ON ON ON ON ON ON (see page 19-73)
54 Valve relav ON ON orOFF ON ON ON (see page 19-74)
59 BRKDIAG high OFF OFF OFF OFF ON (see page 19-75)
61 IG1 voltage low ON ON orOFF ON ON ON (see page 19-771
62 IG1 voltage high ON ON ON ON ON (see page 19-78)
65 VSA pressure sensor (hardware) ON OFF ON ON ON (see page 19-78)
66 VSA pressure sensor (software) ON OFF ON ON ON (see page 19-79)
67 Brake pedal position switch stuck ON OFF OFF ON ON ON (see page 19-80)
(hardware)
68 Brake pedal position switch stuck OFF ON OFF ON ON ON (see page 19-81)
(software)
69 BRKDIAG low OFF OFF OFF OFF ON (see oage 19-83)
72 Steering angle sensor (software) OFF OFF ON ON ON (see oage 19-87)
73 Yaw rate sensor (Dower suoolv) OFF OFF ON ON ON (see pa~e 19-88)
74 Yaw rate sensor (software) OFF OFF ON ON ON (see oaoe 19-891
75 Lateral/longitudinal acceleration sensor OFF OFF ON ON ON (see page 19-90)
(joint failure)
76 Lateral/longitudinal acceleration sensor OFF OFF ON ON ON (see page 19-90)
(software)
81 Central processing unit (CPU) ON orOFF ON orOFF ONorOFF ON orOFF ON or OFF (see page 19-91)
84 Steering angle sensor No center point OFF OFF ON orOFF ON ON (see page 19-91)
writing
91 F-CAN communication OFF OFF ON ON ON or OFF (see page 19-92)
92 F-CAN svstem (bus-off) ON orOFF ON or OFF ON orOFF ON orOFF ONorOFF (see page 19-94)
97 VSAsvstem ON OFF ON ON ON (see page 19-95)
.: Brake system mdlcator turns ON when three or more wheel sensors fall.
BACK 19-47
VSA System Components
When the vehicle has one of these symptoms, check for a diagnostic trouble code (DTC) with the HDS. If there is no
DTC, do the diagnostic procedure for the symptom, in the sequence listed, until you find the cause.
19-48 BACK
System Description
L=============~~~~====~IL
(cont'd)
BACK 19-49
VSASystem Components
L=============~~~~======~IL
circuit
39 WHT CAN-H F-CAN -- -- --
communication
circuit
40 ORN IG1 Power source for 40-GND Ignition switch ON (II) Battery
activating the system voltage
43 BRN GND2 Ground for the VSA 43-GND At all times Continuity to
modulator-control ground
unit
44 IT +BSOl Power source for the 44-GND At all times Battery
GRN valve relay voltage
45 RED +BMOT Power source for the 45-GND At all times Battery
motor relay voltage
46 BlK GND1 Ground for the pump 46-GND Atal! times Continuity to
motor ground
19-50 BACK
System Outline
This system is composed of the VSA modulator-control unit, the wheel sensors, the steering angle sensor, and the
yaw rate-lateral/longitudinal acceleration sensor, and the system indicators in the gauge control module. TheVSA
modulator-control unit controls the ABS, EBD, TeS, VSA, TSA, and brake assist with the brake pressure of each wheel
and the engine torque.
BRAKE BRAKE
VSA PARKING FLUID PEDAL
OFF BRAKE LEVEL PosmON
SWITCH SWITCH SWITCH SWITCH
I I I T
GAUGE CONTROL MODULE
I PCM
l
.. .VSA off switch signal
~=?n~~o~~~~rlgnal
.. ~
·VSA control enable/disable
-Throttle open angle signal
<Engine revolutfon signal
""' ~ear position signal
'II ,.~ ,.
~gin8 torque control request
.control mode signal
~~v= :t J lowpressure
signal
I
CONTROL UNIT
I
-SOlenoid control
-Mo1or control
~~ Brake pressure
signal
VSA MODULATOR·
CONTROL UNIT
I MODULATOR UNIT
I
(cont'd)
BACK 19-51
VSASystem Components
ABS Features
Anti-lock control
Without ABS, when the brake pedal is pressed while driving, the wheels sometimes lock before the vehicle comes to a
stop. In such an event, the maneuverability ofthe vehicle is reducedifthe frontwheels are locked, and the stability of
the vehicle is reduced if the rear wheels are locked, creating an extremely unstable condition. With ABS, the system
precisely controls the slip rate of the wheels to ensure maximum grip force from the tires, and it thereby ensures
maneuverability and stability of the vehicle. The ABS calculates the slip rate of the wheels based on the four wheel
speeds, and then it controls the brake fluid pressure to reach the target slip rate.
SLIP RATE
Main Control
The control unit detects the wheel speed based on the wheel sensor signals it receives, then it calculates the vehicle
speed based on the detected wheel speed. The control unit detects the vehicle speed during deceleration based on the
wheel speeds.
The control unit calculates the slip rate of each wheel, and transmits the control signal to the modulator unit solenoid
valve when the slip rate is high.
The hydraulic control has three modes: Pressure intensifying, pressure reducing, and pressure retaining.
CONTROL UNIT
r " - " - " - " - " - " - " - " - " - " - " - " - " - " - " - " - " - " - " _ .. _ .. _ .. _ .. _ .. - .. ,
L.._ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. _ .. ..J
19-52 BACK
EBO Features
The electronic brake distribution (EBD) feature helps control vehicle braking by adjusting the rear brake force in
accordance with the rear wheel load before the ABS operates. Based on the wheel sensor signals, the control unit uses
the modulator to control the rear brakes individually. When the rear wheel speed is less than the front wheel speed,
the VSA modulator-control unit retains the current rear brake fluid pressure by closing the inlet valve in the modulator.
As the rear wheel speed increases and approaches the front wheel speed, the VSA modulator-control unit increases
the rear brake fluid pressure by momentarily opening the inlet valve. This whole process is repeated very rapidly.
While this is happening, kickback may be felt at the brake pedal.
With EBD under HEAVY LOAD
REAR WHEEL
at REAR WHEELS
BRAKE PRESSURE
WithoutEBD
TCS Features
When a drive wheel loses traction on a slippery road surface and starts to spin, the VSA modulator-control unit applies
brake pressure to the spinning wheel and sends an engine torque control request to the PCM to slow the spinning
wheel and keep traction.
DRIVING POWER
TOTAL TRACTION
TOTAL TRACTION
BRAKE FORCE
I
NORMAL ROAD SURFACE SLIPPERY ROAD SURFACE
(cont'd)
BACK 19-53
VSA System Components
Understeer control
• Applies the brake to the front and rear inside wheels
• Controls the engine torque when accelerating
19-54 BACK
Brake Assist Features
Brake assist helps ensure that any driver can achieve the full braking potential of the vehicle by increasing brake
system pressure in a panic situation, bringing the vehicle into a full ABS stop.
If during a panic stop the VSA modulator-control unit determines that the brake system pressure increases above a
threshold in less than a certain amount of time, the VSA modulator-control unit engages brake assist.
Because the brake system pressure crossed the pressure threshold before the time threshold had expired, the VSA
modulator-control unit goes into brake assist mode.
Brake Pedal
Effort Reduced
:~
I
I
Panic Stop with Brake Assist I
I
Pressure
Pressure ~.. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~
Threshold h...,.....,...,.....,"""';::;;1<-+ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ~-
Normal Stop
Time
Threshold Time
(cont'd)
BACK 19-55
VSA System Components
Modulator Unit
The modulator unit consists of the inlet solenoid valve, the outlet solenoid valve, the VSA NO (normally open)
solenoid valve, the VSA NC (normally closed) solenoid valve, the reservoir, the pump, the pump motor, and the
damping chamber.
The hydraulic control has three modes of ABS action; pressure intensifying, pressure retaining, and pressure reducing.
Pressure adding mode is a combination of at TCS, VSA, and brake assist action.
The hydraulic circuit is an independent four channel type; one channel for each wheel.
MASTER CYUNDER
FL RR RL FR
MODULATOR UNIT
i
i
i IN
i
i
i
i
i '
,
1.._--------------_ RESERVOIR RESERVOIR
.. _-----------------------------------________________________ -'I
IN: INLET SOLENOID VALVE (NORMAU Y OPEN)
OUT: OUTLET SOLENO)D VALVE (NORMALLY CLOSED)
19-56 BACK
Trailer Stability Assist Features
While towing a trailer, factors, such as a lane change, inappropriate tongue weight, and crosswind, can cause trailer
sway. This may also cause the vehicle to sway. The trailer stability assist helps stabilize the vehicle, using the same
system as VSA (VSA modulator-control unit and sensors). With signals from each sensor, the trailer stability assist
detects when trailer sway affects the vehicle, and then reduces vehicle speed while stabilizing the vehicle. The rear
brake lights automatically turn on when the trailer stability assist activates.
Without
Trailer
Stability
Assist
With
Trailer
Stability
Assist
,
Increase vehicle
, ,.,'
yaw rate. ..'
,.~.,.
I,
Vehicle yaw rate
BACK 19-57
VSA System Components
Circuit Diagram
C5
ORN
LTGRN LTGRN
YAW RATE-IATERALJ
LONGIIUDINAL
ACCELERA110N SENSOR
@ RED RED-'----...,
ABSINDICATOR
@ r BLK BLK~
VSA INDICATOR
@
WHT---------~-----------~~~----WHT-------
G501 G506
REO -----------------r-------------------~_r------RED-------------
VSAACTIVA1l0N INDICATOR PCM
[J~ :-------+-+
@ ORN
ORN
LTBLU - - - - - - -
r'~~~'! AS LTGRN
L~.S~~~'~.j
MULTJ.lNFORMAll0N
DiSPlAY
DATA LiNK
CONNECTOR IDLeI
6
14
WHT
REO
BRAKE FLUID PARKING
LEVEL SWITCH BRAKE SWITCH LTBLU
Closed: Lowfluid Closed: Parking
brak.ap~/od 16
WHT <J +B
BLK
BLK
BLK
G302 G503
19-58 BACK
------LTGRN~-~~~~~_ -~~~~~~_ RED
-_'_-_-_'_-_-_-_-:_-_-_-_-_-_-_-_-_-_-_ LTGAN ~-:-:::-tt-- 1===71
- - - - - RED
i
------GRN
-----"
WIlT
ORN
RED
4
2
1
"
tJ
ORN
"
,
i
I
i
\tCi
IlK
! ~SENSOR
l.-----------l~_t------ ""moc~
G5II6
6
~--tt-~YEL
ORN
WIlT
----- RED-----
LTBLU
rr ORN
GRY
GAN
12
FltB
34
Fl-GND
29
IIItB
IIll
~
mHSENSOR 28
~r
PNK
ifi-
il
r LTBLU
GRY
IlK
-
30
RAtB
46
B
GNUI
BRN
.:12Y
-o-:5Y
G303
(cant'd)
BACK 19-59
VSA System Components
UNDER·DASH FUSE/RELAY BOX CONNECTOR C(12P) UNDER·DASH FUSE/RElAY BOX CONNECTOR X(39P) STEERING ANGLE SENSOR
5P CONNECTOR
1,121/14161
~ [!]
15 1717 171 EEE1
VSA OFF SWITCH
5P CONNECTOR
GJZI L,f52m 6 J
YAW RATE·LATERAL/
LONGITUDINAL
ACCELERATION SENSOR
00
4P CONNECTOR 1,611717171201
I, I,
BRAKE FLUID LEVEL SWITCH
2P CONNECTOR
0 vl/I/132IZI3413SI
I:-
0 I 36 I 37 II:!!JZI
I:-
t±r
Lr\
BRAKE PEDAL POSITION PARKING BRAKE SWITCH WHEEL SENSOR
SWITCH 4P CONNECTOR lPCONNECTOR 2P CONNECTOR
~
~
GAUGE CONTROL MODULE CONNECTOR A(12P) GAUGE CONTROL MODULE CONNECTOR B(24P)
DATA UNK CONNECTOR (DLC) PCM CONNECTOR A (49P) BRAKE UGHT RELAY 5P CONNECTOR
19-60 BACK
OTe Troubleshooting
DTC 11, 13, 15, 17: Wheel Sensor (Open/Short 7. Check for loose terminals between the wheel
to Body Ground/Short to Power) sensor 2P connector and the VSA modulator-
control unit 46P connector.
1. Turn the ignition switch ON (II).
Are their connections OK?
2. Check for DTCs with the HDS.
YES-Go to step 8.
Is ore 22 indicated with ore 11, 13, 15, and/or
17 at the same time? NO-Reconnect the connector and retest..
5. Check for DTCs with the HDS. Is the wheel sensor installation OK?
(cont'd)
BACK
19-61
VSA System Components
12. Measure the voltage between body ground and the 13. Turn the ignition switch OFF.
appropriate wheel sensor +B and GND terminals
of the VSA modulator-control unit 46P connector 14. Check for continuity between body ground and the
respectively (see table). appropriate wheel sensor +B and GND terminals
of the VSA modulator-control unit 46P connector
DTC Appropriate Terminal respectively (see table).
+8 GND
11 (Right-front) FR+B: FR-GND: DTC ~cmriate Terminal
No. 29 No. 28 +8 GND
13 (Left-front) FL+B: FL-GND: 11 (Right-front) FR+B: FR-GND:
No. 12 No. 34 No.29 No. 28
15 (Right-rear) RR+B: RR-GND: 13 (Left-front) FL+B: FL-GND:
No. 30 No.8 No.12 No. 34
17 (Left-rear) RL+B: RL-GND: 15 (Right-rear) RR+B: RR-GND:
No.11 No. 10 No. 30 No.8
17 (Left-rear) RL+B: RL-GND:
VSA MODULATOR-CONTROL UNIT 46P CONNECTOR
No.11 No.10
RL-GND (RED) RL +B (VEl) VSA MODULATOR-CONTROL UNIT 46P CONNECTOR
.-~~~------~
RR-GND (GRV) FL +B (ORN)
8 8 101112 16
FL-GND (GRV)
RR +B (LT BLU)
FR+B(GRN)
= Q
Wire side of female terminals
=
Is there 0.1 V or more? Wire side of female terminals
19-62 BACK
15.. Disconnectthe appropriate wheel sensor 2P 17. Measure the resistance between the appropriate
connector. VSA modulator-control unit 46P connector wheel
sensor +B and GND terminals (see table), then
16. Check for continuity between body ground and the measure the resistance between the same
appropriate wheel sensor +B and GND terminals terminals and reverse the positive and negative
of the VSA modulator-control unit 46P connector . tester probes.
respectively (see table).
DTC . Appropriate Terminal
DTC Appropriate Terminal +8 GND
+8 GND 11 (Right-front) FR+B: FR-GND:
11 (Right-front) FR+B: FR-GND: No. 29 No. 28
No. 29 No. 28 13 (Left-front) FL+B: FL-GND:
13 (Left-front) FL+B: FL-GND: No. 12 No. 34
No. 12 No. 34 15 (Right-rear) RR+B: RR-GND:
15 (Right-rear) RR+B: RR-GND: No. 30 No.8
No. 30 No.8 17 (Left-rear) RL+B: RL-GND:
17 (Left-rear) RL+B: RL-GND: No.11 No. 10
No.11 No. 10
VSA MODULATOR-CONTROL UNIT 46P CONNECTOR VSA MODULATOR-CONTROL UNIT 46P CONNECTOR
FL-GND (GRV)
RR +B (LT BLU) FR +B (GRN) FL-GND (GRV)
FR +B (GRN) RR +B (LT BLU)
Q
Wire side offemale terminals
= -=- -=
Wire side of female terminals
Is the resistance infinity (ohmmeter may read OL)
Is there continuity? in both directions?
(cont'd)
BACK
19-63
VSA System Components
18.. Disconnect the appropriate wheel sensor 2P 20. Check for continuity between the appropriate VSA
connector. modulator-control unit 46P connector wheel sensor
+B and GND terminals (see table), then check for
19. On the sensor side, measure the resistance continuity between the same terminals and reverse
between appropriate wheel sensor 2P connector the positive and negative tester probes.
terminals No.1 and No.2, then measure resistance
between the same terminals and reverse the DTe Appropriate·Terminal
positive and negative tester probes. +8 GND
11 (Right-front) , FR+B: FR-GND:
WHEEL SENSOR 2P CONNECTOR No. 29 No. 28
13 (Left-front) FL+B: FL-GND:
No.12 No. 34
15 (Right-rear) RR+B: RR-GND:
No. 30 No.8
17 (Left-rear) RL+B: RL-GND:
No.11 No. 10
BACK
'·9-64
21. Disconnect the appropriate wheel sensor 2P
connector.
Fl-GND (GRYI
BACK 19-65
VSA System Components
1. Turn the ignition switch OFF. 9. Substitute an appropriate known-good hub bearing
unit: Front (see page 18-12), rear (see page 18-29).
2. Check the appropriate wheel sensor and inspect the
magnetic encoder on the appropriate hub bearing 10. Turn the ignition switch ON (II).
for debris: Front (see page 18-12), rear (see page
18-29). 11. Clear the DTC with the HDS.
DTC Appropriate Wheel Sensor and 12. Test-drive the vehicle at 10 mph (15 km/h) or more.
Magnetic Encoder
12 Right-front 13. Check for DTCs with the HDS.
14 Left-front
16 Right-rear Is DTC 12, 14, 16, and/or 18 indicated?
18 Left-rear
YES-Check for loose terminals in the VSA
Are they installed correctly in good condition, and modulator-control unit 46P connector. Check for a
free of debris? loose connection at G303. If necessary, substitute a
known-good VSA modulator-control unit (see page
YES-Go to step 3. 19-102) and retest.•
NO-Reinstall or replace the appropriate wheel NO-Replace the original hub bearing unit:
sensor, hub bearing unit, and recheck by test-
driving .• • Front: Replace the original front hub bearing unit
(see page 18-12).•
3. Substitute an appropriate known-good wheel • Rear: Replace the original rear hub bearing unit
sensor (see page 19-104). (see page 18-29).•
19-66 BACK
DTC 21: Difference in Wheel Speed 4. Check all magnetic encoders on the hub bearing
units: Front (see page 18-12), rear (see page 18-29).
NOTE: A wheel bearing that is installed backwards can
cause this OTC. . Are they installed correctly and in good condition?
1. Check all four tires for size, inflation, and wear. YES-Check for loose terminals in the VSA
modulator-control unit 46P connector. Check for a
Are all four tires the correct size, properly inflated, loose connection at G303. If necessary, substitute a
and worn evenly? known-good VSA modulator-control unit (see page
19-102) and retest.•
YES-Go to step 2.
NO-Replace the hub bearing unit(s), and recheck
NO-Install the correct tires, a known-good set of by test-driving:
tires, or set the tires to the correct pressure, and
retest by test-driving .• • Front: Replace the front hub bearing unit
(see page 18-12).•
2. Test-drive the vehicle. • Rear: Replace the rear hub bearing unit (see page
18-29).•
3. Check the RF, LF, RR, LR WHEEL SPO in the VSA
OATA LIST with the HOS.
YES-Go to step 4.
BACK 19-67
VSA System Components
DTC 22: Current Flow into Wheel Sensor DTC 25: Yaw Rate Sensor (Sensor Unit)
Input Amplifier
DTC 26: Lateral/Longitudinal Acceleration
1. Turn the ignition switch ON (II). Sensor (Sensor Unit)
2. Clear the OTC with the HOS. NOTE: These code(s) will set after a test drive if the
sensor is installed incorrectly.
3, Turn the ignition switch OFF, then turn it ON (II)
again. 1. Turn the ignition switch ON (II).
4. Check for OTCs with the HOS. 2. Check for OTCs with the HOS.
Is OTe 25 or 26 indicated?
19-68 BACK
DlC 27: Steering Angle Sensor (Hardware) DlC 31, 32, 33, 34, 35, 36, 37, 38: ABS
Solenoid
1. Turn the ignition switch ON (II).
1. Turn the ignition switch ON (II).
2. Check for DTCs with the HDS.
2. Clear the DTC with the HDS.
Is DTC 91 or 92 indicated with DTC 27 at the
same time? 3. Turn the ignition switch OFF, then turn it ON (II)
again.
YES-Do the DTC 91 or 92 troubleshooting: DTC 91
(see page 19-92), DTC 92 (see page 19-94).• 4. Check for DTCs with the HDS.
YES-Replace the steering angle sensor, then do NO-Intermittentfailure, the system is OK at this
the steering angle sensor center point write time. Check for a loose connection at G303.•
procedure .•
BACK 19-69
VSA System Components
DTC 45, 46, 47,48: VSA Solenoid DTC 51: Motor Locked
1. Turn the ignition switch ON (II). 1. Turn the ignition switch ON (II).
2. Clear the DTC with the HDS. 2. Clear the DTC with the HDS.
3. Turn the ignition switch OFF, then turn it ON (II) 3. Test-drive the vehicle. Drive the vehicle at 10 mph
again. (15 km/h) or more, with the engine speed at
2,500 rpm or higher.
4. Check for DTCs with the HDS.
4. Check for DTCs with the HDS.
Is DTC 45,46,47, and/or 48 indicated?
Is DTC 51 indicated?
YES-Replace the VSA modulator-control unit
(see page 19-102) .• YES-Inspect G303for loose or poor connection,
then replace the VSA modulator-control unit
NO-Intermittent failure, the system is OK at this (see page 19-102) .•
time. Check for a loose connection at G303.•
NO-Intermittent failure, the system is OK at this
time. Check for a loose connection at G303 .•
19-70 BACK
DTC 52: Motor Stuck OFF 5. Disconnect the VSA modulator-control unit 46P
connector.
1. Turn the ignition switch OFF.
6. Measure the voltage between VSA modulator-
2. Check the No.2 (40 A) fuse in the main under-hood control unit 46P connector terminal No. 45 and
fuse box. body ground.
YES-Go to step 3.
YES-Go to step 7.
=
Wire side of female terminals
Is there continuity?
(cont'd)
BACK 19-71
VSA System Components
Is DTC 52 indicated?
19-72 BACK
DTC 53: Motor Stuck ON 7. Clear the DTC with the HDS.
1. Turn the ignition switch ON (II). 8. Test-drive the vehicle. Drive the vehicle at 10 mph
(15 km/h) or more, with the engine speed at
Is the pump motor running? 2,500 rpm or higher.
YES-Replace the VSA modulator-control unit 9. Check for DTCs with the HDS.
(see page 19-102) .•
Is DTC 53 indicated?
NO-Go to step 2.
YES-Check for loose terminals in the VSA
2. Turn the ignition switch OFF. modulator-control unit 46P connector. Check for a
loose connection at G303. If necessary, substitute a
3. Disconnect the VSA modulator-control unit 46P known-good VSA modulator-control unit (see page
connector. 19-102) and retest..
4. Check for continuity between VSA modulator- NO-Intermittent failure, the system is OK atthis
control unit 46P connector terminal No. 46 and time. Check for loose terminals at the VSA
body ground. modulator-control unit 46P connector. Check for a
loose connection at G303. Refer to intermittent
VSA MODULATOR-CONTROL UNIT 46P CONNECTOR failures troubleshooting (see page 19-44) .•
Is there continuity?
YES-Go to step 5.
BACK 19-73
VSASystem Components
DTC 54: Valve Relay 5. Disconnect the VSA modulator-control unit 46P
connector.
1. Turn the ignition switch OFF.
6. Measure the voltage between VSA modulator-
2. Check the No. 12 (20 A) fuse in the main under- control unit 46P connector terminal No. 44 and
hood fuse box. body ground.
YES-Go to step 3.
YES-Go to step 7.
Is there continuity?
19-7.4 BACK
7. Reconnect the VSA modulator-control unit 46P DTC 59: BRKDIAG High
connector.
1. Turn the ignition switch OFF.
8. Turn the ignition switch ON (II).
2. Check the brake lights without pressing the brake
9. Clear the DTC with the HDS. pedal.
10. Turn the ignition switch OFF, then turn it ON (II) Are the brake fights on?
again.
YES-Replace the brake light relay.•
11. Check for DTCs with the HDS.
NO-Go to step 3.
Is DTC 54 indicated?
3. Turn the ignition switch ON (II).
YES-Check for loose terminals between terminal
No. 20 of the driver's under-dash fuselrelay box 4. Check the brake lights without pressing the brake
connector X (38P) and in the VSA modulator-control pedal.
unit 46P connector. Check for a loose connection at
G303. If necessary, substitute a known-good VSA Are the brake fights on?
modulator-control unit (see page 19-102) and
retest .• YES-Go to step 5.
(cont'd)
BACK 19-75
VSA System Components
8. Check the brake lights without pressing the brake 13. Turn the ignition switch OFF.
pedal.
14. Short the SCS line with the HDS.
Are the brake lights on?
15. Disconnect the PCM connector A (49P), and the
YES-Go to step 9. brake pedal position switch 4P connector.
NO-Check for loose terminals in the VSA 16. Check for continuity between brake pedal position
modulator-control unit 46P connector. Check for a switch 4P connector terminal No.2 and PCM
loose connection at G303. If necessary, substitute a connector A (49P) terminal No.8.
known-good VSA modulator-control unit (see page
PCM CONNECTOR A (49P)
19-102) and retest.. Terminal side of female terminals
Is OTe 59 indicated?
=
Wire side of female terminals
19-76 BACK
DTC 61: IG1 Voltage Low
1. Turn the ignition switch ON (II).
Is DTC 61 indicated?
YES-Go to step 5.
BACK 19-77
vsA System Components
OTe Troubleshooting (cont'd)
DTC 62: IG1 Voltage High DTC 65: VSA Pressure Sensor (Hardware)·
NOTE: An overcharging a alternator can cause this DTC. 1. Turn the ignition switch ON (II).
1. Turn the ignition switch ON (II). 2. Clear the DTC with the HDS.
2. Clear the DTC with the HDS. 3. Turn the ignition switch OFF, then turn it ON (II)
again.
3. Test-drive the vehicle at 2 mph (3 km/h) or more.
4. Check for DTCs with the HDS.
4. Check for DTCs with the HDS.
Is orc 65 indicated?
Is orc 62 indicated?
YES-Replace the VSA modulator-control unit
YES-Check for a poor connection at the battery (see page 19~102) .•
terminals. Check for a loose connection at G303. If
the connections are good, go to the Alternator and NO-Intermittent failure, the system is OK at this
Regulator Circuit Troubleshooting (see page 4-30) . time. Check for a loose connection at G303 .•
•
NO-Intermittent failure, the system is OK at this
time. Check for loose terminals at the VSA
modulator-control unit 46P connector. Check for a
loose connection at G303. Refer to intermittent
failures troubleshooting (see page 19-44).•
19-78 BACK
DTC 66: VSA Pressure Sensor (Software) 9. Measure the voltage between PCM connector A
(49P) terminal No.8 and body ground.
1. Turn the ignition switch ON (II).
PCM CONNECTOR A (49P)
2. Check for DTCs with the HDS.
NO-Go to step 3.
6. Short the SCS line with the HDS. 12. Turn the ignition switch ON (II).
7. Disconnect the PCM connector A (49P). 13. Clear the DTC with the HDS.
8. Turn the ignition switch ON (II). 14. Test-drive the vehicle at 8 mph (12 km/h) for
60 seconds or more.
Is OTe 66 indicated?
BACK 19-79
VSA System Components
DTe 67: Brake Pedal Position Switch Stuck 7. Turn the ignition switch OFF.
ON (Hardware)
8. Disconnect the brake pedal position switch 4P
1. Turn the ignition switch ON (II). connector.
2. Check for DTCs with the HDS. 9. Do the brake pedal position switch test (see page
22-214).
Is DTC 91 or 92 indicated with DTC 67 at the
same time? Is the switch OK?
YES-Do the DTC 91 or 92 troubleshooting: DTC 91 YES-Check for fuel and emissions systems DTCs,
(see page 19-92), DTC 92 (see page 19-94) .• and troubleshoot those DTCs first, if no fuel and
emissions DTCs are found troubleshoot the brake
NO-Go to step 3. pedal position switch signal circuit (see page
11-308).•
3. Check the BRAKE SWITCH in the VSA DATA LIST
with the HDS while moving the brake pedal. NO-Replace the brake pedal position switch
(see page 19-6).•
Does it indicate ON when the pedal is pressed,
and OFF when the pedal is released?
YES-Go to step 4.
NO-Go to step 7.
Is DTC 67 indicated?
19-80 BACK
DTC 68: Brake Pedal Position Switch Stuck 5. Short the SCS line withthe HDS.
OFF (Software)
6. Disconnect the PCM connector A (49P).
1. Turn the ignition switch OFF.
7. Check for continuity between brake pedal position
2. Check the No. 11 (15 A) fuse in the main under- switch 4P connector terminal No.2 and PCM
hood fuse box. connector A (49P) terminal No.8.
PCM CONNECTOR A (49P)
/s the fuse OK? Terminal side of female terminals
/s there continuity?
YES-Go to step 8.
YES-Go to step 5.
(cont'd)
BACK 19-81
VSA System Components
OTe Troubleshooting (cont'd)
YES-Go to step 9.
10. Start the engine, then press the brake pedal slowly
and hard.
Is DTC 68 indicated?
19-82 BACK
DTC 69: BRKDIAG Low 9. Check for continuity between the brake pedal
position switch 4P connector terminal No.2 and the
1. Turn the ignition switch ON (II). brake light relay 5P connector No.4.
2. Clear the DTC with the HDS. BRAKE PEDAL POSITION SWITCH 4P CONNECTOR
Wire side of female terminals
Is OTe 69 indicated?
YES-Go to step 6.
(cont'd)
BACK 19-83
VSASystem Components
10. Disconnect the VSA modulator-control unit 46P 12. Substitute a known-good brake light relay .
. connector.
13. Connect the VSA modulator-control unit 46P
11. Check for continuity between the VSA mOOlJlator- connector.
control unit 46P connector terminal No.6 and the
brake light relay 5P connector No.1. 14. Turn the ignition switch ON (II).
VSA MODULATOR-CONTROL UNIT 46P CONNECTOR 15. Clear the DTC with the HDS.
Wire side offemale terminals
BRK DIAG (ORN) 16. Turn the ignition switch OFF, then turn it ON (II)
6 6 101112 16 again.
2980
17. After the VSA indicator goes off, press the brake
Q pedal for 3 seconds or more.
Is OTe 69 indicated?
19-84 BACK
19. Turn the ignition switch OFF. 26. Check for continuity between the VSA modulator-
control unit 46P connector terminal No. 37 and the
20. Remove the brake light relay. brake light relay 5P connector No.3.
21. Disconnect the VSA modulator-control unit 46P VSA MODULATOR·CONTROL UNIT 46P CONNECTOR
Wire side of female terminals
connector.
8 8 1 11
22. Turn the ignition switch ON (II).
.--_ _ _ _ _ _ _- ' BRK LAMP (YEll
23. Connect the VSA modulator-control unit 46P
connector terminal No. 37 to body ground with a Q
jumper wire.
8 8 1 11
BRAKE LIGHT RELAY 5P CONNECTOR
Terminal side offemale terminals
BRK LAMP (YEll
Is there continuity?
JUMPER WIRE
Wire side of female terminals NO-Repair open in the wire between the VSA
modulator-control unit and the brake light relay.•
(cont'd)
BACK 19-85
VSA System Components
27. Turn the ignition switch ON (II). 29. Turn the ignition switch OFF.
28. Measure the voltage between brake light relay 5P 30. Check for continuity between the VSA modulator-
connector terminal No. 5.and body ground. control unit 46P connector terminal No.6 and the
brake light relay 5P connector No.1.
BRAKE LIGHT RELAY 5P CONNECTOR VSA MODULATOR-CONTROL UNIT 46P CONNECTOR
Wire side of female terminals
BRK DIAG lORN)
16
Q
=
Terminal side of female terminals
19-86 BACK
DTC 72: Steering Angle Sensor (Software) 6. Turn the ignition switch ON (II).
1. Turn the ignition switch ON (II). 7. Clear the DTCs with the HDS.
2. Check for DTCs with the HDS. 8. Test-drive the vehicle around a number of corners.
Is OTe 91 or 92 indicated with OTe 72 at the 9. Check for DTCs with the HDS.
same time?
Is OTe 72 indicated?
YES-Do the DTC 91 or 92 troubleshooting: DTC 91
(see page 19-92), DTC 92 (see page 19-94).• YES-Repl~ce the VSA modulator-control unit
(see page 19-102).•
NO-Go to step 3.
NO-Th~ system is OK at this time.•
3. Put the vehicle on a level surface, and center the
steering wheel spokes.
YES-Go to step 5.
YES-Go to step 6.
BACK 19-87
VSA System Components
YAW RATE-LATERAL/LONGITUDINAL·
ACCELERATION SENSOR 4P CONNECTOR
19-88 BACK
DTC 74: Yaw Rate Sensor (Software) 8. Clear the DTC with the HDS.
NOTE: Driving on an extremely angled road can cause 9. Test-drive the vehicle around a number of corners.
this DTC.
10. Check for DTCs with the HDS.
1. Turn the ignition switch ON (II).
Is OTe 74 indicated?
2. Check for DTCs with the HDS.
YES-Go to step 11.
Is OTe 97 indicated with OTe 74 at the same
time? NO-Intermittent failure; the most probable cause
is the vehicle has been driven on an extremely
YES-Do the DTC 97 troubleshooting (see page angled road. The system is OK at this time .•
19-95) .•
11. Turn the ignition switch OFF.
NO-Go to step 3.
12. Substitute a known-good yaw rate-Iateral/
3. Turn the ignition switch OFF. longitudinal acceleration sensor (see page 19-100).
4. Check that the yaw rate-lateral/longitudinal 13. Turn the ignition switch ON (II).
acceleration sensor is properly mounted (see page
19-100). 14. Clear the DTC with the HDS.
Is the yaw rate-lateral/longitudinal acceleration 15. Test-drive the vehicle around a number of corners.
sensor installation OK?
16. Check for DTCs with the HDS.
YES-Go to step 5.
Is OTe 74 indicated?
NO-Reinstall the yaw rate-lateral/longitudinal
acceleration sensor, and recheck by test-driving .• YES-Check for loose terminal in the VSA
modulator-control unit 46P connector. If necessary,
5. Put the vehicle on a level surface. substitute a known-good VSA modulator-control
unit (see page 19-102) and retest .•
6. Turn the ignition switch ON (II).
NO-Replace the original yaw rate-Iateral/
7. Check the YAW RATE S in the VSA DATA LIST with longitudinal acceleration sensor (see page 19-100).
the HDS.
•
Is it indicated within ± 5°/s?
YES-Go to step 8.
BACK 19-89
VSA System Components
DTC 75: Lateral/Longitudinal Acceleration 8. Clear the DTC with the HDS.
Sensor (Joint Failure)
9. Test-drive the vehicle around a number of corners.
DTC 76: Lateral/Longitudinal Acceleration
Sensor (Software) 10. Check for DTCs with the HDS.
YES-Do the DTC 97 troubleshooting (see page 12. Substitute a known-good yaw rate-lateral!
19-95) .• longitudinal acceleration sensor (see page 19-100).
3. Turn the ignition switch OFF. 14. Clear the DTC with the HDS.
4. Check that the yaw rate-lateral/longitudinal 15. Test-drive the vehicle around a number of corners.
acceleration sensor is properly mounted (see page
19-100). 16. Check for DTCs with the HDS.
YES-Go to step 8.
19-90 BACK
OTC 81: Central Processing Unit (CPU) OTC 84: Steering Angle Sensor No Center
Point Writing
1. Turn the ignition switch ON (II).
1. Turn the ignition switch ON (II).
2. Clear the OTC with the HOS.
2. Check for OTCs with the HOS.
3. Turn the ignition switch OFF, then turn it ON (II)
again. Are any orcs indicated with orc 84 at the same
time?
4. Check for OTCs with the HOS.
YES-Troubleshoot any other OTCs, and recheck .•
Is orc 81 indicated?
NO-Go to step 3.
YES-Replace the VSA modulator-control unit
(see page 19-102) .• 3. 00 the steering angle sensor center point writing
with the HOS (see page 19-100).
NO-Intermittent failure, the system is OK at this
time. Check for loose terminals in the VSA 4. Clear the OTC with the HOS.
modulator-control unit 46P connector. Check for a
loose connection at G303.• 5. Turn the ignition switch OFF, then turn it ON (II)
again.
Is orc 84 indicated?
BACK 19-91
VSA System Components
DTC 91: F-CAN Communication 9. Check for continuity between VSA modulator-
control unit 46P connector terminal No. 38, and
NOTE: Check the PCM for DTCs. Ifthere are DTCs No. 39 and PCM connector A (49P) terminal No. 49,
present, troubleshoot them first. and No. 48 respectively.
1. Turn the ignition switch ON (II). VSA MODULATOR-CONTROL UNIT 46P CONNECTOR
Wire side offemale terminals
--'
2. Clear the DTC with the HDS. CAN-L (RED) I
I,
~JI
8 8 lOll ~&
~
3. Turn the ignition switch OFF, then turn it ON (II) I"
again. I CAN-H (WHT)
4. Check for DTCs with the HDS. @ Q
Is DTC 92 indicated with DTC 91 at the same
time? 1111 12 3 4161617 8 19 110 I.
l 1112 18iLlL 11 1Li18 1920 21
YES-Do the DTC 92 troubleshooting (see page zzv Z4X zsX 2827 28
..... 2930 31 S2JL [L1Li36 3736 89 'r-
I
19-94).•
11 40 141 42 43144VI46 471461491
"'-----'
NO-If only DTC 91 is indicated, go to step 5. If no
DTCs are indicated, intermittentfailure, the system
l
CAN-H (WHT) CAN-L (RED)
is OK at this time. Check for loose terminals
PCM CONNECTOR A (49P)
between the yaw rate-lateral/longitudinal Terminal side of female terminals
acceleration sensor 4P connector; the PCM
connector A (49P), and the VSA modulator-control Is there continuity?
unit 46P connector. Check for a loose connection at
G303. Refer to intermittent failures troubleshooting YES-Go to step 10.
(see page 19-44).
NO-Repair open in the wire between the PCM and
5. Turn the ignition switch OFF. the VSA modulator-control unit.•
6. Shortthe SCS line with the HDS. 10. Disconnectthe yaw rate-lateral/longitudinal
acceleration sensor 4P connector.
7. Disconnect the PCMconnector A (49P).
11. Turn the ignition switch ON (II).
8. Disconnect the VSA modulator-control unit 46P
connector.
19-92 BACK
12. Measure the voltage between yaw rate-Iateral/ 15. Reconnect all connectors.
longitudinal acceleration sensor 4P connector
terminal No.1 and body ground. 16. Test-drive the vehicle. Check the YAW RATE S in
the VSA DATA LIST with the HDS while driving in
YAW RATE-LATERAL/LONGITUDINAL
ACCELERATION SENSOR 4P CONNE;CTOR corners.
Is there continuity?
Is there continuity?
BACK 19-93
VSA System Components
DTC 92: F-CAN System (Bus-off) 9. Check for continuity between VSA modulator-
control unit 46P connector terminal No. 38, and
NOTE: Check the PCM for DTCs. If there are DTCs No. 39 and PCM connector A (49P) terminal No. 49,
present, troubleshoot them first. and No. 48 respectively.
1. Turn the ignition switch ON (II). VSA MODULATOR-CONTROL UNIT 46P CONNECTOR
Wire side of female terminals
again. CAN·H(WHT)
YES-Go to step 5.
III 12 3 4161617 819110L
1112 13 /1/131/118 19 20 21
zzv Z4X 26X 262728
NO-Intermittent failure, the system is OK at this '- 2930 31321/ /1/136 373639 r-
time. Check for loose terminals between the PCM 11 40 141 42 431441/146 471461491
l.....--.....J
connector A (49P), and the VSA modulator-control
unit 46P connector. Check for a loose connection at CAN·H (WHT)
ICAN-L (RED)
G303. Refer to intermittent failures troubleshooting
PCM CONNECTOR A (49P)
(see page 19-44).• Terminal side of female terminals
6. Short the SCS line with the HDS. YES-Check for loose terminals in the VSA
modulator-control unit 46P connector. Check for a
7. Disconnect the PCM connector A (44P). loose connection at G303. If necessary, substitute a
known-good VSA modulator-control unit (see page
8. Disconnect the VSA modulator-control unit 46P 19-102) and retest..
connector.
NO-Repair open in the wire between the PCM and
the VSA modulator-control unit.•
19-94 BACK
DTC 97: VSA System
Is DTe 97 indicated?
BACK 19-95
VSA, System Components
Symptom Troubleshooting
VSA activation indicator does not go off, and 7. Check for continuity between VSA OFF switch 5P
no DTCs are stored connector terminal No.2 and body ground.
1. Turn the ignition switch ON (II), and watch the VSA VSA OFF SWITCH 5P CONNECTOR
activation indicator.
NO-Go to step 2.
=
2. Turn the ignition switch OFF.
Wire side of female terminals
3. Disconnect the VSA OFF switch 5P connector.
4. Check the VSA OFF switch (see page 19-101). Is there continuity?
Is the VSA OFF switch OK? YES-Repair short to body ground between the
gauge control module and the VSA OFF switch .•
YES-Go to step 5.
NO-Substitute a known-good gauge control
NO-Replace the VSA OFF switch (see page module, then go to step 1 and recheck. If it is OK,
19-101).• replace the original gauge control module
(see page 22-337) .•
5. Remove the gauge control module (see page
22-337).
19-96 BACK
ABS indicator, brake system indicator, and 7. Check for.continuity between VSA modulator-
VSA indicator do not go off at the same time control unit 46P connector terminal No. 43 and
body ground.
1. Turn the ignition switch OFF.
VSA MODULATOR-CONTROL UNIT 46P CONNECTOR
2. Check the No. 29 (10 A) fuse in the under-dash fuse/
relay box.
6 8 101112
80
IG1 (ORN)
Y..
=
Wire side of female terminals
YES-Go to step 6.
(cont'd)
BACK 19-97
VSA System Components
Is there continuity?
19-98 BACK
Steering Angle Sensor Replacement
NOTE: Do not damage or drop the combination switch as the steering angle sensor is sensitive to shock and vibration.
2. Remove the steering column covers (see page 20-129) and the cable reel (see page 24-149).
4. Remove the combination light switch (A) and the wiper/washer switch (8).
NOTE:
• Do not remove the steering angle sensor from the combination switch body.
• When installing the cable reel, set the turn signal canceling sleeve position (see page 24-150).
BACK 19-99
VSA System Components
NOTE: See the HDS Help menu for specific 5. Install in the reverse order of removal.
instructions.
6. Do the yaw rate-lateral/longitudinal acceleration
5. Turn the ignition switch OFF. neutral position memorization (see page 15-7).
19-100 BACK
VSA Off Switch Test
1. Remove the driver's dashboard lower cover 5. Check for continuity between the VSA OFF switch
(see page 20-119). 5P connector terminal No.4 and No.5. There
should be continuity at all times.
2. Push out the VSA OFF switch (A) from the back of
the instrument panel. VSA OFF SWITCH 5P CONNECTOR
BACK 19-101
VSA System Components
NOTE:
• Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off
immediately with water;'
• Be careful not to damage or deform the brake lines during removal and installation.
• To prevenUhe brake fluid from flowing, plug and cover the hose ends and joints with a shop towel or equivalent
material.
Removal
3. Disconnect the VSA modulator-control unit 46P connector (A) by pulling up the lock (B); the connector disconnects
itself.
G
E
I ~15N.m
____ (1.5 kgf.m, 11 Ibf·ft)
22N·m
(2.2 kgf·m, 16Ibf·ft)
J
8N·m
(0.8 kgf.m, 6Ibf·ft)
4. Disconnect the six brake lines from the VSA modulator-control unit.
NOTE: Brake lines are connected to the master cylinder (e) and to the right-front (D), the left-rear (E), the right-rear
(F), and the left-front (G) brake systems.
5. Remove the VSA modulator-control unit (H) with the bracket (I) from the body.
6. Remove the locknuts (J), then remove the VSA modulator-control unit from the bracket.
NOTE: During installation, install a new bushing (K) and new grommets (L). Otherwise, unwanted noise and
vibration may be transmitted to the vehicle.
19-102 BACK
Installation
1. Install the new bushing and new grommets. (Otherwise, unwanted noise and vibration may be transmitted to the
vehicle.)
2. Install the VSA modulator-control unit on the bracket, then install new locknuts.
4. Reconnect the six brake lines, then tighten the flare nuts with the specified torque.
5. Align the connecting surface of the VSA modulator-control unit 46P connector to the VSA modulator-control unit.
6. Lower the lock of the VSA modulator-control unit 46P connector, then confirm the connector is fully seated.
9. Do the steering angle center point write procedure (see page 19-100).
10. Start the engine, and check that the ABS, the VSA indicators, and the trailer stability assist warning goes off.
11. Test-drive the vehicle, and check that the ABS, the VSA indicators, and the trailer stability assist warning do not
come on.
NOTE: If the brake pedal is spongy, there may be air trapped in the modulator which could then be induced into
the normal brake system during modulation. Bleed the brake system again (see page 19-9).
BACK 19-103
VSA System Components
Front
2. Remove the clip (A), then disconnect the wheel sensor connector (B).
6x1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
--~~
~~/ /,~a.r.: =J
I --'-----"\
6x 1.0 mm
9.8N·m
(1.0 kgf·m,
7.2Ibf·ft)
4. Install the wheel sensor in the reverse order of removal, and note these items:
5. Start the engine, and check that the ABS, the VSA indicators, and the trailer stability assist warning goes off.
6. Test-drive the vehicle, and check that the ABS, the VSA indicators, and the trailer stability assist warning do not
come on.
19-104 BACK
Rear
1. Turn the ignition switch OFF.
3. Remove the clips, the bolt, and the wheel sensor (B).
4. Install the wheel sensor in the reverse order of removal, and note these items:
5. Start the engine, and check that the ABS, the VSA indicators, and the trailer stability assist warning goes off.
6. Test-drive the vehicle, and check that the ABS, the VSA indicators, and the trailer stability assist warning do not
come on.
BACK 19-105
BACK
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Uf body maintenance is required)
The Acura MDX SRS includes a driver's airbag in the steering wheel hub, a passenger's airbag in the dashboard above
the glove box, seat belt tensioners in the front seat belt retractors, side curtain airbags in the sides of the roof, and side
airbags in the front seat-backs. Information necessary to safely service the SRS is included in this Service Manual.
Items marked with an asterisk ( * ) on the contents page include or are located near SRS components. Servicing,
disassembling, or replacing these items requires special precautions and tools, and should be done only by an
authorized Acura dealer.
• To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe frontal
or side collision, all SRS service work should be done by an authorized Acura dealer.
• Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury
caused by unintentional deployment ofthe airbags and/or side airbags.
• Do not bump or impact the SRS unit, front impact sensors, side impact sensors, or roll rate sensor when the ignition
switch is ON (II), or for at least 3 minutes after the ignition switch is turned OFF; otherwise, the system may fail in a
collision, orthe airbags may deploy.
• SRS electrical connectors are identified by yellow color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the front seats,
in the roof side, and around the floor. Do not use electrical test equipment on these circuits.
BACK
Body
Doors Interior Trim
Component Location Index-Front Door .... 20-2 Component Location Index ....................... 20-75
Component Location Index-Rear Door ..... 20-5 Trim Removal/Installation-Door Areas ..... 20-76
Front Door Panel Removal/Installation ..... 20-8 * Trim Removal/lristallation-Pillar Areas ..... 20-86
Front Door Outer Handle Replacement .... 20-12 Trim Removal/Installation-Cargo Area ..... 20-90
Front Door Latch Replacement ................. 20-14 Trim Removal/Installation
Front Door Glass and Regulator -Rear Side Area ....................................... 20-92
Replacement ............................................ 20-16 Trim Removal/Installation
Front Door Sash Inner Trim -Tailgate Area .......................................... 20-96
Replacement ............................................ 20-18 Sunvisor Removal/Installation .................. 20-98
Front Door Sash Outer Trim Grab Handle Removal/Installation ............ 20-99
Replacement ............................................ 20-18 * Headliner Removal/Installation ................. 20-101
Front Door Glass Outer Weatherstrip * Carpet Replacement ................................... 20-105
Replacement ............................................ 20-19
Front Door Outer Molding Consoles
Replacement ............................................ 20-20 * Center Console Removal/Installation ....... 20-107
Front Door Weatherstrip Center Console Rear Trim
Replacement ............................................ 20-20 Removal/Installation ............................... 20-110
Front Door Side Sill Seal Replacement .... 20-21 Center Console Rear Trim
Rear Door Panel Removal/Installation ...... 20-22 Disassembly/Reassembly ..................... : 20-110
Rear Door Outer Handle Replacement ..... 20-26 Console Armrest Removal/Installation ..... 20-112
Rear Door Latch Replacement ................... 20-28 Center Console Latch Panel.
Rear Door Glass and Regulator Removal/Installation ............................... 20-113
Replacement ............................................ 20-30 Center Console Beverage Holder
Rear Door Sash Inner Trim . Replacement ............................................ 20-114
Replacement ............................................ 20-32 Center Console Box Replacement ............ 20-115
Rear Door Sash Outer Trim Center Console Side Pocket
Replacement ............................................ 20-33 Replacement ............................................ 20-116
Rear Door Rear Sash Outer Trim
Replacement ............................................ 20-34 Dashboard
Rear Door Glass Outer Weatherstrip Driver's Outer Dashboard Trim
Replacement ............................................ 20-34 Removal/Installation ............................... 20-117
Rear Door Outer Molding Replacement ... 20-35 Driver's Inner Dashboard Trim
Rear Door Weatherstrip Replacement ...... 20-36 Removal/Installation ............................... 20-118
Rear Door Side Sill Seal Replacement ...... 20-37 Instrument Fascia Removal/Installation ... 20-118
Front and Rear Door Glass Adjustment ... 20-38 Driver's Dashboard Lower Cover
Front and Rear Door Position Removal/Installation ............................... 20-119
Adjustment .............................................. 20-39 Driver's Dashboard Undercover
Hood
Hood Adjustment ....................................... 20-194
Hood Support Strut Replacement ............. 20-195
Hood Seal Replacement ............................. ·20-196
Hood Insulator Replacement ..................... 20-196
Tailgate
Tailgate Adjustment ................................... 20-197
Tailgate Support Strut Replacement ........ 20-198
Tailgate Weatherstrip Replacement ......... 20-199
Doors
POWER DOOR
I POYS~~~CH. 0E~~~ERSTRIP
WOO~~~~_'I~ ~
lOCK SWITCH
MEMOR
SEAT W
.D
LASS INNER
iB" .Ji)
AR~DOOw~ R GRIP ~
~ Wo \!1 . ~ MUlTIPlEXCONTROl
UNIT
.
\
.
~\.'~
AR MREST COVER .
-
POWERTA
SWITCH IlGATE
e models)
~ . Remo
PANEL.
DOORval/lnstaliatlon, pag
. ,...
~ ~~o ~
(forsom. .
/ &
.
COURTESY LIGHT .
P...._ · .
~
DOORGRIP COVER
I
OR
.. POWER DO
~
~.
/
SWITCH PANEL· / / LOCK SWITCH
/
POWER WINDOW SWITCH
20-2 BACK
DOOR SASH OUTER TRIM
Replacement, page 20-18
~ ~fII@
~HINGE
SPEAKER
DOOR WEATHERSTRIP
Replacement, page 20-20
(cont'd)
BACK 20-3
Doors
IMMOBILIZER and
SECURITY LABEL / ~GLASSSTOP
GLASS
Replacement, page 20-16
Adjustment, page 20-38
OUTER HANDLE
Replacement,
page 20-12
<'1',
OUTER HANDLE
SPACER
~PROTECTER
~ Q
~
DOOR CYLINDER
~ (Driver's)
()Ilm 0
~D ~~~&
Adjustment, page 20-41
/ ef \~: aIIJ/ - ~
LATCH PROTECTER
LATCH
Replacement, page 20-14
INNER HANDLE
20-4
BACK
Component Location Index - Rear Door
DOOR GLASS
INNER WEATHERSTRIP
~
WOOD TRIM
ARMREST «Z
ARMREST COVER
~
DOOR GRIP COVER ~ \ COURTEST UGHT
SWITCH PANEL
DOOR PANEL
Removal/Installation,
page 20-22
(cont'd)
BACK 20-5
Doors
Component Location Index - Rear Door (cont'd)
ADAPTER
PLASTIC COVER
DOOR WEATHERSTRIP SPEAKER
Replacement, page 20-36
BACK
20-6
GLASS RUN CHANNEL
o
/
REAR LOWER CHANNEL
~ GLASS
Replacement, page 20-30
Adjustment, page 20-38
OUTER HANDLE
Replacement,
/ . page 20-26
JiQ )\'5.)l[ll,:\.-i::::::~
STRIKER
Adjustment, page 20-41
OUTER HANDLE
SPACER
BACK 20-7
Doors
Special Tools Required 2. Pry out the bottom edge of the grip cover (A) at the
• KTe trim tool set SOJATP2014 * notches with the trim tool to detach the clips and to
• Trim pad remover, Snap-on A 177A or equivalent, release the hooks (B). Then remove the cover.
commercially available
* Available through the American Honda Tool and Fastener Locations
B
Equipment Program; call 888-424-6857
NOTE: Use the appropriate tool from the KTe trim tool
set to avoid damage when removing components.
Fastener Locations
~:Screw,2
~
3. Remove the screws.
Fastener Locations
~ : Screw, 2
20-8 BACK
4. Remove the door panel (A) with as little bending as 5. While holding,the door panel (A) away from the
possible to avoid creasing or breaking it. door, remove the inner handle (8) from the door
panel by detaching the clips.
-1 Start at the bottom edge of the door panel,
release the clips with a commercially available Fastener Locations
trim pad remover.
-2 Detach the upper clips.
-a Starting at the rear, pull the door panel upward.
NOTE: The inner handle cable (8) and latch
cable (C) are connected to the inner handle (D).
Do not pull the door panel up too far, or these
cables will be damaged.
Fastener Locations
1>: Clip, 11
(cont'd)
BACK 20-9
Doors
7. Remove the latch cable fastener (A) from the inner 9. Remove the screws, then remove the grip(A),
handle (B), and then disconnect the latch cable (C) armrest assembly (B), armrest cover (C), and the
from the cable fastener (D). Disconnect the inner wood trim (D) from the door panel (E).
handle cable (E) from the cable fastener (F), then
remove the inner handle. Fastener Locations
~ : Screw, 17
NOTE: Check if the cable fasteners are damaged or
stress-whitened.
20-10 BACK
10. Remove the screws (A, 8), then separate the 11. Install the door panel in the reverse order of
armrest (e), the power window switch panel (0), removal, and note these items:
and the power window switch (E).
o If the clips are damaged or stress-whitened,
Fastener Locations
replace them with new ones.
A~:Screw,3 B ~:Screw,4 o Replace any damaged cable fasteners with new
ones.
o The latch cable (A) should be fixed to the cable
fastener (8) with the latch in the unlocked
position as shown.
o Make sure the connectors are plugged in
properly, and the cables are connected securely.
o Make sure the window and power door lock
operate properly.
47 mm 11.9 in.) B
BACK 20-11
Doors
NOTE: Put on gloves to protect your hands. 6. With a clip remover, disconnect the outer handle
'rod (A). '
1. Raise the glass fully.
A-:::::':
)
7. Driver's side: Pull ~oth side flanges (A) ofthe
retainer (8) outward, and pull the middle flange
portion (C) -of the outer casing cover (D) out, then
disconnect the cylinder cable (E) from the latch.
A
Replace.
20-12 BACK
8. Remove the bolt, then remove the spacer (A). 10. If necessary, cut a slot in each screwhead ofthe
special screws with a saw, remove the special
Fastener Location screws with a flat-tip screwdriver, then separate the
~: Bolt, 1 door cylinder (A) and outer handle protector (8). If
~
the retainer (C) is damaged, release the hooks (D),
and replace it.
Fastener Locations
~ : Screw, 2
~
9. Remove the maintenance cap (A). Remove the bolt
securing the outer handle protector (8), then
remove the protector by releasing the hook (C).
Fastener Location
~: Bolt, 1
D
~IA
)~~~--- 11. While pulling the outer handle (A), remove the
handle from the holes in the door panel. Take care
not to scratch the door.
6x1.0mm
9.8N·m
11.0 kgf·m, 7.2Ibf·ft) c
(cont'd)
BACK 20-13
Doors·
Front Door Outer Handle Front Door Latch Replacement
Replacement (cont'd)
NOTE: Put on gloves to protect your hands.
12. Remove the rod fastener (A) from the outer handle 1. Raise the glass fully.
(B), then replace it with a new one.
2. Remove the door panel and inner handle (see page
20-8).
~
in properly, and that the cylinder cable and the
outer handle rod are connected securely.
• Make sure the door key cylinder/door locks
operate properly.
• Make sure the door handle works properly.
• When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed .
around its outside perimeter to seal out water. B
A
6x1.0mm
8N·m
(0.8 kgf·m, 6 Ibf·ft)
20-14 BACK
8. Remove the screws (A, B) securing the latch (C), 9. Remove the screw, then remove the latch protector
then remove the latch through the hole in the door. (A) by releasing the hook (B).
Take care not to bend the outer handle rod (D);
latch cable (E), and inner handle cable (F). Fastener Location
~:Screw,1
Fastener Locations
A ~: Screw, 3 B~: Screw, 1 tpxcmm> I
@mmID t»- A
6x1.0mm
6N·m
(0.6 kgf·m, 4' Ibf·ft) 10. Detach the latch cable (A) and the inner handle
cable (B) from the latch (C).
(cont'd)
BACK
20-15
Doors
11. Install the latch in the reverse order of removal, and NOTE: Put on gloves to protect your hands.
note these items:
1. Remove the door panel (see page 20-8).
• Make sure that the actuator connector is plugged
in properly, and that the cylinder cable and the 2. Disconnect the power door lock actuator connector
outer handle rod are connected securely. (A), and remove the plug caps (8).
• Make sure the door locks and opens properly.
• When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its outside perimeter to seal out water.
4. Carefully raise the glass (A) until you can see the
bolts, then remove them. Carefully pull the glass
out through the window slot. Take care not to drop
the glass inside the door.
Fastener Locations
6x 1.0mm
9.8 N·m (1.0 kgf·m. 7.2 Ibf·ft)
20-16 BACK
5. Disconnect the connector (A) from the regulator (8). 7. Apply multipurpose grease to all the sliding
surfaces of the regulator (A) where shown.
Fastener Locations
C ~ : Bolt, 4 D ~ : Bolt, 2
(Silver) (Black) .
C D
~B
~
AUfu/ 8. Install the glass and regulator in the reverse order
BACK 20-17
Doors
Front Door Sash Inner Trim Front Door Sash Outer Trim
Replacement Replacement
NOTE: Take care not to scratch the door. NOTE: Take care not to scratch the door.
1. Remove the door panel (see page 20-8). 1. Lower the glass fully.'
2. Using a clip remover, detach the clips fastening the 2. Remove the door sash outer trim (A).
front door sash inner trim (A).
-1 Pull back the door weatherstrip (8), then
Fastener Locations
remove the screw.
-2 Pull the trim up to release the hook (C) from the
door. Take care not to damage the door glass
outer weatherstrip (D).
Fastener Location B
~ : Screw, 1
20-18 BACK
Front Door Glass Outer Weatherstrip Replacement
Special Tools Required 3. Starting at the rear, pull the door glass outer
KTC trim tool set SOJATP2014 * weatherstrip (A) up at each portion where the inner
* Available through the American Honda Tool and molding (8) catches the inside edge of the window
Equipment Program; call 888-424-6857 slot.
NOTE:
• If you remove the door glass outer weatherstrip,
replace it with '8 new one because it will bend.
• Put on gloves to protect your hands.
• Take care not to scratch the door.
• Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
Fastener Location
~ : Screw, 2
BACK 20-19
Doors
20-20 BACK
Front Door Side Sill Seal Replacement
NOTE:
• Take care not to scratch the door.
• Use a'clip remover to remove the clips.
1. Detach the clips, then remove the door side sill seal
(A).
Fastener Locations
1>: Clip, 12
iii
"A
2. Install the side sill seal in the reverse order of
removal, and note these items:
BACK 20-21
Doors,;,
Special Tools Required 2. Pry out the bottom edge of the grip cover (A) at the
• KTe trim tool set SOJATP2014 * notches with the trim tool to detach the clips and to
• Trim pad remover, Snap-on A 177A or equivalent, release the hooks (B). Then remove the cover.
commercially available
Fastener Locations
* Available through the American Honda Tool and
Equipment Program; call 888-424-6857
A B
NOTE: Use the appropriate tool from the KTe trim tool
set to avoid damage when removing components.
~
D
3. Remove the screws.
Fastener Locations
~:Screw,2
Om» I
20-22 BACK
4. Remove the door panel (A) with as little bending as 5. While holding the door panel (A) away from the
possible to avoid creasing or breaking it. door, remove the inner handle (B) from the door
panel by detaching the clips.
~ Start at the bottom edge of the door panel,
Fastener Locations
release the clips with a commercially available
trim pad remover. .
-2 Detach the upper clips.
-3 Stating at the rear, pull the door panel upward.
Fastener Locations
1>: Clip, 11
(cont'd)
BACK 20-23
Doors
7. Remove the latch cable fastener (A) from the inner 8. Remove the screws and release the hooks (A), then
handle (B), and then disconnectthe latch cable (C) remove the wood trim (B), the door grip (C),
from the cable fastener (D). Disconnect the inner armrest cover (D) and the armrest assembly (E)
handle cable (E) from the cable fastener (F), then from the door panel (F).
remove the inner handle.
Fastener Locations
NOTE: Check if the cable fasteners are damaged or ~: Screw, 17
~
stress-whitened.
A
A
~ B
20-24 BACK
9. Remove the screws (A, B) and release the pins (C), 10. Install the door panel in the reverse order of
then separate the armrest (0), the power window removal, and note these items:
switch panel (E), and the power window switch (F).
• If the clips are damaged or stress-whitened,
Fastener Locations replace themwith new ones.
A ~ : Screw, 3 B ~ : Screw, 3 • Replace any damaged cable fasteners with new
ones.
• The latch cable (A) should be fixed to the cable
fastener (B) with the latch in the unlocked
position as shown.
• Make sure the connectors are plugged in
properly, and the cables are connected securely.
• Make sure the window and power door lock
operate properly.
47 mm 11.9 in.)
BACK 20-25
Doors
NOTE: Put on gloves to protect your hands. 6. Remove the maintenance cap (A) with a clip
remover, then disconnect the outer handle rod (8)
1. Raise the glass fully. from the outer handle (e).
®mnn» t»- I
A
Replace.
20-26 BACK
8. Remove the bolt, then remove the spacer (A). 10. While pulling the outer handle (A), remove the
handle from the holes in the door panel. Take care
Fastener Location
not to scratch the door.
~: Bolt, 1
~
I
~""_ 0 -::-'
~~
~~A --Sx1.0mm
9.8 N·m (1.0 kgf·m, 7.2Ibf·ft)
Fastener Location
~: Bolt, 1
@)ni
Replace.
BACK 20-27
Doors
NOTE: Put on gloves to protect your hands. 7. Remove the bolt, then remove the collar (A) from
the rear lower channel (8).
1. Raise the glass fully.
Fastener Location
2. Remove the door panel (see page 20-22).
@mlmD ~ I
\
8. Remove the latch (A) out from between the rear
lower channel (8) and the door. Take care not to
bend the outer handle rod (C), latch cable (D), and
inner handle cable (E).
20-28 BACK
9. Remove the screw, then remove the latch protector 11. Install the latch in the reverse order of removal, and
(A) by releasing the hook (8). note these items:
Fastener Location
• Make sure the actuator connector is plugged in
~:Screw, 1 properly, and the outer handle rod is connected
securely.
Omrmrol A
• Make sure the door locks and opens properly.
I
B
10. Detach the latch cable (A) and the inner handle
cable (8) from the latch (e).
BACK 20-29
Doors
NOTE: Put on gloves to protect your hands, 5. Pull the glass run channel (A) away as needed.
Loosen the nut (B), and'remove the bolt (C) and
1. Remove the door panel (see page 20-22). collar (D) from the rear lower channel (E).
2. Detach the harness clip (A), and disconnect the Fastener Locations
power door lock actuator connector (B). Remove B • : Nut, 1 C ~ : Bolt, 1
the plug caps (C).
®) ©$=mm I
F
4. Carefully move the glass (A) until you can see the
bolts, then remove them. Release the glass from
the holder (B), then remove it from the regulator (C),
and carefully lower the glass. Take care not to drop
the glass inside the door.
Fastener Locations
~: Bolt, 2
@1I1111)) I
-:":::===:::=:79l.. 6 x 1.0 mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
20-30' BACK
6. Pull the rear lower channel (A) forward, then 8. Carefully remove the glass (A) out through the
remove the nut portion (8) from the door. Release window slot. Take care not to drop the glass inside
the channel from the glass (C), then pull the the door.
channel upward to remove it through the window
slot. Take care not to scratch the door.
Fas1ener Locations
C~:Bolt,3 D ~: Bolt, 2
(Silver)
@mm 0):1
6x1.Omm
9.8N·m
7. Remove the rear lower channel (A) from the glass (1.0 kgf·m,
run channel (8). 7.2Ibf·ft)
6x1.Omm
9.8N·m
(1.Okgf·m,
7.2Ibf·ft)
10. Remove the bolts (C), and loosen the bolt (D), then
remove the regulator through the hole in the door.
(cont'd)
BACK 20-31
Doors
Rear Door Glass and Regulator Rear Door Sash Inner Trim
Replacement (cont'd) Replacement
11. Apply multipurpose grease to all the sliding Special Tools Required
surfaces of the regulator (A) where shown. KTC trim tool set SOJATP2014 *
* Available through the American Honda Tool and
Equipment Program; call 888-424-6857
NOTE:
• Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components .
• Take care not to scratch the door.
Fastener Locations
20-32 BACK
Rear Door Sash Outer Trim Replacement
NOTE: Take care not to scratch the door. 3. Remove the door sash outer trim (A).
1. Lower the glass fully. ...!J Pull back the door weatherstrip (8), then
remove the screw.
2. Using a clip remover, detach the clips fastening the -2 Pull the trim up to release the hooks (e) from
door weatherstrip (A) from the door sash outer trim the door. Take care not to damage the door
(8). glass outer weatherstrip (D).
~ ~
BACK 20-33
Doors
Rear Door Rear Sash Outer Trim Rear Door Glass Outer Weatherstrip
Replacement Replacement
NOTE: Take care not to scratch the door. Special Tools Required
KTC trim tool set SOJATP2014 *
1. Lower the glass fully. * Available through the American Honda Tool and
Equipment Program; call 888-424-6857
2. Remove the door rear sash outer trim (A).
NOTE:
-1 Pull back the door weatherstrip (B), then • If you remove the door glass outer weatherstrip,
remove the screw. replace it with a new one because it will bend.
-:2 Pull the trim up to release the hooks (C) from • Put on gloves to protect your hands.
the door. Take care not to damage the door • Take care not to scratch the door.
glass outer weatherstrip (D). • Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
Fastener Location
~ : Screw, 1 1. Remove the door panel (see page 20-22).
~I
E
20-34
BACK
Rear Door Outer Molding
Replacement
4. Remove the door glass outer weatherstrip (A). Special Tools Required
KTe trim tool set SOJATP2014 *
* Available through the American Honda Tool and
Equipment Program; call 888-424-6857
A
NOTE:
c
I
BACK
20-35
Doors
~I ~T I
20-36 BACK
Rear Door Side Sill Seal Replacement
NOTE:
• Take care not to scratch the door .
• Use a clip remover to remove the clips.
1. Detach the clips, then remove the door side sill seal
(A).
Fastener Locations
1>: Clip. 8
j[J
BACK 20-37
[loors
Front and Rear Door Glass Adjustment
NOTE: Check the weatherstrip and glass run channel for Rear
damage or deterioration, and replace them if necessary.
• Door panel:
- Front door (see page 20-8)
- Rear door (see page 20-22)
• Plastic cover: c
- Front door (see step 3 on page 20-16)
- Rear door (see step 3 on page 20-30)
3. Carefully move the glass (A) until you can see the
glass mounting bolts (B), then loosen them.
Front
B
6x 1.0 mm
9.8 N·m (1.0 kgf·m, 7.2 Ibf·ft)
6. Raise the glass fully, and check for gaps. Also make
sure that the glass (A) contacts the glass run
channel (B) evenly.
B
6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2Ibf·ft)
20-38 BACK
Front and Rear Door Position
Adjustment
7. Check for water leaks. Run water over the roof and NOTE: Check for a fl,ush fit with the body, then check for
on the sealing area as shown, and note these items: equal gaps betWeeh:the front, rear, and bottom door
edges and the body. Check that the door and body
o Use a 12 mm (1/2 in.) diameter hose (A). edges are parallel.
o Adjust the rate of water flow as shown (8).
o Do not use a nozzle. 1. Place the vehicle on a firm, level surface when
o Hold the hose about 300 mm (12 in.) away from adjusting the doors.
the door (C).
2. Adjust at the hinges (A):
12 mm (1/2 in.)
'''lllY;O''~
I
o Pad a floor jack (8) with shop towels (C), then use
1f~
0.5 m (19 in.) the jack to support the door to prevent damage to
the door while adjusting it.
On the front door: Remove the front inner fender
~B
A o
Front door
D
8x 1.25 mm
30N·m
(3.1 kgf·m, 22 Ibf·ft)
8. Attach the plastic cover, making sure it is sealed
around its outside perimeter to seal out water, then
install the door panel:
D
8x1.25mm
30 N·m (3.1 kgf·m,22 Ibf·ft)
(cont'd)
BACK 20-39
Doors
Rear door 4. Check that the door and body edges are parallel. If
necessary, adjust the door cushions (A) to make the
A F rear of the doors flush with the body.
8x 1.25 mm
30N·m
(3.1 kgf·m, 22 Ibf·ft)
E
8x1.2Smm
30N·m
(,...gl.m.",,] IIC-------_
~""""1":~I81r:..._J'- F
8x1.2Smm
30 N·m
(3.1 kgf·m, 22 Ibf·ft)
E
8x1.2Smm
30 N·m (3.1 kgf.m, 22 Ibf·ft) 5. Apply touch-Up paint to the hinge mounting bolts,
and around the hinges.
3. If necessary, replace the door mounting bolts with
the adjusting bolts (PIN 90102-SFA-305) made 6. Check for water leaks (see step 7 on page 20-39).
specifically for door adjustment, then adjust at the
door: Loosen the door mounting bolts (F) slightly,
and move the door up or down as necessary to
equalize the gaps, and move it in or out until it's
flush with the body.
20-40 BACK
Front and Rear Door Striker Adjustment
B
8x 1.25mm
18 N·m (1.8 kgf·m, 13Ibf·ft)
BACK 20-41
Mirrors
POWER MIRROR
/ Replacement, page 20-43
MIRROR HOLDER
Replacement, page 20-43
~----HARNESS
~ J COVER BASE
~
~~HAANESS ~~ UPPER COVER
~ \ MIRROR HARNESS
~~
REARVIEW MIRROR REARVIEW MIRROR
Replacement, page 20-44 Replacement, page 20-45
20-42 BACK
Power Mirror Replacement Mirror Holder Replacement
1. Lower the door glass fully. NOTE: When prying with a flat-tipped screwdriver,
wrap it with protective tape to prevent damage.
2. Remove these items:
1. Adjustthe mirror fully to the upward position .
• 'Front door panel (see page 20-8)
• Front door sash inner trim (see page 20-18) 2. Insert a long, thin flat-tipped screwdriver under the
mirror holder (A). Slide the tip of the screwdriver
3. While holding the mirror (A), pull back the door between the mirror holder and the actuator (8).
weatherstrip (8) as needed, then remove the nuts.
A
Fastener Locations
.:Nut,3
(cont'd)
BACK 20-43
Mirrors
5. Separate the mirror holder (A) from the actuator (B). Without automatic dimming mirror
Disconnect the mirror defogger connectors (C)
from the heater pad terminals. 1. Turn the rearview mirror base (A) 90 0.
D
20-44 BACK
With automatic dimming mirror
Fastener Location
~ : Screw, 1
6x 1.Omm
4N·m
10.4 kgf·m, 3 Ibf·ft)
BACK
20-45
Glass
Component Location Index
DASHBOARD SEAL
WINDSHIELD
Replacement, page 20-48
UPPER FASTENER, 2
(SeH-adhesive-type, glass side)
l~R"
(Required for replacement or reinstallation)
~
~Q
REARWINDOW
Replacement, page 20-53
/
FASTENER,4
(Self-adhesive-type, body side)
(Required for replacement or
REAR WIPER SEAL LOWER RUBBER DAM reinstallation)
20-46 BACK
QUARTER GLASS
Replacement, page 20-57
FRONT SEAL
ULEV STICKER
Replacement, page 20-216
BACK 20-47
Glass
Windshield Replacement
NOTE: 6. With a helper on the outside, pull the piano wire (A)
• Put on gloves to protect your hands. back and forth in a sawing motion. Hold the piano
• Wear eye protection while cutting the glass adhesive wire as close to the windshield (8) as possible to
with a piano wire. prevent damage to the body and dashboard.
• Use seat covers to avoid damaging the seat. Carefully cut through the rubber dam and adhesive
• When replacing a broken windshield, a commercially (C) around the entire windshield.
available windshield cutter can be efficiently used for
cutting the adhesive. For details, follow the
instructions of the tool manufacturer.
20-48 BACK
S. With a knife, scrape the old adhesive smooth to a 11. Attach the upper rubber dam (A), lower rubber dam
thickness of about 2 mm (O.OS in.) on the bonding (B), and clips (C) with adhesive tape to the inside
surface around the entire windshield opening face ofthe windshield (D) as shown:
flange:
• Be sure the rubber dam and clips line up with the
• Do not scrape down to the painted surface of the alignment marks (E) .
body; damaged paint will interfere with proper • Be sure the convex portion (F) of the left and right
bonding. clips toward left.
• Remove the rubber dam and fasteners from the • Be careful not to touch the windshield where
body. adhesive will be applied.
9. Clean the body bonding surface with a sponge Rubber dams adhesive tape:
dampened in isopropyl alcohol. After cleaning, Thickness 0.16 mm (0.006 in.)
keep oil, grease and water from getting on the Width 3.5 mm (0.14 in.)
clean surface. Clips adhesive tape:
Thickness 0.4 mm (0.016 in.)
10. Ifthe old windshield will be reinstalled, use a putty Width 10 mm (0.39 in.)
knife to scrape off the old adhesive, the clips the
rubber dam, and the dashboard seal from the
windshield. Clean the inside face and the edge of
the windshield with isopropyl alcohol where new E
adhesive will be applied. Make sure the bonding
surface is kept free of water, oil, and grease.
11 mm
(0.43 in.' B
~de
o
I
27.Smm
(1.08 in.'
InSa'de
B---.,.
~D 12mm
32mm ~~:::::e~r--' (0.47 in.'
(1.31 in.'
32mm
(1.31 in.'
1\
1S2.Smm
62.Smm
(2.46 in.'
(6.0 in.'
(cont'd)
BACK 20-49
Glass
Windshield Replacement (cont'd)
12. Attach the dashboard seal (A) with adhesive tape to 14. Attach the molding upper seal (A) with adhesive
the inside surface of the windshield (B) as shown. tape to the inside surface of the molding (B) as
shown.
Inside
20-50 BACK
17. With a sponge, apply a light coat of glass primer 18. With a sponge, carefully apply a light coat of body
around the edge of the windshield (A) between the primer to any exposed paint or metal around the
dams (B) and molding (C) as shown, then lightly flange where new adhesive will be applied. Letthe
wipe it off with gauze or cheesecloth: primer dry for at least 10 minutes:
• Apply glass primer to the molding. • Do not apply body primer to any remaining
• Do not apply body primer to the windshield, and original adhesive on the flange.
do not get body and glass primer sponges mixed • Be careful not to mix up the body and glass
up. primer sponges.
• Never touch the primed surfaces with your hands. • Never touch the primed surfaces with your hands.
If you do, the adhesive may not bond to the
windshield properly, causing a leak after the _ :Apply body primer to exposed paint as shown.
windshield is installed.
• Keep water, dust, and abrasive materials away
from primed surfaces.
11mm
(0.43 in.) ~----c
Inside / ---A
11 mm B,
· (0.43 in.) B
~~s:~e
A/
19. Cut a "V" in the end of the nozzle (A) on the
adhesive cartridge as shown.
11 mm
(0.43 in.) "'A
8 mm (0.31 in.)
(cont'd)
BACK 20-51
G'lass
Windshield Replacement (cont'd)
20. Pack adhesive into the cartridge without air pockets 21. Use suction cups to hold the windshield over the
to ensure continuous delivery. Put the cartridge in a opening, align it with the alignment marks made in
caulking gun, and run a bead of adhesive (A) step 15, and set it down on the adhesive. Lightly
around the edge of the windshield (B) between the push on the windshield until its edges are fully
dams (C) and molding (D) as shown. Apply the seated on the adhesive all the way around.
adhesive within 30 minutes after applying the glass
primer. Make a slightly thicker bead at each corner. NOTE: Do not open or close the doors for about an
hour until the adhesive is dry.
2 mm (0.08 in.)
,+Ir- A 22. Scrape or wipe the excess adhesive off with a putty
l::.:rn.) I~ knife or towel. To remove adhesive from a painted
surface or the windshield, wipe with a soft shop
H
8 mm (0.31 in.) towel dampened with isopropyl alcohol.
23. After the adhesive has dried, spray water over the
2mm windshield and check for leaks. Mark leaking areas,
T
and let the windshield dry, then seal with sealant.
A,,~ Let the vehicle stand for at least 4 hours after
windshield installation. Ifthe vehicle has to be used
d within the first 4 hours, it must be driven slowly.
•
24. Reinstall all remaining removed parts.
B
NOTE: Advise the customer not to do the following
things for 2 to 3 days: ' '
20-52 BACK
Rear Window Replacement
Cutting positions
(cont'd)
BACK 20-53
Gla~ss
7. With a putty knife, scrape the old adhesive smooth 12. Attach the rubber dam (A), fasteners (B, C), and
to a thickness of about 2 mm (0.08 in.) on the spacer (0) with adhesive tape to the inside face of
bonding surface around the entire rear window the rear window (E) as shown. Before installing the
opening flange: rubber dam, apply primer to the area where the
adhesive tape will be applied to the inside face of
• 00 not scrape down to the painted surface of the the rear window:
body; damaged paint will interfere with proper
bonding. • Be sure the fasteners and rubber dam line up
• Remove the fasteners from the tailgate. with alignment marks (F) .
• Be careful not to touch the rear window where
8. Clean the tailgate bonding surface with a sponge adhesive will be applied.
dampened in isopropyl alcohol. After cleaning,
keep oil, grease and water from getting on the Rubber dam adhesive tape:
surface. Thickness 0.16 mm (0.006 in.)
Width 3.5 mm (0.14 in.)
Fasteners adhesive tape:
9. If a new rear window is to be installed, install the Thickness 0.6 mm (0.024 in.)
rear wiper seal (A) to the rear window (B) with its Width 7.5 mm (0.3 in.)
alignment mark (C) being aligned with the mark (0) Spacer adhesive tape:
on the rear window. Thickness 0.16 mm (0.006 in.)
Width 6.5 mm (0.26 in.)
=======:====l\
B
~
a damaged rear wiper seal, and replace it with a
new one.
20-54 BACK
13. Attach the fasteners (A, B) with adhesive tape to the 15. With a sponge, apply a light coat of glass primer to
tailgate as shown. the rear window (A) along the edge of the rubber
dam (B) as shown, then lightly wipe it off with
Fasteners adhesive tape: gauze or cheesecloth:
Thickness 0.6 mm (0.024 in.)
Width 7.5 mm (0.3 in.) • With the printed dots (e) on the rear window as a
guide, apply the glass primer to both side
Fastener Locations portions of the rear window.
A [> : Fastener, 2 B [>: Fastener, 2 • Do not apply body primer to the rear window,
_~ 1] _~i~
and do notget body and glass primer sponges
mixed up.
• Never touch the primed surfaces with your hands.
If you do, the adhesive may not bond to the rear
window properly, causing a leak after the rear
window is installed.
• Keep water, dust, and abrasive materials; away
from the primed surface.
4mm
(0'16in.'~
~
___ /A
14. Set the rear window (A) in the opening, and center
it. Make alignment marks (B) across the rear 12mm / 12mm
(0.47 in.' (0.47 in.'
window and body with a grease pencil at the four Inside
points shown. Be careful not to touch the rear I
window where adhesive will be applied.
B A
I~nide
12mm
(0.47 in.' '"
/ A
B
(cont'd)
BACK
20-55
Glass
Rear Window Replacement (cont'd)
16. With a sponge, carefully apply a light coat of body 18. Pack adhesive into the cartridge without air pockets
primer to any exposed paint around the flange to ensure continuous delivery. Put the cartridge in a
where new adhesive will be applied. Let the body caulking gun, and run a bead of adhesive (A) on the
primer dry for at least 10 minutes: rear window (B) around the edge of the lower
rubber dam (C) as shown. With the printed dots (D)
• Do not apply body primer to any remaining on the rear window as a guide, apply the adhesive
original adhesive on the flange. to both side portions of the quarter glass.
• Be careful not to mix up glass and body primer Apply the adhesive within 30 minutes after
sponges. applying the glass primer. Make a slightly thicker
• Never touch the primed surfaces with your hands. bead at each corner.
Inside
(0.24 in.)
6mm ~/B
A/
I
i A~~lnSide B c
2mm /
(0.08in.) ; /
C
8 mm (0.31 in.)
20-56 BACK
Quarter Glass Replacement
19. Use suction cups to hold the rear window over the NOTE:
opening, align it with the alignment marks you • Put on gloves to protect your hands.
made in step 14, and set it down on the adhesive. • Wear eye protection when removing the glass with
Lightly push on the rear window until its edges are piano wire.
fully seated on the adhesive all the way around. • Use seat covers to avoid damaging any surface.
NOTE: Do not open or close the doors for about an 1. Remove the quarter pillar trim (see page 20-85).
hour until the adhesive is dry.
2. Apply protective tape along the inside and outside
20. Scrape or wipe the excess adhesive off with a putty edges ofthe body. Using an awl, make a hole
knife or towel. To remove adhesive from a painted through the adhesive from inside the vehicle. Push
surface or the rear window, use a soft shop towel a piece of piano wire through the hole, and wrap
dampened with alcohol. each end around a piece of wood.
21. After the adhesive has dried, spray water over the 3. Remove the front seal (A) from the front edge of the
rear window and check for leaks. Mark the leaking quarter glass (8). If necessary, cut the front seal
areas, and let the rear window dry, then seal with with a utility knife.
sealant. Let the vehicle stand for at least 4 hours
after rear window installation. If the vehicle has to
be used within the first 4 hours, it must be driven
slowly.
(cont'd)
BACK 20-57
Glass'
4. Carefully cut through the adhesive (A) at the rear 6. With a putty knife, scrape the old adhesive smooth
corner portion ofthe quarter glass (8) with a utility to a thickness of about 2 mm (0.08 in.) on the
knife. With a helper on the outside, pull the piano bonding surface around the entire quarter glass
wire (C) back and forth in a sawing motion. Hold opening flange:
the piano wire as close to the quarter glass as
possible to prevent damage to the body, and • Do not scrape down to the painted surface of the
carefully cut through the adhesive around the body; damaged paint will interfere with proper
entire quarter glass: bonding.
• Remove the clips and fastener from the body.
• If the quarter glass will be reinstalled, take care
not to damage the molding (D); 7. Clean the body bonding surface with a sponge
• Ifthe molding is damaged, replace the quarter dampened in isopropyl alcohol. After cleaning,
glass, molding, and clips (E) as an assembly. keep oil, grease, and water from getting on the
• If any of the clips are broken, the quarter glass surface.
can be reinstalled using butyl tape (refer to
step 9). 8. Ifthe old quarter glass will be reinstalled, use a
putty knife to scrape off the old adhesive, any
C E
broken clips from the quarter glass. Clean the
inside face and the edge of the quarter glass with
isopropyl ,alcohol where new adhesive will be
applied. Make sure the bonding surface is kept free
of water, oil, and grease.
From inside
Cutting positions
20-58 BACK
9. If the old quarter glass will be reinstalled (and 10. Attach the front seal (A) with adhesive tape (B) onto
either clip is broken off the molding), apply a light the molding (C).
coat of primer, then apply butyl tape (A) to the
molding (B) as shown. Attach the clip (C) with Seal adhesive tape: Thickness 0.8 mm (0.031 in.)
adhesive tape to the inside face of the quarter glass Width 7 mm (0.28 in.)
(D):
_ :Apply primer here .
• Be careful not to touch the quarter glass where
adhesive will be applied .
• Do not peel the separator off the butyl tape.
B~t---A
D~
Inside
300mm
(11.8 in.)
D~ 14mm
(0.55 in.)
C
______ A
(cont'd)
BACK 20-59
Glass
Quarter Glass Replacement (cont'd)
11. If the old quarteJ glass will be reinstalled (and 13. With a sponge, apply a light coat of glass primer
either clip is broken off the molding), seal the body along the edge of the front seal (A) and molding (B)
holes with pieces of urethane tape (A). Then set the as shown, then lightly wipe it off with gauze or
quarter glass upright in the opening, and make cheesecloth:
alignment marks (B) across the quarter glass and
body with a grease pencil at the three points shown. • With the printed dots (C) on the quarter glass (D)
Be careful not to touch the quarter glass where as a guide, apply the glass primer to the front
adhesive will be applied. portion of the quarter glass.
• Do not apply body primer to the quarter glass,
and do not get body and glass primer sponges
mixed up.
• Never touch the primed surfaces with your hands.
If you do, the adhesive may not bond to the
quarter glass properly, causing a leak after the
quarter glass is installed.
• Keep water, dust, and abrasive materials away
from primed surfaces.
12mm
(0.47 in.' 5
12. Remove the quarter glass. "_ X 1 mm
(0.59 in.'
"mm
(0.47 in.'
,In.,d. ~~
..... """" D ! i J
.~fIl
s/ / ,IS" LfI'A
D
20-60 BACK
14. With a sponge, carefully apply a light coat of body 16. Pack adhesive into the cartridge without air pockets
primer to any exposed paint or metal around the to ensure continuous delivery. Putthe cartridge in a
flange where new adhesive will be applied. Let the caulking gun, and run a bead of adhesive (A)
primer dry for at least 10 minutes: around the edge of the front seal (8) and molding
(C) as shown. With the glass primer (D) you applied
• Do not apply body primer to any remaining in step 13 on the quarter glass (E) as a guide, apply
original adhesive on the flange. the adhesive to the upper and lower corner
• 8e careful not to mix up the body and glass portions of the quarter glass. Apply the adhesive
primer sponges. within 30 minutes after applying the glass primer.
• Never touch the primed surfaces with your hands. Make a slightly thicker bead at each corner.
20mm
(0.79 in.'
8 mm (0.31 in.'
(cont'd)
BACK
20-61
Glass
Quarter Glass Replacement (cont'd)
17. Use suction cups (A) to hold the quarter glass (8)
over the opening, align the.clips or the alignment
marks (e) made in step 11 ,and set it down on the
adhesive. Lightly push on the quarter glass until its
edges are fully seated on the adhesive all the way
around.
19. After the adhesive has dried, spray water over the
quarter glass and check for leaks. Mark the leaking
areas, and let the quarter glass dry, then seal with
sealant. Let the vehicle stand for at least 4 hours
after quarter glass installation. If the vehicle has to
be used within the first 4 hours, it must be driven
slowly.
20-62 BACK
Moonroof
GLASS
Height Adjustment, page 20-65
Replacement, page 20-65
Closing Force and Opening Drag Check,
page 20-74
DRAIN CHANNEL
Replacement, page 20-66
~~
~ 4fIlP - ~~I~I:'RCHANNEL
WIND DEFLECTOR
~ ~_ Replacement,
Replacement, page 20-66
~ ~ . ~~ _ _ _ _ _ _ _ page 20-72
/
GLASS BRACKET 4Jl
I 'ifdf).------ SUNSHADE REAR STOP
CABLE
Replacement, F~
~
~ REAR DRAIN TUBE
Replacement,
~~ ~~ ~~
F~~7 _:~~
MOTOR
~ REAR DRAIN TUBE
BACK
20-63
Moonroof
20-64 BACK
Glass Height Adjustment Glass Replacement
The roof panel (A) should be even with the glass 1. Tilt the glass all the way up.
weatherstrip (8), to within 0+1/-1 mm (0+0.04/
-0.04 in.) all the way around. If not, make the following 2. Slide the sunshade all the way back.
adjustment:
3. Pry out the cap (A), remove the screw (8), release
the hooks (C), and remove the bracket cover (D).
Repeat on opposite side. Use a T25 TORX bit to
remove the bolts (E) from the glass brackets (F) on
both sides.
Fastener Locations
B ~: Screw. 2 E ~: Bolt. 4
~ Q)mm 6X1.0mm
LJa
1 9.8N·m
~ (1.0 kgf·m. 7.2 Ibf.ftl
--------'E
~",-~
~c:'mm\
1. Remove the bracket cover.
Fastener Locations
4. Remove the glass (A) by lifting it up. Do not
~: Bolt, 2 damage the roof panel.
Q»mmi
BACK 20-65
Moonroof
1. Open the glass fully. 1. Remove the glass (see page 20-65).
2. Disconnect the deflector springs (A) from the 2. Move both glass brackets (A) to the position where
bushings (8) on both sides. the moonroof normally pivots down, and remove
the screws securing the drain channel (8).
Fastener Locations
~ : Screw, 2
Omi B
20-66 BACK
Sunshade Replacement
4. Remove the drain channel (A). 1. Remove the drain channel (see page 20-66).
7. Check for water leaks. Let the water run freely from A
a hose without a nozzle. Do not use a high-pressure
spray.
(cont'd)
BACK 20-67
Moonroof
5. Remove the screws, then remove both sunshade 8. Remove the sunshade (A).
slider spacers (A).
Fastener Locations
Fastener Locations
~ : Screw, 4
~
B
11. Reset the moon roof control unit (see page 22-357).
A
12. Check for water leaks. Let the water run freely from
a hose without a nozzle. Do not use a high-pressure
spray.
7. Remove the screws, then remove both hooks.
20-68 BACK
Motor Replacement Frame and Drain Tube Replacement
1. Remove these items: SRS components are located in this area. Review the
SRS component locations (see page 24-18) and the
• Roof console (see page 22-239) precautions and procedures (see page 24-20) before
• Roof console bezel (see step 2 on page 20-101) doing repairs or service.
2. Put on gloves to protect your hands. Disconnect the 1. Remove these items:
connector (A), and remove the bolts, then remove
the motor (8). • Headliner (see page 20-101)
• Moonroof glass (see page 20-65)
Fastener Locations
• With rear entertainment system: Rear controller
and display (see page 23-215)
6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2Ibf·ft)
(cont'd)
BACK
20-69
Moonroof
4. With an assistant holding the frame (A), remove the 7. Driver's side: Remove the bolts, then move the
bolts and release the rear middle drain tube clip (8), under-dash fuse/relay box (A) as needed.
then remove the frame.
Fastener Locations
Fastener Locations
~ : Bolt, 8
~
B
6x 1.0 mm
9.8N·m
(1.0 kgf·m,
7.2Ibf·ftl
A
6x1.Omm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ftl 8. To remove a front drain valve (A) from the body, tie
a string to the top end of the drain tube, then pull
Front Drain Tube the front drain tube (8) down out of the A-pillar.
Leave the string in the pillar to use when
5. Remove these items: reinstalling the drain tube.
BACK
20-70
Rear Drain Tube 11. Install the frame and drain tube in the reverse order
of removal, and note these items:
9. Remove these items:
• Before installing the frame, clear the drain tubes
• Rear side trim panel (see page 20-92) and drain valves using compressed air.
• Left side: Subwoofer box (see page 23-94) • When installing, tie the string that was left in the
pillar to the top end of the new drain tube and
10. Tie a string to the top end of the rear drain tube (A), pull it up into the roof.
then pull the drain tube down out of the pillar. • Check the frame seal.
Leave the string in the pillar to use when • Clean the surface of the frame.
reinstalling the drain tube. • Make sure the connectors are plugged in
properly.
• When connecting the drain tube, slide it over the
frame nozzle at least 10 mm (0.39 in.).
• Install the tube clip (A) on the drain tube (B) as
shown.
• After all parts are installed, including the
headliner, reset the moonroof control unit
(see page 22-357).
• Adjust the glass height alignment (see page
20-65).
Upward
r
B
12. Check for water leaks. Let the water run freely from
a hose without a nozzle. Do not use a high-pressure
spray.
BACK 20-71
Moonroof
1. Remove the frame (see page 20-69). 5. Remove the slide stop (A) and the drain channel
slider (B).
2. Remove these parts from the frame:
20-72 BACK
7. Slide the glass bracket (A) along with the cable (B) 8. Install the slider and cable assembly in the reverse
back, then remove them from the frame (e). order of removal, and note these items:
.. /
~
..
BACK 20-73
Moonroof
1. Remove the headliner (see page 20-101). 4. Opening drag check: Protect the leading edge of the
glass with a shop towel (A). Measure the effort
2. Closing force check: required to open the glass using a spring scale (8)
as shown.
• With a shop towel (A) on the leading edge of the
glass (8), attach a spring scale (C) as shown.
o Have an assistant hold the switch to close the
20-74 BACK
Interior Trim
SUNVISOR
Removal/Installation, page 20-98
HEADLINER
Removal/Installation, page 20-101
A-PILLAR TRIM
Removal/Installation, page 20-78
FRONT DOOR OPENING SEAL
Removal/Installation, page 20-76
B-PILLAR UPPER TRIM
Removal/Installation, page 20-82
REAR DOOR OPENING SEAL
Removal/Installation, page 20-77
QUARTER PILLAR TRIM
Removal/Installation, page 20-85
REAR SIDE TRIM PANEL
Removal/Installation,
page 20-92
TAILGATE SIDE TRIM
Removal/Installation,
page 20-92
TAILGATE TRIM PANEL
Removal/Installation,
page 20-96
GRAB HANDLE
Removal/Installation,
page 20-99
BACK 20-75
Interior Trim
Special Tools Required 3. Remove the left kick panel (A) or the right kick
KTC trim tool set SOJATP2014 * panel (8).
* Available through the American Honda Tool and
Equipment Program; call 888-424-6857 -1 Pull out the door opening seal (C) as needed
from the kick panel hooks (D) and the door
Front Door Sill Area opening flange.
-2 Remove the clip (E).
NOTE: -a Pull the kick panel back by hand to detach the
• Put on gloves to protect your hands. clip (F), then remove it.
• Take care not to bend or scratch the trim and panels.
• Use the appropriate tool from the KTC trim tool set to Driver's
avoid damage when removing components.
Fastener Locations
1. Detach the hooks (A) and tabs (8) from the kick E I> : Clip, 1 F 1>: Clip, 1
panel (C) and 8-pi.llar lower trim (D), and pull the
front door sill trim (E) up by hand to detach the
clips (F), then remove it from the front door
opening seal (G).
1i ofY'1
Fastener Locations
F 1>: Clip, 4
~Y' A
C Passenger's
Fastener Locations
E I> : Clip, 1 F 1>: Clip, 1
(Gray)
20-76 BACK
4. Pull out the front door opening seal (A) from the Special Tools Required
trim hooks (8) and around the front door opening KTe trim tool set SOJATP2014 *
flange, then remove the seal. * Available through the American Honda Tool and
Equipment Program; call 888-424-6857
NOTE:
• Put on gloves to protect your hands.
• Take care not to bend or scratch the trim and panels.
• Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components.
1. Detach the hooks (A) and tabs (8) from the 8-pillar
lower trim (e) and rear side trim panel (D), and pull
the rear door sill trim (E) up by hand to detach the
clips (F, G), then remove it from the rear door
opening seal (H).
Fastener Locations
F [>: Clip, 2 G [> : Clip, 1 J [>: Clip, 3
~I .. ~ I
5. Install thetrim in the reverse order of removal, and
note these items: E
(cont'd)
BACK 20-77
Interior Trim
3. Pull out the rear door opening seal (A) from the Special Tools Required
trim hooks (8) and around the rear door opening KTe trim tool set SOJATP2014 *
flange, then remove the seal. * Available through the American Honda Tool and
Equipment Program; call 888-424-6857
.B.........·--- \ A-pillar Trim
" .. .. II \\I
SRS components are located in this area. Review the
I I
I SRS component locations (see page 24-18) and the
precautions and procedures (see page 24-20) before
doing repairs or service.
NOTE:
o Follow the A-pillar trim installation procedure
• Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components .
• Take care not to scratch the trim and panels.
o The upper clip in the A-pillar trim (A) consists of a
resin grommet (8) and a metal pin (e). The groove (0)
in the grommet secures it to the body panel (E). The
shoulder (F) on the grommet is broken during
removal, so the clip must be replaced with a new one
when the trim is reinstalled.
4. Install the trim in the reverse order of removal, and
note these items: A
F -----E
20-78 BACK
1. Pull the front door opening seal away from the 3. Pull the top of the A-pillar trim (A) back by hand to
A-pillar as needed (see' step 4 on page 20-77). remove the pin (a) from the grommet (C) remaining
in the body (D).
2. Hit the surface of the A-pillar trim (A) with a rubber
mallet. The clip is located under the top of· the A- NOTE: The edge of the headliner (E) lies betWeen
pillar trim near the "SIDE CURTAIN AIRBAG" mark the A-pillar trim and the guide bracket (F) of the
(B). Hitting the trim surface breaks the shoulder (C) trim. The A-pillar trim shouldn't be pulled out too
on the grommet (D) and pushes the pin (E)"and far at a time, or the guide bracket might catch the
grommet againstthe body (F). headliner and bend it.
B ,.. F
'\S\ F
D
._._+
._-+
D
(cont'd)
BACK 20-79
Interior Trim
4. Remove the A-pillar trim (A) by hand to detach the 7. Ifthe side curtain airbag has not been deployed,
remaining clips, then pull the trim up from the check the A-pillar trim (A) and note the following:
dashboard (8).
• To prevent the side curtain airbags from
Fastener Locations deploying improperly and possibly causing
[>: Clip, 2 injury, inspect the A-pillar trim and replace it if it
~
has any of these types of damage:
- Any cracks, deformations, or stress-whitened
areas in the A-pillar trim
- Any cracks or stress-whitening in the clip and
pin seating surfaces (8)
- Damaged guide bracket (C)
• Replace the upper grommet with a new one
because it will be damaged during removal.
• Check if the clips (D) are damaged or stress-
whitened, and if replace, replace them with new
ones.
B D
20-80 BACK
8. Before installing the A-pillar trim (A), carefully 11. Reinstall the A-pillar trim (A).
remove the grommet (B) from the pin (C) on the , "
upper clip. -!J Insert the bottom of the trim into the
dashboard (B).
-2 Place the trim over the A-pillar (C), and fit its
upper clip (0), the other clips (E) and the pin (F)
into holes (G) in the A-pillar, then lightly push
the trim into place.
NOTE:
• Make sure that the side curtain airbag tether
(H) is below the clip.
• Make sure the side curtain airbag isn't tucked
down under the clips and ribs.
• Apply pressure to the aJ7eas ofthe trim on the
upper clip until these clip fittings are felt. If
9. Check the overlap between the headliner and you push too hard, the clip will be damaged,
A-pillar trim, and if necessary, adjust it (see page and it will not hold the trim properly.
24-136). • Make sure the upper clip portions of the trim
don't come off the body by tugging on the
10. Carefully reinstall the grommet (A) on the pin (B) trim.
and seat them on the A-pillar trim (C) as shown.
Fastener Locations
E 1>: Clip, 2
j[J F
BACK 20-81
Interior Trim
NOTE:
• Put on gloves to protect your hands.
jJ
• Take care not to bend or scratch the trim and panels.
• Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components.
20-82 BACK
5. Pull the bottom of the B-pillar upper trim (A) back 7. Pass the front seat belt (A) lower anchor out
by hand to detach the lower hooks (B). through a hole in the slider (B), then remove the
B-pillar upper trim (C).
Fastener Location
[>: Clip, 1
~
D
(cont'd)
BACK 20-83
Interio'r Trim
Trim Removal/Installation - Pillar Areas (cont'd)
8. Install the trim in the reverse order of removal, and Slider engagement with shoulder anchor adjuster
note these items:
Trim Inspection
20-84 BACK
Special Tools Required 1. Remove these items:
KTe trim tool set SOJATP2014 *
* Available through the American Honda Tool and • Rear door opening seal, as needed (see step 3 on
Equipment Program; call 888-424~6857 page 20-78)
• Tailgate weatherstrip, as needed (see page
Quarter Pillar Trim 20-199)
• Second row seat belt lower anchor (see step 3 on
SRS components are located in this area. Review the page 24-7)
SRS component locations (see page 24-18) and the • Seat belt exit e-pillar cap (see step 4 on page
precautions and procedures (see page 24-20) before 24-7)
doing repairs or service. • Seat belt exit D-pillar cap (see step 3 on page
24-13)
NOTE: • With power tailgate: Left tailgate side trim
• Follow the quarter pillar trim installation procedure (see page 20-96)
carefully; improper installation could cause the side
curtain airbag to deploy improperly and possibly 2. Remove the upper portion of the rear side trim
cause injury. panel, as needed (see page 20-92).
• Put on gloves to protect your hands.
• Use the appropriate tool from the KTe trim tool set to 3. With power tailgate: Use a flat-tip screwdriver (A)
avoid damage when removing components. to pry the clip (8) downward from the power
• Take care not to scratch the trim and panels. tailgate rod (e), then release the rod from the pivot
• The upper clip in the quarter pillar trim (A) consists of bracket (D) and push it in the quarter pillar trim (E).
a grommet (8) and a pin (e). The grommet expanded Do not remove the clip from the rod.
with the pin secures it to the body panel (D). The
projections (E) on the pin is broken during removal,
so the clip must be replaced with a new one when the
trim is reinstalled.
A
B
(cont'd)
BACK 20-85
Interior Trim
4. Hit the surface of the quarter piilar trim (A) with a 5. Hit the surface of the quarter pillar trim (A) with a
rubber mallet. The clip is located in the top of the C- rubber mallet. The clip is located in the seat belt
pillar near the "SIDE CURTAIN AIRBAG" mark (B). exit D-pillar cap opening. Hitting the trim surface
Hitting the trim surface breaks the projections (C) breaks the projections (B) on the pin (C) and pushes
on the pin (D) and pushes it into the grommet (E) it into the grommet (D) and against the body (E).
and against the body (F).
NOTE: The clip must be replaced with a new one
NOTE: The clip must be replaced with a new one when the quarter pillar is reinstalled.
when the quarter pillar trim is reinstalled.
c
B
20-86 BACK
6. While pulling the upper portion of the rear side trim 7. While pulling the lower portion of the quarter pillar
panel (A) back, detach the clips, then release the trim (A) away from the body, hit the surface of the
lower portion ofthe quarter pillar trim (B) away quarter pillar trim (A) with a rubber mallet. The clip
from the body. is located in the rear of the hollow (B) in the trim.
Hitting the trim surface breaks the projections (e)
NOTE: The quarter pillar is still fastened with two on the pin (0) and pushes it into the grommet (E)
upper clips located in the middle of it. and against the body (F).
Fastener Locations NOTE: The clip must be replaced with a new one
C>: Clip, 5 when the quarter pillar trim is reinstalled.
JiJ
(cont'd)
BACK
20-87
Interior Trim
9. Remove the quarter pillar trim (A). If equipped with 11. If the side curtain airbag has not deployed, remove
the premium sound.system, disconnect the O-pillar the quarter pillar trim and all the clips on the trim
speaker connector (8). If equipped with power with new ones (see page 24-134).
tailgate, pull the power tailgate rod (C) out of the
slit (0) in the quarter pillar trim. 12. If the side curtain airbag has not deployed, remove
the upper clips (A) from the removed quarter pillar
trim (8) and discard them. Then checkthe trim and
note the following:
20-88 BACK
13. Before installing the quarter pillar trim (A), whether 16. Reinstall the quarter pillar trim (A).
replaced or reinstalled, temporarily remove the
new clips (B). -1 If equipped with the premium sound system,
reconnect the O-pillar speaker connector (B).
-2 If equipped with power tailgate, pass the
power tailgate rod (C) through the slit (0) in the
quarter pillar trim.
-a Place the trim over the C-pillar/O-pillar (El, and
fit its upper clip (F), and all ofthe other clips (G)
into holes (H) in the body, then lightly push the
trim into place.
NOTE:
• Make sure the side curtain airbag isn't tucked
down ul"!der the clips and ribs.
• Apply pressure to the areas of the trim on the
upper clips until these clip fittings are felt. If
you push too hard, the clip will be damaged,
and it will not hold the trim properly.
• Make sure the upper clip portions of the trim
14. Check the overlap between the headliner and don't come off the body by tugging on the
quarter pillar trim, and if necessary, adjust it trim.
(see page 24-136).
Fastener Locations
15. Carefully reinstall the clips (A) to the quarter pillar G 1>: Clip,S
~H
trim (B). Make sure that the grommet (C) is nearest
to the top of the pin (0) as shown.
(cont'd)
BACK
20-89
Interior Trim
17. With power tailgate: Set the clip (A) .on the original Special Tools Required
position, then reattach the power tailgate rod (8) on KTC trim tool set SOJATP2014 *
the pivot bracket (C) by pushing the rod onto the * Available through the American Honda Tool and
pivot. Equipment Program; call 888-424-6857
NOTE:
• Put on gloves to protect your hands.
• Take care not to bend or scratch the trim and panels.
• Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
2. Detach the hooks (A) from the rear side trim panel
(8), and pull the rear trim panel (C) up by hand to
detach the clips (D, E), then remove it.
Fastener Locations
D [>: Clip, 3 E [>: Clip, 1
(Gray)
V ~'I C A
20~90
BACK
3. Turn the lock knobs (A) 90 0, then remove the tool 5. Remove the cargo rear trim panel (A).
set holder (8).
~I A
BACK 20-91
Interior Trim
NOTE:
• Put on gloves to protect your hands.
• Take care not to bend or scratch the trim and panels.
• Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
2. Raise the third row seat up, and remove the clips 5. Right side: Pry out the lid (A) and remove the screw
from under the third row seat. in the pull pocket.
~:O)IO)j) I
20-92 BACK
6. Open the cargo hook (A). Pry out the cover (B) and 8. Pull out the rear upper edge of the rear side trim
remove the screw. panel (A) by hand to release the tabs (B) and hooks
(e) from the quarter pillar trim (0).
Fastener Location
~ : Screw, 1
~WO> I
/; L=
~(\~.
B C
7. Pull out the front upper edge of the rear side trim
panel (A) by hand to release the tabs (B) and hooks 9. Pull the rear side trim panel (A) back by hand to
(e) from the quarter pillar trim (0). detach the clips (B, e).
Left side
Fastener Locations
B [>: Clip, 7 C [>: Clip, 2
(Gray)
D • ., I
A
(cont'd)
BACK 20-93
Interior Trim
Right side 11. If necessary, remove the bolt (A), and on the left
side, remove the active damper unit mounting
Fastener Locations
bolts (8), then remove the rear side trim panel
B 1>: Clip, 6 support bracket (C).
(Gray)
~
Fastener Locations
A ~: Bolt, 1 B~:Bolt
Left side, 2
10. Pull the rear side trim panel (A) up, then remove it.
On the left side, disconnect the rear accessory
socket connector (C).
C·
12. Install the trim in the reverse order of removal, and
note these items:
20-94 BACK
Armrest Replacement Speaker Grille Replacement
1. Remove the rear side trim panel. 1. Remove the rear side trim panel.
2. Remove the screws and release the hooks (A), then 2. Remove the screws and release the hooks (A), then
remove the armrest (8). remove the speaker grille (8).
~I
Fastener Locations
~:Screw,9
~I A
\:';.
A
Right side
Fastener Locations
~ : Screw, 9
~I
A
BACK
20-95
Interior Trim
Special Tools Required 2. Remove the left tailgate side trim (A) and the right
KTC trim tool set SOJATP2014 * tailgate side trim (8).
* Available through the American Honda Tool and
Equipment Program; call 888-424-6857 -1 Pull out the top of the side trim to detach the
clips.
NOTE: -2 Detach the tabs (C) and hooks (D) from the
• Put on gloves to protect your hands. tailgate lower trim panel (E).
• Take care not to bend or scratch the trim and panels.
Fastener Locations
• Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components. 1>: Clip, 4 E
~J
D
1. Remove the tailgate upper trim panel (A).
-1 Detach the hooks (8) and tabs (C) from the left
tailgate side trim (D) and right tailgate side trim
(E).
C
-2 Pull the tailgate upper trim panel back by hand
to detach the clips, then remove it.
Fastener Locations
1>: Clip, 4
B
£J
C D
C
A B
C
B
20-96 BACK
3. Remove the tailgate pull pocket (A). 4. Remove the tailgate lower trim panel (A).
-1 Pry the hooks (8) with a trim tool. -1 Detach the clips (8) beside the tailgate latch.
-2 Carefully pull the edge of the tailgate lower -2 Pull down the panel to detach all of the clips (C).
trim panel (C) just beside the tailgate pull
Fastener Locations
pocket by hand, and push out the inside hooks
(D). 8, C 1>: Clip, 16 D 1>: Clip, 1
(Gray)
-a
;i;1
Pull down the upper edge of the pocket and
~
release the lower tabs (E).
-4 With power tailgate: Disconnect the power
tailgate close switch connector (F).
BACK
20-97
Interior Trim
Sunvisor Removal/Installation
~~
avoid damage when removing components. B
~
• When using a flat-tip screwdriver, wrap it with
protective tape to prevent damage.
5xO.8mm
5 N·m 10.5 kgf·m, 4 Ibf·ft)
A ------
BACK
20-98
Grab Handle Removal/Installation
4. Ifthe side curtain airbag has deployed (see page Special Tools Required
24-134), replace the sunvisor with a new one. KTe trim tool set SOJATP2014 *
* Available through the American Honda Tool and
5. Ifthe side curtain airbag has not deployed, to Equipment Program; call 888-424-6857
preventthe side curtain airbags from deploying
improperly and possibly causing injury, inspect NOTE: Use the appropriate tool from the KTe trim tool
removed sunvisor and replace it if it has any cracks set to avoid damage when removing components.
or damage:
1. Lower the grab handle (A), then pull out the caps
• Any cracks in the sunvisor stay base (A) (8) by prying up at the notches (e) with a small flat-
• Any bends or cracks in the sunvisor stay shaft (8) tip screwdriver.
• Any cracks in the sunvisor base (e)
• Any cracks in the vanity mirror base (D) c
(cont'd)
BACK
20-99
Interior Trim
3. Using a pair of pliers, remove all of the clips (A) by 6. Install the clips (A) to the grab handle (8), then
pinching its hooks. install the caps (C) fully into the clips.
A
c
4. If the side curtain airbag has deployed, replace the
grab handle with a new one (see page 24-134). 7. Position the grab handle (A) on the bracket (8), and
push on the grab handle until the clips (C) snap into
5. lfthe side curtain airbag has not deployed, to place securely.
prevent the side curtain airbags from deploying
improperly and possibly causing injury, inspect
removed pieces and replace them if they have any
of these types of damage:
BACK
20-100
Headliner Removal/Installation
Special Tools Required 2. Remove the screws, then remove the roof console
KTC trim tool set SOJATP2014 * bezel (A).
* Available through the American Honda Tool and
Equipment Program; call 888-424-6857 Fastener Locations
~:Screw,4
SRS components are located in this area. Review the
SRS component locations (see page 24-18) and the
precautions and procedures (see page 24-20) before
doing repairs or service.
B
NOTE:
• Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
• Take care not to bend and scratch the headliner.
• Be careful not to damage the dashboard and other
interior trim.
(cont'd)
BACK 20-101
Interior Trim
4. Disconnect the roof wire harness connector (A). 6. With rear entertainment system: Disconnect the
rear entertainment wire harness connectors (A)
from the rear controller and display (B).
5. With rear entertainment system: Disconnect the 7. Lower the headliner (A). The vehicle with rear
rear entertainment system wire harness connectors entertainment system is shown; and without rear
(A) and detach the harness clips (B) from the left A- entertainment system is similar.
pillar (C).
-1 Remove the front door opening seals (B), rear
door opening seals (C), and tailgate
weatherstrip (D) from each roof portion.
-2 With the help of an assistant, detach the rear
clips by pulling the rear portion ofthe
headliner down.
-a With the help of an assistant, release the
fasteners (E) by lowering the headliner~
Fastener LQcations
I> : Clip, 6
AJ E
20-102 BACK
8. With the help of an assistant, pull the headliner (A) 10. If necessary, remove the cushion tapes (A)
along with the roof wire harness and rear fastening the roof wire harness (B) to the headliner
entertainment system wire harness (for some (C), detach the harness clips (D) and release the
models) out through the tailgate opening. Do not harness from the harness protector base (E), then
bend the liner. Bending the liner will crease and remove them from the headliner.
damage it.
Fastener Locations
A I> : Cushion tape, 8 D 1>: Clip, 5
~ ~
Fastener Locations
11. With rear entertainment system: If necessary,
1>: Hook, 2 remove the cushion tape (A) fastening the rear
Fastener Locations
A I> : Cushion tape, 5 D 1>: Clip, 2
~ ~
A
B E
(cont'd)
BACK 20-103
Interior Trim
20-104 BACK
Carpet Replacement
Special Tools Required 3. Remove the nut (A). Using a 6 mm socket wrench,
KTe trim tool set SOJATP2014 * release the clip (B), then remove the footrest (e).
* Available through the American Honda Tool and
Equipment Program; call 888-424-6857 Fastener Locations
A • : Nut, 1 B I> : Crip, 1
SRS components are located in this area. Review the
SRS component locations (see page 24-18) and the
precautions and procedures (see page 24-20) before
doing repairs or service.
@ lirl
NOTE:
• Put on gloves to protect your hands.
• Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components.
• Take care not to damage, wrinkle or twist the carpet.
• Be careful not to damage the dashboard and other
interior trim pieces.
(cont'd)
BACK 20-105
Interior Trim
5. Remove the clips fastening the edge of the carpet 7. Release the fastener (A) on the front edge of the
(A) from both front door sill areas and both rear carpet (B), then pull back the carpet from under the
door sill areas. Pull out the edge of the carpet from dashboard.
under the B-pillar lower trim (B).
B
Fastener Locations
6. Pull out the middle edge of the carpet (A) from 9. Install the carpet in the reverse order of removal,
under the center console (B), driver's/passenger's and note these items:
console trim (C), and console rear trim (D).
• Take care not to damage, wrinkle or twist the
carpet.
• Make sure the seat harnesses (A) are routed
correctly.·
• Slip the slits (B) in the carpet over the rear heater
duct (C) and the third row seat heater duct (D).
• Slip the carpet under the center console, both B-
pillar lower trim, and both rear side trim panels
properly.
B
20-106 BACK
Consoles
Special Tools Required 5. :Detach the clips (A, B) by pulling the driver's center
KTC trim tool set SQJATP2014 * console trim (e), then remove it.
* Available through the American Honda Tool and
Fastener Locations
Equipment Program; call 888-424-6857
A [>: Clip,S
~
SRS components are located in this area. Review the
SRS component locations (see page 24-18) and the
precautions and procedures (see page 24-20) before
doing repairs or service.
NOTE:
• Put on gloves to protect your hands.
• Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
• Take care not to scratch the front seat, dashboard,
and related parts.
~ ~
• Front seats, both sides (see page 20-141)
Fastener Locations
[> : Clip, 2
(cont'd)
BACK 20-107
Consoles
Center Console Removal/Installation (cont'dl
7. From driver's side, disconnect the parking pin shift 9. Disconnect the HandsFreeLink control unit
connector (A) and shift lock solenoid connector (8). connector (A), and detach the harness clips (8).
Remove the rear blower motor relay mounting bolt
(e), second row seat heater relay mounting bolt (D)
(for some models), and ground bolt (E).
Fastener Locations
• •
c ~: Bolt, 1 o ~: Bolt, 1 E ~: Bolt, 1
~
A
Fastener Locations
6x1.0mm I> : Clip, 2
9.8N·m
IJ
6x 1.0mm
(1.0 kgf·m, 7.2Ibf·ft) 9.8 N·m (1.0 kgf.m, 7.2Ibf·ft)
20-108 BACK
12. Pull back the carpet (A) as needed, then remove the 14. Install the console in the reverse order of removal,
bolts (B, C) securing the center console (D). and note these items:
Fastener Locations
~~ I c
BACK 20-109
Consoles
NOTE: NOTE:
• Use the appropriate tool from the. KTe trim tool set to • Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components; avoid damage when removing components.
• Take care not to scratc.h the center. console and • Take care not to scratch the trim .
related parts.
1. Remove the center console rear trim (see page
1. Starting at the top, gently pull out the console rear 20-110).
trim (A) to detach the clips (8), then pull out the trim
to detach the remaining clips (e), and to release the 2. Remove the screws, then remove the center
lower tabs (D), disconnect the connectors, then console duct (A).
remove the trim:
Fastener Locations
B, C [> : Clip, 7
~I
F
E
3. Remove the screws and release the hooks (A), then
remove the HVAe trim (8).
o Fastener Locations
~:Screw.2
20-110 BACK
4. Remove the screws, then remove the rear upper lid 6. Remove the screws, then remove the rear console
(Al~ vent (A) from the rear console venttrim (B).
5. Remove the screws (AI and detach the clips (B, el, 7. Without rear entertainment system: Remove the
then remove the rear console vent/vent trim (0). screws and release the hooks (A), then remove the
accessory power socket panel (B).
Fastener Locations
A ~ : Screw, 2 B [> : Clip, 4 C [>:Clip, 1 Fastener Locations
~I
~:Screw,4
Om> ~ fPn~ I
BACK 20-111
Consoles
Special Tools Required 3. Remove the screws, then remove the armrest (A)
KTe trim tool set SOJATP2014 * from the space between the console frame (B) and
* Available through the American Honda Tool and the console latch trim (e).
Equipment Program; call 888-424-6857
Fastener Locations
NOTE: ~:Screw,3
• Take care not to scratch the console.
• Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components.
Om""'1 A
20-112 BACK
Center Console Latch Panel Center Console Panel Removal/
Removal/Installation Installation
NOTE: NOTE:
• Take care not to scratch the console. • Take care not to scratch the console .
• Use the appropriate tool from the KTe trim tool set to • Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components. avoid damage when removing components.
1. Remove the center console armrests from both 1. Remove the center console (see page 20-107).
sides (see page 20-112).
2. Remove the center console latch panel (see page
2. Remove the screws (A), and starting at the rear, 20-113).
pull out the center console latch panel (B) to detach
the clips (e), then remove it . 3. Pull the center console panel (A) out to detach the
clips (B, e). Disconnect the accessory power socket
Fastener Locations connector (D) and seat heater switch connectors (E),
A ~: Screw, 2 C 1>: Clip, 8 then remove the panel.
T I B
Fastener Locations
B [> : Clip, 2 C 1>: Clip, 7
~C~/. T 'VI
A
(cont'd)
BACK 20-113
Consol'es
Center Console Panel Removall Center Console Beverage Holder
Installation (cont'd) Replacement
4. If necessary, remove the screws, then remove the Special Tools Required
console pocket (A) from the console panel (8). KTe trim tool set SOJATP2014 *
* Available through the American Honda Tool and
Fastener Locations Equipment Program; call 888-424-6857
NOTE:
o Take care not to scratch the console.
o Use the appropriate tool from the KTe trim toll set to
Fastener Locations
D,G~ : Screw, 4 HI>: Clip, 2
~I
20-114 BACK
Center Console Box Replacement
4. Remove the screws, then remove the center Special Tools Required
console beverage holder (A). KTC trim tool set SOJATP2014
* AVailable through the American Honda Tool and
Fastener Locations Equipment Program; call 888-424-6857
~:Screw,2
B NOTE:
• Take care not to scratch the center console •
• Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
5. If necessary, separate both rails (A) from the outer Fastener Locations
case (B), then remove the shutter. A ~: Screw, 1 B 1>: Clip, 2 C 1>: Clip, 2
Fastener Locations
~:Screw,8
Om> ~ ~
B
(cont'd)
BACK 20-115
Consoles
Center Console Box Replacement Center Console Side Pocket
(cont'd) Replacement
4. Remove the Hands Free Link control unit (see page 1. Remove the passenger's center console trim (see
23-273). step 6 on page 20-107).
5. Remove the screws, and if equipped with rear 2. Remove the screws, then remove the console side
entertainment system, disconnect the AC power pocket (A) from the passenger's center console trim
outlet connector (A), then remove the center (B).
console box (B) from the console frame (C).
Fastener Locations
~~41
3. Separate the box (A) and rail (B), then slide the
6. Install the box in the reverse order of removal, and console side lid (C) out.
note these items:
Fastener Locations
~
connector is plugged in properly.
• If the clips are damaged or stress-whitened,
replace them with new ones.
• Push the clips into place securely.
20-116 BACK
Dashboard
Special Tools Required 2. Gently pull out the driver's outer dashboard trim
KTe trim tool set SOJATP2014 * (A) to detach the clips.
* Available through the American Honda Tool and
Equipment Prowam; call 888-424-6857 Fastener Locations
NOTE:
• Put on gloves to protect your hands.
• Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components. D
• Take care not to scratch the dashboard and its related
parts.
BACK 20-117
Dashboard
NOTE: NOTE:
• Take care not to scratch the dashboard and its related • Take care not to scratch the dashboard and its related
parts. parts .
• Use the appropriate tool from the KTC trim tool set to • Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components. avoid damage when removing components.
1. Remove the driver's inner dashboard trim (A). 1. Tiltthe steering column down, and telescope it out.
-1 Gently pull out along the edge beside the audio 2. Remove these items.
unit by hand to release the lower hooks (8) and
the clip (C). • Driver's outer dashboard trim (see page 20-117)
-2 Detach the upper clips (D). • D~iver's inner dashboard trim (see page 20-118)
Fastener Locations 3. Remove the instrument fascia (A).
Fastener Locations
2. Install the trim in the reverse order of removal, and 4. Install the instrument fascia in the reverse order of
note these items: removal, and note these items:
• If the clips are damaged or stress-whitened, • If the clips are damaged or stress-whitened,
replace them with newones. replace them with new ones.
• Position the hooks first on installation, then move • Make sure the connector is plugged in properly.
the clips into place. • Push the clips into place securely.
• Push the clips and hooks into place securely.
20-118 BACK
Driver's Dashboard Lower Cover Removal/Installation
Special Tools Required 4. Install the cover in the reverse order of removal,
KTe trim tool set SOJATP2014 * and note these items:
* Available through the American Honda Tool and
Equipment Program; call 888-424-6857 . o Make sure the humidity/in-cartemperature
sensor connector is plugged in properly, and
NOTE: the air hose is connected properly.
o Take care not to scratch the dashboard and its related o If the clips are damaged or stress-whitened,
parts. replace them with newones.
o Use the appropriate tool from the KTe trim tool set to o Push the clips into place securely.
avoid damage when removing components.
~ ~I E D
BACK 20-119
Dashboard
NOTE: NOTE:
• Use the appropriate tool from the KTe trim tool set to • Take care not to scratch the dashboard and its related
avoid damage when removing components. parts .
• Take care not to scratch the dashboard and its related • Use the appropriate tool from the KTe trim tool set to
parts. avoid damage when removing components.
1. Remove the driver's dashboard undercover (A). 1. Hold the middle of the center upper panel (A), and
pull the panel towards the rear of the vehicle to
-1 Turn the lock knob (8) 90 0. detach all of the clips from the dashboard, to
-2 Gently pull down the rear edge to detach the release the hooks (8) and pins (e) from the
clip. dashboard, and to release the hooks (D) from the
-a Disconnect the footwelllight connector (e) and center panel (E) and/or the display unit (F) (with
ambient light connector (D), then detach the navigation system).
harness clip (E).
-4 Pull the undercover away to release the pins (F) Without navigation system
from the holders (G).
Fastener Locations
Fastener Location
1>: Clip, 1
G
With navigation system
Fastener Locations
1>: Clip, 4
~
2. Install the undercover in the reverse order of
removal, and note these items:
20-120 BACK
Dashboard Center Panel Removal!
Installation
3. Install the cover in the reverse order removal, and Special Tools Required
note these items: KTC trim tool set SOJATP2014 *
* Available through the American Honda Tool and
o Make sure the center speaker connector is Equipment Program; call 888-424-6857
plugged in properly.
o If the clips are damaged or stress-whitened, NOTE:
replace them with new ones. o Take care not to scratch the dashboard and its related
Fastener Locations
B~C~ D~~21
(cont'd)
BACK 20-121
Dashboard
With navigation system 6. If necessary, remove the screws (A) securing the
center tray (B), then separate it from the dashboard
Fastener Locations center panel (C) by detaching the clips (0).
B I> : Clip, 4 C I> : Clip, 2
Fastener Locations
A ~: Screw, 3 D 1>: Clip, 2
~ ~ I
~~~--
E c
20-122 BACK
Center Pocket Removal/Installation Passenger's Dashboard Trim
Removal/Installation
1. Remove the audio unit (see page 23-90).
2. Remove the bolts (A) and screws (8), then remove Special Tools Required
the radio brackets (e) from both sides of the audio KTe trim tool set SOJATP2014 *
unit (0). * Available through the American Honda Tool and
Equipment Program; call 888-424-6857
Fastener Locations
A ~ : Bolt, 8 B ~: Screw, 2 NOTE:
• Take care not to scratch the dashboard and its related
parts .
• Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components.
Fastener Locations
~;:; I
(cont'd)
BACK 20-123
Dashboard
3. Remove the passenger's dashboard trim (A). NOTE: Take care not to scratch the glove .box.
-1 Remove the screw (B). 1. Remove the glove box (see page 20-125).
-2 Gently pull out the lower edge and the outside
edge of the trim by hand to detach all of the 2. Lift the glove box handle (A), and use a hook-
clips (e) and hooks (D). shaped tool to pull one end of the retainer (B) out of
its slot.
Fastener Locations
B ~ : Screw, 1 C [> : Clip, 10 NOTE: Do not remove the retainer entirely. Leave
~ ~i
one end ofthe retainer in its original position when
removing the lock cylinder.
B __-,=,,~,
• Ifthe clips are damaged or stress-whitened, 3. Remove the glove box lock cylinder (A).
replace them with new ones.
~I
• Position the hooks first on installation, then move
the clips into place.
• Push the clips and hooks into place securely.
20-124 BACK
Glove Box Removal/Installation
4. Reinstall the end of the retainer (A) in its slot, then SRS components are located in this area. Review the
reinstall the lock cylinder (8). Push the cylinder into SRS component locations (see page 24-18) and the
place securely until the retainer snaps into place. precautions and procedures (see page 24-20) before
doing repairs or service.
5xO.8mm
5N·m
(0.5 kgf·m, 4 Ibf·ft)
(cont'd)
BACK 20-125
Dashboard
Fastener Locations
A ~ : Bolt, 1 B ~ : Screw, 3
Fastener Location
~: Bolt, 1
.1 5xO.8mm
5N·m
10.5 kgf.m, 4 Ibf·ft)
A~
6x 1.0mm
9.8 N·m 11.0 kgf·m, 7.2 Ibf·ft)
3. Install the striker in the reverse order of removal.
Make sure the glove box light bulb socket is
connected securely.
20-126 BACK
Passenger's Dashboard Undercover Dashboard Side Vent Removal/
Removal/Installation Installation
NOTE: Take care not to scratch the dashboard and its Special Tools Required
related parts. KTe trim tool set SOJATP2014 *
* Available through the American Honda Tool and
1. Remove the Passenger's dashboard undercover (A). Equipment Program; call 888-424-6857
Fastener Locations
A.-:Screw.3
3. Pull out the side vent (8) to release the clip (e), then
remove the vent.
BACK 20-127
Dashboard
Side Defogger Vent Trim Removall Front Defogger Vent Trim Removall
Installation Installation
NOTE: NOTE:
• Take care not to scratch the dashboard and its related • Take care not to scratch the dashboard and its related
parts. parts.
• Use the appropriate tool from the KTC trim tool set to • Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components. avoid damage when removing components.
• The driver's side deffoger vent trim is shown; the
passenger's side deffoger vent trim is similar. 1. Remove the sunlight sensor (see page 21-106).
1. Insert the trim tool into a gap between the side 2. Insert the trim tool into a gap between the front
defogger vent trim (A) and the dashboard (8), and defogger vent trim (A) and the dashboard (8), and
release the hooks (C). release all of the hooks (C).
2. Install the side defogger vent trim in the reverse 3. Install the front defogger vent trim in the reverse
order of removal, and push the hooks into place order of removal, and push the hooks into place
securely. securely.
20-128 BACK
Column Cover Removal/Installation
NOTE: 5. With the right side of the upper column cover (A)
• Put on gloves to protect your hands. slightly apart from the lower column cover (8),
• Take care not to scratch the column covers. releas\:l the tab (C) located on the left side of the
• Do not pry the cover surface with any tools. upper column cover with your finger.
F
1. Adjust the steering column to full tilt down position
and to the full telescopic pull position.
INOTICEI
Carefully release the tabs, and note the
hooks (F) may break when the upper column
cover is pulled up too hard.
(cont'd)
BACK 20-129
Dashboard
~ ~~
doing repairs or service.
NOTE:
• Put on gloves to protect your hands.
• Take care not to scratch the dashboard, body, and
other related parts.
• Take care not to bend the brackets.
• Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
c 1. Make sure you have the anti-theft codes for the
audio and the navigation system (if equipped).
20-130 BACK
5. Remove the screws (A, B), then remove the driver's 7. From the front of the dashboard, detach the
dashboard lower bracket (C) and the dashboard harness clip (A).
lower bracket (D).
A
Fastener Locations
A ~ : Screw, 1 B ~ : Screw, 3
LI
Fastener Locations c
A ~ : Bolt, 2 B ~ : Bolt, 1
@mmn ~ I 8x 1.25 mm
21 N·m
12.1 kgf·m, 15lbf·ttl
5xO.8mm
6N·m
10.6 kgf.m, 4 Ibf·ttl
(cont'd)
BACK 20-131
Dashboard
9. Disconnect and detach the passenger's airbag 11. Wrap the steeri ng wheel with a shop towel to
connector (A) from the steering hanger beam, and prevent damage.
detach the dashboard wire harness clip (8).
Remove the passenger's airbag mounting bolts. 12. Lift up on the dashboard (A). With an assistant
holding the dashboard up, detach the dashboard
Fastener Locations wire harness clips (8) from both sides of the
~: Bolt, 2 dashboard duct.
~ A
Fastener Locations
~:Screw,9
5xO.8mm
0 iiiililID
I
5N·m
(0.5 kgf·m, 4 Ibf·ft)
20-132 BACK
13. With the help of an assistant, remove the 14. From the front of the dashboard, remove the
dashboard (A). screws securing the dashboard duct (A).
Fastener Locations
~: Screw, 11
~I
(cont'd)
BACK
20-133
Dashboard
o Set the clock. o Use the appropriate tool from the KTC trim tool set to
o Check for any DTCs that may have been set avoid damage when removing components.
during repairs, and clear them. o Have an assistant help you when removing and
20-127)
o Center console (see page 20-107)
20-134 BACK
4. Disconnect the combination switch connectors, 7. From under the dash, disconnectthe engine
ignition switch connectors, driver's airbag compartment wire harness connectors (A), floor
connector, cable reel connector, steering angle wire harness connector (B), parking brake switch
sensor connector, immobilizer control unit connector (C), and dashboard wire harness
connector, tilt/telescopic motor connectors, and tilt/ connectors (D) from the driver's under-dash fuse/
telescopic control unit connectors, detach the relay box (E), detach the fuse connector (F), and
harness clips and remove the mounting bolts, then then release the wire harness clips (G).
lower the steering column (see page 17-25). To
prevent damage to the steering column, wrap it NOTE: Lift the large wire harness connector locks
with a shop towel. (H) before trying to remove the connectors from the
fuse/relay box.
5. Remove the parking brake lever mounting bolt and
screw, then lower the lever (see step 6 on page c G
20-131).
Driver's side
(cont'd)
BACK 20-135
Dashboard
Passenger's side
20-136 BACK
11. From under the dash, disconnect the passenger's 13. Open the driver's door, and remove the bolts (A, B,
door wire harness connectors (A), the floor wire e). Remove the remaining bolts (0, E, F) securing
harness connector (B), audio amplifier connectors the dashboard (G).
(e), engine compartment wire harness connector
Fastener Locations
(0), and radio antenna connectors (E).
A • : Bolt, 1 B . : Bolt, 1 C • : Bolt, 1
(Black) (Black) (Black)
Fastener Locations
8x1.25mm
A.: Bolt,4 22N·m
(Silver) 6x 1.0 mm (2.2kgf·m,
9.8N·m 16Ibf·ft)
8x 1.25mm (1.0 kgf.m,
22N·m 7.2Ibf·ft)
(2.2 kgf·m, 16Ibf·ft)
8x 1.25 mm
22N·m
12.2 kgf·m, 16Ibf.ft) D
(cont'd)
BACK 20-137
Dashboard
14. Lift up on the dashboard (A) to release it,from the 17. Install the dashboard in the reverse order of
guide pins (B, C). removal, and note these items:
B A
• Position the center bracket on the body, then
reinstall the dashboard on the body. After
tightening the dashboard mounting bolts, tighten
the center bracket mounting bolts, and then
tighten the center frame mounting bolts.
• Make sure the dashboard fits onto the guide pins
correctly.
• Before tightening the bolts, make sure the wire
harnesses are not pinched.
• Make sure the connectors are plugged in
properly.
• Reconnect the negative cable to the battery.
• Enter the anti-theft codes for the audio and
navigation system (if equipped).
• Set the clock.
• Check for any DTCs that may have been set
15. Carefully remove the dashboard thrOugh either during repairs, and clear them.
front door opening. • Do the steering column position memorization
(see page 17-28).
NOTE: Do not rest the dashboard on its lower
center cover opening, or it may be damaged. Lay it
on its front or back.
20-138 BACK
Seats
Component Location Index
BACK 20-139
Seats
Front Seat Active Head Restraint Inspection
1. Push the head restraint (A) forward fully from the 4. Apply masking tape on the top of the head restraint.
locked position to return the inside inertia lock (B).
5. Make marks (A) on both sides at 285 mm (11.2 in.)
upward from the roots of the head restraint frame
(B) along the back of the head restraint (C) surface.
Make a center ofthese points as a datum point (0).
A
~9~9~ B B B
2. Slowly raise the head restraint into the normal 6. Push the head restraint (A) forward, and check:
position. With a scale, measure the level amount ofthe head
restraint movement. The head restraint should
move more than 50 mm (2.0 in.) without resistance.
If it is less than 50 mm (2.0 in.), or the head restraint
doesn't move smoothly, replace the seat-back
frame (see page 20-150).
Above 50 mm (2.0 in.)
(Level)
20-140 BACK
Front Seat Removal/Installation
Special Tools Required 4. Adjust the seat to its minimum height, then remove
KTC trim tool set SOJATP2014.* the lower anchor bolt (A).
* Available through the American Honda Tool and
Equipment Program; call 888-424-6857
NOTE:
• Put on gloves to protect your hands.
) ,
~UNF
• When prying with a flat-tip screwdriver, wrap it with
protective tape to prevent damage.
• Take care not to scratch the body or tear the seat
covers.
• Use the appropriate tool from the KTC trim tool set to 32N·m
avoid damage when removing components. (3.3 kgf.m, 24Ibf·ft)
1. Make sure you have the anti-theft code for the 5. Driver'S side with navigation system: Gently pull
audio or the navigation system (if equipped). the navigation unit cover (A) up to detach the clips,
then remove the cover.
2. Tilt the steering wheel all the way up, and telescope
it all the way in. Fastener Locations
t>: Clip, 2
3. Slide the front seat all the way forward, and adjust
the seat to its maximum height. Carefully pry up on
the bottom of the anchor cover (A) to release the
vii B
(cont'd)
BACK 20-141
Seats
Front Seat Removal/Installation (cont'd)
7. Slide the seat all the way forward and remove the 9. Slide the seat all the way back, and remove the
rear outer seat track end cover (A) and the rear front outer seat track 'end cover (A) and the front
inner seat track end cover (8). inner seat track end cover (8).
~ A
~
~: Bolt,2
®»-
10x 1.25 mm
10x 1.25 mm
20-142 BACK
12. Lift up the front seat, then disconnect the power 14. With the help of an assistant, carefully remove the
seat harness connector (A) and the side airbag front seat through the front door opening.
connector (8). Disconnect the ODS unit connector
(C) on the passenger's seat. 15. Install the seat in the reverse order of removal, and
note these items:
Driver's seat
• Apply medium strength type liquid thread lock to
8
the seat mounting bolts before reinstallation.
• Tighten the seat mounting bolts to the specified
torque in the sequence shown. Slide the seat all
the way back and tighten CD and (V, then slide it
forward and tighten ® and 0. The driver's seat is
shown; the passenger's seat is symmetrical.
• Make sure each connector is plugged in properly.
• Tighten the bolts by hand first, then tighten them
to specification with a torque wrench.
• Reconnect the negative cable to the battery.
• Enter the anti-theft codes for the audio and
navigation system (if equipped).
• Set the clock.
• Check for any DTCs that may have been set
during repairs, and clear them.
• Do the steering column position memorization
(see page 17-28).
Passenger's seat
Fastener Locations
~: 801t,2
CD--~..,.....,
13. Remove the head restraint.
/
10x 1.25 mm
47N·m
14.8 kgf·m, 35 Ibf·ftl
BACK 20-143
Seats
Front Seat DisassemblyIReassembly
Fastener Locations
~:Screw,3
~I A
20-144 BACK
5. From under the seat cushion, release the hook 6. Remove bolts, then remove the seat-back (A).
strips (A) and pull the seat cushion cover (8) back.
Disconnect or detach the connectors, detach the Fastener Locations
harness clips (C), release the wire ties (D), then pull ~: Bolt,4
~
out the harness(es) out through the harness sock
(E).
o Driver's seat
A
- Side airbag connector (F)
- Seat-back heater harness connector (G)
- Recline motor/lumbar support motor harness
connector (H)
o Passenger's seat
- Side airbag connector (F)
- ODS unit harness connector (I)
- Recline motor harness connector (J)
Driver's seat
c
E
7. Assemble the seat-back and seat cushion in the
~.I:.i=I:f-""/",...-D reverse order of disassembly, and note these
~~~
items:
securely.
o Apply mUltipurpose grease to the moving parts
BACK 20-145
Seats·
Front Seat Linkage Disassembly/Reassembly
SRS components are located in this area. Review the SRS component locations (see page 24-18) and the precautions
and procedures (see page 24-20) before doing repairs or service.
Driver's Seat
• Check the operation of the driver's seat position sensor after any of these actions (see page 24-36):
- Driver's seat position sensor replacement
- Cover plate (front side of driver's seat slide rail) replacement
NOTE:
• Put on gloves to protect your hands.
• Apply mUltipurpose grease to the sliding portions and pivot portions of the seat tracks.
~/
POWER SEAT CONTROL UNIT
-------~ ~
CENTER INNER COVER
8x 1.2Smm
;rANCH:RmM
22N·m
(2.2 kgf·m, 16Ibf·ft)
~~
OUTER HEIGHT
COVER
HARNESS BRACKET
oo~~
@ NAVIGATION UNIT
FLOOR CONNECTOR 6x1.0mm BRACKET
BRACKET 9.8N·m (With navigation
(Without navigation system) (1.0 kgf·m, 7.2Ibf·ft) system)
20-146 BACK
SRS components are located in this area. Review the SRS component locations (see page 24-18) and the precautions
and procedures (see page 24-20) before doing repairs or service.
Passenger's Seat
• Calibrate the ODS unit after any of these actions (see page 24-34):
- Front passenger's seat replacement (including any seat components)
- Replacement ofthe seat weight sensors
- Replacement of the ODS unit
NOTE:
• Put on gloves to protect your hands.
• Apply mUltipurpose grease to the sliding portions of the seat tracks.
\
POWER SEAT HARNESS
\~ .
~~
~
RECUNE INNER COVER "" /
~~
HARNESS BRACKET
~ ~~ ""/
8x1.25mm
22N·m
12.2 kgf·m, 16lbf·ftl
BACK 20-147
Seats·
SRS components are located in this area. Review the 4. Release the push nut (A) from the motor side end of
SRS component locations (see page 24-18) and the the connecting rod (B), gently tap on the motor side
precautions and procedures (see page 24-20) before of the connecting rod to remove itfrom the recline
doing repairs or service. motor (C) and both recline adjusters (D).
Fastener Location
~: Bolt, 1
A
~ :JD-::::::!.--~
I _
20-148 BACK
Front Seat Lumbar Support Replacement
Driver's seat 4. Release the hook strips (A), then turn over the seat-
back cover (8).
SRS components are located in this area. Review the
SRS component locations (see page 24-18) and the
pre€;autions and procedures (see page 24-20) before
doing repairs or service.
NOTE:
• Put on gloves to protect your hands.
• Take care not to bend the cable.
• Take care not to tear the seams or damage the seat
covers.
c
5. Release the hooks (A), then remove the lumbar
support motor cover (8).
(cont'd)
BACK 20-149
Seats.
Front Seat Lumbar Support Front Seat-back Cover Replacement
Replacement (cont'd)
Special Tools Required
KTC trim tool set SOJATP2014 *
6. Disconnect the power lumbar support motor * Available through the American Honda Tool and
connector (A) and remove the nuts, then remove Equipment Program; call 888-424-6857
the lumbar support motor (B).
SRS components are located in this area. Review the
Fastener Locations SRS component locations (see page 24-18) and the
.:Nut,2 precautions and procedures (see page 24-20) before
~
6x 1.0 mm doing repairs or service.
6N·m
(0.6kgf·m,
3=;;:'--:::::==~~
4\ffi o Check the operation ofthe driver's seat position
sensor after any ofthese actions (see page 24-36).
- Driver's seat position sensor replacement
- Cover plate (front side of driver's seat slide rail)
replacement
o Calibrate the ODS unit after any ofthe these actions
(see page 24-34).
- Front passenger's seat replacement (including any
seat components)
- Replacement of the seat weight sensors
A
- After a vehicle collision
NOTE:
o Put on gloves to protect your hands.
covers.
o On the passenger's seat, do not touch the OPDS
20-150 BACK
3. Detach the clips, release the hooks (A) by pulling 5. Pull the recline motor harness/lumbar support
the bottom ofthe back panel (8) back, then gently motor harness (A) (driver's seat) or recline motor
pull down the panel to release the hooks (C) from harness (8) (passenger's seat), seat-back heater
the seat-back frame, and remove the panel. harness (C), side airbag harness (0) and the ODS
unit harness (E) (passenger's seat) out through the
NOTE: Detach the clips and hooks in the numbered holes (F) in the seat-back cover.
sequence as shown.
Driver's seat-back
Fastener Locations
Passenger's seat-back
A
F F
A
E
(cont'd)
BACK 20-151
Seats
Front Seat-back Cover Replacement (cont'd)
6. Passenger's 'seat: Turn over the seat-back cover (A), 8. Pull out the head restraint guides (A) while
.detach the hooks (8), then remove the ODS unit pinching the tabs on the end of the guides, and
cover (C). Disconnect the OPDS sensor connectors remove them.
(D), then detach the harness clips (E).
B 0
7. Release the front hook (A) and rear hook (8) ofthe
reinforcing cloth (C) from seat-back frame (D).
20-,152 BACK
10. Pull back the edge of the seat-back cover all the
way around, and release the clips (A), then remove
the seat-back cover.
A
BACK 2o.~153
Seats
Front Seat Cushion Cover Replacement
Special Tools Required 4. Remove the clips and wire tie (A) and release the
KTC trim tool set SOJATP2014 * hook strips (B) from both sides of the seat cushion.
* Available through the American Honda Tool and
Equipment Program; call 888-424-6857 Outside
Fastener Locations
SRS components are located in this area. Review the
SRS component locations (see page 24-18) and the
precautions and procedures (see page 24-20) before
doing repairs or service.
NOTE:
• Put on gloves to protect your hands.
• Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components. Inside
• Take care 'lot to tear the seams of damage the seat
Fastener Locations
covers.
20-154 BACK
5. From under the seat cushion, release the hook 7. Pull back the edge of the seat cushion cover all the
strips (A), and pull back the seat cushion cover (8). way around, and release the clips (A), then remove
the seat cushion cover.
A
BACK 20-155
Seats
Second Row Seat Removal/Installation
Special Tools Required 4. Remove the rear ISO fix bracket cover cap (A) (left
KTe trim tool set SOJATP2014 * second row seat), rear foot inner cover (B), and rear
* Available through the American Honda Tool and foot outer cover (e) from the back of the seat tracks.
Equipment Program; call 888-424-6857
Left seconds row seat
NOTE:
• Put on gloves to protect your hands.
• Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components.
• Take care notto scratch the body or tear the seat
covers.
2. Remove the front foot inner cover (A) and front foot
outer cover (B) from the front of the seat tracks.
20-156 BACK
5. From the front of the seat tracks, remove the bolts 7. With seat heater: Lift up the front seat, then detach
securing the second row seat (A). the harness clip (A), and disconnect the seat-back
heater connector (8).
Fastener Locations
~: Bolt,2 Left second row seat
~ A
10x1.25mm
6. From the back of the seat tracks, remove the bolts Right second row seat
securing the second row seat (A).
Fastener Locations
~: Bolt,
Left secand row seat, 3
Right secand row seat, 2
10x 1.25mm
(cont'd)
BACK 20-157
Seats 7
8. With the help of an assistant; carefully remove the Special Tools Required
second row seat through the rear door opening. KTe trim tool set SOJATP2014 *
* Available through the American Honda Tool and
9. Install the seat in the reverse order of removal, and Equipment Program; call 888-424-6857
note these items:
Left Second Row Seat
• Apply medium strength type liquid thread lock to
the seat mounting bolts before reinstallation. NOTE:
• Tighten the seat mounting bolts to the specified • Put on gloves to protect your hands.
torque in the sequence shown. Tighten CD and ®, • Use the appropriate tool from the KTe trim tool set to
then tighten ® and G), and on the left second row avoid damage when removing components.
seat, also tighten ®. • Take care not to scratch the body or te.ar the seat
• If equipped, make sure the seat heater connector covers.
is plugged in properly.
• Tighten the bolts by hand first, then tighten them 1. Remove the second row seat (see page 20-156).
to specification with a torque wrench.
2. From under the seat cushion, release the hooks (A)
Fastener Locations of the back cover carpet (8) from the seat cushion
~: Bolt, frame, then pull then carpet back.
Left secand row seat, 5
Right secand row seat, 4 C
10x 1.25mm
47N·m
0.
(4.8 kgf·m, 35 Ibf·ft)
A A
20-158 BACK
, .~
4. Gently pull out the recline outer cover (A) to detach 6. Gently. pull out the ISO fix bracket outer cover (A) to
the clips and to release the hooks (8) of the recline detach the clip. Releasethe hookS (8) from the ISO
inner cover (e), then remove the cover while fix bracket inner cover (e), and release the hook (D)
releasing the inside edge of the cover from the of the inner cover from the outer cover, then
recline adjuster (D). remove the cover while releasing the inside edge of
it from the ISO fix bracket (E).
Fastener Locations
[>: Clip. 2 Fastener Location
--=tJ
[>: Clip. 1
--=tJ
D
J~~I\'~
A
7. Remove the screw (A) gently pull out the ISO fix
5. Remove the screw (A), gently pull out the recline bracket inner cover (8) to detach the clips (e). then
inner cover (8) to detach the clip (e), then remove it. remove it.
(cont'd)
BACK 20-159
Seats
Second Row Seat DisassemblyIReassembly (cont'd)
8. Remove the screw, gently pull out the rear center 10. Remove the seat cuhsion (A).
outer cover (A) to release the hook (8) from the
center inner cover (C), and to release the hooks (D) -1 Remove the seat belt buckles (8) and seat belt
of the inner cover from the outer cover, the remove detachable anchor (C) from the elastic straps
it. (D).
-2 Remove the nuts (E). Using a T30 TORX bit,
Fastener Location remove the bolts (F).
~ : Screw, 1
~I
Fastener Locations
• : Nut, 2 ~ : Bolt, 2
@)) 0- o
6x1.0mm
9.8N·m
11.,,\m. 7.2 Ib'·ftl
~~
8x 1.25 mm
22N·m
B 12.2 kgf'm, 16Ibf·ft)
20-160 BACK
11. Remove the screw, then remove the front center 13. Assemble the seat-back and seat cushion in the
outer cover (A). reverse order of disassembly, and note these
items:
Fastener Location
~:Screw, 1 o If the bushing is damaged or stress-whitened,
~
replace it with a new one.
o Replace any damaged clips with newones.
o Push the clips into place securely.
o With seat heater: Replace the wire tie you
removed with a new one.
o With seat heater: Make sure the seat-back heater
connector is plugged in properly.
12. Using a T40 TORX bit, remove the bolts (A, B), then
remove the seat-back (C) and bushing (D).
Fastener Locations
A ~ : Bolt, 4 A ~ : Bolt, 1
€)mn (0)P»
10x1.25mm C
47N·m
(4.8kgf·m,
35lbf·ftl
\ B
10x 1.25 mm
47N·m
(4.8kgf.m,
35Ibf·ft)
BACK 20-161
Seats
Second Row Seat Disassembly/Reassembly (cont'd)
Special Tools Required 5. Gently pull out the recline outer cover (A) to detach
KTe trim tool set SOJATP2014 * the clips and to release the hooks (B) of the recline
* Available through the American Honda Tool and inner cover (e), then remove the cover while
Equipment Program; call 888-424-6857 releasing the inside edge of the cover frcim the
recline adjuster (D).
Right Second Row Seat
Fastener Locations
NOTE:
• Put on gloves to protect your hands.
• Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components.
• Take care not to scratch the body or tear the seat
covers.
C.'
inner cover (B) to detach the clip (e), then remove it.
C
C Fastener Locations
A~;:., I
20-162 BACK
7. Gently pull out the center outer cover (A) to remove 9. Remove the nuts (A). Using a T30 TORX bit,
the screw and to release the hooks (8) from the remove the bolts (8), then remove the seat cushion
center inner cover (C), then remove the cover while (C).
releasing the inside edge of it from the recline
adjuster (D). Fastener Locations
Ae : Nut, 4 B~: Bolt, 2
Oml
Fastener Location
~ : Screw, 1 @)
@WI c
6x 1.0 mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
Fastener Location
8x 1.25 mm
22N·m
(2.2 kgf·m, 16Ibf·ft)
(cont'd)
BACK 20-163
Seats
Second Row Seat DisassemblyIReassembly (cont'd)
10. Disconnect the recliner cables (A) and the third row 11. Using aT40 TORX bit, remove the bolts, then
seat access rods (B) on both sides, then remove the remove the seat-back (A).
cables from the clips (C).
Fastener Locations
~ : Bolt, 4
7m.
10 x 1.25 mm
47N·m
"'bf·ft)
20-164 BACK
Second Row Seat-back Recline Lever Replacement
Special Tools Required 5. Left second row seat: Detach the clips (A) and
KTC trim tool set SOJATP2014 * disconnect the recline outer cable (B) and the
* Available through the American Honda Tool and recline inner cable (C).
Equipment Program; call 888-424-6857
A A
NOTE:
• Put on gloves to protect your hands.
• Take care not to tear the seams or damage the seat
covers.
• Take care not to kink the cables.
• Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
(cont'd)
BACK 20-165
Seats
Second Row Seat-back Recline Lever Replacement (cont'd)·
6. Right second row seat: remove the wire ties (A) and 7. Install the recline lever in the reverse order of
detach the clips (B), disconnect the recline outer removal, and note these items:
cable (C) and the recline inner cable (D), then
remove the cables from the clips (E). • Make sure each cable is connected securely.
• Fix at the middle groove in the end of the recline
inner cable (A) securely to obtain no clearance
between the cable end and the recline lever
fitting.
• Fix at the middle groove in the end of the recline
outer cable (B) securely to obtain a clearance
between the cable end and the recline lever
fitting.
• Check the seat-back fold down operation:
- Left second row seat: When operating the
recline lever, the inner recline adjuster is
unlocked first, the outer recline adjuster is
unlocked next, then the seat-back is folded
down fully.
- Right second row seat: When operating the
recline lever, the inner recline adjuster is
unlocked first, the outer recline adjuster is
unlocked next, then the seat-back is folded
down fully without any interference in
movement, but the seat doesn't slide forward.
• The right second row seat is shown; the left
second row seat is similar.
20-166 BACK
Second Row Seat-back Recline Third Row Seat Access Cable
Cable Replacement Replacement
1. Remove the seat-back recline lever (see page 3. Disconnect the third row seat access cable (A) and
20-165). detach the clips (B), then remove the cable by
pinching the hooks (C) of the holder.
2. Carefully pry out the cover (A) with a flat-tip
screwdriver at the gap while holding the lever fully
open. Release the tabs (B), then remove the cover.
(cont'd)
BACK 20-167
Seats
Third Row Seat Access Cable Second Row Seat Armrest
Replacement (cont'd) Replacement
4. Install the cable in the reverse order of removal, NOTE: Take care not to tear the seams or damage the
and note these items: seat covers.
• Make sure each cable is connected securely. 1. Remove the ISO fix bracket outer cover (see step 6
• If necessary, remove the clip (A), then adjust the on page 20-157).
inner side end of the third row seat access cable
(A) to obtain no clearance between the cable end 2. Using a T30 TORX bit, remove the bolt, then
and the recline lever fitting. remove the washer (A) and wave washer (8).
• Fix at the middle groove in the outer side end of
Fastener Location
the third row seat access cable to obtain a
clearance between the cable end and the recline ~: Bolt, 1
lever fitting.
• Check the third row seat access operation: When
€) •
operating the third row seat access knob, the
inner recline adjuster is unlocked first, the outer
recline adjuster is unlocked next, then the seat-
back is tilted forward and the seat is allowed to
slide forward.
20-168 BACK
Second Row Seat Armrest
Beverage Holder Replacement
4. Remove the armrest (A) and bushings (8).
NOTE:
• Take care not to tear the seams or damage the seat
covers .
• Use the appropriate tool from the KTC trim tool set to
avoid damage when prying components.
Fastener Locations
~: Screw, 2
~
B
BACK 20-169
Seats
Second Row Seat Armrest Panel Replacement
Special Tools Required 5. Pull back the ISO fix trim (A).
KTe trim tool set SOJATP2014 *
* Available through the American Honda Tool and
Equipment Program; call 888-424-6857
NOTE:
• Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components .
• Take care not to tear the seams or damage the seat
covers.
Fastener Locations
.'
B ~ : Screw. 2 C [> : Clip. 1
~
o
Fastener Locations
20-170 BACK
Second Row Seat Cover Replacement
Seat-back Cover o
1. Remove the second row seat (see page 20-156).
5. Remove the third row seat access knob (A). Peel off
the label (B) and remove the screw (C), then
remove the third row seat access trim (D) by
detaching the clips (E).
Fastener Locations
C ~ : Screw, 1 E [>: Clip. 2
0m- • I
(cont'd)
BACK 20-171
Seats
Second Row Seat Cover Replacement (cont'd)
6. Fold the seat-back forward fully, detach the clips, 7. Release all of the hooks (A) and remove the wire
and remove the back cover (A). ties (B) from the back ofthe seat-back, then pull
back the seat-back cover. If equipped, detach the
Left seat-back seat-back heater harness clip (e) from the seat-back
frame.
Fastener Locations
Left seat-back
A A
A
A
¥ ¥
¥ ¥
'A
Right seat-back
Fastener Locations
1>: Clip, 9
~ Right seat-back
A A
'fj
"
'! '!8'! A
20~172 BACK
8. While pulling the recline lever (A), gently pull out 10. Pull out the seat-back,pad (A) from the seat-back
the recliner lever upper housing (8) to release the frame (8), then pinch the end of the head restraint
hooks (C), then remove it. guides (C) to remove them.
(cont'd)
BACK 20-173
Seats
Second Row Seat Cover Replacement (cont'd)
12. Remove the seat-back cover/pad ·(A) from the seat- 13.. Pull back the edge ofthe. seat-back cover all the
back frame (B) .. way around, and release the clips (A), then remove
the seat-back cover.
Left seat-back
A
20-174 BACK
15. Install the seat-back cover in the reverse order of Seat Cushion Cover
removal, and note these items:
1. Remove the second row seat (see page 20-156).
• To prevent wrinkles when installing a seat-back
cover, make sure the material is stretched evenly 2. Remove the recline outer cover:
over the pad before securing the hooks, hook
strips, and clips. • Left second row seat (see step 4 on page 20-159).
• Replace any clips (A) you removed with new • Right second row seat (see step 5 on page
ones using commercially available upholstery 20-162).
ring pliers (8).
• Replace the wire ties you removed with new 3. From under the seat cushion, release the hooks (A)
ones. of the back cover carpet (8) from the seat cushion
• With seat heater: Make sure the seat heater frame, then pull the carpet back.
connector is plugged in properly.
Left second row seat
A
c E
(cont'd)
BACK 20-175
Seats·
B
B 6. Remove the seat cushion cover/pad (A) from the
seat cushion frame (8).
5. Release all of the clips (A) and hook strips (8) from
under the seat cushion (C).
o
~
o
F=======Io
\ c
A B
20-176 BACK
7. Pass the retainers (A) through the slots in the seat- 8. Install the seat-back cover in the reverse order of
back pad (left seat cushion). Pull back the edge of removal, and note these items:
the seat cushion cover all the way around, and
release the clips (8), then remove the seat cushion o To prevent wrinkles when installing a seat-back
cover. cover, make sure the material is stretched evenly
over the pad before securing the hooks, hook
Left seat cushion strips, and clips.
o Replace any clips (A) you removed with new
ones using commercially available upholstery
ring pliers (8).
o Replace the wire ties you removed with new
ones.
o With seat heater: Make sure the seat-back heater
connector is plugged in properly.
A
B
~
c - --- =>J
I
I
Ie 'LJ
I
I
--- -----::>:
I
I
I
I
BACK 20-177
Seats
Second Row Seat Armrest Cover Replacement
NOTE: Take care not to tear the seams or damage the 5. Pull back the armrest cover (A) all the way around,
seat covers. then separate the armrest cover and pad (8).
20-178 BACK
Third Row Seat Removal/Installation
10x1.25mm
47N·m
(4.8 kgt.m, 35 Ibf·ftl
BACK 20-179
Seats
Third Row Seat DisassemblyIReassembly
Special Tools Required 3. Using a T30 TORX bit, remove the pivot bolt
KTe trim tool set SOJATP2014 * securing the seat-back (A) and sat cushion (8), then
* Available through the American Honda Tool and separate them.
Equipment Program; call 888-424-6857
Fastener Locations
NOTE: ~: Bolt, 2
~
• Put on gloves to protect your hands.
• Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components.
• Take care notto scratch the body or tear the seat
covers.
20-180 BACK
Third Row Seat Latch Replacement
j8
(cont'd)
BACK 20-181
Seats
Third Row Seat Latch Replacement Third Row Seat Pivot Replacement
(cont'd)
NOTE:
• Put on gloves to protect your hands .
8. Remove the bolts, then remove the latch (A). • The left third row seat is shown; the right third row
seat is similar.
Fastener Locations
~: Bolt, 2 1. Remove the right third row seat (see page 20-179).
Fastener Locations
10x1.25mm
47N·m ~ : Screw, 2
~\
(4.8 kgf·m, 35 Ibf·ft)
Fastener Locations
8x1.25mm
31N·m
(3.2 kgf·m, 28 Ibf·ft)
20-182 BACK
Third Row Seat-back Recline Lever Replacement
Special Tools Required 7. Remove the clips, then remove the seat-back
KTC trim tool set SOJATP2014 * recline lever (A) with the recline cable (B).
* Available through the American Honda Tool and
Fastener Locations
Equipment Program; call 888"424-6857
NOTE:
o Put on gloves to protect your hands.
o Use the appropriate tool from the KTC trim tool set to
3. Pry out the lid (A), and remove the screws securing
the third row seat-back recline lever (B).
Fastener Locations
~: Screw, 2
~I
A
BACK 20-183
Seats
Third Row Seat-back Recline Cable Third Row Seat Cover Replacement
Replacement
NOTE:
• Put on gloves to protect your hands.
Special Tools Required • Take care not to scratch the interior trim.
KTC trim tool set SOJATP2014 * • Take care not to tear the seams or damage the seat
* Available through the American Honda Tool and covers.
Equipment Program; call 888-424-6857
Seat-back Cover
NOTE:
• Use the appropriate tool from the KTC trim tool set to 1. Remove the third row seat (see page 20-179).
avoid damage when removing components .
• Take care not to kink the cable. 2. Remove these items .
1. Remove the third row seat-back recline lever • Seat cushion (see page 20-180)
(see page 20-183). • Head restraint
2. While holding the lever (A) open, carefully pry out 3. Remove the screws securing the seat-back recline
the cover (B) with trim tool to release the tabs (C), lever (see step 3 on page 20-183).
then remove the cover.
4. Detach the clips (A, B), and remove the back cover
(C) from the frame, then turn the cover to pass the
recline lever (D) through a hole in the cover.
Fastener Locations
A I> : Clip, 10 B I> : Clip, 2
I~ ~ C
A
Y;
A I 'Y:A
A ¥ B "
A ¥ ¥ A
3. Disconnect the recline cable (A).
¥ ¥
D
~V- "
A
A
¥
A ¥ A
V
"
V
"
--------A
4. Install the third row seat-back recline cable in the
reverse order of removal, and note these items:
20-184 BACK
5. Release all of the hooks (A, 8) from behind the seat- 7. Pull out the head restraint guides (A) while
back (e). Unhook the edge of the seat-back cover pinching the tabs (8) on the end of the guides, and
(D) from the hook (E) of the seat-back frame. remove them.
(cont'd)
BACK 20-185
Seats
Third Row Seat Cover Replacement (cont'd)
9. Pull back the edge of the seat-back cover (A) all the Seat Cushion Cover
way around, then release all ofthe clips (8).
Remove the seat-back cover. 1. Remove both front mounting bolts (see page
20-179).
~A
2. Release the hook strips (A) from under the seat
cushion (8).
A
10. Install the seat-back cover in the reverse order of
removal, and note these items:
A
3. Remove the pivot bolt cover from both sides (see
step 2 on page 20-180).
20-186 BACK
4. Detach the retainers (A) from both sides of the link 7. Pull back the edge of the seat cushion cover (A) all
(B), and release all of the hook strips (C) from under the way around, release all of the clips (B), under
the seat cushion (D). the right seat cushion cover, then remove the seat
cushion cover.
BACK 20-187
Bu'mpers
NOTE: 3. Pull on the front bumper (A) at the wheel arch areas
• Put on gloves to protect your hands. to release it from the hooks (B) on the side spacers
• Have an assistant help you when removing and (e).
installing the front bumper.
• Take care not to scratch the front bumper and body. B B
2. Remove the bolts (A, B), screws (e), and clips (D, E,
F) securing the front bumper (G).
Fastener Locations
A ~ : Bolt, 2 B ~ : Bolt,2 C ~ : Screw, 2
~~~
DC>: Clip, 2 E C>: Clip, 4 F C>: Clip, 5
4. With the help of an assistant, while pulling the
-~--.------j';!~\~--------'
wheel arch portion away from the side spacer (A),
pull the front bumper to release the bumper from
the hooks (B) on the corner upper beam (e).
H H 6x 1.0mm
9.8N·m
(1.0kgf.m, 7.2 Ibf·ttl
D
F
F
F
6x 1.0 mm
9.8N·m F
(1.0 kgf·m, 7.2Ibf·ttl B
20-188 BACK
5. With headlight washer: While pushing the retainer 7. Install the bumper in the reverse order of removal,
(A), pull the headlight washer tube (B) to disconnect and note these items:
it from a nozzle (e) of the washer motor. Release
the washer tube from the tube clip (D). • Make sure the front fog light connectors are
plugged in properly, and the headlight washer
tube is connected properly.
• Make sure the front bumper engages the hooks
(of both center upper beams and side spacers) on
each side securely.
• If the clips are damaged or stress-whitened,
replace themwith new ones.
• Push the clips and hooks into place securely.
BACK 20-189
Bumpers
~I
E
A c
20-190 BACK
2. Remove the caps (A). Remove the bolts (8) and 4. With the help of an assistant, while pulling the
clips (e) securing the rear bumper (D). wheel arch portion away from the side spacers (A),
pull the rear bumper to release the bumper from
NOTE: To remove the clips, pry the inner clip up at the hooks (8) on the side upper spacer (e), and
the edge near the line (E) on its head. from the hooks (D) on the side bracket (E).
Fastener Locations
B~. C~!J
E E
(cont'd)
BACK 20-191
Bumpers
6. Install the bumper in the reverse order of removal, Special Tools Required
and note these items: KTC trim tool set SOJATP2014 *
* Available through the American Honda Tool and
• Make sure the rear bumper engages the hooks Equipment Program; call 888-424-6857
(of both the side bracket, side spacers, and side
upper spacers) on each side securely. NOTE:
• Ifthe clips are damaged or stress-whitened, • Put on gloves to protect your hands.
replace them with newones. • Take care not to scratch the front bumper.
• Push the clips and hooks into place securely. • Use the appropriate tool from the KTC trim tool set to
avoid damage when removing components.
2. Remove all of the bolts (A) and screws (B). Pry all of
the hooks (C) up with a trim tool, then remove the
rear bumper skid trim (D) from the rear bumper (E).
Fastener Locations
A": Bolt, 2 B .. : Screw, 7
6x 1.0mm
·9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
20-192 BACK
Rear Bumper Air Spoiler Rear Bumper Reflector
Replacement Replacement
NOTE: NOTE:
• Put on gloves to protect your hands. • Put on gloves to prevent damllge .
• Take care not to scratch the rear bumper. • Take care not to scratch the rear bumper and body .
1. Remove the rear bumper (see page 20-190). 1. Push out the clip (A), release the hook (8), then
remove the rear bumper reflector (C).
2. Remove the bolts (A) and clips (8) then remove the
rear bumper air spoiler (0) from the rear bumper
(E). Take care notto scratch the rear bumper.
Fastener Locations
A~: Bolt,2 B C>: Clip, 2
t-I C
A ~
2. Reattach the hook to the rear bumper first, and
push the clip into place securely.
6x 1.0 mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
BACK 20-193
Hood
Hood Adjustment
• Adjust the hood right and left, as well as forward and rearward, by using the elongated holes in the hood
hinges (8).
• Turn the hood edge cushions (C), as necessary, to make the hood fit flush with the body at the front and side
edges.
A
6x 1.0 mm
18N·m
(1.8 kgf·m, 13Ibf·ft)
A
6x 1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
4. Adjust the hood latch (0) to obtain the proper height at the forward edge, and move the hood latch right or left
until the striker (E) is centered in the hood latch.
20-194 BACK
Hood Support Strut Replacement
6. Check that the hood opens properly and closes 1. With the help of an assistant, use a flat-tip
securely. screwdriver (A) to pry the support strut clips (8) of
the support strut (C) on the hood and body, then
7. Apply touch-up paint to the hinge mounting bolts release the support strut from the pivot bolts (D).
and around the hinges, and letthe paint dry. Do not remove the clips from the support strut.
8. Apply mUltipurpose grease to the hood latch and NOTE: Use eye protection when doing this
hood hinges as indicated by the arrows. procedure.
BACK 20-195
Hood
1. Using a clip remover, detach the clips, then remove 1. Using a clip remover, detach the clips. Release the
the hood seal (A). Take care not to scratch the hood. hooks (A), then remove the hood insulator (8). Take
care not to scratch the hood.
Fastener Locations
1>: Clip,S . Fastener Locations
Jf:J A
20-196 BACK
Tailgate
Tailgate Adjustment
NOTE:
• Put on gloves to protect your hands .
• Use the appropriate tool from the KTe trim tool set to
avoid damage when removing components.
4. Remove the striker cap (A) from the rear trim panel
(8).
A
8x 1.25 mm
22 N·m 12.2 kgf·m, 16Ibf.ft)
(cont'd)
BACK 20-197
Tailgate
8. Check that the tailgate opens properly and locks 1. With the help of an assistant, use a flat-tip
securely. screwdriver (A) to pry the support strut clips (8)
from each end of the support strut (C) at the tailgate
9. Reinstall the support struts securely. and body, then release the support strut from the
pivot bolt (0) and from the pivot bracket (E). 00 not
10. Apply touch-up paint to the hinge mounting bolts remove the clips from the support strut.
and around the hinges, and let the paint dry.
NOTE: Use eye protection when doing this
11. Apply mUltipurpose grease to the pivot portion of procedure.
the tailgate hinges (A) as indicated by the arrows.
NOTE:
• Enter the·anti-thett code for the audio and the
navigation system (if equipped). 2. Remove the bolts, then remove the pivot bracket
• Set the clock. (A).
• Check for any OTCs that may have been set
during repairs, and clear them. Fastener Locations / 6 x 1.0 mm
• 00 the steering column position memorization
(see page 17-28).
~ : Bolt. 2
~ I rrr,l- 9.8 N·m
(1.0 kgf·m, 7.2Ibf·ft)
~ ~"~
20-198 BACK
Tailgate Weatherstrip Replacement
4. Set the clips (A) on the original position, then 1. With: power tailgate: Remove the left tailgate side
reattach the support strut (8) on the pivot bolt (C) trim (see page 20-96).
and pivot bracket (D) by pushing the support strut
onto the pivot. 2. With power tailgate: Use a flat-tip screwdriver (A)
to pry the clip (8) downward from the power
tailgate motor rod (C), then release the rod from the
pivot bracket (D) and push it in the quarter pillar
trim (E). Do not remove the clip from the rod.
c
D
(cont'd)
BACK 20-199
Tailgate
3. Remove the tailgate weatherstrip (A) by pulling it 6. With power tailgate: Reinstall the left tailgate side
out. trim (see page 20-96).
Outside..
20-200 BACK
Fuel Fill Door
Fuel Fill DoorI Adapter Replacement
NOTE: Take care not to scratch the body. 4. Remove the fuel fill door/adapter (A) from the body.
BACK 20-201
Fuel Fill Door
NOTE:
• Take care not to scratch the body.
• Use the appropril'lte tool from the KTC trim tool set to
avoid damage when removing components.
20-202 BACK
Exterior Trim
NOTE: Take care not to scratch the front bumper and Special Tools Required
body. KTC trim tool set SOJATP2014 *
* Available through the American Honda Tool and
1. Remove the front bulkhead cover (A). Equipment Program; call 888-424-6857
Fastener Locations
_B_~_~_B_OI_t'_2_C_[>_~_:B_o_'t'_2_D_I~ 4
F E
(Eight places)
(cont'd)
BACK 20-203
Exterior Trim
20-204 BACK
Cowl Cover Replacement
Special Tools Required 5. Pull the cowl cover (A) forward to release the hooks
KTC trim tool set SOJATP2014 * (B, C) of it from the windshield (D) and body. From
* Available through the American Honda Tool and both hood hinge portions, release the hooks (E, F)
Equipment Program; call 888-424-6857 of the hood hinge cover (G) from the frontfender
(H) and the roof molding (I).
NOTE:
• Take care not to scratch the cowl cover and body. H
• Use the appropriate tool from the KTC trim tool set to
avoid damage when prying components.
Fastener Locations
9:
A I> : Clip, 3 F I> : Hook, 12
j
B
~.
C
/~ B
BACK 20-205
Exterior Trim
NOTE:
• Take care not to scratch the trim and body.
• Use the appropriate tool from the KTC trim tool set to
avoid damage when re!Tloving components.
j[J
3. Gently slide the A-pillar corner trim (A) up along
the A-pillar to release it from the clips.
Fastener Locations
1>: Clip, 2
20-206 BACK
Roof Rail Replacement
Special Tools Required 3. Remove the roof rail (A) and the center bracket (8).
KTe trim tool set SOJATP2014 *
* Available through the American Honda Tool and -4 Using a trim tool, pry the notch (e), then
Equipment Program; call 888-424-6857 remove the roof rail bar cap (0).
-2 Using a T30 TORX bit, remove the nuts (E)
For Some Models from the front bracket (F) and the rear bracket
(G).
NOTE: -a Using a T30 TORX bit, remove the bolts (H),
• Take care not to scratch the covers, roof rail, and the then remove the roof rail.
body. -4 Remove the center cover (I), and using a T30
• Use the appropriate tool from the KTe trim tool set to TORX bit, remove the nuts (J), then remove the
avoid damage when prying components. center bracket.
• When using a flat-tip screwdriver, wrap it with
Fastener Locations
protective tape to prevent damage.
E,J. :TORX Nut, 6 H ~ : TORX Bolt, 2
1. Pry up on the front cover (A) with a trim tool to
detach the clips and rib (8) from the front bracket
(e), then remove the cover by pulling the cover
®P ~I
forward. D 6x 1.0 mm
9.8N·m
Fastener Locations (1.0 kgf·m, 7.2 Ibf·ft)
EE
/
6x1.0mm
13N·m H ~
11.3 kgf·m,
9.4Ibf·ft)
-----..... E
6x1.0mm
13N·m
(1.3 kgf·m,
2. Pry up on the rear cover (A) with a trim tool to 9.4Ibf·ft)
detach the clips from the rear bracket (8), then
remove the cover by pulling the cover rearward. 4. Install the roof rail in the reverse order of removal,
and note these items:
Fastener Locations
I> : Clip, 2
• If the clips are damaged or stress-whitened,
BACK 20-207
Exterior Trim
Special Tools Required 3. Remove the windshield portion ofthe roof molding
KTC trim tool set SOJATP2014 * (A).
* Available through the American Honda Tool and
Equipment Program; call 888-424"6857 -1 Carefully insert the large trim tool (8) and
plastic spatula (C) in under the molding next to
Molding Removal the lower clip (D).
-2 While pulling the clip portion of the molding up
NOTE: by hand, push each of the eight small hook (E)
• Put on gloves to protect your hands. in numbered sequence shown to release the
• Take care not to damage the windshield. clip from the clip (F) on the A-pillar. Do not try
• Do not use any metallic toolsto remove the to pry up the clip if it is hard to release from the
windshield portion of the roof molding, or you may clip on the A-pillar.
chip the edge of the windshield and some cracks in -a Gradually work your way up to release each of
the windshield will occur. the upper clips (G, H, I).
• Use the appropriate tool from the KTC trim tool set to
Fastener Locations
avoid damage when removing components.
• Take care not to bend the roof molding. D C> : Clip (Blue)
c:; C> : Clip (Green)
H C>: Clip (Yellow)
1. For some models: Remove the roof rail (see page
I C>: Clip (Orange)
20-207).
- 7mm
- I I (0.28 in.)
2. Detach the bottom clip (A) at the iower corner of the
windshield.
=='= 1mm
! (0.039 in.)
Fastener Location
A C>: Clip, 1
(Left: Yellow, Right: Pink)
20-208 BACK
4. Start from the front to the rear, carefully insert a 5. Ifthe clips are damaged or stress-whitened, replace
trim tool in under the roof molding(s) (A) next to them with new ones.
each of the clips (8), and pry the molding(s) up to
release it with the clip from the stud bolt on the
body, then remove the roof portion of the
molding(s).
Fastener Locations
A
B [> : Clip, 7
(Light blue)
Fastener Locations
B [>: Clip, 3
(Light blue)
A
(cont'd)
BACK 20-209
Exterior Trim
1. Install the clips (A, 8, C, D, E, F) on the roof -1 Ho.ld the roof molding(s) up on the roof, and
molding(s) (G). align each clip to the stud bolts.
-.2 From the rear to the front, fit the clips (8) to the
Without roof molding stud bolts (C), then push on the molding until
they snap into place.
A Clip (Left): Yellow F
A Clip (Right) : Pink
-a From the top to the bottom, push the clips (D)
in the windshield portion of the roof molding
BClip: Blue
until they snap into place to the clip (E) on the
C Clip: Green
D Clip: Yellow A-pillar.
E Clip: Orange -4 Push the bottom clip (F) to the front fender into
F Clip: Light blue place.
-6 Set the hook (G) ofthe hood hinge cover (H).
B,C,D,E
20-210 BACK
With roof rail Body Side Clip Replacement
1. Gradually scrape off the adhesive tape (A) under
the clips (8) while heating it with a heat gun to 212
-248 "F (100-120 "C).
NOTE:
• To prevent damage, do not heat the painted
surface around the clips too much .
• To keep the exterior resin parts near the A-pillar
from being overheated by the heat gun, wrap
them with aluminum foil.
BACK 20-211
Exterior Trim
Fastener Locations
B ~: Screw, 4 C ~: Screw, 1 E [>: Clip, 1 [>: Clip, 11
~ ~ ~ .~ I
3. If the clips are damaged or stress-whitened, replace them with new ones.
5. Hold the panel up, and fit the front clip and all the side clips into the holes in the body, then push on the panel until
the side clips snap into place.
20-212 BACK
Tailgate Spoiler Trim Replacement
NOTE: Take care not to scratch the tailgate and body. 3. Gently close the tailgate, and lift up on the tailgate
spoiler trim (A) to detach the clips.
1. Open the tailgate. Disconnect the rear window
washer tube (A). Remove the radio antenna Fastener Locations
connector grommet (8) from the tailgate, and
disconnect the radio antenna connector (e).
B
6x 1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ftl
BACK 20-213
Exterior Trim
NOTE:
• Put on gloves to protect your hands. Fastener Locations
~ : Screw, 7
c
• Take care not to scratch the tailgate.
NOTE:
• If the screw grommets cracked excessively,
replace them with new ones.
• If the screw grommets are damaged or stress-
whitened, replace them with new.ones.
3. Remove the screws, and release both ends ofthe • If a new rear license trim will be installed,
rear license trim (A) from the inner taillights (B), remove all of remaining screw grommets on the
then remove the trim. If equipped, pull the rear tailgate and discard them. The screw grommets
camera unit harness (e) out. have been installed to the new rear license trim
with screws.
Fastener Locations
~:Screw,6
{)roll"1 =
B
A
A
20-214 BACK
Rear Gutter Cover Replacement
5. Install the trim in the reverse order of removal, and Special Tools Required
note these items: KTe trim tool set SOJATP2014 *
* Available through the American Honda Tool and
• With navigation system: Make sure the rear Equipment Program; call 888-424-6857
camera unit connector is plugged in properly.
• If a new rear license trim assembly (A) is to be NOTE:
installed, hold the trim up, and fit all the screw • Use the appropriate tool from the KTe trim tool set to
grommets (B) into the holes in the tailgate, then avoid damage when removing components.
push on the trim until the grommets snap into • Take care not to scratch the body.
place.
1. Open the tailgate.
New rear license trim installation
2. Use a trim tool to detach the clip (A) and pins (B) of
the rear gutter cover (e).
BACK 20-215
Exterior Trim
Emblem/Sticker Replacement
NOTE: When removing the emblems, take care not to scratch the body.
1. To remove the front "A" emblem, remove the front grille (see page 20-203).
2. Clean the body surface with a sponge dampened in isopropyl alcohol. After cleaning, keep oil, grease, and water
from getting on the surface.
• ACURA/MDX emblems: Remove the adhesive backing. Put the ACURA/MDX emblems with the application
guide foam on the tailgate as shown, then press the emblem into place. Remove the film and application guide
foam .
• When installing the ULEV sticker on the inside surface of the left quarter glass, align the sticker with the edge of
the black ceramic as shown, then press the sticker into place, and remove the application tape.
FRONT"A"EMBLEM REAR"A"EMBLEM
ULEV STICKER
SH-AWD EMBLEM
Unit: mm (in.) ACURA EMBLEM
Adhesive tape: Thickness 0.8 mm (0.03 in.' ADHESIVE TAPE
REAR"A"EMBLEM
FRONT
I
GRILLE
FRONT"A"
EMBLEM
MDXEMBLEM
Body line Body line
APPLICATION APPLICATION
GUIDE FORM ADHESIVE TAPE GUIDE FORM
ADHESIVE TAPE
APPLICATION Body line
TAPE
QUARTER
PILLAR
TRIM
Edge of the
black SH·AWD EMBLEM
~
ULEV ceramic
STICKER
0 ALIGNMENT
MARK
/
ADHESIVE TAPE
Edge of
the tailgate
20-216 BACK
Fenderwell
NOTE:
• Put on gloves to protect your hands .
• Take care not to scratch the body.
-.!I On the back of the wheel arch, remove the screws (8, C), then remove the splash guard (D).
-2 From under the front bumper (E), remove the bolt (F) and clips (G) securing the front bumper and front inner
fender.
-a From the wheel arch, remove the clips (H) securing the front splash shield (I) and front inner fender, and
remove the clip (J) securing the front inner fender on the body.
-4 Pull out the front inner fender.
NOTE: To remove the clips G and H, pry the inner clip up at the edge near the line (K) on its head.
Fastener Locations
B ~ : Screw, 4 C ~ : Screw, 1 F ~:Bolt,1 G [> : Clip, 3 J [>: Clip, 7
~. . ~;
-------------------------/7~ ~
K K
6x1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
2. Install the inner fender in the reverse order of removal, and note these items:
• If the clips are damaged or stress-whitened, replace them with new one .
• Push the clips into place securely.
BACK 20-217
Fenderwell
NOTE:
o Put on gloves to protect your hands.
-1 Remove the clips (B) that secure the front inner fender (C) and splash shield.
-2, From under the front bumper (D), remove the clips (E).
-a From under the body, remove the clips (F) that secure the front undercover (G) and splash shield, and remove
the clips (H) that secure the splash shield on the front suspension subframe (I).
-4 Pull the splash shield out.
NOTE: To remove the clips B, pry the inner clip up at the edge near the line (J) on its head.
Fastener Locations
B I> : caip,2 E I> : Clip, 5 F 1>: Clip, 2 HI>: Clip, 4
J J
2. Install the splash shield in the reverse order of· removal, and note these items:
o If the clips are damaged or stress-whitened, replace them with new ones.
o Push the clips into place securely.
20-218 BACK
Front Undercover Replacement Front Strake Replacement
o Take care not to scratch the body. 1. Remove the bolts, then remove the front strake (A)
from the front inner fender (B).
1. Remove the bolts (A), and clips (B), then remove
the front undercover (C) from the splash shield (D), Fastener Locations
front suspension subframe (E), and front subframe
stiffener (F).
Fastener Locations
A ~ : Bolt, 3 B t> : Clip, 3
~ ... 1
6x 1.0mm
9.8 N·m 11.0 kgf·m, 7.2Ibf·ft)
6x 1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
BACK 20-219
Fenderwell
1. Remove the front inner fender as needed (see page • Left front inner fender, as needed (see page
20-217). 20-217)
• Left side sill panel (see page 20-212)
2. Pull out and remove the front fender fairing (A).
2. Remove the bolts, then remove the left front splash
guard reinforcement (A). Take care notto scratch
the body.
Fastener Locations
10x 1.25 mm
38N·m
(3.9 kgf·m, 28 Ibf·ft)
20..220 BACK
Rear Fender Cover Replacement
NOTE: Right
• Put on gloves to protect your hands.
• Take care not to scratch the body and related parts. Fastener Locations
B I> : Clip, 1 D ~ : Screw, 2 E ~:Screw,1
1. Remove the rear fender cover (A) .
Left
Fastener Locations
B I> : Clip, 1 D ~ : Screw, 2 E ~:Screw, 1
4€f ~ ~I
1>: Clip, 2
F 1>: Clip, 1 H~:Bolt,6
~D ~ 41
6x1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
6x 1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
BACK 20-221
Fendetwell
1. Remove the clips, then remove the rear strake(A) 1. Remove the rear bumper (see page 20-190).
from the rear fender cover (B) and side sill panel (e).
2. Detach the hooks· (A), then remove the rear air
Fastener Locations
outlet (B). Take care not to scratch the body.
~I A
A
2. Install the strakein the reverse order of removal,
and note these items:
20-222 BACK
Openers
TAILGATE LATCH
Replacement, page 20-228
BACK 20-223
Openers
NOTE:
• Put on gloves to protect your hands .
• Take care not to scratch the body and related parts.
2. Disconnect the hood opener cable (A) from the hood latch (8) (see page 20-225).
Fastener Locations
[>: Clip, 6 D
~I
3. Remove the hood release handle (e) (see page 20-226), and disconnect the hood opener cable.
4. Using a clip remover, detach the clips, and remove the grommet (D) from the body, then remove the hood opener
cable from the vehicle. Take care not to kink the cable.
NOTE: If the clips are damaged or stress-whitened, replace them with new ones.
20-224 BACK
Hood Latch Replacement
1. Remove the front bulkhead cover (see page 20-203). 5. Install the latch in the reverse order of removal, and
note these items:
2. Disconnect the hood latch switch connector (A),
then remove the connector clip from the body. • Apply multipurpose grease to the hood latch as
indicated by the arrows.
• Make sure the hood opener cable is connected
properly and the hood latch switch connector is
plugged in properly.
• Make sure the cable actuates the latch before you
close the hood.
• Adjust the hood latch alignment (see step 4 on
page 20-194).
• Make sure the hood opens properly and locks
securely.
Fastener Locations
S
~: Salt, 3
£J
BACK 20-225
"
Openers
20-226' BACK
Fuel Fill Door Actuator Replacement
BACK 20-227
Openers
• Put on gloves to protect your hands. 2. Disconnect the tailgate latch switch connector (A)
• If the tailgate latch can't be unlocked by using the and tailgate actuator connector (8).
keyless entry transmitter or the inside/outside tailgate
switches, or by unlocking the driver's door lock, Fastener Locations
B
remove the maintenance lid (A) from the tailgate ~: Bolt, 2
~
lower trim panel, then turn the emergency lever (8)
clockwise as shown.
6x1.0mm
9.8 N·m (1.0 kgf·m, 7.2Ibf·ft)
20-228 BACK
1. Make sure you have the anti-theft code for the
With Power Tailgate audio and the navigation system (if equipped), and
then disconnect the negative cable from the battery .
• Put on gloves to protect your hands.
• If the tailgate latch can't be unlocked by using the NOTE: If you remove the tailgate latch while the
keyless entry transmitter or the inside/outside tailgate negative battery cable is still connected, the vehicle
switches, remove the maintenance lid (A) from the goes into the failsafe mode.
tailgate lower trim panel, then turn the emergency
lever (B) clockwise as shown. 2. Remove the tailgate lower trim panel (see page
20-96).
0)m» @nnnn
A
6x 1.0 mm
9.8 N·m (1.0 kgf·m, 7.2Ibf·ft)
(cont'd)
BACK 20-229
Openers
20-230 BACK
Frame
2. Remove the bolts, then remove the spare tire hoist Spare Tire Support Bracket Torque
(A). Take care not to bend the cable (8).
Fastener Locations
Fastener Locations ~: Bolt,6
SPARE TIRE
~
~: Bolt, 7 SUPPORT BRACKET
.1 B
8x 1.2Smm 6x1.0mm
22 N·m 12.2 kgf·m, 16 Ibf·tt) 9.8N·m
11.0 kgf·m, 7.2Ibf.tt)
3. Install the hoist in the reverse order of removal.
BACK 20-231
Frame,
1. Remove these items: • Rear side trim panel, both sides (see page 20-92)
• Rear side trim panel support bracket (see step 11
• Rear side trim panel (see page 20-92) on page 20-94)
• Third row seat (see page 20-179) • Cargo rear trim panel (see page 20-90)
• XM receiver (see page 23-96)
2. Pull the carpet back as needed. • Active damper control unit (see page 18-118)
3. Remove the rear wheelhouse gusset (A). 2. Remove the clips fastening the rear differential
breather box (see page 15-73).
-1 Remove the ground bolt (8) and release the
harness clip (C). 3. Remove the bolts, then remove the cargo lid
-2 Remove the bolts (D). support (A). '
-a From outside the vehicle, remove the nuts (E).
Fastener Locations
Fastener Locations ~: Bolt,S
~
B ~ : Bolt, 1 D ~ : Bolt, 2 E .:Nut,4
@)TITIFJQ)mn ~I
6x1.0mm
9.8N·m
(1.0 kgf·m,
7.2Ibf·ft)
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
20-232 BACK
Subframe Replacement
After removing the subframe mounting bolts and front subframe stiffener mounting bolts, be sure to replace them
with new ones.
12x1.25mm
117N·m
(11.9 kgf·m,
86.1 Ibf.ft)
FRONT SUSPENSION
SUBFRAME REAR
FRONT SUSPENSION BRACKET
SUBFRAME
FRONT BRACKET
SPECIAL BOLT
14x1.5mm
/
SPECIAL BOLT
12x1.25mm
74N·m
(7.5 kgf·m, 54 Ibf·ft)
103N·m
(10.5 kgf·m, 76 Ibf·ft)
Replace.
14x1.5mm
103N·m
(10.5 kgf·m, 76Ibf·ft) FRONT SUSPENSION
Replace. SUBFRAME STIFFENER 10x1.25mm
54N·m
(5.5 kgf·m, 40 Ibf·ft)
Replace.
(cont'd)
BACK 20-233
Frame
INSTALLATION
REFERENCE HOLE
(Subframe side)
FRONT SUSPENSION
SUBFRAME INSTALLATION
REAR BRACKET REFERENCE HOLE
(Bracket side)
SCREWDRIVER or
TAPERED PUNCH
INSTALLATION
REFERENCE HOLE
20-234 BACK
Rear Subframe Torque
NOTE:
• When installing, align both installation reference hol.es in the subframe with the reference holes in the body ~sing a
screwdriver or tapered punch as a guide .
• After removing the subframe mounting bolts, be sure to replace them with new ones.
REFERENCE HOLE
(Body side)
INSTALLATION
REFERENCE HOLE
(Subframe side)
SCREWDRIVER or
TAPERED PUNCH
LOWER INSULATOR
REAR SUSPENSION
SUBFRAME
.. Front
BACK 20-235
Frame
Top View
VERTICAL LINE b2
c ("
268 (10.6)
rt-,
d
/ /
e
·0)~
~ ~c:::: \~ ~ ()/~
I
in
----------- ---- ~
rMl ( If
~
iIn
en.... ~
;;
In N N
~
iii
CENTER ... ~ ! !:i
en
iii
...m
!!
LINE !:1 s:!
'"~ ~ l::! !3
It I ~ l\
I ~~
~JZj ---- t~KJ .
-----
\j\r~
'------i
'/
I~
~
I >1
~
59 (2.32)
481 (18.9) 374 (14.7)
727 (28.6) 705 (27.76)
20-236 BACK
f For propeller shaft mount 612 (0.47) Rear frame locating hole 623 (0.91) forward
g1 For fuel tank mount 615 (0.59) left side forward k1 For rear subframe mount 616 (0.63) forward
g2 For fuel tank mount 615 (0.59) right side forward k2 For rear subframe mount 616 (0.63) rearward
g3 For fuel tank mount 615 (0.59)right side rearward I For rear damper mount center
g4 For fuel tank mount 615 (0.59) left side rearward m Lower arm stopper bracket locating hole 611 (0.43)
h1 For trailing arm mount 617 (0.67) outside n Rear frame locating hole 625 (0.98) rearward
h2 For trailing arm mount 617 (0.67) center side 0 For spare tire hoist mount 69 (0.35) forward
Floor frame extension locating hole 625 (0.98) p For spare tire hoist mount 69 (0.35) rearward
f k1
r- .......
N
r-- <;
...
.,;
.....,
CD
1530
(60.24)
1665 (65.55)
1786 (70.31)
2134 (84.02)
2166 (85.28)
2277 (89.65)
2365 (93.11)
2490 (98.03)
2514 (98.98)
2814 (110.8)
2868 (112.9) 3055
(120.3) 3297
(129.8)
3635 (143.1)
(cant'd)
BACK 20-237
Frame
Side View
Unit: mm (in.)
8: Inner diameter
a For bumper beam mount 811 (0.43)
b1 For front subframe mount 815 (0.59) forward
b2 For front subframe mount 815 (0.59) rearward
c For engine side mount'813 (0.51)
d Front damper center hole 880 (3.15)
e Side frame gusset locating hole 828 (1.1)
132 (5.20)
80
(3.15)
3-e11.5 (0.45)
[ SECTION: AA ]
c
M10x 1.25
N
...
~
M ;!
co co
~
..,
M
BASE
LINE
;:::
!i
.., III
~
'"
b2
b1 M14x 1.5
M14x 1.5
VERTICAL LINE e
20-238 BACK
f For propeller shaft mount 812 (0.47) Rear frame locating hole 823 (0.91) forward
g1 For fuel tank mount 815 (0.59) left side forward k1 For rear subfrarne mount 816 (0.63) forward
g2 For fuel tank mount 815 (0.59) right side forward k2 For rear subframe mount 816 (0.63) rearward
g3 For fuel tank mount 815 (0.59)right side rearward For rear damper mount center
g4 For fuel tank mount 815 (0.59) left side rearward m Lower arm stopper bracket locating hole 811 (0.43)
h1 For trailing arm mount 817 (0.67) outside n Rear frame locating hole 825 (0.98) rearward
h2 For trailing arm mount 817 (0.67) center side
Floor frame extension locating hole 825 (0.98)
[ SECTION: BB ]
BASELINE--~----------~~----------1-----------
CENTERLINE
h1 n
M14x 1.25
;:::: ;::::
in
0 co
N
;:::: ~ ii!
~
::f
~ ~ !i ~
N
In
...... ...
!:.
~ N
N
~
In
...
en l::!
!:.
...'" co
~
BACK 20-239
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (If HVAC maintenance is required)
The Acura MDX SRS includes a driver's airbag in the steering wheel hub, a passenger's airbag in the dashboard above
the glove box, seat belt tensioners in the front seat belt retractors, side curtain airbags in the sides of the roof, and side
airbags in the front seat,backs. Information necessary to safely service the SRS is included in this Service Manual.
Items marked with an asterisk ( * ) on the contents page include or are located near SRS components. Servicing,
disassembling, or replacing these items requires special precautions and tools, and should be done only by an
authorized Acura dealer.
• To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe frontal
or side collision, all SRS service work should be done by an authorized Acura dealer.
• Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury
caused by unintentional deployment ofthe airbags and/or side airbags.
• Do not bump or impact the SRS unit, front impact sensors, side impact sensors, or roll rate sensor when the ignition
switch is ON (II), or for at least 3 minutes after the ignition switch is turned OFF; otherwise, the system may fail in a
collision, or the airbags may deploy.
• SRS electrical connectors are identified by yellow color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the front seats,
in the roof side, and around the floor. Do not use electrical test equipment on these circuits.
BACK
HVAC (Heating, Ventilation, and Air Conditioning)
HVACJ Heati,n g,. Vertilation, and Front Mode Control Motor Test ................ 21-112
Air ConditloIllng Front Mode Control Motor
Special Tools ............................................... 21-2 Replacement ............................................ 21-112
Recirculation Control Motor Test .............. 21-113
Recirculation Control Motor
Climate Control Replacement ............................................ 21-113
Component Location Index ....................... 21-3 Climate Control Unit
NC Service Tips and Precautions ............. 21-6 Removal/Installation ............................... 21-114
NC Refrigerant Oil Replacement .............. 21-6 Dust and Pollen Filter Replacement .......... 21-114
Front NC Line Replacement ...................... 21-7 Blower Unit Removal/Installation ............. 21-115
General Troubleshooting Information ...... 21-8 Blower Unit Component Replacement ..... 21-116
DTCTroubleshooting Index ....................... 21-15 Front Evaporator Core Replacement ........ 21-117
Symptom Troubleshooting Index ............. 21-17 * Heater Unit/Core Replacement ................. 21-118
System Description .................................... 21-18 Heater Valve Cable Adjustment ................ 21-122
Circuit Diagram ........................................... 21-28 NC Compressor Replacement .................. 21-123
DTC Troubleshooting ................................. 21-32 NC Compressor Clutch Check .................. 21-125
Rear Mode Control Motor Circuit NC Compressor Clutch Overhaul ............. 21-126
Troubleshooting ...................................... 21-91 NC Compressor Relief Valve
Climate Control Unit Troubleshooting ..... 21-93 Replacement ............................................ 21-127
Radiator and NC Condenser Fan NC Condenser Replacement ..................... 21-128
Low Speed Circuit Troubleshooting ...... 21-94 Receiver/Dryer Desiccant Replacement ... 21-129
NC Condenser Fan High Speed Circuit Refrigerant Recovery ................................. 21-130
Troubleshooting ...................................... 21-98 System Evacuation ..................................... 21-131
AlC Compressor Clutch Circuit System Charging ........................................ 21-132
Troubleshooting ...................................... 21-100 Refrigerant Leak Test ................................. 21-133
Humidity/In-car Temperature Sensor NC System Test ......................................... 21-134
Test ........................................................... 21-103
Humidity/In-car Temperature Sensor Rear Climate Control
Replacement ............................................ 21-104 Component Location Index ....................... 21-137
Outside Air Temperature Sensor Test ...... 21-105 System Description .................................... 21-138
Outside Air Temperature Sensor Rear NC Line Replacement ....................... 21-139
Replacement ............................................ 21-105 Rear Heater Line Replacement .................. 21-140
SunlightSensorTest .................................. 21-106 Rear Evaporator Temperature Sensor
Sunlight Sensor Replacement ................... 21-106 Test ........................................................... 21-141
Front Evaporator Temperature Sensor * Rear Evaporator Temperature Sensor
Test ........................................................... 21-107 Replacement ............................................ 21-141
Front Evaporator Temperature Sensor * Rear Power Transistor Test ....................... 21-142
Replacement ............................................ 21-107 Rear Air Mix Control Motor Test ............... 21-143
Front Power Transistor Test ...................... 21-108 * Rear Air Mix Control Motor
Driver's Air Mix Control Motor Test .......... 21-109 Replacement ............................................ 21-143
Driver's Air Mix Control Motor Rear Mode Control Motor Test .................. 21-144
Replacement ............................................ 21-110 * Rear Mode Control Motor
Passenger's Air Mix Control Motor Replacement ............................................ 21-144
Test ........................................................... 21-110 * Rear Climate Control Panel
Passenger's Air Mix Control Motor Removal/Installation ............................... 21-145
Replacement ............................................ 21-111 * Rear Blower Motor Replacement .............. 21-145
* Rear Heater Core Replacement ................. 21-146
* Rear HVAC Unit Removal/Installation ...... 21-147
* Rear HVAC Unit Component
Replacement ............................................ 21-149
HVAC (Heating, Ventilation, and Air Conditioning)
Special Tools
CD
21-2 BACK
Climate Control
SERVICE VALVE .
(LQW.PRESSURE SIDE)
RECEIVER/DRYER DESICCANT
Replacement, page 21·129
A/C COMPRESSOR
Replacement, page 21-123
Clutch Check, page 21-125
Clutch Overhaul, page 21-126
Relief Valve Replacement, page 21-127
(cont'd)
BACK 21-3
Climate Control
21-4 BACK
SUNLIGHT SENSOR
Test, page 21-106
Replacement, page 21-106
HEATER VALVE FRONT EVAPORATOR CORE
CABLE (Located-in the heater unit)
Adjustment, Replacement, page 21-117
page 21-122
HEATER UNIT/CORE
Replacement, page 21-1 i8
FRONT MODE CONTROL MOTOR
Test, page 21-112
Replacement, page 21-112
BLOWER UNIT ,
Removal/Installation,
/ page 21-115
Component Replacement,
page 21-116
DUST AND
POLLEN FILTER
Replacement,
page 21-114
RECIRCULATION
CONTROL MOTOR
Test, page 21-113
DRIVER'S AIR MIX Replacement, page 21-113
CONTROL MOTOR
Test, page 21-109
Replacement, PAS.SENGER'S AIR MIX
page 21-110 CONTROL MOTOR
Test, page 21-110
FRONT EVAPORATOR Replacement, page 21-111
TEMPERATURE SENSOR
Test, page 21-107
Replacement, CLIMATE CONTROL UNIT
page 21-107 Removal/Installation,
page21-114
HUMIDITY/IN-CAR
TEMPERATURE SENSOR FRONT POWER TRANSISTOR
Test, page 21-103 Test, page 21-108
Replacement, page 21-104
BACK 21-5
Climate Control
NC condenser
The air conditioning system uses HFC-134a (R-134a) (including Dryer
refrigerant and polyalkyleneglycol (PAG) refrig~rant oil, Des~ccant) ................ 50 mL (1 2/3 fl·oz)
which are not compatible with CFC-12 (R-12) refrigerant Front Evaporator ..... 40 mL (1 1/3 fl·oz)
and mineral oil. Do not use R-12 refrigerant or mineral Rear Evaporator ...... 30 mL (1 fl·oz)
oil in this system, and do not attempt,to use R-12 Line or hose ............. 10 mL (1/3 fl·oz)
servicing equipment; damage to the air conditioning Receiver/Dryer
system or your servicing equipment will result. Desiccant ................. 10 mL (1/3 fl·oz)
Use only service equipment that is U.L.-listed and is Leakage repair ......... 25 mL (5/6 fl·oz)
certified to meet the requirements of SAE J2210 to NC compressor .......For NC compressor replacement,
remove R-134a from the air conditioning system. subtract the volume of oil drained
from the removed NC
If accidental system discharge occurs, ventilate work compressor from
area before resuming service. 125 mL (4 2/9 fl·oz), and drain the
calculated volume of oil from the
R-134a service equipment or vehicle air conditioning new NC compressor: 125 mL
systems should not be pressure tested or leak tested (42/9 fl·oz) - Volume of removed
with compressed air. NC compressor =Volume to
drain from new NC compressor.
Additional health and safety information may be
obtained from the refrigerant and lubricant NOTE: Even if no oil is drained
manufacture'rs. from the removed NC
compressor, don't drain more
• Always disconnect the negative cable,from the than 50 mL (1 2/3 fl·oz) from the
battery whenever replacing air conditioning parts. new NC compressor,
• Keep moisture and dirt out of the system. When
disconnecting any lines, plug or cap the fittings REMOVED NEW
gogo
AIC COMPRESSOR AIC COMPRESSOR
immediately; don't remove the caps or plugs until
just before you reconnect each line.
• Before connecting any hose or line, apply a few drops
of refrigerant oil to the O-ring. 6 6 66
21-6 BACK
Front Ale Line Replacement
®
(j)
A/C CONDENSER
A/C COMPRESSOR
BRACKET
A/C COMPRESSOR
®
CD Discharge hose to the A/C compressor 16 x 1.0 mm): 9.8 N·m 11.0 kgf·m. 7.2Ibf·tt)
® Discharge hose to the A/C condenser 16 x 1.0 mm): 9.8 N·m 11.0 kgf·m. 7.2 Ibf·tt)
® Front receiver line to the AlC condenser 16 x 1.0 mm): 9.8 N·m 11.0 kgf.m. 7.2 Ibf·tt)
CD A/C pressure sensor to the front receiver line 111 x 1.0 mm): 10.8 N·m 11.1 kgf·m. 8.0 Ibf·tt)
® Front receiver line to the front evaporator (6 x 1.0 mm): 9.8 N·m (1.0 kgf·m. 7.2 Ibf·tt)
® Front suction line to the front evaporator (6 x 1.0 mm): 9.8 N·m (1.0 kgf·m. 7.2 Ibf·tt)
(j) Front suction line to the suction hose 16 x 1.0 mm): 9.8 N·m 11.0 kgf·m. 7.2 Ibf·tt)
® Suction hose to the A/C compressor 16 x 1.0 mm): 9.8 N·m 11.0 kgf·m. 7.2 Ibf.ft)
® A/C compressor to the A/C compressor bracket 18 x 1.25 mml: 22 N·m 12.2 kgf.m. 16.2 Ibf·ttl
®l A/C compressor to the engine block 110 x 1.25 mml: 45 N·m 14.6 kgf·m. 33.2Ibf·ttl
BACK 21-7
Climate Control
2. Connect the HDS to the data link connector (DLC) (A) located under the driver's side of the dashboard.
4. Make sure the HDS communicates with the vehicle and the climate control unit. If it doesn't, troubleshoot the DLC
circuit (see page 11-223).
7. Check for DTCs. If any DTCs are indicated, write down the DTCs, then go to the indicated DTC troubleshooting. If
no DTCs are indicated, refer to symptom troubleshooting.
NOTE:
• After troubleshooting, clear the DTCs with the HDS .
• For specific operations, refer to the user's manual that came with the HDS.
21-8 BACK
How to Use the Self-diagnostic Function with the HOS
4. Make sure the HDS communicates with the vehicle and the climate control unit. If it doesn't, troubleshoot the DLC
circuit (see page 11-223).
8. Check for DTCs. If any DTCs are ·indicated, write down the DTCs, then go to the indicated DTC troubleshooting.
NOTE:
• After troubleshooting, clear the DTCs with the HDS .
• For specific operations, refer to the u~er's manual that came with the HDS.
(cont'd)
BACK 21-9
Climate Control
The climate control unit has a self-diagnostic function. To run the self-diagnostic function, do the following:
2. Press and hold the OFF button, then press the RECIRCULATION CONTROL button five times within 10 seconds.
Release the OFF and RECIRCULATION CONTROL buttons; then the self-diagnostic begins.
NOTE:
• The blower motor will run at various speeds regardless of what the panel is displaying.
• Ifthere is any problem in the system, the system flashes "88 AUTO WINDSHIELD DEFROST"or alternately
flashes "88 AUTO WINDSHIELD DEFROST" and one or more ofthe 14 segments (A through Pl. Refer to
checking for DTCs.
• If there are no problems detected, the segments will not illuminate, and the system will appear to be turned off.
DRIVER'S TEMPERATURE
INDICATOR AUTO INDICATOR WINDSHIELD DEFROST INDICATOR
3. Turn the ignition switch OFF to cancel the self-diagnostic function. After completing repair work, run the self-
diagnostic function again to make sure that there are no other DTCs.
21-10 BACK
Checking for DTCs
The temperature display indicates single or multiple DTCs. If indicator segments A, B, C, E, G, J, M, N, AUTO, and
WINDSHIELD DEFROST are on at the same time, there may be an open in the common ground wire. If no DTCs are
present, the indicator remains blank.
AUTO
(cont'd)
BACK 21-11
Climate Control
The climate control unit has a mode that displays sensor inputs it receives. This mode shows you what the climate
control unit is receiving from each of the sensors, one at a time, and it can help you determine if a sensor is faulty.
Check these items before using the sensor input display mode
1. Turn the ignition switch ON (II), and cheek the recirculation door function; press the recirculation button to switch
from FRESH to RECIRC. The air volume and sound should change slightly.
2. Set the temperature control knob to the desired test temperature. When selecting the test temperature, note these
items:
• "Lo" temperature setting will default to MAX COOL, VENT, and RECIRC.
• "Hi" temperature setting will default to MAX HOT, FLOOR, and FRESH.
• 58 through 86 "F settings will use the automatic.climate control logic.
21-12 BACK
To run the sensor input display mode, follow these steps
2. Press and hold both the AUTO and RECIRCULATION CONTROL buttons, then start the engine.
3. After the engine starts, release both buttons. The display panel control unit will flash the sensor number and then
the value for that sensor. Record the value displayed.
4. To advance to the next sensor, press the REAR WINDOW DEFOGGER button.
NOTE:
• The sensor values will be displayed in degrees Celsius ("C) or an alphanumeric code. Use the chart to convert
the value to degrees Fahrenheit (~).
• If the sensor value displays "Er" this indicates there is an open or short in the circuit or sensor. Check for DTCs
using the HDS, or refer to checking DTCs by DTC indication.
• If necessary, compare the sensor input display to a known-good vehicle under the same test conditions.
• If the sensor is out of the normal range, refer to the sensor test or substitute a known-good sensor, and recheck.
5. To cancel the sensor input display mode, press the AUTO button or turn the ignition switch OFF.
(cont'd)
BACK 21-13
Climate Control
'C 'f 'C 'f 'C 'f 'C 'f 'C 'f
50 122 60 140 70 158 80 176 90 194
51 124 61 142 71 160 81 178 91 196
52 126 62 144 72 162 82 180 92 198
53 127 63 145 73 163 83 181 93 199
54 128 64 147 74 165 84 183 94 201
55 131 65 149 75 167 85 185 95 203
56 133 66 151 76 169 86 187 96 205
57 135 67 152 77 170 87 188 97 207
58 136 68 154 78 172 88 190 98 208
59 139 69 158 79 174 89 192 99 210
·Converslon
AIIPIhanumerlc . T a ble
Display Reading 'C 'f %
(Alphanumeric)
A1 thru A9 -1 thru -9 30 thru 16 -1 thru-9
BOthru B9 -10thru -19 14thru-2 -10thru -19
COthru C9 -20thru -29 -4thru -20 -20thru -29
DOthru D9 -30thru -39 -22thru -38 -30thru -39
EO thru E9 -40thru -49 -40thru -58 -40thru -49
FO thru F9 -- -- +100 thru +109
21-14 BACK
OTe Troubleshooting Index
(cont'd)
BACK 21-15
Climate Control
21-16 BACK
Symptom Troubleshooting Index
SYmptom Diagnostic procedure Also check for
Rear mode control doors do not Rear mode control motor circuit troubleshooting • HVAC DTCs (see page 21-8)
change between ceiling vents (see page 21-91) • Blown fuse No. 30 (10 A) in the under-dash
(cool) and floor vents (hot) fuse/relay box
• Cleanliness and tightness of all terminals
Blower, heater controls, and AlC Climate control unittroubleshooting (see page • HVAC DTCs (see page 21-8)
do not work 21-93) • Blown fuse No. 30 (10 A) in the under-dash
fuse/relay box
• Poor ground at G506 (see page 22-67)
• ,Cleanliness and tightness of all terminals
Both fans do not run at low speed Radiator and AlC condenser fan low speed circuit • HVAC DTCs (see page 21-8)
with the AlC on (but the AlC troubleshooting (see page 21"94) • Blown fuse No. 15 (30 A) in the relay block,
compressor runs with the AlC on) and No. 30 (10 A) in the under-dash fuse/
relay box
• Poor ground at G301 (see page 22-67)
• Cleanliness and tightness of all terminals
The AlC condenser fan does not AlC condenser fan high speed circuit • HVAC DTCs (see page 21-8)
run at high speed (but both fans troubleshooting (see page 21-98) • Cleanliness and tightness of all terminals
run at low speed and the AlC
compressor operates with the AlC
on)
Both fans do not run at high speed ECT troubleshooting: ECT sensor 2 circuit low • Powertrain DTCs (see page 11-3)
with the AlC on (but both fans run voltage (see page 11-175), ECT sensor 2 circuit high • Cleanliness and tightness of all terminals
at low speed and the A/C voltage (see page 11-177)
compressor operates with the AlC
on)
The AlC compressor clutch does A/C compressor clutch circuit troubleshooting • HVAC DTCs (see page 21-8)
not engage (but both fans run with (see page 21-100) • Blown fuse No.7 (7.5 A) in the relay block,
theA/C on) and No. 30 (10 A) in the under-dash fuse/
relay box
• Cleanliness and tightness of all terminals
Blower fan(s) runs slower than ECT troubleshooting: ECT sensor 2 circuit low Powertrain DTCs (see page 11-3)
expected in cold weather voltage (see page 11-175), ECT sensor 2 circuit high
voltage (see page 11-177)
NOTE: It is normal for the blower(s) to run slowly
until the angine coolant temperature begins to rise.
If the blower continues to run slowly for an
abnormal length oftime, continue to troubleshoot
the problem.
HDS does not communicate with Troubleshoot the DLC circuit (see page 11-223)
the climate control unit or the
vehicle
BACK 21-17
Climate Control
System Description
The air conditioning system removes heat from the passenger compartment by transferring heat from the ambient air
to the evaporator. The evaporator cools the air with the refrigerant that is circulating through the evaporator. The
refrigerant expands in the evaporator, and the evaporator becomes very cold and absorbs the heat from the ambient
air. The blower fan pushes air across the evaporator where the heat is absorbed, and then it blows the cool air into the
passenger . compartment.
EXPANSION VALVE
(Meters the required amount of
refrigerant into the, evaporator)
This vehicle uses HFC-134a (R-134a) refrigerant, which does not contain chlorofluorocarbons. Pay attention to the
following service items:
• Do not mix refrigerants CFC-12 (R-12) and HFC-134a (R-134a). They are not compatible.
• Use only the recommended polyalkyleneglycol (PAG) refrigerant oil (DENSO NO-OIL 8) designed for the R-134a AlC
compressor. Intermixing the recommended (PAG) refrigerant oil with any other refrigerant oil will result in AlC
compressor failure.
• All AlC system parts (AIC compressor, discharge line, suction line, evaporator, AlC condenser, receiver/dryer,
expansion valve, O-rings for joints) are designed for refrigerant R-134a. Do not exchange with R-12 parts.
• Use a halogen gas leak detector designed for refrigerant R-134a.
• R-12 and R-134a refrigerant servicing equipment are not interchangeable. Use only a recovery/recycling/charging
station that is U.L.-listed and is certified to meet the requirements of SAE J2210 to service the R-134a air
conditioning systems.
• Always recover refrigerant R-134a with an approved recovery/recycling/charging station before disconnecting any
AlC fitting.
21-18 BACK
Humidity /In-car Temperature Sensor
The humidity sensor consists of two sensors. One is the humidity detection part and the other is the in-car
temperature detection part. When the climate control unit receives the signals of the in-car condition from the
humidity sensor, and judges that the humidity in the vehicle is very low, the climate control unit adjusts the
compressor. Engine power loss is kept to a minimum.
HUMIDITY
INSPECTION
SECTION
The capacitance of the humidity sensor changes by the adsorption and the evaporation of moisture. The resistance
change of the humidity sensor changes the output voltage.
5
4
./'
./
3
/
/'
VOLTAGE ./
(V)
2
/
V
./
/V
i-""
o
o 20 40 60 80 100
(cont'd)
BACK 21-19
Climate Control
NOTE: The pressures can be monitored using the HDS PGM-FI Data List.
SENSOR UNIT
v
4.575
OUTPUT
VOLTAGE
(Vout)
0.684
0.425
0.2945
Ale PRESSURE
21-20 BACK
Climate Control Door Positions
_HOT
••
"
(VENTI
AIR MIX
DOORS
DEFROSTER
DOOR
HEATNENT
DOOR
(HEATNENTI
(HEATI
(cant'd)
BACK 21-21
Climate Control
"'HOT ¢::=JCOOL
(HEAT/DEF)
(DEF)
21-22 BACK
Dual Air Mix Control System
Driver's side: HOT Driver's side: COOL
Passenger's side: COOL Passenger's side: HOT
(cont'd)
BACK 21-23
Climate Control
The "i-Dual" climate control system automatically controls the temperature and the vent mode of the air direction to
the driver's and passenger's side, depending on the angle of the sun, and the direction of the vehicle. It calculates
information such as date, time, longitude, and latitude from the navigation system, as well as the radiant strength of
the sun from the sunlight sensor, to determine the appropriate mode position and temperature to be directed to each
side. The "i-Tri" climate control system is an addition of the automatic controls with the temperature and the vent
mode of the air direction to the rear section to the "i-Dual" climate control system.
,,
,
~AVIGATION SYSTEM
DATE
IRRADIATE STRENGTH LONGITUDE
LATITUDE
DIRECTION OF THE VEHICLE
With i-Tri
PASSENGER'S
AIR MIX DOOR
In the event that the navigation system malfunctions, or when driving in areas where the navigation system cannot
determine the vehicle position (non-coverage areas, tunnels, etc.), the climate control system will operate the same as
a vehicle without a navigation system.
21-24 BACK
Climate Control Unit Inputs and Outputs
CONNECTOR A
Cavity Wire color Signal
1 WHT BACKUP INPUT
2 VEL NAVIGATION UNIT (S!)" INPUT
3 VEL IG2(Power) INPUT
4 LTGRN B-CAN INPUT/OUTPUT
5 LTBLU IN-CAR TEMPERATURE SENSOR OUTPUT
6 GRV COMMON POTENTIAL 5V OUTPUT
8 RED SENSOR COMMON GROUND INPUT
9 BLU FRONT BLOWER FEEDBACK INPUT
10 RED FRONT POWER TRANSISTOR CONTROL OUTPUT
11 PUR DRIVER'S AIR MIX POTENTIAL OUTPUT
12 PNK DRIVER'S AIR MIX HOT OUTPUT
13 LTBLU DRIVER'S AIR MIX COOL OUTPUT
14 LTGRN PASSENGER'S AIR MIX HOT OUTPUT
15 VEL PASSENGER'S AIR MIX COOL OUTPUT
16 GRN FRONT MODE DEF OUTPUT
17 ORN FRONT MODE VENT OUTPUT
18 VEL FRESH OUTPUT
19 ORN RECIRCULATE OUTPUT
21 BLU NAVIGATION UNIT (CLK)" OUTPUT
22 RED NAVIGATION UNIT (SO)" OUTPUT
23 LTBLU ILLUMI(+) INPUT
24 BRN FRONT EVAPORATOR TEMPERATURE SENSOR OUTPUT
25 PUR ACC INPUT
26 LTGRN AlC PRESSURE SENSOR OUTPUT
27 VEL HUMIDITY SENSOR OUTPUT
28 PNK OUTSIDE AIR TEMPERATURE SENSOR OUTPUT
29 PUR SUNLIGHT SENSOR OUTPUT
30 BLU PASSENGER'S AIR MIX POTENTIAL OUTPUT
31 WHT FRONT MODE CONTROL MODE 1 OUTPUT
32 LTGRN FRONT MODE CONTROL MODE 2 OUTPUT
33 PUR FRONT MODE CONTROL MODE 3 OUTPUT
34 BLU FRONT MODE CONTROL MODE 4 OUTPUT
35 WHT RECIRCULATION CONTROL MODE 1 OUTPUT
36 BLK RECIRCULATION CONTROL MODE 2 OUTPUT
37 BLK GROUND (G506) OUTPUT
38 GRN RECIRCULATION CONTROL MODE 3 OUTPUT
*: With navigation system
(cont'd)
BACK 21-25
Climate Control
CONNECTORB
Cavity Wire color Signal
1 GRN REAR AIR MIX COOL OUTPUT
2 PNK REAR AIR MIX HOT OUTPUT
3 VEL REAR MODE HEAT INPUT
4 BLK REAR MODE VENT INPUT
5 PUR REAR AIR MIX POTENTIAL OUTPUT
6 LTBLU REAR EVAPORATOR TEMPERATURE SENSOR OUTPUT
8 BLU AUDIO UNIT (HVAC BUS) INPUT/OUTPUT
11 ORN REAR CLIMATE CONTROL PANEL (AIC BUS RX) INPUT/OUTPUT
12 GRN REAR CLIMATE CONTROL PANEL (AIC BUS TX) INPUT/OUTPUT
13 RED REAR BLOWER FEEDBACK INPUT
14 BLU REAR POWER TRANSISTOR CONTROL OUTPUT
21-26 BACK
BACK
Climate Control
Circuit Diagram
PCM
ISTRlY) [:>--lTGRN PNK
--[>- TRANSMISSION
RAGE SWITCH
IP,NI
No.4 140 AI 85 No.lll0AI Xl5
~ WHY WHY
NoJ
1R831
160 AI
?PUR REO
RELAY BlOCK In the UNDER-HOOD RJSE/RElAY BOX
No.12 140 AI
-iT'
No.7~5AI
""""
I No~~~:A1======~~:;::=t________-rN1CDflG~D}EAir
1 r.:::1 2 ________ -t____1r-:::~-t__1-_____________ PUR
4
RADIATOR
FAN RElAY
i 1
No.1S
130 AI FAN
CONTROL
r-'1+...:.:RE=LA:::Y__--1..;;5., 1
NC
CONDENSER
FAN RElAY 4
I!.:.I
4
AlC
COMPRESSOR
ClUTCH RELAY 1 4
FIIONT
BLOWER
MOTOR
RELAY
f 1 I
REO
G202
~~
RADIATOR NC
M FAN CONDENSER
FAN MOTOR
MOTOR
COMPRESSOR
A4 A13 ClUTCH
FANlO ACCl
UNDER-DASH
5V
CANlO
CAN HI
"!!. RED.!6.
A48 A12
••• WHT···
~o= AS N22 •
fi;:iX27
1
•• ·lTGRN ••• •••••••• • ••• lTGRN ••••••••
ENGINE COOlANT
BlK tEMPERATURE IEC1J SENSOR 2
....;.;+A2.;;I;..PUR-----BlU~
TW2
1
0001
PCM
r
__
SG
A2l GRN--------------~------------
.....
21-28 BACK
•••••••••• : CAN line
-----------------P~------------------------------------------------------------------~®
-------------------~L----------------------------------------------------------------------~®
-------------------PUR------------------------------------------------------------------------~©
-----------------------wm----------------------------------------------------------------~@
AlONT AIONTPOWER
BLOWER MOTOR mANSlSTOR
wm _ _ _~' @l---GRNiffrl
Ifl1
BLU ~
G507
A4
ORMNGCIRCUIT
LTG N
OUTSiDE AIR
TIMPERATIJRf
SENSOR
AlONT MODE CONTROL MOTOR RECIRCULAT10N CONTROL MOTOR
S-COM S-COM
7
RED ~ wm RED RED
1--I_RED-_I- - ---~I-----~---_I--~-----®
1..-
(cont'd)
BACK 21-29
Climate Control
~mK----------------------------------------------------------------------------------
~va----------------------------------------~~---------------------------------------YEL-----
I -~
c::J
AUDIO UNIT
I 51
J£
SO a.K
: C24
I A4 A14 A15
I
BLU WHT PUR YEL YEL RED BLU
I
I
CLIMATE CONTROL UNIT : B8 Al f(JS AJ i A2 A22 A2l I
\ +BBACUP Ate
i I~~
:l.._-.. _ L..L!
.. _ .. _ .. ~
( DRMNGCIRCUIT
5V
..... ;>- -~ ..... ~ ..... ) -
A13 A12
..,
All A6 A15 A14
..,
AJO
lA2l AS A26
Gi
LTBLU mK PUR GRY GRY-----
J J J
GRY va LTBLU
J
GRY LTGRN
HUMIDITY IN-CAR
SENSDR TEMPERATURE
DRIVER'S AIR MIX PASSENGER'S AIR MIX SENSOR
CONTROL MOTOR CONTROL MOTOR
S-COM S-COM
A/C
PRESSURE
HUMIDITY/IN-CAR SENSOR
TEMPERATURE
REO RED SENSOR RED WHT
21-30 BACK
••••••••••••• :Otherc:ommunlcationline
--------P~------------------~
IG2
BIJ(----------------,
AfAR MOOE REAR POWER
eONlROL MOTOR TRANSISTOR
G503
84 B3 ClIMATECONlROl UNIT B13 B14 PNK
----------~====lr====~~------~~~~~~~:::::t~~~--~=~~An~UBW~UBLU--_+--~
iH
REAR
DRIVING CIRCUIT ClIMATE
Bll 10 CONlROL
•••••••••••••••• ORN ••• • • • • • • • • • • • Ale BUZRX
PANEL
B12 9
5V ................ GRN ...... .. .. .. .. Afe BUS TX
AS
. AfAR
EVAPORATOR
TEMPERATURE
AfAR AIR MIX SENSOR
eONlROL MOTOR
S-COM
REO
G506
BACK 21-31
Climate Control
OTe Troubleshooting
DTe 81202: Climate Control Unit Internal DTe 81205: Climate Control Unit Lost
Error Communication with Gauge Control Module
(VSP/NE message)
NOTE: Check the battery condition (see page 22-76) and
the charging system (see page 4-28). DTe 81206 or DTe indicator AUTO: Climate
Control Unit Lost Communication with
1. Clear the DTC with the HDS. Gauge Control Module (ECT message)
2. Turn the ignition switch OFF and then ON (II). DTe 81207: Climate Control Unit Lost
Communication with Gauge Control Module
3. Wait for 6 seconds or more. (lLLUMI message)
4. Do the self-diagnostic with the HDS (see page 21-9). NOTE: If you are troubleshooting multiple DTCs, be
sure to follow the instructions in 8-can diagnosis test
5. Check for DTCs. mode A (see page 22-112).
YES-The climate control unit is faulty, replace the 2. Turn the ignition switch OFF and then ON (II).
climate control unit.•
3. Wait for 6 seconds or more.
NO-Intermittent failure, the climate control unit is
OK at this time .• 4. Do the self-diagnostic with. the HDS (see page 21-9)
or climate control unit (see page 21-10).
YES-Go to step 6.
21-32 BACK
OTC 81213 or OTC indicator N: An Open in 8. Check for continuity between climate control unit
the Rear Evaporator Temperature Sensor connector B (14P) terminal No. 6 and the rear
Circuit evaporator temperature sensor 2P connector
terminal No.2.
1. Clear the DTC with the HDS.
CLIMATE CONTROL UNIT CONNECTOR B (14P)
Wire side of female terminals
2. Turn the ignition switch OFF and then ON (II).
YES-Go to step 5.
(cont'd)
BACK 21-33
Cliln·ate Control
OTe Troubleshooting (cont'd)
9. Check for continuity between climate control unit DTC 81214 or DTC indicator P: A Short in the
connector A (40P) terminal No: 8 and the rear Rear Evaporator Temperature. Sensor Circuit
evaporator temperature sensor 2P connector
terminal No.1. 1. Clear the DTC with the HDS.
CLIMATE CONTROL UNIT CONNECTOR A (40P) 2. Turn the ignition switch OFF and then ON (II).
Wire side of female terminals
3. Do the self-diagnostic with the HDS (see page 21-9)
or climate control unit(see page 21-10).
YES-Go to step 5.
NO-Intermittent failure .•
REAR EVAPORATOR TEMPERATURE SENSOR
2P CONNECTOR 5. Turn the ignition switch OFF.
Wire side of female terminals
NO-Repair open in the wire between the climate 7. Disconnect climate control unit connector A (40P)
control unit and the rear evaporator temperature and B (14P).
sensor.•
21-34 BACK
8. Check for continuity between climate control unit 9. Check for continuity between climate control unit'
connector B (14P) terminal No.6 and body ground. connector A (40P) terminal No; 8 and climate
control unit connector B (14P) No.6.
CLIMATE CONTROL UNIT CONNECTOR B (14P) CLIMATE CONTROl. UNIT CONNECTOR A (40P)
Wire side of female terminals
BACK 21-35
Climate Control
OTe Troubleshooting (cont'd)
OlC 81215 or OlC indicator J: An Open or 9. Check for continuity between the following
Short in the Recirculation Control Motor terminals of climate control unit connector A (40P)
Circuit and the recirculation control motor 7P connector.
40P: 7P:
1. Cleat the 'OTC witl'l'the HDS. No.8 No.7
No. 35 No.5
2. Turn the ignition switch OFF and then ON (II). No. 36 No.4
No. 38 No.3
3. Do the self-diagnostic with the HDS(see page 21-9)
CLIMATE CONTROL UNIT CONNECTOR A (40P)
or climate control unit (see page 21-10).
Wire side of female terminals
YES-Go to step 5.
NO-Replace the recirculation control motor NO-Repair open in the wire(s) between the
(see page 21-113) .• climate control unit and the recirculation control
motor.•
7. Disconnect the recirculation control motor 7P
connector.
21-36 BACK
10. Check for continuity between body ground and 12. Turn the ignition sWitch ON (11), and check the same
climate control unit connector A (40P) terminals terminals for voltage to body ground.
No. 35, 36, and 38 individually.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
CLIMATE CONTROL UNIT CONNECTOR A (40P)
=
= =
Wire side of female terminals
Wire side of female terminals
BACK 21-37
Climate Control
DTe Troubleshooting (cont'd)
DTC 81223 or DTC indicator M: A Problem in 8. Turn the ignition switch ON (II).
the Rear Blower Motor Circuit
Does the rear blower motor run?
1. Clear the DTC with the HDS.
YES-Go to step 9..
2. Turn the ignition switch OFF and then ON (II).
NO-Go to step 24.
3. Do the self-diagnostic with the HDS (see page 21-9)
or climate control unit (see page 21-10). 9. Turn the ignition switch OFF.
Is DTC 81223 or M indicated? 11. Disconnect the rear power transistor 4P connector.
YES-Go to step 5. 12. Check for continuity between the rear power
transistor 4P connector terminal No.2 and body
NO-Intermittent failure, check for loose wires or ground.
poor connections on the rear blower motor
circuit.• REAR POWER TRANSISTOR 4P CONNECTOR
7. Connect the rear blower motor 2P connector NO-Check for an open in the wire between the
terminal No.2 to body ground with a jumper wire. rear power transistor and body ground. If the wire
is OK, check for poor ground at G503 (see page
REAR BLOWER MOTOR 2P CONNECTOR 22-67) .•
JUMPER WIRE
~
= LK
1 2 JUMPER WIRE
8 4 ORN
Wire side of female terminals
21-38 BACK
14. Turn the ignition switch ON (II). 19. Check for continuity between the following
terminals of climate control unit connector B (14P)
Does the rear blower motor run at high speed? and the rear power transistor 4P connector.
14P: 4P:
YES-Go to step 15. No. 13 No.3
No.14 No.1
NO-Repair open in the ORN wire between the rear
CLIMATE CONTROL UNIT CONNECTOR B (14PI
power transistor and the rear blower motor.• Wire side of female terminals
(cont'd)
BACK 21-39
Climate Control
22. Reconnect climate control unit connector B (14P). 29. Measure the voltage between the rear blower
motor relay 4P socket terminal No.1 and body
23. Test the rear power transistor (see page 21-142). ground.
Is the rear power transistor OK? REAR BLOWER MOTOR RELAY 4P SOCKET
21-40 BACK
32. Turn the ignition switch OFF. DTC 81225 or DTC indicator A and AUTO: An
Open in the In.,car Temperature Sensor
33. Check for continuity between the rear blower motor Circuit
relay 4P socket terminal No.4 and body ground.
1. Clear the DTCwith the HDS.
REAR BLOWER MOTOR RELAY 4P SOCKET
2. Turn the ignition switch OFF and then ON (II).
YES-Go to step 5.
Wire side of female terminals
NO-Intermittent failure, check for loose wires or
poor connections on the in-car temperature sensor
Is there continuity? circuit.•
YES-Repair open in the GRY wire between the 5. Turn the ignition switch OFF.
rear blower motor relay and the blower motor.•
6. Remove the humidity/in-car temperature sensor
NO-Check for an open in the wire between the (see page 21-104), and test it (see page 21-103).
rear blower motor relay and body ground. If the
wire is OK, check for poor ground at G503 Is the in-car temperature sensor OK?
(see page 22-67) .•
YES-Go to step 7.
(cont'd)
BACK 21-41
Climate Control
8. Check for continuity betWeen Climate control unit 9. Check for continuity between climate control unit
connector A (40P) terminal No.5 and the connector A (40P) terminal No.8 and the
humidity/in-car temperature sensor 4P connector humidity/inccar temperature sensor 4P connector
terminal No.4. terminal No.3.
CLIMATE CONTROL UNIT CONNECTOR A (40P) CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals Wire side of female terminals
21-42 BACK
OTC B1226 or OTC indicator B and AUTO: A 8. Check for continuity between climate control unit
Short in the In-car Temperature Sensor connector A (40P) terminal No.5 and body ground.
Circuit
CLIMATE CONTROL UNIT CONNECTOR A (40PI
1. Clear the DTC with the HDS.
5. Turn the ignition switch OFF. YES-Repair short to body ground in the wire
between the climate control unit and the in-car
6. Remove the humidity/in-car temperature sensor temperature sensor.•
(see page 21-104), and test it (see page 21-103).
NO-Go to step 9.
Is the in-car temperature sensor OK?
9. Check for continuity between climate control unit
YES-Go to step 7. connector A (40P) terminals No.5 and No.8.
Is there continuity?
BACK 21-43
Climate Control
DTC 81227 or DTC indicator C and AUTO: An 8. Check for continuity between climate control unit
Open in the Outside Air Temperature Sensor connector A (40P) terminal No. 28 and the outside
Circuit air temperature sensor 2P connector terminal No.2.
1. Clear the DTC with the HDS. CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals
YES-Go to step 5.
NO-Intermittent failure, check for loose wires or OUTSIDE AIR TEMPERATURE SENSOR 2P CONNECTOR
poor connections on the outside air temperature Wire side of female terminals
sensor circuit.•
Is there continuity?
5. Turn the ignition switch OFF.
YES-Go to step 9.
6. Remove the outside air temperature sensor
(see page 21-105), and test it (see page 21-105). NO-Repair open in the wire between the climate
control unit and the outside air temperature
Is the outside air temperature sensor OK? sensor..
YES-Go to step 7.
21-44 BACK
9. Check for continuity between climate control unit DTC 81228 or DTC indicator D and AUTO: A
connector A (40P) terminal No.8 and the outside air Short in the Outside Air Temperature Sensor
temperature sensor 2P connector terminal No.1. Circuit
CLIMATE CONTROL UNIT CONNECTOR A (40PI
Wire side of female terminals 1. Clear the DTC with the HDS.
YES-Go to step 5.
NO-Repair open in the wire between the climate 7. Disconnect climate control unit connector A (40P).
control unit and the outside air temperature
sensor.•
(cont'd)
BACK 21-45
Climate Control
8. Check for continuity between climate control unit OTC 81229 or OTCindicator E and AUTO: An
connector A (40P) terminal No. 28 and body ground: Open in the Sunlight Sensor Circuit
YES-Repair short to body ground in the wire 5. Turn the ignition switch OFF.
between the climate control unit and the outside air
temperature sensor.• 6. Disconnect the sunlight sensor 5P connector.
9. Check for continuity between climate control unit 8. Check for continuity between climate control unit
connector A (40P) terminals No.8 and No. 28. connector A (40P) terminal No. 29 and the sunlight
sensor 5Pconnectorterminal No.4.
CLIMATE CONTROL UNIT CONNECTOR A (40P) CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals
21-46 BACK
9. Check for continuity between climate control unit DTC 81230 or DTC indicator F and AUTO: A
connector A (40P) terminal No.8 and the sunlight Short in the Sunlight Sensor Circuit
sensor 5P connector terminal No.2.
1. Clear the DTC with the HDS.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals
2. Turn the ignition switch OFF and then ON (II).
YES-Go to step 5.
NO-Go to step 9.
(cont'd)
BACK 21-47
Climate Control
DTe Troubleshooting (cont'd)
9. Check for continuity between climate control unit OTC 81231 or OTC indicator G and AUTO: An
connector A (40P) ~erminals No.8 and No. 29. Open in the Front Evaporator Temperature
Sensor Circuit
CLIMATE CONTROL UNIT CONNECTOR A (40P)
1. Clear the DTC with the HDS.
11. Reconnect climate control unit connector A (40P). Is the front evaporator temperature sensor OK?
12. Test the sunlight sensor (see page 21-106). YES-Go to step 7.
21-48 BACK
8. Check for continuity between climate control unit 9. Check for continuity between climate control unit
connector A (40P) terminal No. 24 and the front connector A (40P) terminal No.8 and the front
evaporator temperature sensor 2P connector evaporator temperature sensor 2P connector
terminal No.2. terminal No.1.
CLIMATE CONTROL UNIT CONNECTOR A (40P) CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals Wire side of female terminals
NO-Repair open in the wire between the climate YES-Check for loose wires or poor connections at
control unit and the front evaporator temperature climate control unit connector A (40P) and at the
sensor.• front evaporator temperature sensor 2P connector.
If the connections are good, substitute a known-
good climate control unit, and recheck. If the
symptom/indication goes away, replace the
original climate control unit.•
BACK 21-49
Climate Control
DTC 81232 or DTC indicator H and AUTO: A 8. Check for continuity between climate control unit
Short in the Front Evaporator Temperature connector A (40P) terminal No. 24 and body ground.
Sensor Circuit
CLIMATE CONTROL UNIT CONNECTOR A (40P)
1. Clear the DTC with the HDS.
5. Turn the ignition switch OFF. YES-Repair short to body ground in the wire
between the climate control unit and the front
6. Remove the front evaporator temperature sensor evaporator temperature sensor.•
(see page 21-107), and test it (see page 21-107).
NO-Go to step 9.
Is the.tront evaporator temperature sensor OK?
9. Check for continuity between climate control unit
YES-Go to step 7. connector A (40P) terminals No.8 and No. 24.
NO-Replace the front evaporator temperature CLIMATE CONTROL UNIT CONNECTOR A (40P)
sensor.•
Is there continuity?
21-50 BACK
DTC 81233 or DTC indicator J and AUTO: An 9. Check for continuity between the following
Open in the Driver's Air Mix Centrel Metor terminals of climate control unit connector A (40P)
Circuit and the driver's air mix control motor 7P connector.
40P: 7P:
1. Clea r the DTC with the HDS. No.6 No.7
No.8 No.5
2. Turn the ignition switch OFF and then ON (II). No.11 No.3
YES-Go to step 5. Q
NO-Intermittent failure, check for loose wires or
poor connections on the driver's.air mix control
motor circuit .•
6. Test the driver's air mix control motor (see page DRIVER'S AIR MIX ceNTReL MeTeR 7P CeNNECTeR
21-109). Wire side offemale terminals
Is. the driver's air mix control motor OK? Is there continuity?
8. Disconnect climate control unit connector A (40P). NO-Repair open in the wire(s) between the
climate control unit and the driver's air mix control
motor.•
BACK 21-51
Climate Control
DTC 81234 or DTC indicator K and AUTO: A 10. Check for continuity between body ground and
Short in the Driver's Air Mix Control Motor climate control unit connector A (40P) terminal
Circuit No.11.
1. Clea r the DTC with the HDS. CLIMATE CONTROL UNIT CONNECTOR A (40P)
NO-Intermittent failure .•
Is there continuity?
5. Check for DTCs.
YES- Repair short to body ground in the wire
Are these DTCs also present; 81237 or Nand between the climate control unit and the driver's air
AUTO, and/or 81245 or G, and/or 82968 or A and mix control motor.•
WINDSHIELD DEFROST, and/or 82980 or 8 and
WINDSHIELD DEFROST? NO-Go to step 11.
YES-Go to step 13. 11. Check for continuity between climate control unit
connector A (40P) terminals No.6 and No. 11.
NO-Go to step 6.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
6. Turn the ignition switch OFF.
YES-Go to step 8.
9. Disconnect climate control unit connector A (40P). YES-Repairthe short in the wires .•
21-52 BACK
12. Turn the ignition switch ON (II), and measure the 15. Check for continuity between climate control unit
voltage between climate control unit connector A connector A (40P) terminal No.6 and body ground.
(40P) terminal No. 11 and body ground.
CLIMATE CONTROL UNIT CONNECTOR A (40PI
CLIMATE CONTROL UNIT CONNECTOR A (40P)
Is there continuity?
Is there any voltage?
YES-Repair short to body ground in the wire.•
YES-Repair short to power in the wire between
the climate control unit and the driver's air mix NO-Go to step 16.
control motor. This short may also damage the
climate control unit. Repair the short to power 16. Turn the ignition switch ON (II), and check the same
before replacing the climate control unit. •. terminal for voltage to body ground.
NO-Substitute a known-good climate control unit, CLIMATE CONTROL UNIT CONNECTOR A (40PI
and recheck. If the symptom/indication goes away,
replace the original climate control unit.•.
(cont'd)
BACK 21-53
Climate Control
17. Turn the ignition switch OFF. 20. While checking the same terminal for voltage to
ground, reconnect these items individually and
18. Reconnect climate control unit connector (40P). note the voltage reading each time:
19. Turn the ignition switch ON (11), and measure the • Driver's air mix control motor
voltage between climate control unit connector A • Passenger's air mix control motor
(40P) terminal No.6 and body ground. • Rear air mix control motor
• Humidity/in-car temperature sensor
CLIMATE CONTROL UNIT CONNECTOR A (40P) • AlC pressure sensor
NO-Check for a loo.se wire or poor connection at YES-Substitute a known-good climate control unit
climate control unit connector A (40P). If the and recheck. If the symptom/indication goes away,
connection is good, substitute a known-good replace the original climate control unit..
climate control unit and recheck. Ifthe symptom/
indication goes away, replace the original climate NO-Replace the component that caused the
control unit. voltage drop .•
21-54 BACK
DTC 81235 or ,DTC indicator L and AUTO: A 9. Check for continuity between the following
Problem in the Driver's Air Mix Control terminals of climate control unit connector A (40P)
Linkage, Door, or Motor Circuit and the driver's air mix control motor 7P connector.
40P: 7P:
1. Clear the DTC with the HDS. No. 12 No.2
No. 13 No.1
2. Turn the ignition switch OFF and then ON (II).
CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals
3. Do the self-diagnostic with the HDS (see page 21-9)
or climate control unit (see page 21-10).
YES-Go to step 5.
6. Test the driver's air mix control motor (see page Is there continuity?
21-109).
YES-Go to step 10.
Is the driver's air mix control motor OK?
NO-Repair open in the wire(s) between the
YES-Go to step 7. climate control unit and the driver's air mix control
motor.•
NO-Replace the driver's air mix control motor
(see page 21-110), or repair the driver's air mix
control linkage or door.•
(cont'd)
BACK 21-55
··',1
Climate Control
OTe Troubleshooting (cont'd)
10. Check for continuity between body ground and OTC 81236 or OTC indicator M and AUTO: An
climate control unit connector A (40P) terminals Open in the Passenger's Air Mix Control
No. ,12 and No. 13 individually. Motor Circuit
YES-Go to step 7.
21-56 BACK
9. Check for continuity between the following OTC 81237 or OTC indicator N and AUTO: A
terminals of climate control unit connector A (40P) Short in the Passenger's Air Mix Control
and the passenger's air mix control motor 7P Motor Circuit
connector.
40P: 7P: 1. Clear the DTC with the HDS.
No.6 No.7
No.8 No.5 2. Turn the ignition switch OFF and then ON (II).
No. 30 No.3
3. Do the self-diagnostic with the HDS (see page 21-9)
CLIMATE CONTROL UNIT CONNECTOR A (40P)
or climate control unit(see page 21-10).
Wire side of female terminals
4. Check for DTCs.
YES-Go to step 5.
NO-Intermittent failure .•
YES-Check for loose wires or poor connections at 6. Turn the ignition switch OFF.
climate control unit connector A (40P) and at the
passenger's air mix control motor 7P connector. If 7. Test the passenger's air mix control motor
the connections are good, substitute a known-good (see page 21-110).
climate control unit and recheck. If the symptom/
indication goes away, replace the original climate Is the passenger's air mix control motor OK?
control unit..
YES-Go to step 8.
NO-Repair open in the wire(s) between the
climate control unit and the passenger's air mix NO-Replace the passenger's air mix control motor
control motor.• (see page 21-111) .•
(cont'd)
BACK 21-57
Climate Control
10. Check for continuity between body ground and 12. Turn the ignition switch ON (II), and measure the
climate controlunitconnector A (40P) terminal voltage between climate control unit connector A
No. 30. (40P) terminal No. 30 and body ground.
CLIMATE CONTROL UNIT CONNECTOR A (40P) CLIMATE CONTROL UNIT CONNECTOR A (40P)
= = =
Wire side of female terminals Wire side of female terminals
YES-Repair short to body ground in the wire YES-Repair short to power in the wire(s) between
between the climate control unit and the the climate control unit and the passenger's air mix
passenger's air mix control motor.• control motor. This short may also damage the
climate control unit. Repair the short to power
NO-Go to step 11. before replacing the climate control unit.•
11. Check for continuity between climate control unit NO-Substitute a known-good climate control unit,
connector A (40P) terminals No.6 and No. 30. and recheck. If the symptom/indication goes away,
replace the original climate control unit.•
CLIMATE CONTROL UNIT CONNECTOR A (40P)
13. Turn the ignition switch OFF, and disconnect the
climate control unit.
Is there continuity?
21-58 BACK
15. Check for continuity between climate controi' unit 17. Tumthe ignition switch OFF.
connector A (40P) terminal No.6 and body ground:
18. Reconnect climate control unit connector (40P).
CLIMATE CONTROL UNIT CONNECTOR A (40P)
19. Turn the ignition switch ON (II), and measure the
voltage between climate control unit connector A
(40P) terminal No.6 and body ground.
Q
=
Is there continuity? =
YES-Repair short to body ground in the wire,. Wire side offemale terminals
CLIMATE CONTROL UNIT CONNECTOR A (40P) NO-Check for a loose wire or poor connection at
climate control unit connector A (40P). If the
connection is good, substitute a known-good
climate control unit and recheck. Ifthe symptom/
indication goes away, replace the original climate
control unit.•
(cont'd)
BACK 21-59
Climate Control
OTe Troubleshooting (cont'd)
20. While checking the same terminal for voltage to OTC 81238 or OTCindicator P and AUTO: A
ground, reconnect these items individually and Problem in the Passenger's Air Mix Control
note the voltage reading each time: Linkage, Door, or Motor Circuit
~ Driver's air mix control motor 1. Clear the DTC with the HDS.
• Passenger's air mix control motor
• Rear air mix control motor 2. Turn the ignition switch OFF and then ON (II).
• Humidity/in-car temperature sensor
• AlC pressure sensor 3. Do the self-diagnostic with the HDS (see page 21-9)
or climate control unit (see page 21-10).
CLIMATE CONTROL UNIT CONNECTOR A (40P)
4. Check for DTCs.
YES-Go to step 5.
YES-Substitute a known-good climate control; unit Is the passenger's air mix control motor OK?
and recheck. Ifthe symptom/indication goes away,
replace the original climate control unit.• YES-Go to step 7.
NO-Replace the component that caused the NO-Replace the passenger's air mix control motor
voltage drop.• (see page 21-111), or repair the passenger's air mix
control linkage or door.•
21-60 BACK
9. Check for continuity between the following 10. Check for continuity between body ground and
terminals of climate control unit connector A (40P) climate control unit connector A (40P) terminals
and the passenger's air mix control motor 7P No. 14 and No. 15 individually.
connector.
40P: 7P: CLIMATE CONTROL UNIT CONNECTOR A (40P)
No.14 No.2
No.15 No.1
Q Q
= =
Q Q Wire side of female terminals
Is there continuity?
BACK 21-61
Climate Control
DTC 81239 or DTC indicator A: An Open or 9. Check for continuity between the following
Short in the Front Mode Control Motor Circuit terminals of climate control unit connector A (40P)
and the front mode control motor 7P connector.
1. Clear the DTC with the HDS. 40P: 7P:
No.8 No.7
2. Turn the ignition switch OFF and then ON (II). No.31 No.6
No. 32 No.5
3. Do the self-diagnostic with the HDS (see page 21-9) No. 33 No.4
or climate control unit (see page 21-10). No. 34 No.3
CLIMATE CONTROL UNIT CONNECTOR A (40P)
4. Check for DTCs.
Wire side of female terminals
YES-Go to step 5.
YES-Go to step 7.
NO-Replace the front mode control motor FRONT MODE CONTROL MOTOR 7P CONNECTOR
(see page 21-112) .• Wire side of female terminals
21-62 BACK
10. Check for continuity between body ground and 12. Turn the ignition switch ON (11), and check the same
climate control unit connector A (40P) terminals terminals for voltage to body ground.
No. 31, 32, 33, and 34. individually.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
CLIMATE CONTROL UNIT CONNECTOR A (40P)
- =
Wire side of female terminals
Wire side of female terminals
Is there any voltage?
/s there continuity?
YES-Repair short to power in the wire(s) between
YES-Repair short to bodygrolJnd in the wire(s) the climate control unit and the front mode control
between the climate control unit and the front motor. This short may also damage the climate
mode control motor.• control unit. Repair the short to power before
replacing the climate control unit.•
NO-Go to step 11.
NO-Check for loose wires or poor connections at
11. Check for continuity between climate control unit climate control unit connector A (40P) and at the
connector A (40P) terminals as follows. front mode control motor 7P connector. If the
connections are good, substitute a known-good
From terminal To terminals climate control unit, and recheck. If the symptom/
31 32,33,34 indication goes away, replace the original climate
32 33,34 contrQI unit.•
33 34
BACK 21-63
Climate Control
DTe Troubleshooting (cont'd)
Dle B1240 or Dle indicator B: AProblem in 9. Check for continuity between the following
the Front Mode Control Linkage, Doors, or terminals of climate control unit connector A (40P)
Motor Circuit and the front mode control motor 7P connector.
40P: 7P:
1. Clear the DTC with the HDS. No. 16 No.2
No.17 No.1
2. Turn'the ignition switch OFF and then ON (II).
CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals
3. Do the self-diagnostic with the HDS (see page 21-9)
or climate control unit (see page 21-10).
6. Test the front mode control motor (see page Is there continuity?
21-112).
YES-Go to step 10.
Is the front mode control motdr OK?
NO-Repair open in the wire(s) between the
YES-Go to step 7. climate control unit and the front mode control
motor.•
NO-Replace the front mode control motor
(see page 21-112), or repair the front mode control
linkage or doors.•
21-64 BACK
10. Check for continuity between body ground and OTC 81241 or OTC indicator C: A Problem in
climate control unit connector A (40P) terminals the Front Blower Motor Circuit
No. 16 and No. 17 individually.
1. Clear the OTC with the HOS.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
2. Turn the ignition switch OFF and then ON (II).
YES-Repair short to body ground in the wire(s) 5. Turn the ignition switch OFF.
between the climate control unit and the front
mode control motor.• 6. Check the No. 12 (40 A) fuse in the relay block, and
the No. 30 (10 A) fuse in the under-dash fuse/relay
NO-Substitute a known~good climate control unit, box.
and recheck. Ifthe symptom/indication goes away,
replace the original climate control unit.• Are the fuses OK?
YES-Go to step 7.
GRN
JUMPER WIRE
(cont'd)
BACK 21-65
Climate Control
8. Turn the ignition switch ON (II). 14. Turn the ignition switch ON (II).
Does the front blower motor run? Does the front blower motor run at high speed?
NO-Go to step 24. NO-Repair open in the GRN wire between the
front power transistor and the front blower
9. Turn the ignition switch OFF. motor.•
10. Disconnect the jumper wire. 15. Turn the ignition switch OFF.
11. Disconnect the front power transistor 4P connector. 16. Disconnect the jumper wire.
12. Check for continuity between the front power 17. Disconnect climate control unit connector A (40P).
transistor 4P connector terminal No.2 and body
ground. 18. Check for continuity between body ground and
climate control unit connector A (40P) terminals
FRONT POWER TRANSISTOR 4P CONNECTOR No.9 and No. 10 individually.
Q
-=
~
2BLK
3 4 RED
JUMPER WIRE
21-66 BACK
19. Check for continuity between the following 22. Reconnect climate control unit connector A (40P).
terminals of climate control unit connector A (40P)
and the front power transistor 4P connector. 23. Testthe front power transistor (see page 21-108).
40P: 4P:
No.9 No.3 Is the front power transistor OK?
No. 10 No.1
YES-Check for loose wires or poor connections at
CLIMATE CONTROL UNIT CONNECTOR A (40P)
climate control unit connector A (40P) and at the
Wire side of female terminals
front power transistor 4P connector. If the
BLU RED connections are good, substitute a known-good
, 2a & 8
~ 88M U tt U m _ n m 18
~ climate control unit, and recheck. If the symptom/
m.mM • • ~ • • • m.DM • • ~. indication goes away, replace the original climate
control unit.•
Wire side of female terminals 28. Remove the front blower motor relay from the
relay block, and test it (see page 22-77).
(cont'd)
BACK 21-67
Clim.ate Control
DTe Troubleshooting (cont'd)
29. Measure the voltage between the front blower 32. Turn the ignition switch OFF.
motor relay 4P socket terminal No.1 and body
ground. 33. Check for continuity between the front blower
motor relay 4P socket terminal No.3 and body
FRONT BLOWER MOTOR RELAY 4P SOCKET ground.
4 3 2
NO-Replace the relay block (see page 22-71).• YES-Repair open in the WHTwire between the
front blower motor relay and the blower motor.•
30. Turn the ignition switch ON (II).
NO-Check for an open in the wire between the
31. Measure the voltage between the front blower front blower motor relay and body ground. Ifthe
motor relay 4P socket terminal No.4 and body wire is OK, check for poor ground at G202
ground. (see page 22-67) .•
21-68 BACK
DTC B1244or DTC indicator F: An Open in 9. Check for continuity between the following
the Rear Air Mix Control Motor Circuit terminals of climate control unit connector A (40P),
B (14P), and the rear air mix control motor 7P
1. Clear the DTC with the HDS. connector.
40P: 7P:
2. Turn the ignition switch OFF and then ON (II). No.6 No.5
No.8 No.7
3. Do the self-diagnostic with the HDS (see page 21-9) 14P: 7P:
or climate control unit (see page 21-10). No.5 No.3
CLIMATE CONTROL UNIT CONNECTOR A (40P)
4. Check for DTCs.
Wire side of female terminals
YES-Go to step 5.
YES-Go to step 7.
NO-Replace the rear air mix control motor CLIMATE CONTROL UNIT CONNECTOR B (14P)
(see page 21-143) .• Wire side offemale terminals
BACK 21-69
Climate Control
DTC 81245 or DTC indicator G: AShort in the 10. Check for continuity between climate control unit
Rear Air Mix Control Motor Circuit connector B (14P) terminal No.5 and body ground.
1. Clear the DTC with the HDS. CLIMATE CONTROL UNIT CONNECTOR B (14P)
Are these DTCs also present; 81234 or K and YES-Repair short to body ground in the wire
AUTO, and/or 81237 or N and AUTO, and/or between the climate control unit and the rear air
82968 or A and WINDSHIELD DEFROST, and/or mix control motor.•
82980 or 8 and WINDSHIELD DEFROST?
NO-Go to step 11.
YES-Go to step 13.
11. Check for continuity between climate control unit
NO-Go to step 6. connector A (40P) terminal No.6 and climate
control unit connector B (14P) terminal No.5.
6. Turn the ignition switch OFF.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals
7. Test the rear air mix control motor (see page
21-143).
YES-Go to step 8.
21-70 BACK
12. Turn the ignition switch ON (II), and measure the 15. Check for continuity between climate control unit
voltage between climate control unit connector B connector A (40P) terminal No.6 and body ground.
(14P) terminal No.5 and body ground.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
CLIMATE CONTROL UNIT CONNECTOR B (14P)
Q
=
(cont'd)
BACK 21-71
Climate Control
17. Turn the ignition switch OFF. 20. While checking the same terminal for voltage to
ground, reconnectthese items individually and
18. Reconnect climate control unit connector (40P). note the voltage reading each time:
19. Turn the ignition switch ON (II), and measure the • Driver's air mix control motor
voltage between climate control unit connector A • Passenger's air mix control motor
(40P) terminal No.6 and body ground. • Rear air mix control motor
• Humidity/in-car temperature sensor
CLIMATE CONTROL UNIT CONNECTOR A (40P) • Ale pressure sensor
NO-Check tor a loose wire or poor connection at YES-Substitute a known-good climate control unit
climate control unit connector A (40P). If the and recheck. If the symptom/indication goes away,
connection is good, substitute a known-good replace the original climate control unit..
climate control unit and recheck.·lfthe symptom/
indication goes away, replace the original climate NO-Replace the component that caused the
control unit.• voltage drop .•
21-72 BACK
DTC 81246 or DTC indicator H: A Problem in 9. Check for continuity between the following
the Rear Air Mix Control Linkage, Door, or terminals of climate control unit connector B (14P)
Motor Circuit and the rear air mix control motor 7P connector.
14P: 7P:
1. Clear the DTC with the HDS. No.1 No.2
No.2 No.1
2. Turn the ignition switch OFF and then ON (II).
CLIMATE CONTROL UNIT CONNECTOR B (14P)
3. Do the self-diagnostic with the HDS (see page 21-9) Wire side of female terminals
or climate control unit (see page 21-10).
6. Test the rear air mix control motor (see page Is there continuity?
21-143).
YES-Go to step 10.
Is the rear air mix control motor OK?
NO-Repair open in the wire(s) ·between the
YES-Go to step 7. climate control unit and the rear air mix control
motor.•
NO-Replace the rear air mix control motor
(see page 21-143), or repair the rear air mix control
linkage or door.•
(cont'd)
BACK 21-73
Climate Control
10. Check for continuity between body ground and DTCB2965: Climate Control Unit·Lost
climate control unit connector B (14P) terminals Communication with Rear Climate Control
No.1 and No.2 individually. Panel
= YES-Go to step 5.
YES-Repair short to body ground in the wire(s) 6. Disconnect the rear climate panel10P connector.
between the climate control unit and the rear air
mix control motor.• 7. Turn the ignition switch ON (II).
NO-Substitute a known-good climate control unit, 8. Measure the voltage between the rear climate
and recheck. Ifthe symptom/indication goes away, control panel10P connector terminal No.1 and
replace the original climate control unit.• body ground.
=
Wire side offemale terminals
YES-Go to step 9.
21-74 BACK
9. Turn the ignition switch OFF. 12. Check for continuity between the following
terminals of climate control unit connector B (14P)
10. Check for continuity between the rear climate and the rear climate control panel10P connector.
control panel10P connector terminal No.3 and 14P: 10P:
body ground. No.11 No. 10
No.12 No.9
REAR CLIMATE CONTROL PANEL 10P CONNECTOR CLIMATE CONTROL UNIT CONNECTOR B (14P)
Wire side of female terminals
.Q
.Q
=
Wire side of female terminals
Is there continuity?
REAR CLIMATE CONTROL PANEL 10P CONNECTOR
Wire side of female terminals
YES-Go to step 11.
(cont'd)
BACK 21-75
Climate Control
13. Check for continuity between body ground and DTC 82967 or DTC indicator A and
climate control unit connector B (14P) terminals WINDSHIELD DEFROST: An Open in the
No. 11 and No. 12 individually. Humidity Sensor Circuit
CLIMATE CONTROL UNIT CONNECTOR B (14P) 1. Clear the DTC with the HDS.
14. Check for continuity between climate control unit Is the humidity sensor OK?
connector B (14P) terminals No. 11 and No. 12.
YES-Go to step 7.
CLIMATE CONTROL UNIT CONNECTOR B (14P)
NO-Replace the humidity/in-car temperature
sensor.•
Is there continuity?
21-76 BACK
9. Check for continuity between the following DTC 82968 or DTC indicator A and
terminals of climate control unit connector A (40P) WINDSHIELD DEFROST: A Short in the
and humidity/in-car temperature sensor 4P Humidity Sensor Circuit
connector.
40P: 4P: 1. Clear the DTC with the HDS.
No.6 No.1
No.8 No.3 2. Turn the ignition switch OFF and then ON (II).
No. 27 No.2
3. Do the self-diagnostic with the HDS (see page 21-9)
CLIMATE CONTROL UNIT CONNECTOR A (40P)
or climate control unit (see page 21-10).
Wire side of female terminals
NO-Intermittent failure .•
HUMIDITYliN-CAR TEMPERATURE SENSOR 4P CONNECTOR Are these DTCs also present; 81234 or K and
Wire side of female terminals AUTO, and/or 81237 or N and AUTO, and/or
81245 or G, and/or 82980 or 8 and WINDSHIELD
Is there continuity? DEFROST?
YES-Go to step 8.
(cont'd)
BACK 21-77
Climate Control
10. Check for continuity between body ground and 12. Turn the ignition switch ON (II), and measure the
climate control unit connector A (40P) terminal voltage between climate control unit connector A
No. 27. (40P) terminal No. 27 and body ground.
CLIMATE CONTROL UNIT CONNECTOR A (40P) CLIMATE CONTROL UNIT CONNECTOR A (40P)
= =
YES-Repair short to body ground in the wire YES-Repair short to power in the wire between
between the climate control unit and the humidity the climate control unit and the humidity sensor.
sensor.• This short may also damage the climate control
unit. Repair the short to power before replacing the
NO-Go to step 11. climate control unit..
11. Check for continuity between climate control unit NO-Substitute a known-good climate control unit,
connector A (40P) terminals No.6 and No. 27. and recheck.lfthe symptom/indication goes away,
replace the original climate control unit..
CLIMATE CONTROL UNIT CONNECTOR A (40P)
13. Turn the ignition switch OFF, and disconnect the
climate control unit.
/s there continuity?
21-78 BACK
15. Check for continuity between climate control unit 17. Turn the ignition switch OFF.
connector A (40P) terminal No.6 and body ground.
18. Reconnect climate control unit connector (40P).
CLIMATE CONTROL UNIT CONNECTOR A (40P)
19. Turn the ignition switch ON (II), and measure the
voltage betWeen climate control unit connector A
(40P) terminal No.6 and body ground.
Is there continuity? =
YES-Repair short to body ground in the wire .• Wire side of female terminals
CLIMATE CONTROL UNIT CONNECTOR A (40P) NO-Check for a loose wire or poor connection at
climate control unit connector A (40P). Ifthe
connection is good, substitute a known-good
climate control unit and recheck. If the symptom/
indication goes away, replace the original climate
control unit .•
=
Wire side of female terminals
(cont'd)
BACK 21-79
Climate Control
20. While checking the same terminal for voltage to OTC 82969: Climate Control Unit Lost
ground, reconnect these items individually and Communication with Combination Switch
note the voltage reading each time: Control Unit (WIPSW message)
• Driver's air mix control motor NOTE: If you are troubleshooting multiple DTCs, be
• Passenger's air mix control motor sure to follow the instructions in the 8-can system
• Rear air mix control motor diagnosis test mode A (see page 22-112).
• Humidity/in-car temperature sensor
• AlC pressure sensor 1. Clear the DTC with the HDS.
YES-Substitute a known-good climate control unit 6. Check for DTCs with the HDS.
and recheck. Ifthe symptom/indication goes away,
replace the original climate control unit.• Are any of the fol/owing OTCs indicated; 81958,
81063, or 81156 indicated?
NO-Replace the component that caused the
voltage drop.• YES-Do the wiper/washer switch (combination
switch control unit) input test (see page 22-300) .•
21-80 BACK
DTC B2970: Climate Control Unit Lost DTC B2979 or DTC indicator Band
Communication with Relay Control Module WINDSHIELD DEFROST: An Open in the AlC
(RM message) Pressure Sensor Circuit
NOTE: If you are troubleshooting multiple DTCs, be 1. Clear the DTC with the HDS.
sure to follow the instructions in the B-can system
diagnosis test mode A (see page 22-112). 2. Turn the ignition switch OFF and then ON (II).
1. Clear the DTC with the HDS. 3. Do the self-diagnostic with the HDS (see page 21-9)
or climate control unit (see page 21-10).
2. Turn the ignition switch OFF and then ON (II).
4. Check for DTCs.
3. Wait for 6 seconds or more.
Is DTC 82979 or 8 and WINDSHIELD DEFROST
4. Do the self-diagnostic with the HDS (see page 21-9). indicated?
NO-Intermittent failure, check for loose wire or 5. Turnthe ignition switch OFF.
poor connection on the climate control unit
connector A (40P) .• 6. Disconnect the AlC pressure sensor 3P connector.
6. Check for DTCs with the HDS. 7. Disconnect climate control unit connector A (40P).
(cont'd)
BACK 21-81
jl~ I'.
Climate Control
8. Check for continuity between the following 9. Reconnect climate control unit connector A (40P).
terminals of climate control unitconnector A (40P)
and the AlC pressure sensor 3P connector. 10. Turn the ignition switch ON (II).
40P: 3P:
No.6 No.1 11. Measure the voltage between climate control unit
No.8 No.3 connector A (40P) terminals No.6 and No.8, and
No. 26 ·No.2 between climate control unit connector A (40P)
terminals No.8 and No. 26.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals
CLIMATE CONTROL UNIT CONNECTOR A (40P)
Q Q
21-82 BACK
DTC 82980 or DTC indicator Band 9. Check for continuity between body ground and
WINDSHIELD DEFROST: A short in the AlC climate control unit connector A (40P) terminal
Pressure Sensor Circuit No. 26.
1. Clear the DTC with the HDS. CLIMATE CONTROL UNIT CONNECTOR A (40P)
Is there continuity?
(cont'd)
BACK 21-83
Climate Control
11. Turn the ignition switch ON (II), and measure the 15. Measure the voltage between climate control unit
voltage between body ground and climate control connector A (40P) terminals No.6 and No.8, and
unit connector A (40P) terminal No. 26. between climate control unit connector A (40P)
terminals No.8 and No. 26.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
CLIMATE CONTROL UNIT CONNECTOR A (40P)
=
Wire side of female terminals
Wire side of female terminals
21-84 BACK
18. Check for continuity between climate control unit 20. Turn the ignition switch OFF.
connector A (40P) terminal No.6 and body ground.
21. Reconnect climate control unit connector (40P).
CLIMATE CONTROL UNIT CONNECTOR A (40P)
22. Turn the ignition switch ON (II), and measure the
voltage between climate control unit connector A
(40P) terminal No.6 and body ground.
Q
=
Wire side of female terminals
Is there continuity? =
CLIMATE CONTROL UNIT CONNECTOR A (40P) NO-Check for a loose wire or poor connection at
climate control unit connector A (40P). If the
connection is good, substitute a known-good
climate control unit and recheck. Ifthe symptom/
indication goes away, replace the original climate
control unit.•
=
Wire side of female terminals
(cont'd)
BACK 21-85
Clinl,ate Control
OTe Troubleshooting (cont'd)
23. While checking the same terminal for voltage to Ole 82981: Climate Control Unit Lost
ground, reconnect these items individually and Communication with Navigation Unit
note the voltage reading each time:
1. Clear the DTC with the HDS.
• Driver's air mix control motor
• Passenger's air mix control motor 2. Turn the ignition switch OFF and then ON (II).
• Rear air mix control motor
• Humidity/in-car temperature sensor 3. Do the self-diagnostic with the HDS (see page 21-9).
• AlC pressure sensor
4. Check the DTCs.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
Is DTC 82981 indicated?
YES-Go to step 5.
21-86 BACK
8. Check for continuity between the following 9. Check for continuity between body ground and
terminals of climate control unit connector A (40P) navigation unit connector A (20P) terminals No.4,
and navigation unit connector A (20P). 14, and 15 individually. '
40P: 20P:
"
Q
=
Wire side of female terminals
/s there continuity?
BACK 21-87
Climate Control
OTC 82983 or OTC indicator K~ A problem in 9. Check for continuity between the following
the Recirculation Control Linkage, Door, or terminals of climate control unit connector A (40P)
Motor Circuit and the recirculation control motor 7P connector.
40P: 7P:
1. Clear the DTC with the HDS. No.18 No.1
No.19 No.2
2. Turn the ignition switch OFF and then ON (II).
CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals
3. Do the self-diagnostic with the HDS (see page 21-9)
or climate control unit (see page 21-10).
Is the recirculation control motor OK? NO-Repair open in the wire(s) between the
climate control unit and the recirculation control
YES-Go to step 7. motor.•
21-88 BACK
10. Check for continuity between body ground and DTC 82991: Climate Control Unit Lost
climate control unit connector A (40P) terminals Communication with Audio Unit
No. 18 and 19 individually.
1. Clear the DTC with the HDS.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
2. Turn the ignition switch OFF and then ON (II).
= = YES-Go to step 5.
Wire side of female terminals NO-Intermittent failure, check for loose wires or
poor connections on the rear climate control panel
and climate control unit circuit.•
Is there continuity?
5. Turn the ignition switch OFF.
YES-Repair short to body ground in the wire(s)
between the climate control unit and the 6. Disconnect climate control unit connector B (14P).
recirculation control motor.•
7. Disconnect audio unit connector C (24P).
NO-Substitute a known-good climate control unit,
and recheck. Ifthe symptom/indication goes away,
replace the original climate control unit.•
(cont'd)
BACK 21-89
Climate Control
8. Check for continuity between climate control unit 9. Check for continuity between climate control unit
connector B (14P) terminal No.8 and audio unit connector B (14P) terminal No.8 and body ground.
connector C (24P) terminal No. 24.
CLIMATE CONTROL UNIT CONNECTOR B (14P) CLIMATE CONTROL UNIT CONNECTOR B (14P)
Wire side of female terminals
21-90 BACK
Rear Mode Control Motor Circuit Troubleshooting
1. Check the No. 30 (10 A) fuse in the under-dash fuse/ 5. Turn the ignition switch OFF.
relay box.
6. Test the rear mode control motor (see page 21-144).
Is the fuse OK?
Is the rear mode control motor OK?
YES-Go to step 2.
YES-Go to step 7.
NO-Replace the fuse, and recheck. If the fuse
blows again, check for a short in the No. 30 (10 A) NO-Replace the rear mode control motor
fuse circuit .• (see page 21-144), or repair the rear mode control
linkage or door.•
2. Disconnect the rear mode control motor 7P
connector. 7. Disconnect climate control unit connector B (14P).
3. Turn the ignition switch ON (II). 8. Check for continuity between body ground and
climate control unit connector B (14P) terminals
4. Measure the voltage between the rear mode No.3 and No.4 individually.
control motor 7P connector No.1 and body ground.
CLIMATE CONTROL UNIT CONNECTOR B (14P)
REAR MODE CONTROL MOTOR 7P CONNECTOR
Q Q
= = =
Wire side of female terminals
Wire side of female terminals
Is there continuity?
Is there battery voltage?
YES-Repair short to body ground in the wire(s)
YES-Go to step 5. between the climate control unit and the rear mode
control motor.•
NO-Repair open in the wire between the No. 30
(10 A) fuse in the under-dash fuse/relay box and the NO-Go to step 9.
rear mode control motor.•
(cont'd)
BACK 21-91
Climate Control
9. Turn the ignition switch ON (II), and check the same 11. Check for continuity between the following
wires for voltage to body ground. terminals of climate control unit connector B (14P)
and the rear mode control motor 7P connector.
CLIMATE CONTROL UNIT CONNECTOR B (14P) 14P: 7P:
No.3 No.5
No.4 No.7
=
Wire side of female terminals Q
21-92 BACK
Climate Control Unit Troubleshooting
1. Check the No. 30 (10 A) fuse in the under-dash fuse/ 4. Turn the ignition switch OFF.
relay box.
5. Check for continuity between' climate control unit
Is the fuse OK? connector A (40P) terminal No. 37 and body ground.
Is there continuity?
YES-Go to step 6.
.'
climate control unit and body ground. If the wire is
= OK, check for poor ground at G506 (see page 22-67).
(cont'd)
BACK 21-93
Climate Control
YES-Go to step 2.
YES-Go to step 3.
CLIMATE CONTROL UNIT CONNECTOR A (40P) NO-Replace the AlC condenser fan relay.•
Wire side of female terminals .
21-94 BACK
7. Measure the voltage between the AlC condenser 9. Disconnect the jumper wire.
fan relay 4P socket terminal No.1 and body ground.
10. Turn the ignition switch ON (II).
AIC CONDENSER FAN RELAY 4P SOCKET
11. Measure the voltage between the AlC condenser
fan relay 4P socke~ terminal No.4 and body ground.
4 3
YES-Go to step 8.
NO-Replace the relay block (see page 22-71).• Is there battery voltage?
8. Connect the AlC condenser fan relay 4P socket YES-Go to step 12.
terminals No.1 and No. 2with a jumper wire.
NO-Go to step 36.
AIC CONDENSER FAN RELAY 4P SOCKET
12. Turn the ignition switch OFF.
YES-Go to step 9.
(cont'd)
BACK 21'-95
Climate Control
~
~BW
JUMPER WIRE
Wire side of female terminals
=
Terminal side offemale terminals
Is there battery voltage?
17. Turn the ignition switch ON (II).
YES-Go to step 23.
Do the AlC condenser and radiator fans run on
low? NO-Repair open in the wire between the Ale
condenser fan relay and the AlC condenser fan .•
YES-Check for loose wi res or poor connections at
PCM connector A (49P) terminal No.4. If the 23. Set the AlC button and fan control button OFF, then
connections are good, substitute a known-good turn the ignition switch OFF.
PCM, and recheck.lfthe symptom/indication goes
away, replace the original PCM (see page 11-244). 24. Reconnect the AlC condenser fan 2P connector.
• 25. Connect the AlC condenser fan 2P connector
NO-Repair open in the wire between the AlC terminal No.1 to body ground with a jumper wire.
condenser fan relay and the PCM .•
AIC CONDENSER FAN 2P CONNECTOR
18. Disconnect the jumper wire.
26. Turn the ignition switch ON (II), then set the Ale
button and fan control button ON.
21-96 BACK
27. Set the AlC button and fan control button OFF, then 33. Disconnect the radiator fan 2P connector.
turn the ignition switch OFF.
34. Check for continuity between the fan control relay
28. Disconnect the jumper wire. 5P socket terminal No.4 and the radiator fan 2P
connector terminal No.2.
29. Remove the fan control relay from the relay block,
FAN CONTROL RELAY 5P SOCKET
and test it (see page 22-78).
30. Turn the ignition switch ON (11), then set the AlC
button and fan control button ON.
32. Set the AlC button and fan control button OFF, then Wire side offemale terminals
turn the ignition switch OFF.
Is there continuity?
(cont'd)
BACK 21-97
Climate Control
Radiator and AIC Condenser Fan AIC Condenser Fan High Speed
Low Speed Circuit Troubleshooting Circuit Troubleshooting
(cont'd)
NOTE:
36. Turn the ignition switch OFF. • Do not use this troubleshooting procedure if the
radiator fan and/or the AlC compressor is inoperative.
37. Remove AlC diode A from the relay block. Refer to the symptom troubleshooting index.
• Before doing any symptom troubleshooting, check
38. Using the diode setting (.,.....) on a DVOM, check for powertrain DTCs (see page 11-3).
for current flow in both directions between the AlC
diode A terminals No.1 and No.2. 1. Remove the fan control relay from the relay block,
and test it (see page 22-78).
A/C DIODE A
Is the relay OK?
I~
YES-Go to step 2.
YES-Go to step 4.
21-98 BACK
5. Check for continuity between the fan control relay 6. Jump the SCS line with the HDS.
5P socket terminal No.2 and body ground.
NOTE: This step must be done to protect the
FAN CONT~OL RELAY SP SOCKET
powertrain control module (PCM) from damage.
Is there continuity?
YES-Go to step 6.
. Is there continuity?
BACK 21-99
Climate Control
Are the fuses OK? 7. Remove the AlC compressor clutch relay from the
relay block, and test it (see page 22-77).
YES-Go to step 2.
Is the relay OK?
NO-Replace the fuse(s) and recheck. If the fuse(s)
blow again, check for a short in the No.7 (7.5 A) YES-Go to step 8.
and No. 30 (10A) fuse(s) circuit..
NO-Replace the AlC compressor clutch relay .•
2. Connect the HDS to the DLC.
8. Measure the voltage between the AlC compressor
3. Start the engine. clutch relay 4P socket terminal No.1 and body
ground.
4. Turn on the AlC.
AIC COMPRESSOR CLUTCH RELAY 4P SOCKET
5. Check the AlC CLUTCH in the PGM-FI Data List with
the HDS.
YES-Go to step 7. 4 3
NO-Go to step 6.
YES-Go to step 9.
21-100 BACK
9. Connect the NC compressor clutch relay 4P socket 13. Turn the ignition switch OFF.
terminals No.1 and No.2 with a jumper wire.
14. Reinstall the NC.compressor clutch relay.
AIC COMPRESSOR CLUTCH RELAY 4P SOCKET
15. Jump the SCS line with the HDS.
W
NOTE: This step must be done to protect the
powertrain control module (PCM) from damage.
JUMPERWIRE
PUR 2 16. Disconnect PCM connector A (49P).
4 3
17. Connect PCM connector A (49P) terminal No. 13 to
body ground with a jumper wire.
(cont'd)
BACK 21-101
Climate Control
PUR
2
4 3
Is there continuity?
21-102 BACK
Humidity/In-car Temperature Sensor Test
4
,/ V
3 V
VOLTAGE ./
V
(VI
2 V
/"
./ '"
1
'"
o 20 40 60 80 100
HUMIDITY LEVEL (% rhl
(cont'd)
BACK 21-103
Climate Control
In-car Temperature Sensor Test 1. Remove the driver's dashboard lower cover
(see page 20-119).
1. Remove the humidity/in-car temperature sensor
(see page 21-104). 2. Remove the humidity/in-car temperature sensor (A)
from the driver's dashboard lower cover (B).
2. Connect the humidity/in-car temperature sensor 4P
connector.
12
11
10
9
8
RESISTANCE 7
(kQ) 6 "-
5
4 " '" "- ........
-
3
2 .........
1
14 32 50 68 86 104 "F
-10 0 10 20 30 40 'C
TEMPERATURE
21-104 BACK
Outside Air Temperature Sensor Outside Air Temperature Sensor
Test Replacement
1. Remove the outside air temperature sensor 1. Remove the bulkhead cover (see page 20-203).
(see page 21-105).
2. Lift the tab (A) to release the lock, then remove the
2. Dip the sensor in ice water, and measure the outside air temperature sensor (8) from the back of
resistance. Then pour warm water on the sensor, the front bumper. Disconnect the 2P connector (C)
and check for a change in resistance. from the outside air temperature sensor.
12
11 3. Install the sensor in the reverse order of removal.
10
9
1\
\
8 \
RESISTANCE 7
(kQ) 6 1"\
5 '\.,
4
3 1""-
b.
2
t--
1
14 32 50 68 86 104 'F
-10 o 10 20 30 40 'C
TEMPERATURE
BACK 21-105
Climate Control
1. Remove the sunlight sensor from the dashboard 1. Remove the sunlight sensor (A) from the
(see page 21-106). dashboard, then disconnect the 5P connector (B).
Be careful not to damage the sensor and the
2. Connect the sunlight sensor 5P connector. dashboard.
21-106 BACK
Front Evaporator Temperature Front Evaporator Temperature
Sensor Test Sensor Replacement
1. Remove the evaporator front temperature sensor 1. Remove the driver's dashboard undercover
(see page 21-107). (see page 20-120).
2. Dip the sensor in ice water, and measure the 2. Remove the TPMS control unit (see page 18-162).
resistance between its terminals.
3. Disconnect the connector (A) from the front
FRONT EVAPORATOR TEMPERATURE SENSOR evaporator temperature sensor (8), then remove
the connector clip (C). Remove the self-tapping
screw and the front evaporator temperature sensor.
30
RESISTANCE
(kQ)
20
I~
4. Install the sensor in the reverse order of removal.
~ r-.....
10
32 50 68
-
86 "F
o 10 20 30 'C
TEMPERATURE
BACK 21-107
Climate Control
1. Remove the passenger's dashboard undercover 4. Carefully release the lock tab on the No.1 terminal
(see page 20-127). (RED) (A) in the 4P connector, then remove the
terminal and insulate it from body ground.
2. Disconnect the 4P connector from the front power
A
transistor.
21-108 BACK
Driver's Air Mix Control Motor Test
NOTE: Before testing, check for HVAC DTCs (see page 4. Measure the resistance between the No.5 and
21-8). No.7 terminals. It should be between 4.2 to 7.8 kQ.
1. Disconnect the 7P connector from the driver's air 5. Reconnect the driver's air mix control motor 7P
mix control motor. connector, then turn the ignition switch ON (II).
~L
-
Ur-
1 2 3 4 5 6 7
BACK 21-109
Climate Control
Driver's Air Mix Control Motor Passenger's Air Mix Control Motor
Replacement Test
1. Remove the driver's dashboard undercover NOTE: Before testing, check for HVAC DTCs (see page
(see page 20-120). 21-8).
2. Disconnect the 7P connector (A) from the driver's 1. Disconnect the 7P connector from the passenger's
air mix control motor (8). Remove the self-tapping air mix control motor.
screws and the driver's air mix control motor from
the heater unit. INOTICE I
Incorrectly applying power and ground to
the passenger's air mix control motor will
damage it. Follow the instructions carefully.
21-110 BACK
Passenger's Air Mix Control Motor
Replacement
4. Measure the resistance between the No.5 and
No.7 terminals. It should be between 4.2 to 7.8 kQ.
1. Remove the glove box (see page 20-125).
5. Reconnect the passenger's air mix control motor 7P
connector, then turn the ignition switch ON (II). 2. Disconnect the 7P connector (A) from the
passenger's air mix control motor (8). Remove the
6. Using the backprobe set, measure the voltage self-tapping screws and the passenger's air mix
between the No.3 and No.7 terminals. control motor from the heater unit.
BACK 21-111'
Climate Control
2 3 4 5 6 7
21-112 BACK
Recirculation Control 'Motor Test Recirculation Control Motor
Replacement
NOTE: Before testing, check for HVAC DTCs (see page
21-8).
1. Remove the glove box (see page 20-125).
1. Disconnect the 7P connector from the recirculation
control motor. 2. Disconnect the 7P connector (A) from the
recirculation control motor (B). Remove the self-
INOTICE I tapping screws and the recirculation control motor
Incorrectly applying power and ground to from the heater unit.
the recirculation control motor will damage it.
Follow the instructions carefully.
r-- ,----
-L '--
J~
3. Install the motor in the reverse order of removal.
Make sure the pin on the motor is properly
engaged with the linkage. After installation, make
1 2 3 4 5 6 7 sure the motor runs smoothly.
BACK 21-113
Climate Control
2. Remove the self-tapping screws, bolt, brackets (A), 2. Remove the dust and pollen filter assembly (A)
and the climate control unit (8). from the evaporator.
A
A
3. Install the control unit in the reverse order of 3. Remove the filter (A) from the housing (8), and
removal. After installation, operate the various replace the filter.
functions to see whether works properly.
21-114 BACK
Blower Unit Removal/Installation
1. Remove the glove box (see page 20-125). 4. Remove the wire harness clips (A), the self-tapping
screws, and the passenger's heater duct (8).
2. Remove the harness clips (A), the bolts, and the
glove box frame (8).
Cut here.
(cont'd)
BACK 21-115
Climate Control
6. Disconnect the connectors (A) from the Note these items when overhauling the blower unit:
recirculation control motor and adaptive front
lighting control unit, then remove the harness clip • The recirculation control motor (A), front blower
(B). Remove the self-tapping screws, the mounting motor (B) and the dust and pollen filter (C) can be
nuts, and the blower unit (C). replaced without removing the blower unit.
• Before reassembly, make sure that the recirculation
control linkage and door move smoothly without
binding.
• After reassembly, make sure the recirculation control
motor runs smoothly (see page 21-113).
c
A
6x 1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
21-116 BACK
Front Evaporator Core Replacement
1. Recover the refrigerant with a recovery/recycling/ 5. Disconnect the connector (A) from the front power
charging station (see page 21-130). transistor, then remove the harness clip (8).
Remove the self-tapping screws, the expansion
2. Remove the bolts. valve cover (C), and the seal (D).
6x 1.0mm
9.8 N·m (1.0 kgf·m, 7.2Ibf·ftl
B
/
J //
, /i
.I
/
/
i
D--h...
3. Remove the bolts, then disconnect the front \.
receiver line (A) and the front suction line (8) from
the front evaporator core. c
A
6. Remove the bolts, the inlet and outlet pipes (A), and
expansion valve (8). Carefully pull out the front
evaporator core (C), then remove the plate (D).
6x 1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ftl
J
4. Remove the blower unit (see page 21-115).
(cont'd)
BACK 21-117
Climate Control
• If you're installing a new front evaporator core, 1. Make sure you have the anti-theft codes for the
add refrigerant oil (DENSO NO-OIL 8) (see page audio system and the navigation system (if
21-6). equipped).
• Replace the O-rings with new ones at each fitting,
and apply a thin coat of refrigerant oil before 2. Make sure the ignition is OFF, then disconnect the
installing them. Be sure to use the correct O-rings negative cable from the battery.
for HFC-134a (R-134a) to ~void leakage.
• Immediately after using the oil, reinstall the cap 3. Disconnect the front receiver line and front suction
on the container, and seal it to avoid moisture line from the front evaporator core (see page
absorption. 21-117).
• Do not spill the refrigerant oil on the vehicle; it
may damage the paint; if the refrigerant oil 4. From under the hood, open the cable clamp (A),
contacts the paint, wash it off immediately. then disconnect the heater valve cable (B) from the
• Make sure that there is no air leakage. heater valve arm (C). Turn the heater valve arm to
• Charge the system (see page 21-132). the fully opened position as shown.
21-118 BACK
6. Remove the clamp (A). Slide the hose clamps (B) 9, Disconnect the connector (A) from the front blower
back. Remove the nut and the water valve (e), then motor. Remove the wire harness clips (B).
disconnect the inlet heater hose (D) and the outlet
heater hose (E) from the heater unit.
Engine coolant will run out when the hoses are
disconnected; drain it into a clean drip pan. Be sure
not to let coolant spill on the electrical parts or the
painted surfaces. If any coolant spills, rinse it off
immediately.
6x 1.0 mm
c 9.8N·m A
D (1.0 kgf·m,
7.2Ibf.ft)
B
7. Remove the mounting nuts from the heater unit.
Take carenotto damage or bendthe fuel lines or
brake lines, etc.
8x 1.25 mm
12.3N·m
(1.3 kgf·m, 9.0 Ibf·ft)
(cont'd)
BACK 21-119
Climate Control
11. Disconnect the connectors (A) from the front mode 13. Turn over the carpet. Remove the wire harness
control motor, the passenger's air mix control clips (A), the rear heater duct mounting clips (B),
motor, the recirculation control motor, and the and the rear heater duct (C).
front power transistor. Remove the wire harness
clips (B).
A B
21-120 BACK
15. Remove the self-tapping screws and the passenger's 16. Install the front heater core, and the front
heater duct (A). Remove the self-tapping screws evaporator core in the reverse order of removal.
and the expansion valve cover (8). Remove the
self-tapping screw and the front heater core cover 17. Install the heater unit in the reverse order of
ee). Remove the self-tapping screws, the heater removal, and note these items:
pipe brackets (D), the grommets (E), and carefully
pull out the front heater core (F). • Do not interchange the inlet and outlet heater
hoses, and install the hose clamps securely.
• Refill the cooling system with engine coolant
(see page 10-6).
• Adjust the heater valve cable (see page 21-122).
• Make sure that there is no coolant leakage.
• Make sure that there is no air leakage.
• Refer to the front evaporator core replacement
(see page 21-117).
• Reset the power window control unit (see page
22-259).
• Do the steering column position memorization
(see page 17-28).
• Enter the anti-theft codes for the audio system
and the navigation system (if equipped).
• Set the clock.
BACK 21-121
Climate Control
1. From under the hood, open the cable clamp (A), 5. From under the hood, turn the heater valve arm (C)
then disconnect the heater valve cable (8) from the to the fully closed position as shown, and hold it.
heater valve arm (C). Attach the heater valve cable (8) to the heater valve
arm, and gently pull on the heatervalve cable
housing to take up any slack, then install the heater
valve cable housing into the cable clamp (A).
21-122 BACK
AIC Compressor Replacement
NOTE: Do not install the Ale compressor into a system 6. Support the front subframe with the engine support.
unless you are completely sure that the system is free Remove the bolts and the front subframe stiffener
of contamination. Installing the Ale compressor into a (A).
contaminated system can result in premature Ale
compressor failure. NOTE: Install the new front subframe mounting
bolt (8).
·1. If the Ale compressor is marginally operable, run
the engine at idle speed, and let the air
conditioning work for a few minutes, then shut the
engine off.
14x1.5mm
103.0N·m
110.5 kgf·m, 75.9 Ibf·ft)
Replace.
6x 1.0mm
9.8N·m
11.0 kgf·m,
C 7.2 Ibf·ft)
(cont'd)
BACK 21-123
Climate Control
8. Remove the mounting bolts and the AlC 9. Install the AlCcompressor in the reverse order of
compressor (A). Be careful not to damage the removal, and note these items:
radiator fins when removing the compressor.
• Inspect the AlC lines for any signs of
contamination.
• If you're installing a new AlC compressor, you
must calculate the amount of refrigerant oil to be
removed from it (seepage 21-6). A new AlC
compressor comes with a full charge of oil.
• Replace the O-rings with new ones at each fitting,
and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings
for HFC-134a (R"134a) to avoid leakage.
• Use refrigerant oil (DENSO NO-OIL 8) for
HFC-134a DENSO piston type AlC compressor
only.
• Tb avoid contamination, do not return the oil to
the container once dispensed, and never mix it
with other refrigerant oils.
• Immediately after using the oil, reinstall the cap
on the container, and seal it to avoid moisture
absorption.
8x1.2Smm • Do not spill the refrigerant oil on the vehicle; it
22N·m may damage the paint; if the refrigerant oil
(2.2 kgf·m, contacts the paint, wash it off immediately.
16.2Ibf·ft)
• Be careful not to damage the radiator fins when
installing the compressor and the AlC condenser
fan shroud.
• Charge the system (see page 21-132).
21-124 BACK
AIC Compressor Clutch Check
1. Check the pressure plate for discoloration, peeling, 4. Measure the resistance of the field coil. If the
or other damage. If there is damage, replace the resistance is not within specifications, replace the
clutch set (see page 21-126). field coil (see page 21-126).
2. Check the pulley bearing play and drag by rotating Field Coil Resistance: 3.9-4.3 Q at
the pulley by hand. Replace the clutch set with a 68° F (20 "C)
new one if it is noisy or has excessive play/drag
(see page 21-126).
c )
BACK 21-125
Climat.e Control
Special Tools Required 3. If you are replacing the field coil, remove the snap
Ale clutch holder,Robinair 10204 or Kent-Moore ring (A) with snap ring pliers, then remove the
J37872, or Honda Tool and Equipment KMT-J33939, pulley (B). Be careful not to damage the pulley or
commercially available the Ale compressor.
B B
2. Remove the pressure plate (A) and shim(s) (B), 4.. Remove the screw from the field coil ground
taking care not to lose the shim(s). If the clutch terminal (A) and bracket (B). Disconnect the
needs adjustment, increase or decrease the connector (e) from the field coil, then remove the
number and thickness of shims as necessary, then wire harness clip (D). Remove the snap ring (E) with
reinstall the pressure plate, and recheck its snap ring pliers, then remove the field coil (F). Be
clearance (see page 21-125). careful not to damage the field coil or the Ale
compressor.
NOTE: The shims are available in three
thicknesses: 0.1 mm, 0.3 mm, and 0.5 mm.
21-126 BACK
AIC Compressor Relief Valve
Replacement
5. Reassemble the clutch in the reverse order of
disassembly, and note these items:
1. Recover the refrigerant with a recovery/recycling/
• Install the field coil with the wire side facing charging station (see page 21-130).
down, and align the boss on the field coil with the
hole in the AlC compressor. 2. Remove the front splash shield (see page 20-218).
• Clean the pulley and AlC compressor sliding
surfaces with contact cleaner or other non- 3. Remove the front undercover (see page 20-219).
petroleum solvent.
• Install new snap rings, note the installation 4. Remove the relief valve (A) and the O-ring (8). Plug
direction, and make sure they are fully seated in the opening to keep foreign matter from entering
the groove. the system and the AlC compressor oil from
• Make sure that the pulley turns smoothly after it's running out.
reassembled.
• Route and clamp the wires properly or they can
be damaged by the pulley.
BACK 21-127
Climate Control
AIC Condenser'Replacement
1. Recover the refrigerant with a recovery/recycling 5. Remove the bolts, nut, and the ATF cooler bracket
charging station (see page 21-130). (A).
6x 1.0mm
9.8 N·m (1.0 kgf·m, 7.2Ibf·ft) 6x1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
4. Remove the bolt, then disconnect the front receiver
line (A) from the Ale condenser. 6. Loosen the bolts, then remove the Ale condenser
upper mount brackets (A).
A
6x 1.0mm
9.8N·m
(1.0 kgf·m, 7.2 Ibf·ft)
6x 1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
21-128 BACK
Receiver /Dryer Desiccant
Replacement
8. Remove the AlC condenser (A) by lifting it up. Be
careful not to damage the radiator and AlC
condenser fins when removing the AlC condenser. NOTE: Install the receiver/dryer as quickly as possible
to prevent the system from absorbing moisture from
the air.
A
1. Remove the AlC condenser (see page 21-128).
BACK 21-129
Climate Control
Refrigerant Recovery
NOTE:
• If accidental system discharge occurs, ventilate the
work area before resuming service .
• Additional health and safety information may be
obtained from the refrigerant and lubricant
manufacturers.
21-130 BACK
System Evacuation
NOTE:
• If accidental system discharge occurs, ventilate the
work area before resuming service .
• Additional health and safety information may be
obtained from the refrigerant and lubricant
manufacturers.
BACK 21-131
Climate Control
System Charging
21-132 BACK
Refrigerant Leak Test
Special Tools Required 2. Open the high pressure valve to charge the system
Leak detector, Honda Tool and Equipment YGK-H-10PM to the specified capacity, then close the supply
or commercially available valve, and disconnect the charging station fittings.
./
.- .,..,"
..
/
\.
."...
BACK 21-133
cnm:ate Control
21-134 BACK
8. Refer to the inspection data.
Inspection data
Example Intake temperature (dry): 86'f (30 "C) Humidity level 70 %
Intake temperature (wet): 77.9 'f (25.5 "C)
Delivery temperature: 59.9 'f (15.5 "C)
Delivery pressure: 1,265 kPa (12.9 kgf/cm2) (184 psi)
Intake pressure: 280 kPa (2.9 kgf/cm2) (41 psi)
Results: Within normal range
kPa
(kgf/cm 2 ) HUMIDITY
[psi] LEVEL
400 kPa
800/0
(1J~] . . . . ~.~~j.:.~~............................................................................. 300/0
"F INTAKE
('C) PRESSURE
1,600
INTAKE (16.3) 800/0
PRESSURE 0 [232] 86
(30) 300/0
800/0
1,200
(12.2)
[174]
68 DELIVERY
(20) PRESSURE
800
(8.2)
[116] 300/0
50
(10)
400
(4.1) DELIVERY
[58] TEMPERATURE
DELIVERY
PRESSURE 0 0 i i i i
DELIVERY 68 77 86 95 104 "F
TEMPERATURE (20) (25) (30) (35) (40) ('C)
INTAKE TEMPERATURE
(cont'd)
BACK 21-135
Climate Control
21-136 BACK
Rear Climate Control
BACK 21-137
" :'
System Description
_HOT
••
"
(VENT)
REAR AIR MIX DOOR .
(HEAT)
21-138 BACK
Rear Ale Line Replacement
CD Front receiver line to the rear receiver line (16 x 1.5 mm): 13.2 N·m (1.4 kgf·m, 9.8Ibf·ft)
CD Rear suction/receiver lines to rear evaporator (6 x 1.0 mm): 9.8 N·m (1.0 kgf·m, 7.2Ibf·ft)
® Front suction line to rear suction line (24 x 1.5 mm): 31.9 N·m (3.3 kgf·m, 23.5 Ibf·ft)
BACK 21-139
Rear Climate Control
21-140 BACK
Rear Evaporator Temperature Rear Evaporator Temperature
Sensor Test Sensor Replacement
1. Remove the rear evaporator temperature sensor SRS components are located in this area. Review the
(see page 21-141). SRS component locations (see page 24-18) and the
precautions and procedures (see page 24-20) before
2. Dip the sensor in ice water, and measure the doing repairs or service.
resistance between its terminals.
1. Remove the center console (see page 20-107).
REAR EVAPORATOR TEMPERATURE SENSOR
2. Disconnect the 2P connector (A) from the rear
evaporator temperature sensor (B), then remove
the connector clip (C). Remove the self-tapping
screw and the rear evaporator temperature sensor
from the rear HVAC unit.
30
~
RESISTANCE
(kQ)
20
~ r-.....
10
---
32 50 68 86 'F
o 10 20 30 'C
TEMPERATURE
BACK 21-141
RearClimate Control
SRS components are located in this area. Review the 5. Carefully release the lock tab on the No.1 terminal
SRS component locations (see page 24-18) and the (BLU) (A) in the 4P connector, then remove the
precautions and procedures (see page 24-20) before terminal and insulate it from body ground.,
doing repairs or service.
NOTE: Also check the rear blower motor. Rear 6. Reconnect the 4P connector to the rear power
power transistor failure can be caused by a transistor.
defective rear blower motor.
7. Make sure the BLU wire is completely isolated,
REAR POWER TRANSISTOR then supply 12Vto the No.1 cavity with a jumper
wire.
21-142 BACK
Rear Air Mix Control Motor Test Rear Air Mix Control Motor
Replacement
NOTE: Before testing, check for HVAC DTCs (see page
21-8).
SRS components are located in this area. Review the
1. Disconnect the 7P connector from the rear air mix SRS component locations (see page 24-18) and the
control motor. precautions and procedures (see page 24-20) before
doing repairs or service.
INOTICE I
Incorrectly applying power and ground to 1. Remove the center console (see page 20-107).
the rear air mix control motor will damage it.
Follow the instructions carefully. 2. Disconnect the 7P connector (A) from the rear air
mix control motor (B). Remove the self-tapping
2. Connect battery power to the No.1 terminal ofthe screws and the rear air mix control motor from the
rear air mix control motor, and ground the No.2 HVAC unit.
terminal; the rear air mix control motor should run,
and stop at Max Hot. If it doesn't, reverse the
connections; the rear air mix control motor should
run, and stop at Max Cool. When the rear air mix
control motor stops running, disconnect battery
power immediately.
2 3 4 5 6 7
B
BACK 21-143
Rear Climate Control
r-L '--
Ur-
3. Install the motor in the reverse order of removal.
1 2 3 4 5 6 7 Make sure the pin on the motor is properly
engaged with the linkage. After installation, make
sure the motor runs smoothly.
21-144 BACK
Rear Climate Control Panel Rear Blower Motor Replacement
Removal/Installation
SRS components are located in this area. Review the
SRS component locations (see page 24-18) and the
SRS components are located inthis area. Review the precautions and procedures (see page 24-20) before
SRS component locations (see page 24-18) and the doing repairs or service.
precautions and procedures (see page 24-20) before
doing repairs or service. 1. Remove the center console (see page 20-107).
1. Remove the HVAe trim (see page 20-110). 2. Disconnect the 2P connector (A) from the rear
blower motor (8), then remove the wire harness
2. Remove the self-tapping screws and the rear clips (e). Remove the self-tapping screws and the
climate control panel (A). rear blower motor from the rear HVAe unit.
.I
./
'- .. _- .........
..
,/
c
BACK 21-145
Rear Climate Control
SRS components are located in this area. Review the 4. Turn over the carpet. Remove the self-tapping
SRS component locations (see page 24-18) and the screws and the clamps (A). Carefully pull out the
precautions and procedures (see page 24-20) before rear heater core (B) without bending lines.
doing repairs or service.
21-146 BACK
Rear HVAC Unit Removal/Installation
SRS components are located in this area. Reviewthe 5. Turn over the carpet. Remove the bolt, then
SRS component locations (seepage 24-18) and the disconnect the rear suction/receiver lines (A).
precautions and procedures (see page 24-20) before
6x 1.0 mm
doing repairs or service. 9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
1. When the engine is cool, drain the engine coolant
from the radiator (see page 10-6).
(cont'd)
BACK 21-147
Rear Climate Control
Rear HVAC Unit Removal/Installation (cont'd)
7. Disconnect the connectors (A) from the rear mode 9. Install the rear heater core, and the rear evaporator
control motor, the rear air mix control motor, rear core in the reverse order of removal.
evaporator temperature sensor, rear power
transistor, and rear blower motor, then remove the 10. Install the unit in the reverse order of removal, and
harness clips (B) and connector clip (C). note these items:
B
• Do not interchange the inlet and outlet heater
hoses, and install the hose clamps securely.
• Refill the cooling system with engine coolant
(see page 10-6).
• Make sure that there is no coolant leakage.
• Make sure that there is no air leakage.
• If you're installing a new rear evaporator, add
refrigerant oil (DENSO NO-OIL 8) (see. page 21-6).
• Replace the O-rings with new ones at each fitting,
and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings
for HFC-134a (R-134a) to avoid leakage.
• Immediately after using the oil, replace the cap
B on the container, and seal it to avoid moisture
absorption.
• Do not spill the refrigerant oil on the vehicle; it
8. Remove the mounting bolts and rear HVAC unit (A). may damage the paint; If the refrigerant oil
Plug or cap the lines immediately after contacts the paint, wash it off immediately.
disconnecting them to avoid moisture and dust • Charge the system (see page 21-132).
contamination.
6x1.0mm
9.8N·m
(1.0 kgf·m, 7.2Ibf·ft)
21-148 BACK
Rear HVAC Unit Component Replacement
SRS components are located in this area. Review the SRS component locations (see page 24-18), and the precautions
and procedures (see page 24-20) before doing repairs or service.
NOTE: The rear blower motor (A), the rear heater core (B), the rear evaporator sensor (e), the rear power transistor (D),
the rear air mix control motor'(E),the rear mode control motor (Fl, and the rear expansion valve (G) can be replaced
without removing the rear HVAeunit.
1. Remove the self~tapping screw and the rear evaporator sensor. Remove the self-tapping screw and the clamp (H),
then remove the bolts and the rear evaporator lines (J) with the rear expansion valve. If necessary, remove the
rear expansion valve. Use a second wrench to hold the other fitting on the valve so the rear evaporator lines won't
twist. leave the first fitting loosely connected so you can use it to hold the valve while you loosen the second
fitting.
2. If necessary, remove the rear blower motor (see page 21-145), the rear heater core (see page 21-146), the rear
power transistor, the rear air mix control motor (see page 21-143), and the rear mode control motor (see page
21-144).
3. Remove the self-tapping screws, and carefully separate the left housing (K) from the right housing (l). Remove the
rear evaporator core (M) and plate (N).
4. Reassemble the unit in the reverse order of disassembly, and note these items;
• Replace all a-rings with new ones at each fitting and apply a thin coat of refrigerant oil before installing them.
Be sure to use the correct a-rings for HFe-134a (R-134a) to avoid leakage.
• Immediately after using the oil, reinstall the cap on the container, and seal it to avoid moisture absorption.
• Make sure no air is leaking from the left upper housing and the right upper housing fitting and from the upper
housings and the lower housing fitting.
• Install the capillary tube (P) directly against the outlet line, and wrap it with electrical tape (Q).
• Before reassembly, make sure that the rear air mix control linkage and door move smoothly without binding.
• Before reassembly, make sure that the rear mode control linkage and door move smoothly without binding.
• After reassembly, make sure the rear air mix control motor runs smoothly (see page 21-143).
• After reassembly, make sure the rear mode control motor runs smoothly (see page 21-144).
• Make sure that there is no coolant leakage.
BACK 21-149
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) (If electrical maintenance is required)
a
The Acura MDX SRS includes driver's airbag inthe steering wheel hub, a passenger's airbagin the dashboard above
the glove box, seat belt tensioners in the front seat belt retractors, side curtain airbags in the sides of the roof, and side
airbags in the front seat-backs. Information necessary to safely service the SRS is included in this Service Manual.
Items marked with an asterisk ( * ) on the contents page i.nclude or are located near SRS components. Servicing,
disassembling, or replacing these. items requires special pre(fautions and tools, and should be done only by an
authorized Acura dealer. .... , .
• To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe frontal
or side collision, all SRS service work should be done by an authorized Acura dealer.
• Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury
caused by unintentional deployment oftheairbags and/or side airbags.
• Do not bump or impact the SRS unit, front impact sensors, side impact sensors, or roll rate sensor when the ignition
switch is ON (II), or for at least 3 minutes after the ignition switch is turned OFF; otherwise, the system may fail in a
collision, or the airbags may deploy. .
• SRS electrical connectors are identified by ye'now color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the front seats,
in the roof side, and around the floor. Do not use electrical test equipment on these circuits.
BACK
Body Electrical
Body Electrical Keyless/Power Door Lock/Security
Special Tools ............................................... 22-2 System
General Troubleshooting Information ...... 22-3 Component Location Index ....................... 22-141
System Description .................................... 22-144
Relay and Control Unit Manual Keyless Programming/
Locations ................................... 22-7 Deleteing .................................................. 22-147
Circuit Diagram ........................................... 22-148
Connectors and Harnesses ......... 22-14 DTC Troubleshooting ................................. 22-152
Symptom Troubleshooting ....................... 22-156
Fuse/Relay Boxes ......................... 22-57 Control Unit Input Test ............................... 22-161
Door Lock Actuator Test ............................ 22-172
Power Distribution ....................... 22-61 Door Lock Knob Switch Test ...................... 22-173
Door Lock Switch Test ................................ 22-174
Ground Distribution ..................... 22-67 Door Key Cylinder Switch Test .................. 22-174
Hood Switch Test ........................................ 22-175
Under-hood Fuse/Relay Box Keyless Buzzer Test/Replacement ............ 22-175
DTC Troubleshooting ................................. 22-68 Tailgate Release Actuator
Removal and Installation ........................... 22-71 Test (Without Power Tailgate) ............... 22-176
Tailgate Outer Handle Switch
Under-dash Fuse/Relay Box Test/Replacement ................................... 22-176
Removal and Installation ........................... 22~72 Transmitter Test/Replacement .................. 22-177
~
MICU Input Test .......................................... 22-134 Circuit Diagram ........................................... 22-216
Relay Control Module Input Test .............. 22-136 Turn Signal/Hazard Relay Input Test ........ 22-218
Driver's MPCS Unit Input Test ... ,...............
Rear MICU Input Test .................................
22-137
22-139
Hazard Warning Switch
Test/Replacement .........•......................... 22-220 ~
Side Turn Signal Light Replacement ........ 22-220
Headlight Leveling System Wipers/Washers
Component Location Index ....................... 22-221 Component Location Index ....................... 22-289
System Description .................................... 22-222 Circuit Diagram ........................................... 22-292
Circuit Diagram ........................................... 22-223 DTC Troubleshooting ................................. 22-296
Suspension Stroke Sensor Circuit Wiper/Washer Switch
Troubleshooting ...................................... 22-224 (Combination Switch Control Unit)
Headlight Leveling Control Unit Input Test ................................................. 22-300
Input Test ................................................. 22-226 Wiper/Washer Switch Replacement ......... 22-302
Headlight Leveling Motor Input Test ........ 22-228 Wiper Motor Test ........................................ 22-303
Suspension Stroke Sensor Washer Motor Test ..................................... 22-304
Replacement ............................................ 22-229 Washer Fluid Level Switch Test ................ 22-304
Headlight Leveling Motor Replacement ... 22-230 Wiper Motor Replacement ........................ 22-305
Headlight Initial Position Learning Rear Window Wiper Motor
Procedure ................................................ 22-231 Replacement ............................................ 22-306
Washer Reservoir Replacement ................ 22-306
Dash Lights Brightness Controller Headlight Washer Motor
Circuit Diagram ........................................... 22-232 TesVReplacement ................................... 22-307
Dash Lights Brightness Controller Headlight Washer Nozzle Replacement ... 22-307
TesVReplacement ................................... 22-233 Wiper Blade Replacement ......................... 22-308
Wiper Arm/Nozzle Adjustment ................. 22-309
Interior Lights Washer Tube Replacement ....................... 22-311
Component Location Index ....................... 22-234
Circuit Diagram ........................................... 22-236 Gauges
Interior Light Switch Component Location Index ....................... 22-313
TesVReplacement ................................... 22-239 Self-diagnostic Function ............................ 22-315
Front Individual Map Light Circuit Diagram ........................................... 22-318
Replacement ............................................ 22-240 DTC Troubleshooting ................................. 22-322
Rear Individual Map Light Gauge Control Module Input Test ............. 22-334
TesVReplacement .................................... 22-240 Rewriting the ODO Data and Transferring
Rear Ceiling Light TesVReplacement ......... 22-241 Smart Maintenance on a New Gauge
Cargo Area Light TesVReplacement ......... 22-241 . Control Module ....................................... 22-336
Courtesy Light Replacement ..................... 22-242' . Gauge Control Module Replacement ....... 22-337
Glove Box Light TesVReplacement ........... 22-242 Multi-information Switch
Vanity Mirror Light TesVReplacement ..... 22-243 TesVReplacement ................................... 22-337
Ambient Light Test ..................................... 22-243 Outside Air Temperature Indicator
Footwell Light TesVReplacement .............. 22-244 Calibration ............................................... 22-338
Tailgate Latch Switch Test ................ ~ ........ 22-244
Electrical Compass
Entry Lights Control System Component Location Index ....................... 22-339
Component Location Index ....................... 22-245 System Description .................................... 22-340
Circuit Diagram ........................................... 22-246 Circuit Diagram ........................................... 22-342
Control Unit Input Test ............................... 22-248 Center Information Display Input Test ...... 22-343
Ignition Key Switch Test ............................ 22-254 Electrical Compass Unit Input Test ........... 22-344
Ignition Key Light Test ........ :...................... 22-254
Reminder Systems
HomeLink Remote Control System Circuit Diagram ........................................... 22-345
Circuit Diagram ........................................... 22-255 Input Test ..................................................... 22-347
Test .............................................................. 22-255'
Moonroof
Power Windows Component Location Index ....................... 22-351
Component Location Index ....................... 22-256 Circuit Diagram ........................................... 22-352
System Description .................................... 22-258 Moonroof Control Unit Input Test ............. 22-354
Resetting the Power Window Moonroof Switch TesVReplacement ........ 22-356
I
Control Unit ............................................. 22-259 Resetting the Moonroof Control Unit ....... 22-357
Circuit Diagram ........................................... 22-261
DTC Troubleshooting ................................. 22-264 Accessory Power Sockets
Driver's MPCS Unit Input Test ................... 22-278 Component Location Index ....................... 22-358
Passenger's MPCS Unit Input Test ........... 22-281 Circuit Diagram ........................................... 22-360
Driver's Power Window Motor Test ......... 22-284 Front Accessory Power Socket
Front Passenger's Power Window Test/Replacement ................................... 22-361
Motor Test ............................................... 22-285 Rear Accessory Power Socket
Rear Power Window Motor Test ............... 22-286 TesVReplacement ................................... 22-362
Front Passenger's Power Window Cargo Area Accessory Power Socket
Switch Test .............................................. 22-287 TesVReplacement ................................... 22-363
Rear Power Window Switch
TesVReplacement ................................... 22-287
Master Switch Replacement ...................... 22-288
Front Passenger's Power Window Switch
Replacement ............................................ 22-288
AC Power Outlet Immobilizer System
Component Location Index ....................... 22-364 Component Location Index ....................... 22-398
Circuit Diagram ........................................... 22-365 System Description .................................... 22-399
AC Inverter Unit Input Test ........................ 22-366 Circuit Diagram ........................................... 22-400
Power Outlet Replacement ........................ 22-368 DTC Troubleshooting ................................. 22-401
Symptom Troubleshooting
Automatic Dimming Inside Mirror Information .......•...................................... 22-403
Circuit Diagram ...................................•....... 22-369 Symptom Troubleshooting Index ............. 22-405
System Description .................................... 22-370 System Check ............................................. 22-406
Test/Replacement ....................................... 22-370 Status Log ................................................... 22-407
Symptom Troubleshooting ....................... 22-409
Power Mirrors Immobilizer Key Registration .................... 22-410
Component Location Index ....................... 22-371 Immobilizer-keyless Control Unit
Circuit Diagram ........................................... 22-372 InputTest ................................................. 22-411
Power Mirror Switch Immobilizer-keyless Control Unit
Test/Replacement ................................... 22-374 Replacement ............................................ 22-413
Power Mirror Actuator Test ....................... 22-374
Power Mirror Actuator Replacement ........ 22-375 Drivinjl Position Memory System
(DPMsJ
Seat Heaters Component Location Index ....................... 22-414
Component Location Index ....................... 22-377 Circuit Diagram ........................................... 22-417
Circuit Diagram ........................................... 22-379 DTC Troubleshooting ................................. 22-424
Seat Heater Test ......................................... 22-381 System Input Test and Function Test ....... 22-471
Switch Test/Replacement .......................... 22-383 Power Seat Control Unit Input Test .......... 22-477
Power Mirror Circuit Input Test ................. 22-479
Power Lumbar Support Power Tilt/Telescopic Steering Control
Component Location Index ....................... 22-384 Unit Input Test ......................................... 22-482
Circuit Diagram ........................................... 22-385 Driving Position Memory Switch
Switch Test/Replacement .......................... 22-386 Test/Replacement ................................... 22-484
Motor Test ................................................... 22-386 Driver's Power Seat Adjustment Switch
Test/Replacement ................................... 22-485
Power Seats Driver's Power Seat Motor Test ................ 22-486
Component Location Index ....................... 22-387 Power Tilt/Telescopic Steering Switch
Circuit Diagram ........................................... 22-388 Test/Replacement ................................... 22-488
Switch Test/Replacement .......................... 22-389 Power Tilt/Telescopic Steering Motor
Front Passenger's Power Seat Motor Test ........................................................... 22-488
Test ........................................................... 22-390
Power Tailgate
Fuel Fill Door Opener Component Location Index ....................... 22-489
Component Location Index ....................... 22-391 System Description .................................... 22-491
Circuit Diagram ........................................... 22-392 Resetting the Power Tailgate
Fuel Fill Door Opener Solenoid Test ......... 22-393 Control Unit ............................................. 22-493
Fuel Fill Door Opener Switch Circuit Diagram ........................................... 22-494
Test/Replacement .................................. 22-393 DTC Troubleshooting ................................. 22-496
Control Unit Input Test ............................... 22-522
Rear Window Defogger Power Tailgate Motor Test ........................ 22-524
Component Location Index ....................... 22-394 Power Tailgate Inside Beeper
Circuit Diagram ........................................... 22-395 Test/Replacement ................................... 22-524
Function Test ............................................... 22-396 Driver's Door Power Tailgate Switch
Defogger Repair .......................................... 22-397 Test/Replacement ................................... 22-525
Inside Tailgate Switch Test/
Replacement ............................................ 22-525
Power Tailgate Latch/Ratchet
~
Switch Test .............................................. 22-526
Power Tailgate Closer Motor Test ............. 22-526
Drive Unit Replacement .............................
Pinch Sensor Replacement ........................
22-527
22-527 ~
Clock
Component Location Index ....................... 22-528
Circuit Diagram ........................................... 22-529
Body Electrical
Special Tools
CD
22-2 BACK
~
I.!!:.I
General Troubleshooting Information
Tips and Precautions • Some connectors have a clip on their side used to
attach them to a mount bracket on the body or on
Before Troubleshooting another component. This clip has a pull type lock.
• Some mounted connectors cannot be disconnected
1. Check applicable fuses in the appropriate fuse/relay unless you first release the lock and remove the
box. connector from its mount bracket (A).
INOTice I
• Do not quick-charge a battery unless the
battery ground cable has been
disconnected, otherwise you will damage
the alternator diodes .
• Do not attempt to crank the engine with
the battery ground cable loosely
connected or you will severely damage the
wiring. '
Handling Connectors
• Make sure the connectors are clean and have no • Never try to disconnect connectors by pulling on their
loose wire terminals. wires; pull on the connector halves instead.
• Make sure multiple cavity connectors are packed with • Always reinstall plastic covers.
dielectric grease (except watertight connectors).
• All connectors have push-down release type locks (A).
(cont'd)
BACK 22-3
Body Electrical
General Troubleshooting Information (cont'd)
• Check for loose retainer (A) and rubber seals (8). Handling Wires and Harnesses
• Secure wires and wire harnesses to the frame with
their respective wire ties at the designated locations.
• Remove clips carefully; don't damage their locks (A).
~
(PIN 08798·9001)
22-4 BACK
r--:'I
I.!:...I
(cont'd)
BACK 22-5
Body Electrical
General Troubleshooting Information (cont'd)
Wire Color Codes How to Check for DTCs with the Honda
Diagnostic System (HDS)
The following abbreviations are usedto identify wire
colors in the circuit schematics: NOTE: For specific operations, refer to the user's
WHT ..................... ;....... :...... White manual that came with the Honda Diagnostic System
YEL...................................... Yellow (HDS).
BLK...................................... Black
BLU ..................................... Blue 1. Connect the HDS to the data link connector (A)
GRN..................................... Green located under the driver's side ofthe dashboard.
RED...................................... Red
ORN..................................... Orange
PNK..................................... Pink
BRN .................................. ".. Brown
GRY..................................... Gray
PUR ..................................... Purple
LT BLU ................................ Light Blue
LT GRN ............................... LightGreen
22-6 BACK
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Relay and Control Unit Locations L=:.I
Engine Compartment
MAIN UNDER-HOOD
FUSE BOX
UNDER-HOOD
FUSE IRE LAY BOX
ELDUNIT
BACK 22-7
Relay and Control Unit Locations
Dashboard
SRSUNIT
MICU
(Built into the
under-dash fuse/relay box)
UNDER-DASH
FUSE/RELAY BOX
view of
front side
22-8 BACK
~
l!!!!!..I
AUXILIARY UNDER·
DASH RELAY BOX C
AUDIO UNIT
HEADLIGHT LEVELING
CONTROL UNIT
AUXILIARY UNDER·
DASH RELAY BOX B
BACK 22-9
Relay and Control Unit Locations
Rear
ACTIVE DAMPER
CONTROL UNIT
SH-AWD RELAY
REARMICU
(Built into the rear
fuse/relay box)
22-10 BACK
r:-:'I
t=:.I
Roof and Console
ROOF CONSOLE
AC INVERTER UNIT
BACK 22-11
Relay and Control Unit Locations
Door
DRIVER'S DOOR
22-12 BACK
~
L::..I
Seat
DRIVER'S SEAT
NAVIGATION
UNIT
ODS UNIT
BACK 22-13
Connectors and Harnesses
Connector Index
Identification numbers have been assigned to in-line connectors, junction connectors, and terminals. The number is preceded by the letter "C"
for connectors 'G ' ,'for around termma
. Is or "T"for non-Qround ' Is.
termma
Harness Location
Engine Compartment Dashboard Others (Floor, Door, Notes
Tailaate, and Roof)
AlC wire harness C502 C503 (see oaQe 22-5S)
Batterv Qround cable ( ) G1 (see oaQe 22-15)
CKP sensor subharness C151 (see DaDe 22-1S)
Console subharness C901 C902 (see DaDe 22-47)
Dashboard wire harness C304, C305, C501, C510, (see page 22-26)
(View of driver's side) through C518, CS01
G501 G502
Dashboard wire harness C505 CS02,CS03 (see page 22-30)
(Center console) G503
Dashboard wire harness C201, C202, C203, C502, (see page 22-32)
(View of passenger's side) C503, C521, through
C530,CS04,CS05,CSOS,
C771, C901, C951
G504 G50S G507
Driver's door power mirror wire C753 (see page 22-48)
harness
Driver's door subharness C751 (see Da e 22-48)
Driver's door wire harness A C752 C753 (see DaDe 22-48)
Driver's door wire harness B C751 C752 (see Daae 22-48)
Driver's seat subharness C931 (see DaDe 22-54)
Driver's seat wire harness CS09 C931 (see DaDe 22-54)
ECT sensor subharness C205 (see DaDe 22-20)
Engine ground cable A T2 G2 (see DaDe 22-15)
Engine ground cable B T3 G3 (see DaDe 22-15)
Engine wire harness (Right side) C101,C103, C104, C105, (see page 22-1S)
C151,C152,T101,T102
G101
Engine wire harness (Left side) C102,C153 (see page 22-18)
T103 T104
Floor wire harness (Left branch) C303,CS01 CS02, CS03, C609, C611, (see page 22-34)
G601 CS12, C613, C781
G602 G603 G604
Floor wire harness (Right branch) C204, C604,C605, CSOS CS08, CS10, C614, CS15, (see page 22-38)
C616, C617, C791
GS05 G60S
Front passenger's door power mirror C773 (see page 22-50)
wire harness
FrontQassenaer's door subharness C772 C773 (see DaDe 22-50)
Front oassenaer's door wire harness C771 C772 (see DaDe 22-50)
Front oassenaer's seat wire harness CS10 (see DaDe 22-55)
Knocksensorsubharness C152 (see DaDe 22-1S)
Left engine compartment wire harness C102,C301 C20S, C207, C303, C304, (see page 22-24)
G302 G303 C305
Left rear door wire harness C781 (see Daae 22-52)
Left tailQate wire harness C701 C702 (see Daae 22-42)
Middle tailQate wire harness C702 C703 (see DaDe 22-42)
ODS unit harness C61S (see DaDe 22-55)
Rear wire harness CS11, CS14, C701, C704, (see page 22-40)
T701
G701 G702
Rear subframe wire harness CS13 G651 (see oaae 22-44)
RES wire harness C951 (see oaQe 22-46)
Right engine compartment wire C101,C205,C212,C301 (see page 22-20)
harness G201, G301
(Front of enQine comoartment)
Right engine compartment wire G202 C201 through C204, (see page 22-22)
harness C206 through C211
(Dash to rear of enQine comoartment) G401
Right rear door wire harness C791 (seeDaae 22-53)
Right tailgate wire harness C703 C704 (see oaae 22-43)
Roof subharness C851 (see DaDe 22-45)
Roof wire harness C501 C851 C852 C853 (see DaDe 22-45)
Shift solenoid subharness C153 (see Da e 22-18)
Starter cable (+) T1 T4 (see Dace 22-15)
Shift solenoid wire harness C104 (see oaae 22-18)
22-14 BACK
~
I.!!!!!..I
Connector to Harness Index
Starter Cable
Connector or Terminal Ref Cavities Location Connects to Notes
T1 6 Left side of engine compartment Main under-hood fuse box
T4 5 Left side of enQine compartment Starter motor
(+1 9 Batterv Batterv positive terminal
STARTER CABLE 2
BACK 22-15
Connectors and Harnesses
22-16 BACK
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I..!!:..I
11
CKPSENSOR 12
SUB HARNESS
13
14
38
15
16
37
36
17
18
30
29 28
27 26 25 24 23 22 21 20
KNOCK SENSOR
SUBHARNESS
BACK 22-17
Connectors and Harnesses
22-18 BACK
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I.!!!.I
ENGINE WIRE
HARNESS
21 17
18
20 19
BACK 22-19
Connectors and Harnesses
22-20 BACK
r--:'I
~
1
11
12
13
14
15
16
17
18
38
36
35
19
25
BACK 22-21
Connectors and Harnesses
22-22 BACK
r:-:'I
~
18
BACK 22-23
Connectors and Harnesses
22-24 BACK
r--:'I
I.!!::.J
~f-- _ _- - - 1 3
15
16
17
18
24
22
23
19
BACK 22-25
Connectors and Harnesses
22-26 BACK
r--:'I
L:::..I
DASHBOARD
WIRE HARNESS
47
14
45
44
43
42
41
40
3 9 - -_ _~~
38
37
36/\ 18
35 \ 19
20
33
34
(cant'd)
BACK 22-27
-
Connectors and Harnesses
22-28 BACK
r:-:'I
.~
DASHBOARD
WIRE HARNESS
47
14
45
44 ~/~~~z:=15
~ 16
43
42
41
40
3 9 - -_ _~~
18
19
20
33
34
BACK 22-29
Connectors and Harnesses
22-30 BACK
r--:'I
I.!!!:..I
21
BACK 22-31
Connectors and Harnesses
22-32 BACK
r--:'I
t.=!..I
10
21
43
42
41
40
39
27
28
37
38
30
BACK 22-33
Connectors and Harnesses
22-34 BACK
FLOOR WIRE 22
HARNESS
(cent'd)
BACK 22-35
Connectors and Harnesses
22-36 BACK
r:-:'I
I.!!!!:.I
FLOOR WIRE 22
HARNESS
BACK 22-37
Connectors and Harnesses
22-38 BACK
r--:'I
~
23 22 21 20
13
BACK 22-39
Connectors and Harnesses
22-40, BACK
r--:,
L::..I
11
12
23
14
BACK 22-41
Connectors and Harnesses
11
22
21
17 16 15
LEFT TAILGATE WIRE HARNESS 20 19 18 MIDDLE TAILGATE WIRE HARNESS
22-42 BACK
~
1..::..1
BACK 22-43
Connectors and Harnesses
22-44 BACK
9. Check for continuity between climate control unit DTC 81228 or DTC indicator 0 and AUTO: A
connector A (40P) terminal No.8 and the outside air Short in the Outside Air Temperature Sensor
temperature sensor 2P connector terminal No.1. Circuit
CLIMATE CONTROL UNIT CONNECTOR A (40P) 1. Clear the DTC with the HDS.
Wire side of female terminals
YES-Go to step 5.
NO-Repair open in the wire between the climate 7. Disconnect climate control unit connector A (40P).
control unit and the outside air temperature
sensor.•
(cont'd)
BACK 21-45
Climate Control
8. Check for continuity between climate control unit DTC 81229 or DTC indicator E and AUTO: An
connector A (40P) terminal No. 28 and body ground~ Open in the Sunlight Sensor Circuit
YES-Repair short to body ground in the wire 5. Turn the ignition switch OFF.
between the climate control unit and the outside air
temperature sensor.• 6. Disconnect the sunlight sensor 5P connector.
9. Check for continuity between climate control unit 8. Check for continuity between climate control unit
connector A (40P) terminals No.8 and No. 28. connector A (40P) terminal No. 29 and the sunlight
sensor 5Pconnector terminal No.4.
CLIMATE CONTROL UNIT CONNECTOR A (40P) CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals
21-46 BACK
9. Check for continuity between climate control unit DTC 81230 or DTC indicator F and AUTO: A
connector A (40P) terminal No.8 and the sunlight Short in the Sunlight Sensor Circuit
sensor 5P connector terminal No.2.
1. Clearthe Drc with the HDS.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals
2. Turn the ignition switch OFF and then ON (II).
YES-Go to step 5.
NO-Go to step 9.
(cont'd)
BACK 21-47
Climate Control
9. Check for continuity between climate control unit DTC 81231 or DTC indicator G and AUTO: An
connector A (40P) terminals No.8 and No. 29. Open in the Front Evaporator Temperature
Sensor Circuit
CLIMATE CONTROL UNIT CONNECTOR A (40P)
1. Clear the DTC with the HDS.
11. Reconnect climate control unit connector A (40P). Is the front evaporator temperature sensor OK?
12. Test the sunlight sensor (see page 21-106). YES-Go to step 7.
21-48 BACK
8. Check for continuity between climate control unit 9. Check for continuity between climate control unit
connector A (40P) terminal No. 24 and the front connector A (40P) terminal No.8 and the front
evaporator temperature sensor 2P connector evaporator temperature sensor 2P connector
terminal No.2. terminal No.1.
CLIMATE CONTROL UNIT CONNECTOR A (40P) CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals Wire side offemale terminals
NO-Repair open in the wire between the climate YES-Check for loose wires or poor connections at
control unit and the front evaporator temperature climate control unit connector A (40P) and at the
sensor.• front evaporator temperature sensor 2P connector.
If the connections are good, substitute a known-
good climate control unit, and recheck. If the
symptom/indication goes away, replace the
original climate control unit.•
BACK 21-49
Climate Control
DTe Troubleshooting (cont'd)
OTC 81232 or OTC indicator H and AUTO: A 8. Check for continuity between climate control unit
Short in the Front Evaporator Temperature connector A (40P) terminal No. 24 and body ground.
Sensor Circuit
CLIMATE CONTROL UNIT CONNECTOR A (40P)
1. Clear the DTC with the HDS.
5. Turn the ignition switch OFF. YES-Repair short to body ground in the wire
between the climate control unit and the front
6. Remove the front evaporator temperature sensor evaporator temperature sensor..
(see page 21-107), and test it (see page 21-107).
NO-Go to step 9.
Is therront evaporator temperature sensorOK?
9. Check for continuity between climate control unit
YES-Goto step 7. connector A (40P) terminals No.8 and No. 24.
NO-Replace the front evaporator temperature CLIMATE CONTROL UNIT CONNECTOR A (40P)
sensor.•
Is there continuity?
21-50 BACK
DTC 81233 or DTC indicator J and AUTO: An 9. Check for continuity between the following
Open in the Driver's Air Mix Control Motor terminals of climate control unit connector A (40P)
Circuit and the driver's air mix control motor 7P connector.
40P: 7P:
1. Clear the DTC with the HDS. No.6 No.7
No.8 No.5
2. Turn the ignition switch OFF and then ON (II). No.11 No.3
CLIMATE CONTROL UNIT CONNECTOR A (40P)
3. Do the self-diagnostic with the HDS (see page 21-9)
Wire side of female terminals
or climate control unit (see page 21-10).
YES-Go to step 5.
Q
NO-Intermittent failure, check for loose wires or
poor connections on the driver's.air mix control
motor circuit.•
6. Test the driver's air mix control motor (see page DRIVER'S AIR MIX CONTROL MOTOR 7P CONNECTOR
21-109). Wire side of female terminals
8. Disconnect climate control unit connector A (40P). NO-Repair open in the wire(s) between the
climate control unit and the driver's air mix control
motor.•
BACK 21-51
Climate Control
OTC 81234 or OTC indicator K and AUTO: A 10. Check for continuity between body ground and
Short in theDriver's Air Mix Control Motor climate control unit connector A (40P) terminal
Circuit No.11.
1. Clear the DTC with the HDS. CLIMATE CONTROL UNIT CONNECTOR A (40P)
NO-Intermittent failure .•
Is there continuity?
5. Check for DTCs.
YES-Repair short to body ground in the wire
Are these DTCs also present; 81237 or Nand between the climate control unit and the driver's air
AUTO, and/or 81245 or G, and/or 82968 or A and mix control motor.•
WINDSHIELD DEFROST, and/or 82980 or 8 and
WINDSHIELD DEFROST? NO-Go to step 11.
YES-Go to step 13. 11. Check for continuity between climate control unit
connector A (40P) terminals No.6 and No. 11.
NO-Go to step 6.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
6. Turn the ignition switch OFF.
YES-Go to step 8.
9. Disconnect climate control unit connector A (40P). YES-Repair the short in the wires .•
21-52 BACK
12. Turn the ignition switch ON (11), and measure the 15. Check for continuity between climate control unit
voltage between climate control unit connector A connector A (40P) terminal No.6 and body ground.
(40P) terminal No. 11 and body ground.
CLIMATE CONTROL UNIT CONNECTOR A (40P)
CLIMATE CONTROL UNIT CONNECTOR A (40P)
Q
=
= Wire side of female terminals
Wire side of female terminals
Is there continuity?
Is there any voltage?
YES-Repair short to body ground in the wire .•
YES-Repair short to power in the wire between
the climate control unit and the driver's air mix NO-Go to step 16.
control motor. This short may also damage the
climate control unit. Repair the short to power 16. Turn the ignition switch ON (II), and check the same
before replacing the climate control unit.• terminal for voltage to body ground.
NO-Substitute a known-good climate control unit, CLIMATE CONTROL UNIT CONNECTOR A (40P)
and recheck. If the symptom/indication goes away,
replace the original climate control unit.•
(cont'd)
BACK 21-53
Climate Control
17. Turn the ignition switch OFF. 20. While checking the same terminal for voltage to
ground, reconnect these items individually and
18. Reconnect climate control unit connector (40P). note the voltage reading each time:
19. Turn the ignition switch ON (II), and measure the • Driver's air mix control motor
voltage between climate control unit connector A • Passenger's air mix control motor
(40P) terminal No.6 and body ground. • Rear air mix control motor
• Humidity/in-car temperature sensor
CLIMATE CONTROL UNIT CONNECTOR A (40P) • AlC pressure sensor
NO-Check for a loose wire or poor connection at YES-Substitute a known-good climate control unit
climate control unit connector A (40P). If the and recheck.lfthe symptom/indication goes away,
connection is good, substitute a known-good replace the original climate control unit.•
climate control unit and recheck. If the symptom/
indication goes away, replace the original climate NO-Replace the component that caused the
control unit.. voltage drop.•
21-54 BACK
OTC 81235 or .OTC indicator L and AUTO: A 9. Check for continuity between the fol/owing
Problem in the Driver's Air Mix Control terminals of climate control unit connector A (40P)
Linkage, Door, or Motor Circuit and the driver's air mix control motor 7P connector.
40P: 7P:
1. Clear the DTC with the HDS. No. 12 , No.2
No.13' No.1
2. Turn the ignition switch OFF and then ON (II).
CLIMATE CONTROL UNIT CONNECTOR A (40P)
Wire side of female terminals
3. Do the self-diagnostic with the HDS (see page 21-9)
or climate control unit (see page 21-10).
YES-Go to step 5.
6. Test the driver's air mix control motor,(see page Is there continuity?
21-109).
YES-Go to step 10.
Is the driver's air mix control motor OK?
NO-Repair open in the wire(s) between the
YES-Go to step 7. climate control unit and the driver's air mix control
motor.•
NO-Replace the driver's air mix control motor
(see page 21-110), or repair the driver's air mix
control linkage or door.•
(cont'd)
BACK 21-55
Climate Control
OTe Troubleshooting (cont'd)
10. Check for continuity between body ground and DTC 81236 or DTC indicator M and AUTO: An
climate control unit connector A (40P) terminals Open in the Passenger's Air Mix Control
No. '12 and No. 13 individually. Motor Circuit
YES-Go to step 7.
21-56 BACK
r:-:'I
Fuse/Relay Boxes L=!.I
Connector to Fuse/Relay Box Index
o
D
2
~DDDD DDoooool~D
0000 00 0 00 ~
ITil ~
[ [DDDDO [00000]
J
/
UNDER-HOOD FUSE/RELAY BOX
(cont'd)
BACK
22-57
Fuse/Relay Boxes
2 3
~ RELAY CONTROL
~ MODULE
8 7 6 5
9 8
BACK
22-58
~
l!!:.I
17 19 20
2 3
22
16---_ _oL
15 23
14
Not used
12 11 10 24
BACK
22-59
Fuse/Relay Boxes
1 2 3
7 6
BACK
22-60
~
Power Distribution I..!!:..I
Fuse to Components Index
MAIN UNDER-HOOD
FUSE BOX
/
2
I
nnnnnnn
11 10 9 8 7 6 5
~ o
UUUUUUU [ ] 1
0 [12J
[13J
[
[
[
]
]
] o
[14J
[ ]
[] ~ I
[15J
(cont'd)
BACK
Power ,Distribution
~DDDD D D nnnl-,n~D
uuuuu
8BGG
nn
1918
LJLJ
Q
U
nn
2213
LJLJ
0
n n n n n
11 10 9 8 7
LJLJLJLJLJ
--~~
0 n~ ._- -I
o
RELA V CONTROL MODULE Part
BACK
22-62
~
.t=:.J
(cont'd)
BACK
22-63
Power Distribution
I
o
D
o
CJCJo D
ODDDD
DODD
nnnnnnnnnnn
23 24 25 26 27 28 29 30 31 32 33
uuuuuuuuuuu
nnnnnnnnnnn
12 13 14 15 16 17 18 19 20 21 22
uuuuuuuuuuu
nnnnnnnnnnn
1 2 3 4 5 6 7 8 9 10 11
uuuuuuuuuuu
BACK
22-64
r:'I
l!!:..I
. / AUXILIARY UNDER-DASH
/ FUSE HOLDER 1
[---[
ST-------"S
] )
AUXILIARY UNDER-DASH
, / FUSE HOLDER 2
[----------..~
[srmoJ r
(cont'd)
BACK
22-65
Power Distribution
~o~-..../
GJ nnnnnnnn
12345 6 7 8
uuuuuuuu
DDD~
( )
( )
0
CJ CJ
BACK
2'2-66
r--:'I
Ground Distribution .I.!::..I
Ground to Components Index
BACK 22-67
Under~hood Fuse/Relay Box
DTe Troubleshooting
DTe 81051: Relay Control Module Internal DTe 81055: Relay Control Module Lost
(CPU) Error Communication with MICU (MICU Message)
DTe 81052: Relay Control Module Internal DTe 81056: Relay Control Module Lost
(EEPROM) Error Communication with MICU (ALARM
Message)
DTe 81057: Relay Control Module Lost
1. Clear the OTCs with the HOS. Communication with MICU (DOORSW
Message)
2. Turn the ignition switch OFF, and then back ON (II).
NOTE: If you are troubleshooting multiple OTCs, be
3. Wait for 6 seconds or more. sure to follow the instructions in 8-CAN System
Diagnosis Test Mode A (see page 22-112).
4. Check for OTCs with the HOS.
1. Clear the OTCs with the HOS.
Is DTC 81051 or 81052 indicated?
2. Turn the ignition switch OFF, and then back ON (II).
YES-Faulty relay control module, replace the
under-hood fuse/relay box.• 3. Wait for 6 seconds or more.
NO-Intermittent failure, the system is OK at this 4. Check for OTCs with the HOS.
time.•
Is DTC 81055,81056, or 81057 indicated?
YES-Go to step 5.
22-68 BACK
~
1.:..1
DTC 81060: Relay Control Module Lost DTC 81062: Relay Control Module Lost
Communication with Gauge Control Module Communication with Combination Switch
(VPS/NE Message) Control Unit (HLSW Message)
DTC 81061: Relay Control Module Lost DTC 81063: Relay Control Module Lost
Communication with Gauge Control Module Communication with Combination Switch
(AfT Message) Control Unit (WIPSW Message)
NOTE: If you are troubleshooting multiple DTCs, be NOTE: If you are troubleshooting multiple DTCs, be
sure to follow the instructions in 8-CAN System sure to follow the instructions in 8-CAN System
Diagnosis Test Mode A (see page 22-112). Diagnosis Test Mode A (see page 22-112).
1. Clear the DTCs with the HDS. 1. Clear the DTCs with the HDS.
2. Turn the ignition switch OFF, and then back ON (II). 2. Turn the ignition switch OFF, and then back ON (II).
4. Check for DTCs with the HDS. 4. Check for DTCs with the HDS.
Is orc 81060 and/or 81061 indicated? Is orc 81062 and/or 81063 indicated?
NO-Intermittent failure, the system is OK at this NO-Intermittent failure, the system is OK at this
time. Check for loose or poor connection between time. Check for loose or poor connection between
the relay control module and the gauge control the relay control module and the combination
module .• switch control unit.•
5. Check for DTCs with the HDS. 5. Check for DTCs with the HDS.
BACK 22-69
Under-hood Fuse/Relay Box
YES-Go to step 5.
22-70 BACK
r--:'I
L:::..I
Removal and Installation
Removal Installation
1. Make sure you have anti-theft codes for the audio 1. Install the relay control module and relays, then
and navigation system (if equipped). connect the connectors to the under-hood fuse/
relay box.
2. Make sure the ignition switch is OFF.
2. Install the cover to the bottom of the under-hood
3. Disconnect the negative battery cable, then fuse/relay box.
disconnect the positive cable, and wait at least 3
minutes. 3. Install the under-hood fuse/relay box and the
removed parts in the reverse order of removal.
4. Remove the cover of the under-hood fuse/relay box,
and carefully remove the relays by prying under 4. Connect the positive cable to the battery, then
the base of the relay. connect the negative cable to the battery.
NOTE: Do not use pliers. Pliers will damage the 5. Enter the audio and navigation system anti-theft
relays, which could cause the engine to stall or not codes, and set the clock (if equipped).
start.
6. Confirm that all systems work properly.
BACK 22-71
U.nder-:dash Fuse/Relay Box
Removal and Installation
3. Disconnect the negative battery cable, then 2. Install the removed parts in the reverse order of
disconnect the positive cable, and wait at least 3 removal.
minutes.
3. Connect the positive cable to battery, then connect
4. Remove the left kick panel (see page 20-76). the negative cable to the battery.
5. Disconnect the connectors from the fuse side of the 4. If the under-dash fuse/relay box is replaced, go to
under-dash fuse/relay box (A). step 5. Ifthe original under-dash fuse/relay box is
installed, go to step 10.
22-72 BACK
r--:'I
Rear Fuse/Relay Box I..:!::..I
DTC Troubleshooting
DTC 81955: Rear MICU Lost Communication DTC 81956: Rear MICU Lost Communication
with MICU (MICU Message) with Gauge Control Module (AfT Message)
NOTE: If you are troubleshooting multiple DTCs, be NOTE: If you are troubleshooting multiple DTCs, be
sure to follow the instructions in 8-CAN System sure to follow the instructions in 8-CAN System
Diagnosis Test Mode A (see page 22-112). Diagnosis Test Mode A (see page 22,112).
1. Clear the DTCs with the HDS. 1. Clear the DTCs with the HDS.
2. Turn the ignition switch OFF, and then back ON (II). 2. Turn the ignition switch OFF, and then back ON (II).
4. Check for DTCs with the HOS. 4. Check for DTCs with the HDS.
NO-Intermittent failure, the system is OK at this NO-Intermittent failure, the system is OK at this
time. Check for loose or poor connection between time. Check for loose or poor connections between
the rear fuse/relay box and the MICU .• the rear MICU and the gauge control module.•
5. Check for DTCs with the HDS. 5. Check for DTCs with the HDS.
NO-Do the rear MICU input test (see page 22-139). NO-Do the rear MICU input test (see page 22-139) .
• •
BACK 22..73
Rear Fuse/Relay Box
DTC 81957: Rear MICU Lost Communication DTC 81959: Rear MICU Lost Communication
with Combination Switch Control Unit (HLSW with Relay Control Module (RM Message)
Message)
DTC 81958: Rear MICU Lost Communication NOTE: If you are troubleshooting multiple DTCs, be
with Combination Switch Control Unit sure to follow the instructions in B-CAN System
(WIPSW Message) Diagnosis Test Mode A (see page 22-112).
NOTE: If you are troubleshooting multiple DTCs, be 1. Clear the DTCs with the HDS.
sure to follow the instructions in B-CAN System
Diagnosis Test Mode A (see page 22-112). 2. Turn the ignition switch OFF, and then back ON (II).
1. Clear the DTCs with the HDS. 3. Wait for 6 seconds or more.
2. Turn the ignition switch OFF, and then back ON (II). 4. Check for DTCs with the HDS.
Is DTC 81957 and/or 81958 indicated? NO-Intermittent failure, the system is OK at this
time. Check for loose or poor connections between
YES-Go to step 5.. the rear MICU and the relay control module.•
NO-Intermittent failure, the system is OK at this· 5. Check for DTCs with the HDS.
time. Check for loose or poor connections between
the rear MICU and the combination switch control Are DTCs 81005,81058,81959,82162, and/or 8
unit.• 2970 all indicated?
5. Check for DTCs with the HDS. YES-Do the relay control module input test
(see page 22-136) .•
Are DTCs81007, 81062, 81063, 81155, 81156, 8
1957,81958, and/or 82969 all indicated? NO-Do the rear MICU input test (see page 22-139).
22-74 BACK
r--:'I
~
Removal and Installation
3. Disconnect the negative battery cable, then 4. Enter the audio and navigation system anti-theft
disconnect the positive cable, and wait at least 3 codes, and set the clock.
minutes.
5. Confirm that all systems work properly.
4. Remove the left rear side trim panel (see page
20-92).
BACK 22-75
Battery
Battery Test
AWARNING
A battery can explode if you do not follow the
proper procedure, causing seriQUs injury to anyone
nearby. Follow all procedures carefully, and keep
sparks and open flames away from the battery.
22-76 BACK
r--:'I
Relays I.!!:..I
Power Relay Test
Use this chart to identify the type of relay, then do the Normally-open type
test listed for it.
Check for continuity between the terminals.
Relay Test
ACC cut relay Normally- • There should be continuity between the No.1 and
AlC compressor clutch relay open type No.2 terminals when battery positive terminal is
AlC condenser fan relay connected to the No. 4 terminal, and battery negative
Accessory power socket relay terminal is connected to the NO.3 terminal.
Brake light relay • There should be no continuity between the No.1 and
Cargo area accessory power No.2 terminals when power is disconnected.
socket relay
Front blower motor relay
Front seat heater relay
Fog light relay
IG2 cut relay 4 2 4 2
as
Interior light relay
Headlight low beam relay
Headlight washer relay
PGM-FI main relay 2
Power window relay
3 1 3 1
Radiator fan relay
Rear blower motor relay 8 8
Rear window defogger relay
SH-AWD relay
Starter cut relay 1, 2
Fan control relay Five-terminal
Second row seat heater relay type
(cont'd)
BACK 22-77
Relays
Power Relay Test (cont'd)
n n
423
e 2. Connect battery power to the C2 terminal.
ETCS relay:
• Connect the E5 and E14 terminals to body ground.
There should be battery voltage between the H7
terminal and body ground.
• Disconnect the E5 terminal from the body ground.
There should be no voltage between the H7
terminal and the body ground.
22-78 BACK
r--:'I
Ignition Switch I!:..I
Test Replacement
SRS components are located in the area. Review the SRS components are located in the area. Review the
SRS component locations (see page 24-18) and SRS component locations (see page 24-18) and
precautions and procedures (see page 24-20) before precautions and procedures (see page 24-20) before
performing repairs or servicing. performing repairs or servicing.
1. Make sure you have the anti-theft code for the 1. Make sure you have the anti-theft code for the
audio and navigation system (if equipped). audio and navigation system (if equipped).
2. Disconnect the negative battery cable. 2. Disconnect the negative battery cable.
3. Remove the steering column covers (see page 3. Remove the steering column covers (see page
20-129). 20-129).
4. Disconnect the 7P connector (A) from the ignition 4. Disconnect the 7P connector (A) from the ignition
switch (8). switch (8).
RED PNK
5. Remove the two screws and the ignition switch.
5. Check for continuity between the terminals in each
switch position according to the table. 6. Install in the reverse order of removal.
~ Terminal
RED WHT PNK ORN VEL 7. After reconnecting the battery, enter the audio and
(ACC) (BAT) (lG1) (102) (ST)
'" -
Position navigation system anti-theft codes, and set the
o (LOCK) clock.
I (ACC) " -
"
II (ON) R- f-o
III (START) ~~
BACK 22-79
'J\IIultiplex Integrated Control System
MICU
(Bui" into the under-
dash fuse/relay box)
InputTest, page 22-132
Replacement, page 22-72
REARMICU
(Built into the rear fuse/relay box)
Input Test, page 22-139
Replacement, page 22-75
22-80 BACK
r--:'I
t=!..I
General Troubleshooting Information
NOTE: Check the powertrain control module (PCM) for DTCs and troubleshoot PCM (see page 11-3) or F-CAN loss of
communication errors first.
1. Go to B-CAN System Diagnosis Test Mode A to check for "Connected units" and DTCs (see page 22-112).
2. If no DTCs are retrieved, go to B-CAN System Diagnosis Test Mode C (see page 22-114) or D (see page 22c 115).
1. Check for communication circuit problems using B-CAN System Diagnostic Test (see page 22-112).
4. If no DTCs are retrieved, use 8-CAN System Diagnostic Test Mode 2 to check all inputs related to failure (see step
10 on page 22-116).
(cont'd)
BACK 22-81
- - - - - -
Multiplex Integrated Control System
2. While in Test Mode 1, the DTCs which have been detected and stored individually by various 8-CAN units, will be
shown one by one on the multi-information display on the gauge control module when the communication
between the MICU and the gauge control module is normal. To scroll through the DTCs, press the select/reset
button.
DTC SERVICE
DlC detected (the lower four digits are
---------1..... a decimal number representing the DlC.)
------
I1Tc81150 PA50
123456
I
DTC SERVICE
I -----------------.. NoDlCsdetected
- -----
DTC NO
123456
DTC SERVICE
---------1..... ALL DlCs have been displayed
------
DTC End
123456
3. The unit that has stored the code can be identified ~ the number shown on the multi-inf ormation dl~ay (MID)
Unit Code (Control Unit I.D. Number)
MICU 10
Relay control module 11
Rear MICU 12
Power tailaate control unit 31
Driver's MPCS unit 35
Gauge control module 50
Climate control unit 51
Combination switch control unit 70
HANDSFREELINK control unit 94
Power seat control unit 95
Immobilizer-keyless control unit 96
AcuraLink control unit (XM receiver) 97
22-82 BACK
r--:'I
i.=!..I
1. Find the Transmitting Control Unit that is in the same row as all of the loss of communication DTCs retrieved.
BACK 22-83
----------------- --
Multiplex Integrated Control System
NOTE: Record all DTCs, and sort them by DTC type using the DTC troubleshooting index, then troubleshoot the DTC(s)
in this order:
MICU
DTC Description DTCType Pajle
81000 Communication bus line error Loss of communication (see page 22-122)
81001 MICU internal error (CPU error) Internal error (see page 22-124)
81002 MICU internal error (EEPROM error) Internal error (see page 22-124)
81005 MICU lost communication with relay control Loss of communication (see page 22-124)
module (RM message)
81007 MICU lost communication with combination switch Loss of communication (see page 22-125)
control unit (HLSW message)
81011 MICU lost communication with gauge control Loss of communication (see page 22-125)
module (VSP/NE message)
81012 MICU lost communication with the rear fuse/relay Loss of communication (see page 22-126)
box (RJC message)
81013 MICU lost communication with driver's MPCS unit Loss of communication (see page 22-126)
(ASLOCKSW messa~e)
81015 MICU lost communication with driver's MPCS unit Loss of communication (see page 22-126)
(DRLOCKSW message)
81032 MICU lost communication with the SRS unit (CDS Signal error (see page 22-127)
message)
81575 Automatic lighting sensor circuit malfunction Signal error (see page 22-198)
22-84 BACK
r--:'I
L!::.J
e ay ontro 1Mod ue
RIC I
DTC Description DTCType Page
81050 Communication bus line error (8US-OFF) Loss of communication (see page 22-129)
81051 Relay control module internal (CPU) error Internal error (see page 22-68)
81052 Relay control module internal (EEPROM) error Internal error (see page 22-68)
81055 Relay control module lost communication with Loss of communication (see page 22-68)
MICU (MICU message)
81056 Relay control module lost communication with Loss of communication (see page 22-69)
MICU (ALARM message)
81057 Relay control module lost communication with Loss of communication (see page 22-68)
MICU (DOORSW message)
81060 Relay control module lost communication with Loss of communication (see page 22-69)
gauge control module (VSP/NE message)
81061 Relay control module lost communication with Loss of communication (see page 22-69)
gauge control module (AfT message)
81062 Relay control module lost communication with Loss of communication (see page 22-69)
combination switch control unit (HLSW message)
81063 Relay control module lost communication with Loss of communication (see page 22-69)
combination switch control unit (WIPSW message)
81065 Relay control module lost communication with Loss of communication (see page 22-70)
driver's MPCS unit (DRLOCKSW message)
81075 Headlight switch back-upcircuit malfunction Signal error (see page 22-193)
81076 Windshield wiper switch back-up circuit Signal error (see page 22-296)
malfunction
81077 Windshield wiper (As) auto switch circuit Signal error (seepage 22-297)
malfunction
81078 Daytime running lights system error (Canada) Loss of communication, (see page 22-194)
81079 Daytime running lights system error (USA) Loss of communication (see page 22-194)
81080 Power supply circuit (lG1 line) input error for relay Signal error (see page 22-127)
control module and MICU
(cont'd)
BACK 22-85
Multiplex Integrated Control System
22-86 BACK
r--:'I
~
(cont'd)
BACK 22-87
Multiplex Integrated Control System
22-88 BACK
r:-:'I
l!!:.I
(cont'd)
BACK 22-89
Multiplex Integrated Control System
22-9.0 BACK
r--:'I
~
mmobTIlzer-Keyless
I ControIU nit
.
DTC Descri~tion DTCtype Page
81900 Communication bus line error (8US-OFF) Signal error (see page 22-129)
81905 Immobilizer-keyless control unit lost Signal error (see page 22-401)
communication with driver's MPCS unit
(DRLOCKSW message)
81906 Immobilizer-keyless control unit lost Signal error (see page 22-402)
communication with gauge control module (Aff
message)
RearMICU
DTC Description DTCTYl!e Page
81950 Communication bus line error (8US-OFF) Loss of communication (see page 22-129)
81955 Rear MICU lost communication with MICU (MICU Loss of communication (see page 22-73)
messag_e)
81956 Rear MICU lost communication with gauge control Loss of communication (see page 22-73)
module (Aff message)
81957 Rear MICU lost communication with combination Loss of communication (see page 22-74)
switch control unit (HLSW message)
81958 Rear MICU lost communication with combination Loss of communication (see page 22-74)
switch control unit (WIPSW message)
81959 Rear MICU lost communication with relay control Loss of communication (see page 22-74)
module (RM message)
(cont'd)
BACK 22-91
Multiplex Integrated Control System
22-92 BACK
~
~
BACK 22-93
Multiplex Integrated Control System
System Description
The MICU (bui.l~ into the 'under-dash fuse/relay box) is one of the 8-CAN system components. The MICU controls many
systems related to the body controller area and a security system, and also works as a gateway to diagnose the other
8-CAN connected ECUs with the HDS.
22-94 BACK
~
I.!!!!!..I
Body Controller Area Network (B-CAN) and Fast Controller Area Network (F-CAN)
The body controller area network (8-CAN) and the fast controller area network (F-CAN) share information between
multiple electronic control units (ECUs). 8-CAN communication moves at a slower speed (33.33 kbps) for convenience
related items and for other functions. F-CAN information moves at a faster speed (500 kbps) for "real time" functions
such as fuel and emissions data. To allow both systems to share information, the gauge control module translates
information from 8-CAN to F-CAN and from F-CAN to 8-CAN.
~~~~r~~~~-:~~~~~~~~~~~
~"
~1~:j ~ I
[
,,:-
[
,:
~-.CAN
TRANSCEIVER
,,
,
, .
.
•
,
UNDER-DASH FUSE/RElAY BOX
: :,
~
ACURAUNX
+
- - - -.
• SRSUNIT
• VSA MODUlATOR-iXlNlROL UNIT
• DATAUNKCONNECTORIDLC)
• S1EEIIING iWiLf SENSOR
• YAWRAlE-lAmlALlLONGITUDINAL
.t. . . . . .~~:~:NIT:TE:CONTROL==~
ACCELfRA11ONSENSOR
• AClIVEDAMPEllCONTROLUNIT •........... COMBINA11ONswm:tt
· SH-AWD CDNIROI. UNIT
· CONTROLUNIT
~:
........... ~ UiMOB_KEYLESS
comOL UNIT
t·········· .~~=:~=U:NIT=~
•........... ~=:K
··
l...........~j':::'.::- I
11' • • • • • • • • • - . . •
I
r. . . . . .l =~k I
.....................I~~ .................... .1........... I =rit.~TE 1
• The single wire method is used between the units not requiring the communication to move at a fast speed .
• Using a single wire method reduces the number of the wires used on the body controller area network.
(cont'd)
BACK 22-95
Multip'lex Integrated Control System
Gateway Function
The gauge control module acts as a gateway to allow both systems to share information, the gauge control module
translates information from B-CAN to F-CAN and from F-CAN to B-CAN.
CANH
i---+-'ocp-+--o-__. B-CAN
F-CAN
CANL
The ECUs on the CAN circuit send messages to each other. If there are any malfunctions on the network, the odo/trip
display on the gauge control module can indicate the error messages by entering the gauge self-diagnostic function
(see page 22-315). There are three types of messagesas follows:
Example: Error 1
,- ,
,-,-,- ,-,,- ,
- -
22,·96 BACK
~
I.!::..I
Self-diagnostic Function
By connecting the HDS to the data link connector (DLC), the HDS can retrieve the diagnostic results from the MICU via
a diagnostic BUS called the K-LiNE. The K-LiNE is different from the CAN line, and connected to the CAN related ECUs.
The MICU is a gateway between the HDS and B-CAN related ECUs, and sends B-CAN diagnostic results to the HDS.
When performing a function test with the HDS; the HDS sends an output signal through the K-LiNE to the MICU. The
MICU either relays the request to another ECU, or commands the function itself.
PCM K-UNE
VSA MODULATOR-
CONlllOL UNIT
STEERING
ANGlE SENSOR
SH-AWD
CON11l0LUNIT
e-- ---
SRSUNIT
---,
r===~W
NAVIGAnON UNIT
TPMS
CON11l0LUNIT
YAWRATE-LATERALJ
LONGITUDINAl
ACCELERATION SENSOR
AcnvE DAMPER
CON11l0LUNIT
---~
ACURAllNK
CON11l0LUNIT
IXM RECEIVERI
- -- ~ AUDIO UNIT
(cont'd)
BACK 22-97
Multiplex Integrated Control System
The multiplex integrated control system has "wake-up" and "sleep" functions to decrease parasitic draw on the
battery when the ignition switch is OFF.
• In the sleep mode, the MICU stops functioning (communication and CPU control) when it is not necessary for the
system to operate.
• As soon as any operation is requested (for example, a door is unlocked), the related control unit in the sleep mode
immediately wakes up and begins to function.
• When the ignition switch is turned OFF, and the driver's door is opened, then closed, there is a delay about
40 seconds before the control unit goes from the wake-up mode to the sleep mode.
• The sleep mode will not function if any door is opened or ifthe ignition switch is turned ON (II).
• The draw is reduced from 200 mA to less than 35 mA when in the sleep mode.
Fail-safe Function
To prevent improper operation, the MICU has a fail-safe function. In the fail-safe mode, the output signal is fixed when
any part of the system malfunctions (for example, a faulty control unit or communication line).
Each control unit has a hardware fail-safe function that fixes the output signal when there is a CPU malfunction, and a
software fail-safe function that ignores the signal from a malfunctioning control unit, which allows the system to
operate normally.
Fail-safe function
When a CPU problem or a abnormal power supply voltage is detected, the MICU moves to the hardware fail-safe
mode, and each system output load is set to the pre-programmed fail-safe value.
When any of the data from the 8-CAN circuit cannot be received within a specified time, or an unusual combination of
the data is recognized, the MICU moves to the software fail-safe mode. The data that cannot be received is forced to a
pre-programmed value.
22-98 BACK
r:-:'I
~
In ut o ut
Input Output
MICU IG1 power supply Interior lights
Ignition key switch Ignition key light
Driver's door switch
Front passenger's door switch
left rear door switch
Riaht rear door switch
B-CAN Driver's door lock knob switch (lOCK)
Keyless lOCK/UNLOCK signal
Tailaate latch switch
Back-up Lights
The MICU controls the back-up lights based upon the ignition switch (lG1) and the transmission range switch (R) signals.
o ut
Back-up lights
R)
Input Outout
MICU Hazard warning switch Turn signal lights (left)
Turn sianalliahts (riaht)
B-CAN Turn signal switch (left)
Turn sianal switch (riaht)
Input Outout
MICU IG1 power supply Door lock actuators (lOCK/UNLOCK)
Tailaate release actuator (UNLOCK)
B-CAN Front impact sensor
Side impact sensor (first)
Side impact sensor (second)
SRS unit rollover signal
Input Outout
MICU Ignition switch (lG1) Headlight back-up signal
Ignition switch (lG2)
Automatic lighting sensor signal
B-CAN Headlight switch (AUTO) AUTOlT messages
Vehicle speed pulse signal
Enaine soeed sianal
(confd)
BACK 22-99
Multiplex Integrated Control System
In ut Out ut
Windshield washer switch
es
Key Interlock
The MICU controls the key interlock solenoid based upon the ignition switch (ACC), the transmission range switch, and the park-pin switch
signals.
Input Output
MICU Ignition switch (ACC) Key interlock solenoid
Transmission range switch (P)
Park-Din switch
Power Door Locks (Unlock all doors and tailgate at the same time)
The MICU controls the door lock actuators based upon the input signals of each switch.
Input Output
MICU IG1 power supply Door lock actuators (LOCK)
Ignition key switch Door lock actuators (UNLOCK)
Driver's door switch Tailgate release actuator (UNLOCK)
Front passenger's door switch
Left rear door switch
Rioht rear door switch
B-CAN Driver's door lock switch (LOCK/UNLOCK)
Driver's door key cylinder switch (LOCK/UNLOCK)
Driver's door lock knob switch (LOCK)
Front passenger's door lock switch (LOCK/UNLOCK)
Tailgate latch switch
Input Outout
MICU IG1 power supply Door lock actuators (LOCK)
Ignition key switch Door lock actuators (UNLOCK)
Driver's door switch Driver's door lock actuator (UNLOCK)
Front passenger's door switch Tailgate release actuator (UNLOCK)
Left rear door switch
Rioht rear door switch
B-CAN Driver's door lock switch (LOCK/UNLOCK)
Driver's door key cylinder switch (UNLOCK)
Driver's door lock knob switch (LOCK)
Front passenger's door lock switch(LOCK/UNLOCK)
Tailoate latch switch
Input Output
B-CAN Door lock signal Door lock actuators (LOCK)
Door lock actuators (UNLOCK)
Driver's door lock actuator (UNLOCK)
Tailgate release actuator (UNLOCK)
22-100 BACK
r--:'I
~
Keyless Entry System (Unlock all doors and tailgate at the same time)
The MICU controls the door lock actuators based upon the input signals of each switch and the B-CAN signals.
Input Output
MICU IG1 power supply Door lock actuators (LOCK)
Ignition key switch Door lock actuators (UNLOCK)
Driver's door switch Tailgate release actuator (UNLOCK)
Front passenger's door switch
Left rear door switch
RiQht rear door switch
B-CAN Driver's door lock switch (LOCK/UNLOCK) Relock message
Driver's door key cylinder switch (LOCK/UNLOCK)
Driver's door lock knob switch (LOCK)
Front passenger's door lock switch (LOCK/UNLOCK)
Keyless LOCK/UNLOCK signal
Tailaate latch switch
Input Output
MICU IG1 power supply Door lock actuators (LOCK)
Ignition key switch Door lock actuators (UNLOCK)
Driver's door switch Driver's door lock actuator (UNLOCK)
Front passenger's door switch Tailgate release actuator (UNLOCK)
Left rear door switch
RiQht rear door switch
B-CAN Driver's door lock switch (LOCK/UNLOCK) Relock message
Driver's door key cylinder switch (LOCK/UNLOCK)
Driver's door lock knob switch (LOCK)
Front passenger's door lock switch(LOCK/UNLOCK)
Keyless LOCK/UNLOCK signal
TailQate latch switch
Input Output
MICU IG1 power supply Turn signal lights (left)
Turn signal lights (rightl
B-CAN Answer back signal (buzzer)
Answer back signal (hazard)
Vehicle speed pulse signal
Engine soeed sianal
(cont'd)
BACK 22-101
Multiplex Integrated Control System
Input Output
MICU IG1 power supply Door lock actuators (LOCK)
Ignition key switch
Transmission range switch (P position)
Driver's door switch
Front passenger's door switch
Left rear door switch
Right rear door switch
B-CAN Driver's door lock knob switch (UNLOCK)
Front passenger's door lock knob switch(UNLOCK)
Left rear door lock knob switch (UNLOCK)
Right rear door lock knob switch (UNLOCK)
Vehicle speed pulse signal
Engine speed signal
Tailaate latch switch
InDut Output
MICU IG1 power supply Door lock actuators (UNLOCK)
Transmission range switch (P position) Driver's door lock actuator (UNLOCK)
Ignition key switch Tailgate release actuator (UNLOCK)
Driver's door switch
Front passenger's door switch
Left rear door switch
Right rear door switch
B-CAN Driver's door lock knob switch (UNLOCK)
Front passenger's door lock knob switch(UNLOCK)
Left rear door lock knob switch (UNLOCK)
Right rear door lock knob switch (UNLOCK)
Tailgate latch switch
Tailgate Outer Handle Switch Operation (Unlock all doors and tailgate at the same time)
The MICU controls the tailgate release actuator based upon the tailgate outer handle switch and the B-CAN signals.
Input OutDut
MICU Tailgate release actuator (UNLOCK)
B-CAN Driver's door lock knob switch (LOCK/UNLOCK)
Door lock signal
Tailgate outer handle switch
Tailgate Outer Handle Switch Operation (Unlock only the driver's door first)
The MICU controls the tailgate release actuator based upon the tailgate outer handle switch and the B-CAN signals.
Input Output
MICU Tailgate release actuator (UNLOCK)
B-CAN Driver's door lock knob switch (LOCK/UNLOCK)
Front passenger's door lock knob switch (UNLOCK)
Left rear door lock knob switch (UNLOCK)
Right rear door lock knob switch (UNLOCK)
Tailgate outer handle switch
22-102 BACK
r--:'I
t=!.I
InDut OutDut
MICU IG1 power supply Inclining sensor
Ignition key switch
Audio switch
Driver'S door switch
Front passenger's door switch
Left rear door switch
Right rear door switch
B-CAN Driver's door key cylinder switch (LOCK/UNLOCK) MICU (SET 1) message
Front passenger's door lock knob switch (UNLOCK) MICU (SET 2) message
Left rear door lock knob switch (UNLOCK) ALARM (ACTION) message
Right rear door lock knob switch (UNLOCK) ALARM (HORN) message
Keyless LOCK/UNLOCK signal ALARM (H/L LOW) message
Door lock signal ALARM (SMALL LT) message
Relay control module (Hood switch) ALARM (CYCLE) message
Tailgate latch switch ANSWER BACK (SMALL LT) message
ANSWER BACK (BUZZER) message
InDut OutDut
MICU Ignition key switch Door lock actuators (LOCK)
Driver's door switch Door lock actuators (UNLOCK)
Driver's door lock actuator (UNLOCK)
Tailgate release actuator (UNLOCK)
B-CAN Driver's door lock knob switch (UNLOCK)
(cont'd)
BACK 22-103
Multip,lex Integrated Control System
Input:
22-'·04 BACK
~
~
(cont'd)
BACK 22-105
Multiplex Integrated C,ontrol System
22-106 BACK
r--:'I
l!:..I
(cont'd)
BACK 22-107
Multiplex Integrated Control System
22-108 BACK
~
I.!::.I
(cont'd)
BACK 22-109
Multiplex Integrated Control System
22-110 BACK
r:-:'I
~
Output:
BACK 22-111
Multiplex Integrated Control System
Check the PCM for DTCs and troubleshooting PCM 2. Connect the HDS, then turn the ignition switch ON
(see page 11-3) or F-CAN loss of communication errors (II).
first, then perform this diagnosis if the symptom is
related to the 8-CAN system.
22-112 BACK
~
~
Troubleshooting - B-CAN System
Diagnosis Test Mode B
4. Select the system that has the problem from BODY
ELECTRICAL system select menu, then select DTCs.
Perform this diagnosis if any ofthe control units are not
Are any DTCs indicated? communicating (Not Available is displayed in the HDS)
as found by the B-CAN System Diagnosis Test Mode A
YES-Go to step 5. (see page 22-112).
NO-If the problem is related to one of the 1. Using the HDS,. select the system thathas the
following items, goto B-CAN System Diagnosis symptom from BODY ELECTRICAL.
Test Mode C (see page 22-114), if the system does
not stop or turn off. Go to Test Mode D (see page 2. Select DTCs, and then check for loss of
22-115) ifthe system does not run orturn on. communicationDTCs. Refer to loss of
communication DTC cross reference chart.
• Exterior lights
• Turn signals Are any loss of communication DTCs indicated?
• Entry light control
• Interior lights YES-Go to step 3.
• Horns (security and panic)
• Power windows NO-Replace the MICU .•
• Wiper/washer
• Power door locks 3. Perform the input test for the unit not
communicating with the HDS.
If the problem is related to one of the following
items, go to the troubleshooting for that individual NOTE: Troubleshoot Rear MICU loss of
system .• communication.DTCs before troubleshooting
AcuraLink control unit (XM receiver) the power
• Gauge control module tailgate control unit, and the power seat control
• Safety indicators unit DTC.
• Chimes (key-in, seat belt and lights-on)
• Rear window defogger (climate control) Unit not communicating ..
• Security MICU (see page 22-132)
• Keyless entry Gauge control module (see page 22-334)
• Climate control Relay control module (see page 22-136)
• Key interlock Driver's MPCS unit (see page 22-278)
• Dash light brightness Combination switch control unit (see page
• Audio system 22-300)
• Navigation Immobilizer-keyless control unit (see page
• Driving position memory 22-411 )
• HandsFreeLink Rear MICU (see page 22-139)
• Power tailgate Power seat control unit (see page 22-477)
• Immobilizer Power tailgate control unit (seepage 22-522)
Climate control unit troubleshooting (see page
5. Record all DTCs, and sort them by DTC type. 21-93)
BACK 22-113
Multiplex Integrated Control System
Perform this diagnosis if a component that is controlled 5. Check the relay if applicable, then check for a short
by the 8-CAN system does not stop or turn off. in the wire between the relay and the component,
the relay and control unit, or the component and
NOTE: control unit.
• If the component does not turn ON, go to 8-CAN
System Diagnosis Test Mode D (see page 22-115). Are the relay and the wire harness OK?
• See the 8-CAN system unit input/output index for a
list of input and output devices and the control units YES-Replace the control unit that controls the
that monitor the input and controls the output devices component that will not turn OFF.•
(see page 22-94).
• Always turn the ignition switch within 3 seconds NO-Replace the relay or repair the wire
when prompted in the DTC troubleshooting harness.•
procedures in this section.
6. Check the switch, then check for a short in the wire
1. Check for DTCs by selecting the TEST MODE menu between the switch and the control unit that
from the HDS. monitors the switch.
Are any OTCs indicated? Is the switch and wire harness OK?
YES-Go to 8-CAN System Diagnosis Test Mode A YES-Replace the control unit that monitors the
(see page 22-112) .• switch .•
YES-Go to step 4.
NO-Go to step 6.
YES-Go to step 5.
22-114 BACK
~
l=:.I
Troubleshooting - 8-CAN System Diagnosis Test Mode 0
Perform this diagnosis if a component that is controlled 6. Perform the function test for the malfunctioning
by the B-CAN system does not run or come on. component.
2. Check for DTCs by selecting the TEST MODE menu NO-Replace the control unit that controls the
from the HDS. malfunctioning component.•
Are any OTCs indicated? 9. Select DATA LIST from the TEST MODE menu, and
make sure the switch signal input for the
YES-Go to B-CAN System Diagnosis Test Mode A malfunctioning system indicates a change when
(see page 22-112) .• operated.
YES-Go to step 6.
BACK 22-115
Multiplex Integrated Control System
1. Check the No.7 (10 A) and No. 21 (7.5 A) fuses in NO-Go to Step 10.
the under-dash fuse/relay box.
7. Record all DTCs and sort them.
Are the fuses OK?
8. Troubleshoot the DTCs in this order:
YES-Go to step 2.
• Battery voltage DTCs
NO-Find and repair the cause of the blown fuse .• • Internal error DTCs
• Loss of communication DTCs (begin with the
2. Remove the left kick panel (see page 20-76). lowest number first; for example, if B1008 and
B1011 are retrieved, troubleshoot B1008 first).
3. Turn the ignition switch ON (11), and move the Refer to less of communication DTC cross
ceiling light switch to the middle (door) position. reference chart (see page 22-83).
• Signal error DTCs
4. Connect the MPCS service connector (A) to the
MCIC socket (B) in the under-dash fuse/relay box. 9. Clear the DTCs by pressing and holding the select/
reset button for about 10 seconds. You will hear a
beep to confirm the codes have been cleared.
B Operate the devices that failed, and recheck for
codes.
Test Mode 2
22-116 BACK
~
I.!::..I
(cont'd)
BACK 22-117
Multiplex Integrated Control System
22-118 BACK
r--:'I
~
Sleep and Wake-up Mode Test
NOTE: If any control unit is faulty and will not wake up, several circuits in the system will malfunction at the same
time. In the table below, the control unit is followed by a list of the switches and input signals that can wake it up.
BACK 22-119
Multiplex Integrated Control System
Circuit Diagram
+
No.l(BAT) 1120 AI NoJ(lGI~OAI
~ I-WHT
Q PNK
A6 No2117HI
-u
1 No.4 140 AI
IGI
012
No.7 110 AI
-u
I
06
, ........................... 011
................ ...... . .... ~ .... .............................•...............
· ·:N2B ·
·
: X27 )(35 X34 • N22
LTGRN ··
IMMOBWZER-
KEYLESS
CONTROL UNIT
4
+
B-CAN •••• LTGRN •••
•
t. :
·
~1T ~~
· ·
.
VEL LTGAN
..
YEL LTGRN CLIMATE
I
B-CAN 4•••• LTGRN •••
.: .,
I
CONTROL UNIT
·
.
~~ ~ ~
I AUD)OUNIT B-CAN •• LTGRN •••
·1 I VEL ....·
: J I
YEL LTGRN
HANDSfREEUNK
CONTROL UNIT
19
~ •
. B-CANI •••• LTGRN •••••: ·· ··
06 07 El 8 7 ·
'4 AI A7 :A5
..·· ·
VBU
RELAV
IGI
CONTROL MODULE
B-CAN VBU IGI
COMBINATION SWITCH
CONTROL UNIT
B-CAN
I
B-CAN
TRANSCEWER
I
I
SG VBU IGI
POWERSUPPULV CIRCUIT/
CONTROUER AREA NETWORK CONTROLLER
GND
04 UNDER-HOOD 3 WIPER/WASHER
SWITCH I
r =~L l
FUSE/RELAV BOX
F-CAN
HH
BK BK GAUGE A2 : A12 :A6
CONTROL
MODULE ·· ·
· ·
BK WHT RED
V
• PCM
V
• SRSUNIT
• VSA MOOULATOR-
CONTROL UNIT
• DATAUNK
CONNECTOR IDLC)
• STEERING ANGLE SENSOR
• VAWRATE-LATERAL/
LONGITUDINAL
ACCElARATION SENSOR
• ACTIVE DAMPEJI
CONTROL UNIT
• SH-AWDCONTROLUNIT
• ACURAUNK CONTROL UNIT
JXM RECEIVER)
• WMS CONTROL UNIT
:l..
22-120 BACK
r--:'I
~
161
VBU
MICU
K-UNE j!!-
SG2 POI
I I PG2 SGI
K5 J9 :.14
··
G3 Fl
.
:G1 I
MULTIPlEX
r E!l 119 Q4 P1
LT
CONTROL
INSPECTKlN
CQ/jNECTOR
K-UNE
DATAUNK
CONNECTOR
WIlT VEL LTGIIN WIlT VEL LTGRN BLK BLK BLK BRN
REAR
RJSE/RELAY
Al A25 AZ8 BOX B4 823 82
VBU B-CAN
•......•........•.....C32
.
161
ACURAUNK
POWER POWER CONTROL
SEAT TAILGATE UNIT
CONTROL CONTROL IXM .
UNIT UNIT RECEIVBII
BACK 22-121
Multiplex Integrated Control System
DTe Troubleshooting
DTC 81000: Communication Bus Line Error Is DTC 81000 indicated with each individual unit
disconnected?
1. Clear the DTCs with the HDS.
YES-Go to step 11.
2. Turn the ignition switch OFF, and then back ON (II).
NO-Replace the control unit that was
3. Wait for 6 seconds or more. disconnected when 81000 did not reset (lfthe unit
is the rear MICU, go to Step 8.).
4. Check for DTCs with the HDS.
Is DTC 81000 indicated? 8. Disconnect the rear fuse/relay box connectors 8
YES-Go to step 5. (34P) and C (42P).
NO-Intermittent failure, the communication bus
line is OK at this time. Check for loose or poor 9. Check for continuity between each of the rear fuse/
connections, or worn/shorted wires. If the relay box connector terminals listed in the table
connections are good, check the battery condition and body ground.
(see page 22-76) and the charging system .•
Connected control Rear fuse/relay box
5. Check for DTCs with the HDS. unit connector terminal
Are DTCs 81000,81005,81007,81011,81012,8 Power seat control 814
1013,81015 and 81032 al/ indicated? unit
YES-Go to step 6. Powertailgate C16
NO-Faulty MICU; replace the under-dash fuse/ control unit
relay box.• AcuraLink control C32
unit (XM receiver)
6. Turn the ignition switch OFF.
Is there continuity?
7. Disconnect the appropriate connector at each
control unit in the table one at a time. Clear the DTC, YES-Repair the short to ground in the wire
then recheck for DTCs after each unit is 'between the rear fuse/relay box and the affected
disconnected. control unit.•
22-122 BACK
r--:'I
t.=:..I
10. Measure the voltage between each of the rear fuse/ 12. Check for continuity between the under-dash fuse/
relay box connector terminals listed in the table relay box connector N (45P) No. 22 terminal and
and body ground. body ground.
11. Disconnect each control unit connectors in the YES-Repair short to ground in the wire .•
table.
NO-Go to step 13.
Control unit Connector
Relay control module Under-hood fuse/relay 13. Turn the ignition switch ON (II).
box connector E (1 4P)
Gauge control Connector A (12P) 14. Measure the voltage between the under-dash fuse/
module relay box connector N (45P) No. 22 terminal and
Immobilizer-keyless 7P connector body ground.
control unit
UNDER-DASH FUSE/RELAY BOX CONNECTOR N (45P)
Combination switch 8P connector
control unit
Driver's MPCS unit Connector A (40P)
Climate control unit 40P connector
Audio unit Connector C (24P)
HandsFreeLink 28P connector
control unit
BACK 22-123
Multiplex Integrated Control System
DTC 81001: MICU Internal (CPU) Error DTC 81005: MICU Lost Communication with
Relay Control Module (RM Message)
DTC 81002: MICU Internal (EEPROM) Error
NOTE: If you are troubleshooting multiple DTCs, be
NOTE: I{you are troubleshooting multiple DTCs, be sure to follow the instructions in 8-CAN System
sure to follow the instructions in 8-CAN System Diagnosis Test Mode A (see page 22-112).
Diagnosis Test Mode A (see page 22-112).
1. Clear the DTCs with the HDS.
1. Clear the DTCs with the HDS.
2. Turn the ignition switch OFF, and then back ON (II).
2. Turn the ignition switch OFF, and then back ON (II).
3. Wait for 6 seconds or more.
3. Wait for 6 seconds or more.
4. Check for DTCs with the HDS.
4. Check for DTCs with the HDS.
Is OTC 81005 indicated?
Is OTC 81001 and/or 81002 indicated?
YES-Go to step 5.
YES-Faulty MICU, replace the under-dash fuse/
relay box.• NO-Intermittent failure, the system is OK at this
time. Check for loose or poor connections between
NO-Intermittent failure, the system is OK at this the MICU and the relay control module .•
time .•
5. Check for DTCs with the HDS.
22-124 BACK
DTC 81007: MICU Lost Communication with DTC 81011: MICU Lost Communication with
Combination Switch Control Unit (HLSW. Gauge Control Module (VSP/NE Message)
Message)
NOTE: If you are troubleshooting multiple DTCs, be .'
NOTE: If you are troubleshooting multiple DTCs, be sure to follow the instructions in B-CAN System,
sure to follow the instructions in B-CAN System Diagnosis Test ModeA (see page 22-112).
Diagnosis Test Mode A (see page 22-112).
1. Clear the DTCs with the HDS.
1. Clear the DTCs with the HDS.
2. Turn the ignition switch OFF, and then back ON (II).
2. Turn the ignition switch OFF, and then back ON (II).
3. Wait for 6 seconds or more.
3. Wait for 6 seconds or more.
4. Check for DTCs with the HDS.
4. Check for DTCs with the HDS.
/s orc 81011 indicated?
/s orc 81007 indicated?
YES-Go to step 5.
YES-Go to step 5.
NO--Intermittent failure, the system is OK at this
NO-Intermittent failure, the system is OK at this time. Check for loose or poor connections between
time. Check for loose or poor connections between the MICU and the gauge control module.• "
the MICU and the combination switch control unit.
• 5. Check for DTCs with the HDS .
BACK 22-125
Multiplex Integrated Control System
OTC ,81012: MICU Lost Communication with OTC 81013: MICU Lost Communication with
RearMICU (RJC:Message) Driver's MPCS Unit (ASLOCKSW Message)
NOTE: Ityou are troubleshooting multiple DTCs, be OTC 81015: MICU Lost Communication with
sure to follow the instructions in ,8-CAN System Driver's MPCS Unit (DRLOCKSW Message)
Diagnosis Test Mode A (see page 22-112).
NOTE: If you are troubleshooting multiple DTCs, be
1. Clear the DTCs with,the HDS. sure to follow the instructions in 8-CAN System
Diagnosis Test Mode A (see page 22-112).
2; Turn the ignition switch OFF, and then back ON (II).
1. Clear the DTCs with the HDS. "
3. Wait for 6 seconds or more.
2. Turn the ignition switch OFF, and then back ON (II).
4. Check for DTCs with the HDS.
3. Wait for 6 seconds or more.
Is DTC 81012 indicated?
4. Check for DTCs with the HDS.
YES-Go to step 5.
Is DTC 81013 and/or 81015 indicated?
, NO-Intermittent failure, the system is OK at this
time. Check for loose or poor connections between YES-Go to step 5.
the MICU and the rear MICU .•
NO-Intermittent failure, the system is OK at this
5. Check for DTCs with the HDS. time. Check for loose or poor connections between
the MICU and the driver's MPCS unit.•
Is DTC 81955 indicated with DTC 81012?
5. Check for DTCs with the HDS.
YES-Do the rear MICU input test (see page 22-139).
• Are DTCs 81065,81082,81356,81358, and/or 8
1905 also indicated with 81013 and/or 81015?
NO-Do the MICU input test (see page 22-132) .•
YES-Do the driver's MPCS ,unit input test
(see page 22-278) .•
22-126 BACK
r--:'I
~
DTC 81032: MICU Lost Communication with DTC 81080: Ignition Key Switch Circuit
the SRS Unit (CDS Message), Malfunction
NOTE: If you are troubleshooting multiple DTCs, be NOTE: If you are troubleshooting multiple DTCs, be
sure to follow the instructions in 8-CAN System sure to follow the instructions in 8-CAN System
Diagnosis Test Mode A (see page 22-112). - Diagnosis Test Mode A (see page 22-112).
1. Clear the DTCs with the HDS. 1. Clear the DTCs with the HDS.
2. Turn the ignition switch OFF, and then back ON (II). 2. Turn the ignition switch OFF, and then back ON (II).
4. Check for DTCs with the HDS. 4. Check for DTCswith the HDS.
NO-Intermittent failure, the system is OK at this NO-Intermittent failure, the system is OK at this
time. Check for loose or poor connections.• time. Check for loose or poor connections.•
5. Check for DTCs with the HDS. 5. Turn the ignition switch OFF.
/s DTC 81011 a/so indicated with DTC 81032? 6. Disconnect the under-hood fuse/relay box
connector D (10P).
YES-Check for an open in the wire between the
MICU and the gauge control module. If the circuit is 7. Turn the ignition switch ON (II).
bad, repair the open .•
8. Measure the voltage between the under-hood fuse!
NO-Do the gauge control module input test relay box connector D (10P) No.7 terminal and
(see page 22-334) •• body ground.
2
5 6
NO-Go to step 9.
(cont'd)
BACK 22-127
Multiplex Integrated Control System
9. Turn the ignition switch OFF. 13. Check for continuity between the under-hood fuse/
relay box connector D (10P)No. 7 terminal and
10. Check for continuity between the under-hood fuse/ body ground.
relay box connector D (10P) No.7 terminal and
body ground. UNDER-HOOD FUSE/RELAY BOX CONNECTOR D (10P)
=
Wire side of female terminals
=
Wire side of female terminals Is there continuity?
YES-Repair a short to ground in the wire. After NO-Repair an open in the wire .•
repairing, replace the No. 21 (7.5 A) fuse in the
under-dash fuse/relay box.•
JUMPER
WIRE
=
Wire side of female terminals
22-128 BACK
r:-:'I
~
DTC 81050: Communication Bus Line Error 5. Check for DTCs with theHDS.
DTC 81150: Communication Bus Line Error Under-dash fusel 8-CAN connected unit
relay box connector
DTC 81200: Communication Bus Line Error connector
Connector D (17P) Under-hood fuse/relay
DTC 81250: Communication Bus Line Error No. 11 terminal box connector E (14P)
No.1 terminal
DTC 81350: Communication Bus Line Error Connector N (45P) Gauge control module
No. 22 terminal Connector A (12P) No.5
DTC 81750: Communication Bus Line Error terminal
Connector N (45P) Combination switch
DTC 81800: Communication Bus Line Error No. 28 terminal control unit 8P connector
No.4 terminal
DTC 81900: Communication Bus Line Error Connector J (21 P) Driver's MPCS unit
No.4 terminal connector A (40P) No. 28
DTC 81950: Communication Bus Line Error terminal
Connector X (39P) Immobilizer-keyless
DTC 82150: Communication Bus Line Error No. 27 terminal control unit 7P connector
No.4 terminal
DTC 82200: Communication Bus Line Error Connector X (39P) Climate control unit 40P
No. 27 terminal connector No.4 terminal
NOTE: If you are troubleshooting multiple DTCs, be Connector X (39P) Audio unit connector C
sure to follow the instructions in B-CAN System No. 27 terminal (24P) No. 23 terminal
Diagnosis Test Mode A (see page 22-112). Connector X (39P) HandsFreeLink control
No. 27 terminal unit 28P connector No. 19
1. Clear the DTCs with the HDS. terminal
Connector G (6P) Power seat control unit
2. Turn the ignition switch OFF, and then back ON (II). No.1 terminal connector A (40P) No. 40
terminal
3. Wait for 6 seconds or more. Connector G (6P) Power tailgate control
No.1 terminal unit connector C (14P)
4. Check for DTCs with the HDS. No.7 terminal
Connector G (6P) AcuraLink control unit
Are OTCs 81050,81150,81200,81250,81350,8 No.1 terminal (XM receiver) connector
1750,8180~8190~8195~82150,and/or82200 B (16P) No.5 terminal
indicated? Connector G (6P) Rear MICU (rear fuse/
No.1 terminal relay box connector B
YES-Go to step 5. (34P)
BACK 22-129
Multiplex Integrated Control System
DTC 82152: Driver's MPCS Unit Internal DTC 82155: Driver's MPCS Unit Lost
(EEPROM) Error Communication with MICU (MICU Message)
NOTE: If you are troubleshooting multiple DTCs, be DTC 82156: Driver's MPCS Unit Lost
sure to follow the instructions in 8-CAN System Communication with MICU(MIRRORSW
Diagnosis Test Mode A (see page 22-112). Message)
1. Clear the DTCs with the HDS. DTC 82161: Driver's MPCS Unit Lost
Communication with MICU (DOORSW
2. Turn the ignition switch OFF, and then back ON ("). Message)
3. Wait for 6 seconds or more. NOTE: If you are troubleshooting multiple DTCs, be
sure to follow the instructions in 8-CAN System
4. Check for DTCs with the HDS. Diagnosis Test Mode A (see page 22-112).
YES-Replace the driver's MPCS unit.• 2. Turn the ignition switch OFF, and then back ON (").
YES-Go to step 5.
22-130 BACK
r--:'I
I.!!!!!..I
DTC 82157: Driver's MPCS Unit Lost DTC 82162: Driver's MPCS Unit Lost
Communication with Gauge Control Module Communication with Relay Control Module
(lLLUMI Message) (RM Message)
DTC 82160: Driver's MPCS Unit Lost NOTE: If you are troubleshooting multiple DTCs, be
Communication with Gauge Control Module sure to follow the instructions in B-CAN System
(VSP/NE Message) Diagnosis Test Mode A (see page 22-112).
NOTE: If you are troubleshooting multiple DTCs, be 1. Clear the DTCs with the HDS.
sure to follow the instructions in B-CAN System
Diagnosis Test Mode A (see page 22-112). 2. Turn the ignition switch OFF, and then back ON (II).
1. Clear the DTCs with the HDS. 3. Wait for 6 seconds or more.
2. Turn the ignition switch OFF, and then back ON (II). 4. Check for DTCs with the HDS.
/s DTC 82157 and/or 82160 indicated? NO-Intermittent failure, the system is OK at this
time. Check for loose or poor connections between
YES-Go to step 5. the driver's MPCS unit and the relay control
module.•
NO-Intermittent failure, the system is OK at this
time. Check for loose or poor connections between 5. Check for DTCs with the HDS.
the driver's MPCS unit and the gauge control
module.• Are DTCs 81005,81158, 81959, 82162, and/or 8
2970 a/so indicated?
5. Check for DTCs with the HDS.
YES-Do the relay control module input test
Are DTCs 81011,81060,81061,81205,81206,8 (see page 22-136).•
1207,81359,81906,81956,82157, and/or 82160
a/so indicated? NO-Do the driver's MPCS unit input test (see page
22-278) .•
YES-Do the gauge control module input test
(see page 22-334) .•
BACK 22-131
Multiplex Integrated Control System
NOTE: Before testing, troubleshoot the B-CAN System Diagnosis Test Mode A (see page 22-112).
~,:00
LTGRN
BLK
CONNECTOR F (14P) CONNECTOR Q (14P)
VEL
ORN
CONNECTOR G (6P) CONNECTOR W (5P)
,
LTGRN
~
I
WHT
CONNECTOR H (14P)
[ffi]997I<RW]
\
BLK
22-132 BACK
r--:'I
~
r---1 r-=:1
gV n
....,1F1~1
1391401411421 I!:
LTG RN ~ 1/1441451
*Connector view shown rotated 180"from actual position in the under-dash fuse/relay box.
4. Inspect the connector and socket terminals to be sure they are all makin"g good contact.
• If the terminals are bent, loose or corroded, repair them as necessary and recheck the system.
• If the terminals look OK, go to step 5.
5. With the connector still disconnect, make these input tests at the connectors.
• If any test indicates a problem, find and correct the cause, then recheck the system.
• If all the input tests prove OK, go to step 6.
CavitY Wire Test condition Test: Desired result Possible cause if result is not obtained
D11 LTGRN Under all conditions (Under- Check for continuity between • An open in the wire
hood fuse/relay box connector E the D1 1 terminal and the under-
(14P) disconnected) hood fuse/relay box connector E
(14P) No.1 terminal:
There should be continuity.
Check for continuity between • A short to ground in the wire
the D1 1 terminal and body
ground:
There should be no continuity.
G1 LTGRN Under all conditions (Rear fuse/ Check for continuity between An open in the wire
relay box connector B (34P) the G1 terminal and the rear
disconnected) fuse/relay box connector B (34P)
No.2 terminal:
There should be continuity.
Check for continuity between A short to ground in the wire
the G1 terminal and body
ground:
There should be no continuity.
J4 LTGRN Under all conditions (Driver's Check for continuity between An open in the wire
MPCS unit connector A (40P) the J4 terminal and the driver's
disconnected) MPCS unit connector A (40P) No.
28 terminal:
There should be continuity.
Check for continuity between A short to ground in the wire
the J4 terminal and body
ground:
There should be no continuity.
(cont'd)
BACK 22-133
Multiplex Integrated Control System
22-134 BACK
r--:'I
I.!!!:..I
S. Reconnect the connectors, and make these input tests at the connectors .
• If any test indicates a problem, find and correct the cause, then recheck the system .
• If all the input tests prove OK, the MICU must be faulty; replace the under-dash fuse/relay box (see page 22-72).
Cavity Wire Test condition Test: Desired result Possible cause if result is not obtained
E9 BlK Under all conditions Measure the voltage to ground: • Poor ground (GS01)
H9 There should be less than 0.5 V. • An open in the wire
Q4
P1 BRN Under all conditions Measure the voltage to ground: • Poor ground (G502)
There should be less than 0.5 V. • An ODen in the wire
F1 VEL Ignition switch ON (II), (Rear Measure the voltage to ground: • Blown No. 21 (7.5 A) fuse in the under-
fuse/relay box connector B (34P) There should be battery voltage. dash fuse/relay box
disconnected) • Faulty under-dash fuse/relay box
• A short to ground in the wire between
the MICU and rear fuse/relay box
G3 WHT Under all conditions, (Rear fuse/ Measure the voltage to ground: • Blown No.4 (40 A) fuse in the main
relay box connector B (34P) There should be battery voltage. under-hood fuse box
disconnected) • Blown No.7 (10 AI fuse in the under-
dash fuse/relay box
• Faulty under-dash fuse/relay box
• A short to ground in the wire between
the MICU and rear fuse/relav box
F14 ORN Under all conditions Short connection to ground: • Blown No.4 (40 A) fuse in the main
The ignition key light should under-hood fuse box
come on. • Blown No. S 17.5 A) fuse in the under-
dash fuse/relay box
• Faulty under-dash fuse/relay box
• Faulty ignition key light
• An ODen in the wire
W4 lTGRN Under all conditions (Interior Short connection to ground: • Blown No.4 (40 A) fuse in the main
lights switch in DOOR position) The interior lights should come under-hood fuse box
on. • Blown No. S (7.5 A) fuse in the under-
dash fuse/relay box
• Faulty under-dash fuse/relay box
• Blown map lights or ceiling light bulb(s)
• An ODen in the wire
BACK 22-135
:Multiplex Integrated Control System
BLK LTGRN
~
[:1I~Ircd
r
\
:[iJ u
1
7
/
/
3
9 10
F=I
1,11
4 5
12 13 14
6
WHT YEL
4. Inspect the connector and socket terminals to be sure they are all making good contact.
• , If the terminals are bent, loose or corroded, repair them as necessary, and recheck the system.
• If the terminals look OK, go to step 5.
5. With the connectors still disconnected, make these input tests at the connectors
• If any'test indicates a problem, find and correct the cause, then recheck the system.
'. If all the input tests prove OK, go to step 6.
Cavity Wire Test condition Test: Desired result Possible cause if result is not obtained
E1 lTGRN Under all Check for continuity between the E1 An open in the wire
conditions (Under- terminal and the under-dash fuse/
dash fuse/relaybox relay box connector D (17P) No. 11
connector D (17P) terminal:
disconnected There should be continuity.
Check for continuity between the E1 A short to ground in the wire
terminal and body ground:
There should be no continuity.
6. Reconnect the connector, and make these input tests at the connector.
• If any test indicates a problem, find and correct the cause, then recheck the system.
• If all the input tests prove OK, replace the relay control module.
Cavity Wire Test condition Test: Desired result Possible cause if result is not obtained
D4 BlK Under all Measure the voltage to ground: • Poor ground (G401)
conditions There should be less than 0.5 V. • An oeen in the wire
D6 WHT Under all Measure the voltage to ground: • Blown No.4 (40 A) fuse in the main
conditions There should be battery voltage. under-hood fuse box
• Blown No.7 (10 A) fuse in the under-
dash fuse/relay box
• Faulty under-dash fuse/relay box
• An oeen in the wire
D7 VEL Ignition switch ON Measure the voltage to ground: • Blown No. 21 (7.5 A) fuse in the under-
(II) There should be battery voltage. dash fuse/relay box
• Faulty under-dash fuse/relay box
• An open in the wire
22-136 BACK
r--:'I
L::::..I
Driver's MPCS Unit Input Test
NOTE: Before testing, troubleshoot the B-CAN System Diagnosis Test Mode A (see page 22-112).
DRIVER'S MPCS UNIT CONNECTOR A (40P) DRIVER'S MPCS UNIT CONNECTOR B (14P)
14
VEL LTGRN
I
BLK
4. Inspect the connector and socket terminals to be sure they are all making good contact.
• Ifthe terminals are bent, loose or corroded, repair them as necessary and recheck the system .
• Ifthe terminals look OK. go to step 5.
(cont'd)
BACK
Multiplex Integrated Control System
• If any test indicates a problem, find and correct the cause, then recheck the system.
• If all the input tests prove OK, go to step 6.
CavitY Wire Test condition Test: Desired result Possible cause if result is not obtained
A28 lTGRN Under all Check for continuity between the A An open in the wire.
conditions (Under- 28 terminal and the under-dash fuse/
dash fuse/relay relay box connector J (21 P) No.4
box connector J terminal:
(21P) disconnected There should be continuity.
Check for continuity between the A A short to ground in the wire
28 terminal and body ground:
There should be no continuity.
6. Reconnect the connectors, and make these input tests at the connectors.
• If any test indicates a problem, find and correct the cause, then recheck the system.
• If all the input tests prove OK, replace the driver's MPCS unit.
CavitY Wire Test condition Test: Desired result Possible cause if result is not obtained
A5 BlK Under all Measure the voltage to ground: • Poor ground (G401)
B14 conditions There should be less than 0.5 V. • An open in the wire
A7 WHT Under all Measure the voltage to ground: • Blown No.4 (40 A) fuse in the main
conditions There should be battery voltage. under-hood fuse box
• Blown No.7 (10 A) fuse in the under-
dash fuse/relay box
• Faulty under-dash fuse/relay box
• An ODen in the wire
A25 VEL Ignition switch ON Measure the voltage to ground: • Blown No. 21 (7.5 A) fuse in the under-
(II) There should be battery voltage. dash fuse/relay box
• Faulty under-dash fuse/relay box
• An open in the wire
22-138 BACK
r:-:'I
1..::..1
Rear MICU Input Test
NOTE: Before testing, troubleshoot the B-CAN System Diagnosis Test Mode A (see page 22-112).
CONNECTOR B (34P)
~~~Ij@
~~
VEL BLK
Wire side of female terminals
CONNECTOR C (42P)
LTGRN
4. Inspect the connector and socket terminals to be sure they are all making good contact.
• If the terminals are bent, loose or corroded, repair them as necessary and recheck the system .
• If the terminals look OK, go to step 5. . ,
(cont'd)
BACK 22-139
Multiplex Integrated Control System
• If any test indicates a problem, find and correct the cause, then recheck the system.
• If all the input tests prove OK, go to step 6.
Cavity Wire Test condition Test: Desired result Possible cause if result is not obtained
B2 lTGRN Under all Check for continuity between the B2 An open in the wire
conditions (Under- terminal and the under-dash fuse/
dash fuse/relay relay box connector G (6P)· No. 1
box connector G terminal:
(6P) There should be continuity.
Check for continuity between the B2 A short to ground in the wire
terminal and body ground:
There should be no continuity.
B14 lTGRN Under all Check for continuity between the B An open in the wire
conditions (Power 14 terminal and the power seat
seat control unit control unit connector A (40P) No. 40
connector A (40P) terminal:
disconnected) There should be continuity.
Check for continuity between the B Ashort to ground in the wire
14 terminal and body ground:
There should be no continuity.
C16" lTGRN Under all Check for continuity between the C An open in the wire
conditions (Power 16 terminal and the power tailgate
tailgate control unit control unit connector C (14P) No.7
connector C (14P) terminal:
disconnected) There should be continuity.
Check for continuity between the C A short to ground in the wire
16 terminal and body ground:
There should be continuity.
C32" lTGRN Under all Check for continuity between the C An open in the wire
conditions 32 terminal and the (AcuraLink
(Acurc;lLink control control unit (XMreceiver) connector
unit (XM receiver) B (16P) No.5 terminal: .
connector B (16P) There should be continuity.
disconnected) Check for continuity between the C A short to ground in the wire
32 terminal and body ground:
There should be no continuity.
• 1: With power tailgate
.2: With AcuraLink
6. Reconnect the connectors, and make these input tests at the connectors.
• If any test indicates a problem,find and correct the cause, then recheck the system.
• If all the input tests prove OK, the rear MICU must be faulty, replace the rear fuse/relay box (see page 22-75).
Cavity Wire Test condition Test: Desired result Possible cause if result is not obtained
B18 BlK Under all Measure the voltage to ground: • Poor ground (G603, G604)
B29 conditions There should be less than 0.5 V. • An open in the wire
B4 WHT Under all Measure the voltage to ground: • Blown No.4 (40 A) fuse in the main
conditions There should be battery voltage. under-hood fuse box
• Blown No.7 (10 A) fuse in the under-
dash fuse/relay box
• Faulty under-dash fuse/relay box
• Faulty rear fuse/relay box
• An open in the wire
B23 VEL Ignition switch ON Measure the voltage to ground: • Blown No. 21 (7.5 A) fuse in the under-
(II) There should be battery voltage. dash fuse/relay box
• Faulty under-dash fuse/relay box
• Faulty rear fuse/relay box
• An open in the wire
22-140 BACK
~
Keyless/Power Door Locks/Security System .~
SECURITY INDICATOR
LOCK BUTTON
PANIC BUTTON
UNLOCK BUTTON
(cant'd)
BACK 22-141
Keyless/Power Door Locks/Security System
DRIVER'S DOOR
KEY CYLINDER SWITCH·
Test, page 22-174
REARMICU
(Built into the rear fuse/relay box)
Replacement, page 22-75
Input Test, page 22-164
22-142 BACK
r:-:'I
~
FRONT PASSENGER'S
DOOR LOCK SWITCH
Test, page 22-174
BACK 22-143
,.,
System Description
The security alarm system is integrated with the multiplex integrated control system. Forthe system to arm, the
ignition switch must be off, the key must be removed, and the MICU must receive signals that the doors, hood, and
tailgate are closed and locked. The alarm can be armed or disarmed at any time by locking or unlocking the driver's
door with the key or pressing the LOCK/UNLOCK button on the transmitter, the alarm can also be armed by locking
(with the lock knob) then closing the driver's door.
When everything is closed and locked, the only inputs that are grounded, and have 0 V, are the driver's door lock knob
switch (LOCK position), and the audio unit. In other words, all of the other switches are open, and have about 5.0 V in
sleep mode or 12 V in awake mode, including the key cylinder switches. The security indicator in the gauge control
module begins to flash immediately after the doors, tailgate, and hood are closed and locked, and then, after 20
seconds, the flashing intervals of the security indicator change to indicate that the alarm is fully armed. If the security
indicator does not flash, the system is not arming. Ifthe LOCK button is pressed a second time within 5 seconds
(Keyless LOCK acknowledgement is turned ON) and the vehicle is completely closed and locked, a beep sounds and
parking lights flash one time to confirm the security alarm system is armed.
If one of the switches is misadjusted or shorted internally (0 V), or there is a short in the circuit (0 V), the security
system will not arm. A switch that is slightly misadjusted can cause the alarm to sound for no apparent reason. In this
case, a significant change in outside air temperature, the vibration of a passing vehicle, or something bumping into
the vehicle could cause the alarm to sound. There is no glass breakage or motion detector feature.
If anything is opened or improperly unlocked after the system is armed, the control unit receives a ground signal from
that switch, the 5-12 V reference drops to 0 V, and the system sounds the alarm. If the audio unit is disconnected, the
input loses its ground, and the input voltage goes to 5:"-12 V, and the system sounds the alarm.
The system sounds the alarm when any of following occur while the security system is armed:
When the system sounds the alarm, the horns sound and the exterior lights flash for 2 minutes. The alarm can be
stopped at any time by unlocking the driver's door with the key or by pressing any button on the transmitter.
22-144 BACK
~
~
Panic Mode
The panic mode sounds the alarm in order to attract attention. When the PANIC button on the transmitter is pressed
and held for about 2 seconds, the alarm sounds and the exterior lights flash for about 20 seconds.
The panic mode can be cancelled at anytime by pressing any button on the remote or by turning the ignition switch
ON (II). The panic mode will notfunction ifthe ignition switch is ON (II). "
The keyless entry system is integrated with the multiplex integrated control system. Transmitters ~ and 2 (Identified
on the back of each transmitter) are linked to the DPMS, the climate control settings, the custom memory settings (in
the MID), the audio, the navigation and the illumination settings. Depending on which transmitter unlocks the vehicle,
these settings are chosen.
Some functions of the security, keyless entry, and power door locks can be customized using the MID keyless memory
setting. They include:
• AUTO DOOR LOCK: Door locking can be turned off, or turned on when shifting from Park or at a speed above
15 mph.
• AUTO DOOR UNLOCK: Door unlocking can be turned off, or turned on when shifting to Park or turning the ignition
switch OFF.
• WHENEVER UNLOCKING: Door unlocking can be set to unlock all doors or only the driver's door on the first push.
• KEYLESS DOOR LOCK ACKNOWLEDGEMENT: The beep and the front parking lights can be turned on or off when
pressing the LOCK/UNLOCK button on the remote.
• SECURITY RELOCK TIMER: Select the time (30, 60, or 90 sec.) that the doors relock if you unlock the doorswith the
remote, but do not open any of them.
• HEADLIGHT AUTO OFF TIMER: Select time (0, 15,30, or 60 sec.) to turn the headlights off after removing the key
from the ignition opening, then closing the driver's door.
• AUTO LIGHT SENSITIVITY: Automatic lighting sensor sensitivity can be adjusted five steps (MIN/LOW/MID/HIGH/
MAX).
• INTERIOR LIGHT DIMMING TIMER: Select the dimming time (15, 30, or 60 sec.) of the interior lights after closing the
door with the key removed from the ignition.
(cont'd)
BACK 22-145
Keyless/Power Door Locks/Security System
- METER SETUP:
Language-English/French/Espanol
Outside airtemperature-+5 +4 +3 +2 +10 -1 -2 -3 -4-5
Trip A an average Fuel Reset w/fill-ON/OFF
Adjust alarm volume-HIGH/MID/LOW
Elapsed time reset-manually only, IGN OFF, Trip A, Trip 8
Auto interior illumination-MAX MID LOW MIN OFF
- POSITION SETUP:
Memory position link ON/OFF
Auto tilt telescope steering wheel ON/OFF
NOTE: If either of these function is turned off, they will not function with a linked remote.
- LIGHTING SETUP:
Interior light dimming time (15, 30, 60 sec.)
Headlight auto OFF timer (0,15,30,60 sec.)
Auto light sensitivity MAX HIGH MID LOW MIN
- DOOR WINDOW SETUP:
Auto door lock-Shift from park with vehicle speed ON or OFF-Driver's door/All doors
Auto door unlock-Shift to park with ignition ON or OFF-Driver's door/All doors
Key and remote unlock mode-Driver's door/All doors
Keyless lock acknowledgement-ON/OFF
Security relock timer (90, 60, 30, sec)
- WIPER SETUP:
Wiper action intermittent/with speed
The transmitters can be linked and unlinked to the keyless memory settings by pressing the LOCK and UNLOCK
buttons at the same time for about 1 second. The LED on the transmitter blinks twice when unlinked, and once when
linked.
The keyless entry system allows you to lock and unlock the vehicle with the transmitter. When yo,-, press the LOCK
button, all the'doors lock (unless anyone of the doors is not fully closed or the key is in the ignition switch).
When you press the UNLOCK button first time, only the driver's door unlocks, if keyless memory setting "WHENEVER
UNLOCKING" is set to Driver's Door. The other doors unlock when you press the UNLOCK button a second time. All
the doors unlock when you press the UNLOCK button first time if keyless memory setting "WHENEVER UNLOCKING"
is set to All Doors.
NOTE: The doors will not lock with the transmitter if a door is not fully closed, or if the ignition key is in the ignition
switch.
Ifthe UNLOCK button is pressed, released, then pressed and held, the windows and the moonroof begin to open. The
windows and the moon roof stop if the button is released. The windows and moonroof cannot be closed with the
remote. See power windows for more information and troubleshooting.
When the interior lights switch is in the "DOOR" position, the individual map lights will come on when the UNLOCK
button is pressed. If a door is not opened, the lights will go off in about 30, 60, or 90 seconds (depending on the
keyless memory setting "SECURITY RELOCK TIMER"), and the doors will relock. If the doors are locked wit