Crsysatallizaion is the process of formation of solid crystals from
solution , melt or by deposition directly from a gas phase.
The widespread use of crystallization within industry is in part due to the
fact that crystallization acts as both a separation and purification step; almost all chemical processes utilize at least one crystallization step (either as key separation mechanism or final product engineering).
How does the crystallization process occur?
The crystallization process consists of two major events:
Nucleation – Molecules gather together in clusters in a defined
manner. Clusters need to be stable under current experimental conditions to reach the “critical cluster size” or they will redissolve. It is this point in the crystallization process that defines the crystal structure.
Crystal Growth – Nuclei that have successfully achieved the “critical
cluster size” begin to increase in size. Crystal growth is a dynamic process, with atoms precipitating from solution and becoming redissolved. Supersaturation and supercooling are two of the most common driving forces behind crystal formation. Development of crystallization processes represents a complex and challenging issue, requiring simultaneous control of various product properties, including purity, crystal size and shape, and molecular level solid structure. The control of the nucleation phase is difficult but is the key to process control; crystallization chemists usually aim to achieve goals of high purity and high yield by solely using controlled cooling crystallization techniques.