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INYATSI ROADS ZAMBIA LTD.

CLIENT :
CONTRACT :
Contract No. :

Laboratory Request/Checklist Forms


Revision Status and Date
No. Description Doc No.
Rev-0 Rev-1 Rev-2 Rev-3 Rev-4 Rev-5 Rev-6 Rev-7 Rev-8 Rev-9 Rev-10
1 Atterberg Limits Sheet LD-01 1
2 Material Analysis Sheet LD-02 1
3 Dry Density/Moisture Relationship Sheet LD-03 1
4 Aggregate Analysis Sheet LD-04 1
5 Daily Moisture of Fine Aggregate Sheet LD-05 1
6 Relative Density Sheet LD-06 1
7 In-Place Field Dry Density (Sand Replacement)Sheet LD-07 1
8 Slump Checklist LD-08 1
9 Sand Analysis Sheet LD-09 1
10 Concrete Cube Test Sheet LD-10 1
11 Concrete Cube Test Results Register LD-11 1
12 Field Density (Nuclear) Sheet LD-12 1
13 Concrete Cube Bath Temperature Checklist LD-13 1
14 CBR Untreated Soils & Gravels LD-14 1
15 CBR Treated Soils & Gravels LD-15 1
16 Unconfined Compressive Strenght (UCS) Sheet LD-16 1
17 Material Summary Sheet LD-17 1
18 Unconfined Compressive Strenght (UCS) Summary Sheet LD-18 1
19 Dynamic Cone Penetrometer (DCP) Sheet LD-19 1
20 UCS Summary Sheet LD-20 1
21 Laboratory Test Request LD-21 1
22 Sample Register LD-22 1
23 Sieve Graphs LD-23 1
24 Grading Sheet for Sieve Analysis LD-24 1
25 Graph Sheet LD-25 1
26

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1

Inyatsi Zambia Doc No.: ZR10-QA-RE-004-A00 Doc Status: Approved


Ref:IRB /________________/_______________
Atterberg Limits Req No

INYATSI CONSTRUCTION
section

Contact: MR3 HIGHWAY PROJECT (Lot 1) Contract Number: SZ 005 Date: 4/2/2019

Location/Description: Sample number: L91

LIQUID LIMIT PLASTIC LIMIT CALCULATION


Container No 2 5 4 LL. 20.5
Mass of container & wet material (g 26.92 26.19 25.77
Mass of container & dry material (g 24.2 23.27 22.66 PL. NP
Mass of container (g 9.18 9.49 9.33
Mass of moisture (g 2.72 2.92 3.11 PI. NP
Mass of dry material (g 15.02 13.78 13.33
% Moisture (% 18.11 21.19 23.33
Number of tabs (no 30 26 16

Trough No: D Linear Shrinkage: 1.33 (‫*אּ‬f)


Shrinkage (mm): 2 (‫)אּ‬

LIQIUD LIMIT GRAPH


MOISTURE CONTENT (%)

30.00

29.00 N f
15 0.606
28.00 16 0.612
17 0.617
27.00 18 0.623
19 0.629
26.00 20 0.635
21 0.641
25.00 22 0.647
23 0.654
24.00 24 0.660
25 0.667
23.00 26 0.673
27 0.680
22.00 28 0.687
29 0.694
21.00 30 0.702
31 0.709
20.00 32 0.717
33 0.725
19.00 34 0.733
35 0.741
18.00

17.00

16.00

15.00

14.00

13.00

12.00

11.00

10.00
0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0
NUMBER OF TAPS

Tested by (Lab): Thuthuka J Dlamini 1/2/2019


Print Name Signature Date

QA (Site Engineer):
Print Name Signature Date

Engineer (Consultants):
Print Name Signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1

Inyatsi Zambia. Doc No.: Doc Status: Approved


Ref:IRB /________________/_______________
Atterberg Limits Req No

INYATSI CONSTRUCTION
section

Contact: MR3 HIGHWAY PROJECT (Lot 1) Contract Number: SZ 005 Date: 4/2/2019

Location/Description: Sample number: L91

LIQUID LIMIT PLASTIC LIMIT CALCULATION


Container No 1 2 5 LL. 22.5
Mass of container & wet material (g 27.7 27.47 38.75
Mass of container & dry material (g 24.47 24.14 33.07 PL. NP
Mass of container (g 9.5 9.18 9.13
Mass of moisture (g 3.23 3.33 5.68 PI. NP
Mass of dry material (g 14.97 14.96 23.94
% Moisture (% 21.58 22.26 23.73
Number of tabs (no 35 24 15

Trough No: D Linear Shrinkage: 1.33 (‫*אּ‬f)


Shrinkage (mm): 2 (‫)אּ‬

LIQIUD LIMIT GRAPH


MOISTURE CONTENT (%)

30.00

29.00 N f
15 0.606
28.00 16 0.612
17 0.617
27.00 18 0.623
19 0.629
26.00 20 0.635
21 0.641
25.00 22 0.647
23 0.654
24.00 24 0.660
25 0.667
23.00 26 0.673
27 0.680
22.00 28 0.687
29 0.694
21.00 30 0.702
31 0.709
20.00 32 0.717
33 0.725
19.00 34 0.733
35 0.741
18.00

17.00

16.00

15.00

14.00

13.00

12.00

11.00

10.00
0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0
NUMBER OF TAPS

Tested by (Lab): Thuthuka J Dlamini 1/2/2019


Print Name Signature Date

QA (Site Engineer):
Print Name Signature Date

Engineer (Consultants):
Print Name Signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1

Inyatsi Zambia. Doc No.: Doc Status: Approved


Ref:IRB /__________/____________
Indicator Analysis Sheet Req No

INYATSI ROADS ZAMBIA LTD


section

Site: Contact Number: Date:


Classification/Description:
Location: Lab Sample No:

1) Screen analysis
Accum Mass Retained (g)
Sieve size (mm) % Retained % Passing
Normal Macro
75.0
63.o
53.0
37.5
26.5
19.0
<19.0
TOTAL
13.2
9.5
6.7
4.75
2.00 a
0.425 b
0.075 c
<0.425
TOTAL c =[f x (b/100)]

Grading Modulus (300-[a+b+c])/100 =

2)

Determination of 0.075 mm Fraction


Container No
Mass of Fines Used (g) d
Mass Retained on (g) 0.250 mm
Mass Retained on (g) 0.150 mm
Mass Retained on (g) 0.075 mm
Mass Passing 0.075mm (g) e
% Passing 0.075 mm [(e/d)*100] (%) f

Tested by (Lab):
name signature Date

Production (Site Agent):


name signature Date

Engineer (Consultants):
name signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-002-A00 Doc Status: Approved
Ref:IRB /___________/___________
Aggregate Analysis Sheet Req No

INYATSI ROADS ZAMBIA LTD


section

Site: Contact Number: Date:


Classification and size of aggregate:
Supplier: Lab Sample No:

1) Screen analysis Material Status: *WASHED *UNWASHED *TICK WHERE APPROPRIATE

Cumulative %
Sieve size Mass retained % Mass retained % Passing Specification
retained
75,0
63,0
53,0
37,5
26,5
19,0
13,2
9,5
6,7
4,75
2,36
2.00
1,18
0,600
0.425
0,300 a)
0.250
0,150 b)
0,075 c)
<0,075 or PAN ** Not applicable
TOTAL
Initial Sample Mass = g Grading Modulus (300-[a+b+c])/100 =

** Dry mass of total sample before washing minus mass of fraction >0.075 mm after washing and drying.
2) Flakeness Index Test Sample Size g

Gauge Slot Width Mass Retained on Sieve Mass Passing Flakeness


Sieve Size (mm) (mm) (g) Slot (g)
-75.0 + 63.0 37.5
-63.0 + 53.0 31.5
-53.0 + 37.5 26.5
-37.5 + 26.5 18.75
-26.6 + 19.0 13.25
-19.0 + 13.2 9.5
-13.2 + 9.5 6.6
-9.5 + 6.7 4.75
-6.7 + 4.75 3.35
TOTAL A) B)

Flakeness Index [B/A]*100 = %

Tested by (Lab):
Print Name Signature Date

Production (Site Agent):


Print Name Signature Date

Engineer (Consultants):
Print Name Signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-004-A00 Doc Status: Approved
Ref:IRB /___________/___________
Sieve Analysis Crusher Run Basecourse
INYATSI ROADS ZAMBIA LTD
Req No section

Site: Contact Number: Date:

Classification and size of aggregate:

Total wt of sample taken:

Supplier/Location: Lab Sample No:

Sieve size mm Wt retained g % Mass retained % Passing Specification

53,0 100
37.5 100
26.5 84-94
19.0 71-84
13.2 59-75
4.75 36-53
2.00 23-40
0.425 11-24
0.075 4-12
Passing 0.075

Flakeness Index
Sieve Size (mm) 63 53 37.5 26.5 19 13.2 9.5 6.7

a Weight passing screen g


b Weight retained on
screen g
c Total weight of sample
(a+c)

d Flakeness index

e % Retained on screen

f Product d x e

Flakeness Index f/e = %

Grading Modulus = %

Tested by (Lab):
Print Name Signature Date

Production (Site Agent):


Print Name Signature Date

Engineer (Consultants):
Print Name Signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-004-A00 Doc Status:Approved
Moisture Content/Dry Density Relationship Req No section

INYATSI ROADS ZAMBIA LTD

Site: Solwezi - Mwinilunga Road Contract Number: RDA/CE/48/13 Date: 11/9/2014

Location/Description: 76+260 - 77+080Rhs Sbld Base Lab Sample No: ZR15

Material Type: Unstabilised Stabilised MDD: 2070

Mass Taken: 6000g OMC: 10.9%

% & Stabilising Agent: 3 Cement Lime Other:

Compaction Method: Hand Machine

Compaction Type: MOD AASHTO NRB PROCTOR

Container No: M10 X4 XA A8


v).% Water Added (%) 1 2 4 6
w).Millilitre Water Added (ml) 60 120 240 360

DRY DENSITY
Mould No: M1 M1 M1 M1
a)Mass of Mould + Wet Soil (g) 9745 10146 10295 10138
b)Mass of Mould (g) 4955 4955 4955 4855
c).Mass of Wet Soil [a-b] (g) 4790 5191 5340 5183
d).Volume of Mould (m3) 2323 2323 2323 2323
e).Wet Density [(c/d)*1000] kg/m3 2062 2235 2299 2231
f).Apprx Dry Density

MOISTURE CONTENTS
Container No:
g)Mass of Container + Wet Soil (g) 200 200 200 203
h).Mass of Container + Dry Soil (g) 187 182 180 178
j)Mass of Container (g)
k).Mass of Wet Soil [g-j] (g)
l).Mass of Dry Soil [h-j] (g)
m).Mass of Water [k-l] (g) 13 18 20 25
n).Moisture Content [(m/l)*100] (%) 7 9.9 11.1 14
o)Hydroscopic Moisture [n-v] %

p).Dry Density [e/(100+n)]*100] (Kg/m3) 1927 2034 2069 1957

MOISTURE - DENSITY RELATIONSHIP CURVE


39
2100
36
2100
DRY DENSITY (kg/m3)DRY DENSITY (kg/m3)

Axis Title

33
30
2050
27 1
2050
24 Linear
21 (1)
2
2000 18
2000 Linear
15 (2)Row 54
12 3 Polynomial
(Row 54)
1950 9 Linear
1950
6 (3)
3 4

1900
0
1900
0 6 2 8 4 MOULDING
3 6 MOISTURE
2 8 4 CONTENT
6 6 (%) 2 8 4 9 6
0. 1. 1. 2. 3. 4. 4. 5. 6. 7. 7. 8. 9.
7 9.9 11.1 14
1927.10280373832 2033.6669699727 2069.30693069307 1957.01754385965
1850
1850
6 6 7 8 8 9 9 10 10 11 11 12 13
12 14 13 15 14 15
MOULDINGMOULDING
MOISTUREMOISURE CONTENT (%)
CONTENT (%)

Tested by (Lab): Thuthuka J Dlamini 11/9/2014


Print Name Signature Date

QA (Site Engineer): Jatto Siame


Print Name Signature Date

Engineer (Consultants):
Print Name Signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-003-A00 Doc Status: Approved
Ref:IRB/__________________/__________________
Daily Moisture of Fine Aggregates Req No section

INYATSI ROADS ZAMBIA LTD

Site: Contact Number:


Classification and size of aggregate:
Supplier/Source: Lab Sample No:

Sample dry % moisture Signature


Sample wet Adjustment Adjustment (kg) Remarks Signature
Sample No. Date Time Description weight (A - B) / water (l) sand (Changes made) (Lab
weight (A) (Operator)
(B) A*100 Technician)

Note: recommended to be taken every morning before the first batch.

Verified by:
name signature Date
Ref:IRB/______480____________/______E_________
Relative Density Req No

INYATSI ROADS ZAMBIA LTD


section

Site: Contact Number: Date:

Description: Lab Sample No:

Location:

Container/Flask No: B

A MASS OF CONTAINER (FLASK),SOIL & WATER(g)


B MASS OF CONTAINER (FLASK) AND MATERIAL (g)
C MASS OF CONTAINER (FLASK) (g)
D MASS OF CONTAINER (FLASK) & WATER (g)
E MASS OF SOIL (g) B-C

F MASS OF WATER to fill empty flask (g) D-C

G MASS OF WATER WITH SOIL MATERIAL IN FLASK (g) A-B

H MASS OF WATER DISPLACED BY SOIL IN FLASK (g) F-G

I TEMPERATURE ( C)O

SG = [E/H]*1000kg/m3 = ________________kg/m3

Container/Flask No: C

A MASS OF CONTAINER (FLASK),SOIL & WATER(g)


B MASS OF CONTAINER (FLASK) AND MATERIAL (g)
C MASS OF CONTAINER (FLASK) (g)
D MASS OF CONTAINER (FLASK) & WATER (g)
E MASS OF SOIL (g) B-C

F MASS OF WATER to fill empty flask (g) D-C

G MASS OF WATER WITH SOIL MATERIAL IN FLASK (g) A-B

H MASS OF WATER DISPLACED BY SOIL IN FLASK (g) F-G

I TEMPERATURE ( C)O

SG = [E/H]*1000kg/m3 = ________________kg/m3

Average = kg/m

Tested By:
name signature date

Checked By:
name signature date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia . Doc No.: IZM-QA-SP-006-A00 Doc Status: Approved
Ref:IRB/______________/____________
In-Place Field Dry Density (Sand Replacement)
INYATSI ROADS ZAMBIA LTD
Req No section

Site: Contact Number: Date:

Description: Lab Sample No:

Location:

LHS C/L RHS C/L LHS


A SAMPLE LOCATION/CHAINAGE

B DEPTH OF HOLE (mm)

CONTAINER/BUCKET NO

C MASS OF CALIBRATED SAND (g)

D MASS OF RESIDUE (g)

E MASS IN LOWER FUNNEL & RING [C-D] (g)

F MASS RETRIEVED (g)

G MASS OF SAND LEFT IN RING (g)

H MASS OF TESTING SAND (g)

I MASS OF RESIDUE (g)

J MASS IN LOWER, RING & HOLE [H-I] (g)

K MASS IN HOLE [J-E] (g)

L POURED DENSITY OF SAND (kg/m3)

M VOLUME OF HOLE (m3)

CONTAINER NO

N MASS OF WET SOIL (g)

O MASS OF DRY SOIL (g)

P MASS OF WATER [N-O] (g)

Q MOISTURE CONTENT (%)

R WET DENSITY [N/K]*L (kg/m3)

S DRY DENSITY (kg/m3)

T MDD /SPECIFIC GRAVITY (kg/m3)

V FIELD DENSITY [S/T]*100 (%)

Tested by (Lab):
Print Name Signature Date

Production (Site Agent):


Signature Date
Engineer (Consultants):
Print Name Signature Date

TMH1-A10(a)

Prepared by: Thuthuka Dlamini Issue Date: 09 September2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-007-A00 Doc Status: Approved
Ref:IRB/_______________/_____________
Slump Checks Sheet Req No

INYATSI ROADS ZAMBIA LTD


section

Site: Contract Number:


Capacity: m3 Lab Sample No:

Class of
Date Time Slump mm Truck No. Structure Remarks
concrete

Tested by:
name signature date

Verified by:
name signature date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-008-A00 Doc Status: Approved
Ref:IRB / ___/
Sand Analysis Sheet Req No section
INYATSI ROADS ZAMBIA LTD

Site: Contact Number: Date:


Classification and size of aggregate:
Supplier: Lab Sample No:

1) Screen analysis Material Status: *WASHED *UNWASHED *TICK WHERE APPROPRIATE

% Mass Cumulative %
Sieve size Mass retained % Passing Specification
retained retained
9.5
6.7
4.75
2.36
2.00
1.18
0.600
0.300
0.150
0.075
Pan **
TOTAL
Initial Sample Mass = g

** Difference between mass of original sample and residue after washing plus mass passing 0.075 sieve when sieved dry.

Finess Modulus =(adding of cumulative % of material retained on the standard sieve sizes 0.150 and coarser and dividing
the sum by 100)

Fineness Modulus (FM) = /100 =

2).Sedimentation test (for sand only)

Total weight grams

Volume in cm3 as indicated on measuring cylinder after 1 hour cm3

Silt content = =
X 60 Weight %

Tested by:
name signature Date

Verified by:
name signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-009-A00 Doc Status: Approved
Ref:IRB/_____________/____________

Concrete Cube Test


Req No section

INYATSI ROADS ZAMBIA LTD

Site: Contract Number: 3 0


Area: Structure:
Supplier: Delivery date: 6
Concrete class/strength: 2 5 MPa. Stone size: 9 mm

Quantity: m3 Admixture type:

Vertical drop: Lab Sample No:


Depth of Layers:

Delivery
Note No:
Delivery: 1 st truck 2 nd truck 3 rd truck 4 th truck 5 th truck 6 th truck 7 th truck 8 th truck 9 th truck 10 th truck
Time
Slump 6 0

Testing:
Date made: 0 6 / 0 Time: Temperature: 2 3^ o

Specimen made by: Date dispatched to laboratory: 0 7 0 0 9

Slump Average
Cube No Date tested Age (days) (mm) Mass (kg) Max. Force (Kn) Strength (Mpa) strength (Mpa)
6 0 7 8 6 8 3 7 0. 2 5 6. 4
6 0 7 9 3 2 3 6 7. 0 3

. 4

Note: Failure of any cube to be reported to the Site Agent


Remarks:

Tested by (Lab):
Print Name Signature Date

Production (Site Agent):


Print Name Signature Date

Engineer (Consultants):
Print Name Signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-010-A00 Doc Status: Approved
Ref:IRB/_____________/___________
Req No section

Concrete Cube Test Results INYATSI ROADS ZAMBIA LTD

Site: Contract Number:


Area: Structure:
Supplier: Delivery date:

Concrete
Cube Class Slump Max. Force Density Strength
Marking Location/Structure (Mpa) Date Made Date tested Age (days) (mm) Mass (kg) (Kn) (kg/m3) (Mpa)

Total Avg

Materials per batch


Cement Kg
Water L
Sand Kg
Coarse Aggregate Kg

Specimen tested by:


Print Name Signature
Results reviewed by:
Print Name Signature

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1

Inyatsi Zambia. Doc No.: IZM-QA-SP-010-A00 Doc Status: Approved


Concrete Cube Test Result Register Page._______OF_________
INYATSI ROADS ZAMBIA LTD

Site: Contract Number:


7 Day Results 28 Day Results
Required
IRB Req Concrete Density Slump
Date Casted
No:
Cube No: Lab No. Structure & Location
Class
Mass (kg)
(kg/m3) (mm) Test Date: Force (KN)
Strenght
Test Date: Force (KN)
Strenght Mix Proportions
(Mpa) (Mpa) (Mpa)
Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1
Inyatsi Zambia. Doc No.: IZM-QA-SP-011-A00 Doc Status: Approved
Ref:IRB/______________/____E____________
Field Density Test Req No

INYATSI ROADS ZAMBIA LTD


section

Site: Solwezi - Mwinilunga Road Contract Number: RDA/SE/48/13

Location: KM 76+260 - 77+080Rhs Date: ### 11/9/2014

Operator Brian Nkandu Number of Troxler Test: 10

Material Source: B/Pit 70+600Lhs % & Stabilising agent: 3% Cement

Material Type : G6 Optimum Moisture Content (OMC): 10.9 %


Mod.AASHTO### 2070 Standard Density Count: 2389

Troxler calibration status: 11/08/2014 -11/08/2015 Moisture Standard (M.S.): ### 690

Troxler No: 3430A Number of Layers: Stabilised Base

Test details: INBETWEEN M/HOLE 10 & 13 LHS


Test
Chainage/ Depth Wet density Dry Density Moisture Compaction Compaction Accessibility:
Offset (m) (mm) Position (kg/m3) (kg/m3) % Required (%) Achieved (%) Pass/Fail

76+305 150 Lhs 2301 2065 11.4 98.0 99.8 P

76+385 150 Rhs 2297 2042 12.5 98.0 98.6 P

76+465 150 Lhs 2255 2034 10.8 98.0 98.3 P

76+545 150 Rhs 2209 1990 11 98 96.1 F


76+625 150 Lhs 2201 1978 11.3 98.0 95.6 F

76+705 150 Rhs 2228 2018 10.4 98.0 97.5 P

76+785 150 Lhs 2215 2012 10.1 98.0 97.2 F

76+865 150 Rhs 2267 2036 11.3 98.0 98.4 P


76+945 150 Lhs 2251 2053 9.6 98.0 99.2 P

77+025 150 Rhs 2226 2024 10 98.0 97.8 P

Note: Any failure to be reported to the Site Agent


Remarks/Sketch:

Tested by (Lab): Thuthuka J Dlamini 11/9/2014


Print Name Signature Date

QA (Site Engineer): Jatto Siame


Print Name Signature Date

Engineer (Consultants): ###


Print Name Signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-012-A00 Doc Status: Approved
Ref:IRB/____________/____________
Concrete Cube Bath Temperature Checklist
INYATSI ROADS ZAMBIA LTD
Req No section

Cube bath number: Site: Contract Number:

Concrete cube bath temperatures are to be checked twice daily, once in morning and once in
the afternoon.

Required temperature: 22- 25 o


C
Morning Afternoon Technician Site Agent/Eng.
Remedial actions (if
Date Time Temp. Time Temp. necessary) Signature Signature

Note: Site Agent / Site Engineer to verify temperatures weekly only

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-013-A00 Doc Status:Approved
Ref:LTR/ _________ /____ _____
California Bearing Ratio (CBR) of Untreated Soils & Gravels Test Sheet Req No section

INYATSI ROADS ZAMBIA LTD

Site: Contract Number: Date:

Location/Description: Lab Sample No:

Moisture Content Data:

HYDROSCOPIC M. C M. C. AFTER MIXING


Tin No. Tin No.
Mass of Tin & Wet Soil (g) Mass of Tin & Wet Soil (g)
Mass of Tin & Dry Soil (g) Mass of Tin & Dry Soil (g)
Mass of Tin (g) Mass of Tin (g)
Mass of Water (g) Mass of Water (g)
Mass of Dry Soil (g) Mass of Dry Soil (g)
% Water of (%) % of Water
Avrg Moisture Cont (%) a Avrg Moisture Cont (%) b

c). Max. Dry Density: kg/m3 g). Moisture to Add: % (d -a)

d). Optimum Moisture Content: % h). Mass of Dry Soil: g.[(f/100+a)*100]

e). Max Wet Density: kg/m3 [(c*(100+d)/100] j). Water Addition: ml. [h*g/100]

f). Mass of Air Dry Material: g h). Other:

Compaction Data:

Compaction Effort Mod AASHTO NRB Std Proctor


J).Mould No
k).Mould Volume/Factor kg/m3
l).Mass of Mould & Wet Material g
m).Mass of Mould g
n).Mass of Wet Material (I-m) g
o).Wet Density [(n/k)*1000] kg/m3
p).Moisture Cont (after mixing) %
q).Dry Density [(o/(100+p)*100] kg/m3
% Compaction [(q/c)*100] %

Date Prepared:…………………….. Date Immersed in Water:……………………… Date Tested:………………………

Expansion Data:

Mould No
Days 1 2 3 4 1 2 3 4 1 2 3 4
Dial Gauge Reading
Initial Dial Gauge Reading
Swell
% Swell (Expansion)

Penetration Data

Mould No
Penetration/Depht (mm) Load Reading (KN)
0.000
0.635
1.270
1.905
2.540 W
3.175
3.810
4.445
5.080 y
5.715
6.350
6.985
7.620 z
8.255
8.889
9.525
CBR (%)

Tested by (Lab):
Print Name Signature Date

Production (Site Agent):


Print Name Signature Date

Engineer (Consultants):
Print Name Signature Date
Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 2
Inyatsi Zambia. Doc No.: ZR10-QA-SP-002-A00 Doc Status: Approved
CBR CURVE DATA

BEARING RATIO AT
CURVE AVERAGE CBR %
2.54 mm 5.08 mm 7.62 mm
[100*(w/13.344)] [100*(y/20.016)] [100*(z/25.354)]
A

CBR CURVE
50

49

48

47

46

45

44

43

42

41

40

39

38

37

36

35

34

33

32

31

30

29

28
LOAD (KN)

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

0
(A) 0 1.27 2.54 3.81 5.08 6.35 7.62 8.89 10.16 11.43 12.7 13.97
(B) 1.27 2.54 3.81 5.08 6.35 7.62 8.89 10.16
0
(C) 0 1.27 2.54 3.81 5.08 6.35 7.62 8.89 10.16

DEPTH OF PENETRATION (mm)

Prepared by: Thuthuka Dlamini Issue Date: 09 Septrember 2014 Page: 2 of 2


Inyatsi Zambia. Doc No.: IZM-QA-SP-014-A00 Doc Status: Approved
Ref:IRB :_______________/_________________
California Bearing Ratio(CBR) Treated Material Test Sheet Req No section

INYATSI ROADS ZAMBIA LTD

Site: Contract Number: Date:


Location/Description: Lab Sample No:

Moisture Content Data:


HYDROSCOPIC M. C M. C. AFTER MIXING

Tin No. Tin No.

i).Mass of Tin & Wet Soil (g) vii).Mass of Tin & Wet Soil (g)
ii).Mass of Tin & Dry Soil (g) viii).Mass of Tin & Dry Soil (g)

iii).Mass of Tin (g) x).Mass of Tin (g)

iv).Mass of Water [i-ii] (g) xi).Mass of Water [vii-viii] (g)

v).Mass of Dry Soil [ii-iii] (g) xii).Mass of Dry Soil [viii-x] (g)
vi).% Water of [(iv/v)*100] (%) xiii).% of Water [(xi/xii)*100] %

Avrg Air Dry Moisture Cont (%) a) Avrg Moisture Cont (%) b)

Preparation Data:
c). Max. Dry Density:……………………………..kg/m3 f). Mass of Air Dry Material:…………………………..g

d). Optimum Moisture Content:……………………% g). Moisture to Add:……………………….% (d -a)


e). Max Wet Density:……………………kg/m3 [(c*(100+d)/100]

Compaction Effort Mod AASHTO NRB Std Proctor

Mould No
h).Mould Volume/Factor kg/m3
j).Mass of Wet Material to Fill Mould (e*h)*% comp g
k).Mass of Air Dried Soil g
Air Dry Moisture Content (Hydroscopic) %
m).Mass of Dry Soil (100*j)/100+a) g
Type of Stabilizer
n).Stabilising Content %
o).Mass of Stabilizing Content to Add [m*(n/100)] g
Mass of Water to Added (k+o)*g/(100+a) ml

Compaction Data:CBR

Compaction Effort Mod AASHTO NRB Std Proctor


Mould No

p).Mould Volume/Factor kg/m3


q).Mass of Mould & Material g
r).Mass of Mould g
s).Mass of Wet Material (q-r) g
t).Wet Density [(s/p)*1000] kg/m3
u).Comp Moisture Content (m/c after mixing) %
v).Dry Density [(t/(100+u)*100] kg/m3
Compaction % [(v/c)*100] %

Tested By:
name signature date

Verified by:
name signature date

TMH1-MTHD A14

Prepared by: Thuthuka Dlamini Issue Date: 09 September2014 Page: 1 of 3


Inyatsi Zambia. Doc No.: ZR10-QA-SP-002-A00 Doc Status: Approved
CBR CURVE DATA

A B C AVERAGE CBR %
BEARING RATIO AT

2.54 mm [100*(w/13.344)]

5.08 mm [100*(y/20.016)]

2.54 mm [100*(z/25.354)]

CBR CURVE
LOAD (KN)

0 I I I I I I I I I I I I
(A) 0 0.635 1.27 2.54 3.81 5.08 6.35 7.62 8.89
(B) 0 0.635 1.27 2.54 3.81 5.08 6.35 7.62 8.89
(C ) 0 0.635 1.27 2.54 3.81 5.08 6.35 7.62 8.89

DEPTH OF PENETRATION (mm)

TMH1-MTHD A8

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 2 of 3


Inyatsi Zambia. Doc No.: IZM-QA-SP-015-A00 Doc Status: Approved
CBR-DRY DENSITY Relationship Form
1000
900 1000
800 900
800
700
700
600
600
500 500
400 400

300 300

200 200

100 100
90 90
80 80
70 70
60 60
50 50

40 40
CBR

30 30

20 20

10 10
9 9
8 8
7 7
6 6
5 5

4 4

3 3

2 2

1
1
DRY DENSITY (kg/m3)

CBR CURVE DATA

CBR @ 100% CBR @ 98% CBR @ 97% CBR @ 95% CBR @ 93% CBR @90%

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 3 of 3


Inyatsi Zambia. Doc No.: IZM-QA-SP-015-A00 Doc Status: Approved
Ref:IRB :______________/_____E___________
Unconfined Compressive Strenght (UCS) Test Sheet Req No section

INYATSI ROADS ZAMBIA LTD

Site: Contract Number: Date:


Location/Description: Lab Sample No:
Sample Sourec:

Moisture Content Data:


HYDROSCOPIC M. C M. C. AFTER MIXING

Tin No. Tin No.

Mass of Tin & Wet Soil (g) Mass of Tin & Wet Soil (g)

Mass of Tin & Dry Soil (g) Mass of Tin & Dry Soil (g)

Mass of Tin (g) Mass of Tin (g)

Mass of Water (g) Mass of Water (g)

Mass of Dry Soil (g) Mass of Dry Soil (g)

% Water of (%) % of Water

Avrg Air Dry Moisture Cont (%) a) Avrg Moisture Cont (%) b)

Preparation Data:
Kg/m3
c). Max. Dry Density:……………………………..kg/m3
f). Mass of Air Dry Material:…………………………..g
d). Optimum Moisture Content:……………………% g). Moisture to Add:……………………….% (d -a)
e). Max Wet Density:……………………kg/m3 [(c*(100+d)/100]

Compaction Effort Mod AASHTO NRB Std Proctor

Mould No

h).Mould Volume/Factor kg/m3

j).Mass of Wet Material to Fill Mould (e*h)*% comp g

k).Mass of Air Dried Soil g

Air Dry Moisture Content (Hydroscopic) %

m).Mass of Dry Soil (100*j)/100+a) g

Type of Stabiliser

n).Stabilising Content %

o).Mass of Stabilising Content to Add [m*(n/100)] g

Mass of Water to Added (k+o)*g/(100+a) ml

Compaction Data:UCS

Compaction Effort Mod AASHTO NRB Std Proctor

Mould No

Mould Volume/Factor kg/m3

Mass of Compacted Specimen/Material g

Moisture Content (m/c after mixing) %

Dry Density kg/m3

Compaction % (100*j)/100+a) %

Tested by (Lab):
Print Name Signature Date

Production (Site Agent):


Print Name Signature Date

Engineer (Consultants):
Print Name Signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 2 of 2

Inyatsi Zambia. Doc No.: ZR10-QA-RE-008-A00 Doc Status: Approved


Ref:IRB :________________/________________
Unconfined Compressive Strenght (UCS) Test Results Req No section
Sheet INYATSI ROADS ZAMBIA LTD

Site: Contract Number: Date:

Location/Description: Lab Sample No:


Sample Source: Type of Stabilising Cont:

Max Dry Density(MDD): % of Stabiling Cont:

Optimum Most Cont(OMC):

Test Results:UCS

COMPACTION DATA COMPRESSIVE STRENGHT (Kpa)

Compactive Effort Dry Density Moisture Compaction Surface Area of Individual Average
Force (KN)
(kg/m3) Content (%) (%) Mould kg/m3 (Kpa) (Mpa)

Mod AASHTO (55x5 layers)

NRB (25x5 layers)

Std Proctor (55x3 layers)

Curve Data:

UCS Compaction Dry Density (kg/m3) Compressive Strenght (Mpa)

UCS @ 100%

UCS @ 98%

UCS @ 97%

UCS @ 95%

UCS @ 93%
UCS @ 90%

UCS GRAPH
COMPRESSIVE STRENGH

DRY DENSITY (kg/m3)

Tested by (Lab):
Print Name Signature Date

Production (Site Agent):


Print Name Signature Date

Engineer (Consultants):
Print Name Signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-016-A00 Doc Status: Approved
Ref:IRB /____________/____________
Material Summary Sheet Req No Section

INYATSI ROADS ZAMBIA LTD

Site: Date:

Description: Contract No.

Location: Lab Sample No:

PROPERTY

Chainage

Depth (mm)
Liquid Limit
ATTERBER

G LIMITS

Plastic Limit
Plasticity Index
Linear Shrinkage
Nominal Sive Size (mm) % Passing
53.0
37.5
26.5
GRADING

19.0
13.2
4.75
2.00
0.425
0.075
Grading Modulus (GM)
Max Dry Density (MDD)
Optimum Moisture Content (OMC)
CBR @ 100%
CBR @ 95%
CBR @ 93%
Swell
STRENGHT

UCS @ 100%
UCS @ 98%
UCS @ 97%
USC @ 95%
UCS @ 93%
UCS @ 90%
Type of Material/Class

Tested by (Lab):
Print Name Signature Date

Production (Site Agent):


Print Name Signature Date

Engineer (Consultants):
Print Name Signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-017-A00 Doc Status: Approved
Ref:IRB /_____________/___E___________
UCS Summary Sheet Req No Section

INYATSI ROADS ZAMBIA LTD

Site: Solwezi - Mwinilunga Road Contract No. RDA/SE/48/13 Date: 11/9/2014

Description: 76+260 - 77+080Rhs Trial Stabilised Base wth 3% Cement

Location: Material From B/Pit 70+600Lhs Lab Sample No: ZR 15

PI of Parent % & Stabls UCS Strength(mpa) @ PI of Stabls Soil


Location Description of Material
Mat Agent 100% 97% 95% Mat Classification

76+260-77+080Rhs 24Hrs/Rapid Test 3% Cement 1.5 8 C4

76+260-77+080Rhs 24Hrs/Rapid Test 3% Cement 1.6 8 C4

76+260-77+080Rhs 7 Days Curing 3% Cement 1.5 8 C4

76+260-77+080Rhs 7 Days Curing 3% Cement 1.5 8 C4

SKETCH:

Tested by (Lab): Thuthuka J Dlamini ### 11/9/2014


Print Name Signature Date

QA (Site Engineert): Jetto Seime


Print Name Signature Date

Engineer (Consultants):
Print Name Signature Date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-018-A00 Doc Status: Approved
Ref:IRB /____347___/____E_____
UCS Summary Sheet Req No Section

INYATSI ROADS ZAMBIA LTD

Site: Contract No. Date:

Description:

Location: Lab Sample No:

PI of % & Stabls UCS Strenght (Mpa) @ PI of Soil


Location Description of Material
Parent Mat Agent 100% 97% 95% Stabls Mat Classification

SKETCH:

Tested by(lab)
name signature date

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-020-A00 Doc Status: Approved
Ref:IRB /________________/______________
Laboratory Test Request Req No Section

INYATSI ROADS ZAMBIA LTD


Site: Project Number:

Date: Request No:

Details of Works Section / Location / Structure / Stockpile etc to be sampled & tested:

Layer Description (if applicable): From km: To km:


Layer thickness, mm (if applicable): Material Source (if applicable):

Test Position Type of Test


Ö : TICK where applicable
Test MDD/ Asphalt
No Chainage Density Mod Indicator CBR UCS Extracts Density Other - specify
1
2
3
4
5
6
7
8
9

Compressive strength on concrete cubes - if applicable (To be completed by Construction)


Number of Slump Required
Date cast Cube mark Age to be tested Origin of cubes
cubes measured strength

Required date and time for sampling : D D /M M /Y Y Y Y Time: H H M M

Production/contractor Received for LAB

Requested by: Received by:

Date: Date:
Time: Time:
White :Original to Production
Copy:Remain in book at Lab

Ref:IRB /________________/______________
Laboratory Test Request Req No Section

INYATSI ROADS ZAMBIA LTD

Site: Project Number:

Date: Request No:

Details of Works Section / Location / Structure / Stockpile etc to be sampled & tested:

Layer Description (if applicable): From km: To km:

Layer thickness, mm (if applicable): Material Source (if applicable):

Test Position Type of Test


Ö: TICK where applicable
Test MDD/ Asphalt
No Chainage Density Mod Indicator CBR UCS Extracts Density Other - specify
1
2
3
4
5
6
7
8
9
Compressive strength on concrete cubes - if applicable (To be completed by Construction)
Number of Slump Required
Date cast Cube mark Age to be tested Origin of cubes
cubes measured strength

Required date and time for sampling : D D /M M /Y Y Y Y Time: H H M M


Production/contractor Received for LAB
Requested by: Received by:
Date: Date:
Time: Time:

White :Original to Production


Copy: Remain in book at Lab

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-021-A00 Doc Status Approved
Sample Register
PAGE :_________________/__________________

INYATSI ROADS ZAMBIA LTD

Site: Contract Number:


Atterberg Limits Strenght

Sample Layer/ Depht Offset MDD


Lab No. IRB Req No: Material Description Location/Km Type of Test OMC (%) GM CBR @ CBR CBR UCS @ UCS @ UCS @ Sampled By:
Date: Structure (mm) (m) (kg/m3) LL PL PI
100% @ 95% @ 90% 100% 95% 90%

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-022-A00 Doc Status: Approved
Sieve Graphs

0 0.075 0.15 0.30 0.60 1.18 2.36 4.75 9.50 13.20 19.00 26.50 37.50 53.00
Percentage Passing Lower
Spec
Percentage Passing Upper

P e rc e n ta g e s p a s s in g
Percentage Passing

100
90
80
70
60
50
40
30
20
10
0
0 .0 7 5

0 .1 5 0

0 .3 0 0

0 .6 0 0

1 .1 8 0

2 .3 6 0

1 3 .2 0

1 9 .0 0

2 6 .5 0

3 7 .5 0

5 3 .0 0
4 .7 5 0

9 .5 0 0

0
Opening of sieves

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-023-A00 Doc Status: Approved
CUMULATIVE % PASSING

100

###
90

80

70

60

50

40

30

20

10

0
75,0
63,0
53,0

37,5

26.5

19,0

13,2

9,50

6,70

4,75
SIEVE SIZE (mm)

2,36
2,00
1,70

1,180

0,600

0,425

0,300
0,250

0,150

0,075

0,053
90

80

70

60

50

40

30

20

10
###

CUMULATIVE % PASSING

Prepared by: Thuthuka Dlamini Issue Date: 05 April 2013 Page: 2 of 2


Inyatsi Construction Ltd. Doc No.: C44-QA-RE-008-D01 Doc Status: Not Approved
Grading Sheet for Sieve Analysis

0. 7 5
10
75.0
63.0

53.0

37.5
31.5
26.5

13.2

109.5

6.7

0.
4.75

2.0

1. 8 Column
CZ
1 Column
0 10 20 30 40 50 60 70 80 90 10 CZ

0.60
0.50
0.425
19.0

0.30

0.20
0.50

0.1
0.08
0 . 07 5

0. 53

0. 1

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-024-A00 Doc Status: Approved
Graph Sheet
2123 0.93774
2041 0.54711
1
1997 0.33994
0.9
f(x) = − 0.2989 x + 1.20606333333333 2090 -623.4949
2048 -610.9411
0.8 2027 -604.6642
1986 -592.4093
0.7 1944 -579.8555
1881 -561.0248
0.6

0.5
1060.466
0.4

0.3

0.2

0.1

0
2123 2041 1997

Prepared by: Thuthuka Dlamini Issue Date: 09 September 2014 Page: 1 of 1


Inyatsi Zambia. Doc No.: IZM-QA-SP-025-A00 Doc Status:Approved

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