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DESCRIPTION FEATURES
The MP1593 is a step-down regulator with an 3A Output Current
internal Power MOSFET. It achieves 3A of Programmable Soft-Start
continuous output current over a wide input 100mΩ Internal Power MOSFET Switch
supply range with excellent load and line Stable with Low ESR Output Ceramic
regulation. Capacitors
Current mode operation provides fast transient Up to 95% Efficiency
response and eases loop stabilization. 20μA Shutdown Mode
Fixed 385kHz Frequency
Fault condition protection includes cycle-by-cycle
Thermal Shutdown
current limiting and thermal shutdown. An
adjustable soft-start reduces the stress on the Cycle-by-Cycle Over Current Protection
input source at startup. In shutdown mode the Wide 4.75V to 28V Operating Input Range
regulator draws 20µA of supply current. Output Adjustable from 1.22V
Under-Voltage Lockout
The MP1593 requires a minimum number of Available in 8-Pin SOIC Package
readily available external components,
providing a compact solution. APPLICATIONS
EVALUATION BOARD REFERENCE Distributed Power Systems
Battery Chargers
Board Number Dimensions
Pre-Regulator for Linear Regulators
EV1593DN-00A 2.1”X x 1.3”Y x 0.4”Z
Flat Panel TVs
Set-Top Boxes
Cigarette Lighter Powered Devices
DVD/PVR Devices
All MPS parts are lead-free and adhere to the RoHS directive. For MPS green
status, please visit MPS website under Products, Quality Assurance page.
“MPS” and “The Future of Analog IC Technology” are registered trademarks of
Monolithic Power Systems, Inc.
TYPICAL APPLICATION
C5 Efficiency vs
10nF
INPUT Load Current
4.75V to 28V 100
L1
2 1 VIN = 9V
10μ H 95
7
IN BS
3
4A OUTPUT 90
OFF ON EN SW 3.3V
EFFICIENCY (%)
4 6 C2 70
D1 R2 22μ F/6.3V
C3 10kΩ 65
C1 C6 8.2nF B340A CERAMIC
1% x2
10μ F/35V C4 (optional) 60
0.1μ F R3
CERAMIC 5.6kΩ 55
x2
50
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
LOAD CURRENT (A)
ORDERING INFORMATION
Part Number* Package Top Marking Free Air Temperature (TA)
PACKAGE REFERENCE
TOP VIEW
BS 1 8 SS
IN 2 7 EN
SW 3 6 COMP
GND 4 5 FB
EXPOSED PAD
ON BACKSIDE
CONNECT TO PIN 4
ELECTRICAL CHARACTERISTICS
VIN = 12V, TA = +25C, unless otherwise noted.
Parameter Symbol Condition Min Typ Max Units
Shutdown Supply Current VEN = 0V 20 30 μA
Supply Current VEN =3V, VFB = 1.4V 1.0 1.2 mA
4.75V VIN 28V
Feedback Voltage VFB 1.194 1.222 1.250 V
VCOMP < 2V
Error Amplifier Voltage Gain AEA 400 V/V
Error Amplifier
GEA ICOMP = 10μA 500 800 1120 μA/V
Transconductance
High-Side Switch
RDS(ON)1 100 140 mΩ
On-Resistance
Low-Side Switch
RDS(ON)2 10 Ω
On-Resistance
High-Side Switch Leakage
VEN = 0V, VSW = 0V 0 10 μA
Current
Current Limit 4.8 6.2 7.6 A
Current Sense to COMP
GCS 5.4 A/V
Transconductance
Oscillation Frequency fOSC1 335 385 435 kHz
Short Circuit Oscillation
fOSC2 VFB = 0V 25 45 60 kHz
Frequency
Maximum Duty Cycle DMAX VFB = 1.0V 90 %
Minimum Duty Cycle DMIN VFB = 1.5V 0 %
EN Rising Threshold 2.05 2.5 2.95 V
EN Threshold Hysteresis 150 mV
Enable Pull Up Current VEN = 0V 1.0 1.7 2.5 μA
Under-Voltage Lockout
VIN Rising 3.75 4.05 4.35 V
Threshold
Under-Voltage Lockout
210 mV
Threshold Hysteresis
Soft-Start Period CSS = 0.1μF 10 ms
Thermal Shutdown 160 C
1.235 4.8
400
4.7
1.225 4.6 390
4.5 380
1.215 4.4
370
4.3
360
1.205 4.2
4.1 350
VOUT VOUT
VOUT
1V/Div. 100mV/Div.
1V/Div.
IL
IL
IL 1A/Div.
1A/Div.
1A/Div.
4ms/Div.
VIN = 12V, VOUT = 3.3V, 1A - 2A STEP
EFFICIENCY (%)
100mV/Div. 70 70
65 65
VSW 60 60
10V/Div. 55 55
50 50
0 500 1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500
LOAD CURRENT (mA) LOAD CURRENT (mA)
PIN FUNCTIONS
Pin # Name Description
High-Side Gate Drive Boost Input. BS supplies the drive for the high-side N-Channel MOSFET
1 BS
switch. Connect a 10nF or greater capacitor from SW to BS to power the high-side switch.
Power Input. IN supplies power to the IC. Drive IN with a 4.75V to 28V power source. Bypass IN
2 IN to GND with a suitably large capacitor to eliminate noise on the input to the IC. See Input
Capacitor.
Power Switching Output. SW is the switching node that supplies power to the output. Connect
3 SW the output LC filter from SW to the output load. Note that a capacitor is required from SW to BS
to power the high-side switch.
4 GND Ground. Note: Connect the exposed pad to Pin 4.
Feedback Input. FB senses the output voltage and regulates it. Drive FB with a resistive voltage
5 FB divider from the output voltage to ground. The feedback threshold is 1.222V. See Setting the
Output Voltage.
Compensation Node. COMP is used to compensate the regulation control loop. Connect a series
6 COMP RC network from COMP to GND. In some cases, an additional capacitor from COMP to GND is
required. See Compensation.
Enable Input. EN is a digital input that turns the regulator on or off. Drive EN high to turn on the
regulator; low to turn it off. An Under-Voltage Lockout (UVLO) function can be implemented by
7 EN
the addition of a resistor divider from VIN to GND. For complete low current shutdown the EN pin
voltage needs to be less than 1.5V. For automatic startup leave EN disconnected.
Soft-Start Control Input. SS controls the soft-start period. Connect a capacitor from SS to GND
8 SS to set the soft-start period. A 0.1μF capacitor sets the soft-start period to 10ms. To disable the
soft-start feature, leave SS disconnected.
OPERATION
IN 2
INTERNAL CURRENT
REGULATORS SENSE
AMPLIFIER + 5V
OSCILLATOR
SLOPE
COMP --
1 BS
45/385KHz
CLK M1
+ + S Q
R Q
3 SW
1.2V -- SHUTDOWN -- CURRENT
COMPARATOR COMPARATOR
EN 7 M2
LOCKOUT
-- COMPARATOR
1.8V
2.60V/
2.39V + + -- 4 GND
APPLICATION INFORMATION
COMPONENT SELECTION Choose an inductor that will not saturate under
Setting the Output Voltage the maximum inductor peak current. The peak
The output voltage is set using a resistive inductor current can be calculated by:
voltage divider from the output voltage to the VOUT V
FB pin. The voltage divider divides the output ILP ILOAD 1 OUT
2 fS L VIN
voltage down to the feedback voltage by the
ratio:
R2 Where ILOAD is the load current.
VFB VOUT
R1 R2
Table 1 lists a number of suitable inductors
Where VFB is the feedback voltage and VOUT is from various manufacturers. The choice of
the output voltage. which inductor to use mainly depends on the
Thus the output voltage is: price vs. size requirements and any EMI
requirement.
R1 R2
VOUT 1.22 Table 1—Inductor Selection Guide
R2
R2 can be as high as 100kΩ, but a typical value Package
is 10kΩ. Using that value, R1 is determined by: Vendor/ Core Core Dimensions
Model Type Material (mm)
R1 8.18 ( VOUT 1.22)(k ) W L H
For a 3.3V output voltage, R2 is 10kΩ and R1 is Sumida
17kΩ. CR75 Open Ferrite 7.0 7.8 5.5
Inductor CDH74 Open Ferrite 7.3 8.0 5.2
The inductor is required to supply constant CDRH5D28 Shielded Ferrite 5.5 5.7 5.5
current to the output load while being driven by CDRH5D28 Shielded Ferrite 5.5 5.7 5.5
the switched input voltage. A larger value
CDRH6D28 Shielded Ferrite 6.7 6.7 3.0
inductor will result in less ripple current that will
result in lower output ripple voltage. However, CDRH104R Shielded Ferrite 10.1 10.0 3.0
larger value inductors will have larger physical Toko
size, higher series resistance and/or lower D53LC
Shielded Ferrite 5.0 5.0 3.0
saturation current. A good standard for Type A
determining the inductance to use is to allow D75C Shielded Ferrite 7.6 7.6 5.1
the inductor peak-to-peak ripple current to be D104C Shielded Ferrite 10.0 10.0 4.3
approximately 30% of the maximum switch
D10FL Open Ferrite 9.7 1.5 4.0
current limit. Also, make sure that the peak
inductor current is below the maximum switch Coilcraft
current limit. The inductance value can be DO3308 Open Ferrite 9.4 13.0 3.0
calculated by: DO3316 Open Ferrite 9.4 13.0 5.1
VOUT V
L 1 OUT
fS ΔIL VIN
Compensation Components In this case (as shown in Figure 3), a third pole
The MP1593 employs current mode control for set by the compensation capacitor (C6) and the
easy compensation and fast transient response. compensation resistor (R3) is used to
The system stability and transient response are compensate the effect of the ESR zero on the
controlled through the COMP pin. COMP is the loop gain. This pole is located at:
output of the internal transconductance error
1
amplifier. A series capacitor-resistor f P3
combination sets a pole-zero combination to 2 C6 R3
control the characteristics of the control system. The goal of compensation design is to shape
The DC gain of the voltage feedback loop is the converter transfer function to get a desired
given by: loop gain. The system crossover frequency
(where the feedback loop has unity gain) is
VFB important.
A VDC R LOAD G CS A VEA
VOUT
Lower crossover frequencies result in slower
Where AVEA is the error amplifier voltage gain, line and load transient responses, while higher
GCS is the current sense transconductance and crossover frequencies could cause system
RLOAD is the load resistor value. instability. A good standard is to set the
crossover frequency to approximately one-tenth
The system has two poles of importance. One of the switching frequency. The switching
is due to the compensation capacitor (C3) and frequency for the MP1593 is 385KHz, so the
the output resistor of error amplifier, while the desired crossover frequency is around 38KHz.
other is due to the output capacitor and the load
resistor. These poles are located at: Table 3 lists the typical values of compensation
components for some standard output voltages
GEA with various output capacitors and inductors.
fP1
2 C3 A VEA The values of the compensation components
have been optimized for fast transient
1
fP2 responses and good stability at given conditions.
2 C2 R LOAD
SS 8
EN 7
6
FB 5
C6
6) Connect IN, SW, and especially GND
C4
COMP
C3 R3
respectively to a large copper area to cool
the chip to improve thermal performance
and long-term reliability. For single layer,
4 GND
do not solder exposed pad of the IC.
SW
1 BS
IN
C5
C3 R3
2
3
R4
C6 L1
R1
C4
SS 8
EN 7
6
FB 5
C1 D1
R2
COMP
SGND
PGND C2
4 GND
SW
C5
L1 An external bootstrap diode may enhance the
efficiency of the regulator, the applicable
C1
conditions of external BST diode are:
D1
VOUT=5V or 3.3V; and
VOUT
PGND C2 Duty cycle is high: D= >65%
VIN
In these cases, an external BST diode is
TOP Layer recommended from the output of the voltage
regulator to BST pin, as shown in Fig.4
External BST Diode
IN4148
SGND BST
CBST
MP1593
SW 5V or 3.3V
L
Vout COUT
Feeback
Bottom Layer
Figure 2―PCB Layout (Double Layer)
2 1
7
IN BS
3 OUTPUT
OFF ON EN SW 2.5V
3A
MP1593
8 5
SS FB
GND COMP
4 6
C3 D1
3.3nF B340A
C6
(optional)
2 1
7
IN BS
3 OUTPUT
OFF ON EN SW 2.5V
3A
MP1593
8 5
SS FB
GND COMP
4 6
D1
C3 B340A
3.3nF
C6
(optional)
Figure 6—MP1593 with Panasonic 47μF, 6.3V Special Polymer Output Capacitor
PACKAGE INFORMATION
1 4
0.051(1.30)
0.067(1.70)
0.0075(0.19)
SEATING PLANE
0.0098(0.25)
0.000(0.00)
0.013(0.33) 0.006(0.15)
0.020(0.51) SIDE VIEW
0.050(1.27)
BSC
GAUGE PLANE
0.010(0.25) BSC
0.024(0.61) 0.050(1.27)
0.016(0.41)
0o-8o 0.050(1.27)
0.063(1.60)
DETAIL "A"
0.103(2.62) 0.213(5.40)
NOTE:
1) CONTROL DIMENSION IS IN INCHES. DIMENSION IN
BRACKET IS IN MILLIMETERS.
2) PACKAGE LENGTH DOES NOT INCLUDE MOLD FLASH,
PROTRUSIONS OR GATE BURRS.
3) PACKAGE WIDTH DOES NOT INCLUDE INTERLEAD FLASH
0.138(3.51) OR PROTRUSIONS.
4) LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING)
SHALL BE 0.004" INCHES MAX.
RECOMMENDED LAND PATTERN 5) DRAWING CONFORMS TO JEDEC MS-012, VARIATION BA.
6) DRAWING IS NOT TO SCALE.
NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third
party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not
assume any legal responsibility for any said applications.