Chain Washing System Mod.635 18/16 ALUPRESS

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20841 CARATE BRIANZA (MB) Italy

Via Rivera, 69 - Tel. ++ 39.0362.805492 - Fax. ++ 39.0362.804094
E-mail: info@caberimpianti.it - website: www.caberimpianti.it
CHAIN WASHING SYSTEM MOD.635

18/16 ALUPRESS
chain washer
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EC declaration of conformity
The company:
CABER IMPIANTI Srl
20841 Carate Brianza (MB) Italy
Via Rivera, 69
Tel. ++ 39 0362.805492 - Fax ++ 39 0362.804094
- Person authorized to use the technical data

to put together:
Angelo Bergamini, CABER IMPIANTI Srl
- Declares on its own responsibility that the machine:
series Kattenwaschanlage
model 635
serial number 18/16
Construction year 2016
Complies with: EU directive for machines 2006/42, EU directive

2014/30 Electromagnetic compatibility, EU directive 2014/35
Low voltage.
First name Angelo

Surname Bergamini
Position in the company: sole business manager
Carate Brianza
07/26/2016 CURRENT 08.03.19
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20841 CARATE BRIANZA (MB) - Italia

OPERATING MANUAL
TABLE OF CONTENTS
1 PREMIUM ................................................ .................................................. ................................. 4
2 NOTES ON THE MANUAL .............................................. .................................................. . 4
3 IDENTIFICATION OF THE MACHINE .............................................. ...................................... 5
4 Purpose ................................................ .................................................. ...................... 5
4.1 Use and storage of the manual ............................................. ..................................... 6
4.2 Safety ................................................. .................................................. ............................................. 6
4.2.1 Residual risks related to chap. 9 “Operation” .............................................. .................................................. ... 8th
4.2.2 Residual risks with reference to chap. 7 “Lifting and moving the machine” .......................................... ............... 8th
4.2.3 Indications and warnings about residual risks ............................................. .................................................. ........ 8th
4.3 Identification of possible residual risks ............................................... ................................................ 11

4.3.1 ZONE INPUT / LOAD .............................................. .................................................. ................... 11
4.3.2 WASH ZONE ................................................ .................................................. ..................................... 11
4.3.3 RINSE ZONE ................................................ .................................................. .......................................... 12
4.3.4 BLOW OFF ZONE ................................................ .................................................. .................................... 12
4.3.5 ZONE DRYING ................................................ .................................................. ................................... 13
4.3.6 EXIT / UNLOAD ZONE .............................................. .................................................. ............... 13
5 TECHNICAL CHARACTERISTICS ............................................... ......................................... 14

5.1 Working cycle ................................................. .................................................. ..................................... 14
5.2 Services ................................................. .................................................. ......................................... 14
5.3 Dimensions ................................................. .................................................. .................................... 14

5.4 Performance values ................................................. .................................................. .................................. 14
5.5 Switchboard ................................................. .................................................. .......................................... 15

5.6 Colours ................................................. .................................................. ................................................ 15
6 WARRANTY ................................................ .................................................. .............................. 16

7 LIFT AND MOVE .............................................. .................................................. 16
8 INSTALLATION ................................................ .................................................. ...................... 17
8.1 Underground ................................................. .................................................. ........................................ 17
8.2 Space around the machine .............................................. .................................................. ........................ 17

8.3 Temperature ................................................. .................................................. ....................................... 17
8.4 Cleaning the machine ............................................... .................................................. .................... 17

8.5 Connection to the energy network .............................................. .................................................. ............. 17
8.6 Noise development ................................................. .................................................. ....................... 17
9 HOW IT WORKS ................................................ .................................................. ............... 18

9.1 Checks in advance ............................................... .................................................. ................ 18
9.2 Precautions ................................................. .................................................. ...................... 18
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9.3 Proper commissioning ................................................ .................................................. .. 18

9.4 Home page ................................................. .................................................. ............................................ 19
9.4.1.1.1 Cleaning basin ............................................ .................................................. ................................ 20
9.4.1.1.2 Sink ............................................ .................................................. ........................................... 21
9.4.2 Page overview car wash ................................................ .................................................. ...................... 22
9.4.3 Page overview pool ................................................ .................................................. ............................... 22
9.5 Parameters ................................................. .................................................. .......................................... 23

9.5.1 PARAMETER 1 = PARAMETER VENTILATION ............................................. ....................................... 23
9.5.2 PARAMETERS 2 = PARAMETERS PUMPS AND RECIPES ........................................... ....................... 24
9.5.3 PARAMETERS 3 = PARAMETERS PUMPS AND RECIPES ........................................... ....................... 26
9.5.4 PARAMETER 4 = WASHBASIN .............................................. .................................................. ......... 28
9.5.5 PARAMETER 5 = SINK .............................................. .................................................. ............. 29
9.5.6 PARAMETER 6 = BLOWER AND DRYING ............................................ ...................................... 30
9.5.7 PARAMETERS 7 = ANALOG INPUTS AND WASHING TIME ........................................... ............. 32
9.5.7.1 PARAMETER 8 = COUNTER .............................................. .................................................. .................... 34
9.5.8 Weekly timer ................................................. .................................................. .............................................. 35
9.5.8.1 Setting the date and time ............................................. .................................................. ........... 36
9.5.9 System and password ............................................... .................................................. .................................... 37
9.5.9.1 Diagnosis ................................................. .................................................. ................................................ 38
9.5.9.2 PASSWORD INQUIRY ................................................. .................................................. ........................ 38
9.6 Manual (only recommended for maintenance work) .......................................... .......................... 39
9.7 Automatic cycle ................................................ .................................................. ....................... 40

9.7.1 Energy saving mode (stand-by) ............................................ .................................................. ......................... 40
9.8 Water cycle for heating, managing and draining .......................................... ............ 41
9.8.1 Setting the pressure of the recycling valve for the rinsing circuit .......................................... .......................... 42
9.9 Attitude ................................................. .................................................. ......................................... 43

9.9.1 Automatic filling of the sink with water via the BYPASS module .................................. 43
9.9.2 Manual filling of the sink with water via the BYPASS module ....................................... .. 43
9.10 Emptying the pools with a pneumatic waste water pump ............................................ ............ 44
9.11 Emptying the pools without a pneumatic sewage pump ............................................ ........... 45
9.12 Machine stop in manual mode .............................................. ........................................... 46
9.13 Machine stop in automatic mode .............................................. .................................... 46
9.14 Emergency stop switch ................................................. .................................................. ............................................ 46
9.15 Indicator lights ................................................. .................................................. ................................ 47

9.15.1 Messages in the area of the list ............................................. .................................................. ......... 47
9.15.2 Messages in the loading zone .............................................. .................................................. .......................... 47
9.16 Alarms ................................................. .................................................. ............................................ 48

9.16.1 Reset alarm ................................................ .................................................. ..................................... 48
9.16.2 Displaying the alarm history ............................................... .................................................. ............................ 48
10th MAINTENANCE ................................................. .................................................. ........................... 78

10.1 Every day ................................................. .................................................. ............................................ 78
10.2 Weekly ................................................. .................................................. ................................... 78

10.2.1 Procedure for checking the functioning of the emergency stop buttons ....................................... .................... 79
10.3 Per month ................................................. .................................................. ....................................... 80

10.3.1 Procedure for disassembling the pergola .............................................. .................................................. ........... 80
10.4 Every 3 months ............................................... .................................................. .................................. 81
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10.5 Every 6 months ............................................... .................................................. .................................. 81

10.6 Annually ................................................. .................................................. .......................................... 82
11 Spare Parts ................................................. .................................................. ............................. 83

12 MECHANICAL SPARE PARTS ................................................ ........................................ 84
13 ELECTRICAL SPARE PARTS ................................................ .......................................... 91
13.1.1 Socket ................................................. .................................................. .................................................. 97
14 DECOMMISSIONING AND DISASSEMBLY ............................................. .............. 98

15 ATTACHMENT ................................................. .................................................. ........................... 100
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1 PREMIUM
CABER IMPIANTI Srl - ITALIA (hereinafter “the manufacturer”) builds and markets its machines in
all EU countries and various countries around the world. This implies a continuous adjustment of the
Products to meet the various requirements and / or regulations.
The manufacturer reserves the right to make changes to machines and corresponding documentation
without having to update the previously sold copies.
ANNOTATION: The delivered documents (drawings, etc.) remain the sole property of
Company CABER IMPIANTI Srl . - ITALIA , which reserves all rights.
The documents mentioned above may under no circumstances be assigned to third parties or, also
not partially, be reproduced.
The machine may only be used in compliance with the Community regulations on occupational safety.
The manufacturer is excluded from any liability in the following cases:
• Improper use of the machine or use by untrained personnel.

• Use contrary to the European regulations on occupational safety.
• Incorrect installation.
• Incorrect power supply.
• Gross lack of maintenance.
• Unauthorized changes or interventions.
• Use of non-original spare parts.
• Partial or complete disregard of the operating instructions.
• Extraordinary incidents.
Every change made to the machine by the customer or user expires immediately
the validity of conformity ä tszertifikat.
2 NOTES ON THE MANUAL

The addressees of this manual are:
• The owner.
• The fitter.
• The user of the machine.
• Persons responsible for the maintenance of the machine.
The manual provides information on:
• Use of the machine in the development phase.

• Technical characteristics of the machine.
• Guarantee of the machine.
• Identification of the machine.
• Moving the machine.
• Installation of the machine.
• Instructions for operators.
• Use and adjustment of the machine.
• Maintenance work on the machine.
• Order machine spare parts.
• Residual risks.
Images and drawings in this manual only provide information and guidelines
does not constitute a detailed description of the machine supplied.
The machine is intended for professional use. The operating manual alone can be one
do not replace experienced and qualified operators.
The manual is an integral part of the machine in accordance with the applicable regulations.
As such, it should always be available to the responsible personnel right through to disassembly.
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In the event of loss or damage, the user can contact CABER IMPIANTI Srl - ITALIA specifying the
a new reference on the label (see chapter “ MARKING THE MACHINE ”)
Request a manual.
The user can consult the manufacturer at any time with further questions about the machine.
3 IDENTIFICATION OF THE MACHINE

The characteristics of the machine are:
TYPE Model of the machine
MACHINE Serial number associated with the last two

Digits of the year of construction.
This data and the CE mark are on a label with the marking CABER IMPIANTI Srl
ITALIA printed and attached to the machine.
4 Purpose
The machine described in this document is used for washing, rinsing, blowing out and drying of
Aluminum parts "GP-382".
Operation is both independent and in connection with other machines in a production line
possible.
Any use deviating from this documentation must be with CABER IMPIANTI Srl - ITALIA beforehand
to be agreed. In the event of non-compliance , CABER IMPIANTI Srl - ITALIA will not accept any liability .
This manual is for the user of the machine and for all those responsible for moving,
Installation, use, monitoring and disposal of the machine are responsible
certainly.
After delivery of the machine, CABER IMPIANTI Srl is not liable for any damage to the
this manual or if the user makes changes to the machine, if
these are not listed in this document.
Operation and maintenance must be carried out correctly, otherwise the manufacturer may not be responsible for any
Damage to people, animals and property caused by non-compliance with the listed here
caused.
FOR EVERY CHANGE ON THE MACHINE BY THE CUSTOMER OR

User has CONFORMITY Ä TSZERTIFIKAT NOW MORE NOT APPLY.
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ATTENTION!
Read the manual carefully before using the machine.
Failure to follow safety instructions can result in serious injury to people and
cause serious damage to the facility.
Keep the manual carefully until the machine is disposed of.
Installation must be carried out according to the manufacturer's instructions and only by
professionally trained personnel. Before connecting the machine to it
make sure that the data on the label corresponds to the data on the power supply. The
Electricity safety of this machine is only ensured when the machine is effective
is grounded. In case of doubt, have it checked by specialist staff.
Do not leave the machine switched on uselessly.
Do not remove or hide signs attached to the machine.
The machine is not designed for operation in a potentially explosive atmosphere. It is

therefore strictly prohibited to use the machine in a potentially explosive atmosphere.
4.1 Use and storage of the manual

certainly.
In addition to the provisions of this manual, the statutory provisions, especially with regard to the
Industrial accident prevention.
The manual is an integral part of the machine and is in good condition until the machine is disposed of
Keep condition.
The manual should be kept in a protected, dry place, protected from sunlight and should always be kept
are within easy reach of the machine.
4.2 Security
certainly.
After delivery of the machine, CABER IMPIANTI Srl is not liable for any damage to the
this manual or if the user makes changes to the machine, if
these are not listed in this document.
Operation and maintenance must be carried out correctly, otherwise the manufacturer may not be responsible for any
Damage to people, animals and property caused by non-compliance with the listed here
caused.
Any use of the machine that deviates from its intended purpose constitutes an abnormal situation
and can damage the machine and pose a serious risk to the operator.
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In order to work in complete safety and to avoid dangerous situations, the regulations,
that the operator must observe in order to prevent industrial accidents.
If changes are made to the machine after leaving the manufacturing company, so
The user must be aware of the risks of such changes and compatibility with the
Ask the manufacturer about the applicable safety regulations.
The use of flammable materials is strictly prohibited during machine operation.
CAUTION
WORKING ON LIVE ELECTRICAL

FACILITIES ARE PROHIBITED
- EVENTAL DEROGATIONS ARE FROM THE RESPONSIBLE LEADER

AUTHORIZE.
- IS WORKED UNDER PARTICALLY DANGEROUS CONDITIONS, MUST EXCEPT
THE PERSON RESPONSIBLE FOR WORK PRESENTING ANOTHER PERSON.
The machine has been designed in accordance with the currently applicable EEC directives and related ones
Regulations built. Accordingly, all necessary precautionary measures were taken when designing the machine
complied with in order to minimize the risks associated with use.
However, there should be a few recommendations on normal precautions to avoid risk
and dangers on objects and people are highlighted:
1. Keep all covers of the pool projections closed during operation.

If a cover needs to be opened, stop the operating cycle. Thereby on the temperature of the
Cleaning bath, the amount of steam that can escape when the cover is opened, and possible
Watch out for splashes through parts.
2. Remove any drum filters only when the machine is switched off.
3. Avoid contact of hands with the degreasing agent, even if it is not harmful to the skin
Product is classified.
ANNOTATION: If the washing solution is swallowed or if it comes into contact with the eyes, carefully
those listed on the packaging of the related product
Follow manufacturer's instructions.
4. Suitable work clothing should be worn during loading and unloading of parts
Avoid catching loose clothing.
5. Never carry out maintenance work on the machine without first switching the main switch on the control panel
turn off.
6. Only remove the bolted protective devices when the machine is at a standstill.
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4.2.1 Residual risks with reference to Chap. 9 “Operation”

The protective devices on the machine were arranged by the manufacturer so that the
Cannot injure the operator while working on the machine.
The protective devices must not be removed for any reason during operation.
Even an experienced operator should follow the instructions and notes in this manual.
❑ Only experienced and qualified operators are allowed to use the machine.
❑ Never leave the machine unattended during operation.
❑ Wear PROTECTIVE GLOVES during machine operation .
❑ Wear ACCIDENT PREVENTION SHOES while the machine is operating .
❑ Wear PROTECTIVE MASK during machine operation .
❑ Wear PROTECTIVE CLOTHING during machine operation .
❑ Wear EYE PROTECTION while the machine is running .
4.2.2 Residual risks with reference to Chap. 7 “Lifting and moving the machine”
❑ When lifting, moving and transportation of the machine GLOVES carry.
❑ When lifting, moving and transportation of the machine ACCIDENT PREVENTION SHOES carry.
❑ When lifting, moving and transportation of the machine PROTECTIVE CLOTHING Wear.
4.2.3 Indications and warnings about residual risks

Warning signs for residual risks must never be removed or damaged.
The following warning signs for risks are on the machine:
- I - HIGH TEMPERATURE
- I - WEAR PROTECTIVE GLOVES
- I - PROTECTIVE AND
SECURITY DEVICES NOT

REMOVE
- I - NOT ON THE MACHINE

REPAIR OR ADJUST MACHINE
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- I WEAR NOISE PROTECTION
- I - PERIODIC LUBRICATION
- I - LIFTING HOOK
❑ Wear protective gloves when handling and transporting the machine.

❑ Wear accident prevention shoes when handling and transporting the machine.
❑ When handling the machine GLOVES carry.
❑ When handling the machine ACCIDENT PREVENTION SHOES carry.
❑ When handling the machine MASK carry.
❑ When handling the machine PROTECTIVE CLOTHING Wear.
❑ When handling the machine EYE PROTECTION carry.
❑ Warning signs for residual risks must never be removed or damaged.
❑ If the machine housing is lifted with a crane, make sure that there are no strangers
pass the area or stay in the area. All responsible persons should, however,
keep at a safe distance so as not to be crossed by the machine.
❑ Only lift the machine with steel lifting belts or ropes that are dimensioned for the machine weight .
❑ Use lifting hooks to lift the machine.
❑ Any strangers should not pass the area in which the machine is being moved or
stay in this. However, all responsible persons should keep a safe distance to
not to be crossed by the machine.
❑ In order to avoid industrial accidents, it must be strictly ensured that nobody is in the area in which the
Machine is raised, happens happens
❑ Do not make any sudden movements when lifting or moving the machine so that nobody in the
Work area is crossed by the machine.
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❑A person outside the area in which the machine is moving should follow the operations,
to inform the crane operator about obstacles that the crane operator cannot see himself.
❑ It is especially recommended for sea transport, the various machine parts with anti-rust lubricant
to protect and put in the packaging bags with hygroscopic salt in front of the machine
To protect moisture.
❑ If the machine is shipped in a wooden box or cage, the packaging should be suitable
be stranded.
❑ After loading the machine onto a truck or means of transport, it must be included for the machine weight
appropriately dimensioned steel cables, steel wires or wooden wedges.
❑ Upon arrival at the customer's premises, clean the machine, while wearing protective gloves and goggles
wear.
❑ All work on connecting to the power grid may only be carried out by technically qualified personnel
will.
❑ Check that the user's supply voltage corresponds to the information on the identification plate of the machine
correspond; otherwise consult the manufacturer.
❑ It is the responsibility of the user to protect against short circuits and overloads in compliance with the legal requirements
Provisions to be made to ensure the supply line to the machine through differential and
to protect magnetothermal switches.
❑ The connection to the power grid may only be carried out by experienced and qualified personnel in compliance with the
legal provisions are made.
❑ All maintenance and repair work may only be carried out by technically qualified personnel who work with the
Technology of the machine is familiar to be executed.
❑ The following individual protective measures must be taken for all maintenance work: Wear
Protective gloves, safety glasses and accident prevention shoes.
❑ Wear suitable protective gloves and safety glasses for all cleaning work on the machine.
❑ It is strictly forbidden to drain the pool's liquid into the sewage network. To
Waste water disposal strictly observe the legal regulations.
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4.3 Identification of possible residual risks

This section shows some tables in which the risks and dangers that originate in the
Machine equipment have been carefully checked.
Each table checks a specific group that is part of the machine:
• ENTRANCE / LOADING
• TO WASH
• DO THE WASHING UP
• BLOW OFF
• DRY
• EXIT / UNLOAD
The following evaluation scheme was used: cause , description , probability and
Degree of risk, preventive measures .
4.3.1 ZONE INPUT / LOAD

RISK- RISK- RISK- RISK GRADE PREVENTION CATEGORY
ACCORDING TO 954-1
REASON DESCRIPTION VOUCHER- Activities
LIGHTNESS
Getting caught Snagging of Irregular Reversible Emergency stop 2nd
Garments in Mushroom pressure button nearby
Conveyor belt at the loading zone
manual loading
Injuries Cuts on arms Irregular Reversible When loading -
through cuts manual loading wear gloves
Exit from Vapors escape Often Reversible Steam extraction hood in -
Steaming from the opening of the the loading zone
Loading zone
More acoustic Noise through Constant Irreversible Wear noise protection -
nature automatic loading
Of the parts
4.3.2 WASH ZONE

ACCORDING TO 954-1
LIGHTNESS
Chemical Depending on the Often Reversible Note by -
nature Degreaser type Signs on the
of the customer Machine.
Product label
by the
Customers
Exit from While opening Often Reversible Marked by -
Steaming of inspection hatches Signs on the
for maintenance and affected zones.
Inspection work Suitable
Goggles and
Wear protective clothing
More thermal High temperature of Often Reversible Marked by -
nature Liquid and suitable signs
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Cleaning basin the affected zones

Electrical Control of the zone Irregular Irreversible Access only for -
nature with heating resistors Maintenance personnel
during the following the
Maintenance work Instructions of the
Operating hand
book
4.3.3 RINSE ZONE

ACCORDING TO 954-1
LIGHTNESS
Chemical Depending on the Often Reversible Note by -

nature Degreaser type Signs on the
of the customer Machine.
Product label
by the
Customers
Goggles and
More thermal High temperature of Often Reversible Marked by -
nature Liquid and suitable signs
Cleaning basin the affected zones
Electrical Control of the zone Irregular Irreversible Access only for -
nature with heating resistors Maintenance personnel
Operating hand
book
4.3.4 BLOW OFF ZONE

ACCORDING TO 954-1
LIGHTNESS
Goggles and
More acoustic Noise through Constant Irreversible Wear noise protection -
nature Fan impeller
More thermal Bubbles with hot air constant Reversible Marked by -
nature Signs on the
affected zones.
Protective hood
important places.
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Suitable
Electrical Check the zone with Irregular Irreversible Access only for -
nature Heating resistors Maintenance personnel
Operating hand
book
4.3.5 DRYING ZONE

ACCORDING TO 954-1
LIGHTNESS
Goggles and
More thermal Bubbles with hot air constant Reversible Marked by -
nature Signs on the
affected zones.
Protective hood
important places.
Suitable

Electrical Check the zone with Irregular Irreversible Access only for -
nature Heating resistors Maintenance personnel
Operating hand
book
4.3.6 EXIT / UNLOAD ZONE

ACCORDING TO 954-1
LIGHTNESS
Injuries Cuts on arms Irregular Reversible When unloading -
through cuts manual loading wear gloves
Exit from Vapors escape Often Reversible Suitable -
Steaming from the opening of the Safeguards
Unloading zone to meet
More acoustic Unloading noise Constant Irreversible Wear noise protection -
nature Of the parts
Electrical Control of Irregular Irreversible Access only for -
nature Control panel Maintenance personnel
Operating hand
book
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5 TECHNICAL CHARACTERISTICS
5.1 Duty cycle

1. Wash by spraying with water or possibly with detergent.
2. Blow off with compressed air.
3. Rinse by spraying water.
4. Blow off with compressed air.
5. Drying with hot compressed air.
5.2 Services
Chain speed Message
The productivity of the machine depends on the shape of the workpieces to be treated and the quality
Level you want to get.
5.3 Dimensions
Sink capacity Lt. 630

Sink sink capacity Lt. 650
Approximate curb weight ~ 2,200 kg.
Ø water inflow ¾”
Ø water drain 1 ”½
Ø compressed air connection 3/8 ”
Compressed air 6 ÷ 7 bar
5.4 Performance values

Warming drying 1.5 kW x 9
Blown warming 6 Kw connection ø2 ”½
Warming solution 6 Kw x 6 connection ø2 ”½
Warming solution 6 Kw x 4 connection ø2 ”½
Engine train unit 0.37 Kw
Engine wash pump 2.2 Kw
Motor flushing pump 2.2 Kw
Motor blower 8 Kw
Motor capacitor 0.37 Kw
Dry fan motor 3 Kw
Total installation ~ 131 Kw
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5.5 Switchboard
Supply voltage 3 x 400V 50Hz AUX 24VDC
Current ~ 190 A
Degree of protection IP 55
5.6 Colours
machine stainless steel
safety devices stainless steel
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6 WARRANTY
CABER IMPIANTI Srl - ITALIA is a leading company in the field of surface treatment
of metal parts and has always been committed to finding new solutions to best quality standard and one
Achieve continuous optimization of your own products.
In order to guarantee the highest reliability of the machines even under the most difficult working conditions
When building the machines, only first-class materials, high-grade technology and the strictest
Quality controls applied.
The manufacturer grants a 12 month warranty on its machines.
The guarantee applies to all machine parts, with the exception of wearing parts.
NOTE: The use of non-original spare parts and / or tampering with the machine
damage, invalidate the guarantee and release the manufacturer from the
Liability for any damage to property and / or people.
7 LIFT AND MOVE
If the machine housing is lifted with a crane, care must be taken to ensure that no-one else is there
Pass the area or stay in the area. All responsible persons should, however, in
keep a safe distance in order not to be crossed by the machine.
Only lift the machine with steel lifting belts or ropes that are appropriately dimensioned for the machine weight.
Use lifting hooks to lift the machine.
Do not make any sudden movements when lifting or moving the machine, so that none may occur
people or objects present in the work area are crossed by the machine.
ANNOTATION: Before moving the machine, check that it is available

standing aids are suitable for the weight and dimensions of the machine. Please refer
see Chap. 5 " TECHNICAL CHARACTERISTICS "
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8 INSTALLATION
Observe the information in this chapter for the correct and safe installation of the machine.
8.1 underground
LEVELED INCREASED LEVEL
FLATNESS Normal industry standard Normal industry standard
LOAD CAPACITY General industry standard high (min. 800 kg / m 2 )
8.2 Space around the machine

To carry out maintenance work and for safe passage near the machine, there should be enough space
to be taken care of around the machines.
NOTE: The machine must not be moved in any direction during operation.
8.3 temperature
The ambient temperature should be between 15 ° C and 30 ° C.
If there is a large deviation from the specified values, consult our technical office.
8.4 Cleaning the machine

Upon arrival at the customer's plant, thoroughly clean the machine and remove dust, foreign objects and
Remove any dirt that has accumulated during transport.
All mechanical parts that were exposed to dust, especially during sea transport, with grease
lubricate.
Upon arrival at the customer's premises, clean the machine and wear protective gloves and goggles.
8.5 Connection to the energy network

This work may only be carried out by specialist personnel in strict compliance with the applicable safety regulations
Facility to be executed.
For the necessary data for the various connections, see Chap. 5 “ Technical characteristics ”.
8.6 Noise development

The noise development of the machine, including all operating groups, is without loading material
below 80 dB.
The noise level varies depending on the parts to be treated (shape, material, quantity).
The use of noise protection is recommended in any case.
Measured according to the standards of the ENISO 11202 directive .
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9 HOW IT WORKS
9.1 Checks in advance
When starting up again after a long downtime or after extraordinary

Maintenance work in which the basin is emptied and / or at least one assembly of the machine is removed
the following checks have to be carried out:
1. Exact direction of rotation of all motors.

Note: Do not use converter motors to check the direction of rotation.
2. Cleanliness of the pool.
3. Cleanliness of the chain.
4. Cleanliness of the pallets.
The machine can then be started up.
9.2 Precautions
Never operate the pool resistors without liquid or not covered with liquid,
otherwise they will burn and can be irreparably damaged.
The installation site of the system, the accessories and the wearing parts must comply with the applicable regulations
Compliance with safety, use and storage.
System fluids may only be used for the corresponding purposes.

The company Caber Impianti Srl assumes no liability for consequences that do not result from a
Intended use of the system fluids result.
Consumable and wearing materials for water treatment systems must comply with the applicable
Provisions are disposed of.
In the event of defects, the machine must not be dismantled under any circumstances, as not only with such an intervention
the guarantee expires, but the machine can also be seriously damaged.
9.3 Correct commissioning

The machine function is controlled by a PLC in both manual and automatic operation .
The machine is equipped with a control panel of the type TP700 , on which the function and possible
System faults are displayed.
Proceed as follows:
1. Connect the control cabinet to the power supply.

2. Make
3. Insert sure
auxiliary contacts
that all using the
maintenance corresponding
doors are closed. " CONTROL ON " button .
4. Ensure that all pool drain valves are closed.
5. Check the fluid level in the pool.
6. Fill the basin up to the mark.
For the capacity of the pool, see Chapter 5 " Technical data ".
7. Check that all parameters for the treatment cycle are correct.
See section 9.5 for more information.
8. When you start the control panel, the " HOME " is displayed.
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9.4 Home page

To display the desired page, please press the corresponding button.
Manual control (see chapter 9.6.) Alarms (see chapter 9.16) Weekly timer (please refer
Chapter 9.5.8)
Parameters (see chapter 9.5) Notifications

(see chapter 9.15) System (see chapter 9.5.9)
Currently discontinued
Sink, see chapter 9.4.1.1.2. Sink, see (loaded) recipe
Chapter 9.4.1.1.1. look at.
Page overview washing system (see
View the washing time in the currently set (loaded) recipe.

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9.4.1.1.1 Cleaning basin

This page shows the current settings and parameters for the cleaning basin.
Wash pump.
magnetic valve
Pelvic filling.
Sensors for the level indicator of the pool. Pool heating resistors.
- PT100.1 TEMPERATURE WASHBASIN = In this field the current temperature in the

Sink displayed.
- TEMPERATURE SETTING = The temperature in the wash basin is set in this field.
To change the temperature, press the corresponding white one
Field and then use the alphanumeric keyboard to enter the desired one
Value.
1.Press the field with the value to be changed (for

For password query, see chapter 9.5.9.2.).
2. Enter the desired value using the corresponding key and
confirm with
- TEMP. WASHBASIN PRE-ALARM = This field shows the maximum temperature allowed for the
Washbasin displayed (10 ° C more than the desired
Temperature).
- WASHBASIN TEMPERATURE TOO LOW = In this field the allowed minimum temperature for
the sink appears (10 ° C less than that
desired temperature).
- SET = Indicates the number of hours after which the washing solution check notification is displayed
(after how many hours the wash solution in the basin has to be replaced).
To change the time, press the corresponding white field and then use the
alphanumeric keyboard the desired value.
ACT = The time until the pool is renewed is shown here ( SET ).
RESET = Press this button to reset the time.
Use the arrow key ► to go to the next page.
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Page 23

9.4.1.1.2 sink
This page shows the current settings and parameters for the sink.
pump
magnetic valve
- PT100.1 TEMPERATURE SINK = This field shows the current temperature in the sink
displayed.
- TEMPERATURE SETTING = The temperature in the sink is set in this field.

To change the temperature, press the corresponding one
white field and then use the alphanumeric keyboard to enter the
desired value.

2. Enter the desired value using the corresponding key
and confirm with
- TEMP. SINK PRE-ALARM = This field shows the maximum temperature allowed for the
Sink displayed (10 ° C more than the desired one
Temperature).
- TEMPERATURE OF SINK TOO LOW = This field shows the minimum temperature allowed for
the sink is displayed (10 ° C less than the desired
Temperature).
- SET = Indicates the number of hours after which the rinsing solution check notification is displayed
(after how many hours the rinsing solution in the basin has to be replaced).
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9.4.2 Side overview of the washing system

This page shows the active and inactive conditions for the machine; Furthermore
By pressing the field for the pools, the pages appear on which the active and inactive
Conditions for the pool are displayed.
Page overview pool, see chapter 9.4.3
9.4.3 Overview of pools

This page shows the active and inactive conditions for the pools; also the
Spray pressure of the washing and rinsing nozzles, the water consumption and the amount of the external circuit
piped waste water is displayed.
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Page 25

9.5 parameters
9.5.1 PARAMETER 1 = PARAMETER VENTILATION

On this page the percentage of the speed of the breather and the selected typology of
Chain division displayed.
VENTILATOR INVERTER PARAMETERS

- SPEED SETTING POINT = This field is used to set the percentage to which the
Venting should work during the treatment cycle.
To change the value, press the corresponding white field and type
then enter the desired value using the alphanumeric keyboard.
1.Press the field with the value to be changed (see for the password query
Chapter 9.5.9.2).
confirm with
= Only use if absolutely necessary (only if the chain pitch is not correct
is).
Each time this button is pressed, the chain is moved one link at a time
(Reading on the drive wheel). Press the button repeatedly until the chain pitch is correct
is positioned (OK when the loading position is reached). The chain pitch is in normal operation
at a distance of 4 links to the drive wheel.
Note: Use this only if the chain pitch is incorrect. The key
can only be operated in manual mode.
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Page 26
Via Rivera, 69 -20841

Tel. ++CARATE BRIANZA
39.0362.805492 (MB)
- Fax. ++ -39.0362.804094
Italia
9.5.2 PARAMETERS 2 = PARAMETERS PUMPS AND RECIPES

The operating parameters of the pumps are displayed on this page.
PARAMETER WASHING PUMP

Wash pump should work during the treatment cycle.
To change the value, press the corresponding white field

and then enter the desired value using the alphanumeric keyboard
a.
and confirm with
- WASHING PRESSURE = Displays the current operating pressure of the washing pump (in bar).
- PRE-ALARM THRESHOLD = The alarm pressure is set in this field; becomes the entered value
reached, the machine can continue to be operated, but the value turns yellow
displayed (message only).
- ALARM THRESHOLD = The maximum pressure is set in this field; becomes the entered value
the machine issues an alarm.
RINSE PUMP PARAMETERS

Flushing pump should work during the treatment cycle.

a.
and confirm with
- WASHING PRESSURE = Displays the current operating pressure of the irrigation pump (in bar).
- PRE-ALARM THRESHOLD = The alarm pressure is set in this field; becomes the entered value
reached, the machine can continue to be operated, but the value turns yellow
displayed (message only).
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Page 27

- ALARM THRESHOLD = The maximum pressure is set in this field; becomes the entered value
the machine issues an alarm.
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Page 28

9.5.3 PARAMETERS 3 = PARAMETERS PUMPS AND RECIPES

On this page the parameters for washing time (treatment time of the workpiece), delay time
for activation and duration of the last blowout after each chain division (blowout after the
Drying zone) and maximum dwell time of the workpieces inside the machine (after that the
Workpieces are checked by the operator) is displayed.
- WASHING DURATION = The duration of the treatment of the workpieces (how long the workpiece
stops after each chain split). In the dark field the
current functional status of the phase is displayed.
To change the value, press the corresponding white field and

then enter the desired value using the alphanumeric keyboard.
1.Press the field with the value to be changed (to request a password
see chapter 9.5.9.2.).
confirm with
- DELAY START BLOW OUT WITH COMPRESSED AIR = In the white field, set after
what time the chain section should be last blown out. After the chain has reached the division,
the set time measurement is activated; after the duration has elapsed, the last blow-out takes place (solenoid valve
Compressed air outlet at the exit of the drying zone). The current functional status is shown in the dark field
the phase is displayed.
To change the value, press the corresponding white field and then use the
1. Press the field with the value to be changed (for the password query see chapter 9.5.9.2.).
2. Enter the desired value using the corresponding key and confirm with
- BLOWING PERIOD COMPRESSED AIR = This field shows the operating time of the compressed air solenoid valve
set for the last blowout. The current functional status of the phase is displayed in the dark field.
1. Press the field with the value to be changed (for the password query see chapter 9.5.9.2).
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Page 29

- DELAY STOP THE WASHING SYSTEM DUE TO TIME OUT

CHAIN DIVISION = In this field the maximum dwell time of the workpieces inside the
Machine set. If the car wash does not perform the step within the set time, the
Workpieces inside the machine are shown in red on the control panel (message). Leave this
Workpieces in the system must be checked by the operator. After removing the
Reset the operator the corresponding red messages.
1. Press the field with the value to be changed (for the password query see chapter 9.5.9.2.).
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Page 30

9.5.4 PARAMETER 4 = WASHBASIN

This page shows the current settings and parameters for the cleaning basin.
Wash pump.
magnetic valve
Pelvic filling.
- PT100.1 TEMPERATURE WASHBASIN = In this field the current temperature in the

Sink displayed.
- TEMPERATURE SETTING = The temperature in the wash basin is set in this field.
a.

confirm with
- TEMP. WASHBASIN PRE-ALARM = This field shows the maximum temperature allowed for the
Washbasin displayed (10 ° C more than the desired
Temperature).
- WASHBASIN TEMPERATURE TOO LOW = In this field the allowed minimum temperature for
the sink appears (10 ° C less than that
- SET = Indicates the number of hours after which the washing solution check notification is displayed
(after how many hours the wash solution in the basin has to be replaced).
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9.5.5 PARAMETER 5 = SINK

This page shows the current settings and parameters for the sink.
pump
magnetic valve
- PT100.2 TEMPERATURE SINK = This field shows the current temperature in the sink
displayed.
- TEMPERATURE SETTING = The temperature in the sink is set in this field.

To change the value, press the corresponding white one
Field and then use the alphanumeric keyboard to enter the
desired value.

For password query, see chapter 9.5.9.2).
and confirm with
- TEMP. SINK PRE-ALARM = This field shows the maximum temperature allowed for the
Sink displayed (10 ° C more than the desired one
Temperature).
- TEMPERATURE OF SINK TOO LOW = This field shows the minimum temperature allowed for
the sink is displayed (10 ° C less than the desired
Temperature).
- SET = Indicates the number of hours after which the rinsing solution check notification is displayed
(after how many hours the rinsing solution in the basin has to be replaced).
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9.5.6 PARAMETER 6 = FAN AND DRYING

The parameters for the blower zone and the drying zone are displayed on this page; you can here
also be changed.
BLOWER PARAMETERS
- PT100.4 FAN TEMPERATURE = This field shows the current temperature of the fan zone
displayed.
- TEMPERATURE SETTING = The temperature of the fan zone is set in this field.
a.

and confirm with
- TEMP. FAN PRE-ALARM = This field shows the maximum allowed temperature for the fan zone
displayed (10 ° C more than the desired temperature).
- BLOWER TEMPERATURE TOO LOW = This field shows the minimum temperature allowed for the
Fan zone displayed (10 ° C less than that
PARAMETER DRYING
- PT100.3 TEMPERATURE DRYING = In this field the current temperature of the
Drying zone displayed.
- TEMPERATURE SETTING = The temperature of the drying zone is set in this field.
a.

and confirm with
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Page 33

- TEMP. DRYING PRE-ALARM = This field shows the maximum temperature allowed for the
Drying zone displayed (10 ° C more than the desired
Temperature).
- TEMPERATURE DRYING TOO LOW = In this field the allowed minimum temperature for
the drying zone is displayed (10 ° C less than that
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9.5.7 PARAMETER 7 = ANALOG INPUTS AND WASHING TIME

On this page the parameters for water consumption, the flow alarm for demineralized
Water, the amount of water to be drained and the opening of the drain valve of the rinsing zone are displayed.
- WATER CONSUMPTION = indicates how many liters of water are in the machine.
- FLOW ALARM DEMINERALIZED WATER = This field shows the maximum pressure
set; if the entered value is reached, the machine outputs
an alarm.

desired value.

and confirm with
- WATER FLOW METER = Indicates how many liters of water are drained from the machine
will.
- WATER FLOW ADJUSTMENT = This field is used to set how many liters of water
must be drained from the car wash.

desired value.

and confirm with
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- SETTING OPENING DRAIN VALVE FLUSHING = This field is used to set which
Percentage of the drain valve in
the wash zone should work
(Percentage of opening of the
Valve).

desired value.

For password query, see chapter 9.5.9.).
and confirm with
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9.5.7.1 PARAMETER 8 = COUNTER

On this page the meter reading for water and energy used as well as for the operating time of the
Washing system displayed in automatic mode.
- TOTAL WATER CONSUMPTION = Gives the total consumption in liters of water since
First commissioning on (cannot be reset).
- PARTIAL WATER CONSUMPTION = Indicates the water consumption since the last reset in
Liters.
RESET = By pressing this key the partial counter for the
Water consumption reset (to Password query please refer
Chapter 9.5.9.2.).
- TOTAL KW CONSUMPTION = Indicates the total energy consumption since the first start-up (can
not be
- KW CONSUMPTION COUNTER = Indicates thereset).
energy consumption since the last reset.
RESET = By pressing this key the partial counter for the
Energy consumption reset (for password query see chapter 9.5.9.2).
- OPERATING HOURS = This field shows how many operating hours the car wash in the
automatic mode is running (cannot be reset).
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9.5.8 Weekly timer

This page shows the start time ( START ) and the stop time ( STOP ) of the washer resistors
(if activated) displayed; they can also be changed here.
Start time of the resistors. Stop time of the resistors.
AUTO = usage
of resistance in
automatic mode
activated.
MANUAL = The
Resistances become
only manual
Control activated.
Active and inactive

Days of the week for the
Weekly timer. attitude
Date / time,
see Chapter .....
The current date and time are displayed above the days of the week.
There are three columns on the page: " WEEKDAYS , START and STOP ".
- WEEKDAYS - The week timer can be activated or deactivated for the corresponding weekdays
will.
Press the desired day of the week to activate it; the
The display changes from OFF to ON and the columns for entering the
Start ( START ) and stop times ( STOP) appear.
Example: MONDAY OFF → MONDAY ON.
Pressing the desired weekday is deactivated;

the display changes from ON to OFF and the columns for entering the
Start ( START ) and stop times ( STOP) disappear.
Example: MONDAY ON → MONDAY OFF.
The current day of the week is displayed in blue.
• START - To change the start time of the resistors, press the appropriate day, then press
the hour
then field,.enter
ENTER the desired
To change time onrepeat
the minutes, the alphanumeric keyboard
the steps, going and press
into the
Field for the minutes.
• STOP - To change the stop time of the resistors, press the appropriate day, then press
the hour field, enter the desired time on the alphanumeric keyboard and press
then ENTER . To change the minutes, repeat the steps, going into the
Field for the minutes.
Note : For the password query see chapter 9.5.9.2.
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9.5.8.1 Setting the date and time
Current
Time
Current
date
Time and date setting, the

should be changed
To confirm the changed time /

Press the changed date.
To change the date and time, proceed as follows:
1. Press the white field " SET DATE AND TIME "; for password request
see chapter 9.5.9.2.
2. Change the desired field using the alphanumeric keyboard.
3. After making changes, press the ENTER key .
4. Then confirm and accept the change by clicking on “ DATE AND TIME IN PC
SAVE ”press.
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9.5.9 System and password

On this page, the active and activated PASSWORDS , the cycle reset button, the
Keys for changing the display language of the control panel and the key for displaying the input and
Outputs of the PLC are displayed (for the password query see chapter 9.5.9.2).
= Press the appropriate flag to display the text on the control panel in the
display the desired language.
= Press this button to load / unload the car wash with a robot
(ON) or in manual mode (OFF).
= Press this button to check the status of the inputs and outputs of the Caber PLC
displayed (see chapter 9.5.9.1).
= Use only when absolutely necessary.

Pressing this button resets the current cycle and the positions of the
Workpieces are lost.
When resetting everything must be on the chain and inside the car wash
remaining workpieces can be checked and unloaded manually.
- = May only be pressed to exit the control panel program ( ONLY FROM CABER ).
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9.5.9.1 Diagnosis
The Caber PLC inputs and outputs are displayed on this page . If they shine, they are active,
if they do not light up, they are inactive.
9.5.9.2 PASSWORD REQUEST

All "changeable" data of the car wash can be changed by entering the password.
That of Caber set

Password is:
USER = CABER
PASSWORD = 968
Proceed as follows to enter the " PASSWORD ":
1. Press the USER field to enter USER = CABER .

2. Use the alphanumeric keyboard to enter CABER and confirm with the button
" ENTER ".
3. Press the PASSWORD field to enter PASSWORD = 968 .
4. Use the alphanumeric keyboard to enter 968 and confirm with the key
" ENTER ".
5. Now press the OK button to confirm the password entry.
If the "password" has been entered, it remains active for a certain time; after that it has to be entered again
will.
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9.6 Manual (only recommended for maintenance work)
1. Set the selector switch AUT-0-MAN in position MAN ; in this mode the
different functions can be controlled individually.
2. Press the " MANUAL " button on the " HOME ":
3. Press the desired function field to activate it; the color changes from gray
( OFF ) to green ( ON ).
To exit the function, press the field again.
4. Press the desired function field to activate it; the color changes from gray
( OFF ) to green ( ON ).
To exit the function, press the field again.
Use the arrow key ◄ to go to the previous page.

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9.7 Automatic cycle

Do as follows.
1. When you start the control panel, the " HOME " is displayed.
2. Check that all parameters for the treatment cycle are correct (see Section 9.5).
3. Set the selector switch AUT-0-MAN in position AUT .
4. Press the “ START CYCLE ” button to start the automatic cycle; when reached
the correct temperature in the pool gradually starts the individual functions.
5. In the operating program of the car wash (PLC) there is a weekly timer for the start and stop times
for the heating resistances of the pools (see chapter 9.5.8).
6. If a workpiece is positioned in the loading zone, the doors of the zone (via pneumatic pistons)
open, the chain goes to the next division and the doors close.
7. When the workpiece reaches the washing zone, it is sprayed with the cleaning solution from the basin
cleaned according to the set washing time (see chapter 9.5.3).
8. After washing, the doors of the zone are opened, the chain goes to the next division and the
Doors are closed again. The remaining on the workpiece is in the blower station
Washing solution blown out with compressed air (a transfer of the solution from one basin to the other
is avoided).
9. After blowing out, the doors are opened, the workpiece is (via the chain division) in the
Drying station brought and the doors are closed again. The workpiece comes with the solution
sprayed from the sink.
10. After blowing out, the doors are opened and the chain moves on to the next division. Do that
Workpiece the drying station, the doors are closed and it is hot with compressed air
dried.
11. After drying, the doors are opened and the chain moves on to the next division. Do that
treated workpiece the unloading station, it must be removed.
Note: The duration of the treatment time corresponds to the washing time, see chapter 9.5.3.
As the chain moves to the next division, the three-way valves of the washing and
Flushing pump set so that no more water in the nozzles, but directly into the
Recycling pool is directed. When the chain goes to the last division, they become like this again
set that the water is fed directly into the nozzles (for washing the workpiece).
9.7.1 Energy saving mode (stand-by)

At the request of the customer, the successive automatic shutdown of the individual functions
added until the washing system comes to a complete standstill in energy-saving mode (stand-by).
If the last workpiece leaves the first zone, the functions of the first zone (which are no longer)
are required) switched off. If the last workpiece leaves the next zone, these will also be
Functions switched off until finally all functions are switched off and the car wash
stands still (exception here are the resistances for the pools to keep the water in them constant
Temperature).
If a new workpiece gets into the loading zone (sensor "23SI6.5a"), all functions of the machine will be
restarts automatically and the automatic cycle is resumed.
40
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9.8 Water cycle for heating, managing and draining

To partially preheat the mains water and discharge it into the pool with a too large one
Prevent temperature difference (so that the water can be heated with less energy consumption
may), the following water circuit has been set up; see sketch LK635_SIDR_REV3_18-16.
The demineralized water is fed into the condenser "SC1" (and via the flow meter "C1"
measured) and partially heated there by heat exchange with the warm air from the machine.
Then the mains water from the condenser "SC1" enters the heat exchanger with soldered plates "SC2"
(The warm water from the sink partially heats the heat exchanger due to the heat radiation
transfers the heat thus generated to the other part of the circuit through which the demineralized water circulates).
The heated, demineralized water coming from the "SC2" heat exchanger sometimes becomes a direct nozzle
to treat the workpieces with demineralized water and partially to fill the water into the
Headed pool; in this way the level in the basins always remains the same.
The rest of the water from the "SC2" heat exchanger (rinsing circuit) is used by the washing system in accordance with the
Requirements of the manufacturer (management of water drainage via flow monitor "C2") derived.
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9.8.1 Setting the pressure of the recycling valve for the flushing circuit
For a constant water pressure in the wash zone, it is necessary that the pressure of the wash nozzles (A) and
the recycling pressure (B) of the irrigation pump is approximately the same; otherwise the ball valve of the pump return
(B) must be set so that the same pressure as in the spray zone of the flushing nozzles is reached.
Note: If the three-way valve directs the water into the flushing nozzles, no water will enter the
Rinsing pump return directed (in the phase of the treatment of the workpieces).
The three-way valve directs the water into the flushing pump return (phase of opening / closing the door and
Chain movement), no water is led into the rinsing nozzles.
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9.9 Setting
After starting the cycle, check that the workpieces are clean and dry. To the treatment too
optimize, do the following:
1. Increase the treatment time (wash time).

You can set this directly on the control panel (see chapter 9.5.3).
2. Increasing the power to make the pumps work,
You can set this directly on the control panel (see chapter 9.5.2).
3. Increase the operating temperature.
You can set this directly on the control panel (see chapter 9.5).
4. Check that the concentration of the cleaning solution is correct ( if one is used ).
9.9.1 Automatic filling of the sink with water via the BYPASS module
The ball valves must be positioned for automatic filling with water via the BYPASS assembly
are as follows:
• Close the ball valve " A " by pushing it as in the picture
position shown.
• Open valves " B " and " C " by opening them as in the
Position the illustration shown.
9.9.2 Manual filling of the sink with water via the BYPASS module
The ball valves must be positioned for manual filling with water via the BYPASS module
as follows:
• Open the ball valve " A " by opening it as shown in the illustration
position shown.
• Close valves " B " and " C " by moving them as in the
Position the illustration shown.
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9.10 Emptying the pools with a pneumatic sewage pump
To empty the pools with a pneumatic wastewater pump, proceed as follows:

1. Make sure that there are no workpieces in the machine.
2. Set the selector switch AUT-0-MAN in position MAN (manual).
3. Ensure that a hose for draining the waste water is connected (A). Close the
Valves B and C and open valve D (see Figure 1).
Image
4. Open
5. Open the
the pneumatic
drain valvevalve
of thetopools thatthe
operate aredrain
to bepump
emptied.
(E, see Figure 2).
Note: Make sure that there is compressed air in the pneumatic circuit of the drain pump.
Image
6. If the pool is empty, close the pool drain valve and the pneumatic valve to operate the pool
Drain pump.
Then close valve D and open valve B.
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Page 47

9.11 Emptying the pools without a pneumatic sewage pump
To empty the pool without a pneumatic sewage pump, proceed as follows:

2. Set the selector switch AUT-0-MAN in position MAN (manual).
3. Ensure that a hose for draining the waste water is connected (A, see Figure 1).
Image
4. Open the drain valve of the pools that are to be emptied.

5. If the pool is empty, close the drain valve of the corresponding pool.
45
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9.12 Machine stop in manual mode

To stop the tunnel at the end of work, do the following:

7. Stop all active functions on the TP700 control panel .
Note: Before switching off the fan, make sure that the air resistance is already there
switched off for at least 5 minutes.
This is the only way to prevent irreparable damage to the resistors.
8. Disconnect the control cabinet from the power supply.

If there are no special customer conditions, the control cabinet with the power supply should
stay connected because the weekly timer remains activated (see chapter 9.5.8); otherwise the
Weekly timers cannot be used.
9.13 Machine stop in automatic mode

To stop the tunnel at the end of work, do the following:

2. Set the selector switch AUT-0-MAN in position MAN (when in position AUT located).
Note: Before switching off the fan, make sure that the air resistance is already there
switched off for at least 5 minutes.
This is the only way to prevent irreparable damage to the resistors.
3. Disconnect the control cabinet from the power supply.

If there are no special customer conditions, the control cabinet with the power supply should
stay connected because the weekly timer remains activated (see chapter 9.5.8); otherwise the
Weekly timers cannot be used.
9.14 emergency stop

There are red emergency stop buttons at the tunnel; the machine becomes immediate by pressing the red mushroom button
switched off. If the maintenance doors are opened, the machine is switched off.
To restart the machine in normal operation, proceed as follows.
1. Set the selector switch AUT-0-MAN in position MAN (when in position AUT located).
2. First remove the fault that led to the emergency stop button being pressed.
3. Insert the auxiliary contacts using the corresponding " CONTROL ON " button .
4. Reset the alarm (see Chapter 9.16.1).
5. Turn the emergency stop button in the direction indicated by the arrow.
6. Set the AUT-0-MAN selector to the desired position ( AUT for automatic cycle,
MAN for manual control).
7. Restart the machine (press the " START CYCLE " button for the automatic cycle
or the corresponding function key for manual operation).
Note: Only use the emergency stop button in an emergency.

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9.15 indicator lights

By pressing the " MESSAGES " button , all active functions of the car wash are displayed.
Every movement of the car wash is shown on the " MESSAGES " page ; this page is for display
all work steps of the machine.
9.15.1 Messages in the area of the installation
COLOR OF IMPORTANCE
LIGHT DETECTOR
RED Flashing: alarm in the system.
Lights up: alarm in the area of the pools (one of the pools has the minimum fill level
reached).
ORANGE
Blinking: Pool is being filled (the function for automatically filling the pool up to
to the maximum fill level is activated).
Lights up: The automatic cycle is active.

GREEN
Blinking: The automatic cycle has been selected but is not active.
9.15.2 Messages in the loading zone
COLOR OF IMPORTANCE
LIGHT DETECTOR
RED Lights up: workpiece cannot be loaded.
GREEN Lights up: workpiece loaded.
47
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9.16 alarms
The car wash is equipped with different alarms: THE ALARMS ARE ON
OPERATING PANEL TP700 DISPLAYED. If an alarm occurs, the car wash is stopped
the corresponding alarm is displayed and the red indicator lamp lights up.
9.16.1 Reset alarm

To reset the alarm, do the following:
1. Set the selector switch AUT-0-MAN in position MAN .
2. Check whether the auxiliary contacts " CONTROL ON " are inserted (button lights up).
3. Press the " ALARM " button .
4. Press the ACK key (to acknowledge the alarm) and the " RESET " key or the " ALARM " key
RESET ”on the control cabinet. to reset the alarm.
5. If the reason for the alarm has been remedied, the page is empty and the red indicator light goes out.
6. To restart the automatic cycle, press the " CYCLE " button on the control cabinet
START “ .
9.16.2 Display of the alarm history

Press the " HISTORY " button on the alarm side ; all alarms that have occurred are displayed here.
The " HISTORY " page shows any alarm that occurs while the car wash is operating;
this view is used to get an overview of all alarms that have occurred.
48
Page 51

ALARM NUMBER DISPLAY ON THE IMPACT REMEDY

OF DISPLAY
ALARMS
" ENGINE PROTECTION The machine will

1. ENGINE GUARD a) Check why the
2001 CONVEYOR CHAIN (6Q1) " stopped
CONVEYOR CHAIN Conveyor chain is blocked.
THE
DISPLAY TP700 b) Check whether the
WASHING MACHINE + The automatic Motor turns freely.
(2Q1) Cycle will
RED stopped c) Check that the engine
LIGHT DETECTOR with the right tension
is supplied.
Main alarm
d) Check if the
Inverters with the right one
Manual alarm Voltage is supplied
reset to default and the right tension
issues.
e) Check if the
Drive properly
works.
f) Check if the
Inverter parameters
are set correctly.
g) The causes the

Find blockage and
remedy.
h) The alarm as indicated

reset to default.
i) Restart the machine.

2. ENGINE GUARD a) Check why
2002 DRYER BLOWER stopped
DRYER BLADE Blower is blocked.
(9Q1) "
EYE (9Q1)
b) Check whether the
DISPLAY TP700 The automatic Motor turns freely.
+ Cycle will
stopped main alarm c) Check that the engine
RED m with the right tension
LIGHT DETECTOR is supplied.
Manual alarm d) Check whether this is

reset to default Fan impeller free
turns.
e) Check if that
Thermal relay correct
is set.
f) The causes of
Find blockage and

remedy.
g) The alarm as indicated

reset to default.
h) Restart the machine.
49
Page 52


2004 CLEANING PUMP stopped
CLEANING PUM Pump is blocked.
(7Q1) "
PE (7Q1)
b) Check that the
DISPLAY TP700 The automatic Filter bottom at the
+ Cycle will Suction of the pump
stopped is clean.
RED
LIGHT DETECTOR c) Check that the
Main alarm Pool bottom is clean
(no
Manual alarm Sludge deposits).
reset to default d) Check whether the
Pump turns freely.
e) Check that the pump

with the right tension
is supplied.
f) Check that the pump

properly
works (see
Chapter 15).
g) Check if that
is set.
h) The causes of
Find blockage and
remedy.
i) The alarm as indicated

reset to default.
j) Restart the machine.

2005 FLUSHING PUMP (8Q1) " stopped
FLUSHING PUMP (8Q1) Pump is blocked.
DISPLAY TP700 b) Check that the

+ The automatic Filter bottom at the
Cycle will Suction of the pump
RED stopped is clean.
LIGHT DETECTOR
c) Check that the
Main alarm Pool bottom is clean
(no
Manual alarm Sludge deposits).
reset to default d) Check whether the
Pump turns freely.

with the right tension
is supplied.
f) Check that the pump

properly
works (see
Chapter 15).
g) Check if that
50
Page 53

is set.
h) The causes of
Find blockage and
remedy.
i) The alarm as indicated

reset to default.
j) Restart the machine.

2007 VENTILATION (10Q3) " stopped
VENTILATION Ventilation is blocked.
(10Q3)
DISPLAY TP700 b) Check whether the
+ The automatic Motor turns freely.
Cycle will
RED stopped c) Check that the engine
LIGHT DETECTOR with the right tension
is supplied.
Main alarm
d) Check if that
Manual alarm is set.
reset to default
e) The causes of
Find blockage and
remedy.
f) The alarm as indicated

reset to default.
g) Restart the machine.

" ALARM ROTATION The machine will
8. ALARM a) Check whether the
2008 CONVEYOR CHAIN stopped
ROTATION Conveyor chain moved freely.
(18SI1.4) "
BANDFÖRDERKE
b) Check if the
TTE THE The automatic
DISPLAY TP700 Conveyor chain motor with the
WASHING MACHINE + Cycle will right tension
(23SE7.5) stopped is supplied.
RED
LIGHT DETECTOR c) Check if the
Main alarm Conveyor chain motor
properly
Manual alarm works.
reset to default d) Check that the sensor
clean and free of
Fat deposits is that
a proper
Impair function
can.
e) Check that the sensor

is correctly positioned and
properly
works.
f) The causes the

Find blockage and
remedy.

reset to default.
51
Page 54


" FAULT The conveyor chain will
9. FAULT a) Check why the
2009 INVERTER stopped
INVERTER CONVEYOR CHAIN (2SV1) " Conveyor chain is blocked.

CONVEYOR CHAIN
b) Check if the
(2SV1) The automatic
DISPLAY TP700 Inverters with the right one
+ Cycle will Voltage is supplied
stopped and the right tension
RED
issues.
LIGHT DETECTOR
Main alarm c) Check if the
Drive properly
Manual alarm works.
reset to default d) Check if the
Inverter parameters
are set correctly.
e) The causes the

Find blockage and
remedy.

reset to default.

" OVER TEMPERATURE The machine will
10. ALARM CLOSED a) Check if the
2010 IN THE CONTROL CABINET stopped
HEIGHT switch cabinet
(19TRE2.1) "
TEMPERATURE IN properly
CONTROL CABINET The automatic works (please refer
DISPLAY TP700
K (19TRE2.1) Cycle will Chapter 15).
+
stopped b) Check if the
RED
Temperature probe for the
LIGHT DETECTOR
Main alarm Temperature inside the
Control cabinets
properly
Manual alarm works.
reset to default
c) Check that the controller
for the temperature in
Inside the control cabinet
properly
works.
d) Check that the controller

for the temperature in
Inside the control cabinet
is set correctly.
e) The causes of the alarm
find and fix.

reset to default.

" LEVEL The car wash will
11. LEVEL a) Check that the pelvis
WASHBASIN TO stopped
SINK is filled with water and
2011 HIGH (22SI5.4) "
TOO HIGH (22SI5.4) the sensor really the
The automatic Marking the maximum
52
Page 55

DISPLAY TP700 Cycle will Level has reached.

+ stopped
b) Check that the
RED Level sensor correct
LIGHT DETECTOR Main alarm is positioned.
c) Check that the

Manual alarm Level sensor
reset to default properly
works.
d) Check that the

Level controller
properly
works.
e) Check if continues
Water in the pool
is directed.
f) The causes of the alarm

find and fix.

reset to default.
h) car wash to the

Power supply
connect and
Insert auxiliary contacts.
12. LEVEL " LEVEL The machine will a) Add water until the
SINK WASHBASIN TO stopped Float the
2012
TOO LOW LOW (18SE1.2) " maximum level
(18SE1.2) The automatic displays.
DISPLAY TP700 Cycle will b) Check if that

+ stopped Drain valve correct
closed is.
RED
LIGHT DETECTOR Main alarm c) Check whether there is any
Drain circle of the basin
Manual alarm Water.
reset to default d) Check that the
Level controller
properly
works.
e) Check whether there is any

Basin is a leak.

reset to default.
13. TEMPERATURE " TEMPERATURE Display TP700 only a) Check that the
2013
SINK WASHBASIN TO Resistances of the
TOO LOW LOW (PT100.1) " Alarm automatically Cleaning basin
(PT100.1) reset to default properly
function.
DISPLAY TP700
+ b) Check that the
Temperature probe
53
Page 56

properly
RED
works.
LIGHT DETECTOR
c) Check if that
Differential of
Resistors for the
Clean properly
works.
d) Check that the

Resistors are activated.
e) When the
Temperature the alarm
reset to default.
14. TEMPERATURE " TEMPERATURE Display TP700 only a) Check whether the
2014
SINK WASHBASIN TO Resistances of the
TOO HIGH HIGH (PT100.1) Alarm automatically Cleaning basin at
(PT100.1) reset to default Reaching the set
Switch off temperature.
DISPLAY TP700
+ b) Check that the
Temperature probe
RED
properly
LIGHT DETECTOR
works.
c) The causes of the alarm

find and fix.
" LEVEL The car wash will
16. LEVEL a) Check that the pelvis
SINK CLOSE stopped
SINK CLOSE 2016 HIGH (22SI5.5) " is filled with water and
HIGH (22SI5.5) the sensor really the
The automatic Marking the maximum
DISPLAY TP700
Cycle will Level has reached.
+
stopped b) Check that the
RED
Level sensor correct
LIGHT DETECTOR
Main alarm is positioned.
c) Check that the

Manual alarm Level sensor
works.
d) Check that the

Level controller
properly
works.
e) Check if continues
Water in the pool
is directed.
f) The causes of the alarm

find and fix.

reset to default.
h) car wash to the

Power supply
connect and
54
Page 57

17. LEVEL " LEVEL The machine will a) Add water until the
SINK CLOSE SINK CLOSE stopped Float the
2017
LOW (19SE2.0) LOW (19SE2.0) " maximum level
The automatic displays.
DISPLAY TP700 Cycle will b) Check if that

+ stopped Drain valve correct
closed is.
RED
LIGHT DETECTOR Main alarm c) Check whether there is any
Drain circle of the basin
Manual alarm Water.
reset to default d) Check that the
Level controller
properly
works.

Basin is a leak.

reset to default.
2018
SINK CLOSE SINK CLOSE Resistances of the
LOW (PT100.2) LOW (PT100.2) " Alarm automatically Sink
function.
DISPLAY TP700
+ b) Check that the
Temperature probe
RED
properly
LIGHT DETECTOR
works.
c) Check if that
Differential of
Resistors for the
Clean properly
works.
d) Check that the

Resistors are activated.
e) When the
reset to default.
2019
SINK CLOSE SINK CLOSE Resistances of the
HIGH (PT100.2) HIGH (PT100.2) " Alarm automatically Sink when reached
reset to default the set
DISPLAY TP700
+ b) Check that the
Temperature probe
RED
properly
LIGHT DETECTOR
works.
c) The causes of the alarm

find and fix.
55
Page 58

" PRESSURE ALARM The car wash will

20.PRESSURE ALARM a) Ensure that the
WASHING LINE (SIW1.0) " stopped
WASHING LINE Suction and
2020
(SIW1.0) Suction valves of the pump
DISPLAY TP700
The automatic are open.
+
Cycle will b) Make sure that the
RED stopped Suction and
LIGHT DETECTOR
Suction valves of the filter
Main alarm are open.
c) Check that the

Manual alarm Filter basket is clean (see
reset to default Chapter 15).
d) Check that the pump

properly
works.
e) Check that the

Cleaning nozzles clean
are.
f) Check that the

Pressure sensor
properly
works.
g) The causes of the alarm

find and fix.
h) Reset the alarm.

" PRESSURE ALARM The car wash will
21. PRESSURE ALARM a) Ensure that the
RINSE LINE (SIW2.0) " stopped
RINSE LINE Suction and
2021
(SIW2.0) Suction valves of the pump
DISPLAY TP700
The automatic are open.
+
Cycle will b) Make sure that the
RED stopped Suction and
LIGHT DETECTOR
Suction valves of the filter
Main alarm are open.
c) Check that the

Manual alarm Filter basket is clean (see
reset to default Chapter 15).
d) Check that the pump

properly
works.
e) Check that the

Rinsing nozzles are clean.
f) Check that the

Pressure sensor
properly
works.
g) The causes of the alarm

find and fix.
h) Reset the alarm.
56
Page 59


" ALARM The car wash will
22. ALARM a) Make sure that
SECURITY CABINET stopped
SECURITY SC no foreign bodies in the
2021 EN AT
HEARING AT Near the
CHAIN MOVEMENT
CHAIN MOVEMENT The automatic Safety barriers
(3RS) "
NG (3RS) Cycle will are located.
DISPLAY TP700 stopped b) Ensure that the

+ Area around the
Main alarm Safety barriers at
RED
the chain movement freely
LIGHT DETECTOR
remains.
Manual alarm
reset to default c) Check that the
Safety barriers
properly
work (see
Chapter 15).
d) The causes of the alarm

find and fix.
e) Reset the alarm.

f) Restart the machine.
" INFLOW ALARM The car wash will
23.FLOW ALARM a) Check whether
DEMINERALIZED stopped
DEMINERALISY demineralised water
2024 WATER "
RTES WATER in the water cycle
The automatic reached.
DISPLAY TP700
+ Cycle will b) Check if that
stopped Meter properly
RED
works.
LIGHT DETECTOR
Main alarm c) Check if that
Inlet valve is open.
Manual alarm d) The causes of the alarm
reset to default find and fix.
e) Reset the alarm.

" FAULT The machine will
25th FAULT a) Check why the
INVERTER Inverter of the pump
WASHING PUMP TAX
WASHING PUMPS is blocked.
RUNG (7SCV1) "
INFLATION The automatic b) Check if the
(7SCV1) Cycle will
DISPLAY TP700 Inverters with the right one
+ stopped Voltage is supplied
and the right tension
RED
Main alarm issues.
LIGHT DETECTOR
c) Check if the
Manual alarm Drive properly
reset to default works.
d) Check if the
Inverter parameters
are set correctly.
57
Page 60

properly
works.
f) The causes the

Find blockage and
remedy.

reset to default.

26. ENGINE GUARD a) Check why
2026 FAN AFTER THE stopped
FAN AFTER Blower is blocked.
WASH (9Q3) "
WASHING
b) Check that the
(9Q3) The automatic
DISPLAY TP700 Intake filter of the fan
+ Cycle will is clean (see
stopped Chapter 15).
RED
LIGHT DETECTOR c) Check that the
Main alarm Openings of the
Blower system clean
Manual alarm are.
reset to default d) Check whether this is
Fan impeller free
turns.
e) Check if that
Blower with the right one
Voltage is supplied.
f) Check if that
is set.
g) The causes of
Find blockage and
remedy.
reset to default.

" FAULT The machine will
27. FAULT a) Check why the
INVERTER Inverter of the pump
FLUSHING PUMP CONTROL
FLUSHING PUMP STATION is blocked.
UNG (8SCV1) "
UERUNG (8SCV1) The automatic b) Check if the
DISPLAY TP700 Cycle will Inverters with the right one
+ stopped Voltage is supplied
and the right tension
RED
Main alarm issues.
LIGHT DETECTOR
c) Check if the
Manual alarm Drive properly
d) Check if the
Inverter parameters
are set correctly.
58
Page 61

properly
works.
f) The causes the

Find blockage and
remedy.

reset to default.

" FAULT VENTILATION The ventilation will
28th FAULT a) Check that the
2028 OF stopped
VENTILATION OF THE Ventilation properly
CONTROL CABINET
CONTROL CABINET works.
(1CD1) "
KES (1CD1) The automatic b) Check that the
DISPLAY TP700 Cycle will Ventilation with the right one
+ stopped main alarm Voltage is supplied.
m
RED c) The causes of
LIGHT DETECTOR Find blockage and
Manual alarm remedy.
reset to default
d) The alarm as indicated
reset to default.
e) Restart the machine.

" MAGNETIC RELAY THE The ventilation will
29. MAGNETIC RELAY a) Check that the
2029 VENTILATION OF THE stopped
THE VENTILATION Ventilation properly
CONTROL CABINET
OF works.
RELEASED (SIA2) "
CONTROL CABINET The automatic b) Check that the
KES RELEASED Cycle will
DISPLAY TP700 Ventilation with the right one
(SIA2) stopped main alarm
+ Voltage is supplied.
m
RED c) Check if that
LIGHT DETECTOR Magnetic relay correct
Manual alarm is set.
reset to default
d) Check if that
Ventilation magnetic relay
properly
works.
e) The causes of
Find blockage and
remedy.

reset to default.

31. EMERGENCY STOP (U1) 2031 " EMERGENCY STOP (U1) " The car wash will
stopped a) The causes of that
Pressing the emergency stop
DISPLAY TP700 Find mushroom buttons and
+ The automatic remedy.
RED Cycle will b) The emergency stop button in the
LIGHT DETECTOR stopped indicated by arrow
Turn direction.
Main alarm c) The causes of
Find blockage and
59
Page 62

Manual alarm remedy.

reset to default d) car wash to the
Power supply
connect and
e) The alarm as indicated

reset to default.
32. SECURITY GUARD " SECURITY DOOR The machine will a) Ensure that the
RE THE THE WASHER stopped Doors are closed.
2032
WASHING MACHINE OPEN (U2) "
b) Check if that
OPEN (U2) The automatic Safety relay for the
DISPLAY TP700 Cycle will Maintenance doors
+ stopped properly
works.
RED
LIGHT DETECTOR Main alarm c) The cause of the alarm

find and fix.
Manual alarm d) The alarm as indicated
reset to default reset to default.
2035
DRYING TO DRYING TO Resistances of
LOW (PT100.3) LOW (PT100.3) " Alarm automatically Drying properly
reset to default function.

+ Temperature probe
properly
RED
works.
LIGHT DETECTOR
c) Check if that
Differential of
Resistances
properly
works.
d) The cause of the alarm

find and fix.
2036
DRYING TO DRYING TOO HIGH Resistances of
HIGH (PT100.3) (PT100.3) " Alarm automatically Drying when reached
reset to default the set
DISPLAY TP700
+ b) Check that the
Temperature probe
RED
properly
LIGHT DETECTOR
works.
c) When the
reset to default.
2037
FAN TO FAN TOO LOW Fan resistance
60
Page 63

LOW (PT100.4) (PT100.4) " Alarm automatically properly


+ Temperature probe
properly
RED
works.
LIGHT DETECTOR
c) Check if that
Differential of
Resistance
properly
works.
d) The cause of the alarm

find and fix.
2038
FAN TO BLOWER TOO HIGH Fan resistance
HIGH (PT100.4) (PT100.4) " Alarm automatically when reaching the
reset to default set temperature
turns off.
DISPLAY TP700
+ b) Check that the
Temperature probe
RED
properly
LIGHT DETECTOR
works.
c) When the
reset to default.
" COMPRESSED AIR CLOSE The car wash will
40. COMPRESSED AIR CLOSE a) Check for compressed air
2040 LOW (21S4.3) " stopped
LOW (21S4.3) in available.

is the pneumatic circuit
DISPLAY TP700
+ The automatic b) Check whether there is any
RED Cycle will Pneumatic circuit leak
LIGHT DETECTOR stopped main alarm located.
m
c) Check whether the air in the
Pneumatic circuit
Manual alarm has correct pressure.
reset to default
d) The causes of
Find blockage and
remedy.
e) The alarm as indicated

reset to default.
f) The car wash new

start.
41. MAINTENANCE DOOR “ MAINTENANCE DOOR 1 IM The machine will a) Check that the
1 IM WASHING TUNNEL stopped Maintenance door 1
2041
WASHING TUNNEL OPEN (6S2) " properly
OPEN (6S2) The automatic closed is.
DISPLAY TP700 Cycle will b) Check that the

+ stopped Limit switch for the
Maintenance door 1
RED
Main alarm properly
LIGHT DETECTOR
works.
61
Page 64

c) The cause of the alarm
Manual alarm find and fix.
reset to default
reset to default.
2042
WASHING TUNNEL OPEN (6S2.1) " properly
OPEN (6S2.1) The automatic closed is.

Maintenance door 2
RED
Main alarm properly
LIGHT DETECTOR
works.
Manual alarm c) The cause of the alarm


reset to default.
2043
WASHING TUNNEL OPEN (6S2.2) " properly

Maintenance door 3
RED
Main alarm properly
LIGHT DETECTOR
works.


reset to default.
44. MAINTENANCE DOOR “ MAINTENANCE DOOR 4 IN The machine will a) Check that the
4 IN THE THE RINSE ZONE stopped Maintenance door 4
2044
RINSE ZONE OPEN (6S2.3) " properly


Maintenance door 4
RED
Main alarm properly
LIGHT DETECTOR
works.


reset to default.
62
Page 65

5 IN THE THE FAN ZONE stopped Maintenance door 5
2045
FAN ZONE OPEN (6S2.4) " properly

Maintenance door 5
RED
Main alarm properly
LIGHT DETECTOR
works.

reset to default.
6 IN THE THE FAN ZONE stopped Maintenance door 5
2046
FAN ZONE OPEN (6S2.11) " properly
OPEN The automatic closed is.
(6S2.11) Cycle will
Maintenance door 5
RED
Main alarm properly
LIGHT DETECTOR
works.


reset to default.

" TIMEOUT The car wash will
50th TIME OUT a) Check whether this is
2050 G LIMIT SWITCH stopped
ITUNG SENSOR Three-way valve in the
THREE-WAY VALVE
OF Squirt position
WASHING PUMP TO
THREE-WAY EVENT The automatic the ramp is located.
Cumshot (21S4.6) "
LS FROM Cycle will b) Check whether this is
WASH TO stopped
DISPLAY TP700 Three-way valve rotates freely.
Cumshot
+
(21S4.6) c) Check if that
RED Main alarm Three-way valve
LIGHT DETECTOR
properly
Manual alarm works.
reset to default d) Check whether there is any
Air pneumatic circuit
located.

Pneumatic circuit leak
located.
f) Check that the sensor

properly
works.
63
Page 66

g) The causes of
Find blockage and
remedy.

reset to default.
i) The car wash new

start.
51. TIMEOUT a) Check whether this is
THREE-WAY VALVE
OF Recycling position
WASHING PUMP TO
THREE-WAY EVENT The automatic located.
RECYCLING (21S4.7) "
WASH TO stopped
RECYCLING
+
LIGHT DETECTOR
properly
Manual alarm works.
located.

located.

properly
works.
g) The causes of
Find blockage and
remedy.

reset to default.
i) The car wash new

start.
52nd TIME OUT a) Check whether this is
THREE-WAY VALVE
OF Squirt position
FLUSHING PUMP TO
THREE-WAY EVENT The automatic the ramp is located.
Cumshot (21S4.4) "
RECYCLING TO stopped
Cumshot
+
LIGHT DETECTOR
properly
Manual alarm works.
located.
64
Page 67


located.

properly
works.
g) The causes of
Find blockage and
remedy.

reset to default.
i) The car wash new

start.
53. TIMEOUT a) Check whether this is
THREE-WAY VALVE
OF Recycling position
FLUSHING PUMP TO
THREE-WAY EVENT The automatic located.
RECYCLING (21S4.5) "
LS OF SINKS Cycle will b) Check whether this is
TO RECYCLING stopped
(21S4.5)
+
c) Check if that
LIGHT DETECTOR
properly
Manual alarm works.
located.

located.

properly
works.
g) The causes of
Find blockage and
remedy.

reset to default.
i) The car wash new

start.
" FAULT SENSOR The car wash will
60th FAULT a) Check whether a
2060 OUTPUT (23SI6.5) " stopped
SENSOR Workpiece is present.
EXIT
DISPLAY TP700 b) Check that the sensor
WORKPIECE OFF The automatic
+ is correctly positioned and
WASHING MACHINE Cycle will
RED properly
(23SI6.5)
LIGHT DETECTOR stopped works.
c) Check that the system

Main alarm to capture the
Movement of the
65
Page 68

Manual alarm Workpiece blocked

reset to default or is dirty.
d) Check that the system

to capture the
Movement of the
Workpiece
properly
works.
e) The causes of
Find blockage and
remedy.

reset to default.
g) The car wash new

start.
61. ALARM " ALARM LEVEL The machine will a) Check whether
LEVEL COLLECTION POOL stopped Water in the catch basin
2061
COLLECTORS (23SI6.3) " located.
N (23SI6.3) The automatic b) Make sure that the
DISPLAY TP700 Cycle will Basin suction valves
+ stopped are open.
RED c) Check whether there is any

LIGHT DETECTOR Main alarm Basin is a leak.
d) The liquid level in the

Manual alarm Check the pool.
reset to default
e) Check whether the
Level controller
properly
works.
f) Check that the

Security sensor for that
Catch basin
properly
works.

reset to default.

" FAULT SENSOR The car wash will
61. FAULT a) Check whether a
2060 INPUT (23SI6.4) " stopped
SENSOR Workpiece is present.
INPUT OF
DISPLAY TP700 b) Check that the sensor
WORKPIECE IN The automatic
+ is correctly positioned and
THE Cycle will
RED properly
WASHING MACHINE
stopped
(23SI6.4) LIGHT DETECTOR works.
c) Check that the system
Main alarm to capture the
Movement of the
Manual alarm Workpiece blocked
reset to default or is dirty.
d) Check that the system
66
Page 69

to capture the
Movement of the
Workpiece
properly
works.
e) The causes of
Find blockage and
remedy.

reset to default.
g) The car wash new

start.
" EXIT BUSY The car wash will
64. WORKPIECE IN a) Treated workpiece
2064 (SE3.7.4) " stopped
OUTPUT OF unloaded from the exit.
WASHING MACHINE
DISPLAY TP700 b) Check where that is
(SE3.7) The automatic
+ Workpiece in the exit
RED Cycle will located.
stopped
LIGHT DETECTOR c) Check that the sensor

Main alarm properly
works.
Manual alarm d) Make sure that
reset to default no foreign bodies in the
Area around the sensor
are located.
e) Ensure that the

Sensor is not dirty
is.
f) The causes of
Find blockage and
remedy.

reset to default.
h) The car wash new

start.
" ALARM The car wash will
70th ALARM a) Check if that
FAN PRESSURE stopped
FAN PRESSURE Fan properly
2070 (18SPI1.3) "
(18SPI1.3) works (see
The automatic Chapter 15).
DISPLAY TP700
+ Cycle will b) Check that the
stopped Blower filter is clean
RED
(see chapter 15).
LIGHT DETECTOR
Main alarm c) Check that the
Pressure sensor
Manual alarm properly
d) The causes of
Find blockage and
remedy.
67
Page 70

e) Reset the alarm.
f) washer to the
Power supply
connect and
DOOR 1 OF THE " DOOR 1 THE The machine will a) Check whether the door 1
WASHING MACHINE WASHING MACHINE stopped inside the machine
2071
OPEN OPEN (23SI6.6) " is really open.
(23SI6.6) The automatic b) Check that the
DISPLAY TP700 Cycle will Cylinder sensor
+ stopped properly
works.
RED
LIGHT DETECTOR Main alarm c) Check that the sensor
is correctly positioned.
Manual alarm d) Check whether there is any
reset to default Pneumatic circuit compressed air
located.

located.
f) Check that the piston

properly
works.
g) Check whether the

Pistons moved freely.
h) Check whether the

Door structure moved freely.
i) The cause of the alarm

find and fix.
j) The alarm as indicated

reset to default.
k) Restart the machine.
DOOR 1 OF THE " DOOR 1 THE The machine will a) Check whether the door 1
2072
CLOSED CLOSED is really closed.
(23SI6.6) (23SI6.7) " The automatic b) Check that the
Cycle will Cylinder sensor
DISPLAY TP700 stopped properly
+ works.
RED Main alarm c) Check that the sensor

LIGHT DETECTOR is correctly positioned.
located.

located.
68
Page 71


properly
works.


find and fix.

reset to default.
73. DOOR 2 THE " DOOR 2 THE The machine will a) Check whether the door 2
2073
+ stopped properly
works.
RED
located.

located.

properly
works.



find and fix.
j) Thereset
alarmtoas indicated
default.
2074
+ works.
69
Page 72


located.

located.

properly
works.

h) Check
Doorwhether themoved freely.
structure

find and fix.

reset to default.
2075
+ stopped properly
works.
RED
located.

located.

properly
works.



find and fix.

reset to default.
DOOR 3 THE " DOOR 3 THE The machine will a) Check whether the door 3
70
Page 73


2076
(23SI7.3) (23SI7.3) "
The automatic b) Check that the
+ works.


located.

located.

properly
works.



find and fix.
reset to default.
DOOR 4 THE " DOOR 4 THE The machine will a) Check whether the door 4
2077
+ stopped properly
works.
RED
located.

located.

properly
works.


71
Page 74


find and fix.

reset to default.
2078
+ works.

located.

located.

properly
works.



find and fix.

reset to default.

2079
+ stopped properly
works.
RED
located.

located.
72
Page 75


properly
works.


find and fix.

reset to default.
2080
+ works.

located.

located.

properly
works.



find and fix.

reset to default.

" CHARGING STATION 1 The car wash will
81. CHARGING STATION 1 a) Check that the piston
2081 BLOCKADE PALETTE stopped
BLOCKADE the charging station 1
REAR (25SI8.0) "
REAR PALETTE is closed (blockade
(25SI8.0) behind).
DISPLAY TP700 The automatic
Cycle will
+ b) Check that the sensor
RED stopped is correctly positioned and
LIGHT DETECTOR properly
Main alarm works.
73
Page 76

c) Check whether the

Manual alarm Pistons moved freely.
reset to default
d) Check for compressed air
in the pneumatic circuit
is available.
e) Check if that
pneumatic
magnetic valve
properly
works.
f) The causes of
Find blockage and
remedy.

reset to default.
h) The car wash new

start.
REAR PALETTE REAR FREE (25SI8.1) " is closed (blockade

FREE (25SI8.1) The automatic free at the back).
DISPLAY TP700
+ Cycle will b) Check that the sensor
Main alarm works.

reset to default d) Check for compressed air
is available.
e) Check if that
pneumatic
magnetic valve
properly
works.
f) The causes of
Find blockage and
remedy.

reset to default.
h) The car wash new

start.
" UNLOADING STATION 2 The car wash will
83. DISCHARGE STATION a) Check that the piston
N 2 BLOCKADE the unloading station 2
REAR (25SI8.2) "
(25SI8.2) The automatic behind).
DISPLAY TP700
74
Page 77
Main alarm works.

is available.
e) Check if that
pneumatic
magnetic valve
properly
works.
f) The causes of
Find blockage and
remedy.

reset to default.
h) The car wash new

start.
REAR FREE (25SI8.3) "
FREE (25SI8.3) The automatic free at the back).
DISPLAY TP700
Main alarm works.

in available.
is the pneumatic circuit
e) Check if that
pneumatic
magnetic valve
properly
works.
f) The causes of
Find blockage and
remedy.

reset to default.
h) The car wash new

start.
FRONT (25SI8.4) "
PALLET FRONT is closed (blockade
(25SI8.4) The automatic front).
DISPLAY TP700
75
Page 78


works.
Main alarm
Manual alarm
is available.
e) Check if that
pneumatic
magnetic valve
properly
works.
f) The causes of
Find blockage and
remedy.

reset to default.
h) The car wash new

start.
FRONT FREE (25SI8.5) "
FREE (25SI8.5) The automatic free at the front).
DISPLAY TP700
Main alarm works.

is available.
e) Check if that
pneumatic
magnetic valve
properly
works.
f) The causes of
Find blockage and
remedy.

reset to default.
h) The car wash new

start.
FRONT (25SI8.6) "
(25SI8.6) The automatic front).
DISPLAY TP700
76
Page 79


works.
Main alarm
Manual alarm
is available.
e) Check if that
pneumatic
magnetic valve
properly
works.
f) The causes of
Find blockage and
remedy.
reset to default.
h) The car wash new

start.
“ UNLOADING STATION 2 The car wash will
FRONT FREE (25SI8.7) ”
FREE (25SI8.7) The automatic free at the front).
DISPLAY TP700
Main alarm works.

is available.
e) Check if that
pneumatic
magnetic valve
properly
works.
f) The causes of
Find blockage and
remedy.

reset to default.
h) The car wash new

start.
77
Page 80

10th MAINTENANCE
If necessary, check beforehand that:
1. the car wash is switched off;

2. when checking or tampering with hot surfaces, they have cooled sufficiently;
3. The safety devices are restored when the work is completed.
The maintenance work described has two basic goals:
1. To keep the machine efficient and safe in the long run.

2. To reduce the risk of a machine downtime due to malfunctions.
Take the following individual protective measures to carry out the maintenance work. Wearing of
Gloves, accident prevention shoes and glasses.
10.1 Daily
1. Clean the strainer basket.

The frequency of this intervention is related to the amount of those who are
in the wash solution.
10.2 Weekly
1. Remove and clean the filters of the " MAPRO " blower if necessary (see chapter 15 " ANNEXES ").
78
Page 81

2. Check the correct functioning of the safety system (emergency stop button, limit switch, safety barriers ...)
10.2.1 Procedure for checking the functioning of the emergency stop buttons
1. During the operation of the washing machine, the emergency stop button
to press; stopping the machine and switching off the
Check unit of auxiliary groups.
Figure A
2. Turn the emergency stop pushbutton in the direction of that on it

attached arrow is displayed.
Check that the machine starts up and that the

Auxiliary circuit unit remains switched off.
Figure B 3. Auxiliary contact group using the " AUXILIARY CONTACTS " button
INSERT ”and insert the alarm as indicated
reset (see chapter 9.14.1).
79
Page 82

10.3 Monthly
1. Check the chain tension of the car wash.
2. Check the lubrication of the pressure reducer (see chapter 15).
3. Check the functionality of the level controller.
4. Check the spray nozzle and, if necessary, remove and clean it (see Section 10.3.1).
5. Check the internal filters of " ETATRON " for cleanliness and remove and clean if necessary (see
Chapter 15).
10.3.1 Procedure for disassembling the pergola
1- Remove the inspection door to the room

to reach the pergolas.
illustration 1
2- The pergolas with a pipe wrench

dismantle.
Figure 2
3- With the dedicated one

"Keys" the nozzles from the
Unscrew the pergola to clean it.
Figure 3
4- Clean the nozzles.
Figure 4
80
Page 83

10.4 Every 3 months
1. Clean the tub resistors and

check.
NOTE: The tubs before removal

remove the resistors.
2. Clean the resistors of the dryer and

check.
10.5 Every 6 months
1. Clean the conveyor belts and tubs.
81
Page 84

10.6 Annually
1. Carefully clean the sensitive element of the thermostats.
2. Overhaul the electric motors.
3. Overhaul the electrical sensors.
4. Overhaul the pump.
5. Overhaul the condenser.
6. Overhaul the blower ().
7. Wait for the blower (see chapter 15).
8. Wait for the pneumatic group.
The suggested maintenance intervals are indicative. It is the responsibility of the customer who
Increase the frequency of maintenance interventions, depending on the quantity and nature of the parts to be treated. It
it is recommended in any case to comply with the suggested maintenance intervals.
Only commission qualified personnel with maintenance and repair work.
Only use original spare parts or those that comply with the manufacturer's instructions.
Consult our technical office if you have any questions.
82
Page 85

11 spare Parts
Before intervening on the machine or in adjacent areas, the supply must be from
Disconnect the power supply and wait for the masses to stop moving. You also have to wait until
the surface temperature has dropped below 30 ° C to avoid the risk of burns.
The following must be checked regularly: presence of any dust, oil,
Accumulation of dirt, the presence of foreign bodies, the elasticity of the connections,
Occurrence of vibrations and noises.
In the event of component disassembly not approved by the manufacturer, the warranty is void
and no obligations at the expense of the manufacturer itself are recognized.
When replacing spare parts, the customer only uses original spare parts
do it directly at the company CABER IMPIANTI Srl or at authorized distributors
to be ordered.
When ordering, the information on the type plate of the machine must be specified exactly,
particularly:
- SERIAL NUMBER
- MODEL
After completing the maintenance and inspection work, safety and

Functional checks are carried out (electrical protection devices, mechanical
Protective devices, etc.).
83
Page 86

12 MECHANICAL SPARE PARTS
DRIVE UNIT
NUMBER DESIGNATION MANUFACTURER ORDER NUMBER
5.5 m CHAIN INOX, AISI 304, PARTITION 50, REEL 31, PINK CATENE CATROS_0000001
PERFORATED BOLT WITH Ø 10.2 mm
2nd JOINT FOR INOX CHAIN, AISI 304, PARTITION 50, PINK CATENE CATROS_0000002
ROLL 31, PERFORATED BOLT WITH Ø 10.2 mm
1.5 m CHAIN INOX, AISI 304, TYPE 250 SS, PARTITION 50, ZMC CATZMC_0000004
REEL 25, PERFORATED BOLT WITH Ø 6.2 mm
2nd SPROCKET, INOX STEEL, AISI 304, Z24, POGGI CORPOG_0000025

DIVISION 50, ROLE 31; BOLTS WITH Ø 383.06 mm
2nd BRACKET UCP 206 INOX D = 30 mm CABER SUPGEN_0000008
1 BRACKET UCF 206 INOX D = 30 mm KOYO SUPKOY_0000004
1 BEARING TYPE 6206-2RS1 30x62x16 FAG CUSFAG_0000008
2nd STRAIGHT PROFILE SUSTARIN C NATURALLY FROM RÖCHLING PROROC_0000018

POM C DESIGN LK635-PPD_18-16
2nd CURVED PROFILE 180 ° SUSTARIN C RÖCHLING PROROC_0000019

NATURALLY FROM POM C DESIGN LK635-PPC_18-
16
1 GEARBOX TYPE SAF 67 R37 DRS71S4BE05 / TF SEW RIDSEW_SF_0000041

R = 246: 1 0.37KW 230 / 400V
1 CONVERTER TYPE MC07B0005-5A3-4-S0 0.55 KW SEW INVSEW_0000024

THREE-PHASE 400 V + BRAKE RESISTANCE
HYDRAULIC GROUP
2nd PUMP TYPE SVI 805 / 12N22T / C STAINLESS STEEL LOWARA POMLOW_0000125
P = 526mm 2.2KW 2P 400V 50Hz
2nd SINAMICS FREQUENCY INVERTER V 20 6SL3210- SIEMENS INVSIE_0000018

5BE24-0UV0 2.2 KW - 400 V
2nd STAINLESS STEEL FILTER TYPE FBF-0102-AD-050B EATON FILEAT_0000002

STAINLESS STEEL CONNECTION 2 ”
2nd FILTER TYPE LAY-EBF-BB-01 STAINLESS STEEL 316 EATON FILEAT_ACC_0000002
1 “POLIPROPILENE” BAG TYPE POXL-100-P02E- EATON FILEAT_ACC_0000004

20L - DURAGAF 100µ (WASHING)
1 “POLIPROPILENE” BAG TYPE POXL-100-P02E- EATON FILEAT_ACC_0000003

20L - DURAGAF 50µ (RINSE)
84
Page 87

4th STAINLESS STEEL PRESSURE SWITCH CONNECTION ø1 / 4 ” NUOVA FIMA MANFIM_0000001

D.60 0 ÷ 6 BAR
2nd ELECTRONIC PRESSURE SENSOR WITH 4- IFM PREIFM_0000004

DIGITAL DISPLAY - TYPE PN2094
ADJUSTABLE 0 - 10 BAR
CONNECTION ¼ ”
2nd ELECTRONIC FLOW SENSOR IFM SENIFM_0000001

TYPE SU7000
3rd SOLENOID VALVE MOD.6213 FKM G½ ”IN BURKERT EVBUR_0000005

STAINLESS STEEL 24V CC
2nd BALL VALVE THREE-WAY VALVE IN AISI 316 EFFEBI VALEFF_0000001

D02 "" T "-FORM + AUXILIARY DRIVE
PTFE SEALS
PNEUMATIC TWO-WAY AUXILIARY DRIVE WITH NAMUR
CONNECTION
SUPPLY MAX. 10 BAR
CODE EFFEBI D07AA20900
2nd SET OF MECHANICAL MICRO LIMIT SWITCH TYPE EFFEBI VALEFF_0000002

CORSA GZ01BAEO
2nd BISTABLE SOLENOID VALVE ASCO 5/2 WITH ASCO PNEAEV_0000001

NAMUR CONNECTION, MODEL G551A002MS NUMATICS
PRESSURE MAX. 10 BAR SIRAI
PNEUMATIC CONNECTION 1/4 "
4th COIL MODEL 301 - 24 V DC ACL EVACL_0000004
5 BALL VALVE FOR WATER SUPPLY ø 3/4 ” HYDROINOX -

1 PIECE. FOR SINKS ABOVE BYPASS ASSEMBLY
1 PIECE. FOR MANUAL FILLING OF THE WASHBASIN WITH
WATER
3 PCS. FOR EMPTYING THE CIRCLE
3rd BALL VALVE FOR FILLING WITH WATER HYDROINOX -
ø 1/2 ”
2 PIECES. FOR SINKS ABOVE BYPASS ASSEMBLY
1 PIECE. FOR BASIN IN THE SINK WITH
DEMINERALIZED WATER
2nd BALL VALVE FOR EMPTYING THE HYDROINOX -

BECKENS ø 1½ ”
1 PIECE. FOR WASHBASINS
1 PIECE. FOR SINKS
4th BALL VALVE PUMP → THE NOZZLE ø 1 ” HYDROINOX -

2 PIECES. FOR WASHING UNIT
2 PIECES. FOR RINSE UNIT
2nd BALL VALVE BLOWER ADJUSTMENT ø 2½ ” VIR -
1 BALL VALVE SUCTION HEAT EXCHANGER HYDROINOX -

WITH HOSE CONNECTION ø 1 ”
3rd BALL VALVE FILTER SUCTION ø ½ ” HYDROINOX -

2 PIECES. FOR FILTER SUCTION
1 PIECE. FOR SUCTION HEAT EXCHANGER WITH
HOSE CONNECTION
2nd FLOAT BALL ø90 STAINLESS STEEL FOR CAGGIATI SFECAG_0000001

LEVEL REGULATION
32 FR CONNECTION FASTER D = 1/2 "WITH SPRING - CBN UGECBN_0000012
85
Page 88

NOZZLE HOLDER D = 1/4 "FEMALE

- 16 PCS. FOR WASHING UNIT
- 16 PCS. FOR RINSE UNIT

32 NOZZLE AISI 316 OV 65 ° FLAT 7.3 L / '2 BAR BSPT- CBN UGECBN_0000001-N
1/4 "MALE
- 16 PCS. FOR WASHING UNIT
- 16 PCS. FOR RINSE UNIT
7 FR CONNECTION FASTER D = 1/2 "WITH SPRING - CBN UGECBN_0000012

NOZZLE HOLDER D = 1/4 "FEMALE
DEMI FLASH
7 FOGGING NOZZLE EMPTY CONE PNR UGEPNR_0000003

RZQ0080B31 - 1/4 BSPT 60 ° 0.08 L / '3 BAR
AISI 316L
DEMI FLASH
7 O-RING 112 D = 15 d10 ø 2 CABER -

MOUNTING ON FOGGING NOZZLES
FAN GROUP
1 DRY FAN STAINLESS STEEL 304 TYPE FAD VENFAD_0000023

FP B25 or. “1A” Q = 3000m³ / h Ht = 150 mm approx. MIT
ENGINE COOLING AND ACCIDENT GUARD
1 DRY FAN MOTOR 3kW 2P B5 CABER MOTGEN_0000037

GR100 400V 50Hz VERSION IE3
1 STEEL VAPOR CONDENSER 304 FAD VENFAD_0000006

TYPE TS B25 or. ”1B” Q = 720m³ / h Ht = 550 mm approx. MIT
ENGINE COOLING AND ACCIDENT GUARD
1 SWATCH CONDENSER MOTOR 0,37kW 2P CABER MOTGEN_0000015

B5 GR71 400V 50Hz VERSION IE3
2nd DROP SEPARATOR PP 290x300x198mm BMCII SEPGEN_0000001
2nd FILTER STAINLESS STEEL D.315Xh150mm FOND-METALLI SEPGEN_0000002
1 FAN SIDE CHANNEL COMPRESSOR TYPE CL MAPRO SOFMAP_0000024

60/1 8KW 2P 400-690-V 50 / 60Hz IE2 WITH
CONNECTION ø3 ”
1 FILTER FOR SIDE CHANNEL COMPRESSORS F 14G MAPRO SOFMAP_ACC_0000011

WITH ELBOW CONNECTION 3 ”
4th VIBRATION DAMPER D.50 XH = 20 CONNECTION GOMMA ANTGOM_0000008
MALE MALE M10x25 SH55 INDUSTRIAL
1 INTERRUPTER FILTER 24VCC MAPRO SOFMAP_ACC_0000017
4th DOUBLE FLEXIBLE HOSE WITH FLEXADUX TUBFLE_0000001

GLASS FIBER COATING MODEL P4ZN -
D = 76 mm
TEMPERATURE -50 ° - +160 ° C
86
Page 89

HEATING ELEMENTS
10th “MONOTUBE” WATER HEATING ELEMENT 6kW CABER RESCAB_0000056

CONNECTION ø2 ”½ 230 / 400V STAINLESS STEEL 321
- No.6 FOR WASH TANK
- No.4 FOR RINSE TANK
6 AIR HEATING ELEMENT 1.5kW 230 / 400V STAINLESS STEEL CABER RESCAB_0000003
321 H = 210mm
1 AIR RESISTANCE 3.5 KW AISI 304 CABER RESCAB_0000021-N

CONNECTION 2½ “FOR BLOWERS
EQUIPMENT
1 TWO-WAY CONTROL VALVE SERIES 1000 OFF BUROCCO VALBUR_0000001

AISI 316L D = 3/4 "+ TWO-WAY AUXILIARY DRIVE -
FF THREAD 3/4 "
PTFE SEALS
10th THERMOMETER INOX AISI 304 - D = 100 SCALE TERMOMARKET TERTER_0000002

120 ° C REAR CONNECTION 1/2 "
3rd CLIP CLOSURE WITH THREE WINGS ALDEGHI CERALD_0000003

AISI 304 CM 15 ART. 1235 IN 15 BOLTS D = 16 mm
4th HANDLES TYPE M843 / 140 B - M8 BLACK ELESA MNGELE_0000001
2nd INSPECTION DOORS ø300mm WITH GASKET VALVOINOX CHIVLV_0000002

EPDM
2nd STAINLESS STEEL CONNECTION ø¼ ”M HYDROINOX -
FOR WATER ANALYSIS BY YOUR FILTER
3rd LAMP 1235 ART.123550019-6633 WEST ELECTRIC -

IP67 CLASS I
TUBE ø70 GLASS “BOROSILICATO” (60 ÷ 70 ° C MAX)
LAMP 18W 24V
1 LAMP SERIES 123E ART. 123E50019L OLD WEST ELECTRIC -

TEMPERATURE
IP67
TUBE ø70 GLASS “BOROSILICATO” (125 ° C MAX)
LAMP 18W 24V
1 Heat exchanger type. B25TH - 40 PLATES -AISI 316 SWEP SCASWE_0000001
1 BATTERY WARMING WATER DEMI STEEL CROCCO BATCRO_0000001

STAINLESS AISI 316 TYPE P4016 6T-4R-540A-2,5PA-
1NC
54 CYLINDRICAL SLIDE BEARINGS, TYPE HSM-1012-10 IGLIDUR BOCIGU_00000021
54 SOCKET WITH HARDENED OPENING DIN 172 IGLIDUR BUSGEN_00000004

SHORT D inside 8 mm
11 Mt. EPDM SEAL FOR INSPECTION DOORS RIAL GUARIA_0000001

87
Page 90

4th LEVER LOCK TYPE A7 - 10 - 351 - 20 SOUTHO MNGSOU_0000001
9 FOOT PART POLYAMIDE D = 125 mm WITH ELESA PIEELE_0000002

GALVANIZED JOINT SHAFT M 20x138 mm
H 208 mm
1 SOLENOID VALVE TYPE 107 / B-96NA IN BRASS SATURN -

D.1 / 2 "FF-NA
1 COIL TYPE SM7 24VDC SATURN EVSAT_0000003
PNEUMATIC COMPONENTS
1 FLR GROUP D = 3/8 "NO. AC30-F03 SMC PNESMC_0000017

PNEUMATIC DOORS
1 PRESSURE SWITCH MODEL 3000, NO. IS10M-30-6L SMC PNESMC_0000140

PNEUMATIC DOORS
1 SLOW OPENING VALVE EAV3000-F03- SMC PNESMC_0000052

5YO-QD = 3/8 "- 24 V DC
COMPLETE WITH 24 V DC COIL AND CONNECTOR
PNEUMATIC DOORS
1 LOCKABLE VALVE NO. VHS30-F03 D = 3/8 " SMC PNESMC_0000141

PNEUMATIC DOORS
3rd BLOCK FOR COMBINATION Y300 L- SMC PNESMC_0000142

HOLDING ANGLE SERIES 30
PNEUMATIC DOORS
1 CONNECTOR DIN 24 V DC LED FOR VF - VP - AV - SMC PNESMC_0000066
VFS
PNEUMATIC DOORS
1 SILENCER SC1 / 4 SMC PNESMC_0000143

PNEUMATIC DOORS
1 MANOMETER 0-12 BAR CONNECTION 1/8 "REAR SMC PNESMC_0000013

PNEUMATIC DOORS
5 PNEUMATIC CYLINDER ISO D = 32 STROKE 400 mm - SMC PNESMC_0000117

CP96SDB32-XC68 INOX
DOUBLE MAGNETIC CONNECTIONS 1/8 "
PNEUMATIC DOORS
10th SENSOR REED WITH LED - DA93Z WITH CABLE SMC PNESMC_0000065
L = 5 m 24 V DC - 100 V AC
PNEUMATIC DOORS
5 CONNECTING FLANGE FOR CYLINDERS D = 32 - SMC PNESMC_0000050

F5032
PNEUMATIC DOORS
5 FORK HEAD STAND TYPE GKM10-20 THREAD SMC PNESMC_0000074

M 10X1.25
PNEUMATIC DOORS
1 DISTRIBUTION PIPE 10-FOLD NO.SS5Y7-20-10-00F-Q SMC PNESMC_0000144
PNEUMATIC DOORS
4th SEALING PLUG SY7000-26-1A-Q FOR SMC PNESMC_0000011

DISTRIBUTION PIPE NO.SS5Y7-20-02-00F-Q
PNEUMATIC DOORS
5 BISTABLE SOLENOID VALVE 5/3 OPEN SMC PNESMC_0000146

CENTER NO. SY7420-5YO-02F-Q
COMPLETE WITH 24 V AC COILS AND CONNECTORS
88
Page 91

PNEUMATIC DOORS
10th UNIDIRECTIONAL BLOCKING VALVE TYPE WAIRCOM VALWAI_0000001

WB4U -1/4 "
CONNECTIONS 1/4 "
CONTROL 1/8 "
PRESSURE MAX. 10 BAR
PNEUMATIC DOORS
10th FLOW CONTROLLER SMC -

PNEUMATIC DOORS
4th PNEUMATIC CYLINDER WITH RAIL D = 16 STROKE SMC PNESMC_0000136

10 mm - MGPM16-10Z
DOUBLE MAGNETIC CONNECTIONS M 5X0.8 mm
PALLET BLOCK
8th REED SENSOR WITH LED - D-M9PSAPC WITH CABLE SMC PNESMC_0000137
L = 0.5 M 24 V DC
PALLET BLOCK
8th EXTENSION PR-05-M8 (F) LENGTH 5 mm - FOR SMC PNESMC_0000138

D-M9PSAPC SERIES SENSORS
PALLET BLOCK
3rd BISTABLE SOLENOID VALVE 5/3 SMC PNESMC_0000145

CLOSED CENTER NO. SY7320-5YO-02F-
Q
2 PIECES. PALLET BLOCK
1 PIECE. LOAD CONTROL VALVE
1 CONTROLLER ELETTRO-COMPRESSED AIR TYPE ITV1050- SMC PNESMC_0000149

31F2BN3
1 I MICRO FILTER SEPARATOR, I OIL TYPE SMC PNESMC_0000150

AFM20-F02 1/4 "COD.AC20-F02
1 I GET OUT FOR DEVICE SERIES ITV MT.3 SMC PNESMC_0000151

COD.P398010-13 L = 3MT.
1 PNEUMATIC CYLINDER STAINLESS STEEL D.25 STROKE SMC PNESMC_0000183

300mm -CDG5LN25TFSV-300
DOUBLE MAGNETIC CONNECTIONS M 1/8 "
Change: door attachment
2nd SENSOR WITH LED - D-G5BAL WITH CABLE L = 3MT SMC PNESMC_0000184
24VCC
2nd MOUNTING BEARING TYPE NBA-106S A BINDER SMC PNESMC_0000185

FOR CDG5BNø25
1 BISTABLE SOLENOID VALVE 5/3 OPEN SMC PNESMC_0000146

CENTER POINTS COD. SY7420-5YO-02F-Q
1 NT-03SUS CUBE SUPPORT SMC -

0,6 Mt. POLYZEN PROFILEISEN 30x30 - INCAVO 12x10 - ROCHLING PROROC_0000001

L = 2000mm
1 Mt. POLYZEN PROFILEISEN CP C3 A10 - L = 2000mm ROCHLING PROROC_0000004
89
Page 92

2nd SHUT-OFF VALVE TYPE AIGNEP -

90
Page 93

13 ELECTRICAL SPARE PARTS
NO USES DESIGNATION
1 SWITCH CABINET RITTAL TS 8004.500 (1000X2000X400 - RAL 7035)
1 BASE ELEMENTS AND RITTAL TS 8601.000

REAR
1 SIDE ELEMENT RITTAL TS 8601.040
1 SIDE WALL RITTAL TS 8104.235 (400X2000 - RAL 7035)
1 WIRING PLAN BAG RITTAL TS 4115.000 (L500mm)
1 ROOF-MOUNTED REFRIGERATOR 1CD1 RITTAL SK3359.540
1 CONDENSATE BOTTLE RITTAL SK3301.600

FOR 1CD1
QUICK-RELEASE FRAME FOR RITTAL SK3286.700
1
ROOF-MOUNTED COOLING UNIT
1 MOUNTING BRIDGES CROSS TS RITTAL TS 4694.000
1 19TRE2.1 RITTAL SK 3110.000
1 1QS1 - SWITCH SIEMENS 3VL3725 - 2EC46 - 0AA0 (70Ka - 380 / 415V - 250A)
1 DOOR COUPLING DRIVE SIEMENS 3VL9300 - 3HG05

CONNECTION WITH
2conf. SCREW CONNECTION, SIEMENS 3VL9300 - 4TA40
METRIC THREAD
1 5L3 CEMA 105GP1P500 (132252)
1 5IA3 SIEMENS 5SY4206-7
1 10SCV1 SIEMENS 6SL3210-5BE13-7UV0 (0.37KW)
1 15SC1-15SC2-15SC3 SEW MOVITRAC MDX61B0005-5A3-4-0T (0.55KW-500V)
3rd ENCODER SEW DEH11B
3rd FIELDBUS SEW DFP21B
3rd RESISTANCE BRAKE SEW BW090-P52B
3rd ELECTRIC CABLE MOTOR SEW 05904544 - 10.0 (mt10)
3rd ELECTRIC CABLE SEW 01994875 - 10.0 (mt10)

RESOLVER
2nd 7SCV1-8SCV1 SIEMENS 6SL3210-5BE21-1UV0 (4KW)
1 Kw RELAY OUTPUT LOVATO TIPO DMG700 110 / 440VAC
3rd TL1-TL2-TL3 LOVATO DM2T 0250 / 5A
1 CONNECTOR FOR KW LOVATO EXP1003
3pz. Kw RELAY OUTPUT TEKNOMEGA RPC1005 (RPC250A)
3rd DF1 INPUT CONNECTOR TEKNOMEGA RPU1010 (RPU250-11 250A)

IN RAIL
91
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COMPOSITION HARDWARE PLC
1 CPU SIEMENS 6ES7314 - 6EH04 - 0AB0

(2 port LAN - 1 port DP / MPI)
1 MEMORY CARD 512KB SIEMENS 6ES7953 - 8LJ30 - 0AA0
2nd DIGITAL INPUT MODULE 32 SIEMENS 6ES7321-1BL00-0AB0

INPUT
3rd DIGITAL INPUT MODULE 16 SIEMENS 6ES7322 - 1BH01 - 0AA0

OUTPUT
4th CONNECTOR 40P SIEMENS 6ES7392-1AM00-0AA0
6 CONNECTOR 20P SIEMENS 6ES7392 - 1AJ00 - 0AA0
2nd ANALOG OUTPUT MODULE AO4X1 SIEMENS 6ES7332 - 5HD01 - 0AB0

2BIT
1 ANALOG INPUT MODULE SIEMENS 6ES7331 - 7PF01 - 0AB0

AI8XRTD
1 CONNECTOR FOR PLC FOR SIEMENS 6ES7972-0BB41-0XA0

CONTROL PANEL
1 CONNECTOR FOR CABLE FOR SIEMENS 6ES7972-0BA52-0XA0

CONTROL PANEL
2 Mt. CABLE FOR CONTROL PANEL SIEMENS 6XV1-830-0EH10
1 PROFILE RAIL SIEMENS 6ES7590 - 1AF30 - 0AA0
1 OPERATING PANEL TP177B SIEMENS 6AV6642-0BA01-1AX1
1 1TR1 SIEMENS 6EP1436 - 3BA00 (20A)
1 1TR2 2E RELCO 250VA - 400V - OUT 24VAC
2nd TERMINAL BLOCK LEGRAND 04880

1 U1 MUSHROOM PNOZ X10 24V DC
1 U2 MUSHROOM PNOZ X3 24V DC
9 9F8-11F1-11F4-11F6-12F1-12F3- SIEMENS 3NW 7033

13F1-13F4-13F7
3rd Fuses for 13F1 WIMEX 5400132 (32A-gG)
23 Fuses for 11F1-11F4-11F6- WIMEX 5400120 (20A-gG)

12F1-12F3-13F1-13F4-13F7
3rd Fuses for 9F8 WIMEX 5400116 (16A-gG)
2nd 1F0-5IA3 SIEMENS 5SY6402 - 7BB (2A-C)
1 1F0 SIEMENS 5SY6202 - 7BB (2A-C)
1 1F2-1F3 SIEMENS 5SY6104 - 7BB (4A-C)
1 IA5 ABB EB0411 - 16A 30ma
1 PSE3 ABB M1175
92
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4th 2KA7-2KA8-4KA4-4KA6 SIEMENS 3RH2140 - 1BB40 (24VDC)
4th AUXILIARY CONTACTS 2no + 2nc SIEMENS 3RH2911 - 1HA22 (24VDC)
5 24K4.0-24K4.6-26K8.1-26K8.2- SIEMENS 3RT2016 - 1BB41 (24VDC)
26K8.3
8th 25K5.0-25K5.1-25K5.2-25K5.3- SIEMENS 3RT2317 - 1BB40
25K5.4-25K5.5-25K5.7-26K8.0
1 25K5.6 SIEMENS 3RT2326-1BB40
1 24K4.4 / 24K4.4T / 24K4.4S SIEMENS 3RA2416 - 8XF31 - 1BB4
9 OVERVOLTAGE LIMITER SIEMENS 3RT2916 - 1CB00
14 OVERVOLTAGE LIMITER SIEMENS 3RT2926 - 1CB00
22 19R124.0-19R124.1-19R124.2-
19R124.3-19R124.4-19R124.5-
19R124.6-19R124.719R125.0-
19R125.1-19R125.2-19R125.3- RELPOL ES 62 / AS 12-24 / VACDC
19R125.4-19R125.5-19R125.6-
19R125.7-28R12.0-28R12.1-
28E12.2-28R12.3-28R12.4-28R12.5
IT CHANGES INSERT BLOWED DISCHARGE + INTERRUPTER FILTER
1 10Q3 SIEMENS 3RV2011 - 1HA10 (5.5-8A)
2nd 29K9.0-29K9.1T SIEMENS 3RT2017 - 1BB41
1 29K9.2S SIEMENS 3RT2015 - 1BB41
1 KIT INTER-STOP SIEMENS 3RA2913 - 2BB1
7 CONTACT FOR 3RV SIEMENS 3RV2901-1E
1 6S2.11 EUCHNER NP1-648AS-M (082280)
1 ATTACHMENTS EUCHNER 059227 (LINEAR ANGOLAR 90 °)
1 SP2.6 INTERRUPTER FILTER 24VCC MAPRO
IT CHANGES INSERT, IT BRINGS BETWEEN wash / blow
2nd 26SI9.6-26SI9.7 SENSE MAGNETIC ON CYLINDER
1 DOST JOINT SENSES TEAFLEX WCL4 (70X70)
2nd 35R6.0-35R6.1 RELPOL ES 62 / AS 12-24 / VACDC
1 26R8.4 RELPOL ES 62 / AS 12-24 / VACDC
3rd 15QM1-15bQM1-15dQM1 SIEMENS 5SY6310 - 7BB (10A-C)
3rd CONTACT FOR 15QM1- SIEMENS 5ST3010AS

15bQM1-15dQM1
1 9Q6 SIEMENS 3RV2011 - 1GA10 (4.5-6.3A)
1 9Q3 SIEMENS 3RV2311 - 4AC10 (11-16A)
4th 6Q1-7Q1-8Q1-14Q1 SIEMENS 3RV2011 - 1CA10 (1.8-2.5A)
1 9Q1 SIEMENS 3RV2011 - 1JA10 (7-10A)
7 CONTACT FOR 3RV SIEMENS 3RV2901-1E
1 BUSBAR SIEMENS 3RV1915 - 1CB
93
Page 96

1 INPUT CLAMP SIEMENS 3RV1925 - 5AB
1 27H9.2 SIRENA TWS F 27703 (red)
1 27H9.4 SIRENA TWS F 27702 (yellow)
1 27H9.3 SIRENA TWS F 27704 (green)
1 LAMP BASE SIRENA TWS BC 27700
3rd LIGHTBULB LAMPADINA BAD15 24VDC
4th PEM3-PEM2-PEM1-PEM2A SIEMENS 3SB 3000 - 1HA20
1 9H0 SIEMENS 3SB 3001 - 6AA60 (indicator light white)
1 S126.0 / S126.1 SIEMENS 3SB 3000 - 4PD11 (key switch 1-0-2)
2nd S126.5 SIEMENS 3SB 3000 - OAA11 (push button black)
1 PM0 SIEMENS 3SB 3001-0AA51 (light switch blue)
1 S126.2 SIEMENS 3SB 3000 - 0AA61 (push button white)
1 A126.6 SIEMENS 3SB 3000 - 0AA61 (push button white)
1 27H9.1 SIEMENS 3SB 3001 - 6AA40 (indicator light green)
1 27H9.0 SIEMENS 3SB 3001 - 6AA50 (indicator light blue)
9 NA CONTACT SIEMENS 3SB 3400 - OB
4th CONTACT LIGHT DETECTOR SIEMENS 3SB 3400 - 1PE
2nd S126.0 contact SIEMENS 3SB 3400 - OD
6 PEM contact NC SIEMENS 3SB 3400-0E
SYSTEM INTEGRATED
1 XSP1 BALLUFF BPI4M4A5P-2K-00-KPXB0-100
6 FOUR-POLE CONNECTOR BALLUFF BCC06M4 (BCCM434-0000-2A-000-41X475-000)
3rd DOUBLE CONNECTOR BALLUFF BCC089P (BSSM415-M415-M415-U0003-000)
1 23SE3.3 BALLUFF BCS006N (BCSS02T401-POCFNG-KM16-T02)
1 SIWC3.0 IFM SU7000 (SUR34HGBFRKG / W / US-100-IPF)
1 CABLE FOR SIWC3.0 IFM EVC005
1 CONNECTOR FOR IFM E40216

SIWC3.0
2nd SIW1.0-SIW2.0 IFM PN2024 (PN-010-RBR14-MFRKG / US / / V)
2nd CABLE FOR SIW1.0-SIW2.0 IFM EVC005
2nd CONNECTOR FOR IFM E30002

SIW1.0-SIW2.0
5 5H1-5H2-5H3-5H4-5H5 WESTELECTRIC 123550019 (18W-24VAC)
1 5H6 WESTELECTRIC 123E50019L (18W-24VAC)
6 ACCESSORIES FOR 5H1-5H2-5H3- WESTELECTRIC 5097057IX-AC (bracket fastening-inox)

5H4-5H5-5H6
11 6S2-6S2.1-6S2.2-6S2.3-6S2.4- EUCHNER NP1-648AS-M (082280)

6S2.5-6S2.6-6S2.7-6S2-8-6S2.9-
6S2.10
94
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11 EQUIPMENT EUCHNER 059227 (LINEAR ANGOLAR 90 °)
3rd PT100.1-PT100.2-PT100.1 PT100 LENGTH 150mm DIN HEAD CONNECTION ½
2nd SLEEVE FOR PT100.1-PT100.2 SLEEVE FOR PT100 WITH ½ CONNECTION
1 SP124.3 SWITCH DIRTY FILTER 24V DC

MAPRO
18th 23SI6.6-23SI6.7-24SI7.0-24SI7.1- SENSE MAGNETIC ON CYLINDER

24SI7.2-24SI7.3-24SI7.4-24SI7.5-
24SI7.6-24SI7.7-25SI8.0-25SI8.1-
25SI8.2-25SI8.3-25SI8.4-25SI8.5-
25SI8.6-25SI8.7
4th SE124.4-SE124.5 BALLUFF BES MI18MI PSC80B-S04K NO
6 SE124.0-SE124.1-SE124.2- BALLUFF BES M18MI - POC50B - S04K (NC)

SE124.6-SE124.7-SE125.0
3rd 23SE3.4-23SE3.5-23SE3.6 BALLUFF BLE12M - PA - 1PD-S 4-C

RECEIVER
3rd 23SE3.4-23SE3.5-23SE3.6 BALLUFF BLS12M - XX - 1RD-S 4-L

CHANNEL
11 CABLE, PRE-CONNECTED BALLUFF BKS-B 20-8-PU-03
10th CALOTS FOR SENSES PEPPERL F. BF18 (M18)
6 CALOTES PEPPERL F. BF12 (M12)
6 CONNECTORS OF CABLES PEPPERL FUCHS 3RX8000-0CC45-PF (ANGOLAR 90 °)
3rd PEM2 - PEM2A-PEM1 BUTTON ELFIN 040C0808 - 6EGP1 (emergency stop)
1 PROTECTIVE TAPE YELLOW SIEMENS 3SB3921-0AK
1 -D1- BOX ZANARDO ES-3 (300X200X120-RAL7035)
1 -D2- BOX RITTAL KL 1514.510 (150X150X80-RAL7035)
2nd -D3-D4-D5 LEVEL BOX + TEAFLEX WCL4 (70X70)
LIGHTS FOR CHARGE-UNLOADING
6mt STRAIGHT BASE OF 150 LEGRAND YP 31C3C150Z
6mt STRAIGHT COVER TO 150 LEGRAND YP 31L39150Z
3mt STRAIGHT BASE TO 100 LEGRAND YP 31C2C100Z
3mt STRAIGHT BASE TO 75 LEGRAND YP 31C3C075Z
3mt STRAIGHT BASE TO 50 LEGRAND YP 31C3B050Z
1 LEADING DOWN LEGRAND YP 31AZC200Z

RIGHT TURN WITH
DIFFERENT LEVEL TO
200
1 DOWN-LEADING CURVE LEGRAND YP 31AUC200Z

WITH 90 ° WITH INVERSION IN THE
LEVEL TO 200
95
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1 DOWN-LEADING CURVE YP 31AUC150Z
WITH 90 ° WITH INVERSION IN THE
LEVEL OF 150
1 SIDE BRANCH T CLOSE YP 31AVC100Z

100
1 LEADING DOWN YP 31AZC150Z

RIGHT TURN WITH
DIFFERENT LEVEL TO
150
2nd LEVEL CURVE WITH 30 ° TO 150 YP 31ALC150Z
2nd LEVEL CURVE WITH 90 ° TO 150 YP 31AIC150Z
1 CONCENTRIC YP 31AHCC38Z
REDUCING FITTING FROM 150 TO
75
1 CLOSING HEAD TO 200 YP 31X9CC74Z
1 LEVEL CURVE DOWN DESCENT YP 31APC075Z

90 ° TO 75
2nd CLOSING HEAD TO 75 YP 31X9CC71Z
2nd FLANGE REDUCTION FOR LEGRAND YP 31X99R99Z

ATTACK DOWN 50
1 SQUARE YP 31X9CL71Z
CONNECTING FLANGE TO 75
1 CLOSING HEAD OF 150 YP 31X9CC73Z
1 CLOSING HEAD OF 100 YP 31X9CC72Z
2nd CLOSING HEAD TO 75 YP 31X9CC71Z
1 14M4.6 - 3P + T SOCKET GEWISS 66452 (PRESA 3F-380V-16A-6h)

INTER-BLOCKED FOR LOADING
CARPET
1 14M4.6 - PLUG GEWISS 60030 (SPINA 3F-380V-16A-6h)
INTER-BLOCKED FOR
LOADING CARPET
TERMINALS FOR PANEL SIEMENS WITH SPRING SERIES 8WH
TEAFLEX COVER SERIES SMPF
FLAME RETARDANT CABLE OLFLEX
96
Page 99

13.1.1 Socket
SOCKET MAX. 3Amp
(ONLY FOR PC)
NOTE: Bring you of suitable flow must only be used to PC
to feed on.
The conscientious remark of this reference avoids that irreplaceable

To damage the transformer and the electrical image.
97
Page 100

14 DECOMMISSIONING AND DISASSEMBLY
Scrapping, disposal and disposal of the various materials that are part of the machine
to be carried out by the user in accordance with EU directives or in accordance with the regulations applicable in his country.
If the machine or machine parts are scrapped, precautionary measures must be taken to avoid risks that
associated with the dismantling of industrial machine equipment.
Particular caution applies to the following steps:
1. Remove the machine from the work area.

2. Transport and handling of the machine.
3. Disposal of the machine.
4. Separate the various materials that are part of the machine.
Proceed as follows to dispose of the machine:
1. Disconnect the machine from the power supply sources.

2. Empty the basin solution and clean the machine of all processing residues.
Remove even the smallest oil or grease residues from the machine.
Observe the applicable regulations for the disposal of pollutants.
NOTE: If the pollutants are not disposed of legally, they exist
Danger of pollution and poisoning for the persons responsible for disposal.
3. Check the integrity of the structural parts of the machine and demolition parts
treat accordingly.
CAUTION
Furthermore, there are some basic rules to protect health when scrapping and disposing of the machine
and the environment:
Remove even the smallest oil or grease residues from the machine; do not throw away any lubricants:
these should be recovered or from a specialist in the disposal of these products
Company.
Should the materials or lubricants and condensate used in the production process not comply with
of the relevant laws and regulations, the following residual risks may persist:
1. Pollution.
2. Poisoning for those responsible for disposal.
98
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To separate the materials and their recycling or disposal, the national or

regional laws regarding waste disposal of industrial solid and toxic waste:
Sleeves, hoses and components made of plastic, in any case all non-metals, are separate
disassemble and dispose.
Pneumatic and electrical components such as valves, solenoid valves, pressure regulators, switches, transformers, etc.
should, if still in good condition, be dismantled for reuse or, if possible, overhauled and
be recycled.
The housing and all metal parts of the machine should be dismantled and, depending on the type of material, collected.
These different parts can then be scrapped and melted down and with it the machine material
be recycled.
The disposal of toxic or harmful products has been carried out in compliance with the
national and regional regulations, ie the waste is on
to supply specialized and authorized companies for the disposal of waste oil.
99
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15 APPENDIX
1. OVERALL SCHEME
2. ELECTRICAL SCHEME
3. PNEUMATIC PLAN
4. DOCUMENTATION REDUCTION GEAR SEW
5. DOCUMENTATION WAREHOUSE KOYO
6. DOCUMENTATION SAFETY COUPLING GS2-M

7. LOWARA PUMP DOCUMENTATION
8. DOCUMENTATION PUMP IR ARO ( SUPPLY CUSTOMERS)
9. FILTER EATON DOCUMENTATION
10. DOCUMENTATION SOLENOID VALVE BURKERT
11. DOCUMENTATION BLOWER MAPRO
12. DOCUMENTATION MOTOR ADJUSTABLE TUBES SEW
13. DOCUMENTATION INVERTER ADJUSTABLE TUBES SEW
14. INVERTER SIEMENS MANUAL
15. DOCUMENTATION COMPRESSED AIR OIL SEPARATOR CABER
16. DOCUMENTATION DIGITAL MULTIMETER LOVATO
17. DOCUMENTATION OPERATING MANUAL SAFETY SWITCH EUCHNER
18. DOCUMENTATION USER MANUAL IFM
19. DOCUMENTATION DIRECTIONS FOR USE WESTELETTRIC LIGHTING
20. DOCUMENTATION OF CONTROL CABINET COOLER RITTAL
21st PLC PROGRAM ON USB STICK CABER
100

Chain Washing System Mod.635 18/16 ALUPRESS

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Page 1

20841 CARATE BRIANZA (MB) Italy

CHAIN WASHING SYSTEM MOD.635

- Person authorized to use the technical data

Angelo Bergamini, CABER IMPIANTI Srl

- Declares on its own responsibility that the machine:

Construction year 2016

Complies with: EU directive for machines 2006/42, EU directive

First name Angelo

20841 CARATE BRIANZA (MB) - Italia

4.3 Identification of possible residual risks ............................................... ................................................ 11

5 TECHNICAL CHARACTERISTICS ............................................... ......................................... 14

5.3 Dimensions ................................................. .................................................. .................................... 14

5.5 Switchboard ................................................. .................................................. .......................................... 15

6 WARRANTY ................................................ .................................................. .............................. 16

8.2 Space around the machine .............................................. .................................................. ........................ 17

8.4 Cleaning the machine ............................................... .................................................. .................... 17

9 HOW IT WORKS ................................................ .................................................. ............... 18

9.2 Precautions ................................................. .................................................. ...................... 18

20841 CARATE BRIANZA (MB) - Italia

9.3 Proper commissioning ................................................ .................................................. .. 18

9.5 Parameters ................................................. .................................................. .......................................... 23

9.6 Manual (only recommended for maintenance work) .......................................... .......................... 39

9.7 Automatic cycle ................................................ .................................................. ....................... 40

9.9 Attitude ................................................. .................................................. ......................................... 43

9.12 Machine stop in manual mode .............................................. ........................................... 46

9.13 Machine stop in automatic mode .............................................. .................................... 46

9.14 Emergency stop switch ................................................. .................................................. ............................................ 46

9.15 Indicator lights ................................................. .................................................. ................................ 47

9.16 Alarms ................................................. .................................................. ............................................ 48

10th MAINTENANCE ................................................. .................................................. ........................... 78

10.2 Weekly ................................................. .................................................. ................................... 78

10.3 Per month ................................................. .................................................. ....................................... 80

10.4 Every 3 months ............................................... .................................................. .................................. 81

20841 CARATE BRIANZA (MB) - Italia

10.5 Every 6 months ............................................... .................................................. .................................. 81

11 Spare Parts ................................................. .................................................. ............................. 83

14 DECOMMISSIONING AND DISASSEMBLY ............................................. .............. 98

20841 CARATE BRIANZA (MB) - Italia

The manufacturer is excluded from any liability in the following cases:

• Improper use of the machine or use by untrained personnel.

2 NOTES ON THE MANUAL

The manual provides information on:

• Use of the machine in the development phase.

20841 CARATE BRIANZA (MB) - Italia

3 IDENTIFICATION OF THE MACHINE

TYPE Model of the machine

MACHINE Serial number associated with the last two

FOR EVERY CHANGE ON THE MACHINE BY THE CUSTOMER OR

20841 CARATE BRIANZA (MB) - Italia

Read the manual carefully before using the machine.

Keep the manual carefully until the machine is disposed of.

Do not leave the machine switched on uselessly.

Do not remove or hide signs attached to the machine.

The machine is not designed for operation in a potentially explosive atmosphere. It is

4.1 Use and storage of the manual

20841 CARATE BRIANZA (MB) - Italia

The use of flammable materials is strictly prohibited during machine operation.

WORKING ON LIVE ELECTRICAL

- EVENTAL DEROGATIONS ARE FROM THE RESPONSIBLE LEADER

1. Keep all covers of the pool projections closed during operation.

20841 CARATE BRIANZA (MB) - Italia