CONTENTS

Adaptable TIGEAR Right Angle Speed Reducers

Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4--2
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4--4
How To Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4--5
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4--5
Easy Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4--6
Selection/Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4--10
Mounting Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4--26
Modifications/Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4--27
Renewal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4--37
Engineering/Technical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G4--42
Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX--1
Keyword Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX--21

For More Information About ...

TIGEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G3--1
Combination TIGEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G5--1

G4--1
FEATURES/BENEFITS

DODGE C--FACE ADAPTABLE TIGEAR

3
Bellows Design 2 Open Ball Bearing
Compression
Chamber

1
Input Seal

4
Hardened Steel
Worm Shaft

5 Fine-Grain Continuous or
Chill-Cast Bronze Worm Gears

7 6
Single-Lip Seals Rugged, Corrosion-Resistant,
on Output Cast Iron Housing

G4--2
FEATURES/BENEFITS
DODGE C--Face Adaptable TIGEAR
1 Special radial lip design effec-
tively pumps lucubration back into
the oil sump while simultaneously
sealing out external contaminants.
The special lip design, used in con-
junction with precision, plunge
ground seal journals, extends the
seal service life by creating less
drag, less heat and reduced shaft
wear.
2 Open ball bearings allow lu-
brication and cooling of input seal
3 Bellows design compression
chamber minimizes gearcase
pressure.
4 Motor adapter removal permits
easy access to input worm shaft.
Assures simple seal and/or bearing
replacement.
5 These worm gears feature a
copper tin alloy for superior wear
resistance, a computer designed
gear geometry, and an optimized
gear contact pattern for reduced
break-in time and maximum ther-
mal performance.
6 A rugged, cast iron housing
ensures long years of service, even in
corrosive environments. Each model
has interchangeable, optional bolt-on
feet, which allow industry-standard
mounting dimensions.
7 Bi--rotational lip seals reduce drag
on the output shaft for improved effi-
ciency. The plunge ground, 10-20
RMS seal journal surface provides a
smooth finish for optimum seal perfor-
mance.
PROVEN RELIALUBE SYSTEM
REQUIRES NO PERIODIC MAINTENANCE.
¯ Factory-filled, synthesized hydrocarbon lubricant
¯ Wide ambient operating temperature range
¯ Special compression chamber minimizes gearcase pressure
¯ No open path to the environment
¯ No conventional vent plugs
¯ Minimized seepage and contamination paths
¯ Complete cast iron gearcase
G4--3
SPECIFICATION
Adaptable TIGEAR
The speed reducer shall be a single reduction wormgear
reducer incorporating a 3 piece coupled, C-Face input
configuration. The reducer shall be manufactured in the
United States of America. Worm gear geometry shall be
a single enveloping design. The gearcase, bearing
housings, and motor adapter shall be manufactured from
Class 30 gray iron. A bolt-on foot shall be available. Out-
put configurations offered shall be solid shaft and hollow
shaft straight bore.
The reducer shall be sealed with no direct passage from
the oil sump to the ambient atmosphere. No thru-drilled
fastener holes shall be present. A compression chamber
within the gearcase shall provide pressure release. Lu-
brication shall be a factory supplied synthesized hydro-
carbon that requires no periodic changes and is filled to a
level suitable for all approved mounting positions. This
standard fill meets USDA Class AA, H2 food grade lubri-
cant specifications. USDA Class AA, H1 food grade, and
low temperature lubricants shall be available to accom-
modate different applications.
EASY SELECTION SELECTION
PAGES G4--6-G4--9 PAGES G4--10-G4--24
G4--4
The gearing shall consist of a hardened steel worm shaft
and a copper tin bronze alloy worm gear for superior
wear resistance. All units shall have the wormgear set
properly centered during assembly to produce an
optimum contact pattern. Solid output shafts shall
incorporate tapered roller bearings shimmed for proper
running clearances. Seals shall operate on plunge
ground journals having a 10-20 µin. finish. Joints shall
be sealed with a silicon rubber or anaerobic sealant. No
gaskets shall be used. All reducer fasteners shall be
grade 5 minimum. Motor mounting bolts and input/output
keys shall be provided.
When properly service factored to account for the thermal
limitations of the reducer, the standard construction shall
be suitable for washdown duty in ambient temperatures
from -10°F to +165°F. For continuous operation in ambi-
ent conditions above 80°F contact DODGE Application
Engineering.
DIMENSIONS MODIFICATIONS/ACCESSORIES
PAGES G4--13-G4--23 PAGES G4--27-G4--36
HOW TO ORDER/
NOMENCLATURE
Adaptable TIGEAR
HOW TO ORDER

Adaptable TIGEAR reducers are designed for operation with NEMA C--Face electric motors. Basic reducer part
numbers and the appropriate motor adapter kits are found in the selection tables. Accessories are listed in the
modification section of this catalog. All Adaptable TIGEAR reducers and accessories have a part number. To
create a complete assembly, specify the basic reducer part number and the motor adapter part number along with
the part numbers of any accessories required. Adaptable TIGEAR reducers are designed for coupled input service.
For belted input requirements, consult Dodge application engineering.

6052256 Basic Reducer Size A175S, 30:1, hollow output (page G4--16)
Nomenclature: A175S030N000

6052669 Motor adapter kit size 175 & 200, 56C (page G4--16 & G4--27)

6042752 Size A175 output flange kit (page G4--31)

NOMENCLATURE
MOTOR SHAFT
SERIES SIZE OUTPUT TYPE RATIO OPTIONS FRAME POSITION

A ADAPTABLE 133 B BASIC UNIT 005 N NO BASE 056 L1

STD SHAFT 007
150 010 M STANDARD 140
S SHAFT MOUNT 012 MOUNTING BASE
175 STRAIGHT BORE K1
015 180
018 U BENT METAL
200 P SHAFT MOUNT 020 OUTPUT FLANGE
w/Plug-in Shaft 025 000 LK
262 030
Y BASIC UNIT 040 071 BLANK
350 SPECIAL OUTPUT 050
SHAFT 060 080

090

112

CENTER DISTANCE
(Distance between axis of input & output shafts)
Sizes - 133 1.330″
Sizes - 150 1.500″
Sizes - 175 1.750″
Sizes - 200 2.000″
Sizes - 262 2.625″
Sizes - 350 3.500″

EASY SELECTION SELECTION DIMENSIONS MODIFICATIONS/ACCESSORIES

PAGES G4--6-G4--9 PAGES G4--10-G4--24 PAGES G4--13-G4--23 PAGES G4--27-G4--36

G4--5
EASY SELECTION
Adaptable TIGEAR
In the following tables, TIGEAR reducers have been pre-selected for standard motor horsepowers at commonly applied
service factors. All selections are for 1750 rpm motors. For selections at other motor speeds refer to the selection proce-
dure using the rating tables. Each block in the selection table provides the following information:

¯ Gearcase Size - Worm gear center distance. For example, a size 133 has a 1.33″ center distance.
¯ Output Torque - Torque that will be produced at the output shaft when the particular motor is loaded to its nameplate
rated horsepower.
¯ Output OHL - The continuous overhung load that may be applied to the output shaft at one shaft diameter from the
seal face.
Two methods are available to the designer using the selection tables. The horsepower method, applied in cases where
motor horsepower is known, is useful when interchanging with a competitive unit or utilizing an available motor. The
torque method requires a knowledge of driven load torque requirements and provides the most economical reducer
selection. Both methods assume the desired ratio or output rpm is known.

HORSEPOWER METHOD OF SELECTION

Step 1: Referring to the reducer service factor table on page G4--10. determine the appropriate service factor.
Step 2: Locate the selection table configured for the required service factor.
Step 3: Read down from motor horsepower and across from rpm/ratio to locate the appropriate selection block.

TORQUE METHOD OF SELECTION

Step 1: Referring to the reducer service factor table on page G4--10. determine the appropriate service factor.
Step 2: Locate the selection table that applies to the required service factor.
Step 3: Find the row that represents the applicable output rpm/ratio and read across the torque line until the torque value
equals or exceeds driven load requirements.
Step 4: Read up from the selection block to determine required motor horsepower.

HOW TO ORDER SELECTION DIMENSIONS MODIFICATIONS/ACCESSORIES

PAGES G4--5 PAGES G4--10-G4--24 PAGES G4--13-G4--23 PAGES G4--27-G4--36

G4--6
EASY SELECTION
Adaptable TIGEAR
1.00 SERVICE FACTOR
1750 RPM INPUT
MOTOR HORSEPOWER
RPM RATIO 0.25 0.33 0.5 0.75 1 1.5 2 3 5
SIZE 133 133 133 133 133 150 175 200 262
350 5 Torque 31 lb in 44 lb in 72 lb in 113 lb in 154 lb in 237 lb in 322 lb in 494 lb in 835 lb in
OHL 397 lb 397 lb 397 lb 397 lb 397 lb 644 lb 614 lb 615 lb 866 lb
SIZE 150 150 150 150 150 200 200 262
233 7.5 Torque 46 lb in 66 lb in 107 lb in 168 lb in 229 lb in 356 lb in 479 lb in 730 lb in
OHL 731 lb 731 lb 731 lb 731 lb 731 lb 734 lb 734 lb 1015 lb
SIZE 133 133 133 133 150 175 200 262 350
175 10 Torque 61 lb in 86 lb in 140 lb in 219 lb in 299 lb in 462 lb in 626 lb in 957 lb in 1610 lb in
OHL 417 lb 417 lb 417 lb 417 lb 770 lb 722 lb 738 lb 1060 lb 1758 lb
SIZE 150 150 150 150 200 200 262
138 12.67 Torque 79 lb in 111 lb in 179 lb in 279 lb in 376 lb in 575 lb in 800 lb in
OHL 832 lb 832 lb 832 lb 832 lb 797 lb 797 lb 1049 lb
SIZE 133 133 133 150 175 262 262 350
117 15 Torque 90 lb in 126 lb in 202 lb in 317 lb in 435 lb in 682 lb in 918 lb in 1385 lb in
OHL 434 lb 434 lb 434 lb 872 lb 775 lb 1210 lb 1210 lb 1872 lb
SIZE 150 150 150 200 200 262 262
97 18 Torque 110 lb in 153 lb in 246 lb in 376 lb in 510 lb in 817 lb in 1099 lb in
OHL 838 lb 838 lb 838 lb 890 lb 890 lb 1181 lb 1181 lb
SIZE 133 133 133 175 175 262 350 350
88 20 Torque 116 lb in 162 lb in 258 lb in 408 lb in 553 lb in 896 lb in 1168 lb in 1780 lb in
OHL 452 lb 452 lb 452 lb 826 lb 826 lb 1203 lb 2124 lb 2124 lb
SIZE 133 133 175 175 262 262 350 350
70 25 Torque 140 lb in 195 lb in 319 lb in 493 lb in 711 lb in 1084 lb in 1422 lb in 2167 lb in
OHL 459 lb 459 lb 872 lb 872 lb 1312 lb 1312 lb 2235 lb 2235 lb
SIZE 133 133 150 175 262 350 350
58 30 Torque 156 lb in 216 lb in 348 lb in 552 lb in 815 lb in 1226 lb in 1661 lb in
OHL 464 lb 464 lb 995 lb 945 lb 1373 lb 2168 lb 2168 lb
SIZE 133 133 150 262 262 350 350
44 40 Torque 197 lb in 272 lb in 439 lb in 734 lb in 993 lb in 1516 lb in 2050 lb in
OHL 484 lb 484 lb 1108 lb 1428 lb 1428 lb 2425 lb 2425 lb
SIZE 150 175 200 262 350 350
35 50 Torque 239 lb in 336 lb in 545 lb in 872 lb in 1184 lb in 1821 lb in
OHL 1179 lb 1123 lb 1105 lb 1457 lb 2550 lb 2550 lb
SIZE 150 175 200 262 350 350
29 60 Torque 274 lb in 385 lb in 624 lb in 1006 lb in 1366 lb in 2096 lb in
OHL 1260 lb 1217 lb 1124 lb 1481 lb 2602 lb 2602 lb

Output torque and output overhung load are tabulated for each selection.

HOW TO ORDER SELECTION DIMENSIONS MODIFICATIONS/ACCESSORIES

PAGES G4--5 PAGES G4--10-G4--24 PAGES G4--13-G4--23 PAGES G4--27-G4--36

G4--7
EASY SELECTION
Adaptable TIGEAR
1.25 SERVICE FACTOR
1750 RPM INPUT
MOTOR HORSEPOWER
RPM RATIO 0.25 0.33 0.5 0.75 1 1.5 2 3 5
SIZE 133 133 133 133 150 175 175 262 350
350 5 Torque 31 lb in 44 lb in 72 lb in 113 lb in 155 lb in 239 lb in 322 lb in 496 lb in 825 lb in
OHL 397 lb 397 lb 397 lb 397 lb 644 lb 614 lb 614 lb 866 lb 1556 lb
SIZE 150 150 150 150 200 200 262 262
233 7.5 Torque 46 lb in 66 lb in 107 lb in 168 lb in 232 lb in 356 lb in 481 lb in 730 lb in
OHL 731 lb 731 lb 731 lb 731 lb 734 lb 734 lb 1015 lb 1015 lb
SIZE 133 133 133 150 175 200 262 262 350
175 10 Torque 61 lb in 87 lb in 140 lb in 220 lb in 302 lb in 465 lb in 632 lb in 957 lb in 1610 lb in
OHL 417 lb 417 lb 417 lb 770 lb 722 lb 738 lb 1060 lb 1060 lb 1758 lb
SIZE 150 150 150 200 200 262 262
138 12.67 Torque 79 lb in 111 lb in 179 lb in 277 lb in 376 lb in 594 lb in 800 lb in
OHL 832 lb 832 lb 832 lb 797 lb 797 lb 1049 lb 1049 lb
SIZE 133 133 133 175 175 262 262 350
117 15 Torque 90 lb in 126 lb in 202 lb in 320 lb in 435 lb in 682 lb in 918 lb in 1385 lb in
OHL 434 lb 434 lb 434 lb 775 lb 775 lb 1210 lb 1210 lb 1872 lb
SIZE 150 150 200 200 200 262
97 18 Torque 110 lb in 153 lb in 242 lb in 376 lb in 510 lb in 817 lb in
OHL 838 lb 838 lb 890 lb 890 lb 890 lb 1181 lb
SIZE 133 133 150 175 262 262 350 350
88 20 Torque 116 lb in 162 lb in 260 lb in 408 lb in 587 lb in 896 lb in 1168 lb in 1780 lb in
OHL 452 lb 452 lb 893 lb 883 lb 1203 lb 1203 lb 2124 lb 2124 lb
SIZE 133 133 175 200 262 262 350
70 25 Torque 140 lb in 195 lb in 319 lb in 502 lb in 711 lb in 1084 lb in 1422 lb in
OHL 459 lb 459 lb 872 lb 934 lb 1312 lb 1312 lb 2235 lb
SIZE 133 150 175 262 262 350 350
58 30 Torque 156 lb in 219 lb in 357 lb in 602 lb in 815 lb in 1226 lb in 1661 lb in
OHL 464 lb 995 lb 945 lb 1373 lb 1373 lb 2168 lb 2168 lb
SIZE 133 150 200 262 350 350
44 40 Torque 197 lb in 277 lb in 459 lb in 734 lb in 982 lb in 1516 lb in
OHL 484 lb 1108 lb 1078 lb 1428 lb 2425 lb 2425 lb
SIZE 175 175 262 262 350 350
35 50 Torque 244 lb in 336 lb in 565 lb in 872 lb in 1184 lb in 1821 lb in
OHL 1123 lb 1123 lb 1457 lb 1457 lb 2550 lb 2550 lb
SIZE 175 200 262 350 350
29 60 Torque 281 lb in 397 lb in 654 lb in 1001 lb in 1366 lb in
OHL 1217 lb 1124 lb 1481 lb 2602 lb 2602 lb

Output torque and output overhung load are tabulated for each selection.

HOW TO ORDER SELECTION DIMENSIONS MODIFICATIONS/ACCESSORIES

PAGES G4--5 PAGES G4--10-G4--24 PAGES G4--13-G4--23 PAGES G4--27-G4--36

G4--8
EASY SELECTION
Adaptable TIGEAR
1.50 SERVICE FACTOR
1750 RPM INPUT
MOTOR HORSEPOWER
RPM RATIO 0.25 0.33 0.5 0.75 1 1.5 2 3 5
SIZE 133 133 133 133 150 175 200 262 350
350 5 Torque 31 lb in 44 lb in 72 lb in 113 lb in 155 lb in 239 lb in 326 lb in 496 lb in 825 lb in
OHL 397 lb 397 lb 397 lb 397 lb 644 lb 614 lb 615 lb 866 lb 1556 lb
SIZE 150 150 150 150 200 262 262
233 7.5 Torque 46 lb in 66 lb in 107 lb in 168 lb in 232 lb in 357 lb in 481 lb in
OHL 731 lb 731 lb 731 lb 731 lb 734 lb 1015 lb 1015 lb
SIZE 133 133 133 150 175 262 262 350 350
175 10 Torque 61 lb in 87 lb in 140 lb in 220 lb in 302 lb in 469 lb in 632 lb in 951 lb in 1610 lb in
OHL 417 lb 417 lb 417 lb 770 lb 722 lb 1060 lb 1060 lb 1758 lb 1758 lb
SIZE 150 150 150 200 200 262 262
138 12.67 Torque 79 lb in 111 lb in 179 lb in 277 lb in 376 lb in 594 lb in 782 lb in
OHL 832 lb 832 lb 832 lb 797 lb 797 lb 1049 lb 1049 lb
SIZE 133 133 150 175 262 262 350 350
117 15 Torque 90 lb in 126 lb in 204 lb in 320 lb in 447 lb in 682 lb in 907 lb in 1385 lb in
OHL 434 lb 434 lb 872 lb 775 lb 1210 lb 1210 lb 1872 lb 1872 lb
SIZE 150 150 200 200 262 262
97 18 Torque 110 lb in 153 lb in 242 lb in 376 lb in 535 lb in 817 lb in
OHL 838 lb 838 lb 890 lb 890 lb 1181 lb 1181 lb
SIZE 133 133 175 200 262 350 350 350
88 20 Torque 116 lb in 162 lb in 263 lb in 414 lb in 587 lb in 862 lb in 1168 lb in 1780 lb in
OHL 452 lb 452 lb 826 lb 883 lb 1203 lb 2124 lb 2124 lb 2124 lb
SIZE 133 175 175 262 262 350 350
70 25 Torque 140 lb in 200 lb in 319 lb in 524 lb in 711 lb in 1050 lb in 1422 lb in
OHL 459 lb 872 lb 872 lb 1312 lb 1312 lb 2235 lb 2235 lb
SIZE 133 150 175 262 262 350 350
58 30 Torque 156 lb in 219 lb in 357 lb in 602 lb in 813 lb in 1226 lb in 1661 lb in
OHL 464 lb 995 lb 945 lb 1373 lb 1373 lb 2168 lb 2168 lb
SIZE 150 150 262 350 350 350
44 40 Torque 200 lb in 277 lb in 476 lb in 715 lb in 982 lb in 1516 lb in
OHL 1108 lb 1108 lb 1428 lb 2425 lb 2425 lb 2425 lb
SIZE 175 200 262 262 350 350
35 50 Torque 244 lb in 345 lb in 565 lb in 872 lb in 1184 lb in 1821 lb in
OHL 1123 lb 1105 lb 1457 lb 1457 lb 2550 lb 2550 lb
SIZE 200 262 262 350 350
29 60 Torque 289 lb in 415 lb in 654 lb in 1001 lb in 1366 lb in
OHL 1124 lb 1481 lb 1481 lb 2602 lb 2602 lb

Output torque and output overhung load are tabulated for each selection.

HOW TO ORDER SELECTION DIMENSIONS MODIFICATIONS/ACCESSORIES

PAGES G4--5 PAGES G4--10-G4--24 PAGES G4--13-G4--23 PAGES G4--27-G4--36

G4--9
SELECTION
Adaptable TIGEAR
SELECTION USING RATING TABLES Reducer Service Factors
Driven Machine
Because the efficiency of worm gear speed reducers varies Load Classification
from approximately 60 to 90%, it is important to consider Duration
Prime of Service Medium Heavy
the horsepower/torque conditions at both input and output in
Mover Per Day Uniform Shock Shock
a given application. In a situation where motor horsepower
is known (e.g., competitive interchange or when a particular Occasional 1/2 hour 0.80 0.90 1.00
Electric Intermittent 2 hours 0.90 1.00 1.25
motor is available), selection can be done based on input Motor 10 hours 1.00 1.25 1.50
ratings. Where a gearbox is being selected by a designer 24 hours 1.25 1.50 1.75
who knows driven equipment loads, the reducer is selected Electric Motor Occasional 1/2 hour 0.90 1.00 1.25
from the output torque capacity. with Intermittent 2 hours 1.00 1.25 1.50
Frequent Starts 10 hours 1.25 1.50 1.75
and Stops 24 hours 1.50 1.75 2.00
HORSEPOWER METHOD
OF SELECTION Overhung Load
Step 1: Determine Service Factor Referring to the To determine overhung load, divide the torque required by
reducer service factor table, determine the ap- the pitch radius of the sprocket, sheave, etc. and multiply
propriate service factor. by the appropriate factor as follows:

Chain Drive 1.00

Step 2: Determine Equivalent Horsepower Multiply
the motor horsepower by the service factor ob- Synchronous Belt Drive 1.10
tained in step 1. Spur or Helical Gear 1.25
V-Belt 1.50
Step 3: Calculate Required Ratio Divide the motor Flat Belt 2.50
shaft rpm by the reducer output shaft rpm.
The calculated overhung load must not exceed the output
Step 4: Determine Unit Size Refer to the rating tables overhung load rating.
and read across from ratio row and down from
motor rpm column to select a unit whose me- For loads acting at more than one shaft diameter from the
chanical input horsepower rating meets or ex- seal face use the following conversion factors:
ceeds the equivalent horsepower.
Distance in Shaft Diameters Multiply Overhung Load
from Output Seal Face Capacity by this Factor
Step 5: Check Thermal Rating when mechanical input 1D 1.00
horsepower rating is shaded. Compare the
2D 0.65
thermal input horsepower rating of the reducer
selected to the motor horsepower. Thermal rating 3D 0.45
should always equal or exceed applied motor 4D 0.35
horsepower. For continuous duty operation in am- 5D 0.30
bient temperatures above 80°F contact DODGE
Engineering.

HOW TO ORDER EASY SELECTION DIMENSIONS MODIFICATIONS/ACCESSORIES

PAGES G4--5 PAGES G4--6-G4--9 PAGES G4--13-G4--23 PAGES G4--27-G4--36

G4--10
SELECTION
Adaptable TIGEAR
TORQUE METHOD OF SELECTION

Step 1: Determine Service Factor Referring to the
reducer service factor table, determine the ap-
propriate service factor.
Step 2: Determine Equivalent Torque Multiply the
torque required to drive the load at the output of
the reducer by the service factor obtained in
Step 1. (If drive components, e.g. chain or belt
drives, are used between reducer and driven
equipment be sure to account for them when
calculating output torque at the reducer.)
Step 3: Calculate Required Ratio Divide the motor
shaft rpm by the reducer output shaft rpm.
Step 4: Determine Unit Size Refer to the rating tables
and read across from ratio row and down from
motor rpm column to select a unit whose me-
chanical output torque rating meets or exceeds
the equivalent torque.
Step 6: Select Motor Hp From available motors, select
a horsepower that is equal to or greater than the
value from Step 5: When the nearest motor
horsepower is greater, check service factor at
input by dividing rated input horsepower by actu-
al motor horsepower. If the service factor is less
than the value from Step 1, a larger reducer may
be required.
Step 7: Check Thermal Rating Compare the thermal
input horsepower rating of the reducer selected
to the motor horsepower. Thermal rating should
always equal or exceed applied motor horse-
power. For continuous duty operation in ambient
temperatures above 80oF contact DODGE Engi-
neering.

Step 5: Determine Required Motor Horsepower

First, calculate the output horsepower using the
following equation where output torque is the
torque required to drive the load at the output of
the reducer.
Output Speed x Output Torque
Output HP =
63025
Then calculate the required motor horsepower using the
following equation to account for reducer efficiency:

Required Motor Output Hp x Rated Input Hp

Horsepower =
Rated Output Hp

HOW TO ORDER EASY SELECTION DIMENSIONS MODIFICATIONS/ACCESSORIES

PAGES G4--5 PAGES G4--6-G4--9 PAGES G4--13-G4--23 PAGES G4--27-G4--36

G4--11
SELECTION
Adaptable TIGEAR Size A133
MECHANICAL RATINGS
INPUT RPM BASIC MOTOR ADAPTER SHAFT
RATIO RATING DATA 2500 1750 1450 1170 580 REDUCER 56C 140TC POSITION
Output Rpm 500 350 290 234 116 6052010 6052638 6052645 HOLLOW
Mechanical Input Hp 1.42 1.13 0.94 0.80 0.50 6050009 6052638 6052645 K1
5 Output Torque (lb in.) 155 175 174 184 226 6050016 6052638 6052645 L1
Mechanical Output Hp 1.23 0.97 0.80 0.68 0.42 6050023 6052638 6052645 LK
Output OHL (lbs.) 397 397 397 397 397
Output Rpm 250 175 145 117 58 6052027 6052638 HOLLOW
Mechanical Input Hp 1.05 0.80 0.69 0.59 0.34 6050030 6052638 K1
10 Output Torque (lb in.) 218 234 243 254 292 6050047 6052638 L1
Mechanical Output Hp 0.86 0.65 0.56 0.47 0.27 6050054 6052638 LK
Output OHL (lbs.) 417 417 417 417 417
Output Rpm 167 117 97 78 39 6052034 6052638 HOLLOW
Mechanical Input Hp 0.82 0.63 0.55 0.50 0.25 6050061 6052638 K1
15 Output Torque (lb in.) 242 261 271 304 294 6050078 6052638 L1
Mechanical Output Hp 0.64 0.48 0.42 0.38 0.18 6050085 6052638 LK
Output OHL (lbs.) 434 434 434 434 434
Output Rpm 125 88 73 59 29 6052041 6052638 HOLLOW
Mechanical Input Hp 0.71 0.54 0.46 0.41 0.21 6050092 6052638 K1
20 Output Torque (lb in.) 264 283 286 311 304 6050108 6052638 L1
Mechanical Output Hp 0.53 0.39 0.33 0.29 0.14 6050115 6052638 LK
Output OHL (lbs.) 452 452 452 452 452
Output Rpm 100 70 58 47 23 6052058 6052638 HOLLOW
Mechanical Input Hp 0.54 0.39 0.34 0.29 0.17 6050122 6052638 K1
25 Output Torque (lb in.) 238 234 246 257 282 6050139 6052638 L1
Mechanical Output Hp 0.38 0.26 0.23 0.19 0.10 6050146 6052638 LK
Output OHL (lbs.) 459 459 459 459 459
Output Rpm 83 58 48 39 19 6052065 6052638 HOLLOW
Mechanical Input Hp 0.50 0.41 0.38 0.31 0.17 6050153 6052638 K1
30 Output Torque (lb in.) 243 277 308 305 304 6050160 6052638 L1
Mechanical Output Hp 0.32 0.26 0.24 0.19 0.09 6050177 6052638 LK
Output OHL (lbs.) 464 464 464 464 464
Output Rpm 63 44 36 29 15 6052072 6052638 HOLLOW
Mechanical Input Hp 0.42 0.34 0.29 0.23 0.12 6050184 6052638 K1
40 Output Torque (lb in.) 249 281 286 276 269 6050191 6052638 L1
Mechanical Output Hp 0.25 0.20 0.16 0.13 0.06 6050207 6052638 LK
Output OHL (lbs.) 484 484 484 484 484
Output Rpm 50 35 29 23 12 6052089 6052638 HOLLOW
Mechanical Input Hp 0.30 0.23 0.20 0.17 0.11 6050214 6052638 K1
50 Output Torque (lb in.) 204 210 224 236 262 6050221 6052638 L1
Mechanical Output Hp 0.16 0.12 0.10 0.09 0.05 6050238 6052638 LK
Output OHL (lbs.) 498 498 498 498 498
Output Rpm 42 29 24 20 10 6052096 6052638 HOLLOW
Mechanical Input Hp 0.25 0.19 0.17 0.15 0.09 6050245 6052638 K1
60 Output Torque (lb in.) 187 199 210 220 244 6050252 6052638 L1
Mechanical Output Hp 0.12 0.09 0.08 0.07 0.04 6050269 6052638 LK
Output OHL (lbs.) 506 506 506 506 506
NOTE: Shaded ratings are thermally limited. See page G4--24 for thermal capabilities.
Basic units do not include required motor adapter. Order appropriate motor adapter along with basic reducer to create a complete as-
sembly. Basic reducers are shipped without a base. Order mounting base kit number SF96061 if required.

DIMENSIONS MOUNTING POSTIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGE G4--13 PAGE G4--26 PAGES G4--27-G4--36 PAGES G4--37-G4--41

G4--12
DIMENSIONS
Adaptable TIGEAR Size A133
SOLID OUTPUT
9.00 8.00
45_ 6.41 4.00
1.94

3/16 SQ.
x 1.00 LG
∅ 6.50 KEY
1.33 5.13
6.29
1.71
0.6245 ± P.0005

1.62 1.00
∅ 4.50 3.25 2.00
∅ .44
4--HOLES EQ. 2.12 1.44
SPACED AS 4.24 2.88
SHOWN ON
5.875 B.C. 8.53 2.00
4.00
1/4--20 TAP
0.50 DEEP.
8 TYP.-- 4 TOP &
4 BOTTOM

HOLLOW OUTPUT
45_ 9.00 4.26
6.41 2.13

6.50
1.33 5.13
6.29
1.71

1.62 1.00
∅ 4.50 3.25 2.00
∅ .44
4--HOLES EQ. 2.12 ∅ 0.628 ±P.001 1.44
SPACED AS 4.24 3/16 x 3/32 x 1 2.88
SHOWN ON CUSTOMER KEYSEAT
5.875 B.C. 8.53 1.69
3.38
1/4--20 TAP
0.50 DEEP.
8 TYP.-- 4 TOP &
4 BOTTOM

NOTE: For input shaft dimensions, refer to page G4--25.

SELECTION MOUNTING POSTIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGE G4--12 PAGE G4--26 PAGES G4--27-G4--36 PAGES G4--37-G4--41

G4--13
SELECTION
Adaptable TIGEAR Size A150
MECHANICAL RATINGS
INPUT RPM BASIC MOTOR ADAPTER
REDUCER SHAFT
RATIO RATING DATA 2500 1750 1450 1170 580 56C 140TC POSITION
Output Rpm 500 350 290 234 116 6052102 6052652 6052645 HOLLOW
Mechanical Input Hp 2.00 1.52 1.32 1.13 0.61 6050276 6052652 6052645 K1
5 Output Torque (lb in.) 223 240 249 263 280 6050283 6052652 6052645 L1
Mechanical Output Hp 1.77 1.33 1.15 0.98 0.52 6050290 6052652 6052645 LK
Output OHL (lbs.) 589 644 697 720 886
Output Rpm 333 233 193 156 77 6052119 6052652 6052645 HOLLOW
Mechanical Input Hp 1.38 1.13 1.01 0.88 0.52 6050306 6052652 6052645 K1
7.5 Output Torque (lb in.) 224 261 280 301 347 6050313 6052652 6052645 L1
Mechanical Output Hp 1.19 0.97 0.86 0.74 0.43 6050320 6052652 6052645 LK
Output OHL (lbs.) 687 731 752 805 856
Output Rpm 250 175 145 117 58 6052126 6052652 6052645 HOLLOW
Mechanical Input Hp 1.47 1.13 1.00 0.83 0.50 6050337 6052652 6052645 K1
10 Output Torque (lb in.) 314 341 362 367 436 6050344 6052652 6052645 L1
Mechanical Output Hp 1.25 0.95 0.83 0.68 0.40 6050351 6052652 6052645 LK
Output OHL (lbs.) 727 770 793 863 863
Output Rpm 167 117 97 78 39 6052133 6052652 HOLLOW
Mechanical Input Hp 1.08 0.81 0.77 0.66 0.34 6050399 6052652 K1
15 Output Torque (lb in.) 327 345 391 412 405 6050405 6052652 L1
Mechanical Output Hp 0.86 0.64 0.60 0.51 0.25 6050412 6052652 LK
Output OHL (lbs.) 783 872 872 872 872
Output Rpm 125 88 73 59 29 6052140 6052652 HOLLOW
Mechanical Input Hp 0.85 0.71 0.66 0.53 0.30 6050450 6052652 K1
20 Output Torque (lb in.) 325 378 423 414 451 6050467 6052652 L1
Mechanical Output Hp 0.65 0.53 0.49 0.38 0.21 6050474 6052652 LK
Output OHL (lbs.) 863 893 893 893 893
Output Rpm 100 70 58 47 23 6052157 6052652 HOLLOW
Mechanical Input Hp 0.63 0.46 0.39 0.33 0.19 6050481 6052652 K1
25 Output Torque (lb in.) 292 301 299 315 344 6050498 6052652 L1
Mechanical Output Hp 0.46 0.33 0.27 0.23 0.13 6050504 6052652 LK
Output OHL (lbs.) 948 948 948 948 948
Output Rpm 83 58 48 39 19 6052164 6052652 HOLLOW
Mechanical Input Hp 0.63 0.52 0.50 0.41 0.22 6050511 6052652 K1
30 Output Torque (lb in.) 315 366 418 416 416 6050528 6052652 L1
Mechanical Output Hp 0.42 0.34 0.32 0.26 0.13 6050535 6052652 LK
Output OHL (lbs.) 995 995 995 995 995
Output Rpm 63 44 36 29 15 6052171 6052652 HOLLOW
Mechanical Input Hp 0.52 0.50 0.34 0.33 0.17 6050542 6052652 K1
40 Output Torque (lb in.) 327 439 346 413 394 6050559 6052652 L1
Mechanical Output Hp 0.32 0.31 0.20 0.19 0.09 6050566 6052652 LK
Output OHL (lbs.) 1074 1108 1108 1108 1108
Output Rpm 50 35 29 23 12 6052188 6052652 HOLLOW
Mechanical Input Hp 0.40 0.29 0.26 0.23 0.14 6050573 6052652 K1
50 Output Torque (lb in.) 290 287 305 325 366 6050580 6052652 L1
Mechanical Output Hp 0.23 0.16 0.14 0.12 0.07 6050597 6052652 LK
Output OHL (lbs.) 1179 1179 1179 1179 1179
Output Rpm 42 29 24 20 10 6052195 6052652 HOLLOW
Mechanical Input Hp 0.30 0.25 0.22 0.19 0.12 6050603 6052652 K1
60 Output Torque (lb in.) 233 274 287 304 341 6050610 6052652 L1
Mechanical Output Hp 0.15 0.13 0.11 0.09 0.05 6050627 6052652 LK
Output OHL (lbs.) 1260 1260 1260 1260 1260
NOTE: Shaded ratings are thermally limited. See page G4--24 for thermal capabilities.
Basic units do not include required motor adapter. Order appropriate motor adapter along with basic reducer to create a complete as-
sembly. Basic reducers are shipped without a base. Order mounting base kit number SF96062 if required.

DIMENSIONS MOUNTING POSTIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGE G4--15 PAGE G4--26 PAGES G4--27-G4--35 PAGES G4--37-G4--41

G4--14
DIMENSIONS
Adaptable TIGEAR Size A150
SOLID OUTPUT
8.62
9.08 4.31
45_
6.42 1.94

3/16 SQ.
∅ 6.50 x 1.00 LG
1.50 5.73 KEY

6.62
1.87 0.7495 ± .0005

1.75 1.13
∅ .44 ∅ 4.50
3.50 2.25
4--HOLES EQ.
SPACED AS 2.50 1.52
SHOWN ON 5.00 3.04
5.875 B.C.
8.92 2.19
1/4--20 TAP 4.38
0.50 DEEP.
8 TYP.-- 4 TOP &
4 BOTTOM

HOLLOW OUTPUT
9.08 4.77
45_
6.42 2.39

∅ 6.50
1.50 5.73

6.62
1.87

∅ 4.50 1.75 1.13

∅ .44 3.50 ∅ 1.003 ± .001 2.25
4--HOLES EQ. 1/4 x 1/8 x 1
SPACED AS 2.50 1.52
SHOWN ON CUSTOMER
5.00 KEYSEAT 3.04
5.875 B.C.
8.92 1.95
1/4--20 TAP 3.90
0.50 DEEP.
8 TYP.-- 4 TOP &
4 BOTTOM

NOTE: For input shaft dimensions, refer to page G4--25.

SELECTION MOUNTING POSITIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGE G4--14 PAGE G4--26 PAGES G4--27-G4--35 PAGES G4--37-G4--41

G4--15
SELECTION
Adaptable TIGEAR Size A175
MECHANICAL RATINGS
INPUT RPM BASIC MOTOR ADAPTER SHAFT
RATIO RATING DATA 2500 1750 1450 1170 580 REDUCER 56C 140TC POSITION
Output Rpm 500 350 290 234 116 6052201 6052669 6052676 HOLLOW
Mechanical Input Hp 3.38 2.63 2.26 2.00 1.10 6050634 6052669 6052676 K1
5 Output Torque (lb in.) 386 426 440 478 515 6050641 6052669 6052676 L1
Mechanical Output Hp 3.06 2.37 2.02 1.78 0.95 6050658 6052669 6052676 LK
Output OHL (lbs.) 586 614 628 639 801
Output Rpm 250 175 145 117 58 6052218 6052669 6052676 HOLLOW
Mechanical Input Hp 2.22 1.75 1.50 1.16 0.64 6050665 6052669 6052676 K1
10 Output Torque (lb in.) 487 541 555 524 567 6050672 6052669 6052676 L1
Mechanical Output Hp 1.93 1.50 1.28 0.97 0.52 6050689 6052669 6052676 LK
Output OHL (lbs.) 688 722 738 824 824
Output Rpm 167 117 97 78 39 6052225 6052669 6052676 HOLLOW
Mechanical Input Hp 1.59 1.25 1.01 0.85 0.52 6050696 6052669 6052676 K1
15 Output Torque (lb in.) 499 549 529 542 644 6050702 6052669 6052676 L1
Mechanical Output Hp 1.32 1.02 0.81 0.67 0.40 6050719 6052669 6052676 LK
Output OHL (lbs.) 735 775 775 775 775
Output Rpm 125 88 73 59 29 6052232 6052669 6052676 HOLLOW
Mechanical Input Hp 1.25 1.00 0.81 0.75 0.45 6050726 6052669 6052676 K1
20 Output Torque (lb in.) 496 553 529 602 694 6050733 6052669 6052676 L1
Mechanical Output Hp 0.98 0.77 0.61 0.56 0.32 6050740 6052669 6052676 LK
Output OHL (lbs.) 826 826 826 826 826
Output Rpm 100 70 58 47 23 6052249 6052669 HOLLOW
Mechanical Input Hp 1.05 0.79 0.68 0.58 0.29 6050757 6052669 K1
25 Output Torque (lb in.) 502 524 530 555 524 6050764 6052669 L1
Mechanical Output Hp 0.80 0.58 0.49 0.41 0.19 6050771 6052669 LK
Output OHL (lbs.) 872 872 872 872 872
Output Rpm 83 58 48 39 19 6052256 6052669 HOLLOW
Mechanical Input Hp 0.91 0.75 0.63 0.54 0.33 6050788 6052669 K1
30 Output Torque (lb in.) 485 552 548 573 653 6050795 6052669 L1
Mechanical Output Hp 0.64 0.51 0.42 0.35 0.20 6050801 6052669 LK
Output OHL (lbs.) 945 945 945 945 945
Output Rpm 63 44 36 29 15 6052263 6052669 HOLLOW
Mechanical Input Hp 0.75 0.58 0.50 0.45 0.25 6050818 6052669 K1
40 Output Torque (lb in.) 499 527 536 607 603 6050825 6052669 L1
Mechanical Output Hp 0.50 0.37 0.31 0.28 0.14 6050832 6052669 LK
Output OHL (lbs.) 1016 1058 1058 1058 1058
Output Rpm 50 35 29 23 12 6052270 6052669 HOLLOW
Mechanical Input Hp 0.61 0.44 0.38 0.33 0.19 6050849 6052669 K1
50 Output Torque (lb in.) 475 477 471 495 524 6050856 6052669 L1
Mechanical Output Hp 0.38 0.27 0.22 0.18 0.10 6050863 6052669 LK
Output OHL (lbs.) 1123 1123 1123 1123 1123
Output Rpm 42 29 24 20 10 6052287 6052669 HOLLOW
Mechanical Input Hp 0.41 0.34 0.31 0.27 0.17 6050870 6052669 K1
60 Output Torque (lb in.) 350 402 431 461 524 6050887 6052669 L1
Mechanical Output Hp 0.23 0.19 0.17 0.14 0.08 6050894 6052669 LK
Output OHL (lbs.) 1217 1217 1217 1217 1217

NOTE: Shaded ratings are thermally limited. See page G4--24 for thermal capabilities.
Basic units do not include required motor adapter. Order appropriate motor adapter along with basic reducer to create a complete as-
sembly. Basic reducers are shipped without a base. Order mounting base kit number SF96063 if required.

DIMENSIONS MOUNTING POSITIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGE G4--17 PAGE G4--26 PAGES G4--27-G4--35 PAGES G4--37-G4--41

G4--16
DIMENSIONS
Adaptable TIGEAR Size A175
SOLID OUTPUT
9.61 8.62
6.74 4.31
45_
1.75

∅ 6.50 3/16 SQ.

x 1.00 LG
1.75 6.10 KEY

6.99
1.99 0.8745 ± .0005

∅ .44 ∅ 4.50
2.09 1.38
4--HOLES EQ.
SPACED AS 4.19 2.75
SHOWN ON
5.875 B.C. 2.75 1.78
5.50 3.55
9.49 2.44
5/16--18 TAP 4.88
0.75 DEEP.
8 TYP.-- 4 TOP &
4 BOTTOM

HOLLOW OUTPUT
9.61 5.11
45_
6.74 2.56

∅ 6.50
1.75 6.10

6.99
1.99

∅ 4.50
∅ .44 2.09 1.38
4--HOLES EQ. ∅ 1.003 ± .001
SPACED AS 1/4 x 1/8 x 1--1/4 2.75
SHOWN ON 4.19
5.875 B.C. CUSTOMER KEYSEAT
2.75 1.78
5.50 3.55
9.49 2.12
4.24
5/16--18 TAP
0.75 DEEP.
8 TYP.-- 4 TOP &
4 BOTTOM

NOTE: For input shaft dimensions, refer to page G4--25.

SELECTION MOUNTING POSITIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGE G4--16 PAGE G4--26 PAGES G4--27-G4--35 PAGES G4--37-G4--41

G4--17
SELECTION
Adaptable TIGEAR Size A200
MECHANICAL RATINGS
INPUT RPM MOTOR ADAPTER SHAFT
RATIO RATING DATA
2500 1750 1450 1170 580 BASIC 56C 140TC 180TC POSITION
Output Rpm 500 350 290 234 116 6052294 6052669 6052676 6052683 HOLLOW
Mechanical Input Hp 4.35 3.20 3.20 2.63 1.30 6050900 6052669 6052676 K1
5 Output Torque (lb in.) 507 528 636 642 624 6050917 6052669 6052676 L1
Mechanical Output Hp 4.02 2.93 2.93 2.39 1.15 6050924 6052669 6052676 LK
Output OHL (lbs.) 627 615 621 689 689
Output Rpm 333 233 193 156 77 6052300 6052669 6052676 HOLLOW
Mechanical Input Hp 2.88 2.06 1.89 1.75 0.90 6050931 6052669 6052676 K1
7.5 Output Torque (lb in.) 488 493 543 620 624 6050948 6052669 6052676 L1
Mechanical Output Hp 2.58 1.83 1.67 1.53 0.77 6050955 6052669 6052676 LK
Output OHL (lbs.) 701 734 787 808 906
Output Rpm 250 175 145 117 58 6052317 6052669 6052676 HOLLOW
Mechanical Input Hp 2.53 2.00 1.88 1.51 0.93 6050962 6052669 6052676 K1
10 Output Torque (lb in.) 560 626 704 695 837 6050979 6052669 6052676 L1
Mechanical Output Hp 2.22 1.74 1.62 1.29 0.77 6050986 6052669 6052676 LK
Output OHL (lbs.) 735 738 795 823 823
Output Rpm 197 138 114 92 46 6052324 6052669 6052676 HOLLOW
Mechanical Input Hp 2.06 1.62 1.51 1.22 0.83 6050993 6052669 6052676 K1
12.67 Output Torque (lb in.) 562 624 696 693 908 6051006 6052669 6052676 L1
Mechanical Output Hp 1.76 1.37 1.26 1.01 0.66 6051013 6052669 6052676 LK
Output OHL (lbs.) 764 797 797 797 797
Output Rpm 167 117 97 78 39 6052331 6052669 6052676 HOLLOW
Mechanical Input Hp 1.81 1.40 1.33 1.13 0.75 6051020 6052669 6052676 K1
15 Output Torque (lb in.) 573 624 711 737 949 6051037 6052669 6052676 L1
Mechanical Output Hp 1.52 1.16 1.09 0.91 0.58 6051044 6052669 6052676 LK
Output OHL (lbs.) 793 892 892 892 892
Output Rpm 139 97 81 65 32 6052348 6052669 6052676 HOLLOW
Mechanical Input Hp 1.53 1.25 1.14 0.92 0.65 6051051 6052669 6052676 K1
18 Output Torque (lb in.) 563 644 700 696 929 6051068 6052669 6052676 L1
Mechanical Output Hp 1.24 0.99 0.89 0.71 0.48 6051075 6052669 6052676 LK
Output OHL (lbs.) 846 890 890 890 890
Output Rpm 125 88 73 59 29 6052355 6052669 6052676 HOLLOW
Mechanical Input Hp 1.41 1.13 1.06 0.88 0.62 6051082 6052669 6052676 K1
20 Output Torque (lb in.) 570 638 711 729 977 6051099 6052669 6052676 L1
Mechanical Output Hp 1.13 0.89 0.82 0.67 0.45 6051105 6052669 6052676 LK
Output OHL (lbs.) 883 883 883 883 883
Output Rpm 100 70 58 47 23 6052362 6052669 6052676 HOLLOW
Mechanical Input Hp 1.20 0.94 0.88 0.78 0.42 6051112 6052669 6052676 K1
25 Output Torque (lb in.) 583 639 707 774 782 6051129 6052669 6052676 L1
Mechanical Output Hp 0.93 0.71 0.65 0.57 0.29 6051136 6052669 6052676 LK
Output OHL (lbs.) 934 934 934 934 934
Output Rpm 83 58 48 39 19 6052379 6052669 HOLLOW
Mechanical Input Hp 1.02 0.83 0.77 0.65 0.43 6051143 6052669 K1
30 Output Torque (lb in.) 551 624 689 702 868 6051150 6052669 L1
Mechanical Output Hp 0.73 0.58 0.53 0.43 0.27 6051167 6052669 LK
Output OHL (lbs.) 1008 1008 1008 1008 1008
Output Rpm 63 44 36 29 15 6052386 6052669 HOLLOW
Mechanical Input Hp 0.82 0.67 0.64 0.55 0.35 6051174 6052669 K1
40 Output Torque (lb in.) 556 628 714 748 873 6051181 6052669 L1
Mechanical Output Hp 0.55 0.44 0.41 0.34 0.20 6051198 6052669 LK
Output OHL (lbs.) 1078 1078 1078 1078 1078
Output Rpm 50 35 29 23 12 6052393 6052669 HOLLOW
Mechanical Input Hp 0.71 0.58 0.54 0.41 0.23 6051204 6052669 K1
50 Output Torque (lb in.) 566 639 700 646 659 6051211 6052669 L1
Mechanical Output Hp 0.45 0.36 0.32 0.24 0.12 6051228 6052669 LK
Output OHL (lbs.) 1105 1105 1105 1105 1105
Output Rpm 42 29 24 20 10 6052409 6052669 HOLLOW
Mechanical Input Hp 0.58 0.50 0.44 0.35 0.19 6051235 6052669 K1
60 Output Torque (lb in.) 528 624 647 624 624 6051242 6052669 L1
Mechanical Output Hp 0.35 0.29 0.25 0.19 0.10 6051259 6052669 LK
Output OHL (lbs.) 1124 1124 1124 1124 1124

NOTE: Shaded ratings are thermally limited. See page G4--24 for thermal capabilities.

Basic units do not include required motor adapter. Order appropriate motor adapter along with basic reducer to create a complete as-
sembly. Basic reducers are shipped without a base. Order mounting base kit number SF96064 if required.

DIMENSIONS MOUNTING POSITIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGE G4--19 PAGE G4--26 PAGES G4--27-G4--35 PAGES G4--37-G4--41

G4--18
DIMENSIONS
Adaptable TIGEAR Size A200

SOLID OUTPUT
9.38
9.89
10.93 4.69
6.89
7.93 2.19

∅ 6.50
∅ 9.06
1/4 SQ.
7.49 x 1--1/4
2.00 6.62 KEY
8.77

2.24 0.9995 ± .0005

∅ 0.44 ∅ 4.50
∅ 0.53 ∅ 8.50
4--HOLES EQ. 2.50 1.44
SPACED AS 3/8--16 TAP
SHOWN ON 0.74 DEEP. 5.00 2.88
5.875 B.C. 8 TYP.-- 4 TOP & 1.91
3.00
7.250 B.C. 4 BOTTOM
5.91 3.81
DIMENSIONS IN BLOCKS APPLY WHEN 2.44
180 FRAME MOTOR ADAPTER PLATE
IS IN PLACE. 4.88

HOLLOW OUTPUT
9.89
10.93 5.35
45_
6.89 2.69
7.93

∅ 6.50
∅ 9.06

7.49 2.00 6.62

8.77

2.24
∅ 0.44 ∅ 4.50
∅ 0.53 ∅ 8.50
4--HOLES EQ. 2.50 1.44
SPACED AS ∅ 1.440 ± .001
SHOWN ON 3/8--16 TAP 5.00 3/8 x 3/16 x 2 2.88
5.875 B.C. 0.74 DEEP.
8 TYP.-- 4 TOP & CUSTOMER 1.91
7.250 B.C. 3.00 KEYSEAT
4 BOTTOM
5.91 3.81

DIMENSIONS IN BLOCKS APPLY WHEN 2.12

180 FRAME MOTOR ADAPTER PLATE
IS IN PLACE. 4.24

NOTE: For input shaft dimensions, refer to page G4--25.

SELECTION MOUNTING POSITIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGE G4--18 PAGE G4--26 PAGES G4--27-G4--35 PAGES G4--37-G4--41

G4--19
SELECTION
Adaptable TIGEAR Size A262
MECHANICAL RATINGS
INPUT RPM MOTOR ADAPTER SHAFT
BASIC
RATIO RATING DATA 2500 1750 1450 1170 580 REDUCER 56C 140TC 180TC POSITION
Output Rpm 500 350 290 234 116 6052416 6052690 6052706 6052713 HOLLOW
Mechanical Input Hp 5.97 5.00 4.65 4.26 3.00 6051266 6052690 6052706 6052713 K1
5 Output Torque (lb in.) 699 829 927 1048 1454 6051273 6052690 6052706 6052713 L1
Mechanical Output Hp 5.55 4.61 4.27 3.89 2.68 6051280 6052690 6052706 6052713 LK
Output OHL (lbs.) 833 866 922 990 1040
Output Rpm 333 233 193 156 77 6052423 6052690 6052706 6052713 HOLLOW
Mechanical Input Hp 4.85 4.06 4.02 3.46 1.85 6051297 6052690 6052706 6052713 K1
7.5 Output Torque (lb in.) 837 993 1184 1253 1312 6051303 6052690 6052706 6052713 L1
Mechanical Output Hp 4.43 3.68 3.63 3.10 1.61 6051310 6052690 6052706 6052713 LK
Output OHL (lbs.) 966 1015 968 1058 1183
Output Rpm 250 175 145 117 58 6052430 6052690 6052706 6052713 HOLLOW
Mechanical Input Hp 4.25 3.75 3.50 2.78 2.05 6051327 6052690 6052706 6052713 K1
10 Output Torque (lb in.) 962 1201 1348 1312 1891 6051334 6052690 6052706 6052713 L1
Mechanical Output Hp 3.82 3.34 3.10 2.44 1.74 6051341 6052690 6052706 6052713 LK
Output OHL (lbs.) 1014 1060 1083 1193 1193
Output Rpm 197 138 114 92 46 6052447 6052690 6052706 HOLLOW
Mechanical Input Hp 3.54 3.03 2.77 2.27 1.50 6051358 6052690 6052706 K1
12.67 Output Torque (lb in.) 989 1197 1312 1312 1739 6051365 6052690 6052706 L1
Mechanical Output Hp 3.10 2.62 2.38 1.92 1.26 6051372 6052690 6052706 LK
Output OHL (lbs.) 1049 1049 1049 1049 1049
Output Rpm 167 117 97 78 39 6052454 6052690 6052706 HOLLOW
Mechanical Input Hp 3.15 2.73 2.50 2.00 1.54 6051389 6052690 6052706 K1
15 Output Torque (lb in.) 1032 1261 1380 1346 2007 6051396 6052690 6052706 L1
Mechanical Output Hp 2.73 2.33 2.12 1.67 1.23 6051402 6052690 6052706 LK
Output OHL (lbs.) 1082 1210 1210 1210 1210
Output Rpm 139 97 81 65 32 6052461 6052690 6052706 HOLLOW
Mechanical Input Hp 2.69 2.35 2.00 1.63 1.01 6051419 6052690 6052706 K1
18 Output Torque (lb in.) 1052 1296 1315 1312 1573 6051426 6052690 6052706 L1
Mechanical Output Hp 2.32 2.00 1.68 1.35 0.80 6051433 6052690 6052706 LK
Output OHL (lbs.) 1181 1181 1181 1181 1181
Output Rpm 125 88 73 59 29 6052478 6052690 6052706 HOLLOW
Mechanical Input Hp 2.44 2.13 1.81 1.50 0.93 6051440 6052690 6052706 K1
20 Output Torque (lb in.) 1046 1285 1302 1325 1580 6051457 6052690 6052706 L1
Mechanical Output Hp 2.07 1.79 1.50 1.23 0.73 6051464 6052690 6052706 LK
Output OHL (lbs.) 1203 1203 1203 1203 1203
Output Rpm 100 70 58 47 23 6052485 6052690 6052706 HOLLOW
Mechanical Input Hp 2.07 1.88 1.52 1.25 0.65 6051471 6052690 6052706 K1
25 Output Torque (lb in.) 1071 1367 1312 1320 1309 6051488 6052690 6052706 L1
Mechanical Output Hp 1.70 1.52 1.21 0.98 0.48 6051495 6052690 6052706 LK
Output OHL (lbs.) 1265 1312 1312 1312 1312
Output Rpm 83 58 48 39 19 6052492 6052690 6052706 HOLLOW
Mechanical Input Hp 1.91 1.59 1.34 1.13 0.60 6051501 6052690 6052706 K1
30 Output Torque (lb in.) 1127 1312 1312 1346 1341 6051518 6052690 6052706 L1
Mechanical Output Hp 1.49 1.21 1.01 0.83 0.41 6051525 6052690 6052706 LK
Output OHL (lbs.) 1373 1373 1373 1373 1373
Output Rpm 63 44 36 29 15 6052508 6052690 6052706 HOLLOW
Mechanical Input Hp 1.74 1.01 1.01 0.92 0.75 6051532 6052690 6052706 K1
40 Output Torque (lb in.) 1264 1003 1193 1312 1974 6051549 6052690 6052706 L1
Mechanical Output Hp 1.25 0.70 0.69 0.61 0.45 6051556 6052690 6052706 LK
Output OHL (lbs.) 1418 1428 1428 1428 1428
Output Rpm 50 35 29 23 12 6052515 6052690 6052706 HOLLOW
Mechanical Input Hp 1.49 1.13 0.94 0.79 0.50 6051563 6052690 6052706 K1
50 Output Torque (lb in.) 1291 1339 1312 1312 1517 6051570 6052690 6052706 L1
Mechanical Output Hp 1.02 0.74 0.60 0.49 0.28 6051587 6052690 6052706 LK
Output OHL (lbs.) 1444 1457 1457 1457 1457
Output Rpm 42 29 24 20 10 6052522 6052690 HOLLOW
Mechanical Input Hp 1.16 0.88 0.83 0.69 0.38 6051594 6052690 K1
60 Output Torque (lb in.) 1146 1190 1312 1312 1312 6051600 6052690 L1
Mechanical Output Hp 0.76 0.55 0.50 0.41 0.20 6051617 6052690 LK
Output OHL (lbs.) 1481 1481 1481 1481 1481
NOTE: Shaded ratings are thermally limited. See page G4--24 for thermal capabilities.

Basic units do not include required motor adapter. Order appropriate motor adapter along with basic reducer to create a complete as-
sembly. Basic reducers are shipped without a base. Order mounting base kit number SF96065 if required.

DIMENSIONS MOUNTING POSITIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGE G4--21 PAGE G4--26 PAGES G4--27-G4--35 PAGES G4--37-G4--41

G4--20
DIMENSIONS
Adaptable TIGEAR Size A262
SOLID OUTPUT
11.80 11.25
12.80
5.63
8.11
9.11 2.50

∅ 6.50 1/4 SQ.

∅ 9.00 x 1--1/4
8.74 2.625 8.61 KEY
9.99

2.87 1.1245 ± .0005

∅ 4.50
∅ 0.44 ∅ 8.50
∅ 0.53
3.19 1.69
4--HOLES EQ.
SPACED AS 6.38 3.38
SHOWN ON 3/8--16 TAP 3.69 2.12
5.875 B.C. 0.69 DEEP. 7.38 4.25
7.250 B.C. 8 TYP.-- 4 TOP &
4 BOTTOM 2.94
5.88
DIMENSIONS IN BLOCKS APPLY
TO 180 FRAME MOTOR ADAPTER.

HOLLOW OUTPUT
11.80
12.80 6.62
8.11
9.11 3.31
45_

∅ 6.50
∅ 9.00
8.74 2.625 8.61
9.99

2.87
∅ 4.50
∅ 0.44 ∅ 8.50
∅ 0.53 3.19 1.69
4--HOLES EQ. 3.38
3/8--16 TAP 6.38
SPACED AS
SHOWN ON 0.69 DEEP. 3.69 ∅ 1.941 ± .001 2.12
5.875 B.C. 8 TYP.-- 4 TOP & 7.38 1/2 x 1/4 x 2--1/2 4.25
7.250 B.C. 4 BOTTOM CUSTOMER KEYSEAT 2.79
5.57
DIMENSIONS IN BLOCKS APPLY
TO 180 FRAME MOTOR ADAPTER.

NOTE: For input shaft dimensions, refer to page G4--25.

SELECTION MOUNTING POSITIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGE G4--20 PAGE G4--26 PAGES G4--27-G4--35 PAGES G4--37-G4--41

G4--21
SELECTION
Adaptable TIGEAR Size A350
MECHANICAL RATINGS
INPUT RPM MOTOR ADAPTER SHAFT
BASIC
RATIO RATING DATA
2500 1750 1450 1170 580 REDUCER 56C 140TC 180TC POSITION

Output Rpm 500 350 290 234 116 6052539 6052690 6052706 6052713 HOLLOW
Mechanical Input Hp 12.55 10.00 8.78 7.64 4.81 6051624 6052690 6052706 6052713 K1
5 Output Torque (lb in.) 1481 1672 1764 1893 2351 6051631 6052690 6052706 6052713 L1
Mechanical Output Hp 11.75 9.29 8.12 7.03 4.33 6051648 6052690 6052706 6052713 LK
Output OHL (lbs.) 1478 1556 1592 1647 1790
Output Rpm 250 175 145 117 58 6052546 6052690 6052706 6052713 HOLLOW
Mechanical Input Hp 9.03 7.63 7.01 6.48 4.52 6051686 6052690 6052706 6052713 K1
10 Output Torque (lb in.) 2073 2476 2730 3052 4123 6051693 6052690 6052706 6052713 L1
Mechanical Output Hp 8.22 6.88 6.28 5.67 3.79 6051709 6052690 6052706 6052713 LK
Output OHL (lbs.) 1669 1758 1859 1994 1994
Output Rpm 167 117 97 78 39 6052560 6052690 6052706 6052713 HOLLOW
Mechanical Input Hp 6.80 5.36 5.00 4.55 3.24 6051747 6052690 6052706 6052713 K1
15 Output Torque (lb in.) 2263 2512 2852 3142 4318 6051754 6052690 6052706 6052713 L1
Mechanical Output Hp 5.99 4.65 4.38 3.89 2.66 6051761 6052690 6052706 6052713 LK
Output OHL (lbs.) 1887 1872 1986 2161 2020
Output Rpm 125 88 73 59 29 6052577 6052690 6052706 6052713 HOLLOW
Mechanical Input Hp 5.58 4.63 4.12 3.75 2.50 6051839 6052690 6052706 6052713 K1
20 Output Torque (lb in.) 2391 2776 2954 3292 4176 6051846 6052690 6052706 6052713 L1
Mechanical Output Hp 4.74 3.85 3.40 3.06 1.92 6051853 6052690 6052706 6052713 LK
Output OHL (lbs.) 1872 2124 2124 2124 2124
Output Rpm 100 70 58 47 23 6052584 6052690 6052706 6052713 HOLLOW
Mechanical Input Hp 4.70 4.00 3.55 3.17 2.09 6051860 6052690 6052706 6052713 K1
25 Output Torque (lb in.) 2445 2911 3077 3367 4189 6051877 6052690 6052706 6052713 L1
Mechanical Output Hp 3.88 3.23 2.83 2.50 1.54 6051884 6052690 6052706 6052713 LK
Output OHL (lbs.) 2084 2235 2235 2235 2235
Output Rpm 83 58 48 39 19 6052591 6052690 6052706 6052713 HOLLOW
Mechanical Input Hp 4.09 3.50 3.09 2.78 1.81 6051891 6052690 6052706 6052713 K1
30 Output Torque (lb in.) 2486 2966 3125 3420 4189 6051907 6052690 6052706 6052713 L1
Mechanical Output Hp 3.29 2.75 2.40 2.12 1.29 6051914 6052690 6052706 6052713 LK
Output OHL (lbs.) 2168 2168 2168 2168 2168
Output Rpm 63 44 36 29 15 6052607 6052690 6052706 HOLLOW
Mechanical Input Hp 3.20 2.70 2.50 2.25 1.94 6051921 6052690 6052706 K1
40 Output Torque (lb in.) 2406 2797 3074 3366 3754 6051938 6052690 6052706 L1
Mechanical Output Hp 2.39 1.94 1.77 1.56 1.30 6051945 6052690 6052706 LK
Output OHL (lbs.) 2319 2425 2425 2425 2425
Output Rpm 50 35 29 23 12 6052614 6052690 6052706 HOLLOW
Mechanical Input Hp 2.73 2.31 2.12 2.00 1.30 6051952 6052690 6052706 K1
50 Output Torque (lb in.) 2453 2852 3091 3554 4189 6051969 6052690 6052706 L1
Mechanical Output Hp 1.95 1.58 1.42 1.32 0.77 6051976 6052690 6052706 LK
Output OHL (lbs.) 2550 2550 2550 2550 2550
Output Rpm 42 29 24 20 10 6052621 6052690 6052706 HOLLOW
Mechanical Input Hp 2.39 1.85 1.75 1.57 1.14 6051983 6052690 6052706 K1
60 Output Torque (lb in.) 2474 2602 2918 3155 4126 6051990 6052690 6052706 L1
Mechanical Output Hp 1.64 1.20 1.12 0.98 0.63 6052003 6052690 6052706 LK
Output OHL (lbs.) 2591 2602 2602 2602 2602

NOTE: Shaded ratings are thermally limited. See page G4--24 for thermal capabilities.

Basic units do not include required motor adapter. Order appropriate motor adapter along with basic reducer to create a complete as-
sembly. Basic reducers are shipped without a base. Order mounting base kit number SF96066 if required.

DIMENSIONS MOUNTING POSITIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGE G4--23 PAGE G4--26 PAGES G4--27-G4--35 PAGES G4--37-G4--41

G4--22
DIMENSIONS
Adaptable TIGEAR Size A350

SOLID OUTPUT
13.62 14.12
14.62
9.18 7.07
45_ 10.18 3.12

∅ 6.50 3/8 SQ.

x 2--1/4
∅ 9.00
3.50 KEY

10.74 10.57
∅ 4.50 11.99
∅ 0.44 ∅ 8.50 3.99 ∅ 1.4995 ± 0.0005
∅ 0.53
4--HOLES EQ.
SPACED AS 3.75 2.00
SHOWN ON
5.875 B.C. 7/16--14 TAP 7.50 4.00
0.75 DEEP. 4.44 2.50
7.250 B.C.
8 TYP.-- 4 TOP & 8.88 5.00
4 BOTTOM 3.69
7.38
DIMENSIONS IN BLOCKS APPLY
TO 180 FRAME MOTOR ADAPTER.

HOLLOW OUTPUT
13.62
14.62
9.18 7.37
10.18 3.69
45_

∅ 6.50
∅ 9.00
3.50

10.57
10.74
∅ 4.50
∅ 0.44 11.99 3.99
∅ 8.50
∅ 0.53
4--HOLES EQ.
SPACED AS
SHOWN ON 3.75 2.00
5.875 B.C. 7/16--14 TAP 7.50 ∅ 2.191 ± .001 4.00
0.75 DEEP. 4.44 1/2 x 1/4 x 3--5/8 2.50
7.250 B.C. 8 TYP.-- 4 TOP &
8.88 CUSTOMER 5.00
4 BOTTOM KEYSEAT 3.16
6.32
DIMENSIONS IN BLOCKS APPLY
TO 180 FRAME MOTOR ADAPTER.

NOTE: For input shaft dimensions, refer to page G4--25.

SELECTION MOUNTING POSITIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGES G4--22 PAGE G4--26 PAGES G4--27-G4--35 PAGES G4--37-G4--41

G4--23
SELECTION
Adaptable TIGEAR
INPUT THERMAL HP RATINGS
CASE SIZE
RATIO INPUT RPM 133 150 175 200 262 350
2500 1.36 1.59 2.14 2.65 5.00 6.95
1750 1.13 1.52 2.55 3.00 5.00 6.61
5 1450 0.94 1.32 2.26 2.63 4.64 6.48
1170 0.80 1.13 2.00 2.59 4.37 6.35
580 0.50 0.61 1.10 1.30 3.00 5.22
2500 -- 1.38 -- 2.18 3.66 --
1750 -- 1.13 -- 2.06 3.67 --
7.5 1450 -- 1.01 -- 1.89 3.57 --
1170 -- 0.88 -- 1.75 3.46 --
580 -- 0.52 -- 0.90 1.85 --
2500 1.05 1.29 1.68 2.00 3.38 5.50
1750 0.80 1.13 1.70 2.00 3.00 5.10
10 1450 0.69 1.00 1.50 1.78 2.95 4.90
1170 0.59 0.83 1.16 1.51 2.78 4.71
580 0.34 0.50 0.64 0.93 2.10 4.19
2500 -- -- -- 1.66 3.16 --
1750 -- -- -- 1.61 3.03 --
12.67 1450 -- -- -- 1.51 2.77 --
1170 -- -- -- 1.22 2.27 --
580 -- -- -- 0.83 1.50 --
2500 0.82 1.03 1.41 1.50 2.70 4.08
1750 0.63 0.81 1.25 1.40 2.43 3.79
15 1450 0.55 0.77 1.01 1.33 2.30 3.78
1170 0.50 0.66 0.85 1.13 2.00 3.78
580 0.25 0.34 0.52 0.75 1.54 3.24
2500 -- -- -- 1.32 2.69 --
1750 -- -- -- 1.25 2.35 --
18 1450 -- -- -- 1.14 2.00 --
1170 -- -- -- 0.92 1.63 --
580 -- -- -- 0.65 1.01 --
2500 0.71 0.85 1.16 1.30 2.44 3.36
1750 0.54 0.71 1.00 1.13 2.29 3.15
20 1450 0.46 0.66 0.81 1.06 1.81 3.04
1170 0.41 0.53 0.75 0.88 1.50 3.00
580 0.21 0.30 0.45 0.62 0.93 2.49
2500 0.54 0.63 1.05 1.12 2.05 3.16
1750 0.39 0.46 0.79 0.94 1.88 3.00
25 1450 0.34 0.39 0.68 0.88 1.52 2.90
1170 0.29 0.33 0.58 0.78 1.25 2.81
580 0.17 0.19 0.29 0.42 0.65 2.09
2500 0.50 0.63 0.83 0.90 1.69 3.00
1750 0.41 0.52 0.75 0.83 1.57 2.70
30 1450 0.38 0.50 0.63 0.77 1.34 2.70
1170 0.31 0.41 0.54 0.65 1.13 2.70
580 0.17 0.22 0.33 0.43 0.60 1.81
2500 0.42 0.52 0.73 0.79 1.32 2.09
1750 0.34 0.50 0.58 0.67 1.01 2.00
40 1450 0.29 0.34 0.50 0.64 1.01 2.13
1170 0.23 0.33 0.45 0.55 0.92 2.25
580 0.12 0.17 0.25 0.35 0.75 1.94
2500 0.30 0.40 0.61 0.71 1.00 2.00
1750 0.23 0.29 0.44 0.58 0.92 1.80
50 1450 0.20 0.26 0.38 0.54 0.88 1.55
1170 0.17 0.23 0.33 0.41 0.79 1.30
580 0.11 0.14 0.19 0.23 0.50 1.13
2500 0.25 0.30 0.41 0.58 1.08 1.82
1750 0.19 0.25 0.34 0.50 0.88 1.67
60 1450 0.17 0.22 0.31 0.44 0.83 1.41
1170 0.15 0.19 0.27 0.35 0.69 1.16
580 0.09 0.12 0.17 0.19 0.38 1.05

HOW TO ORDER SELECTION MOUNTING POSTIONS MODIFICATIONS/ACCESSORIES

PAGE G4--5 PAGES G4--10-G4--22 PAGES G4--26 PAGES G4--27-G4--35

G4--24
DIMENSIONS
Adaptable TIGEAR
INPUT SHAFT DIMENSIONS

B A

Case Size A B* C D E (Key) F (Keyway Length)

133 2.81 0.96 0.81 0.625 +.0000 / --.0006 3/16 Square 0.68
150 2.82 0.96 0.81 0.625 +.0000 / --.0006 3/16 Square 0.68
175 3.14 0.96 0.81 0.750 +.0000 / --.0006 3/16 Square 0.68
200 3.29 0.96 0.81 0.750 +.0000 / --.0006 3/16 Square 0.68
262 4.31 1.11 1.06 0.875 +.0000 / --.0006 3/16 Square 0.93
350 5.38 1.11 1.06 0.875 +.0000 / --.0006 3/16 Square 0.93

* ± 1/32

HOW TO ORDER SELECTION MOUNTING POSTIONS MODIFICATIONS/ACCESSORIES

PAGE G4--5 PAGES G4--10-G4--22 PAGES G4--26 PAGES G4--27-G4--35

G4--25
MOUNTING POSITIONS
Adaptable TIGEAR

K1 L1 LK S1

K2
K4 K5

L2 L4 L5

S2 S4 S5

SELECTION DIMENSIONS MODIFICATIONS/ACCESSORIES RENEWAL PARTS

PAGES G4--10-G4--24 PAGES G4--13-G4--23 PAGES G4--27-G4--35 PAGES G4--37-G4--41

G4--26
MODIFICATIONS/
ACCESSORIES
Adaptable TIGEAR
MOTOR ADAPTER KIT
The Adaptable TIGEAR basic reducers listed in the 56C 140TC 180TC
ratings tables on pages G4--12 -- G4--22 do not include A133 6052638 6052645 --
the required motor adapter. In order to create a complete A150 6052652 6052645 --
reducer assembly, order a basic reducer and one of the
A175 6052669 6052676 --
motor adapters which are also listed in the ratings tables
and in the table at right. Each kit includes the motor A200 6052669 6052676 6052683
adapter and required mounting hardware, a flexible 3 A262 6052690 6052706 6052713
piece coupling and motor mounting bolts. Adaptable A350 6052690 6052706 6052713
TIGEAR reducers are designed for coupled input service.
For belted input requirements, refer to Seperate TIGEAR
on pages G3--28 to G3--29.

Motor Adapter
Basic Reducer
(Includes 3--piece coupling
and mounting hardware)

SELECTION RENEWAL PARTS

HOW TO ORDER ENGINEERING/TECHNICAL
PAGES PAGES G4--37-G4--41
PAGE G4--5 PAGES G4--42-G4--43
G4--10-G4--24

G4--27
MODIFICATIONS/
ACCESSORIES
Adaptable TIGEAR
IEC METRIC MOTOR ADAPTER KIT
IEC Metric motor adapters are available with B5 flanges. Reducer Size IEC Adapter Size Kit Number
Each kit includes the motor adapter and mounting hard- A133-150 IEC71 6052720
ware, a flexible 3-piece coupling and motor mounting A133-150 IEC80 6052737
bolts.
A133-150 IEC90 6052744
A175-200 IEC71 6052751
A175-200 IEC80 6052768
A175-200 IEC90 6052775
A262-350 IEC71 6052782
A262-350 IEC80 6052799
A262-350 IEC90 6052805
A262-350 IEC100/112 6052812
B
A
G (DIA.)

C (DIA.)

F (DIA.)

E
SIZE FRAME A B C D E F G
71 5.59 8.18 6.30 6.19 130 MM M8 TAP 110 MM
A133 80 5.57 8.16 7.87 6.98 165 MM 11 130 MM
90 5.96 8.55 7.87 6.98 165 MM 11 130 MM
71 5.60 8.26 6.30 6.51 130 MM M8 TAP 110 MM
A150 80 5.99 8.49 7.87 7.31 165 MM 11 130 MM
90 6.38 8.88 7.87 7.31 165 MM 11 130 MM
71 5.92 8.79 6.30 6.89 130 MM M8 TAP 110 MM
A175 80 6.28 9.15 7.87 7.31 165 MM 11 130 MM
90 6.70 9.57 7.87 7.31 165 MM 11 130 MM
71 6.06 9.06 6.30 7.34 130 MM M8 TAP 110 MM
A200 80 6.43 9.43 7.87 8.17 165 MM 11 130 MM
90 6.84 9.84 7.87 8.17 165 MM 11 130 MM
71 7.24 10.93 6.30 8.65 130 MM M8 TAP 110 MM
80 7.64 11.33 7.87 9.41 165 MM 11 130 MM
A262
90 8.03 11.72 7.87 9.41 165 MM 11 130 MM
10/112 8.54 12.23 9.85 10.41 215 MM 14 180 MM
71 8.31 12.75 6.30 10.64 130 MM M8 TAP 110 MM
80 8.71 13.15 7.87 11.42 165 MM 11 130 MM
A350
90 9.10 13.54 7.87 11.42 165 MM 11 130 MM
100/112 9.61 14.05 9.85 12.41 215 MM 14 180 MM

HOW TO ORDER SELECTION RENEWAL PARTS ENGINEERING/TECHNICAL

PAGE G4--5 PAGES G4--10-G4--24 PAGES G4--37-G4--41 PAGES G4--42-G4--43

G4--28
MODIFICATIONS/
ACCESSORIES
Adaptable TIGEAR
STANDARD MOUNTING BASE KIT
All Adaptable TIGEAR units include top and bottom
drilled and tapped mounting holes but do not include
base. Each kit includes the base, and the required mount-
ing hardware.
Reducer Case Size Kit Number
A133 SF96061
A150 SF96062
A175 SF96063
A200 SF96064
A262 SF96065
A350 SF96066

F C

E G B

D H

SIZE A B C D E F G H I
133 5.25 4.19 0.53 4.38 3.31 3.25 2.00 0.34 0.28
150 6.13 5.19 0.62 5.25 4.31 3.50 2.26 0.44 0.28
175 6.94 5.56 0.75 5.88 4.50 4.19 2.75 0.44 0.34
200 7.26 5.66 0.75 6.20 4.60 5.00 2.88 0.50 0.41
262 9.25 6.50 0.81 8.00 5.25 6.38 3.38 0.56 0.41
350 10.75 7.38 1.00 9.50 6.12 7.50 4.00 0.56 0.47

HOW TO ORDER SELECTION RENEWAL PARTS ENGINEERING/TECHNICAL

PAGE G4--5 PAGES G4--10-G4--24 PAGES G4--37-G4--41 PAGES G4--42-G4--43

G4--29
MODIFICATIONS/
ACCESSORIES
Adaptable TIGEAR
TIE ROD KIT
The Tie Rod Kit is available for restraining Straight Bore
Hollow Shaft Reducers. Each kit includes reducer mount-
ing bracket, tie rods, turnbuckle, fulcrum and mounting
hardware.
Reducer Case Mounting Bracket Only
Tie Rod Kit
Size (Includes Hardware)
A133 6042851 6042790
A150 6042868 6042806
A175 6042875 6042813
A200 6042882 6042820
A262 6042899 6042837
A350 6042905 6042844

Note: Tie rod kit may be mounted to top or bottom of re-

ducer.

I
G B

H E

A
∅C
F D

A MIN - MAX B C D E F G H I
133 12.00 - 18.00 2.52 0.41 1.75 0.75 4.00 0.81 1.25 1.71
150 12.00 - 18.00 2.68 0.41 1.75 0.75 4.20 0.81 1.25 1.87
175 12.00 - 18.00 3.30 0.41 1.75 0.75 5.00 1.31 1.75 1.99
200 12.00 - 18.00 3.55 0.41 1.75 0.75 5.74 1.31 1.75 2.24
262 14.75 - 17.75 4.18 0.39 2.50 0.94 7.24 1.31 1.75 2.87
350 14.75 -- 17.75 5.49 0.39 2.50 0.94 8.50 1.50 2.00 3.99

HOW TO ORDER SELECTION RENEWAL PARTS ENGINEERING/TECHNICAL

PAGE G4--5 PAGES G4--10-G4--24 PAGES G4--37-G4--41 PAGES G4--42-G4--43

G4--30
MODIFICATIONS/
ACCESSORIES
Adaptable TIGEAR
OUTPUT FLANGE KIT

The Output Flange Kit is used to mount the reducer to a

flat surface perpendicular to the output shaft. On Hollow
Shaft units, an output flange may be substituted for a
tie rod kit to restrain reactions. Each kit consists of a
fabricated steel flange and required mounting hardware.
The Output Flange kit can be mounted to either side of
the reducer.

H A
H/2
G∅

H/2
H
C

F∅
B

CASE SIZE KIT NO. A B C D E F G H

A133 6042738 3.00 3.08 6.69 2.33 4.66 3.81 0.34 5.00
A150 6042745 3.21 2.81 6.86 2.33 4.66 3.81 0.34 5.00
A175 6042752 3.50 3.40 7.71 2.77 5.54 4.44 0.34 5.88
A200 6042769 3.88 3.85 8.42 3.05 6.10 5.00 0.41 6.50
A262 6042776 4.63 4.20 10.20 3.80 7.60 6.56 0.41 8.00
A350 6042783 5.25 5.51 12.35 4.80 9.60 8.56 0.41 10.00

HOW TO ORDER SELECTION RENEWAL PARTS ENGINEERING/TECHNICAL

PAGE G4--5 PAGES G4--10-G4--24 PAGES G4--37-G4--41 PAGES G4--42-G4--43

G4--31
MODIFICATIONS/
ACCESSORIES
Adaptable TIGEAR
BUSHING KITS-STRAIGHT BORE

BUSHING KITS USED WITH HOLLOW OUTPUT UNITS

INCLUDE A DRIVE BUSHING, SOLID BUSHING,
KEY(S) AND SET SCREWS.

SHAFT 133 150 175 200 262 350

DIA. CASE CASE CASE CASE CASE CASE
1 - - - 6042912 - -
1-1/16 - - - 6042929 - -
1-1/8 - - - 6042936 - -
1-3/16 - - - 6042943 6042974 -
1-1/4 - - - 6042950 6042981 -
1-5/16 - - - 6042967 6042998 6043063
1-3/8 - - - - 6043001 6043070
1-7/16 - - - - 6043018 6043087
1-1/2 - - - - 6043025 6043094
1-5/8 - - - - 6043032 6043100
1-11/16 - - - - 6043049 6043117
1-3/4 - - - - 6043056 6043124
1-7/8 - - - - - 6043131
1-15/16 - - - - - 6043148
2 - - - - - 6043155

MAX. BORE 5/8 1 1 1-7/16 1-15/16 2-3/16

NOTE: MAX BORE SIZES DO NOT REQUIRE A BUSHING KIT. MAX BORE
SIZES ONLY ARE AVAILABLE FOR REDUCER SIZES 133, 150, 175.
FOR EXACT BORE SIZES SEE DIMENSION PAGE.

HOW TO ORDER SELECTION RENEWAL PARTS ENGINEERING/TECHNICAL

PAGE G4--5 PAGES G4--10-G4--24 PAGES G4--37-G4--41 PAGES G4--42-G4--43

G4--32
MODIFICATIONS/
ACCESSORIES
Adaptable TIGEAR
RISER BLOCK KITS

Riser blocks allow clearance over the motor eliminating

the need to invert the reducer (worm under) when the
application calls for a “ceiling” mount such as under a
conveyor or other equipment. Riser blocks permit the re-
ducer to be mounted in the most desirable position keep-
ing the high speed shaft seal above the oil level. Experi-
ence shows that this position results in increased seal life
and durability. Each kit includes the riser block and re-
quired mounting hardware.

Case Size Kit No. A B

A133 RB94915 1.66 5.60

A A150 RB94916 1.38 5.86

A175 RB94917 1.38 6.26

B A200 RB94918 1.38 6.52

A262 RB94919 1.91 8.47

A350 RB94920 1.69 9.29

Note: Dimension B includes optional Bolt--on Foot.

HOW TO ORDER SELECTION RENEWAL PARTS ENGINEERING/TECHNICAL

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G4--33
MODIFICATIONS/
ACCESSORIES
Adaptable TIGEAR
J-MOUNT BASE KITS

J-mount kits allow the reducer to be “floor” mounted with

the motor in a vertical (up) position. In this configuration,
the output shaft(s) is horizontal. Each kit includes two
brackets and the required mounting hardware.

D
I

E C
F

A B
G H

Case Size Kit No. A B C D E F G H I

A133 MJ94924 7.14 2.00 1.00 2.95 2.71 .34 8.02 2.88 .25
A150 MJ94925 8.25 2.50 1.25 3.50 3.12 .41 9.75 3.38 .31
A175 MJ94926 8.63 2.50 1.25 3.50 3.25 .41 10.13 3.56 .38
A200 MJ94927 9.27 2.63 1.32 3.94 3.56 .47 11.65 3.75 .38
A262 MJ94928 11.75 3.13 1.57 4.75 4.44 .53 13.63 4.25 .50
A350 MJ94929 13.50 4.00 2.00 5.50 5.45 .56 15.57 5.50 .38

HOW TO ORDER SELECTION RENEWAL PARTS ENGINEERING/TECHNICAL

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G4--34
MODIFICATIONS/
ACCESSORIES
Adaptable TIGEAR
PLUG-IN OUTPUT SHAFT KIT
A Plug-In Output Shaft Kit permits the conversion of a
Hollow output to a Solid output reducer. Customers can
easily change output shaft locations from L1 to K1 with
this accessory. Only kits listed below are available. If oth-
er shaft requirements are necessary, consult DODGE. Kit
includes shaft, snap rings and keys.

Case Size Kit. No. A

A133 6017057 0.6245
A150 6017064 0.7495
A175 6017071 0.8745
A200 6017088 0.9995
A262 6017095 1.1245
A350 6017101 1.4995

Case Size B C KEY

A133 1.94 4.11 3/16sq. x 1.00
A150 1.94 4.50 3/16sq. x 1.00
A175 1.75 4.48 3/16sq. x 1.00
A200 2.00 4.85 1/4sq. x 1.25
A262 2.50 6.00 1/4sq. x 1.25
A350 3.12 7.01 3/8sq. x 2.25

Overhung load capacity

lbs at 1750 rpm input

KEY Ratio A133 A150 A175 A200 A262 A350

5 305 578 668 731 1823 1967
7.5 ---- 679 ---- 870 2010 ----
10 322 738 752 945 2061 2339
12.67 ---- 811 ---- 1048 2116 ----
15 336 833 783 1144 2147 2638
A∅ 18 ---- 852 ---- 1208 2179 ----
± .0005 20 341 860 803 1247 2210 2803
B
25 354 881 822 1365 2265 2934

C 30 359 897 836 1443 2303 3129

40 363 920 863 1620 2363 3359
50 377 942 884 1668 2421 3632
60 385 957 900 1696 2459 3727

Note: OHL capacity is calculated at a distance of one hol-

low output hub bore diameter from the end of the output
hub.

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PAGE G4--5 PAGES G4--10-G4--24 PAGES G4--37-G4--41 PAGES G4--42-G4--43

G4--35
MODIFICATIONS/
ACCESSORIES
Adaptable TIGEAR
LUBRICATION
Adaptable TIGEAR reducers incorporate the unique Re- LUBRICANT OPTIONS
lialube System which eliminates costly preparation time
normally required to put a reducer into service. TI- FOOD GRADE LUBRICANT
GEAR reducers are filled at the factory with Mobil Chevron FM460X lubricant serves the needs of food pro-
SHC-634 lubricant to a level suitable for all mounting cessing applications which need a non-contaminating
positions. The chart below shows the volume of lubrica- gear oil. Chevron FM460X carries USDA Class AA and
tion required for each case size. H1 approvals. Use of this lubricant can reduce the poten-
Lubricant Capacity Estimating Table tial damage to food caused by oil seeping through worn-
Volume of Mobil SHC-634
out shaft seals. In place of the standard lube sticker cov-
Size Capacity Part Number Quantity
ering the tapped holes in the top of the gear case, units
133 8 oz. 41170966AB 1 specifying this option will be furnished with cap plugs.
150 12 oz. 41170966AB 1
175 17 oz. 41170966AE 1
LOW TEMPERATURE LUBRICANT
200 23 oz. 41170966AE 1 When reducer selections are properly service factored to
262 42 oz. 41170966AE 2 account for the thermal limitations of the reducer, the
350 75 oz. 41170966AF 1 standard lubricant provided with TIGEAR reducer covers
an operating ambient temperature range of --10o F to
+165o F. For ambient operating conditions above
+80o F, contact DODGE Application Engineering.To
apply TIGEAR reducers in applications from +75o F to
-30o F, specify Mobil SHC-629 lubricant.
Volume Part Number (SHC-629)
1 qt. (32 oz.) 41170966AG
1 gal.(128 oz.) 41170966AH

Volume Part Number (SHC-634)

12 oz. 41170966AB
1 qt. (32 oz.) 41170966AE
1 gal. (128 oz.) 41170966AF

HOW TO ORDER SELECTION RENEWAL PARTS ENGINEERING/TECHNICAL

PAGE G4--5 PAGES G4--10-G4--24 PAGES G4--37-G4--41 PAGES G4--42-G4--43

G4--36
 RENEWAL PARTS
Adaptable TIGEAR Solid Shaft
SIZES A133-A200
1 1
32 36 2929
22 31
32 36
28 2727 30 31
25 26 28 30
3
24
24 25 26 3

16
16 35
35
44
23
23
37
37 55
6305

6202
34
34 66
33
33 77
88
17
17
L44610/649 L44610/649

22 15
15
22
20
20 14
14 99
19
19 10 10
13
13
21 11
11
18
18 12
12

PART NUMBERS
ITEM QTY
DESCRIPTION A133 A150 A175 A200
1 GEARCASE 1 276045 276046 276037 276047
2 COMPRESSION CHAMBER 1 07914202AF 07914202AA 07914202AB 07914202AC
3 PLASTIC RIVET 1 41171503A 41171503A 41171503A 41171503A
4 BEARING HOUSING 1 60240102BD 60240102AA 60240102AA 60240402AA
5 HEX HEAD SCREW 4 41163158A 41163158A 41163158A 41163158A
*6 BRG CUP 2 41162606E 41162606C 41162606C 41162606C
*7 BRG CONE 2 41162605E 41162605AB 41162605AB 41162606C
8 KEY, OUTPUT, STD EXTN 1 54783 54783 54783 55024
KEY, OUTPUT, DBLE EXTN 2 54783 54783 54783 55024
9 OUTPUT SHAFT, STD EXTN 1 276176 276177 276178 60202779AC
OUTPUT SHAFT DBLE EXTN 1 276182 276183 276184 60202789AB
10 OUTPUT SEAL, STD EXTN 1 276171 276172 276172 276173
OUTPUT SEAL, DBLE EXTN 2 276171 276172 276172 276173
11 SPACER, OUTPUT SHAFT 2 60240512H 60240512A 60240512B 60240512C
12 OUTPUT GEAR 1 SEE GEAR CHART
* 13 SHIM, OUTPUT BRG .006 4 41162301AD 41162301E 41162301E 41162301E
SHIM, OUTPUT BRG .010 2 41162301AR 41162301W 41162301W 41162301W
SHIM, OUTPUT BRG .025 2 41162301AW 41162301X 41162301X 41162301X
SHIM, OUTPUT BRG .003 6 41162301BB 41162301AY 41162301AY 41162301Y
14 OUTPUT BORE PLUG 1 276008 276009 276009 276009
15 OUTPUT GEAR KEY 1 51744 51982 4150440E 4150440E
* 16 INPUT BEARING 1 278883 278883 07914702D 07914702D
17 INPUT WORM SHAFT 1 SEE GEAR CHART
18 PIPE PLUG 1 41164734B 41164734B 41164734B 41164734B
* 19 INPUT BEARING 1 07914703D 07914703E 07914703G 07914703G
20 CIRCLIP, INTERNAL 1 278702 278702 278702 278702
21 MOTOR ADPT 56/140 1 278574 278574 278574 278574
MOTOR ADPT 180 1 ------------- ------------- ------------ 07906722AB
22 COUPLING, 56C 1 278914 278900 278900 278900
COUPLING, 140TC 1 278901 278901 278901 278901
COUPLING, 180TC 1 ------------- ------------- ------------ 278905
23 SPIDER, 56C 1 278919 278911 278911 278911
SPIDER, 140TC 1 278911 278911 278911 278911
SPIDER, 180TC 1 ------------- ------------- ------------ 278912
24 COUPLING, 56C 1 278914 278900 276143 276143
COUPLING, 140TC 1 278900 278900 276143 276143
COUPLING, 180TC 1 ------------- ------------- ------------ 076145
25 HEX HEAD SCREW 4 53202 53202 53202 53202
* 26 SEAL CARRIER 1 276054 276055 276056 276056
27 CIRCLIP, EXTERNAL 1 278708 278710 278712 278712
* 28 INPUT SEAL 1 276279 276286 276287 276287
* 29 O--RING 1 276019 276019 276019 276019
30 INFORMATION STICKER 1 60241526G 60241526A 60241526B 60241526C
31 WARNING PLATE 1 60241524B 60241524B 60241524B 60241524B
32 WORM KEY, INPUT 1 276138 276138 276138 276138
33 NAMEPLATE 1 60241529A 60241529A 60241529A 60241529A
34 DRIVE SCREW 2 41163603C 41163603C 41163603C 41163603C
35 LOCK WASHER 4 275803 275803 275803 275803
36 LOCK WASHER 4 275847 275847 275847 275847
37 HEX HD CAP SCREW 4 51929 51929 51929 51929
* RECOMMENDED SPARE PARTS FOR MINIMUM PROTECTION.

HOW TO ORDER SELECTION MODIFICATIONS/ACCESSORIES ENGINEERING/TECHNICAL

PAGE G4--5 PAGES G4--10-G4--24 PAGES G4--27-G4--35 PAGES G4--42-G4--43

G4--37
RENEWAL PARTS
Adaptable TIGEAR Solid Shaft
SIZE A262 & A350
31 37 35 28 26 29 1 2 30
36
25 35 3
16
24 34 4
17 33
23 5
6307

6
6307

7 8
27 15
22
20 14
21 19 9
13 10

18
32 12 11
PART NO’S
ITEM DESCRIPTION QTY
A262 A350
1 GEARCASE 1 276048 276049
2 COMPRESSION CHAMBER 1 07914202AD 07914202AE
3 PLASTIC RIVET 1 41171503A 41171503A
4 BEARING HOUSING 1 60203516AA 07914102AA
5 HEX HEAD SCREW 8 41163158C 41163158D
* 6 BRG CONE 1 41162605A 41162605F
* 7 BRG CUP 1 41162606A 41162606F
8 KEY, OUTPUT, STD EXTN 1 55024 55059
KEY, OUTPUT, DBLE EXTN 2 55024 55059
9 OUTPUT SHAFT, STD EXTN 1 276180 276181
OUTPUT SHAFT DBLE EXTN 1 276186 276187
* 10 OUTPUT SEAL, STD EXTN 1 276174 276175
OUTPUT SEAL, DBLE EXTN 2 276174 276175
11 SPACER, OUTPUT SHAFT 1 60240512E 60240512G
12 OUTPUT GEAR (1) 1 SEE GEAR CHART
* 13 SHIM, OUTPUT BRG .006 4 41162301Y 41162302A
SHIM, OUTPUT .010 2 41162301AB 41162302C
SHIM, OUTPUT BRG .025 2 41162301AC 41162302D
SHIM, OUTPUT BRG .003 6 41162301BA 41162302AX
14 OUTPUT BORE PLUG 1 276010 276011
15 OUTPUT GEAR KEY 1 41510440F 41510440G
* 16 INPUT BEARING 1 07914702K 07914702X
17 INPUT WORM SHAFT (1) 1 SEE GEAR CHART
18 PIPE PLUG 1 41164734B 41164734B
* 19 INPUT BEARING 1 07914703N 07914703AA
20 CIRCLIP, INTERNAL 1 278715 276146
21 MOTOR ADPT 56/140 1 278476 278476
MOTOR ADPT 180 1 278478 278478
22 COUPLING, 56C 1 278900 278900
COUPLING, 140TC 1 278901 278901
COUPLING, 180TC 1 278907 278907
23 SPIDER, 56C/140TC 1 278911 278911
SPIDER, 180TC 1 275794 275794
24 COUPLING 56C/140TC 1 278901 275948
COUPLING, 180TC 1 275806 275950
* 25 SEAL CARRIER 1 276057 276058
26 CIRCLIP, EXTERNAL 1 278716 278718
* 27 INPUT SEAL 1 276285 276280
28 O--RING 1 276134 276135
29 INFORMATION STICKER 1 60241526D 60241526E
30 WARNING PLATE 1 60241524B 60241524B
31 INPUT WORM KEY 1 278824 278824
32 SPACER, OUTPUT SHAFT 1 60240512D 60240512F
33 NAMEPLATE 1 60241529A 60241529A
34 DRIVE SCREW 2 41163603C 41163603C
35 LOCK WASHER 8 275803 275803
36 LOCKWASHER 56/140 4 51929 51929
LOCKWASHER 180TC 4 411631 41163158X
37 HEX HEAD SCREW 4 51929 51929
* RECOMMENDED SPARE PARTS FOR MINIMUM PROTECTION.
(1) SEE GEAR CHART FOR PART NUMBER

HOW TO ORDER SELECTION MODIFICATIONS/ACCESSORIES ENGINEERING/TECHNICAL

PAGE G4--5 PAGES G4--10-G4--24 PAGES G4--27-G4--35 PAGES G4--42-G4--43

G4--38
 RENEWAL PARTS
Adaptable TIGEAR Hollow Shaft
SIZES A133-A200
30 33 25 23 1
20 2
21 22 26 27
3
19 12 4
35 5
34
6305

6202
22 32
13 31 6210 6210

28 6
29
18 24
16 11
15
9
17 10 8 7
14
PART NUMBERS
ITEM DESCRIPTION QTY A133 A150 A175 A200
1 GEARCASE 1 276037 276040 276041 276042
2 COMPRESSION CHAMBER 1 07914202AF 07914202AA 07914202AB 07914202AC
3 PLASTIC RIVET 1 41171503A 41171503A 41171503A 41171503A
4 CIRCLIP, INTERNAL 2 278701 278702 278715 278704
* 5 OUTPUT SEAL 2 276289 276273 276274 276275
6 OUTPUT GEAR 1 SEE GEAR CHART
* 7 OUTPUT BEARING 2 07914702B 07914702AH 07914702AP 07914702AV
8 HOLLOW SHAFT KEY 1 54783 278743 55024 241296
9 SET SCREW 6 275952 275952 275953 275953
* 10 SHIM, OUTPUT BRG .003 6 278846 278850 278854 278858
SHIM, OUTPUT BRG .007 4 278847 278851 278855 278859
SHIM, OUTPUT BRG .010 2 278848 278852 278856 278860
SHIM, OUTPUT BRG .024 2 278849 278853 278857 278861
11 HOLLOW OUTPUT SHAFT 1 275941 275942 275943 275944
* 12 INPUT BEARING 1 278883 278883 07914702D 07914702D
13 INPUT WORM SHAFT 1 SEE GEAR CHART
14 PIPE PLUG 1 41164734B 41164734B 41164734B 41164734B
* 15 INPUT BEARING 1 07914703D 07914703E 07914703G 07914703G
16 CIRCLIP, INTERNAL 1 278702 278702 278702 278702
17 MOTOR ADPT 56/140 1 278574 278574 278574 278574
MOTOR ADPT 180TC 1 ------------ ------------ ------------ 07906722AB
18 COUPLING, MTR 56C 1 278914 278900 278900 278900
COUPLING, MTR 140TC 1 278901 278901 278901 278901
COUPLING, MTR 180TC 1 ------------ ------------ ------------ ------------
19 SPIDER 56C 1 278919 278911 278911 278911
SPIDER 140TC 1 278911 278911 278911 278911
SPIDER 180TC 1 ------------ ------------ ------------ 278912
20 COUPLING , RED 56C 1 278914 278900 276143 276143
COUPLING, RED 140TC 1 278900 278900 276143 276143
COUPLING, RED 180TC 1 ------------ ------------ ------------ 278906
21 HEX HEAD SCREW 4 53202 53202 53202 53202
* 22 SEAL CARRIER 1 276054 276055 276056 276056
23 CIRCLIP, EXTERNAL 1 278708 278710 278712 278712
* 24 INPUT SEAL 1 276279 276286 276287 276287
* 25 O--RING 1 276019 276019 276019 276019
26 INFORMATION STICKER 1 60241526G 60241526A 60241526B 60241526C
27 WARNING PLATE 1 60241524B 60241524B 60241524B 60241524B
28 GEAR SPACER 1 278866 278867 278868 278869
29 GEAR KEY 1 278886 278887 278888 278888
30 WORM KEY 1 276138 276138 276138 276138
31 NAMEPLATE 1 60241529A 60241529A 60241529A 60241529A
32 DRIVE SCREW 2 41163603C 41163603C 41163603C 41163603C
33 LOCK WASHER 4 275847 275847 275847 275847
34 CAP SCREW 4 51929 51929 51929 51929
35 SKT HD CAP SCREW 4 275803 275803 275803 275803

* RECOMMENDED SPARE PARTS FOR MINIMUM PROTECTION.

HOW TO ORDER SELECTION MODIFICATIONS/ACCESSORIES ENGINEERING/TECHNICAL

PAGE G4--5 PAGES G4--10-G4--24 PAGES G4--27-G4--35 PAGES G4--42-G4--43

G4--39
RENEWAL PARTS
Adaptable TIGEAR Hollow Shaft
SIZE A262 & A350
28 21 32 25 26 32 1 2 27
23
33 3
12
4
20 13 31
30
6307

19 5
6307

29 8
24
18 16 22 9 7
17 15
10
14
11 6
ITEM DESCRIPTION QTY PART NO’S PART NO’S
A262 A350
1 GEARCASE 1 276043 276044
2 COMPRESSION CHAMBER 1 07914202AD 07914202AE
3 PLASTIC RIVET 1 41171503A 41171503A
4 BEARING HOUSING 2 278482 278484
* 5 OUTPUT SEAL 2 276288 276288
6 OUTPUT GEAR (1) 1 SEE GEAR CHART
* 7 BEARING CUP 2 278889 278889
* 8 BEARING CONE 2 278890 278890
9 HOLLOW SHAFT KEY 1 242296 243250
10 SET SCREW 6 275954 275954
* 11 SHIM, OUTPUT BRG .003 6 278862 278862
SHIM, OUTPUT BRG .007 4 278863 278863
SHIM, OUTPUT BRG .010 2 278864 278864
SHIM, OUTPUT BRG .024 2 278865 278865
* 12 INPUT BEARING 1 07914702K 07914702X
13 INPUT WORM SHAFT (1) 1 SEE GEAR CHART
14 PIPE PLUG 1 41164734B 41164734B
* 15 INPUT BEARING 1 07914703N 07914703AA
16 CIRCLIP, INTERNAL 1 278715 276146
17 MOTOR ADPT 56/140 1 278476 278476
MOTOR ADPT 180TC 1 278478 278478
18 COUPLING, MTR 56C 1 278900 278900
COUPLING, MTR 140TC 1 278901 278901
COUPLING, MTR 180TC 1 278907 278907
19 SPIDER 56/140 1 278911 278911
SPIDER 180TC 1 60222236A 60222236A
20 COUPLING, RED 56/140 1 278901 275948
COUPLING, RED 180TC 1 275806 275950
21 HEX HEAD SCREW 4 51929 51929
22 O--RING 1 276134 276135
23 CIRCLIP, EXTERNAL 2 278716 278718
* 24 INPUT SEAL 1 276163 278831
25 SEAL CARRIER 1 276057 276058
26 INFORMATION STICKER 1 60241526D 60241526E
27 WARNING PLATE 1 60241524B 60241524B
28 WORM KEY 1 278824 278824
29 HEX HEAD SCEW 8 41163158C 41163158D
30 NAMEPLATE 1 60241529A 60241529A
31 DRIVE SCREW 2 41163603C 41163603C
32 LOCK WASHER 8 275803 304603275803
33 HHC SCREW 56/140 4 51929 51929
HHC SCREW 180 4 41163158X 41163158X

* RECOMMENDED SPARE PARTS FOR MINIMUM PROTECTION.

(1) SEE GEAR CHART FOR PART NUMBER

HOW TO ORDER SELECTION MODIFICATIONS/ACCESSORIES ENGINEERING/TECHNICAL

PAGE G4--5 PAGES G4--10-G4--24 PAGES G4--27-G4--35 PAGES G4--42-G4--43

G4--40
RENEWAL PARTS
Adaptable TIGEAR
GEAR CHARTS
SOLID SHAFT
SIZES A133-A350
SIZE A133 SIZE A150 SIZE A175 SIZE A200 SIZE A262 SIZE A350
RATIO WORM GEAR WORM GEAR WORM GEAR WORM GEAR WORM GEAR WORM GEAR
5 276059 60238517 276068 275812 276080 275819 276090 60241202 276102 60241302 276114 60207767
7.5 -------- -------- 276069 60240821 276081 ------- 276091 60241204 276103 60241304 276115 -------
10 276060 60238509 276070 60241163 276082 60238712 276092 60241205 276104 60241305 276116 60242403
12.67 -------- -------- 276071 -------- -------- ------- 276093 60241206 276105 60203708 276117 -------
15 276061 60238510 276072 60240828 276083 60238713 276094 60241207 276106 60241307 276118 60242404
18 -------- -------- 276073 -------- -------- ------- 276095 60241208 276107 60203710 276119 ------
20 276062 60238511 276074 60241164 276084 60238714 276096 60241209 276108 60203711 276120 60242405
25 276063 60238512 276075 60241141 276085 60238724 276097 60241210 276109 60203712 276121 275593
30 276064 60238513 276076 60241165 276086 60238715 276098 60241211 276110 60241311 276122 275594
40 276065 60238514 276077 60241166 276087 60238716 276099 60241213 276111 60241313 276123 60242407
50 276066 60238515 276078 60241167 276088 60238717 276100 60241214 276112 60241314 276124 60242408
60 276067 60238516 276079 60241168 276089 60238718 276101 60241215 276113 60241315 276125 275595

HOLLOW SHAFT
SIZES A133-A350
SIZE A133 SIZE A150 SIZE A175 SIZE A200 SIZE A262 SIZE A350
RATIO WORM GEAR WORM GEAR WORM GEAR WORM GEAR WORM GEAR WORM GEAR
5 276059 278750 276068 275814 276080 275821 276090 278487 276102 275916 276114 275929
7.5 -------- ------- 276069 278763 276081 ------- 276091 278787 276103 275918 276115 -------
10 276060 278752 276070 278764 276082 278776 276092 278788 276104 275919 276116 275931
12.67 -------- ------- 276071 ------- -------- ------- 276093 278789 276105 275920 276117 -------
15 276061 278754 276072 278766 276083 278778 276094 278790 276106 275921 276118 257933
18 -------- ------- 276073 ------- -------- ------- 276095 278791 276107 275922 276119 -------
20 276062 278756 276074 278768 276084 278780 276096 278792 276108 275923 276120 275935
25 276063 278757 276075 278769 276085 278781 276097 278793 276109 275924 276121 275936
30 276064 278758 276076 278770 276086 278782 276098 278794 276110 275925 276122 275937
40 276065 278759 276077 278771 276087 278783 276099 278795 276111 275926 276123 275938
50 276066 278760 276078 278772 276088 278784 276100 278796 276112 275927 276124 275939
60 276067 278761 276079 278773 276089 278785 276101 278797 276113 275928 276125 275940

NOTE: CONSULT GEAR/HP COMPATIBILITY CHARTS BEFORE CHANGING RATIOS.

HOW TO ORDER SELECTION MODIFICATIONS/ACCESSORIES ENGINEERING/TECHNICAL

PAGE G4--5 PAGES G4--10-G4--24 PAGES G4--27-G4--36 PAGES G4--42-G4--43

G4--41
ENGINEERING/TECHNICAL
Adaptable TIGEAR
ROTATIONAL INERTIA
All values are WR2 (lb in2) - referred to the input shaft.
Solid Output Units
A133 A150 A175 A200 A262 A350
Ratio
56 Fr. 140 Fr. 56/140 56/140 56/140 Fr. 180 Fr. 56/140 Fr. 180 Fr. 56/140 Fr. 180 Fr.
5 0.246 0.519 0.626 0.820 0.963 1.47 2.56 4.22 10.63 12.29
7.5 ---- ---- 0.563 ---- 0.809 1.31 2.07 3.73 7.99 9.65
10 0.209 0.482 0.585 0.760 0.790 1.29 1.98 3.64 7.47 9.13
12.67 ---- ---- 0.537 ---- 0.787 1.29 1.91 3.57 6.38 8.04
15 0.205 0.478 0.544 0.747 0.769 1.27 1.88 3.54 6.16 7.82
18 ---- ---- 0.534 ---- 0.781 1.28 1.72 3.38 6.24 7.90
20 0.204 0.477 0.544 0.746 0.771 1.27 1.71 3.37 6.14 7.80
25 0.202 0.475 0.531 0.736 0.757 1.26 1.71 3.37 5.92 7.58
30 0.207 0.480 0.550 0.750 0.796 1.30 1.78 3.44 5.79 7.45
40 0.203 0.476 0.541 0.742 0.765 1.27 1.85 3.51 6.01 7.67
50 0.201 0.474 0.538 0.734 0.753 1.26 1.80 3.46 5.82 7.48
60 0.200 0.473 0.537 0.731 0.746 1.25 1.78 3.44 5.73 7.39
Hollow Output Units
A133 A150 A175 A200 A262 A350
Ratio
56 Fr. 140 Fr. 56/140 56/140 56/140 Fr. 180 Fr. 56/140 Fr. 180 Fr. 56/140 Fr. 180 Fr.
5 0.272 0.545 0.668 0.913 1.14 1.64 2.97 4.63 10.96 12.62
7.5 ---- ---- 0.581 ---- 0.897 1.40 2.25 3.91 7.95 9.61
10 0.215 0.488 0.564 0.784 0.840 1.34 2.07 3.73 7.45 9.11
12.67 ---- ---- 0.544 ---- 0.818 1.32 1.96 3.62 6.36 8.02
15 0.207 0.480 0.549 0.758 0.791 1.29 1.91 3.57 6.15 7.81
18 ---- ---- 0.537 ---- 0.796 1.30 1.73 3.39 6.25 7.91
20 0.206 0.479 0.546 0.752 0.784 1.29 1.72 3.38 6.14 7.80
25 0.203 0.476 0.533 0.740 0.765 1.27 1.70 3.36 5.92 7.58
30 0.207 0.480 0.552 0.753 0.801 1.30 1.77 3.43 5.79 7.45
40 0.204 0.477 0.542 0.744 0.768 1.27 1.83 3.49 6.00 7.66
50 0.202 0.475 0.539 0.735 0.755 1.26 1.78 3.44 5.82 7.48
60 0.201 0.474 0.537 0.731 0.747 1.25 1.76 3.42 5.73 7.39

SHIPPING WEIGHTS (LBS.)

Reducer Only Accessories
A133 A150 A175 A200 A262 A350 To Be Added To Reducer Shipping Weight
17 22 27 32 52 110
ACCESSORY REDUCER CASE SIZE
133 150 175 200 262 350
Motor Adapters
Bolt-On Foot Kits 2 2 2 2 3 4
MOTOR MOTOR ADAPTERS
Riser Block Kits 3 3 4 4 6 7
FRAME Q133 Q150 Q175 Q200 Q262 Q350
56/140 8 8 8 8 10 10 J-Mount Base Kits 6 6 6 8 12 14
180 N/A N/A N/A N/A 19 19 Output Flange Kits 3 3 3 4 7 9
Tie Rod Kits 3 3 3 3 5 6
Bushing Kits N/A N/A N/A 2 2 4
Plug-In Output Shaft 1 1 2 3 7 10

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ENGINEERING/TECHNICAL
Adaptable TIGEAR
INSTALLATION
Adaptable TIGEAR reducers can be installed by either using the drilled and tapped holes on the bottom or top of the gear-
case or by attaching a bolt-on foot kit. The mounting surface must be flat or breakage may result when mounting bolts
are tightened. Use steel shims as required to assure that the gearbox is sitting solidly on all four bolting points and is
properly aligned.
On hollow shaft units the ideal position of the tie rod arm is at right angles to a line between the point of attachment of
the torque arm to the reducer and the centerline of the output shaft. This angle may vary up to 30° in either direction.
CAUTION: Exceeding the 30° variance of the tie rod could result in excessive reaction load and equipment damage. It is
good practice to position the rod assembly such that it will be loaded in tension during operation of the reducer. Viewing
the output shaft from the K-1 mounting position, a clockwise rotation of the input shaft will cause a clockwise rotation of
the reducer about the output shaft. Proper positioning of the tie rod assembly will prevent the components from being
loaded in compression.
LUBRICATION
The DODGE Adaptable TIGEAR reducer incorporates the unique RELIALUBE system which eliminates the lengthy prep-
aration normally required to put a reducer into service. Adaptable TIGEAR reducers are factory filled with Mobil SHC634
to a level suitable for the mounting position specified on the order. If no mounting position is specified, the oil level is suit-
able for K--1/L--1/S--1 only.
MAINTENANCE
The Adaptable TIGEAR reducer require no periodic maintenance. However, DODGE recommends occasional visual in-
spections to check for hardware security, leakage, and general overall condition. In extremely dirty environments, heavy
accumulation of dirt can cause overheating. An occasional wash down or wipe-off will assure the long life of the equip-
ment.
APPLICATION
The Adaptable TIGEAR reducer is designed to operate within the following temperature limits:
Ambient -10 to 100°F
Oil Sump -10 to 200°F
When ambient temperatures exceed 100°F, care should be taken not to exceed a 200°F sump temperature during unit
operation. These conditions could require the application of a larger reducer. Units which operate in ambient tempera-
tures below -10°F may be accommodated on factory orders by lower viscosity Mobil SHC 600 series products.
The continuous rated input horsepower shown on the reducer nameplate is for a service factor of 1.0 at an input speed of
1750 rpm. Before placing the reducer into service, check the nameplate to confirm that its horsepower rating is consis-
tent with the motor horsepower and desired service factor.
On hollow shaft units, consideration should be given to the design of the driven shaft on which the reducer is mounted.
Shafting material and size should be capable of carrying loads from the reducer weight, transmitted torque, and tie rod
reaction force.

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NOTES

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