Design Calculations for 2.

5 MLD STP

1.0 MPS

1. A Receiving chamber

S.No. Description Symbol Units Calculations

1 Average Flow Qav m /day
3
2500
Average Flow Qav m /h3
104.17

2 Peak factor 2.5

3 Peak flow Qp m3/day 6,250.00

Peak Design flow Qav m3/h 260.42

4 Detention Period at peak flow t Second 30.00

5 Volume of tank required V m3 2.17

6 Assume Liquid depth D m 1.00

7 Area m2 2.2

8 Length L m 1.5

9 Width w m 1.4

10 Free Board FB m 0.3

Dimension of Receiving Chamber

1500 mm Length x 1400 mm wide X 1000 mm SWD + 300 mm Free Board

1-B Coarse Screen Channel

Manual & Mechanical Screens
S.No. Description Symbol Units Calculations
Design Basis
1 Average flow Qav m3/day 2500
Qav m /h3
104.17

2 Peak factor 2.5

3 Peak flow Qp m3/day 6,250

4 Peak Flow Qp m3/h 260.42

5 Peak Design Flow Qp m3/s 0.07

6 No.of screens No. 1
7 Clear spacing between bars mm 20
8 Size of flat mm x mm 50 x 10
9 Inclination of Screens Angle degree 70
Requirement
 10 Min. velocity v m/s 0.3
11 Max. velocity v m/s 1
Assume velocity of flow through rack
m/s 0.6
12 opening
13 Free board m 0.3
14 Depth of flow (assumed) d m 0.4
15 Clear area of opening through rack m2 0.12
16 Clear width of opening through rack m 0.30
17 Clear spacing No. 15
18 No.of bars at 20 mm spacing No. 14
19 Width of coarse screens mm 442.11
20 Total width of coarse screens mm 492.11
21 Length of screen channel mm 5000
22 Velocity in channel at peak flow m/s 0.6
23 Velocity in channel at average flow m/s 0.24
24 Head loss across screens
Head loss across screen = 0.0728 (V2 - v2)

Peak Flow through

Screen Channel /
25 V = Velocity through screen at peak flow = 0.60
Clear Area of Opening
through Screen

= 0.600
Peak flow through
v = Velocity in approach channel at peak screen channel /
26 = 0.37
flow Cross Sectional Area
of Screen Channel
= 0.37
27 Head loss across screen at peak flow = 0.0728 (V2 - v2) 0.018

28 Head loss across Screen at 50% clogged condition

Velocity through screen at 50% clogged
= 0.74 m/s
condition at peak flow
Head loss across screen at 50% clogged
= 0.020 m
condition at peak flow
< 0.300 m
Dimension of Coarse screens - Manual and Mechanical

5000 mm long x 500 mm wide x 400 mm SWD + 300 mm Free Board

1 C - Wet well cum raw sewage collection sump/equilisation tank

S.No. Description Symbol Units Calculations

1 Average Flow Qav m3/day 2500
Average Flow Qav m /h
3
104.17

2 Peak factor 2.5

 3 Peak flow Qp m3/day 6,250.00

Peak Design flow Qav m3/h 260.42

4 Detention Period at peak flow t min. 10.00

5 Volume of tank required V m3 65.10

6 Assume Liquid depth D m 2.00

7 Area m2 32.6

8 Dia. d m 6.4

9 Free Board FB m 0.5

Dimension of the Wet Well Chamber

Dia. 6500 mm x 2000 mm SWD + 500 mm Free Board

1- D - Pumping capacity in raw sewage sump

S.No. Description Symbol Units Calculations

1 Average flow Qav m3/day 2500

Qav m3/h 104.17
2 Peak factor 2.5
3 Peak flow Qp m3/day 6,250.00
4 Peak Flow Qp m3/h 260.42
5 Peak Design Flow Qp m3/s 0.07
6 STP tanks feeding period Tfeed h/d 16
7 Required pump capacity at Avg flow m3/h 156.25
8 Required pump capacity at peak flow m3/h 390.63
9 Pump offered Nos. 3.00

1 pump @104m3
Capacity of each pump as per CPHEEO /
h, 1pump @ 208
m3/h
manual based on DWF conditions m3/h and 1 pump
@ 312 m3/h
10

2 Stilling Chamber
S.No. Description Symbol Units Calculations
1 Average Flow Qav m /day
3
2500
Average Flow Qav m3/h 104.17

2 Peak factor 2.5

3 Peak flow Qp m3/day 6,250.00

Peak Design flow Qp m3/h 260.42

 4 Detention Period at peak flow t sec 60.00

5 Volume of tank required V m3 4.34

6 Assume Liquid depth D m 1.00

7 Length L m 2.2

8 Breadth W m 2.0

9 Free Board FB m 0.3

10 Check m3 4.4

Dimension of the receiving chamber

2200 mm long x 2000 mm wide x 1000 mm SWD + 300 mm Free Board

3 Fine Screen Channel

A. Manual Screens
S.No. Description Symbol Units Calculations
Design Basis
1 Average flow Qav m3/day 2500
Qav m /h
3
104.17

2 Peak factor 2.5

3 Peak flow Qp m3/day 6,250.00

4 Peak Flow Qp m3/h 260.42

5 Peak Design Flow Qp m3/s 0.07

6 No.of screens No. 1
7 Clear spacing between bars mm 6
8 Size of flat mm x mm 50 x 3
9 Inclination of Screens Angle degree 75
Requirement
10 Min. velocity v m/s 0.3
11 Max. velocity v m/s 1.2
Assume velocity of flow through rack
m/s 1
12 opening
13 Free board m 0.3
14 Depth of flow (assumed) d m 0.3
15 Clear area of opening through rack m 2
0.07
16 Clear width of openingthrough rack m 0.24
17 Clear spacings No. 40
18 No.of bars at 6 mm spacing No. 39
19 Width of fine screens mm 358.69
20 Total width of fine screens mm 408.69
21 Length of screen channel mm 5000
 22 Velocity in channel at peak flow m/s 0.6
23 Head Loss across Fine Screen
Head Loss across Screen = 0.0728 (V2 - v2)

Peak Flow through

Screen Channel /
24 V = Velocity through screen at peak flow =
Clear Area of Opening
through Screen

= 1.0

Peak Flow through

v = Velocity in approach channel at peak Screen Channel /
25 = 0.59
flow Cross Sectional Area
of Screen Channel

26 Head loss across screen at peak flow = 0.05

28 Head loss across screen at 50% clogged condition
Velocity through screen at 50% clogged
29 = 2.0
condition at peak flow
Head loss across screen at 50% clogged
30 = 0.146 m
condition at Peak Flow
< 0.300 m
Dimension of the Manual Fine Screen Chamber
5000 mm long x 410 mm wide x 480 mm SWD + 300 mm Free Board

B. Fine Screens (Bar drum screens)

S.No. Description Symbol Units Calculations
Design Basis
1 Average flow Qav m3/day 2500
Qav m /h
3
104.17

2 Peak factor 2.5

3 Peak flow Qp m3/day 6,250.00

4 Peak Flow Qp m3/h 260.42

5 Peak Design Flow Qp m3/s 0.07

Channel width required mm 700
Channel depth required mm 600
Max. water depth mm 300
Max. bar spacing mm 3
Bar thickness mm 2.2
Inclination deg. 35
Drum diameter mm 600
Drum length mm 600

Side margin from free movement of drum

mm 100
 Debris discharge height above platform
mm 800
Drum speed rpm 6
Free board mm 300
U/S velocity at avg. flow m/s 0.14
Velocity through the clean screen at
peak flow m/s 0.4
Head loss through screens at 50%
clogging mm 45.45

4. Grit Chamber
S.No. Description Symbol Units Calculations
1 Average Flow Q m3/day 2500
i Peak factor 2.5
ii Design flow Q m3/day 6250
2 Velocity V m/sec 0.25

Type Mechanical circular

Size of grit particle to be removed (min.) mm 0.15

Specific gravity of particle 2.65

Efficiency of grit removal 0.95
Temperature C
0
32
Kinematic viscosity m2/s 1.14E-06
Acceleration due to gravity m/s2 9.81

Design basis
Avg. flow m3/s 0.03
Peak flow m3/s 0.07
Settling velocity as Stokes law Vs m/s 0.02
Check for Reynold's no. Re >0.5 2.37
If the Reynold's no. is > 0.5, then Stikes
law does not apply. In that case apply
transition law for 0.5<R<1000
Hence Stokes law does not apply Since Re = 2.37>0.5
Settling velocity as per Hazen's modified
formula, Vs Vs m/s 0.0168

Surface overflow rate (for 100% removal

efficiency of an ideal chamber)/ Settling
m3/m2/d 1451.5
velocity of the minimum size of the
particle to be removed

Actual Surface overflow rateusing

m3/m2/d 959
correction factor F= 0.75

Plan area of grit chamber m2 6.52

 No. of grit chamber 2
Plan area of one grit chamber m 2
3.26
Dia. Of grit chamber m 2.04
Critical displacement velocity m/s 0.16
the horizontal velocity of flow Vh should
be kept less than the critical velocity
the horizontal velocity of flow Vh <0.16 m/s 0.12
Depth m 0.6
HRT at peak flow sec 13.51
Grit storage space m 0.3
Depth of grit chamber m 0.9
Free board m 0.3
Dimension of the Grit Chamber
2100 mm dia x 900 mm SWD + 300 mm Free Board

5. STP Reactor
1 Volume of Sewage treated in a day m3/d 2500
2 Filling and decant Phase minutes 60
3 Aeration/ react phase minutes 100
4 Settling phase minutes 20
5 Total cycle time minutes 180
6 No. of cycles per day per basin Nos. 8
7 Aeration time per day per basin h 13.33
No. of basins receiving flow
8 No. 1
simultaneously
9 No. of basins aerating simultaneously No. 1
10 No. of basins decanting simultaneously No. 1
11 Flowrate = 1*24/16 m3/h 156.25
12 Flowrate to each basin = 11/8 m3/h 156.25

a. STP Basin Sizing

1.00 Volume of sewage treated m3/d 2500.00
2.00 BOD mg/L 195.00
3.00 MLSS mg/L 4000.00
4.00 MLVSS mg/L 3200.00
5.00 F/M d-1 0.12
6.00 Total volume of STP reactor m 3
1269.53
7.00 No. of basins provided nos. 2.00
8.00 Volume per basin m3 634.77
9.00 SWD of the STP basin m 5.50
10.00 Width of STP basin m 8.00
11 Length of STP basin m 10.25
Volume provided per STP basin (9 × 10
12 m3 451
× 11)
13 Total volume offered = 12 x 7 m3 902
14 Freeboard provided m 0.5
15 Total depth of STP basin = 9 +14 m 6
b. Oxygen Calculations at average flow conditions
1 Average Flow Q m3/day 2500
2 Kg of O2 required /kg of BOD Removal 1.4
3 Inlet BOD mg/l 200
4 outlet BOD mg/l 5
5 BOD removed mg/l 195
6 kg of BOD removed in a day Kg/day 487.5
7 Kg of O2 Required for BOD load Kg/day 682.5
8 Inlet ammonical nitrogen mg/l 35
9 Outlet ammonical nitrogen mg/l 2
10 Outlet Nitrate Nitrogen mg/l 3
11 Ammonical Nitrogen removed mg/l 33
kg of Ammonical Nitrogen removed in a
12 Kg/day 82.5
day
Kg of O2 Required per kg of ammonical
Kg/day 4.56
13 nitrogen removal
14 Kg of O2 Required for nitrogen load Kg/day 376.2
Kg of Oxygen released per kg of nitrate
2.86
15 nitrogen during De-nitrification

assume
= 75%
Kg of nitrate nitrogen generated Kg/day 65.63
nitrificatio
n eff.
16

Kg/day 7.5
17 Kg of nitrate nitrogen in treated sewage
Quantity of Nitrate nitrogen that is
Kg/day 58.13
18 denitrified
Kg of oxgen released during de-
19 Kg/day 166.24
nitrification
20 Total Kg of Oxygen required Kg/day 892.46

c. Air Requirements at average flow conditions

Total Theoretical oxygen required per
A Kg/day 892.46
1 day
Actual O2 required under field
conditions=A/(ά * Q(T-20) *(Csw- AOR
2 C)/C'sw)
T - Field Temp. deg C 21

C- Design DO Conc. In aeration basin mg/l 2

Csw- Solubility of Oxygen at 20 Deg C mg/l 9.17

C'sw- Solubility of Oxygen in tap water at

mg/l 9.29
field temp.

ά- Oxygen transfer correction factor 0.6

Q - Temp. Correction coeff. 1.024

 3 AOR Kg/day 1827.18
4 No. of Basin Provided 2
5 AOR/Basin 913.59
Oxygen transfer efficiency of diffuser / m
%/m 5.5
6 depth of submergence

7 Average liquid depth m 5.5

Height from bottom of basin at which
m 0.2
8 diffusers are kept
9 Effective aeration depth m 5.3
Oxygen transfer effieiency for above
%/m 29.15
10 effective depth
11 Fraction of oxygen in air % 23.2
12 Specific gravity of air 1.294

Nm3/day/basin 10439.76
13 Air required per basin at fileld conditions
14 Aeration time per day per basin Hours/day/basin 14
15 Air required per basin per day Nm3/hr/basin 745.70
16 No. of operating blowers per basin Nos. 1

Nm3/hr 745.70
17 Capacity of a blower required
18 Safety Factor in Blower 10%
19 Capacity of Blower after Safety factor Nm /hr
3
820.27
20 Blowers/Basin Nos. 2w+1S

d. Sludge wasting
A Sludge YIELD kg/kg BOD removed 0.65
B BOD removed per day kg/d 487.5
Excess sludge generated per day = A X
C kg/d 316.875
B
D Sludge consistancy 1% m3/day 31.69

e. Sludge Sump
Volume of sludge generated per day m3/d 31.69
SWD provided m 1.5
Length provided m 5
Width m 4
Volume provided m3 30
Freeboard provided m 0.3

f. Centrifuge
Volume of sludge generated m3/d 31.69
Sludge flowrate m3/h 1.32
No. of working centrifuges considered nos. 1
Capacity required for each centrifuge m3/h 1.32
Capacity offered for each centrifuge m3/h 1.5
No. of centrifuge offered nos. 2(1w+1s)
Centrifuge feed pump capacity m3/h 1.5
No. of pumps offered nos. 2(1w+1s)
12
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