Brake Lever LH (Outside)

Capacity Analysis Sheet

Part No. - 32990
Part Name - High Low Fork
Operation Nos. 10 20 30
Type Of Machine VMC

Drilling &
Process name Boring
Facing Milling

Operation Time 215.6 99 95

Cycle time (seconds) 255 105 125
No. of parts / cycle 1 1 1
Production / Hr 14 34 29
No of shifts planned 2.0 2.0 2.0
Available hrs for planned shifts (exclude lunch break) 20 20 20
Avg. available Hrs /Shift 10.0 10.0 10.0
Production / Shift 141 343 288
Production / Day 283 686 576
Production / Week (6 days) 1,697 4,114 3,456
Production / Month (25 days) 7,070 17,143 14,400
Production / Year (300 days) 84,839 205,714 172,800
Efficiency for capacity analysis 99.52% 99.52% 99.52%
Scrap rate 0.2% 0.0% 0.0%
% OK parts (excluding scrap rate) 99.80% 100.00% 100.00%
Capacity for year 84,263 204,727 171,971
Parts / Vehicle 1 1 1
No. of Vehicle sets / Yr 84,263 204,727 171,971

Arjun contracted requirement (Vehicles / year) 15,600 15,600 15,600

Arjun peak requirement at 5% higher (Vehicle/ year)

16,380 18,720 18,720
Capacity % share 19% 9% 11%

Other customer requirements (Vehicles / year) 0 0 0

Capacity % share of other customers (5% extra) 0 0 0
Capacity % share of other customers (5% extra) 0.00% 0.00% 0.00%

Free capacity % 80.56% 90.86% 89.11%

Assumptions for capacity analysis:

Efficiency calculate based on:

Actual Working Hrs:

Working days/ month = 25

Working days/ year = 300
Scrap Rate is based on rejections on H1 Line
Lever LH (Outside)
y Analysis Sheet

40 50 60 70 80 90

Induction Oiling &

Total Length Grinding Small Drilllig Broaching
Hardening Packing

55.7 6 37.9 15.6 68.9 190

73 6 59 29 80 190
1 1 1 1 1 1
49 600 61 125 45 19
2.0 2.0 2.0 2.0 2.0 2.0
20 20 20 20 20 20
10.0 10.0 10.0 10.0 10.0 10.0
493 6000 611 1246 450 189
986 12,000 1,222 2,491 900 379
5,918 72,000 7,334 14,948 5,400 2,274
24,658 300,000 30,560 62,284 22,500 9,474
295,890 3,600,000 366,723 747,405 270,000 113,684
99.52% 99.52% 99.52% 99.52% 99.52% 99.52%
0.0% 0.0% 0.4% 0.7% 0.0% 0.0%
100.00% 100.00% 99.60% 99.30% 100.00% 100.00%
294,470 3,582,720 363,503 738,611 268,704 113,139
1 1 1 1 1 1
294,470 3,582,720 363,503 738,611 268,704 113,139

15,600 15,600 15,600 15,600 15,600 15,600

18,720 18,720 18,720 18,720 18,720 18,720

6% 1% 5% 3% 7% 17%

0 0 0 0 0 0
0 0 0 0 0 0
0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

93.64% 99.48% 94.85% 97.47% 93.03% 83.45%