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Attachment 5 : Caterpillar 12CM32 and 16CM32 Generator Set Specification Sheet

CM32
DIESEL ENGINE GENERATOR SET

5590 - 7450 kWe


750 rpm
50 Hz
ENGINE
• Engine type: 4-stroke cycle diesel engine
• Cylinder configuration: Vee - 12, 16
• Fuel type: LFO, CRO and HFO up to 700 cSt
• Bore: 320 mm (12.6 in)
• Stroke: 420 mm (16.5 in)
• Cylinder displacement: 33.8 L (2063 cu in)
• Cylinder output: 480 kW (644 bhp)
• Mean piston speed: 10.5 m/s (34.4 ft/s)
• Mean effective pressure: 22.7 bar (329 psig)
• Aspiration: Turbocharged and after-cooled
• Compression ratio: 14.2:1
• Engine rating: 5760–7680 kW
• Generator set rating: 5590–7450 kWe
FEATURES
Designed for Reliable Operation Highest Quality Engine Parts Total Power Solutions
• Intensive cooling of key components • Semi-dry wear resistant liners with • Caterpillar® can develop, finance, design,
including exhaust valve seats, injector calibration inserts build, test, maintain and operate medium
cooling integrated into lube oil system • Pistons with forged steel crown and speed reciprocating engine power
and high-efficiency turbocharger aluminum skirt plants, plant assets and at the
• Capable of operation up to 700 cSt/50° C customer’s option provide:
• Inlet/outlet valves with armored seats
fuel quality according to CIMAC H55/K55 - Power generation equipment
• High-efficiency turbocharger - Engineered systems
Minimized Mechanical Wear - Combined heat and power systems
One-Piece Dry Engine Block - Construction and installation services
• Modular design
• High-strength nodular cast iron with - Operation and maintenance services
• State-of-the-art material ensure long life under slung crankshaft and free from - Turnkey power plants
of components cooling water - Contract power
Overall Economy Ease of Maintenance and Reliability Worldwide Product Support
• High availability and long life • Easily removable cylinder heads, quick • With nearly 200 Cat® dealers and
• Low fuel and oil consumption removable fluid connections 1,500 facilities worldwide serving in
• Low maintenance requirements • Split connecting rods to allow piston excess of 200 countries, you’re never far
removal without disturbing the big from the Caterpillar support you need
end bearing • Customer Support Agreements offer
• High reliability, modular design and back-to-back services including
integral construction reduce the number scheduled inspections, preventive
of components by 40% over maintenance and overhauls to full
conventional designs operations and maintenance
Attachment 5 : Caterpillar 12CM32 and 16CM32 Generator Set Specification Sheet

CM32
DIESEL ENGINE GENERATOR SET

NOMINAL PERFORMANCE
ENGINE RATING GENERATOR SET RATING SPEED FREQUENCY HEAT RATE SPECIFIC LUBE OIL CONSUMPTION
kWm kWe kVA rpm Hz kJ/kWh Btu/kWh g/kWh lb/kWh
12CM32 5,760 5,590 6,988 750 50 7,792 7,385 0.6 0.0013
16CM32 7,680 7,450 9,312 750 50 7,792 7,385 0.6 0.0013

RATING DEFINITIONS AND CONDITIONS


Fuel type: Light fuel oil (LFO), crude oil (CRO) and heavy fuel oil Fuel consumption: Based on ISO3046/1 standard reference
(HFO) with fuel quality limit at 50° C according to CIMAC H55/K55. conditions of 25° C (77° F) and 100 kPa (29.61 in Hg), excluding
engine-driven pumps, with 5% tolerance and LCV = 42,700 kJ/kg
Ratings: Based on ISO3046/1 standard reference conditions.
(18,358 Btu/lb). Value based on measurement at the
Power output: May require adjustment for values other than generator terminals.
ISO3046/1 standard reference conditions.
Lube oil consumption: Tolerance on value of +/-0.3 g/kWh
Continuous: Output available for an unlimited time without (0.0007-lb/kWh). Lube oil consumption can only be demonstrated
varying load. after 500 hours of operation.
Generator efficiency: Efficiency of 97.0% based on 0.8 pf with
medium voltage class generator; actual efficiency will depend
on generator selection.

GENERATOR SET DIMENSIONS

FOR MORE INFORMATION


Email: cat-powerplants@cat.com
Internet: http://www.cat.com/powerplants

GENERATOR SET DIMENSIONS APPROXIMATE WEIGHT (DRY)

HEIGHT (H) WIDTH (W) LENGTH (L) ENGINE GENERATOR


mm in mm in mm in kg lb kg lb
12CM32 3,329 131 3,394 134 11,193 441 64,400 141,978 24,800 54,675
16CM32 3,329 131 3,394 134 12,646 498 81,400 179,456 38,500 84,878

Materials and specifications are subject to change without notice.


CAT, CATERPILLAR, their respective logos and “Caterpillar Yellow,” and the POWER EDGE © 2007 Caterpillar
trade dress as well as corporate and product identity used herein, are trademarks of All rights reserved
Caterpillar and may not be used without permission. DSCM32/TD/LEHX8580-07/1004/EO
Caterpillar Attachment 5 : Caterpillar 12CM32 and 16CM32 Generator Set Specification Sheet
®
International
Power Power Plant Project Guide
Systems for CM Engines

1.4.2.2 CM 32 Vee Engines


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Information in this Project Guide is for reference only and is subject to confirmation by CIPS/Kiel.
Subject to change without notice.
Caterpillar Attachment 5 : Caterpillar 12CM32 and 16CM32 Generator Set Specification Sheet
®
International
Power Power Plant Project Guide
Systems for CM Engines

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Subject to change without notice.
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Attachment 2 :

Scope of Supply Matrix - 3 X 12CM32


(Doc. Ref. No.: 503)
D

3 x 12CM32, 6.3 kV, 50 Hz,


Customer
ITEM DESCRIPTION Quantity TUS Supply Remarks
Supply

GENSET PORTION

1.1 DIESEL ENGINE - CATERPILLAR 12CM32 3 ¥

1.2 Additional engine components (mounted on the engine)


Electric turning devices 3 ¥
Gauge panels 3 ¥
Governors 3 ¥
Electric emergency shutdown device 3 ¥
Engine Bearing Temperature Monitoring 3 ¥

1.3 Coupling and Mounting of Diesel Engine


Elastic coupling 3 ¥
Set of spring elements for engine mounting 3 ¥
Set of elastic pipe connections 3 ¥
Flywheel cover 3 ¥
Service platform 3 ¥
Engine embedded mounting plate 3 ¥

1.4 Engine Control


Manual control panel on engine 3 ¥
Starting solenoid valve 3 ¥
Set of electronic speed setting equipment 3 ¥

MECHANICAL EQUIPMENT (SHIPPED LOOSE)


1.5
1 5 COMPRESSED AIR SYSTEM
Starting Air Non Return Valve on Engine 3 ¥
Starting air compressor, Electric Motor Driven 1 ¥
Starting air compressor, Diesel Motor Driven 1 ¥
Starting air receiver (500 liters) 30 bar 1 ¥
Automatic drain device for starting air receiver 1 ¥
Automatic drain device for starting air pipes 1 ¥
Pressure reducing valves 1 ¥
Set of piping material for 30 bar air supply 3 ¥
Set of valves for 30 bar air supply 3 ¥
Set of piping material for 7 bar air supply 1 ¥
Set of valves for 7 bar air supply 1 ¥
Set of pressure indicators 1 ¥
Air filter 1 ¥

1.6 CHARGE AIR SYSTEM


Charge air filter 3 ¥
Charge air silencer 3 ¥
Charge air compensator 6 ¥
Two stage charge air cooler (part of the engine) 3 ¥
Turbo inlet transition nozzle 6 ¥
Differential Air Pressure gauge for Charge air filter 3 ¥
Set(s) of Support for pipes of combustion air system 3 ¥
Set of pipes, ducts for charge air system 3 ¥

1.7 DIESEL OIL SYSTEM


Diesel oil pressure pump with strainer (part of HFO/DO prepressure module) 1 ¥
Diesel oil pre-pressure valve (part of HFO/DO prepressure module) 1 ¥
Diesel oil mech. counter incl. strainer (part of HFO/DO prepressure module) 1 ¥
Diesel oil storage tank (200,000 ltrs) 1 ¥
Diesel oil storage tank level indicator, instruments, etc. 1 ¥
Diesel oil storage tank filling pump(s) / unloading station incl. strainer 1 ¥
Diesel oil storage tank flow meter 1 ¥
Diesel oil intermediate tank (10,000 ltrs) 3 ¥
Diesel oil intermediate tank level indicator, instruments, etc 3 ¥
Diesel oil service tank (10,000 ltrs) 3 ¥
Diesel oil service tank level indicator, instruments, etc. 3 ¥
Diesel oil service tank filling pump(s) 3 ¥
Diesel oil flowmeter filter 3 ¥
Diesel oil flowmeter 3 ¥
Diesel oil leak fuel tank(s) (1,000 ltrs) 3 ¥
Diesel oil leak oil tank evacuation pump(s) 3 ¥
Set of piping material for diesel oil system 3 ¥
Set of valves and fittings for diesel oil system 3 ¥

18
1.8 EXHAUST GAS SYSTEM
Turbocharger including transition nozzle (part of engine) 6 ¥
Exhaust gas expansion joints after engine 6 ¥
Exhaust gas expansion joints before silencer 3 ¥
Set of stop chocs for exhaust gas duct 1 ¥

Page 1 of 8
3 x 12CM32, 6.3 kV, 50 Hz,

Customer
ITEM DESCRIPTION Quantity TUS Supply Remarks
Supply
Exhaust gas silencer 3 ¥
Set(s) of piping material for exhaust gas system(s) up to exhaust silencer 3 ¥
Set(s) of insulating material for exhaust gas system(s) up to exhaust silencer 3 ¥
Set(s) of Support for exhaust piping and exhaust silencer 3 ¥
Piping for exhaust silencer drain 3 ¥
Exhaust Tail Pipe 3 ¥

1.9 NOX SYSTEM


NOx Reactor /Catalyst Housing 3 ¥
Air receiver 10 bar (2,000 ltrs) for NOX System 2 ¥
Air compressor, Electric Motor Driven 2 ¥
Stainless Steel Mixing Tank (10,000 ltrs) 1 ¥
FRP Urea Tank (20,000 ltrs) 1 ¥
FRP Demin Water Tank (20,000 ltrs) 1 ¥
Electrical Centrifugal Pump 1 ¥
Set(s) of cabling and accessories 1 ¥
Dosing Control Panel and Electrical System 1 ¥
Set(s) of Stainless Steel Piping for NOx System 1 ¥
Set(s) of Compress air piping for NOx System 3 ¥
Set(s) of Valve Compress air piping for NOx System 3 ¥
Set(s) of Support Compress air piping for NOx System 3 ¥

1.10 COOLING WATER (CW) SYSTEM (TWO CIRCUIT COOLING)


Radiator HT 3 ¥
Radiator LT 3 ¥
Combined water / lube oil service unit (water circuit) 3 ¥
Each
E hM Module
d l consisti t off :
- HT cooling water pump(s) - Centrifuge pump (1 w + 1 stby) 2 ¥
- HT cooling water temperature control valve 1 ¥
- LT cooling water pump(s) - Centrifuge pump (1 w + 1 stby) 1 ¥
- LT inlet temperature control valve 1 ¥
- Cooling water preheating unit 1 ¥
- Cooling water preheating pump - Centrifuge pump 1 ¥
- Cooling water valve 1 ¥
- Pressure, temperature Indicator 1 ¥
- Piping on module 1 ¥
- Panel on module 1 ¥
- Skid assembly and fabrication of module 1 ¥
Cooling water compensation tank(s) (HT & LT) 6 ¥
Hydrophore unit, consisting of: 1 ¥
- Pressure pump, 3.6 m3/hr, 5 bars 2 ¥
- Cooling water pressure tank, 500 ltrs, 5 bars 2 ¥
Initial fill of water treatment chemicals for engine cooling water circuit 1 ¥
Cooling water main storage tank (3,000 ltrs) 2 ¥
Cooling water filling pump 2 ¥
Cooling water maintenance tank 1 ¥
Cooling water maintenance tank filling pump 1 ¥
Deaerator 3 ¥
Cooling water filling pump unit to expansion tank, 3.6 m3/hr, 2 bars 2 ¥
Set of piping material for CW system 3 ¥
Set of Pressure Indicator 3 ¥
Set of valves for CW system 3 ¥

1.11 HEAVY FUEL OIL SYSTEM


HFO fine filter(s) 3 ¥
HFO circulating module: 3 ¥
Components per HFO circulating module:
- 3 way change over valve 3 ¥
- Mixing tank(s) (100 ltrs) 1 ¥
- Circulation pump(s) (1 w + 1 stby) 2 ¥
- HFO final preheater(s) 1 ¥
- Viscosity control device(s) 1 ¥
- Fuel oil cooler 1 ¥
- Fuel flow meter 1 ¥
- Piping on module 1 ¥
- Trace heating on module 1 ¥
- Pipe insulation on module 1 ¥
- Leak fuel oil tank(s) (1,000 ltrs) 1 ¥
- Leak oil tank evacuation pump(s) 1 ¥
- Strainer 1 ¥
- Pressure indicators 1 ¥
- Skid assembly and fabrication of module 1 ¥
HFO separator t unitit 1 ¥
Components of Module per module:
- Separator(s) (1 w + 1 stby) 2 ¥
- Separator control(s) 2 ¥

Page 2 of 8
3 x 12CM32, 6.3 kV, 50 Hz,

Customer
ITEM DESCRIPTION Quantity TUS Supply Remarks
Supply
- Sets of valve 1 ¥
- Sets of Press and Themp Indicator 1 ¥
- Sets of piping on skid 1 ¥
- Skid assembly and fabrication of module 1 ¥
Storage / Filling Tank :
- Filling Tank 1 ¥
- Filling pump - gear pump 1 ¥
- Strainer 1 ¥
- Sets of valve 1 ¥
- Sets of piping on skid 1 ¥
- Skid assembly and fabrication of module 1 ¥
Oil expansion tank 1 ¥
Supports/Structures etc required for thermal oil heaters 3 ¥
Hot oil supply pipes, fittings, etc. 3 ¥
Cool oil return pipework from all consumers 3 ¥
Pipes, valves, etc., for fill and drain system 3 ¥
Insulation and cladding for all thermal oil supply and return pipework 3 ¥
Pipe supports, clamps, and other hardware 3 ¥
Cabling and accessories 3 ¥
Thermal oil 3 ¥

1.14 OTHER ACCESSORIES


Set of local thermometers, manometers and level indicators for TUS supply
1 ¥
components
Set(s) of bolts for alternator and engine fastening 3 ¥
Set(s) of coupling elements between engine and alternator 3 ¥
Lot of dowels for equipment supplied by TUS 1 ¥
Overhead bridge crane, cap. 20/5 tons 1 ¥
Lot of paint for pipes and components 1 ¥
Set(s) of embedded material 3 ¥
Set of tools needed for the installation 1 ¥
Sets of pipe and cable tray support 3 ¥
Lot(s) of grouting material and silicon for genset(s) 3 ¥
Lot of dowels for equipment not supplied by TUS 3 ¥
Set of labels, valve tags, etc., for TUS supply items 3 ¥
Set of labels, valve tags, etc., for non-TUS supply items 3 ¥
Trench covers, access platforms to auxiliary equipments, etc 3 ¥

1.15 TOOLS
Set of basic engine tools 1 ¥
Set of basic turbocharger tools 1 ¥
Set of DIN tools 1 ¥
Hydraulic tightener for cylinder head 1 ¥
Lathe Machine for Valve Seat 1 ¥
Nozzle (fuel injector) tester 1 ¥
Crank web deflection dial gauge 1 ¥
Micrometer for cylinder liner 1 ¥
Ruler for cylinder liner micrometer 1 ¥
Electronic fire pressure measuring device 1 ¥
Set(s) of Lube Oil separator tools 1 ¥
Set(s) of special HFO separator tools 1 ¥

1.16 SPARE PARTS


Set of Lube Oil separator spare parts for 8,000 hrs operation 3 ¥
Set of spare flexible pipe connections 1 ¥
Set of HFO separator spare parts for 8,000 hrs operation 1 ¥

2 GENSET CONTROL AND MONITORING


2.1 Local control panel 3 ¥
2.2 Common control panel 1 ¥
2.3 Set of remote instruments for engine 1 ¥
2.4 Powerstation SCADA 1 ¥
2.5 Set of remote instruments for TUS supplied power plant equipments 1 ¥
2.6 Set of IRM Module (interconnection Remote module for MCC) 1 ¥

3 GENERATOR
3.1 Generator with AVR & rotating diode failure detector 3 ¥
3.2 Set of Generator Differential Protection CTs in generator terminal box 3 ¥
3.3 Set of vibracon elements for generator mounting 3 ¥

4 ELECTRICAL PLANT EQUIPMENT


41
4.1 Medium voltage switchboard consisting of :
Switchgear, 20 kV
- Out going SF6 breaker, 630 A 2 ¥
- Metering 1 ¥
- Auxiliary transformer feeder, 630 A 1 ¥

Page 4 of 5
3 x 12CM32, 6.3 kV, 50 Hz,

Customer
ITEM DESCRIPTION Quantity TUS Supply Remarks
Supply
Switchgear, 6.3 kV
- Direct Incoming metalclad cubicle and breaker, 1250 A 3 ¥
- Incoming CT/PT 3 ¥

4.2 Low voltage (400VAC) switchboard consisting of :


MCC Panel: from auxiliary transformer 1 ¥
Consist of :
- Main Distribution Board LV incoming 3 ¥
- Panel(s) for Diesel engine auxiliary drives 3 ¥
- Panel(s) for common auxiliary drives 1 ¥

4.3 Transformer
Station transformer 8000 kVA, 6.3 kV/ 20 kV 3 ¥
Auxiliary Transformer 1250 kVA, 20 kV/400 V 1 ¥

4.4 Lead Acid Battery 24 VDC, included in local control & common control panel 1 ¥
Lead Acid Battery 110VDC including Battery Charger 1 ¥

4.5 Cables, and its accessories for:


- MV power from Genset to Panel 6.3kV 3 ¥
- MV power from Panel 6.3 kV to Step up transformer 3 ¥
- MV power from Step up transformer to 20 kV Panel 3 ¥
- MV power from 20 kV Panel to auxiliary Travo 1 ¥
- LV power from Transformer to MCC Main Distribution Panel 1 ¥
- LV power from Main Distribution Panel to Auxiliary Equipment 3 ¥
- Control Cables 3 ¥
- Equipment earthing system materials and installation hardware 3 ¥
- Site earth matting and hardwares 3 ¥
- Lightning protection system 3 ¥
- Emergency Lighting 3 ¥
- Cable termination kits, including cable lugs, etc. 3 ¥
- Cable trays, consumables and tooling 3 ¥

4.6 Neutral earthing resistor 1 ¥


Manual Operation - Neutral Switch 3 ¥

4.7 Lighting system inside Power House and surround Power House 1 ¥

5 SERVICES
5.1 FACTORY TEST
Standard Factory test of engines 3 ¥ Already completed
Standard Factory test of generators 3 ¥ Already completed

Page 5 of 5

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