KENR8398-09

Component Locations March 2018

Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Brake (ACC1) 291-1546 1 I-5
Accumulator Gp - Brake (ACC2) 291-1546 2 I-14
Accumulator Gp - Steering 308-2856 3 F-11
Left Side, Center of Chassis, Inside of Frame
Breather 157-7911 4 D-7 31
Connector - Orifice 311-6676 6 G-4, G-5
Cylinder Gp - Telescoping, Hoist 295-5708 7 H-13 67
14

(Dimensions: 48 inches x 35 inches)

Filter - Oil, Adv Eff., Breather
Filter Gp - Case Drain
4T-6788
290-2569
8
9
D-5
D-7 S2 35
Filter Gp - Fan / Steering Return 339-9706 10 A-5
Filter Gp - Oil, Brake 290-2567 11 F-5 61

KENR8398-09
Filter Gp - Oil, Hoist / Brk Cooling 339-9702 12 I-9
34 J1 J2
Fitting - Orifice
Fitting - Orifice
8X-7851
8X-7851
13
14
G-4
F-8
S1 35
Fitting - Orifice 8X-7851 15 E-11
Motor Gp - Fan 240-7790 16 E-9
17 I-8 47
793F Off-Highway Truck
Pump / Motor Gp - Brake Release 5T-1060
Pump Gp - Fan / Steering 291-7263 18 B-9

Hydraulic System
Pump Gp - Hoist / Brake 310-4846 19 F-6
Pump Gp - Metering (HMU) 9T-1318 20 C-2 60
Screen - Pmp Brng Flushing Return 247-8298 21 C-7
Screen Gp - Hoist Lines 6E-5472 22 H-10 SND1-131
Slack Adjustor Gp - Front 205-0560 23 G-2
TRACTION CONTROL 20 SSP1-985
Slack Adjustor Gp - Rear 205-0560 24 G-14
Valve Gp - Brake Soft Underloader 397-8133 71 H-7
Valve Gp - Check 332-7350 25 C-7
Valve Gp - Check 6E-4701 26 I-5
Valve Gp - Check, Brk Rel Pump 123-4750 27 I-8 K2 K3

36 Page,
Valve Gp - Check, Brk Rel, El Pump 123-4750 28 I-14
Valve Gp - Cntrl, Hoist / Brk Cooling
Valve Gp - Makeup
356-5705
183-7170
29
30
I-12
E-9
VIEW A-A 3 48
Valve Gp - Sol / Mnfld 198-6577 31 F-8 VIEW A-A
Valve Gp - Sol / Rlf, Str Acc. 272-9849 32 E-11
Valve Gp - Steering 9T-8931 33
Mechanical Drive (Hydraulic Arrangement 278-8418)
F-3
33 32
Control Gp - Foot Brake 315-5037 34 I-13
Cylinder Gp - Steering 9T-8912 35 F-3
Filter Gp - Oil, RAX 333-6434 36 G-13
E
Manifold Gp - Control, RAX 299-3258 37 F-12
Motor Gp - Brake Cooling 198-6041 38 C-4 23 I1
Motor Gp - RAX
Pump Gp - Brake Cooling
202-9940
197-8885
39
40
D-12
C-5
A 62 15
Pump Gp - RAX
Screen As - Hydr. Oil Cooler
341-4837
149-2754
41
42
D-12
I-9
21
© 2018 Caterpillar, All Rights Reserved Printed in U.S.A.
Tank Gp - Hydraulic 288-5701 43 B-5
K4
Valve / Mtg Gp - Cntrl, Brks, Std Whl 371-4190 44 H-4 K1 STEERING CONTROL
Valve / Mtg Gp - Cntrl, Brks, XL Whl 371-4191 45 H-3
Valve Gp - Relief, Brake Oil Cooler
Valve Gp - Traction Control
6E-5855
222-4744
46
47
D-5
I-7
46
Attachments 17 53
Accumulator Gp - Steering (PED) 348-9270 48 F-11
FLUID POWER SYMBOLS
Cooler Gp - RAX Oil Cooler 320-8196 49 G-11
Motor Gp - RAX Oil Cooler Fan 307-1504 50 G-11
54 BASIC COMPONENT SYMBOLS

Plug As - Rear Axle Cooler 242-7114 51 D-8 MAIN AUX

Left Side, Center of Chassis PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Valve Gp - Press. Rdc, Rad Fan Cntrl 389-1181 52 D-9
27 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Misc. Ref.
B 40
Orifice 219-8800 69 I-5 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT

71
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Orifice 219-8800 70 I-4
69 57 45 44 56 26 2
COMPENSATED)

Core As - Oil Cooler, Brake 53 J-8 24 38 G VALVES

290-2729
12
VALVE ENVELOPES VALVE PORTS

Core As - Oil Cooler, Brake 336-9641 54 J-9

Core Gp - Oil Cooler, Steering 199-6683 55 A-8 I2 H
Sensor Gp - Press., Brake Pump 221-3405 56 I-5 64 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Sensor Gp - Press., Brk Acc. (ACC1) 221-3405 57 I-5

K6 42 AB
CONTROL VALVES
A B
CHECK VALVES

Sensor Gp - Press., Brk Acc. (ACC2) 221-3405 58 I-13

P T P T
BASIC SPRING SHUTTLE PILOT
Sensor Gp - Press., Differential Oil 221-3415 59 F-12 NORMAL POSITION SHIFTED POSITION INFINITE POSITION

K8 28
SYMBOL LOADED CONTROLLED

Sensor Gp - Press., Rr Brk Oil, LH 221-3410 60 I-7 FLUID STORAGE RESERVOIRS

Sensor Gp - Press., Rr Brk Oil, RH
Sensor Gp - Press., Steering Acc.
221-3410
221-3405
61
62
E-9
E-11
1
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Sensor Gp - Press., Steering Pump 221-3405 63 F-8
MEASUREMENT ROTATING SHAFTS
Sensor Gp - Speed, Clng Pmp Drive 64 C-5
Sensor Gp - Speed, Fan
186-0131
186-0131 65 H-7 6
Switch As - Press., Serv. Brake (Frnt) 128-5091 67 G-4 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Switch As - Press., Serv. Brake (Rear) 128-5091 68 G-6 COMBINATION CONTROLS

Tap Locations
Pressure, Sampling and Sensor SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

MANUAL CONTROL SYMBOLS

Tap Schematic
Description
Number Location
Brake Pump Filter Outlet Pressure R F-5 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Brake Pump Pressure N F-6

Case Drain Return Filter Pressure P2 C-7
J3 J4 K5 K7 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

Front Slack Adjuster Pressure I1 G-1

Front, Left Parking Brake Release Press. J1 J-1 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Front, Right Parking Brake Release Press. J2 D-1 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Hoist Control Pilot Pressure L1 H-11

Hoist Control Pilot Pressure
Hoist Pump 1 Pressure
L2
M1
G-11
F-6
P1 13 70 58 R 11 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

Hoist Pump 2 Pressure M2 F-6
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
Left, Front Wheel, Brake Cooling Input Press. K1 J-2 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

Left, Front Wheel, Brake Cooling Output Press. K2 I-1

UNIDIRECTIONAL UNIDIRECTIONAL
Left, Rear Wheel, Brake Cooling Input Press. K5 J-13
Left, Rear Wheel, Brake Cooling Output Press. K6
S1
I-14
I-7
SERVICE and PARKING BRAKES BRAKE COOLING BRAKE CONTROL BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION
Left, Rear Wheel, Traction Pilot Pressure
Purge Point for Comissioning P1 H-3
Radiator Fan Pressure F D-9
RAX System Pressure Q E-12
Rear Slack Adjuster Pressure I2 G-14
Rear, Left Parking Brake Release Press. J3 J-14
Rear, Right Parking Brake Release Press. J4 B-14
Right, Front Wheel, Brake Cooling Input Press. K3 E-2
K4 D-2
Right, Front Wheel, Brake Cooling Output Press.
Viewed from Rear and Above ELECTRICAL SYMBOLS TABLE
Right, Rear Wheel, Brake Cooling Input Press. K7 C-14
Right, Rear Wheel, Brake Cooling Output Press. K8 B-14 8 HYDRAULIC SYMBOLS (ELECTRICAL)

Right, Rear Wheel, Traction Pilot Pressure S2 H-7

G
M
Secondary Retract Accumulator Pressure H I-5
Service Brake Acummulator Pressure G I-4
SOS, Brake Actuation C I-6
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
SOS, Hoist and Brake Cooling B I-9
(FLUID) (GAS / AIR)
SOS, Strg, Fan, Drive A
E
E-10
E-3 50 49 22
Steering Accumulator Pressure
Steering Pump Pressure D F-8
Supply Pump Pressure P3 C-9 Fan Steering
18 M2 M1 N PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
L2 Pump Pump (ADJUSTABLE) SWITCH

Viewed From Front 59

55 29 ELECTRICAL SYMBOLS (ELECTRICAL)

63 L1 T

51
4 PRESSURE
SWITCH
TEMPERATURE
SWITCH
LEVEL
SWITCH
FLOW
SWITCH
D
WIRE NUMBER IDENTIFICATION CODES

10
31 Q ELECTRICAL SCHEMATIC EXAMPLE
CURRENT STANDARD
HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD

43 Pump Hoist Brake

19
HARNESS IDENTIFICATION CODE THIS EXAMPLE

7 P3 Drive Pump
INDICATES WIRE 135 IN HARNESS “AG”
Pump WIRE

CIRCUIT NUMBER

39 41 36 37 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

7 CIRCUIT NUMBER
IDENTIFICATION
WIRE
COLOR
WIRE GAUGE
325-PK

PREVIOUS STANDARD
25 9 P2
WIRE WIRE COLOR

F 30 16 65 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)

IDENTIFICATION

FAN CIRCUIT RAX OIL COOLER HOIST CONTROL HYDRAULIC OIL TANK PUMPS and DRIVE
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

K5 K1
J3

J J1 J
(54) CORE AS - OIL COOLER
BRAKE: 336-9641 (53) CORE AS - OIL COOLER (1) ACCUMULATOR GP
(Dimensions: 48 inches x 35 inches)

BRAKE: 290-2729 BRAKE (ACC1)

(Extra Retarding Only) 291-1546
(2) ACCUMULATOR GP
LEFT REAR (28) VALVE GP - CHECK BRAKE (ACC2)
BRK REL: 123-4750 291-1546
B (60) SENSOR GP (26) VALVE GP
KENR8398-09

PRESS. RR BRK OIL, LH CHECK: 6E-4701

(29) VALVE GP - CONTROL SOS (27) VALVE GP 221-3410 LEFT FRONT
HOIST / BRK COOLING: CHECK BRK REL
247-1437 EL PUMP: 123-4750 S1 G
K6 (56) SENSOR GP
(57) SENSOR GP - H PRESS. BRAKE PUMP
221-3405 (70) ADAPTER K2
(12) FILTER GP - OIL (42) SCREEN AS PRESS. BRK (Acc1) 319-8800
HOIST / BRK COOLING
339-9702
HYDR. OIL COOLER
149-2754
C 221-3405
(69) ADAPTER (58) SENSOR GP
319-8800 PRESS. BRK (ACC2)
(Extra Retarding Only)
221-3405
I I

HOIST

ACC2
DUAL STAGE

ACC1

PS2

TCS
PS1
RV1

RAX

BCD
SIGNAL SPOOL
HIGH PRESS.
PS3

M
RLF
SV3
LE1
SQ1
(34)CONTROL GP
MAIN RELIEF T2 FOOT BRAKE
LOW PRESS.
RLF
DUMP SPOOL
(22) SCREEN GP S2 SV2 315-5037
HOIST LINES (47) VALVE GP (65) SENSOR GP PR1
6E-5472 TRACTION CONTROL PRESS. RR BRK OIL, RH FL1

222-4744 221-3410
(17) PUMP / MOTOR GP
OR1
36 Page,

BRAKE RELEASE
OR1
5T-1060
CV1 CV2
TSB
P A

L1 TANK
T1
T

PLUG1
HF1 SV1 HF2
PD2 PD3 HF3
H PD1 H
SIGNAL
ORIFICE #2 ROD END VENT
SLOT ACROSS 0R3 0R4
0R7 0R8
STEM
SIGNAL
ORIFICE #1 COUNTERBALANCE
0R5 0R6
0R2 0R9
P1
VALVE CARTRIDGE (71) VALVE GP SH1 SH2

BRAKE ACCUMULATOR PB (23) SLACK ADJ GP

(7) CYLINDER GP CHARGE UNDERLOADER FSB
FRONT: 205-0560
TELESCOPING
HOIST: 295-5708 L2 397-8133
PS5 R SUPPLY PS4 F
(24) SLACK ADJ GP
REAR: 205-0560 (6) CONNECTOR
(13) FITTING ORIFICE: 311-6676 (6) CONNECTOR (44) VALVE / MTG GP - CONTROL BRAKES
ORIFICE
ORIFICE ORIFICE: 311-6676 (STD WHL): 285-5630
A.C. ONLY
8X-7851 (13) FITTING ORIFICE (45) VALVE / MTG GP - CONTROL BRAKES
(68) SWITCH AS - PRESS.
I2 SERV. BRK (REAR)
A.C. ONLY: 8X-7851 (XL WHL) NOT SHOWN: 283-9559

Spool sections by color = A.C. ONLY: 128-5091

RAISE HOLD SNUB FLOAT LOWER
R
(67) SWITCH AS - PRESS.
G (49) COOLER GP - SERV. BRK (FRNT) G
RAX OIL CLR 128-5091 I1
320-8196

(36) FILTER GP (35) CYLINDER GP - STEERING

OIL, RAX: 333-6434 9T-8912, 205-0560

(31) VALVE GP
SOL/ MNFLD
198-6577

(50) MOTOR GP
CL CR (33) VALVE GP
RAX OIL CLR FAN (14) FITTING
307-1504 ORIFICE 8X-7851 STEERING
(11) FILTER GP 9T-8931
F (63) SENSOR GP F
(59) SENSOR GP ACCUMULATOR GP OIL BRAKE
PRESS. STEER ACC.
PRESS. DIFF. OIL STEERING (PED) 290-2567
221-3405
(19) PUMP GP
(51) PLUG AS 221-3415 (48) 308-3556, (3) 308-2856
SW N M1 M2 HOIST / BRAKE L R
REAR AXLE CLR A 310-4846
242-7114 P

TO
MECHANICAL FAN / STEERING
D PUMP DRIVE PUMP P
(15) FITTING
ORIFICE: 8X-7851
K3

(37) MANIFOLD GP
CONTROL RAX: EF
299-3258
T

E (62) SENSOR GP (61) SENSOR GP E

PRESS. STEER ACC.
Q 221-3405
SPEED, FAN: 186-0131 HP LS HT

(32) VALVE GP - SOL / RLF

A (30) VALVE GP
MAKEUP: 183-7170
STR ACC.: 272-9849
RIGHT FRONT
E
F

(16) MOTOR GP
FAN: 240-7790
K4 J2
(8) FILTER OIL
D (4) BREATHER BREATHER: 4T-6788 D
157-7911

(52) VALVE GP -
PRESS RDC. RAD. (9) FILTER
FAN CNTRL: 226-0835 CASE DRAIN
290-2569

(46) VALVE GP
RELIEF BRAKE
OIL COOLER U B M1
6E-5855
(39) MOTOR GP -
FINAL
DIFFERENTIAL RAX: 202-9940 (20) PUMP GP
DRIVE
METERING (HMU)
(25) VALVE GP 9T-1318
(41) PUMP GP -
RAX: 214-1555 P3 CHECK: 332-7350
P2 (40) PUMP GP
BRAKE COOLING (38) MOTOR GP -
197-8885 BRAKE COOLING
C 198-6041 C
REAR AXLE BANJO HOUSING SUMP
(64) SENSOR GP - SPEED
SEE POWERTRAIN SCHEMATIC COOLING PUMP DRIVE
186-0131
T1 T2 R G2 A Ma SL Mb B G1 R T2 T1 U2
(21) SCREEN -
PUMP BEARING
K7 FLUSHING RET.:
247-8298

Qmin Qmax Qmax Qmin

TO
MECHANICAL
(43) TANK GP
DRIVE
HYDRAULIC
288-5701 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
LINE PATTERNS
BRAKE RELEASE PUMP AND CIRCUIT
B HOIST PUMP AND CIRCUIT
B
M1 S M1 U1 L1 Pressure Line STEERING CIRCUIT
RIGHT REAR SUPPLY LINE
Pilot / Load Sensing Pressure FAN PUMP AND CIRCUIT
(18) PUMP GP BRAKE PUMP AND CIRCUIT
FAN / STEERING Drain / Return Lines
SUPPLY PUMP AND CIRCUIT
PARKING BRAKE CIRCUIT
291-7263
REAR AXLE LUBE PUMP AND CIRCUIT
Component Group DRAIN / RETURN LINE
DRAIN / BRAKE COOLING
(55) CORE GP - OIL COOLER
STEERING: 199-6683
Air Line
K8 J4
CALLOUTS
(10) FILTER GP YY Taps (Pressure, Sampling, Sensor - by letter)
FAN/ STEER RETURN
339-9706 Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number

A A

THIS SCHEMATIC IS FOR THE 793F OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM

MEDIA NUMBER: KENR8398-09
SCHEMATIC PART NUMBER: 278-8439, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter

BRAKE SYSTEM, STEER AND FAN, HOIST AND BRAKE COOLING, MECHANICAL DRIVE: RM757 and RM952
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1