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Copyright © 2009 American Scientific Publishers Journal of

All rights reserved Biomedical Nanotechnology


Printed in the United States of America Vol. 5, 1–6, 2009

Inherently Colored Antimicrobial Fibers


Employing Silver Nanoparticles
T. V. Sreekumar∗ , Arunashish Das, Lal Chandra, Anurag Srivastava, and K. U. Bhasker Rao
DMSRDE, Defence Research and Development Organization (DRDO), G T Road, Kanpur, UP 208013, India

Here we are reporting a novel method of producing inherently colored antimicrobial fibers employ-
ing silver nanoparticles. Without using undesirable dyes and chemical finishes, colors as well as
antimicrobial properties have been imparted in textile grade acrylic fibers through silver nanoparti-
cles, in such a way that these properties become inherent part of the fibers. The motivation behind
silver nanoparticles is their unique optical properties as well as biomedical applications. A compos-
ite solution of polyacrylonitrile copolymer containing silver nanoparticles, synthesized in-situ, was
converted into fibers using solution spinning technique. The fibers, so formed, have in-built silver
nanoparticles in size ranging from 20–120 nm. Colors ranging from red to blue could be prepared
by varying the silver concentration, aggregate size and process. The antibacterial efficacy of the
fiber was as high as 94.3% against Escherichia coli.
Keywords: Acrylic Fiber, Colored Fibers, Silver Nanoparticles, Antimicrobial Textiles.

1. INTRODUCTION AgNO3 concentration was increased from 1 to 4.5 wt%.


With the increase in particle size a clear red shift was also
Textile fibers are in need of both color and antimicro- observed in the absorption spectrum. The antimicrobial

RESEARCH ARTICLE
bial property.1 Coloring involves several steps collectively activity of silver ions has been well established.3 In recent
known as the dyeing process where the fabric is soaked years silver has been used in a variety of medical applica-
in the dye bath at various temperatures and pressures. tions ranging from wound dressing to urinary catheters due
Many organic dyes are carcinogenic in nature and there to its inherent antibacterial properties.11 12 These unique
is a growing consciousness towards avoiding azo based optical properties13 and biomedical applications14 of metal
dyes.1 Most commonly used method of imparting antimi- nanoparticles, specifically silver nanoparticles were the
crobial property to textiles involves use of chemical fin- inspiration of using silver nanoparticles in fibers as reported
ishes. The processes (of dyeing and chemical finishing) in this paper.
are tedious; consumes high energy; expose workers to haz- In this study we have exploited both the properties
ardous chemicals and many a times raise environmental, (color as well as antimicrobial property) of silver nanopar-
health and ecological concerns. Silver (Ag) nanoparti- ticles by in-situ nanoparticle synthesis and solution spin-
cles are demonstrated to generate various colors2 and are ning of the polymer dope containing the nanoparticles to
reported to have strong antimicrobial property.3–5 Several produce a variety of colored acrylic fibers having antimi-
methods are reported in the literature to produce silver crobial effect without using any conventional dyes and
nanoparticles of various shapes such as cubes,6 spheres,7 8 chemical finishes.
hexagons,2 rods,9 aggregates etc.10 The optical properties
of silver nanoparticles depend strongly upon the particle
size and shape.2 5 The particle size and shape depends on 2. EXPERIMENTAL DETAILS
the type of reducing agent, reducing agent concentration, 2.1. Synthesis of Polymer
silver nitrate (AgNO3  concentration etc. In one report,
the average size of hexagons and spheres increased with Dimethylformamide (DMF), Acrylonitrile (AN), Methyl
increasing hydrazine (reducing agent) content.2 It was also Acrylate (MA), Itaconic Acid (IA) and Azobisisobutyro-
reported that the size of nanoparticles was influenced by nitrile (AIBN) were obtained from commercials sources.
the initial AgNO3 concentration.8 The average Ag par- DMF, AN, MA and water were distilled before use.
ticle size was increased from 6.8 to 13.6 nm when the Acrylonitrile copolymer, acrylonitrile-methyl acrylate-
itaconic acid, P(AN/MA/IA:96/3/1), were synthesized in

Author to whom correspondence should be addressed. a four necked reactor using solvent-water suspension

J. Biomed. Nanotechnol. 2009, Vol. 5, No. 1 1550-7033/2009/5/001/006 doi:10.1166/jbn.2009.40 1


Inherently Colored Antimicrobial Fibers Employing Silver Nanoparticles Sreekumar et al.

Ram

Rollers Heater plate

1st coag. bath 2nd coag. bath Washing cum To Winder


drawing bath

Fig. 1. Schematic diagram of the fiber spinning set up.

polymerization technique at 55  C under nitrogen atmo- without adding hydrazine hydrate. The decomposition of
sphere. The reaction medium was a mixture of dimethyl AgNO3 to form Ag in the fiber was carried out by heat
formamide and water. Azobisisobutyronitrile (1 wt% with treatment of the fiber at 150  C over the heater plate.
respect to monomer feed) was used as the initiator.
The details of the synthesis procedures are reported 2.4. Fiber Characterization
elsewhere.15
Transmission Electron Microscopy (TEM) analysis was
2.2. Synthesis of Silver Nanoparticles performed with Tecnai G2 TEM machine supplied by Field
Emission Instrument (FEI), USA, operated at 200 kV.
AgNO3 and hydrazine hydrate (N2 H4 · H2 O) were used as UV-Vis spectra of the acrylic fibres were recorded
received from commercial sources. In a standard experi- in the absorption mode using Perkin-Elmer Lamda 19
ment 12 g of PAN copolymer was dissolved in 100 ml of UV/VIS/NIR spectrometer. The fiber mechanical properties
DMF to obtain a transparent solution. In a separate vial were measured using Favimat single fiber testing machine
0.5% AgNO3 (w.r.t PAN copolymer) was dissolved in 5 ml supplied by Textechno, Germany. The gauge length and
of DMF. The two solutions were mixed together by con- testing speed used were 25 mm and 10 mm/min respec-
RESEARCH ARTICLE

stant stirring. In this procedure four dope solutions were tively. Antimicrobial tests were conducted at Bombay Tex-
prepared with 0, 0.5, 1 and 3% AgNO3 with respect to tile Research Association (BTRA), Mumbai, using ASTM:
PAN. The Ag+ ions of AgNO3 were reduced to metallic sil- E2149-01 test method. This test was conducted by shak-
ver using equivalent amount of hydrazine hydrate (N2 H4 · ing samples in a concentrated bacterial suspension for a
H2 O). Thus, Ag contents in the solutions were approxi- one hour contact time. The suspension was serially diluted
mately 0, 0.3, 0.6 and 1.9%. both before and after contact and cultured. The number of
organisms in the suspension was determined and the per-
2.3. Acrylic Fiber Spinning cent reduction was calculated based on initial counts on
pure PAN control sample.
The fibres were spun using solution spinning technique on
a laboratory spinning machine (Fig. 1). The dope solutions
were converted to fibers by solution spinning process16 3. RESULTS AND DISCUSSION
using the small scale spinning system manufactured by 3.1. Nanoparticle Formation
Bradford University Research Ltd. DMF/water volumetric
ratios in the coagulation baths (baths 1 and 2) and drawing The in-situ synthesis of the Ag nanoparticle is based on
bath (bath 3) were 60/40, 10/90, and 0/100, respectively. the fact that both AgNO3 and polyacrylonitrile dissolve in
The temperature of the two coagulation baths was maintai- DMF which is a common solvent. Upon reduction with
ned at 30  C. The drawing bath temperature was maintained hydrazine hydrate AgNO3 will be converted to metallic Ag
at 100  C. An in-line heater plate was used for fiber drying particles. The viscous polymer gel (Dope) does not allow
which was maintained at 130  C. There was no fiber draw- the nanoparticles to coalesce easily and the particles get
ing in the two coagulation baths. Fiber was drawn between kinetically stabilized. The spinning of the fiber needs to
2nd and 3rd rollers in boiling water, and was allowed to relax be conducted as soon as possible as the chances of coa-
during the drying process over the heater plate. The first lescence can not be ruled out with time. Figure 2 shows
take-up roller speed (1 m/min) and the winder speed three typical TEM micrographs of PAN containing low
(5 m/min) were set in such a way that the final draw ratio (0.6%) medium (3.0%) and high (6.0%), Ag concentra-
for each composite fiber was 5. Fibers were also produced tions. For transmission electron microscopy (TEM) analy-
from PAN/AgNO3 (PAN:AgNO3 = 99:1) dope solutions sis, the samples were prepared by directly depositing the

2 J. Biomed. Nanotechnol. 5, 1–6, 2009


Sreekumar et al. Inherently Colored Antimicrobial Fibers Employing Silver Nanoparticles

(a)

200 nm

(b)

Fig. 3. EDX Spectrum of PAN/Ag composite. Electron diffraction spec-


trum is given in the inset.

seems to be unchanged. The presence of Ag was further


confirmed by EDX analysis which shows that the crystals
are made of silver (Fig. 3). EDX and electron diffraction
were carried out by concentrating the beam over a hexago-
nal silver crystal. In the electron diffraction pattern (Fig. 3
inset), the angle between two shortest vectors connecting
200 nm
the central sport is about 60 , however, the expected angle
for crystalline silver is 70.5 . Similar observations were
(c) made by other researches also17 and mentioned that this

RESEARCH ARTICLE
type of structure is still under investigation.

3.2. Colored Fiber Formation

Figure 4 shows various colored fibers obtained after the


wet spinning of PAN dopes containing silver nanoparti-
cles. Figures 4(a) to (d) are fibers obtained by changing
the concentration of the Ag in the fiber. Thus fibers with a
series of colors could be produced by incorporating differ-
ent quantities of Ag. Figure 4(a) is the neat acrylic fiber
with no silver content which is white in color. By incor-
500 nm
porating 1.9% silver nanoparticles bluish grey fiber was
obtained (Fig. 4(b)). Above this Ag content, the color of
Fig. 2. TEM images of PAN/Ag composites containing (a) 0.6%, the fiber did not change from bluish grey. However, with
(b) 3% and (c) 6% Ag concentration.
decrease in the Ag content the color of the fiber shifted
from blue to red side of the spectrum. Figure 4(c) shows
dope solutions containing silver nanoparticles over copper fiber produced form a PAN spinning dope solution contain-
grids and further coagulating in a solution of 60:40 DMF ing 0.6% silver nanoparticles. This fiber has brown shade.
and H2 O. The image consists of particles of various sizes Fiber containing 0.3% Ag is shown in Figure 4(d). This
and shapes. The different shapes present in the PAN/Ag fiber has a yellow-orange shade. Figure 4(e) shows fiber
composites are spheres, hexagons and a few rods. The produced from PAN/AgNO3 (PAN:AgNO3 = 99:1) dope
average size of a sphere ranges from 20 to 25 nm and the solution. In this case the dope solution containing PAN
larger spheres are aggregates of smaller ones. The size of and AgNO3 was directly spun into the coagulation bath
the hexagons is about 120 nm and the length of the rod is without reducing the salt with hydrazine hydrate, while
about 75 nm. Although, the number and aggregate size of the Ag nanoparticles were generated by thermal reduc-
the silver particle have increased by increasing the concen- tion at 150  C over the heater plate. The residence time
tration of AgNO3 , the size of individual spherical particle over the heater plate was about 10 seconds. The reduction

J. Biomed. Nanotechnol. 5, 1–6, 2009 3


Inherently Colored Antimicrobial Fibers Employing Silver Nanoparticles Sreekumar et al.

(a) (b) (c) (d) (e)

Fig. 4. Acrylic fibres containing silver nanoparticles. (a) PAN/0% Ag, (b) PAN/1.9% Ag, (c) PAN/0.6% Ag, (d) PAN/0.3% Ag, and (e) PAN/0.6% Ag
where silver nanoparticles are produced by the thermal reduction of AgNO3 .

takes place at this short interval. In this case the color of observed in the visible region. In Figure 5, the curves due
the fiber immediately changes from colorless to reddish to blue, brown and orange were obtained after subtract-
over the heater plate. The fiber was colorless, similar to ing the contribution of pure acrylic fiber from the original
Figure 4(a), before heat treatment. curves so that the effect of base polymer is nullified. In the
One of the most interesting aspects of metal nanopar- 350–600 nm range of wave length no well resolved peak
ticles is their optical properties associated with their size is observed, except a very wide hump. Generally a single
and shape. These optical effects are due to the changes in sharp peak is observed for uniform particle size with nar-
surface plasmon resonance, the frequency at which con- row distribution.5 Most authors have reported sharp peaks
duction electrons oscillate in response to the alternating due to spherical particles at ∼400 nm (Refs. [5, 21]) and
electric field of incident electromagnetic radiation. It has nano rods at ∼570 nm.9 In the present case no such sharp
been reported that only metals with free electrons such peak is observed in the visible region except two sharp
as Au, Ag, Cu and alkali metals possess plasmon reso- peaks in the UV region at ∼220 nm and ∼300 nm. It may
nance in the in the visible spectrum, which give rise to be noted that the absorbance intensity of colored fibers in
different colors.18 The optical properties not only depend the visible region is higher than that of the control pure
on the individual particle size and shape but also depend PAN fiber.
strongly on the surrounding medium and distance between
RESEARCH ARTICLE

neighboring metal nanoparticles.19 In our case this distance


3.3. Mechanical Properties
depends on the concentration of silver nanoparticles used
during the dope preparation. With increase in concentra- The mechanical properties of colored fibers were found
tion the particles come closer and the resonance energy similar to that of pure acrylic fiber and were not signifi-
will be different for different PAN/Ag compositions. At cantly influenced by the presence of nanoparticles. Tenac-
lower concentrations (particles far apart) the resonance ity of the fibers ranges from 3.0 to 3.5 g/den, modulus
energy will be high which leads to interaction in the blue of the fibers ranges from 40 to 80 g/den and elongation
region, resulting in to a fiber with color in the red side ranges from 8 to 10%. Deformation starts at ∼1.5 g/den in
of the spectrum. On the other hand at higher concentra- pure PAN and Ag impregnated acrylic fibers. These val-
tions of silver nanoparticles due to low resonance energy ues are comparable to the commodity textile fibers. Gen-
the interaction will be with longer wave length (red side) erally by incorporating fillers of micron size in the fiber,
allowing the eyes to see the blue region. mechanical properties, especially tenacity and elongation,
This is a first time report that colored acrylic fibers are reduces. This is because these fillers act as weak linkages
prepared without adding any dye or pigment. In industry
colored acrylic yarns are prepared by dying the yarns using
cationic dyes. The positively charged dye ions attach them- 1.4 Brown
selves with the negatively charged comonomers present 1.2
in the polyacrylonitrile copolymer molecules.20 Using our 1
Absorbance (au)

method hazardous organic dyes and pigments could be 0.8


avoided. In the present case, as silver nanoparticles could 0.6 Blue
be prepared in situ in the spinning dope, colored fibres Orange
0.4
could be produced in one step. This could reduce the total
production cost of the fiber. 0.2
Pure PAN
As discussed in the TEM results the composite fiber 0
200 300 400 500 600 700 800 900
consists of a mixture of Ag nanoparticles of different size – 0.2
Wavelength (nm)
and shape. This is further confirmed by UV-Vis absorption
spectroscopy of these fibers (Fig. 5) where a wide hump is Fig. 5. UV-Vis spectra of various acrylic fibres containing Ag.

4 J. Biomed. Nanotechnol. 5, 1–6, 2009


Sreekumar et al. Inherently Colored Antimicrobial Fibers Employing Silver Nanoparticles

Fig. 6. Antimicrobial activity of fibres containing silver nanoparticles against Escherichia Coli. (a) PAN/0% Ag, (b) PAN/0.3% Ag, (c) PAN/0.6% Ag,
and (d) PAN/1.9% Ag.

and become points of stress concentration. However, in the 4. CONCLUSIONS


present case the particle sizes are in the order of nanome-
ters which could well fit in between the aligned or oriented Fibers with different colors and antimicrobial activity
molecules. could be produced by using silver metal in nano size along
with polymer matrix of the fiber rather than using haz-
ardous dyes and biocides. In this study, we have shown that
3.4. Antimicrobial Properties many shades are possible just by varying the Ag concen-
Antimicrobial properties of the silver nanoparticle embed- tration or by slightly changing the process of fiber produc-
ded fibers were investigated against Staphylococcus aureus tion. No different dyes for different colors are required in
(Gram-positive), and Escherichia coli (Gram-negative) fibers and fabrics and this concept could make a difference
using standard ASTM: E2149-01 test method for deter- in textile dyeing and processing industry. The antibac-
mining antimicrobial activity of immobilized antimicrobial terial property of the fiber is as high as 94.3% against
agents under dynamic contact conditions. Figure 6 shows Escherichia coli. As silver nanoparticles get embedded
the growth of Escherichia Coli in the presence of normal into polymer itself, they become inherent part of the fiber
fiber and in the presence of fibers containing Ag nanopar- and are expected to survive repeated wash cycles without
ticles. Number of bacterial colonies gradually reduces with losing their efficacy. The mechanical properties of the fiber

RESEARCH ARTICLE
increase in silver content in the fiber. The reducing trend were not altered by the incorporation of the nanoparticles.
for Staphylococcus aureus is also similar to Escherichia Thus more than one functional property could be achieved
Coli (picture not shown). The results of the antimicrobial without sacrificing the mechanical properties of the fiber.
study are illustrated in Table I. Staphylococcus aureus fre-
quently live on the skin or in the nose of a person. It Acknowledgments: The authors acknowledge Dr. B.
can cause a range of illnesses from minor skin infections, Sandeep, Dr. K. Muraleedharan of DMRL, Hyderabad
such as pimples, boils, folliculitis, furuncles, carbuncles, for their help in TEM analysis and Mrs. Debarati
scalded skin syndrome and abscesses, to life-threatening Bhattacharjee, Mrs. Sreeja Sreekumar for fruitful discus-
diseases, such as pneumonia and septicemia. Its incidence sions on fibers and antimicrobial properties.
is from skin, soft tissue, respiratory, bone, joint, endovas-
cular to wound infections. By incorporating 1.9% Ag more
than 90% of both the bacteria could be eliminated. Thus References and Notes
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Received: 07 March 2008. Revised/Accepted: 06 June 2008.


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6 J. Biomed. Nanotechnol. 5, 1–6, 2009

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