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Manufacturing?
Juanito Chan
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Robots have become smaller, more mobile, more collaborative and more adaptable,
and their uses are widening. New robot models can work alongside humans without
endangering them and help assemble all types of objects, as large as aircraft
engines and as small and delicate as smartphones. They can also sense whether
parts are being assembled correctly. Robots are becoming easier to operate.
Companies no longer need a software engineer to write program code to get a robot
to perform a task. With some of today’s robots, you can simply push a button, turn
the robot’s arm, and move it through the operation you want it to perform. The robot
learns by doing. Robots are especially useful to go into places people find hard to
access. Some robots have reach of more than 50 inches and six rotating joints to do
the work. They also verify that parts are properly fastened and check to make sure
the correct part is being used. Some robots are lightweight enough that they can
easily be moved around to different locations as needed. They are also
“collaborative,” designed to work in proximity to people. Using sonar, cameras, or
other technologies, these robots can sense where people are and slow down or stop
to avoid hurting them.
2. Can robots replace human workers in manufacturing? Explain your answer.
At this point in time, it’s highly unlikely that robots will replace all human workers in
manufacturing. They still lack the flexibility, delicacy, and insight provided by
humans. For example, today’s collaborative robots often must slow down or stop
whenever people veer into their paths, disrupting production. Sales of robots used
primarily for simple tasks such as moving materials, picking up parts, and packing or
unpacking boxes have been slow. The robot’s speed is restricted by safety
considerations. For all their recent advances, robots that still can’t duplicate a human
being’s fine motor skills in manipulating materials and small parts. Robots still have
trouble dealing with soft or floppy material, such as cloth or bundles of electrical
wire. Although robots are good at reliably and repeatedly performing defined tasks,
they’re not good at adapting.
3. If you were considering introducing robots in your manufacturing plant, what
management, organization, and technology issues would you need to address?
Management: As robots become more widespread, manufacturing tasks performed
by humans will become higher level and more complex. Workers will be expected to
supervise and perhaps even program robots, and there will be fewer low-level
manufacturing jobs. Workers will need more sophisticated skills to succeed in
tomorrow’s manufacturing plants.
Organization: Robots typically require a large upfront investment. As you research
your business case for purchasing, you need to consider all the costs, including
installation and configuration. You should also evaluate whether your robot can be
easily modified if you need to alter operation in the future. Also, while industrial
robots may reduce some manufacturing labor costs, they do come with their own
ongoing expenses, such as maintenance. In addition, you’ll want to consider the
costs to keep your robot and any related Industrial Internet of Things (IIoT)
connected devices protected from cyber threats.
Technology: Industrial robots need sophisticated operation, maintenance and
programming. While the number of people with these skills are growing, it's currently
limited. As a result, it's important to consider the personnel investment you'll need to
make to bring in that expertise or “retool” your existing staff to take on the task.
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o
Collapse SubdiscussionAilyne Genciana
Ailyne Genciana
FridayMay 1 at 6:05pm
Manage Discussion Entry
Robots used in manufacturing create efficiency all the way from raw material
handling to finished product packing. Robots can be configured to work 24/7 in light-
out conditions for continuous output. Robotic systems are extremely versatile and
can be programmed to perform even complex functions. Robots are very complex
devices, so working with them involves expertise in a broad variety of disciplines.
We've got to be excellent at mechanics, computing, electrical, programming,
sensing, and also psychology and cognition.
For this point in time, it is extremely unlikely that robots could replace all human jobs
in manufacturing. They also lack the versatility, delicacy and wisdom that humans
have provided. Today's collaborative robots, for example, often have to slow down or
stop whenever people turn their way, disrupting production.
Management:
As robots become more widespread, the manufacturing tasks performed by humans
will become higher and more complex. Workers will be required to oversee and
maybe even program robots, and there will be less low-level manufacturing jobs.
Staff will need more advanced skills to thrive in manufacturing plants tomorrow.
Organization:
Robots typically need a big upfront investment. When you evaluate your purchase
scenario, you need to weigh all expenses, including installation and configuration.
You can also determine whether your robot can be easily changed if you decide to
adjust the process in the future. Moreover, while industrial robots may reduce some
of the manufacturing labor costs, they also have their own ongoing costs, such as
maintenance. In addition, you'll want to weigh the cost of holding your robot and any
associated Industrial Internet of Things (IIoT) linked devices safe from cyber threats.
Technology:
Industrial robots require sophisticated operation, servicing and programming. While
the number of people with these skills is growing, it is currently small. As a
consequence, it is important to recognize the expenditure in resources that you
would need to make in order to bring in the experience or "retool" the current
workers to take on the mission.
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o
1. Robots used in manufacturing create efficiencies all the way from raw
material handling to finished product packing. Robots can be programmed to
operate 24/7 in lights-out situations for continuous production. Robotic equipment
is highly flexible and can be customized to perform even complex functions.
1. At this point in time, it’s highly unlikely that robots will replace all human
workers in They still lack the flexibility, delicacy, and insight provided by humans.
For example, today’s collaborative robots often must slow down or stop
whenever people veer into their paths, disrupting production. Sales of robots
used primarily for simple tasks such as moving materials, picking up parts, and
packing or unpacking boxes have been slow. The robot’s speed is restricted by
safety considerations. For all their recent advances, robots that still can’t
duplicate a human being’s fine motor skills in manipulating materials and small
parts. Robots still have trouble dealing with soft or floppy material, such as cloth
or bundles of electrical wire. Although robots are good at reliably and repeatedly
performing defined tasks, they’re not good at adapting.
When you decide to make the jump to automation, you'll need plenty of time
for careful planning and optimization.
You should start by informing the right people about your plans. Sit down with your
core leadership team and explore ways that robots can help increase efficiency
without sacrificing quality.
This is also the point where you can bring in experts to help you draft the plans for
your robotic cells and figure out how to integrate them with your current production
methods.
Organization: You must consider the concerns of your employees when you're
implementing robots. Your workers will have questions – and possibly fears – about
the changes that are coming to your manufacturing plant.
For starters, they're probably worried that they might lose their jobs. Reassure them
that robots are meant to create jobs , and show them how implementing robots in
the plant will provide them with more rewarding jobs. (Of course, you should have a
plan in place to make sure these promises are upheld.)
Safety will also be a major concern. Show your employees how their safety will be
taken into account when installing robots on the factory floor. The robots themselves
will have a lot of built-in safety features that are worth mentioning.
Technology: A successful automation strategy requires good decisions on multiple
levels. Companies must choose which activities to automate, what level of
automation to use (from simple programmable-logic controllers to highly
sophisticated robots guided by sensors and smart adaptive algorithms), and which
technologies to adopt. At each of these levels, companies should ensure that their
plans meet the following criteria.
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Robotics and manufacturing are a natural partnership. Robotics play a major role in
the manufacturing landscape today. Automated manufacturing solutions should be a
key part of any operation that strives for maximum efficiency, safety and competitive
advantage in the market. Manufacturing robots automate repetitive tasks, reduce
margins of error to negligible rates, and enable human workers to focus on more
productive areas of the operation.
Robots used in manufacturing fill numerous roles. Fully autonomous robots in
manufacturing are commonly needed for high-volume, repetitive processes where
the speed, accuracy and durability of a robot offers unparalleled advantages. Other
manufacturing automation solutions include robots used to help people with more
intricate tasks. The robot executes components of the process such as lifting,
holding and moving heavy pieces.
Robotic process automation in manufacturing allows companies to remain
competitive globally offering an efficient, viable alternative to offshoring and fulfilling
the skills gap in areas where it may be difficult to recruit the necessary employees.
Manufacturing robots enable employees to focus on innovation, efficiency and other,
more intricate processes that ultimately lay the groundwork for growth and success.
With a dedicated manufacturing automation solution in place, you can see increased
productivity, improved worker safety and satisfaction, and a better bottom line.
Here are some reasons why have robots caught on/used in manufacturing:
o Robots used in manufacturing create efficiencies all the way from raw
material handling to finished product packing.
o Robots can be programmed to operate 24/7 in lights-out situations for
continuous production.
o Robotic equipment is highly flexible and can be customized to perform
even complex functions.
o With robotics in greater use today than ever, manufacturers increasingly
need to embrace automation to stay competitive.
o Automation can be highly cost-effective for nearly every size of company,
including small shops.
It is true that robots can take over when it comes to simple, repetitive tasks.
However, this does not mean individuals that once performed those duties have
become obsolete. Robots, as with any technology, will need to maintain and
repaired throughout its life.
A manufacturer that retrains their current workforce to handle this new machinery is
at an incredible advantage. Businesses have found that looking for technology
specialists to work in a manufacturing facility is incredibly difficult. Instead of
spending the time and money looking for new employees, a retraining program could
provide all the talent a modern manufacturer needs. In this case, the workforce
would not be lost because of new robotics systems, it would be redistributed.
all robots are created equal. Some are better at performing repetitive tasks while
others are specifically designed to assist the human workforce. Collaborative robots
have made a huge impression on modern manufacturers and one of the key
applications of these systems is boosting productivity.
Technology still has its limitations especially when it comes to robotics. Regardless
of that, robots have come a long way but there are still certain tasks that are better
left to the human element. Manufacturing processes that require a high-level of
dexterity will still require a person to take control as robots simply cannot keep up.
Robots still have a hard time matching the level of dexterity that a human can
achieve.
When it comes to a smaller manufacturing operation, robotics can instead step in
and assist with repetitive tasks, freeing up the human workforce to work on
processes that require a high level of dexterity or critical thinking. If a robot can take
over some repetitive tasks, the human employee can spend most of their day
working on these delicate procedures instead. This could have a direct impact on the
productivity of a manufacturing facility.
One area where humans still outshine robotics systems is the ability to collaborate
and innovate. Robots follow their programming with no room for improvisation. A
human employee can locate inefficiencies in a manufacturing process and resolve it
with a little creative thinking. This can be as small as moving a fastener box over a
few shelves to cut down on travel time or as big as solidifying a partnership with a
new supplier to drive down costs and improve a manufacturers supply chain.
Humans will still be a necessary force on the shop floor in order to continually
improve. The humans on the shop floor can identify issues and come up with new
ways to address bottlenecks. Robots will continue to follow their program until an
issue stops a production line in its tracks.
With all the technology making its way into manufacturing facilities around the globe,
manufacturers fear the end of the human workforce. But these concerns are not
necessarily based as the human element is very much a critical component of the
modern manufacturing industry. There are still tasks that robots cannot perform or
not nearly as well when compared to their human counterparts. Furthermore, new
machinery will call for new technicians and engineers to ensure the robots remain in
working condition. As more robots enter the workforce, it will not be the apocalyptic
end of the human workforce as many fears. Instead, it could be the next step toward
a brighter manufacturing future.
MANAGEMENT:
Employee Skillset and Training: when new robotic systems are implemented, a
new level of expertise is required from employees. Many will have to be trained on
how to operate in this new environment, while other employees will have to be hired
that have the proper certifications, education, and robotic experience.
Safety Measures: industrial robots introduce many new safety hazards into the
workplace and there are strict regulations, as well as stiff penalties, surrounding
robotic safety. Manufacturers must prepare for this before the robots are installed to
ensure compliance and create a safe environment for workers.
Managing Product Workflow: there are many considerations when determining
what product workflows will look like when a robot is installed. The orientation and
speed of part presentation to the robots must be calculated to ensure maximum
productivity without producing too much for existing systems to handle
ORGANIZATION:
Robots can certainly handle their prescribed tasks, but they typically cannot handle
unexpected situations. Organization will need to do the decision according to the
change of market, economic over time, the robots cannot do the decision instead of
human.
Humans are still considered far more efficient than robots when it comes to decision
making powers, handling difficult situations, brainstorming, and generally bringing a
sense of emotion and empathy into a workplace.
TECHNOLOGY:
High initial investment: Robots typically require a large upfront investment. As you
research your business case for purchasing, you need to consider all the costs,
including installation and configuration. You should also evaluate whether your robot
can be easily modified if you need to alter operation in the future.
Cost of Technology: Purchasing robots outright can be an expensive venture for
large manufacturing companies. Even small ones may not be able to sustain the
cost. To combat this, a new wave of companies is offering robotics as a service. The
concept involves renting the robots for a decreased rate than simply buying them
outright. In this way, companies can quickly and effectively implement robots into the
workforce and still stay within budget. There are also companies who offer modular
solutions which allow manufacturers to spend only what they need.
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o Robots used in manufacturing create efficiencies all the way from raw
material handling to finished product packing.
o Robots can be programmed to operate 24/7 in lights-out situations for
continuous production.
o Robotic equipment is highly flexible and can be customized to perform
even complex functions.
o With robotics in greater use today than ever, manufacturers increasingly
need to embrace automation to stay competitive.
o Automation can be highly cost-effective for nearly every size of the
company, including small shops.
The first thing to consider is the level of technology that is needed to introduce
robots in a manufacturing plant. Robots is a very expensive investment as it can
optimize the work process. A company must have sufficient funds to maintain the
efficiency of robots. Next, the organization must align its functional specialties with
the use of robots. Organizational culture, objectives and structure must be
established as it increases the efficiency and improves the business process. Lastly,
management should tackle and address strategies with regards to the use of robots,
and how it can affect the existing organizational capability and the long term benefits
for the firm and the external environment as well.
ReplyReply to Comment
Robots have become smaller, more mobile, more collaborative and more adaptable,
and their uses are widening. New robot models can work alongside humans without
endangering them and help assemble all types of objects, as large as aircraft
engines and as small and delicate as smartphones. They can also sense whether
parts are being assembled correctly. Robots are becoming easier to operate.
Companies no longer need a software engineer to write program code to get a robot
to perform a task. With some of today’s robots, you can simply push a button, turn
the robot’s arm, and move it through the operation you want it to perform. The robot
learns by doing. Robots are especially useful to go into places people find hard to
access. Some robots have reach of more than 50 inches and six rotating joints to do
the work. They also verify that parts are properly fastened and check to make sure
the correct part is being used. Some robots are lightweight enough that they can
easily be moved around to different locations as needed. They are also
“collaborative,” designed to work in proximity to people. Using sonar, cameras, or
other technologies, these robots can sense where people are and slow down or stop
to avoid hurting them.
At this point in time, it’s highly unlikely that robots will replace all human workers in
manufacturing. They still lack the flexibility, delicacy, and insight provided by
humans. For example, today’s collaborative robots often must slow down or stop
whenever people veer into their paths, disrupting production. Sales of robots used
primarily for simple tasks such as moving materials, picking up parts, and packing or
unpacking boxes have been slow. The robot’s speed is restricted by safety
considerations. For all their recent advances, robots that still can’t duplicate a human
being’s fine motor skills in manipulating materials and small parts. Robots still have
trouble dealing with soft or floppy material, such as cloth or bundles of electrical
wire. Although robots are good at reliably and repeatedly performing defined tasks,
they’re not good at adapting.
In lately 2007-2008 many Starbucks store were subsequently closed due to lack of
expertise and tools to analyze data properly. Using GIS is not enough to conquer all
data just like inundated date and making decisions. So, Starbucks senior
management approach new strategy and tried to open again anew series store in
2011 and 2012 and the results has a big impact to continue the grow in sales in US
Business by using ATLAS powered by software ESR it is a market planning and
store development application. Also, it is the leading vendor of GIS that analyze the
massive amount of location- based and demographic data to determine the best
place to open Starbucks store without hurting sales at other Starbucks location.
In 2007, Starbucks started to rapidly open franchises throughout the United States,
as many as 800 per year. As the economy turned down, Starbucks had to closen600
stores. Starbucks was trying to expand and growing the company their brand by
adding more and more locations, however, did not focus on individual location
growth. In 2012, Starbucks began opening a series of new stores after collecting
location data. The stores were very strong and some of the best unit economics. The
decision to close hundreds of stores, analyze location data and use the location data
help Starbucks create more growth and profit.
Management: Management factors that are involved are the senior management. In
2007, management wanted to open as many stores as possible and see them
succeed just because of Starbucks brand. After seeing these stores not doing too
well, senior management decided to close hundreds of stores to focus on individual
growth.
Organization: Organization factors that are involved is Starbucks strategy. In 2007,
the business strategy was to grow the U.S business in a fast rate. In 2012,
Starbucks strategy was to focus on individual store success and growth.
Technology: Technology factors that are involved is GIS. Starbucks used it since
the late 1990s and used it to make the decision to open many stores 2007-2008 yet,
they closed many of stores. Using GIS in 2012, helped Starbucks to analyze the
data to open a few stores that exceeded sales expectations.
The value of a good decision about where to open a Starbucks store is about 1
million. Rob Sopkin, Vice President of Store development advises to open a
Starbucks franchise it would cost around 1 million dollars due to data driven location
decisions. This is due to the theory of one poor decision will negate five good
decisions. As Starbucks learned in the past to work on individual store success
rather than growing the Starbucks brand. The theory is based on working towards a
successful decision rather than a poor decision.
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Location analytics help Starbucks management to make a good decision in money
aspects. By having this analysis, the management can check or verify whether or not
the place where a new shop will be put up will be profitable. By using the Atlas
system, they can see the demographics, workflow, and store performance. It can
check the environment of the store location and it can also examine the customers,
the nearby stores, the transportations, and many more aspects and from the
conclusion of the analysis. They can decide whether or not it is good to put that
business in that place.
In lately 2007-2008 many Starbucks stores were subsequently closed due to a lack
of sufficient expertise and tools to analyze data properly. Using GIS is not enough to
conquer all data just like inundated date and making decisions. So, Starbucks senior
management approach new strategy and tried to open again anew series store in
2011 and 2012 and the results have a big impact to continue the growth in sales in
US Business by using ATLAS powered by software ESR it is a market planning and
store development application. Also, it is the leading vendor of GIS that analyze the
massive amount of location-based and demographic data to determine the best
place to open Starbucks store without hurting sales at other Starbucks location.
Starbucks now uses a market planning and store development application called
Atlas powered by software from ESRI, a leading vendor of GIS and location
analytics systems. The software analyses massive amounts of location-based data
and demographic data to determine the best place to open Starbucks stores without
hurting sales at other Starbucks locations. Atlas handles workflow, analysis, and
store performance. An Atlas user can see on a map local trade areas, retail clusters,
demographics, traffic and transportation nodes, and locations where new offices are
being built that might be important sources of customers. After adding a new target
area, Atlas provides a workflow window to help the user move the new Starbucks
store site through approval, permitting, construction, and opening. Starbucks
ReplyReply to Comment
Location for Starbucks Company is very important because it dictates how a certain
business will boom for a certain location. The business thinks that improperly
situated stores could cannibalize sales of more established stores. They also think
that there is a possibility that Starbucks stores become too commonplace and
consumers tire of the Starbucks Brand. In this scenario, we can
infer that the business didn’t want to close hundreds of stores again because of its
improper placing which may lead to decrease in sales and lots of customers. The
company wanted to grow the business in such way that they plan every detail of the
business because one wrong movement means a lot.
In lately 2007-2008 many Starbucks store were subsequently closed due to lack of
sufficient expertise and tools to analyze data properly. Using GIS is not enough to
conquer all data just like inundated date and making decisions. So, Starbucks senior
management approach new strategy and tried to open again anew series store in
2011 and 2012 and the results has a big impact to continue the grow in sales in US
Business by using ATLAS powered by software ESR it is a market planning and
store development application. Also, it is the leading vendor of GIS that analyze the
massive amount of location- based and demographic data to determine the best
place to open Starbucks store without hurting sales at other Starbucks location.
ReplyReply to Comment