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DOI: 10.1111/clr.13297
ORIGINAL RESEARCH
1
Division of Postgraduate
Prosthodontics, Tufts University School of Abstract
Dental Medicine, Boston, Massachusetts Objectives: The aim of this in vitro study was to compare the accuracy of printed
2
Department of Public Health and
implant casts from digital impressions with two intra‐oral scanners (IOS) to stone
Community Service, Tufts University School
of Dental Medicine, Boston, Massachusetts casts from conventional impressions. The hypothesis was that printed casts would be
more accurate than stone casts from conventional impressions.
Correspondence
Panos Papaspyridakos, Division of Materials and methods: A mandibular stone cast with Kennedy class II edentulism
Postgraduate Prosthodontics, Tufts
was fabricated using two internal connection tissue‐level implants at 30 degrees to
University School of Dental Medicine, 1
Kneeland Street, Boston 02111, MA. each other (Replace Select RP, Nobel Biocare) to serve as master. Digital impressions
Email: panpapaspyridakos@gmail.com
(n = 10) were made with the white light (WL) and Active Wavefront Sampling tech‐
Funding information nology (AWST) IOS. The resultant standard tessellation language (STL) datasets were
Tufts University School of Dental Medicine
used to print implant casts through stereolithography (SLA) prototyping. The con‐
ventional casts (n = 10) were produced with splinted open tray impression technique
and polyether material in type IV stone. The master cast and all groups were digitized
with lab reference scanner. The test groups STL datasets were superimposed to mas‐
ter cast STL in inspection software (Geomagic control 2015) to calculate root‐mean‐
square error.
Results: The conventional, WL IOS and AWST IOS groups had mean values of
53.49 μm (SD 9.47), 108.09 μm (SD 9.59) and 120.39 μm (SD 5.91), respectively. The
Shapiro–Wilk test showed no evidence of nonnormality (p = 0.131) and Levene’s test
showed no evidence of heterogeneity of variance (p = 0.518). The one‐way ANOVA
demonstrated a statistically significant difference (p < 0.001). Tukey’s honest signifi‐
cant difference (HSD) showed statistically significant differences between all groups:
for the comparison of AWST IOS and WL IOS, the p‐value was 0.009, and the p‐val‐
ues of the other post hoc tests were <0.001.
Conclusion: Printed casts generated from digital impressions for partially edentulous
posterior mandibular arches had inferior accuracy to conventional stone casts fabri‐
cated from splinted open tray impressions. The printed casts from WL IOS had better
accuracy compared to AWST IOS.
KEYWORDS
dental implants, digital dentistry, digital implant impressions, implant impressions, partial
edentulous, printed casts, stone casts
Clin Oral Impl Res. 2018;29:835–842. wileyonlinelibrary.com/journal/clr © 2018 John Wiley & Sons A/S. | 835
Published by John Wiley & Sons Ltd
|
836 ALSHAWAF et al.
1 | I NTRO D U C TI O N al., 2016). Regarding implant‐supported prostheses, there are less
available data currently, but there is a constant increase of published
Achieving passive fit of implant prosthesis is identified as an im‐ data on the accuracy of digital impressions with IOS systems, and
portant factor for the long‐term success of implant‐supported fixed the results seem promising for both partially and fully edentulous
dental prostheses (IFDP) (Jemt, 1996; Papaspyridakos et al., 2012). arches (Amin et al., 2017; Basaki, Alkumru, Souza, & Finer, 2017;
Although passive fit is yet to be clearly defined by clinical criteria, Chew et al., 2017; Chia et al., 2017; Lee, Betensky, Gianneschi, &
clinical studies have reported that the acceptable misfit between Gallucci, 2015; Marghalani et al., 2018; Papaspyridakos et al., 2016;
implant platform and prosthesis varies from 59 to 150 μm (Jemt & Papaspyridakos, Rajput, Kudara, & Weber, 2017; Vandeweghe,
Book, 1996; Papaspyridakos et al., 2012). Various factors can con‐ Vervack, Dierens, & Bruyn, 2017).
tribute to misfit of the IFDP, such as the accuracy of implant im‐ The digital impression leads to a Standard Tesselation Language
pression, the master cast fabrication, and the prosthesis fabrication (STL) file. This STL represents a virtual cast that can be used for a
procedures (Papaspyridakos et al., 2014). complete digital workflow or can be used to generate a physical cast
An accurate master cast is directly dependent on the accuracy of through printing or milling (Cho, Schaefer, Thompson, & Guentsch,
the implant impression, among other factors as well (Papaspyridakos 2015; Ender & Mehl, 2015; Joda & Brägger, 2015; Joda, Ferrari, &
et al., 2014). Understanding the impact of these factors allows the Brägger, 2017; Patzelt, Bishti, Stampf, & Att, 2014). Researchers
fabrication of an accurate master cast, which reduces the possibility investigated in vitro the amount of three dimensional (3‐D) devi‐
of framework misfit. The introduction of digital impressions using ations produced in digital workflow from various steps including
intra‐oral optical scanner (IOS) into the fields of fixed and implant scanning, milling implant casts from the STL files, and fabricating
prosthodontics aims to aid in achieving this goal while it carries ad‐ single implant crowns (Koch, Gallucci, & Lee, 2016). Their results
vantages, namely the elimination of tray selection, reduced risks revealed that a cumulative error could be observed throughout
of distortion during impression making, pouring, disinfecting, and the procedure, including the milling of the cast and concluded
shipping to the laboratory, potentially increased patient comfort that there were less 3‐D deviations to fabricate the single crown
and acceptance and finally electronic storage as digital information, through complete digital workflow (Koch et al., 2016). An in vitro
leading to better efficiency and reduced costs (Papaspyridakos et study by Lin et al. compared conventional casts to milled casts for
al., 2014,2018). In a digital workflow for the fabrication of implant partially edentulous posterior mandibular arches with two implants
prostheses, deviations in accuracy (trueness and precision) have in four different angulations. Their results showed that conven‐
been reported when making a digital impression in similar fashion tional stone casts were always more accurate than milled casts
to the conventional approach. A systematic review found that digital (Lin, Harris, Elathamna, Abdel‐Azim, & Morton, 2015). Marghalani
impressions resulted in better marginal and internal fit than conven‐ et al. compared the accuracy of digital vs. conventional implant im‐
tional for tooth‐supported single crowns and FDPs (Chochlidakis et pressions for partially edentulous posterior mandibular arches with
2 | M ATE R I A L S A N D M E TH O DS
2.2 | Group 2: Digital impressions with white light
The flowchart describes the different stages of the study and its de‐
IOS (CEREC Omnicam)
sign (Figure 1). A partially edentulous mandibular cast was fabricated
with two tissue‐level internal connection implants (Replace Select, Scan bodies (NT Trading) were tightened to the Replace Select
Nobel Biocare) to simulate a clinical situation of a partially edentu‐ (Nobel Biocare) implants on the master cast with 10 Ncm
lous posterior mandible (Kennedy class II) to be restored with a 3‐ (Marghalani et al., 2018). Digital impression was taken with WL
unit IFDP. The two implants were at 30‐degree angulation to each IOS and exported as STL file. The process of connecting scan bod‐
other that could only be fabricated in a specialized facility with clear ies and taking digital impression was repeated 10 times to pro‐
acrylic resin (Model Plus Inc., Grayslake, IL, USA). Due to the use of duce 10 STL files from WL IOS. This process was performed by
clear acrylic resin, it was not possible to digitize this cast by digital one operator.
scanning; hence, a stone cast was fabricated using custom open tray,
and polyether impression (Impregum, 3M ESPE) material (Marghalani
2.3 | Group 3: Digital impressions with Active
et al., 2018). The open tray impression copings were splinted with
Wavefront Sampling technology IOS (True Definition)
urethane dimethacrylate‐based visible light‐cured resin (Triad gel)
before the impression was taken. Implant replicas were attached Scan bodies (NT Trading) were tightened to the Replace Select
to the impression copings, and the impression was poured with low (Nobel Biocare) implants on the master cast with 10 Ncm (Figure 3).
expansion stone (0.09%) type four (Resin Rock, Whipmix Corp). The Digital impression was taken with AWST IOS and exported as STL
stone cast was used as the master cast (control) in this study. Four file. The process of connecting scan bodies and taking digital impres‐
locating notches were made on the cast to standardize the process sion was repeated ten times to produce ten STL files from AWST
by which conventional impressions were taken (Amin et al., 2017; IOS. The STL files were saved (Figure 4). This process was performed
Papaspyridakos et al., 2016). by one operator.
F I G U R E 3 Digital implant impression technique F I G U R E 5 Printed cast from digital impression with True
Definition scanner
same implant in the other ten casts of each group in order (Amin et
al., 2017; Marghalani et al., 2018). These scan bodies had titanium
interface to resist deformation over time. An independent examiner
labeled the casts with random numbers before digital scanning. The
numbering reference sheet was saved, and all scanning procedures
were performed by the same operator, who was blinded to the type
of cast. The STL files that were produced were compared to the mas‐
ter cast.
F I G U R E 4 STL file from digital impression with True Definition The STL dataset of each cast from the test groups were super‐
scanner imposed to the STL dataset of the control (master cast) using in‐
spection software (Figures 6 and 7) (Geomagic Control 2015, 3D
Systems). Geomagic software was utilized to calculate the differ‐
2.5 | Digitization of the stone and printed casts
ence between each cast through the use of the root‐mean‐square
from the three groups
(RMS) error.
Before any measurements were recorded, all casts were stored at
room temperature for one week. A high‐resolution extra‐oral ref‐
2.7 | Power calculation
erence scanner with 10 μm accuracy (Activity 880 scanner; Smart
Optics, Bochum, Germany) was calibrated according to manu‐ The software package nQuery Advisor (version 7.0) was used to per‐
facturer’s instructions before digital scanning (Amin et al., 2017; form a power calculation. Based on the findings of Marghalani et al.
Papaspyridakos et al., 2016). This reference scanner was used to (2018), a sample size of n = 10 per group was sufficient to achieve
digitize the three test groups. The 3‐D transformation functionality power >99%, using a significance level of α = 0.05.
of this scanner allows it to capture the 3‐D position of implants. It
utilizes a white light camera, which is capable of capturing multiple
2.8 | Statistical analysis
pictures and transforming them into a 3‐D image (Amin et al., 2017;
Marghalani et al., 2018). Descriptive data of the RMS error (means and SDs) were calculated
Scan bodies (NT Trading) were tightened with 10 Ncm on the for each group (conventional, WL, AWST). The Shapiro–Wilk test
first test cast and then scanned with the digital scanner. The scan was used to assess normality of the data. Levene’s test was used to
bodies were transferred from the first cast to the second cast for assess homogeneity of variance. The comparison between the three
scanning. This process was repeated for all 10 casts of the three groups was carried out via one‐way ANOVA. Tukey’s honest signifi‐
groups. cant difference (HSD) for post hoc comparisons was used to com‐
To minimize the possible effect of scan bodies, the same scan pare each group to the others. SPSS Version 22 (IBM Corp., 2013)
bodies were transferred from one implant in the first cast to the was used in the analysis.
ALSHAWAF et al. |
839
4 | D I S CU S S I O N
that the 3‐D deviations between conventional stone and printed Marghalani et al., 2018). The present study takes one step further
implant casts might not have clinical significance in terms of strain and reports the outcomes when the actual STL files are used to print
in cement‐retained prosthesis. Nonetheless, major differences exist physical casts. The results might support the accumulation of error
between the two studies such as the angulation of implants, not that were noticed from the IOS stage to the printing stage in the
using scan bodies, cementable abutment‐level impression, and the current study. More research is needed to identify the influencing
use of a currently discontinued older type of IOS (Lava C.O.S.), that factors.
make comparisons to the present study impossible. In regards to the accuracy assessment, the comparison between
In the present study, the conventional cast group was produced the accuracy of the three groups and control cast was carried out by
by a protocol similar to other studies that reported minimal deviations superimposition in Geomagic software. This method was described
when using open tray splinted impression technique, polyether im‐ by multiple previous articles to calculate the 3‐D deviations between
pression materials and type IV low expansion stone (Papaspyridakos two items in terms of RMS error in micrometers (Lin et al., 2015;
et al., 2014). Nonetheless, the 3‐D implant deviations of conven‐ Patzelt et al., 2014; Sabouhi et al., 2015). The Geomagic software
tional casts were slightly higher in this study with mean deviation allowed the superimposition of the test STL files to control cast STL
of 53.49 μm compared to another study which reported mean devi‐ file through best‐fit match algorithm. Using this method of super‐
ation of 29.8 μm (Sabouhi, Bajoghli, & Abolhasani, 2015). This could imposition can introduce inaccuracy due to the cancellation of the
be due to multiple differences between the two studies, such as op‐ positive and negative deviations to each other, which results in a
erator technique, master cast undercuts, difference in implants an‐ reduced estimation of the actual deviation from the reference cast.
gulation and implant position within the dental arch. If nonsplinted To eliminate this inaccuracy, root‐mean‐square error was used to
impression technique was used then more discrepancy would be ex‐ calculate the 3‐D deviations. The limitation of using RMS error for
pected in the conventional group (Papaspyridakos et al., 2014). measuring the discrepancy is the lack of details regarding the pattern
In the present study, two printed groups were fabricated, one of displacement.
from WL digital impressions and the second from AWST ones. The This study exhibited a number of limitations. The conditions for
results revealed a statistically significant difference between the obtaining conventional and digital impression are easily controlled
two groups with less 3‐D deviations in the WL group. A previous in in vitro studies, which might not be similar in clinical situations.
study investigated the difference in accuracy of IOS STL file be‐ The presence of saliva, blood, and gingival crevicular fluid will in‐
tween WL and AWST for the same clinical scenario. Although their fluence the results. In the present in vitro study, the investigation
results showed less 3‐D deviations for the WL group compared to was limited to only one scenario of number of implants, position,
the AWST group, there was no statistically significant difference and angulation (Kennedy class II, 30 degrees angulation). All of these
(Marghalani et al., 2018). However, this study did not print casts out variables are identified as influencing factors in the accuracy of
of the STL files and the investigators only compared the accuracy of both conventional and printed casts. Studies for dentate scenarios
STL files. The propagation and accumulation of error in digital work‐ showed more discrepancy toward the distal of the arch compared to
flow from scanning to milling of a partially edentulous arch with sin‐ the mesial (Ender & Mehl, 2015). Another limitation is the effect of
gle implant scenario has been shown (Koch et al., 2016). The STL scan bodies on printed casts. However, the length and geometry of
file accuracy is comparable to or even superior to the conventional the scan bodies were standardized, and they had titanium interface
approach, and this finding has also been reported in several studies to resist deformation over time. The scan bodies were not torqued to
with Kennedy class II scenarios (Chew et al., 2017; Chia et al., 2017; avoid possible deformation to the screw. Further research is needed
ALSHAWAF et al. |
841
to identify the effect of these factors on printed implant casts. In 1. Stone casts generated from conventional splinted implant im‐
terms of printing, the angulation of the prototype within the printing pressions had significantly less 3‐D deviations compared to
machine could affect the implant position in the cast. A comparison printed casts from digital impressions for the scenario of Kennedy
of vertical, horizontal, and oblique printing has not yet been per‐ class II mandibular edentulism with 2 implants.
formed. In this study, all printing was standardized in the horizontal 2. The printed casts from different IOS systems showed a statisti‐
direction. Another limitation is the comparison method, which re‐ cally significant difference in terms of implant 3‐D deviations. WL
lied only on RMS error. During the digitization procedure with the demonstrated superior accuracy compared to AWST scanner.
reference scanner, the use of the same scan bodies for all the casts
will standardize the scan body geometry and illuminate any possi‐
ble manufacturing error effect. The scan bodies were manufactured
AC K N OW L E D G E M E N T S
with titanium connection, and the screws were not torqued to pre‐
vent deformation. The present study was supported by the Division of Postgraduate
For single implant crowns and short‐span IFDPs, the use of Prosthodontics at Tufts University School of Dental Medicine. It was
IOS systems and CAD/CAM technology offers the possibility of a performed by Dr Bahaa Alshawaf in partial fulfillment of the require‐
digital workflow (Joda & Brägger, 2016a,2016b; Joda et al., 2017). ments for his Master of Science degree at Tufts University School of
It has been well documented for single crowns (Joda & Brägger, Dental Medicine.
2016a,2016b; Joda et al., 2017; Joda, Katsoulis, & Brägger, 2016;
Schepke, Meijer, Kerdijk, & Cune, 2015). The milled prosthesis gen‐
erated from the STL file is cemented to a titanium insert (Ti‐base) C O N FL I C T O F I N T E R E S T
without a master cast (complete digital workflow) or on a milled/ The authors do not have any financial interest in the companies
printed cast (semi‐digital workflow) and the prosthesis is screw‐re‐ whose materials are included in this article.
tained to the implant level. It can also be cement retained on a CAD/
CAM abutment generated from the STL file. During a complete dig‐
ital workflow, the cast is not necessary as the prosthesis and the ORCID
titanium insert or the abutment can be cemented without a cast or
Panos Papaspyridakos http://orcid.org/0000-0002-8790-2896
even intraorally (Chun et al., 2015). For the full arch fixed implant
rehabilitation, a complete digital workflow is currently not feasible
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