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SPARE PARTS

NOTICE
(W-internal)
Service, Wärtsilä Nederland B.V.
Engine section Engine type Ref. Date Issue Document No. Page
99 Service information D620 Service 04.09.2008 01 SND620/99/7001 1(1) + encl.

D620 Maintenance schedules /


maintenance parts
Engine manual ref. Chapter ‘Maintenance schedules’

General For business activities it is necessary to make fast offers to our customers.
For this purpose lists with spare parts numbers and corresponding ETL –
pages have been added to the enclosed maintenance schedules.
This information is indicative!
As soon as the order is assigned, it is absolutely necessary to check if the
indicative parts can be used for a specific engine of the client, by using
‘Depic’ to find the right engine configuration, by filling in the right engine
number.

Ordering parts According the standard ordering procedure as described in the engine
specific parts catalogue.

Applies to All D620 engines.

Letter distribution The Wärtsilä Service Network.

Feedback E-mail to: service.sales.nl@wartsila.com

Letter validity Until further notice.

Enclosure Maintenance schedules / maintenance parts.

Disclaimer
This Spare Parts Notice is designed to provide accurate and authoritative information with regard to the subject-matter covered as was
available at the time of printing. However, the publication deals with complicated technical matters suited only for specialists in the area and
the design of the subject-products is subject to regular improvements, modifications and changes. Consequently, Wärtsilä Nederland B.V.
and/or any other Wärtsilä group company cannot accept any responsibility or liability for any eventual errors or omissions in this Spare Parts
Notice or for discrepancies arising from the features of any actual item in the respective product being different from those shown in this
Spare Parts Notice. Wärtsilä Nederland B.V. and/or any other Wärtsilä group company shall under no circumstances be liable for any
damages or losses, or injury, suffered by any party making use of this Spare Parts Notice or the information contained herein.

Wärtsilä Nederland B.V. Office: Hanzelaan 95 Telephone: +31 38 425 32 53


P.O. Box 10608 8017 JE Zwolle Telefax: +31 38 422 35 64
8000 GB Zwolle The Netherlands service.sales.nl@wartsila.com
Maintenance schedules / maintenance parts
D620
Table of contents

1. Power rating
2. Explanation
3. Hours independent maintenance
4. Specific maintenance schedule performance group A and G
5. Specific maintenance schedule performance group B
6. Specific maintenance schedule performance group C
7. Maintenance parts E10
8. Maintenance parts E23
9. Maintenance parts E25
10. Maintenance parts E30
11. Maintenance parts E40
12. Maintenance parts E50
13. Maintenance parts E60
14. Maintenance parts E70

TOC Page 1 of 42
Power rating

Application Marine propulsion engines


Performance group A-G B C
ISO 3046-1*
Engine speed n-1 1500 1650 1800 1860 1860
V8 kW 915 960 1016 1120 1168
V12 kW 1370 1440 1524 1680 1752
V16 kW 1830 1920 2032 2240 2336
IACS**
Engine speed n-1 1500 1650 1800 1860 1860
V8 kW 829 870 1016 1120 1168
V12 kW 1240 1304 1524 1680 1752
V16 kW 1658 1740 2032 2240 2336

*ISO 3046-1: 25 ºC Air temperature; 25 ºC charge air coolant inlet


temperature; 1000 mbar air pressure @ 100 m height; 30% rel. air humidity

**IACS: 45 ºC Air temperature; 32 ºC charge air coolant inlet temperature;


1000 mbar air pressure @ 100 m height; 60% rel. air humidity

Power rating Page 2 of 42


Explanation
Application Marine propulsion engines Marine Genset
Performance group A B C G
Area of application & examples Continuous operation; Continuous operation Operation restricted in time Continuous operation;
unrestricted in time (fast passenger ships and (police, customs and fast unrestricted in time
(work boats, tug ferries) patrol boats, sport fishing
boats, pusher tugs, boats, commercial yachts)
supply boats, ferries,
harbour boats)
Standard reference conditions ICFN ICFN IFN ICXN
Marine conditions MCFN MCFN MFN MCXN
Typical operating time per year > 4000 h 3000 h 2000 h > 4000 h
Operating time period over the
90% of the maximum power > 80% max. 80% max. 20% > 80%

Explanation Page 3 of 42
Wärtsilä Maintenance & service schedules Executed by
E10 50 hours after commissioning and after E60 & E70 Technicians
E20 Daily check
E23 Periodic maintenance (small scope)
E25 Periodic maintenance (small scope)
E30 Periodic maintenance (small scope)
E40 Periodic maintenance (medium scope)
E50 Periodic maintenance (extended scope) Authorized specialists
E60 Intermediate overhaul
E70 Major overhaul

Definition of activities in the maintenance schedule


Renew Renew parts, assembly groups and liquids.
Check Check according the criteria in the job card. Rejection of the part, if not all criteria are fulfilled.
Clean Cleaning by hand or machine, renewal of cleaning parts (e.g. air filters) may be necessary.
Visual check Visual check according to job card. Rejection of the part, if not all criteria are fulfilled.
Service Service according to job card. Checking of functions; reworking or renewal of parts may be necessary.
Tighten Tighten bolt connections according tightening instructions of manual.

Cleaning should be done more frequently if increased contamination prevails.

Note: In special situations of engine application the maintenance interval can be shorter!

Explanation Page 4 of 42
Hours independent maintenance
Every 6 months

Every 10 years
Every 2 years
Every 4 years
As required

Every year
Monthly

CG Description Action Job card


x 99 Engine Clean
x 99 Trial run after maintenance work
x 99 Run in engine after changing bearings, pistons, cylinder liners (by authorized experts) W 0-1-3
x 01 Drain holes of the combustion chamber of the crankcase Clean B 3-1-8
x 01 Crankcase ventilation when the maintenance indicator shows "RED" Service B 3-1-9
x 22 Vacuum limiter when suction air filter is renewed Renew B 6-3-4
x 22 Suction air filter element when the maintenance indicator shows "RED" Renew B 6-3-6
x 99 Trial run (After engine standstill > 1 month, at long period of standstill preserve engine)
x 44 Battery (After engine standstill > 1 month) Check
x 38 Cooling water level Check TB00-99-2091
x 16 Lubricating oil Renew TB00-99-2090
x 15 Centrifugal lubricating oil filter Service TB00-99-2090
x 38 Cooling water + treatment Renew TB00-99-2091
x 30 Compressed air vessel (or according class regulations) Visual check -
x 30 Pressure test compressed air vessel (or according class regulations) Check -
x 34 Rubber vibration dampers (or 16,000 hrs, whichever is reached first) Renew B 12-1-2
x 34 Viscosity vibration dampers (or 16,000 hrs, whichever is reached first) Renew B 12-1-2

Hours independent maintenance Page 5 of 42


Specific maintenance schedule performance group A and G
E10E20E23 E25 E30 E40 E50 E60 E70 Always check manual for special jobs
50 hours after large overhauls

Every 16,000 oh
Every 32,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG
Periodic maintenance jobs Action Job Card
Drain holes of the combustion chamber of the
x x x x x 01 Clean B 3-1-8
crankcase
x x x x x 01 Crankcase bleed valve Service B 3-1-1/9
x 01 Main bearing Renew W 2-7-1/2
x x 01 Crankshaft wearing rings Renew W 2-7-3
x 01 Cylinder head: stay bolts Renew
x 01 Main bearing: stay bolts Renew
x x 04 Cylinder liner Renew W 3-2-3
x x x x x 05 Elastic coupling Check B 2-17-1
x x x x x x x x 05 Engine alignment and elastic mounting Check B 3-7-1
x x x x x 05 Flywheel: Toothed gear Visual check
x 05 Crankshaft Check W 2-1-7
4)
x x 05 Crankshaft web breathing Check
x x 06 Big end bearing Renew W 2-5-1
x x 06 Small end bearing Renew W 2-3-3
Group A and G Page 6 of 42
E10E20E23 E25 E30 E40 E50 E60 E70 Always check manual for special jobs

50 hours after large overhauls

Every 16,000 oh
Every 32,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG
Periodic maintenance jobs Action Job Card
x x 06 Connecting rod Check W 2-3-5
x x 07 Piston Renew W 3-2-3
x x x x x x x 08 Inlet and exhaust valve clearance Check B 1-1-1
x 08 Quick closing flap Check B 6-2-6
x 08 Combustion chamber by endoscope Check W 1-5-4
x x 08 Cylinder head Service W 1-8-1
x 09 Wheel drive: Intermediate wheel and wearing ring Check W 4-8-1
x 09 Wheel drive Renew W 4-4-1
x x 09 Lower valve drive Renew W 4-2-1
x x 10 Camshaft: fastening parts Renew W 4-4-1
x x 10 Camshaft Renew W 4-5-5
x 10 Camshaft bearing Renew W 4-1-1
x 14 Lubricating oil pump Renew W 8-4-5
x 14 Lubricating oil pump: pressure regulating valve Service W 8-4-2
x x x x x x x 15 Duplex lubricating oil filter Service B 8-10-1
x x x 15 Duplex lubricating oil filter: Steel strainer Renew B 8-10-1

Group A and G Page 7 of 42


E10E20E23 E25 E30 E40 E50 E60 E70 Always check manual for special jobs

50 hours after large overhauls

Every 16,000 oh
Every 32,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG
Periodic maintenance jobs Action Job Card
x x x x x x x 15 Centrifugal lubricating oil filter every 250 hours Service B 8-13-1
x x 15 Lubricating oil cooler Clean W 8-8-2
x x 15 Lubricating oil cooler: wear of by-pass valve Check W 8-11-1
x x 16 Fastening screws of the Lubricating oil tray Tighten -
1)
x x x x x x x 16 Lubricating oil Renew B 8-1-1/2
x x 16 Lubricating oil system: pressure regulating valve Renew W 8-11-1
x x 16 Pre-lubricating oil pump Renew
x 17 Injection pump Service W 7-4-2
x 17 Injection pump Renew W 7-4-2
x 18 Injection pump coupling Renew W 7-4-16
x x 18 Injection pump drive Renew
x x 19 Injectors: Clamping brackets Tighten B 7-7-1
x x 19 Injectors Check B 7-7-3
x x x 19 Injector Service W 7-7-2
x x x x x x x 20 Fuel duplex filter, filter inserts and round sealing rings Service B 7-10-1
x x 21 Injection lines Renew B 7-3-1

Group A and G Page 8 of 42


E10E20E23 E25 E30 E40 E50 E60 E70 Always check manual for special jobs

50 hours after large overhauls

Every 16,000 oh
Every 32,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG
Periodic maintenance jobs Action Job Card
x x 21 Fuel delivery pump Renew W 7-11-1
x x 21 Low pressure fuel system: non-return valves Renew W 7-12-1
Vacuum limiter (also when the suction air filter is
x x x x x x 22 Renew B 6-3-4
renewed)
x x x x x x 22 Suction air filter element 2) Renew B 6-3-6
x x x x x 27 Control linkage setting Check B 5-4-14
x x x x x x 27 Speed governing: Wear of stop and shut-off magnets Check B 5-4-14
x x 27 Speed governing: Stop and shut-off magnets Renew B 5-4-14
x x x x x 27 Speed adjustment Check
x 27 Speed governor actuator (Heinzmann / Proact) Check MD
x x 27 Speed governor actuator (Heinzmann / Proact) Renew MD
x 27 Speed governor PSG Check MD
x x 27 Speed governor PSG Renew MD
x 27 Speed governor PSG: drive Renew MD
x x x x x x x x 30 Compressed air line: dirt trap Clean B 10-3-1
x x x x x 30 Compressed air starter: sieve Clean
x x x 34 Rubber vibration dampers Check B 12-2-1
Group A and G Page 9 of 42
E10E20E23 E25 E30 E40 E50 E60 E70 Always check manual for special jobs

50 hours after large overhauls

Every 16,000 oh
Every 32,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG
Periodic maintenance jobs Action Job Card
x x 34 Rubber vibration dampers Renew B 12-2-1
x x 34 Viscosity vibration dampers 3) Renew W 12-1-1
x x 36 Cooling water thermostat inserts Renew W 9-8-2
x x x 36 Raw water system: filling pump Renew
x 36 Cooling water expansion tank: cap Renew
x 37 Fresh cooling water pump Service W 9-7-2
x x 37 Fresh cooling water pump Renew W 9-7-2
x 37 Raw water pump Service W 9-7-2
x x 37 Raw water pump Renew W 9-7-2
x x x x x x 38 Coolant level (renew after 2 years at latest) Check Chapter 4
x x x x x 38 Cooling water system: thermostat inserts Check B 9-8-1
x x x x x 38 Cooling water preheater Service B 9-9-1
x x x x x 38 Plate heat exchanger Clean W 9-10-4
x x 41 Exhaust pipe: Compensators and gaskets Renew
x x 41 Exhaust gas waste gate Service
x x 43 Turbocharger TPS: Belt clips. Tighten -

Group A and G Page 10 of 42


E10E20E23 E25 E30 E40 E50 E60 E70 Always check manual for special jobs

50 hours after large overhauls

Every 16,000 oh
Every 32,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG
Periodic maintenance jobs Action Job Card
x 43 Turbocharger: compressor Clean MD
x x x 43 Turbocharger (according to MD and/or rating plate) Service MD
x x 44 V-belt Check B 12-2-1
x x x x 44 V-belt Renew B 12-2-1
x x x x x x 44 Battery Service B 13-4-1
x x 44 Starter: Pinion wear Visual check B 13-3-1
x x 44 Starter Service B 13-3-1
x 44 Alternator Service B 13-2-1
x x x 44 Starter Renew MD
x x x 44 Alternator Renew MD
B 11-1-1/2/3/21
x x x x x x x x 48 Monitoring and shut-off devices Check B 11-3-1
B 11-7-1
Electric sensors, lifting and pushing magnets of
x x 48 Renew MD
injection pump and quick closing flap
x x 48 Solenoid valves Renew MD
x x x x 58 Charge air cooler: water and air side Clean W 6-4-3

Group A and G Page 11 of 42


E10E20E23 E25 E30 E40 E50 E60 E70 Always check manual for special jobs
50 hours after large overhauls

Every 16,000 oh
Every 32,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG
Periodic maintenance jobs Action Job Card
Fastening screws of the charge air line on the cylinder
x x 87 Tighten -
head
x x 87 Quick closing flaps Service W 6-2-4
x 99 Engine / engine systems Visual check B 0-1-5
x x x x x x x x 99 External screw connections, hoses and gaskets Visual check -
x x 99 Other connected parts Check MD

1)
Change annually if the operating hours are not
reached. For destillate fuel operation every 500 oh / for
mixed fuel operation every 250 oh, see chapter 4.
2)
Earlier if the maintenance indicator is showing "RED"
3)
10 years after commissioning at the latest and with
every crankshaft and coupling damage.
4)
With rigid engine mounting.
MD = Manufacturer documents
cg = construction group

Group A and G Page 12 of 42


Specific maintenance schedule performance group B

E10 E20E23E30E40E50E60E70 Always check manual for special jobs


50 hours after large overhauls

Every 16,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG

Periodic maintenance jobs Action Job card


x x x x x 01 Drain holes of the combustion chamber of the crankcase Clean B 3-1-8
x x x x x 01 Crankcase bleed valve Service B 3-1-1
x 01 Main bearing Renew W 2-7-1/2
x x 01 Crankshaft wearing rings (axial rings) Renew W 2-7-3
x 01 Cylinder head studs Renew
x 01 Main bearing cap studs Renew
x x 04 Cylinder liner Renew W 3-2-3
x x x x x 05 Elastic coupling Check B 2-17-1
x x x x x x x 05 Engine alignment and elastic mounting Check B 3-7-1
x x x x x 05 Flywheel: Toothed gear Visual check
x 05 Crankshaft Check W 2-1-7
4)
x x 05 Crankshaft web breathing Check

Group B Page 13 of 42
E10 E20E23E30E40E50E60E70 Always check manual for special jobs
50 hours after large overhauls

Every 16,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG

Periodic maintenance jobs Action Job card


x x 06 Big end bearing Renew W 2-5-1
x x 06 Small end bearing Renew W 2-3-3
x x 06 Connecting rod Check W 2-3-5
x x 07 Piston Renew W 3-2-3
x x x x x x x 08 Inlet and exhaust valve clearance Check B 1-1-1
x 08 Quick closing flap Check B 6-2-6
x 08 Combustion chamber by endoscope Check W 1-5-4
x x 08 Cylinder head Service W 1-8-1
x 09 Wheel drive: Intermediate wheel and wearing ring Check W 4-8-1
x 09 Wheel drive Renew W 4-4-1
x x 09 Lower valve drive Renew W 4-2-1
x x 10 Camshaft: fastening parts Renew W 4-4-1
x x 10 Camshaft Renew W 4-5-5
x 10 Camshaft bearing Renew W 4-1-1

Group B Page 14 of 42
E10 E20E23E30E40E50E60E70 Always check manual for special jobs
50 hours after large overhauls

Every 16,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG

Periodic maintenance jobs Action Job card


x 14 Lubricating oil pump Renew W 8-4-5
x 14 Lubricating oil pump: pressure regulating valve Service W 8-4-2
x x x x x x 15 Duplex lubricating oil filter Service B 8-10-1
x x x 15 Duplex lubricating oil filter: Steel strainer Renew B 8-10-1
x x x x x x 15 Centrifugal lubricating oil filter every 250 hours Service B 8-13-1
x x 15 Lubricating oil cooler Clean W 8-8-2
x x 15 Lubricating oil cooler: wear of by-pass valve Check W 8-11-1
x x 16 Fastening screws of the lubricating oil tray Tighten Chapter 8
1)
x x x x x x 16 Lubricating oil Renew B 8-1-1/2
x x 16 Lubricating oil system: pressure regulating valve Renew W 8-11-1
x x 16 Pre-lubricating oil pump Renew
x 17 Injection pump Service W 7-4-2
x 17 Injection pump Renew W 7-4-2
x 18 Injection pump coupling Renew W 7-4-16
x x 18 Injection pump drive Renew

Group B Page 15 of 42
E10 E20E23E30E40E50E60E70 Always check manual for special jobs
50 hours after large overhauls

Every 16,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG

Periodic maintenance jobs Action Job card


x x 19 Injectors: Clamping brackets Tighten B 7-7-1
x x 19 Injectors Check B 7-7-3
x x x 19 Injector Service W 7-7-2
x x x x x x 20 Fuel duplex filter, filter inserts and round sealing rings Service B 7-10-1
x x 21 Injection lines Renew B 7-3-1
x x 21 Fuel delivery pump Renew W 7-11-1
x x 21 Low-pressure fuel system: non-return valves Renew W 7-12-1
x x x x x 22 Vacuum limiter (also when the suction air filter is renewed) Renew B 6-3-4
2)
x x x x x 22 Suction air filter element Renew B 6-3-6
x x x x x 27 Control linkage setting Check B 5-4-14
x x x x x 27 Speed governing: Wear of stop and shut-off magnets Check B 5-4-14
x x 27 Speed governing: Stop and shut-off magnets Renew B 5-4-14
x x x x x 27 Speed adjustment Check
x 27 Speed governor actuator (Heinzmann / Proact) Check MD
x x 27 Speed governor actuator (Heinzmann / Proact) Renew MD

Group B Page 16 of 42
E10 E20E23E30E40E50E60E70 Always check manual for special jobs
50 hours after large overhauls

Every 16,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG

Periodic maintenance jobs Action Job card


x 27 Speed governor PSG Check MD
x x 27 Speed governor PSG Renew MD
x 27 Speed governor PSG: drive Renew MD
x x x x x x x 30 Compressed air line: dirt trap Clean B 10-3-1
x x x x 30 Compressed air starter: sieve Clean
x x x 34 Rubber vibration dampers Check B 12-2-1
x x 34 Rubber vibration dampers Renew B 12-2-1
3)
x x 34 Viscosity vibration dampers Renew W 12-1-1
x x 36 Cooling water thermostat inserts Renew W 9-8-2
x x x 36 Raw water system: filling pump Renew
x 36 Cooling water expansion tank: cap Renew
x 37 Fresh cooling water pump Service W 9-7-2
x 37 Fresh cooling water pump Renew W 9-7-2
x 37 Raw water pump Service W 9-7-2
x 37 Raw water pump Renew W 9-7-2

Group B Page 17 of 42
E10 E20E23E30E40E50E60E70 Always check manual for special jobs
50 hours after large overhauls

Every 16,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG

Periodic maintenance jobs Action Job card


x x x x x 38 Coolant level (renew after 2 years at latest) Check Chapter 4
x x x 38 Cooling water system: thermostat inserts Check B 9-8-1
x x x x x 38 Cooling water pre-heater Service B 9-9-1
x x x x x 38 Plate heat exchanger Clean W 9-10-4
x x 41 Exhaust pipe: Compensators and gaskets Renew
x x 41 Exhaust gas waste gate Service
x x 43 Turbocharger TPS: Belt clips. Tighten Chapter 8
x 43 Turbocharger: compressor Clean MD
x x x 43 Turbocharger (according to MD and/or rating plate) Service MD
x 44 V-belt Check B 12-2-1
x x x x 44 V-belt Renew B 12-2-1
x x x x x 44 Battery Service B 13-4-1
x x 44 Starter: Pinion wear Visual check B 13-3-1
x x 44 Starter Service B 13-3-1
x 44 Alternator Service B 13-2-1

Group B Page 18 of 42
E10 E20E23E30E40E50E60E70 Always check manual for special jobs
50 hours after large overhauls

Every 16,000 oh
Every 1,000 oh
Every 2,000 oh
Every 4,000 oh
Every 8,000 oh
Every 500 oh
Daily

CG

Periodic maintenance jobs Action Job card


x x x 44 Starter Renew MD
x x x 44 Alternator Renew MD
x x x x x x x 48 Monitoring and shut-off devices Check B11-1-1/2/3/21 B11-3-1 B11-7-1

Electric sensors, lifting and pushing magnets of injection


x x 48 Renew MD
pump and quick closing flap
x x 48 Solenoid valves Renew MD
x x x x 58 Charge air cooler: water and air side Clean W 6-4-3
x x 87 Fastening screws of the charge air line on the cylinder head Tighten
x x 87 Quick closing flaps Service W 6-2-4
x 99 Engine / engine systems Visual check B 0-1-5
x x x x x x x 99 External screw connections, hoses and gaskets Visual check
x x 99 Other connected parts Check MD

1)
Change annually if the operating hours are not reached.
2)
Earlier if the maintenance indicator is showing "RED"
3)
10 years after commissioning at the latest and with every crankshaft and coupling damage.
4)
With rigid engine mounting
MD = Manufacturer documents
cg = construction group
oh = operating hours
Group B Page 19 of 42
Specific maintenance schedule performance group C
E10 E20E23E30E50E60E70 Always check manual for special jobs
50 hours after large overhauls

Every 12,000 oh
Every 1,000 oh
Every 3,000 oh
Every 6,000 oh
Every 500 oh
Daily

CG

Periodic maintenance jobs Action Job card


x x x x 01 Drain holes of the combustion chamber of the crankcase Clean B 3-1-8
x x x x 01 Crankcase bleed valve Service B 3-1-1/9
x 01 Main bearing Renew W 2-7-1/2
x x 01 Crankshaft wearing rings (axial rings) Renew W 2-7-3
x 01 Cylinder head studs Renew
x 01 Main bearing cap studs Renew
x x 04 Cylinder liner Renew W 3-2-3
x x x x 05 Elastic coupling Check B 2-17-1
x x x x x x 05 Engine alignment and elastic mounting Check B 3-7-1
x x x x 05 Flywheel: Toothed gear Visual check
x 05 Crankshaft Check W 2-1-7
4)
x x 05 Crankshaft web breathing Check
x x 06 Big end bearing Renew W 2-5-1
x x 06 Small end bearing Renew W 2-3-3

Group C Page 20 of 42
E10 E20E23E30E50E60E70 Always check manual for special jobs

50 hours after large overhauls

Every 12,000 oh
Every 1,000 oh
Every 3,000 oh
Every 6,000 oh
Every 500 oh
Daily

CG
Periodic maintenance jobs Action Job card
x x 06 Connecting rod Check W 2-3-5
x x 07 Piston Renew W 3-2-3
x x x x x x 08 Inlet and exhaust valve clearance Check B 1-1-1
x 08 Quick closing flap Check B 6-2-6
x 08 Combustion chamber by endoscope Check W 1-5-4
x x 08 Cylinder head Service W 1-8-1
x 09 Wheel drive: Intermediate wheel and wearing ring Check W 4-8-1
x 09 Wheel drive Renew W 4-4-1
x x 09 Lower valve drive Renew W 4-2-1
x x 10 Camshaft: fastening parts Renew W 4-4-1
x x 10 Camshaft Renew W 4-5-5
x 10 Camshaft bearing Renew W 4-1-1
x 14 Lubricating oil pump Renew W 8-4-5
x 14 Lubricating oil pump: pressure regulating valve Service W 8-4-2
x x x x x 15 Duplex Lubricating oil filter Service B 8-10-1
x x x 15 Duplex lubricating oil filter: Steel strainer Renew B 8-10-1
Group C Page 21 of 42
E10 E20E23E30E50E60E70 Always check manual for special jobs

50 hours after large overhauls

Every 12,000 oh
Every 1,000 oh
Every 3,000 oh
Every 6,000 oh
Every 500 oh
Daily

CG
Periodic maintenance jobs Action Job card
x x x x x 15 Centrifugal lubricating oil filter every 250 hours Service B 8-13-1
x x 15 Lubricating oil cooler Clean W 8-8-2
x x 15 Lubricating oil cooler: wear of by-pass valve Check W 8-11-1
x x 16 Fastening screws of the lubricating oil tray Tighten Chapter 8
1)
x x x x x 16 Lubricating oil Renew B 8-1-1/2
x x 16 Lubricating oil system: pressure regulating valve Renew W 8-11-1
x x 16 Pre-lubricating oil pump Renew -
x 17 Injection pump Service W 7-4-2
x 17 Injection pump Renew W 7-4-2
x 18 Injection pump coupling Renew W 7-4-16
x x 18 Injection pump drive Renew
x x 19 Injectors: Clamping brackets Tighten B 7-7-1
x 19 Injectors Check B 7-7-3
x x x 19 Injector Service W 7-7-2
x x x x x 20 Fuel duplex filter, filter inserts and round sealing rings Service B 7-10-1
x x 21 Injection lines Renew B 7-3-1
Group C Page 22 of 42
E10 E20E23E30E50E60E70 Always check manual for special jobs

50 hours after large overhauls

Every 12,000 oh
Every 1,000 oh
Every 3,000 oh
Every 6,000 oh
Every 500 oh
Daily

CG
Periodic maintenance jobs Action Job card
x x 21 Fuel delivery pump Renew W 7-11-1
x x 21 Low pressure fuel system: non-return valves Renew W 7-12-1
x x x x 22 Vacuum limiter (also when the suction air filter is renewed) Renew B 6-3-4
2)
x x x x 22 Suction air filter element Renew B 6-3-6
x x x x 27 Control linkage setting Check B 5-4-14
x x x x 27 Speed governing: Wear of stop and shut-off magnets Check B 5-4-14
x x 27 Speed governing: Stop and shut-off magnets Renew B 5-4-14
x x x x 27 Speed adjustment Check
x 27 Speed governor actuator (Heinzmann / Proact) Check MD
x x 27 Speed governor actuator (Heinzmann / Proact) Renew MD
x 27 Speed governor PSG Check MD
x x 27 Speed governor PSG Renew MD
x 27 Speed governor PSG: drive Renew MD
x x x x x x 30 Compressed air line: dirt trap Clean B 10-3-1
x x x 30 Compressed air starter: sieve Clean -
x x 34 Rubber vibration dampers Check B 12-2-1
Group C Page 23 of 42
E10 E20E23E30E50E60E70 Always check manual for special jobs

50 hours after large overhauls

Every 12,000 oh
Every 1,000 oh
Every 3,000 oh
Every 6,000 oh
Every 500 oh
Daily

CG
Periodic maintenance jobs Action Job card
x x 34 Rubber vibration dampers Renew B 12-2-1
3)
x x 34 Viscosity vibration dampers Renew W 12-1-1
x x 36 Cooling water thermostat inserts Renew W 9-8-2
x x x 36 Raw water system: filling pump Renew -
x 36 Cooling water expansion tank: cap Renew -
x 37 Fresh cooling water pump Service W 9-7-2
x 37 Fresh cooling water pump Renew W 9-7-2
x 37 Raw water pump Service W 9-7-2
x 37 Raw water pump Renew W 9-7-2
x x x x 38 Coolant level (renew after 2 years at latest) Check Chapter 4
x x 38 Cooling water system: thermostat inserts Check B 9-8-1
x x x x 38 Cooling water preheater Service B 9-9-1
x x x x 38 Plate heat exchanger Clean W 9-10-4
x x 41 Exhaust pipe: Compensators and gaskets Renew
x x 41 Exhaust gas waste gate Service
x x 43 Turbocharger TPS: Belt clips. Tighten Chapter 8
Group C Page 24 of 42
E10 E20E23E30E50E60E70 Always check manual for special jobs

50 hours after large overhauls

Every 12,000 oh
Every 1,000 oh
Every 3,000 oh
Every 6,000 oh
Every 500 oh
Daily

CG
Periodic maintenance jobs Action Job card
43 Turbocharger: compressor Clean MD
x x x 43 Turbocharger (according to MD and/or rating plate) Service MD
x 44 V-belt Check B 12-2-1
x x x 44 V-belt Renew B 12-2-1
x x x x 44 Battery Service B 13-4-1
x 44 Starter: Pinion wear Visual check B 13-3-1
x 44 Starter Service B 13-3-1
44 Alternator Service B 13-2-1
x x x 44 Starter Renew MD
x x x 44 Alternator Renew MD
B 11-1-
x x x x x x 48 Monitoring and shut-off devices Check 1/2/3/21 B
11-3-1
Electric sensors, lifting and pushing magnets of injection pump
x x 48 Renew
and quick closing flap MD
x x 48 Solenoid valves Renew MD
x x x 58 Charge air cooler: water and air side Clean W 6-4-3
x x 87 Fastening screws of the charge air line on the cylinder head Tighten
Group C Page 25 of 42
E10 E20E23E30E50E60E70 Always check manual for special jobs
50 hours after large overhauls

Every 12,000 oh
Every 1,000 oh
Every 3,000 oh
Every 6,000 oh
Every 500 oh
Daily

CG

Periodic maintenance jobs Action Job card


x x 87 Quick closing flaps Service W 6-2-4
x 99 Engine / engine systems Visual check B 0-1-5
x x x x x x 99 External screw connections, hoses and gaskets Visual check
x x 99 Other connected parts Check MD

1)
Change annually if the operating hours are not reached. For
distillate fuel operation every 500 oh / for mixed fuel operation
2)
Earlier if the maintenance indicator is showing "RED"
3)
10 years after commissioning at the latest and with every crankshaft and coupling damage.
4)
With rigid engine mounting
MD = Manufacturer documents
cg = construction group
oh = operating hours

Group C Page 26 of 42
Maintenance parts E10

TBD 620 CG Description Material number ETL POS 8 cyl 12 cyl 16 cyl
Oil pan 02 GASKET DZ12028088 5085246 3 1 1 1
Cylinder head 08 GASKET DZ12032892 5081177 5 8 12 16
Lubricating oil filter / cooler 15 LUBRICATING OIL FILTER DZ12031812 5085036 8 2 2 2
15 O-SEAL DZ01176793 5085067 11 2 2 2
15 O-SEAL DZ01176796 5085067 12 2 2 2
15 SEALING SLEEVE DZ12028214 5085067 13 2 2 2
Suction pipe / Air cleaner 22 FILTER MAT DZ12134578 5083384 3 2 2 2

E10 Page 27 of 42
Maintenance parts E23

TBD 620 CG Description Material number ETL POS 8 cyl 12 cyl 16 cyl
Oil pan 02 GASKET DZ12028088 5085246 3 1 1 1
Lubricating oil filter/cooler 15 LUBRICATING OIL FILTER DZ12031812 5085036 8 2 2 2
15 O-SEAL DZ01176793 5085067 11 2 2 2
15 O-SEAL DZ01176796 5085067 12 2 2 2
15 SEALING SLEEVE DZ12028214 5085067 13 2 2 2
Fuel filter 20 FILTER ELEMENT DZ01151306 5082350 4 2 2 2
20 SEALING RING DZ01262535 5082350 10 1 1 1
20 SEALING RING DZ12154599 5082350 3 2 2 2

E23 Page 28 of 42
Maintenance parts E25

TBD 620 CG Description Material number ETL POS 8 cyl 12 cyl 16 cyl
Oil pan 02 GASKET DZ12028088 5085246 3 1 1 1
Lubricating oil filter / cooler 15 LUBRICATING OIL FILTER DZ12031812 5085036 8 2 2 2
15 O-SEAL DZ01176793 5085067 11 2 2 2
15 O-SEAL DZ01176796 5085067 12 2 2 2
15 SEALING SLEEVE DZ12028214 5085067 13 2 2 2
Fuel filter 20 FILTER ELEMENT DZ01151306 5082350 4 2 2 2
20 SEALING RING DZ01262535 5082350 10 1 1 1
20 SEALING RING DZ12154599 5082350 3 2 2 2
Cylinder head 08 GASKET DZ12032892 5081177 5 8 12 16
Suction pipe / air cleaner 22 AIR FILTER DZ12303347 5085545 1 2 2 2
Crankcase breather 1 AIR FILTER DZ12303676 5085246 15 2 2 2

E25 Page 29 of 42
Maintenance parts E30

TBD 620 CG Description Material number ETL POS 8 cyl 12 cyl 16 cyl
Oil pan 02 GASKET DZ12028088 5085246 3 1 1 1
Lubricating oil filter / cooler 15 LUBRICATING OIL FILTER DZ12031812 5085036 8 2 2 2
15 O-SEAL DZ01176793 5085067 11 2 2 2
15 O-SEAL DZ01176796 5085067 12 2 2 2
15 SEALING SLEEVE DZ12028214 5085067 13 2 2 2
Fuel filter 20 FILTER ELEMENT DZ01151306 5082350 4 2 2 2
20 SEALING RING DZ01262535 5082350 10 1 1 1
20 SEALING RING DZ12154599 5082350 3 2 2 2
Cylinder head 08 GASKET DZ12032892 5081177 5 8 12 16
Suction pipe / Air cleaner 22 FILTER MAT DZ12134578 5083384 3 2 2 2
Oil pan 02 SCREW PLUG DZ01110442 5085246 7 1 1 1
02 GASKET DZ01118760 5085246 8 1 1 1
Injector 19 O-SEAL DZ01153874 5082166 2 1 12 16
19 SHIM DZ12029689 5085094 7 2 12 16
Fuel pipes 21 O-SEAL DZ01174311 5085128 3 8 12 16

E30 Page 30 of 42
Maintenance parts E40

TBD 620 CG Description Material number ETL POS 8 cyl 12 cyl 16 cyl
Oil pan 02 GASKET DZ12028088 5085246 3 1 1 1
Lubricating oil filter / cooler 15 LUBRICATING OIL FILTER DZ12031812 5085036 8 2 2 2
15 O-SEAL DZ01176793 5085067 11 2 2 2
15 O-SEAL DZ01176796 5085067 12 2 2 2
15 SEALING SLEEVE DZ12028214 5085067 13 2 2 2
Fuel filter 20 FILTER ELEMENT DZ01151306 5082350 4 2 2 2
20 SEALING RING DZ01262535 5082350 10 1 1 1
20 SEALING RING DZ12154599 5082350 3 2 2 2
Cylinder head 08 GASKET DZ12032892 5081177 5 8 12 16
Suction pipe / air cleaner 22 FILTER MAT DZ12134578 5083384 3 2 2 2
Oil pan 02 SCREW PLUG DZ01110442 5085246 7 1 1 1
02 GASKET DZ01118760 5085246 8 1 1 1
Injector 19 O-SEAL DZ01153874 5082166 2 1 12 16
19 SHIM DZ12029689 5085094 7 2 12 16
Fuel pipes 21 O-SEAL DZ01174311 5085128 3 8 12 16
Alternator 44 SET NARROW V-BELTS DZ01154312 5085235 6 1 1 1

E40 Page 31 of 42
Maintenance parts E50

TBD 620 CG Description Material number ETL POS 8 cyl 12 cyl 16 cyl
Oil pan 02 GASKET DZ12028088 05085246 3 1 1 1
Lubricating oil filter / cooler 15 LUBRICATING OIL FILTER DZ12031812 05085036 8 2 2 2
15 O-SEAL DZ01176793 05085067 11 2 2 2
15 O-SEAL DZ01176796 05085067 12 2 2 2
15 SEALING SLEEVE DZ12028214 05085067 13 2 2 2
Cylinder head 08 GASKET DZ12032892 05081177 5 8 12 16
Suction pipe / Air cleaner 22 FILTER MAT DZ12134578 05083384 3 2 2 2
Oil pan 02 SCREW PLUG DZ01110442 05085246 7 1 1 1
02 GASKET DZ01118760 05085246 8 1 1 1
Fuel pipes 21 O-SEAL DZ01174311 05085128 3 8 12 16
Alternator 44 SET NARROW V-BELTS DZ01154312 05085235 6 1 1 1
Timing gears 11 ADJUSTING SCREW DZ12028031 05085092 3 8 24 32
Oil pipes 16 O-SEAL DZ12128846 05085139 11 4 4 4
16 GASKET DZ12302353 05085139 5 2 2 2
Injector 19 O-SEAL DZ01153874 05082166 2 8 12 16
19 SHIM DZ12029689 05085094 7 8 12 16
19 NOZZLE TIP DZ12302711 05085094 3 8 12 16
Fuel filter 20 FILTER ELEMENT DZ01151306 05082350 4 2 2 2
20 O-SEAL DZ01172337 05085136 3 1 1 1
20 SEALING RING DZ01262535 05082350 10 1 1 1
20 O-RING DZ01151003 05082350 18 1 1 1
Vibration damper 34 SLIP RING DZ12137125 05085125 3 1 1
34 VIBRATION DAMPER DZ12302900 05085137 1 1 1 2
Radiator 36 SEALING RING DZ00611260 05085140 17 2 2 2
36 SEALING RING DZ01122947 05085140 24 2 2 2
36 O-SEAL DZ01153849 05085140 20 1 1 1
36 FLANGE GASKET DZ01167556 05085140 25 3 3 3
36 SEALING RING DZ01222779 05085140 19 2 2 2

E50 Page 32 of 42
TBD 620 CG Description Material number ETL POS 8 cyl 12 cyl 16 cyl
Cooling water pump 37 CIRCLIP DZ01107748 05085024 10 2 2 2
37 CIRCLIP DZ01107755 05085024 8 2 2 2
37 CIRCLIP DZ01107858 05085024 5 6 6 6
37 BALL BEARING DZ01109132 05085024 6 2 2 2
37 CYL. ROLLER BEARING DZ01117209 05085024 4 2 2 2
37 O-SEAL DZ01153850 05085024 13 2 2 2
37 O-SEAL DZ01153919 05085024 20 2 2 2
37 O-SEAL DZ01171943 05085025 17 4 4 4
37 O-SEAL DZ01180270 05085150 2 2 2 2
37 ROT. SHAFT LIP SEAL DZ12305237 05085024 11 2 2 2
37 RACE/RING DZ12304416 05085411 9 1 1 1
37 IMPELLER DZ12302264 05085025 19 2 2 2
37 FLOATING SEAL DZ12302966 05085024 15 2 2 2
Cooling water pipes 38 GASKET DZ01151297 05085226 9 4 4 4
38 GASKET DZ01151301 05083751 1 2 2 2
38 FLANGE GASKET DZ01167556 05085096 4 4 4 4
38 FLANGE GASKET DZ01222928 05085238 5 4 4 4
38 FLANGE GASKET DZ01222931 05085211 2 2 2 2
Turbocharger 43 TURBOCHARGER (EXCHANGE) DZ12211030 05095555 1 1 2 2
43 GASKET DZ12031143 05083417 2 2 2 2
Intercooler 58 GASKET DZ12135564 05085366 2 2 2 2
58 GASKET DZ12135565 05085084 2 2 2 2
Charge air pipe 87 GASKET DZ01176724 05083028 14 2 2 2
87 O-SEAL DZ01176794 05083028 3 2 2 2
87 O-SEAL DZ01176794 05083028 15 2 2 2
87 O-RING DZ12031170 05082251 2 14 14 14
87 GASKET DZ12129333 05083028 2 2 2 2
87 GASKET DZ12129947 05083028 9 4 4 4

E50 Page 33 of 42
Maintenance parts E60

TBD 620 CG Description Material number ETL POS 8 cyl 12 cyl 16 cyl
Oil pan 02 GASKET DZ12028088 5085246 3 1 1 1
Lubricating oil filter / cooler 15 LUBRICATING OIL FILTER DZ12031812 5085036 8 2 2 2
15 O-SEAL DZ01176793 5085067 11 2 2 2
15 O-SEAL DZ01176796 5085067 12 2 2 2
15 SEALING SLEEVE DZ12028214 5085067 13 2 2 2
Fuel filter 20 FILTER ELEMENT DZ01151306 5082350 4 2 2 2
20 SEALING RING DZ01262535 5082350 10 1 1 1
20 SEALING RING DZ12154599 5082350 3 2 2 2
Cylinder head 08 GASKET DZ12032892 5081177 5 8 12 16
Suction pipe / Air cleaner 22 FILTER MAT DZ12134578 5083384 3 2 2 2
Oil pan 02 SCREW PLUG DZ01110442 5085246 7 1 1 1
02 GASKET DZ01118760 5085246 8 1 1 1
Fuel pipes 21 O-SEAL DZ01174311 5085128 3 8 12 16
Alternator 44 SET NARROW V-BELTS DZ01154312 5085235 6 1 1 1
Cylinder head 08 GREASE DZ01016105 5084310 242 1 1 1
08 SAFETY/LOCK. AGENT DZ01016113 5083098 133 1 1 1
08 VALVE: SPRING RETAINER DZ12028029 5085263 11 32 48 64
08 VALVE GUIDE DZ12030153 5083098 26 16 24 32
08 VALVE COLLET DZ12030159 5083098 10 64 96 128
08 VALVE ROTATOR DZ12032859 5083098 13 36 48 64
08 VALVE GUIDE DZ12032866 5083098 15 16 24 32
08 VALVE SEAT INSERT DZ12032867 5083098 23 16 24 32
08 VALVE SEAT INSERT DZ12032868 5083098 20 16 24 32
08 INLET VALVE DZ12032870 5083098 22 16 24 32
08 EXHAUST VALVE DZ12069915 5083095 21 16 24 32
08 VALVE SPRING DZ12134406 5083098 12 32 48 64
08 GASKET SET FOR ONE E-VALVE CYLINDER HEAD DZ12302726 5085908 1 8 12 16
Timing gears 11 ADJUSTING SCREW DZ12028031 5085092 3 8 24 32
Oil pipes 16 O-SEAL DZ12128846 5085139 11 4 4 4
16 GASKET DZ12302353 5085139 5 2 2 2

E60 Page 34 of 42
TBD 620 CG Description Material number ETL POS 8 cyl 12 cyl 16 cyl
Vibration damper 34 SLIP RING DZ12137125 5085125 3 1 1
34 VIBRATION DAMPER DZ12302900 5085137 1 1 1 2
Radiator 36 SEALING RING DZ00611260 5085140 17 2 2 2
36 SEALING RING DZ01122947 5085140 24 2 2 2
36 O-SEAL DZ01153849 5085140 20 1 1 1
36 FLANGE GASKET DZ01167556 5085140 25 3 3 3
36 SEALING RING DZ01222779 5085140 19 2 2 2
Cooling water pump 37 CIRCLIP DZ01107748 5085024 10 2 2 2
37 CIRCLIP DZ01107755 5085024 8 2 2 2
37 CIRCLIP DZ01107858 5085024 5 6 6 6
37 BALL BEARING DZ01109132 5085024 6 2 2 2
37 CYL. ROLLER BEARING DZ01117209 5085024 4 2 2 2
37 O-SEAL DZ01153850 5085024 13 2 2 2
37 O-SEAL DZ01153919 5085024 20 2 2 2
37 O-SEAL DZ01171943 5085025 17 4 4 4
37 O-SEAL DZ01180270 5085150 2 2 2 2
37 ROT. SHAFT LIP SEAL DZ12305237 5085024 11 2 2 2
37 RACE/RING DZ12304416 5085411 9 1 1 1
37 IMPELLER DZ12302264 5085025 19 2 2 2
37 FLOATING SEAL DZ12302966 5085024 15 2 2 2
Cooling water pipes 38 GASKET DZ01151297 5085226 9 4 4 4
38 GASKET DZ01151301 5083751 1 2 2 2
38 FLANGE GASKET DZ01167556 5085096 4 4 4 4
38 FLANGE GASKET DZ01222928 5085238 5 4 4 4
38 FLANGE GASKET DZ01222931 5085211 2 2 2 2
Turbocharger 43 TURBOCHARGER (EXCHANGE) DZ12211030 5095555 1 1 2 2
43 GASKET DZ12031143 5083417 2 2 2 2
Intercooler 58 GASKET DZ12135564 5085366 2 2 2 2
58 GASKET DZ12135565 5085084 2 2 2 2

E60 Page 35 of 42
TBD 620 CG Description Material number ETL POS 8 cyl 12 cyl 16 cyl
Charge air pipe 87 GASKET DZ01176724 5083028 14 2 2 2
87 O-SEAL DZ01176794 5083028 3 2 2 2
87 O-SEAL DZ01176794 5083028 15 2 2 2
87 O-RING DZ12031170 5082251 2 14 14 14
87 GASKET DZ12129333 5083028 2 2 2 2
87 GASKET DZ12129947 5083028 9 4 4 4
Crankcase 01 GASKET DZ12302184 5085099 2 8 12 16
02 GASKET DZ01118760 5085246 8 1 1 1
02 GASKET DZ12028088 5085246 3 1 1 1
02 GASKET DZ12028089 5085270 6 1 1 1
02 GASKET DZ12032175 5085246 2 2 2 1
Crankshaft 05 LOCATING PIN DZ12028051 5085005 2 4 4 4
05 SLIP RING DZ12137125 5085000 4 1 1 1
05 STOP RING DZ12302034 5085005 1 2 2 2
Connecting rod 06 BIG END BOLT DZ12304262 5085400 2 16 24 32
06 LOCATING PIN DZ12302640 5085083 2 8 12 16
06 BIG END BEARING DZ12420024 5085083 1 8 12 16
Piston 07 SET OF PISTON RINGS DZ12302653 5085217 1 8 12 16
Timing chest 09 ROT. SHAFT LIP SEAL DZ12031068 5085022 7 1 1 1
Timing gears 11 ADJUSTING SCREW DZ12028045 5085505 8 8 24 32
Injection pump 17 FUEL INJECTION PUMP (EXCHANGE) 5084168 1 1 1 1
Injection pump drive 18 ROT. SHAFT LIP SEAL DZ12137387 5085314 24 1 1 1
18 TAP. ROLLER BEARING DZ01143985 5085120 17 1 1 1
18 O-SEAL DZ01153884 5085120 20 1 1 1
18 TAP. ROLLER BEARING DZ01179731 5085120 21 1 1 1
18 SLIP RING DZ12136991 5085120 16 1 1 1
Injector 19 O-SEAL DZ01153874 5082166 2 8 12 1
19 SHIM DZ12029689 5085094 7 16
19 FUEL INJECTOR DZ12302678 5085094 1 12 12 16

E60 Page 36 of 42
TBD 620 CG Description Material number ETL POS 8 cyl 12 cyl 16 cyl
Fuel pipes 21 SEALING RING DZ01118688 5085072 5 2 2 2
21 SEALING RING DZ01124011 5085075 15 2 2 2
21 O-SEAL DZ01174311 5085128 3 8 12 16
21 SEALING RING DZ01222800 5085075 4 2 2 2
21 HIGH-PRESSURE PIPE DZ12302786 5085210 1 2 4
21 HIGH-PRESSURE PIPE DZ12302787 5085210 2 2 4
21 HIGH-PRESSURE PIPE DZ12302788 5085210 3 2 4
21 HIGH-PRESSURE PIPE DZ12302789 5085210 4 2 4
21 HIGH-PRESSURE PIPE DZ12302794 5085216 4 1
21 HIGH-PRESSURE PIPE DZ12302795 5085216 5 1
21 HIGH-PRESSURE PIPE DZ12302796 5085216 6 1
21 HIGH-PRESSURE PIPE DZ12302797 5085216 10 1
21 HIGH-PRESSURE PIPE DZ12302798 5085216 11 1
21 HIGH-PRESSURE PIPE DZ12302799 5085216 12 1
21 HIGH-PRESSURE PIPE DZ12302800 5085216 1 1
21 HIGH-PRESSURE PIPE DZ12302801 5085216 2 1
21 HIGH-PRESSURE PIPE DZ12302802 5085216 3 1
21 HIGH-PRESSURE PIPE DZ12302803 5085216 7 1
21 HIGH-PRESSURE PIPE DZ12302808 5085216 8 1
21 HIGH-PRESSURE PIPE DZ12302809 5085216 9 1
Governor 27 SAFETY/LOCK. AGENT DZ01006998 5085170 125 1 1 1
27 SNAP RING DZ01104747 5085209 40 1 1 1
27 CIRCLIP DZ01107713 5085209 6 3 3 3
27 CIRCLIP DZ01107816 5085209 14 4 4 4
27 BALL BEARING DZ02127980 5085209 19 4 4 4
General 90 GASKET SET FOR COMPLETE ENGINE V16 DZ02931029 5085905 0 0 0 1

E60 Page 37 of 42
Maintenance parts E70

TBD620 CG Description Material number ETL Pos 8 cyl 12 cyl 16 cyl


Oilpan 02 GASKET DZ12028088 05085246 3 1 1 1
Lubricating oil filter / cooler 15 LUBRICATING OIL FILTER DZ12031812 05085036 8 2 2 2
15 O-SEAL DZ01176793 05085067 11 2 2 2
15 O-SEAL DZ01176796 05085067 12 2 2 2
15 SEALING SLEEVE DZ12028214 05085067 13 2 2 2
Fuel filter 20 FILTER ELEMENT DZ01151306 05082350 4 2 2 2
20 SEALING RING DZ01262535 05082350 10 1 1 1
20 SEALING RING DZ12154599 05082350 3 2 2 2
Cylinder head 08 GASKET DZ12032892 05081177 5 8 12 16
Suction pipe / Air cleaner 22 FILTER MAT DZ12134578 05083384 3 2 2 2
Oilpan 02 SCREW PLUG DZ01110442 05085246 7 1 1 1
02 GASKET DZ01118760 05085246 8 1 1 1
Fuel pipes 21 O-SEAL DZ01174311 05085128 3 8 12 16
Alternator 44 SET NARROW V-BELTS DZ01154312 05085235 6 1 1 1
Cylinder head 08 GREASE DZ01016105 05084310 242 1 1 1
08 SAFETY/LOCK. AGENT DZ01016113 05083098 133 1 1 1
08 VALVE SPRING RETAINER DZ12028029 05085263 11 32 48 64
08 VALVE GUIDE DZ12030153 05083098 26 16 24 32
08 VALVE COLLET DZ12030159 05083098 10 64 96 128
08 VALVE ROTATOR DZ12032859 05083098 13 36 48 64
08 VALVE GUIDE DZ12032866 05083098 15 16 24 32
08 VALVE SEAT INSERT DZ12032867 05083098 23 16 24 32
08 VALVE SEAT INSERT DZ12032868 05083098 20 16 24 32
08 INLET VALVE DZ12032870 05083098 22 16 24 32
08 EXHAUST VALVE DZ12069915 05083095 21 16 24 32
08 VALVE SPRING DZ12134406 05083098 12 32 48 64
08 GASKET SET FOR ONE E-VALVE CYLINDER HEAD DZ12302726 05085908 1 8 12 16
Timing gears 11 ADJUSTING SCREW DZ12028031 05085092 3 8 24 32
Oil pipes 16 O-SEAL DZ12128846 05085139 11 4 4 4
16 GASKET DZ12302353 05085139 5 2 2 2

E70 Page 38 of 42
TBD620 CG Description Material number ETL Pos 8 cyl 12 cyl 16 cyl
Vibration damper 34 SLIP RING DZ12137125 05085125 3 1 1
34 VIBRATION DAMPER DZ12302900 05085137 1 1 1 2
Radiator 36 SEALING RING DZ00611260 05085140 17 2 2 2
36 SEALING RING DZ01122947 05085140 35 2 2 2
36 O-SEAL DZ01153849 05085140 20 1 1 1
36 FLANGE GASKET DZ01167556 05085140 25 3 3 3
36 SEALING RING DZ01222779 05085140 19 2 2 2
Cooling water pump 37 CIRCLIP DZ01107748 05085024 10 2 2 2
37 CIRCLIP DZ01107755 05085024 8 2 2 2
37 CIRCLIP DZ01107858 05085024 5 6 6 6
37 BALL BEARING DZ01109132 05085024 6 2 2 2
37 CYL. ROLLER BEARING DZ01117209 05085024 4 2 2 2
37 O-SEAL DZ01153850 05085024 13 2 2 2
37 O-SEAL DZ01153919 05085024 20 2 2 2
37 O-SEAL DZ01171943 05085025 17 4 4 4
37 O-SEAL DZ01180270 05085150 2 2 2 2
37 ROT. SHAFT LIP SEAL 05085024 11 2 2 2
37 RACE/RING DZ12304416 05085411 9 1 1 1
37 IMPELLER DZ12302264 05085025 19 2 2 2
37 FLOATING SEAL DZ12302966 05085024 15 2 2 2
Cooling water pipes 38 GASKET DZ01151297 05085226 9 4 4 4
38 GASKET DZ01151301 05083751 1 2 2 2
38 FLANGE GASKET DZ01167556 05085096 4 4 4 4
38 FLANGE GASKET DZ01222928 05085238 5 4 4 4
38 FLANGE GASKET DZ01222931 05085211 2 2 2 2
Turbocharger 43 TURBOCHARGER (EXCHANGE) DZ12211030 05095555 1 1 2 2
43 GASKET DZ12031143 05083417 2 2 2 2
Intercooler 58 GASKET DZ12135564 05085366 2 2 2 2
58 GASKET DZ12135565 05085084 2 2 2 2

E70 Page 39 of 42
TBD620 CG Description Material number ETL Pos 8 cyl 12 cyl 16 cyl
Charge air pipe 87 GASKET DZ01176724 05083028 14 2 2 2
87 O-SEAL DZ01176794 05083028 3 2 2 2
87 O-SEAL DZ01176794 05083028 15 2 2 2
87 O-RING DZ12031170 05082251 2 14 14 14
87 GASKET DZ12129333 05083028 2 2 2 2
87 GASKET DZ12129947 05083028 9 4 4 4
Crankcase 01 GASKET DZ12302184 05085099 2 8 12 16
Oilpan 02 SCREW PLUG 05085268 21 1 1 2
02 GASKET DZ01118760 05085246 8 1 1 1
02 GASKET DZ12028088 05085246 3 1 1 1
02 GASKET DZ12028089 05085270 6 1 1 1
02 GASKET DZ12032175 05085246 2 2 2 1
Crankshaft 05 LOCATING PIN DZ12028051 05085005 2 4 4 4
05 SLIP RING DZ12137125 05085000 4 1 1 1
05 STOP RING DZ12302034 05085005 1 2 2 2
05 MAIN BEARING DZ12420020 05085006 1 5 7 9
Connecting rod 06 BIG END BOLT DZ12304262 05085400 2 16 24 32
06 LOCATING PIN DZ12302640 05085083 2 8 12 16
06 BIG END BEARING DZ12420024 05085083 1 8 12 16
Piston 07 SET OF PISTON RINGS DZ1230 2653 05085217 1 8 12 16
Timing chest 09 ROT. SHAFT LIP SEAL DZ12031068 05085022 7 1 1 1
Timing gears 11 ADJUSTING SCREW DZ12028045 05085505 8 8 24 32
Injection pump 17 FUEL INJECTION PUMP (EXCHANGE) 05084168 1 1 1 1
Injection pump drive 18 ROT. SHAFT LIP SEAL DZ12137387 05085314 24 1 1 1
18 TAP. ROLLER BEARING DZ01143985 05085120 17 1 1 1
18 O-SEAL DZ01153884 05085120 20 1 1 1
18 TAP. ROLLER BEARING DZ01179731 05085120 21 1 1 1
18 SLIP RING DZ12136991 05085120 16 1 1 1

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TBD620 CG Description Material number ETL Pos 8 cyl 12 cyl 16 cyl
Injector 19 O-SEAL DZ01153874 05082166 2 8 12 1
19 SHIM DZ12029689 05085094 7 16
19 FUEL INJECTOR DZ12302678 05085094 1 12 12 16
Fuel pipes 21 SEALING RING DZ01118688 05085072 5 2 2 2
21 SEALING RING DZ01124011 05085075 15 2 2 2
21 O-SEAL DZ01174311 05085128 3 8 12 16
21 SEALING RING DZ01222800 05085075 4 2 2 2
21 HIGH-PRESSURE PIPE DZ12302786 05085210 1 2 4
21 HIGH-PRESSURE PIPE DZ12302787 05085210 2 2 4
21 HIGH-PRESSURE PIPE DZ12302788 05085210 3 2 4
21 HIGH-PRESSURE PIPE DZ12302789 05085210 4 2 4
21 HIGH-PRESSURE PIPE DZ12302794 05085216 4 1
21 HIGH-PRESSURE PIPE DZ12302795 05085216 5 1
21 HIGH-PRESSURE PIPE DZ12302796 05085216 6 1
21 HIGH-PRESSURE PIPE DZ12302797 05085216 10 1
21 HIGH-PRESSURE PIPE DZ12302798 05085216 11 1
21 HIGH-PRESSURE PIPE DZ12302799 05085216 12 1
21 HIGH-PRESSURE PIPE DZ12302800 05085216 1 1
21 HIGH-PRESSURE PIPE DZ12302801 05085216 2 1
21 HIGH-PRESSURE PIPE DZ12302802 05085216 3 1
21 HIGH-PRESSURE PIPE DZ12302803 05085216 7 1
21 HIGH-PRESSURE PIPE DZ12302808 05085216 8 1
21 HIGH-PRESSURE PIPE DZ12302809 05085216 9 1
Governor 27 SAFETY / LOCK. AGENT DZ01006998 05085170 125 1 1 1
27 SNAP RING DZ01104747 05085209 40 1 1 1
27 CIRCLIP DZ01107713 05085209 6 3 3 3
27 CIRCLIP DZ01107816 05085209 14 4 4 4
27 BALL BEARING DZ02127980 05085209 19 4 4 4

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TBD620 CG Description Material number ETL Pos 8 cyl 12 cyl 16 cyl
General 90 GASKET SET FOR COMPLETE ENGINE DZ02931029 05085905 0 0 0 1
Crankcase 01 O-RING DZ01181928 05085674 5 16 24 32
01 BEARING BUSH DZ12027574 05085131 19 14 14
01 GASKET DZ12028087 05081392 6 1 1 1
01 ROT. SHAFT LIP SEAL DZ12029427 05081393 8 1 1 1
01 CYLINDER LINER DZ12302057 05085131 4 8 12 16
01 GASKET DZ12302184 05085099 2 8 12 16
Camshaft 10 CHEESE HEAD SCREW DZ01151455 05085057 4 12 12 12
10 CHEESE HEAD SCREW DZ01152833 05085088 1 40 40 40
10 O-SEAL DZ01153807 05085057 13 2 2 2
10 O-SEAL DZ01180788 05085057 9 2 2 2
10 CAMSHAFT DZ12302774 05085123 1 1 1 1
10 CAMSHAFT DZ12302775 05085123 2 1 1 1
Timing gears 11 ADJUSTING SCREW DZ12028045 05085505 8 8 24 32
11 PUSH ROD DZ12030164 05085092 19 16 24 32
11 ROCKER ARM DZ12032876 05085092 1 8 12 16
11 ROCKER ARM DZ12032880 05085092 5 8 12 16
11 VALVE TAPPET DZ12133912 05084050 2 16 24 32
11 PRESSURE PLATE DZ12136464 05085092 15 16 24 32
Lubricating oil pump 14 LUBRICATING OIL PUMP (EXCHANGE) 05082359 1 1 1
14 BEARING BUSH DZ12027657 05085122 5 4 4 4
14 AXLE DZ12027650 05085122 19 1 1 1
14 BEARING BUSH DZ12027657 05085249 5 1 1 1

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