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In view of this reality recognizing human limitations, it makes eminently good sense
to consider the experience of others. Those who always go it alone are doomed to
perennially "reinvent the wheel," for they do not learn and benefit from others'
progress. By systematically studying the best business practices, operating tactics
and winning strategies of others, an individual, team or organization can accelerate
its own progress and improvement.
• Lowell, Massachusetts - In the 1800s, British textiles mills were absolutely the
best in the world. In contrast, American mills were still in their infancy when it
came to producing all types of textiles. Francis Lowell, a New England
industrialist, set out to change this situation by upgrading business
technology in the United States. Lowell traveled to England where he studied
the manufacturing techniques and industrial design of the best British mill
factories. He saw that the British plants had much more sophisticated
equipment but the British plant layouts did not effectively utilize labor. In
short, there was room for improvement.
• In 1815, Francis Lowell built a factory that employed much of the technology
in the British plants but was designed to be much less labor intensive than
the British facilities. It was a splendid example of innovative adaptation. In
1820, this textile mill center became known as Lowell, Massachusetts. By
1840, just two decades later, Lowell had grown to become the second largest
city in America and the largest manufacturing complex in the country. This
dynamic growth was largely fueled by one man's vision and his ability to
creatively adapt practices observed in the world's best mills.
• Ford Motor Company - In 1912, a curious Henry Ford watched men cut
meat during a tour of a Chicago slaughter house. The carcasses were
hanging on hooks mounted on a monorail. After each man performed his job,
he would push the carcass to the next station. When the tour was over, the
tour guide said, "Well, sir, what do you think?" Mr. Ford turned to the man
and said, Thanks son, I think you may have given me a real good idea." Less
than six months later, the world's first assembly line started producing
magneto's in the Ford Highland Park Plant. Henry Ford articulated his vision in
this way: "The man who places the part will not fasten it. The man who puts
in the bolt does not put in the nut, and the man who starts the nut will not
tighten it." The idea that revolutionized modern manufacturing and
automotive history was imported from another industry.
• Toyota - In 1950, General Motors was the world leader in the automobile
industry, and Toyota was just a small supplier to the Japanese domestic car
market. At this time, the founder of Toyota sent his son, Eliji Toyoda, to the
United States on a mission to study American manufacturing processes and
practices. During his visit, Eliji Toyoda visited General Motors, Chrysler, Ford
and even Studebaker. He took extensive notes describing all that he saw. No
detail was too small for his attention. Also during his visit, Toyoda visited
American supermarkets, where he was impressed by the speed and precision
with which grocers restocked their shelves at night so that supplies were
replenished in time for customers to shop during day-time hours. The
observations and insights from Toyoda's study visits were transported back to
Japan, where they were adopted, adapted and improved. As history has
recorded, these visits planted the seeds for what would develop into Toyota's
now famous just-in-time total-quality- control program. Toyota launched its
U.S. presence on the west coast and then expanded across the country.
During the next three decades, the Japanese car maker flexed its muscles
and began challenging the far larger American competitors. By 1983, Toyota
had captured 23% of the United States auto market. In the same year, Eliji
Toyoda became chairman of Toyota. In 1984, General Motors signed a joint
venture agreement with Toyota to manufacture Toyota products in the United
States. "I'm convinced that GM's main reason for this joint venture is to see
how Toyota runs a factory," observed a vice president of the Boston
Consulting Group at the time. The wheel had turned full circle. Now General
Motors was studying Toyota to learn about its winning strategies.
• Remington Rifle Company - In the 1980s, the Remington Rifle Company, a
division of giant DuPont corporation, was wrestling with a technical problem.
Market research revealed that customers wanted shinier rifle shells. The plant
managers didn't pay much attention to what seemed a nitpicking piece of
market research. After all, Remington was a company that manufactured
some of the oldest and best known rifles in the world. Surely that is what
mattered most, they reasoned. But marketing executives persisted in their
requests to respond to the customer feedback. Unfortunately, the company's
engineering teams made little progress in their efforts to solve the problem.
As luck would have it, a short distance away from the Remington Rifle
Company plant in Arkansas was a Mabelline cosmetics plant that produced
shiny lipstick cartridges. Remington employees, who drove past the Mabelline
plant each day on their way to and from work, surmised that the lipstick
maker might have important lessons to impart. After all, the lipstick cases
were not much different in size and shape from rifle shells. The site visit to
the neighboring plant paid off and enabled the Remington team to solve the
production difficulties that previously had proven so nettlesome.
For every example of innovative adaptation that graces the halls of history, there are
many many more examples of organizations, groups and people that have declined
to look outside themselves for solutions. The fact is not remarkable that people have
on many noteworthy occasions been inspired through the benchmarking process. By
exposing organizations and people to new ideas and approaches, the benchmarking
experience often spurs extraordinary insights and breakthrough thinking.
What is truly remarkable is that benchmarking has not sooner been embraced as a
fundamental business process and skill. Only in the late Eighties and early Nineties
has benchmarking become widely regarded as a skill that should be communicated
and utilized in day-to-day business operations. Benchmarking has broad applications
in problem-solving, planning, goal setting, process improvement, innovation, re-
engineering, strategy setting and in various other contexts. Quite simply,
benchmarking is a fundamental business skill that supports quality excellence.
Benchmarking's linguistic and metaphorical roots lie in the land surveyor's term,
where a benchmark was a distinctive mark made on a rock, wall or building. In this
context, a benchmark served as a reference point in determining one's current
position or altitude in topographical surveys and tidal observations. In the most
general terms, a benchmark was originally a sighting point from which
measurements could be made or it implied a standard against which others could be
measured.
In the 1970s, the concept of a benchmark evolved beyond a technical term signifying
a reference point. The word migrated into the lexicon of business, where it came to
signify the measurement process by which to conduct comparisons. In the early
1980s, Xerox Corporation, a leader in the business process of benchmarking,
referred to benchmarking in rather narrow terms that focused primarily on
comparisons with one's primary competitors. "Benchmarking is the continuous
process of measuring products, services, and practices against the toughest
competitors or those companies recognized as industry leaders," observed former
Xerox CEO David Kearns.
During the decade of the Eighties, the definition of benchmarking grew in scope and
focus. No longer were the metrical objects or benchmarks of primary interest.
Benchmarking came to refer to the outreach activity of comparing yourself against
others. Various practitioners offered the following definitions:
• "A process for rigorously measuring your performance versus the best-in-
class companies and for using the analysis to meet and surpass the best- in-
class." [Kaiser Associates, a management consulting firm that has actively
promoted benchmarking.]
• "A standard of excellence or achievement against which other similar things
must be measured or judged." [Sam Bookhart, former manager of
benchmarking at DuPont Fibers.]
• "Benchmarking is the search for industry best practices that lead to superior
performance." [Robert C. Camp, a Xerox Corporation manager, author of
Benchmarking: The Search For Industry Best Practices, and one of the
foremost benchmarking experts at Xerox Corporation.]
The root causes of operating differences usually cannot be discerned from the
"benchmarks" alone. In this respect, the benchmarks are like divining rods that lead
the organization to hidden opportunities to innovate and improve performance.
Benchmarking is the actual process of investigation and discovery that emphasizes
the operating procedures as the things of greatest interest and value. Consequently,
"Best Practices Benchmarking®" can be described as the process of seeking out and
studying the best internal and external practices that produce superior performance.
One measures this performance through various financial and non-financial
performance indicators.
Best Practices Benchmarking®, which includes but isn't limited to the study of
statistical benchmarks, can -- and should -- be applied at many levels of the
organization and in many different contexts. The benefits of benchmarking have
been well recognized in certain industries and operating areas. For instance, many
benchmarking projects have targeted critical technical functions such as distribution
and logistics, billing, order entry and fulfillment, and training. However,
benchmarking is also an advanced business concept with general management
applications for high-level functions such as strategic planning, restructuring,
financial management, succession planning and supplier and joint venture
management.
Managing Change
The pace of change is so rapid today that no single organization can ever control or
dominate all effective operating practices and good ideas. To be a marketplace
leader, one must look outward - as well as inward -- for constant improvement and
new ideas. Customers everywhere are broadcasting the same message to their
suppliers: "Faster, cheaper, better." The old school of thought, which held that "if it
ain't invented here, it can't be any good," is a curse in today's high-velocity markets.
Don't reinvent what others have learned to do better. Today's rallying cries -- Borrow
shamelessly!", "Adopt, adapt, advance!", "Imitate creatively!" and "Adapt
innovatively!" -- are anthems of business pragmatism.
Benchmarking teams, with a mandate to look far and wide for better operating
practices, are arguably one of the best sentinels senior management can post along
the watchtowers of the organization. They can sound the alarm when the first signs
appear on the horizon that the organization has fallen behind the competition or has
failed to take advantage of important operating improvements developed elsewhere.
Best Practices Benchmarking® provides employees and managers the tool, the
rationale and the process to accept change as constant, inevitable and good.
"Change has no constituency," observes General Electric CEO Jack Welch, who has
established benchmarking for best practices as an essential part of GE's on-going
management and improvement efforts. "People like the status quo. They like the
way it was."
During a six-year period, Bell Labs trained 248 engineers in its switching systems
business unit to emulate the work and social habits of the unit's best performers.
The strategies used by the best practitioners were hardly lofty or the stuff taught at
the world's best technical or business schools. These best practices were
fundamental skills designed to make people more effective and efficient. The
program called for the engineers to learn from each other various important business
practices and skills. These practices included how most effectively to manage work-
in-baskets" that otherwise filled up with memos, correspondence, mail and reading,
how to accept constructive criticism, and how to seek help instead of wasting time by
insisting on solving problems individually.
The results were impressive: engineers who went through the Bell Labs best
individual engineer practices program boosted their productivity by 10% in eight
months! This productivity boost saved Bell Labs the money spent on the program
after one year, and returned more than six times the investment after two years.
AT&T is not the only major corporation to experiment with a best practices strategy
in managing its business. General Electric currently embraces a best practices
program that is descended from several earlier management initiatives. More than
40 years ago, then GE Chairman Ralph Cordiner pursued a best business practices
strategy when he assembled an internal team of top managers and instructed them
to identify and institutionalize the era's best operating practices.
GE's Blue Book and every other best practices compendium face the same challenge:
How do you avoid bureaucracy when codifying and institutionalizing today's most
effective operating practices? The easiest way to fully leverage an identifiable best
practice is to declare it a mandatory SOP (standard operating procedure).
Paradoxically, an organization risks turning its current best practices into future
bureaucratic tendencies as soon as it rigidly mandates and codifies them in hefty
operating manuals. The road to competitive ruin is paved with once-effective
operating procedures that have outlived their time. Companies implementing best
practice strategies must carefully balance the benefits of current SOP compliance
with the benefits of future innovation. Tomorrow's best practices will inevitably
evolve beyond or diverge from today's best practices. By their nature, best practices
are dynamic and progressive. For this reason, Best Practices Benchmarking® is often
called an "evergreen" process: it renews the organization each time it is repeated.
Consequently, best practice champions regard benchmarking as on-going business
process that is fully integrated with continuous improvement in their organizations.
• process benchmarking,
• performance benchmarking, and
• strategic benchmarking.
Plagued by high associate turnover in its corporate legal department, Xerox looked
for solutions both internally and externally. Internal analysis revealed various causes
for the problem; external analysis, however, turned up important insights. Xerox's
benchmarking partners shared the same recruitment and selection process and all
suffered from the same high associate turnover. Once recognizing that its essential
recruitment strategy produced sub-optimal results, Xerox adjusted its recruitment
strategy rather than trying to fine-tune the process. In retrospect, this decision
makes excellent sense because the best and brightest law students are usually
geared to work for high-paying and high-powered law firms -- not for corporate law
departments. Many fine lawyers decide to move to corporations after practicing for
several years at a firm. The common experience of all the benchmark partners gave
Xerox confidence to move away from traditional recruitment on law school campuses
to a more radical strategy. This strategy emphasizes recruitment of experienced
lawyers, who wish to make lateral career moves away from law firms and into
corporate practices. Arguably, Xerox would never have gleaned this insight if not for
its benchmarking investigation.
Education and idea enrichment: A Zen-like management riddle asks: "How does a
fish know it is wet?" The fish spends all its life in water and knows no other
condition. The riddle probes how people, who grow accustomed to operating in
certain ways, know there are other approaches -- perhaps better ways -- of
performing the same task. Benchmarking is a tool for achieving idea enrichment and
general education. Each benchmarking trip is a learning safari. Successful
benchmarkers return to their organizations with valuable trophies -- new ideas and
approaches for accomplishing old tasks. By regularly benchmarking critical functions,
organizations ensure they remain open to new ideas, changing trends and evolving
technology. If seeing is believing, then benchmarking is an effective process to
ensure that managers and front-line operators see other approaches to
accomplishing the activities over which they preside.
Catalyst for change: Al Kuebler of 1992 Malcolm Baldrige National Quality Award
winner AT&T Universal Card Services observes an operating truth that every
benchmarking manager has observed: "Tell me and I forget, show me and I
remember, involve me and I understand." Benchmarking is an effective catalyst for
change because it involves employees in the personal discovery of more effective
operating practices. Benchmarking exposes people to new approaches, systems and
procedures. It is first-person experience that helps an employee visualize the final
goal of prospective change. In this respect, benchmarking demystifies change,
making it more tangible and less threatening. Consequently, benchmarking helps
manage organizational change.
A Utilitarian Tool
Managers and employees are inundated with a series of highly abstract yet
exceedingly important challenges. These include general mandates to oversee such
intangible concepts as change management, innovation, creativity, organizational
learning, speed or cycle time reduction, process simplification and re- engineering.
For many managers concerned with such matters as serving customers, meeting
daily deadlines, reducing costs and growing revenues, these concepts seem
perplexing. It's difficult to get your thoughts and your hands around these high
sounding but abstract concepts.
Consider the company that wanted to establish its position as the leading innovator
in its industry. To achieve this goal, it proposed performing an "innovation audit."
The concept was powerful: audit or assess the company's structure, culture, work
processes, technology and managerial systems to determine their positive or
negative influences on innovation. The magnitude of this task quickly grew daunting.
How would the team define creativity and innovation? What would be the actual goal
of such an audit? What systems or processes would be the focus of such an audit?
What systems if any would be excluded? Arguably since every system and process in
the company could influence organizational innovation, the company should consider
them all. To avoid attempting to "boil the ocean" on its first foray into this field, the
organization refocused on the new product development process. If the company
improved this process, it would produce more successful product launches. This
success would advance the company in becoming the industry leader in innovation --
regardless of how it defined innovation." Benchmarking in the new product
development process provided an excellent, results-oriented approach to exploring
the larger innovation theme. As the company in the example, any benchmarker
needs to focus its study. A focused study turns the abstract concept into the
concrete.
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