Sie sind auf Seite 1von 17

J Surfact Deterg (2017) 20:3–19

DOI 10.1007/s11743-016-1883-y

REVIEW ARTICLE

How to Attain Ultralow Interfacial Tension and Three-Phase


Behavior with a Surfactant Formulation for Enhanced Oil
Recovery: a Review—Part 3. Practical Procedures to Optimize
the Laboratory Research According to the Current State
of the Art in Surfactant Mixing
Jean-Louis Salager1 • Ana M. Forgiarini1 • Miguel J. Rondón1,2

Received: 28 June 2016 / Accepted: 19 September 2016 / Published online: 30 September 2016
Ó AOCS 2016

Abstract The minimum interfacial tension to be reached for a given reservoir case can be considerably reduced. It is
in enhanced oil recovery by surfactant flooding implies the a matter of using the available information along a proper
attainment of a so-called optimum formulation. Part 1 of sequential step by step path toward the optimum.
the present review showed that this formulation may be
described as a numerical correlation between the involved Keywords Enhanced oil recovery  Ultralow tension 
variables defining the oil, the water, the surfactant and the Surfactant mixture optimization
temperature. Since it is unlikely to find a single surfactant
matching the crude/brine/T/P system characteristic of a
reservoir, a mixture of at least two surfactant species is Basic Formulation Requirements for Enhanced Oil
always used. The scan technique method to test the mixing Recovery
requires about ten interfacial tension or phase behavior
experiments and results in a single data. Hence, the scan The most difficult and complex matter in enhanced oil
experiments have to be repeated many times to find a recovery by surfactant flooding is to attain a very low
minimum tension which is low enough, e.g. 0.001 mN/m, interfacial tension, say down to 10-3 mN/m, under the
for the given crude oil-brine system. Part 2 of this review conditions of the reservoir, i.e. the type of crude oil, the salt
has shown that there are many formulation variables and type and concentration, as well as temperature and
thus too many possibilities to easily choose experimental pressure.
conditions. Since there is no simple method to select two or Such an occurrence has been known to take place at the
more surfactant species, the choice is made from partial so-called optimum formulation, which corresponds to an
experience or intuition, and sometimes at random. The exact balance between the affinity of the adsorbed sur-
laboratory time and cost to reach an appropriate optimum factants for the oil and water molecules close to the
formulation is often excessive. Part 3 of this review shows interface. This has been found to correspond to the
that by cleverly using a three-surfactant mixture, the Winsor ratio R = 1 or to the surfactant affinity difference
experimental work to attain a very low interfacial tension SAD = 0 at which, both the interfacial tension is minimal
and a microemulsion-oil–water three-phase behavior
takes place, as reviewed in the first two parts of this series
[1, 2].
Such a physico-chemical balance has been written for
& Jean-Louis Salager
salager@ula.ve
simple systems containing NaCl electrolyte and n-alkane
oil, as a general correlation for optimum formulation [3–5]
& Ana M. Forgiarini
anafor@ula.ve
and later as a SAD expression [6] or its dimensionless
equivalent, the so-called hydrophilic-lipophilic deviation
1
Lab FIRP, Universidad de Los Andes, Mérida, Venezuela HLD [7]. The HLD expression in which the effect of the
2
Present Address: GRM, Universidad Industrial de Santander, pressure [8–10] has been introduced for a wider general-
Bucaramanga, Colombia ization, is as follows:

123
4 J Surfact Deterg (2017) 20:3–19

HLD ¼ SAD=RT ¼ ln S  k ACN  f ðAÞ þ r r ¼  ln S þ k EACN þ aT ðT  TrefÞ þ bP ðP  PrefÞ


 aT ðT  TrefÞ  bP ðP  PrefÞ ¼ 0 ð1Þ ¼ Constant, ð4Þ
for ionic surfactants, b ¼ bS þ k EACN  cT ðT  TrefÞ þ bP ðP  PrefÞ
HLD = SAD=RT ¼ bS  k ACN  /ðAÞ þ b þ cT ¼ Constant: ð5Þ
ðT  TrefÞ  bP ðP  PrefÞ ¼ 0 for ethoxylated nonionics, These equations can be written as a general expression
ð2Þ where the characteristic parameter of the surfactant is
called Cp, and where the constant, called CSYS, is the
where S is the salinity (generally in NaCl wt%, sometimes characteristic of the system, that depends on the petroleum
in wt% total dissolved solids—TDS—in case of an elec- reservoir conditions.
trolyte mixture), ACN is the alkane carbon number (re- Equations (4) and (5) may be written as Eq. (6), where
placed by the equivalent EACN for oils different from n- CSYS is the constant defined in Eq. (7) by the (E)ACN,
alkane [11, 12]. T is the temperature, and P the pressure. r salinity, temperature and pressure of the selected reservoir.
and b are the characteristic parameters of the surfactant
substances adsorbed at interface. k, b, aT, bP and cT are Cp ¼ CSYS ; ð6Þ
positive constants depending on the nature of the ingredi- where:
ents. f(A) and /(A) are alcohol cosurfactant contributions,
which are zero in the absence of alcohol, as is mostly the CSYS ¼ k EACN  ðln S or bSÞ þ ðcT or  aT ÞðT  TrefÞ
case nowadays. Since most laboratory experiments are þ bP ðP  PrefÞ: ð7Þ
carried out at atmospheric pressure, in what follows the
Equation (6) expresses the condition to attain a mini-
pressure term will be eliminated for the sake of simplicity.
mum tension. It requires a surfactant or a surfactant mix-
These correlations, which are well satisfied for simple
ture to have its characteristic parameter Cp exactly
systems [13–15], indicate that the attainment of an optimum
matching the CSYS of the reservoir, as defined in expression
formulation depends on an exact balance between the con-
(7). How to attain the optimum formulation in practice, and
tributions to the interfacial interactions of the oil, brine, and
how to reach it with the best efficiency, i.e. with the lowest
surfactant, as well as the temperature and pressure. What is
interfacial tension, is the subject of the present article.
conceptually crucial in these expressions is that the effects
of the different variables are independent from one another.
However, in practice a crude oil contains many different
Characteristic Parameter for a Single Surfactant
oils, the brine many electrolytes, and a commercial sur-
or for Binary Mixtures
factant is always a mixture of species. This means that each
contribution is no longer a single term as indicated in the
Let us first have a look at the surfactant characteristic
previous equations. It is assumed that these equations can
parameter Cp which appears in Eq. (6). In the past, sur-
be expressed as functions that render the effect of the
factants have been characterized in different ways, starting
different component mixtures, as well as temperature and
a long time ago with the hydrophilic-lipophilic balance
pressure, provided that the independence of the terms is
(HLB) introduced by Griffins [17, 18] and the critical
satisfied. This has been shown to be quite probable from
packing parameter (CPC) introduced by Israelachvili [19],
the chemical potential analysis of the correlations [16].
which are not going to be dealt with here, because they are
HLD ¼ f1 ðsurfactant mixtureÞ þ f2 ðoil mixtureÞ very approximate and are not useful to be applied in the
ð3Þ
þ f3 ðsalinity mixtureÞ þ f4 ðTÞ þ f5 ðPÞ ¼ 0: known correlations for optimum formulation, as discussed
elsewhere [20].
It is worth remarking that in a real petroleum reservoir Let us first discuss the case of anionic surfactants for
case, the oil and brine characteristics are fixed, as well as which Eq. (1) was empirically found to be quite exact in
the temperature and pressure. As a consequence, the values the late 1970s [3, 15]. Expression (8) indicates the condi-
of the corresponding functions f2–f5 are set and the chal- tion to reach an optimum formulation when one of the
lenge is to find a f1 (surfactant mixture) satisfying the formulation variables (salinity, ACN, ionic surfactant type
HLD = 0 Eq. (3), with a value of the interfacial tension as or temperature) is scanned, i.e. when it is changed con-
low as possible. tinuously, whereas the three others are kept constant.
This means that for the two classes of surfactants,
Eqs. (1) and (2) may be written as follows, where the right ln S  k ACN þ Cp  aT ðT  25Þ ¼ 0: ð8Þ
term of the equation is constant once the petroleum reser- If the ACN is scanned and the salinity and temperature
voir is selected. are fixed in a selected reference state, typically Sref = 1

123
J Surfact Deterg (2017) 20:3–19 5

wt% NaCl and Tref = 25 °C, then the ACN in the scan for mixture discussions are thus implicitly carried out for
which an optimum formulation is attained, so-called systems at constant surfactant concentration, typically
ACN*, allows us calculate the characteristic parameter Cp, 0.3–0.6 wt% as it is used in practice for EOR.
Cp ¼ k ACN : ð9Þ Let us first discuss the case of a mixture of two sur-
factants Surf1 and Surf2, with characteristic parameters
Many publications are found using an ACN scan or a Cp1 and Cp2, one below and the other above the system
salinity scan in the studies in enhanced oil recovery characteristic CSYS. The simplest expression to calculate
[21–23]. However, since the liquid alkane state corre- the characteristic parameter of the mixture CpMIX is the
sponds to a limited range from 5 to 16, in practice the linear average rule:
salinity scan is used in many studies with ionic surfactants
[24–28]. As a matter of fact it is easy to have a continuous CpMIX ¼ x1 Cp1 þ x2 Cp2 ¼ x1 Cp1 þ ð1  x1 Þ Cp2 ¼ CSYS ;
change in aqueous phase salinity, and it is less expensive ð11Þ
than using pure n-alkanes. The optimum salinity, generally
indicated with an asterisk, is expressed as its Naperian where the x are in theory the molar fractions of species 1
logarithm lnS* because of the experimental accuracy of and 2 at the interface, with x2 = 1 - x1. However, since
Eq. (8) for ionic surfactants [3, 15]. this is not always easy to know, the x are often taken as the
When a reference is taken selecting a given n-alkane, weight fraction of the species incorporated in the system.
e.g. n-heptane for which ACNref = 7, and at reference By the way, if the surfactants are relatively close, there is
temperature Tref (usually ambient temperature 25 °C), then no significant difference between the molar and weight
the salinity at which optimum formulation takes place in fraction. If the surfactants are actually commercial prod-
the scan S* allows to calculate the characteristic parameter ucts, they are already mixtures and their molecular weight
Cp. As Eq. (10) shows, the higher S* the more hydrophilic is not very well known, so that the molar fraction is not
the surfactant, i.e. the lower its Cp, readily available and the x usually correspond to the weight
fractions.
Cp ¼  ln S þ k ACNref þ aT ðT  TrefÞ
¼  ln S þ reference constant: ð10Þ In any case, the linearity of relation (11) has to be verified
versus the molar/weight fraction x. The work done in the
Consequently with selected ACNref and Tref, lnS* is a 1970s indicated that in many cases an almost linear rela-
direct and equivalent indication of the characteristic tionship was followed when the characteristic parameter was
parameter of an ionic surfactant. expressed as ACN* according to Eq. (9). It was also the case
With nonionic surfactants the same technique is used, when the characteristic was expressed as LnS* as seen in
but this time mostly with temperature as the scanned Fig. 1, then using Eq. (10) to relate Cp with lnS*, when
variable, and selected references Sref and ACNref. The ACN and T are fixed. Other scan variables such as PIT or
corresponding characteristic parameter has been called the ethoxylation degree have been used for nonionic surfactants
phase inversion temperature (PIT) or the HLB temperature in many publications [4, 34–36]. All scans are basically
(THLB) as discussed elsewhere [4, 29–33]. equivalent to calculate the surfactant characteristic parame-
In what follows, the surfactant characteristic parameter ter, provided that Eqs. (4) and (5) are satisfied.
is referred to as Cp, whatever way it is measured or esti- It can be seen in Fig. 1a that mixtures of anionic sur-
mated. Equations (6) and (7) allow us to select the sur- factants like petroleum sulfonate (TRS 10–80), alkyl ben-
factant to attain an optimum formulation for a system zene sulfonate (ABS), alkyl orthoxylene sulfonate (AOXS)
defined by the reservoir oil, salinity, temperature and and linear alcohol sulfate (LAS), in general follow a strict
pressure. Since it is very unlikely to have a surfactant with linear mixing rule. It is worth noting that the difference in
a characteristic parameter exactly matching the required slope is due to the fact that sulfonates and sulfates have a
system characteristic CSYS, the optimum formulation is different k value, as explained elsewhere [35, 36]. It is seen
attained in practice by mixing two or more surfactants. It is in Fig. 1a that such a linearity is maintained in the lnS* plot,
worth remarking here that in real cases of surfactant mix- when a petroleum sulfonate is mixed with up to 25 % of
tures, and in most commercial products, the Cp value nonylphenol ethoxylates which are much more hydrophilic.
depends on the partitioning of the different species at the In Fig. 1b it is seen that a mixture of two pure alkyl
interface, which has been found to depend on the surfactant orthoxylene sulfonates (C9AOXS and C15 AOXS) which
concentration a long time ago [3, 4, 15, 16, 33]. This will have a difference of six carbons in their main tail, shows a
not be discussed here, but this is why the actual Cp value of slight non-linearity. Figure 1b also indicates that the mix-
a typical commercial surfactant or surfactant mixture must ture of a petroleum sulfonate with a slightly hydrophilic
be determined experimentally at a given surfactant con- nonylphenol ethoxylate, exhibits a highly non-linear rule to
centration and water/oil ratio. The following surfactant be discussed later.

123
6 J Surfact Deterg (2017) 20:3–19

Fig. 1 Optimum formulation


for mixtures of commercial
surfactants, measured as the
optimum salinity expressed as
lnS*, with a typical case of
perfect matching (a) or
deviation (b) to the linearity
expressed in Eq. (11) Adapted
from previous publications
[15, 35, 36]

Fig. 2 Determination of the


optimum formulation in a two-
surfactant mixture according to
the surfactant 1 fraction x1, in
the case of a linear (a) or
approximately linear (b) mixing
rule

The cases of linear or almost linear mixing rules involve As seen in Fig. 1b, a mixture of anionic and nonionic
some kind of collective average behavior of the various surfactants can result in a significant deviation from a
ingredients in the mixture. The effects are shown in Fig. 2 linear mixing rule, which could however be controlled in
schemes as the variation of the characteristic parameter Cp some enhanced oil recovery cases [35, 36]. Such anionic-
for the mixture, versus Surf1 surfactant fraction x1 required nonionic mixtures generally produce a decrease in surfac-
to attain the optimum formulation according to Eq. (11). tant hydrophilicity because of some shielding of the ionic
Figure 2a indicates a perfect linearity, while Fig. 2b indi- group of one surfactant by the polyether chain group of the
cates a significant deviation in the optimum fraction x1 with other, as seen in Fig. 3b scheme. It is clear from the opti-
respect to the linear rule, as sometimes happens, in par- mum formulation variation in Fig. 3a that both anionic and
ticular if Cp1 and Cp2 have quite different values. nonionic surfactants have roughly equal Cp values, since
An almost linear mixing rule is not always valid, and the lnS* values for the pure components are essentially the
some surfactant mixtures sometimes exhibit a completely same. However, Fig. 3a indicates that the addition of only
different behavior because association takes place between 20 % of nonionic surfactant results in a much lower lnS*,
the species involved. For instance, when anionic and i.e. a higher Cp for the mixture, as if about five more
cationic surfactants mix they form a so-called catanionic carbon atoms were added to the anionic surfactant tail.
species. These associated species are much more In Fig. 3c, d schemes, CpMIX  ½x1 Cp1 þ ð1  x1 ÞCp2 .
hydrophobic, because of the loss of a part or the totality of This particularly happens when the two characteristic
the ionic charges in the combined head groups, and also parameters Cp1 and Cp2 are close. Since the non-linearity
because they have a double tail [37–39]. They are not is considerable, CpMIX can be outside the Cp1–Cp2 range,
discussed here because they are very likely to precipitate at showing an interesting practical case in which there is a
the concentration of interest and are thus not in gen- central zone where the mixture characteristic parameter is
eral appropriate for enhanced oil recovery applications. more hydrophobic than any of the components alone.

123
J Surfact Deterg (2017) 20:3–19 7

Fig. 3 Determination of the


optimum formulation in a two-
surfactant mixture in case of a
strong interaction between the
components. a LnS* variation in
an anionic-nonionic mixture.
b Scheme of the interaction
between the anionic and
nonionic heads. c,
d Characteristic parameter of
the mixture CpMIX producing a
flat relatively wide optimum
formulation zone as in c and
even two different optimum
formulations as in d

Moreover, it can be seen that the CpMIX value may be contribution appears to be very significant and the optimum
relatively insensitive to composition over some range in salinity increases sharply in a logarithmic fashion. It is also
this central zone in case (c), or that Eq. (11) can be satisfied worth remembering that the three-phase behavior range
in two x1 values in case (d). considerably increases in this region as shown elsewhere
The data selected in Figs. 1b and 3a indicate that lin- [35].
earity of the Cp mixing rule is not always granted, but that In Fig. 3a in which the used petroleum sulfonate is more
it can happen in some limited range with anionic-nonionic hydrophilic (lnS* * 1.4) than in Fig. 1b just a few percent
mixtures. of the same nonionic considerably reduces the
However and in order to recognize the difficulty in hydrophilicity of the anionic. The shielding interaction
mixing, it is worth comparing the data of Figs. 1b and 3a in effect is thus much more important when the two surfac-
which the same nonionic ethoxylate is mixed with similar tants have a similar Cp as in Fig. 3c, d cases. As seen in
petroleum sulfonates in a system with the same hydrocar- Figs. 1b and 3a an almost constant Cp value occurs over a
bon (heptane), but with quite different results. significant nonionic content range, i.e. before the excess
Figure 1b indicates that in the mixture of a relatively nonionic prevails at 50 % or more and a considerable
lipophilic petroleum sulfonate (lnS* * 0) with a hydro- increases in hydrophilicity takes place. The almost constant
philic ethoxylate (lnS* [ 2), the optimum salinity is Cp zone brings some robustness to the formulation, an
essentially constant up to 30–40 % nonionic. This absence effect which may be crucial when some spontaneous
of a mixture effect in this range is probably due to the fact change takes place during the flooding, such as a chro-
that the slight increase in hydrophilicity produced by matographic separation of the surfactant species.
adding the nonionic is compensated at first by the shielding It is worth remarking that non-linear mixing with almost
of the anionic group resulting in a decrease in its constant Cp is not necessarily an inconvenience in
hydrophilicity. Then, when the nonylphenol ethoxylate enhanced oil recovery. In effect, the presence of nonionic
interaction with the sulfonate no longer changes, e.g. above ethoxylates can avoid the precipitation of anionics at high
30 % in the mixture in Fig. 1b, the nonionic hydrophilic salinity, and the fact that the resulting Cp is higher could

123
8 J Surfact Deterg (2017) 20:3–19

increase the performance, as found in some cases reported reason to mix different structures as discussed elsewhere
elsewhere [2]. As will be seen later in a proposed anionic- [44, 45].
nonionic example, an almost invariant performance when Liquid crystal occurrence, which results in the formation
the mixture changes may be advantageous in processes of a gel, also has to be avoided. In the first studies back in
such as the salinity gradient. On the other hand an anionic- the late 1970s an alcohol was generally added to a petro-
nonionic mixture can be made insensitive to temperature leum sulfonate to avoid liquid crystal or amorphous gel
[40], and to dilution [41], which could be an interesting formation, if it could not be eliminated just by an increase
property for enhanced oil recovery and other applications. in temperature. As discussed in the previous parts of this
review [1, 2], the current strategy is to use surfactants with
branched or ramified alkyl tails, and intermolecular mix-
Experimental Conditions tures, particularly of nonionics and anionics. In
intramolecular mixtures found in extended surfactants with
The reported experiments use commercial surfactants from both ionic and nonionic parts [46–55], the first propylene
different brands manufactured by SASOL, CEPSA and oxide units produce some disorder and are generally suf-
SHELL indicated by their generic formula. Crude oils are ficient to avoid the formation of rigid association and gels
characterized by their EACN and API number, and brines at interface [56, 57].
by their electrolyte content. All experiments are carried out This summary gives an idea on how to select the can-
without alcohol and at atmospheric pressure. didates for a mixture according to the last drawing in part 2
The performance is estimated either by the direct mea- of the previous review [2], which recommend mixing many
surement of the interfacial tension at equilibrium with a different species, not only two, but at least three as will be
spinning drop tensiometer made in our University, or by suggested next to increase the probability of improving
the measurement of the solubilization of oil and water per performance.
gram of surfactant, transformed in the equivalent interfa- The second problem in enhanced oil recovery is to find
cial tension according to the previously discussed [2] an optimum formulation in a scan with a minimum inter-
equivalence based on Chu Hu relationship [42]. Iso-tension facial tension value c* as low as possible. Since there is no
contours are drawn using interfacial tension data point obvious method to predict the performance at the optimum,
values in a network of locations in the ternary diagrams and the current guidelines are Winsor’s trends to increase the
special scans. head and tail size of the surfactant(s) at the interface,
though not too much so as to avoid precipitation. The other
way is to generate a mixture synergy, which is still puz-
Surfactant Mixture Scans zling in practice and sometimes quite mysterious
[45, 58, 59].
Finding an optimum formulation with a low interfacial Some models to estimate the performance as lower
tension is the first condition to be satisfied in enhanced oil tension or higher solubilization on scientific ground have
recovery, and in practice it has to be done with a mixture of been proposed, e.g. HLD-NAC by Acosta [28, 60], Hel-
two or more surfactants. The currently used surfactants frich torque by Buijse and Fraaje [61, 62], or packing
[43, 44] are generally commercial surfactants which are a parameter by Kunz [63]. They are related to interface
mixture of similar species with some distribution in the tail, bending and curvature in bicontinuous systems found in
the head, or in both, as well as in the intermediate part for microemulsions at optimum formulation. They are mostly
extended surfactants. Consequently, they are certainly mix- based on the persistence characteristic length n introduced
tures of mixtures. Nevertheless, the current trend is to mix by theoricists like De Gennes [64] and Strey [65, 66]. This
commercial products having different structures (e.g. alkyl characteristic length was found to exponentially vary with
benzene sulfonates, internal olefin sulfonates, petroleum the interface rigidity constant j. When j is lower than a
sulfonates, alkyl polypropoxy sulfates or carboxylates, alkyl critical value, the interface becomes wrinkled and exhibits
ethoxylates, alkyl polyglucosides, etc.) with the purpose of a somehow random shape and the resulting gain in entropy
cumulating advantages and producing some synergy. in a bicontinuous microemulsion structure overrides the
Mixing surfactants can satisfy other conditions, not only loss of energy produced by an organized array like a
cost issues, but also crucial worries such as avoiding pre- lamellar liquid crystal.
cipitation. This is particularly important at high salinity (in With the exception of a very simple case in which the
which case anionics tend to precipitate) or high tempera- performance (as c* and n) has been precisely linked to
ture (when nonionics tend to become more hydrophobic some formulation variables [13], there is still no way to
and phase separate at the cloud point). This is another accurately predict how to improve the performance c* at

123
J Surfact Deterg (2017) 20:3–19 9

optimum formulation for a single surfactant type, and even Figure 4 shows the variation of the interfacial tension
less for mixtures of different species. with the mixture composition for two cases. Both curves
As a consequence, the value of the minimum tension c* show that the interfacial tension undergoes through a
has to be determined experimentally, by measuring either minimum at a certain mixture composition. It is worth
the interfacial tension or the solubilization, in a sequence of remarking that both the optimum formulation location and
systems prepared along a formulation scan passing through the minimum tension value (so-called c* in what follows)
an optimum. A typical scan sequence contains about 10 are different when the Guerbet extended surfactant (G C12
formulations and will produce one performance index PO 20 S) is mixed with different surfactants, i.e. a linear
noted for instance as log c* [2]. The formulation scan may dodecyl alcohol sulfate (C12 LAS) or a dodecyl alcohol
be carried out by changing any formulation variable, or ethoxylate (C12 EO8).
along a more complex path in the formulation variable According to Eq. (12), in a scan including two surfac-
space as recently proposed [13]. tants, only one optimum formulation is found after mea-
In the case of a petroleum reservoir, the brine salinity, suring the equilibrium interfacial tension for typically 8–10
the oil EACN, the temperature and the pressure are fixed, surfactant binary mixture compositions. The first scan has
hence the only variable left to adjust the formulation is the to be carried with new surfactants, possibly one of them
surfactant characteristic parameter Cp. Since it is not likely already selected in a previous scan, if there was some
to find a surfactant with the Cp value exactly corresponding feeling that it was good, for instance because its minimum
to CpSYS, then, the surfactant mixture is the most logical tension was quite low in a salinity scan, or because it
way of scanning the formulation from CpMIX [ CSYS to occurred at a salinity not too different from the reservoir
CpMIX \ CSYS or vice versa. case. The second scan will provide another c* value which
For a binary mixture of two surfactants (called Surf1 and may be better or worse than the first one. Then another
Surf2), Eq. (11) is the linear approximation to be used in binary mixture scan will be carried out and so on.
what follows, provided that one of the Cp values is higher If the linear mixing rule is followed, as it may be
than CpSYS and the other lower. Taking into account that supposed as a first approximation, then the selection of
x2 = 1 - x1, Eq. (11) has a single solution x1 corre- two surfactants to carry out a proper formulation scan
sponding to the minimum interfacial tension shown in only requires one surfactant to be more hydrophilic and
Fig. 4 as a typical example of a surfactant mixture scan, the other more hydrophobic than a virtual surfactant
x1 ¼ ðCSYS  Cp2 Þ=ðCp1  Cp2 Þ: ð12Þ with characteristic parameter CpSYS calculated from
Eq. (7). The fact is that if the selection is made at
random, the next found c* could be arbitrarily better or
worse. The formulators knowledge of the literature
[43, 44, 67], his experience and expertise, and some-
times his intuition or his luck, seem thus to be the
driving forces to improve the c* value as the sequence
of scans is carried out.
The know-how reported in many references cited
previously in this series [2] indicates the basic Winsor
premises and several other trends, which could be used
to improve the performance [58] and moreover to avoid
problems like precipitation [68]. Nevertheless, since the
time and money spent in a series of scans is basically
proportional to the number of interfacial tension mea-
surements to be carried out, an efficient strategy would
be to warranty that some improvement in performance,
i.e. in c* value, is happening at each new scan. Also, it
is critical to minimize the total number of measurements,
avoiding random trials and using as much prediction as
possible in the sequence. The following section will
discuss why mixing three surfactants is likely to save
time and money by using a strategic path which con-
siderably reduces the number of interfacial tension
Fig. 4 Examples of the variation of the interfacial tension for two measurements.
surfactant mixture scans

123
10 J Surfact Deterg (2017) 20:3–19

Mixing Strategy with Three Surfactants ternary diagram in Fig. 6a. The Surf1 - Surf3 optimum
mixture composition is calculated by making x2 = 0, that
It was seen in the second part of the review [2] that a is:
mixture with many different species of surfactants is x1 ¼ ðCSYS  Cp3 Þ=ðCp1  Cp3 Þ: ð15Þ
probably a good alternative. However too many surfactants
in the mixture would considerably increase the number of Note that x1 \ 1 at point A on the 1–3 side.
compositions to be tested and thus could reduce the When mixing Surf2 with Surf3 an optimum formulation
experimental efficiency necessary to reach a solution is attained at point B where x1 = 0. The optimum com-
quickly. position of mixture Surf2 ? Surf3 is given by making
Figure 5 shows a ternary diagram with mixtures of three x1 = 0, i.e.,
surfactants, called Surf1, Surf2, Surf3, in which the iso- x2 ¼ ðCSYS  Cp3 Þ=ðCp2  Cp3 Þ: ð16Þ
tension contours are indicated. The arrows indicate for-
Note that x2 \ 1 at point B on the 2–3 side.
mulation scans between different mixtures of (Sur-
The mixture of Surf1 with Surf2 cannot produce an
f1 ? Surf2) and Surf3. The minimum interfacial tension in
optimum formulation because both surfactants are more
the scans along the arrows is indicated as a circle. The
lipophilic than CSYS. If the x3 = 0 condition is applied to
point indicated with a star corresponds to the lowest ten-
Eq. (13), since x2 = 1 - x1, Eq. (14) becomes:
sion in the diagram and is thus the most efficient mixture of
the three surfactants. x1 ¼ ðCSYS  Cp2 Þ=ðCp1  Cp2 Þ: ð17Þ
With three surfactants, the mixing Eq. (11) may be
Both Cp1 and Cp2 are higher than CpSYS. If Cp2 [ Cp1
written as follows taking into account that among the three
then x1 is found to be larger than 1, and if Cp2 \ Cp1, then
fractions x’s, two (called here x1 and x2) are independents,
x1 is found to be negative. In both cases there is no solution
CpMIX ¼ x1 Cp1 þ x2 Cp2 þ x3 Cp3 since x1 must be in the 0–1 range.
¼ x1 Cp1 þ x2 Cp2 þ ð1  x1  x2 Þ Cp3 ¼ CSYS : Both points A and B represent binary surfactant mix-
ð13Þ tures at optimum formulation, so that their characteristic
parameter is equal to CSYS. Any mixture of A and B along
This relationship represents a straight line in the ternary the AB straight line is thus also at optimum formulation,
diagram, whose equation expressed as a function of x1 and since:
x2 is as follows:
CpMIXAB ¼ xA CpA þ ð1  xA Þ CpB
ðCp1  Cp3 Þx1 þ ðCp2  Cp3 Þx2 þ Cp3  CSYS ¼ 0: ¼ xA CSYS þ ð1  xA Þ CSYS ¼ CSYS : ð18Þ
ð14Þ
The experimental diagram in Fig. 6b ternary indicates
Unless one of the Cp values is exactly equal to CpSYS, the interfacial tension iso-contours in a system containing a
two of them are higher than CpSYS, and the last one is 22° API crude oil with an EACN = 6.5 and a low salinity
lower, or reciprocally. In Fig. 5 it is assumed that Cp1 and brine (1.05 wt% TDS containing 1 wt% NaCl and
Cp2 are higher (Surf1 and Surf2 more lipophilic) than CSYS 0.05 wt% CaCl2), at high temperature (60 °C), and with a
and Cp3 is lower (Surf3 more hydrophilic). It means that in total surfactant concentration 0.5 wt%.
this case the three differences (Cp1 - Cp3), (Cp2 - Cp3) The CSYS estimated for this system is ?0.65, with the
and (CSYS - Cp3) are positive. reasonable assumption that the temperature effect is prac-
In such a case mixing Surf1 with Surf3 will result in an tically zero for a mixture containing anionic and nonionic
optimum formulation at point A on the 1–3 side of the surfactants [40]. Using salinity expressed in wt% TDS and
a temperature of 60 °C, a salinity scan allows for estima-
tion of the surfactant Cp. A surfactant with Cp \ 0.65
(respectively[0.65) is hydrophilic (respectively lipophilic)
for this system. It is worth remarking that the nonionic
surfactant which contributes to avoid precipitation of the
ionic species by divalent cations, is hydrophilic
(Cp = -0.75). The long tail internal olefin sulfonate
(C20–22 IOS), a typical relatively inexpensive surfactant
for enhanced oil recovery is slightly hydrophilic
Fig. 5 a The arrows indicate the formulation scans in a diagram with
three surfactants mixtures. The lines in the ternary diagram indicate (Cp = -0.3). The third component, which is an extended
the iso-tension contours. b The tension undergoes through a minimum surfactant with a large polypropylene oxide intermediate
c* in each scan. The circle indicates the optimum formulation of each between the n-dodecanol tail and the sulfate group (nC12
scan

123
J Surfact Deterg (2017) 20:3–19 11

Fig. 6 a Three-surfactant
ternary diagram with the iso-
tension contours and the
optimum formulation (c*)
indicated as the circle points (in
two-surfactant mixture scans on
the sides) and as a dashed line
inside the diagram (with a three-
surfactant mixture).
b Experimental ternary diagram
for such a system

PO13 S), is lipophilic in the system conditions


(Cp = ?0.95).
It is worth remarking that the CpMIX of the optimum
Surf2 - Surf3 mixture at point B is found to be ?0.69
when calculated according to Eq. (11) linear mixing rule.
As expected, this is consistent with the estimated
CSYS = ?0.65. This is not the case for point A, which is
the Surf1 - Surf3 optimum mixture. For A, the linear
mixing rule calculation results in CpMIX = -0.32, which is
very hydrophilic with respect to CSYS = ?0.65. This is not
surprising however, since such a discrepancy from linearity
is expectedly due to the hydrophobic effect produced by Fig. 7 Formulation scan along the straight (c*) optimum formulation
line (AB) joining the two surfactant mixture optima (a), to determine
the anionic-nonionic interaction indicated in Fig. 3. The the optimum optimorum c** formulation in the three surfactants
problem in practice is that the actual change in Cp due to mixture (b)
the shielding cannot be calculated. In the Fig. 3a case with
only 25 % of nonionic surfactant, the Cp increase is con- mixture to match an optimum formulation is the Sur-
siderable, i.e. about 2 units. In the Fig. 6b case 75 % of the f2 - Surf3 binary combination. However, it is seen that a
same nonionic surfactant tends to increase the Cp of the small amount of the nonionic surfactant Surf1 also con-
optimum mixture by about one unit, i.e. a significant tributes to attain an even lower minimum tension below
interaction, but much less than in the Fig. 3 case. Of 10-3 mN/m, i.e. an outstanding value. As it was shown in
course, the surfactant anionic head group is not the same. Fig. 3a, this anionic-nonionic interaction not only reduces
In the Fig. 6b case, the ionic species is a sulfate group and the hydrophilicity, but also produces a relatively wide zone
it is centrally extended with a long polypropylene oxide where the CpMIX is almost constant, which results in an
chain. This suggests that there is less shielding because the increased robustness. This feature also allows for adjust-
sulfate is more hydrophilic than the sulfonate. It also may ment of the nonionic proportion according to other
be because the polypropylene oxide extension is likely to requirements to avoid problems with changing salinity,
be partially at the interface [56] producing a disorder and particularly with divalent cations.
reducing the shielding efficiency. This corroborates that Binary optimum formulation points A and B are relatively
even if the Cp values are useful to approximately guess a easy to find, i.e. only two scans have to be carried out, as
mixture effect, the interaction between (ionic and nonionic) indicated by the arrows in Fig. 6a. If the AB line is exactly
surfactants may be significant enough to produce a non- straight as in Fig. 6, then only a third scan is necessary. It is a
linear mixing rule. Consequently it is absolutely necessary scan along the AB line shown as an arrow in Fig. 7a which is
to experimentally determine the position of the optimum going to reach the overall optimum formulation in the ternary
formulation. diagram. Figure 7b shows the variation of the minimum
Nevertheless, it is seen in Fig. 6b that the AB line value c* along the AB path. It is seen that somewhere in this
between the best mixtures on the 1–3 and 2–3 sides is AB scan, c* passes through a minimum indicated with a star.
basically straight, as it may be verified by the shape of the This point, which is the best of the best in the ternary dia-
low tension contours at 1 and 0.5 mN/m in Fig. 6b. The gram, has been called optimum optimorum after the Latin
elongation of these contours indicates that the basic expression, and its value is indicated as c**. It is worth

123
12 J Surfact Deterg (2017) 20:3–19

Fig. 8 a Determination of the (c*) optimum formulation line (AB)


when it is not a straight line. b Determination of the optimum
optimorum c** formulation in the three surfactants mixture

remarking that this clever strategy only requires three scans,


Fig. 9 Experimental ternary diagram at constant salinity
i.e. it corresponds to only about 24 tension measurements to (S = 1.3 wt% salt) indicating the iso-tension contours and the
find the best Surf1 ? Surf2 ? Surf3 ternary mixture. This is optimum formulation (AB) line when it is not straight. The separated
an amazingly efficient experimentation compared to a stars indicate the possible position(s) of the optimum optimorum
screening of tension measurements everywhere in the dia- formulation(s)
gram, as is usually done.
If there is some non-linearity in the mixing rule, the scan was found that Surf2 precipitates in the shaded zone
along the AB straight line is replaced by a series of very because the 30 °C temperature is below its Krafft point.
short scans (e.g., 3–4 measurements per scan instead of the Nevertheless, each ionic surfactant presents a mixture with
typical 8–10) which are perpendicular to the AB line, as the nonionic that results in a minimum tension at about
indicated by double arrows in Fig. 8a diagram. Figure 8b 1 mN/m at points A and B. The AB optimum formulation
indicates the minimum interfacial tension, i.e. the c* val- line was found through the short scans perpendicular to AB
ues, of these short formulation scans. The lowest c* value, as indicated in Fig. 8a. This AB optimum formulation line
i.e. c**, is indicated as a star. is curved, with an extremely thin and elongated low tension
Figure 9 shows an experimental ternary diagram for a (c \ 0.5 mN/m) strip zone.
system containing an EACN = 5.8 heavy crude oil of 14° Some points of this zone were found to exhibit a tension
API, with a brine containing 1.3 wt% salt (composed of 96 % at about 0.2 mN/m. They are indicated with a star. Since the
NaCl ? 4 % CaCl2) at 30 °C. This time there are two lipo- strip is very narrow, there is not enough accuracy to deter-
philic surfactants in the formulation conditions, i.e. a linear mine the exact location of the optimum optimorum c**
alkyl benzene sulfonate (C16LAS) and a high molecular point somewhere on the AB line. Moreover, as seen in the
weight extended surfactant with a Guerbet double tail and a Fig. 3d scheme, two minimum tension points can occur in a
long polypropylene intermediate chain before the sulfate head non-linear mixing rule, one close to A and the other close to
(C12 PO20 S). The linear alkyl benzene sulfonate has a B, as the separated star points suggest in this diagram.
Cp = ?0.80 at 60 °C and Cp = ?0.85 at 45 °C, i.e. slightly Because of the very elongated low tension zone, the
more lipophilic at lower temperature as expected [1, 3, 7]. The system is robust as far as the composition of the Surf2/
extrapolated value at 30 °C is Cp = ?0.90. The Guerbet Surf3 mixtures is concerned, a favorable situation since one
extended surfactant has a Cp = ?0.7 at 30 °C and it is less of them could adsorb quicker on the reservoir solid and
lipophilic at 15 °C, i.e. Cp = ?0.3, which is the opposite since the Cp formulation in the fluid could vary because of
temperature effect as expected for this kind of extended sur- the chromatographic separation effect. The fact that the
factant [56]. The last surfactant is nonionic of the ethoxylated nonionic surfactant is very hydrophilic and unlikely to
dodecanol type (C12EO8). Comparing to the previous non- adsorb or to separate at the salinity and temperature con-
ionic iC13EO6, this one has a higher number of EO units, a ditions, is an additional favorable convenience for
shorter tail, and the present system has a lower temperature improving the robustness of the process. However, since
(30 °C). All these changes result in a more hydrophilic spe- the interfacial tension varies very fast in the vertical
cies, with an estimated value of Cp = -4. The total surfactant direction in Fig. 9 triangle, this system requires an extre-
concentration is 0.6 wt%. mely accurate formulation concerning the amount of the
It can be seen from the iso-tension contours in Fig. 9 nonionic component Surf1.
that none of the three surfactants is satisfactory as far as the If the iso-tension contours are known, another way to be
tension value is concerned at this salinity. Even worse, it very efficient in the experimental strategy is to take a step

123
J Surfact Deterg (2017) 20:3–19 13

by step path, which is always perpendicular to the tension reasons like good solubilization with no gel, or a resistance
iso-contours. This is indicated in Fig. 10a diagram starting to precipitation. This often happens with extended surfac-
from a side, e.g. from points P, Q, or R, and moving toward tants which are not necessarily good alone, but often pro-
the optimum optimorum point along different paths. It is vide an excellent synergy.
worth remarking that it is in the direction perpendicular to Sometimes, one of the three surfactants has a serious
the iso-tension contours that the tension variation is locally problem and cannot be used alone or in a large proportion
steepest. A sequence of steps always using the highest because it precipitates under the salinity and temperature
tension gradient is the best way to attain the optimum conditions of the system. This may be the case of a sulfate
optimorum as soon as possible, along a sometimes curved or sulfonate with a very long straight tail, which may be
path as seen in Fig. 10a diagram. attractive because it often provides a very low tension at a
If the iso-contours are not known, as is generally the low cost. In such a case the path to the optimum optimorum
case, the step by step method has to be carried out with the point is limited to a feasible region and the direction of the
method estimating at every point the best tension gradient step by step sequence must take into account the precipi-
to select the next step direction. The scheme in Fig. 10b tation boundary as indicated in Fig. 11. Of course a better
indicates the way to do this along three steps. Starting at a selection of the three surfactants, e.g. with a nonionic, or
given point in the sequence (current best point) the tension the addition of a forth one, could be another way to reduce
is then measured at different points indicated as (x). These the prohibited zone or cancel the limitation.
points are located close to the current point in directions
close to the one which corresponded to the steepest tension
decrease in the ultimate step. In the Fig. 10b scheme there Salinity Variation with a Three-Surfactant
are five trials indicated by short arrows. One of them (the Mixture
second arrow from below) is supposed to be the one
indicating the largest decrease in the interfacial tension In the previous sections the salinity of the aqueous phase
from the current point. This arrow thus indicates the was supposed to be a constant, generally equal to the
direction of the steepest decrease in tension, i.e. the salinity of the brine in the reservoir. In practice, the salinity
direction perpendicular to the iso-tension contour. The next may be changed during the enhanced oil recovery injection
trial is hence carried out in that direction at some distance
at the place indicated as the next point.
It is worth noting that the trials at the five x points is
some kind of formulation scan, although not a unidimen-
sional one, because the compositions of the three surfac-
tants are different in all trials. It may be said in practice that
the scan is carried out in a section of circle around the
current point, a non-conventional way which allows a high
laboratory performance in practice.
The sequence of points looks like the paths indicated
from basic points P, Q, and R in Fig. 10a diagram. This is
particularly efficient when the basic point is like the Surf3
surfactant, which is in the present figure the worst one
alone as far as the interfacial tension is concerned. In spite Fig. 11 Step sequence modification in the case of a ternary diagram
of that, Surf3 could be a critical ingredient for other with a prohibited zone

Fig. 10 a Paths to attain the


optimum optimorum
formulation in a ternary diagram
through a curved scan as a step
by step sequence, always in the
direction perpendicular to the
iso-tension contours.
b Determination of the proper
new direction at each step

123
14 J Surfact Deterg (2017) 20:3–19

process for several reasons. The first one is because the When the salinity is increased above Sref, the optimum
available aqueous phase salinity is not necessarily equal to formulation line AB is displaced away from the lipophilic
the reservoir brine. On the other hand, the salinity might be surfactant Surf3 vertex and the Winsor II zone tends to
different from place to place in the reservoir, for instance expand. At some salinity (indicated as S [ Sref in Fig. 12)
because of a previous water flood with a brine different Surf2 has became lipophilic, and only Surf1 remains
from the connate water. Another reason may be the hydrophilic. Then, at an even higher salinity (indicated as
injection of a preflush with a different salinity or a different S  Sref in Fig. 12) the WII zone invades the whole dia-
pH. Finally a salinity gradient [69] may be voluntarily gram and there is no way to produce an optimum formu-
applied to change the formulation during the injection, so lation with the three surfactants, because they are all
that the optimum formulation occurrence is warrantied or lipophilic.
surfactant adsorption is reduced. Whatever the reason, it An AB line in a constant salinity triangular cut exists
means that the previous discussion at constant salinity is only in the range from the optimum salinity of the most
not always adequate in practice, and that a change in lipophilic surfactant to the optimum salinity of the most
salinity should also be considered. hydrophilic one. This salinity zone in which an optimum
Consequently, it is convenient to describe the change of formulation is attainable (in the fixed conditions EACN,
the three surfactants ternary diagram with salinity, and a T and P of a system) is indicated in Fig. 13 as the range
way to do it is to use an additional dimension as in the from the optimum salinity S*3 of the most lipophilic sur-
prism shown in Fig. 12, that allows for variation of the factant (Surf3) to the optimum salinity S*1 of the most
salinity at the same time than the composition of the three- hydrophilic one (Surf1). When these three optimum
surfactant mixture changes. To avoid confusion among the salinities S*1, S*2 and S*3 are placed on the salinity axis of
symbols, it is worth remarking that the abbreviations Surf1, the three surfactants, they form an oblique triangular cut of
Surf2 or Surf3 refer to surfactant species, whereas S refers the prism. Let us now prepare an aqueous solution of each
to salinity in general, Sref to a special reference value and surfactant, at the same concentration, but each at the
S* to the optimum salinity in the unidimensional salinity
scan. S*1 is the optimum salinity for a system containing
surfactant Surf1 and S*M for a surfactant mixture.
Figure 12 indicates the variation of the Surf1 - Sur-
f2 - Surf3 ternary diagram previously studied, this time as
a function of salinity. The salinity reference (Sref) cut is
taken as the salinity of the aqueous phase to be injected in
the previous case of constant salinity. The optimum binary
surfactant mixtures A and B are indicated as before at this
reference salinity system in which Surf1 and Surf2 were
hydrophilic surfactants with respect to the required system
CSYS and Surf3 lipophilic, as in Fig. 6 situation.

Fig. 12 Three-dimensional prism indicating the variation of the Fig. 13 a Cut of the Fig. 12 prism with a plane passing through the
three-surfactant ternary diagram with the salinity of the aqueous optimum salinity points of the involved three surfactants. b Slanting
phase ternary diagram at variable salinity

123
J Surfact Deterg (2017) 20:3–19 15

optimum salinity of the corresponding surfactant. If the The same relationship is found for the other side of the
three solutions are mixed to produce a constant volume of oblique triangle where there is an optimum. Consequently
the aqueous phase, the resulting salinity could be calcu- the straight line which is the interception of the oblique
lated as: triangle S*1S*2S*3 and a constant salinity triangle cut is the
AB optimum formulation line. Since the constant salinity
SMIX ¼ x1 S1 þ x2 S2 þ x3 S3
cuts are parallel planes, all the AB intersections are parallel
¼ x1 S1 þ x2 S2 þ ð1  x1  x2 Þ S3 ; ð19Þ
and exist only in the range of salinity from the two extreme
where the x represent the fractions of the three solutions, as of S*, i.e. S*1 and S*3 in the prism.
well as the fractions of the three surfactants in the system. Measuring the tension along the AB lines at different
Equation (19) is a linear relationship in the three dimen- salinities provides very useful information to draw the iso-
sions (S/x1/x2), and is thus the equation of a plane passing tension contours in the slanting triangle. This precious
by the three points representing the optimum salinities on information includes the location and value for the best
the three axis, i.e. a slanting triangle S*1S*2S*3 indicated in minimum c** for each salinity, as well as the super best
Fig. 13a prism. This plane is cutting the constant salinity minimum location (indicated as a star) and its value c*** in
planes by straight lines as indicated in the prism. These the slanting triangle with a variable salinity. It corresponds
straight lines go from a point (previously called A) on one to the point inside the prism for the selected surfactant
of the side of the constant salinity triangle to another point ternary, where the appropriate salinity and mixing produce
(B) on another side. the best possible result in terms of interfacial tension
If the characteristic parameter of the surfactants varies reduction.
linearly with salinity as in the case of ethoxylated non- If Eqs. (1) and (20) do not apply, for instance because
ionics, then the side S*1 - S*2 of the slanting triangle the characteristic parameter varies as lnS rather than S as
indicates a mixture of two surfactants Surf1 and Surf2 at for anionic surfactants, the sides of triangle S*1S*2S*3
optimum. According to Eq. (2) the variation of the char- representing the mixed salinity are not straight lines and the
acteristic parameter with S may be written as follows in pseudo-triangle is not on a plane but on a curved surface.
Eq. (20) for ethoxylated nonionic surfactants, where the Consequently, this optimum pseudo-ternary surface inter-
constant Cst depends on the surfactant structure and on the sects the constant salinity triangular cuts somewhere, and
fixed variables (EACN, T, P), but not on salinity, results in AB lines which are not straight.
Cp1 ðSÞ ¼ Cst1  b S and Cp2 ðSÞ ¼ Cst2  b S: ð20Þ The Fig. 13b diagram shows a slanting triangle for three
surfactants, two branched sulfonates and an extended sur-
According to Eq. (11) for a binary mixture of two factant with a central nonionic part of propylene oxide, i.e.
solutions containing Surf1 at salinity S*1 and Surf2 at a surfactant ternary diagram without ethoxylated nonionic
salinity S*2, the final mixture has a salinity SMIX, at a 0.5 wt% total concentration. The oil phase is a light
SMIX ¼ x1 S1 þ x2 S2 : ð21Þ crude of 37° API with EACN = 7. The brine contains the
indicated wt% of NaCl plus 1 % Na2CO3. The temperature
MIX
According to Eq. (11) applied at S the characteristic is 48 °C. The Surf1 is the most hydrophilic surfactant and
parameter of the mixture is, Surf3 the most lipophilic, as in the Fig. 13a prism. The
CpMIX ðat SMIX Þ ¼ x1 Cp1 ðat SMIX Þ þ x2 Cp2 ðat SMIX Þ: Fig. 13b triangle indicates the iso-tension contours in the
slanting diagram and the optimum formulation AB lines at
ð22Þ
different salinities. Although the AB lines are not straight,
A few calculations using the last three equations show they are sufficiently close to it to maintain the previous
that the characteristic parameter of the Surf1 ? Surf2 reasoning and to save a huge amount of time and money in
surfactant mixture at some point (located at fractions x1, x2) selecting a proper formulation in cases in which the salinity
on the S*1 - S*2 side of the slanting triangle may be is going to change.
written as: This kind of information is very efficient for modeling
CpMIX ðat SMIX ¼ x1 S 1 þx2 S2 Þ the result of a salinity gradient [67, 69, 70] which could be
an attractive strategy during enhanced oil recovery injec-
¼ x1 Cp1 ðS1 Þ þ x2 Cp2 ðS2 Þ: ð23Þ
tion. Figure 13 data shows that it is valid to approximate
This relationship corroborates that the linear Eq. (22) is the AB line by straight segments around the super mini-
valid with each surfactant characteristic parameter evalu- mum point indicated as a star, and to enter a good
ated at its optimum salinity S* (information which is approximation of the actual tension variation versus
generally available) provided that Eq. (20) are satisfied, salinity for a given mixture. The data in the Fig. 13b tri-
which is the case with ethoxylated nonionics. angle also show how to slightly adjust the injected ternary

123
16 J Surfact Deterg (2017) 20:3–19

Fig. 14 Blow up of the central region of Fig. 13b diagram indicating


the linear approximation of the iso-salinity lines. The arrow indicate
the path to follow for a salinity gradient process with the concomitant
change in the ratio of Surf1 to Surf3

mixture of surfactants when the salinity is changed in the Fig. 15 Same system as in Fig. 9, but this time at variable salinity.
gradient. This diagram is in a slanting cut of the prism as in Fig. 13a. The AB
Figure 14 shows a blow up of the center of the Fig. 13b optimum formulation lines at constant salinity are indicated as in
ternary diagram, in which an efficient program of con- Fig. 13b. AB lines are somehow more curved in this case, probably
because of the presence of a nonionic component and a strong
comitantly changing the salinity and the surfactant mixture, interaction with the anionics. Dashed line indicates an almost constant
is indicated by an arrow. The formulation design consists minimum tension value in spite of a considerable gradient in salinity
of changing the salinity from 5 % NaCl to 3 % NaCl, with and a concomitant change in the fraction of the nonionic surfactant
an horizontal path from right to left indicated by the arrow.
The proportion of Surf2 intermediate surfactant is kept concentration. It is actually the same system ternary shown
constant at about 45 %, while the proportion of the most in Fig. 9, but this time at variable salinity, and is thus a
hydrophilic surfactant Surf1 will be decreased from 22 to slanting diagram. At each salinity, an optimum formulation
15 %, along the arrow. These ranges of salinity and sur- line from the best Surf1 - Suf2 mixture to the best Sur-
factant mixture composition will keep the tension below f1 - Surf3 mixture is drawn and the tension is registered
0.1 mN/m according to the iso-tension contours, which is a along it. Figure 15 shows that these iso-salinity optimum
very attractive performance in practice. lines (called AB in previous diagrams are not straight but
Additionally, it should be remarked that the increase in relatively close to it).
the most lipophilic surfactant Surf3 will be accompanied The drawn iso-tension contours indicate that there is an
by a decrease in salinity, a safe concomitant change for optimum optimorum on each iso-salinity line when
avoiding the possible precipitation of the most hydrophobic S [ 1 wt%. The behavior in the 1–2.5 % salinity zone is
ingredient. By the way, it should be noted that the selection the same as in Fig. 9 which corresponds to S = 1.3 wt%
of the surfactants were in accordance with the experience salt. There is a strong variation in the attainable minimum
found in the literature [43] to avoid precipitation when tension when the concentration of Surf1 nonionic surfac-
there is no ethoxylated surfactant in the mixture. It is worth tant is changed, in accordance with the very thin low-ten-
remarking that in this selection the sulfonates have a sion zone around the AB line found in both Figs. 9 and 15.
branched tail, and the extended surfactant also has a non- In other words, it is obvious that some nonionic surfactant
linear tail. The mixture of an internal olefin sulfonate and is required to attain a low-tension zone, but that any excess
an extended surfactant was also selected to increase the or default would produce a high penalty in the minimum
surfactant mixture solubilization as reported in the litera- tension value. This is an usual effect for commercial
ture [68]. nonionics, which are known to be generally associated with
Figure 15 shows a cut of the prism similar to the higher tension [2], although some exception have been
slanting triangle for a system containing a nonionic found for extremely pure alcohol ethoxylates [66].
ethoxylate whose optimum salinity is very high, out of the Figure 15 ternary diagram at variable salinity presents
feasible range. It also contains a linear alcohol sulfate and a an additional feature which is not usual. At and above
Guerbet extended surfactant, at a total 0.6 wt% surfactant 2.5 wt% salinity, the optimum optimorum takes place with

123
J Surfact Deterg (2017) 20:3–19 17

(or more) requires a lot of extra time and expenses that


could require high throughput work. However, even with
robotic equipment, the number of variables is so large that
a high throughput random search is likely to produce a
large amount of data with little practical value.
The present article explains why understanding the
complexities and using clever guidelines are probably the
most important strategy features for this kind of research. It
specifically shows that the use of a mixture of three sur-
factants is quite advantageous in practice, because an
ultralow tension formulation can be attained through a
systematic sequence reducing the time consuming experi-
mental work.

Fig. 16 Variation of the interfacial tension versus salinity with the Acknowledgments The authors thank SASOL for providing a spe-
change of nonionic surfactant fraction (in a 0.6 wt% surfactant total cially prepared extended surfactant with a Guerbert C12 PO20 S
concentration) along the path indicated by a dashed line in Fig. 15 formula, CEPSA for sending a C16 LAS sample, and SHELL for
supplying some of its Enordet commercial products.
the same relation between the two anionic surfactants Surf2
and Surf3, i.e. at exactly four times more Surf2 than Surf3.
References
This means that the most hydrophilic surfactant (Surf1) is
the one that exactly compensates the change in salinity, as 1. Salager JL, Forgiarini AM, Bullon J (2013) How to attain an
is almost the case in the Fig. 6b diagram, which in addition ultralow interfacial tension and a three-phase behavior with sur-
deals with a similar surfactant ternary mixture. factant formulation for enhanced oil recovery—a review: part 1.
What is unusual in the Fig. 15 diagram is that the Optimum formulation for simple SOW ternary systems. J Sur-
factants Deterg 16:449–472
optimum optimorum situation along the indicated dashed 2. Salager JL, Forgiarini AM, Marquez L, Manchego L, Bullon J
line stays essentially at the same c* value, i.e. around (2013) How to attain an ultralow interfacial tension and a three-
0.2–0.3 lN/m, as it is corroborated by the data shown in phase behavior with surfactant formulation for enhanced oil
Fig. 16. The reason is not known for sure, but it could be recovery—a review. Part 2. Performance improvement trends
from Winsor’s premise to currently proposed inter- and intra-
suggested that such non-collective behavior may be due to molecular mixtures. J Surfactants Deterg 16:631–663
the screening effect produced by the polyethylene oxide 3. Salager JL, Morgan J, Schechter RS, Wade WH, Vasquez E
chain of the nonionic surfactant surrounding both ionic (1979) Optimum formulation of surfactant-oil-water systems for
heads and reducing their hydrophilicity as showed in Fig. 3 minimum tension and phase behavior. Soc Pet Eng J 19:107–115
4. Bourrel M, Salager JL, Schechter RS, Wade WH (1980) A cor-
[36]. Because of this effect, the characteristic parameter Cp relation for phase behavior of nonionic surfactants. J Colloid
of the anionic/nonionic surfactant mixture could remain the Interface Sci 75:451–461
same over a wide range as seen in Fig. 3a, i.e. it does not 5. Anton RE, Garces N, Yajure A (1997) A correlation for three-
depend much on the proportion of Surf1. phase behavior of cationic surfactant-oil-water systems. J Dispers
Sci Technol 18:539–555
Whatever the exact reason, this feature is interesting in 6. Salager JL (1988) Phase transformation and emulsion inversion
practice because it allows for a change in the salinity and to on the basis of catastrophe theory. In: Becher P (ed) Encyclopedia
keep the low-tension performance at the same time, which is of Emulsion Technology, vol 3. Marcel Dekker, New York,
a quite unexpected occurrence. In this case, a wide salinity pp 79–134 (chap 2)
7. Salager JL, Marquez N, Graciaa A, Lachaise J (2000) Partitioning
gradient (e.g. from 10 to 2 % salt) could be carried out of ethoxylated octylphenol surfactants in microemulsion-oil-wa-
robustly maintaining the same low-tension, provided that the ter systems. Influence of temperature and relation between par-
nonionic surfactant amount is concomitantly changed with titioning coefficient and physico-chemical formulation. Langmuir
salinity to exactly match the narrow low tension range at 16:5534–5539
8. Fotland P, Skauge A (1986) Ultralow interfacial tension as a
optimum for each mixture, as shown in Fig. 16. function of pressure. J Dispers Sci Technol 7:563–579
9. Skauge A, Fotland P (1990) Effect of pressure and temperature
on the phase behavior of microemulsions. Soc Pet Eng Reserv
Conclusion Eval Eng 5:601–608
10. Ghosh S, Johns RT (2016) An equation of state model to predict
surfactant/oil/brine phase behavior. Soc Pet Eng J. doi:10.2118/
Most people working on enhanced oil recovery formula- 170927-PA
tions use a pair of surfactants to formulate a low tension 11. Cayias JL, Schechter RS, Wade WH (1976) Modeling crude oils
system, and generally think that incorporating a third one for low interfacial tension. Soc Pet Eng J 16:351–357

123
18 J Surfact Deterg (2017) 20:3–19

12. Queste S, Salager JL, Strey R, Aubry JM (2007) EACN scale for 32. Anton RE, Castillo P, Salager JL (1985) Inversion de emulsiones
oil classification revisited thanks to fish diagrams. J Colloid por efecto de la temperatura. Ciencia e Ingenieria 17:143–149
Interface Sci 312:98–107 33. Anton RE (1992) Contribution à l’étude du comportement de
13. Salager JL, Manchego L, Marquez L, Bullon J, Forgiarini AM phase des systèmes: Mélanges de surfactifs-eau-huile. PhD Dis-
(2014) Trends to attain a lower interfacial tension in a revisited sertation, Univ de Pau PA, France
pure alkyl polyethyleneglycol surfactant-alkane-water ternary 34. Hayes ME, Bourrel M, El-Emary M, Schechter RS, Wade WH
system. Basic concepts and straightforward guidelines for (1979) Interfacial tension and behavior of nonionic surfactants.
improving performance in enhanced oil recovery formulations. Soc Pet Eng J 19:349–356
J Surfactants Deterg 17:199–213 35. Salager JL, Bourrel M, Schechter RS, Wade WH (1979) Mixing
14. Salager JL, Anton RE, Anderez JM, Aubry JM (2001) Formu- rules for optimum phase behavior formulations of surfactant/oil/
lation des micro-émulsions par la méthode HLD. Techniques de water systems. Soc Pet Eng J 19:271–278
l’Ingénieur, Vol Génie des Procédés J2(157):1–20 36. Anton RE, Anderez JM, Bracho CL, Vejar F, Salager JL (2008)
15. Salager JL (1977) Physico-chemical properties of surfactant- Practical surfactant mixing rules based on the attainment of
water-oil mixtures: Phase behavior, microemulsion formation and microemulsion-oil-water three-phase behavior systems. Adv
interfacial tension. PhD Dissertation, University of Texas at Polym Sci 218:83113
Austin 37. Bourrel M, Bernard D, Graciaa A (1984) Properties of binary
16. Wade WH, Morgan J, Schecheter RS, Jacobson J, Salager JL mixtures of anionic and cationic surfactants: micellization and
(1978) Interfacial tension and phase behavior of surfactant sys- microemulsions. Tenside Deterg 21:311–318
tems. Soc Pet Eng J 18:242–252 38. Anton RE, Gomez D, Graciaa A, Lachaise J, Salager JL (1993)
17. Griffins WC (1949) Classification of surface-active agents by Surfactant-oil-water systems near the affinity inversion. Part IX:
‘‘HLB’’. J Soc Cosmet Chem 1:311–326 optimum formulation and phase behavior of mixed anionic-ca-
18. ICI Americas (1976) The HLB system—a time saving guide to tionic systems. J Dispers Sci Technol 14:401–416
emulsifier selection. ICI Wilmington 39. Kume G, Gallotti M, Numes G (2008) Review on anionic/ca-
19. Israelachvili J (1994) The science and applications of emul- tionic surfactant mixtures. J Surfactants Deterg 11:1–11
sions—an overview. Colloids Surf A 91:1–8 40. Anton RE, Graciaa A, Lachaise A, Salager JL (1992) Surfactant-
20. Abbott S (2015) Surfactant science: principles and practice. oil-water systems near the affinity inversion. Part VIII: optimum
Creative commons BY-ND, freely available at http://www.steve formulation and phase behavior of mixed anionic-nonionic sys-
nabbott.co.uk/practical-surfactants/the-book.php tems versus temperature. J Dispers Sci Technol 13:565–579
21. Cayias JL, Schechter RS, Wade WH (1976) Modeling crude oils 41. Arandia MA, Forgiarini AM, Salager JL (2010) Resolving an
for low interfacial tension. Soc Pet Eng J 16:351–357 enhanced oil recovery challenge: optimum formulation of a sur-
22. Doe P, El-Emary M, Wade WH (1977) Surfactants for producing factant-oil-water system made insensitive to dilution. J Surfac-
low interfacial tension I: linear alkyl benzene sulfonates. J Am tants Deterg 13:119–126
Oil Chem Soc 54:570–577 42. Huh C (1979) Interfacial tensions and solubilizing ability of a
23. Hsieh WC, Shah DO (1977) The effect of chain length of oil and microemulsion phase that coexists with oil and brine. J Colloid
alcohol, as well as surfactant to alcohol ratio on the solubilization Interface Sci 71:408–426
phase behavior and interfacial tension of oil/brine/surfactant/al- 43. Lewitt DB, Jackson AC, Heinson C, Britton LN, Malik T,
cohol systems. SPE-AIME Symposium June 27-28, La Jolla CA. Dwarakanath V, Pope GA (2009) Identification and evaluation of
SPE 6594 high-performance EOR surfactants. SPE Reserv Eval Eng
24. Reed RL, Healy RN (1977) Some physico-chemical aspects of 12:243–253
microemulsion flooding: a review. In: Shah DO, Schechter RS 44. Hirasaki GJ, Miller CA, Puerto M (2008) Recent advances in
(eds) Improved oil recovery by surfactant and polymer flooding. surfactant EOR. Int Petroleum Technical Conference, Kuala
Academic Press, New York, pp 383–437 Lumpur—Malaysia, December 3–5. IPTC 115386
25. Morgan JC, Schechter RS, Wade WH (1977) Recent advances in 45. Scamehorn JF, Harwell JH (2005) Precipitation of surfactant
the study of low interfacial tensions. In: Shah DO, Schechter RS mixtures. In: Abe M, Scamehorn JF (eds) Mixed surfactants
(eds) Improved oil recovery by surfactant and polymer flooding, systems, 2nd edn. Chapter 18. Marcel Dekker
Academic Press, pp 101–118 46. Miñana-Perez M, Graciaa A, Lachaise J, Salager JL (1995)
26. Miller CA, Hwan RN, Benton WJ, Fort T Jr (1977) Ultralow Solubilization of polar oils with extended surfactants. Colloids
interfacial tensions and their relation to phase separation in Surf A 100:217–224
micellar solutions. J Colloid Interface Sci 61:554–568 47. Miñana-Perez M, Graciaa A, Lachaise J, Salager JL (1995)
27. Bourrel M, Salager JL, Lipow AM, Wade WH, Schechter RS Solubilization of polar oils in microemulsions systems. Prog
(1978) Properties of amphiphile/oil/water systems at an optimum Colloid Polym Sci 98:177–179
formulation for phase behavior. SPE-AIME Symposium October 48. Aoudia M, Wade WH, Weerasooriya V (1995) Optimum
1–3, Houton TX. SPE 7450 microemulsions formulated with propoxylated Guerbet alcohol
28. Acosta EJ, Yuan JS, Bhakta AS (2008) The characteristic cur- and propoxylated tridecyl alcohol sodium sulfates. J Dispers Sci
vature of ionic surfactants. J Surfactants Deterg 11:145–158 Technol 16:115–135
29. Shinoda K, Arai H (1964) The correlation between phase inver- 49. Scorzza C, Gode P, Goethals G, Martin P, Miñana-Perez M,
sion temperature and cloud point in solution of nonionic emul- Salager JL, Usubillaga A, Villa P (2002) Another new family of
sifier. J Phys Chem 68:3485–3490 ‘‘extended’’ glucidoamphiphiles and surfactant properties for
30. Shinoda K, Saito H (1968) The effect of temperature on the phase different sugar head groups and spacer arm lengths. J Surfactants
equilibria and the types of dispersions of the ternary system Deterg 5:337–343
composed of water, cyclohexane, and nonionic surfactant. J Col- 50. Fernandez A, Scorzza C, Usubillaga A, Salager JL (2005) Syn-
loid Interface Sci 26:70–74 thesis of new extended surfactants containing a carboxylate or
31. Kunieda H, Shinoda K (1982) Phase behavior in systems of sulfate polar group. J Surfactants Deterg 8:187–191
nonionic surfactant-water-oil around the hydrophile-lipophile- 51. Whitthayapanyanon A, Acosta EJ, Harwell JH, Sabatini DA
balance-temperature (HLB-Temperature). J Dispers Sci Technol (2006) Formulation of ultralow interfacial tension systems using
3:233–244 extended surfactants. J Surfactants Deterg 9:331–339

123
J Surfact Deterg (2017) 20:3–19 19

52. Witthayapanyanon A, Phan TT, Heitmann TC, Harwell JH, 67. Sheng J (2015) Status of surfactant EOR technology. Petroleum
Sabatini DA (2010) Interfacial properties of extended-surfactant- 1:97–105
based macroemulsions. J Surfactants Deterg 13:127–134 68. Hirasaki G, Miller C, Puerto M (2011) Recent advances in sur-
53. Barnes JR, Groen K, On A, Dubey S, Reznik C, Buijse MA, factant EOR. Soc Pet Eng J 51:889–907
Shepherd AG (2012) Controlled hydrophobe branching to match 69. Hirasaki GJ, van Domselaar HR, Nelson RC (1983) Evaluation of
surfactant to crude oil composition for chemical EOR. 18th IOR the salinity gradient in surfactant flooding. Soc Pet Eng J
Symposium, Tulsa, April 14–18. SPE 154084 23:486–500
54. Solairaj S, Britton C, Lu J, Kim DH, Weerasooriya U, Pope GA 70. Sheng JJ (2010) Optimum phase type and optimum salinity
(2012) New correlation to predict optimum surfactant structure profile in surfactant flooding. J Pet Sci Eng 75:143–153
for EOR. 18th IOR Symposium Tulsa, April 14–18. SPE 154262
55. Hammond CE, Acosta EJ (2012) On the characteristic curvature
of alkyl-polypropylene oxide sulfate extended surfactants. J Sur- Jean-Louis Salager earned a B.Sc. in chemistry and a B.Sc. in
factants Deterg 15:157–165 chemical engineering from the University of Nancy (France), as well
56. Velasquez J, Scorzza C, Vejar F, Forgiarini A, Anton RE, Salager as a M.Sc. and a Ph.D. from the University of Texas at Austin (USA)
JL (2010) Effect of the temperature and other variables on the in enhanced oil recovery formulation. For the past 45 years he has
optimum formulation of anionic extended surfactants-alkane- been involved in teaching and research at the University of the Andes
brine systems. J Surfactants Deterg 13:69–73 (Mérida-Venezuela) where he is the founder and former director of
57. Forgiarini AM, Scorzza C, Velasquez J, Zambrano E, Salager JL the FIRP laboratory. He is currently an emeritus professor and
(2010) Influence of the mixed propoxy/ethoxy spacer arrange- consultant in surfactant science and technology with applications in
ment order and of the ionic head group nature on the adsorption petroleum production, health and personal care, as well as detergent
and aggregation of extended surfactants. J Surfactants Deterg products.
13:451–458
58. Salager JL, Anton RE, Sabatini DA, Harwell JH, Acosta EJ, Ana M. Forgiarini earned a B.Sc. in chemical engineering from the
Tolosa L (2005) Enhancing solubilization in microemulsions— Technological Institute in Barquisimeto (Venezuela) and a M.Sc. in
state of the art and current trends. J Surfactants Deterg 8:3–21 chemical engineering from University of the Andes (Mérida-
59. Mandal A, Kar S (2016) A thermodynamic assessment of Venezuela). She received her Ph.D. from University of Barcelona
micellization for a mixture of sodium dodecyl benzene sulfonate (Spain) and spent a year as a postdoctoral fellow at North Carolina
and Tween 80 surfactants for ultralow interfacial tension. Fluid State University (USA). Over the past 30 years she has been involved
Phase Equilib 406:212–222 in teaching and research at the University of the Andes, where she is
60. Acosta E, Szekeres E, Sabatini DA, Harwell JH (2003) Net currently an active retired professor, Deputy Director of the FIRP
average curvature model for solubilization in surfactant laboratory, and head of the micro and nanoemulsions research and
microemulsions. Langmuir 19:186–195 development group, particularly with applications to improved
61. Buijse M, Tandon K, Jain S, Handgraaf JW, Fraaije J (2012) petroleum production.
Surfactant optimization for EOR using advanced chemical com-
putational methods. SPE Symposium, Tulsa. SPE 154212 Miguel J. Rondón earned a B.Sc. in chemical engineering from the
62. Fraaije GEM, Tandon K, Jain S, Handgraaf J-W, Buijse M (2013) University de Los Andes (Mérida-Venezuela), a M.Sc. in drilling
Methods of moments for computational microemulsion analysis engineering from Universidad del Zulia (Maracaibo-Venezuela) and a
and prediction in tertiary oil recovery. Langmuir 29:2136–2151 Ph.D. in Energy and Dispersed Systems from University of Pau
63. Kunz W, Testard F, Zemb T (2009) Correspondence between (France). He worked as a postdoc fellow in crude oil dehydration at
curvature, packing parameter, and hydrophilic-lipophilic devia- the University of the Andes and in tertiary oil recovery at the
tion scales around the phase-inversion temperature. Langmuir University of Kansas (Lawrence-USA). He was an assistant professor
25:112–115 for 3 years at University Simon Bolivar (Caracas-Venezuela), and
64. De Gennes PG, Taupin C (1982) Microemulsions and the flexi- worked as an applied research scientist in petroleum exploration-
bility of oil/water interfaces. J Phys Chem 86:2294–2304 production for 6 years at Petroleos de Venezuela R&D center
65. Strey R (1994) Microemulsion microstructure and interfacial INTEVEP (Caracas). He is currently an investigator in enhanced oil
curvature. Colloid Polym Sci 272:1005–1019 recovery at Santander Industrial University in Bucaramanga
66. Sottman T, Strey R (1997) Ultralow interfacial tension in water– (Colombia).
n-alkane–surfactant systems. J Chem Phys 106:8606–8615

123

Das könnte Ihnen auch gefallen