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When using Mitsubishi equipment, thoroughly read this manual and the associated manuals introduced
in this manual.
Also pay careful attention to safety and handle the module properly. These precautions apply only to
Mitsubishi equipment. Refer to the CPU module user’s manual for a description of the PC system safety
precautions.
These 앬 SAFETY PRECAUTIONS 앬 classify the safety precautions into two categories: “DANGER” and
“CAUTION”.
P DANGER
• Install a safety circuit external to the PC that keeps the entire system safe even when there are
problems with the external power supply or the PC module. Otherwise, trouble could result from
erroneous output or erroneous operation.
(1) Outside the PC, construct mechanical damage preventing interlock circuits such as
emergency stop, protective circuits, positioning upper and lower limits switches and
interlocking forward /reverse operations.
(2) When the PC detects the following problems, it will stop calculation and turn off all output.
• The power supply module has over current protection equipment and over voltage
protection equipment.
• The PC CPUs self diagnostic functions, such as the watchdog timer error, detect
problems. In addition, all output will be turned on when there are problems that the PC
CPU cannot detect, such as in the I/O controller. Build a fail safe circuit exterior to the
PC that will make sure the equipment operates safely at such times.
Refer to Section 5.1 of this user’s manual for example fail safe circuits.
(3) Output could be left on or off when there is trouble in the output module relay or transistor.
So build an external monitoring circuit that will monitor any single output that could cause
serious trouble.
• When overcurrent which exceeds the rating or caused by short-circuited load flows in the output
module for a long time, it may cause smoke or fire. To prevent this, configure an external safety
circuit, such as fuse.
• Build a circuit that turns on the external power supply when the PC main module power is turned
on. If the external power supply is turned on first, it could result in erroneous output or erroneous
operation.
• When there are communication problems with the data link, the communication problem station
will enter the following condition.
Build an interlock circuit into the PC program that will make sure the system operates safely by
using the communication state information. Not doing so could result in erroneous output or
erroneous operation.
(1) For the data link data, the data prior to the communication error will be held.
(2) The MELSECNET (II,/B,/10) remote I/O station will turn all output off.
(3) The MELSECNET/MINI-S3 remote I/O station will hold the output or turn all output off
depending on the E.C. remote setting.
Refer to the data link manuals regarding the method for setting the communication problem
station and the operation state when there are communication problem.
E CAUTION
• Do not bunch the control wires or communication cables with the main circuit or power wires, or
install them close to each other. They should be installed 100mm(3.94inch) or more from each
other. Not doing so could result in noise that would cause erroneous operation.
[INSTALLATION PRECAUTIONS]
P DANGER
• Use the PC in an environment that meets the general specifications contained in this manual.
Using this PC in an environment outside the range of the general specifications could result in
electric shock, fire, erroneous operation, and damage to or deterioration of the product.
• Install so that the pegs on the bottom of the module fit securely into the base unit peg holes, and
use the specified torque to tighten the module’s fixing screws. Not installing the module correctly
could result in erroneous operation, damage, or pieces of the product falling.
• Tightening the screws too far may cause damages to the screws and/or the module, resulting in
fallout, short circuits, or malfunction.
• When installing more cables, be sure that the base unit and the module connectors are installed
correctly. After installation, check them for looseness. Poor connections could result in
erroneous input and erroneous output.
• Correctly connect the memory cassette installation connector to the memory cassette. After
installation, make sure that the connection is not loose. A poor connection could result in
erroneous operation.
• Do not directly touch the module’s conductive parts or electronic components. Doing so could
cause erroneous operation or damage of the module.
[WIRING PRECAUTIONS]
P DANGER
• Completely turn off the external power supply when installing or placing wiring. Not completely
turning off all power could result in electric shock or damage to the product.
• When turning on the power supply or operating the module after installation or wiring work, be
sure that the unit’s terminal covers are correctly attached. Not attaching the terminal cover could
result in electric shock.
E CAUTION
• Be sure to ground the FG terminals and LG terminals to the protective ground conductor. Not
doing so could result in electric shock or erroneous operation.
• When wiring in the PC, be sure that it is done correctly by checking the product’s rated voltage
and the terminal layout. Connecting a power supply that is different from the rating or incorrectly
wiring the product could result in fire or damage.
• Do not connect multiple power supply modules in parallel. Doing so could cause overheating,
fire or damage to the power supply module. If the terminal screws are too tight, it may cause
falling, short circuit or erroneous operation due to damage of the screws or module.
• Tighten the terminal screws with the specified torque. If the terminal screws are loosen, it could
result in short circuits, fire, or erroneous operation.
• Tightening the terminal screws too far may cause damages to the screws and/or the module,
resulting in fallout, short circuits, or malfunction.
• Be sure there are no foreign substances such as sawdust or wiring debris inside the module.
Such debris could cause fires, damage, or erroneous operation.
[WIRING PRECAUTIONS]
E CAUTION
• External connections shall be crimped or pressure welded with the specified tools, or correctly
soldered. For information regarding the crimping and pressure welding tools, refer to the I/O
module’s user’s manual. Imperfect connections could result in short circuit, fires, or erroneous
operation.
P DANGER
• Do not touch the terminals while power is on. Doing so could cause shock or erroneous
operation.
• Correctly connect the battery. Also, do not charge, disassemble, heat, place in fire, short circuit,
or solder the battery. Mishandling of battery can cause overheating or cracks which could result
in injury and fires.
• Switch all phases of the external power supply off when cleaning the module or tightening the
terminal screws. Not doing so could result in electric shock. If the screws are too tight, it may
cause falling, short circuit or erroneous operation due to damage of the screws or modules.
• Tightening the screws too far may cause damages to the screws and/or the module, resulting in
fallout, short circuits, or malfunction.
E CAUTION
• The online operations conducted for the CPU module being operated, connecting the peripheral
device (especially, when changing data or operation status), shall be conducted after the manual
has been carefully read and a sufficient check of safety has been conducted.
Operation mistakes could cause damage or trouble of the module.
• Do not disassemble or modify the modules. Doing so could cause trouble, erroneous operation,
injury, or fire.
• Switch all phases of the external power supply off before mounting or removing the module. If
you do not switch off the external power supply, it will cause failure or malfunction of the module.
[DISPOSAL PRECAUTIONS]
E CAUTION
• When disposing of this product, treat it as industrial waste.
REVISIONS
* The manual number is given on the bottom left of the back cover.
Thank you for choosing the Mitsubishi MELSEC-A Series of General Purpose Programmable
Controllers. Please read this manual carefully so that the product is used to its optimum. A copy of
this manual should be forwarded to the end user.
This manual describes specifications and requirements related to safety, installations, wiring and
maintenance of the AnS series PC. For functional information, please refer to detail manuals of
each module.
Guidelines for the safety of the user and protection of the AnS series PC
This manual provides information for the installation and use of the AnS series PC. The manual
has been written to be used by trained and competent personnel. Please read the manual carefully
before installation and/or operations of the product. If the product is used in a manner not
specified by the manual, the protection provided by the product may be impaired.
a) Any engineer who is responsible for the planning, design and construction of
automatic equipment using the product associated with this manual should be of a
competent nature, (trained and qualified to the local and national standards required
to fulfill that role). These engineers should be fully aware of all aspects of safety with
regards to automated equipment.
c) All operators of the completed product should be trained to use that product in a safe
and co-ordinated manner in compliance to established safety practices. The
operators should also be familiar with all documentation which is connected with the
actual operation of the completed equipment.
Note: the term ‘completed equipment’ refers to a third party constructed device which
contains or uses the product associated with this manual.
P DANGER
Indicates that the identified danger could possibly cause serious physical
injury and/or death.
ECAUTION Indicates that the identified danger could possibly cause physical injury or
property damage.
Notification of CE marking
The following products have shown compliance through direct testing (to the
identified standards) and design analysis (forming a technical construction file)
to the European Directive for Electromagnetic Compatibility (89/336/EEC)
Products: Type: Programmable Logic Controller
(Open Type equipment, Installation category II)
Model: AnS-Series
(Applicable units listed below)
Models
A1S32B A1S63P A1SG62 A1SJHCPU A1SY18A A2SHCPU
A1S33B A1S64AD A1SH42 A1SP60 A1SY18AEU A2SHCPU-S1
A1S35B A1S65B A1SH42 A1ST60 A1SY22 A64DAIC
A1S38B A1S65B-S1 A1SI61 A1SX10EU A1SY28A A64DAVC
A1S52B A1S68AD A1SJ51T64 A1SX20EU A1SY28EU A68ADC
A1S52B-S1 A1S68B A1SJ71AP21 A1SX30 A1SY40 AD61C
A1S55B A1S68B-S1 A1SJ71AP21-S3 A1SX40 A1SY41 AJ55TB2-4R
A1S55B-S1 A1S68DAI A1SJ71AR21 A1SX40-S1 A1SY42 AJ55TB2-8R
A1S58B A1S68DAV A1SJ71AT21B A1SX40-S2 A1SY50 AJ55TB3-4D
A1S58B-S1 A1S68TD A1SJ71E71-B2 A1SX41 A1SY60E AJ55TB3-8D
A1S61P A1SCPU A1SJ71E71-B5 A1SX41-S2 A1SY68A AJ55TB32-4DR
A1S61PEU A1SCPU-S1 A1SJ71LP21 A1SX42 A1SY71 AJ55TB32-8DR
A1S61PN A1SHCPU A1SJ71PT32-S3 A1SX42-S2 A1SY80 AX40Y50C
A1S62DA A1SD51S A1SJ71C24-PRF A1SX80 A1SY81 AX80Y14CEU
A1S62DA A1SD61 A1SJ71C24-R2 A1SX80-S1 A1SY81EP AX80Y80C
A1S62P A1SD70 A1SJ71C24-R4 A1SX80-S2 A2ASCPU AX41C
A1S62PEU A1SD71-S2 A1SJ71UC24-PRF A1SX81 A2ASCPU-S1 AX81C
A1S62PN A1SD71-S7 A1SJ71UC24-R2 A1SX81-S2 A2ASCPU-S30 AY15CEU
A1S62RD3 A1SD75-P1 A1SJ71UC24-R4 A1SY10 A2ASCPU-S60 AY51C
A1S62RD4 A1SD75-P2 A1SJ72T25B A1SY10EU A2SCPU AY81C
A1S63ADA A1SD75-P3 A1SJCPU-S3 A1SY14EU A2SCPU-S1
The products listed above must be used as directed by the associated documentation in order to
provide full compliance. Please contact your local Mitsubishi Sales office or distributor for further
details.
CONTENTS
3. INSTALLATION ................................................................................................................. 3 - 1 to 3 - 23
3.1 General Safety Requirements ................................................................................................3 - 1
3.2 Requirements for Compliance to EMC Directive (89/336/EEC) ........................................3 - 2
3.2.1 EMC standards ............................................................................................................3 - 2
3.2.2 Installation instructions for EMC ...............................................................................3 - 4
3.2.2.1 Controll cabinet ..........................................................................................3 - 4
3.2.2.2 Connection of power and earth wires3 - 4
3.2.2.3 Cables .........................................................................................................3 - 5
3.2.2.4 Shield earthing ...........................................................................................3 - 6
3.2.2.5 MELSECNET/II module.............................................................................3 - 6
3.2.2.6 Ethernet module .........................................................................................3 - 7
3.2.2.7 I/O and other communication cables .....................................................3 - 7
3.2.2.8 Power supply module ................................................................................3 - 7
3.2.2.9 Ferrite core .................................................................................................3 - 8
3.2.2.10 Noise filter (power supply line filter) .......................................................3 - 8
3.3 Requirment to Conform to the low Voltage Instruction .......................................................3 - 9
3.3.1 Standard applied for MELSEC-AnS..........................................................................3 - 9
3.3.2 Precautions When using the MELSEC-AnS series PC......................................... 3 -10
3.3.3 Power supply .............................................................................................................. 3 -10
3.3.4 Control box .................................................................................................................. 3 -11
3.3.5 Module installation ..................................................................................................... 3 -11
3.3.6 Grounding .................................................................................................................... 3 -12
3.3.7 External wiring ............................................................................................................ 3 -12
3.4 Module Handling ..................................................................................................................... 3 -13
3.5 Base Mounting ......................................................................................................................... 3 -14
3.6 Constructions to Reduce EMI Noise ..................................................................................... 3 -16
3.7 Precautions When Unfailure Power System (CPS) is Connected.................................... 3 -17
3.8 Part Indentification of the CPU .............................................................................................. 3 -18
3.9 RS232C Interface (A1SCPUC24-R2 only) ........................................................................... 3 -21
3.10 Self-Loopback Test (A1SCPUC24-R2 only) ........................................................................3 -23
–i–
4. WIRING ............................................................................................................................... 4 - 1 to 4 - 17
4.1 General Safety Requirements ................................................................................................4 - 1
4.2 Power Supply Modules ............................................................................................................4 - 2
4.3 Digital I/O Modules ...................................................................................................................4 - 5
4.3.1 Input module connections ..........................................................................................4 - 6
4.3.2 Output module connections ...................................................................................... 4 -10
4.3.3 Input/output composite module connections ...........................................................4 -16
6. MAINTENANCE ................................................................................................................... 6 - 1 to 6 - 4
6.1 General Safety Requirement ..................................................................................................6 - 1
6.2 Daily Inspection ........................................................................................................................6 - 2
6.3 Periodic Inspection ...................................................................................................................6 - 3
6.4 Battery Replacement................................................................................................................6 - 4
APPENDIX ................................................................................................................................. A - 1 to A - 2
Appendix 1 Dissimilarities between A1SHCPU and A1SCPU(S1)............................................. A - 1
Appendix 2 Dissimilarities between A2SHCPU(S1) and A2SCPU(S1) ..................................... A - 1
Appendix 3 Diffrernces between A2SCPU-S30/S60 and A2ASCPU(S1).................................. A - 2
Appendix 4 CE Marking Compatible Module for Compact PC ................................................... A - 2
Appendix 5 CC-Link Dedicated Instructions List .......................................................................... A - 2
– ii –
This manual describes cautions on handling, connection to I/O modules, and
error codes of A1SCPU(S1), A2SCPU(S1), A2ASCPU(S1/S30/S60), and
A1SHCPU, A1SHCPU(S1), A1SCPUC24-R2 (hereafter called “the CPU”).
Refer to the following manuals when necessary.
Detailed manuals • A1SCPU/A1SCPUC24-R2/A2SCPU User’s Manual (IB-66320)
This manual describes the specifications and functions of A1S, A1SC24-R2
and A2SCPU(S1), and specifications etc. of the memory cassettes, the
power supply module and extension base unit.
• A2ASCPU(S1) User’s Manual (IB-66455)
This manual describes the specifications and functions of A2ASCPU(S1)
and the specifications of the memory cassettes, the power supply modules
and extension base units that can be used with it.
• A1SJHCPU/A1SHCPU/A2SHCPU(S1) User’s Manual (IB-66779)
This manual describes the specifications and functions of A1SJHCPU,
A1SH, and A2SHCPU(S1) and the specifications of the memory cassettes,
the power supply modules and extension base units that can be used with
it.
Item Specifications
Ambient operating
0 to 55°C
temperature
Ambient storage
-20 to 75°C
temperature
Ambient operating
10 to 90% RH, Non-condensing
humidity
Ambient storage humidity 10 to 90% RH, Non-condensing
Frequency Acceleration Amplitude No. of sweeps
0.075mm
Under intermittent 10 to 57Hz —
Conforming to (0.003inch) 10 times each
Vibration resistance JIS B 3501, vibration
57 to 150Hz 9.8m/s 2 {1G} — in X, Y, Z
IEC 1131-2 directions
0.035mm
Under continuous 10 to 57Hz — (for 80 min.)
(0.001inch)
vibration
57 to 150Hz 4.9m/s2 {0.5G} —
Conforming to JIS B3501, IEC 1131-2
Shock resistance
(147m/s 2 {15G}, 3 times in each of 3 directions X Y Z)
Operating ambience No corrosive gases
Operating elevation 2000m (6562 feet) max.
Installation location Control panel
Over voltage category * 1 II max.
Pollution level * 2 2 max.
*1: This indicates the section of the power supply to which the equipment is assumed to be
connected between the public electrical power distribution network and the machinery within the
premises. Category II applies to equipment for which electrical power is supplied from fixed
facilities. The surge voltage withstand level for up to the rated voltage of 300V is 2500V.
*2: This index indicates the degree to which conductive material is generated in terms of the
environment in which the equipment is used. Pollution level 2 is when only non-conductive
pollution occurs. A temporary conductivity caused by condensation must be expected
occasionally.
1–1
2. MODULE SPECIFICATIONS
MELSEC-A
2. MODULE SPECIFICATIONS
Specifications
Item
A161P A1S62P A1S63P
5 VDC 5A 3A 5A
Rated output current
24 VDC±10% 0.6 A
Between primary
1500 VAC *1 1500 VAC *1 500 VAC
Dielectric withstand and 5 VDC
voltage
Between primary
1500 VAC *1
and 24 VDC
Power indication Power LED indication (light at the time of output of 5VDC)
2–1
2. MODULE SPECIFICATIONS
MELSEC-A
50/60 Hz ±5%
105VA
5A 3A 5A 3A
0.6A 0.6A
20ms or higher
130 × 55 × 93.6 (5.12 × 2.17 × 3.69) 130 × 54.5 × 93.6 (5.12 × 2.15 × 3.69)
*4: A1S61PEU and A1S62PEU comply with EN61010-1 and safety aspects of IEC1131-2 to meet the Low Voltage
Directive which will be mandatory from the 1st of January 1997.
*5: Do not apply over 400 Voltage between AC and LG as the Varistor is installed between the AC and LG.
2–2
2. MODULE SPECIFICATIONS
MELSEC-A
2.2 Digital I/O Modules
12/24 VAC,
7 VAC/VDC or 2.7 VAC/VDC
A1SX30 AC/DC input 16 50/60 Hz 4.2/8.6 mA 75% (26.4 VAC)
higher or lower
12/24 VDC
8 VDC or 100%
A1SX40 16 12/24 VDC 3/7 mA 4 VDC or lower
higher (26.4 VDC)
8 VDC or
A1SX42 64 12/24 VDC 2/5 mA 4 VDC or lower 50% (24 VDC)
500 VAC higher
17.5 VDC or
A1SX42-S2 64 24 VDC 5 mA 7 VDC or lower 50% (24 VDC)
higher
3.5 VDC or
A1SX71 32 5/12 VDC 1.2/3.3 mA 1 VDC or lower 100%
higher
8 VDC or 100%
A1SX80 16 12/24 VDC 3/7 mA 4 VDC or lower
higher (26.4 VDC)
17 VDC or 100%
A1SX80-S1 DC input 16 24 VDC 7 mA 5 VDC or lower
higher (26.4 VDC)
(sink/source)
13 VDC or 100%
A1DX80-S2 16 24 VDC 7 mA 6 VDC or lower
higher (26.4 VDC)
8 VDC or
A1SX81 32 12/24 VDC 3/7 mA 4 VDC or lower 60% (26.4 VDC)
higher
13 VDC or
A1SX81-S2 32 24 VDC 7 mA 6 VDC or lower 60% (26.4 VDC)
higher
2–3
2. MODULE SPECIFICATIONS
MELSEC-A
0.3 mm 2 SELV
10 ms 10 ms 40-pin connector AWG22 32 500 VAC 0.09 A 64 power
supply is
required
10 ms 10 ms 40-pin connector 32 500 VAC 0.09 A 64
2
0.75 to 1.25 mm
0.4 ms 0.5 ms Terminal AWG15 to 19 16 1000 VAC 0.05 A 16
0.3 mm 2
10 ms 10 ms 37-pin connector AWG22 32 1000 VAC 0.08 A 32
2–4
2. MODULE SPECIFICATIONS
MELSEC-A
2.2.2 Output modules
AC terminal-Relay
Relay output 1780 VAC
A1SY10EU 16 120 VAC, 24 VDC 2 A/pt, 8 A/com coil, 5 VAC 10 ms 12 ms
(for 24 VDC)
Relay coil, 5 VAC 500 VAC
AC terminal-Relay
2830 VAC
A1SY14EU Relay output 12 240 VAC, 24 VDC 2 A/pt, 8 A/com coil, 5 VAC 10 ms 12 ms
Relay coil, 5 VAC 500 VAC
AC terminal-Relay
2830 VAC
A1SY18AEU Relay output 8 240 VAC, 24 VDC 2 A/pt coil, 5 VAC 10 ms 12 ms
Relay coil, 5 VAC 500 VAC
A1SY22 Triac output 16 240 VAC, 50/60 Hz 0.6 A/pt, 2.4 A/com 1500 VAC 1 ms 0.5 cycle + 1 ms
A1SY28A Triac output 8 240 VAC, 50/60 Hz 1 A/pt, 4 A/module 1500 VAC 1 ms 0.5 cycle + 1 ms
A1SY28EU Triac output 8 100 - 240 VAC 0.6 A/pt, 1.9 A/com 2830 VAC 1 ms 0.5 cycle + 1 ms
2–5
2. MODULE SPECIFICATIONS
MELSEC-A
SELV power
supply
Terminal 4 None None 1000 VAC 0.1 A required 0.12 A 16
0.75 to
1.25 mm 2
AWG15 to 19
Terminal 1 None None 1000 VAC 0.075 A 0.24 A 16
40-pin connector 0.3 mm 2 32 Zener diode 3.2 A 500 VAC 0.08 A 0.5 A 32
AWG22
40-pin connector 32 Zener diode 3.2 A 500 VAC 0.08 A 0.93 A 64
0.3mm 2
40-pin connector. 32 None 1.6 A 500 VAC 0.15 A 0.4 A 32
AWG22
0.75 to
Terminal 1.25 mm 2 8 Zener diode 5A 1000 VAC 0.02 A 0.12 A 16
AWG15 to 19
2–6
2. MODULE SPECIFICATIONS
MELSEC-A
2.2.3 Input/output combined modules
2–7
2. MODULE SPECIFICATIONS
MELSEC-A
40-pin 0.3 mm 2
10 ms 10 ms 32 500 VAC 0.05 A 32
connector AWG22
SELV power
10 ms 10 ms Terminal 8 500 VAC 0.05 A 16 supply
0.75 to 1.25 required
mm 2
AWG15 to 19
10 ms 10 ms Terminal 8 500 VAC 0.05 A 16
2–8
MEMO
3. INSTALLATION
MELSEC-A
3. INSTALLATION
E CAUTION
This product is an open type equipment and itself does not comply with IP2X
protection. The product must be installed in a suitable enclosure which
should be selected and installed in accordance to the local and national
standards.
An enclosure which contains the product can be opened only under any of
the following conditions (a) to (c) in order to protect operators from electrical
shock in normal operations. The following measures must be taken:
(a) The use of a key or tool is necessary. This method is only allowed
for access by skilled or instructed persons.
(c) Barriers should be provided for all live parts except those supplied
by Extra-Low Voltage.
3–1
3. INSTALLATION
MELSEC-A
3.2 Requirements for Compliance to EMC Directive (89/336/EEC)
The EMC Directive (89/336/EEC) will become mandatory within Europe from
January 1st 1996. The EMC directive in essence defines the amount of
electromagnetic output a product is allowed to produce and how susceptible
that product is to electromagnetic interference. Any manufacturer or importer
of electrical/electronic apparatus must before releasing or selling products
within Europe after that date have either a CE mark attached to their goods.
Testing to comply with the directive is done by use of agreed European
standards which define limits for radiated and mains conducted electro-ma-
gnetic emissions from equipment, levels of immunity to radiated emissions,
ability for equipment to cope with transient voltage surges and electro-static
discharges.
When installed in the specified manner this unit will be compliant with the
relevant standards EN50081-2 and prEN50082-2 as applicable in the EMC
directive. Failure to comply with these instructions could lead to impaired
EMC performance of the equipment and as such Mitsubishi Electric Corpo-
ration can accept no liability for such actions.
When the PC is installed following the directions given in this manual its EMC
performance is compliant to the following standards and levels as required
by the EMC directive.
3–2
3. INSTALLATION
MELSEC-A
(*1) QP: Quasi-peak value, Mean: Average value
(*2) The PC is an open type device(device installed to another device) and
must be installed in a conductive control box.
The tests for the corresponding items were perfomed while the PC was
installed to inside the control box.
3–3
3. INSTALLATION
MELSEC-A
3.2.2 Installation instructions for EMC
3.2.2.1 Control cabinet
Earthing and power supply wires for the PC system must be connected as
described below.
(1) Provide an earthing point near the power supply module. Earth the
power supply’s LG and FG terminals (LG: Line Ground, FG: Frame
Ground) with the thickest and shortest wire possible. (The wire length
must be 30 cm or shorter.) The LG and FG terminals function is to pass
the noise generated in the PC system to the ground, so an impedance
that is as low as possible must be ensured. As the wires are used to
relieve the noise, the wire itself carries a large noise content and thus
short wiring means that the wire is prevented from acting as an antenna.
Note) A long conductor will become a highly efficient antenna at high fre-
quency.
(2) The earth wire lead from the earthing point must be twisted with the
power supply wires. By twisting with the earthing wire, noise flowing
from the power supply wires can be relieved to the earthing. However,
if a filter is installed on the power supply wires, the wires and the
earthing wire may not need to be twisted.
(3) Except for A1S61PEU and A1S62PEU, short between FG and LG
terminals by a short jumper wire.
3–4
3. INSTALLATION
MELSEC-A
3.2.2.3 Cables
The cables led from the control cabinet contain a high frequency noise
element and outside the control panel these cables act as antenna and
radiate noise. The cables connected to input/output modules or special
modules which leave the control panel must always be shielded cables.
Mounting of a ferrite core on the cables is not required (excluding some
models) but if a ferrite core is mounted, the noise radiated through the cable
can be suppressed further.
Use of a shielded cable is also effective for increasing the noise immunity
level. The PC system’s input/output and special function module provide a
noise immunity level of equivalent to that stated in IEC801-4: 2 kV when a
shielded cable is used. If a shielded cable is not used or if the shield earthing
treatment is not suitable even when used (refer to section 3.2.2.4), the noise
immunity level is less than 2 kV
Note) prEN50082-2 specifies the noise resistance level based on the signal
wire application
Signals involved in process control: 2 kV
Signals not involved in process control: 1 kV
The meaning of “involved in process control” is not defined in prEN50082-2.
However, when the purposes of the EMC Directive are considered, the
signals that could cause personal injury or risks in the facility if a malfunction
occurs should be defined as “signals involved in process control”. Thus, it is
assumed that a high noise immunity level is required.
3–5
3. INSTALLATION
MELSEC-A
3.2.2.4 Shield earthing
When a shield of shield cable is earthed to the cabinet body, please ensure
that the shield contact with the body is over a large surface area. If the
cabinet body is painted it will be necessary to remove paint from the contact
area. All fastenings must be metallic and the shield and earthing contact must
be made over the largest available surface area. If the contact surfaces are
too uneven for optimal contact to be made either use washers to correct for
surface inconsistencies or use an abrasive to level the surfaces. The follo-
wing diagrams show examples of how to provide good surface contact of
shield earthing by use of a cable clamp.
Screw
Clamp fitting
Shield section
(a) Peal the cable insulation off (b) Sandwich the exposed shield section with the clamp
and expose the shield section. and earth to the control cabinet over a wide area.
Note) The method of earthing by soldering a wire onto the shield section of
the shielded cable as shown below is not recommended. The high
frequency impedance will increase and the shield will be ineffective.
Shielded cable
Wire
Crimp terminal
(1) Always use a triaxial cable for the module. The radiated noise in the
band of 30 MHz or higher can be suppressed by using a triax cable.
Earth the outer shield by the method described in Section 3.2.2.4.
(2) Always mount a ferrite core onto the triaxial cable. Mount the ferrite core
near the control cabinet outlet of each cable. Use of the TDK ZCAT3035
ferrite core is recommended.
3–6
3. INSTALLATION
MELSEC-A
3.2.2.6 Ethernet module
(1) Always earth the AUI cable connected to the A1SJ71E71-B5. The AUI
is a shielded cable so remove the outer insulation and connect to earth
the exposed shield section using as wide a surface area as possible in
the manner shown below.
AUI cable
Shield
(2) Always use a triaxial cable for the coaxial cable connected to the
A1SJ71E71-B2. The earthing precautions are the same as Section
3.2.2.5.
(3) For A1SJ71E71-B2/B5, always mount a ferrite core in addition to items
(1) and (2) above. Use of the TDK ZCAT3035 ferrite core is recommen-
ded.
Always earth the shield section of the I/O signal cables and other communi-
cation cables (RS-232-C, RS-422, etc.) in the same manner as described in
Section 3.2.2.4 if the cables go outside of the control cabinet.
The precautions required for each power supply module are described below.
Always observe the items noted as precautions.
Model Precautions
A1S61P Always mount one of the filters listed in section 3.2.2.10 to the incoming
A1S62P power supply lines.
A1S63P (*1)
A1S61PEU None
A1S62PEU
A1S61PN
A1S62PN
(*1) If a sufficient filter circuitry is built into a 24 VDC external power supply
unit, the noise generated by A1S63P will be absorbed by that filter
circuit, so a line filter may not be required.
3–7
3. INSTALLATION
MELSEC-A
3.2.2.9 Ferrite core
A ferrite core is effective for reducing noise in the band of 30 MHz to 100
MHz. Mounting of a ferrite core is not necessary except for some particular
models described in Section 3.2.2.5 and 3.2.2.6. However if further attenua-
tion of noise is necessary, mounting of a ferrite core on cables which radiate
noise is recommended. When a ferrite core is mounted, mount the ferrite core
just before the point where the cable goes outside of the cabinet. The ferrite
will not be effective if the mounting position is not adequate.
Ferrite Ferrite
core core
Noise Noise
(a) When there is a distance from the (b) When mounted by the cable exit
cable exit hole, the noise will jump hole, the noise will not jump over
over the forrite, thus the effect will the ferrite.
be halved.
The noise filter (power supply line filter) is a device effective to reduce
conducted noise. Except some particular models described in Section
3.2.2.8, installation of a noise filter onto the power supply lines is not
necessary. However conducted noise can be reduced if it is installed. (The
noise filter is generally effective for reducing conducted noise in the band of
10 MHz or less.) Usage of the following filters is recommended.
3–8
3. INSTALLATION
MELSEC-A
The precautions required when installing a noise filter are described below.
(1) Do not bundle the wires on the input side and output side of the noise
filter. When bundled, the output side noise will be induced into the input
side wires from which the noise was filtered.
Input side Input side
(power supply side) (power supply side)
Introduction
Filter Filter
(a) The noise will be included when the (b) Separate and lay the input
input and output wires are bundled. and output wires.
(2) Earth the noise filter earthing terminal to the control cabinet with the
shortest wire possible (approx. 10 cm).
3.3 Requirement to Conform to the Low-Voltage Instruction
We have put the maximum effort to develop this material based on the
requirements and standards of the regulation that we have collected. How-
ever, compatibility of the devices which are fabricated according to the
contents of this manual to the above regulation is not guaranteed. Each
manufacturer who fabricates such device should make the final judgment
about the application method of the low-voltage instruction and the product
compatibility.
For the modules which operate with the rated voltage of 50VAC/75VDC or
above, we have developed new models that conform to the above standard.
(See Appendix 4.)
For the modules which operate with the rated voltage under 50VAC/75VDC,
the conventional models can be used, because they are out of the low-voltage
instruction application range.
3–9
3. INSTALLATION
MELSEC-A
3.3.2 Precautions when using the MELSEC-AnS series PC
Module selection
For I/O module with 24VDC rated input, a conventional model can be
used.
The installation category indicates the durability level against surge voltage
generated by a thunderbolt. Category I has the lowest durability; category
IV has the highest durability.
Category II indicates a power supply whose voltage has been reduced by two
or more levels of isolating transformers from the public power distribution.
3 – 10
3. INSTALLATION
MELSEC-A
3.3.4 Control box
Because the PC is an open device (a device designed to be stored within
another unit), be sure to use it after storing in the control box.
(a) The control box must be equipped with a lock so that only the
personnel who has studied about the electric facility and have
enough knowledge can open it.
(b) The control box must have a structure which automatically stops the
power supply when the box is opened.
When using the A1S5aB expansion base with no power supply, attach
the cover packaged with the expansion base to the side of the left-
most module.
3 – 11
3. INSTALLATION
MELSEC-A
3.3.6 Grounding
There are two kinds of grounding terminals as shown below. Either groun-
ding terminal must be used grounded.
3 – 12
3. INSTALLATION
MELSEC-A
3.4 Module Handling
E CAUTION
Do not disassemble or modify the modules. Doing so could cause trouble,
erroneous operation, injury, or fire.
When wiring, be sure there are no foreign substances such as sawdust or
wiring debris inside the module. Such debris could cause fires, damages, or
erroneous operation.
Tighten the terminal screws with the specified torque. If the terminal screws
are loose, it could result in short circuits, fire, or erroneous operation. If the
terminal screws are too tight, it may cause falling, short circuit or erroneous
operation due to damage of the screws or module.
Install so that the pegs on the bottom of the module fit securely into the base
unit peg holes, and use the specified torque to tighten the module’s fixing
screws. Not installing the module correctry could result in erroneous opera-
tion, damage, or pieces of the product falling. If the terminal screws are too
tight, it may cause falling, short circuit or erroneous operation due to damage
of the screws or module.
(1) Module enclosure, terminal block connectors and pin connectors are
made of resin; do not drop them or subject them to strong impact.
(2) Do not remove modules’ printed circuit boards from the enclosure in
order to avoid changes in operation.
(3) During wiring, take care to ensure that wiring off-cuts, etc. do not get
inside the case. If anything does get inside the case, remove it.
(4) Tighten the module mounting and fixing screws as specified below.
3 – 13
3. INSTALLATION
MELSEC-A
3.5 Base Mounting
(1) Mounting dimension
Mounting dimensions of each base unit are as follows:
out OUT
HS
H
CPU I/O 0 I/O 1 I/O 2 I/O 3 I/O 4 I/O 5 I/O 6 I/O 7
POWER MITSUBISHI ELECTRIC CORPORATION 80626E80G52
MADE IN JAPAN E.S.D A1S38B
WS
W
Dimensions mm (inch)
Main base 30mm (1.18 inch) or over Main base 30mm (1.18 inch) or over
Extension base (A1S5[ ]B(S1),A1S6[ ]B(S1)) 30mm (1.18 inch) or Extension base (A5[ ]B,A6[ ]B) 80 mm (3.15 inch)
over or over
Conduit
Conduit (50mm (1.97 inch)
(50mm (1.97 inch) or less in height)
or less in height)
30mm (1.18 inch) or over
80 mm (3.15 inch)
or over
3 – 14
3. INSTALLATION
MELSEC-A
(3) Unit mounting orientation
Flat
Vertical
(4) Mount base unit on a flat surface. If the mounting surface is not even,
this may strain the printed circuit boards and cause malfunctions.
(5) Avoid mounting base unit in proximity to vibration sources such as large
magnetic contractors and no-fuse circuit breakers; mount these on a
separate panel or at a distance.
(6) In order to avoid the effects of radiated noise and heat, provide the
clearances indicated below between the PC and devices that generate
noise or heat (contactors and relays).
Required clearance in front of: at least 100 mm (3.94 inches)
At least 100 mm
(3.94 inches) At least 50mm(1.97 inches)
Contactor,
relay, etc.
3 – 15
3. INSTALLATION
MELSEC-A
(7) If you want to mount base units on a DIN rail, please note the following
points.
TH35-7.5Fe
TH35-7.5Al
TH35-15Fe
*JIS: Japanese Industrial Standard
35 mm
(1.38 inches)
P P P
Door of the cabinet should be also connected to the body low impe-
dance wires.
3 – 16
3. INSTALLATION
MELSEC-A
(3) Process signal cables
Please be aware of the following points for process signal cable in-
stallations.
(a) Do not install process signal cables with primary voltage lines.
(b) If process cables are installed outside of the cabinet, use of screen
cables is effective for EMI noise reduction.
Use a UPS of inverter power supply type at all time with 5% or less voltage
distortion. Do not use a UPS of commercial power supply type.
3 – 17
3. INSTALLATION
MELSEC-A
3.8 Part Identification of the CPU
This section gives the names of each part of the CPU.
(2) (6)
(1)
(9) (7)
(5)
(10)
(4)
A1SCPU(S1) A2SCPU(S1) A2ASCPU(S1/S30/S60)
3 – 18
3. INSTALLATION
MELSEC-A
MELSEC A1SCPUC24-R2
STOP
RUN L.CLR RUN
RESET
ERROR RESET
(12)
MITSUBISHI
ON
(13)
1
2
3
BC D
4
A
E
8 9
F0 1
5
67
6
2
34 5
7
8
9
(14)
(15)
A1SCPUC24-R2
NAK
9 6 NAK After sending NAK: ON
*1 Transmission speed setting After sending ACK: OFF
10
Baud rate Result of PC CPU communications
300 600 1200 2400 4800 9600 19200
(BPS) 7 C/N Error: ON
Normal: OFF
SW05 OFF ON OFF ON OFF ON OFF
Parity/Sum check error
SW06 OFF OFF ON ON OFF OFF ON 8 P/S Error: ON
Normal: OFF
SW07 OFF OFF OFF OFF ON ON ON
Protocol error
9 PRO Communications protocol error: ON
Normal: OFF
(13) Mode setting switch
SIO error
10 SIO
Mode settings (factory setting: 0) Normal: OFF
Mode Setting
Setting
Switch Number (15) RS-232C connector
BC D 0 Unusable
A
E
8 9
F0 1
1 Protocol 1
67
2
34 5 2 Protocol 2
3 Protocol 3
MODE 4 Protocol 4
6 to E Unusable
3 – 19
3. INSTALLATION
MELSEC-A
MELSEC A1SHCPU
STOP
RUN LCLR RUN
ERROR RESET RESET (16)
MITSUBISHI
(10)
A1SHCPU/A2SHCPU(S1)
OFF:Refresh method
Memory write protect setting (RAM and E 2 PROM)
ON: With memory write protection *1
OFF:Without memory write protection
Memory write protection range
9 144 to 192k bytes
8 112 to 144k bytes
7 96 to 112k bytes
6 80 to 96k bytes
5 64 to 80k bytes
4 48 to 64k bytes
3 32 to 48k bytes
2 16 to 32k bytes
ON OFF
1 0 to 16k bytes
3 – 20
3. INSTALLATION
MELSEC-A
3.9 RS232C Interface (A1SCPUC24-R2 only)
(1) RS-232C connector specificatins
Pin Signal Signal Direction
Signal Name
Number Abbreviation A1SCPUC24-R2 ↔ External Device
Product name
9-pin Dsub (male), screw mounted
17JE-23090-02-D8A, made by DDK
(2) RS-232C cable
For the RS-232C cable, use a cable that conforms to the RS-232C
standard and is no longer than 15 m.
(Recommended cable)
7/0. 127[ ]P HRV-SV............(RS-232C cable made by Oki Densen)
Specify the number of wire pairs.
For example, if the number of pairs is thirteen:
7/0. 127 13P HRV-SV
(3) Connecting the RS-232C connectors
The standard method for connecting the RS-232C connectors is shown
below.
For details on the connection method, refer to the Computer Link Module
User’s Manual (Com. link func./Print func.).
CD 1 CD
RD(RXD) 2 RD(RXD)
SD(TXD) 3 SD(TXD)
DTR(ER) 4 DTR(ER)
SG 5 SG
DSR(DR) 6 DSR(DR)
RS(RTS) 7 RS(RTS)
CS(CTS) 8 CS(CTS)
3 – 21
3. INSTALLATION
MELSEC-A
(b) Example connection to an external device in which the CD signal
(pin No.8) cannot be switched ON and OFF.
In the case of a connection to a device in which the device’s CD
signal cannot be switched ON and OFF, set non-execution of the
buffer memory address 10BH RS232C CD terminal check.
1) Example connection to an external device in which DC code
control or DTR/DSR code control is executed.
CD 1 CD
RD(RXD) 2 RD(RXD)
SD(TXD) 3 SD(TXD)
DTR(ER) 4 DTR(ER)
SG 5 SG
DSR(DR) 6 DSR(DR)
RS(RTS) 7 RS(RTS)
CS(CTS) 8 CS(CTS)
CD 1 CD
RD(RXD) 2 RD(RXD)
SD(TXD) 3 SD(TXD)
DTR(ER) 4 DTR(ER)
SG 5 SG
DSR(DR) 6 DSR(DR)
RS(RTS) 7 RS(RTS)
CS(CTS) 8 CS(CTS)
3 – 22
3. INSTALLATION
MELSEC-A
3.10 Self-Loopback Test (A1SCPUC24-R2 only)
The self-loopback test checks whether or not the isolated A1SCPUC24-R2
(not connected to any external devices) will operate correctly.
For details on the self-loopback test, refer to the Computer Link Module
User’s Manual (Com. link func./Printer func.).
5 SG Signal ground
SIO OFF
RS-232C communications SIO
SD ON
check Flicker (LED No.10)
RD
Completed
• Turn the power supply OFF.
3 – 23
4. WIRING
MELSEC-A
4. WIRING
P DANGER
All external power supply must be turned off during installation and wiring.
Unless all phases are cut off from the products, it could cause electrical
shock or damage on the products.
Before connecting the power to the products, put terminal covers back
onto the terminals.
Otherwise, it could cause electrical shock.
E CAUTION
Wiring for modules which provide connector for external wiring should be
securely carried out with the specified tools or by soldering. Unsecured
connection could cause short-circuit, fire, and/or malfunction of the prod-
ucts.
4–1
4. WIRING
MELSEC-A
Do not place process control signal cables and/or communication cables
nearby main power cables or actuation power cables so that risk of noise
trouble can be minimized. It is recommended to keep a distance of 100
mm or more between those cables.
(a) A1S61P
Terminal
A1S61P Wiring Instructions
Name
(b) A1S61PEU
Terminal
A1S61PEU Wiring Instructions
Name
4–2
4. WIRING
MELSEC-A
(c) A1S61PN
Terminal
A1S61PN
Wiring Instructions
Name
NC No Connectable
(d) A1S62P
A1S62P Terminal
Wiring Instructions
Name
4–3
4. WIRING
MELSEC-A
(e) A1S62PEU
Terminal
Wiring Instructions
A1S62PEU Name
(f) A1S62PN
A1S62PN Terminal
Wiring Instructions
Name
(g) A1S63P
Terminal
Wiring Instructions
A1S63P Name
Functional earth
4–4
4. WIRING
MELSEC-A
(2) Take following measures so that electrical noise is minimized.
(a) Provide separate wiring for the PC power, I/O devices, and other
operating devices as shown below. Further more, insert an isolated
transformer if intensive noise is expected.
I/O power
supply
Control devices
Main power
supply
Main power devices
PC I/O
AC power source
devices
E2
E1
E1 Lightning surge absorber
POINTS
(1) Provide separator grounding for the lightning surge absorber (E1) and
for the PC (E2).
(1) I/O signal wires must be installed at least 100 mm (3.94 inch) away from
high-voltage and large-current main power wires so that noise induction
from such high power circuit is minimized.
(2) If the I/O signal wires cannot be separately installed from the high power
wires, use shielded cables for I/O signal and connect their shield to the
earth.
4–5
4. WIRING
MELSEC-A
4.3.1 Input module connections
P DANGER
Do not touch terminals while the power is
supplied.
Model Rated Input Voltage Model Rated Input Voltage
X00 X00
X01 1 X01 1
2 X02 2 X02
X03 3 X03 3
4 X04 4 X04
X05 5 X05 5
6 X06 6 X06
X07 7 X07 8 7
8 COM COM
X08 9 X08 9
10 X09 10 X09
X0A 11 X0A 12 11
12 X0B X0B
X0C 13 X0C 14 13
14 X0D X0D
X0E 15 X0E 16 15
16 X0F X0F
- + 17 + - COM 17
COM 18
18 19
19 - + 20
20
9 and 18 are connected internally. 9 and 18 are connected internally.
4–6
4. WIRING
MELSEC-A
Vacant B3 A3 Vacant
- + COM Vacant
B2 A2
COM Vacant
*1 The figure above shows the connections
B1 A1
for the open collector (sink) type.
B1 and B2 are connected internally.
4–7
4. WIRING
MELSEC-A
A1SX81-S2 24 VDC
X00
X01 1
20
X02
X03 2
21
X04
X05 3
22
X06
X07 4
23
X08
X09 5
24
X0A
X0B 6
25
X0C
X0D 7
26
X0E
X0F 8
27
X10
X11 9
28
X12
X13 10
29
X14
X15 11
30
X16
X17 12
31
X18
X19 13
32
X1A
X1B 14
33
X1C
15
X1D 34
X1E
16
X1F 35
COM - +
17
COM 36
COM + -
18
Vacant 37
19 Vacant
4–8
4. WIRING
MELSEC-A
B6 XSCN4 A6 XSCN5
B3, A3
B5 XSCN6 A5 XSCN7
12/24 VDC
12/24 12/24
B3 A3
VDC VDC
B2 0V A2 0V
*1 If there will be cases where two or more switches
B1 FG A1 FG
are pressed simultaneously, install a diode at each
switch (see right).
4–9
4. WIRING
MELSEC-A
4.3.2 Output module connections
Y00 Y00
Y01 1 L
L 2 Y01 1 L
Y02 L 2
Y03 3 L Y02
L 4 Y03 3 L
Y04 4
Y05 5 L L Y04
L 6 Y06 Y05 5 L
Y07 7 L L 6 Y06
L 8 COM1 7 L
Y07
Y08 9 L 8 COM1
L 10 Y09 9
11 L Y08
Y0A L 10 Y09
L 12 Y0B 11 L
Y0C 13 L Y0A
L L 12 Y0B
14 Y0D 13 L
Y0E 15 L Y0C
L 16 Y0F L 14 Y0D
COM2 17 L 15 L
18 L Y0E 16
+ - Y0F
19 COM2 17 L
20 24 VDC 18 + -
(For relay drive) 19
20
24 VDC
(For relay drive)
P DANGER
Do not touch terminals while the power is
supplied.
P DANGER
Do not touch terminals while the power is
supplied.
Model Rated Load Voltage Model Rated Load Voltage
(3)
A1SY14EU 240 VAC, 24 VDC (4) A1SY18A
240 VAC,24 VDC
A1SY18AEU
Y00
Y01 1 L
L 2 Y02 Y00
Y03 3 L Y00 1 L
L 4 COM1 2 Y01
Y04 5 Y01 3 L
L 6 4 Y02
Y05 5 L
Y06 7 L Y02
L 8 6 Y03
Y07 Y03 7 L
COM2 9 L
10 8 Y04
Y08 Y04 9 L
Y09 11 L 10
L 12 Y05
Y0A L Y05 11 L
Y0B 13 12
L 14 COM3 Y06
Y06 13 L
15 14 Y07
16 Y07 15 L
17 16
18 + - 17
19 18 + -
20 24 VDC 19
20 24 VDC
(For relay drive)
(For relay drive)
P DANGER P DANGER
Do not touch terminals while the power is Do not touch terminals while the power is
supplied. supplied.
4 – 10
4. WIRING
MELSEC-A
Y00
Y01 1 L
L 2 Y00
3 Y02 Y00 1 L
Y03 L 2
L 4 Y01
Y04 Y01 3 L
Y05 5 L
L 6 4 Y02
Y06 Y02 5 L
Y07 7 L
L 8 6 Y03
COM1 7 L
100/200 VAC 9 Y03
10 8 Y04
Y09 9 L
Y08 11 L Y04
L 12 10 Y05
Y0B 11 L
Y0A 13 L Y05
L 14 12 Y06
Y0D 13 L
Y0C 15 L Y06
L 16 14 Y07
Y0F 15 L
Y0E 17 L Y07
L 18 16
COM2 17
100/200 VAC 19
20 18
19
20
P DANGER
P DANGER
Do not touch terminals while the power is
supplied. Do not touch terminals while the power is
supplied.
Model Rated Load Voltage Model Rated Load Voltage
(7) (8)
A1SY28EU 100-240 VAC A1SY40 12/24 VDC
Y00 Y00
1 L Y01 1 L
2 L 2 Y02
Y01 3 L
3 L Y03
4 L 4 Y04
Y02 5 L
5 L Y05
6 L 6 Y06
Y03 Y07 7 L
7 L
8 L 8 12/24 VDC
Y04 9
9 L COM
10 10 Y09
Y05 Y08 11 L
11 L L 12
12 Y0B
Y06 L Y0A 13 L
13 L 14
14 Y0D
Y07 Y0C 15 L
15 L 16
16 L Y0F
17 Y0E 17 L
L 18 12/24 VDC
18 19
19 COM
20
20
P DANGER
Do not touch terminals while the power is
supplied.
4 – 11
4. WIRING
MELSEC-A
A1SY60 24 VDC
For a load
Y00
Y01 1 L voltage of
L 2
3 Y02
L
12/24 VDC.
Y03
Y00 L 4 Y04
Y01 1 L Y05 5 L
L 2 Y02 L 6 Y06
3 L Y07 7 L
Y03 L 8 + -
L 4 Y04 COM1
5 0V 9
Y05 L 10 12/24 VDC
L 6 Y08
Y06 Y09 11 L
Y07 7 L L 12 Y0A For a load
L 8 12/24 VDC Y0B 13 L
COM 9 L 14 Y0C voltage of
10 Y0D 15 L
Y09 L 16 5 VDC.
Y08 11 L Y0E
L 12 Y0F 17 L
Y0B L 18 COM1 + -
Y0A 13 L + - 19
L 14 0V
Y0D 20
Y0C 15 L 12/24 VDC
L 16 Y0F 5 VDC
Y0E 17 L
L 18 12/24 VDC
COM 19 * When using a working load voltage of 5 VDC,
20 a separate 12/24 VDC source is required for the
external power supply.
Y00
Y01 1 L
L 2 Y02
Y00
+ - 1 L Y03 3 L
Y00
2 For sink L 4
Y01 Y04
+ - Y01 3 L Y05 5 L
4 Y02 L 6 Y06
+ - Y02 5 L 7 L
Y07
6 Y03 L 8 COM1 + -
+ - Y03 7 L 9
8 + - 0V
Y04 10 Y08
Y04 9 11 L
L 10 Y05 + - Y09
11 L 12 Y0A
Y05 13 L
L 12 Y06 + - Y0B
13 L 14 Y0C
Y06 15 L
L 14 Y07 + - Y0D
Y07 15 L 16 Y0E
L 16 Y0F 17 L
17 Vacant L 18 COM1 + -
Vacant 18 For source 19
19 Vacant 0V
20
Vacant 20
4 – 12
4. WIRING
MELSEC-A
4 – 13
4. WIRING
MELSEC-A
Y00
Y00 Y10 1 L
L B20 A20 L Y01
L 20
Y02
Y01 Y11 2 L
B19 A19 Y03
L L L 21
Y04
Y02 Y12 3 L
Y05
L B18 A18 L L 22
Y06
Y03 Y13 Y07 4 L
L B17 A17 L L 23
Y08
Y04 Y14 5 L
L B16 A16 L Y09
L 24
Y0A
Y05 Y15 6 L
L B15 A15 L Y0B
L 25
Y0C
Y06 Y16 7 L
Y0D
L B14 A14 L L 26
Y0E
Y07 Y17 8 L
Y0F
L B13 A13 L L 27
Y10
Y08 Y18 Y11 9 L
L B12 B12 L L 28
Y12
Y09 Y19 Y13 10 L
L B11 A11 L L 29
Y14
Y15 11 L
Y0A Y1A
L B10 A10 L L 30
Y16
Y17 12 L
Y0B Y1B L
L B9 A9 L 31
Y18
Y0C Y1C Y19 13 L
L B8 A8 L L 32
Y1A
Y0D Y1D Y1B 14 L
L B7 A7 L L 33
Y1C
Y0E Y1E Y1D 15 L
L B6 A6 L L 34
Y1E
Y0F Y1F Y1F 16 L
L B5 A5 L L 35
COM
COM 17
Vacant B4 A4 Vacant 36
COM
0V 18
Vacant B3 A3 Vacant 37
0V
- + 19
5/12 VDC COM
B2 A2
4 – 14
4. WIRING
MELSEC-A
12/24 VDC
4 – 15
4. WIRING
MELSEC-A
4.3.3 Input/output composite module connections
*2 The A and B pin number rows shown above are transposed with respect to the diagram of
the A and B rows which is printed on the module. Remember that the A row pin numbers
correspond to the B row of the module.
4 – 16
4. WIRING
MELSEC-A
P DANGER
Do not touch terminal while the power is supplied.
4 – 17
5. FAIL-SAFE CONSTRUCTIONS
MELSEC-A
5. FAIL-SAFE CONSTRUCTIONS
5.1 General Safety Requirements
P DANGER
Safety circuitry must be so designed and constructed externally that an en-
tire system stays in safe in case of a external power supply failure and/or
PC failure. In particular, the following safety circuitry are required to con-
structed outside of the PC.
(1) Emergency stop circuit, protection circuit, interlocking circuit for contra-
ry operations such as forward and reverse movement, and hardware
stroke limit circuit for positioning controls must be constructed external-
ly.
(2) In case of hardware failure which PC CPU cannot detect occurs, all or
some output signals could be turned on without program instructions.
An external safety circuitry must be so constructed that safety of equip-
ment or machine can be protected from such case.
Please refer to Sub-clause 5.2 for details.
(3) In some cases, relays or transistors used in output modules stay always
ON or OFF as failure symptoms. If such failure could cause serious
damage on persons or properties, those safety critical output signals
must be externally monitored.
If the power to the PC is turned ON after turning ON the external power
supply used for the process control with the DC output module, the DC out-
put module may make an erroneous output for an instant. Take the follo-
wing procedures for power up of the equipment, in order to prevent such
erroneous input and output to/from the PC.
(1) Turn ON the power to the PC.
(2) Turn ON the external power supply used for the process control.
(5) Confirm that all external power supplies are turned ON, and then, an I/O
control program should be executed.
5–1
5. FAIL-SAFE CONSTRUCTIONS
MELSEC-A
(1) System design circuit example
POWER POWER
TRANSFORMER
TRANSFORMER TRANSFORMER
FUSE FUSE
FUSE FUSE FUSE FUSE
CPU
M9006 CPU
Ym M9006
Ym DC
M9039 POWER
Yn *5 M9039 SUPPLY
Yn
(-) (+) *6
Y1 XM
XM TM
M9084 TM MC1
PROGRAM M9084
TM FUSE FUSE
No
START SW
RA1 *1 No M10 M10
PROGRAM *1
MC
START *1: RUN/STOP circuit interlok-
MC STOP SW RA1 ked with RA1 (run monitor
INPUT MODULE MC
RA2 XM MC STOP SW
relay)
*2: Low battery alarm
INPUT MODULE
(Lamp or buzzer)
OUTPUT MODULE RA2 XM *3: RA1 switched ON by
Ym *2 M9039 (run monitor relay)
L
*4: Power to output equipment
*3 OUTPUT MODULE switched OFF when the
Yn *2
RA1 Ym STOP signal is given.
L
*7 In the case of an emergen-
MC Yn cy stop or a stop caused
RA1
MC OUTPUT MODULE by a limit switch.
*4 *5: Input switched when power
supply established.
*4 OUTPUT MODULE MC MC
*6: Set time for DC power
supply to be established.
*4
MC2 RA2 *7: ON when run by M9039
MC1
*8: Interlock circuits as neces-
MC1 MC2 sary.
MC2
MC1
*8 Provide external interlock
Y1 MC1 circuits for conflicting ope-
RA2 MC2 rations, such as forward ro-
tation and reverse
rotation, and for parts that
*8
Voltage relay is
could damage the machi-
recommended ne or cause accidents if no
interlock were used.
The power-ON procedure is as follows: For AC/DC
For AC 1) Switch CPU to RUN.
1) Switch CPU to RUN. 2) Set the ON the power.
2) Set the ON the power. 3) Turn ON the start switch.
3) Turn ON the start switch. 4) When DC power is established, RA2 goes ON.
4) When the magnetic contactor (MC) comes in, the 5) Timer (TM) times out after the DC power reaches
output equipment is powered and may be driven by 100%.
the program. (The TM set value should be the period of time
from when RA2 goes ON to the establishment of
100% DC voltage. Set this value to approximately
0.5 seconds.)
6) When the magnetic contactor (MC) comes in, the
output equipment is powered and may be driven
by the program.
(If a voltage relay is used at RA2, no timer (TM) is
required in the program.)
5–2
5. FAIL-SAFE CONSTRUCTIONS
MELSEC-A
Failure of a CPU or memory can be detected by the self diagnosis
function. However, Failure of I/O control area may not be detected by
the CPU. In such cases, all I/O points turn ON or OFF depending on a
condition of problem, and normal operating conditions and operating
safety cannot sometimes be maintained. Examples of fail-safe circuitry
are described as follows:
(a) Using on-delay and off-delay timers
ON delay timer
Internal program
Y00 T1
1 sec
External load MC
Y01 L
Y00 Y0F L
24 V
0.5 0.5
sec sec
0V
24 VDC
*1: Y00 repeats turning ON and then OFF at 0.5 second intervals.
Use a no-contact output module (transistor in the example
shown above).
5–3
MEMO
6. MAINTENANCE
MELSEC-A
6. MAINTENANCE
P DANGER
Maintenance activities for the product should be carried out by trained and
competent personnel.
Do not touch terminals while the power is supplied.
Cleaning or screw tightening must be carried out while the power is off.
E CAUTION
Do not change program, move switch of RUN, STOP of PAUSE, nor proceed
to force output during CPU RUN without confirmation of safety.
6–1
6. MAINTENANCE
MELSEC-A
6.2 Daily Inspection
Corrective
No. Check Item Check Point Judgment
Action
1 Base unit Check for loose The base unit should be Retighten
mounting mounting securely mounted. screws.
conditions screws and
cover.
2 Mounting Check if the The hook should be Securely
conditions of I/O module is securely engaged and engage the
module, etc. disengaged or the module should be hook.
the hook is positively mounted.
securely
engaged.
3 Connecting Check for loose Screws should not be Retigten
condition terminal screws. loose. terminal screws.
Check distance Proper clearance should Correct.
between be provided between
solderless solderless terminals.
terminals.
Check Connections should not Retighten
connectors of be loose. connector
extension mounting
cable. screws.
4 “POWER” Check that the ON (OFF indicates an Refer to User’s
LED LED is ON. error.) Manual
“RUN” LED Check that the ON (OFF or flash Refer to User’s
LED is ON indicates an error.) Manual
CPU module indicator lamps
during RUN.
“ERROR” Check that the OFF (ON when an error Refer to User’s
LED LED is ON occurred.) Manual
when an error
occurred.
Input LED Check that the ON when input is ON. Refer to User’s
LED turns ON OFF when input is OFF. Manual
and OFF. (Display, which is not as
mentioned above,
indicates an error.)
Output LED Check that the ON when output is ON. Refer to User’s
LED turns ON OFF when output is OFF. Manual
and OFF. (Display, which is not as
mentioned above,
indicates an error)
6–2
6. MAINTENANCE
MELSEC-A
6.3 Periodic Inspection
This section explains the inspection items which are to be checked every six
months to one year. This inspection should also be performed when the
equipment is moved or modified or the wiring is changed.
Ambient environment
temperature thermometer and inside a panel, the
hygrometer. temperature in the
Ambient Measure corrosive 10 to 90 %RH panel is ambient
humidity gas. temperature.
Ambience There should be
no corrosive
gases.
screws loose.
Distances Visual check. Proper clearance Correct.
between should be
solderless provided between
terminals. solderless
terminals.
Loose Visual check. Connectors Retighten
connector should not be connector
loose. mounting screws.
5 Battery Check battery Preventive If battery capacity
status by maintenance reduction is not
monitoring special indicated, change
auxiliary relays the battery when
M9006 and M9007. specified service
Retighten battery life is exceeded.
if necessary.
6–3
6. MAINTENANCE
MELSEC-A
6.4 Battery Replacement
A lithium battery is used in a CPU module to keep program and data during
power failure time. When the voltage of battery comes low, M9006 and/or
M9007 internal diagnostic signal come on. Please replace the battery as
soon as possible once the signal is activated.
6–4
7. ERROR CODES
MELSEC-A
7. ERROR CODES
When an error occurs while in the PC RUN or RUN state, the self-diagnostic
function stores an error indication or error code (including step number) in
the special register. This section describes how to read the error code, as
well as causes of errors and corrective actions. Table 7.1 shows the error
codes for A1SCPU and A2SCPU, Table 7.2 the error codes and detailed error
codes for A2ASCPU(S1/S30/S60), and Table 7.3 the error codes and detai-
led error codes that are detected only in the A1SHCPU and A2SHCPU,
respectively.
Take proper action to eliminate the cause of error.
An instruction code, which cannot be (1) Read the error step by use of pe-
decoded by CPU, is included in the ripheral device and correct the
program at that step.
program.
INSTRUCT (1) A memory cassette containing (2) In the case of the memory cas-
10 STOP invalid instruction code, has been sette, rewrite the contents of the
CODE ERR.
loaded. ROM, or replace with a memory
(2) The occurrence of an error cassette whose contents have
destroyed the memory contents, been correctly written.
adding an instruction code that
cannot be read to the memory.
(1) Check the loading of the PC CPU
The contents of the memory installed in memory cassette and load it cor-
the PC CPU have been destroyed rectly.
PARAMETER (2) Read the parameter data from the
11 STOP because of (a) the occurrence of noise,
ERROR PC CPU by use of a peripheral
or (b) the failure of the memory
device. Make any necessary cor-
cassette. rections and write it again to the
PC CPU.
MISSING END (1) There is no END(FEND) instruction (1) Write END at the end of the pro-
12 STOP in the program. gram.
INS.
(1) There is no jump destination for (1) Read the error step by use of a
plural destinations specified by the peripheral device and correct the
CJ, SCJ, CALL, CALLP or JMP program at that step.
instruction. (Make corrections such as the
(2) Although there is no CALL insertion of jump destination or
instruction, the RET instruction the changing of jump destinations
exists in the program and has to one.)
been executed.
(3) The CJ, SCJ, CALL, CALLP or
JMP instruction has been executed
with its jump destination located
below the END instruction.
CAN’T (4) The number of FOR instructions
13 STOP
EXECUTE (P) does not match the number of
NEXT instructions.
(5) The JMP instruction specified
between FOR to NEXT has caused
the execution to deviate from
between FOR to NEXT.
(6) The JMP instruction has caused
the execution to deviate from the
subroutine before the RET
instruction is executed.
(7) The JMP instruction has caused
execution to jump to a step or
subroutine between FOR to NEXT.
7–1
7. ERROR CODES
MELSEC-A
Table 7.1 Error Codes (Continued)
Contents
of Special
CPU
Error Message Register Error and Cause Corrective Action
State
D9008
(BIN value)
(1) There are instructions (including (1) Check the program of the CHK
NOP) other than LDX, LDIX, ANDX instruction circuit block (1) to (7)
and ANIX in the CHK instruction in the left column. Correct errors
circuit block. using a peripheral device and
restart the operation.
(2) There is more than one CHK (2) This error code is only valid when
instruction. the I/O control uses the direct
(3) The number of contact points in method.
the CHK instruction circuit block
exceeds 150.
(4) The X device number in the CHK
instruction circuit block exceeds
X7FE.
CHK (5) There is no circuit block in front of
14 STOP the CHK instruction circuit block.
FORMAT ERR.
CJ [ ]
(6) D1 device (number) of the
CHK/D1/D2 instruction is different
from the contact device (number)
above the CJ[ ] instruction.
(7) Pointer P254 is not attached to the
start of the CHK instruction circuit
block.
P254 CHK D1 D2
(1) Although the interrupt module is (1) Check for the presence of
used, there is no number for interrupt program which
interrupt pointer I, which corresponds to the interrupt
corresponds to that module, in the module and create and interrupt
program or several numbers of program or reduce the numbers of
pointer I exist in the program. I to one.
CAN’T
15 STOP (2) No IRET instruction has been (2) Check if there is IRET instruction
EXECUTE (I)
entered in the interrupt program. in the interrupt program and enter
the IRET instruction.
(3) There is an IRET instruction (3) Check if there is an IRET
somewhere besides the interrupt instruction somewhere besides
program. the interrupt program and delete
that IRET instruction.
(1) Parameters and/or sequence (1) Write parameters and/or
programs are not correctly written sequence programs correctly to
ROM ERR to the installed memory cassette. the memory cassette (EPROM or
(A1SCPU, 17 STOP E 2 PROM).
A1SHCPU) (2) Remove a memory cassette which
does not have any parameter
and/or sequence program.
(1) The PC CPU has checked if write Since this is a PC CPU hardware fault,
and read operations can be consult your nearest Mitsubishi
RAM ERROR 20 STOP performed properly to the data representative.
memory area of the PC CPU.
Normal writing and/or read/write
turned out to be impossible.
(1) The operation circuit, which
OPE. CIRCUIT performs the sequence processing
21 STOP
ERR. in the PC CPU, does not operate
properly.
Scan time exceeds watchdog monitoring (1) Calculate and check the scan
time. time of the user program and
reduce the scan time by the use
of CJ instructions, etc.
(1) Scan time of user program is (2) Monitor the content of special
WDT ERROR 22 STOP excessive. register D9005 by use of a
(2) Scan time has lengthened due to peripheral device. If the content
instantaneous power failure which is other than 0, line voltage is
occurred during the scan. insufficient. Therefore, check the
power and eliminate the voltage
fluctuation.
7–2
7. ERROR CODES
MELSEC-A
Table 7.1 Error Codes (Continued)
Contents
of Special
Register CPU
Error Message Error and Cause Corrective Action
D9008 State
(BIN
value)
(1) When the END instruction is (1) Perform reset and RUN. If the
executed, another instruction code same error is displayed again, it
END NOT has been read due to noise, etc. is a PC CPU hardware fault.
24 STOP
EXECUTE Therefore, consult your nearest
(2) The END instruction has changed
to another instruction code. Mitsubishi representative.
The END instruction cannot be Check for an endless loop and correct
WDT ERROR 25 STOP
executed with the program looped. the program.
I/O module data is different from that at (1) Among special registers D9116 to
power ON. D9123, the bit corresponding to
the module verify error is “1".
Therefore, monitor the registers
by use of a peripheral device and
UNIT VERIFY STOP check for the module with ”1".
31
ERR. (RUN)
(1) The I/O module (including the (2) When the fault has been
special-function module) is (a) corrected, reset the PC CPU.
incorrectly disengaged or has been
removed, or (b) a different module
has been loaded.
(1) There is an output module with a (1) Check the blown fuse indicator
blown fuse. LED of the output module and
change the fuse in the module
whose LED is ON.
(2) The external power supply for the (2) Checking the module for a blown
output load is OFF or not fuse can also be done with a
FUSE BREAK STOP connected. peripheral device. Among special
32
OFF (RUN) registers D9100 to D9107, the bit
corresponding to the module of
verify error is “1". Therefore,
check by monitoring the registers.
(3) Check the ON/OFF state of the
external power supply for the
output load.
The FROM and TO instructions cannot (1) This is a special-function module,
be executed. CPU module or base unit
CONTROL-BUS hardware fault. Therefore,
40 STOP (1) Error of control bus with special- change the unit and check the
ERR.
function module. defective module. Consult your
nearest Mitsubishi representative
about the defective module.
When FROM and TO instructions This is a special-function module,
cannot be executed. CPU module or base unit hardware
fault. Therefore, change the unit and
SP. UNIT DOWN 41 STOP (1) Control bus error in the special- check the defective module. Consult
function module.
your nearest Mitsubishi representative
about the defective module.
Although the interrupt module is not (1) This is a certain module hardware
installed, an interruption has occurred. fault. Therefore, change the
I/O INT. ERROR 43 STOP module and check the defective
module. Consult your nearest
Mitsubishi representative about
the defective module.
(1) Three or more computer link (1) reduce the computer link modules
modules are installed into a single to two or less.
CPU module.
(2) Two or more data modules of (2) Use one MELSECNET(II),
MELSECNET(II), MELSECNET/B MELSECNET/B, or
or MELSECNET/10 are installed. MELSECNET/10.
SP. UNIT LAY. (3) Two or more interrupt modules are (3) Use one interrupt module.
44 STOP
ERR. installed.
(4) In the parameter setting of the (4) Reset the I/O assignment of
peripheral device, while an I/O parameter setting by use of
module is actually installed, a peripheral device according to the
special-function module has been actually loaded special-function
set in the I/O assignment, and vice module.
versa.
7–3
7. ERROR CODES
MELSEC-A
Table 7.1 Error Codes (Continued)
Contents
of Special
Register CPU
Error Message Error and Cause Corrective Action
D9008 State
(BIN
value)
(1) Access (execution of FROM/TO (1) Read the error step by use of pe-
SP. UNIT ER- STOP instruction) has been made to a ripheral device, and check and
46 location where there is no special- correct the content of the FROM/
ROR (RUN)
function module. TO instruction at that step by
using a peripheral device.
(1) The contents, which have been (1) Write the parameters again and
written to the parameter area of check.
the link by setting the link range in
the parameter setting of peripheral
LINK PARA. ER- device, are different from the link
47 RUN parameter contents.
ROR
(2) The setting of the total number of (2) If this message is displayed
slave stations is 0. again, it is a hardware fault.
Therefore, consult your nearest
Mitsubishi representative.
(1) The result of BCD conversion has (1) Use a peripheral device to read
exceeded the specified range the error step and check and
(9999 or 99999999). correct the program at that step.
RUN (2) A setting has been done which ex- (Check device setting range, BCD
OPERATION ER- conversion value, etc.)
50 (STOP) ceeds the specified device range
ROR
and the operation cannot be done.
(3) File registers are used in the pro-
gram without performing the capac-
ity setting of file registers.
(1) An interrupt instruction (INT in- (1) INT instructions cannot be used in
struction) has been used in a microcomputer programs:
MAIN CPU microcomputer program. eliminate the INT instruction.
60 STOP
DOWN (2) The CPU has malfunctioned due to (2) Implement countermeasures
noise or some other problem. against noise.
(3) CPU hardware fault. (3) Replace the CPU.
(1) The battery voltage is low. (1) Change the battery.
BATTERY ER- (2) The battery lead is disconnected. (2) When RAM or power failure com-
70 RUN
ROR pensation is used, connect the
battery.
7–4
7. ERROR CODES
MELSEC-A
7.2 Error Code List for A2ASCPU(S1/S30/S60)
7–5
7. ERROR CODES
MELSEC-A
Detailed
Error
Error
Error Message Code Error and Cause Corrective Action
Code
(D9008)
(D9091)
“PARAMETER ER-
The capacity settings of the main
ROR”
program, microcomputer Read the parameters in the CPU
programs, file register comments, memory and rewrite to the
status latch, sampling trace or memory after checking and
111 extension file registers are not correcting the content.
within the usable CPU range.
7–6
7. ERROR CODES
MELSEC-A
Detailed
Error
Error
Error Message Code Error and Cause Corrective Action
Code
(D9008)
(D9091)
(1) Even though the [CALL] (1) Read the error step by
instruction is missing, the [RET] peripheral device, check the
instruction has been executed content,and correct the
“CAN’T EXECUTE since it is in the program. program at that step.
(P)” (2) Even though the [FOR] (2) Nesting level for the [CALL],
instruction is missing, the [CALLP], and [FOR]
[NEXT] and [LEDA/B|BREAK] instructions must be 5 or less.
instructions have been
executed since they are in the
133
program.
(3) Since the nesting level for the
[CALL], [CALLP], or [FOR]
instruction is 6 or deeper, the
6th level nest has been
13 executed.
(4) The [RET] or [NEXT] instruc-
tion is missing at execution of
the [CALL] or [FOR] instruction.
Even though a subprogram was Read the error step with the
not set, the [CHG] instruction was peripheral device, and then
134
found in the program and elimiinate the [CHG] command
executed. circuit.
(Checked at the (1) [LEDA/B|IX] to [LEDA|IXEND] (1) Read the error step by
execution of instructi- instructions are not written as peripheral device, check the
on) a set. content, and correct the
135 (2) There are more than 32 sets program at that step.
of [LEDA/B|IX] to (2) [LEDA/B|IX] to [LEDA|IXEND]
[LEDA|IXEND] instructions. instructions must be less than
33 sets.
Instructions other than LDX, Refer to the content of the
“CHK FORMAT ERR.”
LDIX, ANDX and ANIX (including detailed error code, and check
141
NOP) are in the circuit block lf the and correct programs related to
[CHK] instruction. the [CHK] instruction.
There is more than 1 [CHK]
142
instruction.
The number of contact points in
143 the circuit block of the [CHK]
instruction exceeds 150.
The [LEDA|CHK] and
[LEDA|CHKEND] instructions are
144
not written as a set, or there are
14 2 or more sets.
The format of the block shown
below preceding the circuit block
lf the [CHK] instruction is
145 abnormal.
P254 CJ P[ ][ ]
7–7
7. ERROR CODES
MELSEC-A
Detailed
Error
Error
Error Message Code Error and Cause Corrective Action
Code
(D9008)
(D9091)
“CHK FORMAT ERR.” (1) There is more than 1 check Refer to the content of the
pattern circuit of [LEDA|CHK] detailed error code, and check
to [LEDA|CHKEND] instructions. and correct programs related to
(2) There are 7 or more check the [CHK] instruction.
condition circuits in
[LEDA|CHK] to
[LEDA|CHKEND] instructions.
(3) The check condition circuits
in [LEDA|CHK] to
14 148 [LEDA|CHKEND] instructions
have been created by
instructions other than X and Y
contact instructions and
comparison instructions.
(4) The check pattern circuit of
[LEDA|CHK] to
(Checked at [LEDA|CHKEND] instructions
STOP/PAUSE → has been created by 257 or
RUN) more steps.
“CAN’T EXECUTE The [IRET] instruction exists Read the error step by peripheral
(1)” 151 outside the interrupt program and device and erase the [IRET]
has been executed. instruction.
Check and correct use of [IRET]
No [IRET] instruction in the
152 instruction inside or outside
interrupt program.
interrupt program.
15 Monitor special register D9011 by
peripheral device, check whether
An interrupt module is being used
or not there is an interrupt
though there is no corresponding
program corresponding to the
153 interrupt pointer (I).
stored numeric values or whether
At error occurrence, pointer (I) is
(Checked at the or not the same number exists for
stored in D9011.
occurrence of the interrupt pointer (I), and
interruption) correct.
“RAM ERROR” Error of the CPU sequence Possible hardware fault, consult
201
program storage RAM Mitsubishi representative.
202 Error of the CPU work area RAM
20
203 CPU device memory error
(Checked at
204 CPU address RAM error
power-on)
“OPE CIRCUIT ERR” The operation circuit executing Possible hardware fault, consult
211 index qualification in the CPU is Mitsubishi representative.
not operating normally.
7–8
7. ERROR CODES
MELSEC-A
Detailed
Error
Error
Error Message Code Error and Cause Corrective Action
Code
(D9008)
(D9091)
“END NOT The entire stored program has (1) Reset CPU
EXECUTE” been executed without executing If error persists, possible
the END instruction. hardware fault, consult
(1) The END instruction has been Mitsubishi representative.
24 241 missed (e.g. memory cassette
removed during program
execution).
(Checked at end of (2) The END instruction has been
program) corrupted.
“MAIN CPU DOWN” The main CPU is malfunctioning Possible hardware fault, consult
26 ——
or broken. Mitsubishi representative.
“UNIT VERIFY ERR.” Verified data is different from the Read the detailed error code by
I/O data at power on. peripheral device, check and
(1) An I/O module (including replace the module corresponding
special function module) has to that numeric value (I/O head
31 —— been removed or the base number) or monitor special
unit while the PC power is registers D9116 to D9123 by
switched ON, or wrong module peripheral device, check and
(Checked is loaded. replace the module where that
continuously) data bit is “1".
“FUSE BREAK OFF” Output module fuse blown. (1) Check the fuse blown LED
indicator of the output module
and replace the fuse of the lit
module.
(2) Read the detailed error code
by peripheral device and
replace the fuse of the output
32 ——
module corresponding to that
numeric value (I/O head
number), or monitor special
registers D9100 to D9107 by
peripheral device and replace
(Checked the fuse of the output module
continuously) where that data bit is “1".
“CONTROL-BUS Incorrect FROM/TO instruction Hardware fault (CPU, special
401
ERR.” execution. function module and/or base
unit). Consult Mitsubishi
Parameter I/O assignment, representative.
special function modules cannot
be accessed at initial
40 communication.
402 At error occurrence, the head I/O
number (the upper 2 digits of a 3
digit expression) of the special
function module causing the error
is stored in D9011.
“SP. UNIT DOWN” No response from special Hardware error of the accessed
411 function unit after execution of special function module. Consult
FROM/TO instruction. Mitsubishi representative.
During parameter I/O assignment,
at initial communication,
41 responses from special function
modules have not been returned.
412 At error occurrence, the head I/O
number (the upper 2 digits of a 3-
digit expression) of the special
function module causing the error
is stored in D9011.
“LINK UNIT ERROR” A1SJ71AP21/R21, When using A1SJ71AP21/R21,
A1SJ71AT21B, AJ71AP21/R21 or A1SJ71AT21B, AJ71AP21/R21,
42 —— AJ71AT21B located in master or AJ71AT21B modules, set one
station. as the master station and the
other as a local station..
7–9
7. ERROR CODES
MELSEC-A
Detailed
Error
Error
Error Message Code Error and Cause Corrective Action
Code
(D9008)
(D9091)
“I/O INT. ERROR” Interrupt signal received with no Since a hardware error has
interrupt module present. occurred in one of the modules,
replace the modules one by one
43 ——
to find the faulty module.
Consult Mitsubishi
representative.
“SP. UNIT LAY. ERR.” I/O modules allocated in parame- Reset I/O assignments in
ter settings by peripheral device parameters by peripheral device
441 have been allocated by special according to the loading status
function modules. Or, the oppo- of the special function modules.
site settings have been executed.
More than 11 special function mod- Load less than 10 special
ules [except for the AI61 (S1)] function modules [except for the
442
which can start interrupts to the AI61 (S1)] which can start
CPU have been loaded. interrupts to the CPU.
More than 1 AJ71AP21/R21s Load only AJ71AP21/R21s,
443 A1SJ71AT21Bs, AJ71AP21/R21s A1SJ71AT21Bs, AJ71AP21/R21s
or AJ71AT21Bs has been loaded. or AJ71AT21Bs.
More than 6 computer link mod- Load no more than 6 computer
444 ules, etc., have been loaded to 1 link modules.
CPU module.
More than 1 AI61 (S1)/A1SI61 has Load only 1 AI61/A1SI61.
445
been loaded.
The modules MNET/MINI automat- Reset the module assignments
ic refresh allocated in parameter of the MNET/MINI automatic
settings by peripheral device and refresh in parameter settings by
446
the names of the modules of actu- peripheral device according to
ally linked station numbers are in- the modules of station numbers
44 correct. actually linked.
The number special function mod- Decrease the number of loaded
ules which can use dedicated in- special function modules.
structions, registered by I/O
assignment per one CPU module
(number of modules to be loaded)
is larger than the specified limit.
(The total of computers shown
below is 1344 or more.)
(Number of loaded AD59 x 5)
447
(Number of loaded AD57(S1)/AD58 x 8)
(Number of loaded A1SJ71C24-R2(PRF/R4)
x 10)
(Number of loaded AJ71C24(S3/S6/S8) x 10)
(Number of loaded AJ71UC24 x 10)
(Number of loaded AJ71C21(S1) x 29)
(Number of loaded A1SJ71PT32-S3 x 125)
+ (Number of loaded AJ71PT32(S3) x 125)
Total > 1344
7 – 10
7. ERROR CODES
MELSEC-A
Detailed
Error
Error
Error Massage Code Error and Cause Corrective Action
Code
(D9008)
(D9091)
“SP. UNIT ERROR” There is no special function Read the error step by peripheral
module in the area specified by device, check and correct the
461
the FROM/TO instruction. content of the FROM/TO
(Checked when instruction of that step.
FROM/TO instructi-
on, or special functi- (1) The model name of the module (1) Match the model name
on module dedicated specified in the CC-Link specified by I/O allocation
instruction is speci- dedicated instruction is different parameter with that specified in
46 from that specified by I/O the CC-Link dedicated
fied.)
allocation parameter. instruction.
462 (2) There is no special function (2) Read the error step by
module in the area specified by peripheral device, check and
the FROM/TO instruction or correct the content of the
there is no corresponding special function module
special function module. dedicated instruction of that
step.
“LINK PARA. ERROR” (1) The link range is set in (1) Re-write link parameters from
parameter settings by peripheral programming module
peripheral device, and for some to PC.
reason, the content written to (2) Check station number setting.
the link parameter area differs (3) Persistent error occurrence
from the link parameter content may be an indication of
read by the CPU or link hardware fault. Consult
parameter is not written. Mitsubishi representative.
(2) 0 slave stations set.
NET/10 network refresh
470
parameter error.
47 NET/10 transfer parameter for
471
data link error
7 – 11
7. ERROR CODES
MELSEC-A
Detailed
Error
Error
Error Message Code Error and Cause Corrective Action
Code
(D9008)
(D9091)
“OPERATION ER- (1) When using file register (R), Read the error step by
ROR” operations have been executed peripheral device, check and
exceeding the specified range correct the program of that step.
for the device number and
501
block number of file register (R).
(2) The file register is used in the
program without executing file
register capacity settings.
The combination of devices
502
specified by instruction is incorrect.
The storage data of specified
503 devices or the constants are not
50 within the usable range.
The quality of settings used for
504 handled data has exceeded the
usable range.
(1) The station number specified
by instruction [LEDA/B|LRDP],
[LEDA/B|LWTP], [LRDP] or
[LWTP] is not a local station.
(2) The head I/O number
505 specified by instruction
[LEDA/B|RFRP],
(Checked during
[LEDA/B|RTOP], [RFRP] or
execution of instructi-
[RTOP] is not a remote station.
on)
7 – 12
7. ERROR CODES
MELSEC-A
Detailed
Error
Error
Error Message Code Error and Cause Corrective Action
Code
(D9008)
(D9091)
“OPERATION The head I/O number specified by Read the error step by peripheral
ERROR” instruction [LEDA/B|RFRP], device, check and correct the
506 [LEDA/B|RTOP], [RFRP] or program of that step.
[RTOP] is not a special function
module.
(1) While the AD57 (S1) or the Read the error step by peripheral
AD58 is executing instructions device and provide interlock by
by partial processing, other special relay M9066 or change
instruction have been output to the program structure and
the same module. correct. This prevents the
(2) While the AD57 (S1) or the execution of other instructions to
507
AD58 is executing instructions the same module while executing
by partial processing, instructions to the AD57 (S1) or
instructions have been output AD58 by partial processing and
to other AD57 (S1) or AD58 by prevents the execution of
partial processing. instructions to other AD57(S1) or
AD58 by partial processing.
(1) An instruction which cannot (1) Read the error step by
be executed by remote peripheral device and correct
terminal module connected to the program, meeting loaded
50 the MNET/MINI-S3 was conditions of remote terminal
executed to the modules. module.
(2) Another [PRC] instruction has (2) Correct by using special
been executed although the register D9081 (number of
number registered in the mailbox vacancies) or special
memory and waiting to be register M9081 (mailbox BUSY
processed has reached 32, signal) to ensure that no
and this has caused the registrations can be made in
mailbox (memory area for the mailbox (memory area for
509 instructions waiting for instructions waiting for exe-
execution) to overflow. cution), and therefore [PRC]
(3) A [PIDCONT] instruction has instructions cannot be exe-
been executed without exe- cuted, when the mailbox is full.
cuting a [PIDINIT] instruction. (3) Execute each instruciton, and
Or, a [PID57] instruction has then, execute the next
been executed without exe- instruction.
cuting a [PIDINIT] instruction
or [PIDCONT] instruction.
(Checked during
execution of
instruction)
“MAIN CPU DOWN” (1) CPU malfunction due to noise. (1) Eliminate noise.
60 ——
(2) Hardware fault. (2) Hardware fault.
“BATTERY ERROR” (1) Battery voltage low. (1) Replace the battery.
(2) Battery not connected. (2) When using RAM memory or
70 —— the power failure compensation
(Checked at power- function, load the lead
on) connectors.
7 – 13
7. ERROR CODES
MELSEC-A
7.3 Error Code List Detected only with A1SHCPU and A2SHCPU(S1)
The error codes, error messages, detailed error codes and corrective actions
detected only with A1SHCPU and A2SHCPU(S1) are described.
For errors other than above, refer to section 7.1.
CC-Link is the abbreviation for Control & Communication Link.
It will be referred to as CC-Link in this section.
Wrong device was specified in the Read out the steps where the error
103 extension application occurred using a peripheral device,
instruction. and correct the program.
The program structure of the
104 extension application instruction was
wrong.
Wrong command name was specified
105 in the extension application
instruction.
“SP. UNIT ERROR” (1) The model name of the module (1) Match the model name specified
specified in the CC-Link dedicated by I/O allocation parameter with
instruction is different from that that specified in the CC-Link
specified by I/O allocation dedicated instruction.
462 parameter. (2) Read the error step with a peripheral
(2) The module specified by a CC-Link device. Check and correct the CC-Link
dedicated instruction is not a master dedicated instruction in the step.
module.
“OPERATION ERROR” The stored data or constant in the Read out the steps where the error
503 specified device is not in the usable occurred using a peripheral device,
range. and correct the program.
The specified number of data to use
504 exceeded the allowed number.
The number of CC-Link dedicated Reduce the number of CC-Link
instructions executed during a scan dedicated instructions executed
executed 64. during a scan to 64 or less.
509
A CC-Link dedicated instruction was Set parameters.
issued to a master module for which
parameters are not set.
Point
MITSUBISHI
When using the CC-Link dedicated
MODEL
instructions, use a master module
with the rating plate indicating DATE 9707 B
“9707B” or later in its DATE
column.
MITUBISHI ELECTRIC BD992D008H38
Function version
Manufacture of year and month
7 – 14
APPENDIX
APPENDIX
CC-Link Dedicated
6 11 instructions None
Instruction
Conventional memory
cassette × b b
7 A1SMCA-2KE/8KE/8KP
512 points
2 I/O points 2048 points *5
(1024 points *6)
4 Memory capacity 64k bytes 192k bytes 32k bytes (192k bytes *6)
CC-Link Dedicated
5 11 instructions None
Instruction
Conventional memory
cassette × b b
6 A2SMCA-14KE/14KP
A–1
APPENDIX
Program Main Max. 30k steps Max. 30k steps Max. 14k steps
2
capacity None Max. 30k steps None
Sub
512 points
3 No. of input/output points 1024 points 1024 points
(1024 points *7)
Command
5 processing Sequence 0.20 ms/step 0.15 ms/step 0.20 ms/step
speed command
Power supply A1S62PEU 200-240 VAC input, 5 VDC 2A 24VDC 0.6A output
module A1S61PN 100-240 VAC input, 5 VDC 5A output
A1S62PN 100-240 VAC input, 5 VDC 3A 24VDC 0.6A output
A1SX10EU 16 points, 100-120 VAC input
Input module
A1SX20EU 16 points, 200-240VAC input
A1SY10EU 16 points, 120VAC output (relay)
A–2