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Werkstatthandbuch

Workshop Manual
Manual d`atelier
Manual de taller

Kompetenzklasse 2
competence level 2
catégories de compétence 2
clases de competencia 2

2012

0312 4020

Diese Unterlage ist Copyright geschützt. Eine Weiterverbreitung in gedruckter bzw.


elektronischer Form ist ohne unsere Zustimmung nicht zulässig.

This document is copyright protected. Distribution in either printed or electronic


form is not allowed without our prior agreement.

Ce document est protégé par copyright. Toute diffusion sous forme imprimée ou
électronique est interdite sans notre accord préalable.

Esta documentación está protegida por copyright. Queda prohibida la redistri-


bución imprasa o electrónica sin nuestro consentimiento.

Gegenüber Darstellungen und Angaben dieses Werkstatthandbuches sind


technische Änderungen, die zur Verbesserung der Motoren notwendig werden,
vorbehalten. Nachdruck und Vervielfältigung jeglicher Art, auch auszugsweise,
bedarf unserer schriftlichen Genehmigung.

Illustrations and data in this workshop manual are subject to technical change in the
course of improvements to the engines. Reprinting and reproductions of any kind,
even in part, require our written permission.

Tous droits de modifications techniques, en ce qui concerne les représentations et


informations contenues dans ce manuel d’atelier et qui s’avèrent nécessaires en vue
d’une amélioration des moteurs, réservés. Toute réimpression et reproduction par
quelque procédé que ce soit, même par extraits, exige une autorisation écrite de notre
part.

Reservado el derecho a realizar las modificaciones técnicas que se estimen


necesarias para la mejora de los motores, en lo referente a las ilustraciones ydatos
de este manual de taller. La reimpresión y la reproducción por cualquier medio, ya
sea total o parcialmente, requieren de nuestra autorización por escrito.

© 2007
Regarding copyright questions and licensing agreements
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EMail: sonntag.j@deutz.com

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1st edition, 06/2007
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© 06/2007
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Tel.: 0221 822-3053
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©

          


         
          



           












         


        


          
          

        


         


       


      


          
       


          


          


         


          
       


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
             

            










               

             



            
           


              


           
  


          


 


 


 


              



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




















           



 


            
          


 


 


 


 


                



0312 4020

             


              
              


               







              


           




           



              


           
            


 


            


          




 


           
          


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
































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


 


        
  



         
          




           
           



             
          


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 Technische Daten
 Specification data
 Caractéristiques tech.
 Datos técnicos

 

1 Technische Daten 

Technische Daten  1000210007


Ventilspieleinstellschema______ 10009
Reihenfolge beim Anziehen der Zylinderkopfschrauben ____________________ 1.00.11
Bildzeichenerklärung _______________________________________ 



1 Specification data 

Specification data  1.00.02 - 1.00.07


Schematic for valve clearance adjustment 1.00.09 1
Tightening order for cylinder head bolts ________________________________ 1.00.11
Key to symbols ___________________________________________________ 



1 Caractéristiques techniques P

Caractéristiques techniques _______________ 1.00.02 - 1.00.07


Schéma de réglage des soupapes  1.00.09
Ordre à respecter lors du serrage dàpproche de définitif des fis de cul. _________ 1.00.11
Explication des légendes _____________________________________________ 



1 Datos técnicos 

Datos técnicos  1.00.02 - 1.00.07


Esquema para el ajuste del juego de válvulas  1.00.09
Secesión de los trabajos al apretar los tornillos de culata _________________ 1.00.11
Leyenda de símbolos _____________________________________ 

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






0312 4020







   

   


    

   

   

   

   

   

   

   

   

   

   

   


  
   

   




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






  


  
  
  







  
  

 



















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






   

   


    

   


   

   



   

   




   


   
   
  

   

   

   

   

   

   

 0312 4020









  

 








 

  

 

  

0312 4020 









   

   


  






   


   

   

   


   

   

   


   

   

   


   

   

   


 

   

   


   
   
   

   

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






  













0312 4020 









0312 4020








   
 
 

 

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  

      


  
  

  

  

  


  

  

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









 
 

   

    

    

   



 
 

     

      

      

     

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



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



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



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



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


 

0312 4020
 
 
 
 

  

  


        
        

  


  
  
  
  

     


   

     


  
  


  


  


    


  
  
 

     


  
  
  
 

 0312 4020


 
 
 
 

 


  
  


        



    



 



      


   


 
  





 
    






0312 4020 


 
 
 
 

 

 
 

 
  

 
       

     



 

 

 




 



    


      

 

   








 0312 4020


 
 
 
 

  

     


  
 

     


     

     


  
  
  
  


     



  

  


  


     

     


  
  
  


  

  


  

  

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




  

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 
 
 
 

  

  


        
        

  


        

  


   
  
  

     


  

     

     


  

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 
 
 
 

 


  
  


  



     


  



 



 
 



0312 4020 


 
 
 
 

 

 
 



 

 



    


     
    
   

   
 
    
      



 
 

    






 0312 4020


 
 
 
 

  

     


  


     


  

  

  


  
  
  
  
  
  
  
  
  
  
  
  
  

     


  

  


  

0312 4020 


 
 
 
 

  

  


  

   
  

      


  
   
  

     


   

  


  
  
  
  
  
  
  
  
  
 


   
  

  


  

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 
 
 
 

 



 

 
 



 

    


       










 







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




 

0312 4020



 

0312 4020





 

0312 4020





 

0312 4020
 
 
 
 

 

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 
 
 
 

  

     

     


  
 

     

     


  

     

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 
 
 
 

 

 

     







 

 

 



 



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 
 
 
 

 

     


 



 
       

       






 

 
 
      

     




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 
 
 
 

  

     


  

     

     


  
  
  
 
 


     

  

     


  
  
  
 

0312 4020 







  

0312 4020



 

0312 4020
 
 
 
 





  

  


  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
   
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  

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 
 
 
 





  

  


  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
   
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  

0312 4020
 
 
 
 





  

  


  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
   
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  

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 
 
 
 





  

  


  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
   
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  
  

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




  







  

  

  


        
        
        
        
        

  


       
        
        
        
        
  
        
        
    
        
   
   
 
  
  
 
 


     


  

     


  
  

  


  
  
  

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




 




  
  
  
  
  


  
  
  
  
  
  
  
  
  

     


   
     


 



     


    


     





0312 4020 







 


 
     


 
 

 



 
  



       


 

  




       


 



 0312 4020







  

  


  
  
  
  
 

     


  
 

    

     


 

    




     


  
 

    


  

     


  
 

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




  

     


  
 

     


 

     




     

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




 

    






 



 



 



0312 4020 







 

 



 
     

 



    


 

  



 
    

 


    






 0312 4020







  

     


  

     


 

     


  
 

     


  


    


 

     


  
  
  
  
 


     


  

0312 4020 







  

     


  
 

     




     


  
  


     


  
 
 
 

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




 

 




 



     







     







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




 

 



 



 



    


 



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




  

     

     

     


 

     


  

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




  

     


  

     


  


     


  
  


     


  
 

     


  
 

     


  
 

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




 

 



 



 



      




 
 
    




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




 

 
  

 



 
  



 
  




    


 

  


 



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




  

     


 

     


  
  


     

     

     

     

     


  

     


  
  
  
  

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




  

     


  


     

     


 

     


  
  

     

     


  

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




 

    






 

    







 



  



    


 



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




 

 
 

    


 



 
 

 
 



 
 

      






 



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




  

     


  
 


     


 

     


  

     


  

     


  

     


  
  


     

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




  

     


 

     


  
 

     


 

     


  
  


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




 

 



    


 



 



    







0312 4020 







 

     


 



 
 



    


 



    


 

       






 0312 4020







  

     


  
 

     


  


     


 

     


  


    


  
 

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




  

     

     

  


  
 



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




 

 



 







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




 



0312 4020





  

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




  

  

  


  
        
        
        
        
  
        
       

  


        
        
  
        
  
        
        
        
        
        
        
    
      
      
      
      
        
    
      
    
        
      
  
 
  
  

  




     


  

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




 





  
  
  
  

  
  


  
  

  
  
  
  
  
  
  
  
  
  
  
  
  
  
  



 



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




 


  



 
  

   






 

 



  


 

 



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




  

  

     

     

     


  
 

  

     


 

     


  


  


     
 
     

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




  

     

     


  

     


  
  
  

     

        


     
     
  

     

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




 

 



 



    









 

 

 


 

0312 4020 







 

 



 



 
      





    


 

   


    




 0312 4020







  

     




     


 

     


  
  

     


  

     


  
  

0312 4020 







  

     


  
  
  

     


  
  

     


 

     


 

     


  


     


  

        


        
        

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




 

 


  
    
 



  
     
 



    







   





  
   
  



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




 


 



 



 
      




 
 

    
 
 



 
 

 



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



  

  


  

  

     

     




     


  
 

     


  
  


    


  
  

     


  
 

  

0312 4020 







  

     


  
  
  
  


     


  
 

     

     


  
 

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




 

 
       
     





 
 



 



     


 



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



 

    


     




 
  
    
 



 



 



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




  

     


  
 

     

     


  
  

     

     

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



  

     

  

     


  

     


  
 

     


  
  


     


  
 

     


  
 

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




 

 





 

     







 
      


    

 



     


 



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




 

 
 



 
 




 





 



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




  

     

  

     


  


     

     

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




  

     

  

     

     


  
 

  

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




 

 





 



    


 





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




 


  
   
 
     


 
     
     
  
 

    


 


   
  




  



 
 

 



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




  

  

     


  


 

 
  
  

    
  
  
  


     

  


        
        

  

     


 

     


 

  




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




  

  

     


  
  

     


  
  
  
 

     

  




  

     


 

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




 



 





    







 

 





 



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




 

       


 




 




 

  



     


     




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




  

     


  

     


  

  


  
 

     




     


  
  
 

0312 4020 







  

     

  

  

  

     

     


  
  
 
 


        


        
        

     


  
 

     


  
 

 0312 4020







 

 









  



     


    


   
  
   
 



 
 
     




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




 


  



     


     


   


  
   




 
 

      




       







  



 0312 4020







  

  

     

     


  
  
 
 
 

      


      
        

     


  
 

    


  
 

   
 
 

  

     


 

0312 4020 







  

     


  

     


  
  
  
  
  
        
  
        

     


  

     


  
  


     

  


        
        
        

 0312 4020







 

    






 
      


   
 
  
   
 




     


 




 



  
   
  



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




 

      


 




    

 

 
    




      


 



      


 

     





 
 
 

 

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




  

     


  
  

  

  


  

     


  
  

     


  


     


  

  
  

  


     
     
     

    

0312 4020 







  

     


  
  


     


  

     

  


  
  

     


  
  
  
  
  
  

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




 

 




     






 




 
     
     
      
 




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




 

      


 
     





     


      







     


 







 
     




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




  

     


  
  
  
  
  
 


     


  
  
  
  
 


  

     


  

   


 
 

  


 

     


  
  
  

0312 4020 







  

     

  


  


  


  
  

     


  
  

  

     


  
  
  
  


     


 

 0312 4020







 

 






     
 
 






 
     






 




0312 4020 







 

 
 





     


 

 
 



     


 

  





 
 





 0312 4020







  

     


  

  

     


  
  

     


  
  

     


  
  
  

    


  
  

     


  
  

  

0312 4020 







  

     


  
  


  

     

  


 

     


  


    


  
  


  

     


  
 


     


  
  


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




 

 
       






 







    




        
    





    





 
    



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




 

     


 
   
   
 
   
 



 
     

 



 
      





 



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




  

     


  
  
  
  
  
  
 
 


     

     


  

     


  
 

     

0312 4020 







  

     


  
  
 


     


  
  


     


  


  


  

     


  

     


  


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




 

    


    




      


      


      
   
 





    







 
 



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




 

      


 

    


 


 
 
 

 


      
    



    



    


 




 

    









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




  

     


  


  


  
  

  


     
     
     
 
     

  


 

     


  
  
  
  
  


     


  

  


  

     


  
 

  


  
  
 

0312 4020 







  

  

     


  
  
 

  


  
        

  


        

  


        
       

     


  
 

     


  

  

     


  
  

  
        
         

     


  

  


  
 

     


  
 

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



 



     




   




  

 
  


  
  

 


   








   



     



  
   
 
 



     







0312 4020 







 

 
       
   




    


 
 

 
  
   
  

    


    
 


  
      
    
        




 
     

  



 0312 4020







  

     


  
  
  
 

     


  
  

  


        
        
        

    


  
  
 

  

     

     


  
  
  
  

     


  
  


    




0312 4020 







  

     

     


  
  

     


   

     


     
     

     

     


  
  
  

     

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




 

 



 
 
 


 
 
 



 

   



     
 

 



 



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




 

     


 


 

     






      


 



    


     

    
   
 



      


 




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




  

     


  
  
  
  
  
 

     


  
  
 

    


  
 

     


  
  
 
 

     


  
   

     


  

 





  

 
 
  

 
  30  
   8
   3 
  8   3
 9
 9   8
   9
  
   
  
  
  
 



  
  
   
  
  
 


  
  
 

 
  
   

 



 

 
 


 
  
  

 



003





 

 




   
  
   
 
   

      




      

      
     


  


 

 



 




      


 




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




 


      


    
   

 


 


  

  







      

 





    


 

  


    




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




  

  

     


  

     


  
  
  
  
  

  

  




     


  

     


  

  

  

     


  
  


  


     


  
 

     


  
  
  
  
 



0312 4020 







  

     


  
  

  

     




     


  
  


  


 

  

     


  
  
  
 

  

  

     


 

  

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




 

    








 

    





    
 
 
 

   


    


 





     









0312 4020 







 

 
 

      







        

 

 
 



 
 

      







 
  
 








  0312 4020







  

     


  

  

     


  

  

     


  
  

     


  

     


  
  


     


  
  
   
 

    

     


  
  
  


  


  
  
  

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




  

  

     


  
  

     


  
  

     


  

     


  
  


     


  
  
 

     

  




 0312 4020







 



        



   
 
     





     






     


   


  





 





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




 

    


    
       

 

 

 




  

  





     


     

 




     
 



 0312 4020







  

     


  
  
  
 
  


  

    

  

     

    




     


  
  
  



  


  

     


  

0312 4020 







  

     



  

  
        
        

    




  


 

     


  


  

  

     


 

  

  

     


 

     


  

  


  

  

 0312 4020







 

 



 
  
   
 





 









 

 





     





 
 
 

 

0312 4020 







 

      


 





    


 

 
  
  







  




     


 

 

 
 




 0312 4020







  

     


  
 

  

     


  
 

  


      
        
  
 
 
 
 

  

     

     


  


  

     


  
  

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




  

  

     

  


        
        

  

     


  
 

   

     

     


 

     

  

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




 



 

 
  
   





     










 

 











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




 

 
 




  



 
 
  

 




    


 

 





 0312 4020







  

     




  

  

     


  

     


  

  

    


  
  
 

     


  


  

     


  

0312 4020 







  

  

     


  

     


  
  

  

  

     


  

  

     


 

  

  

     

  

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




 



     





 





 



     









     


 






 





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




 

 
 






  

 




  
 




  
 


    






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




  

     


  


  

  

     

  

  

     



 


  

     


  
  
 

  


  
  
 

0312 4020 







  

     


  
  
  
  
  

  


  


  

     


  
  

     


 

  

     


  


     


  

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




 

 

     


 







 



 





     


 



 



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




 


 

  
     
 

        






  


 

     


     




 
 



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




  

  

  

     


  
  
  

     


  


     


 

    


  


     




  

0312 4020 







  





 

0312 4020
 
 
 
 

  

     


  
  
  
 

     


  
 

     


  
  

     


  
  
 

     

  

 0312 4020


 
 
 
 

 

 

   



    




 
    


  





 





0312 4020 


 
 
 
 

 

0312 4020



 

0312 4020
Bitte richten Sie alle Bestellungen von Spezialwerkzeugen direkt an:
Please order all your special tools direct from:
Nous vous prions de passer directement toutes vos commandes
d’outillage spécial auprès de la société:

Rogamos dirigir todos los pedidos de herramientas especiales


directamente a la casa:

WILBÄR
Postfach 14 05 80
D-42826 Remscheid
Tel.: +49 (0) 2191 9339-0
Fax.: +49 (0) 2191 9339-200
E-mail : info@wilbaer.de
Web : http://www.deutz-tools.com







     

 











 









 









 












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




     

 









 









 




 


 

 











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




     

 









 









 









 









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




     

0312 4020






     

 









 









 









