SPEAKER MICROPHONE

KMC-41
SERVICE MANUAL
© 2008-3 PRINTED IN JAPAN
B51-8816-00 (N) 709

Lever (PTT)
(D10-0654-08)

Dressed screw (Universal)

Plastic cabinet assy (N08-0566-08)
(A02-4050-08)

Curl cable assy

(E30-7657-08)

SPECIFICATIONS
Microphone
Impedance.............................................................................................................................. 2.2kΩ (MAX)
Sensitivity ....................................................................................................................–65dB±4dB at 1kHz

Speaker
Impedance.....................................................................................................................16Ω±15% at 1kHz
Rating input ........................................................................................................................................0.5W
Maximum input ..................................................................................................................................1.5W
Dimensions (W x H x D) ................................. 67.8 x 91.5 x 43.3 mm (2-21/32 x 3-9/16 x 1-23/32 inches)
Weight ......................................................................................................................... Approx. 260g/9.2oz

This product complies with the RoHS directive for the European market. This product uses Lead Free solder.
KMC-41
DISASSEMBLY FOR REPAIR
1. Removing the cable ASSY 3) Following the procedure below, pass through the con-
nector part of the cable ASSY into the hole of the front
1) Pull out the holder that is set into the fixing bracket of case (waterproof line part).
the cable ASSY, using a pair of pliers.
(1) Move the three lead wires soldered onto the PCB to
the upper corner of the hole.
Holder (2) The yellow lead wire side of the connector comes in
the inside of the front case.

Fixing bracket White lead wire

Waterproof line
Cable ASSY Three lead wires

Yellow lead wire

Fig. 1
2) Completely peel off the bond (*1) glued to the cable
ASSY, using a set of nippers.
Note: Please be careful not to damage the coating of the
cable ASSY and the waterproofing line of the front case.
*1: Use the following bond:
• Manufacture name: Shin-Etsu Chemical Co., Ltd.
• Bond name: Shin-Etsu silicone One-component RTV
silicone rubbers Alcohol type KE-4898-T
Fig. 3
(3) Push the cable ASSY to the earphone jack side with
the connector part bent as shown in the figure, then
hook the end of the connector (white lead wire side)
into the outside corner of the hole, using your finger.
(4) Pass the connector through the hole, pushing the
connector (yellow lead wire side) using a pair of twee-
zers or similar tool.
Note: Attach adhesive tape or rubber to the end of
the tweezers so as not to damage the connector of
the cable ASSY.

Bond

Yellow lead wire

Fig. 4

4) Pull the cable ASSY, then remove the cable ASSY from
the front case by passing the connector part through the
hole of the front case.

Fig. 2

Fig. 5

2
 KMC-41
DISASSEMBLY FOR REPAIR
2. Installing the cable ASSY 6) Push the cable ASSY to the inside of the case, then in-
sert the fixing bracket of the cable ASSY to the hole of
1) Pass the connector part of cable ASSY through the hole the front case.
of the front case. 7) Fit the holder to the fixing bracket of the cable ASSY.
2) Move the three lead wires soldered onto the PCB to the
upper corner of the hole.

Holder
Three lead wires
Fixing bracket

Connector part of cable ASSY

Fig. 6

3) Make sure the yellow lead wire side of the connector is Fig. 9
in the inside of the front case.
8) Insert the cap in the earphone jack hole of the front case.
9) Apply the bond (*1) at the position shown in the figure,
Yellow lead wire then firmly attach the cable ASSY and case.
Note: Take care not to apply the bond to the waterproof-
ing line of the front case.

*1: Use the following bond :

• Manufacture name: Shin-Etsu Chemical Co., Ltd.
• Bond name: Shin-Etsu silicone One-component RTV
silicone rubbers Alcohol type KE-4898-T
Fig. 7

4) Push the connector (yellow lead wire side) to the lower

corner of the hole using a pair of tweezers.
Note: Attach adhesive tape or rubber to the end of the
tweezers so as not to damage the connector of the cable
ASSY.
5) Pass the connector through the hole by pushing the con-
nector (white lead wire side) using a pair of tweezers or Bond
similar tool.
Fig. 10
Yellow lead wire

Fig. 8

3
4
MAIN UNIT EC MC
SUB UNIT
R101
KMC-41

CN153
2.2k main MC

1k
C106

1k

R102
R103
R104 1u

1u
C118
470p

C116
0.01u

C101
22k CK73GB1A105K
CN101

CK73GB1A105K
L6 9 L101 R116 C108 R105 C117 R113 R106 C107
SP+ MIC
1 L92-0408-05 L92-0140-05 0 10u 68k 47p 2.7k 100k 1u
CK73FB0J106K CK73GB1A105K
L7 8 L104
2

8
7
6
5
SP- MICE L92-0140-05 1u
L92-0408-05
C105
3

V+
L2 L103
MIC 7
CK73GB1A105K

4 L92-0163-05 5V L92-0138-05

–
2.7k

C121
470p
L8

R114
5

+
MICE 6
L92-0163-05 SP+
6
L11

+
E 5

12k

R107
7

–
L92-0408-05 SP-
8 L9

C103

C104
1000p

1000p
PTT 4

V-

IC101 NJM3404AM
L92-0162-05 PTT
9

1
2
3
4
L10

10k
R108
PF 3
10 L92-0162-05
E
11 L12
5V 2

10k
1u

R109
L92-0162-05

C120
470p
C119
470p
C109

12 PF
CK73GB1A105K

CN154
13 L13 2
TXLED 1
L92-0162-05 TX_LED 1 SP
14
SCHEMATIC DIAGRAM

R112
0

R110
PF1 PF2
10k

R111

27k
 KMC-41
EXPLODED VIEW
711x4

22

710x5
7 12
2

14
12
16x2
704x3
708
703 30
702
29
701 705x2

26 25x2 706
21

1 28

20
17
13 23

4 717
712 716
714 715

713 9
5
15

18

10

Parts with the exploded numbers larger than 700 are not supplied.

5
KMC-41
PARTS LIST
KMC-41 (Y58-4000-20)
New Destina-
Ref. No. Address parts Parts No. Description
tion
KMC-41
1 ✽ A02-4050-08 PLASTIC CABINET ASSY
2 ✽ A82-0073-08 REAR PANEL

4 ✽ B43-1616-08 BADGE (KENWOOD)

5 ✽ B43-1618-08 BADGE (KMC-41)

7 ✽ D10-0654-08 LEVER (PTT)

9 ✽ E11-0712-08 3.5D PHONE JACK

10 ✽ E30-7657-08 CURL CABLE ASSY

12 ✽ G10-1358-08 FIBROUS SHEET

13 ✽ G10-1386-08 FIBROUS SHEET (PHONE JACK)
14 ✽ G11-4450-08 SHEET (LEAK TEST)
15 ✽ G11-4452-08 SHEET (PHONE JACK)
16 ✽ G13-2241-08 CUSHION (PTT)

17 ✽ G53-1779-08 PACKING (PTT)

18 ✽ G53-1784-08 PACKING (BOTTOM CAP)

20 ✽ J19-5515-08 HOLDER (PTT)

21 ✽ J26-2003-08 PRINTED WIRING BOARD ASSY
22 ✽ J29-0740-08 BELT HOOK ASSY
23 ✽ J99-0729-08 ADHESIVE SHEET (JACK COVER)

A ✽ N08-0566-08 DRESSED SCREW (UNIVERSAL)

25 S70-0471-08 TACT SWITCH (PF)

26 ✽ S70-0511-08 TACT SWITCH (PTT)

28 T07-0359-18 SPEAKER
29 T91-0584-08 MIC ELEMENT (MAIN MIC)
30 ✽ T91-0660-08 MIC ELEMENT (SUB MIC)

2967-3, Ishikawa-machi, Hachioji-shi, Tokyo, 192-8525 Japan

P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands
CA 90801-5745, U.S.A.

Via G. Sirtori, 7/9 20129 Milano, Italy

6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8

Bolivia, 239-08020 Barcelona, Spain

Rembrücker Str. 15, 63150 Heusenstamm, Germany

(A.C.N. 001 499 074)

Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium 16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113 Australia

L’Etoile Paris Nord 2, 50 Allée des Impressionnistes, Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road,
Bp 58416 Villepinte, 95944 Roissy Ch De Gaulle Cedex Kwai Fong, N.T., Hong Kong

KENWOOD House, Dwight Road, Watford, Herts., 1 Ang Mo Kio Street 63, Singapore 569110
WD18 9EB United Kingdom