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I here by declare that this placement training report entitled "A STUDY ON
I also declare that this placement training report has been Submitted
I take this opportunity to thank our principal Mr.Suresh babu for giving
Management studies.
SANDEEP.R.NAIR
CONTENTS
CHAPTER -1
1. introduction
2. objectives of the study
3. scope of the study
4. period of the study
5. limitation of the study
CHAPTER -2
CHAPTER -3
Departmental Analysis
CHAPTER -4
Annexure
CHAPTER- 1
INTRODUCTION
INTRODUCTION
The main aim of production of goods and services is to satisfy the human wants .
In the past human wants were limited. They produced goods and services for
increase in the standard of living there is a rapid increase in the demand for
In the independent India the industrial sector was very small. In 1950-51
only 16.7% of national income came from industries and only a 9% of labour
alloys and forgings pvt ltd, situated at New industrial development Area,
Kanjikode, palakkad the company was established during the year 2003.
It was one of the fastest upcoming manufacturing and trading of Ms ingots, TMT
Bars, Rods, The capital investment is Rs. 3.50 crores. The company has an annual
turn over Rs.24 crores and the top amongst its competitors because of its technically
Standard [BIS].
4. To assess the future prospects by finding out the solution to the problems
faced by the company.
This study is neither deep not wide, the study mainly concentrated on area of
production and personnel management. By using the primary and secondary data I
tried my maximum to study the production and personnel department of the concern.
The datas are collected by referring the primary data and secondary data.
primary
datas are collected by observing the various departments of the company and
recording the functions carried by them. Secondary datas are collected by using
The knowledge is like a sea. so the time period of 15 days given only
2. Inadequate Information:
development area Kanjikode, palakkad. The unit was established during the year 2003.
The firm always engaged in the manufacturing of MS Ingots the company was situated
in 2.5 acre land. The initial capital investment is Rs. 3.5 crores. Rs.40 Lakhs are used
for pollution control. The company doesn't use any borrowed fund, it have only owned
capital. The company import raw material form Belgium, USA, Germany &company
also made local purchases from Malappuram, Trivandrum, Cochin, Coimbatore, the
main raw material used by the firm for manufacturing process is Heavy Melting
There are 110 employees working in the factory. They are worked in two
shifts {8 to 6, 10 to 6} and only male workers are selected for the manufactory
process employees are mainly from Orissa," Bihar, and Andrapradesh etc.
SH. A Mohd Shafi is the managing Director of the Minar group.
Company provides full security to employees to face any incident. They are giving
commitment and involves it self in various activities. They make efforts to raise
They are committed to keep their environment neat and clean with
employees
Company's Vision
Company's Mission
To achieve the objectives in an environment of fairness, honesty and Courtesy towards our
satisfaction through continual improvement of all our products and adequate co-ordination
of activities.
manufacturing and trading of Ms Ingots, TMT Bars, Rods, under the logo as 'MINAR'
having three unit in kerala viz, Anappuram steels pvt ltd palakkad, Minar Alloys &
The unit was registered and started in 1997, viz Anappuram steels pvt
palakkad.
Minar Ispat pvt ltd situated at Kozhikode deals with the production of Ms
Ingots, TMT Bars and Rods and also are involved in trading of these products.
Minar alloys & forgings pvt ltd, situated at new industrial development area,
Kanjikode, palakkad, this unit was established during the year 2003.
Charitable Activities of Minar
various activities. They are committed to social cause and they make efforts to
raise funds for charity purposes. They strongly believe that. These activities
to take care of the common public and indulge only in profit making. Minar's
has been a heart rendering performance since its inception and till date it is doing
TRUST. Some of its memorable activities during the year include opening a
FREE HOMEO CLINIC to the common public and supply medicines tree of
cost thereby service them as good as possible. The clinic has been functioning
excellently with the great support of the public who have lapped it up around
304 students of the government higher secondary school kuttikattor, calicut were
supplied uniform materials this year and the company has forwarded scholarship
to 6 students of this school. The company also donates rice and other essential
commodities to widows and under privileged women. The company also conducts
marriages
Frequently to girls who are deprived of the same due to financial constraints. These
charitable activities prove Minaf s social commitment and its obligation toward
society. Minar has been always considerate to words people and activities have
proved it's fruitfully association towards common public. All these events have
catapulted minar to fame. Minar now looks forward to do more exception charitable
activities to help the common people and this year we are on the threshold of promoting
higher secondary school at Kanjikode by way providing uniform to 250 students and
study materials, utensils, furniture, computers what ever is applicable. They provide
financial and moral help to people, we have presented two houses to the under
Every business involves risk, facing risk is a major problem to the firm. Beside risk
Pollution
But minar have no such problem. They face only the problem of pollution. Kanjikode is
the industrial place in kerala. There are a large number of manufacturing units. So there
must be a chance of getting Polluted. Large amount of smoke are generated from the
factory and slag or wastes are dumped in road after manufacturing process and chemicals
situation is very harmful to our earth and living beings, pollution are different types
Water pollution
Air pollution
Soil pollution
Sound pollution
soil. It may reduce the fertility of the soil. Air pollution is caused by the
large quantity
environment. So that
andensuring that
wastes dumped
in the road and provide separate storage area for waste,green belt in
the factory
water facility,
in this firm,
They
provide following instruments for pollution control purpose.
Secondary Hood
Cooling Hood
Secondary& primary jet filter system
Venture scrubber
Every business is started for attaining some objectives or goals. The main aim of
production and exchange of goods and services for profit. So there are two part
the human resources with non human resources. Such as men, machines, money
and methods for the success of enterprise. Every business has its own goals such
To know the development programs of the firms and increasing the standard of
Mr. Mohammed Shafi is the MD and in Minar alloys & Forging Pvt Ltd Kanjikode,
Administration
Production& maintenance
Stores-in-charge
Management
CHAPTER-3
DEPATMENTAL ANALYSIS
Finance Department
Finance is the life blood of business. It is required for smooth running of business
activities and it is necessary to supply raw materials. Finance department have a sub
department called Accounts department were all accounting works are carried on.
Finance department takes care about the requirement of the units such as purchase,
sales, wages and salary distribution, labour welfare, repair and maintenance,
In Minar Mr. Chandra Shekhar is the head of the finance department. Finance
manager plans about the required fund for the whole year and day to day requirements.
Finance manager reports the MD to take care of the company's various proposals.
Finance manager conceal with all department head about their requirement and that
will passed to MD. He report about actual sales and productivity of the company.
The financial statements prepared by the company are published or kept in the
company safely. Those who want to know about company are make use of them.
The financial statements like balance sheet and profit&loss account are prepared
on the date of 31st march of every year. Those are prepared by the financial
Purchase register
Sales register
Day book
Invoice
Trial balance
General ledger
Parts ledger
Journey ledger
Purchase & Stores Department
Purchase department concerned with the task of purchasing adequate amount of raw
department. The raw material has been purchased according to the requirement which freezed
by time to time order sheet, purchase order given by the production department. Purchase
orders are issued when each and every new order placed for the production department. Stores
manager purchase the raw material required and been stored in the stores department. Stores
Purchase manager purchase various raw materials from different areas. It purchase various
quality melting scrap, sponge iron, moulds and other material are consumable from
APN steels,
CITY CERAMICS
Purchase Manager: Responsibility and Authorities
Responsibilities:
5.To develop alternate source for achieving better quality and cost Reduction
Authorities:
etc.
2.Is responsible for proper handling storage and preservation of all semi finished or finished
components.
Product
Production department
Here, Minar Alloys and Forging Pvt. Ltd. Mainly produce MS Ingots. Mr.
Process.
In this process, the work flow is continuous and all output has given
operations. Each unit flow one operation into another. At the end of the process
single output is generated. Here mass production is carried out continuously for
continuous basis.
Materials Used:
•Sponge iron
Scraps are collected from various locations and imported from Belgium,
using Bailing Machine, which help to bundle the scrap. And this square
chipping machines are used for sand removal. The crane capacity is 10 ton.
This magnetic crane place the scrappy square in to a grinding machine and it
become like sponge steel. And these are moved in to the furnace for melting the
There is also some other raw materials used for producing Ms Ingots. It is
used for increase strength and quality of Ms Ingots and reducing heat. R
• Silicon manganese
•Ramming mass
•Boric acid
•Aluminum
•Ferrosilicon
•Sodium Silicate
•Whytheat
•Quartz powder
These are added at certain intervals before pouring into mould. One mould set
contains 58 pieces. This is poured into a series of ingot moulds and moulds
solidify. Coreless Induction Furnace are used for melting process. The ingot
moulds are stripped and the ingots are placed in soaking pits for heating and to
equalize internal and external temperature. Following the soak the ingots are
Minar Alloys & Forging Pvt Ltd, used modern machines for
are so many equipments which is used for checking and controlling the
Mettler Toledo-
Mr.Ravi Krishna. The main job is quality control and checking, pollution
•Air oven
•Strohlen apparatus
•Combustion furnace
• Flow meter
• Unit Controller
• Oxygen cylinder
• Hot plate
• Muttle furnace
Production Programme:
The management of the industry develops a clear outline about the production
Programme. Mr. Abdul Khadher handles the whole control of stores and production
department
Production Manager: Authorities and Responsibilities
Authorities:-
a. Ensuring controls on the process during manufacturing and these by
customer.
Responsibilities:-
customers order
d. Select the samples from the lot for inspection as per sampling plan.
Move to
store Furnace preparation
Preparation of charge
Secondary preparation
Pour to moulds
bath sample
Ingots
Dressing
Human beings are the most important factors of production in all organization.
Personnel department is concerned with the management and control of the people in
acquiring training, developing and maintaining, competent and efficient worker in the
organizations. In all firms personnel manager try to make a cordial relation among
have to
do many functions.
•To establish and maintain cordial relation between management and employees
paid according to their capability. The industry adopts piece rate system f r wage
payment to unskilled workers. They are mainly from Orissa, Bihar, Andhra
Pradesh etc. among them there is no female workers because the job is that much
danger.
The higher authorirties are being paid on 5th of every month and labours (wages)
and every Thursday there is a special food.they provides holiday on diwali,holi etc
to their labours
The company follow shift basis in the organization which helps in control
•08:00-06:00
•10:30-12:15
•01:00-03:15
•03:30-06:00
higher post are filled by personally. Then such employees get a six month
training. And the workers to the factory are recruited with the help of labour
contractors.
We can say that this firm may try to satisfy their workers in
each
hand 40%
2 phalange, I phalanx
6%
• loss of finger
5%
• Loss of ring finger
Objectives:-1
effective. Through:-
improvement.
7.Suggest training requirement for operator to GM.
8.To prepare break down requirements.
Sales & Marketing Department
Marketing makes the goods are useful to the society by getting them
where they are wanted, when they are wanted, to whom they are wanted.
Here sales are directly controlled by the MD through the sales manager
They mainly supply their product in local market and have regular
customers.
the sales manager and he conducts meeting with sales representative about
the price based on the enquiry, the sales manager discuss with MD about
party's requirement and their target price. If any based on quality and
quantity. The MD finalizes the offer and enters the sales contract.
•To ensure prompt delivery of goods to all customers to meet the delivery
schedule.
•To ensure any complaints from customer arise immediately inform the GM and
Q.C
product quality.
5. They take utmost care on/controlling pollution for that they install various
instruments.
8. They are operating without any term loan or any other borrowed capital
9. They insured all their staffs and associates in group personnel accident
insurance policy.
10.They have highly equipped Laboratory, it is recognized by BIS.
SUGGESTIONS:-
2. Proper care is required to handle the machine, so gave proper training to the
employees.
wastage.
8.Be careful when acquiring rAw materials because it affect the quality of the product.
ANNEXURE
Purchase requisition and purchase order followed by Minar Alloys & Forging
pvt ltd.
To No.
Date
Intent No.
Ref:
Item particulars quantity Unit Amount(Rs.)
No. Price(rs.)
nos unit
1
2
3
4
5
total
Loan funds
Unsecured loan 7709389 12228676
Application funds:-
FIXED ASSETS
a)gross stock
less
b)depreciation
c )net block
Current assets:-
Cash in hand
Cash at bank
Advances
Central VAT
Inventories
Deposits
Sundry debtors
Less
Current liabilities & provision
Current liabilities
Provision
Miscellaneous expenses to
The extend
profit&loss A/c
Total
47674160 48193447
22483877 22691904
2635394 2828933
19848483 19862971
34727 36405
337074 2106918
1122664 992250
1071289 958705
55652076 25941087
21102233 16203302
27812126 5046118
107132191 51284852
163013217 110759965
5216250 5753853
(61097275) (65228965)
109821 122023
88813131 9347417
47674160 48193447
MINAR ALLOYS AND FORCINGS PVT. LTD
C-8/22 Aruvi Chandranagar, Palakkad, Kanjikode
Profit & Loss Account for the year ending 31st Mar. 2009
Particulars Amount Amount '
28755