Rig Air Filter P/N 270240

Air Filter/Regulator P/N 270244

Technical Manual

REFERENCE REFERENCE DESCRIPTION

This document contains proprietary and confidential information which M/D Totco
belongs to National Oilwell Varco, LP; it is loaned for limited purposes
only and remains the property of National Oilwell Varco, LP. 1200 Cypress creek Road
Reproduction, in whole or in part; or use of this design or distribution of Cedar Park, Texas 78613
this information to others is not permitted without the express written
consent of National Oilwell Varco, LP. This document is to be returned to
USA
National Oilwell Varco, LP upon request and in any event upon Phone 512-340-5000
completion of the use for which it was loaned. Fax 512-340-5219
© National Oilwell Varco, LP
DOCUMENT NUMBER REV

26-58 A

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Revision History

A 06.10.2009 Issued for Implementation

Rev Date Reason for issue Prepared Checked Approved

Change Description

Revision Change Description

A First Issue

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Table of Contents
Chapter 1: General Information
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Chapter 2: Description and Operation

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Rig Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Air Filter-Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 3: Installation & Maintenance

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mounting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Rig Air Filter Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Air Filter-Regulator Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Chapter 4: Illustrated Parts Breakdown

Rig Air Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Air Filter-Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

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Table of Contents

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1: General Information

This manual contains installation, operation, maintenance and parts information. Information in this
manual should enable qualified personnel to install, operate and troubleshoot this system. Every
effort has been made to ensure the accuracy of the information contained herein. National Oilwell
Varco (NOV) M/D Totco division will not be held liable for errors in this material or for
consequences arising from misuse of this material.

Conventions
Notes, Cautions, and War nings
Notes, cautions, and warnings provide readers with additional information and advise the reader to
take specific action to protect personnel from potential injury or lethal conditions. They may also
inform the reader of actions necessary to prevent equipment damage. Please pay close attention
to these advisories

Note: The note symbol indicates that additional information is provided about the
current topics.

Caution: The caution symbol indicates that potential damage to equipment or injury to
personnel exists. Follow instructions explicitly. Extreme care should be taken
when performing operations or procedures preceded by this caution symbol.
Warning: The warning symbol indicates a definite risk of equipment damage or
danger to personnel. Failure to observe and follow proper procedures
could result in serious or fatal injury to personnel, significant property
loss, or significant equipment damage.
ESD The ESD (Electrostatic Discharge) warning symbol indicates that static
Warning: control precautions are needed.

Illustrations
Illustrations (figures) provide a graphical representation of equipment components or screen
snapshots for use in identifying parts or establishing nomenclature, and may or may not be drawn
to scale.
For component information specific to your application, see the technical drawings included with
your NOV M/D Totco documentation.

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Safety Requirements
NOV M/D Totco equipment is installed and operated in a controlled drilling rig environment
involving hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in NOV M/D Totco manuals are the recommended methods of performing
operations and maintenance.

To avoid injury to personnel or equipment damage, carefully observe requirements outlined

in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool operation,
and maintenance to ensure their safety.

Personnel should wear protective gear during installation, maintenance, and certain
operations.

Contact the NOV M/D Totco training department for information about equipment operation and
maintenance training.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV M/D Totco recommends that only those tools specified be used when stated. Ensure that
personnel and equipment safety are not jeopardized when following service procedures or using
tools not specifically recommended by NOV M/D Totco.
Special tools required for installation and service:
 T10025A Spanner Wrench
 YA2 HAnd Pump
 Welding Unit
 Miscellaneous Mechanics Tools
General System Safety Practices
The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

Read and follow the guidelines below before installing equipment or performing
maintenance to avoid endangering exposed persons or damaging equipment.

 Isolate energy sources before beginning work.

 Avoid performing maintenance or repairs while the equipment is in operation.
 Wear proper protective equipment during equipment installation, maintenance, or repair.

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Replacing Components
 Verify that all components (such as cables, hoses, etc.) are tagged and labeled during
assembly and disassembly of equipment to ensure correct installment.
 Replace failed or damaged components with genuine NOV M/D Totco parts. Failure to do so
could result in equipment damage or injury to personnel.
Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.

Failure to conduct routine maintenance could result in equipment damage or injury to

personnel.

Proper Use of Equipment

NOV M/D Totco equipment is designed for specific functions and applications, and should be used
only for its intended purpose.

Unpacking and Inspection

The shipping container was constructed to protect the Pressure Debooster from normal shocks
and vibration encountered during shipment. Unpack the unit carefully and inspect it for damage. If
there is obvious damage, notify the shipping agency and M/D Totco immediately.

Storage
No special storage is required. It is recommened that the unit be stored in its shipping container
until time of installation. The shipping container is designed to protect the instrument physically
and against adverse environmental conditions.

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2: Description and Operation

Description
Both the rig air filter and the instrument air filter remove solids and liquids from the input air supply.
The instrument air filter is installed in the air line ahead of the regulator to protect the regulator.The
regulator receives high-pressure rig air input and is adjusted to deliver 20 psig (138 kPa) to
pneumatically operated instrumentation. These include electric-to-pneumatic transducers, mud
flow recorders, and display units for air purging.

Purpose
Pneumatically operated instrumentation requires a clean dry air supply. Air compressor equipment
often contain contaminants ranging between undesirable gases, water vapor, dirt drawn into the
compressor from the atmosphere, rust and scale from system plumbing, and oil used for
compressor lubrication. The Rig Air Filter and Instrument Air Filter-Regulator Assemblies, often
installed in combination by M/D Totco deliver acceptable instrument-quality air, for operation of
pneumatic instrumentation, from such a possibly dirty air supply described above.
General Specifications

Rig Air Supply (typical) 90 to 150 psig (621 to 1034 kPa)

Air lines Nylon tubing or air hose

Rig Air Filter

Input Pressure (typical) 90 to 150 psig (621 to 1034 kPa)
Input Pressure (maximum) 250 psig (1724 kPa) at 200°F (94°C)
Output Pressure Drop 5 (min.) to 20 (max) psig (34.5 to 138 kPa)
Across Filter
Air flow (nominal) 57 cfm (26.8 dm³S) at 100 psig (690 kPa)
Weight 5.4 lbs (2.45 kilos)

Air Filter-regulator
Input Pressure (typical) 250 psig
Input Pressure (maximum) 5 (min.) to 20 (max) psig (34.5 to 138 kPa) at 100 psig (690 kPa)
Output Pressure Drop 20 psig (138 kPa)
Across Filter
Air flow (nominal) 40 scfm (18.9 dm³S) at 20 psig (138 kPa)
Weight 8.75 lb (3.79 kilos)

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Rig Air Filter

High pressure rig air is filtered before being piped to the instrument air filter-regulator. Fluid
accumulated in the filter is expelled automatically to atmosphere through an automatic drain. A
removable bowl houses a felt (or cotton) filter element which removes dirt particles from the air
supply.

Handle
Female Cross

Steet Elbow

Female Elbow

Drain Cock

Rig Air Filter

Figure 2.1: Rig Air Filter Details

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Air Filter-Regulator
The air filter-regulator is similar in design and operation to the rig air filter. It is placed immediately
downstream of the rig air filter and provides additional filtration of high pressure air supply before
regulation at 20 psi (138 kPa). An automatic drain, similar to the type used in the rig air filter is
used for this filter. The filter element cartridge inside the bowl is replaceable.
The instrument air regulator provides a uniform 20 psig (138 kPa) pressure output independent of
pressure variations which may occur in the rig air supply. Output may be controlled by an adjusting
screw which is covered by a bonnet to prevent tampering. Turning the adjusting screw clockwise
increases output pressure; turning counterclockwise decreases output pressure.

Handle

Female Elbow

Female Cross

Male Elbow

Air Filter

Air Regulator
Figure 2.2: Instrument Air Filter-Regulator Details

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Operation
Note: Individual air filters and filter-regulators may be operated separately for limited
use. Typical drilling operations include both a rig air filter and an instrument air filter-
regulator connected in series in the air line.
Incoming high pressure air from the rig air supply passes through the rig air filter, the instrument air
filter, and then to the air regulator before being applied to pneumatically operated instruments (see
Figure 2.3 on page 12). In both filters, particles as small as 5 microns are trapped (3 micron filters
available). Any liquids extracted from the incoming air are eventually expelled through the filter
drains. Clean, dry air is pressure regulated down to 20 psig (140kPa) output by turning the
adjusting screw counterclockwise for a gauge indication of 20 psig (138 kPa).

Rig Air Supply

20 psig to pneumatically (90 psig typical)
operated instruments
Figure 2.3: Filtered and Regulated Air Flow

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3: Installation & Maintenance

This section contains procedures for installing the rig air filter and instrument air filter-regulator and
for subsequent functional testing of the components. Installation requires a rig air shut off valve
installed ahead of the filter and filter-regulator (see Figure 2.3 on page 12).

Installation
Mounting Procedure
The rig air filter and instrument air filter-regulator should be installed in a location protected from a
hostile environment yet easily accessible for service and maintenance. Also, unobstructed routing
and connection of air (nylon) tubing should be considered. Equipment outline and dimensions are
shown in "Rig Air Filter Dimensions" on page 14 and "Air Filter-Regulator Dimensions" on page 15.
Install and connect units as follows:
1. Mount units vertically on solid structure using hardware supplied with unit.
2. Blow out tubing or hose and connect between units as shown in Figure 2.3 on page 12.
3. Connect rig air filter input tubing to rig air supply lines; connect regulator output line to
pneumatic instrument such as a transducer, indicator, controller, or recorder.

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Rig Air Filter Dimensions

3.08 10.30 (261.5 mm)
(78.2 mm)

7.37
(187.2 mm)
9.75
(247.6 mm)

2.48 3.08
(62.9 mm) (78.2 mm)

Notes:
• A minimum clearance of 5.0 inches (127.2mm) is
required for replacing filter elements.
• All dimensions are in inches unless otherwise
stated.

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Air Filter-Regulator Dimensions

Notes:
• A minimum clearance of 5.4
inches (137.4mm) is
required for replacing filter.
• All dimensions are in inches
unless otherwise stated.

12.73 (323 mm)

3.08
8.63 (219 mm) (78 mm)

9.21
(234 mm) 9.75
(248 mm)

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Maintenance
This section contains procedures for periodic inspection and maintenance. The periodic inspection
emphasizes equipment safety, security, and cleanliness. Maintenance is limited to removal and
replacement of major assemblies found faulty during troubleshooting.

Periodic Inspection
Inspect and adjust the rig air filter, instrument air filter-regulator and associated items as listed in
Table below.

Warning: Always shut off rig air supply at shutoff valve and bleed off air at
equipment before servicing. Removal of parts under high pressure can cause
injury.

Component Procedure Frequency

Inspect for cuts, cracks,

kinks, and deterioration.
Equipment Pneumatic Tubing Weekly
Check for leaks at all
connections.

Drain tanks and blow out

Rig Air Supply Equipment Daily
air lines.

Warning: When inverting units always direct drain vent away from yourself or
other persons. When cleaning or replacing parts make sure units are
completely depressurized.

Check automatic drains;

invert both units; air
should bleed off and stop Daily
when drains are set back
to normal position

Examine rig air filter

Rig Air Filter and Instrument Air Filter
element. Clean using
solvent, if re-usable.
Replace if disposable. Weekly (less frequently if
rig air supply is maintained)
Examine instrument air
filter element. Replace if
oil-stained.

Adjust for 20 psig (138

Instrument Air Regulator kPa) at output side of Daily
regulator

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Routine Maintenance
Satisfactory operation of pneumatic instruments is dependent upon the use of clean, dry,
instrument quality air. Periodically, conduct the following maintenance.

Warning: Close rig air shutoff valve and depressurize all of system before
removing rig air filter bowl. Personal injury could result from bowl being
released under high pressure.

1. Depressurize air system and remove bowl from rig air filter. Remove and clean filter element
using kerosene, thinners or similar cleaning solvent; blow dry using jet of clean dry air. If
disposable type, replace. If automatic drain is blocked, remove from bowl and clean orifices
using solvent.
2. Remove bowl from instrument air filter-regulator. Examine filter cartridge; if stained with oil,
install new cartridge. If automatic drain is blocked remove from bowl and clean orifices using
solvent.
3. Drain fluid from rig air tanks every day. Periodically blow out air lines to remove water which
has collected in low spots
Use soap solution for general cleaning of external surfaces. Do not jet water against components.
After component disassembly use soap solution to clean parts.

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4: Illustrated Parts Breakdown

This chapter contains illustrated views for the rig air filter and air filter-regulator. Each assembly is
illustrated in an exploded view and the individual parts are identified by item numbers. The item
numbers are listed in a table following the coordinating illustration with part numbers, descriptions
and quantity needed for a single assembly.

Rig Air Filter Assembly

15,16,17,18 4

7
7 12
10

9 11
6

3
Part Number 270240-101 Parts List
Item Part No. Description Qty
* 999422-023 Bushing, Snap, .62" ID, Nylon 2
* 989515-012 Caplug, Tapered, .471 X .409, Red 2
1 971152-008 Connector, Male, 5/16 Tube X 1/4 NPT, 45° Flange, Brass 1
2 976711 Valve, Shut-off, 1/4" NPT, 0-2000 1
3 972300-002 Filter, Air, Metal Bowl, 1/4" NPT 1
4 270292 Handle, Averaging Relay 1
6 977204-007 Cock, Drain, 1/4" NPT Male, 150 PSI, Brass 1
7 968201-002 Nipple, 1/4" NPT X 1.5" Brass 2
9 969622-003 Cross, Female, 1/4" NPT, Brass 1
10 969168-003 Plug, Pipe, Hex-Head, 1/4” NPT, Brass 1

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Item Part No. Description Qty

11 968643-007 Elbow, Male, 5/16 Tube X 1/4 NPT, SAE 45° Flare 1
12 968600-003 Elbow, Street, 1/4" NPT Brass 2
* 991702-001 Lubricant, Thread, TFE, 50 CC, 350° F
15 999393-314 Screw, 1/2-13 X 1.5, Hex-Head, Stainless Steel 1
16 999217-798 Washer, Flat, .50 X 1.25 X .10, Stainless Steel 2
17 999268-015 Washer, Lock, Helical, 1/2 (.50), Stainless Steel 1
18 999397-080 Nut, 1/2-13 X .448, Machine, Hex, Stainless Steel 1
* Items are not shown but are included with the assembly.

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Air Filter-Regulator Assembly

23,24,25,26
1
14

2
2

12
2

13
11 12

5
3

Part Number 270244-103 Parts List

Item Child Description Qty
1 270282-101 Handle Assembly, Air Filter 1
2 968201-002 Nipple, 1/4"NPT X 1.5" Brass 3
3 974511-002 Regulator, Pneumatic, .50-30 PSI, 1/4" NPT Female 1
5 270280-102 Filter Assembly, Instrument Air 1
8 972308-007 Replacement Filter Kit, 5 Micron, Fiber, Optional
11 969622-003 Cross, Female, 1/4"NPT, Brass 1
12 969168-003 Plug, Pipe, Hex-Head, 1/4" NPT, Brass 2
13 968754-006 Elbow, Male, P-L, Swivel, 1/4" Tube x 1/4" 1
14 968647-004 Elbow, Female, 5/16" X 1/4" SAE, 45° Brass 1
* 991702-001 Lubricant, Thread, Teflon, 50CC, 350°F
* 989515-012 Caplug, Tapered, .471 X .409, Red 2
23 999393-314 Screw, 1/2-13 X 1.5, Hex-Head, Stainless Steel 1
24 999217-798 Washer, Flat, .50 X 1.25 X .10, Stainless Steel 2
25 999268-015 Washer, Lock, Helical, 1/2 (.50), Stainless Steel 1
26 999397-080 Nut, 1/2-13 X .448, Machine, Hex, Stainless Steel 1
* Items are not shown but are included with the assembly.

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