E81am29 - R0 - Parallel Dsu System Description Manual

ACS800
System Description
Parallel Connected Diode Supply Units
(ACS800-307 or ACS800-507)
ACS800 multidrive manuals
GENERAL DRIVE MANUALS 1) Code (EN)
ACS800 Multidrive and Multidrive Modules Safety 3AFE64760432

Instructions
ACS800 Multidrive Cabinet-installed Drives Mechanical 3AFE68233402
Installation
ACS800 Multidrive and Multidrive Modules Planning the 3AFE64783742
Electrical Installation
SUPPLY UNIT MANUALS

ACS800-307 and ACS800-507 Cabinet-installed Diode 3AFE68279364
Supply Unit User’s Manual 2)
Parallel Connected Diode Supply Units (ACS800-307 or 3AFE68824729
ACS800-507) System Description 3)
ACS800-207 Cabinet-installed IGBT Supply Unit Hardware 3AFE68233810
Manual 2)
ACS800 IGBT Supply Control Program Firmware Manual 2) 3AFE68315735
INVERTER UNIT HARDWARE MANUALS

ACS800-107 Inverter Unit Hardware Manual 1) 3AFE68233453
ASFC Switch Fuse Control Unit Hardware Manual 4) 3AFE68441111
INVERTER UNIT FIRMWARE MANUALS,

SUPPLEMENTS AND GUIDES 5)
Standard Application Program Firmware Manual and 3AFE64527592,
Adaptive Program Application Guide 3AFE64527274
System Application Program Firmware Manual and 3AFE64670646,
Adaptive Program Application Guide 3AFE68420075
Application Program Template Firmware Manual 3AFE64616340
Master/Follower Application Guide 3AFE64590430
Pump Control Application Program Firmware Manual 3AFE68478952
Extruder Control Program Supplement 3AFE64648543
Centrifuge Control Program Supplement 3AFE64667246
Traverse Control Program Supplement 3AFE64618334
Crane Control Program Firmware Manual 3BSE11179
etc.
OPTION MANUALS 5)
Manuals for Fieldbus Adapters, I/O Extension Modules etc.
1) Always included in the delivery

2) Included in the delivery with appropriate supply unit
3) Included in the delivery with two parallel-connected diode supply units
4) Included in the delivery with switch fuse(s) for R8i inverter(s)
5) Included in the delivery with appropriate program or option device
Parallel Connected Diode Supply Units
(ACS800-307 or ACS800-507)
System Description
3AFE68824729 REV A
EN
EFFECTIVE: 2.11.2006
© 2006 ABB Oy. All Rights Reserved.

5
Table of contents
Table of contents
About this manual

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Other documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hardware description
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Restrictions in use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Non-redundant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Single line block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6-pulse non-redundant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
12-pulse non-redundant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Redundant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Single line block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6-pulse redundant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
12-pulse redundant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Start-up and operation

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
How to start-up the non-redundant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
How to start-up the redundant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
How to disconnect a failed DSU from a redundant system under load . . . . . . . . . . . . . . . . . . . . . . 19
Disconnecting the failed DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
How to reconnect a DSU to a redundant system under load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting the DSU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Example circuit diagrams

Non-redundant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table of contents
6
Redundant system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Table of contents
7
About this manual
What this chapter contains

This chapter gives information on the manual.
Safety instructions
Follow all safety instructions delivered with the drive.
• Read the complete safety instructions before you install, commission, or use
the drive. The complete safety instructions are given in ACS800 Multidrive Safety
Instructions [3AFE64760432 (English)].
• Read task specific safety instructions before starting the task. See the section
describing the task.
Reader
The reader is expected to know the standard electrical wiring practices, electronic
components, and electrical schematic symbols.
Other documents
User documentation of a multidrive delivery contains technical drawings and a set of
manuals. Technical drawings are tailor-made for each delivery. The composition of
the manual set depends on the composition of the drive.
The multidrive manuals are listed below. The codes refer to the original English
manuals.
Manual Included in …
General drive manuals
• ACS800 Multidrive and ACS800 Multidrive Modules, Safety Instructions every delivery
(3AFE64760432)
• ACS800 Multidrive Cabinet -installed Drives Mechanical Installation

(3AFE68233402)
• ACS800 Multidrive and ACS800 Multidrive Modules Planning the Electrical

Installation (3AFE64783742)
Line-side converter manuals
• ACS800 Parallel Connected Diode Supply Units (ACS800-307 or ACS800- deliveries with two
507) System Description (3AFE68824729) parallel diode
supply units
• ACS800-307 and -507 Cabinet-installed Diode Supply Unit User’s Manual deliveries which
(3AFE64494023) include a diode
supply unit
About this manual

8
Manual Included in …
• ACS800-207 Cabinet-installed IGBT Supply Unit User’s Manual deliveries which

(3AFE68233810) include an IGBT
supply unit
• ACS800 IGBT Supply Control Program Firmware Manual (3AFE68315735)
• ACS800 Common Converter Control Application (CCCA) 7.x Firmware deliveries with two
Manual (3AFE68699061) parallel IGBT
supply units
• NDBU-85/95 DDCS Branching Units User's Manual (3BFE64285513)
• ACS800 Parallel Connected IGBT Supply Units System Description
• ACS800 Parallel Connected Diode and IGBT Supply Units System deliveries with
Description parallel diode &
IGBT supply units
Motor side-converter hardware manual
• ACS800-107 Cabinet-built Inverter Unit Hardware Manual (3AFE68233453) every delivery
Motor side-converter firmware manuals
• ACS800 System Application Program 7.x Firmware Manual delivery which

(3AFE64670646) and Application Guide Adaptive Program for System includes the
Application Program 7.x (3AFE68420075) corresponding
program
• ACS800 Standard Application Program Firmware Manual (3AFE64527592)
and Adaptive Program Application Guide (3AFE64527274)
• ACS800 Master/Follower Application Guide (3AFE64590430)
• ACS800 Multi Block Programming Application 7.1x Firmware Manual

(3AFE64773984)
• ACS800 Pump Control Application Program 7.1x Firmware Manual

(3AFE68478952)
• ACS800 Crane Application Program 7.x Firmware Manual (3BSE 11179)
… etc.
Option device manuals
• RAIO-01 Analogue I/O Extension User's Manual (3AFE64484567) delivery which

includes the
• RDIO-01 Digital I/O Extension User's Manual (3AFE64485733) corresponding
option device
… etc.
About this manual

9
Terms and abbreviations

Term/Abbreviation Explanation
D4 Diode supply module frame size
DSU Diode Supply Unit
IGBT Insulated Gate Bipolar Transistor; a voltage-controlled semiconductor type

widely used in inverters because of their easy controllability and high
switching frequency.
Inverter unit An entity containing all inverter modules controlling a motor, together with
their control electronics, and I/O and auxiliary components.
About this manual

10
About this manual

11

This chapter contains a description and single line diagrams of a system with two
parallel connected diode supply units.
Overview
The maximum size of a diode supply unit is 4540 kVA (5×D4 modules in parallel).
However, two diode supply units can be connected in parallel, when there is a need
for a higher power or redundancy. It is possible to connect two 3×D4 up to two 5×D4
units (max. 2×4540 kVA) to the same DC system.
Restrictions in use
Parallel connected DSUs must be located at the rear ends of the drive DC bus.
Other configurations are not allowed due to short circuit current withstand limitation
of the drive DC busbars.
The DSUs must be of the same size, for example two 3×D4. This ensures the equal
distribution of the load.
A common supply transformer is possible for a system with up to two 3×D4 units, if
the impedance and short-circuit tolerance of the supply transformer permit. Own
transformers are needed for systems with more than two 3×D4 units.
When using two supply transformers, they must be identical.
A common 3-winding transformer can be used for 6-pulse DSUs provided each DSU
is supplied by an own secondary (secondaries of same size, having same tolerances
the one in triangle the other in star meaning 12-pulse to the network) to get the
galvanic isolation between DSUs.
12
Non-redundant system
Controls
In a non-redundant system both supply units can be controlled with one set of door
switches, i.e. with one on/off/start switch, reset button and emergency stop button.
For details, see the circuit diagrams delivered with the drive.
Single line block diagrams

6-pulse non-redundant system
The diagram below shows two parallel six-pulse 3×D4 Diode Supply Units
(ACS800-307) connected to a common DC link that feeds the inverters
(ACS800-107).
Supply Supply
transformer transformer
Air circuit Air circuit

breaker breaker
U< U<
Q1 Q1
Q9 Q9
Earthing switch Earthing switch
(optional) (optional)
DSU 1 DSU 2
D4 D4 D4 D4 D4 D4
DC supply
for inverters
A common two- or three-winding transformer is also possible.
13
12-pulse non-redundant system

The diagram below shows two parallel twelve-pulse 3×D4 Diode Supply Units
(ACS800-507) connected to a common DC link that feeds the inverters
(ACS800-107).
Supply Supply
U<
U<
U<
U<
Q1 Q1 Q1 Q1
breaker breaker
Q9 Q9 Earthing switch Q9 Q9 Earthing switch

DSU 1 DSU 2
D4 D4 D4 D4 D4 D4
DC supply
for inverters
A common three-winding transformer is also possible.
14
Redundant system
Redundancy
Redundancy is possible if the system is dimensioned for a double DSU, each
running at 50% load. If one DSU fails, the drive continues operating without the
failed DSU with the other loaded at 100% power. The faulty DSU can be
disconnected from a live DC bus (and AC power source), repaired and reconnected
back to a live DC bus.
Note: Charging circuits are needed between the DC bus and the DSU, if the DSU is
reconnected to a live DC bus.
Controls
In a redundant system, both DSUs have their own on/off/start-switches allowing the
starting and stopping of the other DSU while the other is running. However, the
emergency stop circuits are always interlocked, i.e. one emergency stop button
switches off all DSUs. For details, see the circuit diagrams delivered with the drive.
15
Single line block diagrams

6-pulse redundant system
The diagram below shows a redundant system with two six-pulse 3×D4 Diode
Supply Units (ACS800-307) connected to a common DC link that feeds the inverters
(ACS800-107).
Supply Supply

breaker breaker
U< U<
Q1 Q1
Q9 Q9
DSU 1 DSU 2
D4 D4 D4 D4 D4 D4
Q31 Q31
DC switch DC switch
Q30 Q30
Charging circuit Charging circuit

DC supply
for inverters
A common two- or three-winding transformer is also possible.
In a redundant system, there is a DC switch (Q30) for disconnecting the DSU from
the DC bus. There is also a charging circuit which allows the safe connection of the
DSU to a live DC bus. See chapter Start-up and operation for instructions.
16
12-pulse redundant system

The diagram below shows a redundant system with two twelve-pulse 3×D4 Diode
Supply Units (ACS800-507) connected to a common DC link that feeds the inverters
(ACS800-107).
Supply Supply
U<
U<
U<
U<
Q1 Q1 Q1 Q1
breaker breaker
Q9 Q9 Q9 Q9

DSU 1 DSU 2
D4 D4 D4 D4 D4 D4
Q31 Q31
DC switch DC switch
Q30 Q30
Charging circuit Charging circuit

DC supply
for inverters
A common three-winding transformer is also possible.
In a redundant system, there is a DC switch (Q30) for disconnecting the DSU from
the DC bus. There is also a charging circuit which allows the safe connection of the
DSU to a live DC bus. See chapter Start-up and operation for instructions.
17

This chapter instructs through the basic start-up procedure of the parallel connected
diode supply unit system.
How to start-up the non-redundant system

Action Additional information
Safety
The start-up can be only carried out by a qualified electrician.
The safety instructions must be followed during start-up procedure. See
the safety instructions on the first pages of the appropriate hardware
manual or ACS800 Multidrive and ACS800 Multidrive Modules Safety
Check the installation. See the appropriate hardware manual for more
information.
Power-up
Close the main breaker on the primary side of the supply transformer.
Close the auxiliary circuit On/Off switch Q10. Optional device. See delivery specific
circuit diagrams.
Open the earthing switch Q9 and push the air circuit breaker wagon in Optional devices. See delivery
place. specific circuit diagrams.
Note: The earthing switch and the main disconnecting device are either mechanically coupled
or electrically interlocked: Earthing switch can be closed only when the main disconnecting
device is open. The disconnector can be closed only when the earthing switch is open.
Close the air circuit breaker Q1 and start the system: Turn the three-
position operating switch on the cabinet door from 0 to START position for
2 s.

18
How to start-up the redundant system

Safety
The start-up can be only carried out by a qualified electrician.
The safety instructions must be followed during start-up procedure. See
the safety instructions on the first pages of the appropriate hardware
manual or ACS800 Multidrive and ACS800 Multidrive Modules Safety
Check the installation. See the appropriate hardware manual for more
information.
Power-up
Ensure that the charging circuits of the DC switches are disconnected
(both DSUs) (switches Q31).
Ensure that the DC switches Q30 are closed. Note: The DC bus disconnector must
be closed before the main breaker
can be closed.
Close the main breaker on the primary side of the supply transformer.
Close the auxiliary circuit On/Off switch. Optional device. See delivery specific
circuit diagrams.
Note: The earthing switch and the main disconnecting device are either mechanically coupled
or electrically interlocked: Earthing switch can be closed only when the main disconnecting
device is open. The disconnector can be closed only when the earthing switch is open.
Close the air circuit breaker Q1 and start the first DSU: Turn the
three-position operating switch on the cabinet door from 0 to START
position for 2 s.
Repeat the steps for the second DSU.

19
How to disconnect a failed DSU from a redundant system under load

Disconnecting the failed DSU
Open the air circuit breaker Q1.
Open the DC switch Q30.
Withdraw the air circuit breaker wagon and close the earthing switch Q9. Optional devices. See delivery
specific circuit diagrams.
Open the auxiliary circuit On/Off switch. Optional device. See delivery specific
circuit diagrams.
Change the DSU module. See the ACS800-307 and -507 Cabinet-
installed Diode Supply Unit User’s Manual [3AFE64494023 (English)] for
the instructions.
How to reconnect a DSU to a redundant system under load

Connecting the DSU
Close the auxiliary circuit On/Off switch. Optional device. See delivery specific
circuit diagrams.
Close the charging circuit switch Q31.
Close the DC switch Q30 Note: The DC bus disconnector must
be closed before the main contactors
can be closed.
Open the charging circuit switch Q31
Close the air circuit breaker Q1 and start the DSU: Turn the three-position
operating switch on the cabinet door from 0 to START position for 2 s.

20

21
This chapter gives an example of the control connections for both non-redundant
and redundant systems. Included are only circuit diagrams describing the controls.
Note: See your delivery specific circuit diagrams for complete information.
In the example circuit diagrams 01 refers to DSU unit 1 and 02 refers to DSU unit 2.

22
Non-redundant system

23

24

25

26

27

28
Redundant system

29

30

31

32

33

34

35

36

3AFE68824729 REV A / EN
EFFECTIVE: 2.11.2006
ABB Oy ABB Inc. ABB Beijing Drive Systems Co. Ltd.

AC Drives Automation Technologies No. 1, Block D, A-10 Jiuxianqiao Beilu
P.O. Box 184 Drives & Motors Chaoyang District
FI-00381 HELSINKI 16250 West Glendale Drive Beijing, P.R. China, 100015
FINLAND New Berlin, WI 53151 Telephone +86 10 5821 7788
Telephone +358 10 22 11 USA Fax +86 10 5821 7618
Fax +358 10 22 22681 Telephone 262 785-3200 Internet http://www.abb.com
Internet http://www.abb.com 800-HELP-365
Fax 262 780-5135

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ACS800

ACS800 Multidrive and Multidrive Modules Safety 3AFE64760432

SUPPLY UNIT MANUALS

INVERTER UNIT HARDWARE MANUALS

INVERTER UNIT FIRMWARE MANUALS,

1) Always included in the delivery

© 2006 ABB Oy. All Rights Reserved.

About this manual

Start-up and operation

Example circuit diagrams

About this manual

What this chapter contains

General drive manuals

• ACS800 Multidrive Cabinet -installed Drives Mechanical Installation

• ACS800 Multidrive and ACS800 Multidrive Modules Planning the Electrical

Line-side converter manuals

About this manual

• ACS800-207 Cabinet-installed IGBT Supply Unit User’s Manual deliveries which

• ACS800 Parallel Connected IGBT Supply Units System Description

Motor side-converter hardware manual

• ACS800-107 Cabinet-built Inverter Unit Hardware Manual (3AFE68233453) every delivery

Motor side-converter firmware manuals

• ACS800 System Application Program 7.x Firmware Manual delivery which

• ACS800 Master/Follower Application Guide (3AFE64590430)

• ACS800 Multi Block Programming Application 7.1x Firmware Manual

• ACS800 Pump Control Application Program 7.1x Firmware Manual

• ACS800 Crane Application Program 7.x Firmware Manual (3BSE 11179)

Option device manuals

• RAIO-01 Analogue I/O Extension User's Manual (3AFE64484567) delivery which

About this manual

Terms and abbreviations

D4 Diode supply module frame size

DSU Diode Supply Unit

IGBT Insulated Gate Bipolar Transistor; a voltage-controlled semiconductor type

About this manual

About this manual

What this chapter contains

Single line block diagrams

Air circuit Air circuit

12-pulse non-redundant system

Q9 Q9 Earthing switch Q9 Q9 Earthing switch

A common three-winding transformer is also possible.

Single line block diagrams

Air circuit Air circuit

Charging circuit Charging circuit

A common two- or three-winding transformer is also possible.

12-pulse redundant system

Earthing switch Earthing switch

Charging circuit Charging circuit

A common three-winding transformer is also possible.

Start-up and operation

What this chapter contains

How to start-up the non-redundant system

Start-up and operation

How to start-up the redundant system

Start-up and operation

How to disconnect a failed DSU from a redundant system under load

How to reconnect a DSU to a redundant system under load

Start-up and operation

Start-up and operation

Example circuit diagrams

Example circuit diagrams

Example circuit diagrams