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Reliability
Risk Management
Define Completion
Monitoring Requirements
Workover & de-completion
Process No
Objectives
Cost Model
Analogues and Field Data
Confirm Feasibility
Well Geometry Reservoir
Inflow Model Communication Reservoir
Rock Data
Yes Outflow Model Fluid Data
Feasible
Detailed Design Stimulation
Drill & Complete Sand Control
Tubing Size
Operate & Maintain
Artificial Lift
No Requirements Well Design Model
Met?
Facilities Model
No
Optimized
Solution Cost VS Benefit Analysis
Completion Design Parameters: Location
Land
•Remote
•Urban
Offshore
•Shelf
•Deep-water
Completion Design Parameters: Reservoir
Physical Parameters
• Depth Rock Properties
• Pressure • Permeability
• Temperature • Porosity
• Size • Fluid Saturation
• Shape • Wettability
• Height/Thickness Production Mechanism
Rock Composition • Water Drive
• Sand Stone, or • Solution Gas Drive
Carbonate • Gas Cap
• Consolidated or Weak • Injection
• Cementation material • Artificial Lift
Completion Design Parameters: Reservoir Fluid
Physical Parameters
• Oil Density (API gravity)
• Gas Gravity
• Bubble Point
• Viscosity
• Gas Oil Ratio
• Water Oil Ratio
Chemical Properties
• Composition
• Wax and Asphaltenes
• Corrosive & Toxic impurities
• Scaling agents
Completion Design Parameters: Wellbore Configuration
Completion Objectives
• Well Target Rate
• Isolation Intervals
• Fractures control / isolation
• Overcome the above agreed Reservoir
Challenges
Well Data
Completion Skin
St Sd S p S pp Sturb So Ss ......,
St =total skin effect, (+ damaged; - stimulated)
Sd = skin effect due to formation damage)+(
Spp =skin due to partial penetration)+(
Sp = skin effect due to perforation)+(
Sturb =Dq, skin effect due to turbulence)+(
So = skin effect due to slanting of well)-(
Ss = skin effect due to stimulation (generally)-
Sandface Vs Bottom hole IPR
2000
1800
1600
Flowing Bottomhole Pressure,
1400
1200
Sandface IPR
1000
800
600
psia
400
Bottomhole IPR
200
0
0 100 200 300 400 500 600 700 800 900 1000
Rate, STB/D
Tubing Sensitivity
2000
1800
Flowing Bottomhole Pressure, psia Tbg A
1600 Tbg B
1400
1200 Tbg C
1000
800
600
Tbg D
Tbg E
400
200
0
0 100 200 300 400 500 600 700 800 900 1000
Rate, STB/D
Completion Sensitivity
2000
1400
1200
1000
800
600
Tubing Curve
400
200
0
0 100 200 300 400 500 600 700 800 900 1000
Rate, STB/D
Completion Pressure Drop
2000
1600
1400
1200
1000
800
Tubing Curve
600
400 Sandface
IPR
200 Bottomhole IPR
0
0 100 200 300 400 500 600 700 800 900 1000
Rate, STB/D
Vertical Wellbore Profile
18
Deviated Wellbore Profile
Cap rock
Increased productivity especially
in thin reservoirs
Basement
19
Horizontal Wellbore Profile
Horizontal wellbore
Significant increase in Cap rock
productivity
coning
“Sandface” Completion Types: Bare foot
Circulation capability
(determined by design and
setting of packer)
ion Sensors
(:frroduction/iso ·l
ation
packer
L Intelligentflowcontr
l vice with int
o de
Production Sensors
What is an Intelligent Completion?
“An Intelligent completion is defined as one that
provides the ability to both monitor and control at
least one zone of a reservoir”
i.e.
Completion with permanent down hole monitoring
- Pressure and Temperature
- Flow rate
- Water cut
And surface operated down hole flow control
-Hydraulic operated flow control valves
-Electric operated flow control valves
What is an Intelligent Completion?
What is an intelligent completion
Surface operated down hole flow control
Permanent down hole monitoring
Minimal intervention
Intelligent completion benefits
Intelligent completion applicable for all types of wells
Optimize production in multi-lateral and MRC wells
Improve sweep efficiency and recovery
Produce multiple reservoirs from a single well
Control unwanted fluids
Continuously update reservoir model
Back allocate production
Reduce well slots required on offshore platforms
Optimize cost, by reducing number of wells, facilities & ,
operating cost
Manage reservoir uncertainties without Intervention
Components of an intelligent completion
Permanent down hole sensors
Flow meter
Water cut
Temperature arrays
Permanent Pressure and Temp
Benefits
• Continuous pressure & temperature without
intervention
• Low cost data for the life of the well
• High accuracy- High resolution data
Features
• H2S and CO2 service in accordance with ISO
15156
• Hermetically sealed welded construction
• shock vibration resistance
• Multiple gauge combinations
Reliability
• Welded Connections
• Eliminate the weakest link
• NACE Compliant
• Zone-I certified
Butt Weld
Electric valve
hydraulic flow control valves
Multi-positions choke plus fully open/closed
Production packers
Isolation packers
• Swell or Mechanical
Wellhead and Tubing Hanger
Wellhead and Tubing Hanger
SCSSSV
P/T Gauges
SCADA Compatible
3
2
1
0
Example of an Intelligent Injector completion
Conventional
No real time measurements
Periodic logs to measure injection Packer
FlowWatcher
Real time measurements
•Injection rate Multi-port Packer
Flow Control valve
•Volume FlowWatcher
•Pressure Packer
•Temperature
Example of an Intelligent Injector completion
FlowWatcher
Fiber Optic DTS
Real time measurements
Multi-port Packer
•Injection rate
Flow Control valve
• Injection profile FlowWatcher
Multi-port Packer
•Volume
•Pressure Slotted Tail Pipe
Fiber optic
•Temperature
Intelligent Injector with passive control
FlowWatcher
Fiber Optic DTS
Real time measurements
Multi-port Packer
•Injection rate
Flow Control valve
•Injection profile
Multi-port Packer
•Volume
Fiber optic
•Temperature
Balanced injection Profile, ICD
Data Communications
Well Site Acquisition
Answer Products And Control
Connecting to Your
Reservoir
Reservoir Management
Production Optimization
Subsea Interfaces
Formation Sensors
Production Sensors
INTELLIGENT COMPLETIONS
+
ESP
Why use Electric Submersible Pumps?
Lift wells which are incapable of producing naturally
• Due to low reservoir pressure
• Or wells with high water cut
Enhance production and extend economic limit of the field
Surface transport from wellhead to facilities (specially
offshore)
Wide performance range and versatility
Can operate in deep, high angle & horizontal wells
Most efficient and economical lift method on a cost-per-
barrel basis
Benefits of combining IC with ESP
Dedicate ESP energy to lifting oil rather than water
Reduce the size of down hole ESP gas separator and gas
handling equipment
Most conventional ICs have a longer life than ESPs and are not
designed for retrieval
Space for control line penetrations through packers and well heads
is limited, and both IC and ESP must share the same space
Retrievable IC SCSSSV
Flow
control
Currently retrievable ICs are being installed and valve
Isolation
Packer
evaluated Flow
control
valve
Flow
control
valve
Isolation
Packer
Bull nose
Retrievable IC: Limitations SCSSSV
Flow
control
valve
Isolation
Packer
Flow
control
valve
Flow
IC Cable clamps recovered from a well control
valve
Isolation
Packer
Bull nose
Hydraulic Wet Mate Connect SCSSSV
Consists of Packer
Flow
control
valve
Flow
”½ 3Tubing
”5/8 9Casing
Production Packer
Flow
control
valve
Multi-port
Packer
Flow
control
valve
Multi-port
Packer
Flow
control
Bull
vnaolsve
Conventional ESP inside liner IC SCSSSV
”½ 3Tubing
Benefits
Allows ESP retrieval while leaving IC in place ESP Packer
7” Tubing
Limitations
”5/8 9Casing
shoe
Applicable only in large production casings Production Packer
Production tubing size and therefore max flow rate that Flow
control
valve
can be achieved is limited Multi-port
Packer