777G Off-Highway Truck GT700001-UP (MACHINE) POWERED BY C32 Engine(...

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Product: TRUCK
Model: 777G TRUCK GT7
Configuration: 777G Off-Highway Truck GT700001-UP (MACHINE) POWERED BY C32 Engine

Disassembly and Assembly

C27 and C32 Engines for Caterpillar Built Machines
Media Number -RENR9217-44 Publication Date -01/07/2015 Date Updated -05/09/2018

i02905466

Valve Actuator (Variable) - Install

SMCS - 1105-012

S/N - DLT1-UP

S/N - EHX1-UP

S/N - FZS1-UP

S/N - HPE1-UP

S/N - JA41-UP

S/N - JHM1-UP

S/N - LJW1-UP

S/N - LJX1-UP

S/N - MJX1-UP

S/N - MZM1-UP

S/N - NZG1-UP

S/N - NZK1-UP

S/N - NZT1-UP

S/N - PZB1-UP

S/N - TC91-UP

S/N - TZB1-UP

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S/N - TZR1-UP

S/N - WZH1-UP

Installation Procedure

NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.

Illustration 1 g01435059

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Illustration 2 g01435470

1. Install two studs (9) at location 5 and location 7. Tighten studs (9) to a torque of 47 ± 9 N·m
(35 ± 7 lb ft).

2. Install stud (10) at location 6. Tighten stud (10) to a torque of 65 ± 10 N·m (48 ± 7 lb ft).
Install support (11).

3. Position rocker arm (8). Install three studs (7) at location 1, location 2, and location 4.
Tighten studs (7) to a torque of 50 ± 5 N·m (37 ± 4 lb ft) plus a 45 ± 5 degree turn.

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Illustration 3 g01435057

4. Install variable valve actuator (1).

5. Install bolt (2). Tighten bolt (2) to a torque of 105 ± 20 N·m (77 ± 15 lb ft). Install four nuts
(3). Tighten nuts (3) to a torque of 105 ± 20 N·m (77 ± 15 lb ft). Refer to the tightening
sequence.

6. Install two nuts (6). Tighten nuts (6) to a torque of 47 ± 9 N·m (35 ± 7 lb ft). Refer to the
tightening sequence.

7. Connect harness assembly (5). Connect harness assembly (4) to variable valve actuator (1).

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Illustration 4 g01446175

8. First adjust the lash on the exhaust and then adjust the compression brake on variable valve
actuator (1). Refer to Testing and Adjusting, "Slave Piston Lash - Adjust" for more
information on adjusting the lash for the compression brake. Tighten jam nut (12) to a
torque of 15 ± 3 N·m (11 ± 2 lb ft).

End By:

a. Install the valve mechanism cover. Refer to the Disassembly and Assembly Manual, "Valve
Mechanisim Cover - Remove and Install".

Copyright 1993 - 2019 Caterpillar Inc. Tue Sep 24 04:44:21 UTC+0200 2019
All Rights Reserved.
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