Operation Maintenance Manual: Steam Heated Prevacuum Horizontal Autoclave With 5.5/6.7/9kW Generator Model 3870 HSG

OPERATION
&
MAINTENANCE
MANUAL
Steam Heated Prevacuum Horizontal Autoclave
with 5.5/6.7/9kW Generator
model 3870 HSG
Cat.No.- MAN205-0401001EN Rev:F

Tuttnauer Europe b.v., Paardeweide 36, 4824 EH, Breda, P.O. Box 7191, 4800 GD Breda, Netherlands. +31/76-5423510,
Fax: +31/76-5423540
TABLE OF CONTENTS
PARAGRAPH PAGE NO.
1 GENERAL............................................................................................................4
1.1 Incoming Inspection ...................................................................................4
1.2 Warranty......................................................................................................4
1.3 Warranty Statement ....................................................................................4
2 GENERAL INFORMATION ..............................................................................5
2.1 Introduction.................................................................................................5
2.2 Operating Conditions................................................................................12
2.3 Environment Emission Information ........................................................12
2.4 Storage Conditions....................................................................................12
2.5 Directives and Standards ..........................................................................12
2.6 Construction ..............................................................................................12
2.7 Symbol Description ...................................................................................13
2.8 Technical Specifications ...........................................................................13
2.9 Generator's Steam Data............................................................................16
2.10 Electrical data ...........................................................................................16
2.11 Utilities.......................................................................................................16
2.12 Water Quality ............................................................................................17
3 SAFETY INSTRUCTIONS ...............................................................................19
3.1 Operating instructions – safety instructions:...........................................19
4 STERILIZATION PROGRAMS .......................................................................21
4.1 PROGRAM 1 - Unwrapped Instruments (1 - Fast 134) ..........................21
4.2 PROGRAM 2 (2-WDry 121) .....................................................................22
4.3 PROGRAM 3 (3 - Wdry 134)....................................................................23
4.4 PROGRAM 4 - (4 – SLOW 121)...............................................................24
4.5 PROGRAM 5 (5 - WDry 134) ...................................................................25
4.6 PROGRAM 6 (6 - B&D Test) ...................................................................26
4.7 PROGRAM 7 (7 - Leakage Test)..............................................................27
5 KEYBOARD (keys and display) ........................................................................28
5.1 Description and Functions of the Front Panel Keyboard .......................29
5.2 Description of the Operational Messages ................................................32
5.3 Description of Displayed Error Messages and Safety Measures ............34
6 PRINTER ...........................................................................................................36
6.1 Printer Operation ......................................................................................36
6.2 Printer Handling .......................................................................................38
7 PREPARATION BEFORE STERILIZATION................................................39
8 OPERATING INSTRUCTIONS .......................................................................42
8.1 Operating the autoclave ............................................................................42
8.2 Loading and unloading the Device ..........................................................43
8.3 Water filling (autoclave with water recycling).........................................44
9 MAINTENANCE INSTRUCTIONS.................................................................45
Page 1 of 59 Pages
9.1 Preventive and Scheduled Maintenance ..................................................45
9.2 Replacing the Cartridge Fuses .................................................................47
9.3 Checking the Safety Valves.......................................................................48
9.4 Replacing the Door Gasket .......................................................................50
9.5 Cleaning water outlet strainer ..................................................................51
9.6 Draining the Reservoir..............................................................................52
9.7 Door Safety System ...................................................................................53
10 TROUBLESHOOTING .....................................................................................54
11 PRESSURE VS TEMPERATURE FOR SATURATED STEAM ...................56
12 ACSSESORIES LIST ........................................................................................61
13 SPARE PARTS LIST.........................................................................................61
Page 2 of 59 Pages
TABLE OF CONTENTS (Cont.)
DRAWINGS AND PICTURES PAGE NO.
Front View.........................................................................................................................7
Rear View – with Water Recycling ...................................................................................8
Rear View – without Water Recycling............................................................................10
Overall Dimensions – with Water Recycling .................................................................14
Overall Dimensions – without Water Recycling ............................................................15
Front Panel Keyboard.....................................................................................................28
Page 3 of 59 Pages
1 GENERAL
1.1 Incoming Inspection
The autoclave should be unpacked and inspected for mechanical damage
upon receipt. Observe packing method and retain packing materials until
the unit has been inspected. Mechanical inspection involves checking for
signs of physical damage such as: scratched panel surfaces, broken knobs,
etc.
If damage is apparent, contact your dealer or point of purchase, so that they
may notify the manufacturer and file a claim with the appropriate carrier.
All Tuttnauer products are carefully inspected prior to shipment and all
reasonable precautions are taken in preparing them for shipment to assure
safe arrival at their destination.
1.2 Warranty
We certify that this instrument is guaranteed to be free from defects in
material and workmanship for one year against faulty components and
assembly with the exception of glassware, lamps and heaters.
The warranty does not include and does not replace routine treatment
and preventive maintenance to be performed according to instructions
in paragraph 9.1 (Preventive and Scheduled Maintenance).
Our obligation is limited to replacing the instrument or parts, after our
examination, if within one year after the date of shipment they prove to
be defective. This warranty does not apply to any instrument that has
been subjected to misuse, neglect, accident or improper installation or
application, nor shall it extend to products that have been repaired or
altered outside the factory without prior authorization from us.
The Autoclave should not be used in a manner not described in this
manual!
1.3 Warranty Statement
The warranty registration must be completed and returned to our service
departments; within fourteen (14) days of purchase or the warranty will
be void.
Our Technical Service Depts can be reached at:
Tuttnauer Europe b.v., Paardeweide 36, 4824 EH, Breda,
P.O. Box 7191, 4800 GD Breda, Netherlands. +31/76-5423510,
Fax: +31/76-5423540, E-mail: info@tuttnauer.nl
Note:
If there is any difficulty with this autoclave, and the solution is not
covered in this manual, contact our representative or us first. Do not
attempt to service this instrument yourself. Describe the difficulty as
clearly as possible so we may be able to diagnose the problem and
provide a prompt solution.
If the autoclave is equipped with a printer, send along a copy of the last
printout for our inspection. If replacement parts are needed, stipulate the
model and serial number of the machine.
No products will be accepted for repair without proper authorization from
us. All transportation charges must be paid both ways by the owner. This
warranty will be void if the unit is not purchased from an authorized full
service Tuttnauer dealer.
Page 4 of 59 Pages
2 GENERAL INFORMATION
2.1 Introduction
This Horizontal autoclave is a sterilizer, designed for sterilization of
hospitals and medical centers equipment.
The instrument is a steam-heated sterilizer, using steam as a sterilizing
agent.
It is controlled by a computerized control unit ensuring a fully automatic
sterilization cycle, a precise control and monitoring of physical
parameters and a clear documentation of the sterilization cycle. Five
automatic programs are available, according to the material to be
sterilized + two test programs.
The autoclave may operate with or without connection to water and drain
utilities.
This autoclave is equipped with a vacuum pump.
The advantages of the prevacuum sterilizer in comparison to the regular
gravity displacement steam sterilizer are as follows:
— Removal of air pockets from packs and porous loads and most kinds
of tubes (rubber, plastic etc.) by vacuum at the first stage of the
cycle.
— Better steam penetration into the load; resulting in effective
sterilization.
— Better temperature uniformity.
— Better drying of materials with closed doors due to the vacuum
achieved in the chamber at the end of the sterilization cycle.
The control system of the sterilizer is based on microcomputer
technology, ensuring a highly reliable and safe operation. The
computerized control unit ensures a fully automatic operation through the
entire cycle; hence after setting the pre-selected data and starting the
operation, no further intervention is necessary.
For improved control accuracy the system is provided with absolute
pressure electronic transducers measuring the pressure of the chamber.
The selected program is displayed on the digital display on the front
panel.
The main physical parameters of the process i.e. temperature and
pressure, are controlled and displayed on the digital display. For process
documentation, the important information concerning operation is printed
in hard copy.
Besides the digital monitoring of the parameters, a pressure gauge
mounted on the panel, measures the pressure of the chamber.
The control system provides an adequate protection, to ensure the safety
of personnel and reliable operation with a minimum of down time.
Page 5 of 59 Pages
2.1.1 The generator
The steam generator is an electric heated unit, having electric
power of 5.5kW, 6.7kW or 9kW.
It is equipped with immersion tubular heaters, connected to the
three-phase power network, with line voltages
3x208/230/400V/50Hz, through switching and protective
equipment.
The body of the generator is made of stainless steel 316L.
The output steam pressure is regulated by an pressure switch to
2.5bars (36psi) by switching on and off the heating current
An electro mechanic pressure switch permanently cuts off the
electric supply to the heaters, if the temperature rises above
165°C (330°F).
The water supply to the pressure vessel is achieved from a
mineral-free or distilled water source through a water pump,
and a servo-solenoid valve.
A check valve and an air operated valve prevent reverse
water flow, from the generator's vessel to the water source.
The water level control is performed by means of an electronic
board connected with three electrodes mounted on top of the
pressure vessel.
A safety valve is fitted in order to protect the personnel and the
equipment against build-up of high pressure in case of control
failure, blowing off when pressure exceeds 50 psi = 3.5 bars,
(20% above the maximum working pressure of generator).
The steam generator is fitted with the electrical and control
equipment, necessary for the safe and reliable automatic
operation, including heaters, water pump, servo solenoid,
pressure switches, water level control and the electrical
command switching and protective equipment.
The autoclave is equipped with a drain cooling system that
controls the drain temperature to avoid damage to the drain
system of the facility.
A manual valve enables the drainage of the water from the
generator boiler, for maintenance and servicing purposes.
The fully automatic operation enables the electric steam
generator to work continuously under full load conditions.
This manual is intended to give the user a general understanding of how

the instrument works and indicate the best ways to operate and take care
of it in order to obtain optimum results and a trouble-free operation. After
reading this manual, operating the autoclave will be an easy job.
However, since the instrument is built using high technology sensitive
components, no attempt should be made by the user or any other
unauthorized person to repair or re-calibrate it.
Only technical personnel having the proper qualifications, and holding
technical documentation and adequate instrumentation are authorized to
service the instruments.
Page 6 of 59 Pages
FRONT VIEW
10 1
9 2
8 3
7 4
1 Front panel key board 6 Front wheel, swivel, with stopper

2 Autoclave pressure gauge 7 Generator's pressure gauge
3 Printer 8 Autoclave door
4 Main switch 9 Door tightening handle
5 RS232 socket 10 Door switch (under door cover)
Page 7 of 59 Pages
REAR VIEW – WITH WATER RECYCLING
29 1
28 2
27 3
4
26
5
25
6
24
7
23
8
22
9
21
10
20
11
19
12
18 13
17 14
16 15
Safety valves shield Bumper rod
Generator safety valve nerator drain outlet

Mineral free water reservoir drain
Chamber safety valve
valve
Water level gauge - Mineral free
Rear service cover
water reservoir
Grip of filling funnels cover Mineral free water reservoir overflow
(hidden) outlet
Filling funnels cover Right service door
Fast exhaust strainer (hidden) Electrical cord
Feed water filling funnel (hidden) Right service door grip
Page 8 of 59 Pages
Feed water reservoir overflow Mineral free water filling funnel
outlet (hidden)
Water level gauge - feed water
Filling funnels shield
reservoir
Used water reservoir overflow
Electronic unit cooling fan
outlet
Feed water reservoir drain valve Circuit breaker
Used water reservoir drain valve 1.25A fuse – water pump
Heat exchanger cooling fan 6.3A fuse – vacuum pump
Rear wheel - rotatable
Page 9 of 59 Pages
REAR VIEW – WITHOUT WATER RECYCLING
27 1
26 2
25 3
24
4
23
5
22
6
21
7
20
8
19
9
18
10
17
16 11
15 12
14 13
Safety valves shield nerator drain outlet

Mineral free water reservoir drain
Generator safety valve
valve
Water level gauge - Mineral free
Chamber safety valve
water reservoir
Mineral free water reservoir overflow
Rear service cover
outlet
Fast exhaust strainer Right service door
Feed water reservoir overflow Manual mineral free water filling inlet
outlet (optional)
Feed water inlet Mineral free water inlet
Manual feed water filling inlet
Right service door grip
(optional)
Page 10 of 59 Pages
Water level gauge - feed water
Electrical cord
reservoir
Used water reservoir overflow
Electronic unit cooling fan
outlet
Feed water reservoir drain valve Circuit breaker
Used water reservoir drain valve 1.25A fuse – water pump
Rear wheel - rotatable 6.3A fuse – vacuum pump
Bumper rod
Page 11 of 59 Pages
2.2 Operating Conditions
♦ For “Indoor use” only.
♦ Only autoclavable materials shall be used.
♦ The ambient temperature shall be 5ºC to 40ºC and a relative
humidity respectively up to 85%
Caution!
Wastewater should be directed into the public sewage network in
accordance with the local rules or requirement i.e. only non-
hazardous liquids shall be disposed in public sewage!
2.3 Environment Emission Information
A. The peak sound level generated by the sterilizer is < 70 / dBA with
background noise of 60 dB.
B. The total heat transmitted by the sterilizer is < 150 W / h
2.4 Storage Conditions

The packed or unpacked autoclave shall be retained in a place protected
from rain and water.
2.5 Directives and Standards
Every autoclave meets the provisions of the following Directives and is
constructed in compliance with the following Standards:
2.5.1 Technical Standards
1. A.S.M.E. Code, section VIII division 1 for pressure vessels.
2. EN 61010-1:2001 – Safety of electrical equipment
…General requirement.
3. EN 61010-2-040:2005 – Particular requirement for steam
autoclaves.
4. EN 61326:1997 – (EMC) Immunity and Emission
Requirements.
5. EN 285:2003-Large steam sterilizers.
2.5.2 Quality standards
The manufacturing plant meets the following quality standards:
1. EN ISO 9001:2008 – Quality System
2. ISO 13485:2003 – Quality systems – Medical devices.
2.6 Construction
The main parts of the autoclave are made of materials as indicated below:
♦ Chamber is built of stainless steel 316 L.
♦ Door is made of stainless steel 304.
♦ Pressure vessel is made of stainless steel 316L.
♦ Cabinet is made of stainless steel 304.
♦ Trays are made of stainless steel 304.
♦ Generator's vessel is made of stainless steel 316L.
♦ Door handle is made of hard plastic material, which is safe to touch
and thermo-insulated.
Page 12 of 59 Pages
2.7 Symbol Description
Caution! Consult accompanying documents
Caution! Hot surface.
Caution! Hot steam.
Protective earth (Ground)
On/off
2.8 Technical Specifications

(See drawing on next page)
Property Value
Diam. 380 (15”)
Chamber
Depth 760 (30”)
Chamber volume 84 lit. (22.2 gal)
Width 69.5 cm (27.4”)
External dimensions Height 136.5 cm (53.7”)
Length 118.0 cm (46.5”)
Maximum dimensions Width 69.5 cm (27.4”)
(door open) Length 150.5 cm (59.3”)
Max. Allowable Working
2.56 bar (37psi)
pressure (MAWP)
Overall weight 180 kg (397 lb)
Max load Instruments 20 kg
(2 trays) Textile 7 kg
W 35 cm (14”)
H Big 2.5 cm (1”)
Tray dimensions L 67 cm (26”)
(internal) W 28 cm (11”)
H Small 2.5 cm (1”)
L 67 cm (26”)
No. of trays 2
Load No. counter Counting from 0 to 9999 and nullifies.
Page 13 of 59 Pages
OVERALL DIMENSIONS – WITH WATER RECYCLING
Page 14 of 59 Pages
OVERALL DIMENSIONS – WITHOUT WATER RECYCLING
Page 15 of 59 Pages
2.9 Generator's Steam Data
Max. working pressure 2.56 bar (37psi)
ASME 7 Bar (102 psi)
Test pressure
PED 8.5 Bar (123 psi)
Safety relief valve 3.5 Bar (50 psi)
400V 11 kg/h.
Steam output
208/230V 10 kg/h.
2.10 Electrical data

1 ph, 3 ph, 3 ph, 3 ph,
Voltage
400V±10% 400V±10% 208V±10% 230V±10%
Frequency (Hz) 50 Hz 50 Hz 50/60 Hz 50/60 Hz
Consumption 39A 13A 20A 20A
Heaters 3 x 3000W 3 x 3000W 3 x 1844W 3 x 2250W
The autoclave is equipped with a switching box for 1Phase to 3Phase.
2.11 Utilities
1Ph,400V 3Ph,400/230V 3Ph, 208/230V

Electric Power Supply
/50Hz /50Hz 50/ 60Hz
Power
Supply Recommended 50A 25A 32A
circuit breaker
Mineral-free water
1/2", 2-5 Bar
(optional)
Tap water (optional) 1/2", 2-5 Bar
Drain (optional) Withstanding temp. of 50°C
The autoclave is equipped with a switching box for 1Phase to 3Phase.
Attention:
The electrical net must be protected with a current leakage safety relay.
The electrical network must comply with local rules or regulations.
Verify that there is an easy access to the main power switch, to the water
cut-off valve and to the current leakage safety relay.
Page 16 of 59 Pages
2.12 Water Quality
The distilled or mineral – free water supplied to the steam generator should
have the physical characteristics and maximum acceptable level of
contaminants indicated in the table below:
Physical Characteristics and Maximum acceptable contaminants levels
in water or steam, for steam generator and sterlizers
(According to EN 285:2006).
Contaminants in Contaminants in
water supplied condensate at steam
to generator inlet to sterilizer
Evaporate residue ≤ 10 mg/l N/A
Silicate (SiO2) ≤ 1 mg/l ≤ 0.1 mg/l
Iron ≤ 0.2mg/l ≤ 0.1mg/l
Cadmium ≤ 0.005 mg/l ≤ 0.005 mg/l
Lead ≤ 0.05 mg/l ≤ 0.05 mg/l
Rest of heavy metals except iron,
≤ 0.1 mg/l ≤ 0.1 mg/l
cadmium, lead
Chloride (Cl) ≤ 2 mg/l ≤ 0.1 mg/l
Phosphate (P2O5) ≤ 0.5 mg/l ≤ 0.1 mg/l
Conductivity (at 25°C) ≤ 5 µs/cm ≤ 3 µs/cm
pH value (degree of acidity) 5 to 7.5 5 to 7
Hardness (Σ ions of alkaline earth) ≤ 0.02 mmol/l ≤ 0.02 mmol/l
Appearance Colourless, clean, without sediments
Compliance with the above data should be tested in accordance with
acknowledged analytical methods, by an authorized laboratory.
Attention:
We recommend testing the water quality once a month. The use of water
for generators that does not comply with the table above may have severe
impact on the working life of the generators and can invalidate the
manufacturer’s guarantee.
Only mineral-free or distilled water may be used for operating the generator.
Using of soft water is strictly forbidden as this results in corrosion of the
chamber.
2.12.1 Reverse Osmosis
A Reverse Osmosis (RO) system may be used to improve the
quality of the water used to generate steam in the steam generator.
In RO, the water is forced through a semi-penetrable membrane,
which filters out contaminants to a high degree of efficiency. In
deionization (DI) ions and charged particles are removed either by
electric fields or by ion exchange in resin beds.
Although the RO cannot normally attain the degree of purity
possible with the DI methods, it is more than adequate for the feed
water intended for clean-steam generators.
Moreover the RO has several advantages:
1. RO is cheaper to install and to run than DI.
2. RO removes particulate matter, organic molecules and
pyrogens that DI cannot remove
3. RO water is less corrosive to steel and copper than DI water.
Page 17 of 59 Pages
4. RO maintenance requirements are less demanding than those
of the DI units.
Therefore the use of mineral free water, achieved from an R.O.
system, will contribute to better performance and longer life of the
autoclave.
Page 18 of 59 Pages
3 SAFETY INSTRUCTIONS
The autoclave has unique characteristics. Please read and understand the
operation instructions before first operation of the autoclave. The following
issues may require instruction guidance provided by the manufacturer: how to
operate the autoclave, the door safety mechanism, the dangers involved in
circumventing safety means, how to ensure that the door is closed, and how to
select a correct sterilization program.
Make sure that you know where the main power switch is, where the water cut-
off valve is (if connected to water utility) and where the current leakage safety
relay is.
Autoclave maintenance is crucial for the correct and efficient function of the
device. We enclose a log booklet that includes maintenance recommendations,
with every device.
The daily BD test and the weekly spore test are part of the preventive
maintenance plan, along with the annual validation of the sterilization processes
that ensures appropriate temperature dispersion within the chamber.
Never use the autoclave to sterilize corrosive products, such as: acids, bases and
phenols, volatile compounds or solutions such ethanol, methanol or chloroform
nor radioactive substances.
3.1 Operating instructions – safety instructions:
1. Never start using a new autoclave or a new steam generator, before
the safety, licensing and authorization department has approved it
for use.
2. All autoclave users must receive training in proper usage from an
experienced employee. Every new employee must undergo a
training period under an experienced employee.
3. A written procedure must be established for autoclave operation,
including: daily safety tests, seal inspection and door hinge
inspection, smooth action of the closing mechanism, chamber
cleaning, prevention of clogging and preservation from corrosion,
what is permitted and what is prohibited for sterilization and
choosing a sterilization program.
4. Drain the steam generator once a month.
5. Before use, check inside the autoclave chamber to ensure that no
items have been left from the previous cycle.
6. Load trays in such a way as to allow steam to move freely among
all items.
7. When sterilizing plastic materials, make sure that the item can
withstand sterilization temperature. Plastic that melts in the
chamber is liable to cause a great deal of damage.
8. On closing the device door, make sure it is properly locked before
activating.
9. Verify once again that you have chosen the appropriate sterilization
program.
10. Before withdrawing trays, wear heat resistant gloves.
11. Before opening the door, verify that there is no pressure in the
chamber (chamber pressure gauge is located on the autoclave front
panel).
Page 19 of 59 Pages
12. Open the door slowly to allow steam to escape and wait 5 minutes
before removing the load.
13. Once a month, ensure that the safety valves are functioning, and
once annually a certified tester must conduct pressure chamber
safety tests.
14. Once annually, or more frequently, effective tests must be
performed, i.e., calibration and validation.
15. Examine the condition of assemblies on a regular basis. Make sure
there are no leaks, breaks, blockages, whistles or strange noises.
16. It is required to conduct maintenance operations as instructed.
17. Immediately notify the person in charge of any deviation or risk for
the proper function of the device.
Page 20 of 59 Pages
4 STERILIZATION PROGRAMS
The autoclave offers 5 sterilization programs, and 2 test programs. For changing
any parameter refer to the technician manual.
4.1 PROGRAM 1 - Unwrapped Instruments (1 - Fast 134)
Program 1 is recommended for sterilizing unwrapped instruments and
materials for immediate use and preventing cross infection at temperature
134ºC/273ºF which its manufacturer declares their compliance to be
sterilized in the following conditions:
Nominal Parameters
♦ Sterilization temperature: 134ºC (273ºF).
♦ Sterilization time: 3 minutes.
♦ Dry time: 1 minute.
Operation Sequence
♦ Air-removal phase; two vacuum pulses as described in the diagram
below. Saturated steam is supplied to the chamber until the
sterilization temperature is reached and the drain is cooled while the
vacuum pump is working.
♦ Heating phase; temperature in the chamber increases until it reaches
the sterilization temperature.
♦ Sterilization phase; temperature is maintained constant at the pre-set
level for the sterilization time.
♦ Fast exhaust phase; steam is rapidly exhausted from the chamber until
pressure equalizes atmospheric pressure.
♦ Drying phase; one vacuum pulse.
♦ Vacuum break phase; filtered air enters the chamber until pressure
equalizes atmospheric pressure.
The cycle was validated with an unwrapped metal load of 7 kg with a “two
pulse air removal” stage.
Note:
The sterility of instruments processed in unwrapped cycles cannot be
maintained if exposed to a non-sterile environment.
PRESSURE (kPa)
TEMPERATURE
160 kPa
Ambient Pressure
and Temperature
TIME
25 kPa
t1 = Two pulse air removal stage
t2 = Heating stage
t1 t2 t3 t4 t5 t6 t3 = Sterilization stage
t4 = Fast exhaust stage
Pressure t5 = Drying stage
t6 = Vacuum break stage
Temperature
Page 21 of 59 Pages
4.2 PROGRAM 2 (2-WDry 121)
Program 2 is recommended for sterilizing wrapped and unwrapped
instruments and materials for immediate use and preventing cross infection
at temperatures of 121ºC / 250ºF and drying, which its manufacturer
declares their compliance to be sterilized in the following conditions:
Nominal parameters
♦ Dry time: 20 minutes.
Operation Sequence
♦ Air-removal phase; four vacuum pulses as described in the diagram
♦ Fast exhaust phase; steam is rapidly exhausted from the chamber and
drain is cooled until pressure equalizes atmospheric pressure.
♦ Drying phase; vacuum pump is activated continuously for 20 minutes.
♦ Vacuum-break phase; filtered air enters the chamber until pressure
The cycle was validated with a metal load of 7 kg with a “four pulse air
removal” stage.
Note:
maintained if exposed to non-sterile environment.
PRESSURE (kPa)
TEMPERATURE
160 kPa
Ambient Pressure
and Temperature TIME
25 kPa
t1 t2 t3 t4 t5 t6
= Pressure t1 = Four pulse air removal stage

t2 = Heating stage
= Temperature t3 = Sterilization stage
t5 = Dry stage
Page 22 of 59 Pages
4.3 PROGRAM 3 (3 - Wdry 134)
Program 3 is recommended for sterilizing Hollow A instruments (e.g.
dental hand pieces, suction pipes), wrapped and unwrapped instruments,
porous loads (e.g. textile) and materials that the manufacturer recommends
autoclaving at temperatures of 134ºC/273ºF with drying stage.
Nominal parameters
♦ Sterilization temp. 134ºC (273ºF).
Operation Sequence
The cycle was validated with a textile load of 7 kg with a “four pulse air
removal” stage.
Note:
PRESSURE (kPa)
TEMPERATURE
160 kPa
Ambient Pressure
25 kPa
t1 t2 t3 t4 t5 t6
t1 = Four pulse air removal stage
= Pressure t2 = Heating stage
t3 = Sterilization stage
= Temperature t4 = Fast exhaust stage
t5 = Dry stage
Page 23 of 59 Pages
4.4 PROGRAM 4 - (4 – SLOW 121)
Program 4 is recommended for sterilizing load with slow exhaust at
temperatures of 121ºC / 250ºF, which its manufacturer declares its
compliance to be sterilized in the following conditions:
Nominal parameters
Operation Sequence
♦ Air-removal phase and one vacuum pulse as described in the
diagram below. Saturated steam is supplied to the chamber until the
♦ Slow exhaust phase; steam is exhausted from chamber at a slow rate,
until the temperature reaches "End Temp" (95°C).
TEMPERATURE
PRESSURE (kPa)
Ambient Pressure
And Temperature
TIME
25 kPa
t1 t2 t3
t1 = One pulse Air removal stage

= Pressure
t3 = Slow exhaust stage
= Temperature
Page 24 of 59 Pages
4.5 PROGRAM 5 (5 - WDry 134)
Program 5 is recommended for sterilizing Hollow A instruments (e.g.
dental hand pieces, suction pipes), wrapped and unwrapped instruments,
porous loads (e.g. textile) and materials that the manufacturer recommends
autoclaving at temperatures of 134ºC/273ºF with drying stage.
Nominal Parameters
Operation Sequence
The cycle was validated with a textile load of 7 kg and with a “wrapped
instruments” load of 7 kg with a “four pulse air removal” stage.
Note:
PRESSURE (kPa)
TEMPERATURE
160 kPa
Ambient Pressure
25 kPa
t1 t2 t3 t4 t5 t6
= Pressure t1 = Four pulse air removal stage

t2 = Heating stage
= Temperature t3 = Sterilization stage
t5 = Dry stage
Page 25 of 59 Pages
4.6 PROGRAM 6 (6 - B&D Test)
Program 6 is the Bowie & Dick test program, with fixed sterilization
parameters 134ºC and 3.5mins, which cannot be modified by the
operator or the technician.
Nominal parameters
♦ Sterilization temperature: 134ºC
♦ Sterilization time: 3.5 minutes.
Operations Sequence
below. Saturated steam is generated in the chamber until the
level 134ºC for sterilization time 3.5 minutes.
♦ Fast exhaust phase; steam is rapidly exhausted from the chamber
until pressure equalizes atmospheric pressure.
♦ Drying phase: vacuum in chamber for 2 minutes while chamber is
heated at reduced power.
♦ Vacuum break phase; filtered air enters the chamber until pressure
(kPa)
TEMPERATUR
PRESSURE
160 kPa
Ambient Pressure
25 kPa
t1 t2 t3 t4 t5 t6
t1 = Four pulse air removal stage
= Pressure t2 = Heating stage
= Temperature t4 = Fast exhaust stage
t5 = Drying stage
Page 26 of 59 Pages
4.7 PROGRAM 7 (7 - Leakage Test)
Vacuum is produced in the chamber down to P1=18 kPa. At this stage all
the valves close. The autoclave remains in this stage for 5 minutes. This
period enables the condition in the chamber to reach equilibrium. After
the 5 minutes have elapsed the printer records the pressure that is referred
to as P2. At this point the test begins and lasts 10 minutes. At the end of
the test, the printer records the results. The pressure at the end of the test
is referred to as P3. The rate of change of P3-P2 shall not exceed
0.13kPa/min.). If P3-P2 exceed 0.13kPa/min the printer will print “FAIL”.
If P3-P2 is within the required value, the cycle will end normally.
Operations Sequence
♦ Vacuum is produced into the chamber down to 18kPa.
The vacuum pump stops.
Note: During the test period the autoclave is not heated.
PRESSURE (kPa)
Ambient Pressure
TIME
P3
P2
P1=18 kPa
t1 t2 t3
t1 = Approx. 2 minutes
t2 = 5 minutes
t3 = 10 minutes
Page 27 of 59 Pages
5 KEYBOARD (keys and display)
Front Panel Keyboard
Page 28 of 59 Pages
5.1 Description and Functions of the Front Panel Keyboard
The command panel is comprised of 3 sections, on the lower section there
are 6 keys; 3 command keys and 3 programming keys.
The middle section consists of the LCD display with two rows and 16
characters on each line.
The top section consists of 4 signal lights that indicate the status of the
autoclave.
1. Sel. Cycle (select cycle) key

This key enables selecting the desired program out of 7 programs.
Pressing this key advances the selected program to the next (e.g.
from program 2 to 3).
If the system is set to program 7, pressing the key returns to program
1.
This autoclave has the following available programs:
1. Unwrapped instruments 134ºC (273ºF)/ 3 minutes with
1 minute drying and fast exhaust.
2. Wrapped and unwrapped instruments 121ºC (250ºF)/15
minutes with 20 minutes drying and fast exhaust.
3. Wrapped and unwrapped instruments 134ºC (273ºF)/7
4. 121ºC (250ºF)/15 minutes and slow exhaust.
5. Wrapped and unwrapped instruments 134ºC (273ºC)/ 7
6. Bowie & Dick Test.
7. Vacuum Test.
2. Parameters key
This key displays the three parameters of the program for 3
seconds.
After selecting the program, it is possible to have the parameters
displayed by pressing this key; the top line reads the following data:
Sterilization Temp Sterilization Time Dry Time
134ºC S = 3m. D=1m
The data is erased automatically after 3 seconds, or if the parameter

key is pressed again during these three seconds.
Page 29 of 59 Pages
3. Start/ Stop key
This key commands the following 3 functions:
♦ Starting the process.
♦ Stopping the process.
♦ Canceling the FAIL message from the command panel and
opening the electric door locking if available.
Starting the process:
It is active while the autoclave is in standby position, if the
door is closed and water level in the reservoir is normal,
pressing this key starts the selected process.
Stopping the process:
It is active while the autoclave is in process, pressing this key
at any stage of the process stops operation.
Canceling the FAIL message
At the end of an aborted process, the FAIL light is turned on
and an error message is displayed on the screen indicating the
cause of the failure.
Pressing this key cancels the displayed message and switches
off the FAIL light.
4. Program key
This key is designed for programming the clock and setting different
parameters by the service technician by means of the UP (5)
DOWN (6) keys.
When the PROGRAM key is pressed, the date is displayed with the
cursor under the day. Pressing the PROGRAM key again moves the
cursor under the month and then on to the year.
After pressing the PROGRAM key again the time of the day will be
displayed with the cursor under the hour. Pressing the PROGRAM
key again moves the cursor to the minutes parameter. Each time the
UP/DN key is pressed, the value of the parameter above the cursor
is changed.
After the date and time parameters are set, pressing the PROGRAM
key shows CODE: 000.
A code known to the technical personnel will be set to change
certain parameters and perform a digital calibration of the system,
as described in detail in the technician manual.
5. UP key
This key enables increasing the value displayed above the cursor, at
the clock programming and for setting of certain parameters by the
technician.
6. DN key
This key enables decreasing the value displayed above the cursor, at
the clock programming and for setting of certain parameters by the
technician.
Page 30 of 59 Pages
7. START LED INDICATOR
When the “START” LED indicator is on; it indicates that the
system is running a program.
8. FAIL LED INDICATOR

When the “FAIL” LED indicator is on; it indicates that the cycle
has failed either as a result of exceeding the allowable limits or the
STOP key has been pressed.
9. WATER LED INDICATOR

When the “WATER” LED indicator is on; it indicates that there is a
lack of water in the reservoir.
10. DOOR LED INDICATOR

If the “Start” key is pressed and the door is unlocked the light will
signal twice and the buzzer will sound four times.
If a cycle is in progress and fails on door unlocked “FAIL” LED
indicator will lit and a message “Door Unlock” will be displayed.
Page 31 of 59 Pages
5.2 Description of the Operational Messages
The display is comprised of 2 rows, each row has 16 characters.
5.2.1 The upper row:
On the right side of the upper row, 6 characters are allotted for
displaying the stage in progress
♦ HEAT – heating stage.
♦ STER – sterilization stage.
♦ EXH – exhaust stage
♦ DRY – dry stage
♦ VACUUM – prevacuum stage
On the left side of the upper row, 10 characters are allotted for
the selected programs.
♦ 1-Fast 134 (Fast 273) – fast exhaust
♦ 2- Wdry 121 (Wdry 250) – fast exhaust
♦ 3-Wdry 134 (Wdry 273) – with drying stage.
♦ 4- Wdry (Wdry 250) – slow exhaust.
♦ 5-Wdry 134 (Wdry 273) – with drying stage.
♦ 6-B & D – B&D Test.
♦ 7- Leakage Test
When the PARAMETERS key is pressed; the parameters of the
selected program are displayed on the upper row.
5.2.2 The lower row:

♦ On the right side of the lower row, 5 characters are
allotted for chamber pressure display.
♦ The actual pressure is continuously displayed at all stages
of the process and between processes (standby).
♦ On the left side, of the lower row the temperature is
displayed; 5 characters are allotted for the display of
temperature in ºC, in the form 134ºC.
♦ In case the process is aborted, the diagnosis of the fail is
displayed on the left, of the lower row, instead of the
temperature. 11 characters are allotted for this error
message.
♦ On completion of the process, the END message is
displayed in the interval between the readouts of
temperature and pressure.
♦ At the sterilization and dry stage, the countdown of the
time left to the completion of the stage will be displayed
in the interval between the readouts of temperature and
pressure. The format of the display will be MM: SS (two
digits for minutes and two digits for seconds).
♦ When a cycle is started by means of pressing the START
key, the load number is displayed for 2 seconds on the
left of the lower row.
Page 32 of 59 Pages
Examples
Example 1: Autoclave between processes, the program No.1
has been selected.
1 - Fast 134 ST.BY
35°C 100K
Example 2: The autoclave in the sterilization stage, program

No.3 is time left to completion of 3 minutes and
14 seconds.
Selected program W.dry Stage
3 - W DRY 134 STER
135ºC 03:14 318K
Temperature Timer
Example 3: The process failed due to temperature drop in
the sterilization stage in program No.2.
2 - W DRY 121 EXH.
LOW TEMP. 178K
Page 33 of 59 Pages
5.3 Description of Displayed Error Messages and Safety Measures
Low Temp. Message is displayed, FAIL indicator lights and cycle is
aborted, if the temperature drops below the sterilization
temperature for more than 5 seconds.
Low Heat Message is displayed and sterilization does not start if the
autoclave has not reached sterilization temperature after
heating for 30 minutes (except in slow exhaust program),
and 60 minutes for slow exhaust program.
High Temp. Message is displayed, FAIL indicator lights and the cycle
is aborted in one of the following cases:
♦ If temperature rises 3°C (6°F) above sterilization
temperature during the sterilization stage.
♦ If temperature sensor is damaged, this message
appears during the HEAT stage.
Low Pres. Message is displayed, FAIL indicator lights, and the
cycle is aborted if the pressure drops for more than 5
seconds below the pressure correlated to the sterilization
temperature.
High Pres. This message is displayed, FAIL indicator lights, and the
cycle is aborted if pressure rises above the pressure
correlated to the sterilization temperature +3°C (6°F) for
more than 5 seconds.
Low Vacuum Message is displayed and FAIL indicator lights if in the
air removal stage a vacuum level of 25kPa is not reached
during 15minutes after the cycle is started.
Man. Stop Message is displayed and the FAIL indicator lights after
the STOP key is pressed for longer than 1 second.
Power Dn Message is displayed if a power failure occurred during
sterilization stage. When power resumes, the system
automatically returns to the point of power failure. This
message is displayed for several seconds and the printer
prints POWER DN. If the temperature does not fall
below the sterilization temperature, sterilization resumes
automatically. When power returns, and if temperature
falls below sterilization temperature, the cycle will stop,
exhaust will be performed according to the program
requirements and POWER DN & FAIL messages will be
displayed and printed.
If a power failure occurred during Program 4 (Slow121),
the system does not allow fast exhaust (as exhaust valve
is normally closed) during a power failure or when power
returns.
Dry and exhaust stages automatically resume operation
once the power returns.
Door Unlock Message is displayed and the DOOR LED indicator
flashes if the door is improperly closed. The START
button should be pressed to start the desired cycle. If the
door accidentally opens during any stage of the cycle, the
same message and indicator appears, and the system
reacts as if the START/STOP key was pressed.
Page 34 of 59 Pages
ST.BY Message is displayed as long as the temperature of the
steam in the heating coil (surrounding the chamber) is
below 110°C.
Not Ready Message is displayed if START pushbutton is pressed
while the autoclave is stand-by (ST.BY) stage. This
message will disappear when the coil temperature reaches
110°C.
Page 35 of 59 Pages
6 PRINTER
The printer is an optional device. If the autoclave is not equipped with a printer
paragraph 6 is not applicable.
6.1 Printer Operation
The autoclave is equipped with a character printer, which prints a detailed

history of each cycle performed by the instrument (for the record or for
subsequent consideration).
The printing is made on thermal paper with 24 characters per line and
contains the following information:
♦ Software version
♦ Real time
♦ Selected program
♦ Sterilization pressure
♦ Sterilization temperature
♦ Sterilization time
♦ Summary of performed cycle and identification hints.
When the sterilization cycle begins the printer starts printing the above
data.
After the preliminary printing, the autoclave starts performing the sequence
of operations of the cycle. The measured values of temperature and
pressure are printed at fixed time intervals, according to the phase of the
process, as shown in the table below.
The data is printed from the bottom up, beginning with the date and ending
with “O.K.” for a complete cycle or “FAIL” for an aborted cycle.
For an example of a typical printout, see next page.
Page 36 of 59 Pages
PRINTER OUTPUT DESCRIPTION
Autoclave:01 Number of autoclave.
Operator :___________ To be filled in manually by operator.
30/01/2006 13:01:28 Date and time sterilization cycle ended.
Load number: 0061 Load number. Useful to determine when to clean the
chamber.
Cycle ended
−−−−−−−−−−−−−−−−−−−
D43:54 065.1°C 004.8k The time, temperature and pressure during drying.
D27:54 080.9°C 006.6k The time, temperature and pressure during drying.
-----------------------
E23:54 106.6°C 119.8k The time, temperature and pressure during exhaust.
-----------------------
S22:38 122.2°C 213.0k The time, temperature and pressure during sterilization.
*
* Prints sterilization data every 1 minute.
*
----------------------
H05:28 076.1°C 024.4k The time, temperature and pressure during heating.
----------------------
V02:17 104.0°C 160.5k The time, temperature and pressure during air removal.
*
V00:00 062.3°C 099.1k The time, temperature and pressure during air removal.
−−−−−−−−−−−−−−−−−−−
09/03/2009 08:15:16 Date and time sterilization cycle begun.
Dry time: 020min Drying time for selected program.
Ster time: 015.0min Sterilization time for selected program.
Ster Temp: 121°C Sterilization temperature in chamber for selected program.
PROGRAM: 2-WDry Selected program: 4-with dry
Ver=HSEn2JKT0201 Number and version of the program
Legend
V Vacuum stage E Exhaust stage

H Heating stage D drying stage
S Sterilization stage k kPa
Page 37 of 59 Pages
6.2 Printer Handling
6.2.1 Setting Paper
1. Press the paper cover open button (1), and open the paper cover
(3).
Handle the paper cutter carefully so as not to cut your hand.
2. Set a paper roll (2) as shown in the figure.
3. Close the paper cover by pressing both ends of the cover with
the tip end of the paper emerging from the cutter.
6.2.2 Maintenance
1. Wipe off the soiling on the printer surface with a dry soft cloth
with a weak neutral detergent. After that, wipe the printer with a
dry cloth.
2. Caution: Never disassemble the printer. Failure to follow this
instruction may cause overheating or burning of the printer or
the AC adapter, or an electric shock, which may lead to fires or
accidents.
3. Never use the printer in a place of extreme humidity or any
place where it can possibly be splashed by any liquids. If any
liquids get into the printer, it could lead to fire, electric shock,
or other serious accidents.
4. Never touch the thermal head immediately after printing
because it becomes very hot. Make sure that the thermal head is
cool before setting papers or cleaning the thermal head.
5. Power OFF the autoclave in any of the following cases:
• The printer does not recover from an error.
• Smoke, strange noise or smells erupt from the printer.
• A piece of metal or any liquid touches the internal
parts or slot of the printer.
6. Notes on treatment of thermal papers:
• Store the papers in a dry, cool and dark place.
• Do not rub the papers with hard substance.
• Keep the papers away from organic solvent.
Page 38 of 59 Pages
7 PREPARATION BEFORE STERILIZATION
If sterilizing loads other than medical waste, act as follows:
The purpose of packaging and wrapping of items for sterilization is to provide an
effective barrier against sources of potential contamination in order to maintain
sterility and to permit aseptic removal of the contents of the pack. Packaging and
wrapping materials should permit the removal of air from the pack, penetration
of the sterilizing water vapor into the pack and removal of the sterilizing vapor.
The basic principle determining the size, mass and contents of instrument and
hollowware packs is that the contents are sterile and dry immediately on
completion of the drying cycle and removal of the pack from the sterilizer
chamber.
Instruments to be sterilized must be clean, free of any residual matter, such as
debris, blood, pads or any other material. Such substances may cause damage to
the contents being sterilized and to the sterilizer.
1. Immediately after use, clean instruments thoroughly to dispose of any
residue.
2. It is recommended to wash instruments with an ultrasonic cleaner, using
detergent and mineral-free water.
3. Launder textile wraps prior to reuse.
4. After cleaning, rinse instruments for 30 seconds. (Follow manufacturer’s
instructions on the use of products for cleaning and lubricating instruments
after using the ultrasonic cleaner).
5. Materials, including materials used for inner wraps, shall be compatible
with the item being packed and the sterilizing method selected.
6. Before placing an instrument into the sterilizer tray, make sure that
instruments which are not of the same metal, (stainless steel, carbon steel,
etc.) are separated and placed on different trays.
Note:
Check manufacturer’s instructions for the sterilization of each item.
7. In case carbon steel instruments are placed on stainless steel trays, the
trays should be lined with a towel or paper wrap before placing the
instruments on the trays. There should be no direct contact between the
carbon steel and the stainless steel trays.
8. All instruments must be sterilized in an open position.
9. Use single-use wraps once only and discard after use.
Page 39 of 59 Pages
10. Place a sterilization indicator strip in each tray.
11. Place instruments with ratchets opened and unlocked or clipped on the first
ratchet position.
12. Disassemble or sufficiently loosen multiple-part instruments prior to
packaging to permit the sterilizing agent to come into contact with all parts
of the instrument.
13. Tilt items prone to entrap air and moisture on edge, e.g. hollowware, so
that only minimal resistance to removal of air, the passage of steam and
condensate will be met.
14. Load items within the boundaries of the tray so that they do not touch the
chamber walls, or fall off when the tray is moved.
15. The operator may use racks to allow for adequate separation of packaged
instruments.
16. Load trays loosely to capacity.
17. Use a biological spore test indicator in any load to make sure sterilization
is performed once a week.
18. Make sure that all instruments remain apart during the sterilization cycle.
19. Empty canisters should be placed upside-down, in order to prevent
accumulation of water.
20. Allow a distance of approximately 2.5 cm (1”) between trays to permit
steam circulation.
21. Packs
1. Place packs upright on trays, side by side.
2. Packs should not touch the chamber walls.
3. Pack instrument sets in a manner that prevents damage to delicate
items.
4. Pack hollowware sets so that all openings face the same direction and
so that the contents cannot move inside the pack.
5. Load packs of folded operating room drapes with layers vertical,
allowing air to be removed from the packs rapidly.
6. Do not place packs of hollowware and trays of instruments above
textile packs or soft goods in order to avoid wetting caused by
condensation from items above.
7. Do not stack pouches. It is recommended that a Tuttnauer Pouch
Rack be used. This will allow the operator to place pouches on their
side, which will increase capacity and provide proper spacing to ensure
steam penetration and promote adequate drying.
Pouch Rack
Page 40 of 59 Pages
8. Load items packed in flexible packaging materials on edge with paper
to laminate, or flat with the paper surface downwards.
Note:
The manufacturer’s recommendations shall be observed,
concerning the sterilization data for each type of material.
22. Tubing
Rinse tubing after cleaning with pyrogen free water. When placing in
a tray, Make sure that both ends are open, without sharp bends or
twists.
Page 41 of 59 Pages
8 OPERATING INSTRUCTIONS
8.1 Operating the autoclave
1. If the autoclave is connected to external water supply, open the manual
valves of the tap water supply and mineral-free water supply.
2. If the autoclave is not connected to external water supply, verify that
the tap-water reservoir and the mineral free water reservoir are full.
The water level of both reservoirs is indicated on the water level
gauges (see rear view). If required, fill the water reservoirs to the
required height (see water filling instructions).
3. Set the clock for the date and time of the day (only at the first
operation of the autoclave).
4. At first operation in the morning wait approx. 10 minutes until the
generator heats up and the pressure in the generator increases to
2.5Bar. The generator pressure is indicated on the pressure gauge
mounted on the front panel (see front view).
5. Select the program to be run. The selected program will be displayed on
the display, indicating that the program has been selected. The preset
data of the program, sterilization temp., time and dry time are displayed.
6. Note: It is possible to change the parameters only when the autoclave
is not in operation.
To change the setting of the parameters proceed as shown in Chapter
"software programming procedures" in the technician manual.
7. Load the material to be sterilized into the chamber and close the door
well, in a clockwise direction,. The DOOR light turns off.
7.1 If READY is displayed – the autoclave is ready for operation.
7.2 If ST.BY is displayed – press START and one of the following
messages will appear indicating the reason for the ST.BY (not
ready).
Message Reason Required Operation
Drain water Empty the reservoir by
EmptyDrainres reservoir is full. opening the manual valve of
the drain water reservoir (see
rear view).
Door Unlock The autoclave door Close the door by tightening
is not closed well. the locking handle.
Tap water Fill the tap water reservoir
Addwatertoresvac reservoir is empty. according to the water filling
instructions.
The tap water Drain water from the tap water
EmptyResvac 1min reservoir is too reservoir by opening its drain
full. valve (see rear view) for 1
minute.
Mineral-free water Fill the Mineral-free water
AddwatertoresGen reservoir is empty. reservoir according to the
water filling instructions.
The temperature in The generator is heating up.
Coil not ready the heating coil Heating time is approx. 10
has not reached the minutes.
required level.
Page 42 of 59 Pages
8. ST.BY is displayed as long as the temperature of the coil, surrounding
the chamber, is too low. The temperature of the steam in the coil
increases until it reaches the required level. At this point “ST.BY”
disappears and READY is displayed on the display.
At this stage the autoclave is ready for operation.
9. Press the START key to operate the autoclave. START light is lit,
indicating that a sterilization cycle is in progress.
The autoclave starts performing the sequence of operations of the
program. The actual measured values of pressure and temperature are
displayed continuously and printed at fixed time intervals.
10. End of cycle and opening the door:
10.1 After cycle is completed:
10.1.1 At the end of the cycle, a buzzer sounds for 5
seconds and later the START light switches off.
10.1.2 Turn the locking handle slightly clockwise to loosen
the solenoid lock and then turn the handle counter-
clockwise to open the door.
10.1.3 Open the door and unload the sterilized material
from the chamber.
10.2 After cycle failure:
10.2.1 In the event of program failure, operation is stopped,
the exhaust valve is opened and buzzer will
continuously sound for 5 seconds followed by beeps
for 7 seconds.
10.2.2 To open the door after a cycle failure press STOP.
The FAIL light turns off indicating that the door is
ready to open.
10.2.3 Turn the locking handle slightly clockwise to loosen
the solenoid lock and then turn the handle counter-
clockwise to open the door.
8.2 Loading and unloading the Device
8.2.1 Safety
Protective equipment and clothes and other safety instructions
should be implemented in accordance with local and national
regulations and/or rules!
For proper sterilization - Do not overload the chamber. Only
autoclavable products shall be used. Please refer to the
manufacturer instructions for sterilization of unknown materials or
instruments.
8.2.2 Loading
Correct loading of the autoclave is essential to successful
sterilizing for several reasons. Efficient air removal from the
chamber and the load will permit steam penetration and saturation,
and allow proper drainage of condensate. Additionally, correct
loading will reduce damage to packs and their contents and
maximize efficient use of the sterilizer.
For detailed loading instructions, see para. 7 (Preparation before
sterilization)
Page 43 of 59 Pages
8.2.3 Unloading
On completion of the cycle, the load shall be immediately
removed from the sterilizer and a visual inspection made to
ascertain that the load is dry, and that sterilizing indicators have
made the required color change.
8.3 Water filling (autoclave with water recycling)

If the autoclave is not connected to water sources, the operator must fill the
tap water reservoir and the mineral free water reservoirs.
Note: the tap water reservoir must be emptied and refilled every day
to prevent contamination of the water.
1. Remove the cover (4) of the tap water filling funnel (2) and the
mineral free water filling funnel (3).
2. Pour water in the appropriate funnel until the float in the water level
gauge reaches the required height.
 The float of the tap-water reservoir (1) must reach the middle of
the level gauge tube.
 The float of the mineral-free water reservoir (5) must reach the
top of the level gauge tube.
3. Return the cover of the funnels to its place.
5
1
4 3 2
Page 44 of 59 Pages
9 MAINTENANCE INSTRUCTIONS
9.1 Preventive and Scheduled Maintenance
The maintenance operations described in this chapter have to be fulfilled
periodically to keep the device in good condition and to reduce the
breakdown time to a minimum.
The user maintenance personnel can easily execute these operations in
accordance with the following instructions.
The owner of the autoclave is responsible to order an authorized
technician to perform the periodical tests and preventive maintenance
operations, as specified in the technician manual.
9.1.1 Daily
1. Clean door gasket with a soft cloth. The gasket should be
clean and smooth.
2. Once a day drain the tap water reservoir and fill will fresh
tap water.
9.1.2 Weekly
1. Verify that the autoclave is cold. Take out the tray holder
and trays. Clean the tray holder, trays and chamber's
interior (especially the bottom part) with a cleaning agent
& water. Wipe off the sediments from the chamber
bottom with a sponge. Domestic stainless steel cleaning
agents may be used for cleaning the autoclave.
Immediately after cleaning, rinse the tray holder
thoroughly, trays and chamber's interior with water to
avoid stains on the metal. Final rinsing shall be done with
mineral free water.
Caution
Do not use steel wool or steel brush as this can
damage the chamber!
2. Put a few drops of oil on the door pins.
3. Clean the outer parts of the autoclave with a soft cloth.
4. At the end of the week, or if the autoclave will stand idle
for a prolonged period, clean the chamber when it is cold,
and leave the door slightly ajar/open, 2–5 centimeters (1–
2 inches).
9.1.3 Periodically
1. Clean the water strainer once a month as per para. 9.5.
Cleaning frequency may be reduced according to
experience.
2. Every six months, before the weekend, follow these
steps:
a. Remove the door gasket, and thoroughly clean the
door gasket and the groove.
b. Leave the door gasket out for the weekend.
c. Before start of day/shift after the weekend, reassemble
the door gasket according to the instructions in the
“Replacing the Door Gasket“ paragraph.
Page 45 of 59 Pages
3. Replace the air filter, every 6 months (to be done by a
qualified technician).
4. Drain the generator every 6 months and refill it with
mineral free water (to be done by a qualified technician).
5. Check the door gasket every 12 months and replace it if
required (see para. 9.4).
6. Check and tighten the piping joints to avoid leakage once
a year (to be done by a qualified technician).
7. Check and tighten all screw connections in the control
box, valves and instrumentation once a year (to be done
by a qualified technician).
9.1.4 Periodical Tests

1. Activate the safety valve once every month (see para. 9.3).
Page 46 of 59 Pages
9.2 Replacing the Cartridge Fuses
Caution
Make sure that the electrical power cord is disconnected!
Use a screwdriver to unlock the fuse holder cover by turning it counter

clockwise a little, and pull it out.
Insert a new cartridge into the holder and turn the cover clockwise until
locked.
Make sure that the correct fuse is installed as specified in the

drawings below:
No. Protecting Cat. No. Description

1 Vacuum pump ELE035-0011 Fuse, Mini, Slow Blow, 6.3A, 5*20
2 Water pump ELE035-0005 Fuse, mini, Slow Blow, 1.25A, 5*20
Page 47 of 59 Pages
9.3 Checking the Safety Valves
In order to prevent the safety valve from a blockage, operate it once a
month.
Both safety valves, the chamber safety valve (2) and the generator safety
valve (3), are located on the top rear of the autoclave. They are protected
by a safety shield.
Attention:
Use protective gloves in order to prevent hot steam burns to hands
Note:
For identification of safety valves see pictures and drawing on the next
page
9.3.1 Autoclave safety valve

1. Operate the sterilization cycle according to the manual.
2. Allow a pressure of approx. 200 kPa (29 psi) to build up in
the chamber.
3. Operate the safety valve. Be careful not to burn your
hands.
3.1 PED -approved type safety valve: Turn the
pressure relief nut (1) counterclockwise for 2
seconds. Verify steam escapes from the valve.
3.2 ASME -approved type safety valve: Pull the ring
of the safety valve (4) using a tool, i.e. screwdriver,
hook etc and lift the safety valve ring for 2 seconds.
Be careful not to burn your hands.
4. Press the STOP key to pause operation, and exhaust steam
from chamber.
5. Wait until pressure goes down to zero, only then can the
door be opened.
9.3.2 Generator safety valve

1. Operate the generator.
2. Operate the safety valve. Be careful not to burn your
hands.
2.1 PED -approved type safety valve: Turn the
pressure relief nut (1) counterclockwise for 2
seconds. Verify steam escapes from the valve.
2.2 ASME -approved type safety valve: Pull the ring
of the safety valve (2) using a tool, i.e. screwdriver,
hook etc and lift the safety valve ring for 2 seconds.
Be careful not to burn your hands.
Page 48 of 59 Pages
2
1
PED -approved type ASME -approved type

safety valves safety valves
2 3 2 3
No. Description
1 Safety valve pressure-regulating nut.
2 Safety valve handle
3 Generator safety valve
4 Autoclave safety valve
Page 49 of 59 Pages
9.4 Replacing the Door Gasket
Pull off the gasket from the door groove and install the new gasket referring
to the drawings as above points 1, 2 and 3.
Caution!
This gasket is designed with a trapezoidal cross section. The gasket
should be placed with the widest side towards the door.
Page 50 of 59 Pages
9.5 Cleaning water outlet strainer
Caution!
Before proceeding, make sure that the electric cord is disconnected
and there is no pressure in the autoclave.
1. Open the strainer cover (2).
2. Remove the strainer element (4).
3. Rinse the strainer with water, using a brush if necessary.
4. Reinstall the strainer element.
5. Close the strainer cover.
Warnings
1. Do not touch the strainer cover, mounted on the exhaust line,
during and shortly after operation.
Touching the hot strainer cover may cause severe injuries.
2. If maintenance operation is performed while strainer cover is hot,
use heat resistant gloves to avoid injuries.
2 3 4 5
No. Description
1 Outlet strainer
2 Cap
3 Gasket
4 Strainer element
5 Strainer Housing
Page 51 of 59 Pages
9.6 Draining the Reservoir
If it is required to drain the mineral-free water reservoir or the tap water
reservoir proceed as follows:
1. Attach a tube to the drain valve.
2. If the autoclave is connected to water utilities, close the water supply
valve.
3. Place a bucket near the autoclave.
4. Open the required drain valve (1 or 3).
5. When the draining is completed, close the drain valve and remove the
tube from the drain valve.
6. After the reservoir is empty and before re-operating the autoclave:
 If the autoclave is connected to water utilities, open the water
supply valve.
 If the autoclave is not connected to water utilities, fill the
relevant reservoir with tap water or mineral free water as
appropriate.
1 2 3
No. Description
1 Mineral-free water reservoir drain valve
2 Waste water reservoir drain valve
3 Feed water reservoir drain valve
Page 52 of 59 Pages
9.7 Door Safety System
The door opening is ensured by two means:
1. The closing device prevents an incidental opening of the door.
2. A pull-type solenoid, which is in inactivated position, locks the door
and must be electrically powered to release the locking and enable
the opening of the door.
9.7.1 Solenoid locking device
The solenoid locks the door in the following situations:
1. When the control unit is not powered.
2. If power failed or has been turned off while the autoclave is
in operation, even if power has been restored.
3. If operation was stopped before completion of the cycle as a
result of a failure or a manual stop.
4. When the temperature inside the autoclave chamber is
higher than the “end of cycle” temperature, preset by the
operator; the opening of the door is possible only when the
temperature has dropped below preset value.
For cases described at points 2 and 3, press START/STOP key to
cancel the door locking at the end of the operation.
If, for any reason, the locking mechanism does not open, turn the
door a quarter (1/4) turn clockwise (closing direction) and re-try
to open the door. Do not use force to open the door.
Page 53 of 59 Pages
10 TROUBLESHOOTING
This troubleshooting chart enables the user to solve minor malfunctions, prior to contacting our service department.
Only technical personnel having proper qualifications and holding technical documentation (including a technician
manual) and adequate information are authorized to service the apparatus.
Problem Solution
1. The machine is not responding 1.1 Make sure the main switch is in the ‘On’ position.
(see front view drawing).
1.2 Make sure the power cord is properly connected to the machine and the mains.
(see rear view drawing)
1.3 Make sure the circuit breaker has not tripped. Lift the circuit breaker lever.
2. ‘Low Heat’ is displayed 2.1 Add mineral free water to the mineral free water reservoir.
2.2 If problem persists, call for service.
Page 54 of 59 Pages
3. ‘Low Pres’ is displayed 3.1 Check the door for leakage.
4. ‘Low Temp’ is displayed 4.1 Check the door for leakage.

5. ‘High Temp’ is displayed 5.1 If problem persists, call for service.
6. ‘High Pres’ is displayed 6.1 If problem persists, call for service.

Problem Solution
7. The printer prints, but nothing is printed 7.1 Make sure the paper is mounted in the right way. Only one side of the paper is
on the paper. printable.
(see para. 6.2, Printer handling)
8. The printer does not print. 8.1 Make sure the paper is inserted in the printer.
(see para. 6.2, Printer handling)
8.2 Switch off the machine and switch it back on
. If problem persists, call for service.
9. When the machine is switched on, the 9.1 Make sure the ‘feed button’ on the printer is not stuck.
printer feeds paper all the time.
10. The machine is leaking at the door 10.1 Make sure the door is tightened enough.
10.2 Replace the door gasket.
Page 55 of 59 Pages
(see para. 9.4 Replacing the Door Gasket)
11. When running a cycle, the exhaust stage 11.1 Clean strainer according to instructions.
takes a very long time.
12. No pressure in the generator. 12.1 Check the fuse of the water pump. Replace if burnt.
13. Vacuum pump does not work.. 13.1 Check the fuse of the vacuum pump. Replace if burnt.
If despite following this troubleshooting the problem persists, contact your dealer or point of purchase for further assistance.
11 PRESSURE VS TEMPERATURE FOR SATURATED STEAM
psia InHg °F Bar kPa °C psia psig °F Bar kPa °C
1.5 2.95 114.5 0.10 10 45.8 17.1 2.4 219.7 1.18 117.9 104.3
2.2 4.44 129.3 0.15 15 54.1 17.2 2.5 219.9 1.18 118.6 104.4
2.9 5.90 140.2 0.20 20 60.1 17.2 2.5 220.1 1.19 118.6 104.5
3.6 7.39 149.1 0.25 25 65.0 17.3 2.6 220.3 1.19 119.3 104.6
4.4 8.86 156.4 0.30 30 68.9 17.4 2.7 220.5 1.20 120.0 104.7
5.1 10.34 162.9 0.35 35 72.7 17.4 2.7 220.6 1.20 120.0 104.8
5.8 11.81 168.6 0.40 40 75.9 17.5 2.8 220.8 1.20 120.4 104.9
6.5 13.30 173.8 0.45 45 78.8 17.5 2.8 221.0 1.21 120.7 105.0
7.3 14.76 178.4 0.50 50 81.3 17.6 2.9 221.2 1.21 121.3 105.1
17.7 3.0 221.4 1.22 122.0 105.2
psia psig °F Bar kPa °C 17.7 3.0 221.5 1.22 122.0 105.3
14.7 0.0 212.0 1.01 101.3 100.0 17.8 3.1 221.7 1.23 122.7 105.4
14.8 0.1 212.2 1.02 101.7 100.1 17.8 3.1 221.9 1.23 122.7 105.5
14.8 0.1 212.4 1.02 102.1 100.2 17.9 3.2 222.1 1.23 123.4 105.6
14.9 0.2 212.5 1.02 102.4 100.3 18.0 3.3 222.3 1.24 124.1 105.7
14.9 0.2 212.7 1.03 102.8 100.4 18.0 3.3 222.4 1.24 124.1 105.8
15.0 0.3 212.9 1.03 103.2 100.5 18.1 3.4 222.6 1.24 124.7 105.9
15.0 0.3 213.1 1.04 103.6 100.6 18.2 3.5 222.8 1.25 125.1 106.0
15.1 0.4 213.3 1.04 104.0 100.7 18.2 3.5 223.0 1.26 125.5 106.1
15.1 0.4 213.4 1.04 104.3 100.8 18.3 3.6 223.2 1.26 126.0 106.2
15.2 0.5 213.6 1.05 104.7 100.9 18.3 3.6 223.3 1.26 126.2 106.3
15.2 0.5 213.8 1.05 105.1 101.0 18.4 3.7 223.5 1.27 126.8 106.4
15.3 0.6 214.0 1.05 105.4 101.1 18.5 3.8 223.7 1.27 127.2 106.5
15.4 0.7 214.2 1.06 105.8 101.2 18.5 3.8 223.9 1.28 127.7 106.6
15.4 0.7 214.3 1.06 106.2 101.3 18.6 3.9 224.1 1.28 128.1 106.7
15.5 0.8 214.5 1.07 106.6 101.4 18.6 3.9 224.2 1.29 128.5 106.8
15.5 0.8 214.7 1.07 106.9 101.5 18.7 4.0 224.4 1.29 129.0 106.9
15.6 0.9 214.9 1.07 107.3 101.6 18.8 4.1 224.6 1.29 129.6 107.0
15.6 0.9 215.1 1.08 107.7 101.7 18.9 4.2 224.8 1.30 129.9 107.1
15.7 1.0 215.2 1.08 108.1 101.8 18.9 4.2 225.0 1.30 130.4 107.2
15.7 1.0 215.4 1.08 108.4 101.9 19.0 4.3 225.1 1.31 130.8 107.3
15.8 1.1 215.6 1.09 108.8 102.0 19.0 4.3 225.3 1.31 131.3 107.4
15.8 1.1 215.8 1.09 109.2 102.1 19.1 4.4 225.5 1.32 131.7 107.5
15.9 1.2 216.0 1.10 109.6 102.2 19.2 4.5 225.7 1.32 132.2 107.6
16.0 1.3 216.3 1.10 110.0 102.4 19.3 4.6 225.9 1.33 132.6 107.7
16.1 1.4 216.5 1.11 110.7 102.5 19.3 4.6 226.0 1.33 133.1 107.8
16.1 1.4 216.7 1.11 111.1 102.6 19.4 4.7 226.2 1.34 133.5 107.9
16.2 1.5 216.9 1.12 111.5 102.7 19.4 4.7 226.4 1.34 134.0 108.0
16.2 1.5 217.0 1.12 111.9 102.8 19.5 4.8 226.6 1.34 134.4 108.1
16.3 1.6 217.2 1.12 112.3 102.9 19.6 4.9 226.8 1.35 134.9 108.2
16.4 1.7 217.4 1.13 112.7 103.0 19.6 4.9 226.9 1.35 135.3 108.3
16.4 1.7 217.6 1.13 113.1 103.1 19.7 5.0 227.1 1.36 135.8 108.4
16.5 1.8 217.8 1.14 113.5 103.2 19.8 5.1 227.3 1.36 136.2 108.5
16.5 1.8 217.9 1.14 114.0 103.3 19.8 5.1 227.5 1.37 136.7 108.6
16.6 1.9 218.1 1.14 114.3 103.4 19.9 5.2 227.7 1.37 137.1 108.7
16.6 1.9 218.3 1.15 114.7 103.5 19.9 5.2 227.8 1.38 137.6 108.8
16.7 2.0 218.5 1.15 115.1 103.6 20.0 5.3 228.0 1.38 138.1 108.9
16.8 2.1 218.7 1.16 115.6 103.7 20.1 5.4 228.2 1.39 138.5 109.0
16.8 2.1 218.8 1.16 116.0 103.8 20.2 5.5 228.4 1.39 139.0 109.1
16.9 2.2 219.0 1.16 116.3 103.9 20.3 5.6 228.6 1.39 139.5 109.2
16.9 2.2 219.2 1.17 116.7 104.0 20.3 5.6 228.7 1.40 140.0 109.3
17.0 2.3 219.4 1.17 117.1 104.1 20.4 5.7 228.9 1.40 140.5 109.4
17.1 2.4 219.6 1.18 117.5 104.2 20.4 5.7 229.1 1.41 140.9 109.5
Page 56 of 59 Pages
psia psig °F Bar kPa °C psia psig °F Bar kPa °C
20.5 5.8 229.3 1.41 141.4 109.6 24.6 9.9 239.2 1.70 169.7 115.1
20.6 5.9 229.5 1.42 142.0 109.7 24.7 10.0 239.4 1.70 170.2 115.2
20.6 5.9 229.6 1.42 142.4 109.8 24.7 10.0 239.5 1.71 170.8 115.3
20.7 6.0 229.8 1.43 142.9 109.9 24.8 10.1 239.7 1.71 171.3 115.4
20.8 6.1 230.0 1.43 143.3 110.0 24.9 10.2 239.9 1.72 171.8 115.5
20.9 6.2 230.2 1.44 143.9 110.1 25.0 10.3 240.1 1.72 172.4 115.6
21.0 6.3 230.4 1.44 144.3 110.2 25.1 10.4 240.3 1.73 173.1 115.7
21.0 6.3 230.5 1.45 144.8 110.3 25.2 10.5 240.4 1.74 173.6 115.8
21.1 6.4 230.7 1.45 145.3 110.4 25.3 10.6 240.6 1.74 174.1 115.9
21.1 6.4 230.9 1.46 145.8 110.5 25.3 10.6 240.8 1.75 174.7 116.0
21.2 6.5 231.1 1.46 146.2 110.6 25.4 10.7 241.0 1.75 175.3 116.1
21.3 6.6 231.3 1.47 146.7 110.7 25.5 10.8 241.2 1.76 175.9 116.2
21.3 6.6 231.4 1.47 147.2 110.8 25.6 10.9 241.3 1.76 176.4 116.3
21.4 6.7 231.6 1.48 147.7 110.9 25.7 11.0 241.5 1.77 177.0 116.4
21.5 6.8 231.8 1.48 148.2 111.0 25.8 11.1 241.7 1.78 177.6 116.5
21.6 6.9 232.0 1.49 148.6 111.1 25.9 11.2 241.9 1.78 178.2 116.6
21.7 7.0 232.2 1.49 149.6 111.2 25.9 11.2 242.1 1.79 178.7 116.7
21.7 7.0 232.3 1.50 149.6 111.3 26.0 11.3 242.2 1.79 179.3 116.8
21.8 7.1 232.5 1.50 150.3 111.4 26.1 11.4 242.4 1.80 180.0 116.9
21.9 7.2 232.7 1.51 151.0 111.5 26.2 11.5 242.6 1.80 180.5 117.0
21.9 7.2 232.9 1.51 151.0 111.6 26.3 11.6 242.8 1.81 181.1 117.1
22.0 7.3 233.1 1.52 151.7 111.7 26.4 11.7 243.0 1.82 181.6 117.2
22.1 7.4 233.2 1.52 152.2 111.8 26.4 11.7 243.1 1.82 182.2 117.3
22.1 7.4 233.4 1.53 152.7 111.9 26.5 11.8 243.3 1.83 182.8 117.4
22.2 7.5 233.6 1.53 153.2 112.0 26.6 11.9 243.5 1.83 183.4 117.5
22.3 7.6 233.8 1.54 153.8 112.1 26.7 12.0 243.7 1.84 184.0 117.6
22.4 7.7 234.0 1.54 154.3 112.2 26.8 12.1 243.9 1.85 184.5 117.7
22.4 7.7 234.1 1.55 154.8 112.3 26.8 12.1 244.0 1.85 185.1 117.8
22.5 7.8 234.3 1.55 155.3 112.4 26.9 12.2 244.2 1.86 185.7 117.9
22.6 7.9 234.5 1.56 155.8 112.5 27.0 12.3 244.4 1.86 186.3 118.0
22.7 8.0 234.7 1.56 156.3 112.6 27.1 12.4 244.6 1.87 186.9 118.1
22.8 8.1 234.9 1.57 156.8 112.7 27.2 12.5 244.8 1.88 187.5 118.2
22.8 8.1 235.0 1.57 157.3 112.8 27.3 12.6 244.9 1.88 188.2 118.3
22.9 8.2 235.2 1.58 157.9 112.9 27.4 12.7 245.1 1.89 188.8 118.4
23.0 8.3 235.4 1.58 158.4 113.0 27.5 12.8 245.3 1.89 189.4 118.5
23.1 8.4 235.6 1.59 158.9 113.1 27.6 12.9 245.5 1.90 190.0 118.6
23.1 8.4 235.8 1.59 159.4 113.2 27.7 13.0 245.7 1.91 190.6 118.7
23.2 8.5 235.9 1.60 159.9 113.3 27.7 13.0 245.8 1.91 191.2 118.8
23.3 8.6 236.1 1.60 160.4 113.4 27.8 13.1 246.0 1.92 191.8 118.9
23.4 8.7 236.3 1.61 160.0 113.5 27.9 13.2 246.2 1.92 192.4 119.0
23.4 8.7 236.5 1.62 161.5 113.6 28.0 13.3 246.4 1.93 193.0 119.1
23.5 8.8 236.7 1.62 162.1 113.7 28.1 13.4 246.6 1.94 193.7 119.2
23.6 8.9 236.8 1.63 162.6 113.8 28.2 13.5 246.7 1.94 194.3 119.3
23.7 9.0 237.0 1.63 163.1 113.9 28.3 13.6 246.9 1.95 194.9 119.4
23.7 9.0 237.2 1.64 163.7 114.0 28.4 13.7 247.1 1.95 195.5 119.5
23.8 9.1 237.4 1.64 164.2 114.1 28.5 13.8 247.3 1.96 196.1 119.6
23.9 9.2 237.6 1.65 164.8 114.2 28.6 13.9 247.5 1.97 196.7 119.7
24.0 9.3 237.7 1.65 165.3 114.3 28.6 13.9 247.6 1.97 197.3 119.8
24.1 9.4 237.9 1.66 165.9 114.4 28.7 14.0 247.8 1.98 197.9 119.9
24.1 9.4 238.1 1.66 166.4 114.5 28.8 14.1 248.0 1.99 198.5 120.0
24.2 9.5 238.3 1.67 167.0 114.6 28.9 14.2 248.2 1.99 199.2 120.1
24.3 9.6 238.5 1.67 167.5 114.7 29.0 14.3 248.4 2.00 199.8 120.2
24.4 9.7 238.6 1.68 168.0 114.8 29.1 14.4 248.5 2.00 200.5 120.3
24.4 9.7 238.8 1.69 168.6 114.9 29.2 14.5 248.7 2.01 201.1 120.4
24.5 9.8 239.0 1.69 169.1 115.0 29.3 14.6 248.9 2.02 201.8 120.5
Page 57 of 59 Pages
29.4 14.7 249.1 2.02 202.4 120.6 34.6 19.9 258.6 2.39 238.7 125.9
29.5 14.8 249.3 2.03 203.1 120.7 34.7 20.0 258.8 2.39 239.4 126.0
29.5 14.8 249.4 2.04 203.7 120.8 34.8 20.1 259.0 2.40 240.2 126.1
29.6 14.9 249.6 2.04 204.4 120.9 34.9 20.2 259.2 2.41 240.9 126.2
29.7 15.0 249.8 2.05 205.0 121.0 35.0 20.3 259.3 2.42 241.6 126.3
29.8 15.3 250.0 2.06 205.7 121.1 35.1 20.4 259.5 2.42 242.3 126.4
29.9 15.4 250.2 2.06 206.3 121.2 35.3 20.6 259.7 2.43 243.1 126.5
30.0 15.5 250.3 2.07 207.0 121.3 35.4 20.7 259.9 2.44 243.8 126.6
30.1 15.6 250.5 2.08 207.6 121.4 35.5 20.8 260.1 2.45 244.5 126.7
30.3 15.6 250.7 2.08 208.3 121.5 35.6 20.9 260.2 2.45 245.3 126.8
30.5 15.8 250.9 2.09 208.9 121.6 35.7 21.0 260.4 2.46 246.0 126.9
30.5 15.8 251.1 2.10 209.6 121.7 35.8 21.1 260.6 2.47 246.8 127.0
30.6 15.9 251.2 2.10 210.2 121.8 35.9 21.2 260.8 2.48 247.6 127.1
30.7 16.0 251.4 2.11 210.8 121.9 36.0 21.3 261.0 2.48 248.3 127.2
30.8 16.1 251.6 2.11 211.5 122.0 36.1 21.4 261.1 2.49 249.1 127.3
31.0 16.3 251.8 2.12 212.1 122.1 36.2 21.5 261.3 2.50 249.9 127.4
31.0 16.3 252.0 2.13 212.8 122.2 36.5 21.8 261.5 2.51 250.6 127.5
31.1 16.4 252.1 2.13 213.5 122.3 36.5 21.8 261.7 2.51 251.4 127.6
31.2 16.5 252.3 2.14 214.2 122.4 36.6 21.9 261.9 2.52 252.2 127.7
31.3 16.6 252.5 2.15 214.8 122.5 36.7 22.0 262.0 2.53 252.9 127.8
31.4 16.7 252.7 2.16 215.2 122.6 36.8 22.1 262.2 2.54 253.7 127.9
31.5 16.8 252.9 2.16 216.2 122.7 36.9 22.2 262.4 2.54 254.5 128.0
31.6 16.9 253.0 2.17 216.9 122.8 37.0 22.3 262.6 2.55 255.2 128.1
31.7 17.0 253.2 2.18 217.6 122.9 37.1 22.4 262.8 2.56 256.0 128.2
31.8 17.1 253.4 2.18 218.3 123.0 37.2 22.5 262.9 2.57 256.8 128.3
31.8 17.1 253.6 2.19 218.9 123.1 37.4 22.7 263.1 2.58 257.5 128.4
31.9 17.2 253.8 2.20 219.6 123.2 37.5 22.8 263.3 2.58 258.3 128.5
32.0 17.3 253.9 2.20 220.3 123.3 37.6 22.9 263.5 2.59 259.1 128.6
32.1 17.4 254.1 2.21 221.0 123.4 37.7 23.0 263.7 2.60 259.8 128.7
32.2 17.5 254.3 2.22 221.7 123.5 37.8 23.1 263.8 2.61 260.6 128.8
32.3 17.6 254.5 2.22 222.4 123.6 37.9 23.2 264.0 2.61 261.4 128.9
32.4 17.7 254.7 2.23 223.1 123.7 38.0 23.3 264.2 2.62 262.2 129.0
32.5 17.8 254.8 2.24 223.7 123.8 38.1 23.4 264.4 2.63 263.0 129.1
32.6 17.9 255.0 2.24 224.4 123.9 38.3 23.6 264.6 2.64 263.8 129.2
32.6 17.9 255.2 2.25 225.1 124.0 38.4 23.7 264.7 2.65 264.6 129.3
32.7 18.0 255.4 2.26 225.8 124.1 38.5 23.8 264.9 2.65 265.4 129.4
32.8 18.1 255.6 2.26 226.5 124.2 38.6 23.9 265.1 2.66 266.2 129.5
32.9 18.2 255.7 2.27 227.2 124.3 38.7 24.0 265.3 2.67 267.0 129.6
33.0 18.3 255.9 2.28 227.9 124.4 38.8 24.1 265.5 2.68 267.8 129.7
33.1 18.4 256.1 2.29 228.6 124.5 39.0 24.3 265.6 2.69 268.6 129.8
33.3 18.6 256.3 2.29 229.3 124.6 39.1 24.4 265.8 2.69 269.4 129.9
33.4 18.7 256.5 2.30 230.0 124.7 39.2 24.5 266.0 2.70 270.3 130.0
33.5 18.8 256.6 2.31 230.7 124.8 39.3 24.6 266.2 2.71 271.1 130.1
33.6 18.9 256.8 2.31 231.5 124.9 39.4 24.7 266.4 2.72 271.9 130.2
33.7 19.0 257.0 2.32 232.2 125.0 39.5 24.8 266.5 2.73 272.7 130.3
33.8 19.1 257.2 2.33 232.9 125.1 39.7 25.0 266.7 2.73 273.5 130.4
33.9 19.2 257.4 2.34 233.6 125.2 39.8 25.1 266.9 2.74 274.3 130.5
34.0 19.3 257.5 2.34 234.4 125.3 39.9 25.2 267.1 2.75 275.1 130.6
34.1 19.4 257.7 2.35 235.1 125.4 40.0 25.3 267.3 2.76 275.9 130.7
34.2 19.5 257.9 2.36 235.8 125.5 40.1 25.4 267.4 2.77 276.7 130.8
34.3 19.6 258.1 2.37 236.5 125.6 40.3 25.6 267.6 2.78 277.5 130.9
34.4 19.7 258.3 2.37 237.3 125.7 40.4 25.7 267.8 2.78 278.3 131.0
34.5 19.8 258.4 2.38 238.0 125.8 40.5 25.8 268.0 2.79 279.1 131.1
Page 58 of 59 Pages
40.6 25.9 268.2 2.80 280.0 131.2 45.7 31.2 275.4 3.15 315.0 135.2
40.7 26.0 268.3 2.81 280.9 131.3 45.8 31.3 275.5 3.16 315.9 135.3
40.9 26.2 268.5 2.82 281.7 131.4 45.9 31.5 275.7 3.17 316.8 135.4
41.0 26.3 268.7 2.83 282.6 131.5 46.1 31.6 275.9 3.18 317.7 135.5
41.1 26.4 268.9 2.83 283.4 131.6 46.2 31.7 276.1 3.19 318.6 135.6
41.2 26.5 269.1 2.84 284.3 131.7 46.3 31.9 276.2 3.20 319.5 135.7
41.4 26.7 269.2 2.85 285.1 131.8 46.5 32.0 276.4 3.20 320.5 135.8
41.5 26.8 269.4 2.86 286.0 131.9 46.6 32.1 276.6 3.21 321.4 135.9
41.6 26.9 269.6 2.87 286.8 132.0 46.8 32.3 276.8 3.22 322.4 136.0
41.7 27.0 269.8 2.88 287.7 132.1 46.9 32.4 277.0 3.23 323.3 136.1
41.8 27.1 270.0 2.89 288.5 132.2 47.0 32.6 277.2 3.24 324.3 136.2
42.0 27.3 270.1 2.89 289.4 132.3 47.2 32.7 277.3 3.25 325.2 136.3
42.1 27.4 270.3 2.90 290.2 132.4 47.3 32.8 277.5 3.26 326.2 136.4
42.2 27.5 270.5 2.91 291.1 132.5 47.4 33.0 277.7 3.27 327.1 136.5
42.3 27.6 270.7 2.92 291.9 132.6 47.6 33.1 277.9 3.28 328.1 136.6
42.5 27.8 270.9 2.93 292.8 132.7 47.7 33.2 278.1 3.29 329.0 136.7
42.6 27.9 271.0 2.94 293.6 132.8 47.9 33.3 278.2 3.30 330.0 136.8
42.7 28.0 271.2 2.94 294.5 132.9 48.0 33.3 278.4 3.31 330.9 136.9
42.8 28.1 271.4 2.95 295.4 133.0 48.1 33.4 278.6 3.32 331.9 137.0
43.0 28.3 271.6 2.96 296.2 133.1 48.3 33.6 278.8 3.33 332.8 137.1
43.1 28.4 271.8 2.97 297.1 133.2 48.4 33.7 279.0 3.34 333.8 137.2
43.2 28.5 271.9 2.98 297.9 133.3 48.5 33.8 279.1 3.35 334.7 137.3
43.3 28.6 272.1 2.99 298.8 133.4 48.7 34.0 279.3 3.36 335.6 137.4
43.5 28.8 272.3 3.00 299.7 133.5 48.8 34.1 279.5 3.37 336.6 137.5
43.6 28.9 272.5 3.01 300.6 133.6 49.0 34.3 279.7 3.38 337.5 137.6
43.7 29.0 272.7 3.01 301.5 133.7 49.1 34.4 279.9 3.38 338.5 137.7
43.9 29.2 272.8 3.02 302.4 133.8 49.2 34.5 280.0 3.39 339.4 137.8
44.0 29.3 273.0 3.03 303.3 133.9 49.4 34.7 280.2 3.40 340.4 137.9
44.1 29.4 273.2 3.04 304.2 134.0 49.5 34.8 280.4 3.41 341.4 138.0
44.2 29.5 273.4 3.05 305.1 134.1 49.7 35.0 280.6 3.42 342.4 138.1
44.4 29.7 273.6 3.06 306.0 134.2 49.8 35.1 280.8 3.43 343.4 138.2
44.5 29.8 273.7 3.07 306.9 134.3 49.9 35.2 280.9 3.44 344.4 138.3
44.6 29.9 273.9 3.08 307.8 134.4 50.1 35.4 281.1 3.45 345.4 138.4
44.8 30.1 274.1 3.09 308.7 134.5 50.2 35.5 281.3 3.46 346.4 138.5
44.9 30.2 274.3 310 309.6 134.6 50.4 35.7 281.5 3.47 347.4 138.6
45.0 30.3 274.5 3.10 310.5 134.7 50.6 35.9 281.7 3.48 348.4 138.7
45.2 30.5 274.6 3.11 311.4 134.8 50.7 36.0 281.8 3.49 349.4 138.8
45.3 30.6 274.8 3.12 312.3 134.9 50.8 36.1 282.0 3.50 350.4 138.9
45.4 30.7 275.0 3.13 313.2 135.0 51.0 36.3 282.2 3.51 351.4 139.0
45.6 31.1 275.2 3.14 314.1 135.1 51.1 36.4 282.4 3.52 352.4 139.1
Legend:
psia ─ absolute pressure in psi
Psig ─ gauge pressure in psi
kPa ─ absolute pressure in kilo-Pascal
InHg ─ pressure (vacuum) in inch-Mercury
Page 59 of 59 Pages
POUCH RACK ACS215-0010
TRAY HOLDER TRH387-0001
TRAY
SIZE CAT. No.

Big TRY387-0001
Small TRY387-0003
Page 60 of 59 Pages
12 ACSSESORIES LIST
PART NUMBER DESCRIPTION

CLE096-0028 Autoclave cleaner 1Ltr
ACS215-0010 Pouch rack
THE002-0025 Paper, Roll, Printer, DPU-30
TRH387-0001 Tray holder
TRY387-0001 Big tray
TRY387-0003 Small tray
13 SPARE PARTS LIST
PART NUMBER DESCRIPTION

ELE035-0011 Fuse, Mini, Slow Blow, 6.3A, 5*20
ELE035-0005 Fuse, mini, Slow Blow, 1.25A, 5*20
FIL175-0027 Cap for ¼” strainer
FIL175-0046 Strainer element
GAS082-0008 Teflon gasket 4mm for strainer
POL067-0004 Water reservoir cover
Page 61 of 59 Pages

Operation Maintenance Manual: Steam Heated Prevacuum Horizontal Autoclave With 5.5/6.7/9kW Generator Model 3870 HSG

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Operation Maintenance Manual: Steam Heated Prevacuum Horizontal Autoclave With 5.5/6.7/9kW Generator Model 3870 HSG

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OPERATION

Cat.No.- MAN205-0401001EN Rev:F

PARAGRAPH PAGE NO.

This manual is intended to give the user a general understanding of how

1 Front panel key board 6 Front wheel, swivel, with stopper

Safety valves shield Bumper rod

Generator safety valve nerator drain outlet

Fast exhaust strainer (hidden) Electrical cord

Feed water filling funnel (hidden) Right service door grip

Used water reservoir drain valve 1.25A fuse – water pump

Heat exchanger cooling fan 6.3A fuse – vacuum pump

Rear wheel - rotatable

Safety valves shield nerator drain outlet

Used water reservoir drain valve 1.25A fuse – water pump

Rear wheel - rotatable 6.3A fuse – vacuum pump

2.4 Storage Conditions

Caution! Consult accompanying documents

Caution! Hot surface.

Caution! Hot steam.

Protective earth (Ground)

2.8 Technical Specifications

2.10 Electrical data

1Ph,400V 3Ph,400/230V 3Ph, 208/230V

= Pressure t1 = Four pulse air removal stage

t1 = One pulse Air removal stage

= Pressure t1 = Four pulse air removal stage

Front Panel Keyboard

1. Sel. Cycle (select cycle) key

The data is erased automatically after 3 seconds, or if the parameter

8. FAIL LED INDICATOR

9. WATER LED INDICATOR

10. DOOR LED INDICATOR

5.2.2 The lower row:

1 - Fast 134 ST.BY

Example 2: The autoclave in the sterilization stage, program

3 - W DRY 134 STER

135ºC 03:14 318K

2 - W DRY 121 EXH.

LOW TEMP. 178K

The autoclave is equipped with a character printer, which prints a detailed

V Vacuum stage E Exhaust stage

9. Use single-use wraps once only and discard after use.

8.2 Loading and unloading the Device

8.3 Water filling (autoclave with water recycling)

9.1.4 Periodical Tests

Use a screwdriver to unlock the fuse holder cover by turning it counter

Make sure that the correct fuse is installed as specified in the

No. Protecting Cat. No. Description

9.3.1 Autoclave safety valve

9.3.2 Generator safety valve

PED -approved type ASME -approved type

4. ‘Low Temp’ is displayed 4.1 Check the door for leakage.

5. ‘High Temp’ is displayed 5.1 If problem persists, call for service.

6. ‘High Pres’ is displayed 6.1 If problem persists, call for service.

TRAY HOLDER TRH387-0001

SIZE CAT. No.

PART NUMBER DESCRIPTION

13 SPARE PARTS LIST

PART NUMBER DESCRIPTION

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1Ph,400V 3Ph,400/230V 3Ph, 208/230V