FORK I

Capac
Part No. - 000016341P04
Part Name - FORK I-II-III-IV SPEED  H3

Operation Nos. 10 20 30

Type Of Machine Lathe

Drilling, Boring
Process name & Facing
Broaching Total Length

Operation Time
Cycle time (seconds)
No. of parts / cycle 1 1 1
Production / Hr #DIV/0! #DIV/0! #DIV/0!
No of shifts planned 2.0 2.0 2.0
Available hrs for planned shifts (exclude lunch break) 22 22 22
Avg. available Hrs /Shift 10.8 10.8 10.8
Production / Shift #DIV/0! #DIV/0! #DIV/0!
Production / Day #DIV/0! #DIV/0! #DIV/0!
Production / Week (6 days) #DIV/0! #DIV/0! #DIV/0!
Production / Month (26 days) #DIV/0! #DIV/0! #DIV/0!
Production / Year (300 days) #DIV/0! #DIV/0! #DIV/0!
Efficiency for capacity analysis 99.52% 99.52% 99.52%
Scrap rate 0.0% 0.0% 0.0%
% OK parts (excluding scrap rate) 100.00% 100.00% 100.00%
Capacity for year #DIV/0! #DIV/0! #DIV/0!
Parts / Vehicle 1 1 1
No. of Vehicle sets / Yr #DIV/0! #DIV/0! #DIV/0!
Yuvraj NXT contracted requirement (Vehicles / year) 96,000 96,000 96,000

Assumptions for capacity analysis:

Actual Working
Hrs: 10.5
Working days/ month = 26
Working days/ year = 300
Scrap Rate is based on rejections on H1 Line
 FORK I-II-III-IV SPEED  H3
Capacity Analysis Sheet

40 50 60 70 80 90

Spot Face & Gauge

Tip Milling Gange Milling Tip Grinding Deburring Cross Drill Checking /
Tap Levelling

1 1 1 1 1 1
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
2.0 2.0 2.0 2.0 2.0 2.0
22 22 22 22 22 22
10.8 10.8 10.8 10.8 10.8 10.8
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
99.52% 99.52% 99.52% 99.52% 99.52% 99.52%
0.0% 0.0% 0.0% 0.0% 0.0% 0.0%
100.00% 100.00% 100.00% 100.00% 100.00% 100.00%
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
1 1 1 1 1 1
#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
96,000 96,000 96,000 96,000 96,000 96,000
 Takt Time (s):

100 110 120 130

Induction Final Checking Oiling &

Tempring
Hardening Dialing Packing

1 1 1 1
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
2.0 2.0 2.0 2.0
22 22 22 22
10.8 10.8 10.8 10.8
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
99.52% 99.52% 99.52% 99.52%
0.0% 0.0% 0.0% 0.0%
100.00% 100.00% 100.00% 100.00%
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
1 1 1 1
#DIV/0! #DIV/0! #DIV/0! #DIV/0!
96,000 96,000 96,000 96,000