Beruflich Dokumente
Kultur Dokumente
Repair Manual
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic)
Edition 01.2017
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Repair Group
00 - General, Technical Data
30 - Clutch
34 - Controls, Housing
35 - Gears, Shafts
39 - Final Drive, Differential
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with respect to the correctness of information in this document. Copyright by AUDI AG.
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
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4.1 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Overview - Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
30 - Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.1 Overview - Dual Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2 Overview - Clutch Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.3 Clutch Carrier, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4 Clutch, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.5 Clutch Cover, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.6 Driveshaft Bearing, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
34 - Controls, Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1 Selector Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.1 Overview - Selector Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.2 Overview - Parking Lock Emergency Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.3 Gearshift Mechanism, Checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.4 Selector Lever Handle, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.5 Selector Lever Boot on Selector Lever Handle, Disconnecting and Assembling . . . . . . . . 34
1.6 Emergency Release from P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1.7 Selector Mechanism, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1.8 Parking Lock Emergency Release Cable, Removing and Installing . . . . . . . . . . . . . . . . . . 36
2 Transmission, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.1 Transmission, Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.2 Transmission, Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.3 Transmission Tightening Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3 Securing on Engine and Transmission Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4 Subframe Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.1 Overview - Subframe Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5 ATF Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.1 Overview - ATF Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.2 Overview - Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.3 Overview - Drain and Check Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
5.4 Overview - Auxiliary Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Contents i
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
35 - Gears, Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
1 Parking Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
1.1 Overview - Parking Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
1.2 Parking Lock Cover, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
1.3 Parking Lock, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
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39 - Final Drive, Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
1 Seals, Rear Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
1.1 Component Location Overview - Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
1.2 Left Seal, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
1.3 Right Seal, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
1.4 Input Shaft Seal, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
1.5 Driveshaft Seal in Transmission, Replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
2 Differential, Rear Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
2.1 Overview - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
2.2 Left Flange Shaft, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
2.3 Left Flange Shaft Bearing, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
2.4 Final Drive Cover with Right Flange Shaft, Removing and Installing . . . . . . . . . . . . . . . . . . 102
2.5 Right Flange Shaft, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
2.6 Right Flange Shaft Bearing, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
3 Transmission Control, Rear Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
3.1 Component Location Overview - Transmission Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
3.2 Overview - Transmission Housing Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
3.3 Transmission Control Module, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . 111
3.4 Transmission Input Speed Sensor G182 / Clutch Temperature Sensor 1 G658 , Removing
and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
3.5 Clutch Temperature Sensor 2 G659 , Removing and Installing . . . . . . . . . . . . . . . . . . . . . . 116
4 Front Final Drive and Front Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
5 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
6 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
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ii Contents
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
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♦ -Arrow 3- transmission manufacturer part number
♦ -Arrow 4- production country and serial number
Note
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1. Identification 1
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
2 Safety Precautions
⇒ “2.1 Safety Precautions when Working on Vehicle”, page 2
⇒ “2.2 Safety Precautions when Working on Vehicles with Start/
Stop System”, page 3
⇒ “2.3 Safety Precautions during Road Test with Testing Equip‐
ment”, page 3
⇒ “2.4 Safety Precautions when Tow Starting and Towing”, page
3
WARNING
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♦ Shift the transmission into “P” and press the parking brake
button to lock the electro-mechanical parking brake before
working on a running engine.
Danger of poisonous exhaust gas with the engine running.
♦ When engine is running, an exhaust extracting system
must always be connected to the exhaust system.
Risk of injury through the radiator fan turning on automatically.
♦ Disconnect the connectors before working near the fan
shroud.
Caution
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WARNING
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If Testing Equipment Must Be Used during a Road Test, Observe
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WARNING
Caution
2. Safety Precautions 3
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
Note
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3 Repair Information
⇒ “3.1 Guidelines for Clean Working Conditions”, page 5
⇒ “3.2 General Information”, page 5
⇒ “3.3 General Repair Information”, page 6
⇒ “3.4 Body Protectors, Installing”, page 7
⇒ “3.5 Contact Corrosion”, page 8
⇒ “3.6 Wire Routing and Securing”, page 8
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nal.
♦ Seal all open lines and connections immediately with clean
plugs or caps from the Engine Bung Set - VAS6122- .
♦ Place the removed parts on a clean surface and cover them.
Use foil or lint-free cloths.
♦ Carefully cover or seal opened components if the repair will
not be done immediately.
♦ Only install clean parts: remove the replacement parts from
their packaging just before installing them.
♦ Protect the disconnected connectors from dirt and moisture
and only connect when they are dry.
3. Repair Information 5
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
Caution
Caution
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replacement part must be used for the front final drive.
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with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Only the high-performance Haldex clutch oil available as
a replacement part may be used for the Haldex clutch.
Refer to the Parts Catalog.
♦ Other oils can cause the front final drive or the Haldex
clutch to malfunction or fail.
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♦ The open side of the gaskets point toward the fluid to be sealed
in.
♦ When installing the new shaft seal, make sure the sealing lip
does not run on the same point as the sealing lip from the old
seal (use offset tolerance).
♦ Follow the guidelines for clean working conditions. Refer to
⇒ “3.1 Guidelines for Clean Working Conditions”, page 5 .
Sealant
♦ Thoroughly clean housing joint surfaces before applying the
sealant.
♦ Apply sealant evenly and not too thick.
♦ Sealant must not go into the bleed holes.
Circlips
♦ Do not stretch the circlips.
♦ Replace damaged or stretched circlips.
♦ The circlips must rest at the bottom of the groove.
Bolts and Nuts
♦ Loosen the bolts opposite the tightening sequence.
♦ Bolts or nuts for securing covers and housings should be loos‐
ened and tightened diagonally in stages if no tightening se‐
quence is specified.
♦ Replace the self-locking nuts.
♦ Use a wire brush to clean the threads of the bolts that were
installed with locking fluid. Then insert the bolts with Locking
Fluid - AMV 185 101 A1- .
♦ The tightening specifications given apply to unoiled bolts and
nuts.
3. Repair Information 7
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
Note
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Contact corrosion can occur if inadequate fasteners (bolts, nuts,
washers, etc.) are used.
For this reason, only fasteners with a special surface coating may
be installed.
Furthermore, all rubber or plastic and adhesive are made of non-
conductive materials.
If there are doubts about whether parts can be used or not, use
new parts. Refer to the Parts Catalog.
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with respect to the correctness of information in this document. Copyright by AUDI AG.
4 Technical Data
⇒ “4.1 Capacities”, page 9
4.1 Capacities
⇒ “4.1.1 Transmission Capacities”, page 9
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– Fill with ATF. Refer to
⇒ “6.2 ATF, Draining and Filling”, page 68 .
Caution
4. Technical Data 9
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
5 Overview - Transmission
1 - Transmission
❑ Removing. Refer to
⇒ “2.1 Transmission,
Removing”, page 39 .
❑ Installing. Refer to
⇒ “2.2 Transmission, In‐
stalling”, page 45 .
2 - Engine
3 - Driveshaft
❑ Overview. Refer to ⇒
Front Final Drive 0D4;
Rep. Gr. 39 ; Driveshaft;
Overview - Driveshaft .
4 - Front Final Drive
❑ Overview. Refer to ⇒
Front Final Drive 0D4;
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Rep. Gr. 39 ; Final
Drive; Overview - Final
Drive .
5 - All Wheel Drive Clutch
❑ Overview. Refer to ⇒
Front Final Drive 0D4;
Rep. Gr. 39 ; All Wheel
Drive Clutch .
6 - Driveshaft
❑ Overview. Refer to ⇒
Front Final Drive 0D4;
Rep. Gr. 39 ; Driveshaft;
Overview - Drive Axle in
Engine
❑ Runs through the en‐ Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
gine oil pan so it is not permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
visible from outside with respect to the correctness of information in this document. Copyright by AUDI AG.
30 – Clutch
1 Clutch
⇒ “1.1 Overview - Dual Clutch”, page 11
⇒ “1.2 Overview - Clutch Carrier”, page 13
⇒ “1.3 Clutch Carrier, Removing and Installing”, page 13
⇒ “1.4 Clutch, Removing and Installing”, page 16
⇒ “1.5 Clutch Cover, Removing and Installing”, page 19
⇒ “1.6 Driveshaft Bearing, Replacing”, page 20
1 - Dual Clutch
❑ Refer to the Parts Cata‐
log because there are
different versions de‐
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pending on the date of
manufacture.
❑ Removing and instal‐
ling. Refer to
⇒ “1.4 Clutch, Remov‐
ing and Installing”, page
16 .
❑ If the dual clutch is re‐
placed, perform a basic
setting using the Vehicle
Diagnostic Tester .
2 - O-Ring
❑ Replace after removing
3 - Clutch Cover
❑ Removing and instal‐
ling. Refer to
⇒ “1.4 Clutch, Remov‐
ing and Installing”, page
16 .
4 - Bolt
❑ Tightening specification
and sequence. Refer to
⇒ Fig. ““Clutch Cover
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page 12 . with respect to the correctness of information in this document. Copyright by AUDI AG.
5 - Circlip
❑ Replace after removing
❑ For ball bearing
6 - Spacer
7 - Ball Bearing
❑ Replacing. Refer to ⇒ “1.6 Driveshaft Bearing, Replacing”, page 20 .
❑ For the dual clutch
8 - Circlip
❑ Replace after removing
❑ For the dual clutch
1. Clutch 11
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
9 - Seal
❑ Replacing. Refer to ⇒ “1.4 Input Shaft Seal, Replacing”, page 96 .
❑ For the input shaft
10 - Sealing Plug
❑ Replacing. Refer to ⇒ “1.4 Input Shaft Seal, Replacing”, page 96 .
11 - Mount
12 - Bolt
❑ 6 Nm +90°
❑ Tighten in a diagonal sequence
❑ Can be reused
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head contact the clutch cover.
2. -1 to 7- 6 Nm
3. -1 to 7- 45°
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1 - Alignment Sleeve
❑ Quantity: 2
❑ Check the clutch carrier
for secure seating
2 - Bolt
❑ 20 Nm +90°
❑ Replace after removing
❑ Tighten in a diagonal se‐
quence
❑ M8 × 38
3 - Shield
4 - Bolt
❑ 10 Nm +45° Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
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5 - Bolt
❑ 20 Nm +90°
❑ Replace after removing
❑ Tighten in a diagonal se‐
quence
❑ M8 × 50
❑ Also attaches the shield.
6 - Clutch Carrier
❑ Removing and instal‐
ling. Refer to
⇒ “1.3 Clutch Carrier,
Removing and Instal‐
ling”, page 13 .
❑ Check the plain rectan‐
gular compression rings
for ease of movement
and axial play
7 - Seal
❑ Replace after removing
Caution
1. Clutch 13
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
Removing
– Removing the dual clutch. Refer to
⇒ “1.4 Clutch, Removing and Installing”, page 16 .
– Remove the cylinder hydraulic. Refer to
⇒ “5.8 Auxiliary Hydraulic, Removing and Installing”,
page 60 .
– Remove the oil pipe -arrow-.
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– Remove the bolts -arrows-.
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Caution
Installing
– Turn the rectangular rings -arrows- on the clutch system and
check for ease of movement and axial play.
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– Check in the alignment sleeve -arrows- are on the clutch car‐
rier.
Note
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1. Clutch 15
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
– Install the shield, and tighten the bolts -arrows A and B- to the
tightening specification.
Tightening Specifications
♦ Refer to ⇒ “1.2 Overview - Clutch Carrier”, page 13
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♦ Engine and Gearbox Bracket - VAS6095A-
Caution
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This procedure contains mandatory replaceable parts. Refer
with respect to the correctness of information in this document. Copyright by AUDI AG.
to component overview prior to starting procedure.
Note
– Lay the dual clutch and cover on a soft surface so that the drive
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wheel -arrow A- for the oil pump does not get damaged.
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Installing
Install in the reverse order of removal while noting the following:
Note
Note
If the rectangular rings do not move easily, then the dual clutch
must not be installed.
1. Clutch 17
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
– Clean the transmission housing around the dual clutch and the
sealing surface -arrow-.
Note
Make sure no dirt can fall into the transmission while cleaning.
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Caution
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– Switch the ignition on.
– Select Diagnostic mode and start.
– Select the Test plan tab.
– Select individual test button and select the following
tree structure one after the other:
♦ Drivetrain
♦ 7-Speed Dual Clutch Transmission 0BZ (S tronic)
♦ 01 - OBD-capable systems
♦ 02 - Transmission electronics 0BZ
♦ 02 - Transmission electronics, functions
♦ 02 - Basic setting ⇒ complete transmission basic setting
– Start the selected program and follow the instructions in the
display of the Vehicle Diagnostic Tester .
Caution
1. Clutch 19
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
– Remove the clutch cover -2- from the dual clutch -1-.
Note
If the clutch cover cannot be pulled off, gently strike the input shaft
with a plastic mallet and lift the clutch cover by hand with a second
technician -arrows-.
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Installing
Install in reverse order of removal.
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Note
A spacer -2- is installed behind the ball bearing -3-. If there is,
then reinstall or if necessary replaced when installing the new ball
bearing in the clutch cover -1-.
Installing
Install in the reverse order of removal while noting the following:
– Replace the O-ring and circlips. Refer to
⇒ “1.1 Overview - Dual Clutch”, page 11 .
– Place the thrust washer -2- in the cover -1-.
– install a new ball bearing -3-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Clutch 21
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
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– Clean the sealing surface on the clutch cover.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
2 Special Tools
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Oil Sump Assembly Pin - T40199-
2. Special Tools 23
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
34 – Controls, Housing
1 Selector Mechanism
⇒ “1.1 Overview - Selector Mechanism”, page 25
⇒ “1.2 Overview - Parking Lock Emergency Release”,
page 27
⇒ “1.3 Gearshift Mechanism, Checking”, page 27
⇒ “1.4 Selector Lever Handle, Removing and Installing”,
page 32
⇒ “1.5 Selector Lever
Protected Boot Copying
by copyright. on Selector
for privateLever Handle,
or commercial Discon‐
purposes, in part or in whole, is not
necting andpermitted
Assembling”, page 34
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ “1.6 Emergency Release from P”, page 34
⇒ “1.7 Selector Mechanism, Removing and Installing”,
page 36
⇒ “1.8 Parking Lock Emergency Release Cable, Removing and
Installing”, page 36
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1.1 Overview - Selector Mechanism
1 - Selector Mechanism
❑ The following compo‐
nents are integrated in
the selector mechanism
♦ Selector Lever - E313-
♦ Selector Lever Position
Sensor - G727-
♦ Transverse Selector Lever
Lock Sensor - G868-
♦ Selector Lever Sensor Sys‐
tem Control Module - J587-
♦ Shift Lock Solenoid - N110-
♦ Transverse Selector Lever
Lock Motor - V577-
❑ The components cannot
be replaced separately
if faulty.
❑ Removing and instal‐
ling. Refer to
⇒ “1.7 Selector Mecha‐
nism, Removing and In‐
stalling”, page 36 .
2 - Bolt
❑ 8 Nm
3 - Selector Lever Transmis‐
sion Range Display - Y5-
❑ Removing and instal‐
ling. Refer to ⇒ Electri‐
cal Equipment; Rep. Gr.
96 ; Lamps; Component
Location Overview -
Center Console Lamps .
1. Selector Mechanism 25
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
4 - Clamp
5 - Selector Lever Handle Upper Section
❑ The following components are integrated in the selector mechanism
♦ Selector Lever Release Button - E681-
♦ Parking Lock Button - E816-
❑ The components cannot be replaced separately if faulty.
❑ Removing and installing. Refer to ⇒ “1.4 Selector Lever Handle, Removing and Installing”, page 32 .
6 - Bolt
❑ 3.2 Nm
❑ Not available separately
7 - Selector Lever Handle Lower Section
❑ Removing and installing. Refer to ⇒ “1.4 Selector Lever Handle, Removing and Installing”, page 32 .
8 - Selector Lever Boot
❑ Removing and installing. Refer to
⇒ “1.5 Selector Lever Boot on Selector Lever Handle, Disconnecting and Assembling”, page 34 .
9 - Bolt
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❑ Tightening specification. Refer to ⇒ Electrical Equipment; Rep. Gr. 96 ; Lamps; Component Location
Overview - Center Console Lamps
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Center Tunnel
2 - Bolt
❑ 10 Nm
3 - Sleeve
4 - Bracket
5 - Emergency Release Cable
❑ For the parking lock
❑ Removing and instal‐
ling. Refer to
⇒ “1.8 Parking Lock
Emergency Release
Cable, Removing and
Installing”, page 36 .
6 - Rear Panel
7 - Clip
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8 - Cable Tie
9 - Bracket
❑ For the generator
10 - Coolant Pipes
❑ Emergency release ca‐
ble performing
11 - Lever
❑ For the parking lock
12 - Bolt
❑ 2.5 Nm
WARNING
1. Selector Mechanism 27
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
Overview:
♦ 1. Checking the gear locks / button functions. Refer to
⇒ page 29 .
♦ 2. Checking the selector mechanism functionality. Refer to
⇒ page 30 .
♦ 3. Transmission Range Display, Checking. Refer to
⇒ page 31 .
♦ 4. Checking the display in the instrument cluster. Refer to
⇒ page 32 .
♦ 5. Checking the parking lock. Refer to ⇒ page 32 .
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
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– Engage the "D" position.
The selector lever position “D” must be displayed on the Se‐
lector Lever Transmission Range Display - Y5- -1- and in the
instrument cluster.
Test step 1.4
• Engine running, selector lever position “D” engaged, release
button -2- not pressed.
– Push the selector lever forward in the direction “N”:
The selector lever must be locked and the selector lever po‐
sition “D” must remain selected.
Test step 1.5
• Engine running, selector lever position “D” engaged, release
button -2- pressed.
– Engage the selector lever position "N".
The “N” position must be displayed on the Selector Lever
Transmission Range Display - Y5- -1- and in the instrument
cluster.
Test step 1.6
• Engine running, selector lever position “D” engaged.
– Move the selector lever toward the rear.
The selector lever position “S” must be engaged, the display
in the instrument cluster must switch from “D” to “S”. By tipping
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1. Selector Mechanism 29
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
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– Press the foot brake and do not press the release button -2-.
Position “R” must not be engaged.
Position “D” must be able to be engaged.
Test step 2.4
• Engine running, selector lever position “M” engaged.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Engage the selector lever position “P” by pressing the P button
with respect to the correctness of information in this document. Copyright by AUDI AG.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Selector Mechanism 31
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
cardiagn.com
• Engine running, selector lever position “M” engaged.
– Press the button and at the same time the selector lever -3-
must be in “M” longer than 20 seconds (Not on tiptronic plus
or tiptronic minus):
In the instrument cluster the following message must be dis‐
played: “Bring the selector lever into the automatic position”.
Additional there is a warning tone.
5. Checking the Parking Lock.
Test step 5.1
• Engine is running, selector lever position “D”, “S”, “R”, “M” en‐
gaged, vehicle is stationary.
– Turn off the engine.
The selector lever position “P” must automatically be engaged.
Test step 5.2
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
• Engine is running,
with respectselector leverofposition
to the correctness information “N”
in thisengaged, vehicle
document. Copyright by AUDI AG.
is stationary.
– Turn off the engine and open the driver door.
The following message must be shown in the instrument clus‐
ter: “Before leaving engage P, otherwise the vehicle can roll”.
Additional there is a warning tone.
Note
Both the selector lever handle and the selector lever boot are re‐
moved.
Removing
• Ignition switched off.
– Remove the upper section -1- of the selector lever handle up‐
ward in direction of -arrows-.
– Carefully pry out the selector lever boot on the side using the
-3409- in direction of -arrow-.
– Remove the bolt -2-.
– Remove the lower section -1- of the selector lever handle up‐
ward.
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Installing
Install in the reverse order of removal while noting the following:
– Check the lower selector lever handle -arrows- on the upper
section -1- that the selector lever handle is seated correctly
and if necessary press in farther.
– Install the upper section on the lower section.
– Clip in the selector lever boot on the Selector Lever Trans‐
mission Range Display - Y5- .
– Check the selector mechanism. Refer to
⇒ “1.3 Gearshift Mechanism, Checking”, page 27 .
Tightening Specifications
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Refer to ⇒ “1.1 Overview - Selector Mechanism”, pageauthorised
permitted unless 25 by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Selector Mechanism 33
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Assembling
– Push the selector lever boot on the selector lever handle until
it clicks into place.
• The tab -2- on the selector lever boot must engage in the
opening -1- in the selector lever handle -arrow-.
– Install the selector lever handle. Refer to
⇒ “1.4 Selector Lever Handle, Removing and Installing”, page
32 .
Note
WARNING
– Open the lid for the rear center console storage compartment.
– Remove the liner mat.
– Remove the bolt -1- and remove the cover -2-.
– Remove the release lever -1- from the vehicle tool kit and fold
the operating lever 90° in direction of -arrow-.
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– Insert the release tool -1- in the mount -2- for the emergency
release until it engages in direction of -arrow A-.
– Pivot the release lever toward the rear until it stops in direction
of -arrow B-.
• Release the parking lock.
Note
When the parking lock is set “P” must be displayed in the instru‐
ment cluster and in the Selector Lever Transmission Range Dis‐
play - Y5- .
1. Selector Mechanism 35
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Tightening Specifications
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Refer to ⇒ “1.1 Overview - Selector Mechanism”, page 25
WARNING
Note
– Remove the front and rear noise insulation with the reinforce‐
ment. Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Noise Insulation, Removing and Installing .
– Remove the underbody trim panel for the center tunnel. Refer
to ⇒ Body Exterior; Rep. Gr. 66 ; Underbody Trim Panel;
Underbody Trim Panels, Removing and Installing .
– Remove the left and right air filter housing. Refer to ⇒ Rep.
Gr. 24 ; Air Filter; Air Filter Housing, Removing and Installing .
– Remove the crankcase ventilation hoses -2- by pressing the
release buttons on both sides.
– Disconnect the threaded connections -3- and remove the oil
reservoir -1- upward from the rear crossbrace and tie it up.
Note
– Pry up the emergency release cable -2- from the lever -1- for
the parking lock using the -80-200- .
– Remove the bolts -arrows- and tie up the emergency release
cable.
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Caution
– Open the lid for the rear center console storage compartment.
– Remove the liner mat.
– Remove the bolt -1- and remove the cover -2-.
1. Selector Mechanism 37
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
– Pull the emergency release cable -2- with the -T40207- up‐
ward in direction of -arrow- and remove the sleeve -1-.
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catches -2- downward in direction of -arrow- and remove the
sleeve -1-.
– Free up the parking lock emergency release cable and care‐
fully guide it out toward the rear.
Note
For better clarity, the installation position is shown with the driv‐
eshaft removed.
Installing
Install in the reverse order of removal while noting the following:
– Install the air filter housing. Refer to ⇒ Rep. Gr. 24 ; Air Filter;
Air Filter Housing, Removing and Installing .Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
– Check the parking lock emergency release. Refer to
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ “1.6 Emergency Release from P”, page 34 .
Tightening Specifications
♦ Refer to ⇒ “1.1 Overview - Selector Mechanism”, page 25
♦ Refer to ⇒ Rep. Gr. 17 ; Oil Circuit; Overview - Oil Circuit .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Underbody Trim Panel;
Overview - Underbody Trim Panels .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .
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♦ Wrench - Sw13 - T10384-
♦ Gearbox Support - T40173-Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Note
– Remove the left and right bolts -arrows- and the heat shield
-1-.
– Remove the left and right drive axles from the flange shaft.
Refer to ⇒ Suspension, Wheels, Steering; Rep. Gr. 42 ; Drive
Axle; Drive Axle, Removing and Installing .
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Caution
Note
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Ignore item -1-.
R8 Spyder:
– Secure the engine as shown with the -T10038- .
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
All Vehicles:
– Pry up the emergency release cable -2- from the lever -1- for
the parking lock using the -80-200- .
– Remove the bolts -arrows-.
Caution
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Caution
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
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♦ Do not touch connector terminals in the transmission con‐
nector with hands.
– Loosen the hose clamps -2-, remove the coolant hoses and
tie them up toward the rear.
Note
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– Disconnect the connector -1- by sliding the retainer back and
pressing the release downward.
Note
– Remove the nut -2- and the B+ wires -3 and 4- from the sole‐
noid switch.
– Remove the transmission ventilation hose -5-.
– Free up and lines on the transmission and tie them up.
– Remove the left and right bolt -2- on the bracket for the cata‐
lytic converter with the -T10384- .
– Pivot the left and right tab -1- toward the front.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
R8 Coupe:
– Secure the engine with the -T10038- at the same time pay
attention to the clearance to the fuel hose -1-.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
All Vehicles:
– Remove the engine/transmission connecting bolts -1 to 9-.
Note
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– Place the -T40173- on the -VAS6931- .
– Place the -VAS6931- with the -T40173- from below on the
transmission are secure using the tensioning strap -1-.
– Remove the bolts -arrows- and remove the mount -1- for the
transmission mount.
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Note
Caution
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Replace bolts that were tightened with an additional turn after
removing them.
♦ Replace the self-locking nuts and bolts, gaskets, seals and O-
rings after removal.
♦ Secure all hose connections with hose clamps. Refer to the
Parts Catalog.
♦ During installation, all cable ties must be installed at the same
location.
– Make sure the alignment sleeves -A- fit correctly inside the
cylinder block.
– Guide the transmission in the body do not pinch any lines while
doing so.
– Attach the transmission to the engine.
– Install the transmission mount. Refer to ⇒ Rep. Gr. 10 ; Sub‐
frame Mount; Transmission Mount, Removing and Installing .
– Electric connections and wire routing. Refer to ⇒ Wiring dia‐
grams, Troubleshooting & Component locations and ⇒ Elec‐
trical Equipment; Rep. Gr. 27 ; Starter; Overview - Starter .
– Tighten the catalytic converter on the mounting. Refer to ⇒
Rep. Gr. 26 ; Emissions Control System; Overview - Emis‐
sions Control System .
– Install the drive axles and heat shield. Refer to ⇒ Suspension,
Wheels, Steering; Rep. Gr. 42 ; Drive Axle; Overview - Drive
Axle .
– Install the oil reservoir. Refer to ⇒ Rep. Gr. 17 ; Oil Circuit;
Overview - Oil Circuit .
cardiagn.com
– Follow all steps after connecting the battery. Refer to ⇒ Elec‐
trical Equipment; Rep. Gr. 27 ; Battery; Battery,
Protected by copyright.Disconnecting
Copying for private or commercial purposes, in part or in whole, is not
and Connecting . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Note
Component Nm
Bolts and nuts M6 9
M7 15
M8 20
Component Nm
M10 40
M12 65
♦ Refer to ⇒ “4.1 Overview - Subframe Mount”, page 50 .
Mounting Transmission to Engine
Item Bolt Nm
1, 2, 7, 8 M10x60 1) 15 +90°
3 to 6 M12x75 1) 30 + 90°
9 2) M10 x 100 1) 15 +90°
A Alignment sleeves for centering
• 1)Aluminum bolts may be used two times. Refer to
⇒ page 47 .
• 2) With anti-twist mechanism.
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bolts must be marked with two notches “X” made by a chisel
after they have been used the first time -arrow-.
♦ To prevent damaging the bolts when marking them, do not
clamp them in a vise. Insert the bolt in a 14 mm socket with a
1/ drive, which is inserted in to the vise.
2
♦ Bolts marked with an “X” may not be used again.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
cardiagn.com
After securing the transmission
with respect to on the engine and transmission
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
the correctness of information in this document. Copyright by AUDI AG.
holder the parking lock cover is no longer accessible. If work is to
be performed on this area, this must happen beforehand.
Note
Procedure
• Transmission removed placed on the -T40173- .
– Attach the -2024A- to the transmission and to the -VAS6100- .
– Lower the transmission from the -T40173- .
WARNING
Caution
Note
cardiagn.com
-1- 15 M8x45 20
-2- 11 M10x50 40
-3- 15 M8x45 1) 20
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• permitted
1) Place a large diameter washer every second washer.
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
WARNING
– Lift the transmission with the -VAS6100- at the same time have
a second person guide the transmission housing by hand.
4 Subframe Mount
⇒ “4.1 Overview - Subframe Mount”, page 50
1 - Bolt
❑ Tightening specification
and sequence. Refer to
⇒ Fig. ““Transmission
Mount - Tightening
Specification and Se‐
quence”“ , page 51 .
2 - Washer
3 - Support
❑ For the transmission
mount
4 - Transmission Housing
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5 - Transmission Support
6 - Nut
❑ 20 Nm
7 - Balance Weight
8 - Bolt
❑ 20 Nm
9 - Shield
10 - Cable Tie
❑ With the clip
❑ For the shield
11 - Bolt
❑ 40 Nm
12 - Transmission Mount
❑ Removing and instal‐
ling. Refer to ⇒ Rep.
Gr. 10 ; Subframe
Mount; Transmission
Mount, Removing and
Installing .
13 - Bolt
❑ 20 Nm
14 - Crossmember
❑ Part of the body
15 - Bolt
❑ Tightening specification and sequence. Refer to
⇒ Fig. ““Transmission Mount - Tightening Specification and Sequence”“ , page 51 .
16 - Impact Protector
17 - Bolt
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ 20 Nm permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
18 - Bolt
❑ Tightening specification and sequence. Refer to
⇒ Fig. ““Transmission Mount - Tightening Specification and Sequence”“ , page 51 .
19 - Washer
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4. Subframe Mount 51
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
5 ATF Circuit
⇒ “5.1 Overview - ATF Circuit”, page 52
⇒ “5.2 Overview - Oil Pan”, page 54
⇒ “5.3 Overview - Drain and Check Plugs”, page 55
⇒ “5.4 Overview - Auxiliary Hydraulic”, page 56
⇒ “5.5 ATF Cooler, Removing and Installing”, page 56
⇒ “5.6 ATF Filter, Removing and Installing”, page 58
⇒ “5.7 Transmission Fluid Pan, Removing and Installing”,
page 59
⇒ “5.8 Auxiliary Hydraulic, Removing and Installing”, page 60
1 - Transmission Housing
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2 - Coolant Hoses
3 - ATF Cooler
❑ Removing and instal‐
ling. Refer to
⇒ “5.5 ATF Cooler, Re‐
moving Protected
and Installing”,
by copyright. Copying for private or commercial purposes, in part or in whole, is not
page 56permitted
. unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 - Impact Protection
5 - Bolt
❑ 8 Nm
6 - Bolt
❑ 10 Nm +30°
❑ Replace after removing
7 - O-Rings
❑ Replace after removing
ATF Filter
1 - Heat Shield
2 - Filter Cover
❑ 40 Nm
3 - O-Ring
❑ Replace after removing
❑ Coat with ATF
4 - Filter Element
❑ Replacement interval.
Refer to ⇒ Maintenance
Intervals; Rep. Gr. 03 .
5 - Double Bolt
❑ Do not remove
6 - Anti-Twist Mechanism
7 - Nut
❑ 10 Nm
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5. ATF Circuit 53
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
1 - Bolt
❑ Replace after removing
❑ Tightening specification
and sequence. Refer to
⇒ Fig. ““Oil Pan Tighten‐
ing Specification and
Tightening Sequence”“ ,
page 54 .
2 - Transmission Fluid Pan
❑ With four magnets
❑ Do not remove the mag‐
nets to clean
❑ Removing and instal‐
ling. Refer to
⇒ “5.7 Transmission
Fluid Pan, Removing
and Installing”,
page 59 .
cardiagn.com
3 - Seal
❑ Replace after removing
4 - O-Ring
❑ Replace after removing
5 - O-Ring
❑ Replace after removing
6 - Drain Plug
❑ 8 Nm
❑ Replace after removing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
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7 - Drain Plug
❑ 8 Nm
❑ Replace after removing
❑ In the oil pan
8 - Drain Plug
❑ 15 Nm
❑ Replace after removing
❑ For the differential
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
9 - with
Seal respect to the correctness of information in this document. Copyright by AUDI AG.
5. ATF Circuit 55
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
1 - Auxiliary Hydraulic
❑ Removing and instal‐
ling. Refer to
⇒ “5.8 Auxiliary Hydraul‐
ic, Removing and Instal‐
ling”, page 60 .
2 - O-Rings
❑ Only available with -3-
3 - Oil Pipe Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
4 - Oil Pipe with respect to the correctness of information in this document. Copyright by AUDI AG.
5 - O-Rings
❑ Only available with
-4 and 6-
6 - Oil Pipe
7 - O-Rings
cardiagn.com
❑ Only available with
-4 and 6-
8 - O-Rings
❑ Replace after removing
9 - Oil Pipe, Long
10 - Oil Pipe, Short
11 - O-Rings
❑ Replace after removing
12 - Bracket
❑ For the oil pipe
13 - Bolt
❑ 15 Nm +90°
❑ Replace after removing
14 - Connector Housing
❑ To remove turn 90° counter-clockwise
15 - Bolt
❑ 3 Nm +45°
❑ Replace after removing
16 - Seals
Caution
Note
Ignore item -4-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
– Remove the bolts -arrows- and remove the impact protection
-1-.
Note
To catch escaping ATF and coolant, place cloths in the ATF cool‐
er area.
5. ATF Circuit 57
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
– Loosen the hose clamps -1- and then disconnect and remove
the coolant hoses with -3094- .
– Remove the bolts -arrows- and remove the ATF cooler.
Installing
Install in the reverse order of removal while noting the following:
Note
– Install the air filter housing. Refer to ⇒ Rep. Gr. 24 ; Air Filter;
Air Filter Housing, Removing and Installing .
– Fill with coolant. Refer to ⇒ Rep. Gr. 19 ; Coolant System/
Coolant; Coolant, Draining and Filling .
– ATF level, checking. Refer to
cardiagn.com
⇒ “6.1 ATF Level, Checking”, page 64 .
Tightening Specifications
♦ Refer to ⇒ “5.1 Overview - ATF Circuit”, page 52 .
♦ Refer to ⇒ Rep. Gr. 17 ; Oil Circuit; Overview - Oil Circuit. .
Caution
Note
Note
Replace the O-ring -3- and heat shield boot after removing.
cardiagn.com
Installing
Special tools and workshop equipment required
♦ Used Oil Collection and Extraction Unit - SMN372500-
Caution
Mandatory Replacement Parts Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Bolts - Transmission Fluid Pan with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
5. ATF Circuit 59
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
Installing
Install in the reverse order of removal while noting the following:
Note
Replace the seal -arrow A-, O-ring -arrow B- and bolts after re‐
moving.
cardiagn.com
Tightening Specifications
♦ Refer to
⇒ Fig. ““Oil Pan Tightening Specification and Tightening Se‐
quence”“ , page 54
Caution
Note
Caution
cardiagn.com
– Remove the bolt -1-.
– Turn the connector housing -2- counter-clockwise -arrow- and
remove it.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5. ATF Circuit 61
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Installing
Install in the reverse order of removal while noting the following:
Note
cardiagn.com
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5. ATF Circuit 63
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
6 ATF
⇒ “6.1 ATF Level, Checking”, page 64
⇒ “6.2 ATF, Draining and Filling”, page 68
cardiagn.com
Caution
Note
Dimension -a- is measured starting from the shaft (the green sur‐
face in the magnified area) on the adapter for the -VAS6262A- .
– Mark the dimension on the bleed pipe and shorten it using the
-VAS6056/2- .
Procedure
Note
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WARNINGpermitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
There is a risk of injury.
♦ Wear protective eyewear.
♦ Wear acid-resistant safety gloves.
cardiagn.com
Caution
Test Conditions
• Transmission not in emergency operation mode.
• Move the vehicle onto a 4-column shop hoist or over a work
pit so it is completely level.
• Selector lever in “N”.
• The parking brake button is pulled on to activate the electro-
mechanical parking brake.
• Remove the rear noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .
• Intake hose of an exhaust extraction system connected.
• The ignition is switched on.
• The A/C system and the heater are off.
• Vehicle Diagnostic Tester is connected.
6. ATF 65
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
Note
cardiagn.com
♦ Drivetrain
♦ 7-Speed Dual Clutch Transmission 0BZ (S tronic)
♦ 01 - OBD-capable systems
♦ 02 - Transmission electronics 0BZ
♦ 02 - Transmission electronics, functions
♦ 02 - ATF level, checking Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Start the selected program and follow thewith
instructions in the of information in this document. Copyright by AUDI AG.
respect to the correctness
display of the Vehicle Diagnostic Tester.
• ATF temperature at the start of the test: 30 ° to 50 °C (86 °F
and 122 °F), otherwise let the transmission cool.
• The collected ATF runs out of the overflow tube -arrow 2-.
Note
♦ Some ATF always leaks out when opening the drain and check
plug -arrow 1-, regardless of the ATF level.
♦ Do not reuse used ATF.
Note
cardiagn.com
– If the ATF level is OK, perform the final procedures. Refer to
⇒ page 68 .
ATF, Filling
– When no ATF drains out of the opening for drain and check
plug -arrow 1- between 30 ° and 55 °C (86 °F and 131 °F), fill
the ATF as follows.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Caution with respect to the correctness of information in this document. Copyright by AUDI AG.
– Measure the length -a- of the vent pipe on the ATF container
and shorten it if necessary before installing the adapter for -
VAS6262A- . Refer to ⇒ page 64 .
– Shake the container before opening.
– Attach the ATF container on the -VAS6262A- .
Note
6. ATF 67
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
– Install the -VAS6262A- into the opening for the drain and
check plug -arrow 1- hand-tight.
– Hold the container and -VAS6262A- as high as possible over
the transmission and fill the transmission with ATF.
– To check if the transmission is sufficiently filled, disconnect the
quick-release coupling on -VAS6262A- at regular intervals and
seal the hose with a finger or a clean plug.
• The collected ATF runs out of the overflow tube -arrow 2-.
Note
♦ Some ATF always leaks out when opening the drain and check
plug -arrow 1-, regardless of the ATF level.
♦ Do not reuse ATF that was drained.
♦ While filling the ATF the ATF temperature is checked. Refer
to Vehicle Diagnostic Tester . If 50 °C (122 °F) is exceeded,
cancel procedure and let transmission cool.
cardiagn.com
55 °C (86 °F and 131 °F) (due to additional warming), ATF
level is OK.
– If the ATF level is OK, perform the final procedures. Refer to
⇒ page 68 .
Final Procedures
– Remove the -VAS6262A- from the transmission.
Note
Replace the seal -arrow- for the drain and check plug.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Tighten the drain - and check plug -arrow-.
– Switch off the ignition and disconnect the diagnostic connec‐
tor.
Tightening Specifications
♦ Drain and check plug. Refer to ⇒ page 55 .
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Noise Insulation;
Overview - Noise Insulation .
Caution
Note
cardiagn.com
♦ General repair instructions. Refer to
⇒ “3.3 General Repair Information”, page 6 .
♦ Guidelines for clean working conditions. Refer to
⇒ “3.1 Guidelines for Clean Working Conditions”, page 5 .
♦ Disposal regulations for oils and fluids. Refer to
⇒ “3.3 General Repair Information”, page 6 .
WARNING
Caution
Conditions
• Move the vehicle onto a four-column shop hoist or over a work
pit so it is completely level.
• Selector lever in “N”.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
• The parking brake button is pulled on to activate the electro-
mechanical parking brake.
• Remove the rear noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .
6. ATF 69
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
cardiagn.com
– Remove the overflow pipe -3- from the opening on the drain
and check plug in the gearwheel set.
– Drain any remaining ATF.
– Remove the ATF filter. Refer to
⇒ “5.6 ATF Filter, Removing and Installing”, page 58 .
ATF, Filling
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Measure the length -a- of the vent pipe on the ATF container
and shorten it if necessary before installing the adapter for -
VAS6262A- . Refer to ⇒ page 64 .
– Shake the container before opening.
– Install the container with the ATF for the dual-clutch transmis‐
sion on the -VAS6262A- .
cardiagn.com
Note
6. ATF 71
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
7 Mechatronic
⇒ “7.1 Overview - Mechatronic”, page 72
⇒ “7.2 Mechatronic, Removing and Installing”, page 73
cardiagn.com
2 - Transmission Housing
3 - Seals
❑ Quantity: 4
❑ Supplied in the Mecha‐
tronic delivery package
4 - O-Rings
❑ Supplied in the Mecha‐
tronic delivery package
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
5 - Electrical Connection permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
❑ Release. Refer to
with respect to the correctness of information in this document. Copyright by AUDI AG.
⇒ page 77 .
6 - Clip
7 - Seal
❑ After removing the seal
-9-, replace
❑ Supplied in the Mecha‐
tronic delivery package
8 - Bolt
❑ Replace after removing
❑ Tightening specification and sequence. Refer to
⇒ Fig. ““Tightening Specification and Sequence for the DSG Transmission Mechatronic -J743- .”“ , page
73 .
9 - Cover
❑ For the Mechatronic
❑ Removing and installing. Refer to ⇒ “7.2.1 Mechatronic Cover, Removing and Installing”, page 73 .
10 - Bolt
❑ Replace after removing
❑ Tightening specification and sequence. Refer to
⇒ Fig. ““Tightening Specification and Sequence for the Mechatronic Cover”“ , page 73 .
11 - Seal
❑ Replace after removing
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
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sion Mechatronic - J743- .
– Tighten bolts in stages as follows:
Step Bolts Tightening Specification/Additional
Turn
1. -arrows- Install by hand diagonally until stop
2. -arrows- Diagonally to 8 Nm
3. -arrows- Diagonally 45° additional turn
Caution
7. Mechatronic 73
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
Caution
Note
cardiagn.com
– Remove the left rear wheel. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 44 ; Wheels and Tires .
– Remove the rear noise insulation. Refer to ⇒ Body Exterior;
Rep. Gr. 66 ; Noise Insulation; Noise Insulation, Removing
and Installing .
– Place the -SMN372500- under the transmission.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Remove the drain plug -2 and 4- and drain thewithATF.
respect to the correctness of information in this document. Copyright by AUDI AG.
Note
– Remove the overflow pipe -3- and drain the AFT further.
Note
Caution
cardiagn.com
Mechatronic - J743- . Then remove the heat shield boot.
– Free up the wiring harness.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
7. Mechatronic 75
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
Note
Caution
cardiagn.com
nector with hands.
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Mandatory Replacement Parts by AUDI AG. AUDI AG does not guarantee or accept any liability
permitted unless authorised
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Bolts - Mechatronic
♦ Mechatronic
Removing
Caution
Note
Caution
cardiagn.com
Risk of destroying the control module (Mechatronic) with elec‐
trostatic discharge.
♦ Always “discharge” the static electricity before working
with connectors. Do this by touching a grounded object,
for example vehicle ground, the vehicle or the hoist.
♦ Do not touch connector terminals in the transmission con‐
nector with hands.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
7. Mechatronic 77
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
Caution
Caution
cardiagn.com
Installing
Install in the reverse order of removal while noting the following:
Note
Replace the
Protected by DSGCopying
copyright. Transmission Mechatronic
for private or commercial - J743-
purposes, in part orafter remov‐
in whole, is not
ing.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
level. Refer to ⇒ “6.1 ATF Level, Checking”, page 64 .
– After installing a new Mechatronic activate it.
– Connect the Vehicle Diagnostic Tester .
– Switch the ignition on.
– Select Diagnostic mode and start.
– Select the Test plan tab.
– Select individual test button and select the following
tree structure one after the other:
♦ Drivetrain
♦ 7-Speed Dual Clutch Transmission 0BZ (S tronic)
♦ 01 - OBD-capable systems
♦ 02 - Transmission electronics 0BZ
♦ 02 - Transmission electronics, functions
♦ 02 - Mechatronic, replacing
– Start the selected program and follow the instructions in the
display of the Vehicle Diagnostic Tester.
Tightening Specifications
♦ Refer to ⇒ “7.1 Overview - Mechatronic”, page 72
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
7. Mechatronic 79
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
8 Special Tools
cardiagn.com
♦ Used Oil Collection and Extraction Unit - SMN372500-
cardiagn.com
♦ Wrench - Sw13 - T10384-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
8. Special Tools 81
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
♦ Rails - T40275-
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
♦ Pry Lever - 80-200-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
8. Special Tools 83
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
cardiagn.com
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
35 – Gears, Shafts
1 Parking Lock
⇒ “1.1 Overview - Parking Lock”, page 85
⇒ “1.2 Parking Lock Cover, Removing and Installing”, page 86
⇒ “1.3 Parking Lock, Removing and Installing”, page 88
1 - O-Ring
❑ Replace after removing
2 - Parking Lock Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
❑ Electronic/hydraulic permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
component with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
⇒ “1.2 Parking Lock
Cover, Removing and
Installing”, page 86 .
3 - Bolt
❑ Replace after removing
❑ Tightening specification
and sequence. Refer to
⇒ page 90 .
4 - Bolt
❑ Replace after removing
❑ Tightening specification
and sequence. Refer to
⇒ page 90 .
5 - Cover
❑ For the parking lock
❑ With seal
❑ Replace after removing
❑ Removing and instal‐
ling. Refer to
⇒ “1.2 Parking Lock
Cover, Removing and
Installing”, page 86 .
6 - Bolt
❑ Always replace
❑ Tightening specification
and sequence. Refer to
⇒ Fig. ““Parking Lock Cover Tightening Specification and Sequence”“ , page 86 .
7 - Bolt
8 - Lever
❑ For the parking lock
9 - Nut
❑ 10 Nm
10 - Seals
❑ Only available with -11-
1. Parking Lock 85
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
11 - Connector Housing
12 - Parking Lock
❑ Mechanical component
❑ Removing and installing. Refer to ⇒ “1.3 Parking Lock, Removing and Installing”, page 88 .
13 - Transmission Housing
cardiagn.com
1.2 Parking Lock Cover, Removing and In‐
stalling
Special tools and workshop equipment required
♦ Pry Lever - 80-200-
Caution
Caution
– Pry up the emergency release cable -2- from the lever -1- for
the parking lock using the -80-200- .
– Remove the bolts -arrows-.
Caution
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Do not bend or kink the emergency release
permitted cable.by AUDI AG. AUDI AG does not guarantee or accept any liability
unless authorised
with respect to the correctness of information in this document. Copyright by AUDI AG.
Note
– Remove the nut -2- and the B+ wires -3 and 4- from the sole‐
noid switch.
– Remove the transmission ventilation hose -5-.
– Free up the wires on the transmission and push them to the
side.
1. Parking Lock 87
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
♦ Refer to permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
⇒ Fig. ““Parking Lockwith
Cover
respectTightening Specification
to the correctness and
of information in this Se‐ Copyright by AUDI AG.
document.
quence”“ , page 86
♦ Refer to ⇒ Electrical Equipment; Rep. Gr. 27 ; Starter; Over‐
view - Starter .
Caution
Installing
Install in the reverse order of removal while noting the following:
– Remove the ATF from the alignment pin holes -arrows- and
from the threaded holes.
– Install the new O-ring -1-.
– Check if the alignment pins are inserted in the corresponding
parking lock holes.
Note
Caution
During the following steps and especially for inserting the park‐
ing lock later pay attention that:
cardiagn.com
♦ The sensor block tongue must always be place in the
grove on the electronic/hydraulic parking lock component
in direction of -arrow A-.
– Lift the locking latch -1- in direction of -arrow B- and push the
parking lock pins -2- in the mechanical component of the park‐
ing lock.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Parking Lock 89
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
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cardiagn.com
ponent in the screw shown:
Step Bolts Tightening Specification/Additional
Turn
1. -1 to 7- 3 Nm
2. -1 to 7- 45° additional turn
cardiagn.com
Step Bolts Tightening Specification/Additional
Turn
1. -4, 5- 15 Nm
2. -4, 5- 60° additional turn
– Operate the parking lock multiple times.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1. Parking Lock 91
Audi R8 2015 ➤
7-Speed Dual Clutch Transmission 0BZ (S tronic) - Edition 01.2017
2 Special Tools
Special tools and workshop equipment required
♦ Pry Lever - 80-200-
cardiagn.com
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - Seal
❑ For the input shaft
❑ Always replace. Refer to
cardiagn.com
⇒ “1.4 Input Shaft Seal,
Replacing”, page 96 .
2 - Sealing Plug
❑ For the input shaft
❑ Always replace. Refer to
⇒ “1.4 Input Shaft Seal,
Replacing”, page 96 .
3 - Seal
❑ For the driveshaft in the
transmission
❑ Always replace. Refer to
⇒ “1.5 Driveshaft Seal in
Transmission, Replac‐
ing”, page 98 .
4 - Seal
❑ For the right flange shaft
❑ Always replace. Refer to
⇒ “1.3 Right Seal, Re‐
placing”, page 96 .
5 - Transmission
6 - Seal
❑ For the left flange shaft
❑ Always replace. Refer to
⇒ “1.2 Left Seal, Replac‐
ing”, page 93 .
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
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– Position the special tools.
– Press the ball bearing with the flange from the left flange shaft.
A - -VAS251411- with the jaw from the -VAS251403-
– Remove the flange -1- from the flange shaft.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Drive out the old seal from the flange in direction of -arrow-, to
do this support the flange against a wooden block -1-.
– Install the new sealing ring all the way using the -T40008- .
• Installation position: the closed side faces outward.
– Fill the space between the sealing/dust lip -arrow- halfway with
sealing grease. Refer to the Parts Catalog for the correct seal‐
ing grease.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
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– Press in the seal all the way in using -2010- .
• Installation position: the closed side faces outward.
– Fill the space between the sealing and dust lip -arrow- halfway
with Sealing Grease - G 052 128 A1- . Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
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– Place the -T40287- on the driveshaft.
– Lightly oil the new gasket on the outer edge.
– Fill the space between the sealing/dust lip halfway with Seal‐
ing Grease - G 052 128 A1- .
– Install the seal on the guide sleeve.
• Installation position: open side of the seal faces the transmis‐
sion.
– Install the seal all the way in using -T40198- . Do not tilt it while
installing.
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Procedure permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
• The transmission is removed.
– Pry out the seal using the -T20143/1-
– Install the seal all the way into the differential housing using
the -T40286- .
• The open side of the seal faces the transmission.
• The tabs on the tool must touch all around the tabs on the
transmission housing -arrows-.
1 - Transmission Housing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
2 - Circlip with respect to the correctness of information in this document. Copyright by AUDI AG.
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❑ For ball bearing
3 - Circlip
❑ Replace after removing
❑ For the flange shaft
4 - Ball Bearing
❑ Removing and instal‐
ling. Refer to
⇒ “2.6 Right Flange
Shaft Bearing, Remov‐
ing and Installing”, page
104 .
5 - O-Ring
❑ Replace after removing
6 - Bolt
❑ 65 Nm
7 - Final Drive Cover
❑ Removing and instal‐
ling. Refer to
⇒ “2.4 Final Drive Cover
with Right Flange Shaft,
Removing and Instal‐
ling”, page 102 .
8 - Right Flange Shaft
❑ Removing and installing
together with the final
drive cover. Refer to
⇒ “2.4 Final Drive Cover
with Right Flange Shaft,
Removing and Instal‐
ling”, page 102 .
❑ Flange shaft, removing and installing. Refer to
⇒ “2.5 Right Flange Shaft, Removing and Installing”, page 102
9 - Seal
❑ For the right flange shaft
❑ Always replace. Refer to ⇒ “1.3 Right Seal, Replacing”, page 96 .
10 - Circlip
❑ Replace after removing
❑ For the left flange shaft
11 - Ball Bearing
❑ For the flange shaft
❑ Removing and installing. Refer to
⇒ “2.3 Left Flange Shaft Bearing, Removing and Installing”, page 101 .
12 - O-Ring
❑ Replace after removing
13 - Bolt
❑ 8 Nm +90°
❑ Replace after removing
14 - Seal
❑ For the left flange shaft
❑ Replacing. Refer to ⇒ “1.2 Left Seal, Replacing”, page 93 .
15 - Flange
❑ Removing and installing. Refer to ⇒ “1.4 Input Shaft Seal, Replacing”, page 96 .
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16 - Left Flange Shaft
❑ Removing and installing. Refer to ⇒ “2.2 Left Flange Shaft, Removing and Installing”, page 100 .
Caution
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Mandatory Replacement Parts permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Bolts - Drive axle
♦ O-ring - Flange shaft
Removing
– Remove the left drive axle. Refer to ⇒ Suspension, Wheels,
Steering; Rep. Gr. 42 ; Drive Axle; Drive Axle, Removing and
Installing .
– Remove the bolts -arrows-.
– Remove the left flange shaft -1-. If necessary, insert the -
VW771- into one of the flange shaft threaded holes and re‐
move it.
Installing
Install in the reverse order of removal while noting the following:
Note
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with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Press Plate - VW401-
♦ Press Plate - VW402-
♦ Press Piece - Multiple Use - VW412-
♦ Press Piece - Trailing Arm - 2010-
♦ Subframe Bushing Tool Kit - 3301-
♦ Assembly Tool Kit - Tube - T10030/2- from the Hydraulic Press
- Bushing Tool Kit - T10030-
Procedure
• Removing the left flange shaft sealing ring. Refer to
⇒ “1.2 Left Seal, Replacing”, page 93 .
– Position the special tools.
– Press the ball bearing out of the flange.
Caution
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Note
Pay attention that ATF does not drip out of the bleed hole.
Caution
– Remove the bolts -arrows- and the final drive cover with the
right flange shaft.
Installing
Install in the reverse order of removal while noting the following:
Note
Caution
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– Remove the circlip -2-.
Note
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Installing
– If necessary replace the right flange shaft seal. Refer to
⇒ “1.3 Right Seal, Replacing”, page 96 .
– Position the special tools.
– Install the flange shaft.
Note
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2.6 Right Flange Shaft Bearing, Removing
and Installing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Special tools and workshop equipment required
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Caution
Removing
– Remove the right flange shaft. Refer to
⇒ “2.5 Right Flange Shaft, Removing and Installing”,
page 102 .
– Remove the circlip -arrow-.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
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– Press out the ball bearing.
Installing
– Position the special tools.
– Press the ball bearing all the way in.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
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47 ; Brake Booster/
Brake Master Cylinder;
Overview - Brake Boos‐
ter/Brake Master Cylin‐
der
2 - Kick Down Switch
❑ A specific value from ac‐
celerator pedal module
with the Accelerator
Pedal Position Sensor -
G79- / Accelerator Ped‐
al Position Sensor 2 -
G185- is stored in the
engine control module.
❑ Overview. Refer to ⇒
Fuel Supply System;
Rep. Gr. 20 ; Accelera‐
tor Mechanism; Over‐
view - Accelerator Pedal
Module .
3 - Selector Lever Transmis‐
sion Range Display - Y5-
❑ Component location
overview. Refer to by
Protected ⇒ copyright. Copying for private or commercial purposes, in part or in whole, is not
Electrical Equipment;
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Component Location
Overview - Center Con‐
sole Lamps
4 - Selector Lever Handle
❑ The following compo‐
nents are integrated in
the selector mechanism
♦ Selector Lever Release
Button - E681-
♦ Parking Lock Button - E816-
❑ The components cannot be replaced separately if faulty.
❑ Overview. Refer to ⇒ “1.1 Overview - Selector Mechanism”, page 25 .
5 - Selector Mechanism
❑ The following components are integrated in the selector mechanism
♦ Selector Lever - E313-
♦ Selector Lever Position Sensor - G727-
♦ Transverse Selector Lever Lock Sensor - G868-
♦ Selector Lever Sensor System Control Module - J587-
♦ Shift Lock Solenoid - N110-
♦ Transverse Selector Lever Lock Motor - V577-
❑ The components cannot be replaced separately if faulty.
❑ Overview. Refer to ⇒ “1.1 Overview - Selector Mechanism”, page 25 .
6 - Parking Lock
❑ On the top of the transmission housing
❑ with:
♦ Parking Lock Sensor - G747-
♦ Parking Lock Solenoid - N486-
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♦ Parking Lock Solenoid Valve - N573-
❑ Overview. Refer to ⇒ “1.1 Overview - Parking Lock”, page 85 .
7 - Auxiliary Hydraulic
❑ On the bottom of the transmission housing
❑ with:
♦ Clutch Cooling Valve 2 - N448-
♦ Parking Lock Solenoid Valve 2 - N574-
♦ Connection for the Clutch Temperature Sensor 2 - G659-
❑ Removing and installing. Refer to ⇒ “5.4 Overview - Auxiliary Hydraulic”, page 56 .
8 - DSG Transmission Mechatronic - J743-
❑ At the left behind the transmission.
❑ with:
♦ Transmission Fluid Temperature Sensor - G93-
♦ Gear Position Distance Sensor 1 - G487-
♦ Gear Position Distance Sensor 2 - G488-
♦ Gear Position Distance Sensor 3 - G489-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
♦ Gear Position Distance Sensor 4 - G490-
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 - O-Ring
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❑ Replace after removing
2 - Engine Speed Sensor -
G28-
❑ Overview. Refer to ⇒
Rep. Gr. 28 ; Ignition
System; Overview - Ig‐
nition System .
3 - Bolt
❑ 3 Nm +45°
❑ Replace after removing
4 - Clutch Temperature Sensor
2 - G659-
❑ Removing and instal‐
ling. Refer to
⇒ “3.5 Clutch Tempera‐
ture Sensor 2 G659 ,
Removing and Instal‐
ling”, page 116 .
5 - Bolt
❑ 3 Nm +45°
❑ Replace after removing
6 - Transmission
Protected by copyright. CopyingInput Speed
for private or commercial purposes, in part or in whole, is not
Sensor - G182- / Clutch Tem‐
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
8 - Clip
❑ With the cable tie
9 - Bolt
❑ 3 Nm +45°
❑ Replace after removing
10 - Bracket
❑ For the electrical wire
11 - Bracket
❑ For the electrical wire
12 - Bolt
❑ 3 Nm +45°
❑ Replace after removing
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
cardiagn.com
Install in the reverse order of removal while noting the following:
– When installing a new transmission control module activate it.
– Connect the Vehicle Diagnostic Tester .
– Switch the ignition on.
– Select Diagnostic mode and start.
– Select the Test plan tab.
– Select individual test button and select the following
tree structure one after the other:
♦ Drivetrain
♦ 7-Speed Dual Clutch Transmission 0BZ (S tronic)
♦ 01 - OBD-capable systems
♦ 02 - Transmission electronics 0BZ
♦ 02 - Transmission electronics, functions
♦ 02 - Control module, replacing
– Start the selected program and follow the instructions in the
display of the Vehicle Diagnostic Tester .
Installing
Install in the reverse order of removal while noting the following:
– Install the engine compartment cover. Refer to ⇒ Rep. Gr.
10 ; Engine Cover; Engine Compartment Cover, Removing
and Installing .
– Release the catch -2- and slide the front air duct pipe -3- out
of the mount -1- -arrow-.
– Remove the front air duct pipe from the rear air duct pipe -4-.
– Remove the front air duct pipe toward the rear.
– Remove the bolt -3-, pull out the air duct pipe -1- from the air
filter housing -2- -arrow- and remove it.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
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– Free up the connector -arrow- and the wiring harness.
– Remove the bolts -1, 2 and 3- and the nuts -4 and 5-.
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♦ 02 - Transmission electronics 0BZ
♦ 02 - Transmission electronics, functions
♦ 02 - Control module, replacing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
– Start the selected program and followwiththe instructions
respect in the
to the correctness of information in this document. Copyright by AUDI AG.
display of the Vehicle Diagnostic Tester.
Installing
Install in reverse order of removal.
Tightening Specifications
♦ Refer to ⇒ Body Exterior; Rep. Gr. 66 ; Wheel Housing Liner;
Rear Wheel Housing Liner, Removing and Installing .
Caution
Note
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Cut the cable tie -arrows- with a side cutter and remove the
clip from the opening on the transmission housing.
– Remove the bolt -2- and remove the Transmission Input
Speed Sensor - G182- / Clutch Temperature Sensor 1 - G658-
-1- from its guide.
Caution
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the opening on the transmission housing.
Installing
Install in the reverse order of removal while noting the following:
– Pay attention to the wiring routing of the wire -arrow- in the
connector housing.
– Install the Mechatronic cover. Refer to
⇒ “7.2.1 Mechatronic Cover, Removing and Installing”,
page 73 .
– Install the flange shaft. Refer to
⇒ “2.2 Left Flange Shaft,Protected
Removing and Copying
by copyright. Installing”,
for private or commercial purposes, in part or in whole, is not
page 100 . permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
– Install the cylinder hydraulic. Refer to
⇒ “5.8 Auxiliary Hydraulic, Removing and Installing”,
page 60 .
– Install the dual clutch. Refer to
⇒ “1.4 Clutch, Removing and Installing”, page 16 .
Tightening Specifications
♦ Refer to
⇒ “3.2 Overview - Transmission Housing Sensor”, page 109
Caution
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– Remove the cylinder hydraulic. Refer to
⇒ “5.8 Auxiliary Hydraulic, Removing and Installing”,
page 60 .
– Remove the bolts -2 and 3- and remove the Clutch Tempera‐
ture Sensor 2 - G659- -1- from its guide.
– Remove the bolt -1- and remove the Clutch Temperature Sen‐
sor 2 - G659- with the wire -2-.
Installing
Install in the reverse order of removal while noting the following:
– Install the cylinder hydraulic. Refer to
⇒ “5.8 Auxiliary Hydraulic, Removing and Installing”,
page 60 .
– Install the dual clutch. Refer to
⇒ “1.4 Clutch, Removing and Installing”, page 16 .
Tightening Specifications
♦ Refer to
⇒ “3.2 Overview - Transmission Housing Sensor”, page 109
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
5 Special Tools
♦ Seal/Bearing Installer -
Sleeve - 32-109-
♦ Press Piece - Trailing Arm -
2010-
♦ Press Piece - Front Control
Arm - 2040-
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cardiagn.com
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
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♦ Seal Installer - Driveshaft - T40286-
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
♦ Not illustrated:
♦ Splitter VAS251411 - VAS251411- with the jaw from the Split‐
ter VAS251403 - VAS251403-
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Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
6 Revision History
DRUCK NUMBER: A005A012321
Fac‐ Edit Job Fee Notes Quality
tory Edi‐ Type dba Checke
Edi‐ tion ck d By
tion
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new format.
05.2 05/2 Fac‐ N/A Added MRP’s Eric P.
016 4/20 tory
16 Up‐
date
10.2 04/0 Link N/A Eric P.
015 5/20 Chec
16 king
10.2 1/29/ Cor‐ N/A Changed Drive"r"train to Jim H
015 2016 rec‐ Drivetrain
tion
10.2 12/0 Cor‐ N/A “Check the trailer hitch for Tom P
015 9/20 rec‐ secure fit in the driver”
15 bytion
Protected copyright. Copyingchanged
for private orto “Check
commercial the at‐
purposes, in part or in whole, is not
tachment for secure fit in
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
changed to Drivetrain
10.2 10/1 Fac‐ N/A Jim H
015 6/20 tory
15 New
Please read these WARNINGS and CAUTIONS before proceeding with maintenance
and repair work. You must answer that you have read and you understand these
WARNINGS and CAUTIONS before you will be allowed to view this information.
•= If you lack the skills, tools and equipment, or a suitable workshop for any procedure described in
this manual, we suggest you leave such repairs to an authorized Audi retailer or other qualified
shop. We especially urge you to consult an authorized Audi retailer before beginning repairs on
any vehicle that may still be covered wholly or in part by any of the extensive warranties issued by
Audi.
•= Disconnect the battery negative terminal (ground strap)whenever you work on the fuel system or
the electrical system. Do not smoke or work near heaters or other fire hazards. Keep an approved
fire extinguisher handy.
•= Audi is constantly improving its vehicles and sometimes these changes, both in parts and
specifications, are made applicable to earlier models. Therefore, part numbers listed in this
manual are for reference only. Always check with your authorized Audi retailer parts department
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for the latest information.
•= Any time the battery has been disconnected on an automatic transmission vehicle, it will be
necessary to reestablish Transmission Control Module (TCM) basic settings using the VAG 1551
Scan Tool (ST).
•= Never work under a lifted vehicle unless it is solidly supported on stands designed for the purpose.
Do not support a vehicle on cinder blocks, hollow tiles or other props that may crumble under
continuous load. Never work under a vehicle that is supported solely by a jack. Never work under
the vehicle while the engine is running.
•= For vehicles
Protected equipped
by copyright. with
Copying for anor anti-theft
private radio, inbepartsure
commercial purposes, of the
or in whole, correct radio activation code before
is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
disconnecting
with respect to the correctness of information in this document. Copyright by AUDI AG. code is entered when the power is
the battery or removing the radio. If the wrong
restored, the radio may lock up and become inoperable, even if the correct code is used in a later
attempt.
•= If you are going to work under a vehicle on the ground, make sure that the ground is level. Block
the wheels to keep the vehicle from rolling. Disconnect the battery negative terminal (ground
strap) to prevent others from starting the vehicle while you are under it.
•= Do not attempt to work on your vehicle if you do not feel well. You increase the danger of injury to
yourself and others if you are tired, upset or have taken medicine or any other substances that
may impair you or keep you from being fully alert.
•= Never run the engine unless the work area is well ventilated. Carbon monoxide (CO) kills.
•= Always observe good workshop practices. Wear goggles when you operate machine tools or work
with acid. Wear goggles, gloves and other protective clothing whenever the job requires working
with harmful substances.
•= Tie long hair behind your head. Do not wear a necktie, a scarf, loose clothing, or a necklace when
you work near machine tools or running engines. If your hair, clothing, or jewelry were to get
caught in the machinery, severe injury could result.
=Page 1 of 3
© 2002 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be
reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 1.0
Cautions & Warnings
•= Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are
designed to be used only once and are unreliable and may fail if used a second time. This
includes, but is not limited to, nuts, bolts, washers, circlips and cotter pins. Always follow the
recommendations in this manual - replace these fasteners with new parts where indicated, and
any other time it is deemed necessary by inspection.
•= Illuminate the work area adequately but safely. Use a portable safety light for working inside or
under the vehicle. Make sure the bulb is enclosed by a wire cage. The hot filament of an
accidentally broken bulb can ignite spilled fuel or oil.
•= Friction materials such as brake pads and clutch discs may contain asbestos fibers. Do not create
dust by grinding, sanding, or by cleaning with compressed air. Avoid breathing asbestos fibers and
asbestos dust. Breathing asbestos can cause serious diseases such as asbestosis or cancer, and
may result in death.
•= Finger rings should be removed so that they cannot cause electrical shorts, get caught in running
machinery, or be crushed by heavy parts.
•= Before starting a job, make certain that you have all the necessary tools and parts on hand. Read
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all the instructions thoroughly, do not attempt shortcuts. Use tools that are appropriate to the work
and use only replacement parts meeting Audi specifications. Makeshift tools, parts and
procedures will not make good repairs.
•= Catch draining fuel, oil or brake fluid in suitable containers. Do not use empty food or beverage
containers that might mislead someone into drinking from them. Store flammable fluids away from
fire hazards. Wipe up spills at once, but do not store the oily rags, which can ignite and burn
spontaneously.
•= Use pneumatic and electric tools only to loosen threaded parts and fasteners. Never use these
tools to tighten fasteners, especially on light alloy parts. Always use a torque wrench to tighten
fasteners to the tightening torque listed.
•= Keep sparks, lighted matches, and open flame away from the top of the battery. If escaping
hydrogen gas is ignited, it will ignite gas trapped in the cells and cause the battery to explode.
•= Be mindful of the environment and ecology. Before you drain the crankcase, find out the proper
way to dispose of the oil. Do not pour oil onto the ground, down a drain, or into a stream, pond, or
lake. Consult local ordinances that govern the disposal of wastes.
•= The air-conditioning (A/C) system is filled with a chemical refrigerant that is hazardous. The A/C
system should be serviced only by trained automotive service technicians using approved
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
refrigerant recovery/recycling equipment, trained in related safety precautions, and familiar with
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
regulations
with respect to the governing the discharging
correctness of information andCopyright
in this document. disposal of automotive
by AUDI AG. chemical refrigerants.
•= Before doing any electrical welding on vehicles equipped with anti-lock brakes (ABS), disconnect
the battery negative terminal (ground strap) and the ABS control module connector.
•= Do not expose any part of the A/C system to high temperatures such as open flame. Excessive
heat will increase system pressure and may cause the system to burst.
=Page 2 of 3
© 2002 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual
property rights of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be
reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be
modified or reposted to other sites, without the prior expressed written permission of the publisher.
Version 1.0
Cautions & Warnings
•= When boost-charging the battery, first remove the fuses for the Engine Control Module (ECM), the
Transmission Control Module (TCM), the ABS control module, and the trip computer. In cases
where one or more of these components is not separately fused, disconnect the control module
connector(s).
•= Some of the vehicles covered by this manual are equipped with a supplemental restraint system
(SRS), that automatically deploys an airbag in the event of a frontal impact. The airbag is operated
by an explosive device. Handled improperly or without adequate safeguards, it can be accidentally
activated and cause serious personal injury. To guard against personal injury or airbag system
failure, only trained Audi Service technicians should test, disassemble or service the airbag
system.
•= Do not quick-charge the battery (for boost starting) for longer than one minute, and do not exceed
16.5 volts at the battery with the boosting cables attached. Wait at least one minute before
boosting the battery a second time.
•= Never use a test light to conduct electrical tests of the airbag system. The system must only be
tested by trained Audi Service technicians using the VAG 1551 Scan Tool (ST) or an approved
equivalent. The airbag unit must never be electrically tested while it is not installed in the vehicle.
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•= Some aerosol tire inflators are highly flammable. Be extremely cautious when repairing a tire that
may have been inflated using an aerosol tire inflator. Keep sparks, open flame or other sources of
ignition away from the tire repair area. Inflate and deflate the tire at least four times before
breaking the bead from the rim. Completely remove the tire from the rim before attempting any
repair. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
•= When driving or riding in an airbag-equipped vehicle, never hold test equipment in your hands or
lap while the vehicle is in motion. Objects between you and the airbag can increase the risk of
injury in an accident.
=Page 3 of 3
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