GT-2 Installation & Maintenance Instructions 4" -6"-8"- 12" ANSI Class 125 through 900 Price: $6.00 ea.Daniel Gas Turbine Meter IGURE 1 Gas Turbine meter chown whith Model MRT 07 Flow TotalizerAcCURATE MEASUREMENT EXPLAINED SL {A the ges flow eniers the meter inlet, iis guided through a flow area created by the inside diameter of the meter and the outside diameter of the flow deflector. The flow deflector or nose cone is used to increase the velocity of the gas to prepare its entry to the meter rotor. The increase in velocity provides ample rotor driving ‘ore. ‘Alter the flowing gas has been accelerated it flows through the ‘meter rotor. The rotor is designed with a specific number of blades positioned at a precise angie to the flow stream. The gas impinges, ‘on the rotor blades causing the rotor to rotate. The angular velocity of the rotor is diractly proportional to the gas velocity and conse- ‘quently to the volumetric ‘low rate. Hence, by accurately measuring the rotor rotation the volumet- ric flow rate can be determined. The Danie! Gas Turbine Meter is furnished with two magnetic pick ups wt ‘sense the rotation of the rotor throuch accurately positioned magnets in the rotor hub. As the magnet passes the coil it produces a voltage pulse which represents a discret unit of volume. The turbine meter output is rated in pulses por unit volume. Daniel offers two independent isolated pick ups which can be used with Daniel local totalizers and/or flow instrumentation capable of aocopting inputs of pressure, temperature and density ‘rensduc- ers for calculations of corrected flow or mass. B02 BPLeS Figure 6: Dimensions ‘The Preamp is designed to fit in a otanderd 3" 1D ‘explasion-proof housing, vwith or without a mountng bracket,INSTALLATION AND INITIAL OPERATION an Before the Daniel Electro-Magnetic Gas Turbine Meter is installed, a rotor spin test should be conducted and recorded for future reference. The spin test procedure is described on Page 6. 36° NPT Citical Flow Temperature Coniol Orlee é Sensor or Vertu Gone Flange Model 14" NPT 1 ‘Conner Suainer —SUreightening Static Connecti, Test Cengectin 10 Dia. Approx. CAUTION: Read the entire installation and initial operation procedure delow before installing or operating the Gas Turbine Meter. Failure to do so may resultin overlooking importani steps which could rosult in personal injury and/or damage to the Turbine Meter. 1. The gas turbine meter should be installed in 2 horizontal position with the arrow on the body pointing in the direction tion (For athe: pasitons,censut Danie Incusties, Ic) CRITICAL FLOW ORIFICE FOR TURBINE METERS 2. To maintain accuracy, the as turbine meter should have an upstream meter tube with a recommended minimum longih Plato Of 10.pice diameters of straight pipe and a downstream Bore Mita mmole ube wil a rconiendec iinutl length & be ‘lameters of straight pipe. A straightening vane should be 125 1.278" es" installed a minimum of 5 pipe diameters upstream of the, ore ogee toe ‘meter (messured from the downstream end of the vane). . ie 8. In order to obtain accurate measurement, the meter Must 300 tee ae be installed in tne pipe (meter-tube) without offsets at the 600 1.969" 378) flanges and without gaskets protrucing into the ino bere. 900 269" 3 Daniel recommends uso of knock-out dowel pins for p:oper flange alignment. It is recommended that dowel pins. be oe ape 2 removed atter flange bolt-uo and grease packed in the | 5 , holes. 150 1.876" 25! 4, To protect meter internals trom foroign materials in the gos 300 1941" 373" stream, @ strainer should be installed upstream of the 600 1.980" 625" staigtering vane as shown in Figure 2. The strainer ma ‘900 200%" 75" be a "V8" perforated cone type or @ basket type, hath avail : able from Daniel. 5. A tap’is: provided on the side of the Daniel Gas Turbine |g 12 2.333" 28 Met! lo connection with static pressure measuring 180 2.04" ‘a7s" devices. Other taps (for temperature, test, eto.) can be pro Fe as epee : vided on the downstream meter tube, ae 6. CAUTION: To protest the turbine meter from damage 800 2614 78 Ceused by severe overranging, a control onfice or venturi Should be instated downstream of the meter (see Figure 2). | 9» 160 s.e08" 25" Any line purging or Bow-down shoul be performed down- 30 ee . stream of the control orifice or venturi (Table 1) should be Tape oe installed donnsiteam of the meter (see Figure 2). Ifa con- 00. me : Xo) file Is net provided in the Instalaton, USE tRe PUGE =Cynir/ orice bores are sized Wo vontrel low to 20.45% Zz valva(s) recommended in Table 2 rasina Shes bas ore sia7. CAUTION: When welding on the pike, remove the intemal fi Table 2 assembly from the mst. Exreme temperaturesin he BP? RECOMMENDED PURGE VALVE SIZE (NOMINAL) ‘can cause damage to the moter. internal assembly from the meter and seal the port in accordance with step 10 or bypass meter. If intemal Yank assembly is removed see caution at step 10. 9. Mako olectrcal connections to signal proamplifor and verily z i ae i thal pick-up coll connection is made. (Figure 3). Br 1 933 Hz | 1 i 250 He Note: Purge valve should not exceed recommended size. CAUTION: Liguids associated vith hydrostatic testing will errage the internal assembly. Remove internal assembly, replace cover plate, seal ‘all cover tube port on cover plate, in accordance wth step 10, and clase all external oiler valves prior to hydrostatic testing. UNIVERSAL RAEN TESTO SEE) far PREAMPLIFIER sonnel [sar eo DATA SHEET | Peremarvencone [oso ee 0-5V OUT CONFIGURATION fe "sz TER TERT come 10 es ‘womuma || PLOT ee “SERGMAREARTEURRS toae A, meme ‘0¢ OUT CONFIGURATION besuasl Figure 3 7 CONNECTION DIAGRAM GAS TURBINE METER g) Swagoleck® Mala UNIVERSAL PREAMPLIFIER 2 raaolett Male, == NutAssonby (A) Options 10. CAUTION: Operation of the line without the internal assembly ‘Swagelock? Plug is potentially dangerous unless the coil cover tube port is Hon P16 plugged by one of the following metnods — Detail A: ‘A. Replacing the Swagelok* nut (Part R) with a Swagelok piug Se NED Tapped Hate +" #400-P-316. This plug is available from Danie! Flow Products Dvision, Part No, 607-10-095, of as part of Field «+ Service Kits available at Daniel, o° directly from Crawford Fiting o., Swagelok Part #400-P-3'6, or B, Removing the Swage’ok male connector (F) [rom the cover plate (Part B) and plugging the NPT tapped port with a standard commercial sieel 1/2" NPT pipe plug. Faire to seal this port can result in the escape of gas, creating a ‘danger of inhalation, explosion or fre ‘i _— Call cover us NPT reset ‘ube port “Trade Mark of Crawiord Fitting Co. ‘SEALING PROCEDURE elFieLp SERVICE The Daniel Ges Turbine Meter should be checked periodically with the type of service determining the frequency of inspection. A wet gas stream may require inspection only once per year while dry, dusty gas may require service as frequently as 30 days. Periodic in- spections are necessary fortworeasons: (1) tocheck the spin time to insure rangeabilty of the mater, and (2) to visually check internal parts. Field service checks may becomplemented by meter provingto insureaccuracyot measurement. For recommended proving techniques, see proving section of this mantial FIGURE 4 Parts List ‘A. Housing Body K Bearings B Cover Plate L Magnet Housing Internal Housing wiMagnats: D External Oiler M Drain Plug E Pin Boss & Spacer N. Staft Coil Housing F Col Tube Fiting 0 Cail Gover (Swagelock® Tube Assemby Male Connector) P. Spring Plunger G Pressure Tap Plug ppling Plunger H Rotor Huo Fi Swagelok Tube Fitting = ReEMovaL OF INTERNAL ASSEMBLY 1. Using precautions outlined in instalation & Inital Operation (Page 2) block off and de-pressuriza the turbina mater 2, Unsorew preamp housing cover and disconnect coil wires ‘tom preamp. Break conduit connection at union and remove entire preamp housing (Figure 6).continued REMOVAL OF INTERNAL ASSEMBLY 3. WARNING: The boss and boss spacer (Pert E) may retain line pressure alter meter is depressurized. To remove boss woar oye protection and carofully loosen 5. Remove housing cover plate nu's. Lift cover plate off meter. The heavier plates may be removed using the eyebolts provided. Place cover in a position as to not damage the spring plunger part(s) and oller tube on atom of cover plate (Figure 9). all {cur socket head capscrews to allow pressure 10 be vented. Remove capscrews retaining boss. Lift boss and unplug tho 4 wiro connectors from the pine on the underneath side of the boss. Remove boss and boss spacer (Figure 7) 4. Loosen and remove Swagelok nut (Part R). Remove ‘Swagelox fitting (Part F) from nousing cover plate (Part B, Figure 8). 6. The internal assembly may now be removed by grasp: ing handle on top and lifting the assembly (Figure 10), NOTE: A visual inspecton should ve made to cetermine (a) cracked, chipped or missing rotor blades end {8) excees condensation or drt in meter. JSpin Test -eeuetmeeemannninniuessatece A spin test of the gas turbine meter rotor does nol represent absolute pioof over the entre range of the meter, ‘out only an indicator of its accuracy in the lower range. A spin ‘est is condusted and recorded on the gas turbine meter specification sheet by Daniel prior to shipment, but another test is advised before installation. Be cure to record the spin time of this test for future reference. Conduct he spin test in a relatively draltfree environment or by blocking off back of inner housing (Figure 11). 1. After their removal from meter, allow time for internais to reach ambient temperature. 2, Normally, a stopwatch is activated while simutaneously diving the rotor a quick spin. 3. The time it takes the rotor to coast to a complete stop is the *spin down time 4. A considerable loss af time would indicate either bearing deterioration or a build-up cf dirt or sludge in the bearings. ‘As shown in Figure 12, a loss of spin down time does not necessarily Indicate that the meter is no longer accurate. It does indicate a reduced rangeability or a loss of accura: Gy at the minimum flow rate. For example, Curve No. 2 in Chart represents a standard 4’ Daniel Gas Tubine Meter with 1.7% accuracy over a 33 to 1 range. When friction is added, as shown by Curve No. 8, ihe spin down ‘ime decreases to 40 seconds, a loss of approximately 1/3 of the original spin down time. This loss indicatos a lose of accuracy in the over portion of the range. Now ihe meter accuracy is 2.6% over the 33 to 1 renge. Althougn the meter “has “fallen off” on the lower portion due to trition, the accu- tagy Is less than 2% at flow rates greater than 950 ACFH (49 to 1 range) These spin down times and their respective calibration curves represent an example of a typical 4" ges turbine meter and indicate the loss due to friction in bearings. FIGURE 11 If fretion is indicated by unsuitable spin down time, the bearings should be replaced (see Disassembly ~ Assembly Procedures, Pages 7-13). ‘Ar Calitration of Cuive No. 74111 Danie! Gas Turoine Motor PLOTOFPERCENT FLOWRATE Customer Natal Gee Ce. ‘SoralNo: 74-6400 ae Customer P.O: 123446 Nodel No:: 2000-9 DanelS.0.: 29989) Sze ¢ PULSES/ACTUALCUBICFEET Dale: 115-78 PULIACF, | GurveNo. Spin Time Ff 14 Stata = 0 800, E ai 60300, 40 300, 80 200, 20 50>. 0 10 20 30 40 50. 60. 70 80 90 100 PERCENT FLOW RATE (ed MAS, FLOW RATE (A.C.F.H,) 18,000 FIGURE 12BREAKDOWN OF INTERNAL ASSEMBLY NOTE: A clean area is recommended for disassambly and assembly of gas turbine moter intomal assemblies. 1. Place internal assembly on flat surface with downstream 2. Lift rotor (J) aut by placing fingertips on inside lip and lit- ‘end down, rotor facing up and remove retainer ring from ing up (Figure 14), ‘olor hub (H) (Figure 13), 8. Use hexagonal eet sorew wrenches to remove socket <, Remove coll cover and tube assembiy (0). Disconnect head capscrew from coll cover and tue (0) assembly coil wire connectors fram coils. Linscrew coil-retainer and «(Figure 15} remove cols (Figure 16)5. Tp ‘erate intemal shaft col rousing iN) remove screws from oil tube. Pull oil tube (S) out of inner housing (Figure 17) 6. Place rotor shaft coll rousing (N) in upright position and straighten aluminum lock-washer ting (Figure 18). cea aaa 7. Rotor hub (H) may now be removed by holding magnet housing (L) and unscrewing hub (Figure 19) FIGURE 18 i ase)9. Remove cotter pin and caste nut rom shaft. Bearings (<) 10. Magnet housing (L) and beating shield may now be may now be removed and inspecied. I beevings are dity ‘loaned and inspeoted. NOTE: Keep magnets way from ‘they should be replaced. NOTE: Daniel does nol recom- magnetically attracted meterial (Figure 21). mend cleening bearings (Figure 20) FIGURE 20 fsa 11. Glean labyrinty seat and rotor shaft. Check cil holes on shaft for clean passage of oil (Figura 21). s BREAKDOWN OF INTERNAL ASSEMBLY Rotor Hub Lock Washer Ring Bearing Shield Labyrinty Seal Shat-Coll Housing Y Sy J 6 \ °K : a Inner Outer = Spacers ’ x ‘eo FIGURE 22REASSEMBLY PROCEDURES _ susan (SEE FOLLOWING PAGES FOR STEP-BY-STEP INSTRUCTIONS) Paco retainer rng on hub. Peedi Uiliaal i inary nected ene of ait inaeron uontes ‘Screw cranknut onto shaft, naw _W) Place inner and outer Se @ Pace bearing shiela « reigoe face toward e beanng on shart. | Place bearing on shaft Shield side toward magnet housing Dinvert cotter pin, bend end Place beating on sneft, around nut ‘open side toward spacer. Pe Instruction for using new lock washer. Screw rotor hud and magnet housing : together. Scribe lock washer to cat another tang for the hub slet, Unscrew rotor hub, ‘cul through sone Ines about 3'32 deep, place lock washer on magnet housing in previous postion. Screw rotor hub 10 previous postion and bend new lock washer tangino hub slot. Check assembly for ‘roe spinning before continuing.@ rset ot mo erg in ter nous rt ol tan Mand fen ov bs Seve UT ce alle 8) ®), wo Uv wT Place magnet housing on shat. = eae With coils plugged into coil connecter, Insert cos into coil housing. (Check for proper coil alignment before inserting and tightoning coll cover screw. ‘See NOTE 2 fi © ©ReassemBty PRocepuRES 1, Place magnet housing (L) on shat 2. Place bearng shield on shat, raised face of shield toward bearing and beveled edge of shield toward magnet hous- ing, NOTE: Lubricate bearings with one or two crops of silicon oll in open face of bearings (see Recommended Lubricants Page 20), 8. Downstream bearing (K) should be placed on shaft with shield side toward rragret housing. 4, The inner and outer bearing spacers are placed on shatt, 5, The upstieam_ bearing (K) is placed on shaft with open side toward spacer. 6, Thread castle nut onto shaft to line up cotter pin hole, Apply 8-10 in.-b. torque, 7. Insart cotter pin ard Bend ends around and back into nua, Be sure cotter pin does not protrude beyond nut cases 8. Plece look washer on magnot housing (L) with tang Inserted in one of the slots. NOTE: If using new lock washer sée instructions in Figure 23, 9. Screw rotor hub (H) and magnet housing (L) tegother. Slat in nub should be positoned over fiaitenied tang, bend tang into slot, Hold coi housing and rotate rotor hub and magnet housing. Assembly should rotats freoly. FIGURE 25 410. Ineert rotor shatt coll housing (N) into inner housing (C}. ‘A pin in the inner housing is to engege the slot on the rotor stat & coil housing 1. Ingert oll tube (S) thru holes in inner housing (G} end into fol in shaft-coil Housing (N). instal and tighten ol tube sorows. acaskedFIGURE 27 12 Insert coils into coil housing (N) with coil tip on bottom. Replace coil hold down bracket. {Pol Te Housing Coll Tip Hole Col Tip (Coll Hod ‘Down Bracket Pan Head Rotor Shait Coil Housing (N} Shotted Serow 13, Replace coil caver tube assembly (0). Tighten capscrem(s) on back. 14, Place rotor (J) on hub (H) with inner housing (C) on its ‘back, fine upstot in hud with allonment pin in rotor and Slide rotor onto hub. FIGURE 28 Helical Blad Rotor () 5 Shai¥/Coil Housing (N) Inner Housing (C) Rotor Hub (H) 15, Place retainer ring on hub (H). Be sure retainer ring is seated in groove on hub. &INSTALL INTERNAL ASSEMBLY NOTE: Before instaling internal assembly, a spin test may be desirable, depending on the reason for disassembly, ‘Also, check “O” rings for proper seating and lubricate upsiream and downstream faces of inner housing 1. Place internal assembly in meter dedy with rotor iac- ing upstream. 2. With piocup coll tubing stiaight up, press internal assembly into postion, making sure to engage locat ing pin in bottom of body with siot in bottom of inner housing. Inner housing should snap into place so that ithas approximate alignment with inner body pikirg (Figure 29) “geen on FIGURE 29 3. Insert coil wires though hole in cover plate (B) wile placing cover plate over meter body. Check for slear- ance belween body and cover plate. Cover plate should rest on cover flange "0" ring. Install andl fight- en cover plate ruts (Figure 30). (14) ee ae ee 4, Foed coll wires through pipe threaded end of Swagalok male connector (F) Slide Swagelok fiting over coll cover co! wire tube, Tighten Swageiok male connector (F) pipe threads 10 cover plate 5, Install Zytel furruls, small outside diameter end first, over ‘col wire tube and position inte Swagelok iting (F). Install ‘Swagelok nut (R) and tighten fingerctight. If naw tubing and furruls are being used , tighten 11/4 tums past fin- ger-tight. If previously tightened tubing and furruis aro being used, tighten 1/4 turn past finger-tight (Figure 31), 6. Piave boss spacer (E), with "O" nngs installed on top and: botiom, on cover piate around Swagelok fing. ug coll wire comnectexs into pins on bottom o boss Red coll wires to pins marked 1, White coil wires to pins maiked 2. Place bass (£) on top of css spacer while positioning coil wires inside boss spacer. Insial and tight- en bess capscraws, Replace preamp housing on mete’ and connect the pre amp wres. See wiring dagram in installetion section. install preamp nousing cover Repressurize meter using procedures outlined in installa tion section.System TROUBLE SHOOTING LRN For Daniel Gas Turbine Meters, Totalizers and Preseuro and Tomporature Traneduosra the following is an eld in isolating probeble causes of malfunction and discregancies in gas turbine meter measurement systerrs: — Rate Meter System A — System Calioration Fector Ronnie? —Tetalizer Flow _— Gas Turbine Meter NO REGISTRATION FIGURE 33 gaseave | 4) isTorauizea power oF? |NO | switch To rest posimion. [YES ,| SMITCHTO OPERATE FOSTTON Ly ROFF? INO | of ISSYSTEN WIRED CORRECTLY? Soralizer | >] arise oetecrie SdesToUEEn oneOe SSrSTEM WED CORRECTIN? nereaTo TOTALZER MANUAL 9 YES, ‘ORREPLACE TOTALIZER REPLACE ruse DaTeaNine REPAIH CAUSE, FEFERTO TOTALIZER WANUAD) ‘OR SUBSTITUTE TOTALIZER VES Ir (CORREGT WIRING ERROR, SOEs TOTALIZ=R OPERATES CORRECTLY? uo] IS TURBINE METER SIGNAL PRESENT ar TOTALIZER INEUT? USING OSCILLOSCOPE — 12.15 VOc PEAK TO PEAK SQUARE WAVE “OR VOLT NEVER? YOGRUS re IS TURBINE METERSIGNAL PRESENT ATOUTPUT OF PREAMP? IS THERE PROPER INPUT VOLTAGE TO PREAMP? AEFER TOPREAMP WIRING SCHEMATIC. ie CLELAND. check conrwiut oF con rem Ace ansMssion) | hci ucten’ cag ANOOR Powe soa : ve KO eae) IFERARES, AES isRoron wuaninc? ves asiuTe pea er ace No. Seen Beene cian ATOUTPUT OF PREAMP? TOTALIZER: REPLACE COIL, ‘CHECK 70 BE SURE (COL PICK UB IS PROPERLY INPLAGE IN COIL HOUSING. (See ASSEMBLY PROCEDURES)TOTALIZER COUNTS TOO LOW FIGURE 34 oesenve AEFER TO PROGRAM ATA FORM eaten PgniSonneer srcten eacron io GhECK FIELO YanING check AcPOWER (LOWPOWER WiLL CAUSE PLACE READ-OuT IN TEST AND CHEOK SENET SRNS | IPRS ROonofcounts. couwT Lp] riTeaHaL COMBUTATICN (pROGRRNE EgERECTNGeALLanicn >] INTERMITTENTLY OM IFREGUCAALY SHeon IS SROGRAMoNEeC Ox? ves SUBSTITUTE OR PeRALLEL INSURE 6000 PIFING PRACTICES ARE piacconc | | Strcuaerorauzer- PES UStcln Groen Te soo Swat conmectec? UBstaeaior Meter [DOES OSCILLOSCOPE SHOWEVEN QUTPUTRULSE FROM PREAMP? REPLACE TOFALIZER, IS THERE PROPER INeUT, YOUIAGE TOPREAME? REFER TOPREAME WIRING SCHEMATIC. (i2to 19+ Voo PEAK IS SIGNAL Leven ADEQUATE? le NO SUBSTITUTE PREAMP SUBSTITUTE. TOTALIZER SOrean) ie J INTRODUCE SIGNAL AT TOTALZER. FAON SQUaRe WAVE GENERATCR a OES TOFALIZER COUNT was sae ye senenson : ae eareSeEEEEES eae OF SANE FREQUENCY AS METER EVENLY AND CORRECTLY? REPLACE NES MAGNET HOUSING ASSEWBLY: CHECK TOBE SURE CoM PERURIS PROPERLY eee ASSEMBLY Aewove wtennace. ane IN TERRACS: TeeanvwBencroren 2A. PROCEDURES i INSPECT BEARINGS, GCUNTING OccUR? IrTOTALIZER COUNTS TOO HIGH FIGURE 35 AEFER TOPROGAAM DATA FORM FOR CORRECT SYSTEM FACTOR No, PLAGE READ.OU7 IN TEST AND SERVE, (CHECK FELD WIRING SCHEMATIC. CHECK INTERNAL. COMBUTATION [YES,] Lace Back TOTALZeR FORCORRECTINSTALLATION. [>>] (PRUGHAN CHECK, IS. [>] Iworenarion, PROGHAM CHECK OK? INSURE THERE ISNO SOURCE OF withoscioscore are [4 YES} aLock in TURBINE METER BULSATIONOR SWIRL UPSTREAM NOISE SIGNALSPRESENT? [#——] STOTALIZER COUNTING? OF METER a REFEA TO TOTAIZER MANUAL INSURE GGOD GROUNDING. | SOLATE TURBINE METER EROM CASUBSTITUTE TOTALIZER, PRACTIOSS ARE USED FORTHE -—b| PRACTICES ARE USED F NOISE SOURCE OF REDUCE NOISE ie TOTALZER IS IN GINTY OEHEAVY MAGHETIC=IELD, MOVE TOBETTERLOCATION,continued SYSTEM TROUBLE SHOOTING System B |X Tetalizer Rate Meter EEE |— System Calibration Factor FIGURE 38 a——() Gas Turbine Meter NO REGISTRATION —FiGuRE 37 OBSERVE ISTOTALIZER POWER OFF? [NO 4] switctiTo TEST POSITION. [YES 4] SMITSHTG GPERATE ROSITICN, Prat eEe | Ga RUSE EERE” [>| SUFORESA CREO | OBRYSTEMMRED CORRECTLY? VES Pp CORREGT WlaNG ERROR NO| DOES TOTALIZER OPERATE COARECTLY? REFER TO /roTaLizeR MANUAl) ORSUBSTITUTE TOTALIZER, IS TURBINE METER SIGNAL PRESENT AI TOTALZERINPUT? VOLTAGE FROM PRESSURE |, YE Gane SNe tlascone Sas voc FEAR TOPEAK SUUARE Wave AND OR TENPERATURE SSO eR coRNS lg ISTHERE PROPER NUT INO] VOLIAGE TOPREAWE? erER ee IS TURGINE METER SIGNAL PRESENT AT OUTPUT OF PREAMP? TOPREAMP CONNECTION YES. TOTALIZER CONSUT chEcKconTINUITY OFCOM.) /yauy OER open USING VOLTMETER, IS POWER SUP>LY. THERE 1509-1800? OR SUBSTITUTE TOTALIZER Yes) NO no IS ROTOR TURNING? ie ‘SUBSTITUTE PREAWP. [No ISSGNAL PRESENT. ATOUTPUT OF PREAMP? BEPLACE INTERNALS ‘CHECK 70 BE SURE (Colt PICK-UPS PROPERLY. INPCAGE IN COIL HOUSING. (SEE ASSEMBLY PROCEDURES) (3)OBSERVE YoraLzeR I TOTALIZER COUNTS TOO LOW FIGURE 38 REFER TO PROGRAM DATA FORM FOR CORRECT SYSTEM FACTOR, Lo 20S OSCILLOSCOPE SHOW EVEN OUTPUT PULSE FRON PREAMP? REPLACE TOTALIZER, CHECK FIELO WIRING CHECK AC POWER. (LOWPOWERWILL CAUSE LACE READ-OUTIN TESTAND CHECK SCHEMATIC FOR TGTALZERTO DROP SOUNTS. COUNT INTERNAL COMPUTATION /PROGRAM CORRECT INSTALLATION, >] NTEAMITTENT.Y OF FPIEGULARLY (CHECK) IS PROGRAM CHECK OK? ves NO PLAGE BACK. ‘SUSSTITUTE OR PARALLEL [ve INSUBE GOOD PIPING PRACTICES ARE INOPERATION [—| IS TROUBLE TOTALIZER, USED IN ORDER TO AVOID SWIRL CORRECTED” UPSTREAM OF METER i CHECK OF CALIBRATE PRESSURE ANDIOR — TEMPERATURE TRANSDUCERS. LOW PRESSUREOR HIGH TEMPERATURE READINGS WILL CAUSE LOW REGSSTRATION, IS THERE PROPER INPUT VOLTAGE TO PREAMP? REFER TO PREAME WikING SCHEMATIC. No. See Uaccane t rece Sea coun i t Weenie on BOG en SSE REEONE eee | >] MERUMGEEREE REPLACE INTERNALS. Ic REPLACE ee aren ata TRANSMISSION Pear fo pent oces nOres COUNTING OCCUR? WITH SQUARE WAVE GENERATOR Ie REMOVE INTERNALS. ARE BLADES? THERE ANYMSSING ROTOR No. SUBSTITUTE, TOTAL ZER REPLACE MAGNET HOUSING ASSEMBLY INSPECT BEAFINGS. CHECK TOBE SURE. COL FICK.UP IS PROPERLY INPLACEIN COIL HOUSING. (See ASSENELY PROCEDURES)TOTALIZER COUNTS TOO HIGH FIGURE 39 FIEFER TOPROGAAN DATAFORM FOR COARESY SYSTEM FACTOR no PLAGE READ GUTINTEST »ND opsenve crecrnecowmicoouemanc |_| GHeERintensAL coMPutatiON |g} pLacepack ForaueR FORGORREeY INDTALLATION thacenay cneck) NOPERRON PROGRAM CHECK 0? AEG On GALIOPATEPSESDUFE AND'OR winoscutoscoreare |, Yes] Block runame weren [No_,| TEMPERATURE fRaNeDUCER HOH NOBSSERAESERESARE, SS] SYotalzeeeouiner FF) pacosuncon vo TewPenaTUnc READINGS IEE GAUSEHICHAEGIeTHATION) ¥ INSURE BooD GROUNDING aA RRERSON INSURE THERE Ig NO SOURCE OF Seachicegare Ugenronte | —>| e Autehnow on Shins ursreane PRACTICES APE USED NSISE SGURCE'GA REDUCE NOISE. uusarion i ¥ EJOILZERIS MONTY Recon TO ronUceu MaMa OF HEAVY MAGNE TICFEL, OreuaernuTeTorAuzes OILING INSTRUCTIONS NOTE: All meters should be lubricated prior to start up. Mrausalseau cn eeu 1,Close valve & remove cap slowly 2.Fill reservoir with recommended oil | 3.Replace cap & Tighten securely 4.Slowly open valve to allow drainage 5.Close valve Gceuisna kaescesihd Loz- Mil Spec IL-L-6085A Viscosity a 100" F = 11.5 centstokesmperature Limits Oto +22 Pressure Range Glass 125 te 900, Linearity ‘Over stated range United Range a 200% epeatabiity: ‘Avan aint in the stated range 49.1% Overrange Materials ‘Meter bogy Flanges Rotor Ball beatings Petup coi ‘2594 over maximum Now ior ‘hort periods only 4° thru 6 availale in alunioum, bogy ard tianges 4 thru 12" - Carton steal Carbon stool Auminum Sianiegs steo! 1500 - 1700 os inductance type in slainloes steal housing "Remote mount elacroniss above 150" F Cer rete eed ‘4° (400 mm 90 | 6 (150 mm} 180 | ‘8 (200 mm) zi 2 (300mm) 350 GAS TURBINE METER OUTPUT Rem aeerocsgy Dea TRANSFER PROVER Transfer proving consists of motor calibration by means of @ transfer or master meter: in transter proving the master meter and tho tost moter are pipod in sories. A selected volume of gas is simultaneously oassed through both meters and their registration is ebsorved The observations (registrations) are then corrected tor any temperature end pressure cifferences between the wo meters. A percentage error is determined tor any flowing conditions by instaling the masiex meter in the dipeline with the test meter oF at atmospheric condtions by installing the test meter in series with the mastor metor and utlizng a portable blower to provide the volume ‘hrough the two meters. Three devices which can be used as master meters in transfer proving are the gas turbine meter, rotary meter and the orifice meter. OF the three devices, the master 2s turbine meter provides a system that is simple, accurate, repeatable, fesi and requres less additional instrumentation CRITICAL FLOW PROVERS—ORIFICE / VENTURI A critical flow prover 's a constriction type flow meter in which the phonomencn of ertical fow ovcurs ae the gas Velocity in the throat ot the meter is accelerated to equal the velocity of sound in the pipe at operating conditions. Citical flow provers are of two types, the critical low orifice prover and the critical flow venturi prover. The critical low prover test method has the advantage of the meter being tested under the samo conditions and configuration that it normally operates, The critical flow orifies prover is used to test gas lurbine meiers a! operating pressure of 16 psig or more. flow is passed through the meter and the orifice, then discharged into the atmosphere. The critical flow venturi prover also is used to tast gas turbine meters at 15 psig of more. The venturi is insialed as anindine' device so that gas tlows through the meter, through the ventuti then back into the pipeline. There is To loss of gas due to venting, no high noise levels and no hazardous conditions. The venturi outle! section designed to recover 90-98% of the critical pressure loss. (24)a Vv i NEL Daniel Measurement and Control Houston, Texas, USA, Telephone: (713) 467-6000, Fax: (713) 827-3880 Calgary, Alberta, Canada, Tolophono: (408) 279-1879, Fax: (403) 296-1337 ‘Swinton Grange, England, Telephone: +44-1 653-695951, Fax: -44-1653-600425 ‘Singapore, Telephone: +65-5380498, Fax: +65-5386210, OFFICES AND REPRESENTATIVES WORLDWIDE wow. danielind. com (210, amet ners BAMIEL — congnteosva onc use Mapes me netiecegeinanie id nenurg poy patina