SCHEME OF TEACHING AND EXAMINATION

M.TECH. COMPUTER INTEGRATED MANUFACTURING (MCM)

I SEMESTER
Teaching hours / week Duration Marks for
Practical/ Field of Total
Sub Code Name of the Subject Lecture Exa
work/Assignme Exam in IA Marks
s m
nt hours
10 MCM 11 Applied Mathematics 04 02 03 50 100 150
10 MCM 12 Finite Elements
04 02 03 50 100 150
Method
10 MCM 13 Computer Aided
04 02 03 50 100 150
Design
10 MCM 14 Computer Control of
Manufacturing 04 02 03 50 100 150
System
8 MCM Elective - I
04 02 03 50 100 150
15X
10 MCM 16 Seminar - 03 - 50 - 50
Total 20 13 15 300 500 800
ELECTIVE – I
10 MCM Condition Based Monitoring
151
10 MCM Artificial Intelligence and Expert
152 System
10 MCM Rapid Prototyping
153

I SEMESTER
APPLIED MATHEMATICS

Sub Code : 10MCM11 IA Marks : 50

No. of Lecture Hrs/week : 04 Exam Hours : 03
Total Lecture Hrs : 52 Exam Marks : 100

1. Approximations and round off errors: Significant figures, accuracy and precision, error definitions,
round off errors and truncation errors. Mathematical modeling and Engineering problem solving: Simple
mathematical model, Conservation Laws of Engineering.
10 Hrs
2. Roots of Equations: Bracketing methods-Graphical method,Bisection method,False position
method, Newton- Raphson method, Secant Method. Multiple roots, Simple fixed point iteration.
06 Hrs
3. Roots of polynomial-Polynomials in Engineering and Science, Muller’s method, Bairstow’s Method
Graeffe’s Roots Squaring Method.
06 Hrs
4. Numerical Differentiation and Numerical Integration: Newton –Cotes and Guass Quadrature
Integration formulae, ntegration of Equations, Romberg integration, Numerical Differentiation Applied
to Engineering problems, High Accuracy differentiation formulae
06 Hrs
5. System of Linear Algebraic Equations And EigenValue Problems: Introduction, Direct methods,
Cramer’s Rule, Gauss Elimination Method, Gauss-Jordan Elimination Method, Triangularization
method, Cholesky Method, Partition method, error Analysis for direct methods, teration Methods.

06 Hrs
6. Eigen values and Eigen Vectors: Bounds on Eigen Values, Jacobi method for symmetric matrices,
Givens method for symmetric matrices, Householder’s method for symmetric matrices, Rutishauser
method for arbitrary matrices, Power method, Inverse power method .
06 Hrs
7. Linear Transformation: Introduction to Linear Transformation, The matrix of Linear
Transformation, Linear Models in Science and Engg
07 Hrs
8. Orthogonality and Least Squares: Inner product, length and orthogonality, orthogonal sets,
Orthogonal projections, The Gram-schmidt process, Least Square problems, Inner product spaces.
07 Hrs
TEXT BOOKS:

1. S.S.Sastry “Numerical Analysis for Engineers‖- Tata Mcgraw Hill Edition.

2. Steven C.Chapra, Raymond P.Canale ―Numerical Methods for Engineers‖- fourth Edition, Tata
Mcgraw Hill.
3. M K.Jain, S.R.K Iyengar, R K. Jain ―Numerical methods for Scientific and engg
computation”- NEW AGE INTERNATIONAL Publishers.

REFERENCE BOOKS:

1. Pervez Moin ―Application of Numerical methods to Engineering”.

2. David. C. Lay, “Linear Algebra and its applications‖- 3rd edition, Pearson Education.

FINITE ELEMENT METHOD

Sub Code : 10 MCM 12 IA Marks : 50

No. of Lecture Hrs/week : 04 Exam Hours : 03
Total Lecture Hrs : 52 Exam Marks : 100

1. Introduction to Finite Element Method : Engineering Analysis, History, Advantages,

Classification, Basic steps, Convergence criteria, Role of finite element analysis in computer-aided
design., Mathematical Preliminaries, Differential equations formulations, Variational formulations,
weighted residual methods.
06 Hrs
2. One-Dimensional Elements-Analysis of Bars and Trusses, Basic Equations and Potential Energy
Functional, 1-0 Bar Element, Admissible displacement function, Strain matrix, Stress recovery, Element
equations, Stiffness matrix, Consistent nodal force vector: Body force, Initial strain, Assembly Procedure,
Boundary and Constraint Conditions, Single point constraint, Multi-point constraint, 2-D Bar Element,
Shape functions for Higher Order Elements
10 Hrs
3. Two-Dimensional Elements-Analysis of Plane Elasticity Problems: Three-Noded Triangular
Element (TRIA 3), Four-Noded Quadrilateral Element (QUAD 4), Shape functions for Higher Order
Elements (TRIA 6, QUAD 8)
07 Hrs
4. Axi-symmetric Solid Elements-Analysis of Bodies of Revolution under axi-symmetric loading:
Axisymmetric Triangular and Quadrilateral Ring Elements. Shape functions for Higher Order Elements
06 Hrs
5. Three-Dimensional Elements-Applications to Solid Mechanics Problems: Basic Equations and
Potential Energy Functional, Four-Noded Tetrahedral Element (TET 4), Eight-Noded Hexahedral
Element (HEXA 8), Tetrahedral elements, Hexahedral elements: Serendipity family, Hexahedral
elements: Lagrange family. Shape functions for Higher Order Elements
10 Hrs
6. Beam Elements-Analysis of Beams and Frames: 1–D Beam Element, 2–D Beam Element,
Problems.
05 Hrs
7. Heat Transfer I Fluid Flow: Steady state heat transfer, 1 D heat conduction governing equation,
boundary conditions, One dimensional element, Functional approach for heat conduction, Galerkin
approach for heat conduction, heat flux boundary condition, 1 D heat transfer in thin fins. Basic
differential equation for fluid flow in pipes, around solid bodies, porous media.
06 Hrs
8. Dynamic Considerations: Formulation for point mass and distributed masses, Consistent element
mass matrix of one dimensional bar element, truss element, axisymmetric triangular element,
quadrilatateral element, beam element. Lumped mass matrix, Evaluation of eigen values and eigen
vectors, Applications to bars, stepped bars, and beams.
06 Hrs
TEXT BOOKS:

1. Chandrupatla T. R.,“Finite Elements in engineering‖- 2nd Edition, PHI, 2007.

2. Lakshminarayana H. V.,“Finite Elements Analysis”– Procedures in Engineering, Universities
Press, 2004

REFERENCE BOOKS:

1. Rao S. S. ―Finite Elements Method in Engineering”- 4th Edition, Elsevier, 2006.

2. P.Seshu, ―Textbook of Finite Element Analysis” -PHI, 2004.
3. J.N.Reddy, “Finite Element Method”- McGraw -Hill International Edition.
4. Bathe K. J. ―Finite Elements Procedures”- PHI.
5. Cook R. D., et al., ―Concepts and Application of Finite Elements Analysis”- 4th Edition, Wiley
& Sons, 2003.

COMPUTER AIDED DESIGN

Sub Code : 10 MCM 13 IA Marks : 50

No. of Lecture Exam
: 04 : 03
Hrs/week Hours
Exam
Total Lecture Hrs : 52 : 100
Marks
1. Introduction to Computer graphics and Database: Definition, Product cycle & CAD/CAM,
Automation & CAD/CAM Introduction, Software configuration of a Graphic system, Functions of a
Graphics package, Constructing the Geometry, Transformations, Data Base Structure and Content, Wire-
Frame Features & CAD/CAM Integration.
06 Hrs
2. Computer Aided Design System Hardware: Introduction, Graphics Input Devices, Light Pens,
Analogue devices, Keyboard devices, Graphic display devices, CRT displays, Plasma panel displays,
Graphic output devices, Pen Plotters, Electrostatic plotters, Other graphic output devices, Modes of
operation. CAD System Configuration
07 Hrs
3. Computer Aided Design System Software: Introduction- Operating System, Graphics system, The
overlay system. Graphics Database structure & handling, Operating features, Symbols, Macros. Editing
Facility, Data Selection, Graphic transformation, Plotting. Graphic standards- GKS and CORE, GKS-3D
and PHIGS, IGES, Other Graphic Standards.
07 Hrs
4. Transformation System: Display, Windowing and Clipping, Two-dimensional transformations,
Three-dimensional transformations, Linear transformations.
06 Hrs
5. Geometric Modeling: Introduction - Dimensions of models, Types of models, Construction of solid
models. Wire frame Models, Wire frame Entities, Curve Representation. Parametric Representation of
Analytic Curves - Review of Vector Algebra, Lines, Circles, Ellipses, Parabolas, Hyperbolas, Conics.
Parametric Representation of Synthetic Curves - Hermite Cubic Splines, Bezier Curves, B-Spline Curves,
Rational Curves. Curve Manipulations.
10 Hrs
6. Surface Models : Introduction - Surface Models, Surface Entities, Surface Représentation.
Parametric Representation of Analytic Surfaces - Plane Surface, Ruled Surface, Surface of Revolution,
Tabulated Cylinder. Parametric Representation of Synthetic Surfaces - Hermit Bicubic Surface, Bezier
Surface, B-Spline Surface, Coons Surface, Blending Surface, Offset Surface, Triangular Patches,
Sculptured Surface, Rational Parametric Surface.
06 Hrs
7. Mechanical Assembly: Introduction, Assembly Modeling - Parts Modeling & Representation,
Hierarchical Relationships, Mating Conditions. Inference of position from mating conditions.
06 Hrs
8. Representation schemes - Graph structure, Location graph, Virtual Link. Generation of Assembling
Sequences - Precedence Diagram, Liaison-Sequence analysis, Precedence Graph. Assembly Analysis.
06 Hrs
TEXT BOOKS:

1. C.B. Besant and e.w.k. Lui ―Computer Aided design and manufacture”- Affiliated East West,
India 1988.
2. Ibrahim Zeid, ―CAD/CAM Theory & Practice”-Tata McGraw Hill 1998.

REFERENCE BOOKS:

1. M.P Groover and 3 E W Zimmers,‖CAD/CAM Computer aided Design and Manufactue”-

prentice hall 1984.

COMPUTER CONTROL OF MANUFACTURING SYSTEMS

 Subject Code : 10 MCM 14 IA Marks : 50
No. of Lecture Exam
: 04 : 03
Hrs/week Hours
Exam
Total Lecture Hrs : 52 : 100
Marks

1. Introduction: Fundamentals of numerical control, advantages limitations of N.C systems-

classification of N.C systems, design consideration of N.C machine tools — increasing productivity with
N.C machines-marching center tooling for CNC machine.
10 Hrs
2. System device: device, feedback devices-counting devices digital analog converters.
06 Hrs
3. Interpolations: DDA integrators, simple and symmetrical DD reference word CNC interpolators.
06 Hrs
4. N.C part programming: Introduction-punched tape-manual part programming computer aided
programming, APT programming.
06Hrs
5. Control loops for N C Systems: Introduction-control loops for point and counting systems.
06 Hrs
6. Computerized numerical control: CNC concepts-advantage of CNC references pale techniques-
sampled data techniques microcomputers in CNC.
06 Hrs
7. Adaptive control systems: adaptive control with optimization Adaptive control with constraints-
variable gains AC systems.
06 Hrs
8. Practical Exercises on NC part programming.
10 Hrs
TEXT BOOKS:

1. Martin J. ―Numerical control of machine tools”.

2. M.Koren ―Computer Controls of Manufacturing Systems‖

REFERENCE BOOKS:

1. Y.koren & J.Benuri “Numerical control of machine tools‖-Khanna

2. Wilson F.M ―Numerical control in manufacturing‖- Mc Graw Hill Newyork
 CONDITION BASED MONITORING

Sub Code : 10 MCM 151 IA Marks : 50

No. of Lecture Exam
: 04 : 03
Hrs/week Hours
Exam
Total Lecture Hrs : 52 : 100
Marks

1. Introduction, Principles, Economics and Application; Condition Monitoring Methods. Economics

of Condition Monitoring, Setting up a CM Activity, Implementation of Condition Based Maintenance,
Consequences of implementation of CBM. Information System, Selection of Monitoring Methods,
Assessment of monitoring techniques, Case studies.
06 Hrs
1. Vibration Monitoring and analysis : Introduction, Machinery signatures, Selection of Transducers.
Analysis Techniques, Machine failure modes, Measurement location, Vibration severity criteria,
Vibration frequency analysis. Permanent Monitoring, Case studies.
06 Hrs
2. Vibration Monitoring of ball and roller bearings : Introduction, Shock pulse method, SPM for
testing Antifriction bearings, Manual MonitoringContinuous monitoring, The Kurtosis method, Fiber
optics system, Vibration signature analysis, Contact resistance method, Case studies. SPM and its
Applications.
06 Hrs
3. Non-Destructive testing : Introduction, Visual testing, Liquid Penetrate inspection, Water-washable
method. Precleaning, Penetrant application, Dwell time, Excess surface-penetrate removal, Surface
drying, Developer application, Interpretation, Post-emulsifiable penetrants, Solvent-Soluble penetrants.

Radiographic examination, X-ray Apparatus, X-ray generation, Tube shielding, Control console, Other X-
ray sources, Electrostatic or Ven De Graffgenerators, Linear accelerators. Gamma-ray Radiography-
Sources-Radium, Thallium 170, Iridium 192, Cobalt 62. Isotope Projectors-Geometric factors,
Radiographic film, Radiograph. Safety Hazards and Government control; Cost.
Sonics, Ultra Sonics, Pulse echo technique, Transmission technique, Resonance technique, Frequency
modulation techniques.
07 Hrs
4. Specialized techniques of condition monitoring :Acoustic imaging, Ultra sonic triangulation fault
location Acoustic emission technique (AET)- Instrumentation, Transducers, Preamplifier and filter, Main
amplifier and Signal processing/ Display unit, Signals and processing, Magnetic testing Methods, Current
flow Magnetisation, Induction Magnetic Flow Method, Induction Threading bar method, Induction
Magnetising Coil method, Induced Current flow method, Magnetic particle Inspection Inks, Strippable
Magnetic film, Eddy Current apparatus, Thermography-Thermographic Equipment, Application of
Thermography, Corrosion monitoring, Need for corrosion monitoring, Fields of application, Monitoring
Techniques, Resistance techniques.
Other probe techniques-Analytical technique and others.
07 Hrs
5. Performance Trend monitoring:Introduction, Thermodynamic and Fluid dynamic analysis, Primary
and Secondary, performance parameter, Steam turbine performance parameters, Case examples.
06 Hrs
6. Mechanical Fault Diagnosis By Wears Monitoring & Lubricant Analysis : Introduction, Source
of Contamination, Significant oil contaminants, Used oil Contamination-time trends, Changes in the
carrier fluid, Ferratic wear debris. Wear process monitoring techniques- Direct debris detection methods,
Debris collection methods. Lubricant sampling & analysis-Sampling, Lubricant sampling methods,
Lubricant analysis methods, Interpretation of results, Indications from the amount of debris present,
Indication from the size distribution of debris, Application of chemical analysis of debris, Wear detection
using proximity monitors, Case examples.
10 Hrs
7. Condition Monitoring case Studies & Applications: Failure of fan bearings- History of failures,
Analysis of the failures, Solution.High frequency vibration of gas compressor-History of trouble,
Analysis of trouble, Solution. Monitoring of cracks in rotors- Turbocompressor misalignment. Detection
of faulty electrical components. Turbine shell distortion. Symptoms and Detections.
06 Hrs
TEXT BOOKS:

1. R.A., Caollacatt Chapman ―Mechanical Fault Diagnosis and Condition Monitoring‖-

Chapman and hall 1977.

REFERENCE BOOKS:

1. L.F.Pau Marcel Deker ―Failure Diagnosis and Performance Monitoring‖.

2. Update CEP ISTE New Delhi ―Condition Monitoring and condition based maintenance‖.

ARTIFICIAL INTELLIGENCE & EXPERT SYSTEM

Sub Code : 10 MCM 152 IA Marks : 50

No.of Lecture
: 04 Exam Hours : 03
Hrs/week
Total Lecture Hrs : 52 Exam Marks : 100

1. Human and Machine Intelligence; Concepts of fifth generation computing, programming AI

environment, developing artificial intelligence system, definition of Expert systems, Natural Language
processing, neural networks.
06Hrs
2. Tools for Machine Thinking: Forward chaining, Backward chaining, use of probability and fuzzy
logic.
06 Hrs
3. Expert System Development: Choice of Domain, collection of knowledge base, selection of
inference mechanism, case studies of expert system development in design and manufacturing.
06 Hrs
4. Advanced Programming Techniques: Fundamentals of object oriented programming, creating
structure and object, object operations, involving procedures, programming applications, object oriented
expert system.
10 Hrs
5. Advanced knowledge representation for smart systems: semantic nets-structure and objects, ruled
systems for semantic nets; certainly factors, Automated learning.
06 Hrs
6. Languages in AI: Using PROLOG to design expert systems, converting Rules to PROLOG,
Conceptual example, introduction to LISP, Function evaluation, Lists, Predicates, Rule creation.
 10 Hrs
7. Expert System Tools: General structure of an expert system shell, examples of creation of an expert
system using an expert system tool.
06 Hrs
8. Industrial Application of AI and Expert systems: Robotic vision systems, Image p processing
techniques, application to object recognition and inspection, automatic speech recognition.
06 Hrs
TEXT BOOKS:

1. Robert Levine et al; ―A Comprehensive guide to AI and Expert Systems‖- McGraw Hill Inc,
1986.
2. Henry C.Mishkoff; ―Understanding AI”, BPB Publication‖- New Delhi 1986.

RAPID PROTOTYPING

: 10 MCM
Sub Code IA Marks : 50
153
No. of Lecture Hrs/week : 04 Exam Hours : 03
Total Lecture Hrs : 52 Exam Marks : 100

1. Introduction: Definition of Prototype, Types of prototype, Need for the compression in product
development, History of RP systems, Survey of applications, Growth of RP industry, classification of RP
systems.
06 Hrs
2. Stereolithography Systems: Principle, Process parameter, process details, Data preparation, data
files and machine details, Application.
06 Hrs
3. Selective Laser Sintering: Type of machine, Principle of operation, process parameters, Data
preparation for SLS, Applications, FUSION DEPOSITION MODELLING: Principle, Process parameter,
Path generation, Applications.
06 Hrs
4. Solid Ground Curing: Principle of operation, Machine details, Applications, Laminated Object
Manufacturing: Principle, of operation, LOM materials, process details, application.
06 Hrs
5. Concepts Modelers: Principle, Thermal jet printer, Sander’s model market, 3-D printer, Genisys Xs
printer HP system 5, object Quadra systems, Laser Engineering Net Shaping (LENS)
06 Hrs

6. Rapid Tooling : Indirect Rapid tooling -Silicon rubber tooling —Aluminum filled epoxy tooling
Spray metal tooling ,Cast kirksite ,3D keltool ,etc >Direct Rapid Tooling — Direct, AIM, Quick cast
process, Copper polyamide, Rapid Tool ,DMILS, ProMetal ,Sand casting tooling ,Laminate tooling soft
Tooling vs. hard tooling.
10 Hrs
7. Software For Rp: Stl files, Overview of Solid view, magics, imics, magic communicator, etc.
Internet based software, Collaboration tools,
RAPID Manufacturing Process Optimization: factors influencing accuracy, data preparation errors,
Part building errors, Error in finishing, influence of build orientation.
10Hrs
8. Allied Processes: vacuum, casting, surface digitizing, surface
generation from point cloud, surface modification — data transfer to solid models.
06 Hrs
TEXT BOOKS:

1. Paul F. Jacobs: ―Stereo 1ithography and other RP & M Technologies‖-SME NY, 1996.
2. Flham D.T & Dinjoy S.S ―Rapid Manufacturing‖- Verlog London 2001.

REFERENCE BOOKS:
1. Terry Wohler’s ―Wohler’s Report 2000‖- Wohler’s Association 2000