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J Surfact Deterg (2017) 20:987–1018

DOI 10.1007/s11743-017-2000-6

REVIEW ARTICLE

How to Attain Ultralow Interfacial Tension and Three-Phase


Behavior with Surfactant Formulation for Enhanced Oil
Recovery: A Review. Part 4: Robustness of the Optimum
Formulation Zone Through the Insensibility to Some Variables
and the Occurrence of Complex Artifacts
Jean-Louis Salager1 • Raquel E. Antón1 • Marı́a A. Arandia1 • Ana M. Forgiarini1

Received: 23 February 2017 / Accepted: 13 July 2017 / Published online: 24 July 2017
Ó AOCS 2017

Abstract In enhanced oil recovery, not only the low-ten- transitions with three effects in a single scan or three
sion performance, but also the robustness at optimum for- concomitantly scanned variables show even more possi-
mulation is an important issue. The fourth part of our bilities in practice.
review series is dedicated to robustness, defined as the
width of the zone exhibiting three-phase behavior around Keywords Ultralow interfacial tension  Three-phase
the optimum formulation, whatever the scanned variable. It behavior  Enhanced oil recovery  Optimum formulation
is first corroborated from a screening of the available data
in the literature that the tension minimum is inversely
proportional to the square of the three-phase range in the Introduction
HLD scale. However, since there is still an inaccuracy of
about a factor 10 in the tension minimum, some significant In the 1970s original studies on enhanced oil recovery
improvement can be attained in some cases by increasing (EOR) showed the optimum formulation in a variable scan
the three-phase behavior width in two ways. The first that takes place when a specific physicochemical situation
approach consists of finding systems that are insensitive to is attained. As summed up in the first part of this review
some formulation variable such as temperature, surfactant [1], this situation obeys a condition originally described as
mixture composition or concentration, and water-to-oil a Winsor R ratio unit, i.e., exactly equal interaction of the
ratio. The second way is to produce an artifact through surfactant(s) adsorbed at the interface with the oil and
which the optimum formulation is produced twice in a water phases, as explained in detail elsewhere [2]. It has
scan. If the distance between the two events in the scan is been shown that this physicochemical situation at the
reduced down to be zero, their corresponding three-phase interface may be numerically expressed as a correlation
behavior zones merge and result in a wider WIII region [3–5] to attain a zero surfactant affinity difference (SAD)
with a low tension. Several cases of such events are [6, 7], or its dimensionless hydrophilic-lipophilic deviation
reported: alkaline scans, anionic-nonionic and anionic-ca- (HLD = SAD/RT = 0) [8], which is as follows in its
tionic mixture changes, linear change in composition in simplest form:
three-surfactant mixture, partial precipitation from a sur- HLD ¼ f ðSÞ kA ACN þ Cp þ f ðAÞ þ kT ðTTref Þ ¼ 0
factant mixture in a salinity scan, and excessive partition-
ing of polyethoxylated nonionics. More complex ð1Þ
In Eq. (1), the basic formulation variables are the
aqueous phase salinity effect f(S) (ln S for ionic surfactants
& Jean-Louis Salager
and kSS for nonionics, where kS is a small positive coeffi-
salager@ula.ve
cient depending on the nature of the salt), ACN (alkane
& Ana M. Forgiarini
carbon number), Cp (characteristic parameter of the sur-
anafor@ula.ve
factant, also called Nmin [6], EPACNUS = r/kA
1
FIRP Laboratory, Universidad de Los Andes, Mérida, [3, 4, 9, 10], b = a - EON [5], or Cc [11]), f(A), which is
Venezuela

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the alcohol co-surfactant effect that modifies the surfactant optimum formulation, i.e., when HLD becomes slightly
amphiphilic contribution [4, 5], which for simplicity can be different from zero. A tenth of the HLD unit is generally a
incorporated into the Cp term, as will be supposed in the sufficient formulation deviation from optimum to result in
following, and T the temperature, with some reference Tref, a significant increase from the minimum tension, even if
usually ambient temperature. The coefficient kT is negative the system is still in the three-phase zone. It means that the
for ionic surfactants (*-0.01) and positive for robustness of an optimum formulation is generally poor,
polyethoxylated nonionics (from ?0.04 to ?0.08) [8]. i.e., that the formulation range with a low tension is quite
More general information is available as reviewed else- narrow.
where [1, 2, 10]. This review series [42, 44] shows that the performance
This expression represents a sum of free energy contri- value at optimum and its range depend on the reservoir
butions [6], which may be conceptually written as linear characteristics, i.e., the aqueous phase salinity, oil EACN,
Eq. (2), as is logical for energy relationships. and temperature. In practice, it considerably depends on the
HLD ¼ Rki Xi ¼ 0 ð2Þ surfactant mixture included in the injected fluid, which has
to be selected for the process to attain an optimum for-
where the Xi are the basic formulation variables appearing mulation with a better performance index.
in Eq. (1) and ki the corresponding coefficients quantifying There are some apparent trends to doing it, as indicated
the importance of each variable change on the formulation in our previous review [43], but their validity and gener-
effect. ality are so far not yet obvious, although they may be
Decades of studies have reported more detailed effects approximately guessed in some cases. Because the HLD
and thus more precise variable contributions, including the expression is based on the chemical potential [1], the
non-alkane oil equivalent ACN effect (so-called EACN) contributions of some of the formulation variables, which
[2, 12–23], and details on the alcohol co-surfactant effect are linear in the correlation Eq. (1) as a function of the Cp
f(A) [3–5, 24, 25] or the pressure effect [26–30], and even contribution, like the surfactant head and tail length, seem
the influence of molecular variation in the surfactant to have a perfectly linear effect on the performance in
structure characteristics such as the n-alkyl tail length, tail simple cases [31].
branching, ionic head group, polyethylene oxide or Such linear variation versus the surfactant characteristic
polypropylene oxide length [10, 16, 31–36], or effect of a parameter Cp is no longer the case when the surfactant–
surfactant mixture composition [37, 38]. There is no need oil–water system is complex with the possible occurrence
to deal with all these details for the subject of this article, of synergetic phenomena, as often happens with surfactant
so only the variables indicated in Eq. (1) will be taken into mixtures, leading to a deviation to linearity of CpMIX dis-
account as a possible source of formulation change. cussed previously in this review series [44]. Although the
In a variable scan, the optimum formulation corresponds non-linearity may be sometimes guessed as reported else-
to a minimum of interfacial tension and a maximum of oil/ where [42], the exact effects are still to be verified by
water solubilization, which are equivalent performance experimental studies, particularly when strong surfactant
criteria according to the Chun Huh relationship [39, 40], mixture interactions of different types take place at the
generally corroborated in the past decades. The minimum interface as seen in Figs. 16 and 17 in this review [42].
tension (cmin or c*) is the basic parameter in EOR since it is Moreover, the optimum attainable performance, e.g., the
directly related to the capillary number and the actual oil ultralow minimum tension, is not the only important cri-
recovery [41]. This criterion, calculated as -log(c*) or any terion in practice for EOR and other applications, because
equivalent experimental values from the best solubilization in most cases one (or more) of the formulation variables
or the minimum surfactant concentration to attain a single indicated in Eq. (1) is likely to change in some uncon-
phase system, has been called the performance index trollable way during the process.
(PERFIND) in part 2 of this review series [42]. It is In EOR, the injected fluid is likely to be mixed with
probably the most important indication of the system connate water with a different salinity, thus producing a
‘‘quality’’ occurring at the optimum formulation for EOR change in S. In some cases, a variable salinity can occur
and other applications. from place to place in the reservoir, particularly if the
In EOR and practical applications such as emulsion previous history involved the use of different water
breaking and others [43], the optimum formulation of a resources. Such an S variation is also the case when a
unidimensional scan takes place when the interactions of preflush or a salinity gradient is applied. Consequently, it
the surfactant with oil and water phases are exactly equal, may be said that the water salinity might change in some
i.e., at Winsor R = 1 or numerically HLD = 0 [1, 2]. The uncontrollable way during the EOR process.
performance index fades quickly away from the optimum The injected surfactant slug necessarily contains a
in the scan, when there is a slight discrepancy from the mixture of products because pure products are too

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expensive or because a proper mixture with an adequate Cp represented in Fig. 1 with the abscissa indicating the actual
value is necessary to attain an ultralow tension as seen formulation scan variables, i.e., in this case the ethoxyla-
previously [42, 44]. Additionally, the use of mixtures can tion (a) and the temperature (b), indicated as well as the
minimize or eliminate worrying problems, such as the corresponding HLD value. The HLD scale indicates the
precipitation or the adsorption of some surfactants [45]. same formulation deviation from the scan optimum,
However, the use of surfactant mixtures produces an whatever the formulation variable, and thus allows a more
unavoidable inconvenience by changing the formulation at accurate comparison of the effect of the variation, as seen
the interface. This occurs because of several phenomena elsewhere with all usual scans [55]. Figure 1 indicates two
taking place as the injected fluid progresses through the numerical characteristics. The first one is the minimum
reservoir. One of them is the preferential partitioning value cmin of the tension in the scan at HLD = 0, and the
[46–51], and thus a different fractionation of the various second one is the three-phase behavior zone indicated as
species between the oil and water phases and their inter- 3/ around HLD = 0.
face, which are changed when both the surfactant total The original data are processed through several steps as
concentration [3, 6] and the water-to-oil ratio changes indicated in Fig. 2 where plot (a) indicates that the shape of
[3, 50, 52], as occurs in practice during the process. the two tension curves depends on the abscissa scale, i.e.,
Another interfacial formulation change can be produced on the formulation variable type. A better comparison is
by the preferential adsorption of some species on the rock available in Fig. 2b where the abscissa has the same scale,
surface, similar to the separation process taking place in a i.e., HLD, obviously showing that system A exhibits a
liquid chromatography column [53, 54]. Local changes in higher minimum tension and a wider range of low tension
the water salinity or rock nature, as well as temperature, than system B. This tendency is very clear in a bidimen-
can result in desorption of polyvalent cations resulting in sional scan of the lnS-ACN type reported in Fig. 7 of this
the precipitation or increased adsorption of some surfactant review part 2 [42], which came from known data [2, 3].
species. This trend appears here in Figs. 1 and 2c by indicating the
All these effects would produce changes in the compo- three-phase behavior range as DHLD3/. The two extremes
sition of the surfactant mixture at the interface, thus of this zone, often called XU and XL (upper and lower limits
resulting in a change in its characteristic parameter Cp at in the X variable scan), correspond to the transition
the interface. between the o/w and w/o microemulsions into a bicontin-
The oil nature and thus its EACN characteristics can uous microemulsion and a second excess phase, resulting
also change from place to place, in particular if the dis- in a three-phase system.
solved gas content varies, because of a change in temper- These boundaries are also called emulsification failure
ature and pressure during the process. It is also the case of a limits [56] taking place when more oil or water is added to
temperature change in case of some stimulation or when a Winsor III ternary diagram. The literature has presented
the fluid injection temperature is different from that of the the corresponding phenomenology in the surfactant–oil–
reservoir. water phase behavior over the past 30 years with out-
Consequently, it may be said that essentially all for- standing pioneering articles [57–63] presenting the main
mulation variables indicated as basic in Eq. (1) are likely to ideas as well as basic experimental evidence. They showed
change in some uncontrollable way when the injected that the interfacial tension between the microemulsion and
surfactant slug moves through the reservoir. Even if some an excess phase is related to some characteristic length n
changes could be approximately predicted and thus com- which could be a domain size (n0) of a lamellar structure
pensated by properly adjusting the injected fluid, it is still with fluctuations or a persistence length (nj) over which the
very likely that the actual interfacial formulation will be surfactant layer remains flat. Using several theories incor-
somehow altered during the process. As a consequence, the porating the free energy, the dispersion entropy, the inter-
HLD will depart from zero, thus resulting in an increase of facial energy, and the bending energy and elasticity with
the interfacial tension from its scan optimum value cmin (or thermal fluctuations, and as discussed in [42, 44], the fol-
c*), which would penalize the recovery efficiency. lowing simple relationship was found to be general, in
particular at the optimum formulation where the tension is
minimum and the characteristic length is maximum:
Relation Between the Interfacial Tension c n2  kT ð3Þ
Minimum and the Three-Phase Behavior Range
Argumentation based on curvature issues indicated that
The consequence of a formulation change on the interfacial the three-phase zone is limited by the two points in the scan
tension value actually depends on two aspects, which have at which one of the principal curvatures C1 and C2 is zero
to do with the shape of the tension-formulation data curve [64].

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Fig. 1 Variations of interfacial


tension of SOW systems along
two unidimensional formulation
scans [ethylene oxide number
(EON) and temperature T], with
the indication of the generalized
HLD variable according to
Eq. (1) in which Cp = a -
EON according to the
correlation for polyethoxylated
nonionics [5]

Fig. 2 Different
representations of the variation
of the oil/water interfacial
tension in a unidimensional
formulation scan. a Abscissa
numerical values XA and XB
represent different scan
variables, e.g., salinity, ACN,
Cp, or T. The asterisk
superscript indicates the
optimum tension and optimum
variable value in any abscissa
and ordinate scale. b Abscissa
values are in the same
generalized formulation HLD
according to Eq. (1), and cmin
indicates the tension minimum
value in the same ordinate log
scale. c Same scales as in b with
the arrows indicating the three-
phases zone range DHLD3/
around the optimum HLD = 0.
d General scaled correlation cSC
vs. HLDSC for all systems

Elaborated theoretical studies mainly verified with pure The use of Helfrich’s pioneering work on the elastic
alcohol ethoxylate surfactants and temperature scans properties of a film in terms of curvature [69] has
[65–68] have attained a fair understanding of this concept. allowed Strey’s group [32, 67] to scale the variation of

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tension vs. temperature with two parameters. The tension with cmin ¼ K5 DHLD23/ or log cmin
was divided by its minimum cmin at the optimum of the ¼ log K5 þ 2 log DHLD3/ ð8Þ
scan, and the temperature was centered at optimum
formulation and divided by a parameter proportional to Figure 3 contains the data retrieved from the literature
the three-phase zone extension DT3/ = TU - TL in the [6, 71–81] in which the performance index (PERFIND) is
scan, where the subscripts U and L refer to the upper and calculated from the minimum tension (as -log cmin), or the
lower temperature limits for the occurrence of a bicon- equivalent maximum solubilization or concentration
tinuous microemulsion at equilibrium with excess oil required to attain a bicontinuous microemulsion, according
and excess water. to the relations previously proposed in this series [42]. The
The introduction of scaling terms in the tension and corresponding three-phase behavior range DHLD is
temperature allowed researchers from Strey’s group to reported in HLD dimensionless units according to Eq. (1)
write the cSC vs. sSC expression as [32, 67, 70]: for various kinds of unidimensional scan (aqueous salinity,
ACN or EACN, surfactant type such as pure or commercial
cSC ¼ c=cmin ¼ 1 þ s2SC ð4Þ sulfates, sulfonates, carboxylates, cationics, surfactant
 mixtures, polyethoxylated nonionics, as well as alcohol co-
where sSC ¼ K1 T  Topt =DT3/ ð5Þ
surfactant concentration or temperature).
and cmin ¼ K2 =n2max ¼ K3 DT3/
2
ð6Þ Figure 3 clearly shows that Eq. (8) is fairly satisfied for
many systems, in particular for the two examples from
Topt is at the center of the (TU - TL) three-phase range, and
Fig. 1, indicated as square dots. The average matching
the Ks are coefficients depending on the bending rigidity
straight line fits a slope of 2 very well. Some discrepancies
and saddle deformation rigidity of the surfactant layer at
around the line are found in systems containing alcohol, in
the interface. Equation (4) was found to perfectly match
which the measurement of solubilization is somehow
the data from 20 systems containing pure alcohol ethoxy-
inaccurate because the actual volume of the co-surfactant
lates in a temperature scan [32].
in the microemulsion middle phase is often disregarded.
It is important to check whether this kind of relation
Other variations around the average, with a range of about
applies to the general case with any surfactant and any
one log unit, i.e., up to a factor 10 as far as the minimum
formulation scan, on a similar scaling. To do that, the
tension is concerned, might be due to an actual perfor-
correlation should be written similarly with the HLD
mance change because of synergy or detrimental effects.
generalized formulation and the DHLD3/ three-phase
In what follows the robustness will be indicated as the
extension. The corresponding scaling would be:
DHLD3/ range, leaving the exact cmin value as an extra
HLDSC ¼ K4 HLD/DHLD3/ and cSC ¼ c=cmin criterion of performance, which could be finely tuned by
¼ 1 þ HLD2SC ð7Þ selecting a complex surfactant mixture as discussed in part
3 [44] of this series.
The numerical matching of Eq. (8) with Fig. 3 data is as
follows:
PERFIND ¼  log cmin ¼ 1:6  2 log DHLD3/ ð9Þ
thus resulting in Eqs. (7–8) with K5 = 0.03 mN/m (±0.01)
and in K4 * 2.8, if additionally the tendency c/
cmin * 3 ± 1 when HLD = ± DHLD3//2 is assumed to
be general as proposed elsewhere [42]. The inaccuracy of
the coefficient K5 may be due to the presence of some
alcohol in the microemulsion middle phase, in particular in
anionic surfactants systems, because the co-surfactant
location is not always taken into account to calculate the
solubilization and the corresponding equivalent PERFIND.
This is why it is recommended to measure the tension
rather than the solubilization, it is done in (too) many
reports on EOR.
The generalized relation between the scaled tension and
the scaled HLD, as indicated in Eq. (10), seems to be fairly
Fig. 3 Correlation between the interfacial tension minimum cmin (in valid with all scanned variables. It is represented in the
mN/m) as equivalent PERFIND (-log cmin) and the range of three- Fig. 2d curve with an ordinate log scale, which is usually
phase behavior DHLD3/ [in HLD units according to Eq. (1)]

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more appropriate than the alternative parabolic curve (not since salinity is much less significant with nonionic sur-
shown). factants, it is generally described as kS S, with a small
coefficient kS depending on the salt, e.g., 0.13, 0.10, and
cSC  1 ¼ c=cmin  1 ¼ HLD2SC ð10Þ
0.09, respectively, for NaCl, CaCl2, and KCl wt% con-
with cmin ¼ 0:03 DHLD23/ ð11Þ centration as salinity [5]. Consequently, the general rule to
reduce the effect of salinity is to use nonionic surfactants of
and HLDSC  2:8 HLD =DHLD3/ ð12Þ
the polyethoxylated type or other, or at least an external or
In the region around the optimum formulation where internal mixture containing some nonionic surfactant con-
-1 \ HLDSC \ 1 the variation of log c/cmin in Fig. 2d tribution with the usual sulfonate or sulfate anionics, as
may be roughly approximated by a straight line with unit discussed in part 3 [44] of this series. This is particularly
slope, i.e., necessary in the presence of polyvalent cations such as
log cSC ¼ HLDSC ð13Þ Ca?? and Mg??, which could result not only in much
higher equivalent salinity than Na?, but also in precipita-
The data shown in Fig. 3 and in Eq. (11), as well as tion problems. By the way, mixing anionics with
impressive theoretical considerations verified on pure polyethyleneoxide nonionics or with extended surfactants
nonionic surfactant systems [32, 67, 68, 70], corroborate containing a polypropyleneoxide intermediate tends to
that the width of the three-phase region is inverse to the significantly reduce the precipitation zone [82]. Not only
attained minimum tension. This means that it is not pos- cations are important. The salt anions also alter the salinity
sible to produce both an ultralow tension and its occurrence effect, tending to reduce it when the valence increases, in
over a wide HLD formulation range, as would be desirable disagreement with the ionic strength concept, as shown a
to protect a surfactant EOR process against an uncontrolled long time ago comparing the effective salinity of various
formulation change. sodium salts [83].
However, there are actually two clever ways to go in This issue, particularly high-salinity problems, is not
practice around this impossibility, and it is the purpose of discussed here since it has been extensively reported in the
this article to review what can be done. In what follows the literature, with many examples, although without quanti-
main criterion will be to find the circumstances in which tative rules [82, 84–95].
the three-phase behavior region size DHLD3/ increases, As is often done, in what follows, a log scale will be
remembering that this range more or less corresponds to used for the salinity effect in HLD Eq. (1), especially for
the zone in which the tension is up to 3 (±1) times cmin. extra- and intra-molecular ionic/nonionic mixtures [37].
The first way is to use appropriate conditions, in par- This will avoid a false aspect of the wide DHLD3/ zone,
ticular with surfactant mixtures, in which spontaneously especially at high salinity, when an arithmetic scale is used
occurring formulation variation has no significant effect in for salinity.
changing HLD. To produce such insensitivity, in Eq. (2) it
is necessary to considerably reduce (or to make null), the Insensitivity to Temperature
k coefficient corresponding to the variable likely to spon-
taneously vary in an uncontrolled way. The kT coefficient value in the HLD Eq. (1) is known to be
The second tactic is to find an artifact, i.e., a physico- negative and small for ionic surfactants (*-0.01 for
chemical trick, in which the formulation change is able to anionics and *-0.02 for cationics), which become more
produce a succession of two opposite optimum transitions hydrophilic as temperature increases [10]. On the contrary,
one after the other. When the two transition ranges get kT is positive and with a much larger absolute value for
close together and eventually merge, they result in a dou- polyethoxylated nonionics (from 0.04 to 0.08), depending
ble, and thus wider, DHLD3/ zone with low tension. on the temperature and the degree of ethoxylation in
opposite ways [8]. The polyethoxylated chain dehydrates
as temperature increases, to turn less hydrophilic, and
Insensitivity to a Formulation Variable Change finally becomes insoluble in water at the cloud point [96].
In the presence of oil, the optimum formulation concept
Reduced Sensitivity to Salinity was first determined a long time ago as the phase inversion
temperature (PIT) [97–101]. The PIT is the temperature at
The principal effect of salinity has to do with the degree of which the surfactant transfers from W to O, depending on
ionization of the surfactant head groups due to interactions the oil EACN, and aqueous phase salinity as indicated in
with the salt ions solubilized in the aqueous phase. The the HLD equation. In extended surfactants, the 3–4 first
effect is more important for ionic surfactants, where it propylene oxide units close to the head group are hydrated
appears as ln S in HLD correlation (1). On the other hand, and thus may be dehydrated when the temperature is

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increased [102]. This effect on the propylene oxide non-


ionic part is enough to overcompensate the opposite effect
of the temperature on the ionic head, and consequently
extended surfactants present a positive kT coefficient,
which is however lower than the one found for
polyethoxylated nonionics [5]. Different nonionics such as
sucrose esters and other sugar derivatives are almost
insensitive to temperature [103–106].
In a system containing both anionic (AI) and nonionic
(NI) species at fixed oil EACN and brine salinity, the HLD
resulting from the mixture calculated as a linear mixing
rule [37] would be expressed by a characteristic parameter
as follows, where x indicates the fraction of the species.
CpMIX ¼ xAI CpAI þ xNI CpNI ¼ xAI CpAI þ ð1  xAI ÞCpNI
ð14Þ Fig. 4 Variation of AI/NI surfactant mixture parameter (CpMIX
indicated as lnS*) versus T (°C) for mixtures of dodecyl benzene
by taking the derivative with respect to temperature T, this sulfonate and ethoxylated nonylphenols (NPEON) in a system
equation becomes containing 0.5 wt% total surfactant, 3 vol% sec-butanol, and n-
heptane at WOR = 1 [115]
oCpMIX oCpAI oCpNI
¼ xAI þ ð1  xAI Þ ð15Þ
oT oT oT Figure 4 shows that the more hydrophilic the selected
In Eq. (1), the kT coefficient for the anionic surfactant is nonionic is (the higher its EON), the stronger its contri-
negative and will be called as -kTAI, whereas for the bution, i.e., the higher its kTNI [8] and the lower the xNI
nonionic it is positive and will be written as ?kTNI. The fraction required in the mixture to attain insensitivity to
variation of CpMIX with increasing temperature would be temperature [114]. An empirical inverse relationship such
positive (respectively negative), i.e., the optimum surfac- as in Eq. (18) was found between the ethylene oxide
tant would become more lipophilic (respectively more number EON and the inverse of its required fraction to
hydrophilic) if the anionic proportion (xAI) is large (re- attain insensibility with dodecyl benzene sulfonate sodium
spectively small). salt and was justified by a linear AI/NI mixing rule [109]:
The composition of the AI/NI mixture at which the EON  3:7 ¼ 1=xNI ð18Þ
CpMIX does not vary with temperature is attained by setting
the derivative to zero, as indicated in Eq. (16): An extensive study on the temperature effect on the
phase behavior of an AI/NI surfactant mixture [109, 116]
oCpMIX
¼ xAI kTAI  ð1  xAI ÞkTNI ¼ 0 ð16Þ indicated that the exact phenomenology varies with the two
oT
selected surfactants, in particular their characteristic rela-
The insensitivity to temperature is thus attained for the tive parameter values. Remember that because of the kT
following composition of the mixture coefficient sign in Eq. (1), when the temperature increases
xNI ¼ kTAI =ðkTAI þ kTNI Þ ð17Þ the characteristic parameter Cp tends to decrease for an
ionic surfactant and to increase for a polyethoxylated
These equations for the attainment of such AI/NI mix- nonionic. The different cases depend on the temperature at
ture insensitive to temperature were reported to be accurate which the WI–WIII–WII phase behavior transition takes
a long time ago [37, 107] and corroborated for many sys- place, the so-called T*NI in an increasing temperature scan
tems [103–105, 107–113]. If Eq. (14) might not be linear in for a nonionic and T*AI in an opposite scan for an anionic.
some cases because of a strong interaction between the As seen in Fig. 5 the three-phase behavior zone indicated
surfactants [44], the kT coefficients are quite constant for as WIII (with the minimum tension at its center) exhibits a
each surfactant [37] and thus the principle of Eq. (16) is curious shape depending on whether the optimum transi-
correct. However, the actual mixture composition for tion temperature for one of the surfactant is higher than,
insensitivity to temperature calculated from Eq. (17) equal to, or lower than this temperature for the other [114].
strongly depends on the surfactant species. Figure 5a shows that if T*AI \ T*NI, there is a central
This is seen in Fig. 4, where the variation of the opti- zone in between these temperatures in which both AI and
mum formulation of an AI/NI mixture is detected from the NI surfactants have a hydrophilic characteristic parameter,
change in optimum salinity vs. temperature, essentially and, unless there is a very strong interaction (not the case
similar to the Cp derivative in Eq. (16). here because of a high enough ethoxylation), some of their

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994 J Surfact Deterg (2017) 20:987–1018

zones [116], but the principle shown in Fig. 5 still works,


and a remarkable situation can arise when case (b) is
reached by the proper choice of surfactants. This means
that the selection of the surfactants in a mixture for EOR,
which was dealt with in the previous review [44] to attain
an ultralow tension, is also important to improve the
robustness if the temperature is likely to change as seen
here and in other situations to be treated next. The cross or
hyperbolic shape of the optimum formulation line
(HLD = 0) indicated in Fig. 5 was recently verified to take
place for a value of HLD slightly away from the optimum,
with some explanations based on the deviation found in the
free energy mixture [117].

Insensitivity to the Surfactant Mixture Composition

In a surfactant mixture one of the components can separate


or be delayed with respect to the other along the process by
a preferential phenomenon, such as precipitation, transfer
to the oil phase, or adsorption/desorption on the rock sur-
face. This is particularly the case if the surfactants have
very different molecular structures with and without an
electrical charge, a difference in tail length and branching,
a very different Cp, and strong sensitivity to polyvalent
ions or exhibit precipitation at high salinity. Even if these
Fig. 5 Scheme of phase behavior versus temperature and composi-
tion of an anionic-nonionic mixture at constant salinity and EACN, effects are exactly the same for all components of the
depending on the order in which the WIII transition temperatures T*NI mixture, a reduction in the total concentration or a change
and T*AI of the two surfactants are selected. General scheme adapted in the water-to-oil ratio (WOR) will alter the partitioning
from data [114] into the phases and at the interface, thus altering the mix-
ture composition. Consequently, it is important to find a
mixtures are also hydrophilic, and a WI phase behavior is surfactant mixture whose optimum formulation is as
observed. insensitive to its content as possible.
If TAI* [ T*NI in the mid temperature range as in case As already shown [44] in the case of an AI/NI mixture, a
(c), both surfactants are lipophilic, as are some of their zone exists in which an interaction between the head
mixtures, with a WII phase behavior, maybe with an extra groups tends to reduce the overall hydrophilicity, i.e., the
hydrophobicity because of the head interactions. Figure 5 optimum salinity will decrease. However, this insensitivity
shows that in two cases the WIII zone is more or less is very dependent on the choice of surfactants as seen in
horizontal at a temperature much lower or much higher Fig. 6, where the optimum salinity is shown for a mixture
than the central zone. between an alkyl benzene sulfonate and nonylphenols with
When the two transition temperatures are equal, as in different ethoxylation degrees. It is seen that with a rela-
Fig. 5b, the three-phase WIII zone has an amazing cross tively high ethoxylation (7.5 EO), the mixing rule is not
shape, whose exact vertical symmetry aspect depends on very far from linear, probably because the long length of
the composition of the insensitive mixture according to the the polyethoxylated chain forces it to go into the water to
Fig. 4 results. The elongated horizontal branch WIII zone be hydrated and thus reduces its interaction with the ionic
corresponds to insensitivity to temperature along an head by moving it further away from interface. With the
extremely wide range. The vertical WIII branch from top to shorter chain (as 5 EO), the nonionic is not hydrophilic
bottom shows an extended insensitivity to the whole AI/NI enough, and its head group tends to stay close to the
mixture composition. Consequently, the center of a cross interface and to completely wrap up around the sulfonate,
exhibits a double insensitivity to temperature and to mix- thus displacing the water and resulting in a zone with a
ture composition, which could be interesting in practice for much lower optimum salinity, i.e., a less hydrophilic sur-
EOR in very cold climates as well as in other applications. factant mixture.
The eventual interactions between the AI and NI sur- The interesting point here is that in this case (5.3 EO) a
factants might produce some distortion in the shape of the central zone has a constant optimum salinity over a wide

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adsorbed at the interface (or partitioning in the


microemulsion middle phase at optimum formulation),
where they generally result in a variation in formulation
HLD [38, 48, 49, 51, 80, 121].
The partitioning coefficient of the surfactant species
between oil and water is the critical information to explain
what happens with mixtures [122–126]. This segregation of
the species tends to turn ionic (respectively nonionic)
surfactant mixtures remaining at the interface more lipo-
philic (more hydrophilic) [38], i.e., the Cp tends to increase
(respectively decrease) with the respective HLD formula-
tion change. This effect is particularly important if the
mixture contains very different species as far as their
hydrophilicity/lipophilicity balance or the characteristic
parameter is concerned. This is the case for commercial
Fig. 6 Three cases of variation in optimum formulation versus the petroleum sulfonates [6] and polyethoxylated nonionics
AI/NI surfactant mixture composition in which two cases exhibit a [48, 50], which are extensively used in EOR.
zone of insensitivity to the mixture composition In all cases, the reduction of the concentration of the
surfactant mixture tends to increase the preferential seg-
range, thus resulting in insensitivity to the mixture com- regation, thus increasing the magnitude of the partitioning
position. If the nonionic is less hydrophilic, e.g., EON effect. The formulation shift due to a decrease in concen-
*4.5, just at the limit of water solubility, the effect is tration could be considerable at the limit of microemulsion
stronger with an even lower optimum salinity. occurrence, i.e., close to the so-called critical microemul-
In the intermediate case of an NI surfactant (6.0 EO) that sion concentration (cl) [127, 128], a quite low concentra-
is slightly more hydrophilic than the AI alone, the optimum tion, typically ten times the critical micelle concentration
salinity formulation is seen to stay at the value corre- (cmc).
sponding to the AI surfactant over the left half of the plot, This change in formulation with surfactant concentration
i.e., when there is less than 50% of NI, hence with a pretty means that a surfactant concentration scan can produce an
good insensitivity range. This is particularly interesting in optimum concentration, at which the interfacial formulation
practice because the addition of some NI, even with a lot of corresponds to HLD = 0 [79, 95, 118, 119, 127, 129, 130].
inaccuracy in the composition, would not change the A variation of the water-to-oil ratio (WOR) is also likely
optimum formulation, even if it helps avoid precipitation to change fractioning and thus to alter the HLD of the
because of a high salinity. The simple explanation for this remaining species at the interface. An increase in WOR
fine-tuned case is that when more NI is added, the inter- would tend to increase the partitioning of hydrophilic
action with the AI produces an increase of the hydropho- species to water and thus make the interfacial surfactant
bicity of the mixture that exactly compensates the extra mixture more hydrophobic than that originally introduced
hydrophilicity brought by a higher proportion of the more in the system [3, 38, 50]. Therefore, the plots showing the
hydrophilic NI component. optimum formulation (any HLD variable, in particular T or
EON for NI) versus surfactant concentration (so-called
Effect on Formulation of the Partitioning gamma or fish map) or versus the water/oil composition
of the Different Surfactant Species Contained (so-called X map) exhibit a tilted three-phase behavior fish
in a Commercial Mixture zone with a slope that could be noteworthy, as discussed
later.
Before considering other cases of formulation insensitivity,
it should be remembered that when a surfactant is present Insensitivity to Surfactant Concentration
in a mixture, the different components are likely to be
distributed in different ways in the phases and at the Since the surfactant concentration will diminish as the
interface, as has been discussed extensively in the litera- injected slug progresses through the petroleum reservoir, it
ture, particularly concerning what happens for each sur- is very important to use a formulation insensitive to such a
factant at optimum formulation [3, 6, 117–120]. change. Fortunately, as seen before for the temperature, the
In general, the most hydrophilic components in mixtures concentration effect is opposite for ionic and nonionic
tend to preferentially go to the water and the most commercial surfactants whose species are fractioning
hydrophobic ones to oil, with the remaining species between the phases and the interface.

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As the concentration decreases, the nonionic (anionic) On the other hand, since pure products do not exhibit
species going to interface tends to be more hydrophilic this formulation shift, then their corresponding kC is
(lipophilic) [6, 48]. Consequently, a proper mixture of both essentially zero for both kinds of surfactant, a fact that
surfactants should be able to produce insensitivity to the has no interest in EOR practice for cost reasons
change in total concentration CT [48, 50]. [6, 100, 138–141].
By differentiation of Eq. (14) with respect to the total These phenomena mean that the formulator can actu-
surfactant concentration CT, an equation similar to (15) is ally change the value of the kC coefficients by changing
obtained. the distribution of species in both AI and NI surfactant
types. This is helpful, because a similar effect may be
oCpMIX oCpAI oCpNI
¼ xAI þ ð1  xAI Þ ð19Þ attained with wider or narrower species distribution in
oCT oCT oCT
each of the two types of surfactants. However, there is a
The condition to attain insensitivity to the total surfac- limit to the range width, which is that a too hydrophilic
tant concentration would be similar to Eq. (16) for tem- surfactant will go only to water and a too lipophilic one
perature. In Eq. (19), the derivative for the anionic only to oil. To avoid too much surfactant loss at the
surfactant is positive and will be expressed as kCAI, interface, it is often necessary to eliminate the extreme
whereas the derivative for the nonionic one will be nega- species in a commercial mixture distribution, e.g., the
tive and written as -kCNI. very low ethoxylation nonionics and double head anionics
The variation of CpMIX with decreasing concentration like disulfonates.
would be positive (respectively negative), i.e., the optimum These effects mean that the principle of insensitivity to
surfactant will be more lipophilic (respectively more the total AI/NI mixture concentration is valid and that it
hydrophilic) if the anionic proportion (xAI) is large (re- can be used in practice [142]. Nevertheless, no accurate
spectively small). An insensitivity to the total surfactant prediction can be proposed because the kC values are not
mixture concentration will be obtained if the derivate of the always known, and the insensitivity to the concentration
mixture is zero, i.e., when: data should be found through experimental trials.
xAI kCAI  ð1  xAI ÞkCNI ¼ 0 ð20Þ Figure 7 gives an example of such a trial and error
experimentation, which shows the variation of the position
However, there are different problems to solve before of the interfacial tension minimum point for two different
going ahead along a similarity with the insensitivity to total surfactant concentrations for various AI/NI inter-
temperature case. The first one is that the values of the kC molecular mixtures [131].
coefficients are quite dependent on the surfactant mixture It is seen that when the total surfactant concentration
case, because for both kinds of surfactants, the fractiona- decreases (from 0.05 to 0.005 wt%), the optimum salinity
tion depends on the variety of the different species. Gen- of the 100% AI case (respectively 100% NI case) decreases
erally, there is a more significant fractionation and a thus a (respectively increases), i.e., the interfacial AI surfactant
larger shift versus concentration when the distribution of becomes more lipophilic (respectively the interfacial NI
the species is wider. For instance, it was shown for a surfactant becomes more hydrophilic).
commercial nonylphenol with an average of six ethylene
oxide groups (NPEO6) that when the total surfactant con-
centration was reduced ten times, the increase in surfactant
hydrophilicity at the interface was equivalent to about 0.5
additional EO group in the head. When the averaged
EON = 6 was attained by mixing commercial products
with an average EON = 2.5 and 10, the variation was
twice as much [131].
Similar trends are found in the fish diagram, this time
in the slope of optimum formulation variation, i.e., the
center line of the WIII zone, which indicates the kC
value [132–134]. It should be noted that the fractionation
of the species tends to increase as the total concentration
decreases. Consequently, for a given commercial sur-
factant, whether it is AI or NI, the absolute value of the Fig. 7 Optimum formulation points indicating the minimum interfa-
kCAI or kCNI slope generally increases with the a cial tension in the salinity scan for an NI (ethoxylated nonylphenol
with an average of 6 EO) and an AI (PHL petroleum sulfonate MW
decrease in total concentration, sometimes considerably 450) and their mixtures from xAI = 0.2–0.8 at two total surfactant
[3, 5, 48, 135–137]. concentrations: 0.05 and 0.005 wt%

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For the AI/NI mixtures (from 20 to 80% AI), it is seen A recent study [131] on this kind of surfactant showed
that the NI effect dominates up to about 70% of the AI that they are essentially insensitive to change in concen-
content. This corresponds to the fact that the shift due to tration, i.e., only an extremely small variation in optimum
the NI component is about 3–4 times larger than the one formulation is found as the concentration decreases. It may
due to the AI, as seen in the 100% data in Fig. 7, e.g., be said that this kind of AI/NI intramolecular surfactant
jkCNI j  3:5 jkCAI j. mixture, which probably contains a wide distribution of
This difference in effect is likely to be related to a wider species, basically exhibits an opposite fractioning effect
distribution of the NI species and thus a more important from its two parts, even with different characteristic
fractioning. parameter values. For the three extended carboxylate sur-
It is thus in good accordance with Eq. (20) that a higher factants (EXC) reported in Fig. 8, it is seen that a reduction
proportion of AI (*75–80%) is required to attain an exact in concentration from 0.05 to 0.005% produces an
compensation of the AI and NI opposite shifts and thus an insignificant shift of optimum salinity, much less than the
insensitivity to the surfactant total concentration. It is shift exhibited by the kinds of NI and AI common sur-
worth noting that this insensitive mixture is also the one factants reported in Fig. 7 to contribute to the
with the lowest optimum salinity, i.e., the one with the extramolecular mixture with similar characteristic
stronger AI/NI interaction and thus the less hydrophilic parameters.
mixture, as already seen previously in part 3 of this review. The change exhibited from 0.05 to 0.005% concentra-
It is not known whether this is a coincidence or a general tion in Fig. 8 is from S* = 3.5 to 3.4% NaCl for EXC1
trend. (C18PO14EO2COONa), from S* = 8.0 to 7.5% for EXC2
Another way to produce an AI/NI mixture with compen- (C12PO14EO2COONa) and from 9.0 to 8.7% for EXC3
sating opposite effects is to use an intramolecular combina- (C12PO7EO7COONa).
tion of characteristics in an extended surfactant structure, It is worth noting that these extended carboxylate sur-
where an alkoxylated intermediate chain is placed between factants have a quite different characteristic parameter Cp,
the hydrocarbon tail and ionic head. Different petroleum but its variation with the structure indicates a different
companies, essentially without published studies, proposed reasoning than for an external AI/NI mixture. In effect, it is
these surfactant types in patents in the very first years of EOR seen that the optimum salinity increases as expected when
research and development [83, 143–147]. the C18 n-alkyl (EXC1) tail is reduced to C12 (EXC2).
Then, they were essentially forgotten for 40 years, Now, in a change from EXC2 to EXC3, the lipophilic
before being proposed very recently as one of the perfor- polypropylene oxide becomes shorter, and the hydrophilic
mant components in complex surfactant mixtures polyethylene oxide becomes longer. Consequently, EXC3
[35, 44, 45, 89, 148]. is expected to be more hydrophilic, i.e., with a higher
These surfactants have been reinvented and studied for optimum salinity. Actually, Fig. 8 shows a lower optimum
other applications such as the ethoxylated sulfonates [149] salinity. A simple explanation for this apparent contradic-
to eliminate the co-surfactant requirement for petroleum tion is that the AI/NI interaction, by wrapping of the
sulfonates in microemulsions or to improve lignosulfonate polyethylene oxide around the ionic head, as seen in part 3
tensioactivity and salt tolerance [150]. Highly branched
Guerbert type propoxylated structures [151], as well as
surfactants for systems containing chlorinated oils [152],
were also proposed.
The most significant line of research was started in the
1990s by designing a single molecule as an intramolecular
AI/NI mixture of a surfactant with a lipophilic linker
[153–155], i.e., a lipophilic long n-alcohol type co-sur-
factant to extend the interaction with the oil phase and
improve the surface activity and microemulsion solubi-
lization with polar oils, in particular triglycerides, which is
very poor with conventional surfactants [33, 34, 156].
The alkyl polypropyleneoxide sulfates and similar three-
blocks amphiphiles, so-called extended surfactants in 1995,
have been extensively studied by several research groups in
Fig. 8 Interfacial tension vs. concentration for three extended
the past 20 years for various different applications
carboxylate surfactants (EXC), as well as for ordinary commercial
[95, 102, 157–179], among them, some related to the recent NI and AI, i.e., a commercial hexaethoxylated nonylphenol (NPEO6)
EOR ASP formulations [82, 180–184]. and a petroleum sulfonate (PSHL)

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and inserted in the present Fig. 6, does not apply in the was almost null for an AI surfactant [100] or very small for
same way. AI/NI mixture [187].
The 7-EO chain is long enough to go around the car- Other studies carried out after the optimum correlations
boxylate head in the water phase, but the carboxylate head were available for all kinds of surfactants and mixtures,
is on average relatively far away from the interface, and reporting the WOR effect with other formulation variables
thus the nonionic chain is capable of reaching and inter- appearing in HLD Eq. (1). It was found that when WOR
acting only if it is particularly longer than the average, i.e., increases, for polyethoxylated NI surfactant T* decreases,
only by a part of it. Therefore, some hydrophobic AI/NI sometimes considerably, and for ionics T* increases, in
interaction takes place, but it is smaller than in an general only slightly. For a polyethoxylated mixture, the
extramolecular mixture, where the ionic and nonionic required EON* has to increase to maintain the interfacial
groups are both located in water close to interface. EON*int so that HLD = 0. For any kind of surfactant S* or
Besides, this surfactant with two intermediate zones in lnS* decreases when WOR increases as reported in Eq. (2)
the right order produces a lower minimum tension, i.e., a [38, 50, 101, 109, 132, 188–196].
better performance at the interface. This is certainly related All these effects mean that when the water content
to a more continuous variation of lipophilicity to increases (from left to right in Fig. 9), the surfactant mix-
hydrophilicity, i.e., some gradation in the surfactant, as ture at the interface changes because of more partitioning
discussed elsewhere [42, 173, 174, 177]. of the hydrophilic surfactant to the water phase. Conse-
quently, the surfactant mixture HLD at the interface
How to Control the Sensitivity to WOR becomes higher (more lipophilic) and thus a change in the
system formulation HLD (indicated in the Fig. 9 ordinate)
When the aqueous injected fluid in EOR contacts the has to diminish to compensate. The apparent phase
reservoir connate water, both the surfactant concentration behavior change in the HLD-WOR system indicates the
and the WOR are likely to change. Both effects produce a kind of variable change to maintain the optimum formu-
modification of the interfacial formulation because of a lation 3/ behavior (along the dashed line). The slope of the
change in partitioning, but the WOR variation has some dashed line depends on the system. It is generally larger for
different specificities from the surfactant concentration polyethoxylated nonionic surfactants than for ionics and
effect as will be discussed here. larger for surfactant mixtures with a wide distribution, thus
When the generalized formulation was numerically with high partitioning of the species.
correlated with variables as in Eq. (1), the effect of the Very close to the extreme 100% water and 100% oil, the
WOR on the formulation was also tested and found to optimum formulation system exhibits a single-phase sys-
produce a slight change [3]. For anionic surfactants, an tem triangular zone (1/) solubilizing, respectively, in
increase in WOR produced a decrease in the optimum aqueous micelles or oil micelles. As the surfactant con-
salinity, which could be approximated by the following centration increases, these 1/ zones extend to the center,
relationship in the 0.2 \ WOR \ 5 range. whereas the central 3/ zone is shrunk. At a high
lnS  0:05=WOR ¼ constant ð21Þ
This means that when the WOR increases, the sur-
factant remaining at the interface becomes more lipo-
philic, i.e., its optimum formulation Cp increases.
According to the partitioning model for surfactant mix-
tures [48], this tendency is due to more hydrophilic
species going to the higher volume of the water phase
and thus a decrease in the concentration in the oil phase
and at the interface.
The first time a relationship was reported between the
formulation and WOR was in the polyethoxylated nonionic
phase behavior studies by Shinoda’s group on the phase
inversion temperature, PIT, which was the equivalent of
the optimum temperature in Eq. (1). In a temperature-
WOR 2D plot, the optimum temperature was experimen- Fig. 9 Variation of the phase behavior with WOR in systems
tally reported to decrease as the water content increased or containing surfactant mixtures and thus partitioning of the different
species among oil, water and the interface. The HLD variation along
the oil content decreased, but with no partitioning expla- the dashed line corresponds to Eq. (1) with the variables describing
nation [99, 100, 185, 186]. In some cases the WOR effect the ingredients contained in the system

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concentration (equivalent to the tail of the fish diagram,


e.g., at least 10–20% surfactant), the three-phase zone
disappears and the single-phase zone replaces it from left to
right.
It is worth remarking that at the interface, the HLD is
always zero at optimum formulation and that the indicated
HLD in the ordinate in Fig. 9 corresponds to the formu-
lation variables of the system for use so that HLD is zero at
the interface.
If all the variable-WOR plots are graphed with the same
HLD scale in the ordinate as in Fig. 9, and the oil–water
volume fraction in the abscissa, the slope of the WIII strip
(and dashed line) in the middle of the plot indicates the
relative importance of the WOR effect. This could be
expressed as the extrapolated variation DHLDOW from 0 to
100% water, using the average slope at 50% water. The
average slope has been found to vary from 0 to 10, with a
value around 1 for commercial ionic surfactants and often
4–5 for commercial nonionics. It might be close to zero for
the appropriate complex mixtures as seen next.
The fact that the temperature coefficient kT in Eq. (1) has a
different sign means that some confusion can take place in an
AI/NI mixture with the temperature change. The problem is
that the temperature is a formulation variable in the ordinate
that varies in opposite ways, i.e., upward or downward
depending on the surfactant type [109].
Figure 10 indicates the T-WOR bidimensional basic
schemes of the phase behavior for AI and NI surfactant Fig. 10 Scheme of the basic phase behavior of SOW systems with
systems and for some of their mixtures, particularly the one four cases of AI/NI surfactant mixtures [114]. c Corresponds to the
that is insensitive to temperature, typically 70% AI, as seen AI/NI mixture producing insensitivity to temperature, according to
in the literature [109]. All the SOW systems contain the Eq. (16)
same oil, the same salinity and the same alcohol content to
eventually avoid precipitation at the same total surfactant by a factor 2, i.e., not to change the formulation much
concentration. The only difference is the surfactant AI/NI during the process. The WOR effect is thus not very sig-
mixture composition. nificant during the process. However, it should be
For a 100% AI system increasing the temperature pro- remembered that when the interfacial tension between an
duces a WII [ WIII [ WI transition, with a relatively high oil and water phase at equilibrium is measured using a
DHLDOW variation, whereas for the 100% NI system, the spinning drop tensiometer, two techniques are used. The
increase in temperature results in the WI [ WIII [ WII usual quick technique is to introduce a very small droplet
transition with a low DHLDOW variation. For the AI/NI of oil in the tube filled with the aqueous phase and to spin it
70/30 mixture, which was found to be insensitive to tem- for at least 2 h (often more) to reach equilibration, which is
perature, a change in temperature does not produce any supposed to be reasonable when there is no more size
change in phase behavior, the DHLDOW variation is zero, change. For this technique, the WOR of the system can be
and the WIII zone is vertical. In other words, the phase very high (1000 or so) and different for each measurement.
behavior exclusively depends on WOR and is WI (re- It is thus not necessary for the attained equilibrium to be
spectively, WII) at WOR\1 (respectively, WOR[1), with the same, in particular the one assumed to occur at the
a WIII vertical strip close to WOR * 1. reservoir WOR condition. Incorrect data might be obtained
However, the phase behavior is essentially independent with such a technique.
of the WOR on each side. It thus may be said that the This means that the correct method is to first equilibrate
selection of the AI/NI mixture independent of the tem- the SOW system in a test tube at the appropriate temper-
perature enables having a vast WOR insensitivity. ature, WOR and surfactant concentration conditions that
It is worth remarking that in EOR practice the WOR is would occur in the reservoir. Then the equilibrated phases,
not likely to change very much during an injection, maybe i.e., the aqueous phase and an oil micro-drop, will be

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1000 J Surfact Deterg (2017) 20:987–1018

extracted from the equilibrated system and placed in the Artifacts Producing a Succession of Two Opposite
spinning drop tensiometer capillary tube, with no possible Transitions Through Optimum Formulation
change in partitioning and formulation.
The second way to improve robustness is an artifact con-
Surfactant Concentration and WOR Effects sisting of a sequence of two three-phase zones when
Together for Very Pure Nonionic Surfactants changing a variable along a scan. After passing over the
first optimum formulation through a (forward) transition,
These two previously discussed effects are both coming for instance WII [ WIII [ WI in Fig. 11a, an opposite
from the partitioning of the different surfactant species in a effect dominates and produces a second optimum formu-
mixture and are somehow related. It might be assumed that lation through a so-called retrograde transition, in this case
if the surfactant concentration or WOR is changed in a WI [ WIII [ WII in Fig. 11b. The double transition is
system with an extremely pure surfactant, no such parti- thus WII [ WIII1 [ WI [ WIII2 [ WII in Fig. 11c,
tioning effect takes place, and thus a ‘‘good’’ system where the 1 and 2 subscripts indicate the two three-phase
without these effects might be available, although it would behavior and low interfacial tension zones [204, 205].
not be interesting in EOR practice because of the pure When the system is selected so that the intermediate
surfactant cost [138]. zone, in this case WI, is reduced and then eliminated, the
The general trend is that there is a low formulation double transition becomes WII [ WIII1 ? WIII2 [ WII,
effect produced by the surfactant concentration and WOR with an extended three-phase region with low tension
for relatively pure ionic surfactants, which have an almost called WIII1?2 in Fig. 11d. This merging results in
unity partition coefficient between water and oil at the improved robustness as far as the three-phase behavior
optimum formulation [140, 141, 197, 198]. range width is concerned.
It was thought that this effect would completely If the double transition is in the other direction, it would
disappear in the case of a single very pure surfactant. be the elimination of the intermediate WII zone that would
But since extremely pure anionic products are very produce the wider three-phase region in the dual transition
difficult to produce, high accuracy tests were carried out WI [ WIII1?2 [ WI.
with extremely pure nonionic oligomers from the This artifact can happen if a variable monotonous
ethoxylated alcohol type. Both effects (surfactant con- change is able to produce two opposite transitions and if
centration and WOR) were studied at the same time in something can be done in the system selection and
the fish diagram, i.e., in the temperature-surfactant appropriate adjustments to have the opposite transition
concentration plots at variable WORs, for extremely zones moving and coming together.
pure nonionic species. A sequence of two WIII zones has been found to happen
The expected absence of such effects for super-pure for three different formulation scans: a pH change, a sur-
surfactants was not corroborated for a small amphiphile factant mixture change because of molecular interactions,
ethylene glycol monobutyl ether (C4E1) [199], which is and a salinity change producing a precipitation of one of
practically an alcohol, or for a real surfactant tetra- the surfactant species.
ethylene glycol monodecyl ether (C10E4) [200]. In the
reported fish diagrams for both species, the optimum Double Optimum Formulation Occurrence
formulation clearly varies with the surfactant concen- Produced by an Increase in Alkaline Concentration
tration and WOR. with a System Containing Carboxylic Acids
The very accurate studies exhibit interesting specificities
in the phase behavior, which are worth analyzing in detail. The following case is typical of a system with crude oils
These seem to be due to a particularity of polyethoxylated naturally containing carboxylic acids, particularly asphal-
nonionic surfactants of this type, which is that they are tenic heavy oils, for which the so-called alkaline-surfac-
quite oil soluble with a very high partition coefficient tant-polymer (ASP) EOR technique has been proposed as a
between oil and water, e.g., about 100 instead of the unit low-cost alternative [206–213].
value presenting for ionic species [51, 121, 201, 202]. Available reviews provide extensive literature refer-
This anomaly provides the explanation for the formu- ences [214, 215].
lation shift, considering that a large part of the surfactant The physico-chemical principle of the process [216] is
goes to the oil phase to participate as a polar oil segregated the formation of a mixture of two surfactants, i.e., the
close to the interface [203], thus resulting in a variation of lipophilic natural acid and its hydrophilic salt resulting
the oil EACN producing changes in Eq. (1) and a deviation from the in situ neutralization reaction with the injected
from HLD = 0 optimum formulation. alkaline solution. At some pHs the Cp value of the acid-salt

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Fig. 11 Principle of the sequence of two opposite transitions through WIII phase behavior along a single formulation scan. lo, lw, and lm
represent oil based, water-based and middle-phase microemulsions, which are the shaded phases in the test tubes

mixture will match the HLD = 0 condition to attain a low make the next systems, thus increasing their pH and
interfacial tension, i.e., an optimum formulation, with low salinity. As seen previously in Fig. 11a, the first WIII zone
tension and eventually three-phase behavior. In practice, an is reached in the pH 8–9 zone in Fig. 12, and then the
aqueous solution containing NaOH, Na2CO3, or another hydrophilic acid salt dominates and the WI phase behavior
alkaline product [217–220] is injected so that the pH is is attained at pH 9. When more sodium hydroxyde is
increased along a scan, and at some point the pH corre- added, the pH is high enough for essentially all the acid to
sponds to an optimum formulation. In practice, this effect be in the form of a hydrophilic salt resulting in a WI phase
decreases the CpMIX value, and a WII [ WIII [ WI tran- behavior. However, adding more sodium hydroxide also
sition takes place. However, at an alkaline concentration changes the salinity, because of the increase in Na? con-
ten times higher than the value at optimum, essentially all centration coming from the added NaOH. This increase in
the acid has been converted to salt, and adding more salinity produces the typical WI [ WIII [ WII transition
alkaline has little effect on the pH and thus the CpMIX. at some point, as shown in Fig. 11b. The addition of more
However, alkaline solutions contain electrolytes, e.g., NaOH in Fig. 12 system is stopped at a point where the pH
Na? or another cation, and adding more alkalinity also is 13.7, with a corresponding Na? concentration equivalent
results in a salinity increase [221], which tends to produce to a salinity of 7 wt% NaCl.
a retrograde transition WI [ WIII [ WII. This double The resulting double transition is of the type previously
transition was noted 30 years ago [222] as a phenomenon indicated in Fig. 11c.
that was extending the WIII zone. It was fully explained The distance between the two transitions and their
later [114, 196, 223]. This is probably the reason why some aspects may be altered in different ways, as shown in
extra robustness has been noted for this kind of system Fig. 13 for the double transition due to the alkaline con-
[82]. centration increase with an SOW system containing long
Figure 12 shows the experimental result of a NaOH chain carboxylic acid/soap surfactant mixture. Some trials
concentration scan with a certain concentration of pure carried out with the original system scan shown in Fig. 12,
myristic acid in heptane, starting with an original aqueous indicate the following trends in Fig. 13.
solution with some alcohol co-surfactants and only 4 wt%
1. If the acid/soap surfactant tail length is increased, the
NaCl. Then, NaOH is increasingly added to the brine to
first optimum pH increases and the intermediate WI
zone decreases (Fig. 13a).
2. If the original NaCl salinity increases first, the
optimum pH slightly decreases and the intermediate
WI zone decreases, resulting in a lower second
optimum pH (Fig. 13b).
3. If a surfactant that is less hydrophilic than the soap
(less sensitive to pH than the acid/soap, but sensitive to
the salinity introduced by the alkali and requiring less
Fig. 12 Phase behavior transitions produced by an NaOH concen- salinity because it is less hydrophilic) is added, the first
tration scan, i.e., a concomitant pH-salinity change

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Fig. 13 The two three-phase


zones in the scan producing a
forward and then a retrograde
WIII transition may be
displaced, approached and
eventually merged by changing
other conditions

transition pH increases very slightly, and the second properties, in particular with a possible change in HLD
transition pH decreases (Fig. 13 c). formulation. In some cases the association would drive the
4. If an extended surfactant (less sensitive to salinity) less system through an optimum transition twice, as discussed
hydrophilic than the soap, and essentially insensitive to previously. Additionally, the newly generated species
pH, is added, the first transition pH slightly increases, sometimes exhibits a synergy that could be of interest as far
the intermediate WI range decreases, and the second as the performance is concerned [44]. Three such cases will
transition pH decreases, often with an extended WIII be discussed next.
range (Fig. 13d).
5. If all previous tricks are properly considered, the two Double Optimum in the AI/NI Mixture Composition Scan
WIII zones might become wider and merge together,
and the robustness will be improved. The best case is The discussion of the lower plot in Fig. 6 shows that when
thus the one indicated in Fig. 13e––an extra wide low- two surfactants, one anionic and the other polyethoxylated
tension zone when the maximum tension found in nonionic, have about the same optimum formulation for an
between the two minima stays low enough. oil–water system, then their associated mixtures become
more lipophilic because of the wrapping of the
Mastering these effects might be particularly critical
polyethoxylated nonionic chain around the ionic head
when using the ASP technique in which the pH is likely to
group. As mentioned in the Fig. 3 discussion of our pre-
start varying in the slug as an increasing pH/salinity scan.
vious review part 3 [44], the non-linearity variation of the
Some recent comments about a better range with the ASP
characteristic parameter CpMIX of an AI/NI mixture versus
process might be because of a good match with the pre-
its composition might produce a double solution for the
viously discussed phenomena [82].
HLD = 0 optimum formulation equation. In such a case,
when the interfacial tension is measured along a mixture
Case of Two Surfactants with Strong Molecular
composition scan, at some fixed salinity, an interfacial
Interaction (Two Narrow Optimum Zones
tension double minimum is found as shown in Fig. 14a.
Approaching and Merging into a Wide One)
At this Fig. 14 system salinity, the two tension minima
are far away in the left plot (a); thus, there is a wide
A strong interaction between two (or more) surfactants
problematic high-tension zone between the two optima. A
could result in an essentially new substance with different

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Fig. 14 a Occurrence of two interfacial tension minima in an AI/NI mixture composition scan at a very low concentration (0.01 wt% total
surfactant). b Evolution of not only these two minima seen in (a), but also of a third one as the total concentration increases

simple way to reduce this detrimental intermediate zone is composition moves to the right as the total concentration
to lower the system salinity so that the distance between the increases, thus approaching the others.
two solutions is reduced, and the intermediate high-tension These complex events deserve more analysis. According
region gets narrow and finally disappears. If the system to what has been discussed previously about the opposite
salinity cannot be changed, then the surfactant(s) have to effects of the surfactant concentration on the two kinds of
be adjusted to slightly more hydrophilic species, which amphiphiles (AI and NI), it should be remembered that
would result in a higher S* curve as shown in the inserted when the total concentration increases, the interfacial NI
plot in Fig. 14a, and thus closer minimum tension com- becomes more lipophilic and the AI more hydrophilic. On
positions. This can be easily done using surfactants with the right side of the inserted plot in Fig. 14a where the NI
shorter tails, more hydrophilic heads or lower interaction proportion is high, the interfacial NI surfactant has a lower
between AI/NI head groups. When the intersections of the average EON and consequently the hydrophobic mixing
horizontal 1 wt% salinity line with the curve get together, effect due to the wrapping of the polyethoxylated chain
i.e., when the optimum formulation curve is almost tangent around the ionic head decreases. If the AI/NI surfactant
to it, the two tension minima will almost merge, resulting mixture is less hydrophobic, its optimum salinity increases
in a wider low-tension zone, i.e., a larger robustness. and the S* curve moves upwards mainly at the center and
Figure 14b shows that a change in the total surfactant the right side of the inserted plot in Fig. 14a.
concentration is another way to displace these minima. Additionally, when the interfacial AI is becoming more
Figure 14a shows that aside from the two very visible hydrophilic, its effect on the S* curve is also to move it
minima at about 10 and 93% of nonionic, a very small upwards, chiefly in the middle and on the left side where
minimum seems to occur at 70% NI when the total sur- there is a higher AI proportion.
factant concentration is 0.01 wt%. The question is whether Consequently, when the total surfactant concentration
it is an infinitesimal minimum or an experimental dis- increases, the S* curve tends to move up, probably higher
crepancy. The answer is easy, since Fig. 14b shows that at the center where both effects are accumulated, thus
when the total surfactant concentration is increased to 0.05 producing some kind of maximum bump (as seen in the
wt%, this protuberance becomes a very significant third plotted S* curve). As this S* curve moves upward, it would
minimum, slightly displaced to 65% NI surfactant. It is make the two extreme minima closer, indicated as black
worth remarking that the tension maximum between the circles in Fig. 14a. When the S* curve central maximum
second and this new third minima around 80% NI is not bump attains the 1 wt% salinity horizontal line, a third
very high. tension minimum appear at about 65% NI in Fig. 14b. At
Grabbing our attention even more for the purpose of this some higher total concentration, this third minimum would
article is the outstanding fact that at a higher total con- probably split into two separated minima. At 0.1 wt%
centration (0.1 wt%) this third minimum appears to have surfactant the left minimum of the split does not clearly
merged with the extreme right one, resulting in a wide low- appear as a minimum close to 65% NI, but only as some
tension zone from 75 to 90% NI. perturbation. Notwithstanding, the right minimum of the
In addition to this significant robustness improvement, it split is found to have merged with the right extreme min-
should be noted that the first minimum located at low NI imum, where the S* curve essentially coincides with the

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constant salinity line at 1 wt% NaCl over the relatively


large zone of mixture composition, i.e., from 75 to 90% NI.
This analysis indicates how important the knowledge of
the shape of the S* optimum formulation curve is vs. the
AI/NI mixture composition and its possible evolution as
the total surfactant concentration changes.
It is evident that with such amazing possibilities, a good
understanding of the phenomena, together with a strong
ingenuity, and maybe some luck, should allow the expert
formulator to find many practical solutions.

Double Optimum in an Anionic/Cationic (AI/CI) Mixture


Composition Scan

In the case of a mixture containing anionic and a cationic


surfactants, the molecular interactions are extremely strong
because of the electrostatic heads with opposite signs,
which results in the spontaneous formation of a bimolecule,
the so-called catanionic (CAI) surfactant [224]. This
catanionic species has a low charge because the two orig- Fig. 15 Optimum formulation mixing rule of anionic (sodium
inal ones are partially or completely canceled out, pro- dodecyl sulfate) and cationic (dodecyl trimethyl ammonium chloride)
surfactants. Adapted from previous data [114]
ducing an almost nonionic double head [225].
Additionally, this catanionic new substance has a double
tail. There are thus two reasons for the catanionic surfac- in the Fig. 15 mixture have an average of 13 carbons in the
tant to be much less hydrophilic than its original compo- tails, this means that there is still a small residual charge in
nents, in many cases being non-water soluble, and the CAI association.
precipitating when their mixture composition is close to At a given salinity (indicated as selected S), a horizontal
50–50% as discussed in pioneering articles on these mix- line indicating a constant ACN-T-S-f(A) formulation in
tures [226–229] and reviewed elsewhere [230]. Fig. 15 intersects the two mixing rule branches and thus
The optimum formulation mixing rule is far from linear, produce two optimum formulations in the mixture scan,
and it exhibits a ln S* vs. composition plot of the type with minimum tension (as seen in the inserted plot) and
indicated in Fig. 15 originally published 20 years ago three-phase behavior [232–234]. The lower the selected
[114, 231], which is conceptually similar to the present salinity line is, the closer the minimum tension zones, but
Fig. 6 lower curve case, with a very simple difference due also the more likely the precipitation.
to an extremely strong one-to-one intermolecular As seen in Fig. 15, the central zone of the mixture,
association. typically when there is more than 30–40% of one of the
The left and right sides of the Fig. 15 plot demonstrate components, contains a catanionic precipitate. This means
the mixing rule shown as ln S* vs. mixture composition that it is impossible to approach and merge the two opti-
exhibits a linear variation, as was discovered a long time mum formulation occurrences to obtain a wider three-
ago in anionic surfactant mixtures [37]. However, the lin- phase zone and an extra robustness. However, this incon-
ear mixing rule is not the dashed line between the AI and venience can be reduced or eliminated by having a more
the CI representative points in Fig. 15, but between the hydrophilic catanionic surfactant, e.g., a higher optimum
catanionic representative point CAI and the point repre- salinity for each of them in the Fig. 15 case. This may be
senting the surfactant in excess in the mixture, i.e., the AI attained by reducing the tail length of the AI and CI
on the left or the CI on the right. In other words, there are components [231] or by increasing their branching and
two linear segments in the mixing rule. avoiding a close contact between the head groups [233]
As seen in Fig. 15, the catanionic surfactant exactly with different additional tricks such as hiding the charge
corresponds to the middle of the composition, i.e., to an inside a structure, changing the pH [228], adding cosur-
equimolecular 1:1 compound, whose ln S* is very low, factants such as alcohols or a third surfactant of the non-
meaning that it is quite lipophilic, and whose Cp increase ionic type whose polyethylene oxide or sugar head
can be estimated from the ln S* value and the use of introduces disorder [229, 235].
Eq. (1), as equivalent to about ten additional carbon atoms In recent work the use of some nonionic internal com-
in the tail of an ionic surfactant [231]. Since the surfactants ponents, either separated or in an ethoxycarboxylate

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Fig. 16 Interfacial tension


variations along linear scans in a
three-surfactant mixture

anionic, has allowed the using a water-soluble catanionic ratio, an eventually excellent robustness can occur with
for EOR purpose. In such cases, two close minimum ten- respect to the S3 proportion.
sions and a relatively wide three-phase zone take place If for instance the proportion of the S3 is increased, with
close to the AI/CI 1:1 mixture condition [236–239]. the scan starting from an S1/S2 original mixture close to
point B, and going toward the vertex S3, which is close to
A Possible Wide Optimum Zone in a Linear Scan Change A in this diagram, three tension variation cases could occur
Inside a Three-Surfactant Ternary Mixture Diagram as indicated in Fig. 16c.
In the scan starting in B1, there is a narrow minimum
A three-surfactant mixture adjusted to optimize the for- tension where the AB line is crossed. In the other scans
mulation with three different species, each having an starting in B2 and B3, a wider range of low tension is
advantage, could improve the situation from having a attained because the scan path is close to the AB curve
double optimum to produce a widely stretched optimum over some range. In the B3–S3 path, the minimum ten-
zone with low tension and three-phase behavior. sion zone is quite wide with respect to the B1–S3 case.
The selected system for this example is shown in Fig. 9 However, the best case is found in the B2–S3 path
of part 3 of this review [44], with the following surfactants: because it features two wide minimum zones on both
S1 = C12 ethoxylate, S2 = linear C16 alkyl benzene sul- sides of a quite wide intermediate region with a low
fonate (with only 20% of 2/C16S oligomer), and tension. In practice, this situation results in an extremely
S3 = Guerbet C12 extended sulfate. stretched optimum region.
In this case, there is an optimum AB almost linear curve Consequently, in practice it would be extremely clever
from the optima attained with the proper S1–S2 and S1–S3 to analyze the three-surfactant diagrams to discover what
binary mixtures. These binary optima are found on the the paths are through which a wide optimum zone can be
sides in the triangular diagram in Fig. 16a, in which S2 and found, which is, according to the previous discussion,
S3 have similar characteristic parameter values on the related to the AB bi-optimum line in the surfactant ternary
lipophilic side of the optimum, and S1 is a hydrophilic diagram.
species to compensate for the two others in order to attain Sometimes an almost miraculous path may be found. In
the optimum. part 3 of this review [44], Fig. 15 showed a ternary dia-
If the formulation scan occurs almost perpendicularly to gram of the same surfactants, with tension values close to
the AB line, as indicated by the dashed arrows starting on the optimum at different salinities to cover the case of a
the S2–S3 side and pointing toward S1, there is, as shown salinity variation during the process.
in Fig. 16b, a very deep and very narrow low interfacial In such ternary diagrams, it was seen that if the nonionic
tension zone with no strong interest because of the extreme surfactant proportion is concomitantly changed to exactly
accuracy requirement. compensate for the HLD variation produced by the salinity
On the contrary, if the formulation scan path takes place alteration, an amazing coincidence occurs. The interfacial
close to the AB line, as for instance by changing the S3 tension remains very low along a straight path corre-
Guerbet extended surfactant proportion at a constant S1/S2 sponding to an S2/S3 ratio of 4 in the ternary mixture.

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The interfacial tension along this path actually remains the most performing surfactant as far as low tension is
lower than 0.001 mN/m from 10% nonionic at 0.7% TDS concerned.
salinity to more than 80% noionic at 10% TDS, i.e., over an The second is the length of the linear tail. With no other
extremely wide range in practice. Additionally, the data structural change, the longer the tail is, the more
also show some fair robustness perpendicularly to the path, hydrophobic the surfactant (i.e., the higher its Cp) and the
i.e., concerning the accuracy of the S2/S3 ratio to keep a less soluble in water.
tension lower than 0.001 mN/m. As a consequence, in commercial linear alkyl benzene
Of course, there is no guarantee of attaining such sulfonate products such as those made for detergents (C12
amazing control of the salinity change all the time, but this linear average tail) or other applications with longer tails
exceptional formulation adjustment in a very complex like EOR, the less water soluble species are the ones with
system indicates the great value of a proper understanding the benzene ring in the second carbon of the tail (so-called
of all phenomena likely to occur. 2/CNS) and the longer tail (higher N). They will be the
first species to precipitate for one of the two reasons.
Case of Retrograde Transition Occurring Because In Fig. 17, two linear alkyl benzene sulfonate mixtures
of the Precipitation of Some of the Mixture are used. All have a distribution in the tail size and a sig-
Components as Salinity Increases nificant proportion of the 2/CNS species. The surfactant
C15LAS has an average of 14.8 carbon atoms in the tail
Anionic surfactant precipitation generally occurs when the with a large distribution of alkyl length from 14 to 17
salinity increases as the solubilization limit in brine is carbons and 56% of the 2/CNS oligomers. C18LAS has a
attained. When the surfactant is a mixture of species with longer tail (C18 average from the manufacturer) but a
different solubility levels, a partial precipitation can start much lower proportion (*20%) of 2/CNS oligomers. It is
with the less hydrophilic species. This is the case with n- thus more lipophilic from the tail length, but with fewer
alkyl benzene sulfonates with the sulfonated benzene ring oligomers with high asymmetry in the benzene position.
at different positions along the linear tail. In all cases, a wide salinity scan is carried out over a
The surfactant characteristic parameter and water solu- range in which the precipitation occurs as determined by
bility of such species depend on two structure specificities. the appearance of a turbidity or at least a haziness in the
The first is the branching of the molecule, i.e., the water phase. This occurrence is indicated by a vertical
position on the sulfonated benzene ring, which varies dashed line in the Fig. 17 scans.
because of the alkylation mechanism with long alkenes The two plots in Fig. 17 show that the variation of the
from the second carbon to the one at the center of the tail, interfacial tension with heptane exhibits the same behavior,
which for instance are noted as 2/C12S and 6/C12S for a i.e., a first minimum, and then a maximum and afterwards a
dodecyl tail. second minimum before a final increase. As the surfactant
The effect of the benzene position was studied a long tail is increased (from Fig. 17a, b) and as its Cp parameter
time ago [16]. It was shown that the more symmetrical the increases, the first minimum happens at a lower optimum
two parts of the tail are, the more lipophilic the oligomer salinity in the scan as expected from relation (1). It is worth
and the more soluble it is in brine. On the other hand, remarking that this first minimum appears without any
species with unequal tail segments, e.g., 4/C12S, are often phase separation in the system, and it is thus the normal

Fig. 17 Interfacial tension


versus salinity for commercial
linear alkyl benzene sulfonate
sodium salts, with a large
proportion of two phenyl
isomer. Crude characteristics
are as follows: C1 from Canada
(14°API, EACN 5.3), C2 from
Iraq (33°API, EACN 6.5), and
C3 from Norway (34°API,
EACN 6.8)

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optimum formulation event in the typical WI [ WIII [ two minimum tension sequences are even more evident
WII phase transition produced by an increase in salinity. with some crude oils, often with better performance that
The second minimum seems to happen after and prob- justifies this kind of surfactants in EOR.
ably as a consequence of the precipitation, whose following It is worth remarking that there is a small shift in the
explanation is proposed according to the evidence. optimum salinity with crudes with respect to heptane
The most likely species to precipitate in Fig. 17a are the according to the EACN-S relation in Eq. (1), i.e., the
2/CNS, which are quite insoluble in brine. Since they are higher the crude EACN, the higher the corresponding
in a large proportion, the surfactant mixture that remains optimum salinity.
available to go to the interface has lost a large number of This double transition phenomenon occurs in many
hydrophobic species and thus has become quite hydro- cases, but only the first transition is generally reported
philic. The new Cp value of the remaining mixture is much since the second one occurs in a region with precipitation
lower and thus turns the HLD negative. problems. This double transition happens not only with the
The result is a retrograde transition with a return to a WI anionic surfactant type, but also with the association of two
phase behavior. The increase of the salinity might produce or three surfactants, which are generally used for the rea-
more precipitation of the less soluble species, but mostly sons discussed previously [44].
results in a dominating salinity term, which turns the HLD For instance, in the presence of a nonionic surfactant
positive again in a second phase behavior transition that is quite insensitive to salinity, the double transition can
WI [ WIII [ WII. also be produced, maybe with the possibility of changing
Figure 17a, b shows that the optimum salinity for the its characteristics.
second transition is equally shifted as the first by the sur- Figure 18 indicates two cases in which a surfactant
factant Cp variation. similar to the previously reported anionic surfactant
In Fig. 17b the phenomenon is the same but the expla- (C16LAS) is mixed with only 10% of nonionic to improve
nation slightly different. In this case, there is still a note- its resistance to salinity effects. Two nonionic surfactants
worthy amount, i.e., 20%, of the 2/CNS species, but it is are added, one only slightly hydrophilic (C12EO5) and
much less than in the previous surfactant in Fig. 17a, and it another quite hydrophilic (C12EO8). Both result in an
could be important but obviously less. On the other hand, increase in optimum salinity and a higher salinity limit for
the tail length is significantly longer, and this results in precipitation, as well as a shift for the first and second
species with more than 16 carbons, with a much lower tension minima.
optimum salinity for the first minimum and more water
insolubility, even at a low salt concentration. Case of Forward-Retrograde Merged Transition
There are thus two reasons for the earlier precipitation Without an Intermediate Produced by Excessive
and the occurrence of the double transition at lower Partitioning of a Polyethoxylated Surfactant
salinity.
As seen in the other examples provided in Fig. 17, the N-pentanol as co-surfactant has been reported to combine
same behavior takes place if a crude oil, from light to with a nonionic surfactant to produce a retrograde transi-
heavy, is used as the oil phase instead of the n-heptane. The tion [204], which is opposite to the one previously

Fig. 18 Double optimum transition with low-tension values with crude oil and a wider optimum zone produced by adding a small amount of
nonionic (two cases) to typical anionic surfactant

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1008 J Surfact Deterg (2017) 20:987–1018

Fig. 19 Forward-retrograde
merged transition produced by
an increase in n-pentanol
content a widely distributed
polyethoxylated surfactant
system [204]

discussed. As seen in the literature [5], the role of the n-


pentanol as a lipophilic co-surfactant is to contribute to
producing the WI [ WIII [ WII transition through the
f(A) alcohol effect in Eq. (1). In this case, the first transi-
tion corresponds to Fig. 11b variation. Then, the Fig. 11a
variation is likely to result from the partitioning of the low
ethoxylation oligomers into oil, so that the remaining sur-
factant going to the interface becomes hydrophilic [38, 50]
and the WII [ WIII [ WI retrograde transition takes
place. However, if the second transition starts to occur
when the first one is not yet completed, then a single for-
ward-retrograde transition merging takes place as Fig. 20 Forward-retrograde merged transition during a temperature
WI [ WIII [ WI [204] as indicated in Fig. 19 with a wide variation for a polyethoxylated nonionic mixture with a wide
ethoxylation degree distribution, adapted from a doctoral thesis [240]
WIII range.
A similar forward-retrograde merged transition occurs if
the formulation variable results from adding more and
Theoretical Possibilities with Even More Complex
more benzene in a mixture with heptane [205]. In this case,
Transitions
after a first WI [ WIII change produced by a decrease in
Apparent artifacts are actually based on theoretical com-
EACN, the increase in aromatic oil content considerably
plexities, which could be even more elaborated in the
favors the partitioning of the low ethoxylation oligomers to
future, particularly using higher dimension spaces, e.g.,
the oil phase, resulting in a more hydrophilic surfactant at
starting with three effects or three variables. To give some
the interface and a phase behavior WIII [ WI change
tips to continue in this direction, two possible aspects will
similar to the Fig. 19 case.
be discussed next.
Another example of a forward-retrograde merged tran-
The first is a single formulation scan with three
sition with polyethoxylated nonionics is when the formu-
sequential roles and effects: alcohol as a co-surfactant/as a
lation variable is the temperature. As the temperature
solvent producing low EON surfactant partitioning/as a
increases, the dehydration of the polyethylene oxide chain
polar oil for interfacial segregation and changing EACN.
tends to produce the WI [ WIII [ WII transition. How-
The second example is of a complex mixture of effects
ever, in this case the temperature composition diagram
in a three-dimensional space with three variables likely to
shown in Fig. 20 exhibits a three-phase behavior region,
change the phase behavior: temperature/mixture composi-
which is extremely tilted, as found in many instances with
tion/surfactant total concentration.
a widely distributed ethoxylation degree [101]. In addition,
there is a considerable effect of the water/oil ratio on the
Combination of Three Sequential Effects Along
very high partitioning of the low EON species into the oil
a Single Variable Scan
phase [50, 240].
It is seen along the arrow in Fig. 20 that the tem-
The previously presented case of a double transition, in
perature scan results in a very wide WIII range on the
particular the one resulting from increasing the n-pentanol
WOR \ 1 side of the diagram, in between two regions
concentration [204], may be extended to a triple forward/
with a WI phase behavior, just as in Fig. 19. Note that
retrograde/forward transition. With some proper and clever
the complete WI [ WIII [ WII phase behavior transi-
trials, it is probably feasible to find such an astonishing
tion rather occurs in this diagram by changing the
case by adding a third effect produced by a lipophilic
WOR, i.e., by moving from left to right, because of its
alcohol when it reaches a quite high concentration
considerable effect on the previously seen surfactant
(5–10%). The third effect is due to its high migration to oil,
partitioning.

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Fig. 21 Possible forward/


retrograde/forward (a–c) triple
transition and its merging likely
to generate in (e) an extra-wide
WIII zone

particularly in the oil segregated close to the interface Since Winsor’s pioneering studies in the 1950s
[203], and consequently with the concomitant decrease of [243, 244], the WIII phase behavior body has been studied
the EACN. in the Surfactant–Oil–Water-Formulation (SOWF) prism,
Figure 21 shows the three transitions that could take i.e., in a 3D space.
place at increasing concentrations of a lipophilic alcohol A very simple basic representation has been proposed
like n-pentanol, n-hexanol, or 2-hexanol, eventually mixed and used by many people for a system with a ternary of
with very low EACN substances such as chlorinated supposedly pure SOW components. Independently of the
alcohols or wonder solvents in the Hansen solubility different and more or less elaborated aspects
approach [241, 242] like the N,N-dimethyl 9-decenamide. [113, 139, 187, 245, 246], they all represent the same, i.e.,
By adjusting the three effects in the Fig. 21a–c sequence the evolution of the SOW ternary diagram along the three
so that they overlap slightly, an extremely wide WIII zone typical diagram sequences proposed by Winsor [2] as the
could be attained, as shown in the lower right Fig. 21e formulation is changed. In the range of the considered
scheme. It is not known whether reaching such an amazing formulation variables in which a three-phase behavior
formulation situation could be useful in EOR, but it is occurs, the WIII body is generated by a changing triangle
probably worth analyzing. with vertices representing the microemulsion middle phase
and excess phases [247–250].
Combination of Three Single Effects Produced In this very simple representation, the surfactant con-
by Three Variables in a 3D Space centration and water/oil ratio are the usually used as two
independent variables in the constant formulation SOW
In the previously presented examples discussing the ternary diagram cut in the prism. The third independent
eventual improvement of the optimum formulation zone variable, i.e., the formulation, may practically be any of the
robustness, some cases considered a single variable scan variables in the HLD Eq. (1), i.e., salinity, oil EACN,
along a one-dimensional (1D) path, such as a variation of temperature, surfactant parameter, as well as more elabo-
the temperature, salinity, surfactant characteristic parame- rated formulation contributions such as alcohol type and
ter Cp, surfactant mixture composition, and total surfactant concentration effect, amphiphilic mixture composition, oil
concentration. In such 1D space cases, the robustness mixture EACN, or even more complex ones.
essentially depends on the length of the WIII zone along a The point is that the extreme simplicity of the HLD
path. expression allows for discussion of the general phe-
Other previously discussed cases indicated that there are nomenology, which is expected to take place in a 3D
robust zones in a 2D phase diagram, with two independent surfactant–oil–water-formulation (SOWF) prism, and it is
variables, e.g., the temperature and surfactant mixture extremely important in practice because the effects can be
composition, or the temperature and surfactant total con- represented in a single figure. The addition of an alcohol
centration. In these cases, the robustness was estimated by component (or a second surfactant) in a 4D tetrahedron
the extension of the 2D area occupied by the WIII phase SAOW (or S1/S2/O/W) instead of the SOW 3D triangle
behavior, in some representation looking like a fish, in has been intended and has allowed more information to be
another as a cross resulting from the overlapping of two shown [24, 133, 192, 251–255], but unless a computer
perpendicular strips. simulation is used to change the formulation as the time

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1010 J Surfact Deterg (2017) 20:987–1018

Fig. 22 Different 2D cuts of


the WIII body in a 3D space
with variables: temperature (T),
composition of a two-surfactant
S1/S2 mixture (Mix), and total
surfactant concentration (Conc)
in a S1/S2/O/W quaternary
system with selected
components

elapses, so that 3D WIII body variation may be clearly At the end of this review and with the purpose of
exhibited to change, it is not really useful. transferring some optimism after such rather hopeless
In any case, the main problem is that the various for- diagnostics, Fig. 22 is proposed to show a way to represent
mulation variables have been found to alter the shape of the the WIII body in the 3D space of temperature (T), AI/NI
WIII body differently. The effects of the change of any of surfactant mixture composition (Mix) and total surfactant
the variables directly appearing in the HLD equation concentration (Conc), according to the approach suggested
(temperature, S, ACN, single surfactant Cp) on the WIII by the clever reasoning of outstanding theoretical
body of a pure component SOW ternary are fairly under- researchers [260–262].
stood through 2D representations, but not at a higher According to the available data, and with some imagi-
dimension. The computer simulation models, which are in nation, it may be said that the WIII body with an AI/NI
progress, contain few variables and are often experimen- surfactant mixture may be represented as two more or less
tally verified only by changing salinity [30, 256–259]. flattened fish swimming in this 3D space, either separately
Additionally, this is still a too simple approach, not enough or overlapping, i.e., with one of them engulfing the other
to easily deal with a real system containing commercial totally or partially as a phagocyte.
surfactants, and even surfactant mixtures, crude oil, and The few represented 2D cuts in Fig. 22 do not come
reservoir brine. In practice, such systems require modeling from a single existing system. They just show some very
the effect of ten or more variables; among them, some are different possibilities that were mentioned for different S1/
very complex to handle, like the temperature, which S2/O/W cases. The two conc-mix cuts (c, d) indicate the
influences practically anything—the surfactant mixture possibility of merging the two 2D WIII fish-like zones as
composition and surfactant concentration. surfactant concentration and mixture composition change.
In addition, and as seen previously in the present article The two T-Mix cuts (e, f) illustrate the merging of the two
examples, the robustness of the WIII body occurrence 2D WIII strip-like zones into a double insensitivity cross
depends on very complex phenomena, which are not when the surfactant mixture and temperature are properly
clearly understood, like the coincidental compensation of changed.
opposite effects to freeze the interfacial formulation. Even It is obvious that in both cases the appropriate change
if some basic studies have shown the nature of the phe- can widen the WIII optimum zone 3D body and improve
nomena, such as the selective partitioning of the compo- the robustness, eventually more in some directions than in
nents in a mixture or the precipitation of some surfactants, others. The (b) cut comes from a study dealing with
the actual explanation for the effects of the variable another kind of AI/NI mixture (dioctyl sulfosuccinate-
changes is mostly guessed through the examination of a 2D butyleneglycol) [260]. This kind of multidimensional
or 3D cut in a multidimensional space. approach shown in Fig. 22 is probably a way to

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253. Kilpatrick PK, Scriven LE, Davis HT. Thermodynamic model- (Mérida-Venezuela) where he is the founder and former director of
ing of quaternary systems: oil/brine/surfactant/alcohol. Soc the FIRP laboratory. He is currently an emeritus professor and
Petrol Eng J. 1985;25:330–42. consultant in surfactant science and technology with applications in
254. Bellocq AM, Gazeau D. Phase behavior of the quinary mixture: petroleum production, health and personal care, as well as detergent
H2O-NaCl-dodecane-pentanol-SDS Origin of the Winsor III products.
equilibria. Progr Colloid Polymer Sci. 1988;76:203–10.
255. Yamaguchi S. Three-phase behavior in a water/C12EO8/ Raquel E. Antón earned a B.Sc. and M.Sc. in chemical engineering
propanol/cyclohexane/heptane system. J Colloid Interface Sci. from Orient University in Puerto-la-Cruz (Venezuela). She received
1999;218:282–8. her Ph.D. from University of Pau P.A. (France). Since 1980 she has
256. Acosta E, Szekeres E, Sabatini DA, Harwell JH. Net-average been involved in teaching and research at FIRP Laboratory at the
curvature model for solubilization and supersolubilization in University of the Andes (Mérida-Venezuela), where she has been
surfactant microemulsions. Langmuir. 2003;19:186–95. working in the phase behavior of surfactant–oil–water systems,
257. Ghosh S, Johns RT. An equation-of-state model to predict sur- particularly with complex surfactant mixtures, for producing
factant/oil/brine-phase behavior. Soc Petrol Eng J. microemulsions and corresponding macroemulsions. She is currently
2016;21:106–25. a retired professor.
258. Khorsandi S, Johns RT. Robust flash calculation algorithm for
microemulsion phase behavior. J Surfactants Deterg. Marı́a A. Arandia earned her B.Sc in chemical engineering, her
2016;19:1273–87. M.Sc. in analytical chemistry, and her Ph.D. in Applied Sciences at
259. Torrealba VA, Johns RT. Microemulsion phase behavior using University of the Andes (Mérida-Venezuela). She has worked as a
empirical trends in chemical potentials. In: SPE-184555-MS junior researcher in FIRP Laboratory for 5 years in microemulsion
SPE international conference oilfield chemistry, Montgomery and low-tension on attainement for enhanced oil recovery. She is
TX 3–5 April, 2017. currently living in Panama.
260. Kalhweit M, Strey R. Phase behavior of quinary systems: tracing
the three-phase body. J Phys Chem. 1987;91:1553–7. Ana M. Forgiarini earned a B.Sc. in chemical engineering from the
261. Kalhweit M, Strey R. Phase behavior of quinary mixtures of the Technological Institute in Barquisimeto (Venezuela) and an M.Sc. in
type H2O-oil-nonionic amphiphile-ionic amphiphile-salt. J Phys chemical engineering from University of the Andes (Mérida-
Chem. 1988;92:1557–63. Venezuela). She received her Ph.D. from University of Barcelona
262. Hofsäss T, Kleinert H. Towards custom-made microemulsions. (Spain) and spent a year as a postdoctoral fellow at North Carolina
Chem Phys Lett. 1988;145:407–10. State University (USA). Over the past 30 years she has been involved
in teaching and research at the University of the Andes, where she is
currently an active retired professor, deputy director of FIRP
Jean-Louis Salager earned a B.Sc. in chemistry and a B.Sc. in
Laboratory, and head of the micro- and nanoemulsions research and
chemical engineering from the University of Nancy (France) as well
development group, particularly with applications to improved
as an M.Sc. and a Ph.D. from the University of Texas at Austin (USA)
petroleum production.
in enhanced oil recovery formulation. For the past 45 years he has
been involved in teaching and research at the University of the Andes

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