BVM 628 All types of fuel

E10 E25 E27 E30 E40 E45 E50 E57 E60 E70 Always check manual for special jobs
Interval every…hrs

12.000 hrs

15.000 hrs

24.000 hrs

48.000 hrs
1.000 hrs

1.500 hrs

3.000 hrs

6.000 hrs
250 hrs

500 hrs
Periodic Maintenance Jobs JC
1 X Inspecting valve rotator 01.03.01
2 X Servicing centrifugal lube oil filter 08.13.01
3 X Inspecting coolant circulation pump 09.07.01
4 X4 Servicing light barrier of crankcase oil mist detector 11.05.01
5 X3 Check cooling water chemical conditions Chap 6.4
6 X Cleaning twin fuel filter 07.10.01
7 X Cleaning filter of pressure reducer station 10.06.01
8 X3 Changing oil of turbocharger 06.05.01
9 X4 Cleaning dirt trap 10.03.02
10 X4 Inspection of crankcase oil mist detector 11.05.01
11 X Check inlet and exhaust valve clearances 01.01.01
12 X3 Analyzing lube oil samples 08.01.01
13 X4 Inspecting temperature monitors for oil, water and air 11.01.01
14 X4 Inspecting pressure monitors for oil, water and air 11.01.02
15 X4 Inspecting flow monitor 11.01.03
16 X4 Inspecting overspeed protection 11.03.01
17 X4 Inspecting oil level float switch 11.07.01
18 X Inspecting service alarm switch for lube oil wire edge filter 11.08.01
19 X Inspection combustion chamber 01.05.04
20 X Checking crankweb deflection and axial clearance 02.02.01
21 X Inspecting foundation bolts 03.07.01
22 X3 Changing oil of hydraulic governor 05.03.11
23 X Inspecting control linkage of injection pump 07.01.01
24 X Inspection injectors 07.08.01
25 X1 Servicing lube oil paper micro filter 08.10.01
26 X Checking delivery rate of valve seat lubrication 08.14.01
27 X1 Cleaning lube oil microfilter (lube oil seal) 08.20.02
28 X2 Inspecting main running gear 02.01.01
29 X2 Inspecting governor control linkage 05.04.15
30 X2 Cleaning charge air cooler, air side 06.04.02
31 X2 Repairing injectors 07.09.01
32 X2 Functional check of starting and control air system 10.01.01
33 X2 Inspecting rubber vibration damper 12.01.02
34 X Servicing cylinder head 01.08.01
35 X Inspecting piston 02.10.01
36 X Inspecting gear train 04.08.01
37 X Inspecting drive for hydraulic governor 05.04.01
38 X Servicing telescope piece of control linkage 05.04.15
39 X Inspecting charge air system 06.02.01
40 X Servicing master starting valve 10.03.01
41 X Replacing viscous-type torsional vibration damper 12.01.01
42 X Maintaining plant specific fittings and control devices
43 X Inspection of injection pump at Deutz service
44 X Inspecting main bearing 02.04.01
45 X Inspecting piston pin, pin bush and pin bore 02.13.01
46 X Servicing cylinder liner 03.02.03
47 X Inspecting camshaft bearing 04.01.01
48 X Inspecting exhaust elbow 06.01.03
49 X Servicing lube oil pump 08.04.01
50 X Repairing wire edge filter 08.09.01
51 X Repairing coolant circulation pump 09.07.02

1) According running hours or change annually

2) According running hours or check annually
3) Check the Operating Instructions in chapter 4
4) Depending on engine configuration

S = see Sub-Supplier manual and turbocharger rating plate

480486662.xls maintenance schedule

 CG Description Part Number ETL POS 6 cyl 8 cyl 9 cyl 12 cyl 16 cyl Job Card
cylinder head 08 O-Seal 0116 6051 0503 8309 13 12 16 18 24 32 01.03.01 E10
lube oil filter 15 Sealing ring 0407 7534 0503 3559 3 1 1 1 2 2 08.13.01 E10
15 Sealing ring 0407 7535 0503 3559 4 1 1 1 2 2 08.13.01 E10
15 Sleeve 0407 5090 0503 3559 2 1 1 1 2 2 08.13.01 E10
fuel filter 20 Sealing ring 0111 8688 0502 8467 5 2 2 2 2 2 07.10.01 E25
20 Sealing ring 0111 8713 0502 8467 16 2 2 2 2 2 07.10.01 E25
20 Filter element 0115 1306 0502 8467 10 2 2 2 2 2 07.10.01 E25
20 Sealing ring 0126 2535 0502 8467 14 1 1 1 1 1 07.10.01 E25
20 Sealing ring 1215 4599 0502 8467 6 2 2 2 2 2 07.10.01 E25
starting system 32 Gasket 0403 2901 0506 0679 4 1 1 1 1 1 10.03.02 E27
cylinder head 08 Gasket 0407 0016 0503 8309 6 6 8 9 12 16 01.01.01 E30
crankcase 01 Gasket 0205 0180 0502 6681 2 6 8 9 12 16 02.02.01 E40
lube oil filter 15 Flange gasket 0337 6743 0502 8351 8 3 3 3 3 3 08.10.01 E40
15 Filter element 0117 3223 0502 8351 13 1 1 1 2 2 08.10.01 E40
15 O-Seal 0407 2237 0502 8351 6 1 1 1 2 2 08.10.01 E40
15 Gasket 0407 3544 0502 8351 15 2 2 2 4 4 08.10.01 E40
15 O-Seal 0116 6025 0502 8351 11 1 1 1 2 2 08.10.01 E40
15 Circlip 0110 7821 0502 8351 12 1 1 1 2 2 08.10.01 E40
oil pipes 16 Filter element 0116 8463 0502 8500 2 1 1 1 1 1 08.20.02 E40
16 Gasket 0116 9899 0502 8500 3 1 1 1 1 1 08.20.02 E40
injection pump 17 Gasket 0212 3269 0506 5673 73 2 2 3 4 4 07.01.01 E40
injector 19 Sealing ring 0111 8730 0502 5974 5 6 8 9 12 16 07.08.01 E40
19 O-seal 0117 1113 0506 2110 2 24 32 36 48 64 07.08.01 E40
fuel pipes 21 O-Seal 0117 4535 0506 0732 36 6 8 9 12 16 07.08.01 E40
injector 19 Gasket 0407 0645 0506 2110 13 6 8 9 12 16 07.09.01 E45
19 Parallel pin 0110 5103 0506 2110 25 6 8 9 12 16 07.09.01 E45
19 Stop bush 0407 0758 0506 2110 5 6 8 9 12 16 07.09.01 E45
19 Parallel pin 0110 5125 0506 2110 6 6 8 9 12 16 07.09.01 E45
19 Nozzle element 0409 1878 0506 2110 24 6 8 9 12 16 07.09.01 E45
charge air pipe 87 Gasket 0409 0174 0506 1814 68 2 2 2 4 4 06.04.02 E45
87 Gasket 0407 0445 0506 1814 9 4 4 4 4 4 06.04.02 E45
87 O-Seal 0116 6195 0506 1814 70 1 1 1 2 2 06.04.02 E45
cylinder head 08 O-Seal 0117 3744 0502 5934 7 24 32 36 48 64 01.08.01 E50
08 O-Seal 0116 0615 0502 5934 5 12 16 18 24 32 01.08.01 E50
08 O-Seal 0116 6080 0502 5934 3 24 32 36 48 64 01.08.01 E50
08 Ring 0407 0017 0502 6322 1 6 8 9 12 16 01.08.01 E50
starting valve 31 Sealing ring 0111 8693 0506 0220 5 12 16 18 24 32 01.08.01 E50
31 O-Seal 0116 4748 0506 2100 15 6 8 9 12 16 01.08.01 E50
starting system 32 Sealing ring 0407 0569 0506 1561 13 6 8 9 12 16 01.08.01 E50
exhaust manifold 41 Gasket 0409 3410 0506 2526 28 6 8 9 12 16 01.08.01 E50
charge air pipe 87 Gasket 0406 2303 0506 1814 11 6 8 9 12 16 01.08.01 E50
87 O-Seal 0116 6195 0506 1814 70 12 16 18 24 32 01.08.01 E50
piston 07 Rectangular ring 0409 4639 0506 5170 2 6 8 9 12 16 02.10.01 E50
07 Taper-faced ring 0409 3313 0506 5170 3 12 16 18 24 32 02.10.01 E50
07 Oil control ring 0117 2964 0506 5170 4 6 8 9 12 16 02.10.01 E50
connecting rod 06 Big end bearing 0409 3540 0506 6258 1 6 8 9 12 16 02.10.01 E50
timing chest 09 Gasket 0208 2999 0502 6689 37 1 1 1 1 1 04.08.01 E50
09 Gasket 0208 2994 0502 6689 40 2 2 2 2 2 04.08.01 E50
09 Gasket 0208 2830 0502 6689 52 2 2 2 2 2 04.08.01 E50
09 Gasket 0208 7067 0502 6689 63 1 1 1 1 1 04.08.01 E50
09 Gasket 0208 6221 0502 6689 86 1 1 1 1 1 04.08.01 E50
09 Flat gasket 0406 1585 0502 6689 102 1 1 1 1 1 04.08.01 E50
09 Gasket 0407 1493 0502 6689 103 1 1 1 1 1 04.08.01 E50
controller 27 Gasket 0208 6646 0502 5980 3 1 1 1 1 1 05.04.01 E50
27 Gasket 0208 6647 0502 5980 4 1 1 1 1 1 05.04.01 E50
charge air pipe 87 O-seal 0117 2934 0506 1814 22 2 2 2 4 4 06.02.01 E50
87 Gasket 0117 3194 0506 1814 77 1 1 1 2 2 06.02.01 E50
87 O-Seal 0117 9236 0506 0911 81 2 2 2 4 4 06.02.01 E50
control linkage 29 Plain washer 0110 6348 0503 8502 8 3 3 3 1 1 05.04.15 E50
29 Spherical bearing 0117 3151 0503 8500 2 2 2 2 - - 05.04.15 E50
29 Rod end 0407 1513 0503 8502 10 2 2 2 4 4 05.04.15 E50
29 Hexagon fit bolt 0337 7296 0503 8502 11 3 3 3 1 1 05.04.15 E50
29 Rod end 0407 1512 0503 8502 16 2 2 2 2 2 05.04.15 E50
29 Clevis pin 0111 4691 0503 8502 31 - - - 3 3 05.04.15 E50
29 Split pin 0110 6428 0503 8502 33 - - - 3 3 05.04.15 E50
29 Fitting bolt 0406 2273 0503 8502 39 1 1 1 2 2 05.04.15 E50
starting system 32 O-seal 0117 4714 0503 3501 4 2 2 2 2 2 10.03.01 E50
32 Set of sealing 0117 2073 0503 3501 5 1 1 1 1 1 10.03.01 E50
32 O-Seal 0121 1240 0503 3501 10 1 1 1 1 1 10.03.01 E50
32 O-Seal 0116 9761 0503 3501 13 2 2 2 2 2 10.03.01 E50

maintenance parts Page 2 of 3 24000 hours

 CG Description Part Number ETL POS 6 cyl 8 cyl 9 cyl 12 cyl 16 cyl Job Card
exhaust manifold 41 Gasket 0407 9814 0506 1773 8 2 2 2 2 2 06.06.01 ES
turbocharger 43 Sealing ring 0111 8707 0506 2304 8 5 5 5 5 5 06.06.01 ES
43 Sealing ring 0111 8939 0506 2304 9 6 6 6 6 6 06.06.01 ES
exhaust manifold 41 Gasket 1244 0035 0507 3025 2 1 1 1 2 2 06.06.01 ES
turbocharger 43 Repair set turbocharger 1217 0070 0509 5555 1 1 1 1 2 2 06.06.01 ES
vibration damper 34 Plain washer 0116 7058 0502 6662 2 8 8 8 8 8 12.01.01 E57
34 Vibration damper 0407 8994 0506 0794 1 1 1 1 1 1 12.01.01 E57
controller 27 Circlip 0110 7838 0502 5979 2 2 2 2 2 2 05.04.01 E60
27 Ball bearing 0110 9044 0502 5979 3 3 3 3 3 3 05.04.01 E60
27 O-Seal 0117 2126 0502 5979 4 1 1 1 1 1 05.04.01 E60
27 Parallel key 0111 8028 0502 5979 5 1 1 1 1 1 05.04.01 E60
27 Plain washer 0116 6305 0502 5979 6 1 1 1 1 1 05.04.01 E60
27 Hexagon nut 0111 3200 0502 5979 7 1 1 1 1 1 05.04.01 E60
27 Shim 0208 4403 0502 5979 8 1 1 1 1 1 05.04.01 E60
27 Shim 0208 4404 0502 5979 9 1 1 1 1 1 05.04.01 E60
27 Needl.roll.bearing 0116 4984 0502 5979 12 1 1 1 1 1 05.04.01 E60
27 Snap ring 0117 0576 0502 5979 13 1 1 1 1 1 05.04.01 E60
27 Balancing plate 0208 4399 0502 5979 14 1 1 1 1 1 05.04.01 E60
27 Balancing plate 0208 4400 0502 5979 15 1 1 1 1 1 05.04.01 E60
27 Sealing ring 0111 8852 0502 5979 25 1 1 1 1 1 05.04.01 E60
27 Shim 0407 2779 0502 5979 26 1 1 1 1 1 05.04.01 E60
27 Shim 0407 2780 0502 5979 27 1 1 1 1 1 05.04.01 E60
crankcase 01 Main bearing 0409 3413 0502 8354 9 1 1 1 1 1 02.04.01 E60
01 Gasket 0409 0900 0502 8354 52 6 8 9 12 16 04.01.01 E60
cylinder 04 O-Seal 0116 4515 0506 6204 3 12 16 18 24 32 03.02.03 E60
04 Sealing ring 0208 7270 0506 6204 12 6 8 9 12 16 03.02.03 E60
lube oil pump 14 Bearing bush 0208 7525 0502 6370 7 4 4 4 4 4 08.04.01 E60
14 Straight pin 0111 5470 0502 6370 9 4 4 4 4 4 08.04.01 E60
14 O-Seal 0116 6099 0502 6370 21 1 1 1 1 1 08.04.01 E60
14 Flange gasket 0116 7560 0502 6370 24 1 1 1 1 1 08.04.01 E60
14 O-Seal 0117 1943 0502 6370 33 1 1 1 1 1 08.04.01 E60
oil pipes 16 Flange gasket 0116 7562 0502 8785 20 1 1 1 1 1 08.04.01 E60
16 Flange gasket 0116 9778 0502 8781 16 1 1 1 1 1 08.04.01 E60
lube oil filter 15 Gap filter element 0409 3190 0502 8351 14 3 3 3 3 3 08.09.01 E60
cooling water pump 37 Rotary shaft lip seal 0117 2625 0506 6291 2 1 1 1 1 1 09.07.02 E60
37 Ball bearing 0117 4842 0506 6291 4 1 1 1 1 1 09.07.02 E60
37 O-Seal 0116 4846 0506 6291 5 1 1 1 1 1 09.07.02 E60
37 Ring 0409 1254 0506 6291 6 1 1 1 1 1 09.07.02 E60
37 Bearing bush 0206 4151 0506 6291 10 2 2 2 2 2 09.07.02 E60
37 Spacer ring 0208 1357 0506 6291 13 1 1 1 1 1 09.07.02 E60
37 Ball bearing 0117 4495 0506 6291 14 1 1 1 1 1 09.07.02 E60
37 Circlip 0110 7748 0506 6291 15 1 1 1 1 1 09.07.02 E60
37 O-Seal 0116 0620 0506 6291 16 1 1 1 1 1 09.07.02 E60
37 Sliding ring 0206 7144 0506 6291 17 1 1 1 1 1 09.07.02 E60
37 O-Seal 0117 1277 0506 6291 24 1 1 1 1 1 09.07.02 E60
37 Stud 0409 3357 0506 6291 25 1 1 1 1 1 09.07.02 E60
37 O-Seal 0117 5566 0506 6291 26 2 2 2 2 2 09.07.02 E60
37 O-Seal 0116 6180 0506 6291 31 1 1 1 1 1 09.07.02 E60
37 Floating seal 0117 4848 0506 6291 39 1 1 1 1 1 09.07.02 E60
37 Elast.tooth.ring (dep) 0409 1435 0506 6292 9 1 1 1 1 1 09.07.02 E60
37 Safety/lock. agent 0100 1254 0506 6291 141 1 1 1 1 1 09.07.02 E60
water pipes 38 Flange gasket 0117 6252 0506 2450 31 1 1 1 1 1 09.07.02 E60
38 Flange gasket 0116 3966 0506 2450 35 1 1 1 1 1 09.07.02 E60
38 Flange gasket 0117 6105 0506 2450 36 1 1 1 1 1 09.07.02 E60
crankcase 01 Main bearing 0409 3413 0502 8354 9 7 8 10 7 8 02.04.01 SP
01 Shim (pass lager) 0406 4043 0502 8354 11 2 2 2 2 2 02.04.01 SP

maintenance parts Page 3 of 3 24000 hours