Beruflich Dokumente
Kultur Dokumente
COVER SCAVENGE
PROBLEM
DETAILS
1> SHOT WT. = 660 Gms.
2> WT AFTER GATE = 260 Gms.
3> RUNNER WT. = 440 Gms.
4> OVERFLOW WT. = 425 Gms.
5> ACTIVE SLEEVE LENGTH = 17.0 cm
6> PLUNGER DIAMETER = 50 mm
7> PLUNGER AREA = 19.6 cm2
8> PROJECTED AREA = 190 cm2
9> AVERAGE WALL THICKNESS = 3 mm
10> FILL TIME = 0.02
10> MULTIPLICATION CYLINDER = cm
AREA = #VALUE! cm2
T W Total
10> GATE AREA = 1.0 8 8
= 1.0 20 20
1.0 8 8
0
TOTAL 36 mm2
0.36 cm2
PROBLEM
DETAILS
1> SHOT WT. = 425 Gms.
2> WT AFTER GATE = 260 Gms.
3> RUNNER WT. = 140 Gms.
4> OVERFLOW WT. = 252 Gms.
5> ACTIVE SLEEVE LENGTH = 20.0 cm
6> PLUNGER DIAMETER = 50 mm
7> PLUNGER AREA = 19.6 cm2
8> PROJECTED AREA = 206 cm2
9> AVERAGE WALL THICKNESS = 6 mm
10> FILL TIME = 0.11
10> MULTIPLICATION CYLINDER = 19 cm
AREA = 283.39 cm2
T W Total
10> GATE AREA = 2.0 15 30
= 2.0 15 30
2.0 15 30
0
TOTAL 90 mm2
0.90 cm2
PROBLEM
DETAILS
1> SHOT WT. = 1300 Gms.
2> WT AFTER GATE = 850 Gms.
3> RUNNER WT. = 375 Gms.
4> OVERFLOW WT. = 75 Gms.
5> ACTIVE SLEEVE LENGTH = 32.5 cm
6> PLUNGER DIAMETER = 60 mm
7> PLUNGER AREA = 28.3 cm2
8> PROJECTED AREA = 384 cm2
9> AVERAGE WALL THICKNESS = 6 mm
10> FILL TIME = 0.2
10> MULTIPLICATION CYLINDER = 21.5 cm
AREA = 362.87 cm2
T W Total
10> GATE AREA = 2.0 30 60
= 2.0 30 60
2.0 30 60
0
TOTAL 180 mm2
1.80 cm2
PROBLEM
DETAILS
1> SHOT WT. = 4650 Gms.
2> WT AFTER GATE = 3100 Gms.
3> RUNNER WT. = 1350 Gms.
4> OVERFLOW WT. = 200 Gms.
5> ACTIVE SLEEVE LENGTH = 48.5 cm
6> PLUNGER DIAMETER = 90 mm
7> PLUNGER AREA = 63.6 cm2
8> PROJECTED AREA = 1050 cm2
9> AVERAGE WALL THICKNESS = 7 mm
10> FILL TIME = 0.31
10> MULTIPLICATION CYLINDER = 22.5 cm
AREA = 397.41 cm2
T W Total
10> GATE AREA = 3.0 50 150
= 3.0 50 150
3.0 50 150
0
TOTAL 450 mm2
4.50 cm2
PROBLEM
DETAILS
1> SHOT WT. = 1950 Gms.
2> WT AFTER GATE = 1285 Gms.
3> RUNNER WT. = 515 Gms.
4> OVERFLOW WT. = 150 Gms.
5> ACTIVE SLEEVE LENGTH = 32.5 cm
6> PLUNGER DIAMETER = 70 mm
7> PLUNGER AREA = 38.5 cm2
8> PROJECTED AREA = 315 cm2
9> AVERAGE WALL THICKNESS = 4 mm
10> FILL TIME = 0.35
10> MULTIPLICATION CYLINDER = 21.5 cm
AREA = 362.87 cm2
T W Total
10> GATE AREA = 2.0 30 60
= 2.0 30 60
0
0
TOTAL 120 mm2
1.20 cm2
PROBLEM
DETAILS
1> SHOT WT. = 24500 Gms.
2> WT AFTER GATE = 17500 Gms.
3> RUNNER WT. = 4500 Gms.
4> OVERFLOW WT. = 2500 Gms.
5> ACTIVE SLEEVE LENGTH = 100.0 cm
6> PLUNGER DIAMETER = 170 mm
7> PLUNGER AREA = 227.0 cm2
8> PROJECTED AREA = 2500 cm2
9> AVERAGE WALL THICKNESS = 5 mm
10> FILL TIME = 0.15
10> MULTIPLICATION CYLINDER = 28 cm
AREA = 615.44 cm2
T W Total
10> GATE AREA = 4.0 60 240
= 4.0 60 240
4.0 60 240
4.0 100 400
TOTAL 1120 mm2
11.20 cm2
PROBLEM
DETAILS
1> SHOT WT. = 1300 Gms.
2> WT AFTER GATE = 910 Gms.
3> RUNNER WT. = 390 Gms.
4> OVERFLOW WT. = 90 Gms.
5> ACTIVE SLEEVE LENGTH = 48.5 cm
6> PLUNGER DIAMETER = 80 mm
7> PLUNGER AREA = 50.3 cm2
8> PROJECTED AREA = 595.3 cm2
9> AVERAGE WALL THICKNESS = 3 mm
10> FILL TIME = 0.14
10> MULTIPLICATION CYLINDER = 21.5 cm
AREA = 362.87 cm2
T W Total
10> GATE AREA = 2.0 25 50
= 2.0 25 50
2.0 25 50
2.0 25 50
2.0 25 50
2.50 cm2
PROBLEM
DETAILS
1> SHOT WT. = 910 Gms.
2> WT AFTER GATE = 630 Gms.
3> RUNNER WT. = 280 Gms.
4> OVERFLOW WT. = 70 Gms.
5> ACTIVE SLEEVE LENGTH = 20.0 cm
6> PLUNGER DIAMETER = 50 mm
7> PLUNGER AREA = 19.6 cm2
8> PROJECTED AREA = 212.3 cm2
9> AVERAGE WALL THICKNESS = 3 mm
10> FILL TIME = 0.59
10> MULTIPLICATION CYLINDER = 19 cm
AREA = 283.39 cm2
T W Total
10> GATE AREA = 1.6 15 24
= 1.6 15 24
1.6 15 24
1.6 15 24
TOTAL 96 mm2
0.96 cm2
PROBLEM
DETAILS
1> SHOT WT. = 260 Gms.
2> WT AFTER GATE = 185 Gms.
3> RUNNER WT. = 75 Gms.
4> OVERFLOW WT. = 0 Gms.
5> ACTIVE SLEEVE LENGTH = 15.5 cm
6> PLUNGER DIAMETER = 50 mm
7> PLUNGER AREA = 19.6 cm2
8> PROJECTED AREA = 146 cm2
9> AVERAGE WALL THICKNESS = 2.5 mm
10> FILL TIME = 0.07
10> MULTIPLICATION CYLINDER = 14 cm
AREA = 153.86 cm2
T W Total
10> GATE AREA = 1.6 8.5 13.6
= 1.6 7.5 12
0
0
TOTAL 25.6 mm2
0.26 cm2
PROBLEM
DETAILS
1> SHOT WT. = 895 Gms.
2> WT AFTER GATE = 630 Gms.
3> RUNNER WT. = 215 Gms.
4> OVERFLOW WT. = 50 Gms.
5> ACTIVE SLEEVE LENGTH = 23.0 cm
6> PLUNGER DIAMETER = 60 mm
7> PLUNGER AREA = 28.3 cm2
8> PROJECTED AREA = 126.75 cm2
9> AVERAGE WALL THICKNESS = 25 mm
10> FILL TIME = 0.41
10> MULTIPLICATION CYLINDER = 19 cm
AREA = 283.39 cm2
T W Total
10> GATE AREA = 1.0 15 15
= 1.0 15 15
1.0 15 15
1.0 15 15
TOTAL 60 mm2
0.60 cm2
PROBLEM
DETAILS
1> SHOT WT. = 7661 Gms.
2> WT AFTER GATE = 5630 Gms.
3> RUNNER WT. = 2031 Gms.
4> OVERFLOW WT. = 124 Gms.
5> ACTIVE SLEEVE LENGTH = 59.7 cm
6> PLUNGER DIAMETER = 110 mm
7> PLUNGER AREA = 95.0 cm2
8> PROJECTED AREA = 420.66 cm2
9> AVERAGE WALL THICKNESS = 5 mm
10> FILL TIME = 0.09
10> MULTIPLICATION CYLINDER = 21.5 cm
AREA = 362.87 cm2
T W
10> GATE AREA = 3.0 90
= 3.0 157
3.0 90
2.0 10
B> SF = 236.94 mm
23.69 cm
Total
270
471
270
20
0
10.31 cm2
wt after gate/2.5*pl.area
Vc*PL.AREA/GATE AREA
DETAILS
1> SHOT WT. = 2100 Gms.
2> WT AFTER GATE = 1500 Gms.
3> RUNNER WT. = 600 Gms.
4> OVERFLOW WT. Gms.
5> ACTIVE SLEEVE LENGTH = 23 cm
6> PLUNGER DIAMETER = 80 mm
7> PLUNGER AREA = 50.24 cm2
8> PROJECTED AREA = 261 cm2
9> AVERAGE WALL THICKNESS = 6 mm
10> FILL TIME = 0.52
11> MULTIPLICATION CYLINDER AREA = 19 cm
= 22.47 cm2
T W
10> GATE AREA = 4.73 18 85.14
= 4.73 20 94.6
4.73 18 85.14
4.73 18 85.14
4.73 20 94.6 mm2
4.73 18 85.14 cm2 5.2976
PROBLEM
DETAILS
1> SHOT WT. = 700 Gms.
2> WT AFTER GATE = 500 Gms.
3> RUNNER WT. = 200 Gms.
4> OVERFLOW WT. = Gms.
5> ACTIVE SLEEVE LENGTH = 23.0 cm
6> PLUNGER DIAMETER = 50 mm
7> PLUNGER AREA = 19.6 cm2
8> PROJECTED AREA = 168 cm2
9> AVERAGE WALL THICKNESS = 3 mm
10> FILL TIME = 0.32
10> MULTIPLICATION CYLINDER = 19 cm
AREA = 283.39 cm2
T W Total
10> GATE AREA = 0.8 20 16
= 0.8 10 8
0.8 20 16
0.8 10 8
TOTAL 48 mm2
0.48 cm2
PROBLEM
DETAILS
1> SHOT WT. = 420 Gms.
2> WT AFTER GATE = 300 Gms.
3> RUNNER WT. = 120 Gms.
4> OVERFLOW WT. = 30 Gms.
5> ACTIVE SLEEVE LENGTH = 15.5 cm
6> PLUNGER DIAMETER = 50 mm
7> PLUNGER AREA = 19.6 cm2
8> PROJECTED AREA = 145.96 cm2
9> AVERAGE WALL THICKNESS = 4.5 mm
10> FILL TIME = 0.12
10> MULTIPLICATION CYLINDER = 14 cm
AREA = 153.86 cm2
T W Total
10> GATE AREA = 1.5 16 24
= 1.5 16 24
TOTAL 48 mm2
0.48 cm2
PROBLEM
DETAILS
1> SHOT WT. = 2800 Gms.
2> WT AFTER GATE = 2000 Gms.
3> RUNNER WT. = 800 Gms.
4> OVERFLOW WT. = Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 100 mm
7> PLUNGER AREA = 78.6 cm2
8> PROJECTED AREA = 706.5 cm2
9> AVERAGE WALL THICKNESS = 3 mm
10> FILL TIME = 0.26
10> MULTIPLICATION CYLINDER = 21.5 cm
AREA = 362.87 cm2
T W Total
10> GATE AREA =
=
PROBLEM
DETAILS
1> SHOT WT. = 6800 Gms.
2> WT AFTER GATE = 4690 Gms.
3> RUNNER WT. = 2110 Gms.
4> OVERFLOW WT. = Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 110 mm
7> PLUNGER AREA = 95.0 cm2
8> PROJECTED AREA = 706.5 cm2
9> AVERAGE WALL THICKNESS = 6 mm
10> FILL TIME = 0.6
10> MULTIPLICATION CYLINDER = 21.5 cm
AREA = 362.87 cm2
T W Total
10> GATE AREA = 2.0 25 50
= 2.0 25 50
0
0
TOTAL mm mm2
#VALUE! cm2
PROBLEM
DETAILS
1> SHOT WT. = 7200 Gms.
2> WT AFTER GATE = 4500 Gms.
3> RUNNER WT. = 2700 Gms.
4> OVERFLOW WT. = Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 110 mm
7> PLUNGER AREA = 95.0 cm2
8> PROJECTED AREA = 640 cm2
9> AVERAGE WALL THICKNESS = 5 mm
10> FILL TIME = 0.63
10> MULTIPLICATION CYLINDER = 22.5 cm mm
AREA = 397.41 cm2
T W Total
10> GATE AREA = 4.0 45 180
= 4.0 95 380
0
0
TOTAL 560 mm2
5.60 cm2
PROBLEM
DETAILS
1> SHOT WT. = 5600 Gms.
2> WT AFTER GATE = 4000 Gms.
3> RUNNER WT. = 1600 Gms.
4> OVERFLOW WT. = Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 110 mm
7> PLUNGER AREA = 95.0 cm2
8> PROJECTED AREA = 535.95 cm2
9> AVERAGE WALL THICKNESS = 5 mm
10> FILL TIME = 0.67
10> MULTIPLICATION CYLINDER = 22.5 cm
AREA = 397.41 cm2
T W Total
10> GATE AREA = 2.0 22 44
= 2.0 50 100
2.0 90 180
0
TOTAL 324 mm2
3.24 cm2
PROBLEM
DETAILS
1> SHOT WT. = 9200 Gms.
2> WT AFTER GATE = 6080 Gms.
3> RUNNER WT. = 3120 Gms.
4> OVERFLOW WT. = 550 Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 110 mm
7> PLUNGER AREA = 95.0 cm2
8> PROJECTED AREA = 949.99 cm2
9> AVERAGE WALL THICKNESS = 6.5 mm
10> FILL TIME = 0.58
10> MULTIPLICATION CYLINDER = 22.5 cm
AREA = 397.41 cm2
T W Total
10> GATE AREA = 2.0 60 120
= 2.0 60 120
2.0 60 120
2.0 100 200
TOTAL 560 mm2
5.60 cm2
PROBLEM
DETAILS
1> SHOT WT. = 9250 Gms.
2> WT AFTER GATE = 6100 Gms.
3> RUNNER WT. = 3150 Gms.
4> OVERFLOW WT. = 450 Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 120 mm
7> PLUNGER AREA = 113.1 cm2
8> PROJECTED AREA = 1165 cm2
9> AVERAGE WALL THICKNESS = 6.5 mm
10> FILL TIME = 0.5
10> MULTIPLICATION CYLINDER = 22.5 cm
AREA = 397.41 cm2
T W Total
10> GATE AREA = 2.0 60 120
= 2.0 60 120
2.0 60 120
2.0 100 200
TOTAL 560 mm2
5.60 cm2
PROBLEM
DETAILS
1> SHOT WT. = 9200 Gms.
2> WT AFTER GATE = 6800 Gms.
3> RUNNER WT. = 1200 Gms.
4> OVERFLOW WT. = Gms.
5> ACTIVE SLEEVE LENGTH = 47.7 cm
6> PLUNGER DIAMETER = 110 mm
7> PLUNGER AREA = 95.0 cm2
8> PROJECTED AREA = 1382.73 cm2
9> AVERAGE WALL THICKNESS = 5 mm
10> FILL TIME = 0.45
10> MULTIPLICATION CYLINDER = 22.5 cm
AREA = 397.41 cm2
T W Total
10> GATE AREA = 2.0 26 52
= 2.0 26 52
2.0 26 52
2.0 26 52
TOTAL 208 mm2
2.08 cm2
5 3 65
cm 0.00 0.00
481793094.xlsFILL TIME
MULTIPLICATION CYLINDER ID & AREA
MACHINE NO. Injection Piston DIA InjectionCyli. Area Multiplication Cylinder ID Multiplication Cyli. Area Injec. Press. Ratio Metal press.ratio
78.50
FILL TIME
4 80 50.24
5 90 63.59
6 97 73.86
7 100 78.50
8 110 94.99
9
PLUNGER AREA
2 65 33.17
3 70 38.47
4 80 50.24
5 90 63.59
6 97 73.86
7 100 78.50
8 110 94.99