8474L-000-JSS-1031-001-0 (Specification For Rotary Compressor)

Project n° - Unit Doc. type Mat. code Serial n° Rev.
Page
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VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM )

DUNG QUAT REFINERY (DQR) PROJECT
ROTARY TYPE POSITIVE DISPLACEMENT COMPRESSORS
JOB SPECIFICATION
ROTARY POSITIVE DISPLACEMENT COMPRESSORS
Document Class: Z
Pages modified under this revision: as marked
0 19-APR-06 IFD S. KAVURI J.M. FOSSEUX D.C.AGARWAL

A 12/09/05 IFA S. KAVURI J.M. FOSSEUX S. RAO
Rev Date STATUS WRITTEN BY CHECKED BY APPROVED BY
DD/MM/YY (name & visa) (name & visa) (name & visa)
DOCUMENT REVISIONS
Sections changed in last revision are identified by a vertical line in the margin
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CONTENTS
1. SCOPE 4
1.1 Alternative Designs 4
1.2 Conflicting Requirements 4
2. REFERENCES 5
2.1 Standards 5
2.2 Unit Conversion 5
3. DEFINITIONS 5
4. BASIC DESIGN 6
4.1 General 6
4.2 Pressure Casing 7
4.3 Casing Connections 7
4.4 External Forces and Moments 7
4.5 Rotating Elements 7
4.6 Shaft Seals 7
4.7 Dynamics 9
4.8 Bearings 10
4.9 Bearing Housings 10
4.10 Lube Oil and Seal Oil Systems 10
4.11 Materials 10
4.12 Nameplates and Rotation Arrows 11
4.13 Quality 11
5. ACCESSO RIES 12
5.1 Drivers 12
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5.2 Couplings and Guards 12
5.3 Mounting Plates 13
5.4 Controls and Instrumentation 13
5.5 Piping 15
5.6 Intercoolers and Aftercoolers 16
5.7 Air Intake Filters 16
5.8 Pulsation Suppressors/Silencers for Dry Screw Compressors 16
5.9 Special Tools 17
6. INSPECTION, TESTING AND PREPARATION FOR SHIPMENT 17
6.1 General 17
6.2 Inspection 17
6.3 Testing 17
6.4 Preparation for Shipment 18
7. VENDORS DATA 19
7.1 General 19
7.2 Proposal 19
7.3 Contract Data 20
8. (NEW) GUARANTEES AND WARRANTY 21
8.1 (new) Guarantee and Warranty 21
8.2 (new) Performance Guarantee 21
9. (NEW) ENVIRONMENTAL ASPECTS 22
9.1 (new) Waste and Effluent Streams 22
9.2 (new) Waste Minimisation 22
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INTRODUCTION
This contents of this standard are incorporated from the standard : “Rotary Positive
Displacement Compressors – 6960-8411-SP-0017 Rev.D1”
The API Standard 619 second edition May 1985 "Rotary Type Positive Displacement
Compressors for General Refinery Service" is an integral part of this Engineering Standard.
The numbering of sections and paragraphs is the same as in API 619. The type of change e.g.
addition, deletion, modification, substitution or new is noted in parenthesis for each item.
The API Standard 619 fourth edition December 2004, “Rotary-Type Positive-Displacement
Compressors for Petroleum, Petrochemical, and Natural Gas Industries " also applies.
This Engineering Standard is to be read in conjunction with Vietnamese mandatory standards,
codes and regulations which also apply. In the event of any conflict, Contractor shall seek
clarification from Petrovietnam before proceeding. Generally the most stringent requirements
shall apply.
1. SCOPE
(mod) This Engineering Standard is intended to cover the minimum requirements for
rotary-type positive displacement compressors for all types of plants and is not
restricted to refinery services.
(add) Compliance with this Engineering Standard does not relieve the manufacturer or the
vendor of the responsibility for furnishing equipment of proper design and
construction and fully suitable for all specified operating conditions.
1.1 Alternative Designs
1.1.4.1 (new) Equipment offered by vendor shall satisfy the following minimum requirements with
respect to service and manufacturing experience:-
1. The equipment shall be identical or validly similar in power rating, speed,
discharge pressure, suction capacity, process gas, mechanical design, materials and
rotor dynamics, as compared with at least one unit produced by the vendor at the
proposed manufacturing plant. This unit must have had at least two years’
satisfactory operation.
2. As an alternative, vendor may show to the satisfaction of the purchaser that the
equipment offered is comprised of components each of which individually satisfies
the requirements of Item 1 above.
3. Equipment manufactured under licence, in addition to satisfying the above
requirements (Item 1 or 2) shall also have the licensor's written guarantee.
4. Corresponding requirements of Items 1, 2 and 3 above, also apply to the driver,
gear and auxiliary equipment.
1.2 Conflicting Requirements
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2. REFERENCES
2.1 Standards
(mod) The latest revisions of the following Engineering Standards form an integral part of
this Engineering Standard and take precedence over those listed in API 619 Appendix
E.
Engineering Standard No. Title
8474L-000-JSS-1691-001 LV Induction Motors
8474L-000-JSS-1692-001 HV Induction Motors
8474L-000-JSS-1111-001 General Purpose Steam Turbines
8474L-000-JSS-1112-001 Special Purpose Steam Turbines
8474L-000-JSS-1160-001 Special Purpose Gears
8474L-000-JSS-1060-001 Guards for Machinery
8474L-000-JSS-1061-001 Lube and Seal Oil Systems
8474L-000-JSS-1170-001 Special Purpose Couplings
2.1.1 (add) The requirements of NACE standard MR-01-75, "Sulfide Stress Corrosion Cracking
Resistant Metalic Material for Oil Field Equipment" shall be included when
applicable.
2.1.2 (mod) All specified standards, codes, local rules and regulations shall apply.
2.2 Unit Conversion
3. DEFINITIONS
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4. BASIC DESIGN
4.1 General
4.1.3 (add) The vendor shall list in his proposal his minimum requirements for the safe operation
of the machine and auxiliaries under all operating conditions.
The built-in compression ratio of screw compressors shall be chosen to suit the
pressure conditions existing at normal operation and shall be stated by the vendor in
his proposal.
4.1.10 (mod) For compressors driven by electric motor or steam turbine, the compressor vendor
shall have the overall responsibility for the entire unit, comprising compressor, driver,
power transmission, controls, instrumentation and all associated auxiliary equipment.
For compressors driven by gas turbines, the turbine vendor shall have the overall
responsibility.
The vendor having the overall responsibility, shall co-ordinate and resolve any
engineering or contractual problems for the complete unit.
4.1.12 (add) All electrical components enclosures and installations shall be suitable for the area
classification and environmental conditions specified in the Material Requisition.
4.1.13 (mod) The sound levels of the compressor installation shall conform to the requirements of
the Material Requisition.
The vendor shall include all necessary attenuation equipment. Acoustic hoods shall be
designed to permit access to the equipment for minor maintenance or investigation by
the provision of suitable doors and for easy dismantling and reassembly to facilitate
major maintenance. Where insulation of pipework is necessary for noise attenuation,
the vendor shall indicate this in his proposal. Pipe insulation will be carried out at site
by the Contractor.
4.1.16 (new) The use of liquid injection into the gas stream to control the discharge temperature
and/or to prevent fouling requires the explicit approval of Petrovietnam.
4.1.17 (new) The highest predicted actual operating temperature for any specified service condition
shall not exceed 149° C for uncooled rotors 177° C for oil cooled rotors.
4.1.18 (new) Compressors shall be suitable for "running-in" on air, with suction at atmospheric
pressure and shall incorporate any special features required for that purpose.
4.1.19 (new) For variable -speed drive, the vendor shall state the minimum allowable speed of the
compressor, and shall include in his proposal a suitable safeguarding system.
4.1.20 (new) Vendor shall supply with each compressor a complete spare rotor assembly including
couplings; for two or multiples of two identical compressors, only one common spare
rotor shall be supplied.
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4.2 Pressure Casing
4.2.2 (add) Maximum allowable working pressure shall exceed the rated discharge pressure by at
least 10 percent or 1.7 barg, whichever is the greater.
4.2.10.2 (mod) Cap screws shall not be used.
4.3 Casing Connections
4.3.4 (add) a. Vent connections are not required.

b. Process gas pressure and thermowells for temperature instrument connections
shall be provided in the piping adjacent to the compressor nozzles.
4.3.7 (add) Flanges 24" (600 mm) and larger shall be furnished with weld neck mating flanges,
drilled in position for proper alignment of all bolt holes and shipped assembled with
three sliding fit dowels in the bolt holes. Suitable match marks shall be provided.
4.3.9 (mod) Pipe threads shall be taper threads to ASME B1.20.1.
4.4 External Forces and Moments
4.4.2 (add) In toxic or flammable service, metal bellows expansion joints are not permitted.
4.5 Rotating Elements
4.5.1 Rotors
4.5.1.1 (add) All structural welds on rotors shall be full penetration welds. Rotors for screw
compressors handling toxic or flammable gases or with rated powers greater than 400
kW, or when specified, shall be single piece forgings.
4.5.1.3 (add) Shafts at coupling and bearing areas shall not be metallized, sleeved or plated and
have a surface finish as stated.
4.5.1.7 (new) The vendor shall advise if any special operating precautions are necessary to minimise
possibility of rotor corrosion due to atmospheric moisture or liquid carryover in the
product.
4.5.1.8 (new) Screw compressors shall be designed in such a way as to ensure that the female rotor
always absorbs enough power to avoid gear flutter.
4.6 Shaft Seals
4.6.1 General
4.6.1.1 (add) Shaft seals and seal oil system shall be suitable for exposure to casing maximum
working pressure and temperature. The seal design shall be suitable for operation
during air run-in operation (including sub-atmospheric suction conditions).
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4.6.1.4 (mod) 1. Mechanical contact or liquid film type seals shall not be used where an oil-free
gas service is specified.
2. Unless otherwise specified, shaft seals shall be of the following type:
GAS TYPE OF SEAL

Air or inert Manufacturers standard (usually labyrinth).
Flammable Liquid-film or mechanical (contact) or

labyrinth with an injector or eductor or
restrictive ring with an injector or eductor.
Toxic Liquid-film, mechanical (contact) or restrictive
ring with a sealing liquid.
3. a) The need to use buffer gas injection shall be specified by the Contractor
or the vendor. For seals supplied with sealing oil, when compressing air
during run-in or during process operation, buffer gas injection shall be
provided if air discharge temperature is likely to exceed 177° C.
b) For continuous buffer gas injection, vendor shall supply an automatic
differential pressure controller, a dual gas strainer (150 micrometre), low
differential pressure alarm and pressure gauge. Piping downstream of the
strainer shall be stainless steel.
c) When buffer gas injection is used only during compressor start-up and
shutdown, the overall seal system design shall ensure effective sealing
during change over between normal seal operation and buffer gas
injection. If necessary to meet this requirement, initiation of buffer gas
injection shall be automatic on shut-down of the compressor.
d) When buffer gas injection is used only during compressor air run-in
operation, the buffer gas system may be hand-valve controlled and be
without a low pressure alarm.
e) Vendor shall state the expected buffer gas injection rate and/or the
eductor motive gas flow rate for seals at design and double design (i.e.
worn) clearances.
f) For all gas services except air or inert gases, eductors and/or injection
systems shall be provided to prevent gas leakage to the atmosphere or
atmospheric air leakage into the compressor, under all operating and
start-up conditions. Eductor or injection system shall be provided with
all necessary piping, regulating and control valves, strainers,
instrumentation etc. and shall be sized to be suitable for operation with
double the design clearance.
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4.6.2 &
4.6.3 Labyrinth Type and Restrictive Ring Type
(add) a) When an injector system is used, it shall be provided with an automatic control
system to maintain the required seal chamber pressure. The injected fluid shall
be compressor discharge gas or inert gas.
b) When an eductor system is used, a spare eductor shall be supplied. The main
eductor shall have an automatic control system to maintain the required seal
chamber pressure. Compressor discharge gas shall be used as the motive fluid.
It shall discharge to the compressor suction system. The spare eductor may be
manually controlled. It shall use air or steam as the motive fluid. It shall
discharge to atmosphere or to a flare system.
4.6.5 Liquid-Film Type

(add) 1. A positive internal gas pressure shall be maintained at the seals under all
start-up and operating conditions including partial vacuum during air run-in
operation. The vendor shall specify in his quotation any seal characteristics
which may affect air run-in operation.
2. Vendor's proposal shall state the expected and the guaranteed maximum inner
seal fluid leakage per seal for both normal operating conditions and also with
the compressor at rest.
3 For low temperature service, seal oil temperature at the inner seal drain shall be
maintained above its pour point to ensure satisfactory draining.
4.7 Dynamics
4.7.1 Critical Speeds
4.7.1.1 (add) 1. For compressors driven by steam or gas turbines, both compressor vendor and
turbine vendor shall perform an independent lateral critical speed analysis and
rotor response to unbalance analyses of the complete train.
If the results of the independent studies differ by more than 3%, the prime
vendor shall be responsible for resolving the discrepancies. The results of all
the analyses shall be submitted for review.
2. Calculated response curves of shaft deflection versus revolutions per minute for
varying amounts of unbalance, located at shaft midspan, at bearings and the
shaft ends, shall be submitted for review.
3. Rotor-bearing system stability analysis shall be carried out and results
submitted for review.
4.7.2.5 (add) Vendor shall perform a torsional vibration analysis in line with the requirements of
this paragraph.
4.7.2.6 (add) The requirements of this paragraph shall apply.
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4.7.3 Vibration and Balance
4.7.3.3 (mod) After completion of the final balancing of the assembled, rotating element, the
sensitivity of the rotor balancing machine system shall be checked and reported.
4.8 Bearings
4.8.2 Antifriction Bearings
4.8.2.1 (mod) Anti-friction type bearings are not acceptable.
4.9 Bearing Housings
4.9.1 (add) Bearing housings shall be provided with vendor's standard breather or venting
connection for piping-up. If the process gas is liable to cause deterioration of the lube
oil, the bearings shall be isolated from the shaft seal by a ventilated space and
labyrinths or other seals to prevent contamination or interchange of the seal oil or
process gas with the lube oil.
4.9.3 (mod) The requirements of this paragraph shall apply.
4.9.5 (mod) The requirements of this paragraph shall apply. Provision shall be made in each
bearing housing for mounting two radial non-contacting vibration probes, spaced at 90
to each other and one axial non-contacting vibration probe at the thrust end, see also
para 5.4.3.5.1. (add)
4.10 Lube Oil and Seal Oil Systems
4.10.3 (mod) Pressurised lube and seal oil systems shall be in accordance with Engineering
Standard 8474L-000-JSS-1061-001, Lube and Seal Oil Systems.
4.11 Materials
4.11.1 General
4.11.1.1 (add) All materials selected by the vendor shall be subject to approval by Petrovietnam, in
addition:-
a. Process Gas pipework shall be fabricated in accordance with para 5.5.1.1 (mod).
b. All other welded fabrications (vessels, heat exchangers, structures, equipment)
shall be fabricated in accordance with the requirements of the Material Requisition.
4.11.1.5 (add) When the media contains chlorides without the presence of H2S these limitations may
be relaxed subject to approval. The term "Carbon Steel" shall include low alloy
steels.
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4.11.1.15 (new) Asbestos shall not be used in any form which, from the result of normal working
practices or service, can result in free asbestos becoming a health hazard. The use of
polychlorinated byphenyls (PCB’s) is not acceptable. All equipment shall be new and
unused.
4.11.2 Castings
4.11.2.4.2 (add) Details of all repairs shall be recorded and reported to Petrovietnam who shall be
informed of the need for plugging before any repair is carried out.
4.11.4 Welding
4.11.4.1 (add) Weld Procedures (WPS AND QPR) shall be submitted for review.
4.11.4.2 (mod) Repairs to weldable grades of steel castings and forgings shall be in accordance with
ASTM. A488/A488 M. See also para 2.11.4.5.3 (add) for repair weld NDE.
4.11.4.3 (mod) Welds on built-up rotors shall be 100 percent radiographed. Acceptance criteria shall
be in accordance with paragraph 2.11.4.5.3 (add). If radiography is not feasible,
magnetic -particle inspection shall be performed instead. Non-magnetic materials shall
be inspected by dye penetrant method, in accordance with ASME Section VIII,
Appendix 8.
4.11.4.5.1 (add) All pressure containing welds shall be 100 percent radiographed. Acceptance criteria
and repair shall be in accordance with ASME Section VIII, Division 1, paragraphs
UW51, UW52, or UW53.
4.11.4.5.4 (add) Connections welded to pressure casings shall be 100 percent radiographed. If
radiography is not feasible, magnetic -particle inspection shall be performed instead.
Non-magnetic materials shall be inspected by dye penetrant method in accordance
with ASME Section VIII, Appendix 8.
4.11.4.5.5 (add) All piping welds shall be full penetration.
4.11.4.7 (new) Welding shall meet the requirements of para 4.11.4.1 (add).
4.12 Nameplates and Rotation Arrows
4.13 Quality
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5. ACCESSORIES
5.1 Drivers
5.1.2 (add) 1. When compressor flushing is specified its effect on power requirements shall be
allowed in sizing the driver.
2. For air compressors, the effect of minimum design ambient temperature on
compressor power requirements shall be allowed in sizing the driver.
5.1.5 (add) Electric motors shall be in accordance with Engineering Standard 8474L-000-JSS-
1691-001 for LV Induction Motors and 8474L-000-JSS-1692-001 for HV Induction
Motors.
5.1.7 (mod) For unspared process compressors, steam turbines for main drivers shall be in
accordance with Engineering Standard 8474L-000-JSS-1112-001 Special Purpose
Steam Turbines. Their rated power output at rated steam conditions shall be not less
than 110% of the power required by the compressor (including gear and transmission
losses) at all specified operating points and their corresponding speeds.
Steam turbine drivers for other compressors and for auxiliary equipment shall be in
accordance with Engineering Standard. 8474L-000-JSS-1111-001 General Purpose
Steam Turbines.
Their rated power output at rated steam conditions shall be not less than 110% of the
greatest power (including gear and coupling losses) required by the driven machine.
5.1.8 (mod) Main speed increasers and reducers (other than integral timing gears), shall be
separate units and shall be in accordance with Engineering Standard 8474L-000-JSS-
1160-001 Special Purpose Gears.
5.1.10 (new) Compressor unit rotor system shall be suitable to withstand without any detriment,
transient torques associated with any interruption in supply voltage. For synchronous
motor drivers the rotor system shall be capable of withstanding the peak oscillatory
torques predicted by the transient torsional analysis.
5.2 Couplings and Guards
5.2.1 (mod) Coupling shall be flexible disc, fail-safe type and conform to Engineering Standard
8474L-000-JSS-1170-001, Special Purpose Couplings. Multiple parallel disc (disc
pack) type is preferred. Gear type couplings are not acceptable.
5.2.2 (add) Coupling guards shall be in accordance with Engineering Standard 8474L-000-JSS-
1060-001, Guards for Machinery.
5.2.5 (new) Coupling ratings shall be suitable for the specified compressor operating condition and
for the maximum torque capability of the driver (including motor pull-out torque,
starting torque, and any other transient torque.)
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5.3 Mounting Plates
5.3.1 General
5.3.1.1 (mod) The compressor shall be furnished with a baseplate.
5.4 Controls and Instrumentation
5.4.1 General
5.4.1.2 (mod) Substitute reference to API Standard 614 by Engineering Standard 8474L-000-JSS-
1061-001, Lube and Seal Oil Systems.
5.4.2 Control Systems
5.4.2.1 (add) The instrument and control system shall permit local start-up of the equipment and
subsequent transfer of control to the remote control room panel. The equipment shall
then normally be operated from the remote control room panel. Instrumentation shall
be designed for minimum manning and operator attention.
Alarms for equipment and process functions, equipment and process initiated
shutdown annunciation and all critical operating information shall be displayed on the
local panel and be provided with suitable signals for the repeat of this information on
the remote control room panel.
5.4.2.6 (new) All controls and instrumentation shall be suitable for the electrical supply, area
classification and environment specified.
5.4.2.7 (new) Permissive to start facilities shall be provided for lube oil, seal oil and control oil so
that the compressor driver cannot start unless oil systems are functioning correctly.
Minimum instrumentation shall be provided by the vendor as follows:
1. Tachometer for variable speed units
2. Temperature indications for the following services:
♦ Gas temperature at the inlet and discharge of each compression stage when
piping is supplied by the vendor
♦ Water temperature in and out of compressor casings, intercoolers and
aftercoolers when water piping is supplied by the vendor.
♦ Oil cooler inlet and outlet oil temperatures.
3. Pressure indications for the following services:
♦ Gas pressure at the inlet and discharge of each compression stage when piping
is supplied by the vendor
♦ Differential pressure (by a simple gauge) across lubricating oil filters.
♦ Bearing oil header pressure.
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♦ Water pressures in and out of compressor casings, intercoolers and aftercoolers

when water piping is supplied by the vendor.
♦ Buffer gas differential pressure.
♦ Shaft seal injector or eductor seal chamber pressure.
4. Alarms and shutdowns for the following services
♦ High gas outlet temperature if there is a danger of discharge, temperature
exceeding case design temperature - Alarm and Shutdown.
♦ Reference gas pressure - Alarm and Shutdown.
♦ Buffer gas differential pressure - Alarm and Shutdown.
♦ Cooling water outlet temperature - Alarm.
♦ Shaft seal injector or eductor seal chamber pressure - Alarm.
♦ Thrust bearing temperature - Alarm.
♦ Air filter differential pressure - Alarm.
5. To meet the requirements of the Material Requisition, Engineering Standard
8474L-000-JSS-1061-001, Lube and Seal Oil Systems and API 670 when
applicable.
5.4.2.8 (new) The Vendor shall install and test all instruments within the confines of the panel,
baseplate or any subassembly.
5.4.3 Instrumentation
(add) A local instrument panel for compressor, driver, gear and oil supply system
instruments complete with alarm and shutdown annunciators shall be provided. The
panel and instrumentation shall conform to Project Specifications.
The panel shall contain an extra 10 percent spare instrument space, spare annunciators,
spare terminal strips, valved take-off points from the air supply header and spare
switches connected to the instrument power supply.
If purging is required to meet the area classification, instruments shall be purged
individually. Low purge gas pressure alarm shall be provided for each purged
instrument. A common pressure gauge on purge gas supply line shall be furnished.
5.4.3.3 Thermowells
(add) All thermometers shall be provided in thermowells.
5.4.3.4 Pressure Gauges

(new) Pressure gauges shall be oil filled type in locations subject to vibration.
5.4.3.5 Vibration and Position Detectors
5.4.3.5.1 (add) Provisions shall be made for detectors in accordance with para 4.9.5 (mod).
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5.4.4 Alarms and Shutdowns
5.4.4.1.1 (add) Alarms and shutdowns shall be provided in accordance with para 5.4.2.7 (new).
Additional requirements will be stated in the Material Requisition.
5.4.4.2.2 (add) When instrument power supply is guaranteed, alarm circuits shall be normally
energised (i.e. contacts closed) and shut-down circuits shall be normally de-energised
(i.e. contacts open), when the compressor is running. Alarm contacts shall open to
alarm and shut-down contacts shall close to shut-down. When guaranteed power
supply is not available, both alarm circuits and shut-down circuits shall be normally
energised.
5.4.4.2.4 (new) When the vendor supplies the local panel he shall also supply a first-out type of
shutdown alarm annunciator. Shutdowns and shut-down annunciators shall be actuated
simultaneously.
5.4.4.2.5 (new) When a redundant voting system is specified the following shall apply:- Three
switches shall be furnished on each of the specified shut-down services. The switches
shall be monitored by a solid state logic system. If one switch operates, an alarm shall
be given. When two switches in any one service operate, a shut-down shall be
actuated. A logic power supply fault alarm shall be furnished.
5.5 Piping
5.5.1 General
5.5.1.1 (mod) Weld Procedures (WPS and PQR) shall be submitted for Petrovietnam’s review.
5.5.1.2 (mod) Piping systems shall also include gas piping (and silencers) when supplied by the
vendor.
5.5.1.3 (add) Piping for hydrogen or toxic gas service shall be butt welded or flanged. Where seal
welding is not permitted by para 3.5.1.8 the connections shall be flanged. All piping
welds shall have full penetration.
5.5.1.4 (new) Piping connections shall be flanged for hydrogen or toxic gas services.
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5.5.3 Instrument Piping
(add) Piping up to and including the first-block valve shall be furnished in accordance with
5.5.1.3 (add).
5.6 Intercoolers and Aftercoolers
5.6.3 (mod) Water cooled intercoolers and aftercoolers shall be supplied by the vendor and shall be
in accordance with TEMA C.
Tubes for TEMA Class C coolers shall not be smaller than 16mm outside diameter.
The TEMA minimum permissible tube wall thickness shall not be used.
For severe service, when corrosion rate exceeds 0.25mm per annum or when
considerable fouling may occur, the coolers shall be designed in accordance with
TEMA R and with a waterside fouling factor in excess of 0.35 C m2/kW.
5.6.5 (mod) Relief valves shall be provided in lieu of rupture discs.
5.6.6 (mod) Air cooled intercoolers and aftercoolers shall be supplied by the vendor.
5.6.11 (mod) Condensate separation and collection facilities shall be furnished by the vendor.
5.6.13 (new) Coolers shall be sized for maximum heat load and designed for maximum operating
pressure and temperature.
5.7 Air Intake Filters
5.7.6 (new) Air inlet piping between filter and the compressor shall be of seamless stainless steel
conforming to ASTM A312, schedule 10 minimum. The filter and inlet piping shall
be provided by the vendor.
The junction at the interface of galvanized and stainless steel pipework shall be
insulated to prevent galvanic corrosion.
5.8 Pulsation Suppressors/Silencers for Dry Screw Compressors
5.8.1 (mod) Vendor shall provide inlet and exhaust silencers for each casing. Silencers may be
integral with the construction of frame-mounted intercoolers.
5.8.4 (add) Silencers shall not be mounted vertically above either the compressor inlet or
discharge connections.
5.8.6 (mod) Vendor shall supply detailed design drawings of the silencer, to permit an independent
study of the acoustical characteristics of the silencer.
5.8.8 (mod) Silencers shall meet the requirements for pipework specified in para 5.5.1.1 (mod).
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5.9 Special Tools
6. INSPECTION, TESTING AND PREPARATION FOR SHIPMENT
6.1 General
6.1.1 (add) Petrovietnam shall carry out shop inspection of compressor, driver, gear, inter and
after coolers, shop fabricated piping and control panel at the vendors works.
The scope of Petrovietnam’s inspection, as a minimum, shall include sub-orders,
materials, welding, heat treatment, non-destructive testing of materials and welds,
repairs, rotor balancing, dimensional checks, hydrostatic and running tests, internal
check after testing and final inspection prior to shipment. Detailed Petrovietnam
inspections shall be incorporated into the vendors quality control plan in accordance
with para 6.2.1.4 (new). Petrovietnam inspections for repairs shall be included in the
repair procedure, see para 4.11.4.1 (add), 4.11.4.2 (mod) and 6.1.8 (new).
6.1.8 (new) Petrovietnam’s inspector shall be informed of any defects during manufacture.
Vendor shall also inform Petrovietnam and obtain his permission before proceeding
with any repairs which may affect equipment operation, integrity or
interchangeability. Repair procedures shall be approved by Petrovietnam before
rectification. Rejections by Petrovietnam shall be final.
6.1.9 (new) All welded piping shall be inspected as follows: as a minimum 5% of all
circumferential butt welds, selected at random, shall be radiographed in accordance
with ANSI B31.3
6.1.10 (new) All accessible surfaces of welds, including welded external attachments, shall be
inspected by magnetic particle method.
6.2 Inspection
6.2.1.4 (new) The vendor shall provide a quality control plan showing the proposed programme of
inspection and testing and which items are to be witnessed or observed. This plan
will be reviewed by Petrovietnam who will advise any required amendments. When
requested, the vendor shall provide a copy of his quality control procedures for
Petrovietnam’s review.
6.3 Testing
6.3.1 General
6.3.1.1 (add) Mechanical running test and optional tests shall be witnessed by Petrovietnam
Hydrostatic tests may be observed. Certified copies of the test data shall be submitted
immediately following the test. The vendor test procedure shall be approved by
Petrovietnam.
6.3.2 Hydrostatic
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6.3.2.2 (add) When the gas contains more than 0.1 mole percent of hydrogen sulphide the pressure
containing parts shall be subjected to a helium leak test defined in para 6.3.4.5.
6.3.3 Mechanical Running Test
6.3.3.1.10 (add) Shaft vibration shall not exceed the permissible limits specified in API 619 para.
4.7.3.4. With the compressor running at maximum continuous speed (and minimum
continuous speed on variable speed systems) recordings shall be made of vibration
amplitude versus frequency. As a minimum these sweeps shall cover a range of 0.25
to twice the passing frequency. If the vibration amplitude of any discreet frequency,
except running frequency, exceeds 20% of the allowable vibration as defined in API
619 para 4.7.3.4 the vendor and Petrovietnam shall mutually agree on the
requirements for additional testing, if any.
6.3.4 (mod) Optional Tests
6.3.4.2 (mod) Complete Unit Test

Complete unit test shall be carried out.
6.3.4.4 (mod) Gear Test

The gear shall be tested with the compressor unit during mechanical running test.
Gear reduction units, including spare gear rotors, shall be full-torque slow-roll tested
at the gear vendors shop. The gear contact pattern shall be at least 95% of the effective
width of the gear mesh.
6.3.4.6 (mod) Sound Level Test

Unless a sound level test of an identical or validly similar unit is available, a sound
level test shall be performed.
6.3.4.8 (mod) Post Test Inspection

Post-test inspection shall be made.
6.3.4.13 (new) All vendor-furnished, machine mounted equipment, prefabricated piping and
appurtenances shall be fitted and assembled strain-free in the vendors shop.
6.4 Preparation for Shipment
6.4.1 (add) The preparation for shipment procedure shall be in accordance with the requirements
of the Purchase Order.
6.4.3.1 (mod) The paint for all exterior surfaces shall be suitable for the environment specified. The
paint preparation and painting procedures shall be submitted for approval.
6.4.3.13 (new) All openings, disconnected for shipping purposes shall be closed in accordance with
paras 6.4.3.6, and 6.4.3.7 and 6.4.3.8 and shall be identified with a securely attached
tag indicating the type of connection, the instrument or the line description of the
connecting piping.
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7. VENDORS DATA
7.1 General
7.2 Proposal
7.2.1 (mod) The vendors proposal shall include the Vendor Document Index.
In addition to the listed vendor document requirments, the vendors proposal shall
include the information specified in item "a" through to "u" below:-
♦ Corresponding clearances shall be given with seal gas leakage rates and eductor
motive gas flow rate per para 4.6.1.4 (e).
♦ Preliminary drawings shall be marked up to show accurately the vendors proposed
scope of supply.
♦ The specific statement shall also include any deviations to the Material Requisition
and any referenced document.
♦ Spare parts and recommendations and quotation shall be provided. Packing and
treatment for long-term storage at site shall be provided.
♦ The statement of requirements shall cover the services of vendor's supervisor for
erection and commissioning.
♦ An installation list in accordance with Para. 1.1.1 (new). In addition the vendor
shall provide comparative listings of the technical details of the proposed machine
with those of an existing comparable operating machine to comply with para 1.1.1
(new).
♦ Details of features employed for "run-in" on air as required by Para. 4.1.1.8 (new).
♦ Any special operating precautions as required by Para. 4.5.1.7 (new).
♦ A statement of expected and guaranteed noise emission data.
♦ A clear description of the metallurgy of the equipment (see 4.11.1.1 (add) and API
619 para. 2.11.1.2). The vendor shall identify in his quotation all materials which
contain asbestos in any form.
7.2.3 Technical Data
(add) When the compressor vendor supplies silencers or any pressure vessel design
calculations, fabrications drawings including internals and weld details and procedures
shall be submitted for review.
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7.2.4 Curves
(add) The vendor shall provide calculated curves, within 4 weeks of order placement, for:
1. Performance, covering the complete map of operation including air operation.
These curves shall show inlet capacity, power absorbed, and discharge temperature
versus compression ratio and speed over the speed range of minimum operating
speed to trip speed.
2. Speed-torque curves for compressor and its driver on the same sheet. Where the
driver is an electric motor the driver speed-torque curve shall be for rated voltage
and, unless otherwise specified, at 80% rated voltage; the curve sheet shall state
separately the inertia value for the motor alone and the resultant inertia value of the
driven equipment resolved to the motor shaft speed plus motor calculated time for
acceleration to full speed.
7.3 Contract Data
7.3.1 General
7.3.1.1 (add) The number of prints and/or reproducible and the schedule for transmission of data
shall be in accordance with the Purchase Order.
7.3.2 Drawings
(mod) All drawings must be clearly legible and suitable for microfilming.
7.3.1.3 (mod) In addition to the data in Appendix C the vendor shall provide the following
information specified below:
♦ Certified copies of test data shall be provided immediately following the test.
♦ The reports shall include all input data used in the analysis.
♦ Calculated rotor response curves shall be provided.
♦ Physical and chemical data from mill reports (or certification) of steel pressure
parts and forgings.
♦ Welding and NDE procedures.
♦ Fully dimensioned assembly drawings of the thrust bearings, journal bearings, seals
and coupling shall be provided.
♦ Thrust load analysis with results showing actual loads with respect to volume flow,
over the full speed and pressure ratio range, including start-up, shall be provided.
7.3.5 Parts Lists and Recommended Spares

(mod) The spare part list shall be submitted on the Project Specific form.
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7.3.4 Progress Reports

(mod) The requirements for progress reports will be stated in the Purchase Order.
7.3.6 Instruction Manuals
(mod) Production Data Book, Installation/Operating/Maintenance Manual(s) and the

Mechanical Catalogue shall be provided.
8. (NEW) GUARANTEES AND WARRANTY
8.1 (new) Guarantee and Warranty

The guarantee and warranty periods shall be in accordance with the instructions and conditions
of Purchase forming part of the Purchase Order.
8.2 (new) Performance Guarantee

Unless a specific exception is recorded by the vendor in his proposal, it shall be
understood that he guarantees and agrees to the following:
1. The compressor shall be guaranteed for satisfactory performance at all specified
operating conditions. The compressor performance shall be guaranteed at the
normal operating point unless otherwise specified. At this operating point no
negative tolerance is permitted on capacity and the horsepower may not exceed 104
percent of the quoted horsepower.
2. No internal painting shall be permitted in order to achieve the capacity guarantee.
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9. (NEW) ENVIRONMENTAL ASPECTS
9.1 (new) Waste and Effluent Streams

The vendor shall identify all solid, liquid and gaseous effluent streams in terms of
composition, flowrate and hazardous character for both normal and abnormal modes
of operation. Chemical requirements, handling and disposal shall be fully detailed by
the vendor in his proposal.
9.2 (new) Waste Minimisation

Vendor shall identify in his proposal all waste minimisation techniques proposed to
minimise emissions to air, water and land during both normal and abnormal modes of
operation.
8474L-000-JSS-1031-001-0.doc

8474L-000-JSS-1031-001-0 (Specification For Rotary Compressor)

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Project n° - Unit Doc. type Mat. code Serial n° Rev.

8474L 000 JSS 1031 001 0 1 / 22

VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM )

ROTARY TYPE POSITIVE DISPLACEMENT COMPRESSORS

ROTARY POSITIVE DISPLACEMENT COMPRESSORS

Pages modified under this revision: as marked

0 19-APR-06 IFD S. KAVURI J.M. FOSSEUX D.C.AGARWAL

8474L 000 JSS 1031 001 0 2 / 22

VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM )

ROTARY TYPE POSITIVE DISPLACEMENT COMPRESSORS

1.1 Alternative Designs 4

1.2 Conflicting Requirements 4

2.2 Unit Conversion 5

4.2 Pressure Casing 7

4.3 Casing Connections 7

4.4 External Forces and Moments 7

4.5 Rotating Elements 7

4.6 Shaft Seals 7

4.9 Bearing Housings 10

4.10 Lube Oil and Seal Oil Systems 10

4.12 Nameplates and Rotation Arrows 11

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VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM )

ROTARY TYPE POSITIVE DISPLACEMENT COMPRESSORS

5.2 Couplings and Guards 12

5.3 Mounting Plates 13

5.4 Controls and Instrumentation 13

5.6 Intercoolers and Aftercoolers 16

5.7 Air Intake Filters 16

5.8 Pulsation Suppressors/Silencers for Dry Screw Compressors 16

5.9 Special Tools 17

6. INSPECTION, TESTING AND PREPARATION FOR SHIPMENT 17

6.4 Preparation for Shipment 18

7.3 Contract Data 20

8. (NEW) GUARANTEES AND WARRANTY 21

8.1 (new) Guarantee and Warranty 21

8.2 (new) Performance Guarantee 21

9. (NEW) ENVIRONMENTAL ASPECTS 22

9.1 (new) Waste and Effluent Streams 22

9.2 (new) Waste Minimisation 22

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VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM )

ROTARY TYPE POSITIVE DISPLACEMENT COMPRESSORS

1.1 Alternative Designs

1.2 Conflicting Requirements

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VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM )

ROTARY TYPE POSITIVE DISPLACEMENT COMPRESSORS

2.2 Unit Conversion

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VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM )

ROTARY TYPE POSITIVE DISPLACEMENT COMPRESSORS

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VIETNAM OIL AND GAS CORPORATION ( PETROVIETNAM )

ROTARY TYPE POSITIVE DISPLACEMENT COMPRESSORS

4.2 Pressure Casing

4.2.10.2 (mod) Cap screws shall not be used.

4.3 Casing Connections

4.3.4 (add) a. Vent connections are not required.

4.3.9 (mod) Pipe threads shall be taper threads to ASME B1.20.1.

4.4 External Forces and Moments

4.5 Rotating Elements

4.6 Shaft Seals