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●Model SG-3 Automatic Trayless Packaging Machinery

Model SG-3 Automatic Trayless Packaging Machine

Operating Instructions Manual

Qingdao Songben Packaging Machinery Co,.Ltd.

▲Qingdao Songben Packaging Machinery Co,.Ltd.


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●Model SG-3 Automatic Trayless Packaging Machinery

Welcome to use Songben’s packaging


machines ,we will provide the machines with
advanced technical which surpass advanced world
level, reliable quality.

Please carefully read this manual before


installation

CONTENTS

一、 Functions and Purposes


二、 Working Principles and Structural Features
三、 Specifications and Main Technical Parameters
▲Qingdao Songben Packaging Machinery Co,.Ltd.
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●Model SG-3 Automatic Trayless Packaging Machinery

四、 Selection of Packaging Material


五、 Operation of Installation and Adjustment
六、 Adjustment of Key Setting
七、 Maintenance and Safety Procedures
八、 Lubrication
九、 Methods of Inspection and Eliminate of Normally
Barriers

一、Functions and Purposes


This machine has three servo-motor , it is capable of completing such procedures as
bag-making-covering-sealing-cutting using film automatically. It has high packaging
speed ,sanitation ,could reduce the rate of breakage and production cost , improve
double efficiency. It is suitable for packaging multi-piece of objects with a tightness ,
more beautiful than manually packaging .
This machine is suitable for packaging pieces foodstuffs traylessly (without pallet),it
is first time initiated in China ,filled up the blank of this field ,could fully instead of
the similar products which imported from other countries .Using this kind of machine
the user not only could save a lot of purchasing money but also could save the cost of
pallet and expense for manpower when packaging the biscuits ,rice cake ,tablets and
so on . It is a production equipment with high efficiency.

二、Working Principles and Structural Features


1、Working Principles
Pieces products was tidied by workers , then putting these products which set a fixed
length on the horizontal conveyor of the Model of SG-3, the products running
automatically by the power of horizontal conveyor ,as soon as approach inputting
conveyor ,using the power of automatic pushing setting into inputting conveyor ,then
into the bag former of the film ,forming a tubular shape ,the products covered tightly
by film and meantime the clamping also covered the products tightly . The products is
▲Qingdao Songben Packaging Machinery Co,.Ltd.
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●Model SG-3 Automatic Trayless Packaging Machinery

running to the direction of horizontal sealing at the power of film and clamping .Then
the vertical seal wheel has sealed the film while towing the film ,then cutting the
products and outputting ,into the area of cartoning , the action of packaging has been
finished.
**The production flow chart of Model SG-3(3 servo-motor) –Figure 1

图1

2、Structural Features
This machine using the most advanced structure of cantilever, adopting transmission
with in-phase belt, compact structure, easy operation, reliable running, low noise ,
convenient maintenance.
The electric control parts imported from other countries, such as Japan, Germany, and
both the famous brands, such as Omron .Omron is the most advanced servo motors ,
servo compensate ,in-phase position , accurate cutter. High quality electric parts,
insuring stable running, low breakage rate , long using time ,high degree of
automatic, high packaging speed and have a nice-looking of the product .

Remark: The detail instruction of electric parts please see the attachements.

三、Specifications and Main Technical Parameters


1、Specification
The main specifications for Model SG-3 are 450/99 ; 450/120 ; 450/150, we also
could special make according to customer’s requirements.
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●Model SG-3 Automatic Trayless Packaging Machinery

2、Main technical parameters (see form 1)


SG-3 Main technical parameters
Form 1
Model SG-3 SG-3 SG-3
Spec. 450/99 450/120 450/150
Max film
450 450 450
width(mm)
Size of packaging
L:75-400 L:90-400 L:110-400
L:(mm)
B:10-120 B:10-120 B:10 -120
W:(mm)
H: 5 -40 H:15 -60 H:30 - 90
H:(mm)
Packaging speed
30-180 30-150 30-120
(bags/min)
Dimension (mm) 4300×1350×1960 (not including lay products conveyor)
Packaging material PE ,OPP/PP,PT/PE,AL/PE,OPP/PE etc,
Total weight (kg) 1200 1200 1200
Servo motor 2 sets 0.75kw/set;Servo motor 1 set-- 1.5kw; Inspiration 1 set
Motor power
0.37kw
450W, 2 pieces
Heating power
400W, 4 pieces
Power source 3 phases ,380V,50HZ
Total power 7KW 7KW 7KW

四、 Selection of Packaging Material


a . It is advised to apply roller type packaging film on this machine ,with the inner
diameter is φ75mm,outer diameter no more than φ300mm. Usually the thickness of
compositing films shall be between 0.03-0.10 mm,and the thickness of single-layer
thermal shrink film shall be between 0.014-0.030 mm.
The tracing color code shall be in a deep color (such as black) which is in a strong
contrast to the background color . Those film’s two edges with the same width of color
code parts which use detecting by photoelectric ,not allow have any characters and
diagrams ,so as not to lead any mis-operation by photoelectric tracing system.
b . Selection and determination of width and the length of packaging film (For
reference)
B=2(b+h)+30 (mm) L=l+1.2h+l1 (mm)
In the figure : l: Length of products with pieces h: Height of products with pieces
b: Width of products with pieces l1:Horizontal sealer width(usually 11 taken
at 30 mm)

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●Model SG-3 Automatic Trayless Packaging Machinery

FIGURE 2
Usually ,the width and length of packaging film shall refer to the above formula, In
actual production ,the detail data of L and B shall be subject to future adjustments by
the user as per the dimensions and appearance requirements of the product package .
五、Operation of Installation and Adjustment
1、Preparations before turning on the machine
1)Install bag former:
Adjust the height and width of bag former as per the condition of the products to
be packed.
2)Get a thread and lead it through from input conveyor to output conveyor ,then
straighten it up to verify if the center of pushing forkerof input conveyor, center
of bag former, center of draught wheel and horizontal selling wheel ,center of
clamping conveyor, center of horizontal seller ,center of output conveyor remain
in the same straight line.(Figure 3 )

FIGURE 3
3 ) Check if the surface of level of slide rail of the products in input conveyor
,bottom of the bag former , the surface of level of the plane in vertical seal
,horizontal seal transition cover and the surface of level of output conveyor remain
in the same straight line .(Vertical plane as the height the products , its horizontal
plane is allowed to be a little inclined )—Figure 4

▲Qingdao Songben Packaging Machinery Co,.Ltd.


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●Model SG-3 Automatic Trayless Packaging Machinery

Figure 4
4)Brake roller adjustment
According to the film running ,brake release ,the setting of the film’s stop and
move , to adjust the force of the brake and the wrap angle . See Figure 5

图5
5)Open the inner and outer machine body to check if any installation faults exist,
make sure the machine has been properly connected to power source.
2、Electrification adjustment
1 ) After the machine electrified, observe each of electric parts in electric control
box and meter panel if any abnormality exist .
2)Jogging at a low speed ,observe if the machine running normally and verify each
button if has its said functions.
3)Adjust the sealer in some sort (after the temperature reaches 120 degree) ,Using
a piece of white paper for testing ,make sure press marks are all the same in
every part .
4)Adjust the screw which supporting the cutter, gradually knock out the cutter ,until to
cut the white paper.
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●Model SG-3 Automatic Trayless Packaging Machinery

5)Adjust the approach switch :


Make sure the clearance between the surface of the approach switch and outer of the
screw in the position of “0”is 0.3-1mm.
1 First ,adjust the approach switch in horizontal seal ,make sure the accurate
position of the sealer.
②Then ,adjust the approach switch in the structure of the pushing conveyor , make
sure the accurate position of the pushing products.
6)Press start button ,make the machine started ,observe each technical parameters
in meter panel indicating accurate .
7 ) Run the machine without any product ,check if the running direction of the
action of pushing board , forker’s up and down , sponge belt of clamping are
accurate .
3、Installation of the film and the adjustment of the vertical sealing
(1)Installation of the film
Position the fixed cone-shaped of the film carrying roller to the scale which has
the corresponding width with the film roller , install the film roller ,move the
cone-shaped to lock the film tightly .
Put the film in according to the film enwind illustration ,switch on the handle of
film driving roller.
(2)Adjustment of film forming
Through the film between bag former and the clearance of the slot , when the
film through has passed the bag former ,make the forming roller on the
appropriate position by adjust the upward and downward position of the gear bar
handle and angle of the gear shaft . and to make the film and bag former forming
a certain angle (at this time ,when film passed the forming roller ,should be
smoothly and not have any wrinkle, forming roller has the same tension forces
with the film which has passed the bag former ). See Figure 6.

FIGURE 6
(3)Adjustment of vertical seal
After passing the bag former of the film ,then passing draught wheel , switch the
handle of draught wheel , jog the machine ,the film will pass the vertical sell
▲Qingdao Songben Packaging Machinery Co,.Ltd.
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●Model SG-3 Automatic Trayless Packaging Machinery

properly (if not ,passed with manually ).switch the handle of vertical seal
automatically after turn on the machine ,then observe if the volume the vertical
seal is properly and stability ,if not ,please repeat the above procedures .
If the volume the vertical seal too small ,it means the bag former’s width or
height doesn’t have the suitable sizes or the film ‘s width too narrow .(the fixed
bag former ‘s inside width wider 6-10mm than actual product’s , higher 3-6mm
than actual product’s , fim ‘s width wider 30mm than actual product’s
perimeter )
4、Detection of color code and adjustment of photoelectric eye
First adjust the vertical distance from photoelectric to driving roller (app. within
10mm), make it face to the point of the color code ,then running the machine
,observe if the “red”and “green”indicators both light before meeting the indicator
of the film color code and “red”indicator will turn off when meeting color code ;
If not ,adjust the sensitivity button of the photoelectric eye ,make sure it has the
above effect which we described .Under normal working status of the
photoelectric eye both indicators are lit ,the red indicator wink one time when
meet the color code .
5、Adjustment of variety of the products
This is a automatic packaging machine with three servo motors , easy
operation ,different products have different stored information ,operator just
adjust one time that input the each correct electric parameters into this machine
,then save . Every time when packaging different kind of products ,just choose
the number record which saved in the machine ,and change product’s chains and
other parts ,then can achieve the product’s packaging .The main parts as followed
:
(1)Adjustment of bag length
1 Measure the actual length between the two color codes on the packaging film .
2 Into the setting of the production, get the point of length indicate to set the bag
length ,make sure the indicate bag length to be 0.5-1.5mm less than actual bag
length .
( 2 ) Each insured technical parameters including pushing products position ,
feeding position, clamping speed ,color code cutting position ,film running
speed per minute at the instant of horizontal cutting and sealing temperature
should save after fully commissioning .
Remark: The detail information please check the attached addenda.
6、Adjustment of inspiration setting
As per different products that want to pack ,should push a part of extra air which
in tube product out ,then seal ,cut ,gusset ,doing the above things ,the machines
could pack the quality and beautiful products .
Our inspiration setting is a specialized fan ,attach with bucket for crumbles , use PLC
control , to make the best effect of inspiration . Detail operation instruction please
see the followed conversion and fan’s manual .
7. Trial running with the products and packaging film
Observe if the cutter has cut at the appropriate position on the packaging bag ;if
not, adjust the new technical parameters ,until cut the appropriate position .
六、Adjustment of Key Setting
The key setting has been adjusted before shipping to the machine leaves factory
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●Model SG-3 Automatic Trayless Packaging Machinery

,during the process of using or maintenance please adjustment as per the method
said in this manual .
Ⅰ、Adjustment of horizontal seal
a.If you find that the seal strength at one side is higher but at the other side is lower
on horizontal seal .Usually it may be caused by two reasons as followed :
( 1 ) The center line between the top and bottom horizontal seller and top and
bottom horizontal sealing axles don’t superposition. (See figure 7 ):

FIGURE 7
Adjustment method :
Feed a piece of white paper into the machine while it is running under the
heating status, observe the embossing on the paper .If the right embossing
texture is not clear but the right texture is clear ,it means the center line
excursion to left .You should loosen the screw of the horizontal sealer in some
sort ,knock gently to right refer to Figure 7 ,make sure the center line between
top - bottom horizontal sealer and top-down horizontal seal axles remains
superposition , instead ,knock to the opposite direction.
(2)The cutter on too high a position:
The cutter on too high a position may lead to the mechanism of horizontal sealer’s
noise so loud ,and influence the normal mating of the top-bottom horizontal
sealer and also affect the life of the cutter ,as well as lead to the bad quality of
the sealing .(See figure 8 )
Adjustment method:
Loosen the fixed screw of the upper cutter ,using hammer to knock the edge of
the cutter ,when the horizontal sealer’s temperature reached its working
temperature status , gradually knock out the cutter ,at the same time ,put the
white paper to verify the effect of the cutting .
Be sure to push in and out appropriately when adjust the fixed screw ,until the
edge of top and bottom cutter contact with each other equalities ,make sure cut
the ends and middles of white paper equalities .Please note that don’t knock the
cutter in a high position ,so as not to effect the quality of the sealing .

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●Model SG-3 Automatic Trayless Packaging Machinery

图8
b .In horizontal sealing ,the embossing on white paper not very clear or has
crack .
Such phenomenon is usually caused by clearance between the top and down
horizontal sealer is not evenly (See figure 9)
Adjustment method:
While the machine is running ,put in a piece of whiter paper to observe the
embossing ,if the embossing on the paper is crushed or unevenly between two
sides ,it means that the clearance not evenly ,you could adjust the embossing
until it is clear using the hammer to knock it gently as shown in Figure 9 and
toward to the marked direction.

FIGURE 9
c.Horizontal sealing creased or bad sealing effect
If such a phenomenon arises when the horizontal sealer and cutter have been
adjusted properly, it means the temperature of the horizontal sealing is not
appropriate. You should adjust the temperature properly as per environment
temperature, hot sealing temperature of the film , observe the quality of the
sealing .
Ⅱ、Adjustment of double drive vertical seal
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●Model SG-3 Automatic Trayless Packaging Machinery

Replacing components parts when maintenance ,should pay attention to the


following points:
1 ) 、 To disassembling the vertical seal wheel ,it is advised to use a 2or3-claw
unfixing device ,if such a device is not available ,could use the
disassembling screw hole on vertical seal panel ,and knock out the vertical
seal wheel evenly ,please note that the inner and outer vertical seal wheel are
isolated when disassembling.
2).Adjustment of vertical seal wheel when assembling (See figure 10)
To assemble the vertical seal wheel rationally ,it is required to insure an even
clearance and good mating as showed Figure A ,if the phenomena describe
as in Figure B ,C ,D ,E arise ,it is then required to make adjustments as per
these methods :
If the phenomenon raised as showed in B,C , it means the top and bottom
vertical seal wheel are wrongly mated , which is easily lead to unclear
texture ,bad vertical seal effect ,you could change the thickness of the
vertical seal pad until achieve the effect of the Figure A ; If the phenomenon
raised as showed in D ,it may lead to arise the phenomenon that top vertical
seal is tight and the bottom’s is un-tight , it is required to add a copper sheet
between fixed vertical seal wheel base and vertical seal box (Area A); If the
phenomenon raised as showed in E ,that is top edge of the vertical seal is
tightly sealed while the bottom’s is not ,then add the copper sheet to B
area ,until the state shown in Figure A.

FIGURE 10
3)、If you feel the force of the vertical seal not enough , having a bad seal effect,
you could loosen blocking nut ,running the pressure regulation case in a
clockwise way ,then running the draft bar by a handle clockwise ,until the
pressure is enough when close the vertical seal wheel ,and the clearance
between the switching on/off handle and the end surface of the pressure
relation case is 0.5mm ,at this time , fasten up the lock up nut and blocking
nut (Figure 11).

▲Qingdao Songben Packaging Machinery Co,.Ltd.


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●Model SG-3 Automatic Trayless Packaging Machinery

FIGURE 11
4 ) 、 Daub butter between movable vertical seal base and vertical seal box
regularly.
5)、Eliminate the axial looseness of the vertical seal axle when maintenance .
6)、Close vertical seal wheel gently when the machine is running.
7)、The speed of the vertical seal wheel is faster than the speed of the draught
wheel .Make sure the film running smoothly by adjusting the speed handle
to achieve.
Ⅲ、Adjustment of the tightly statement of the clamping conveyor
Loosen fixed screw on clamping parts, moved handle, achieved to adjust the tightly
state of clamping conveyor according to your requirements.
Ⅳ、Adjustment of the center of horizontal seal
The whole horizontal seal could adjust up and bottom, make sure the center of
the horizontal seal and the center of the products superposition, insure the
products more packed beautiful. The adjust handle in horizontal seal covers, you
will see when open horizontal seal cover.
七、Maintenance and Safety Procedures
1、Mechanical maintenance
a . Although a new machine has been trial operation and running in the
manufacturer factory ; users are advised not to run the machine in a high speed
until after using the machine under middle-speed running-in state for a period
of time.
b . Machine should be maintenance strictly as per maintenance procedures.
Operators shall conduct maintenance tasks, which cover: lubricate moving part
regularly, check if any fixing parts have been loosened, often clean gear
wheels, in phase wheels, chain wheels, chains, bars, the surface of the machine,
covers, working tables and inner corners of the machine.
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●Model SG-3 Automatic Trayless Packaging Machinery

c . After a new machine has been run for 3 months, should fasten the running
chains and moving belts.
2、Electrical maintenance :
a.Check if any ends of the electric wirings have been loosened .
b.If the probe of the photoelectric detector is covered by dust, this maybe lead to
errors because of detection functions, therefore, it is required to check and
clean the probe head regularly.
c . The parts which matched with approach switch should clean regularly, and
wipe off the grease and dust, metal crumble and so on, make sure the approach
switch is working normally.
d.Cut off the power source of the slide ring of the horizontal seal, using a soft of
gauze with alcohol to clean the graphite power on the surface, and often to
check the pressure of the spring.
e.The parts of the electric must not open by non-professional workers, to avoid
any damages or incidents.
f.During the running of the machine, if any abnormally raised, stop its running
immediately, ask a specialized worker to check before using the machine again.
g.Must turn off the power source after finishing use it
h . Once the technical parameters of the moving control parts ,servo parts and
other control parts have been well set up , please don’t try to change it ,
otherwise ,it could lead to mis-operation or break-down of the machine.
3、Safety procedure
a.The external of the machine must be fully earthed.
b.Don’t put your hand or head into the vertical seal, horizontal seal, film driving
roller and driving system.
c . Don’t wear gloves to operate the machine, any operator with long hair must
wear a safety helmet, and shall not have any hair exposed out of the helmet, so
as to avoid hair from enwound by the machine and prevent injury.
e.Don’t touch any parts where have the electric.
八、Lubrication
1、Each rolling bearings should pour the calcium-based lubricating grease .
2、Differential case should change oil often .(Suggest to use 30#engine oil )
3、Gear wheel ,chains and chain wheels should drop 40# engine oil .

九、Methods of Inspection and Eliminate Normally Barriers (See form 2 )


FORM 2 :
Normally barriers Possible reasons Eliminate methods
Meter panel not No power supply Check if the power source is connected
working Power switch is turned off Turn on the power switch
Machine suffers electric Check if any electric leakage raised in the
Electric leakage of leakage machine
power source Change one after finding out the
Component parts damaged
problems
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●Model SG-3 Automatic Trayless Packaging Machinery

Thermocouple escaped Switch on thermocouple


State-relay for heating
damaged or stuck into short Replace state-relay
Heating always up
circuit.
Thermocouple wrongly
Connect again or change a new one
connected or damaged
Heating tube damaged Change heating tube
State-relay for heating
Heating abnormally Change state-relay
damaged
Thermocouple damaged Change thermocouple
Wrong indication on Please refer to the operations instructions manual of the frequency
frequency converter converter
Heating copper ring too dusty Clean heating copper ring
Abnormally indication
Carbon brush spring ‘s Adjust the pressure of the carbon brush
on temperature
pressure so low spring
controller
Thermocouple damaged Change thermocouple
No power source Check power source
Start button faulty Check start button
Switch on urgent stop button Switch on urgent stop button
Main machine can not
Mechanical parts blocked and
start Eliminate the barriers
not running
Connect the electric again
Control the system barriers
Input system procedure again
Vertical seal temperature Adjust the temperature as per the material
adjusted improperly of the film and packaging speed
Vertical seal wheel has bad
Check if rolling bearing was damaged,
connected or the pressure too
adjust the pressure force.
Vertical seal loose small
Check vertical heating loop , change
Vertical seal not hot at all
thermocouple and heating heater
Packaging film’s quality too
Change with better quality one
bad
Adjust temperature as per packaging
Temperature control improper
material and speed
Horizontal sealer adjusted As per the methods of horizontal seal
improper adjustment
Horizontal seal badly Packaging film’s quality too
Change with better quality one
bad
Check horizontal heating loop ,change
Heating tube not hot thermocouple and heater ,clean electric
brush .
Vertical seal not stable Packaging paper’s size too The film should wider 30mm than the
when the packaging narrow perimeter of the products which packed
film passes the bag The size of the bag former not Adjust or change bag former
former properly

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●Model SG-3 Automatic Trayless Packaging Machinery

The position between adjust As per the operating procedures on


roller and the entrance of bag running with empty bag ,to make
former is properly adjustment again .
Top cover of the vertical seal
Adjust the height of the vertical seal and
not on the same level with the
the it’s cover again
bottom of the bag former
The brake of the film carrying
Adjust the brake belt
roller adjusted improperly
The pressure of the clamping Adjust clamping conveyor and fasten the
conveyor unevenly pressure
The winding forces at the two
ends of packaging film axle Change the packaging film
uneven
The volume of the inspiration Adjust the volume of the inspiration
too large again
Bag length to be set too long or
Set the bag length correctly
too short
Film color code printer in a
Change the packaging film
Abnormal tracing and poor quality
actual bag length Sensibility of the photoelectric
Adjust its sensibility repeatly until its
unstable eye improperly ,too high or too
correct ,otherwise ,change a new one
low
Each parts of packaging film Eliminate the vibrate of the packaging
has a different forces film
Clean away the products which enwind
on the horizontal sealer .loose the forces
The film has been enwinding handle of the horizontal sealer ,open the
Gear wheel of the
with horizontal sealer, or up cover at the horizontal sealer gear
horizontal seal
wrapping underlay the top of wheel ,lift up the top horizontal seal
improperly
the horizontal sealer. axle ,and then replace the gear wheel ,if
the power lock in not in its correct
position replace it to the correct position
Abnormally raised on After finding the barriers then made it
Having barriers
indicator lights correctly
Others Contact the specialized workers or the manufacturers.
Addenda:
1、 The surface of the whole machine and the detail position of each components .
2、 Instructions of the electric parts .

▲Qingdao Songben Packaging Machinery Co,.Ltd.


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