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DEP SPECIFICATION

ANALYSER HOUSING

DEP 32.31.50.13-Gen.

September 2012
ECCN EAR99

DESIGN AND ENGINEERING PRACTICE

© 2012 Shell Group of companies


All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, published or transmitted, in any form or by any means, without the prior
written permission of the copyright owner or Shell Global Solutions International BV.

This document contains information that is classified as EAR99 and, as a consequence, can neither be exported nor re-exported to any country which is under an
embargo of the U.S. government pursuant to Part 746 of the Export Administration Regulations (15 C.F R. Part 746) nor can be made available to any national of such
country. In addition, the information in this document cannot be exported nor re-exported to an end-user or for an end-use that is prohibited by Part 744 of the Export
Administration Regulations (15 C.F.R. Part 744).
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
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PREFACE

DEP (Design and Engineering Practice) publications reflect the views, at the time of publication, of Shell Global Solutions
International B.V. (Shell GSI) and, in some cases, of other Shell Companies.
These views are based on the experience acquired during involvement with the design, construction, operation and
maintenance of processing units and facilities. Where deemed appropriate DEPs are based on, or reference international,
regional, national and industry standards.
The objective is to set the standard for good design and engineering practice to be applied by Shell companies in oil and
gas production, oil refining, gas handling, gasification, chemical processing, or any other such facility, and thereby to help
achieve maximum technical and economic benefit from standardization.
The information set forth in these publications is provided to Shell companies for their consideration and decision to
implement. This is of particular importance where DEPs may not cover every requirement or diversity of condition at each
locality. The system of DEPs is expected to be sufficiently flexible to allow individual Operating Units to adapt the
information set forth in DEPs to their own environment and requirements.
When Contractors or Manufacturers/Suppliers use DEPs, they shall be solely responsible for such use, including the
quality of their work and the attainment of the required design and engineering standards. In particular, for those
requirements not specifically covered, the Principal will typically expect them to follow those design and engineering
practices that will achieve at least the same level of integrity as reflected in the DEPs. If in doubt, the Contractor or
Manufacturer/Supplier shall, without detracting from his own respons bility, consult the Principal.
The right to obtain and to use DEPs is restricted, and is typically granted by Shell GSI (and in some cases by other Shell
Companies) under a Service Agreement or a License Agreement. This right is granted primarily to Shell companies and
other companies receiving technical advice and services from Shell GSI or another Shell Company. Consequently, three
categories of users of DEPs can be distinguished:
1) Operating Units having a Service Agreement with Shell GSI or another Shell Company. The use of DEPs by these
Operating Units is subject in all respects to the terms and conditions of the relevant Service Agreement.
2) Other parties who are authorised to use DEPs subject to appropriate contractual arrangements (whether as part of
a Service Agreement or otherwise).
3) Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2)
which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said
users comply with the relevant standards.
Subject to any particular terms and conditions as may be set forth in specific agreements with users, Shell GSI disclaims
any liability of whatsoever nature for any damage (including injury or death) suffered by any company or person
whomsoever as a result of or in connection with the use, application or implementation of any DEP, combination of DEPs
or any part thereof, even if it is wholly or partly caused by negligence on the part of Shell GSI or other Shell Company. The
benefit of this disclaimer shall inure in all respects to Shell GSI and/or any Shell Company, or companies affiliated to these
companies, that may issue DEPs or advise or require the use of DEPs.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, DEPs shall
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GSI may at any time require information satisfactory to them in order to ascertain how users implement this requirement.
All administrative queries should be directed to the DEP Administrator in Shell GSI.
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TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................................ 5
1.1 SCOPE........................................................................................................................ 5
1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS ......... 5
1.3 DEFINITIONS ............................................................................................................. 5
1.4 CROSS-REFERENCES ............................................................................................. 7
1.5 SUMMARY OF MAIN CHANGES ............................................................................... 7
1.6 COMMENTS ON THIS DEP ....................................................................................... 7
1.7 DUAL UNITS ............................................................................................................... 7
2. GENERAL................................................................................................................... 8
2.1 INTRODUCTION ........................................................................................................ 8
2.2 ANALYSER HOUSING TYPES AND SELECTION .................................................... 9
2.3 BASIC DESIGN REQUIREMENTS .......................................................................... 11
2.4 HEALTH, SAFETY AND ENVIRONMENTAL (HSE) CONSIDERATIONS .............. 11
3. LOCATION OF ANALYSER HOUSING .................................................................. 13
4. CIVIL ENGINEERING ASPECTS OF ANALYSER HOUSING ................................ 13
4.1 GENERAL ................................................................................................................. 13
4.2 BUILDING STANDARDS .......................................................................................... 14
4.3 CONSTRUCTION AND LAYOUT REQUIREMENTS ............................................... 14
4.4 ADDITIONAL REQUIREMENTS FOR PRE-FABRICATED ANALYSER
SHELTERS ............................................................................................................... 15
5. ELECTRICAL ENGINEERING ................................................................................. 16
5.1 GENERAL ................................................................................................................. 16
5.2 AREA CLASSIFICATION.......................................................................................... 16
5.3 DISTRIBUTION SWITCHBOARDS AND TERMINAL BOXES ................................. 17
5.4 POWER SUPPLY CONNECTIONS ......................................................................... 17
5.5 EARTHING................................................................................................................ 18
5.6 LIGHTING IN ANALYSER SHELTERS .................................................................... 18
6. HEATING, VENTILATION AND AIR CONDITIONING OF CLOSED AND
PRESSURISED ANALYSER SHELTERS ............................................................... 19
6.1 GENERAL ................................................................................................................. 19
6.2 ARTIFICIAL VENTILATION FOR PRESSURISED ANALYSER SHELTERS .......... 19
6.3 AIR INTAKE SYSTEM AND DUCTING REQUIREMENTS FOR CLOSED AND
PRESSURISED ANALYSER SHELTERS ................................................................ 20
6.4 VENTILATION FAN REQUIREMENTS .................................................................... 21
7. ANALYSER SHELTER PROTECTION .................................................................... 22
7.1 GENERAL ................................................................................................................. 22
7.2 CLOSED ANALYSER SHELTERS ........................................................................... 22
7.3 PRESSURISED ANALYSER SHELTERS ................................................................ 22
7.4 ANNUNCIATION, SAFEGUARDING AND IPF CLASSIFICATION.......................... 23
8. UTILITY/VENT HEADERS ....................................................................................... 25
8.1 GENERAL ................................................................................................................. 25
8.2 AIR ............................................................................................................................ 25
8.3 NITROGEN HEADER ............................................................................................... 26
8.4 COOLING WATER ................................................................................................... 26
8.5 FLARE HEADER ...................................................................................................... 26
8.6 STEAM HEADER ...................................................................................................... 27
8.7 DRAIN HEADER ....................................................................................................... 27
8.8 ATMOSPHERIC VENT ............................................................................................. 27
8.9 COMPRESSED GAS CYLINDER AND LIQUID CALIBRATION SYSTEM .............. 28
8.10 CYLINDER RACK AND HEADER DETAILS ............................................................ 28
8.11 HEATED STORAGE ................................................................................................. 29
8.12 LIQUID RECOVERY ................................................................................................. 29
8.13 GAS/VAPOUR RECOVERY ..................................................................................... 29
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8.14 COMPUTERS AND TELECOMMUNICATION FOR PRESSURISED


ANALYSER SHELTERS ........................................................................................... 30
9. INSPECTION AND TESTING................................................................................... 30
9.1 GENERAL ................................................................................................................. 30
9.2 SHELTER.................................................................................................................. 30
9.3 UTILITIES, VENT AND DRAIN SYSTEMS .............................................................. 30
9.4 HEATING, VENTILATION AND AIR CONDITIONING SYSTEMS ........................... 30
10. MARKING FOR IDENTIFICATION AND INFORMATION ....................................... 31
10.1 ANALYSER SHELTER NAMEPLATE ...................................................................... 31
10.2 ANALYSER SHELTER WARNING NOTICES.......................................................... 31
10.3 NAMEPLATES FOR VENT, DRAIN AND CONDENSATION SYSTEMS ................ 32
10.4 NAMEPLATES FOR STEAM SUPPLY .................................................................... 32
10.5 NAMEPLATES FOR DETECTION OF LOW-FLOW VENTILATION AIR (FOR
PRESSURISED SHELTERS ONLY) ........................................................................ 32
11. RECORDS ................................................................................................................ 32
12. MATERIALS TO BE SUPPLIED BY THE PRINCIPAL FOR ANALYSER
SHELTERS ............................................................................................................... 33
13. PREPARATION FOR SHIPPING ............................................................................. 33
14. REFERENCES ......................................................................................................... 34

APPENDICES
APPENDIX A FLOW DIAGRAM FOR SELECTION OF ANALYSER HOUSINGS .............. 36
APPENDIX B FLOW DIAGRAM FOR SELECTION OF HEATING/COOLING .................... 37
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1. INTRODUCTION

1.1 SCOPE
This DEP specifies requirements and gives recommendations for the design, construction
and climatic conditioning of analyser housing.
Laboratories are outside the scope of this DEP.
This DEP is a revision of the DEP with the same number dated January 2010; see (1.5)
regarding the changes.

1.2 DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS


Unless otherwise authorised by Shell GSI, the distribution of this DEP is confined to Shell
companies and, where necessary, to Contractors and Manufacturers/Suppliers nominated
by them. Any authorised access to DEPs does not for that reason constitute an
authorisation to any documents, data or information to which the DEPs may refer.
This DEP is intended for use in refineries, upgraders, chemical plants, gas plants,
exploration and production facilities and supply/distribution installations. This DEP may also
be applied in other similar facilities.
When DEPs are applied, a Management of Change (MOC) process shall be implemented;
this is of particular importance when existing facilities are to be modified.
If national and/or local regulations exist in which some of the requirements may be more
stringent than in this DEP, the Contractor shall determine by careful scrutiny which of the
requirements are the more stringent and which combination of requirements will be
acceptable with regard to the safety, environmental, economic and legal aspects. In all
cases, the Contractor shall inform the Principal of any deviation from the requirements of
this DEP which is considered to be necessary in order to comply with national and/or local
regulations. The Principal may then negotiate with the Authorities concerned, the objective
being to obtain agreement to follow this DEP as closely as possible.

1.3 DEFINITIONS
1.3.1 General definitions
The Contractor is the party which carries out all or part of the design, engineering,
procurement, installation, and commissioning or management of a project or operation of a
facility. The Principal may sometimes undertake all or part of the duties of the Contractor.
The Manufacturer/Supplier is the party which manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party which initiates the project and ultimately pays for it. The Principal
may also include an agent or consultant, authorised to act for the Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.
1.3.2 Specific abbreviations and definitions

Term Definition
Alarm Audible and/or visible signal to warn that appropriate action is necessary.
Analyser An enclosure forming part of the instrument.
Case
Analyser A small enclosed housing in which analysers are installed singly or grouped
Cabinet together. Maintenance is carried out from outside the cabinet with the
door(s) open.
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Term Definition
Analyser Building with a specific closed room with artificial ventilation, and
Shelter - pressurisation containing one or more analysers, together with associated
Pressurised electrical equipment and auxiliary devices. The area classification of the
interior is general purpose (i.e., unclassified) under normal operating
conditions. The maintenance of the analyser is normally performed in the
protection of the shelter
Analyser A naturally ventilated structure with one or more sides open or extensive
Shelter - openings in the upper and lower portion of the walls, in which one or more
Open analysers are installed. The maintenance of the analyser is normally
performed in the protection of the shelter
Analyser Building with a specific closed room with artificial ventilation but without
Shelter - pressurisation containing one or more analysers together with associated
Closed electrical equipment and auxiliary devices. The area classification of the
interior is typically classified. The maintenance of the analyser is normally
performed in the protection of the shelter.
Artificial Method of mechanical movement of air to reduce the potential
Ventilation concentration of flammable gases or vapours in the analyser shelter; Such
ventilation may also be used to maintain the pressure inside the analyser
shelter above the external ambient pressure
CCR Central Control Room
EMC Electro Magnetic Compatibility
FAR Field Auxiliary Room
Instrumented Function comprising the Initiator function, logic solver function and final
Protective element function for the purpose of preventing or mitigating hazardous
Function situations
(IPF)
MCT Multiple Cable Transit
MT Magnetic particle (examination)
Lower Volume ratio of flammable gas or vapour in air below which an explosive
Flammable gas mixture will not be formed
Limit (LFL)
PGC Process Gas Chromatograph
PT Liquid penetrant (examination)
Purging Operation of passing a quantity of air or inert gas through an analyser case,
an analyser cabinet or the analyser room of a pressurised analyser shelter
by associated ducts, in order to reduce any concentration of flammable or
toxic gas or vapour which may be present to a safe level, or to prevent gas
or vapour from entering the housing.
Upper The volume ratio of flammable gas or vapour in air above which an
Flammable explosive gas mixture will not be formed
Limit (UFL)
Ventilation Situation where the required air flow and, if applicable, the required
Failure pressure cannot be maintained inside the analyser housing.
Ventilation Complete installation required to produce artificial ventilation
System
Toxic See DEP 01.00.01.30-Gen.
(Substances)
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1.4 CROSS-REFERENCES
Where cross-references to other parts of this DEP are made, the referenced section is
shown in brackets ( ). Other documents referenced by this DEP are listed in (14).

1.5 SUMMARY OF MAIN CHANGES


This is a revision of the DEP of the same number dated January 2010. The following are
the main, non-editorial changes.

Old New Change


Section Section
2.3 2.3 Spare requirement added to shelter design.
3 3 Deleted restriction to locate shelters under pipe bridges and other
structures.
4.1.3.2 4.1.3.2 Not allowed to install equipment on the roof.
5.3 5.3 Spares added to power distribution.
8.2 8.2 Only SS 316 allowed for valves, tubing, fittings, etc.
8.3 8.3 Requirement for N2 header added.

1.6 COMMENTS ON THIS DEP


Comments on this DEP may be submitted to the Administrator using the DEP Feedback
Form by:
• Entering comments directly in the DEP Feedback System on the Technical
Standards Portal http://sww.shell.com/standards (mandatory for users with access to
Shell Wide Web);
• Clicking on the DEP Feedback Form button on the DEPs DVD-ROM main page (for
users without access to Shell Wide Web);
• Requesting a copy of the DEP Feedback Form from the Administrator at
standards@shell.com (for users without access to Shell Wide Web).
For the last two options, the completed DEP Feedback Form can be attached to an email
and submitted to the Administrator at standards@shell.com. Only feedback that is entered
into the Feedback Form will be considered.

1.7 DUAL UNITS


This DEP contains both the International System (SI) units, as well as the corresponding
US Customary (USC) units, which are given following the SI units in brackets. When
agreed by the Principal, the indicated USC values/units may be used.
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2. GENERAL

2.1 INTRODUCTION
The main purpose of an analyser housing is to ensure that analyser systems have high
reliability, continuity of operation and maintainability by providing an improved operating
environment by protecting them from outside ambient conditions.
Analyser housing type shall be determined by using a Total Cost of Ownership approach
considering the following:
a) area classification;
b) analyser case suitability for environmental conditions, mainly temperature, dust,
saliferous ambient air and humidity;
c) maximum analyser response time;
d) required reliability;
e) sample handling, conditioning and recovery;
f) anticipated maintenance;
g) commonality of utility requirements (e.g., power, instrument air, carrier gases, flare
connection, etc.).
The size of analyser housings shall be optimised in accordance with this DEP.
As analyser shelters of pressurised design are complex and expensive to construct and
maintain, they contribute significantly to the Total Cost of Ownership. They shall therefore
only be selected when strictly required, and only if approved by the Principal.
Analysers may be field mounted individually or grouped together to reduce the installation
costs associated with providing power, utilities (instrument air, carrier or detector gases,
cooling water), climatic conditioning and access to disposal systems such as oily water
sewers or flare lines.
Field mounting using analyser cases in the proximity to the sample tap is preferred:
a) when sample handling problems are to be expected, e.g., waxy samples, trace
components,
b) when time lags as defined in DEP 32.31.50.10-Gen. cannot otherwise be met,
c) for simple analysers where the anticipated maintenance is low, e.g., conductivity,
d) when the cost of centralisation would be disproportionate to the expected
advantages,
e) when the analyser is suitable for the environment and area classification.
Analyser shelters are preferred where the analysers share common utility and sample
disposal requirements.
Environmentally controlled analyser shelters are recommended for complex analysers or
for analysers where the improved climatic conditioning significantly improves reliability such
as CEMS, GCs and mass spectrophotometers.
The design of closed and pressurised analyser shelters shall:
• provide remote analyser access via data links wherever practical,
• be premised on the basis of shop versus shelter repairs.
(Appendix A) shall be used for the selection of the type of housing.
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2.2 ANALYSER HOUSING TYPES AND SELECTION


2.2.1 Analyser case
Analysers such as pH and conductivity meters may be installed directly in the open
(enclosed only by transmitter case) provided they comply with hazardous area classification
and environment specifications.
The advantages of this method are that the area around the case is naturally ventilated so
there is no risk of accumulation of an explosive atmosphere outside the casing. This is the
lowest cost method of installation. The disadvantages are that there is no environmental
protection for equipment or maintenance personnel.
Equipment shall be carefully specified to minimise corrosion attack.
This method of housing is generally unsuitable if analysers require heating, or if wide
temperature swings will impact reliability, or if extensive maintenance is required.
2.2.2 Analyser cabinet
Analysers may be installed singly or grouped in cabinets provided that the equipment is
installed in accordance with the hazardous area classification within the cabinet which in
turn will depend on the location of the cabinet, its construction, the degree of ventilation and
whether internal sources of release are present within the cabinet.
As climate conditions in the cabinet need to comply with the analyser specifications,
heating and/or air conditioning might be required.
(Appendix B) shall be used for the selection of the type of heating/cooling.
Installed equipment shall be easily accessible for maintenance.
Analyser cabinets provide a low cost means of improving environmental protection for
analysers.
Where possible, natural ventilation shall be used.
The advantage of a naturally ventilated method is that ventilation is permanent and
independent of mechanical failure. However, natural ventilation (if adequate) will at best
only maintain the surrounding hazardous area classification and, where flammable gases or
vapours are present, is typically one (1) zone (division) more severe.
When using natural ventilation and where use of a non-certified analyser is unavoidable
and the cabinet is to be installed in a hazardous area, additional protective measures, such
as pressurised purging, need to be applied to the analyser or cabinet to prevent any
flammable materials entering the cabinet coming into contact with potential sources of
ignition inside the analyser. Purging shall meet the requirements of the applicable regional
codes and standards such as ISA 60079-2.
The disadvantages of cabinets are:
a) It is difficult to make the analysers easily accessible other than from the front for
maintenance;
b) There is a practical limit on the size of analyser installed;
c) No protection is provided for maintenance personnel, which may impact analyser
maintenance;
d) Without HVAC, analyser(s) involved could experience wide temperature swings
which can impact their reliability.
2.2.3 Analyser shelter – open
Analyser shelters may be open on one side or may have significant openings in the lower
and upper parts of the walls. Open analyser shelters are naturally ventilated and adopt the
area classification of the area in which they are installed.
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This construction may be used when the analysers comply with the hazardous area
classification of the location and the environmental conditions comply with the analyser
Manufacturer's specification.
The advantages of open shelters are:
a) it facilitates the grouping of analysers to reduce installation costs;
b) it allows easy access for maintenance;
c) it affords some protection for maintenance personnel;
d) it affords permanent natural ventilation;
e) it does not require ventilation for dispersion of toxic or flammable substances
The disadvantages of open shelters are:
• it does not allow the hazardous area classification to be changed
• it affords only minimum environmental protection, which makes it difficult to perform
maintenance in inclement weather and may reduce the reliability of the analyser due
to ambient temperature effects.
2.2.4 Analyser shelter – closed
Closed analyser shelters have four walls and utilize forced ventilation to achieve adequate
ventilation and in doing so maintain the area classification of the surrounding area inside
the shelter.
Closed analyser shelters are deemed unmanned buildings.
Climate conditions in the shelter shall comply with the analyser specifications, so heating
and/or air conditioning might be required.
(Appendix B) shall be used for the selection of the type of heating/cooling.
The advantages of a closed analyser shelter are:
a) it facilitates the grouping of analysers to facilitate connections to power, signal wiring,
utilities and waste disposal;
b) it allows easy access for maintenance;
c) it affords some protection for maintenance personnel;
d) it improves analyser reliability by providing a climate controlled environment for the
analysers.
The disadvantages of a closed analyser shelter are:
• higher total cost of ownership;
• increased analyser response time by centralisation
2.2.5 Analyser shelter – pressurised
The pressurised analyser shelter has the highest cost and shall only be provided by
exception for those rare cases where analysers are not suitable for the area classification of
a closed analyser shelter. As an alternative to selecting a pressurised analyser shelter,
other ways of making individual analysers suitable for the closed analyser shelter area
classification shall be considered (e.g., analyser case purge).
See also (Appendix A).
The pressurised analyser shelter is usually only utilised for applications for which there are
no other viable alternatives such as moving the analyser to a location with a less stringent
area classification or providing a purged enclosure.
The advantages of pressurised analyser shelters are identical to those of closed analyser
shelters plus the ability to utilise an analyser which is not certified.
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The disadvantages of pressurised analyser shelters are significantly higher fabrication and
operating costs and complexity (i.e., safeguarding).
As climatic conditions in the shelter need to comply with the analyser specifications, heating
and/or air conditioning might be required.
(Appendix B) shall be used for the selection of the type of heating/cooling.
This DEP specifies the design and construction of pressurised analyser shelters with
respect to:
a) maintaining a non-hazardous area;
b) providing protection in the event that the means to maintain the non-hazardous area
fail;
c) procedures for maintaining the installed electrical safety protection measures;
d) maximum and minimum limits for climatic conditioning;
e) verification and testing of installed instrumented protective systems.
NOTE: Hazardous situations created by external toxic gas atmospheres shall be dealt with separately in each
individual case.

Requirements and recommendations are given for the design, construction and operation
of systems for artificial ventilation of pressurised analyser shelters, their associated
equipment such as air ducts, and the auxiliary devices necessary for providing and
maintaining the required pressure above ambient.
NOTE: For the purposes of this DEP, pressurised analyser shelters are assumed to have forced artificial
ventilation systems. Induced ventilation systems shall not be used.

2.3 BASIC DESIGN REQUIREMENTS


Analyser housings shall meet all applicable codes and standards as well as the
requirements of this DEP.
The design life of analyser housings shall be at least 20 years.
Material to be used for pre-fabricated analyser shelters shall be as specified on the
analyser cabinet/shelter data sheet.
Analyser shelters shall have a minimum 20 % spare space for future analysers with a
minimum of 1 additional spare analyser.
Analyser housings shall be suitable for the area classification and climatic conditions
specified on the analyser cabinet/shelter data sheet
Safety is improved by limiting the amount of hazardous and/or toxic fluids entering an
analyser housing.
Analyser shelter fire rating shall be detailed in the analyser cabinet/shelter data sheet. If a
fire rating is required, the detailed fire rating shall apply to shelter, door(s) and window(s) in
door(s).
Application specific requirements shall be detailed in the analyser cabinet/shelter data
sheet. The data sheet shall be approved by the Principal.

2.4 HEALTH, SAFETY AND ENVIRONMENTAL (HSE) CONSIDERATIONS


2.4.1 Analyser shelter – closed
For non-pressurised analyser shelters, there are no requirements for dual ventilation fans,
ducts drawing ventilation from a non-hazardous area and interlocks of analyser power.
The quantity of flammable materials entering the interior of the shelter shall be kept to a
minimum. This shall be achieved by applying DEP 32.31.50.10-Gen.
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Systems containing flammable or hazardous materials shall be designed and operated in


such a manner to be leak free during normal operating conditions (i.e., no open drains or
vents, appropriate materials and maintenance).
With the exception of the situation where the process fluid is relatively non-hazardous or
non-toxic (e.g., boiler feed water, biotreater effluent) or non flammable, sample conditioning
systems shall be located in sample conditioning cabinets mounted on the exterior of the
shelter. Calibration and carrier gases shall be stored outside the shelter. Calibration
samples which require temperature controlled storage, shall be stored in a separate shelter
partition.
Provision of systems for safe disposal of waste material shall be provided.
2.4.2 Analyser shelter – pressurised
The following HSSE measures shall be taken to ensure that the interior of the pressurised
analyser shelter can be classified as non-hazardous under normal operating conditions:
• The quantity of flammable materials entering the interior of the analyser shelter shall
be kept to a minimum. This shall be achieved by applying DEP 32.31.50.10-Gen.
• An efficient air ventilation system shall be provided to continuously dilute accidental
internal releases of flammable gases or vapours, if any, to a maximum level of 20 %
LFL.
NOTE: To ensure that electrical equipment does not create a hazardous condition if the ventilation system
fails, additional precautions shall be taken. See (5.1).

The following standards shall apply in conjunction with this DEP:


• IP 15 for ventilation requirements of pressurised analyser shelters and adjacent
sample conditioning areas;
• IEC/TR 60079-16 for the procedures to achieve a safe area inside the analyser
shelter that satisfies IP 15.
• IEC 61285 for maintaining the integrity of the analyser shelter and its surrounding.
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3. LOCATION OF ANALYSER HOUSING


The following shall be taken into account when selecting the location of analyser housings:
a) required analyser response times,
b) distance to potential sources of toxic or flammable release,
c) likelihood of accumulation of toxic or flammable gases,
d) presence of water and process liquids due to spills,
e) vibration levels,
f) road access for compressed gas bottles,
g) radiant heat,
h) access for maintenance,
i) escape routes,
j) accessibility to utilities such as power, steam, water, flare, compressed air (as
applicable),
k) area classification.
In addition to the above, closed analyser shelters and pressurised analyser shelters:
• shall be located at grade (exception air demand analyser shelters),
• shall be located in a non-hazardous area or a Zone 2 (Div. 2) area, and not in a Zone
0 area or a Zone 1 (Div. 1) area.

4. CIVIL ENGINEERING ASPECTS OF ANALYSER HOUSING

4.1 GENERAL
Any preference for the type of construction, within the variations stated below, should be
specified by the Principal.
The following shall apply to all types of analyser housing.
a) Materials of construction should be of fire-resisting material and be resistant to attack
from oil and chemicals. Other environmental factors such as high humidity, frost,
solar radiation, seismic activity, etc., shall also be considered.
b) Construction shall minimise possibility of static charge build-up by careful
specification of materials, especially when employing materials such as glass
reinforced polyester/plastic (GRP) and use of earth bonding. These requirements
shall be satisfied as per IEC 60079-0.
c) Construction shall minimise the effects of corrosion. Suitable corrosion protection
coatings should be applied where necessary and care should be taken to avoid local
galvanic corrosion caused by use of dissimilar metals, e.g., stainless steel in direct
contact with mild or galvanised steel.
d) Penetrations shall be minimised and meet structural, safety and EMC
(Electromagnetic compatibility) requirements in accordance with
DEP 33.64.10.33-Gen.
e) Bulkhead panels (with appropriate bulkhead fittings) or Multiple Cable Transit (MCT)
blocks with armouring earthed at these points shall be used for both electrical and
piping penetrations. When used as a support for equipment, the enclosure should
have sufficient rigidity to minimise vibration. Appropriate reinforcement may be
required where equipment is wall mounted. Where necessary, anti-vibration
mountings and flexible pipe connections should be used to isolate vibration-sensitive
analysers from pipework and structures.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 14

f) Where any form of environmental temperature control is considered within the


housing, the wall and roofing materials and construction shall be designed to
minimise heat loss (e.g., insulated). This also applies to minimising heat gain within
the housing due to solar radiation. In case of concrete analyser housing, only roof
shall be insulated to avoid ingress of solar radiation.
g) Analysers and sample conditioning systems shall be located back-to-back along the
longest walls of the analyser shelter.
h) Analyser sample conditioning systems cabinets shall be located under a canopy.
Separate enclosed conditioning rooms shall be used only by exception and in such
cases require approval of the Principal. In such cases, these areas shall be designed
so that the area classification shall not become more hazardous than Zone 2. See
(4.3).

4.2 BUILDING STANDARDS


For all types of analyser housing, the following aspects shall, wherever applicable, be taken
into account in the housing design:
• Discharging vapours to the vents, (8.5), (8.8), (8.13);
• Connection of drains to a dedicated collection sump or vessel located near the
analyser housing, (8.3), (8.7), (8.12);
• Potable water supply whose piping and fittings shall be designed to prevent back-
siphon effect, (8.4);
• Sample and/or gas recovery system, (8.12), (8.13).

4.3 CONSTRUCTION AND LAYOUT REQUIREMENTS


4.3.1 Analyser shelter
4.3.1.1 Sizing
The dimensions of the analyser shelter shall provide enough room for installation and
maintenance around all analysers, with allowance for future analysers as indicated on the
individual analyser cabinet/shelter datasheets.
The minimum shelter width and length shall be 2.5 m (8 ft). The minimum ceiling height
shall be 2.75 m (9 ft). To guarantee proper routing, special attention shall be paid to
shelter height when many trace tube bundles are required.
The Contractor shall advise which Supplier’s standard building size most nearly meets or
exceeds the size requirements for approval by the Principal prior to fabrication or detailed
design.
4.3.1.2 Construction
Shelters shall typically be provided with a single door, provided that the maximum distance
from that door to any point in the shelter is less than 4 m (13 ft) or as per local requirements
where more stringent.
Floor plan layout shall consider the following:
• Ease of egress for (each) door,
• Direction of egress for (each) door, relative to process hazards,
• Maximize wall space for analysers.
Doors shall be outward-opening door, preferably non-locking, self-closing, equipped with a
“panic bar”, heavy duty closure hardware with chain-limited travel, double-walled, insulated
and gasketed for weather protection.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 15

Door dimensions shall allow free access for analysers and analyser racks and shall be
0.90 m (35 in) wide and 2.10 m (7 ft) high. Doors shall be fitted with a laminated safety
glass window.
Door sills shall be flush with the floor to prevent tripping hazards.
Dead corners and trenches that may collect gas shall be avoided. Equipment such as
sample conditioning units, gas cylinders, calibration sample containers and laboratory
sampling points should be located outside the shelter with appropriate weather protection,
unless otherwise specified by the Principal.
Roofs should be inclined to prevent accumulation of water. Suitable vents should be
installed at the lowest and highest point to prevent the accumulation of gas pockets. Roof
design should also allow for increased loadings due to snow.
Where the shelter is to be mounted on a concrete base, the base should be impervious to
the materials being handled, raised at least 0.1 m (4 in) above the surrounding area.
The floor inside the shelter should be non-slip and any coatings should be resistant to
materials likely to come into contact with the floor.
Floor drains shall not be provided.
Openings in the shelter shall be provided for:
• electrical power and instrument signal cables to enter and leave the building. These
shall be at the short walls at ceiling level via Multiple Cable Transit (MCT) blocks and
with the armouring earthed (not in case of GRP housing) at these points. MCT
blocks shall be located such that cables can be installed easily, also in case of future
extension.
• sample and utilities inlet and outlet lines; and
• any other services specified by the Principal.
The minimum walk space between fixed obstacles shall be 750 mm (30 in) or as required
by site or project maintenance access allowance requirements, taking into account the
constraint that cabinet doors may be locked in the open position on one side at a time.
The internal length shall suit the number of analysers to be installed plus a further 10 % or
spare space equal to the largest analyser installed during initial design. There shall be
sufficient clearance between cabinets and equipment to allow maintenance access.
The degree of weather protection of the sample handling area depends on local conditions
and the required indoor climate but shall include at least a full canopy.
The roof shall be "nominally flat" with a slope of at least 1:100 or raised edge with drain
provisions. No equipment shall be installed on the roof.
Roof penetrations should be avoided as far as possible to reduce the risk of leakage.
4.3.2 Pressurised analyser shelter
Openings shall be provided for ventilation air inlet duct(s) and ventilation air outlet ducts.
See (6.3).
If required by the Principal, sufficient space inside the analyser shelter for:
• the installation of a sink, work bench and auxiliary equipment such as control units
and,
• if required, recorders, signal converters, printers, computer terminals, etc.
This shall be as specified on the analyser cabinet/shelter data sheet.

4.4 ADDITIONAL REQUIREMENTS FOR PRE-FABRICATED ANALYSER SHELTERS


Lifting lugs shall be provided for handling, shipping and installation.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 16

Lifting lug materials shall be certified and traceable to EN 10204 Type 3.1 certificates and
shall be subject to ultrasonic checks for laminations. Lifting lug welds shall be subject to
100 % ultrasonic testing and 100 % MT or PT examination for full penetration welds and
100 % MT or PT examination for fillet and partial penetration welds.
Lifting plan with dimensions, proposed sling configuration, weight and centre of gravity shall
be provided.
The design shall be such that the completed analyser shelter is capable of withstanding the
loads imposed by lifting, shipping and other loads described below.
Building design calculations shall meet DEP 34.00.01.30-Gen. and DEP 34.17.00.32-Gen.
The Supplier shall supply drawings showing the required layout of foundation beams and
location of bolting to foundation and shall submit structural and/or civil design calculations
as specified in the order. Calculations shall be in SI units and in the English language.

5. ELECTRICAL ENGINEERING

5.1 GENERAL
The design and construction of the electrical installation and the selection of the electrical
equipment shall be in accordance with DEP 33.64.10.10-Gen., including requirements for
lightning protection.
All equipment shall meet the defined area electrical classification and climatic conditions for
the location it is to be installed in.
All electrical components or assemblies consisting of electrical components shall have a
nationally recognized testing laboratory approval (e.g., CSA, ULC, ATEX) for the specified
electrical area classification and shall be marked accordingly.
Each powered component will have a separate switch adjacent to the device that will have
a tag identifying the component it powers.
NOTE: Exceptions to this requirement are loop powered transmitters (e.g., gas detectors, flow switches, level
switches).

5.2 AREA CLASSIFICATION


Area classification shall meet the requirements of IP15 (API RP 500 and API RP 505) and
applicable codes and standards.
Analyser cases, cabinets and open analyser shelters shall comply with the area
classification of the location in which they are installed.
Area classification for given applications shall be specified on the analyser housing data
sheet.
The interior of analyser cabinets and shelters associated with flammable process fluids with
adequate ventilation which are located in Zone 2 (Div. 2) areas, should be classified as
Zone 2 (Div.2).
The interior of analyser cabinets and shelters associated with flammable process fluids
without adequate ventilation which are located in Zone 2 (Div. 2) areas, shall be classified
as Zone 1 (Div. 1).
Sample conditioning cabinets and calibration gas/liquid storage areas associated with
flammable fluids shall be Zone 1 (Div. 1).
The presence of hydrogen in the process fluid or as carrier or detector gas does not
require the interior of the shelter or exterior of the shelter to be rated as Group IIC
(Group B) provided the shelter design meets the requirements of this DEP.
Mixtures of H2S and hydrocarbons may be deemed "hydrocarbons" and classified as if the
mixture were entirely hydrocarbon, Group II A (Group D), if the H2S concentration in the
mixture is less than 25 % by volume. This does not change the toxic nature of the mixture.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 17

Mixtures of hydrogen and hydrocarbons can be deemed "hydrocarbons" and classified as if


they were entirely hydrocarbon, Group II A (Group D) if the hydrogen concentration in the
mixture is less than 30 % by volume.
Sample handling areas adjacent to the analyser shelters designed to be general purpose or
unclassified, shall be designed so that they are not more severe than Zone 2 (Div. 2).
In case of a pressurised analyser shelter the following applies:
• Electrical equipment inside the building shall have a type of protection suitable for a
Zone 1 hazardous area unless an alternative is specified by the Principal.
• All electrical facilities inside the building that are not suitably protected for a Zone 1
hazardous area shall be connected via industrial socket outlets suitable for a Zone 2
(Div 2) hazardous area which shall be automatically isolated by an alarm and trip
initiation system if a ventilation failure occurs. See (7.1).

5.3 DISTRIBUTION SWITCHBOARDS AND TERMINAL BOXES


If required, a step down transformer shall be provided as detailed on the analyser shelter
data sheet.
If no step down transformer is installed, the electrical equipment in the analyser shelter
shall be fed from the nearest electrical substation or switch room via a distribution board,
preferably inside the analyser shelter. If the distribution panel/board is located outside the
analyser shelter, it shall be either freely supported with a weather cover or installed against
that part of the wall that is protected from the weather.
Segregated compartments shall be provided for:
• non-essential-power distribution panel for electrical apparatus and heating and
cooling equipment;
• essential-power distribution panel for analysers, heat tracing, telecommunications,
ventilation fan(s), lights and gas detectors (if any).
Each compartment shall have 20 % spare feeders with a minimum of 2 spare feeders.
To limit the number of electrical feeders into the analyser shelter, all equipment should be
powered from the essential-power distribution board.
For applications where a UPS is required, the power shall be provided from the nearest
UPS source and shall bypass the non-UPS power distribution panel.
Junction boxes shall be provided for:
• signal wiring termination; and
• alarm signal wiring termination.
At least 20 % spare capacity shall be provided in junction and terminal boxes.
All wires shall be marked in accordance with DEP 32.37.20.10-Gen.

5.4 POWER SUPPLY CONNECTIONS


Electrical apparatus suitable for operation in the hazardous area shall be connected via
isolation switches unless hazardous area socket outlets are specified by the Principal.
Power supply to test equipment, electrical tools and electrical equipment without adequate
protection for the hazardous area is to be provided via an electrical outlet suitable for the
area classification and is subject to local regulation.
For pressurised analyser shelters the supply to power outlets shall be controlled by the
instrumented protective system of the shelter (7.3).
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 18

5.5 EARTHING
An earth-loop using earthing conductors according to DEP 33.64.10.10-Gen. shall be
installed inside the analyser shelter and shall be connected to the plant earth ring.
NOTES: 1. Signal cable shields shall be earthed at a single point to the instrument earth in the Control Room.
2. Cable armouring shall either be earthed via the MCT blocks or bonded when entering the shelter.
3. The integrity of intrinsically safe electrical apparatus shall be retained.
4. Metallic sink and plumbing shall be earthed.

Metal parts of the building shall form one continuous electrical earthing arrangement, and
shall be bonded to the 70 mm2 (00 AWG) earth-loop.
The earth-bar of the switchboard, unless it is installed elsewhere (e.g., in the nearest
sub-station/FAR/CCR), shall be bonded to the 70 mm2 (00 AWG) earth-loop and the earth
bar of the supply substation.

5.6 LIGHTING IN ANALYSER SHELTERS


The luminaires used inside analyser shelters shall be of the fluorescent design.
The luminaires used outside the analyser shelters shall be of the same design as those
used in the plant.
Inside and outside lighting shall be suitable for
• Zone 2 hazardous area, in case of closed analyser shelter,
• Zone 1 hazardous area in case of pressurized analyser shelter.
Permanent lighting shall be controlled by switches installed at each entrance door.
Emergency lighting shall be provided by self-contained, battery backed-up lighting fixtures
or by the plant emergency lighting system. The lighting fixtures shall be located so that the
entrance door is illuminated.
The illumination level inside the shelter shall be at least 400 lux in accordance with
DEP 33.64.10.10-Gen., and shall be provided by at least two lighting fixtures.
Where area lighting is insufficient, a single exterior light shall be installed above each door
entrance. This light shall be controlled via a photocell and manual on/off/auto switch
located near the main shelter door.
One overhead fluorescent lighting fixture shall be provided above each sample
conditioning system and calibration fluid cabinet controlled by a single-pole switch
mounted on exterior wall adjacent to the cabinet providing a minimum of 400 lux.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 19

6. HEATING, VENTILATION AND AIR CONDITIONING OF CLOSED AND PRESSURISED


ANALYSER SHELTERS

6.1 GENERAL
The purpose of ventilation and air conditioning is:
• to meet the required area classification;
• to provide the required climatic conditions for optimal equipment performance;
• to dilute the occasional presence of flammable and toxic substances.
The heating and ventilation and air conditioning units shall be designed to maintain a
temperature of ≤ 27 °C (81 °F) and ≥ 18 °C (64 °F) with the outside temperature varying
over range stated in the purchase documentation.
Means of heating interior of shelter shall be by electric heaters.
Due allowance shall be made in the sizing of the cooling and heating systems for heat
leaking through walls, roofs and doors, the effects of radiant heat from direct sunshine
and for the heat produced by the equipment (e.g., analysers) to be installed in the
shelter.
The ventilation and air conditioning system can be walled mounted in any shelter ≤ 10 m
2
2 2 2
(100 ft ). Above 10 m , (110 ft ), the HVAC shall be grade/skid mounted. Roof mounted
HVAC is not acceptable.
The ventilation and air conditioning system shall comply with DEP 31.76.10.10-Gen., with
the following to be specified on the analyser cabinet/shelter data sheet:
a) whether or not forced ventilation is required,
b) source of fresh air,
c) number of fans,
d) air distribution in shelter,
e) area classification requirements,
f) number of air changes, and,
g) use of recirculation.
For closed analyser shelters classified as Zone 2 (Div. 2), six air changes shall be provided.

6.2 ARTIFICIAL VENTILATION FOR PRESSURISED ANALYSER SHELTERS


6.2.1 Artificial ventilation of the interior of a pressurised analyser shelter is required to achieve
either:
• dilution ventilation: the dilution of flammable gases and/or vapours that may
accidentally escape from equipment inside the shelter to a non-hazardous level
around any potential means of ignition; or
• overpressure ventilation: to prevent flammable and toxic gases from the outside
atmosphere entering the internal of the shelter; or
• both, dilution ventilation and overpressure ventilation, for shelters located in an area
where hydrocarbons are processed.
Dilution ventilation and overpressure ventilation shall provide an overpressure of 50 Pa
(0.2 in water) and shall comply with DEP 80.00.10.10-Gen. The pressure differential of
the shelter shall be positive with respect to ambient and shall be controlled to 50 Pa
(0.2 in water) under normal design conditions and shall be at least 25 Pa (0.1 in water)
under minimum flow conditions (e.g., due to filter fouling). A local indicator and an alarm
shall be provided.
The ventilation rate shall be at least the greater of the following fresh air changes:
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 20

• 20 m3 (700 ft3) per hour per analyser (including those already installed and those
projected for future spares);
• six volume changes per hour.

6.3 AIR INTAKE SYSTEM AND DUCTING REQUIREMENTS FOR CLOSED AND
PRESSURISED ANALYSER SHELTERS
6.3.1 Closed and pressurised analyser shelters
Equal air distribution shall be provided to all parts of the shelter in a manner so as to
preclude dead zones and short circuiting of the ventilation system.
The number, size and location of shelter vents shall be appropriate for the size of
shelter and the type of hazardous materials to be vented.
Vents shall be equipped with weighted louvers with minimum closure stops, protective
guards and bird screens.
The use of HVAC duct inside the shelter will be required if floor area ≥ 10 m (107 ft ).
2 2

Ventilation ducts and louvers shall be corrosion resistant, e.g., hot-dip galvanised steel.
A filter shall be installed in the inlet air ventilation system so that it is easily accessible for
cleaning or replacement. The size of the filter shall be sufficient to require cleaning or
replacement not more than once per fortnight (or once per week in very dusty, e.g., desert,
environments) under the maximum dust conditions expected. In cold climates, measures
shall be taken to prevent the filter from freezing up, e.g., by means of a slipstream from
behind the ducting-mounted heater. Absence of the filter element shall not impact
ventilation efficiency.
For non-pressurized analyzer shelters, the HVAC air intake should be at least 1.5 m (5 ft)
above the roof elevation and not in the vicinity of the shelter atmospheric vent. Air shall
escape via weighted louvers to maintain .1 in WC (min) pressure inside of shelter.
6.3.2 Pressurised analyser shelters
In addition to the requirements stated in (6.3.1), the following shall apply.
The air intake shall be through a stack provided with a rain hood and wire mesh bird
screen. The air shall be drawn from a non-hazardous area and the air intake shall be
located at least 1 m (3 ft) outside any hazardous area.
The diameter of the stack and intake duct shall be sized to limit the air velocity inside the
stack and ducting to a maximum of 8 m/s (26 ft/s).
Inlet ducts shall be airtight and shall not pass through Zone 0 or Zone 1 areas.
Inlet ducts shall have flammable gas detectors with a test gas connection and connections
for flow meters.
The ventilation air shall escape from the shelter through vertical ducts at two opposite
corners of the shelter, via exits with adjustable openings.
The inlet and exit port areas of the flow diverters and exits shall be adjustable to enable the
flow direction and overpressure to be trimmed during commissioning and later during
normal operation.
Openings in the air outlet ducting shall be flush with the floor and ceiling to allow escape of
gases and vapours both heavier and lighter than air.
The size of the ducting shall be such that air velocities inside will not create noise levels
that exceed the acceptable limits specified in DEP 31.10.00.31-Gen.
Outlet stack openings shall be higher than any equipment (e.g., HVAC equipment) installed
on the roof of the analyser shelter.
Outlet stack openings to atmosphere shall be fitted with rain hoods and wire mesh bird
screens.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 21

To prevent any adverse effects of outside wind direction and velocity on the ventilation and
overpressure inside the shelter, Nelson hoods or devices with similar features shall be
installed on the openings of outlet stacks/ducts.

6.4 VENTILATION FAN REQUIREMENTS


6.4.1 Closed and pressurised analyser shelters
Ventilation shall be by means of centrifugal or axial fans with blades of non-sparking
material driven by a 100 % capacity directly coupled or belt driven motor.
Motors positioned inside a closed analyser shelter shall have a type of protection suitable
for the area classification inside the shelter.
The fan speed shall not exceed 2500 r/min.
The fan support and casing construction shall be sufficiently rigid to prevent resonance and
vibration (the bearing support shall be part of the fan casing).
The noise threshold shall not exceed 80 db for an 8 hour period inside of a analyzer shelter.
6.4.2 Pressurised analyser shelters
In addition to the requirements stated in (6.4.1), the following shall apply.
The ventilation equipment shall be mounted inside or outside (if suitably protected) the
shelter.
The redundant fans shall be located outside the sample handling area.
Motors positioned inside ducting shall have a type of protection suitable for operation in a
Zone 1 hazardous area.
The power supply to the fan motors shall be independent of all shelter safety trip circuits.
Control circuits shall be provided for the alternate running of the fans to equalize operational
hours.
Heating shall have a type of protection suitable for operation in a Zone 1 hazardous area.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 22

7. ANALYSER SHELTER PROTECTION

7.1 GENERAL
Analyser shelters handling toxic or flammable fluids including hydrogen used as a carrier
gas or burner fuel shall be provided with appropriate gas detectors.
Alarm points for gas detectors shall be as per DEP 32.30.20.11-Gen.
Alarms shall be annunciated by a horn and a beacon (flashing type) within the analyser
shelter and by a horn and beacon mounted outside the entrance door(s) as per
DEP 32.30.20.11-Gen.
The number and location of gas detectors shall be determined by shelter size, potential
leak sources and ventilation patterns and shall be in accordance with
DEP 32.30.20.11-Gen.
If gas detectors are required, they shall be located in the direct vicinity of the controlled
outlet openings of the ventilation system inside the analyser shelter.
Infra-red types of gas detectors should be used in preference to catalytic types, unless the
flammable gas species are not detectable by infra-red types (e.g., hydrogen).
For process fluids contain both flammable and toxic gases, a review of which type of gas
detector will reach its alarm point shall be made. For example, a process gas with
flammable gases and 1 % or greater H2S will reach its H2S alarm point prior to reaching the
LFL alarm point.
If continuous toxic gas detection is still considered necessary, it should be taken into
account that if the toxic gas concentration in flammable vapours is less than 1 % molar
composition, a flammable gas detector set at an alarm level of 10 % LFL would normally be
sufficiently sensitive to give an early warning for the toxic gas constituent and the
flammable gas.
If shelter carrier gas or reference gas supply is connected to the plant nitrogen system or if
the plant air system is backed up by the plant nitrogen system, O2 detectors shall be
installed to monitor and alarm on low oxygen in air level.

7.2 CLOSED ANALYSER SHELTERS


Closed analyser shelters with forced ventilation shall be provided with a ventilation failure
sensor alarming as a common shelter fault alarm to the relevant control room.

7.3 PRESSURISED ANALYSER SHELTERS


Pressurised analyser shelters shall be provided with the following safeguards:
• loss of overpressure detector alarming on local annunciation panel (7.4).and as a
common shelter fault alarm to the relevant control room,
• isolation of any general purpose convenience outlets.
The safeguarding systems shall comply with IEC/TR 60079-16.
Instrumented protective functions shall be classified and implemented in accordance with
DEP 32.80.10.10-Gen. For typical IPF classes relating to analyser shelters, refer to
Table 1.
7.3.1 Air intake
The presence of flammable gas at the point of fresh air intake of the ventilation system shall
be monitored in accordance with the overpressure ventilation requirements of IP 15. The
gas detector(s) shall either monitor the air flowing through inlet ducting or the atmosphere
in the direct vicinity of the fresh air intake point.
If mounted in or adjacent to the inlet air ducting, they shall be fitted so that the prevailing
flow profiles and air speed inside the ducting do not adversely affect either representative
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 23

sampling or the accuracy of analysis. The detector(s) shall be easily accessible for
maintenance purposes and a test gas connection shall be provided.
If it is considered credible for toxic gas to enter the shelter, a toxic gas detector shall be
installed, mounted in the same way as the flammable gas detectors.
If it is considered credible for inert gas (e.g., Nitrogen) to enter the shelter, an oxygen
deficiency detector shall be installed, mounted in the same way as the flammable gas
detectors.

7.4 ANNUNCIATION, SAFEGUARDING AND IPF CLASSIFICATION


7.4.1 Closed analyser shelter
If specified on the analyser cabinet/shelter datasheet, the ventilation failure alarm shall be
initiated on a local annunciation panel mounted near each/the entrance door(s), outside the
shelter.
7.4.2 Pressurised analyser shelter
Table 1 is a typical IPF classification matrix for a pressurised analyser shelter. Also
included are toxic gas detection in the fresh air intake and flammable and toxic gas
detection inside the shelter. Their IPF classification and other additional safeguards that
may be deemed necessary shall be classified on a case-by-case basis.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 24

Table 1 Example IPF classification matrix for a pressurised analyser shelter

CCR Inside / Local Annunciation Panel Analyser House Executive Action


Cause Outside (at each entrance)
SIL class Panel Alarm Flashing/ Normal Convenience Ventilation Door Alarm Flammable Toxic Gas Isolate Stop
Rotating Operating Outlets Failure Gas Convenience Ventilation
Beacon (Off) Isolated Outlets and/or HVAC

Evacuation command from 2 A A A - - - - - - -


CCR
Trip from CCR 2 A A A A* - - - - A -
Ventilation failure 1 B C B C* B - - - C -
Doors open 2 (if D) B C B D* - B - - D -
Flammable gas air intake 1 A C A C* C* - A - C C
Flammable gas inside # A C A C* - - A - C -
Toxic gas/N2 air intake # A A A - A* - - A - A
Toxic gas/N2 inside # A A A - - - - A - -

CODES: A = immediate action/annunciation upon activation of initiator


B = action/annunciation delayed 60 s following activation of initiator
C = action/annunciation delayed for one fresh air change upon activation of initiator, i.e., 10 min for six air volume changes per hour
D = same as for C, but only if door is located in hazardous area (ref. IEC/TR 60079-16)
* = codes marked with * follow executive action or status
# = IPF class shall be assigned on a case-by-case basis
NOTES: 1. A local annunciation panel shall be installed at each entrance door.
2. The analyser shelter protection system shall be designed so that power to all non-protected functions, e.g., general purpose type convenience outlets, can be switched on only after
the ventilation system has been operating for at least 6 fresh air changes, i.e., 60 minutes in the case of 6 changes per hour.
3. An audible alarm for fire or gas shall be heard inside the analyser shelter.
4. The above matrix is a minimum requirement. Pitch of the aud ble alarms and duration, colours of flashing/rotating beacons and other details shall be as specified by the Principal.
5. The SIL classes shown in the matrix are typical. Each individual case shall be checked against specific project requirements.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 25

8. UTILITY/VENT HEADERS

8.1 GENERAL
The requirement for specific header types shall be consistent with the analyser type and
the Manufacturer and shall be specified on the analyser cabinet/shelter datasheet. The
size and type of header terminations for connection to plant piping shall also be specified
on the analyser cabinet/shelter datasheet.
All headers shall be firmly secured to the analyser shelter.
All drain, cooling water, steam and flare headers shall be installed on the exterior of the
shelter with appropriate heat tracing and insulation. Carrier and detector gas headers and
atmospheric vent header shall be installed on the interior of the shelter.
For shelters containing 2 or more analysers requiring carrier and/or utility gases (e.g., gas
chromatographs), common headers shall include a pressure transmitter or pressure switch
for outputting a low pressure alarm signal.
All headers shall be terminated on the outside of the shelter in a manner such that
connections to plant piping can be made in a cost effective manner. It is the responsibility
of the Contractor to provide the Principal with header termination drawings for approval
prior to fabrication.
Line-size isolation and check valves, located outside the analyser shelter, shall be
provided for the utility supply/return lines immediately downstream of the connection
between the header supply/return line and the analyser shelter utility supply header.
Check valves shall be sized for each service such that back pressure to the analysers
is minimized.
Take-off and return points shall be from the top of the analyser shelter headers and
shall be provided with individual isolation valves.
A drain valve (plugged, size specified in analyser cabinet/shelter datasheet) shall be
provided at the low point of each sloped (3:100) header.
A minimum of two spare, plugged take-off and return points shall be provided for each
header. For the Instrument Air Header and Nitrogen Header, these two spare take–off
points shall be valved as well as capped.
Headers shall be provided with valved high point vents and low point drains.

8.2 AIR
Instrument air supply shall be in accordance with DEP 31.37.00.11-Gen.
Instrument air headers shall be equipped with parallel coalescing filter housings,
provided with appropriate replaceable elements, and that include an independent
isolation valve arrangement and a main header pressure gauge (with isolation valve).
The instrument air system in the analyser shelter shall meet the following additional
requirements:
a) Utilise only SS 316 for valves, tubing, and fittings for connections from the header to
the instrument.
b) Filter housings and bowls shall not be constructed from plastic or glass. Filter bowls
should have “wing nut” type nylon or aluminum (no brass) blow-down bleed valves.
Each filter shall be designed for 200 % of design consumption.
c) Utilise take-off points from the top of the header which are provided with isolation
valves (of a size specified in analyser cabinet/shelter datasheet) and pressure
regulators/filters with appropriately ranged pressure gauges.
d) A suitably ranged pressure gauge with an isolation valve to indicate header supply
pressure shall be provided.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 26

e) Construction shall be in accordance with the line class specified in the analyser
cabinet/shelter datasheet.
f) Have a minimum of 30 % spare connections with shutoff valve and cap.

8.3 NITROGEN HEADER


Nitrogen headers shall be equipped with parallel coalescing filter housings, provided
with appropriate replaceable elements, and that include an independent isolation valve
arrangement and a main header pressure gauge (with isolation valve).
The nitrogen header shall meet the following additional requirements:
a) Be mounted on the exterior of the shelter above the sample conditioning system
enclosures;
b) Utilise only SS 316 for valves, tubing, and fittings for connections from the header to
the instrument.
c) Filter housings and bowls shall not be constructed from plastic or glass. Filter
bowls should have “wing nut” type nylon or aluminum (no brass) blow-down
bleed valves. Each filter shall be designed for 200 % of design consumption.
d) Utilise take-off points from the top of the header which are provided with isolation
valves (of a size specified in analyser cabinet/shelter datasheet) and pressure
regulators/filters with appropriately ranged pressure gauges.
e) A suitably ranged pressure gauge with an isolation valve to indicate header
supply pressure shall be provided.
f) Construction shall be in accordance with the line class specified in the analyser
cabinet/shelter datasheet.
g) Have a minimum of 30 % spare connections with shutoff valve and cap.

8.4 COOLING WATER


Any cooling water supply and cooling water return headers that are specified on the
analyser cabinet/shelter datasheet shall be mounted below the sample conditioning system
enclosures. Sample coolers should be in sample conditioning system enclosures, not
inside the shelter.
The cooling water headers shall:
a) not dead-head in the analyser shelter; unless tubing sizes, lag times and heat loss
calculations have been performed that satisfy the demand required in the shelter;
b) not be located directly above electronic equipment;
c) not have flange connections located over analysers or other water-damaged
equipment unless unavoidable, in which case a catch tray shall be provided to divert
any leaks;
d) have pressure and temperature indicators (with isolation valves) on header inlet;
e) be constructed in accordance with the line class specified in the analyser
cabinet/shelter datasheet.
The cooling water supply shall comply with local regulations. For potable water as cooling
medium, a siphon breaker or breaker vessel shall be installed immediately downstream of
the main shut-off valve of the water supply.

8.5 FLARE HEADER


Where specified on the shelter datasheet, the flare header shall:
a) be mounted on the exterior of the shelter above the sample conditioning system
enclosures;
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 27

b) have a tee with a drip leg at the low end;


c) be provided with a capped quarter-turn ball valve to blow down the drip leg;
d) have the drip leg tubed or piped to the liquid drain header, where available,
e) be configured so that all connections other than the drip leg are located on the top of
the header;
f) have three spare taps provided on each header;
g) be constructed in accordance with the line class specified in the analyser
cabinet/shelter datasheet.

8.6 STEAM HEADER


Any steam headers specified on the analyser cabinet/shelter datasheet shall:
a) be equipped with a properly sized steam trap;
b) have a steam condensate header return to the process unit condensate line when
steam is used continuously,.
c) have a liquid drain header instead of a condensate header when steam is only to be
used occasionally for sample line purging, etc;
d) be constructed in accordance with the line class specified in the analyser
cabinet/shelter datasheet.

8.7 DRAIN HEADER


Vent and drain systems for analyser shelters shall be in accordance with
DEP 32.31.50.10-Gen.
Regular liquid samples shall be returned into the process stream only. If this requirement
cannot be met, the Principal shall be consulted. Hydrocarbon liquids that cannot be
returned to the process, e.g., those resulting from maintenance activities or from incidents
(drips), shall be discharged into either the plant hydrocarbon recovery system or a
dedicated collection sump or vessel.
Water effluent (possibly oil contaminated) shall be discharged into a dedicated collection
sump or vessel in accordance with DEP 34.17.00.32-Gen.
In order not to poison the biological mass of waste water treatment systems, chemically
contaminated water shall be collected in a dedicated sump or vessel.
Any drain headers specified on the analyser cabinet/shelter datasheet shall:
• be routed below the sample conditioning system enclosures;
• have the connecting line to the process unit “oily water drain” free draining and shall
be sized as specified in analyser cabinet/shelter datasheet;
• be constructed in accordance with the line class specified in the analyser
cabinet/shelter datasheet.

8.8 ATMOSPHERIC VENT


Where specified on the analyser cabinet/shelter datasheet, an atmospheric vent header
shall be provided. The atmospheric vent header shall be:
a) constructed of SS tubing, sized as specified in the analyser cabinet/shelter
datasheet;
b) terminated at a safe location approved by the Principal;
c) provided with a flame arrestor or combustor as required;
d) provided with a low-point drain valve.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 28

8.9 COMPRESSED GAS CYLINDER AND LIQUID CALIBRATION SYSTEM


The number and type of carrier, detector and calibration stations shall be specified on the
analyser cabinet/shelter datasheet.
Only those fluids likely to change composition (e.g., condensation in vapour calibration
mixtures), freeze or become viscous at the ambient temperatures specified on the analyser
cabinet/shelter datasheet, require heated storage. All other carrier, detector and
calibration gases/liquids shall be stored outside the analyser shelter.
All connections between the gas cylinders/calibration vessels and the analysers shall be
permanently tubed. Connections between gas supply cylinders and the analysers shall be
via bulkhead fittings and a common bulkhead panel. Where multiple analysers require the
same carrier or detector gas, a supply header shall be provided on the interior wall of the
shelter. Calibration fluids shall be introduced into the analysers via the sample conditioning
system.
The cylinder cabinets shall be provided with appropriate lighting and shall be sized to
provide reasonable access to the calibration cylinders for removal and to the calibration
vessels for maintenance with the cabinet doors open without the need for entry into the
cabinet.
Calibration cylinder blankets shall be provided for gas blends with dewpoints above –20 °C
(-4 °F). The hold temperature shall be 20 °C (36 °F) above the dewpoint or pour point of the
calibration fluid. A termination and isolation switch shall be provided for heater blankets.
Where suitable, based on air consumption and plant instrument air quality, air treaters may
be used in lieu of zero air cylinders.
The gas flow entering the closed or pressurised shelter shall be limited by flow limiting
valves. Pressure relief valves to prevent over pressuring equipment venting to a suitable
location shall be provided.

8.10 CYLINDER RACK AND HEADER DETAILS


Each carrier, reference and detector gas station requires at least two compressed gas
cylinders. Number of cylinders for carrier, reference, or detector should be adequate to
last at least 2 weeks. These cylinders shall be:
a) stored in such a manner to permit ready access and easy removal and replacement
(e.g., at grade for shelters above grade);
b) secured by a cylinder rack with clips and chains and half shoes permanently
attached to the shelter exterior.
c) protected from direct sunlight, rain, and snow by a canopy.
d) provided with 50 % additional rack space (exceptions shall be evaluated on a case
by case basis).
Gas cylinders mounted to the exterior wall of the analyser shelter shall be placed upon a
grating.
Where more than 3 GCs are located in a shelter, the carrier gas should be provided by
means of a “pre-packaged cylinder cage” with a capacity of up to eight (8) bottles, fully
trimmed with regulators, a pressure relief valve, required high pressure hoses and
cylinder bumpless switch-over assembly.
A combination of component sizing, pressure reduction/pressure relief and flow restrictors
shall be used to reduce the amount of hazardous material that will be released inside the
analyser shelter in the event of a component failure.
A flow restrictor shall be provided to limit the amount of carrier, detector or calibration fluids
entering the analyser shelter to 2x the normal requirement. The flow restrictor shall be
installed downstream of the pressure regulator but upstream of the pressure relief valve.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 29

Regulators shall be mounted on a mounting plate with the exception of oxygen service
where the regulators shall be mounted on the gas cylinders. The mounting plate shall be
attached to the exterior of the shelter. This is done for shelters at grade or at a suitable
mounting location for cylinders located apart from the shelters. In both cases, the
regulator shall be protected from direct sunlight, rain, and snow by a canopy.
Storage facilities shall be sized based on cylinders dimensions as specified in the
analyser cabinet/shelter datasheet.
Where practical, sufficient space shall be provided for two calibration cylinders per
analyser. For applications requiring liquid calibration vessels, a single calibration vessel is
required.
Calibration cylinders containing relatively small amounts of hydrocarbon gases or vapours
e.g., vapour phase calibration standards at pressures less than 600kPa (ga) (87 psi (ga))
with less than 700 L (185 gal) of flammable gas, may be stored in the interior of an
analyser shelter if approved by the Principal. In such cases, a cylinder heating blanket shall
be supplied.

8.11 HEATED STORAGE


Provision shall be made to ensure that no phase or concentration changes occur in the test
or calibration samples during storage.
Individual liquid vessel or gas cylinder heater blankets shall be provided when the required
storage temperature of the calibration or test sample exceeds the normal analyser shelter
or analyser cabinet temperature (15 °C (59 °F)).
Liquid vessels or gas cylinders requiring heated storage shall be mounted in a heated and
insulated storage cabinet. The use of heating blankets to preclude the requirement for a
heated cabinet or room (i.e., ambient storage), is not permitted under any circumstances.
Each cylinder annex shall be equipped with a power receptacle.

8.12 LIQUID RECOVERY


When specified in analyser cabinet/shelter datasheet a liquid recovery system to pump
recovered liquids into the appropriate drain system shall be provided. The liquid
recovery system shall consist of
• a collection vessel suitable to permit analysers to drain into by gravity flow;
• redundant pumps powered by electric motors that meet Zone 1 area classification
requirement;
• a level transmitter to control vessel emptying.
For hydrocarbon applications to avoid static electricity hazard, tubing/pipe downstream
of the liquid recovery vessel shall be sized to preclude linear velocity in the tubing
exceeding 4 m/s (13 ft/s) at the maximum pump flow rate.

8.13 GAS/VAPOUR RECOVERY


Gas/vapour flows to the atmospheric vent header shall be minimized and shall met local
environmental practices and regulations.
If specified in the analyser cabinet/shelter datasheet, a gas/vapour recovery system
shall be provided to pump recovered liquids into the appropriate drain system. The
gas/vapour recovery system shall consist of
• a collection vessel;
• redundant pumps, powered by electric motors that are suitable for a Zone 1 area
classification;
• a pressure transmitter to control the emptying of the vessel.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 30

8.14 COMPUTERS AND TELECOMMUNICATION FOR PRESSURISED ANALYSER


SHELTERS
If practical, to reduce the time spent by craftsmen in process areas, the capability for
maintenance via remote access shall be provided via data links as detailed on the analyser
and analyser cabinet/shelter datasheet.
The requirements for direct voice communication (e.g., telephone or plant intercom) with
the control room shall be as detailed on the analyser cabinet/shelter datasheet. If such
equipment is specified, it shall be suitable for the area classification.
Power to non-certified, general purpose equipment shall be switched off.
Non-intrinsically safe signal lines to installed equipment shall be separated by disconnector
units, certified for the area classification.

9. INSPECTION AND TESTING

9.1 GENERAL
Inspection and testing shall comply with DEP 62.10.08.11-Gen. Pre-fabricated analyser
shelters, complete with analysers systems and sub-systems installed, shall be subject to
Factory Acceptance Testing (FAT) as detailed in DEP 32.31.50.10-Gen. Section 7 and
Appendix C.
The Manufacturer/Supplier is responsible for supplying the inspection and test
certificates as part of the purchase price of the analyser shelter package.
Examinations and/or tests may be reviewed and/or witnessed by the Contractor or their
authorized agent at the Manufacturer/Suppliers or Systems Integrator’s facility.
Leak and pressure testing of all fluid lines and components shall be carried out utilising
a testing fluid, which does not compromise the subsequent operation of the analyser
shelter package or analyser shelter package subsystem. Pressure testing shall be
performed at 1.5 times the design pressure of the system.
For factory acceptance, the Manufacturer/Supplier shall follow the standard provided by
the Contractor. The analyser shelter package Manufacturer/Supplier shall provide at
least the following:
• at least two weeks advance notice of scheduled factory testing and inspections;
details of proposed testing procedures;
• details of proposed testing documentation;
• all the equipment and materials required to perform the specified inspection and
testing at their respective facilities; and,
• timely access for the Contractor to perform said inspections and witness testing.

9.2 SHELTER
The shelter shall be inspected to verify compliance with DEP 34.17.00.32-Gen.

9.3 UTILITIES, VENT AND DRAIN SYSTEMS


The utility piping and the drain and vent piping shall be inspected to verify compliance with
DEP 31.38.01.11-Gen.

9.4 HEATING, VENTILATION AND AIR CONDITIONING SYSTEMS


The general inspection and testing of HVAC systems shall be in accordance with
DEP 31.76.10.11-Gen. and DEP 62.10.08.11-Gen. (for supporting instrumentation).
Tests shall be conducted on site with portable gas detectors to confirm that no flammable
or toxic gases are released or are entrained with the ventilation air.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 31

10. MARKING FOR IDENTIFICATION AND INFORMATION

10.1 ANALYSER SHELTER NAMEPLATE


Nameplates shall be in accordance with the requirements of DEP 32.31.00.32-Gen., but as
amended below.
Nameplates shall be screwed or nailed to their supports, not glued.
Similar to the following example, a nameplate showing the analyser shelter number shall be
attached to the outside of all doors:

ANALYSER SHELTER: TAG NUMBER


INTERIOR AREA CLASSIFICATION:
EXTERIOR AREA CLASSIFICATION:
MANUFACTURERS NAME:
WEIGHT AND DIMENSIONS:
The letters in the above notice shall be at least 20 mm (3/4 in) high.

10.2 ANALYSER SHELTER WARNING NOTICES


10.2.1 Closed analyser shelter
The following notice shall also be displayed at the entrance door(s), adapted to show only
the appropriate statements in the example below:

CLOSED ANALYSER SHELTER

WARNING

Door must be kept closed.

CAUTION: Risk of (select applicable: Flammable, H2S, Hydrogen, CO, Other) Gas

CAUTION: Do not enter the shelter when status lights indicate the possible
presence of flammable or toxic vapour inside, unless the prescribed precautions
are taken.

The capital letters in the above notice shall be at least 20 mm (3/4 in) high, with the lower
case letters to scale.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 32

10.2.2 Pressurised analyser shelter


The following notice shall also be displayed at each door, adapted to show only the
appropriate statements in the example below:

ANALYSER SHELTER PROTECTED BY FORCED VENTILATION


WARNING

Doors must be kept closed

CAUTION: Risk of (select applicable: Flammable, H2S, Hydrogen, CO, Other) Gas

CAUTION: Flammable material may only be introduced into the shelter if


specifically permitted and recorded.

CAUTION: Do not enter the shelter when status lights indicate the possible
presence of flammable or toxic vapour inside or loss of pressurisation, unless the
prescribed precautions are taken.

The capital letters in the above notice shall be at least 20 mm (3/4 in) high, with the lower
case letters to scale.

10.3 NAMEPLATES FOR VENT, DRAIN AND CONDENSATION SYSTEMS


Drain, vent and, if applicable, condensate systems shall be clearly identified with
nameplates. Colour coding shall be as per local practice.

10.4 NAMEPLATES FOR STEAM SUPPLY


Nameplates shall indicate the nominal pressure and temperature of the steam.

10.5 NAMEPLATES FOR DETECTION OF LOW-FLOW VENTILATION AIR (FOR


PRESSURISED SHELTERS ONLY)
The flow detection device on the main inlet ducting shall be clearly marked with a tag plate
of red background and white lettering.

11. RECORDS
All relevant details of the analyser shelter and equipment, including the HVAC system, if
applicable, shall be suitably recorded.
All drawings shall be provided in native format, so the PDF-format is not acceptable.
In addition to specifying equipment to be provided by the analyser shelter package
Supplier, all drawings shall also specify and identify as such, any equipment that is part
of the analyser shelter package but will be provided or installed by others.
Documentation to be supplied shall be as detailed in DEP 32.31.50.10-Gen. Section 6 and
Appendix B.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 33

12. MATERIALS TO BE SUPPLIED BY THE PRINCIPAL FOR ANALYSER SHELTERS


Accessories for personnel safety shall be supplied by the Principal if required by site
regulations as detailed on the analyser shelter datasheet. For example:
• an eye wash unit
• fire blankets
• workbench
• fire extinguisher
Depending on climatic conditions, the eye wash unit shall be located outside the analyser
shelter, near the sample handling area or inside the analyser shelter.

13. PREPARATION FOR SHIPPING


Shelter packages shall be prepared for shipment as follows:
a) Package shall be de-pressurized, drained or blown dry of any hazardous material
and/or water prior to shipment.
b) All connection points shall be appropriately tagged.
c) Any vent lines that are capped and/or sealed for shipping shall be flagged for
removal prior to service.
d) Threaded and tube openings shall be sealed and plugged with suitable protectors to
prevent damage to threads or tubing and prevent the ingress of dirt or packing
material.
e) Flange faces, where applicable, shall be coated with a suitable rust preventative and
shall be protected with wood or plastic flange covers, securely bolted to the flange.
f) Shelter exhaust vents and air intakes shall be covered with appropriately secured
plastic.
g) Fragile or sensitive pieces of equipment shall be removed and packaged separately.
h) All items subject to movement shall be secured in place.
i) Devices extending beyond the roof line shall be removed for shipment.
j) Packaged for shipment in a manner to avoid damage or atmospheric corrosion to
interior or exterior surfaces while in transit or during storage.
k) Ancillary devices shall be crated or boxed, at the Supplier’s discretion unless
specified on the datasheets, in such a fashion to preclude, within reason, damage in
transit.
l) Documents, tags or instructions necessary for proper unpacking and protection after
unpacking shall be enclosed and their location marked on the outer covering.
m) Transport shall be by an "air ride" trailer.
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 34

14. REFERENCES
In this DEP, reference is made to the following publications:
NOTES: 1. Unless specifically designated by date, the latest edition of each publication shall be used,
together with any amendments/supplements/revisions thereto.
2. The DEPs and most referenced external standards are available to Shell staff on the SWW (Shell
Wide Web) at http://sww.shell.com/standards/.

SHELL STANDARDS
Definition of temperature, pressure and toxicity levels DEP 01.00.01.30-Gen.
Noise control (amendments/supplements to ISO 15664) DEP 31.10.00.31-Gen.
Instrument air supply DEP 31.37.00.11-Gen.
Piping - General requirements DEP 31.38.01.11-Gen.
Heating, ventilation and air conditioning for plant buildings DEP 31.76.10.10-Gen.
Installation, testing and balancing, and commissioning of HVAC DEP 31.76.10.11-Gen.
systems
Fire, gas and smoke detection systems DEP 32.30.20.11-Gen.
Instruments for measurement and control DEP 32.31.00.32-Gen.
On-line process analysers DEP 32.31.50.10-Gen.
Instrument signal lines DEP 32.37.20.10-Gen.
Instrumented protective functions (IPF) DEP 32.80.10.10-Gen.
Electrical engineering design DEP 33.64.10.10-Gen.
Electromagnetic compatibility (EMC) DEP 33.64.10.33-Gen.
Structural design and engineering of onshore structures DEP 34.00.01.30-Gen.
Design and engineering buildings DEP 34.17.00.32-Gen.
Inspection and functional testing of instruments DEP 62.10.08.11-Gen.
Area classification DEP 80.00.10.10-Gen.

AMERICAN STANDARDS
Recommend practice for classification of locations for electrical API RP 500
installations at petroleum facilities classified as Class I, Division 1 and
Division 2
Recommended practice for Classification of locations for electrical API RP 505
installations at petroleum facilities classified as Class I, Zone 0,
Zone 1, and Zone 2

BRITISH STANDARDS
Model code of safe practice, Part 15, Area classification code for IP MODEL CODE P15
petroleum installations
Issued by: Institute of Petroleum

EUROPEAN STANDARD
Metallic products – Types of inspection documents EN 10204
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 35

INTERNATIONAL STANDARDS
Electrical apparatus for explosive gas atmospheres – Part 2 - ISA 12.04.01
Pressurized enclosures "p" (IEC 60079-2 Mod).
Explosive Atmospheres – Part 2: Equipment protection by pressurized ISA 60079-2
enclosures “p”
Electrical apparatus for explosive gas atmospheres: Part 16: Artificial IEC TR 60079-16
ventilation for the protection of analyser(s) houses
Industrial-process control - Safety of analyser houses IEC 61285
ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 36

APPENDIX A FLOW DIAGRAM FOR SELECTION OF ANALYSER HOUSINGS


ECCN EAR99 DEP 32.31.50.13-Gen.
September 2012
Page 37

APPENDIX B FLOW DIAGRAM FOR SELECTION OF HEATING/COOLING

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