  

SlideShare Explore Search You

Clip slide

1 of 26 

3,307 views
Paint Shop Control Systems Presentation
Share Like ...

bsnaden
 Follow

  

Published on Dec 11, 2008

The most advanced control system for paint shops on the market.
...   
SlideShare Explore Search You

 Paint Shop Control Systems Presentation

1. Customized Metal Finishing Process Control Systems Call Bob Snaden at 989-627-7349 06/06/09
2. <ul><li>Flexible and Expandable </li></ul><ul><ul><li>Universal input / output modules </li></ul></ul><ul><ul>
<li>Ethernet connectivity </li></ul></ul><ul><li>High Density Controller </li></ul><ul><ul><li>Universal 32 input / output
cards </li></ul></ul><ul><ul><li>Ethernet connectivity </li></ul></ul>DCS Controllers 06/06/09
3. 06/06/09 File Server (SQL Database) Customer PCs Running VNC Engineering Workstation Air Management Controller
Pre-Treatment Controller Lab Workstation WWT Controller and Touch-screen Customer Network Typical Control Network
4. Process Cost Reduction Areas <ul><li>Pretreatment Chemicals </li></ul><ul><li>Washer Mechanics </li></ul><ul>
<li>Conveyors </li></ul><ul><li>Ovens </li></ul><ul><li>Paint Application </li></ul><ul><li>Waste Water Treatment </li>
</ul>06/06/09
5. Pretreatment Washer Chemical Control <ul><li>Maintain accurate concentrations </li></ul><ul><li>Correct additions
based on bath contamination </li></ul><ul><li>Chemical usage / inventory </li></ul><ul><li>Alarm out of spec conditions
</li></ul>06/06/09
6. Chemical Control Cost Savings <ul><li>Less chemical use with more uniform addition rates </li></ul><ul><li>Increase in
properly cleaned and pretreated ware </li></ul><ul><li>Recharging process tanks based on contamination levels </li>
</ul>06/06/09
7. Pretreatment Washer Mechanical Variables <ul><li>Spray pressures </li></ul><ul><li>Temperatures </li></ul><ul>
<li>Tank levels </li></ul><ul><li>Nozzle blockage </li></ul><ul><li>Filter Condition </li></ul>06/06/09
8. Mechanical Variables Cost Savings <ul><li>Improve quality due to consistent mechanical washer parameters </li></ul>
<ul><li>Reduce fluctuations in concentration by accurate control of tank levels </li></ul><ul><li>Reduce product defects
when line stops with parts in washer </li></ul><ul><li>Reduce low pressure conditions by indicating filters need cleaning
</li></ul>06/06/09
9. Conveyor Tracking <ul><li>Line Stoppages </li></ul><ul><li>Line Speed </li></ul><ul><li>Parts Counting </li></ul><ul>
<li>Downtime reports </li></ul>06/06/09
10. Conveyor Tracking Cost Savings <ul><li>Reduces lost production due to parts stopped in washer or ovens </li></ul>
<ul><li>Reduces downtime for trolley and drive failures through monitoring </li></ul><ul><li>Identify location of parts for
accurate alarm notification </li></ul>06/06/09
11. Oven Control <ul><li>Burner controls </li></ul><ul><li>Stand-by mode </li></ul><ul><li>Automatic start-up and/or
shut-down </li></ul><ul><li>Alarm temperatures by zone </li></ul>06/06/09
12. Oven Control Cost Savings <ul><li>Minimizes over/under cured product </li></ul><ul><li>Reduces gas consumption
</li></ul><ul><li>Reduces delays when start-up steps are not performed properly </li></ul><ul><li>Aids maintenance
personnel in troubleshooting problems </li></ul>06/06/09
13. Parts Tracking <ul><li>Location/Quantity </li></ul><ul><li>Determining number processed </li></ul><ul><li>Washer
conditions when parts are processed </li></ul><ul><li>Turning on/off ovens when no parts are detected </li></ul>06/06/09
14. Parts Tracking Source of cost savings <ul><li>Analysis of production </li></ul><ul><li>Reduces rework </li></ul><ul>
<li>Eliminates defects caused by line shut down </li></ul><ul><li>Can be used to evaluate chemical and paint cost per unit
processed </li></ul><ul><li>Gas savings in ovens </li></ul>06/06/09
15. Paint Application Controls <ul><li>Liquid Topcoat Line </li></ul><ul><li>Powder Paint Line </li></ul><ul><li>E-Coat
paint </li></ul>06/06/09
16. Liquid Paint Application <ul><li>Control paint temperatures </li></ul><ul><li>Monitor paint supply pressures </li></ul>
<ul><li>Monitor paint gun pressures </li></ul><ul><li>Paint room air management </li></ul>06/06/09
17. Powder Paint Application <ul><li>PowderTrak </li></ul><ul><ul><li>Patented paint usage tracking </li></ul></ul><ul>
<ul><li>Humidity and Temperature control </li></ul></ul><ul><ul><li>Paint booth maintenance scheduler </li></ul>
</ul>06/06/09
 18. Electro-Coat Paint Application <ul><li>Monitor or control e-coat and permeate tanks </li></ul><ul><li>Control paint
  
additions </li></ul>06/06/09
SlideShare Explore Search You
19. Electro-coat Paint Application <ul><li>Paint usage and environmental reporting </li></ul><ul><li>Manual result entries
</li></ul>06/06/09
20. Process Water Controls <ul><li>Intelligent process control strategies based on: </li></ul><ul><ul><li>Pretreatment
system overflows and tank dumps </li></ul></ul><ul><ul><li>Chemical additions synchronized to flow-through rate </li>
</ul></ul><ul><ul><li>Recirculate flows during alarm conditions </li></ul></ul><ul><li>Environmental reports: </li></ul>
<ul><ul><li>Flow rate totals </li></ul></ul><ul><ul><li>pH </li></ul></ul><ul><ul><li>Chemical Usage </li></ul>
</ul>06/06/09
21. Reports <ul><li>Material usage </li></ul><ul><ul><li>Chemical </li></ul></ul><ul><ul><li>Paint </li></ul></ul><ul>
<ul><li>Energy </li></ul></ul><ul><li>Source of cost savings: </li></ul><ul><ul><li>Data records material applied per, run,
shift, day in true costs </li></ul></ul><ul><ul><li>Data can be analyzed in SPC programs to show deviations from standard
</li></ul></ul>06/06/09
22. Defect Reports <ul><li>Defect Tracking </li></ul><ul><ul><li>First pass yields </li></ul></ul><ul><ul><li>Types of
defects </li></ul></ul><ul><ul><li>Alarm if abnormally high number of defects are recorded </li></ul></ul>06/06/09
23. Paint Thickness Reports <ul><li>Mil Thickness </li></ul><ul><ul><li>Readings automatically saved to controller </li>
</ul></ul>06/06/09
24. Alarm Notification <ul><li>Local alarm strobe </li></ul><ul><li>Pager or cell phone text messaging </li></ul><ul><li>E-
mail to supervisor </li></ul>06/06/09
25. Alarm Logging 06/06/09
26. Control System Project Cycle <ul><li>Engineering </li></ul><ul><ul><li>Control point list </li></ul></ul><ul><ul>
<li>Wiring diagrams </li></ul></ul><ul><ul><li>Operating sequences </li></ul></ul><ul><li>Installation </li></ul><ul><ul>
<li>Conduit and cable by customer </li></ul></ul><ul><ul><li>Installation of devices and wiring of system </li></ul></ul>
<ul><li>Programming </li></ul><ul><ul><li>Custom control programs developed with customer input </li></ul></ul><ul>
<li>Training </li></ul><ul><ul><li>Customer training </li></ul></ul>06/06/09

Recommended

Teacher Tips
Online Course - LinkedIn Learning

Teaching Future-Ready Students

Online Course - LinkedIn Learning

Train the Trainer

Online Course - LinkedIn Learning

Mini project on paint

Lipsa Mohanty
 Letak pickling agent   
SlideShare IMS-ADIT,d.o.o. Explore Search You

Truth you should know about Paint Protection

wrightslester

2015 02 27_ Research on Car Painting Quality Control Based on FMEA and SPC V5
Masud Rana

Presentacion inventario de emisiones Costa Rica

Plugin Digital

How to benefit from innovation

Wojciech Ozimek

Eye blink sensing

Archana Rallapalli

English Español Português Français Deutsch

About Blog Terms Privacy Copyright

    
LinkedIn Corporation © 2020