SUMITOMO 

SH210-5 
SERVCE
WORKSHOP

MANUAL 
BOOK  
 

 
 

Table of Contens SH200

Table of Contens

Table of Contens
Main Body Section
Changes from Model 3
Overall Specifications
1. Specifications Comparison Table .....................................................................
...................................................... ............... 1
2. Performance
Performance Improvements .............................................................................
.................................................... ......................... 4
Hydraulic-related Changes

1. Use of High-perf
High-performance
ormance Return Filter
Filter
 (nephron filter and breaker filter eliminated)....................................................5
2. Use of Add-on Valve....................................................................
alve............ .............................................................................
..................... 7
3. Multi Purpose Circuit Switched to One-touch Operation
(breaker
(break er crusher)
crusher) .............
....................
..............
..............
.............
.............
..............
.............
..............
..............
.............
..............
......... 8
Hydraulic Pump
1. Hydraulic Pump Changes.................................................
Changes .................................................................................
................................ 9
2. Appearance Changes..................................................
Changes .......................................................................................
..................................... 9
3. Circuit Changes ................................................................................................
................................................. ............................................... 9
4. Reduced Flow Force ......................................................................................
................................................... ................................... 10
5. Straight Travel Valve .......................................................................................
............................................. .......................................... 11
6. Heat Circuit................................................................................
Circuit........................... ..........................................................................
..................... 12
Lower-section Related Changes
1. Center Joint Installation Section Notch Dimensions.......................................
Dimensions................................... .... 14
2. Grease Bath Seal ...........................................................................................
................................................... ........................................ 14
3. Center Joint Rotation Stopper Installation Surface......................................... 14
4. Track Roller........................................................................................
Roller................................... ..................................................................
............. 15
5. Carrier Roller ..................................................................................................
.............................................. .................................................... 16
6. Track Guard ....................................................................................................
.................................................. .................................................. 16
Cab-related Changes
1. Cab Shape ..................................................................................................
............................................. ........................................................
... 17

2. Irregularly Shaped Steel Pipe Structure .........................................................

............................................ ............. 17
3. Beefed Up Equipment ............................................
....................................................................................
........................................ 18
4. Interior Equipment ..................................................
..........................................................................................
........................................ 19
5. Front Window Lock Mechanism......................................................................
Mechanism......................................................... ............. 22
6. Remote Support .............
....................
..............
.............
.............
..............
..............
.............
.............
..............
..............
.............
............22
......22
Upper Swing Body Changes
1. High-rigidity Platform ......................................................................................
.................................................. .................................... 23

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Table of Contens
Attachment Changes
1. Boom ....................................................................................................
............................................... ...............................................................
.......... 24
2. Arm.................................................
Arm ......................................................................................................
................................................................
........... 25
3. Bucket................................................................
Bucket.............................................................................................................
............................................. 26
4. Coupler Pin Fastening ....................................................................................
....................................................... ............................. 27
5. Pipe Clamp..................................................
Clamp .....................................................................................................
................................................... 27

6. Bucket Edge Bushing .....................................................................................

................................................. .................................... 27
7. Use of Plastic Shims ......................................................................................
................................................... ................................... 27
8. Reduced Boom Foot Section Play..................................................................
Play.......................................... ........................ 27
Attchment Plate Thickness Comparison Table
Boom....................................................................................................................28
Arm ......................................................................................................................28

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Table of Contens
Specifications
Overall
1. Main Data ...................................................
.......................................................................................................
.................................................... 29
2. Performance
Performance ..................................................................................................
............................................. ....................................................... 29
3. Main Body Dimensions...................................................................................
Dimensions................................ ................................................... 29
4. Engine .............
....................
..............
.............
.............
..............
..............
.............
.............
..............
..............
..............
.............
.............
..............30
.......30

5. Cooling
Cooling System
System ..............
.....................
.............
.............
..............
.............
..............
...............
..............
..............
..............
.............
...........
.....30
30
6. Upper Side Work System ...............................................................................
............................................... ................................ 31
7. Operating Device.........................................................................
Device.................... ........................................................................
................... 31
8. Swing Units ....................................................................................................
.................................................. .................................................. 32
9. Travel Lower Body ..........................................................................................
.................................................. ........................................ 33
Hydraulic Equipment
1. Hydraulic Device..............................................................
Device.............................................................................................
............................... 33
2. Control Valve, Cylinder ...................................................................................
...................................................... ............................. 34
Capacities, Filters
1. Water and Oil Capacities...................................................
Capacities ................................................................................
............................. 34
2. Hydraulic Oil Filters ......................................................
........................................................................................
.................................. 34
3. Fuel Filter .......................................................................................................
..................................................... .................................................. 34
Lifting Capacity
Precautions for lifting loads with the hydraulic excavator..........................................35
Lifting Capacities ................................................
.....................................................................................................
....................................................... 36
Overall View
Overall View (SH210-5/SH210LC-5)
1. Standard Arm (2.94 m)...............................................................
m)....... ............................................................................
.................... 43
2. Short Arm (2.40 m).................................................................................
m)................................. ........................................................
........ 43
Overall View (SH240-5)
1. Standard Arm (3.00 m)...............................................................
m)....... ............................................................................
.................... 44
2. Short Arm (2.50 m).................................................................................
m)................................. ........................................................
........ 44
3. Long Arm (3.52 m) .........................................................................................
................................................. ........................................ 45
Work Range Diagram
Work Range Diagram (SH210-5/SH210LC-5)
1. Standard Arm (2.94 m)...............................................................
m)....... ............................................................................
.................... 46
2. Short Arm (2.40 m).................................................................................
m)................................. ........................................................
........ 47
Work Range Diagram (SH240-5)
1. Standard Arm (3.00 m)...............................................................
m)....... ............................................................................
.................... 48
2. Short Arm (2.50 m).................................................................................
m)................................. ........................................................
........ 49
3. Long Arm (3.52 m) .........................................................................................
................................................. ........................................ 50

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Table of Contens
Summary Section
Main Equipment
Equ ipment Tab
Table
le
Lower Mechanism
1. Travel Unit.....................................................................
Unit................ .........................................................................................
.................................... 1
2. Take-up Roller ..................................................................................................
.................................................. ................................................ 1
3. Upper-roller .....................................................................................................
................................................ ....................................................... 1

4. Lower-roller.................................................................
Lower-roller.......................................................................................................
...................................... 1
5. Recoil Spring .....................................................
....................................................................................................
............................................... 2
6. Shoes ..............
.....................
..............
..............
.............
.............
..............
.............
..............
..............
.............
..............
.............
.............
..............
.........
.. 2
Upper Mechanism
1. Swing Unit ..............
.....................
..............
.............
.............
..............
.............
..............
..............
.............
..............
.............
.............
..............
.........
.. 3
Engine-related
1. Engine .............
....................
..............
.............
.............
..............
..............
.............
.............
..............
..............
..............
.............
.............
..............
.........
.. 4
2. Muffler ....................................................................................................
................................................... ...........................................................
.......... 5
3. Air Cleaner (double element)............................................................................
element)................................................. ........................... 5
4. Radiator ...................................................
........................................................................................................
.........................................................
.... 5
Hydraulic Device
1. Hydraulic Pump ...........................................................
................................................................................................
..................................... 6
2. Pump P - Q Diagram ........................................................................................
.................................................. ...................................... 7
Control-related
1. Control Valve ....................................................
....................................................................................................
................................................ 9
2. Solenoid Valve (5-stack)..................................................
(5-stack)... ................................................................................
................................. 9
3. Remote Control Valve (left / right, travel
travel operations) ...................................... 10
4. Remote Control Valve Characteristic Diagram ............................................... 11
5. Cushion Valve
Valve (heat circuit,
circuit, with shuttle valve)...............................................
valve)............................................... 12
6. Selector Valve (option) ...................................................................................
................................................... ................................ 12
7. Center Joint ....................................................................................................
................................................. ................................................... 13
Backhow Attchment
1. Cylinder .................................................
......................................................................................................
.........................................................
.... 14
2. Attachment
Attachment ..............
.....................
..............
.............
.............
..............
..............
..............
..............
..............
..............
..............
.............
...........
.....15
15
Equipment Layout Diagram
Main Equipment Layout................................................
Layout ............................................................................................
............................................ 16
Consumable Part Layout ..........................................................................................17
Standard Machine Option List
List of Optional Components ..........................................
....................................................................................
.......................................... 18

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 Table of Contens
Hydraulics Section
Hydraulic Equipment Layout
Overall View................................................................................................................1
Pump Chamber Hydraulic Equipment Layout.............................................................2
Swing Body Center Section Hydraulic Equipment
Equipment Layout
Layout .......................................... 3
Housing Left Side Hydraulic Equipment Layout .........................................................4

Layout of Hydraulic Equipment in Cab .......................................................................5

Port Diagram
Pump
1. Hydraulic Pump (standard model) ....................................................................
............................................ ........................ 6
Valves
1. Control Valve ....................................................
....................................................................................................
................................................ 7
2. 5-stack Solenoid Valve ................................................
...................................................................................
................................... 10
3. 2-stack Solenoid Valve ................................................
...................................................................................
................................... 11
4. Remote Control Valves (upper side, travel) .................................................... 12
5. Cushion Valve.....................................................
alve.................................................................................................
............................................ 13
6. 4-way Multi-valve
Multi-valve .................................................
............................................................................................
........................................... 14
7. 2-way Multi-valve
Multi-valve .................................................
............................................................................................
........................................... 15
8. Direction Valve
Valve / Shut-off
Shut-off Valve
Valve ......................................................................
.............................................. ........................ 16
9. HBCV .....................................................
..........................................................................................................
........................................................
... 17
Manifolds
1. Manifold Under Cab.......................................................................................
Cab.................................. ....................................................... 18
2. Manifold (accumulator section).......................................
section).......................................................................
................................ 18
3. Manifold (hydraulic oil tank section)...................................................
section)................................................................
............. 19
Motors
1. Swing Motor ...................................................................................................
...................................................... ............................................. 20
2. Travel Motor ....................................................................................................
........................................................ ............................................ 22
3. Center Joint ....................................................................................................
........................................................ ............................................ 23
Pilot Hose Connection Diagram
Pilot P and T Lines ...................................................................................................24
Pilot Control Line ......................................................................................................
................................................. ..................................................... 26
Pilot Control Line (2-way selector valve)...................................................................28
Pilot Control Line (4-way selector valve)...................................................................30

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 Table of Contens
Function List
Function Table ..........................................................................................................32
Explanation of New Functions
1. Swing Relief Cut Control .............
....................
..............
.............
..............
...............
..............
..............
.............
.............
............34
.....34
2. Swing Speed Limit Control .............................................................................
....................................................... ...................... 36
3. Negative Control Power
Power Save Control ............................................................
................................................. ........... 37

4. Option Line Flow Adjustment Control .............................................................

..................................................... ........ 38
5. Multi Purpose Circuit
Circuit (breaker
(breaker crusher)
crusher) One-touch
One-touch Switching
Switching Control ......39
6. Bucket-close Regenerative Circuit..................................................................
Circuit...................................................... ............ 40
Explanation of Hydraulic Circuit and Operations (standard model)
Travel Circuits
Cir cuits
1. Travel Low-speed Travel
ravel Circuit ......................................................................
................................................ ...................... 41
2. Travel High-speed Travel Circuit .....................................................................
............................................. ........................ 43
3. Straight Travel Circuit......................................................................................
Circuit....................................................... ............................... 45
Swing Circuits
1. Swing Speed Limit Control Circuit.............................................
Circuit ..................................................................
..................... 47
2. Swing Relief Cut-off Control Circuit.....................................................
Circuit ................................................................
........... 49
3. Swing Priority Circuit ......................................................................................
............................................. ......................................... 51
4. Swing Brake Circuit ........................................................................................
..................................................... ................................... 53
5. Swing Parking Circuit (lever in neutral)...........................................................
neutral)..................................... ...................... 55
6. Swing Parking Circuit (brake release) ............................................................
................................................ ............ 57
7. Swing Parking Circuit (machine stop).............................................................
stop)........................................... .................. 59
Boom Circuits
1. Boom-up Circuit (single operation) .............................................
.................................................................
.................... 61
2. Boom-up Circuit (compound boom-up + arm-in) ............................................ 63
3. Boom-down Regenerative Circuit............................................
Circuit ...................................................................
....................... 65
4. Boom-down Tilting Prevention Circuit.............................................................
Circuit.......................................................... ... 67
5. Boom-down Load Hold Valve Circuit ..............................................................
................................................... ........... 69
Arm Circuits
1. Arm-out Circuit ...............................................................................................
............................................. .................................................. 71
2. Arm-in Forced Regenerative Circuit ...............................................................
.................................................. ............. 73
3. Arm-in Load Hold Valve Circuit.......................................................................
Circuit.................................................... ................... 75
Bucket Circuit
1. Bucket-open Circuit ........................................................................................
..................................................... ................................... 77
2. Bucket-close Regenerative Circuit..................................................................
Circuit...................................................... ............ 79
Negative Control Circuit
1. Negative Control Circuit
Circuit (power save solenoid OFF) ..................................... 81

2. Negative Control Power

Power Save Circuit (power save solenoid ON)
ON) ................... 83
3. Negative Control
Control Circuit (bucket
(bucket close, power save solenoid OFF)................ 85

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 Table of Contens
Increased Horsepower Circuits
1. Arm-in Increased Horsepower Circuit ............................................................
.......................................... .................. 87
2. Travel Increased Horsepower Circuit.....................................................
Circuit ..............................................................
......... 89
Other Circuits
1. Cushion
Cushion Circuit
Circuit
(1) Arm-out Operation...................................................................................91

(2) When arm-out Operation Stopped ..........................................................

............................................. ............. 93
(3) Arm-out Arm-in Operation
Operation ..............
.....................
..............
..............
..............
..............
.............
.............
............95
.....95
2. Heat Circuit (lever
(lever in neutral) ..........................................................................
.................................................... ...................... 97
3. Auto Power
Power Boost Circuit (bucket
(bucket close)........................
close).........................................................
................................. 99
Explanation of Hydraulic Circuit and Operations (option)
Option Circuit
1. Breaker Circuit (single operation) .....................................................
.................................................................
............ 101
2. Shuttle Circuit (hydraulic fork) ......................................................................
................................................... ................... 103
3. Compatible
Compatible Circuit
Circuit
(1) Breaker Q Control .................................................................................
..................................................... ............................ 105
(2) 2nd Confluerece Crusher......................................................................107
4. Second Option Circuit (hydraulic rotation fork)...........................................
fork) .............................................
.. 109
Main Equipment Structure and Operation Explanation
Pump
1. Hydraulic Pump ....................................................
............................................................................................
........................................ 111
2. Regulator ....................................................
......................................................................................................
.................................................. 113
3. Gear Pump ...................................................................................................
............................................... .................................................... 119
Motor
1. Travel Motor ..................................................................................................
.................................................. ................................................ 120
2. Swing Motor .................................................................................................
............................................... .................................................. 139
Valve

1. Control Valve ....................................................

................................................................................................
............................................ 149
2. 5-stack Solenoid Valve Operation Explanation.............................................
Explanation....... ...................................... 182
3. Upper Side Pilot Valve (remote control valve) .............................................. 184
4. Travel Pilot Valve (remote control valve)
valve) .......................................................
............................................... ........ 189
5. Cushion Valve.....................................................
alve...............................................................................................
.......................................... 193
6. Selector Valve (4-way)..................................................................................
(4-way).................................. ................................................ 197
7. Selector Valve (3-way)..................................................................................
(3-way).................................. ................................................ 201

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 Table of Contens
Electrics Section
Explanation of New Functions
Work Mode Select Switch...........................................................................................1
Computer Connection Method....................................................................................4
Monitor Changes ...................................................................................................
................................................ ........................................................
..... 5
Pilot Pressure Switch Changed to Pressure Sensor ..................................................
........................................ .......... 8

Pump Electromagnetization Proportion Valve ..........................................................

........................................... ............... 10
1. Horsepower Control Proportional Valve ...............................................
.........................................................
.......... 10
2. P1 Flow Control Proportional Valve................................................................
alve................................ ................................ 10
System Control for Energy Saving............................................................................11
1. Reduced Fuel
Fuel Consumption
Consumption Through
Through Transi
Transient
ent Load Reduction
Reduction Control
Control ......11
2. Reduced Fuel
Fuel Consumpti
Consumption
on Through
Through Swing Relief
Relief Cut Control
Control .............
...................
........ 13
3. Reduced Fuel Consumption Through Power
Power Save Control ............................ 15
Swing Speed Limit Control .......................................................................................
............................................... ........................................ 17
Electrical Equipment Layout Diagram
Overall View..............................................................................................................19
1. Main Unit Left Side
Side Layout
Layout Diagram
Diagram (radiator
(radiator compartment)
compartment) .............
....................
............20
.....20
2. Engine Section Layout Diagram .....................................................................
.................................................. ................... 21
3. Main Unit Right Side Layout Diagram (pump compartment) .......................... 22
4. Main Unit Center Section Layout Diagram ..................................................
.....................................................
... 23
5. Cab Layout Diagram 1............................................................
1....... .............................................................................
........................ 24
6. Layout Around Operator Seat............................................................
Seat......... ................................................................
............. 26
Stand-alone Parts Diagram ......................................................................................27
Main Equipment Structural Diagrams
Connection Connector Pin Layout
1. Computer
Computer A ..............
.....................
..............
.............
.............
..............
..............
.............
.............
..............
..............
.............
.............
............44
.....44
2. Monitor .......................................................................................................
.................................................. .........................................................
.... 45

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 Table of Contens
Electrical Circuit Diagram
Overall View
1. Sequence Circuit Diagram (A3)....................................................................
(A3)......... .............................................................
.. 46
Block Diagram
1. Computer
Computer A ..............
.....................
..............
.............
.............
..............
..............
.............
.............
..............
..............
.............
.............
............47
.....47
2. Computer
Computer S ..............
.....................
..............
.............
.............
..............
..............
.............
.............
..............
..............
.............
.............
............48
.....48

3. ECM ...................................................................................................
.............................................. .................................................................
............ 49
4. Monitor Display.................................................................................
Display............................ ...................................................................
.............. 50
5. Air Conditioner..................................................................
Conditioner............. ...................................................................................
.............................. 51
6. Lever Lock ...................................................................................................
.............................................. ........................................................
... 52
7. Horn...................................................................
Horn.............. ..................................................................................................
............................................. 52
8. Working Light...............................................................................................
Light............................................. .....................................................
... 53
9. Option .......................................................
.............................................................................................................
...................................................... 53
10. Others..............................................................................
Others...................... .......................................................................................
............................... 54
11. Electrical Symbol List ........................................................
.....................................................................................
............................. 55
Electrical Connector Wiring Diagram
Main Frame
1. Main Frame
Frame ....................................................................................................
............................................... ..................................................... 56
Cab
1. Cab Main Harness.....................................................................
Harness.............. ............................................................................
..................... 57
2. Cab Sub Harness ...................................................
...........................................................................................
........................................ 58
3. In Cab ....................................................
............................................................................................................
.......................................................... 59
Console
1. Console Right Harness ...........................................................
..................................................................................
....................... 60
2. Console Left Harness .....................................................................................
........................................................ ............................. 60
Electrical Parts and Wiring Assembly Diagram
Main Frame...............................................................................................................61
Cab .......................................................................................................
.................................................. .........................................................................
.................... 62
Explanation of Functions and Operations
Explanation of Electrical Functions...........................................................................63
Engine Speed Control
1. Throttle Control.................................................................
Control............ ...................................................................................
.............................. 65
2. Idling Control (auto / one-touch) .....................................................................
....................................... .............................. 69
3. Idling Start .............................................................................................
............................................. .........................................................
......... 70
4. Idle Up .........................................................................................................
.................................................... ........................................................
... 71
5. Auto Warm Up ................................................................................................
................................................... ............................................. 71

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 Table of Contens
Engine Start / Stop Control
1. Engine Start / Stop Judgment ........................................................................
................................................ ........................ 73
2. Power-cut
Power-cut Delay .............................................................................................
..................................................... ........................................ 74
3. Engine Emergency Stop....................................................................
Stop............... ..................................................................
............. 75
4. Neutral
Neutral Start .............
....................
..............
..............
.............
.............
..............
.............
.............
..............
..............
..............
.............
...........
.....77
77
Pump Control
1. Work Mode Control.............................................
Control.........................................................................................
............................................ 78
2. Pump Added Horsepower Control..............................................
Control ..................................................................
.................... 79
3. Pump Horsepower Cut Control..........................................
Control.......................................................................
............................. 80
4. Power
Power Save Control ........................................................................................
.................................................... .................................... 81
Swing
1. Swing Brake ...................................................................................................
....................................................... ............................................ 83
2. Swing Lock (for maintenance) ...............................................
........................................................................
......................... 84
3. Swing Relief Cut ..................................................
.............................................................................................
........................................... 86
4. Swing Speed Limit................................................................................
Limit........................... ...............................................................
.......... 87
Travel
1. Travel Speed Switchover ................................................................................
................................................ ................................ 89
2. Travel Alarm...............................................................................
Alarm.......................... ..........................................................................
..................... 90
Valve Control
1. Lever Lock ...................................................................................................
.............................................. ........................................................
... 92
2. Solenoid Sticking Prevention
Prevention ..........................................................................
.......................................... ................................ 93
3. Pressure
Pressure Boost Control ..............
.....................
.............
.............
..............
.............
.............
..............
..............
..............
..............94
.......94
Monitor Control
1. Bar Gr
Graph
aph
(coolant temperature gauge, oil temperature gauge, fuel gauge) ..................96
Accessories
1. Horn...................................................................
Horn.............. ................................................................................................
........................................... 103
2. Working Light...............................................................................................
Light............................................. .................................................... 104
3. Wiper & Washer ...........................................................................................
.......................................................... ................................. 105
4. Room Lamp ........................................................
..................................................................................................
.......................................... 107
5. Radio Mute ...................................................................................................
............................................... .................................................... 109
Others
1. Anti-theft Protection................................................
Protection ......................................................................................
...................................... 110
2. Battery Save Function ..................................................................................
........................................................... ....................... 111
3. Alternator Power
Power Generation Detection .................................................
........................................................
....... 112
4. Overload Alarm ............................................................................................
................................................... ......................................... 113

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 Table of Contens
Options
1. Option Line Control ......................................................................................
.............................................. ........................................ 114
2. Option Line Control ......................................................................................
.............................................. ........................................ 117
3. Feed Pump Automatic Stop...............................................................
Stop.......... ................................................................
........... 119
4. Return Filter Clogging
Clogging Detected
Detected ..............
....................
..............
..............
.............
..............
.............
..............
.............
.....122
122
Service Support

Screen Operations
1. Screen Shift.................................................
Shift ..................................................................................................
................................................. 124
Screen Display List
1. CHK (status display) Screen List.......................................................
List ..................................................................
........... 126
2. DIAG (trouble diagnosis) Screen...............................................
Screen ..................................................................
................... 138
3. HR (usage log) Screen
Screen List ..............
....................
.............
..............
.............
.............
..............
.............
..............
..............140
......140
4. CFG (setting change) Screen.......................................................................
Screen...................... ................................................. 145
5. CAL (troubleshootin
(troubleshooting
g support) Screen.......
Screen ..............
.............
.............
..............
..............
..............
..............
.........
.. 149
6. Check the Monitor Switch (self-diagnosis function)......................................
function) ...................................... 151
7. Option Flow Setting ......................................................................................
.............................................. ........................................ 153
8. Anti-theft Setting...............................................
Setting ...........................................................................................
............................................ 155
9. Model Setting ...............................................................................................
.................................................. ............................................. 157
10. Engine Screen Information............................................
Information ...........................................................................
............................... 159
Screen Display Details
1. Message Display List....................................................................................
List........................................ ............................................ 161
Trouble Display
1. Diagnostic Trouble Code Display..................................................................
Display.............................................. .................... 163
2. Main Unit Diagnostic Trouble Code List........................................................
List.............................................. .......... 164
3. Diagnostic Trouble Code (monitor display)...................................................
display)... ................................................ 168
4. Sensor Trouble Operation Table ...................................................................
............................................ ....................... 173
5. EPF (engine protection feature) ..............................................
...................................................................
..................... 175

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 Table of Contens
Engine Section
Engine Summary
Main Data Table (changes from model 3)...................................................................1
Overall Appearance Diagram......................................................................................2
Sensor and Auxiliary Equipment Layout (left).............................................................3
Sensor and Auxiliary Equipment Layout
Layout (rear)
(rear) .....................................................
...........................................................
...... 4

Engine System Diagram.............................................................................................4

Fuel System Diagram .................................................................................................
.................................................. ............................................... 5
Detailed Parts Diagrams
1. ECM (engine control module).....................................................................
module).................. .........................................................
...... 6
2. Supply Pump / SCV (suction control valve)......................................................
valve)...................... ................................ 7
3. Common Rail / Flow Damper ....................................................
...........................................................................
....................... 7
4. Common Rail Pressure Sensor / Pressure Limiter...........................................
Limiter.................... ....................... 8
5. Injector.............................................................................
Injector..................... .........................................................................................
................................. 8
6. Engine Coolant Temperature Sensor ...............................................................
................................................... ............ 9
7. Engine Oil Pressure Sensor .............................................................................
.................................................. ........................... 9
8. Cam Position
Position Sensor (CMP sensor)...............................................................
sensor)..................... .......................................... 10
9. Crank Position
Position Sensor (CKP sensor) .............................................................
.................................................... ......... 10
10. Atmospheric Pressure Sensor........................................................................
Sensor........................... ............................................. 11
11. Suction Air Temperature Sensor.....................................................................
Sensor............................................ ......................... 11
12. Boost Pressure Sensor ..................................................................................
................................................. ................................. 12
13. Boost Temperature Sensor.......................................................
Sensor.. ...........................................................................
...................... 12
14. Charge Fuel Pump .........................................................................................
................................................. ........................................ 13
15. EGR Cooler ..................................................................................................
............................................. .......................................................
.. 13
16. Lead Valve (check valve).............................................................................
valve)........................ ........................................................
... 14
17. EGR Valve ...................................................................................................
.............................................. ........................................................
... 14
Engine Control Summary .........................................................................................15

Explanation of Engine Terms

Function Explanation Table.......................................................................................16
Explanation of Engine Structure
Technology for Exhaust Gases
1. Common Rail System.............................................................................
System............................. ........................................................
........ 18
2. Multi-Stage Fuel Injection (multiple injection) .................................................
......................................... ........ 19
3. Inter Cooler......................................................................
Cooler................. ....................................................................................
............................... 21
4. EGR (exhaust gas recirculation).................................................
recirculation).....................................................................
.................... 22

RST-00-00-001E
12

 
 Table of Contens
Explanation of Engine Operation
Engine Overall
1. Comparison of 6BG1 and 4HK1...............................................
4HK1 .....................................................................
...................... 24
Fuel Unit
1. Common
Common Rail System Summary ..............
....................
.............
..............
..............
..............
.............
.............
..............25
.......25
2. Change Points
Points for
for Injection
Injection Method (governor,
(governor, common
common rail).........................
rail)......................... 26

3. Explanation
Explanation of Injector
Injector Operation ..............
.....................
..............
..............
.............
.............
..............
.............
............27
......27
4. Explanation of Supply Pump Operation.......................................................
Operation.......................................................... ... 30
5. Supply Pump Disassembly Diagram ..............................................................
.......................................................... .... 31
6. Explanation of Flow Damper Operation..........................................................
Operation............................................ .............. 32
7. Pressure Limiter .............................................................................................
........................................................... .................................. 33
8. Cautions for Maintenance...............................................................................
Maintenance.................................... ........................................... 34
Explanation of Engine Control
1. Fuel Injection Quantity Correction ..................................................................
.................................................... .............. 37
2. Starting Q Correction......................................................................................
Correction.............................................. ........................................ 37
3. Pre-heat
Pre-heat Control (QOS quick
quick on start) .............
....................
..............
.............
.............
..............
.............
............37
......37
4. Atmospheric Pressure Correction (high altitude correction)...........................
correction) ........................... 37
5. Control for Overheating ..................................................................................
.................................................... .............................. 38
6. Control for Boost Temperature Rise ...................................................
...............................................................
............ 39
7. Control for Engine Oil Pressure Drop ..........................................................
.............................................................
... 39
8. Start Control (coolant temperature
temperature monitoring)
monitoring) ..............
....................
.............
..............
.............
............39
......39
9. Long Cranking Control ...................................................................................
.................................................. ................................. 40
10. Starting Control for Reduced Number
Number of Cylinders
Cylinders ........................................ 40
11. Normal Stop (key
(key switch
switch OFF operation) ....................................................... 40
12. Engine Start / Stop Judgment ........................................................................
..................................................... ................... 41
Engine Maintenance Standards
Engine Information Screen .......................................................................................
............................................ ........................................... 42

Monitor Operation Method........................................................................................43

Engine Information (Q resistance, QR code, engine serial number)
  Copying Method..................................................................................................44
Rewriting Injector QR Codes ....................................................................................
................................................ .................................... 45
When Replacing Computer A at the Same Time......................................................47
Engine Information Acquisition Timing .....................................................................
................................................ ..................... 47
Redoing Engine Information Acquisition...................................................................47
Trouble Display .........................................................................................................
.................................................... ..................................................... 47
Engine Equipment Table
Exhaust Gas Third Regulation Accessory Electrical Parts Compatibility
(ISUZU part number) ...........................................................................................48

RST-00-00-001E
13

 
 Table of Contens
Exhaust Gas Regulations
Features of Materials Subject to Exhaust Gas Regulation ....................................... 49
Exhaust Gas Regulation Values ...............................................................................
............................................. .................................. 49
Cautions for Fuel Used
Engine Fuel and Maintenance of Fuel Filters ...........................................................
................................................ ........... 51
1.   Fuel to be applied ........................................................................................51

2. Maintenance of fuel filters ..............................................................................

................................................. ............................. 53

RST-00-00-001E
14

 
 Table of Contens
Air Conditioner Section
Changes from Model 3
Change List ................................................................................................................1
Layout Diagram
Air Conditioner Overall Diagram
1. Frame ..........................................................................................................
............................................... ................................................................
..... 2

2. Cab ....................................................
...............................................................................................................
...............................................................
.... 4
Equipment Layout Diagram ........................................................................................5
Circuit Diagram
Air Conditioner Circuit Diagram ..................................................................................
................................................ .................................. 6
Explanation of Functions
Explanation of Control ...............................................................................................
............................................ ..................................................... 7
1. Air Mix Motor Actuator Control .........................................................................
......................................................... ................ 8
2. Blow Mode Motor Actuator Control...................................................................
Control.......................................... ......................... 8
3. Refresh
Refresh / Recirculate
Recirculate Switch
Switch Motor Actuator
Actuator Control .............
....................
..............
.............
............9
......9
4. Blower Amp Control.............................................
Control........................................................................................
........................................... 10
5. Compressor Clutch Control ......................................................
............................................................................
...................... 13
6. COOLMAX Control and HOTMAX Control ..................................................... 14
7. Trouble Detection and Control after Trouble Detected....................................
Detected .................................... 15
8. Monitor Mode .................................................................................................
.................................................... ............................................. 17
9. Door Switch Control .......................................................................................
............................................... ........................................ 18
10. Inside Air Filter Clogging Detection Control ................................................... 19
Actuator Inspection
Air Mix Motor Actuator Inspection.............................................................................22
Refresh / Recirculate Motor Actuator
Actuator Inspection ...................................................... 24
Mode Motor Actuator Inspection...............................................................................26
Self-diagnosis Function With Panel Display
Trouble Display and Self-check Procedure
1. Trouble Display Position
Position .................................................................................
......................................... ........................................ 28
2. Explanation of Trouble Display .......................................................................
.................................................... ................... 28
3. Explanation of Monitor Mode.........................................................................
Mode................. .......................................................... 30
Part Function and OK / NG Judgment
Control Panel and Control Unit .................................................................................
......................................... ........................................ 39
Blower Amp ..............................................................................................................39
Relay.........................................................................................................................40
Air Mix Actuator .....................................................................................................
................................................ ........................................................
... 40
Refresh / Recirculate Actuator..................................................................................41

Blow Mode Actuator..................................................................................................41

RST-00-00-001E
15

 
 Table of Contens
Evaporator Sensor....................................................................................................42
Dual Pressure Switch ...............................................................................................
............................................. .................................................. 42
Solar Radiation Sensor.............................................................................................42

RST-00-00-001E
16

 
 Table of Contens
New Machine Performance Section
New Machine Performance
Performance
Performance Evaluation Check Sheet .........................
...................................................
...................................
......... 1
Performan
erformance
ce Eval
Evaluation
uation Recordi
Recording
ng Sheet ........
................
...............
...............
................
................
...............
....... 2
Reference Values
SP Mode.....................................................................................................................3

RST-00-00-001E
17

 
 Table of Contens
Maintenance Section
Pressure Measurement and Adjustment Procedures
Procedures for Pressure Measurement from the Monotor Display.............................1
Monitor and Switch Panel
1. Pressure Measurement Method .......................................................................
................................................. ...................... 1
2. Operating Method...................................................................
Method........ .....................................................................................
.......................... 1

Procedures for Measuring Hydraulic Oil Temperature

Temperature from the Monitor Display
1. Hydraulic Oil Temperature Measurement Method ............................................ 2
2. Operating Method............................................................
Method....... ......................................................................................
................................. 2
Procedures for Pressure Measurement by Installing Pressure Gauge
Gau ge
1. Preparations .....................................................................................................
..................................................... ................................................ 3
2. Items to Prepare................................................
Prepare ...............................................................................................
............................................... 3
Pressure Measuring ports ..........................................................................................
.............................................. ............................................ 4
Control valve...............................................................................................................5
Pressure Measurement Preparations.........................................................................6
Pressure Measurement and Adjustment Procedures
1. Main Pressure
Pressure Measurement
Measurement .............
....................
.............
.............
..............
.............
..............
..............
.............
..............
......... 9
2. Pilot Pressure Measurement ........................................................
..........................................................................
.................. 13
3. Negative Control Pressure Measurement ......................................................
..................................................... . 14
Pressure Adjustment
1. Main Pressure
Pressure Adjustment
Adjustment .............
...................
..............
..............
.............
..............
.............
.............
..............
.............
..........
....15
15
2. Pilot Pressure Adjustment ..............................................................................
................................................. ............................. 18
Hydraulic Pump Flow Measurement Procedure
Preparations .............................................
..................................................................................................
................................................................
........... 19
1. Items to Prepare................................................
Prepare .............................................................................................
............................................. 19
Work Preparations....................................................................................................20
Flow Measurement .................................................
...................................................................................................
.................................................. 23

Drain Volume Measurement Procedure

Preparations .............................................
..................................................................................................
................................................................
........... 24
Travel Motor Drain Volume Measurement.................................................................24
Swing Motor Drain Volume Measurement ................................................................
.................................................. .............. 27
Air Bleed Procedure
Hydraulic Pump ........................................................................................................28
Travel Motor ...................................................................................................
.............................................. ................................................................
........... 29
Swing Motor..............................................................................................................30

RST-00-00-001E
18

 
 Table of Contens
Procedures for Replacing Consumable Parts
Air Conditioner Belt, Fan Belt Replacement
1. Air Conditioner
Conditioner Belt Replacement
Replacement .............
....................
..............
...............
..............
.............
..............
.............
...........
.....31
31
2. Fan Belt Replacement ................................................
....................................................................................
.................................... 33
Fuel Filter Replacement
1. Filter Replacement
Replacement ..............
....................
.............
..............
.............
.............
..............
..............
...............
..............
.............
..............36
.......36
2. Air Bleeding ........................................................
....................................................................................................
............................................ 38
Engine Oil Filter and Engine Oil Replacement
1. Engine Oil Replacement....................................................................
Replacement............... ..................................................................
............. 39
2. Engine Oil Filter Replacement................................................................
Replacement........... .............................................................
........ 41
Radiator Coolant Replacement ................................................................................42
Air Cleaner Cleaning and Replacement ...................................................................
............................................... .................... 43
Hydraulic Oil Filter Replacement ..............................................................................
..................................................... ......................... 45
1. Return Filter Replacement ........................................................
.............................................................................
..................... 45
2. Suction
Suction Filter Replacement
Replacement ..............
....................
.............
..............
.............
.............
..............
.............
.............
..............
.........
.. 46
3. Air Breather Element Replacement...................................................
Replacement ................................................................
............. 47
4. Pilot Oil Filter Replacement...............................................
Replacement ............................................................................
............................. 47
5. Hydraulic Oil Replacement ........................................................
.............................................................................
..................... 48
Others
1. Coolant Filling...................................................................................
Filling.............................. ...................................................................
.............. 51
2. Washer Fluid Filling ........................................................................................
............................................. ........................................... 51
Lever Pattern Change Procedure
Items to Prepare
ISO Type ................................................................................................
............................................. .................................................................
.............. 52
ISO Type SUMITOMO
SUMITOMO Type...................................................................
ype.............. ...............................................................
.......... 53
ISO Type MITSUBISHI Type............................................................................
ype.............................. .............................................. 53
ISO Type SHINKO Type...................................................................................
ype................................. .................................................. 54
Periodic Maintenance Procedures
Maintenance Every 250 Hours .................................................................................
.............................................. ................................... 55
1. Battery Inspection and Replacement .....................................................
.............................................................
........ 55
Maintenance After First 250 Hours for New Machine / Every 1000 Hours from then ON
1. Swing Reduction Gear Oil Replacement ........................................................ 56
2. Gear Oil Filling.....................................................................................
Filling................................ ................................................................
........... 57
3. Replace the Flange Packing
Packing at the Bottom of the Fuel Tank..........................
ank.... ...................... 58
Bolt Size and Torque Table
Bolt and Nut Tightening ....................................................
............................................................................................
........................................ 59
Retightening Torque
Torque Table ........................................................................................
............................................ ............................................ 60

RST-00-00-001E
19

 
 Table of Contens
Data Section
Main Unit Weight
Major Component Weight
Weight (standard
(standard specifications)...............................................
specifications) ...................................................
.... 1
Individual Part Weight.................................................................................................2
Dry weight for each part is shown in the table below.............................................2
Shoe Weight (one side) ..............................................................................................
........................................................ ...................................... 2

Arm Weight.................................................................................................................2
Bucket Weight.............................................................................................................3
Compatibility
Compatibility .............................................................................................................4
1. Main Part
Part Compatibility Table (SH210-5) ......................................................... 4
2. Main Part Compatibility Table (SH210LC-5)....................................................
(SH210LC-5) ...................................................... 5
3. Main Part
Part Compatibility Table (SH240-5) ......................................................... 6
4. Main Part
Part Compatibility Table (SH200/240-5) .................................................. 7
Attachment Installation Methods
Attachment Dimensions..............................................................................................8
Paint Colors
Paint Colors ..................................................................................................
............................................. ...................................................................
.............. 9
Unit Conversion Ratio
Unit Conversion Ratio...............................................................................................10

RST-00-00-001E

Changes from Model 3 SH200

 Changes from Model 3

Changes from Model 3

Overall Specifications
1. Specifications Comparison Table
SH210-5 SH200-3 Improvements

Operating weight kg 19900 + 800 kg 19100   Increased stability

Engine model - ISUZU AI-4HK1X ISUZU BB-6BG1T

Number of cylinders
  cc 4-5193 6-6494
- Displacement
Engine output -1   Increased output thanks to
 (SAE J1349 NET)   kW / min 117 / 1800 114 % 103 / 1950 increased pump horse-
power
Fuel tank capacity L 410 121 % 340
Operating pressure / when
  MPa 34.3 / 36.8 = 34.3 / 37.3
boosted
Travel pressure MPa 3 4 .3 = 34.3

Swing pressure MPa 2 9 .4 105 % 27.9

Model 2 pistons + 1 gear 2 pistons + 1 gear

Maximum flow (no load)   Flow increased by amount
L / min 211 X 2 + 18 104 % 201 X 2 + 20
of cylinder bore increase
Hydraulic oil tank capacity
  L 147 / 240 117 % 120 / 206
 (Standard / full capacity)
Ar m - Shor t Standard Standard Shor t Standard

Ar m length mm 2400 2940 98 % 2400 3000

Maximum digging radius mm 9420 9900 99 % 9410 9960

Maximum digging depth mm 6110 6650 99 % 6110 6710
Maximum vertical straight
  mm 5500 5960 98 % 5480 6080
wall digging depth
Maximum digging height mm 9410 9610 100 % 9380 9650

Maximum dump height mm 6590 6810 100 % 6570 6840

Minimum swing radius at
  mm 3600 3600 99 % 3670 3620
front
Bucket digging force / with   Increased by increased cyl-
  kN 142 / 152 108 % 130 / 141
power up inder bore and review of
Arm digging force / with power attachment dimensions
  kN 123 / 132 103 / 110 106 % 115 / 126 95.3 / 104
up
Swing speed   min-1 1 1 .5 97 % 11.9
Travel motor capacity and
Travel speed km / h 5.6 / 3.4 102 % 5.5 / 3.3 pulling power increased,
speed reviewed
Ambient noise SPL (7 m)   Reduced noise
  dB (A) / 98.4 - 3 db / 101.4
 / PWL (ISO)
Noise inside cab dB (A) 6 9 .3 - 4 db 73.3

Boom cylinder mm 120-85-1255 = 120-85-1255   Cylinder bore increased in

order to prevent speed
Ar m cylinder mm 140-100-1460 104 % 135-95-1474 drop under high load

Bucket cylinder mm 120-85-1010 104 % 115-80-1012

1   RST-02-00-004E
1

 
 Changes from Model 3
SH210LC-5 SH200LC-3 Improvements

Operating weight kg 20400 + 100 kg 20300   Increased stability

Engine model - ISUZU AI-4HK1X ISUZU BB-6BG1T

Number of cylinders
  cc 4-5193 6-6494
- Displacement
Engine output   Increased output thanks to
  kW / min-1 117 / 1800 114 % 103 / 1950
 (SAE J1349 NET) increased pump horse-
power
Fuel tank capacity L 410 121 % 340
Operating pressure / when
boosted   MPa 34.3 / 36.8 = 34.3 / 37.3

Travel pressure MPa 3 4 .3 = 34.3

Swing pressure MPa 2 9 .4 105 % 27.9

Model 2 pistons + 1 gear 2 pistons + 1 gear

Maximum flow (no load)   Flow increased by amount
L / min 211 X 2 + 18 104 % 201 X 2 + 20
of cylinder bore increase
Hydraulic oil tank capacity
  L 147 / 240 117 % 120 / 206
 (Standard / full capacity)
Ar m - Shor t Standard Standard Shor t Standard

Ar m length mm 2400 2940 98 % 2400 3000

Maximum digging radius mm 9420 9900 99 % 9410 9960

Maximum digging depth mm 6110 6650 99 % 6110 6710

Maximum vertical straight
wall digging depth   mm 5500 5960 98 % 5480 6080
Maximum digging height mm 9410 9610 100 % 9380 9650

Maximum dump height mm 6590 6810 100 % 6570 6840

Minimum swing radius at
  mm 3600 3600 99 % 3670 3620
front
Bucket digging force / with   Increased by increased cyl-
  kN 142 / 152 108 % 130 / 141
power up inder bore and review of
Arm digging force / with power attachment dimensions
  kN 123 / 132 103 / 110 106 % 115 / 126 95.3 / 104
up
Swing speed   min-1 1 1 .5 97 % 11.9
Travel motor capacity and
Travel speed km / h 5.6 / 3.4 102 % 5.5 / 3.3 pulling power increased,
speed reviewed
Ambient noise SPL (7 m)   Reduced noise
  dB (A) / 98.4 - 3 db / 101.4
 / PWL (ISO)
Noise inside cab dB (A) 6 9 .3 - 4 db 73.3

Boom cylinder mm 120-85-1255 = 120-85-1225   Cylinder bore increased in

order to prevent speed
Ar m cylinder mm 140-100-1460 104 % 135-95-1474 drop under high load

Bucket cylinder mm 120-85-1010 104 % 115-80-1012

RST-02-00-004E 2
2

 
 Changes from Model 3
SH240-5 SH240-3 Improvements

Operating weight kg 24300 + 1000 kg   23300   Increased stability

Engine model - ISUZU AH-4HK1X ISUZU BB-6BG1T

Number of cylinders
  cc 4-5193 6-6494
- Displacement
Engine output   Increased output thanks to
  kW / min-1 132 / 2000 109 % 121 / 2150
 (SAE J1349 NET) increased pump horse-
power
Fuel tank capacity L 410 121 % 340
Operating pressure / when
boosted   MPa 34.3 / 36.8 = 34.3 / 37.3

Travel pressure MPa 3 4 .3 = 34.3

Swing pressure MPa 28.9 = 28.9

Model 2 pistons + 1 gear 2 pistons + 1 gear

Maximum flow (no load)   Flow increased by amount
L / min 234 X 2 + 20 109 % 212 X 2 + 22
of cylinder bore increase
Hydraulic oil tank capacity
  L 147 / 250 111 % 120 / 225
(Standard / full capacity)
Arm - Shor t Standard   Long Standard   Short Standard   Long

Ar m length mm 2500 3000 3520 97 % 2500 3100 3500

Maximum digging radius mm 9820 10280 10790 99 % 9900 10420 10840

Maximum digging depth mm 6400 6900 7420 99 % 6370 6970 7390

Maximum vertical straight
wall digging depth   mm 5700 6140 6680 98 % 5650 6210 6660
Maximum digging height mm 9560 9760 10070 99 % 9610 9810 10070

Maximum dump height mm 6550 6760 7060 100 % 6550 6760 7000
Minimum swing radius at
  mm 3980 3950 3950 99 % 4010 3870 3900
front
Bucket digging force / with   Increased by review of
  kN 162 / 174 101 % 160 / 173
power up attachment dimensions
Arm digging force / with power
  kN 141 / 151 120 / 129 107 / 115 1
10
03 % 115 / 125
up
Swing speed   min-1 1 0 .7 102 % 10.4

Travel speed km / h 5.5 / 3.5 100 % 5.5 / 3.4

Ambient noise SPL (7 m) /   Reduced noise
  dB (A) / 100 - 3 db / 103
PWL (ISO)
Noise inside cab dB (A) 6 8 .1 - 4 db 72.1

Boom cylinder mm 130-90-1335 104 % 125-90-1284   For increased hanging per-

formance boom cylinder
Ar m cylinder mm 145-105-1660 100 % 145-105-1627 bore increased. No. 1 arm-
in its class used.
Bucket cylinder mm 130-90-1070 100 % 130-90-1073

3   RST-02-00-004E
3

 
 Changes from Model 3
2. Performance Improvements
(1)Improved strength
 Increased pump horsepower
• Increased arm and bucket cylinder bores
• Increased travel motor capacity
• Increased swing power (incr
(increased
eased swing relief pressure)
• Increased hanging performance

(2)Improved speed
• Increased pump horsepower
• Increased bed digging speed
• Bucket-close regeneration circuit used
(3)Improved operability
• Spool open characteristic reviewed
• Reduced shock for travel + upper side operation (change in straight travel circuit)
• Improved compound operability ffor
or crusher + upper side operation (change in option merge circuit)
• Increased heat characteristic (change in cushion valve
valve))
• Improved response (improv
(improved
ed remote control valve)
(4)Easier operation
• SP
SP,, H, A mode select switch eliminated (difficulty of button switch eliminated)
• Automatic selection (SP, H, A mode) according to degree of opening of throttle
t hrottle volume
• Compat
Compatible
ible circuit
circuit switch
switched
ed to one-touch
one-touch operatio
operation
n (breaker
(breaker crusher)
crusher) (can
(can only
only be switch
switched
ed within
within
cab)
(5)Improved
(5)I mproved universality
universality
• Use of Add-on V
Valve
alve
• Increased capacity
capacity for No. 2 option pump (27.5 65 L / min.)
• Function added for switching flow when option line used (to support special attachment specifica-
tions)
(6)Energy saving (improved fuel economy)
• Foot relief (negative control) m
made
ade variable (standby pressure reduced)
• Swing relief cut (when swing starts)(pump excess flo
flow
w reduced)
• Pump torque variable control
• A mode control method reviewed
• Increased pump efficiency
(7)Improved
(7)I mproved work environment
• Reduced pump noise
(8)Improved maintainability
• Filter lay
layouts
outs reviewed
reviewed
• High-performance return filter used (nephron filter eliminated, breaker filter eliminated)

• Electric filter indicator used (for breaker specifications) Monitor display in cab

RST-02-00-004E 4
4

 
 Changes from Model 3
Hydraulic-related Changes
1. Use of High-performance Return Filter (nephron filter and breaker filter eliminated)
Return filter is made more precise to make nephron filter centralized.

Filt
Filter
er pr
prec
ecis
isio
ion
n 18
Filt
Filter
er pr
prec
ecis
isio
ion
n 30
Nominal 6
Nominal 10
X200 photograph X200 photograph  va
 value 10 8
 va
 value 10 1.4
Filter material: Chemical fiber
Filter material: Paper

1 Nephron filter 3 Control valve

2 Retur n filter 4 High-precision retur n filter

(1)Explanation of β value
Recently,, filter capacity has come to be expressed with β values instead of filter precision.
Recently
10 µ dirt is reduced to 1 / 1.4 (71.4 %) by one 10 µ dirt is reduced to 1 / 8 (12.5 %) by one
pass through the filter. pass through the filter.
28.6 % of 10 µ dirt is captured. 87.5 % of 10 µ dirt is captured.
Even if nephron captured 100 % of 10 µ dirt,
this is because the filter is the bypass type.
Overall, the dirt is reduced to 71.1 % and 28.9
% is captured.

(2)Results of comparison with actual machines

For both the degree of con-

Comparison of degree of tamination and moisture Moisture component
hydraulic oil contamination  of hydraulic oil
12
component, the nefron + pa- ) 250
per filter performance level is m
10 maintained. p
200
8
a 150
6 p
m
N c
100
4
e
u 50
2 s
o
0 M 0
0 00 0 00 0 0 00 0 2000

Time Hr) SH210-5 high-performance

high-performance filter only Time Hr)
SH240-5
SH240-5 paper filter + ne
nephron
phron
SH200-3
SH200-3 paper filter + ne
nephron
phron

5   RST-02-00-004E
5

 
 Changes from Model 3
Return filter have been given higher performance and the separate breaker filter function central-
ized.

Filter precision: Same as high-precision

filter; replacement interval is short.
Filt
Filter
er pre
reci
cisi
sion
on 18
Nominal 6
X200 photograph X200 photograph  va
 value 10 8
Filter surface area 4X
Filter material: Chemical fiber

1 Breaker filter 4 Breaker

2 Retur n filter 5 High-precision retur n filter
3 Cont
Contro
roll va
valv
lve
e

RST-02-00-004E 6
6

 
 Changes from Model 3
2. Use of Add-on Valve
  Type B
Type A
Standard Type + Option 2
Breaker
Pulverizer The tank line is a separate
 (2nd speed merge) requirement.
202.5 mm
OK OK
Housing bottom surface Removal from cover Gap 65.5 mm
top surface 2
1 202.5 mm Gap 168.5 mm   34 mm 22 mm
Pulverizer rotation etc. 7 55 mm
Removal from side surface
34 mm 6 9
2

1 48 mm
3 3

B r ea k er B r e ak e r
Pulverizer 4 Pulverizer 4

5 5

Type C
Type A + second option X 2 (elevator cab)
Lifting magnet (uses replacement pulverizer)
Second option used with elevator cab

Due to vibration with thin seal cushion and the like

OK if interference prevention measures taken
Gap 10.5 mm

202.5 m 2 34 mm
8
Elevator cab 7 55 mm
22 mm
Pulverizer rotation etc. 7 55 mm
9
6
1

48 mm
3

Breaker 4
Pulverizer

1 Merge pipe 6 Inlet

2 Cover 7 Option 2
3 Bypass cut valve 8 Tank line
4 Option 9 Option 2 pump
5 Main
Main pump
pump

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 Changes from Model 3
3. Multi
Multi Purpose Circuit Switch
Switched
ed to One-tou
One-touch
ch Operati
Operation
on (breake
(breakerr crusher)

Circuit switched with rocker switch in cab

OR

MOM MOM OP

3POSITION

The center is normal digging or shuttle.

ALT ALT

2POSITION

There are five

the breaker andflow settings for
pulverizer, each for
a total
of 10 settings.

When the breaker is selected, when

the 2nd speed side is selected, a
warning + message (SWITCH TO 1-
PUMP) are output.

1 Option line select switch 9 2nd speed merge solenoid valve 17 Boom (1)
2 Computer A 10 2nd speed merge switch 18 Swing
3 Three-way valve 11 Control valve 19 Travel (left)
4 Pilot switchover valve 12 Ar m (1) 20 Travel (right)
5 Option line switchover solenoid 13 Ar m (2) 21 Straight travel
6 Crusher 14 Option 22 Flow shift propor tional valve
7 Breaker 15 Bucket
8 Bypass cut valve 16 Boom (2)

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8

 
 Changes from Model 3
Hydraulic Pump
1. Hydraulic Pump Changes
The basic structure is unchanged from that used in Model 3.
The specifications changes and improvements
improvements are as follows.
follows.
• Increased discharge capacity (higher slope) 103 cc / rev → 117 cc / rev
• Horsepower setting revie
reviewed
wed (each mode) horsepower increased, engine reserve ratio increased
• Proportional valve and shuttle valv
valve
e added to front pump negative control section
Swing speed limit, swing relief cut, option flow setting, reduced flow for non-operation (energy sav-
ing)
• Shuttle valve added to rear pump negative control sectionReduced flow for non-operation (energy
saving)
• Valve plate notch shape changed and through-bolt section covered to reduce noise
• O-ring added to regulator piston sectionReduced leakage amount (increased efficiency)
2. Appearance Changes
Proportional valve added
Shuttle valve port added

SH200-3 SH210-5
Through bolt section film cover
3. Circuit Changes

Front Rear
Shuttle valve added Shuttle valve added

Proportional valve added

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 Changes from Model 3
4. Reduced Flow Force
By changing the structure in the control valve, the hydraulic oil flow has been reviewed and the
resistance (flow force) was reduced to greatly improve fine operability and provide a linear response
that better approximates human sensation.
Lever stroke and ATT correlation diagram (image diagram)
Flow force reduction SH200-3

   t
  n
  e
  m SH210-5
  e
  v
  o SH200-3
  m
   t
  n
  e
  m
   h
  c
  a
   t
   t
   A
Condition in which the attachment does not
move even
even if the lever is operated.

Lever stroke
This is when it unleashes its power!
• For hanging work, precision work (positioning), etc., the cylinder movement is linked linearly to the
operation lever movement.
• For fine operation, such as pin hole position alignment when replacing the buc
bucket
ket
• For fine work such as leleveling
veling and grading
• Even for work that requires speed, such as continuous piling, even for compound operations, the
operation feel is smooth and stress-free.
This is one example of a swing line.
The hydraulic oil flow has been changed to have the same direction as the spool.
The resistance (flow force) has been reduced and smooth movement attained.
The same type of improvements have been made at many locations to improve the operability
operability..

The path within the

valve has been
changed.

Fluid force Low

Fluid force High
Spool movement
 and same direction

High flow enters Direction in which Direction in which Low flow

the spool. the spool is moved the spool is moved within spool

1 Motor

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 Changes from Model 3
5. Straight Travel Valve
Improved operability of upper side operation and simultaneous travel operation
Even when levers are operated while you are travelling, the travel speed is reduced smoothly
according to the distance the lever is moved.
This is when it unleashes its power!
Travel on steep slopes for construction in mountainous areas (afforestation-related civil works,
construction of new forest roads, etc.) is simultaneous with arm operations.
op erations.
When you move the arm, the ratio of hydraulic oil flowing to the travel motor is reduced.The
straight travel valve is adjusted according to the upper side lever operation to attain shock-free
speed reduction and straight travel.

SH20
SH200-
0-3
3 / SH
SH21
210-
0-5
5 tr
trav
avel
el on
only
ly SH20
SH200-
0-3
3 co
comp
mpou
ound
nd op
oper
erat
atio
ion
n SH21
SH210-
0-5
5 co
comp
mpou
ound
nd op
oper
erat
atio
ion
n

30 3 30 Flow setting
with straight
travel valve
100 85

100 100 50 50 85 85

1 Right travel 2 Left travel Boom operation

Model 5 circuits T1 T2
ps1 Pn1   T3 T6 T7 DR1
Pn2

P3
ps2

pcc

A5 prs2
B5
ARM(2) IN pb9
pb5'   ARM(1)
pb5 IN OUT pa9
pa5 OUT

pc3'
A8
pc3 B8
pbu BOOM(1)
DOWN pb8
UP pa8
BOOM(2)
pb4

pa4
B7
B3 A7
A3
SWING BUCKET
pb3 LEFT CLOSE pb7
pa3 RIGHT OPEN pa7

B2 B6
A2 TRAVEL(R) A6 1 Contro
Controll val
valve
ve
OPTION
pb2 BACKWARD pb6
pa2 BREAKER
P4  ON
FORWARD pa6 2 (Upper
(Upper side) Remote
Remote contro
controll valv
valve
e
B1 3 Lef
Leftt trave
travell motor
motor
A1 TRAVEL(L)
DR3

pb1 BACK 4 Left travel

travel remot
remote
e contro
controll valv
valve
e
-WARD

pa1 FORWARD
5 Straight
Straight travel
travel signal
signal (left
(left))

T4 T5
6 Straight
Straight travel
travel signal (right)
7 Straight
Straight travel
travel valve
valve
P1 PT PA PH
P2 8 Right travel
travel remote control
control valv
valve
e
9 Right
Right travel
travel motor
motor
10 Boom
Boom cyli
cylinde
nderr

This is an example of simultaneous boom-up operation and travel.

Through upper side (boom-up) lever operation, the pilot pressure oil from the remote control valve
flows in the control valve Pa4 port and the boom spool is switched. At the same time, the pilot pres-
sure oil split internally is fed to the straight travel valve via the straight travel signal (left) and the
straight travel spool is switched.
The amount of switching of the straight travel spool varies with the upper side (boom-up) pilot pres-
sure.
This prevents any sudden drop in travel speed.

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