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4. What is the pressure test required for Gate valve as per API 598?
a. Answer: Shell or body, Low pressure seat test and back test (high pressure closure
test-Only if specified in order).
5. What is the maximum chloride content for SS material as per API 6D?
Answer: The chloride content of test water in contact with austenitic and duplex
stainless-steel wetted components of valves shall not exceed 30 μg/g (30 ppm by mass).
6. Name international standard for face to face and end to end dimensions of valves?
Answer: ASME B16.10
7. What is the hardness value for the CS & Low alloy steel as per NACE 175?
Answer: 22HRC
Bots: Carbon and low-alloy steel bolting material with a hardness exceeding HRC 35
(HBW 321) shall not be used for valve applications where hydrogen embrittlement can
occur.
Learning Point
VALVES & FITTINGS CBT
Answer:
12. True or False, Ball valve and gate valve required 2 seal pack? (Question related to Back
seat)
Answer:
16. What is the test pressure for high closer pressure test?
Answer: a) 1.5X Design temperature b) 1.1X Design temperature c) 1.1X Maximum
working pressure d) 1.5X maximum working pressure
17. During relief valve test how, much time require to stabilize the test pressure to measure
the babbles
Answer: 1minutes 5 minutes 10 minutes
22. Which one of these wedges permits more leakage solid or flexible?
Answer: Solid
Learning Point
VALVES & FITTINGS CBT
28. True or False, Less leakage in metal seat than soft seat
Answer: False
29. Minimum temperature should not be below during the Fire test as per API 6F?
A) 704C b) 1764C c) 1004C d) 600C
33. High pressure pneumatic test of the shall body shall be performed?
a) Before hydrotest, b) After or before hydrotest c) After hydrotest
times the working pressure and after the shell hydro test
Learning Point
VALVES & FITTINGS CBT
35. True or False, for bolts source service as per API 6D fastener shall meet the requirement
of MR-175
36. As per API 578 optical emission Spectro which one is most found?
Answer: Chemical of 16 elements, carbon contain etc.
40. B16.5 (1.5 DP at 100 D, 1.5 DP at 100F, 1.5 MOP at 100D, 1.5 MOP at 100F)
Answer: 1.5DP @ 100F
Learning Point
VALVES & FITTINGS CBT
Learning Point
VALVES & FITTINGS CBT
66. True/False: Soft seat allow more leakage than Metal seat.
Answer: False
67. True/False: Allowable seat leakage of check valve is greater than Gate valve?
Answer: True
70. Different types of wedge for Gate valves as per API 600?
Answer: Solid, Flexible, Split, Double disc.
Learning Point
VALVES & FITTINGS CBT
78. As per API 6D SS fasteners (bolting) shall meet requirements of NACE MR0175 or ISO
15156, NACE MR 103?
Answer: True/False (Required only for sour services)
79. When low/High pressure gas test required for valves what is the sequence?
Answer: a) Shell hydro test b) Low pressure gas test c) High pressure gas test
d) Seat leak test
80. As per 6D SS/API 6D Chloride contain of test water in contact with SS Duplex wetted
component of valves shall not exceed?
Answer: 30 ppm
83. In control valve operated by pneumatic actuator test which part gives the movement
and positioning the stem?
Answer: Positioner
Learning Point
VALVES & FITTINGS CBT
Learning Point
VALVES & FITTINGS CBT
100. Butt weld ends which international standard for Bore dia?
Answer: As per component standard (eg. 16.9)
106. Valves parts coated separately and assembled and hydro test can be performed
after internal coating?
Learning Point
VALVES & FITTINGS CBT
Answer: 6A & 6D
110. CV Means?
Answer: Flow co-efficient of valve
111. Hard facing requirements? Options are from which class like that.
Answer: Class 900 and above
112. If the purchaser not required drain how what should do?
Answer: Plugged.
Learning Point
VALVES & FITTINGS CBT
125. Before the bubble count at least pressure should give for 1 min for ≤2” refer API
527 2.2.4.
126. Gasket contact surface of raised face flanged valves and flangeless control valves
shall be smooth machine finished shall not exceed?
Answer: Ra 3.2 micrometer
127. Inspection and testing personnel performing visual examination shall have
passed eye examination?
Answer: With in previous 12 months
129. In API 623, disc and seat are to be hard faced from which class?
Answer: a) 600# and above b. 900# & above c. 1500# & above d. 2500# & above
Learning Point
VALVES & FITTINGS CBT
134. In ASME B16.5, flange & flanged fittings shall be hydrotested as per
1.1 times rating @ 38C(100F) with correction of 1bar(25psi)
1.5 times rating @ 38C(100F) with correction of 1bar(25psi)
1.1 times rating @ 100C(38F) with correction of 1bar(25psi)
1.1 times rating @ 100C(38F) with correction of 1bar(25psi)
Learning Point
VALVES & FITTINGS CBT
Ans: valve opens due to inlet pressure and reseats after the pressure returns to normal
141. Spring calibrated for the actual in-process condition, this characteristic is
Answer: Rangeability b. repeatability c. Bench set d. Not required at all
146. Pipe size remains same, flange rating increases then what will change
Answer: OD of flange b. BCD c. hole dia d. All of the above
147. In ASME B16.34, flange face and dimension mentioned in which standard
Answer: ASME B16.10 b. ASME16.25 c. ASME B16.5 d. All of above
149. In B16.34, pipe welded to the valve body will confirms to which standard
Answer: ASME Sec 8 div1 b. ASME B31.3 c. ASME B16.25
150. Metal seat valve will have more leak than soft seat – true/false
151. In relief valve 6" during seat leak test using air, what will be holding time before
measuring bubbles:
Answer: 1min b. 2min c.3min d.5min
Learning Point
VALVES & FITTINGS CBT
155. UD stamp?
Answer: Pin device
Learning Point
VALVES & FITTINGS CBT
176. Flange to flange as per 6D what is the holes dia misalignment? Refer 6D
Learning Point
VALVES & FITTINGS CBT
186. List the required leak tests for gate valves per API-598 requirements?
Answer: SHELL, SEAT, HP, LP Closure Test
Learning Point
VALVES & FITTINGS CBT
189. According to NACE MR0175 what is the normal maximum hardness of carbon
and low alloy steels exposed to sour service?
Answer: 22 HRC
191. What is the difference between a valve that is manufactured to ASTM A216 WCB
and one that is ASTM A105 specifications?
Answer: A105 forged material & A216 Cast Material
192. In addition to hardness testing, what is the other main requirement in NACE
MR0175?
Answer: Heat Treatment
196. Ture or False, Pressure rating for threaded and socket welded fitting covered
under ASME B16.11?
198. Which type of valve allows the greatest seat leakage, resilient or metal seats?
Answer: Metal
199. What is the purpose of a backseat on a gate valve?
Learning Point
VALVES & FITTINGS CBT
201. In what position must the closure device be in when performing a shell
hydrostatic test?
Answer: Valve partially open
204. TRUE or FALSE: Allowable seat leakage is greater for a check valve than for a gate
valve of the same size.
205. TRUE or FALSE: Allowable seat leakage is lower for a metal sealed valve than for
a soft seat valve
206. Name two materials commonly used for soft seat inserts in a valve seat ring.
Nylon, buna, Teflon, viton, All of the above
Learning Point
VALVES & FITTINGS CBT
210. TRUE OR FALSE: The packing gland should be tight during the backseat test.
211. Which of the following industry standards, relating to valves, gives radiographic
quality standards: for steel castings?
Answer: ANSI B.16.5 b) MSS-SP-54 c) ASME Section V d) API 6A
212. Which of the following industry standards, relating to valves, gives visual
inspection quality standards for steel castings?
Answer: a) ANSI B.16.5 b) MSS-SP-55 c) ASME Section V d) ASNT-TC-1A
213. What is the standard type of finish on raised face flanges? Serration
Answer:
216. What nondestructive examination would you expect to have been performed on
a 36" diameter elbow? RT
218. What is the purpose of spot or back facing on flange bolt holes?
Answer: Proper sitting of bolt and nuts
219. What additional mechanical test is done a materials for low temperature
service?
Answer: IMPACT TEST
220. Name the common ASTM standard used for the manufacture of wrought steel
butt-welding fittings.
Answer: ASTM A 234 WPB
Learning Point
VALVES & FITTINGS CBT
221. At what pressure is the standard low pressure air seat test performed on valves?
Answer: 60-100 psi (4-7 Bar)
222. In relation to working pressure, at what pressure is a shell high pressure seat test
generally performed.
Answer: 1.5 t X MAWP
223. Name the common test for checking holidays in nickel plating.
Answer: Ferroxyl Test
224. What are the three basic body styles of ball valves?
Answer: Split body, Single body, Welded body
225. TRUE or FALSE: Industry standards typically require hydrostatic testing of fittings
at the fitting fabricator.
226. TRUE or FALSE: Shell and backseat tests are required for Gate Valves,Globe
Valves and (Check Valves backseat NA)
231. Name at least three items/attributes that are normally mentioned in a valve
pressure testing report.
A. Pressure & test duration
B. Acceptance criteria & Leakage result / rate
Learning Point
VALVES & FITTINGS CBT
C. Test medium
D. All of Above
232. What is the maximal allowable leakage rate in drops of a 24" soft seated ball
valve?
Answer: Leakage not allowed
235. What kind of valve material is used when valves are in high temperature service?
Answer: Alloy
236. What is the hydro test sequence for an internal coated valves?
Answer: Before and after paint
237. Why do you do a seat test on both sides of a ball or gate valve?
A. As those types of valves are bi-directional and for use from either side
B. To ensure the leakage rates from both sides are exactly the same
C. To ensure that the leakage rate from one side is better than the other
D. None of the above
238. Which API Specification covers flanged steel safety relief valves?
Answer: API 526
239. In which American standard can you find the acceptable leakage rates for control
valve seat leakage?
Answer: API 598
Learning Point
VALVES & FITTINGS CBT
241. Should you specify a "jam style" or a "spring-loaded" packing arrangement for a
sliding stem control valve selected for NACE MR0175 service?
242. What would be the most likely stem packing material for a sliding stem control
valve selected for NACE MR0175 service, if the temperature was below 400 F?
247. True or False: - The purpose of a backseat test is to determine the backseat is
sound so that the valve packing can be safely replaced under pressure during service?
249. Name the common test for checking holidays in nickel plating or for iron
contamination in Stainless steels and alloys per ASTM B733? Ferroxyl Test
252. As per ASTM F733, defects during the ferroxyl test appears in which color:Blue
253. As per API 598, What is the holding time for shell test pressure of gate valve size
8” to 12”? 120 seconds.
Learning Point
VALVES & FITTINGS CBT
258. Lifting lever in relief valve to be provided based on? ASME BPVC or purchaser
requirement
259. Valve trim - All internal components which can be removable and replaced
260. True or False: - Can sealant be used during seat leak tests? NO
261. When conducting a backseat test of a gate valve, what position is the gate in?
Answer: Fully Open
262. Is it allowed to use test water which contains a water-soluble oil or rust
inhibitor?
Answer: Yes, so long as they have a lower viscosity that water
As per API 598 Para 5.6.4 Water used for any test can contain water-soluble oil and/or
corrosion inhibitor. When specified by the purchaser, a wetting agent shall be included
in the water.
263. Per API 598 - When testing austenitic stainless-steel valves, the water chlorides
content should be? Less than 50ppm
264. At what pressure is the standard low-pressure closure seat test performed per
API 598?
Answer: 60-100 psi (4-7 Bar)
265. What is the difference between a A216 WCB body or bonnet to a body or bonnet
manufactured to A105 standard?
Answer: A216 WCB is a cast material and A105 forged
Learning Point
VALVES & FITTINGS CBT
Learning Point